INSTRUCTION MANUAL

9" Bench Band Saw

(Model BS100)

PART NO. A03049 - 03-05-04

Copyright © 2004 Delta Machinery

To learn more about DELTA MACHINERY ESPAÑOL: PÁGINA 25

visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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 SAFETY GUIDELINES - DEFINITIONS
This manual contains information that is important for you to know and understand. This information relates to protect-
ing YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the
symbols to the right. Please read the manual and pay attention to these sections.
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may
result in property damage.

SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear MSHA/NIOSH
approved, properly fitting face mask or respirator when using such tools.

GENERAL SAFETY RULES

READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE
USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock,
fire, and/or serious personal injury or property damage.
IMPORTANT SAFETY INSTRUCTIONS
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there
are certain hazards involved with the operation of the product. Using the machine with respect and caution will
considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored,
personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards,
goggles, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make
up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop.
If a procedure feels dangerous, don’t try it. Figure out an alternative procedure that feels safer. REMEMBER: Your
personal safety is your responsibility. For additional information please visit our website www.deltamachinery.com.

This machine was designed for certain applications only. Delta Machinery strongly recommends that this
machine not be modified and/or used for any application other than that for which it was designed. If you have any
questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine
if it can or should be performed on the product.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)

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 GENERAL SAFETY RULES
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.

1. FOR YOUR OWN SAFETY, READ THE INSTRUC- 13. USE RECOMMENDED ACCESSORIES. The use
TION MANUAL BEFORE OPERATING THE of accessories and attachments not recom-
MACHINE. Learning the machine’s application, mended by Delta may cause damage to the
limitations, and specific hazards will greatly machine or injury to the user.
minimize the possibility of accidents and injury. 14. USE THE PROPER EXTENSION CORD. Make
2. USE CERTIFIED SAFETY EQUIPMENT. Eye sure your extension cord is in good condition.
protection equipment should comply with ANSI When using an extension cord, be sure to use one
Z87.1 standards, hearing equipment should heavy enough to carry the current your product will
comply with ANSI S3.19 standards, and dust mask draw. An undersized cord will cause a drop in line
protection should comply with MSHA/NIOSH voltage, resulting in loss of power and overheating.
certified respirator standards. Splinters, air-borne See the Extension Cord Chart for the correct size
debris, and dust can cause irritation, injury, and/or depending on the cord length and nameplate
illness. ampere rating. If in doubt, use the next heavier
3. DRESS PROPERLY. Do not wear tie, gloves, or gauge. The smaller the gauge number, the heavier
loose clothing. Remove watch, rings, and other the cord.
jewelry. Roll up your sleeves. Clothing or jewelry 15. SECURE THE WORKPIECE. Use clamps or a vise to
caught in moving parts can cause injury. hold the workpiece when practical. Loss of control
4. DO NOT USE THE MACHINE IN A DANGEROUS of a workpiece can cause injury.
ENVIRONMENT. The use of power tools in damp 16. FEED THE WORKPIECE AGAINST THE DIRECTION
or wet locations or in rain can cause shock or OF THE ROTATION OF THE BLADE, CUTTER, OR
electrocution. Keep your work area well-lit to ABRASIVE SURFACE. Feeding it from the other
prevent tripping or placing arms, hands, and direction will cause the workpiece to be thrown out
fingers in danger. at high speed.
5. MAINTAIN ALL TOOLS AND MACHINES IN PEAK 17. DON’T FORCE THE WORKPIECE ON THE
CONDITION. Keep tools sharp and clean for best and MACHINE. Damage to the machine and/or injury
safest performance. Follow instructions for lubricating may result.
and changing accessories. Poorly maintained tools and
machines can further damage the tool or machine and/or 18. DON’T OVERREACH. Loss of balance can make
cause injury. you fall into a working machine, causing injury.
6. CHECK FOR DAMAGED PARTS. Before using the 19. NEVER STAND ON THE MACHINE. Injury could occur if
machine, check for any damaged parts. Check for the tool tips, or if you accidentally contact the cutting tool.
alignment of moving parts, binding of moving 20. NEVER LEAVE THE MACHINE RUNNING UNATTEN-
parts, breakage of parts, and any other conditions DED. TURN THE POWER OFF. Don’t leave the machine
that may affect its operation. A guard or any other until it comes to a complete stop. A child or visitor could
part that is damaged should be properly repaired be injured.
or replaced. Damaged parts can cause further 21. TURN THE MACHINE “OFF”, AND DISCONNECT THE
damage to the machine and/or injury. MACHINE FROM THE POWER SOURCE before
7. KEEP THE WORK AREA CLEAN. Cluttered areas and installing or removing accessories, before adjusting
benches invite accidents. or changing set-ups, or when making repairs. An
8. KEEP CHILDREN AND VISITORS AWAY. Your shop is accidental start-up can cause injury.
a potentially dangerous environment. Children and visitors 22. MAKE YOUR WORKSHOP CHILDPROOF WITH
can be injured. PADLOCKS, MASTER SWITCHES, OR BY
REMOVING STARTER KEYS. The accidental
9. REDUCE THE RISK OF UNINTENTIONAL STARTING. start-up of a machine by a child or visitor could
Make sure that the switch is in the “OFF” position cause injury.
before plugging in the power cord. In the event of
a power failure, move the switch to the “OFF” 23. STAY ALERT, WATCH WHAT YOU ARE DOING,
position. An accidental start-up can cause injury. AND USE COMMON SENSE. DO NOT USE THE
MACHINE WHEN YOU ARE TIRED OR UNDER
10. USE THE GUARDS. Check to see that all guards THE INFLUENCE OF DRUGS, ALCOHOL, OR
are in place, secured, and working correctly to MEDICATION. A moment of inattention while
prevent injury. operating power tools may result in injury.
11. REMOVE ADJUSTING KEYS AND WRENCHES 24. THE DUST GENERATED by certain woods and
BEFORE STARTING THE MACHINE. Tools, scrap wood products can be injurious to your health.
pieces, and other debris can be thrown at high Always operate machinery in well-ventilated areas,
speed, causing injury. and provide for proper dust removal. Use wood
12. USE THE RIGHT MACHINE. Don’t force a dust collection systems whenever possible.
machine or an attachment to do a job for which it
was not designed. Damage to the machine and/or
injury may result.

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 ADDITIONAL SAFETY RULES FOR
BAND SAWS
FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY.

1. DO NOT OPERATE THIS MACHINE UNTIL it is 14. NEVER REACH UNDER THE TABLE while the
assembled and installed according to the machine is running.
instructions. 15. TURN THE MACHINE “OFF” to back out of an
2. OBTAIN ADVICE from your supervisor, uncompleted or jammed cut.
instructor, or another qualified person if you are 16. MAKE “RELIEF” CUTS prior to cutting long curves.
not familiar with the operation of this tool.
17. TURN THE MACHINE “OFF” and wait for the blade
3. FOLLOW ALL WIRING CODES and recommended to stop prior to cleaning the blade area, removing
electrical connections. debris near the blade, removing or securing
4. USE THE GUARDS WHENEVER POSSIBLE. Check workpiece, or changing the angle of the table. A
to see that they are in place, properly adjusted, coasting blade can be dangerous.
secured, and working correctly. 18. NEVER PERFORM LAYOUT, ASSEMBLY, or set-
5. USE PROPER BLADE SIZE and type. up work on the table/work area when the machine is
6. ADJUST THE UPPER BLADE GUIDE so that it is running.
about 1/8" above the workpiece. 19. TURN THE MACHINE “OFF” AND DISCONNECT
7. PROPERLY ADJUST the blade tension, tracking, THE MACHINE from the power source before
blade guides, and blade support bearings. installing or removing accessories, before adjusting
or changing set-ups, or when making repairs.
8. KEEP ARMS, HANDS, AND FINGERS away from
the blade. 20. TURN THE MACHINE “OFF”, disconnect the
machine from the power source, and clean the
9. AVOID AWKWARD OPERATIONS and hand table/work area before leaving the machine. LOCK
positions where a sudden slip could cause a hand THE SWITCH IN THE “OFF” POSITION to prevent
to move into the blade. unauthorized use.
10. NEVER START THE MACHINE before clearing the 21. ADDITIONAL INFORMATION regarding the safe
table of all objects (tools, scrap pieces, etc.). and proper operation of power tools (i.e. a safety
11. NEVER START THE MACHINE with the workpiece video) is available from the Power Tool Institute,
against the blade. 1300 Sumner Avenue, Cleveland, OH 44115-2851
(www.powertoolinstitute.com). Information is also
12. HOLD WORKPIECE FIRMLY against the table. DO
available from the National Safety Council, 1121
NOT attempt to saw a workpiece that does not have
Spring Lake Drive, Itasca, IL 60143-3201. Please
a flat surface against the table.
refer to the American National Standards Institute
13. HOLD WORKPIECE FIRMLY and feed into blade at ANSI 01.1 Safety Requirements for Woodworking
a moderate speed. Machines and the U.S. Department of Labor OSHA
1910.213 Regulations.

SAVE THESE INSTRUCTIONS.

Refer to them often
and use them to instruct others.

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 POWER CONNECTIONS
A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should
be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-
prong grounding type plugs and matching receptacle which will accept the machine’s plug. Before connecting the
machine to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the
same characteristics as indicated on the machine. All line connections should make good contact. Running on low
voltage will damage the machine.
DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS.

MOTOR SPECIFICATIONS
Your machine is wired for 120 volt, 60 HZ alternating current. Before connecting the machine to the power source,
make sure the switch is in the “OFF” position.

GROUNDING INSTRUCTIONS
THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
1. All grounded, cord-connected machines: 2. Grounded, cord-connected machines intended for use
on a supply circuit having a nominal rating less than 150
In the event of a malfunction or breakdown, grounding
volts:
provides a path of least resistance for electric current to
reduce the risk of electric shock. This machine is If the machine is intended for use on a circuit that has an
equipped with an electric cord having an equipment- outlet that looks like the one illustrated in Fig. A, the
grounding conductor and a grounding plug. The plug must machine will have a grounding plug that looks like the plug
be plugged into a matching outlet that is properly installed illustrated in Fig. A. A temporary adapter, which looks like
and grounded in accordance with all local codes and the adapter illustrated in Fig. B, may be used to connect
ordinances. this plug to a matching 2-conductor receptacle as shown
in Fig. B if a properly grounded outlet is not available. The
Do not modify the plug provided - if it will not fit the outlet,
temporary adapter should be used only until a properly
have the proper outlet installed by a qualified electrician.
grounded outlet can be installed by a qualified electrician.
Improper connection of the equipment-grounding The green-colored rigid ear, lug, and the like, extending
conductor can result in risk of electric shock. The from the adapter must be connected to a permanent
conductor with insulation having an outer surface that is ground such as a properly grounded outlet box. Whenever
green with or without yellow stripes is the equipment- the adapter is used, it must be held in place with a metal
grounding conductor. If repair or replacement of the screw.
electric cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal. NOTE: In Canada, the use of a temporary adapter is not
Check with a qualified electrician or service personnel if permitted by the Canadian Electric Code.
t h e g ro u n d i n g i n s t r u c t i o n s a re n o t c o m p l e t e l y IN ALL CASES, MAKE CERTAIN THE
understood, or if in doubt as to whether the machine is R E C E P TA C L E I N Q U E S T I O N I S P R O P E R LY
properly grounded. G R O U N D E D . I F Y O U A R E N O T S U R E H AV E A
Use only 3-wire extension cords that have 3-prong QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
grounding type plugs and matching 3-conductor
receptacles that accept the machine’s plug, as shown in
Fig. A.
Repair or replace damaged or worn cord immediately.

GROUNDED OUTLET BOX

GROUNDED OUTLET BOX

GROUNDING
CURRENT MEANS
CARRYING
PRONGS ADAPTER

GROUNDING BLADE
IS LONGEST OF THE 3 BLADES

Fig. A Fig. B
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 EXTENSION CORDS
Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire
extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s
plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine. An
undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Fig. D, shows the correct
gauge to use depending on the cord length. If in doubt, use the next heavier gauge. The smaller the gauge number,
the heavier the cord.
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES

Ampere Total Length Gauge of

Rating Volts of Cord in Feet Extension Cord
0-6 120 up to 25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG
6-10 120 up to 25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG
10-12 120 up to 25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG
12-16 120 up to 25 14 AWG
12-16 120 25-50 12 AWG
12-16 120 GREATER THAN 50 FEET NOT RECOMMENDED

Fig. D

OPERATING INSTRUCTIONS
FOREWORD

Delta ShopMaster Model BS100 is a built for precision and performance. The Delta ShopMaster Model BS100 comes
with a powerful 1/3 HP motor, rack and pinion upper blade guide assembly, table tilting assembly, and a flexible lamp.

UNPACKING AND CLEANING

Carefully unpack the machine and all loose items from the shipping container. Remove the protective coating from all
unpainted surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline
or lacquer thinner for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste
wax.

NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT

PRODUCTION MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE
ONLY AND MAY NOT DEPICT THE ACTUAL COLOR, LABELING OR
ACCESSORIES AND MAY BE INTENDED TO ILLUSTRATE TECHNIQUE ONLY.

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 9" BENCH BAND SAW PARTS

1 - Band Saw
2 - Lamp
3 - Lamp Cord Clamps
(2)
4 - 1/4" Lockwashers (2)
5 - M6x1x12mm Cap
2 Head Screws (2)

4
3
5

Fig. 2

6 - Table
7 - M6x1 Wing Nut
8 - M6 Flat Washer
6
9 - M6x1x30mm Pan
Head Screw
10 - 4mm Hex Wrench

19 11 - 3mm Hex Wrench

12 - Pointer
16 13 - M5x.8x10mm Pan
Head Screw
17 14 - M10 Flat Washer
18 15 - Lever Assembly

14 16 - Pinion Knob
17 - Spring
7
15 8 18 - Special Screw
10 9 19 - Miter Guage
13 11 (Optional)
12

Fig. 3

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 ASSEMBLY
FOR YOUR OWN SAFETY, DO NOT
A
CONNECT THE MACHINE TO THE POWER SOURCE
U N T I L T H E M A C H I N E I S C O M P L E T E LY
ASSEMBLED AND YOU READ AND UNDERSTAND
THE ENTIRE OWNER’S MANUAL. B
G
C
ASSEMBLING TABLE
TO MACHINE E
1. Locate table locking lever (shown disassembled) D
Fig. 4, M10 flat washer (B) and 4mm wrench (C).

2. Using the 4mm wrench (C) Fig. 4, supplied, remove

screw (D) and spring (E) from handle (A) and remove
handle from nut (G). Do not lose spring (E).
Fig. 4

3. Place table (H) Fig. 5, onto the band saw frame so H

that stud (J) Fig. 6, and keepers (K) protrude through the
slot of trunnion (L) Fig. 7.

4. Open hinged door. (See section “OPENING AND

CLOSING DOOR”.) Fig. 5

5. While pressing in on stud (M) Fig. 8 with a pencil,

place an M10 flat washer (B) Fig. 7, onto stud and thread
nut (G) onto stud as shown in Fig. 7.

K
J

K
Fig. 6

L
M

B G

Fig. 7 Fig. 8
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 6. Locate pinion knob (N) Fig. 9, spring (O), and special
screw (P).
N

Fig. 9
7. Position pinion knob (N) Fig. 10, onto the back of
saw so that the teeth on the pinion knob (N) engage the
teeth on the trunnion (R). Fasten in place with special
screw (P) and spring using the supplied 4mm wrench.

R
P
N

Fig. 10
8. Fasten pointer (S) Fig. 11, to the back of band saw
using the M5x.8x10mm pan head screw (T).

9. Place locking handle (F) Fig. 4, onto stud (G). Place

spring (E) Fig. 4, inside hole of lock handle and fasten in
place with screw (D) as shown in Fig. 11. NOTE: Handle D
(F) is spring-loaded and can be repositioned on the stud
by pulling out the handle and repositioning it on the nut.
F

Fig. 11

10. Insert M6x1x30mm screw (W) Fig. 12, down through

hole in table, as shown, and place an M6 flat washer (Z)
onto the M6x1x30mm screw (W) and thread the M6x1 W
wing nut (X) onto screw (W) and tighten securely.

Z
X

Fig. 12

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 ATTACHING LAMP TO
A
MACHINE
1. Fasten the lamp bracket (A) Fig. 13, to the top cover
of the machine, using two M6x1x12mm cap head
screws (B) and 1/4" lockwashers as shown.

2. Peel backing from cord clamps (C) Fig. 13A, and

B
apply one clamp at each of the locations shown. Make
certain the lamp cord is routed out of the way of the
blade, then secure cord (D) to cord clamps (C) as shown
in Fig. 13A. Fig. 13

3. The flexible lamp operates independently of the

band saw. To turn the lamp on and off, rotate switch (E)
Fig. 13A.
E
To reduce the risk of fire, use 40 watt or less, 120 volt,
reflector track type light bulb (not
supplied). A standard household light bulb should not be
used. The reflector track type light bulb should not
extend below the lamp shade. D

C
C

Fig. 13A

FASTENING BAND SAW

TO SUPPORTING SURFACE
A
If during operation there is any tendency for the machine
to tip over, slide, or “walk” on the supporting surface, the
machine must be secured to the supporting surface.
Four holes are provided in the band saw base for this
purpose, three of which are shown at (A) Fig. 14.

Fig. 14

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 OPERATING CONTROLS AND ADJUSTMENTS
STARTING AND
STOPPING SAW
The switch (A) Fig. 15, is located on the front side of the
band saw. To turn the saw “ON” move the switch (A) up
to the “ON” position. To turn the saw “OFF” move the
switch (A) down to the “OFF” position.

Fig. 15
LOCKING SWITCH IN
THE “OFF” POSITION
IMPORTANT: When the tool is not in use, the switch
should be locked in the “OFF” position to prevent
unauthorized use. This can be done by grasping the
switch toggle (B) Fig. 16, and pulling it out of the switch,
as shown. With the switch toggle (B) removed, the switch
will not operate. However, should the switch toggle be B
removed while the machine is running, the switch can be
turned “OFF” once, but cannot be restarted without
inserting the switch toggle (B).
Fig. 16
OPENING AND CLOSING
DOOR
When making adjustments such as changing the blade,
tracking the blade, blade guide adjustments, etc., the B
door (B) Figs. 17 and 18, can be opened as follows:

A
NEVER OPEN THE DOOR WHEN THE
MACHINE IS RUNNING.

1. Press in the two locking latches (A) Fig. 17, and swing
door (B) open.
Fig. 17
2. Fig. 18, illustrates door (B) in open position.

3. To close and fasten door (B) Figs. 17 and 18, press on

door directly over latches (A) Fig. 17, until latches snap
into the locking position.

Fig. 18
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 ADJUSTING A
BLADE TENSION B
Blades of 1/8", 1/4", and 3/8" in width by 59-1/2" in
length are available for use with your band saw. NOTE:
The blade tension must be adjusted to accommodate
different blade widths in order to provide proper blade
tracking, cutting performance, and blade life.
DISCONNECT MACHINE FROM POWER C
SOURCE.
1. After the desired blade is assembled to the two
wheels, turn tension knob (A) Fig. 19, clockwise until D
spring (B) begins to compress.
2. Turn tension knob (A) Fig. 19, an additional 2-1/2 Fig. 19
turns for 1/8" wide blades; 3 turns for 1/4" wide blades;
and 4 turns for 3/8" wide blades.
3. A chart (C) Fig. 19, is located at the rear of the band
saw. This chart shows blade size, and the minimum
radius that can be cut with each size blade.

C
TRACKING THE BLADE
DISCONNECT MACHINE FROM POWER
SOURCE.
B
1. Before tracking the blade, make sure the blade
guides and blade support bearings are clear of the blade
so as not to interfere with the tracking adjustment. Also
make sure that the blade is tensioned properly. (Refer to
section “ADJUSTING BLADE TENSION”).

2. Open the hinged door (C) Fig. 20. A

Fig. 20
3. Rotate upper wheel (A) Fig. 20, clockwise by hand
and check to see if the blade (B) rides true on the
approximate center of the two wheels.

4. If an adjustment is necessary, SLIGHTLY turn blade

tracking knob (D) Fig. 19, clockwise to move the blade
to the rear, and counterclockwise to move the blade to
the front. NOTE: Turn the blade tracking knob (D) in
small intervals to adjust the blade tracking.
C B

ADJUSTING UPPER
BLADE GUIDE ASSEMBLY
The upper blade guide assembly (A) Fig. 21, should
always be no more than 1/8" above or as close as
A
possible to the top surface of the workpiece being cut.
Loosen knob (B) Fig. 21, rotate knob (C) and position the
guide assembly (A) to the desired position. Then tighten
knob (B).
Fig. 21

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 ADJUSTING UPPER BLADE
GUIDES AND BLADE
SUPPORT BEARING
IMPORTANT: BOTH THE UPPER AND LOWER
BLADE GUIDES MUST BE PROPERLY ADJUSTED
TO PREVENT THE BLADE FROM TWISTING DURING
OPERATION.
DISCONNECT MACHINE FROM POWER
SOURCE.
1. NOTE: Upper blade guard (B) Fig. 22, is shown
removed for clarity.
2. Loosen the two screws (C) Fig. 22, and adjust the G
blade guides (D) as close as possible to the sides of the H
saw blade, being careful not to pinch the blade.Then F
tighten the two screws (C). E
B
3. Loosen screw (E) Fig. 22, and move the guide
bracket (F) in or out until the front edge of the guides (D)
are just behind the “gullets” of the blade teeth. Then
tighten screw (E). C
D C
4. The upper blade support/thrust bearing (G) Fig. 22,
prevents the saw blade from being pushed back too far
when cutting. The support bearing (G) should be
adjusted approximately 1/32" behind the blade, so the
back of the blade overlaps the outside diameter of the Fig. 22
ball bearing by approximately 1/8". To adjust, proceed
as follows:

DISCONNECT MACHINE FROM POWER

SOURCE.
5. Loosen screw (H) Fig. 22, and slide support bearing
(G) in or out until it is approximately 1/32" behind the
saw blade.
6. The upper blade support bearing (G) Fig. 22, is set
on an eccentric shaft. To change position of bearing (G),
use a straight screwdriver, rotate shaft (J) Fig. 23, until J
the blade properly overlaps the support bearing. Then
tighten screw (H).

Fig. 23

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 ADJUSTING LOWER BLADE
GUIDES AND BLADE
SUPPORT BEARING
E
The lower blade guides and blade support bearing
should be adjusted at the same time as the upper guides
and support bearings as follows: F
G
D
DISCONNECT MACHINE FROM POWER
SOURCE. C
1. Loosen two screws (A) Fig. 24, and move guides (B) A B
as close as possible to the sides of the blade, being A
careful not to pinch the blade. Then tighten the two
screws (A).
Fig. 24
2. The front edge of guide blocks (B) Fig. 24, should be
adjusted so they are just behind the “gullets” of the
blade teeth by loosening screw (C), and moving
assembly (D) in or out as necessary. Then tighten screw
(C).

3. The lower blade support bearing (E) Fig. 24, should

be adjusted to support the rear of the blade during the
cutting operation and also prevent the blade from being
pushed too far to the rear which could damage the
blade. The support bearing (E) Fig. 24, should be set
about 1/32" behind the blade by loosening screw (F) Fig.
G
24, and moving shaft (G) in or out. Then tighten screw
(F).

4. The lower blade support bearing (E) Fig. 24, should

also be adjusted so the back of the blade overlaps the
outside diameter of the ball bearing by approximately
1/8". The blade support bearing (E) is set on an
eccentric shaft.To change position of bearing (E), loosen
screw (F) Fig. 24, and rotate shaft (G) Figs. 24 and 25,
until the blade properly overlaps the support bearing. Fig. 25
Then tighten screw (F) Fig.24.

TILTING THE TABLE

The table can be tilted 45 degrees to the right. To tilt the
table, loosen lock handle (A) Fig. 26, and turn knob (B)
clockwise until desired angle is established. Then
tighten lock handle (A). NOTE: The table lock handle (A) E
can be repositioned by pulling out on the handle and
repositioning it on the nut located underneath the hub of
the handle. A scale (C) and pointer (D) are provided to
indicate the degree of tilt. A

B C D
Fig. 26

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 ADJUSTING THE TABLE
POSITIVE STOPS
H
Positive stops are provided for the table at the 90 and 45
degree angle to the blade. To check and adjust the G
positive stops, proceed as follows:

DISCONNECT MACHINE FROM POWER F

SOURCE.

1. Tilt the table to the 90 degree position as shown in E

Fig. 27, and tighten lock handle (A) Fig. 28. Place a
square (H) Fig. 27, on the table and against the blade
and check to see if the blade is 90 degrees to the table Fig. 27
surface. If an adjustment is necessary, proceed as
follows:
H
2. Tilt the table slightly as shown in Fig. 26, to expose
lock nut (E) Fig. 27. Loosen lock nut and return table to
the 90° position. With the lock handle (A) Fig. 28 loose,
turn adjusting screw (F) Fig. 27, using the wrench (G) G
provided until the blade is 90 degrees to the table. Then
tighten lock nut (E) Fig. 27, and lock handle (A) Fig. 28.
J A
3. Tilt the table to the 45 degree position as shown in
Fig. 28. Place a square (H) on the table and against the
blade and check to see if the blade is 45 degrees to the
table surface. If an adjustment is necessary, proceed as
follows:
Fig. 28
4. Loosen lock nut on adjustment screw (J) Fig. 28,
located on the underside of the table. With lock handle
(A) Fig. 28 loose, turn adjustment screw (J) using wrench
(G) provided until the blade is 45 degrees to the table.
Then tighten lock handle (A), and lock nut on adjustment
screw (J).

ADJUSTING BELT TENSION A

If the drive belt on your band saw needs adjustment,
proceed as follows:

DISCONNECT MACHINE FROM POWER

SOURCE. Fig. 29
The belt (A) Fig. 29, drives the blade wheel pulley from
the motor pulley. The belt (A) is properly tensioned when
B
there is approximately 1/4" deflection in the center span
of the belt (A) using light finger pressure. If belt tension
needs to be adjusted, loosen two screws (B) Fig. 30, and
rotate motor accordingly. Tighten screws (B) when
adjustment is completed.
B

Fig. 30
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 CHANGING BLADES
To change blades:
DISCONNECT MACHINE FROM POWER SOURCE.
1. Press in door latches (A) Fig. 34, and open door (B) as shown.
2. Loosen two screws (C) Fig. 35, and remove blade guard (D).
3. Release tension on the band saw blade by turning tension knob (E) Fig. 34 counterclockwise.
4. Remove table alignment screw (F) Fig. 36.
5. Slip the blade off both wheels and guide it out through the slot in the table.
6. Check the new blade to make sure that the teeth will point down toward the table when installed. IF NOT,
CAREFULLY TURN BLADE INSIDE OUT.
7. Place the new blade onto wheels and adjust blade tension, blade guides and tracking as described prev-iously in
this manual.
8. Replace blade guard, which was removed in STEP 2, and table alignment screw which was removed in
STEP 4.
9. Close door (B) Fig. 34, before operating saw.
E
C
A
D

Fig. 34 Fig. 35

DUST CHUTE
A dust collection system can be attached to the 1¾"
O.D. dust chute (A) Fig. 37.

WRENCH STORAGE F
The 3mm and 4mm wrenches (A) supplied with your
band saw can be stored inside the wheel cover as
shown in Fig. 37A.

Fig. 36

Fig. 37 Fig. 37A

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 MITER GUAGE (OPTIONAL) B
Some Delta Band Saws come with a miter gauge. If your
machine has a miter gauge, you can adjust it up to 45
degrees, right and left. Loosen the lock knob (A), rotate
the miter gauge body (B) and tighten the lock knob (A). A

Fig. 38 illustrates a typical cross-cutting operation using

the accessory miter gauge. Notice how the upper blade
guide assembly is set slightly above the work surface.

Fig. 38

OPERATING THE BAND SAW

Before starting the machine, see that all adjustments are properly made and the guards are in place. Turn the upper
wheel by hand to make sure that everything is correct BEFORE turning on the power.
Keep the top guide within 1/8" of the work piece at all times. Do not force the material against the blade. Light pressure
on the work piece will produce a smoother cut, and prevent excess friction, heating, and hardening of the blade.
KEEP THE SAW BLADE SHARP. Very little forward pressure is required for normal cutting. Keep the workpiece
moving at a slow and consistent rate against the blade to ensure a smooth and accurate cut.
Avoid twisting the blade by trying to turn sharp corners. Remember, you must saw around corners.

CUTTING CURVES
When cutting curves, turn the stock carefully so that the blade follows without twisting. If a curve is so abrupt that it is
necessary to repeatedly back up and cut a new kerf, a narrower blade, a blade with more set, or additional relief cuts
Fig. 39, may be necessary to allow the blade to cut more efficiently. The more set a blade has, the easier it will allow
the stock to be turned, but the cut is usually rougher than where a medium amount of set is used.
When withdrawing the piece being cut, changing the cut, or for any other reason, be careful not to accidentally draw
the blade off the wheels. In most cases, it is easier and safer to turn the stock and saw out through the waste material,
rather than try to withdraw the stock from the blade.

Fig. 39

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 Fig. 40

Fig. 40 illustrates a typical bevel cutting operation using the accessory miter gage.

Fig. 41

Fig. 41 illustrates a typical resawing application using the accessory rip fence.

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 TROUBLESHOOTING GUIDE
In spite of how well a band saw is maintained, problems can occur. The following troubleshooting
guide will help you solve the more common problems:

Trouble: SAW WILL NOT START.

Probable Cause Remedy
1. Saw not plugged in. 1. Plug in saw.
2. Fuse blown or circuit breaker tripped. 2. Replace fuse or reset circuit breaker.
3. Cord damaged. 3. Have cord replaced.

Trouble: BREAKER KICKS OUT FREQUENTLY.

Probable Cause Remedy
1. Extension cord too light or too long. 1. Replace with adequate size cord.
2. Feeding stock too fast. 2. Feed stock more slowly.
3. Blade in poor condition (dull, warped, gummed). 3. Clean or replace blade.
4. Low voltage supply. 4. Contact your electric company.

Trouble: BAND SAW VIBRATES EXCESSIVELY.

Probable Cause Remedy
1. Machine not mounted securely to workbench. 1. Tighten all mounting hardware.
2. Bench on uneven surface. 2. Reposition on flat level surface.
3. Worn belt. 3. Replace belt.
4. Belt not tensioned correctly. 4. Adjust belt tension by moving motor.
5. Motor not fastened securely. 5. Tighten all mounting hardware.

Trouble: BAND SAW DOES NOT COME UP TO SPEED.

Probable Cause Remedy
1. Low voltage due to improper extension cord size. 1. Replace with adequate size cord.
2. Low voltage. 2. Contact your electric company.

Trouble: BLADES BREAK.

Probable Cause Remedy
1. Blade not tensioned properly. 1. Adjust blade tension.
2. Blade guides improperly adjusted. 2. Check and adjust blade guides.
3. Blade support bearing improperly adjusted. 3. Adjust blade support bearing.
4. Blade wheel tracking adjustment improperly set. 4. Check and adjust blade tracking.
5. Bad weld on blade. 5. Replace the blade.
6. Worn tires. 6. Replace tires.
7. Forcing wide blade around short radius. 7. Change to a narrower blade.
8. Dull blade or insufficient set. 8. Replace blade.
9. Upper blade guide set too high. 9. Set upper blade guide within 1/8" of workpiece.
10. Continuous running of machine when not actually 10. Turn off machine when not performing cutting
cutting. operation.

(continued on next page)

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 TROUBLESHOOTING GUIDE
(CONTINUED)

Trouble: BLADE WILL NOT TRACK.

Probable Cause Remedy
1. Blade too loose 1. Adjust tension
2. Upper wheel not properly adjusted. 2. Adjust upper wheel.
3. Improperly adjusted blade support bearing. 3. Adjust blade support bearing.

Trouble: CUT DOES NOT AGREE WITH SETTING ON THE TILT SCALE.
Probable Cause Remedy
1. Pointer out of adjustment 1. Adjust pointer.

Trouble: BLADE WILL NOT STAY ON WHEEL.

Probable Cause Remedy
1. Blade not tensioned properly. 1. Adjust blade tension.
2. Blade guides improperly adjusted. 2. Check and adjust blade guides.
3. Blade support bearing improperly adjusted. 3. Adjust blade support bearing.
4. Blade wheel not tracking properly. 4. Check and adjust blade tracking.
5. Bad weld on blade. 5. Replace the blade.
6. Worn tires. 6. Replace tires.

Trouble: BAND SAW MAKES UNSATISFACTORY CUTS.

Probable Cause Remedy
1. Blade not tensioned properly. 1. Adjust blade tension.
2. Blade guides improperly adjusted. 2. Check and adjust blade guides.
3. Blade support bearing improperly set. 3. Adjust blade support bearing.
4. Blade wheel not tracking properly. 4. Check and adjust blade tracking.
5. Bad weld on blade. 5. Replace the blade.
6. Worn tires. 6. Replace tires.
7. Incorrect blade for work being done. 7. Change the blade.
8. Dull blade or insufficient set. 8. Replace blade.
9. Upper blade guide set too high. 9. Set upper blade guide within 1/8" of work piece.
10. Continuous running of machine when not actually 10. Turn off machine when not performing cutting
cutting. operation.

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 BAND SAW BLADES
A band saw blade is a delicate piece of steel that is subjected to tremendous strain. You can
obtain long use from a band saw blade if you use it properly. Be sure you use blades of the proper
thickness, width and temper for the various types of material and cuts.

Always use the widest blade possible. Use narrow blades only for sawing small, abrupt curves
and for fine, delicate work. This will save blades and will produce better cuts. For cutting wood
and similar materials, Delta offers blades in widths of 1/8", 1/4", and 3/8".

Any one of a number of conditions may cause a band saw blade to break. Blade breakage is, in
some cases, unavoidable, being the natural result of the peculiar stresses to which blades are
subjected. Blades will brake often due to avoidable causes, such as the lack of care to the blade
or the blade not being properly adjusted to the band saw. The most common causes of blade
breakage are:
(1) faulty alignments and adjustments of the guides.
(2) forcing or twisting a wide blade around a curve of short radius.
(3) feeding the work piece to fast into the blade.
(4) dullness of the teeth, or absence of sufficient set.
(5) excessive tensioning of the blade.
(6) top guide set too high above the work piece being cut.
(7) using a blade with a lumpy or improperly finished braze or weld.
(8) continuous running of the saw blade when the blade is not in use.

Use blades that are 59½" in length on this machine.

Always use a sharp blade. Keep it free from gum and pitch. Clean frequently with a stiff fiber
brush.

Narrow blades are used for cutting small circles or curves while the wider blades are best suited
for straight cutting such as ripping.

A new blade, in most cases, will perform better and last longer than a re-sharpened blade.

Insure that the blade guides are adjusted properly.

Do not force or twist the blade around a curve or a very short radius.

Feed the workpiece through the blade at a consistent rate, allow the blade to do the cutting – do
not feed the work piece too fast.

Do not apply excessive tension to the blade. The tension is only necessary to drive the blade
without slipping on the wheels. Narrow blades require less tension than wider blades.

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 NOTES

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 NOTES

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 ACCESSORIES
A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers,
and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or
for the name of your nearest supplier.

Since accessories other than those offered by Delta have not been tested with this
product, use of such accessories could be hazardous. For safest operation, only Delta
recommended accessories should be used with this product.

PARTS, SERVICE OR WARRANTY ASSISTANCE

All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network
of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional
information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location
of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).

Two Year Limited New Product Warranty

Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory
which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product
prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two
years and provides Delta with reasonable opportunity to verify the alleged defect by inspection. For all refurbished Delta
product, the warranty period is 180 days. Delta may require that electric motors be returned prepaid to a motor
manufacturer’s authorized station for inspection and repair or replacement. Delta will not be responsible for any asserted
defect which has resulted from normal wear, misuse, abuse or repair or alteration made or specifically authorized by
anyone other than an authorized Delta service facility or representative. Under no circumstances will Delta be liable for
incidental or consequential damages resulting from defective products. This warranty is Delta’s sole warranty and sets
forth the customer’s exclusive remedy, with respect to defective products; all other warranties, express or implied, whether
of merchantability, fitness for purpose, or otherwise, are expressly disclaimed by Delta.

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 PORTER-CABLE • DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)
Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta)

ARIZONA ILLINOIS MINNESOTA Cleveland 44125

Tempe 85282 (Phoenix) Addison 60101 (Chicago) Minneapolis 55429 8001 Sweet Valley Drive
2400 West Southern Avenue 400 South Rohlwing Rd. 5522 Lakeland Avenue North Unit #19
Suite 105 Phone: (630) 424-8805 Phone: (763) 561-9080 Phone: (216) 447-9030
Fax: (763) 561-0653 Fax: (216) 447-3097
Phone: (602) 437-1200 Fax: (630) 424-8895
Fax: (602) 437-2200
Woodridge 60517 (Chicago)
2033 West 75th Street MISSOURI OREGON
CALIFORNIA Phone: (630) 910-9200 North Kansas City 64116
Ontario 91761 (Los Angeles) Portland 97230
Fax: (630) 910-0360 1141 Swift Avenue 4916 NE 122 nd Ave.
3949A East Guasti Road Phone: (816) 221-2070
Phone: (909) 390-5555 Phone: (503) 252-0107
Fax: (816) 221-2897 Fax: (503) 252-2123
Fax: (909) 390-5554 MARYLAND
Elkridge 21075 (Baltimore) St. Louis 63119
San Leandro 94577 (Oakland) 7574 Watson Road
3039 Teagarden Street 7397-102 Washington Blvd. PENNSYLVANIA
Phone: (410) 799-9394 Phone: (314) 968-8950
Phone: (510) 357-9762 Fax: (314) 968-2790 Willow Grove 19090
Fax: (510) 357-7939 Fax: (410) 799-9398 520 North York Road
Phone: (215) 658-1430
COLORADO MASSACHUSETTS NEW YORK Fax: (215) 658-1433
Arvada 80003 (Denver) Flushing 11365-1595 (N.Y.C.)
8175 Sheridan Blvd., Unit S Braintree 02185 (Boston)
719 Granite Street 175-25 Horace Harding Expwy.
Phone: (303) 487-1809 Phone: (718) 225-2040 TEXAS
Fax: (303) 487-1868 Phone: (781) 848-9810 Carrollton 75006 (Dallas)
Fax: (781) 848-6759 Fax: (718) 423-9619
1300 Interstate 35 N, Suite 112
FLORIDA Franklin 02038 (Boston) Phone: (972) 446-2996
Davie 33314 (Miami) Franklin Industrial Park Fax: (972) 446-8157
4343 South State Rd. 7 (441) NORTH CAROLINA
101E Constitution Blvd. Charlotte 28270
Unit #107 Phone: (508) 520-8802 Houston 77038
Phone: (954) 321-6635 9129 Monroe Road, Suite 115 4321 Sam Houston Parkway,
Fax: (954) 321-6638 Fax: (508) 528-8089 Phone: (704) 841-1176 West
Tampa 33609 Fax: (704) 708-4625 Suite 180
4538 W. Kennedy Boulevard Phone: (281) 260-8887
Phone: (813) 877-9585 Fax: (281) 260-9989
OHIO
Fax: (813) 289-7948 MICHIGAN Columbus 43214 WASHINGTON
GEORGIA Madison Heights 48071 (Detroit) 4560 Indianola Avenue Auburn 98001(Seattle)
Forest Park 30297 (Atlanta) 30475 Stephenson Highway Phone: (614) 263-0929 3320 West Valley HWY, North
5442 Frontage Road, Phone: (248) 597-5000 Fax: (614) 263-1238 Building D, Suite 111
Suite 112 Fax: (248) 597-5004 Phone: (253) 333-8353
Phone: (404) 608-0006 Fax: (253) 333-9613
Fax: (404) 608-1123
Authorized Service Stations are located in many large cities. Telephone 800-438-2486 or 731-541-6042 for assistance locating one.
Parts and accessories for Porter-Cable·Delta products should be obtained by contacting any Porter-Cable·Delta Distributor, Authorized
Service Center, or Porter-Cable·Delta Factory Service Center. If you do not have access to any of these, call 800-223-7278 and you will
be directed to the nearest Porter-Cable·Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están ubicadas en muchas
grandes ciudades. Llame al 800-438-2486 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios
para los productos Porter-Cable·Delta deben obtenerse poniéndose en contacto con cualquier distribuidor Porter-Cable·Delta, Centro
de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable·Delta. Si no tiene acceso a ninguna de estas opciones, llame al
800-223-7278 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable·Delta más cercano.

CANADIAN PORTER-CABLE • DELTA SERVICE CENTERS

ALBERTA MANITOBA QUÉBEC
Bay 6, 2520-23rd St. N.E. 1699 Dublin Avenue 1515 ave.
Calgary, Alberta Winnipeg, Manitoba St-Jean Baptiste, Suite 160
T2E 8L2 R3H 0H2 Québec, Québec
Phone: (403) 735-6166 Phone: (204) 633-9259 G2E 5E2
Fax: (403) 735-6144 Fax: (204) 632-1976 Phone: (418) 877-7112
Fax: (418) 877-7123
ONTARIO
BRITISH COLUMBIA 505 Southgate Drive 1447, Begin
8520 Baxter Place Guelph, Ontario St-Laurent, (Montréal),
Burnaby, B.C. N1H 6M7 Québec
V5A 4T8 Phone: (519) 767-4132 H4R 1V8
Phone: (604) 420-0102 Fax: (519) 767-4131 Phone: (514) 336-8772
Fax: (604) 420-3522 Fax: (514) 336-3505
The following are trademarks of PORTER-CABLE·DELTA (Las siguientes son marcas registradas de PORTER-CABLE S.A.): Auto-Set®,
BAMMER®, B.O.S.S.®, Builder’s Saw®, Contractor’s Saw®, Contractor’s Saw II™, Delta®, DELTACRAFT®, DELTAGRAM™, Delta Series
2000™, DURATRONIC™, Emc²™, FLEX ®, Flying Chips™, FRAME SAW ®, Homecraft ®, INNOVATION THAT WORKS ®, Jet-Lock ®,
JETSTREAM®, ‘kickstand®, LASERLOC®, MICRO-SET®, Micro-Set®, MIDI LATHE®, MORTEN™, NETWORK™, OMNIJIG®, POCKET
CUTTER®, PORTA-BAND®, PORTA-PLANE®, PORTER-CABLE®&(design), PORTER-CABLE®PROFESSIONAL POWER TOOLS, Posi-Matic®,
Q-3®&(design), QUICKSAND®&(design), QUICKSET™, QUICKSET II®, QUICKSET PLUS™, RIPTIDE™&(design), SAFE GUARD II®, SAFE-
LOC®, Sanding Center®, SANDTRAP®&(design), SAW BOSS®, Sawbuck™, Sidekick®, SPEED-BLOC®, SPEEDMATIC®, SPEEDTRONIC®,
STAIR EASE®, The American Woodshop®&(design), The Lumber Company®&(design), THE PROFESSIONAL EDGE®, THE PROFESSIONAL
SELECT ®, THIN-LINE™, TIGER ®, TIGER CUB ®, TIGER SAW ®, TORQBUSTER ®, TORQ-BUSTER ®, TRU-MATCH™, TWIN-LITE ®,
UNIGUARD®, Unifence®, UNIFEEDER™, Unihead®, Uniplane™, Unirip®, Unisaw®, Univise®, Versa-Feeder®, VERSA-PLANE® , WHISPER
SERIES®, WOODWORKER’S CHOICE™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other
countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y
también pueden estar registradas en otros países.
Printed in U.S.A. PC-0603-149

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