PPPA DLH Kab Pasuruan

Eko Sri Agus Setiawan

EHS WWTP Sustainability Corp. Manager
Aug. 2023
 Guten
Tag ‫مرحبا‬
नमस्ते
Bonjour

你好 Hello

Salam Kenal
Content of Sharing
1. End to End Business PT. indolakto – Focus on waste water treatment plant
2. Success Story WWTP PT. Indolakto
A. Sustainability - CSR Circular Economy
I. Unlocking Potential – Environment Sustainability
a) Sludge of Waste Water Treatment Plant
b) Sludge as Agriculture (TNI AD - Food Security Program)
c) Sludge (aerobic) as a waste water treatment bacteria starter & leachate treatment plant “TPA”
d) Sludge (an-aerobic) as a biogas starter
II. Production reject organic conversion
a) Poultry animal feed
b) Dairy cattle feed mill
c) Maggot Organic bioconversion
3. Waste Source Identification & Classification
4. Waste Water Characteristic
5. Waster water Processing Technology
Success Story WWTP
PT. Indolakto

Part 1
End to End Business
Focus on waste water treatment plant

Natural resources Production Utilities – Automation Waste water treat Warehousing Distribution
(wages) Facilities Technical supporting

Factory
Raw & Packaging Material
Fresh Milk

Union Labor Government

5
End to End EHS implementation are part of sustainability, Governance Compliance & nice place to create for Employee
Major External & Internal Issue

External Issue  Pencemaran Lingkungan and media exposure

Internal Issue  stop production , quality issue & Business Impact
Sustainability - CSR Circular Economy
Corporate Social Responsibility (CSR) is a business model that allows companies to integrate social and
environmental responsibility directly into their operations + practices. CSR is self-regulated and is a great
opportunity for companies to make a positive impact and establish themselves as leaders in this growing space. And it
pays off — studies show that the majority of consumers prefer to purchase environmentally friendly products.

Cow to Cow Concepts & Implementation

CSR - Circular Economy
1. Sludge as a agricultural plantation media
 Internal used
 Farm Community
 TNI AD (Food security program)
 FMDS  Pak chong Grass & Dead Cow
 Taman safari Indolakto  reduce animal feed cost (Grass & meat)
2. Maggot
 Factory  absorb abnormal product & market return
 maggot farm organic maggot feed & an organic recycle cost
3. Bio gas project (Net zero carbon – add. Income kud/farmer)
 Factory  biogas starter (sludge CSTR)
 Cow Dung’s biogas Methane  cooking & lamp
 Cow Dung’s biogas Slurry/sludge  Ready sell to Fertilizer factory
Unlocking Potential – Environment Sustainability
Supported By :
1. TNI AD – Polri
2. Government
 KLHK
2. Sludge as 4. TPS 3R DLH kab. pasuruan
Waste Bank  DLH Prov. jatim
a Starter 1. TPA – ERIC  Dinas Pertanian pasuruan
1. Biogas Starter 2. TPS3R  Dinas Peternakan pasuruan
2. WWTP Starter 3. TNI AD (feasibility study
inside of batalyon)
 Dinas perikanan pasuruan
3. Leachate Starter
Bapeda pasuruan
Packaging
Muspika purwosari
Goverment waste
1. Biomass Muspida kab Purwosari
Conversion 3. Community
MCP (maggot center pasuruan)
1. Prod. Reject Liquid 3. Sludge as a Ring 1
2. Prod. Reject KKM
fertilizer Kelompok Tani pasuruan
1. Internal Used
Farm 2. TNI AD
3. Farm Community
Agriculture
All 8/31/2023
project align with co2 reduction, Departemen
Peta jalan sampah (permenLHK 75/2019
Legal Compliance Document Administration

1. KLHK Recommendation for

sludge (Aerobic and an aerobic)
IPAL Pt. Indolakto Purwosari as a
Non LB3 standard
2. DLH Kab. Pasuruan for an aerobic
cstr as a biogas starter

1 8/31/2023
2 Departemen
 Sludge as Agriculture (TNI AD - Food Security Program)

Sludge as a plantation media for agricultural collaboration g) Pusdik Arhanud – Malang

1. TNI AD h) Kopasus Group 3.3 – Ci jantung
a) Armed 1 – Kostrad (singosari) i) Armed 13 _ Sukabumi (Feasibility Study)
b) Arhanud 2 – Kostrad (malang) & BRIN
c) Korem 083 – Baladika Jaya Malang & BRIN 2. Farm Community
d) Kodim 0819 – Pasuruan & Mitra tani modern a) Kelurahan Martopuro
e) Kostrad Divisi Infanteri 2 – Malang b) Kelurahan Tutur  Desa proklim DLH Prov Jatim
f) Museum V Brawijaya – (malang) c) Puskesmas Purwosari
Strong Relationship Partner with TPA
TPA SUPIT URANG KOTA MALANG

We contribute to start up leachate treatment plant

1st - Effluent Result of leachate
1. Prepare aerobic bacteria treatment plant
2. Make sure active bacteria had been seeding in MBR Tss 0 ppm
3. Start up & Test Commissioning Cod 1 ppm
Turbidity 4 NTU
4. Effluent check & verification with DLH Pasuruan & Malang Colifom 25-38cfu
Re- use & Re cycle Activity

COLLABORATION
1. TPA (DLH)
2. PUPR
3. PP / Adhikarya as a
contractor
4. INDOLAKTO as a
bacteria starter in
leachate treatment
plant
------------------------------------
1. TPA SUPIT URANG –
KOTA MALANG
2. TPA KAB SIDOARAJO
3. TPA KAB JOMBANG
4. TPA KAB PASURUAN
Sludge An Aerobic CSTR as a biogas starter

8/31/2023 14
Production Reject Organic Conversion
Maggot Bioconversion Production Reject Liquid Milk: Production Reject KKM :
 Publish Documentation
1. Pemanfaatan sludge sebagai media tanam pertanian di internal PT. Indolakto
wwtp pt. indolakto part "bukber organic" - YouTube
wwtp pt indolakto part "visit sma purwosari & team mgmp" - YouTube
https://drive.google.com/drive/folders/1E83_teGLs9qL3s-iEy_nvUgZPoQjNieC?usp=drive_link

2. Pemanfaatan sludge sebagai media tanam pertanian berkolaborasi dengan TNI AD

https://beritajatim.com/peristiwa/armed-malang-dan-indolakto-pasuruan-hasilkan-sayuran-tanpa-pestisida/
https://nusadaily.com/manfaatkan-sludge-pabrik-indolakto-lahan-tidur-yon-armed-jadi-kebun-sayur
https://www.instagram.com/reel/Cs0WJlrpgfO/?igshid=MTc4MmM1YmI2Ng==
https://youtu.be/byjuRGgZVq0
https://youtube.com/shorts/n0kWQl4GQjM?feature=share
https://www.instagram.com/p/Cs3JGNXOBzf/?igshid=NzJjY2FjNWJiZg==
https://haluanindonesia.co.id/2023/05/30/sukseskan-program-ketahanan-pangan-kolaborasi-yonarhanud-2-abw-2-kostrad-dan-pt-indolakto/
https://malangraya.sigapnews.co.id/nasional/sn-53630/kolaborasi-yonarhanud-2abw2-kostrad-dan-pt-indolakto-guna-sukseskan-program-ketahanan-pangan
https://youtube.com/watch?v=CoD4RQZo65g&feature=share
https://www.instagram.com/p/Cs3JGNXOBzf/?igshid=NzJjY2FjNWJiZg==
https://youtube.com/shorts/n0kWQl4GQjM?feature=share
https://youtu.be/CoD4RQZo65g
https://youtu.be/byjuRGgZVq0
https://www.instagram.com/reel/Cs0WJlrpgfO/?igshid=MTc4MmM1YmI2Ng==
Batalyon Arhanud 2/ABW/2 Kostrad on Instagram: “SUKSESKAN PROGRAM RISET KETAHANAN PANGAN, YONARHANUD 2/ABW/2 KOSTRAD KOLABORASI DENGAN PT. INDOLAKTO
DAN BRIN Perusahaaan PT Indolakto…”
Sukseskan Program Riset Ketahanan Pangan, Yonarhanud 2 Divif 2 Kostrad Kolaborasi Dengan PT. Indolakto Dan BRIN | WEBSITE TENTARA NASIONAL INDONESIA (tni.mil.id)

3. Pemanfaatan product reject sebagai bahan tambahan pakan maggot bersama MCP
Peternak Magot Mitra PT Indolakto Purwosari Dapat Apresiasi Dari Tim Penilai Satyalancana Wira Karya – CBN-Indonesia
Sejumlah Pimpinan Perusahaan Datangi Pabrik Maggot Center Pasuruan, Ada Apa? – Kabarpas
Dengan Budidaya Maggot, MCP Ingin Menumbuhkan Perekonomian Rakyat di Pasuruan - Surya.co.id (tribunnews.com)
Tiga Perusahaan Raih Penghargaan di Omah Maggot Warna Warni Pasuruan – TKSN
AIM2Flourish | The Circular Economy of Waste Processing using Maggots

4. Apresiasi pengolahan Limbah cair berbasis ramah lingkungan dari DLH Kab. pasuruan 2023 ( video di titik 01:03:24)
https://www.youtube.com/live/Sw3Rso-GIJU?feature=share
 Publish Documentation
2. Pemanfaatan sludge sebagai media tanam pertanian berkolaborasi dengan TNI AD

Sukseskan Program Riset Ketahanan Pangan, Yonarhanud 2 Divif 2 Kostrad Kolaborasi dengan PT. Indolakto dan Brin – TNI SELALU DI HATI (okebung.com)
Sukseskan Program Riset Ketahanan Pangan, Yonarhanud 2 Divif 2 Kostrad Kolaborasi dengan PT. Indolakto dan Brin - KLIK7TV.CO.ID
Sukseskan Program Riset Ketahanan Pangan, Yonarhanud 2 Divif 2 Kostrad Kolaborasi dengan PT. Indolakto dan Brin - KLIK7TV.CO.ID
Kementerian - Sukseskan Program Riset Ketahanan Pangan, Yonarhanud 2 Divif 2 Kostrad Kolaborasi Dengan PT. Indolakto Dan BRIN (indonesiakini.go.id)
Kementerian - Sukseskan Program Riset Ketahanan Pangan, Yonarhanud 2 Divif 2 Kostrad Kolaborasi Dengan PT. Indolakto Dan BRIN (indonesiakini.go.id)
Kostrad on Twitter: "Sukseskan Program Riset Ketahanan Pangan, Yonarhanud 2 Divif 2 Kostrad Kolaborasi dengan PT. Indolakto dan Brin https://t.co/X7mFnhqE2p #tni #tniad #Kostrad
#kostradpeduli #kostradberbagi #TNIADMengabdiDanMembangunBersamaRakyat #Penkostrad https://t.co/nBEiSPFxrQ" / Twitter
Sukseskan Program Ketahanan Pangan, Kolaborasi Yonarhanud 2/ABW/2 Kostrad dan PT Indolakto - Haluan Indonesia
TNI AD on Twitter: "Yonarhanud 2/ABW/2 Kostrad Kolaborasi dengan PT. Indolakto dan Brin, Guna Sukseskan Program Riset Ketahanan Pangan https://t.co/UdQORrYtNG https://t.co/SdlvhZcIh6"
/ Twitter
Kostrad on Twitter: "Sukseskan Program Riset Ketahanan Pangan, Yonarhanud 2 Divif 2 Kostrad Kolaborasi dengan PT. Indolakto dan Brin https://t.co/X7mFnhqE2p #tni #tniad #Kostrad
#kostradpeduli #kostradberbagi #TNIADMengabdiDanMembangunBersamaRakyat #Penkostrad https://t.co/nBEiSPFxrQ" / Twitter
Batalyon Arhanud 2/ABW/2 Kostrad on Instagram: “SUKSESKAN PROGRAM RISET KETAHANAN PANGAN, YONARHANUD 2/ABW/2 KOSTRAD KOLABORASI DENGAN PT. INDOLAKTO DAN BRIN
Perusahaaan PT Indolakto…”
Batalyon Arhanud 2/ABW/2 Kostrad on Instagram: “SUKSESKAN PROGRAM RISET KETAHANAN PANGAN, YONARHANUD 2/ABW/2 KOSTRAD KOLABORASI DENGAN PT. INDOLAKTO DAN BRIN
Perusahaaan PT Indolakto…”
Batalyon Arhanud 2/ABW/2 Kostrad on Instagram: “SUKSESKAN PROGRAM RISET KETAHANAN PANGAN, YONARHANUD 2/ABW/2 KOSTRAD KOLABORASI DENGAN PT. INDOLAKTO DAN BRIN
Perusahaaan PT Indolakto…”
Batalyon Arhanud 2/ABW/2 Kostrad on Instagram: “SUKSESKAN PROGRAM RISET KETAHANAN PANGAN, YONARHANUD 2/ABW/2 KOSTRAD KOLABORASI DENGAN PT. INDOLAKTO DAN BRIN
Perusahaaan PT Indolakto…”
Sukseskan Program Riset Ketahanan Pangan, Yonarhanud 2 Divif 2 Kostrad Kolaborasi Dengan PT. Indolakto Dan BRIN | WEBSITE TENTARA NASIONAL INDONESIA (tni.mil.id)

PT Indolakto Purwosari Sukses Daur Ulang Limbah Padat (Sludge ipal) Jadi Pupuk Organik Dan Pakan Ternak - Lumbung Berita (lumbung-berita.com)
PT Indolakto Purwosari Sukses Daur Ulang Limbah Padat (Sludge ipal) Jadi Pupuk Organik Dan Pakan Ternak - Lumbung Berita (lumbung-berita.com)
HRD PT. Indolakto Purwosari Kunjungi Yonarmed 1 Singosari Malang - Lumbung Berita (lumbung-berita.com)

PT Indolakto di LinkedIn: #thinking #green #indolakto #sustainability #recycling #circulareconomy…

Korem 083/ Bdj Dengan PT. Indolakto Bersama Badan Riset Inovasi Nasional ( BRIN), Jalin Kerja Sama (cendrawasih7.com)
https://www.instagram.com/p/CwgwMvhyl7q/?igshid=MTc4MmM1YmI2Ng==
https://www.instagram.com/p/CwXMPCSOQYB/?igshid=MTc4MmM1YmI2Ng==
https://www.instagram.com/p/CwWmEbvSTJi/?utm_source=ig_web_copy_link&igshid=MzRlODBiNWFlZA==
 Waste Water Source
Identification & Classification
Part 2
Waste Water
Characteristic
Part 3
Waste classification (Characteristics & Sources)

8/31/2023 Departemen 20
Waste Mapping in General Industries
1. Waste Category :
Hazardous waste (Lb3)
Non Hazardous waste (Non Lb3)

2. Waste Vendor management & Waste value

Valuable waste  Packaging , spare part , raw mat reject , Project scrap material & Others
Non valuable Waste

Incoming Production Utilities & Waste water Warehouse & Market &
Warehousing Facilities Maintenance treatment Distribution Customer

• Packaging waste • Raw material & Packaging waste • Hazardous packaging • Product
(paper, plastic, • • Hazardous Packaging waste • Packaging waste
Product reject waste waste & spare part reject
• Sludge cake & Liquid Aerobic, (plastic, carton ,
drum, pallet) • Liquid waste • Fly ash • Product
an aerobic alu foil, can, Tetra
• Hazardous packaging & spare part expired papper)
Background Pengolahan Limbah Cair
Limbah Non LB3 Limbah LB3
Air Limbah yang Dihasilkan Dari Aktivitas Proses
Produksi, Baik Process CIP ataupun Non CIP
Dan Limbah Domestic
Air Limbah: AIR BERSIH + ”KOTORAN”
Kotoran bisa berasal dari:
Bahan baku/ bahan setengah jadi/bahan jadi
❖ HARUS ADA
misal : Pada proses pembersihan peralatan yang membutuhkan air pencuci.
❖ TIDAK BOLEH ADA
misal : Adanya kebocoran pada peralatan
❖ TIDAK HARUS ADA
misal : Pada penanganan Raw Material. Jika ceceran dapat dihindari, tidak diperlukan pembersihan.
Untuk kategori ini jumlah air limbah seminimal mungkin, cooling water seal pump
 Waste Water
Processing Technology
Part 4
 Business Flow Proses Wwtp
Chemical Pre - Treatment
Chemical
Biological Pre - Treatment Biological Chemical
Primary
Mechanical Pre - Treatment Secondary Treatment PostTreatment
Treatment

Anaerob
Post Effluent
Control pit Equalisasi DAF Neutralization tank EGSB Aerasi Sedimentasi
Treatment

Influent
1. Industrial
waste
water Recycle water
2. Domestic
Possibility
Biogas Near Zero Influent

Belt Press
Supernatan

Scum box
CSTR Thickener
Sludge Pengolah Sludge

Note :
1. Pre Treatment Agricultural business Biofloc – Aquaponic
2. Primary Treatment
3. Secondary Treatment New energy Resources Treated water recycle
4. Post Treatment
What we have learn ?  Technical Knowledge

An aerobic Aerobic Sustainability

Pre Treatment Bio reactor Bio reactor Improvement
Pengolahan Limbah Cair
Pre Treatment Pengolahan Limbah Cair • Saringan (screening / bar racks)
• Communitor
Jenis-Jenis Screening • Bak penangkap pasir (grit chamber)
• Penangkap lemak dan minyak (skimmer dan grease trap)
• Bak equalisasi
• Koagulasi & Flokulasi
• Presipitasi
• Elektrolisa
• Stripping
 PENGOLAHAN BIOLOGIS

An AEROBIK
Pengolahan biologis anaerobik merupakan salah satu teknik pengolahan air limbah
dengan konfigurasi reaktor yang dibuat dalam kondisi oxygen absent dan dengan kelompok
mikroorganisme anaerob sebagai treating agent. Pengolahan biologis anaerobik masuk ke
dalam tahap pengolahan sekunder, dimana senyawa biodegradable organic akan diurai
menjadi biogas.
An Aerobic Digester Process

1.Hydrolysis

2. Acidogenesis

3.Asetogenesis

4. methanogens
An Aerobic Bio Digester are Very Sensitive
pH (power of Hidrogen)
Main Factor
An aerobic
Bio Reactor
Retention Time Temperature

Waste composition
Aerobic Process Metabolism
Beneficial comparison
Advantage

Dis advantages • Lower energy cost than aerobic

• Slow and long period to get stable • Less of sludge active & easy to drying +
bacteria sludge can be used as a bacteria back
storadge
• Very sensitive with environment
condition (ph, temperature, waste • No need additional chemical or others
composition, high fat, etc) nutrient

• Possibility to produce high h2s • Remaining process contain methane gas

(hidro sulfuric acid) with corrosion • Can be loaded with high cod with high eff
active, inflammable , smells like
rotten eggs & not safe for operator
• It’s used for pre-eliminary
processing & it still need finalize
process (aerobic)
Jenis & Macam Bio Reactor – An aerobic
Conventional High Rate
System System

01 02
 Sludge Digester Attach
 Septic tank An aerobic Growth

03 04
Bio Reactor

An aerobic Lagoon Dispersed

suspended
 PENGOLAHAN BIOLOGIS

AEROBIK
Pengolahan Aerobic merupakan proses pengolahan biologis yang terjadi
saat adanya kandungan oxygen terlarut, oxygen tersebut dikonsumsi oleh
mikroorganisme aerob untuk membentuk reaksi metabolisme (Metcalf & Eddy,
2014)
Aerobic Process Metabolism

The most important things in aerobic are oxygen supply & residual oxygen , ph, temperature , nutrient , & mass food ratio

DO Danger condition DO The best operational DO

Wasting energy
< 0.5 - 1.0 Septic 1.0 – 2.0 aerobic >2
Pengolahan Limbah Cair
Aerob Bio Reactor
Lumpur Aktif (Activated Sludge)
Pengolahan Limbah Cair
Aerob Bio Reactor
Lumpur Aktif (Activated Sludge)
Aerobic Process Metabolism
Beneficial comparison
Advantage

• Sudah dikenal dan banyak digunakan pada

Dis advantages umumnya digunakan untuk kapasitas kecil
sampai besar.
• Membutuhkan area yang lebih luas • Diterapkan dalam pengolahan air limbah
• Pemakaian energi lebih tinggi dengan dengan konsentrasi BOD dan COD rendah
adanya aerator pada temperatur 5 - 30ºC.
• Lumpur yang dihasilkan banyak • Mampu menanggulangi “Loading
Fluctuation”.
• Effluen dapat langsung dibuang ke badan
penerima (sungai, dsb).
Jenis & Macam Bio Reactor – Aerobic
Suspended _ Active Sludge

Suspended_Aerateed Lagoon

Suspended _ Aerated
Oxidation

Attach Growth_ Tricking Filters

Attach Growth _
RBC(rotary Biological
Contactors) 37
37

SBR, MBR, MBBR

Jenis & macam Oxygen supply & Distribution Bio reactor Aerobic Process

1. Central Blower system 1 3

Mostly using diffuser (tube, disc,
ecorator, submersible)

2. Surface oxygen supply

(high – low rpm surface aerator)

3. Rotating

4. Cascade tower 3 4

5. Combination
38
38
Aerobic Sludge Settling Performance