Pin3 Electrical Schematics_hyperlinked
Pin3 Electrical Schematics_hyperlinked
1
Electrical Schematics
2304E, 2806E, B18E, B20E, B25E, B30E, B35E, B40E, B45E, B50E, B60E
2
IMPORTANT !
IT IS VERY IMPORTANT THAT ALL EARTH CONNECTION POINTS ARE FREE OF PAINT AND CORROSION TO ENSURE METAL TO
METAL CONTACT BETWEEN THE EARTH RING LUG AND MACHINE CHASSIS FOR PROPER ELECTRICAL CONNECTION.
3
Bell Equipment company reserves the right to change any details in these electrical systems.
Bell cannot be held responsible for mis-interpretation of these schematics or faults that may arise from use there of.
Any errors in this document must be reported back to the Bell Electrical Systems Team.
All electrical repairs must be carried out by qualified Bell service personnel only.
CE
7
EE
COLLECTIVE WIRING
9 HARNESS EARTH POINTS
EATHPOINTS
Harness Index Harness Index Page Index
CAB: REAR CHASSIS:
1 BN049474 - HARNESS, CAB BN051344 - HARNESS,REAR (B20E)
DRIVELINE: continued
3-9 : SCR System Stage 4 - SML & LRG.
BN051341 - HARNESS,REAR (B30E)
3-10 : SCR System Stage 5 - Small.
CAB PIGTAILS: BN051349 - HARNESS,REAR (2806E/2304E)
3-11 : SCR System Stage 5 - Large.
BN042421 - HARNESS,CPC4 BN051162 - HARNESS,REAR (LARGE)
@ BN042753 - HARNESS,ADM3
BN002465 - HARNESS,MIRROR,RHS (SMALL)
BN051160 - HARNESS,REAR (B60E)
BN051506 - HARNESS,REVERSE (B30E)
3-12 : SCR System Stage 5 - Catalyst.
3-13 : Fan Cut & Fan Proportional Sol, Transmission Filter Sw 1.
3-14 : Ambient Temperature Sensors Front & Rear.
BN002466 - HARNESS,MIRROR,LHS (SMALL)
3-15 : Reversible Drop Box - Small.
BN034303 - HARNESS,MIRROR,RHS (LARGE) REAR CHASSIS PIGTAILS:
2 BN034301 - HARNESS,MIRROR,LHS (LARGE) BN008841 - HARNESS,ASG,WALKING BEAM (SMALL)
BN013506 - HARNESS,MIRROR,LHS INTERFACE (SMALL) BN026862 - HARNESS,ASG,WALKING BEAM (LARGE) HYDRAULIC & PNEUMATIC:
BN017100 - HARNESS,MIRROR,RHS INTERFACE (SMALL) BN008842 - HARNESS,ASG,REAR CHASSIS 4-1 : Hyd Filter, High Press Filter, Hyd Temp, Hydraulic Pressure 1.
BN032961 - HARNESS,MIRROR,LHS INTERFACE (LARGE) BN008843 - HARNESS,ASG,MID CHASSIS (SMALL) 4-2 : WDB Filter, WDB Temp, Return Temp & Hydraulic Pressure 2.
BN032962 - HARNESS,MIRROR,RHS INTERFACE (LARGE) BN026860 - HARNESS,ASG,MID CHASSIS (LARGE) 4-3 : Pneumatic Pressure, Air Heater, Hydraulic & WDB Level Sensors.
BN013527 - HARNESS,BEACON BN023756 - HARNESS,TRAILER CONNECTOR 4-4 : Brake Pressure 1 & 2, Brake Charge Cut & Brake Activation.
BN013528 - HARNESS,WORKLIGHT (SMALL) BN028467 - HARNESS,TRAILER BRAKE 4-5 : EB & EVB Solenoid, Park Brake Sol & Press Sw, Brake Light SW.
BN032963 - HARNESS,WORKLIGHT (LARGE) BN051293 - HARNESS,REAR LIGHTS (B60E) 4-6 : Automatic Greasing.
3 BN020705 - HARNESS,LIGHT,LED BN038296 - HARNESS,REMOTE FILTRATION (B60E) 4-7 : WDB High Pressure Filter.
BN013539 - HARNESS,SPEAKER
BN013079 - HARNESS,CUT/ISOLATE (CAB) B20E HOMOLOGATION: ARTICULATION, OSCILLATION & TIP:
214418 - HARNESS,EMERGENCY STOP BN055522 - HARNESS,BONNET 5-1 : Artic Sensor, Steering Wheel Sensor.
BN020684 - HARNESS,JUMPSTART,SAE J1283 TO BATTERIES BN027372 - HARNESS,RETARDER BRAKE INTERFACE (B20E) 5-2 : Bin Position Sensor, Bin Up/Down & Bin Cylinder Pressure.
BN023887 - HARNESS,JUMPSTART,SAE J1283 TO SAE J1283 BN027373 - HARNESS,RETARDER BRAKE SOLENOID (B20E) 5-3 : Proximity Switch, Front Left & Right Height Sensors.
5-4 : Left & Right Struts Up & Down.
FRONT CHASSIS: PROGRAMMING / DIAGNOSTIC: 5-5 : Left & Right Strut Lock & Suspension Pressure.
4 BN042864 - HARNESS,ENGINE (B20E STAGE 2) BN032341 - HARNESS,DIAGNOSTIC,OBD 5-6 : Active Strain Guage, Memory Module, OBW Loadlights.
BN044883 - HARNESS,ENGINE (B20E STAGE 5) 5-7 : Rear Suspension Press 1 & 2, Suspension Solenoid.
BN042856 - HARNESS,ENGINE (SMALL STAGE 2)
BN042862 - HARNESS,ENGINE (SMALL STAGE 5) LIGHTING:
BN050906 - HARNESS,ENGINE (LARGE) 6-1 : Headlights Brights & Dips.
BN047409 - HARNESS,EARTH (LARGE) 6-2 : Parklights, Brake / Parklights & Number Plate Lights.
BN043389 - HARNESS,NOSE BOX (B20E)
5
BN051407 - HARNESS,NOSE BOX (B25E)
BN057317 - HARNESS,NOSE BOX (B30E)
Page Index 6-3 : Front, Side & Rear Indicators.
6-4 : Reverse, Artic & Worklights.
6-5 : Interior Light, Flashing Beacon 1, 2 & Rear.
BN047437 - HARNESS,NOSE BOX (LARGE)
BN047435 - HARNESS,NOSE BOX (B50E / B60E) CONTROLS & COMMUNICATION:
BN057374 - HARNESS,BONNET (B20E) 00i : Earth Points.
00ii : Harness & Schematic Index. 7-1 : CDU, SDC & Reverse Camera 1 & 2.
BN057373 - HARNESS,BONNET (B30E) 7-2 : Sealed Switch Module & Cab Door Switch.
BN057372 - HARNESS,BONNET (LARGE) 00iii : Fuse Layout.
00iv : System Overview. 7-3 : Kill Switch.
BN057318 - HARNESS,ARTIC (SMALL) 7-4 : Back Up Alarm, Elec & Air Horn, Cab Buzzer.
BN057313 - HARNESS,ARTIC (LARGE) 7-5 : Electrical Seat, Occupancy & Belt Switch.
BN051345 - HARNESS,ARTIC JUMP (B20E) POWER CIRCUIT:
6 BN051342 - HARNESS,ARTIC JUMP (SMALL) 1-1 : Battery & Isolator Switch. 7-6 : Wiper Motor & Washer Bottle.
1-2 : Remote Isolator Option. 7-7 : Aircon Unit : Actuators & Aircon. Clutch Sol.
BN051297 - HARNESS,ARTIC JUMP (LARGE)
1-3 : Delayed Shut. 7-8 : Aircon Unit : Blower, Temp. & Pressure SW.
BN051295 - HARNESS,ARTIC JUMP (B60E)
1-4 : Start & Charge Circuit : Ign Sol, Starter & Alternator. 7-9 : Radio, Speakers & 2 way Radio.
BN050257 - HARNESS,TRANSMISSION,CHASSIS (SMALL)
1-5 : Battery Power : Fuses 8 - 14. 7-10 : Electric Mirrors.
BN050910 - HARNESS,TRANSMISSION,CHASSIS (LARGE)
1-6 : Battery Power : Fuses 15 - 21. 7-11 : Mirror Heating B60E.
BN046066 - HARNESS,MIRROR HEATING,TANK (B60E)
1-7 : Ignition Power : Fuses 22 - 28. 7-12 : Bonnet Switches 1.
BN046067 - HARNESS,MIRROR HEATING,ARM (B60E)
BN046735 - HARNESS,MIRROR HEATING,INTERFACE (B60E) 1-8 : Ignition Power : Fuses 29 - 35. 7-13 : Bonnet Up & Down Relays & Bonnet Actuator.
7 1-9 : Ignition Power : Fuses 36 - 40. 7-14 : Pedestrian Detection System.
FRONT CHASSIS PIGTAILS: 1-10 : Ignition Power : Fuses 43 - 49 & Controller Ground.
BN026677 - HARNESS,CUT/ISOLATE (B20E) 1-11 : 5V Sensor Power & Sensor Ground. SERVICE:
BN013080 - HARNESS,CUT/ISOLATE (B30E) 1-12 : 5V Sensor Power & Sensor Ground. 8-1 : Generic Special Spare.
BN039459 - HARNESS,CUT/ISOLATE (LARGE) 1-13 : 12V DC/DC Converter. 8-2 : Diagnostic, 3rd Party Spare, CCU3 Serial & CAN.
BN051525 - HARNESS,WDB (B30E) 8-3 : Trailer Connector 1 & 2.
BN047020 - HARNESS,MUDGUARD (LARGE) CAN:
BN051527 - HARNESS,SCR,ENGINE (SMALL STAGE 4) 2-1 : CAN Circuit - Bell. SCRAPER:
8 BN039916 - HARNESS,SCR,ENGINE (LARGE STAGE 4) 2-2 : CAN Circuit - 3rd Party. 9-1 : Iqan Interface, Trailer Brake & Brake Valve Solenoid.
BN044343 - HARNESS,SCR,ENGINE (SMALL STAGE 5) 2-3 : Memory Module, Fuse 3, Iridium & GPS/GSM Antennas, R3.
BN049427 - HARNESS,SCR,ENGINE (LARGE STAGE 5)
BN044450 - HARNESS,SCR,CATALYST (B20E STAGE 4) DRIVELINE:
BN031314 - HARNESS,SCR,CATALYST (SMALL STAGE 4) 3-1 : Stage 2 Engine - ADM3, ACCP.
BN039382 - HARNESS,SCR,CATALYST (LARGE STAGE 4) 3-2 : Stage 4/5 Engine - CPC4, ACCP.
BN051670 - HARNESS,SCR,CATALYST (SMALL STAGE 5) 3-3 : Stage 2 Engine - Cold Start.
BN049428 - HARNESS,SCR,CATALYST (LARGE STAGE 5) 3-4 : MR, Engine Fan & Drop Box Speed Sensor.
9 BN057315 - HARNESS,SUSPENSION,CHASSIS (SMALL) 3-5 : MCM, CTD Pressure Sw & Solenoid.
BN057314 - HARNESS,SUSPENSION,CHASSIS (LARGE) 3-6 : Engine Filter & IDL Press SW, IDL & Pneumatic Purge Sol.
BN041792 - HARNESS,HEADLIGHTS,LED,LH (B60E)
3-7 : Fuel Sender, Heater & Filter Press SW, Coolant Level.
BN041793 - HARNESS,HEADLIGHTS,LED,RH (B60E)
3-8 : Transmission.
ii
10
1
@
2 FUSE LAYOUT
IGNITION IGNITION IGNITION IGNITION
FUSE 22 TCU FUSE 29 CCU VP4 FUSE 36 MM2 / TPMS FUSE 43 ELECTRIC CHAIR &
GENERIC SPECIAL SPARE
10A 20A 10A 10A
CPC4 & FRONT WIPER PARK, STEERING COLUMN SW,
FUSE 23 FUSE 30 CCU VP5 FUSE 37 MM2 VP 1 & 2 FUSE 44
COLD START EMERGENCY KILL SW & SEAT STATUS
3 10A 20A 15A 10A
SCRAPER SYSTEM
FUSE 24 MCM / ACM FUSE 31 CCU VP6 FUSE 38 DCDC FUSE 45
AIRCON
10A 20A 15A 10A
AIRCON PR SW
FUSE 25 CCU FUSE 32 CCU VP7 FUSE 39 FUSE 46 MIRROR
FUEL HEATER
10A 20A 15A 10A
4 HYD TANK
FUSE 26 SDC FUSE 33 CCU VP8 FUSE 40 WDB TANK FUSE 47 OBW SYSTEM
AIR HEATER
10A 15A 15A 10A
PARK BRAKE PR SW
FUSE 27 CCU VP1 FUSE 34 CCU VP9 FUSE 41 SPARE 1 FUSE 48 HYDRAULIC HP FILTER
BRAKE HP FILTER
20A 15A 10A 10A
5 FUSE 28 CCU VP2 FUSE 35 CDU OVERIDE FUSE 42 SPARE 2 FUSE 49 3RD PARTY SPARE
& DIAGNOSTIC
15A 10A 10A 10A
MCM CCU VP3 CCU BRAKE SW & CAB DOOR SW {WAKE UP} BONNET SW DIAGNOSTIC
CPC4 & COLD START CCU VP11 SSM CCU VP10 & VP12
6 TCU DCDC CDU 3RD PARTY SPARE
BATTERY
BATTERY
FUSE 21
FUSE 11
FUSE 12
FUSE 13
FUSE 15
FUSE 16
FUSE 10
FUSE 14
FUSE 18
FUSE 19
FUSE 20
FUSE 17
FUSE 8
FUSE 9
10A
25A
25A
20A
20A
25A
20A
10A
10A
10A
15A
10A
40A
10A
7
MM2 BATTERY ACM BATTERY
REMOTE ISOLATION SWITCHES
POWER SOCKET & CIGARETTE LIGHTER
S1 - STUD 1 S2 - STUD 2
FUSE 1
FUSE 2
FUSE 3
FUSE 5
FUSE 6
FUSE 4
FUSE 7
10A
10A
10A
25A
..A
..A
..A
8 BATTERY POWER IGNITION POWER
272820
FUSE LAYOUT
iii
10
Can System Overview - E#
1
@
2 ENGINE AFTER-
DIAG
DIAG K-LINE DIAG HS CAN DIAG &
TREATMENT
& PROG
(M R - 2)
PROG ALLISON
(MCM - 4 / 5) (ACM)
(LAPTOP)
INPUTS
OUTPUTS
IES CAN
COLD
IES CAN
J1708
START
(STAGE 2)
4
ENGINE PEDESTRIAN CHASSIS TRANS MEMORY COLOUR SEALED SEALED
DIAG K-LINE DIAG CONTROL DETECTION CONTROL CONTROL MODULE 2 DISPLAY DISPLAY SWITCH
& UNIT SYSTEM UNIT UNIT & UNIT CONTROLLER MODULE
PROG (ADM3) 3 ALLISON OBW
(CPC4) (PDS) (CCU3) (TCU) (MM & OBW) (CDU) (SDC) (SSM)
5
CAN CAN
TERM TERM
DIAG
3RD PARTY CHASSIS
&
CONTROL
PROG
(3RDPCAN) UNIT
3
8 (LAPTOP)
CAN CAN
TERM TERM
9 3RD PARTY CAN J1939
+
RD 70.0
2
5
GN/RD 0.75 FUSE 4-1 4 1-3
1-1
10
@ 1
0 30 (BATT) 87
RD 70.0 STUD + 13 1-4
2 A B 7 4
CONT
GN 1.5 RI-C F2-C10 RI-3 GN/YL 1.5 GN 1.5
C D ENGINE
ENGINE 6 5
REMOTE REMOTE
ISOLATOR ISOLATOR 3
3 SWITCH (NC)
BK 1.5
1
4 0 30 (BATT) 87
RD 70.0 JUMP START + 14 1-4
RD 70.0
A B 7 4
GN 10.0 IGNS-30 15 1-4
CONT
GN 1.5 RI-B F2-A3 RI-2 GN/RD 1.5
C
RD/GN 0.75 DIODE 7-IN 16 1-3
D
BATTERY BATTERY
6 5 REMOTE ISOLATOR OPTION
REMOTE REMOTE GN 1.5
5 ISOLATOR
ISOLATOR 3
SWITCH (NC)
BK 1.5
FUSE 2 10A
RI-A F2-A2 RI-1
6 2 1
1-1 8
OPTION 1-2
10
30 87
@ 1-1 3 ISW + IN GN 10.0 GN 10.0 GN 10.0 STUD1-A 17 1-5
87a
2 FUSE 4 15A 30 87
1-1 4 ISW + IN GN/RD 0.75 GN/RD 0.75 GN/RD 0.75 BK 0.75
1 2 86 85
1-1 7 IN OUT 15 31 E4
ISW + OUT RD/GN 0.75 RD/GN 0.75 BK 0.75 OUT IN
3 1-2 16
DIODE 7 3A
DIODE 8 3A
DIODE 9 3A
OUT
RELAY 2 E3
30 SEC
IN
4 E4
RD/GN 0.75 J2-12 CCU3
2 1
5 DELAYED SHUT
LED LIGHT
1-3
10
CONT
@ RD/BK 1.5
86 85
BK 1.5
1 2
DIODE 2 3A
7-2 18 SSM-3 RD/BK 1.5 RD/BK 1.5 BK 1.5 BK 2.5 E
OUT IN
3
DIODE 1 6A
CCU3 J2-26 YL/RD 0.75 F1-D6
IN OUT
YL/RD 1.5
E
BK 16.0
5
JUMPSTART GN 2.5 MIRROR HEATING FUSE 20 7-11
STUD - GN 16.0
D+
M
7 1-2 13 ERISOL-87 RD 70.0 A
B+ -
STARTER ALTERNATOR
MR
12 BK/WH 1.5
9 (2)
MCM
21 BK/WH 1.5
(4/5)
1-4
10
@
FUSE 9 25A
GN 2.5 GN 2.5 ECU1-2 23 3-1 Ecu (STAGE 2)
2 1 2
24 3-2 Ecu (STAGE 4/5)
GN 2.5 CS-7 25 3-3 Cold Start
GN 2.5 CS-10 26 3-3 Cold Start
3
FUSE 10 25A
GN 2.5 F1-A2 MR-5 27 3-4 MR (STAGE 2)
1 2
4 F1-C2 MR-6 28 3-4 MR (STAGE 2)
MCM-11 29 3-5 MCM (STAGE 4/5)
MCM-12 30 3-5 MCM (STAGE 4/5)
5 MCM-14 31 3-5 MCM (STAGE 4/5)
MCM-15 32 3-5 MCM (STAGE 4/5)
6 FUSE 11 20A
OUTPUTS
J2-11/12
GN 2.5 J2-5 CCU3 J2-31/32
1 2 VP3 J2-107/108
7 FUSE 12 20A
GN 2.5 J1-1 CCU3
1 2 KL30
FUSE 13 25A
OUTPUTS
8 J1-14/15/16
GN 2.5 J1-117 CCU3 J1-33/34/35
1 2 VP11 J1-111
FUSE 14 20A
9 GN 2.5 DC-15 33 1-13 DC DC
1 2 Converter
FUSE 16 10A
@ GN 1.5 SSM-1 36 7-2 Sealed Switch Module
1 2
2
FUSE 17 10A
GN 1.5 GN 1.5 CDSW-2 37 7-2 Cab Door Switch
1 2
GN 1.5 CDSW-4 38 7-2 Cab Door Switch
3
GN 0.75 BLS-1 39 4-5 Brake Light Switch
FUSE 18 15A
4 GN 1.5 GN 1.5 R1-87 40 7-13 Bonnet Up Relay
1 2
GN 1.5 R4-87 41 7-13 Bonnet Down Relay
GN 1.5 BSW1-2 42 7-12 Bonnet Switch 1
5
FUSE 19 10A
GN 0.75 DIAG-B 43 8-2 Diagnostic Connector
1 2
6
FUSE 20 40A
OUTPUTS OUTPUTS
J1-10/11
J1-12/13
GN 2.5 GN 2.5 J1-115 CCU3 J1-29/30
1 2 VP12 J1-31/32
7
J1-6/7
J1-8/9
GN 2.5 J1-118 CCU3 J1-25/26
VP10 J1-27/28
8
FUSE 21 10A
GN 1.5 GN 1.5 3RDPS-1 44 8-2 3RD Party Spare
1 2
GN 1.5 PDS-2 45 7-14 PDS
9
1-6
10
FUSE 23 10A
@ RD 1.5 RD 0.75 ECU1-1 48 3-1 Ecu (STAGE 2)
1 2
49 3-2 Ecu (STAGE 4/5)
2
RD 0.75 CS-14 50 3-3 Cold Start
FUSE 24 10A
RD 1.5 F1-A5 MR-15 51 3-4 MR (STAGE 2)
3 1 2
MCM-7 52 3-5 MCM (STAGE 4/5)
FUSE 25 10A
RD 0.75 J1-61 CCU3
1 2 KL15
6
FUSE 26 10A
RD 1.5 SDC-1 58 7-1 SDC
1 2
7
FUSE 27 20A
OUTPUTS
RD 2.5 J1-121 CCU3 J1-120
1 2 VP1
8
FUSE 28 15A
OUTPUTS
RD 2.5 J1-116 CCU3 J1-119
1 2 VP2
9
RD 6.0 FUSE 29-1 59 1-8 Fuse 29
RD 6.0 FUSE 36-1 60 1-9 Fuse 36
RD 6.0 FUSE 43-1 61 1-10 Fuse 43 1-7
10
@
FUSE 30 20A J2-7/8
2 RD 2.5 J2-121 CCU3 J2-9/10
1 2 J2-27/28
VP5 J2-29/30
4
FUSE 32 20A
J2-98/99
RD 2.5 J2-119 CCU3 J2-100/101
1 2 VP7 J2-111/112
FUSE 33 15A
J1-19/20
RD 2.5 J1-5 CCU3 J1-38/39
6 1 2 VP8
FUSE 34 15A
OUTPUTS
J1-17/18
7 RD 2.5 J1-2 CCU3 J1-36/37
1 2 VP9 J1-107/108
8 FUSE 35 10A
RD 1.5 RD 0.75 DIAG-E 62 8-2 Diagnostic Connector
1 2
RD 0.75 DIODE 3 IN 63 7-1 CDU Diode
1-8
10
FUSE 37 15A
@ RD 2.5 RD 2.5 MM21-16 65 5-6 Memory Module
1 2
RD 2.5 MM21-19 66 5-6 Memory Module
2
FUSE 38 15A
RD 2.5 DC-6 67 1-13 DC DC Converter
3 1 2
FUSE 39 15A
RD 1.5 F1-A4 RD 1.5 FH-1 68 3-7 Fuel Heater
1 2
4 RD 1.5 APS-1 69 7-8 Aircon Press SW
RD 1.5 APS-4 70 7-8
“
RD 1.5 FFPS-2 71 3-7 Fuel Filter
5
FUSE 40 15A
RD 1.5 F1-C4
1 2
SMALL
B20E
6
FIG 26/27
NB1-3
NB1-1
NB2-1
LARGE
FIG ../..
CONN.
CONN.
RD 1.5 AH-1 72 4-3 Air Heater (All)
7 RD 1.0 HLS-D 73 4-3 Hydraulic Level (LRG)
RD 1.5 HFP-2 74 4-1 Hydraulic Filter (LRG)
RD 1.0 WDBLS-D 75 4-3 WDB Level (B30E & LRG)
1-9
10
RD 0.75
3
RD 0.75 KSW-1 83 7-3 Kill Switch
RD 0.75 SSW-3 84 7-5 Seat Occupancy SW
RD 0.75 SSW-1 85 7-5 Seat Belt SW
4
FUSE 45 10A
RD 1.5 IQAN-1 86 9-1 Iqan
1 2
5 FUSE 46 10A
RD 0.75 MSW-2 87 7-10 Mirror SW
1 2
FUSE 47 10A
6 F2-C2 RD 1.5 AJ - 9 88 5-6 Active Strain Guages
1 2
RD 1.5 PS - A 89 5-3 Proximity Switch (B60E)
7 FUSE 48 10A
F2-E8 RD 1.5 HPF-2 90 4-1 Hydraulic HP Filter (All)
1 2
AJ-26 RHMP-6 PBP-2 91 4-5 Park Brake Pressure (Lrg)
RD 1.5 HFPS-2 90 4-1 Hydraulic Filter (Small)
8
E3 BK 4.0 BK 2.5 J1-3 RD 1.0 HLS-D 92 4-3 Hydraulic Level (Small)
BK 0.75 J1-42
BK 0.75 J1-43
CCU3 FUSE 49 10A
9 BK 0.75 RD 1.5 3RDPS-2 93 8-2 3RD Party Spare
J1-55
1 2
BK 0.75 J1-74 RD 1.5 PDS-3 94 7-14 PDS
BK 2.5 J1-114
1-10
10
4 SMALL
F1-B3 AI-14 0.75 FSW-3/RSW-3 101 3-15 Forward & Reverse Switch
B20E / LARGE
NB1-1
NB1-3
BK/YL 1.5 PP-1 102 4-3 Pneumatic Pressure
5
SMALL
BK/YL 1.5 BP1-1/BP2-1 103 4-4 Brake Pressure 1 & 2 (SMALL)
BK/YL 1.5 WDBTS-2 104 4-2 WDB Temperature
BK/YL 1.0 WDBLS-A 105 4-3 WDB Level Sensor
6
MB0 - GND BK/YL 1.5 WDBRT-2 106 4-2 WDB Return Temp (SMALL)
CCU3 J1-80
BK/YL 1.0 HLS-A 107 4-3 Hyd Level Sensor (LARGE)
7 F2-E9 SUS-1 BK/YL 1.5 HSL-C/HSR-C 129 5-3 Left/Right Height Sensor
BK/YL 1.5 SP-1 130 5-5 Suspension Pressure
8
PB2 - 5V
CCU3 J2-14 RD/YL 1.5 SWA-1 131 5-1 Steering Wheel Angle
9 PB2 - GND
CCU3 J2-80 BK/YL 1.5 SWA-3 132 5-1 Steering Wheel Angle
BK/YL0.75 ACU1-5 133 7-8 Air Con
1-12
10
1 WH/RD 1.5
2
2 WH/RD 1.5 WH/RD 0.75 J2-24 CCU3
WH/RD 2.5
3
WH/RD 2.5
1
5
FUSE 1
10A
2
6
WH/RD 2.5
7
WH/RD 1.5
WH/RD 1.5
8
1 12V 1
2 2
9 BK 1.5 E3 BK 1.5 E3
CIGARETTE USB
LIGHTER
1-13
10
CANT2-C
CANT2-A
CANT2-B
START 120 OHM
1 ACM3 12
STAGE 2
11
CANT2-C
CANT2-A
CANT2-B
1
2
3
@ 14
2
10 YL/GN 0.75 SCR-8 F1-B10
GN 0.75
BK 0.75
YL 0.75
X3
15
4 YL/GN 0.75
13 20 19 21 14 15 13
MCM BN 0.75
19 3
STAGE CDU
4/5 10 BK 0.75 CPC4 ADM3
5 BK 0.75
STAGE 4 / 5 STAGE 2
16 5
18 17 16 21 20 19
X2
21
1 YL/GN 0.75
MR BN 0.75
6 2 6
STAGE 2 SSM
3 BK 0.75
CANT1-B
CANT1-A
CANT1-C
4 BK 0.75 5
E2
7
CANT1-A YL 0.75 3
SDC
CANT1-C BK 0.75
8
CANT1-B GN 0.75 4
9 6 3 6 7 56 75 28 8
2-1
10
CANT6-C
CANT6-A
CANT6-B
@
2
F
3 DIAG
CONN
G
GN 0.75
BK 0.75
YL 0.75
5
E4
7
TERMINATOR 5
120 OHM
CANT5-A YL 0.75
CAN
CANT5-C BK 0.75
8
CANT5-B GN 0.75
9 A B 58 77
@
2
4
1-9 64 FUSE 36-2 RD 1.5 15-9
MEMORY
MODULE
5 E8
BK 1.5 15-13
FUSE 3 10A
6
1-1 10 ISW + IN 15-14
1 2
GN 1.5
GN 1.5
7
87a
R2 R3 30
87
R1 R4
E3 BK 0.75
8 TOP VIEW 85 86
RELAY 3
MEMORY
MODULE
9 (NC)
CCU3 J1-37 YL/BN 0.75
2-3
10
MEMORY MODULE, FUSE 3, IRIDIUM & GPS / GSM ANTENNAS, R3
1 1-5 23
.. FUSE 9-2 GN 2.5 ECU1-2 21A-1
(6)
6 ECU1-8
(4)
PWM
4 ECU1-6 BL/GN 0.75 21A-13
(3)
BN/BK 0.75 ECU2-6 F1-G2 139 4-5 EVB Sol
_
3 15A-10
3 +
(B20E)
ECU1-7 BL/RD 0.75
(5)
5 15A-5
PWM
(2)
2 ECU1-5 BL/YL 0.75 21A-12 15A-6 PL/BK 0.75 ECU2-5 F1-G1 140 4-5 EB Sol
ADM3
1 ECU1-4 BK/YL 0.75 21A-14
(1)
4
_
OVERSPEED
3-2 138
.. RD/PK 0.75 18-16
18-11
8
18-9
21-3
9
BK 0.75
BK 0.75
BK 0.75
E3 ECU1-3
3-1
10
DRIVELINE: STAGE 2 ENGINE - ADM3, ACCP
1 1-5 24
.. FUSE 9-2 GN 2.5 ECU1-2 X2-1
(6)
6 ECU1-8 BL/RD 0.75 X1-7
(4)
PWM
4 ECU1-6 BL/GN 0.75 X1-6
(3)
_ 3
3 +
ECU1-7 RD/GN 0.75
(5)
5 X1-8
PWM
(2)
4
_
INDUCTIVE
ACCELERATOR
PEDAL
5
8 OVERSPEED
CCU3 J1-24 ECU2-9 RD/PK 0.75 X1-17
X2-2
3-1 138 ADM 18-16 RD/PK 0.75
9
E3 ECU1-3 BK 0.75
3-2
10
@
1 2
2
COLD START
GY/BK 1.5
BK/BL 1.5
SOLENOID
3
(STAGE 2)
CAN
1-7 50
.. FUSE 23-2 RD 0.75 14 17 GY/BK 1.5 F1-A12
COLD
4 1-5 25 FUSE 9-2 GN 2.5 START BK/BL 1.5 F1-B1
7 15
5 12
BL/WH 2.5
9
6
EE
E4 BK 2.5
BK 2.5
7
GLOW PLUG
8
OR/GN 0.75 J2-48 CCU3
3-3
10
2 9 11
EE BK 2.5
3
4 M
ENGINE
COOLING
FAN
(SMALL) 1 2
5
CCU3 J1-16 BL/YL 0.75 F1-A7 BL/YL 1.5 FAN-1 FAN-2 BK 1.5 EE
7
1-11 100 CCU3J1-81 RD/YL 1.5
A
DROP BOX
B
8 SPEED SENSOR YL/PL 1.5 F2-C12 YL/PL 0.75 J2-39 CCU3
(All 3 wires twisted)
C
1-12 124 CCU3J2-78 BK/YL 1.5
9
3-4
10
5 6 8 9
EE BK 2.5
EE BK 1.5 2
CTD
6 PRESSURE SWITCH
(LARGE)
SCHOTTKY DIODE
1A/100V
9
CTD
SOLENOID
(LARGE) 3-5
10
3 P IDLH-1 NB2-1
B20E Only
1 1.5 SMALL NB1-8 F1-D1 GN/GY 0.75 CCU3
J2-50
LARGE NB2-6
EE BK 1.5 2
4
IDL
PRESSURE SWITCH
SCHOTTKY DIODE
1A/100V
NB2-5 B20E/LARGE
IDL
SOLENOID
7
SCHOTTKY DIODE
1A/100V
8
NB2-2 B20E
ENGINE FILTER & IDL PRESS SW, IDL & PNEUMATIC PURGE SOLENOID
1
G
1-11 109 CCU3J1-80 BK/YL 1.5 BK/RD 1.5 F1-D5 BK/RD 0.75 J1-103 CCU3
@ Q
2
FUEL LEVEL
SENDER
1 t<7.2°C 2
1-9 68 FUSE 39-2 RD 1.5 BK 1.5 EE
4
FUEL
HEATER
(SMALL OPTION)
P
6 2 1
1-9 71 FUSE 39-2 RD 1.5 PK/YL 1.5 F1-C12 YL/PL 0.75 J2-66 CCU3
ENGINE
7 FUEL FILTER
PRESSURE SWITCH
(B20E/B30E STAGE 2)
8
L
2 1
1-11 110 CCU3J1-80 BK/YL 1.5 WH/OR 1.5 F1-B5 WH/OR 0.75 J1-95 CCU3
9
ENGINE
LOW COOLANT
LEVEL SWITCH
3-7
10
DRIVELINE: FUEL SENDER, HEATER & FILTER PRESS SW, COOLANT LEVEL
@
10
9
8
7
6
5
4
3
2
1
1
1-7 46
1-7 47
1-5 21
1-5 22
19
WH/PL T1-17 SMALL
CCU3
Accum.
BN/BL
Resistor
Retarder
2
J2-25
FUSE 8-2
FUSE 8-2
A
FUSE 22-2
FUSE 22-2
15
GN/RD T1-7 SMALL
31
BN/BL T1-3
Solenoid
Retarder
B
RD
RD
GN
GN
H Sol
2
GN/BL
18
BL/RD T1-13 SMALL
63
PS 2
17
19
WH/PL T1-17 LARGE
10
TCC
37
12
WH/YL T1-6
70
HSD 3
11
BN/BL
23
SS1
51
10
YL/BN T1-10
PCS3
9
33
GN/WH T1-12
9
PCS2
5
52
BL/GN T1-11
ALLISON TCU
BK
E1
PCS1
4
36
69
WH/GN T1-19
HSD 2
6
71
BN/BK T1-2
A
Main Mod
8
74
59
TRANSMISSION
7
PCS 6
Speed
78
39
Engine
Sensor
2
PCS 4
55
BN/YL T1-9
HSD 1
1
11
BN/GN T1-1
A
60
T1-14 WH/GY
PS 1
3
77
WH/BL T1-15
Speed
40
Output
Sensor
T1-20 GN/BL
B
Trans ID
76
20
YL/RD T1-4
TRANSMISSION BLOCK
Sump Temp
54
18
BN/RD T1-28
16
15
Oil Level
BL/WH T1-22
12
16
GN/OR T1-16
Return
58
19
PL/BK T1-27
14
20
BL/OR T1-23
(2000 SERIES)
A
BL/OR
TFSW-2
Speed
Sensor
B
Turbine
BL/PL
INDICATED
ALL WIRES 0.75 MM
UNLESS OTHERWISE
PL/BK
Temp
75
Sensor
3-8
143 3-13 Trans Filter
@
10
9
8
7
6
5
4
3
2
1
1-1 11
1-7 53
E8
3
BK 1.5
1
5
BK 2.5
49
GN 1.0 BK 1.5
2
SCR-3 F1-A1
48
YL 1.0 BK 1.5
ISW+ IN
3
SCR-4 F1-C1
FUSE 24-2
47
BK 1.0 BK 1.5
TANK
4
ADBLUE
& QUALITY
9
LEVEL, TEMP
62
RD 1.0 BK 1.5
GN 2.5
RD 1.5
16
RD 1.5 SCR-5
1
1
95
GN/YL 1.0
3
20
11
M
31
12
PUMP
FUSE 5 25A
2
2
AD BLUE
SCR-1 F1-A3
1
14
GN 1.5
1
28
GN 1.5
2
33
3
120 WAY
1
22
PK 1.0 ACMINT
-B
76
4
3
5
TEMP
84
VALVE
BEFORE
DOSING
6
3
UREA DOS
CATALYTIC
7
ACM2 MODULE
- U +
BK/YL 1.0 ACMINT
-U
1
78
8
GN/WH 1.0 ACMINT
-Q
PK/GY 1.0 ACMINT
-V
99 100
t
TEMP
AFTER
77
GY/OR 1.0
CATALYTIC
1
3
PIPE
50
1
GY/WH 1.0
51
15
GN/PL 1.0
NOx
NOx
53
4 2
GN 1.0 ACMINT
-M
1
SENSOR
52
3
YL 1.0 ACMINT
-L
3
PIPE
18
OR/GN 1.0
42
1
YL/PL 1.0
1
43
PIPE
NOx
41
NOx
4 2
GN 1.0 ACMINT
-F
39
WH/OR 1.0
SENSOR
YL 1.0 ACMINT
-E
34
BN/RD 1.0
1
1
97
VALVE
TEMP
19
98
DOSING
3-9
@
10
9
8
7
6
5
4
3
2
1
1-1 11
1-7 53
E8
3
BK 1.5
1
5
BK 2.5
49
GN 1.0 BK 1.5
2
SCR-3 F1-A1
48
YL 1.0 BK 1.5
ISW+ IN
3
SCR-4 F1-C1
FUSE 24-2
47
BK 1.0 BK 1.5
TANK
4
ADBLUE
& QUALITY
9
LEVEL, TEMP
62
RD 1.0 BK 1.5
GN 2.5
RD 1.5
16
RD 1.5 SCR-5
1
1
95
GN/YL 1.0
3
20
11
M
31
12
PUMP
FUSE 5 25A
2
2
AD BLUE
SCR-1 F1-A3
1
14
GN 1.5
1
28
GN 1.5
2
33
3
120 WAY
1
22
PK 1.0 ACMINT
-2
78
4
3
5
TEMP
84
AFTER
VALVE
WH/GN 1.0 ACMINT
-15
DOSING
6
3
UREA DOS
CATALYTIC
7
ACM2 MODULE
- U +
50
1
NOx
NOx
53
4 2
GN 1.0 ACMINT
-12
9
SENSOR
GY/OR 1.0
52
3
YL 1.0 ACMINT
-11
1
3
PIPE
GN/PL 1.0
2
1
NOx
NOx
41
4 2
GN 1.0 ACMINT
-6
SENSOR
PIPE
40
3
YL 1.0 ACMINT
-5
18
OR/GN 1.0
32
YL/PL 1.0
1
97
PIPE
39
WH/OR 1.0
T_DPF
AFTER
34
BN/RD 1.0
1
2
VALVE
19
PL/RD 1.0
TANK HEATING
3-10
@
10
9
8
7
6
5
4
3
2
1
1-1 11
1-7 54
E8
X2 X1
1
6
BK 2.5
38
RD 1.0 BK 1.5
2
SCR-3 F1-A1
3
GN 1.0
ISW+ IN
3
SCR-4 F1-C1
FUSE 24-2
2
39
YL 1.0 BK 1.5
TANK
4
ADBLUE
& QUALITY
5
LEVEL, TEMP
BK 1.0
GN 2.5
RD 1.5
1
29 RD 1.5 SCR-5
13
BN/BK 1.0 ACMINT
-5
1
2
16
BL/RD 1.0 ACMINT
-8
3
31
PK 1.0 ACMINT
-19
4
2
GN 1.5
32
RD/GY 1.0 ACMINT
-20
FUSE 5 25A
SCR-1 F1-A3
5
RD/YL 1.0 ACMINT
-23 36
VALVE
SCR-2 F1-C3
DOSING
6
UREA DOS
3
GN 1.5
- U +
35
8
39
22
1
33
GN/YL 1.0
TEMP
AFTER
3
19
16
BL/YL 1.0
M
17
ACM3 MODULE
BN/YL 1.0
PUMP
12
1
AD BLUE
30
RD/YL 1.0
11
NOx
9
NOx
4 2
GN 1.0 ACMINT
-2
SENSOR
23
GY/OR 1.0
8
3
YL 1.0 ACMINT
-1
1
3
PIPE
13
18
1
GN/PL 1.0
2
1
NOx
NOx
15
4 2
GN 1.0 ACMINT
-7
SENSOR
PIPE
14
3
YL 1.0 ACMINT
-6
10
OR/GN 1.0
28
YL/PL 1.0
1
28
PIPE
7
WH/OR 1.0
T_DPF
AFTER
19
BN/RD 1.0
1
2
VALVE
24
PL/RD 1.0
TANK HEATING
3-11
@
10
9
8
7
6
5
4
3
2
1
U
BL/WH 1.0 ACMINT
-22
107
1
t
11
BL/GN 1.0 ACMINT
-27
2
T_DOC
P_DOC
87
BEFORE
BEFORE
P
BN/GN 1.0 ACMINT
-26 WH/BL 1.0 ACMINT
-23
108
3
3
1
27
U
GY/GN 1.0 ACMINT
-28 BN/WH 1.0 ACMINT
-24
117
1
t
88
YL/BL 1.0 ACMINT
-13
P_DPF
AFTER
AFTER
T_DOC
72
73
P
GN/BL 1.0 ACMINT
-14 WH/BN 1.0 ACMINT
-25
3
3
ACM2 MODULE
X2 X2
X2 X2
1
38
26
34
37
30
ACM3 MODULE
BEFORE
PRESSURE
1
1
27
29
3-12
SCHOTTKY DIODE
1A/100V
2
FAN CUT SOLENOID
(LARGE)
3 SCHOTTKY DIODE
1A/100V
4
CCU3 J2-6 PL 0.75 F2-C5 PL 1.5 1 2 BK 1.5 AE
6
P
REMOTE FILTRATION
TRANSMISSION FILTER
8 SWITCH 1
(NC)
(B60E)
3-13
10
@ 1-11 108 CCU3 J1-80 BK/YL 1.5 HP2-C HP1-C BON-10 BON-9 HP1-B HP2-B 1.5 F1-D4 GN/RD 0.75 J1-99 CCU3
- +
t
4 1-12 115 CCU3 J2-79 AT-2 BK/YL 1.0 GN/WH 1.0 AT-1 RHMP-28 AJ-28 F2-D2 GN/WH 1.0 J2-77 CCU3
AMBIENT
TEMPERATURE
SENSOR
5
REAR
(LARGE)
1
2 PK/BL 0.75 J2-43 CCU3
EE BK 1.5
7
HIGH RANGE
8 REVERSE
SWITCH
3-14
10
@ CCU3 J1-35 PL/BL 0.75 F1-E10 AI-6 RDBI-3 PL/BL 1.5 1 2 BK 1.5 EE
2
FORWARD SELECT
SOLENOID
3
SCHOTTKY DIODE
1A/100V
CCU3 J1-36 WH/PL 0.75 F1-E11 AI-7 RDB-4 WH/PL 1.5 1 2 BK 1.5 EE
5 REVERSE SELECT
SOLENOID
6 RD/YL 1.5
1
FORWARD
CONFIRM 2
PL/RD 1.5 RDB-5 AI-8 F1-F2 PL/RD 0.75 J1-66 CCU3
POSITION
7 SWITCH
CCU3J1-81
3
1-11 95 RD/YL 1.5 RDB-1
REVERSE
CONFIRM 2
GY 1.5 RDB-6 AI-9 F1-F11 GY 0.75 J1-67 CCU3
POSITION
9
SWITCH
1
RD/YL 1.5
3-15
10
SMALL
2 HYDRAULIC
FILTER
PRESSURE SWITCH
214315 - Bridging connector fitted if the High Pressure Filter Option is not fitted
RD 1.5
3 BL/GY 0.75
P
SMALL
1-10 90 FUSE 48-2 RD 1.5 HPF-2 2 1 HPF-1 1.5 F2-D9 BL/PL 0.75 CCU3
4 J1-94
HYDRAULIC
HIGH
PRESSURE
5
FILTER
SWITCH
(OPTION)
6
- +
t SMALL AI-4
1-11 111 CCU3J1-80 BK/YL 1.5 1.5 LARGE F1-D12 GN/WH 0.75 J1-104 CCU3
7
HYDRAULIC
TEMPERATURE SENSOR
HYDRAULIC
SYSTEM 4
P YL/GY 1.5 F2-B4 YL/GY 0.75 J1-85 CCU3
PRESSURE
9
1
1
1-11 112 CCU3J1-80 BK/YL 1.5
4-1
10
HYD FILTER & HIGH PRESS FILTER, HYD TEMP, HYDRAULIC PRESSURE 1
P SMALL NB2-4
1
1-9 76 FUSE 40-2 RD 1.5 2 1 1.5 LARGE NB1-7 F1-E4 GY/RD 0.75 CCU3
J2-49
@
WET DISK BRAKE
2
FILTER
PRESSURE SWITCH
3
- +
t STAGE 2 AI-2
1-11 104 CCU3J1-80 BK/YL 1.5 SMALL
1.5 STAGE 4 NB2-3 F1-C9 WH/BL 0.75 J1-105 CCU3
1-12 125 CCU3J2-78 BK/YL 1.5 LARGE
4 LARGE NB1-6
- +
t SMALL AI-12
6
1-11 106 CCU3J1-80 BK/YL 1.5 SMALL
1.5 LARGE F2-D1 WH/PL 0.75 J2-56 CCU3
1-12 128 CCU3J2-78 BK/YL 1.5 LARGE
4 LARGE NB2-3
2
1
1-11 102 CCU3J1-80 BK/YL 1.5
1 t 2
1-9 72 FUSE 40-2 RD 1.5 BK 1.5 EE
4 AIR HEATER
HYDRAULIC
5 LEVEL
SENSOR
LARGE SMALL AI-5
1-9 73 FUSE 40-2 RD 1.0 D C
1.5 LARGE NB1-5 F1-E3 WH/BN 0.75 J2-54 CCU3
6 1-10 92 FUSE 48-2 RD 1.0
SMALL
Q
A
9 Q
A
PNEU PRESSURE, AIR HEATER, HYDRAULIC & WET DISK BRAKE LEVEL
RD/YL 1.5
1 2
@ BRAKE
P 1.5 SMALL NB2-1 F1-G3 OR/RD 0.75 J2-83 CCU3
PRESSURE
1 4 LARGE AI-1
2 CCU3J1-81
1
1-11 97 RD/YL 1.5
3 CCU3J1-80 1
2
RD/YL 1.5
5
SCHOTTKY DIODE
1A/100V
7
BRAKE CHARGE CUT
SOLENOID
SCHOTTKY DIODE
8 1A/100V
9
CCU3 J1-29 PK/BL 0.75 F2-G5 AI2-3 PK/BL 1.5 1 2 BK/BN 1.5 AI2-4 F2-G6 BK/BN 0.75 J2-15 CCU3
@
3-1 140 ADM15A-6 PL/BK 0.75 F1-G1 NB2-4 PL/BK 1.5 1 2 BK 1.5 EE BN/BK 1.5 1 2 BK 1.5 EE
2
SCHOTTKY DIODE
1A/100V
5 CCU3 J2-29 BN/YL 0.75 F2-B7 EI-10 NB1-9 SMALL 1.5 1 2 1.5 SMALL NB2-7 EI-1 F2-G4 WH/GN 0.75 J2-16 CCU3
AJ-23 RHMP-23 RHMP-22 AJ-22
LARGE LARGE
PARK BRAKE
6 SOLENOID
P B20E NB2-6
8 PARK BRAKE
PRESSURE SWITCH
1 2
9 1-6 39 FUSE 17-2 GN 0.75 BLS-1 BLS-2 GY/GN 0.75 J1-82 CCU3
BRAKE LIGHT
SWITCH 4-5
10
EB & EVB SOLENOID, PARK BRAKE SOL & PRESS SW, BRAKE LIGHT SW
1
1 CCU3 J1-107 GN/GY 0.75 F2-A6 1.5 1
M
2
@
GREASING
2 PUMP
SCHOTTKY DIODE
1A/100V
4
GREASING
DIRECTION
SOLENOID
5
1 2
6 4 BK/GN 0.75 F2-A1 0.75 J1-90 CCU3
GREASE
LEVEL SWITCH
(NO) AUTOMATIC
7 GREASING
2 PUMP
HAULERS / B60E
RHMP-10 P RHMP-21
9 2 1
AE BK 4.0 AE AJ-10 BK 1.5 GN/BK 1.5 AJ-21 F2-B5 0.75 J2-45 CCU3
3
AUTOMATIC GREASING
214315 - Bridging connector fitted if the High Pressure Filter Option is not fitted
BL/GY 0.75
1
P
@ 1-7 57 FUSE 24-2 RD 1.5 WDBHPF-2 2 1 WDBHPF-1 1.5 F1-C7 OR/BK 0.75 J2-69 CCU3
2
WET DISK BRAKE
HIGH
PRESSURE
FILTER SWITCH
3 (LARGE)
4-7
10
1 ARTIC 4
ANGLE A PL/RD 1.5 F2-F5 PL/RD 0.75 J2-89 CCU3
@ SENSOR
2 1
1-12 126 CCU3J2-78 BK/YL 1.5
4
3
1-12 132 CCU3J2-80 BK/YL 1.5
STEERING WHEEL
1-12 118 CCU3J2-13 RD/YL 1.5 ANGLE SENSOR
4
5
5
A YL/BN 0.75 J2-86 CCU3
6 6
1-12 123 CCU3J2-78 BK/YL 1.5
5-1
10
@ BIN
POSITION 4
A 1.5 RHMP-6 AJ-6 F2-A11 PL/GN 0.75 J1-63 CCU3
SENSOR
2
1
1-12 114 CCU3J2-79 BK/YL 1.5
3 SCHOTTKY DIODE
1A/100V
4
CCU3 J2-103 BL/WH 0.75 F2-C6 BL/WH 1.5 1 2 BK/RD 1.5 F2-F4 BK/RD 0.75 J2-36 CCU3
5 BIN UP
SOLENOID
SCHOTTKY DIODE
1A/100V
CCU3 J2-102 GN/PL 0.75 F2-E5 GN/PL 1.5 1 2 YL/BN 1.5 F2-B6 YL/BN 0.75 J2-37 CCU3
7
BIN DOWN
SOLENOID
8
1-12 122 CCU3J2-13 RD/YL 1.5
CONN. FIG 40 2
BN032858 CONN. FIG 129
BIN
CYLINDER 4 CONN. FIG 1
BN...... 1
1-12 127 CCU3J2-78 BK/YL 1.5
5-2
10
1
+ BN PS-A
gnd BL PS-B
2
PROXIMITY
SWITCH
(B60E)
4 - LRG
4 A - SML
FRONT 2 - LRG
HEIGHT B - SML
A 1.5 SUS-5 F2-D7 PL/BL 0.75 J2-88 CCU3
SENSOR
LHS
5
8 - LRG
1-12 119 CCU3J2-13 RD/YL 1.5 SUS-2
C - SML
1-12 129 CCU3J2-78 BK/YL 1.5 SUS-1 8 - LRG
C - SML
6
FRONT 2 - LRG
HEIGHT B - SML
A 1.5 SUS-6 F2-C9 BN/GN 0.75 J2-87 CCU3
SENSOR
RHS
7
4 - LRG
A - SML
5-3
10
2
LEFT STRUT UP
SOLENOID
SCHOTTKY DIODE
1A/100V
3
7
RIGHT STRUT UP
SOLENOID
HAULER GY 1.5 TBVS-1 144 9-1
SCHOTTKY DIODE
1A/100V
8
2
LEFT
STRUT LOCK
SOLENOID
3 SCHOTTKY DIODE
1A/100V
4
CCU3 J1-22 WH/YL 0.75 F2-G1 SUS-11 1.5 1 2 BK 1.5 AE
5 RIGHT
STRUT LOCK
SOLENOID
SUSPENSION 4
P 1.5 SUS-12 F2-D8 WH/BL 0.75 J2-92 CCU3
PRESSURE
9
1
1-12 130 CCU3J2-78 BK/YL 1.5 SUS-1
5-5
10
FUNCTION SUBJECT TO
1-9 66 FUSE 37-2 RD 2.5 RD 2.5 21-19 VBAT
1 OBW
121 BK/YL 1.5 LOAD
BATTERY SAVING
2 LIGHTS
@ 1
VIN+
GND
Z
3
RHMP-18 AJ-18 1.5
REAR YAW
F2-D3 BN/BL 0.75 21-11 ANA-DIG-TRI3 LHS (OPTION) RHS
REAR ROLL
5
RD 1.5
A X RHMP-19 AJ-19 1.5 F2-B10 RD/GN 0.75 21-8 ANA-DIG-TRI1
2 6 REAR PITCH
Y RHMP-20 AJ-20 1.5 F2-B11 BL/GN 0.75 21-9 ANA-DIG-TRI2
OBWWL1-1
OBWWL1-2
OBWWL1-4
OBWWL1-3
OBWWL2-1
OBWWL2-2
OBWWL2-4
OBWWL2-3
BN025227 (SMALL)
3 2
1 GND
VIN+
STRAIN WBL
4
OUT
RD 1.5
WH/GN 0.75
WH/GN 0.75
WH/GY 0.75
WH/GY 0.75
WH/BL 0.75
WH/BL 0.75
ZERO
4
BK 0.75
BK 0.75
YL/RD 1.5
5 TILT WBL
A X RHMP-14 AJ-14 1.5 F2-B8 GY/OR 0.75 21-12 ANA-DIG-TRI4
GN
B60E
SUS PRESS 1 GENOUT2 21-7
5 ON PAGE 5-7 YL
ZERO
RHMP-12
RHMP-9
7 5 TILT WBR
A X RHMP-16 AJ-16 1.5 F2-E2 BN/WH 0.75 21-15 ANA-DIG-TRI5
B60E
SUS PRESS 2
AJ-12
AJ-23
AJ-29
AJ-9
ON PAGE 5-7
9 kg
RD/YL 1.5 F2-F2
5V SUPPLY
3 21-20 SUSPENSION PRESS
ZERO REAR
21-1
ASG MID CHASSIS
ZERO OFFSET GRAB
SCHOTTKY DIODE
1A/100V
SUSPENSION
SOLENOID
7 (B60E)
5-7
10
REAR SUSPENSION PRESS 1 & 2, SUSPENSION SOLENOID
ENGINE BONNET
Harness B20E Only Harness
1 1 2
CCU3 J1-98 GY/WH 0.75 F1-C6 GY/WH 1.5 BON-3 HH1-3 HH2-3 BON-3 BON-6 BK 1.5 EE
FUNCTION SUBJECT TO
@ BATTERY SAVING
RIGHT HEADLIGHT
BRIGHT
2
1 2
BON-7 BK 1.5 EE
LEFT HEADLIGHT
3
BRIGHT
ENGINE
Harness B20E Only
1 2
4 CCU3 J1-106 WH/GY 0.75 F1-A6 WH/GY 1.5 BON-1 HH1-1 BON-6 BK 1.5 EE
FUNCTION SUBJECT TO
BATTERY SAVING
RIGHT HEADLIGHT
DIP
5
1 2
BON-7 BK 1.5 EE
HEADLIGHTS 4 1
7 STEERING
COLUMN
SWITCH DIPS BRIGHTS
(HEADLIGHT CONTROLS) 5 3
CCU3
9 OR/RD 0.75 J2-61
6-1
10
HEADLIGHTS BRIGHTS & DIPS
ENGINE
Harness B20E Only
1 1 2
CCU3 J1-13 BL 0.75 F1-C10 BL 1.5 BON-4 HP1 -A BL 1.5 BON-6 BK 1.5 EE
@
RIGHT FRONT
F2-A9
PARKLIGHT
2
1 2
BL 1.5 BON-7 BK 1.5 EE
BL 1.5
LEFT BRAKE/ LEFT FRONT
3
PARKLIGHT PARKLIGHT
AJ-5
B20E Only
RLI-8 B60E
HIL-2 LBPI-3 SML/LRG
RHMP-5
LBP-C Hauler
4
B20E Only
RLI-2 B60E
LBPI-2 SML/LRG
HIL-4
LBP-B Hauler
LBPI-1 SML/LRG RHMP-10 AJ-10 BK 1.5 EE
LBP-A Hauler
BL 1.5
5 B20E Only
RBPI-3 SML/LRG
HIR-2
RBP-C Hauler
B20E Only
RLI-7 B60E RLI-3 B60E
6 GY/BL 1.5 HIR-4 RBPI-2 SML/LRG RBPI-1 SML/LRG RHMP-11 AJ-11 BK 1.5 EE
RBP-B Hauler RBP-A Hauler
RHMP-2
RIGHT BRAKE/
PARKLIGHT
7
AJ-2
B20E Only
1 2
HIR-2 BK 1.5 EE
GY/BL 1.5
NUMBER PLATE
8
LIGHT RIGHT
(B20E ONLY)
F2-D10
6-2
10
@
9 10
INDICATORS
2 STEERING SIDE INDICATOR RIGHT
L R
COLUMN
SWITCH RSIND-1 YL 1.5 BK 1.5 RSIND-2 BON-6 BK 1.5 EE
(INDICATOR 1 2
11 CONTROLS)
3
LSIND-1 BN 1.5 BK 1.5 LSIND-2 BON-7 BK 1.5 EE
1-10 81
.. FUSE 44-2 RD 0.75 1 2
SIDE INDICATOR LEFT
4
YL 1.5 TC 147 8-3 Trailer Connector
ENGINE BONNET
Harness B20E Only Harness FRONT INDICATOR RIGHT
5 J1-12 F1-A11 YL 1.5 BON-2 HH1-2 HH2-2RIND-1 YL 1.5 BK 1.5 RIND-2 BON-6 BK 1.5 EE
1 2
YL 0.75
CCU3
6 B20E Only
J1-11 F1-C11 BN 1.5 BON-5 HH1-4 HH2-4LIND-1 BN 1.5 BK 1.5 LIND-2 BON-7 BK 1.5 EE
1 2
B60E Only
REAR INDICATOR RIGHT
RLI-6
BN 0.75
8 AJ-4 RHMP-4
HIR-1
RBPI-4 YL 1.5 BK 1.5 RBPI-1 HIR-3 RHMP-11 AJ-11 EE
1 2 B20E Only
B20E Only
B60E Only
RLI-5
9 AJ-3 RHMP-3
HIL-1
LBPI-4 BN 1.5 BK 1.5 LBPI-1 HIL-3 RHMP-10 AJ-10 EE
1 2 B20E Only
B20E Only
REAR INDICATOR LEFT
6-3
10
1 REV
-1
CCU3 J2-107 YL/GN 0.75 F2-C11 AJ-1 RHMP-1
RLI-9
RREV
-1 YL/GN 1.5
1
2 B20E Only
REVERSE REVERSE
LIGHT LIGHT
B20E Only LEFT RIGHT
2
HIL-3 BK 1.5
EE HIR-3 BK 1.5
3 BK 4.0 AE AJ-10/11 RHMP-10/11 REV
-2 LREV
-2 BK 1.5
RREV
-2 BK 1.5
1
LIGHT ARTIC
LEFT LIGHT
(OPTION) RIGHT
2
5 (OPTION)
EE BK 4.0 AE ALL-2 M_LHS_2
1
WORK WORK
LIGHT LIGHT
7 1 LEFT 1 RIGHT
2
E6 BK 1.5 WLHT1-2 WLHT2-2 BK 1.5
WLHT1-2 BK 1.5
CONN. FIG 59
8 WLHT2-1 WLHT1-1 RD/WH 1.5
1
WORK WORK
9 LIGHT LIGHT
2 LEFT 2 RIGHT
2
E6 BK 1.5 WLHT2-2 WLHT2-2 BK 1.5
6-4
10 WLHT1-2 BK 1.5
2
FLASHING
BEACON 1
3 CCU3 J2-27 OR/WH 0.75 FB1-1 OR/WH 1.5 BK 1.5 FB1-2 BK 0.75 E4
A B
FUNCTION SUBJECT TO
BATTERY SAVING
4 FLASHING
BEACON 2
(OPTION)
5
CCU3 J2-28 WH/OR 0.75 FB2-1 WH/OR 1.5 BK 1.5 FB2-2 BK 0.75 E4
A B
FUNCTION SUBJECT TO
BATTERY SAVING
LEFT
REAR
BEACON
7
8
CCU3 J2-100 F2-G2 AJ-22 RHMP-22 RHMP-11 AJ-11 AE
RIGHT
REAR 6-5
10 BEACON
1
RC1-2
DIODE 6 6A
6 SEALED
CCU3 J1-9 GN/RD 0.75
IN OUT DISPLAY
GN/RD 0.75 CONTROLLER
7 DIODE 3 6A
B
1-8 63 FUSE 35-2 RD 0.75 A C
IN OUT
2
9
BK 1.5 E2
7-1
10
COLOUR DISPLAY UNIT, SEALED DISPLAY CONTROLLER & REVERSE CAMERA 1 & 2
1
@
1-6 36 FUSE 16-2 GN 1.5 1 STOP
D 3 RD/BK 1.5 IGNS-1 18 1-4
2
1 2 3 MENU
N STOP
3
4 5 6 BACK
R
A
7 8 9 NEXT
GN/BK 0.75 4
4
. 0
SELECT
2
5 25 BUTTON
SEALED
SWITCH
MODULE BK 0.75 E2
6
GN/BK 0.75 J1-60 CCU3
8
2 3
1-6 37 FUSE 17-2 GN 1.5
A B
1-10 83 FUSE 44-2 RD 0.75 KSW-1 RD 0.75 BL/GY 0.75 KSW-2 BL/GY 0.75 J2-44 CCU3
C D
BL/GY 0.75
4 214315 - Bridging connector fitted if the Emergency Stop Option is not fitted
7-3
10
KILL SWITCH
6-4 149 CCU3J2-107 YL/GN 1.5
1 A
BACK UP
ALARM
@
B
BK 1.5 REV
-2 RHMP-11 AJ-11 AE BK 4.0 EE
2
A A
ELECTRIC AIR
HORN HORN
4 B B
BK 1.5 EE BK 1.5 EE
5
CCU3 J1-18 OR/WH 0.75
1
CAB
6 BUZZER
2
E3 BK 0.75
8 2
STEERING
HORN
COLUMN
SWITCH
9 (HORN CONTROLS)
12
SEAT
OCCUPANCY
3 SWITCH
(4 POINT SEATBELT OPTION)
1 2
4 1-10 84 FUSE 44-2 RD 0.75 SSW
-3 SSW
-4 BL/OR 0.75 J1-83 CCU3
SEAT BELT
SWITCH
5 (3 POINT SEATBELT ONLY)
1 2
1-10 85 FUSE 44-2 RD 0.75 SSW
-1 SSW
-2 PK/BL 0.75 J1-93 CCU3
6
7-5
10
@
DIODE 10 6A DIODE 12 3A
J1-112
CCU3 OR 1.5
2 J1-113 IN OUT OUT IN
FUNCTION SUBJECT TO
BATTERY SAVING
4 Thermal 2
Protection BL 1.5 FWM-2
2
M RD 1.5 FWM-4
5 4
1
Park
1
GN 1.5 FWM-1 PK 0.75 J1-78 CCU3
6 Earth
BK 1.5 FWM-6
6
Ignition
3
E3
M
CCU3 J2-8 GN/PL 0.75 BK 0.75 E3
9 2 1
FUNCTION SUBJECT TO
BATTERY SAVING
FRONT
WASHER 7-6
10 PUMP
12V Power
A
@ C
HEAT
2 ACTUATOR 1 -
VALVE
0-12V SIGNAL FROM CCU3
J1-88 BN/RD 0.75 2-1 ACTUATOR
0-12V Signal
D
ACTUATOR 2 -
0-12V SIGNAL FROM CCU3 12V Power
J1-89 RD/PK 0.75 2-2 A
3
C
ACTUATOR 3 -
0-12V SIGNAL FROM CCU3
CCU3 J1-87 RD/OR 0.75 2-3 FEET
ACTUATOR
ACTUATOR 4 -
4 RD/BL 0.75
0-12V SIGNAL FROM CCU3 0-12V Signal
D
J1-86 2-4
12V Power
A
12V POWER
J1-62 RD/BN 0.75 2-5 C
5 MID/DEMIST
ACTUATOR
0-12V Signal
D
12V Power
6 A
ACTUATOR GROUND
E4 BK 1.5 2-6 C
REC. AIR
ACTUATOR
2
7
AIRCONDITIONER
4 5 6 ACTUATORS
8 DIODE 1A
SEALED SWITCH MODULE
PL/YL 1.5 BK 1.5
(HVAC CONTROLS) OUT IN
BN032858
CONN. FIG 128
CONN. FIG 1 CONN. FIG 63
9
CCU3 J2-11 PL/YL 0.75 F1-C8 PL/YL 1.5 ACC-1 BK 1.5 EE
FUNCTION SUBJECT TO DC...... (LARGE)
BATTERY SAVING
RESISTOR
2 M
FLYBACK
THERMOFUSE 1.2 3.5 SEALED SWITCH MODULE
DIODE
E2 BK 2.5
(HVAC CONTROLS)
FAN/BLOWER
3 1-4
BK/YL CONTROLLER POWER RETURN
1-12 133 CCU3J2-80 1-5
0.75
0 Ohm - 10K Ohm TO OEU RD/GN
1-6 0.75 J1-102 CCU3
0 Ohm - 10K Ohm TO OEU GY/RD
4 1-7 0.75
J1-101
AIRCONDITIONER RD/BK CCU3
1-8 0.75 J1-100
FAN / BLOWER &
TEMPERATURE t t t
5
PRESSURE FAULT
7-8
10
@
2
2 SI-3
1
LEFT
SI-4 SPEAKER
BK/GN 1.5
BK/BL 1.5
BK 1.5
BK 1.5
3
4
A4 A7 B3 B4 B5 B6
5
A8
7
CUSTOMER SUPPLIED
12V 2 WAY RADIO
8
1 2
7-9
10
+ 2
1
_ 1
BK 0.75 E2 LEFT MIRROR
@ R L
UP
DOWN E5 BK 0.75 LMIR-1 MI-1 RD 0.5
2 DEMIST
MIRROR
3 SWITCH
YL 0.5
SUPPLY
SUPPLY
SUPPLY
SUPPLY
M
BN 0.5
R L
R L
4
COMMON 3
GN/BL 0.75 LMIR-5 MI-5
LEFT HORIZONTAL 8
OR/GN 0.75 LMIR-4 MI-4 GN 0.5
RIGHT HORIZONTAL 6
OR/BN 0.75 RMIR-4 MI-4 YL 0.5
5
LEFT VERTICAL 5
YL/GN 0.75 LMIR-3 MI-3 OR 0.5
UP RIGHT VERTICAL 7
GN/YL 0.75 RMIR-3 MI-3 BN 0.5
DOWN
RMIR-5 MI-5
6
RIGHT MIRROR
OR 0.5
GN 0.5
M
7-10
10
ELECTRIC MIRRORS
1
87a
FUSE 1 20A 30 87
@ 1-4 20 START POS GN 2.5 RD/GY 2.5
1 2
7-10 150 EMIRR-2 RD/GY 1.5 BK 1.5
2 86 85
EE
RELAY 1
MIRROR HEATING
3 (NO)
LEFT MIRROR
FUSE 2 20A
LMIR-1 BK 2.5 RD/GY 2.5 LMIR-2
7 DEMIST 2 1
EE
RIGHT MIRROR
FUSE 3 20A
9 RMIR-1 BK 2.5 RD/GY 2.5 RMIR-2
DEMIST 2 1
EE
7-11
10
@ IN OUT
1 WAKE UP
BL/OR 0.75 DIODE 5 6A
2 2
1-6 42 FUSE 18-2 GN 1.5 BN/YL 0.75 J1-59 CCU3
3
PL/WH 0.75 DIODE 4 6A
BONNET
3 IN OUT LOWER
SWITCH
1
PL/WH 0.75 J2-63 CCU3
7-12
10
BONNET SWITCH 1
1-6 41
.. FUSE 18-2 GN 1.5
1 1-6 40
.. FUSE 18-2 GN 1.5
@ 87a
BK 1.5 E6
30 87
2 F1-E8 BN/BL 1.5 GN 1.5
3 RELAY 1
BONNET R2 R3
UP R1 R4
TOP VIEW
4 87a
BK 1.5 E6
30 87
F1-E7 BN/OR 1.5 GN 1.5
RELAY 4
BON-12
BON-11
BONNET R2 R3
DOWN R1 R4
6
TOP VIEW
DIODE 8 3A
BN/BL 1.5 BK 1.5 E2
OUT IN
7
DIODE 7 3A
BN/OR 1.5 BK 1.5 E2
OUT IN
BN/BL 1.5 2
M
BN/OR 1.5 1
9
BONNET
ACTUATOR
7-13
10
BONNET UP & DOWN RELAYS & BONNET ACTUATOR
FUSE 6 10A
1-1 9 ISW+ IN GN 1.5 1
1 1 2
PDS
1-6 45 FUSE 21-2 GN 1.5 MODULE
@ 2
3 8 BK/RD 1.5
4 5
CE BK 2.5
5
PDS
SWITCH
(PROV)
6 GN 1.5 PDSSW
-1
RD 1.5 PDSSW
-2
CE BK 1.5 PDSSW
-3
PDSSW
-4 BK/RD 1.5
7
7-14
10
CHASSIS
7 GENERIC SPECIAL SPARE
SMALL LARGE
3
3RD PARTY SPARE
E2 BK 1.5 3RDPS-4
5
CCU3
SERIAL
E3 BK 0.75 CCUS-4
7
J1-73 GY/BK 0.75 CCUS-5
CCUS-6
8
CCU3
CAN
J1 BK 0.75 CCU3 C
AN
8-2
10
EE BK 1.5 TC1-1
@
6-2 146 RHMP-5 BL 1.5 TC1-2
3 BL 1.5 TC1-6
TRAILER
CONNECTOR
4 2
EE BK 1.5 TC2-1
BL 1.5 TC2-2
5 BN 1.5 TC2-3
YL 1.5 TC2-5
6 BL 1.5 TC2-6
8-3
10
E5 BK 1.5 IQAN-2
1
IQAN
(FUTURE OPTION)
@
2
SCHOTTKY DIODE
1A/100V
TRAILER BRAKE
SOLENOID
5 (SMALL HAULER)
6 SCHOTTKY DIODE
1A/100V
7 B20E
8 TRAILER BRAKE
VALVE SOLENOID
(SMALL HAULER)
9-1
10