SAMSUNG SWITCHBAORD Solutions Pour Le Controle de Puissance
SAMSUNG SWITCHBAORD Solutions Pour Le Controle de Puissance
NMSUN
Hull No 21't1
shi Name CMÂ CGM AR!{ANSAS
shi 300TEU Container Ves§el
IMO Nô s722851
Con No EM.24 2
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NMSU N
BV
9,]OO TtU CONTAINTR VL=SSEL (AUr)
A-001
MESSRS
SAMSUNG HEAVY
INDUSTRIES CO.,LTD.
INSTRUCTION MANUAL
FOR
6.6KV MAIN SS/ITCIIBOARD
A-002
This 6.6kV Main switchboard instruction manual is intended for trained competent person
performing such work as maintenance and inspection of switchboards.
Be sure to read and observe safety notices not only in this manual but also on caution
plates and waming plates aflixed on the switchboard.
Beforc reading the other sections of this manual, be sure to read and understand the
safety measure explained in the next section, "SAFETY PRECAUTIONS FOR THE HIGH
VOLTAGE MAIN SWITCHBOARD'
AMSU N
A-003
,IMSUN
A-004
Table of Contents
NMSUN
A-005
1 I General Precautions
Observe the following precautions when performing maintenance or inspection in order
to avoid electric shock or a short circuit. (Dropping or contact such objects as metal
tools, flashlights, or other conductive materials can cause Accidents.)
IlMSUN
A-006
CAUTION
if any looseness is found, fasten the fixed bolts again.
b) Check apperance ofeach device (vacuum circuit breaker, molded case circuit
breaker, electromagentic contactor, thermal overload relay, transformer,
fuse, module card, etc.) for any missing or damage.
Ifany failure or damage is found, replace with thc spare parts.
c) Check each device (vacuum circuit breaker, molded case circuit breaker, electro
magnetic contactor, thermal overload relay, transformer, fuse, module card,
etc.) for noise, bad odor or discoloration.
If any noise, bad odor or discoloration is found, replace with the spare parts.
d) Check the mechanical operating section ofeach device (vacuum circuit breaker,
molded case circuit breaker, electromagnetic contactor, thermal overload
relây, etc.) for any mechanical malfunction in operation.
If any malfunction is found, replace with the spare parts.
1.2 Precautions for Hot-line Work
Never perform hot-line work unless it is unavoidable. Ifrepat of live circuits or
electrical devices is unavoidable, gain a thorough under-standing of section 2.
* Electric Shock Prevention * and obey the precautions listed below. And further electric
shock hazard. Do not touch and approach the energized part on the high-voltage side.
DANGER
(1) In the presence and/or under the supervision of competent supervisor,
perform the work while observing the following preparatory steps.
a) Provide sufficient lighting for the work area.
b) Remove wristwatches, rings, and other metal articles from the body.
'Wear long
sleeve work clothes that fit close to the body, and make sure
clothing and shoes are dry.
c) Insulate yourself from the body of the ship, and place insulating material
over any devices or structural components, which may be accidentally touched.
d) Cover tools with vinyl tape as wherever possible.
e) When doing electrical work, cover live part with insulating material to
protect agâinst dropped tools and scrap-wire.
f) Place insulation between the live section of the circuit and the section to be
worked on.
g) Wear rubber gloves on both hands (and wear rubber boots.)
NMSU N
A-007
DANGER
(2) Work with the right hand as much as possible, and take care not loses your
balance. A loss ofbalance due to the movement of the ship can cause an
accident,
(3) Station someone who can cut the power off immediately in an emergency,
and establish a signal between yourselfand that person.
DANGER
(1) Cut offthe power to the circuit or device from which the fire began.
(2) Cut off the power to other circuit or devices, which may be damaged by the
fire including those, which could be damaged if the hre spreads.
Do not cut offpower to any devices, which could cause a serious accident if
deprived ofpower.
(3) Inform your supervisor and anyone close to the area of the fire.
(4) Use a fire extinguisher (powder or haiide ÿpe) to fight the fire.
In a small room or section, there is the danger of asphyxiation from the fre
extinguishing material. Be careful to avoid this.
In the case ofelectrical fires, always cut off the power supply first.
Take a good look around and think before working.
Then work fast to stop the spreading ofthe fire.
(5) Be careful when using water to extinguish an electrical Iire.
The person fighting the fire could be electrocuted by current flow through the \&'ater
This is especially true of seawater but also true of fresh water.
(6) Think carefully when choosing between seawater and a lLre extinguisher.
Once electrical devices have come in contact with seawater it is diffrcult to
restore them to their original condition.
In some cases, a frre extinguisher is the best choice even if it requires more
time than seawater to put out the fire.
.@t
A-008
CAUTION
See the operating instructions of the VACUUM CIRCUIT BREAKER for correct
maintenance, inspection, and replacement procedures.
For some ÿpes and mounting configurations, the entire switchboard must be
source cut olf to perform the work for "Fixed ÿpe".
For otlers, only â restricted area ofthe switch6<iard must be cut off for
" Draw-out ÿpe".
CAUTION
See the operating instructions of the VACUUM CONTACTORS for correct
maintenance, inspection, and replacement procedures.
For some types and mounting configurations, the entire switcboard must be
source cut off to perform the work for "Fixed type".
For others, only a restricted area of the switchboard must be cut off for
"Draw-out §pe".
DANGER
(i) Before operating circuit breaker and switches, confirm the following to avoid
putting others in danger.
a) There will be no problems if any or all devices in the circuit receive power.
b) There are no other lvorkers working on the same circuit.
If There are other workers working on the same circuit, inform them of what
breaker or switch you will be operating and advise their caution.
c) The protective deviccs (fuses, breaker, etc.) of all circuit are in order.
(2) Operate breaker and switches in the following manner.
a) Perform all operations with the right hand.
Except for operaüons requiring both hands, keep the left hand back and
away from the breaker or switch.
b) Operate knife switch and the like with one quick motion.
.@t
A-009
DANGER
(l ) Removing and installing breakers.
a) Make sure the operating handle of the Molded Case Circuit Breaker (MCCB)
is in the OFF or TRIP position before working.
Do Not work with the operating handle in the ON position.
* For Switchboard
.@t
A-010
DANGER
DANGER
(1) Changing fuses.
a) When removing a fuse, use either the fuse puller supplied with the
switchboard or the fuse puller supplied with the spare part.
b) While inserting the fuse into the fuse clip, do not allow the conductive part
of the fuse to toch the between adjacent fuse clip and this fuse clip.
Otherwise, a short-circuit accident could result.
c) When changing a fuse, do not make contact with nearby charged devices or
wiü any other live part.(i.e. bus-line etc.)
Otherwise, electric shock could result.
(2) Selecting the right spare.
Use a spare of the same type and rated cuttent as the blown fuse.
1.10 Preacutions for Changing Relays (auxiliary relays, timer relays, etc.)
CAUTION
(1) Changing the relay.
a) Remove the power supply fuse for the circuit containing the relay to cut off
the voltage to the circuit.
For a starter conkol circuit. set the MCCB for the starter circuit power supply
to OFF.
b) Change the relay.
.@t
A-011
CAUTION
(1) Changing the elechomagnetic contactor.
a) Set the MCCB for the circuit containing the electromagnetic contactor to
OFF in order to cut off the voltage to the circuit.
b) Change the electromagnetic contactor.
(2) Replacing with a spare.
For some eleechomagnetic contactors, the entire unit is changed.
For others, a1l parts (contacts, spring and voltage coil) ofthe unit are changed
separately.
Check the spare parts table to confirm the type of electro-magnetic contactor,
the coffect part name, etc. and follow the inshuction in Iv{-A.GNETIC
CONTACTOR operating lnstructions for proper installation.
CAUTION
(1) Changing the thermal overload relay.
a) Cut off the power to the circuit containing the thermal overload relay' §o
voltage)
b) Change the thermal overload relay.
(2) Selecting the right thermal overload relay.
a) Use the spare parts table to select a thermal overload relay of the same
type and rated current as the previously used thermal overload relay.
b) Set the dial ofthe relay before using.
CAUTION
(1) Keep front doors and back covers closed except when it is necessary to
oPen them.
(2) Immobilize the moving parts by doorstopper of front doors or relay racks and
rear cover of the switchboard while electrical work is being done'
(3) Do not remove protective plates or protective covers except absolutely
necessâry.
If they must be removed, be sure to return them to their proper positions
.û@t
A-012
CAUTION
(4) Do not leave any tools or work materials on or around the switchboard or
starter panel after work has been completed.
(5) Always discharge capacitors before working on capacitor circuits.
,I MSU N
A-013
DANGER
(l) Never assume there is no voltage applied to the circuit until the voltage has
been confirmed (measured).
Always cut off the power supply and confirm that there is no voltage applied
to the circüt before any electrical work is done.
Most accidents occur because the power is mistakenly assumed to be off
(2) Always use rubber gloves, rubber boots, and an insulation mat when doing
elecaical work.
(3) Tag the power supply switch when doing elecrical work.
(Ex. Do Not Tum on Power: Maintenance Work)
If someone tums on the power while maintenance work is being done, and
accident could occur.
(4) Operate switches wiü the right hand while holding the left hand back and
away fiom the body.
(5) Station people in such stÉtegic places as near the switchboard in order cut
off the power immeditely if an accident occurs.
NMSU N
B-001
It
NMSUN
B-002
Table of Contents
CHAPTERBl. GENERAI
Section L lntroduction -------:-- B-004
Section 2. Main Generators ----------------- ------------ B-004
Section 3. Rules and Regulations --------- ---------------- 8-005
Section 4. Electric Constructions and Mechanical Construction --------- 8-005
Section 5. Major Components of 6.6kV Main Switchboard B-005
5.1 Vacuum Circuit Breakers (VCB) B-005
5.2 Vacuum Contactor (VCT) B-006
5.3 MULTI PROTECTION and CONTROL IINIT for
Generator,Transformer,Motor,Feeder (GPM-500) B-006
5.4 Check Synctuoscope (CSQ-3) B-007
5.5 Earthing Switches (ES) B-007
Section 6. Names and Abbreviations of Swbd and Control Panel ---- B-007
Section 7. Power System Diagram B-009
Section 8. Interlock Arrangement -------- B-009
Section 9. Key Interlock System --------- ----------------- B-010
,IMSU N
B-003
Table of Contents
CHAPTER B4 MISCELLANEOUS
Section 1 . Monitoring of Insulation Level and Detection of
Earthing Phase of Main busbar B-045
1.1 Summary B-045
1.2 Zero-phase Voltage Monitor --------- B-045
1.3 Earth Lamp B-046
Section 2. Monitoring of lnsulation Level for Generator Circuit and
Feeder Circuit B-047
2.1 Summary B-047
2.2 Zero-phase Curent Monitor ----------------- B-047
Section 3. Preferential Tripping System and Forced Tripping System :--- B-049
3.1 Summary B-049
3.2 Kind of Tripping System B-049
3.2.1 When GPM-500 detects --------- B-049
3.2.2 When VCB ABNORMAL TRIP detects ------------------------ B-050
Section 4. Overload Protection of Generators --------------------------------- 8-050
,IMSU N
B-004
The 6.6kV Main switchboard is equipped with the following circuit breakers:
a) The circuit breaker which protect the generator from faults in monitoring and control
functions ofthe electrical generating equipment and in the generators, or other faults, and
b) The circuit breakers, which not only feed the electric power to the loads, located
elsewhere the ship but also protect the load side equipment correctly responding to
the nature,&ind of fault when a fault occurs.
@t
B-005
For full information on their operation, maintenance and inspection, see the
relevant document of "INSTRUCTION MANUAL FOR HVF VACWM CIRCUIT
BREAKER CS TYPE"
Handling of the earlhing switch and de-excitation switch, refer to the related
Ch 81, Sec 9 " Key Interlock System" below and Additional document'7 .2l12ky
Medium-Voltage Metal-clad Switchgear and Control Gear for Marine and
Offshore Use SSMV-7/12 Instruction Manual"
About the various rated capacity of VCB to apply, "BREAKER CAPACITY LIST
(VCB) BCl " of 6.6kV MAIN SWITCHBOARD finished drawing is referred to'
+Type of VCB curtently used HVF-2042-CS4444.
B-006
For fu1l information on their operation, maintenance and inspection, see the
relevant document of "Instruction manual for HCA Vacuum Contactor T type "
About the various rated capacity of VCT to apply, "BREAKER CAPACITY LIST
(VCT) BC2" of 6.6kV MAIN SWITCHBOARD finished drawing is referred to.
Type of VCT currently used HCA-62CF.
For full infotmation on their operation, maintenance and inspection, see the
relevant instruction manual of "GPM-500's Installation instructions & Operation
and service manual".
About the protection item and the various setting value of the generator,transformer
,motor,feeder protected by GPM-500, "Parameter List & Selectiviÿ study" and
6.6kV MAIN SWITCHBOARD finished drawing is referred to.
.e@D
B-007
For adjustment of the permissible range and handling, refer to the instruction
manual of the "User's Manual Check synchroscope type CSQ-3'
and "Parameter list & selectivity study" drawing.
II MSU N
B-008
Note : Refer to a low voltage switchgear manufactuer's finished drawing for low vlotage
switchgear-related a circuit number and circuit nâme etc
B-009
Graphical indicator plate, which indicated tâg name to major electrical netwolk of this
porver system diagram, is attached in front of No.l GPT & SYNCHRO. PANEL
For details on operation mechanism, refer to the instruction manual ofeach circuit
breaker.
IIMSU N
B-010
The details ofthese key operations should be in accordance with the following
descriptions . Refer to 'MECHANICAL INTERLOCK " of the following
pages B-012-017.
NMSU N
B-011
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B-018
The " CHECK S\IJCHROSCOPE CSQ -3" has the followine feahrres:
It provides function, the 'Check synchronizing firnction (Synchronous detection control
function) installed on each.
The CIIECK SYNCHROSCOPE is used to perform the synchronous closing control over
the bus of the VCB for a generator.
The voltage and frequency is measured, and the differences of voltage,frequency
and phase are detected.
,IMSU N
B-019
The 6.6kV main switchboard panel arrangement, refer to "OUTLINE VIEW (OVl)" and
"BACK VIEW (BV)" of finished drawing of 6.6kV MAIN SWITCHBOARD.
Various indicator lamps, meters, operation switches, etc, of the 6.6kV MSB face
of a board are explained.
For the diesel generator engine control details, please refer to a generator diesel
engine manufacturer's instruction manual.
(1) For remote Diesel generator engine(hereafter referred to as the Diesel engine)
control from the 6.6kV MSB, the following conditions must be satisfied:
l) 110V DC control power is supplied and "DCl10V SOIIRCE" indicator lamp
on the 6.6kV MSB is tumed on.
2) The alarm and trouble indicator lamp is tumed off.
3) The diesel engine to be controlled is ready for starting
4) The "CONTROL POSiTION" select switch (COS-M) on the machine side diesel
generator engine local alarm panel is set to "REMOTE" position
Note: (FCXX) --- Flowchart number : Appended flowchart is referred to.
B-020
The DC engine control and VCB control funtion for a DG are controlled by
POSITION MODE SELECTION switches, selection in the control mode follows the
setting position of COS-M and COS-P.
(3) For diesel engine control from üe Machine Side diesel generator engine 1ocal
alarm panel (M/S), the following conditions must be satisfied:
.4@D
B-022
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,IMSU N
B-023
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,I MSU N
B-024
3) Each generator diesel engine is ready for starting and the alarm or trouble indicator
lamp is tumed off.
4) l10V DC control power is supplied and the "DCl10V SOURCE" indicator lamp
on the GPT PANEL is tumed on.
5) The "CONTROL POSITION" select switch (COS-M) on rhe machine side diesel
generator engine local alarm panel is set to "REMOTE'' position
6) The "MODE SELECTION" select switch (COS-P) on the Gen. panel is set to
"MANU" position and the "READY TO START" indicator lamp on the Gen.panel
is tumed on to indicate this switch setting.
,IMSU N
B-A26
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,I MSU N
B-O2'7
To place a generator onto a live bus served by another generator at least the
following three conditions must be satisfied:
1) The incoming generator voltage is approximately equal to the bus voltage.
2) The incoming generator frequency is approximately equal to the bus
frequency.
3) The circuit breaker (VCB) for the incoming generator must be closed at an
exact instant when the generator voltage is in phase with the bus voltage.
The following describes, as an example; steps to place Diesel generator onto a live.
bus served by No.I Diesel generator.
l 6.6kV MSB A-Bus and 6.6kV MSB B-Bus are controlled independently when
BUS-TIE VCB(BT) is opened.
2.6.6kV MSB A-Bus and 6.6kV MSB B-Bus are controllcd totally when BUS-TIE
VCB(BT) is closed.
(1)
' Engine Start
Start the deisel engine for diesel generator from the 6.6kV MSB in accordance with
2.1 [Start Stop Control of Diesel Engine] (1) of this chapter, and let diesel generator
voltage establish.
To close the generator VCB while voltage is applied to the main bus, be sure
to perform synchronous closing operation.
Closing the VCB without synchronization may cause abnormal tripping of the
VCB.
,I MSU N
B-028
The generator frequency is to be made slightly higher than the bus frequency in this
step and next step.
The generator panel is furnished with synchroscope and synchronization check lamp
enable manual synchronous closing of the VCB.
Whether the pointer is moving slowly or stationary, this condition indicates that the
generator voltage is in phase with the bus voltage (synchronism).
At this instant, the synchro lamp is completely dark.
@t
B-029
Do not close the generator VCB unless. it synchronizes point with the generator:
a) Close the generator VCB within. range of approximately l5 "on both the
FAST side and the SLOW side, with the synchroscope pointer
synchronization point as the l2 o'clock position.
b) VCB synchronous closing operation outside the range described in item a)
Above may pull the generator out of synchronism and cause abnormal
tripping of the VCB.
VCB abnormal tripping may result in no-voltage on the-main bus.
By using the check sl.nchronizer (SYNCHRONIZING RELAY CSQ-3), and failure caused
by closing the VCB at the out of synchronism can be prevented.
Then, while observing the syncbroscope and synchro lamps, perform the VCB closing
operation.
If the VCB closing operation is done in the state of out of synchronism, the VCB closing
becomes impossible, as the signal is not transmitted from the check synchronizer.
The permissible range for synchronized closing is +7 ât synchronism.
For adjustment ofthe permissible range and handling; refer to the instruction
of " User's Manual Check synchroscope. type CSQ-3"
II MSU N
B-030
Turn the"VCB CONTROL' switch (BCS) for diesel generator to"CLOSE"position a-little
prior to the synchronism.
When two generators are on line, you must operate their 'GOVERNOR MOTOR" control
switches simultaneously to "RAISE" (frequency up) or to "LOWER' (frequency down),
operation of only one switch transfers load from one genemtor to the other rather than
changing the frequency.
(6) Manual Load Sharing Control and Load Shift Control --- (FC03)
Normally, the load sharirg control is automatically performed as mentioned in step (5)
above.
In this case, the "MODE SELECTION. switch (COS-P) is set as
'MANU'position.
,TMSU N
B-031
1) Pay attention to variations of the bus frequency during the load sharing
control or load shift control, and take the necessary action to maintain the
bus frequency at the rated value.
,IMSU N
B-O32
(1) When the generator is in single unit operation, remove tle unnecessary loads to lighten
the load on the generator.
(2) Tum the"VCB CONTROL" switch (BCS) on the MSB to "OPEN" position to remove
the diesel generator fiom the bus.
(3) When the generator is in parallel operation with another generator, perform step (6) @)
[Manual Load Shift Control] of Section 2.2.2,
(4) Tum the " ENGINE CONTROL" switch on the Gen. panel to'STOP. position to stop
the generator diesel engine.
The diesel engine may be stopped on the machine side or ICMS.
Manual stop or abnormal stop of the generator diesel engine with the
generator VCB closed will result in abnormal tripping of the generator VCB.
.@t
B-033
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B-034
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B-035
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B-036
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B-031
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.û@t
B-038
Footnotes:
1) The VCB abnormal trip refers to an automatic opening of generator VCB other
than by operation of the "VCB CONTROL" switch (BCS) or as a result of the
automatic load shift control.
3) START FAILURE
The START FAILURE means a condition that after the start command signal is given
the diesel engine speed ofa diesel generator does not reach a predetermined value
within 15 seconds.
.û@D
B-039
Section 1. Summary
Two Bow thruster panels (control panel & compensating transformer panel)
are an assembly of circuit breakers, measuring instruments, indicator lamp,
protective device and motor starting device, and it serves as the control center
of the high voltage 6.6kV 3000kW bow thruster motor.
In the event ofa fault in a load circuit, an appropdate protective device will operate to clear
the fault in order to protect motor circuit and motor and to maintain the continuity of service
Quantity I set
For full information on their operation, maintenance and inspection, see the
relevant document of "INSTRUCTION MANUAL FOR HVF VACUUM CIRCUIT
BREAKER CS TYPE"
Handling ofthe earthing srvitch and de-excitation switch, refer to the related
Ch Bl, Sec 9 " Key Interlock System" below and Additional document "7.2llzkV
Medium-Voltage Metal-clad Switchgear and Control Gear for Marine and
Offshore Use SSMV-7/12 Instruction Manual"
About the various rated capacity of VCB to apply, "BREAKER CAPACITY LIST
(VCB) BC1" of 6.6kV MAIN SWITCHBOARD finished drawing is referred to.
*Type of VCB currently used HVF-2042-CS4444.
@D
B-040
For full information on their operation, maintenance and inspection, see the
relevant document of "Instruction manual for HCA Vacuum Contactor T type"
About the various rated capacity of VCT to apply, "BREAKING CAPACITY LIST
(VCT) BC2" of 6.6kV MAIN SWITCHBOARD finished drawing is referred to.
Type of VCT currently used.HCA-64CF.
Don't attempt more than two (2) consecutive -bow thruster motor starting fiom
cold condition, or one (l ) time motor starting from hot condition.
Wait 20 minutes for cooling down of the bow thruster motor after having tried two
(2) consecutive motor starting.
This is dispose of the compensating transformer overheating protection.
r@t
B-041
For full infonnation on their operation, maintenance and inspection, refer to the
relevant document of "GPM-500 lnstallation instructions & operation and service
manual", About the protection item and the various setting value of the motor protected
by GPM-500, "Parameter List & Selectivity study" drawing and
6.6kV MAIN SWITCHBOARD finished drawing is refered to.
- For full information on their operation, maintenance and inspection, see the
relevant instruction manual of "INSTRUCTION MANUAL FOR HIGH-VOLTAGE
VACUUM CIRCUIT BREAKER AND VACUUM CONTACTOR"and Additional
document "7.2112kV Medium Voltage Metal-clad Switchgear and Control Gear for
Marine and Offshore Use SSMV-7/12 Instruction Manual"
- The VCB cannot be closed in the bow thruster panel rear door while open position.
- The bow thruster panel rear door cannot be closed in the earthing switch close
(earlhing) position.
c@D
B-042
- For full information on their operation from the It{/S local control panel or WÆI bow
thruster remote control panel details, refer to the each manufacturer's
instruction manual.
No.l/2 6.6kV
Bow thruster x
LOCAL HYD oil
Main switchboard
,IMSU N
B-043
For bow thruster motor control from the No.l 6.6kV MSB Bow Ïuuster Panel (hereafter
referred on as BHP)
The lowing conditions must be satisfied and these switches, and indicator lamps on
the BHP
1) 110V DC control power is supplied and the "CONTROL SOURCE" indicator lamp rs
turned on No. 1/2 GPT Panel.
2) The alarm and üouble indicator lamp is turned off.
3) The CONTROL POSITION select switch (COS-P) is set to "LOCAL" position.
4) The BOW THRUSTER HYD OIL PUMP motor is running and oil tank leveÿ oil pressure
is normal state.
5) The"POWER AVAILABLE iNTERLOCK" by -pass switch (BPS1) is set to" NOR"
position and "POWER AVAILABLE" indicator lamp is tumed on.
6) The bow thruster motor is ready for starting (zero pitch) and "READY TO START"
indicator lamp is turned on.
Don't attempt more than two (2) consecutive -bow thruster motor starting from
cold condition, or one (1) time motor starting from hot condition.
Wait 20 minutes for cooling down of the bow thruster motor after having tried two
(2) consecutive motor starting.
The details of Bow Thruster Motor Start Blocking Control are the referring to
the instruction manual that is ICMS and Parameter list.
(Û@t
B-045
Stop supplying power and take the appropriate recovery action of deterioration
point if an insulation alarm occr[rence.
Otherwise, short circuit and/or electric shock may result depending on the
extent of insulation deterioration.
.@t
B-046
( 1
) Three earth lamps are open delta connected arnong the phases ,.
NMSUN
B-047
RST
EL Other GPM-500
GPM-5
(5eN) To Alarm circuit
GPT
R
I o
E
GROUND E E
FAULT
6.6kV Bus
Section 2. Monitoring of Insulation Level for Generator Circuit and Feeder Circuit
2,1 Summary
The Directional ground over current relay (67G) which is one of protection relay GPM-500
f,rnctions equipped respectively on Diesel generator cfucuit,
6.6kV main transformer circuit and 6.6kV reefer transformer, then Directional
ground fault current (67G) which is one of protection relay GPM-500 functions equipped
iespectively Bow thruster pump motor circuits detect the insulation level of respective 6.6kV
system.
(2) circuit
' - Judgment of insulation-deteriorated
Whèn the insulation values are comes lower than the initialized alarm set value, alarm is
generated and VCB abnormal tripping for this ground fault circuit.
Àfter stopping the alarm, at the same time, check the zero-phase current indication on
directional earth fault overcurrent function, and take necessary measures.
,IMSU N
B-048
UV !v
ll
tt Other GPM-500
tt k
tt GPM-5OO
ZCT (67G) To Alarm circuit
E
GEN or FEEDER Circuit
.Û@t
B-04S
Section 3. Preferential Tripping System and Forced Tripping Systern --- (FC07)
3.1 Summary
When the 6.6kV main diesel generators on line is overloaded or generator
VCB abnormal trip state relatively non-essential load or forced tripping load is -
tripped from the sÿstem by the "preferential tripping system" or "forced tripping system"
to reduce the load ofgenerator.
Thus the operation ofgenerator continues and the feeding to load circuits,continuously.^ .
The trippirig system of this ship has two kinds of Tripping", namely, one by ov-erload of the
generaior (Preferential tripping system) and the other by abnormal VCB trip ofthe
[enerator with main busbài stàte ofbeing alive and during parallel operation ofgenerators
(Forced tripping system) and abnormal bus-tie VCB, hip of short circuit.
When main bus"bàr is séparation (No.1 6.6kV MSB sidè and No.2 6.6kV MSB side), it
detects bv each bus line.
If the load current ofgenerator on line becomes higher than tl-re preferential trip set value
* 1st stage: 105% over current or 90% below frequency more of5 seconds
--- OVERLOAD (PREF TRIP) tunction of GPM-500 in 6.6kV MSBD.
The forced tripping also when the generator VCB ofone or more unit out of the generator
VCBs in parallel operation is tripped by a trouble, or bus-tie VCB trip by short circuits,
then. main busbar state ofbeing alive and voltage generated.
For the circuit breaker designated for forced trip load that including PT-l, PT-2 and PT-3.
This indicates the FORCED TRIPPING designation.
.@D
RMSUN
SA\4SUNG
Introduction Manual
-1-
This Introduction Manual was r ritten to give information about safe operation and maintenaace of the
Model SSMV.7/12 $\,itchgear system. Read this lntroduction Manual and other relevant documentations
thoroughty aad become completely familiar with the switchgear before using or servicing it,
This Introduction Manual uses the following safety alert symbols. When you see those symbols in the text,
follow the safety message to avoid personal injury or death.
Safcty alcrt sÿtr bols anil signal wonls 956{ i11tri5 mermel.
c DANGER
Indicates an immineutly hazardous situation which.
will cause a serious injury or <leath.
Ifnot avoided.
Remember that if you fail to follow the instructions in messages, À ceurroN it might also cause a
serious acsideut or consequence.
o_
CONTENTS
Pag,e
1. GENERAL DESCRIPTION.. 4
1.1 Outline........ 4
1.1 Operating condition 4
2. TECHNICAIDATA 4
2.1 Specifications ... L
3. INSTALTJ,TION 6
3.1 Délivêry t)
3.5 Connection. 11
5.5 Cauüon to be tâken when replaeing relays(auriliary relays and time-linit relays) .39
5.6 Caution to be tâken when replacing electromagnetic côn'tactors....,.....,,-.-.....-...-...,.40
5.7 Cauüon to be taken when handling protective relays and automatic control unit....40
5.8 Others
7- ACCESSORIES
1. GENERAL DESCRIPTION
1.1 Outline
The model SSMV-7/12 medium-voltage marine-and offshore-use swilchgear system features arc tesistance,
air insulation and metal-clad construction and can be applied to and altemating yolta5e of 7.2/12kÿ.
The SSMV-7/12 has been subjected to a variety of tests according to BC 62271-200 and standards and
regulations of various classification societies and obtained a type approval from the LRS, GL, BV, ABS,
DNV, KR Classifisation Society.
In addition, due considerations a.Îe given to ensure safety of the system: the circuit breakers can be inserted
and removed ûom the switchgear system with the doors closed and related compaitments are mechanically
interlocked.
The SSMV-7/12 is a medium.yoltage switchgear system for marine and offshore use whose normal
operating conditiôn conforms tô the IEC 60092.
Ambient temperaturdmax): 45 t
Relative humidity: 95%
2. TECHNICAL DATA
2.'l Specifications
Table 2.1
Figure 2.1 shows the outer dimensions of the SSMV-7(panel widü: 700rnm). lable 2.2 shows a list of
dimensions of the panels.
$l
-6-
2,3 Construction
16
1?
1 2E
2 18
27
3
19
4
20
5
14 21
.to 22 28
15
23
T IT 29
24
12
I t3 25
-7 -
3. INSTALLATION
3.1 Delivêry
(1) The product is subjeaed to a variety of mechalical and electrical shipping tests at out factory before
being shipped from the factory and delivered to the customs with the entire unit covered with
protective sbeets.
(2) The âcceptance of the product should be performed in the presence of a person in charge of acceptânce
and a person in charge oftransportation.
At this point, the delivery should be checked for any damage to the product during transportation and if
any defect is found, it should be noticed to the trucking company.
3.2 Storage
Ifthere is some time between the delivery of the product to you and the start of installation work, it is
advisable to store the product in a proper manner observing the following conditions;
A CAUTION
V{hen storing the product, observe the following conditions:
(a) Store the product indoor§-
o) store the product in a dry place where there is good ventilation and no penetlation of dùect
sunlight or rain and wind.
(c) Keep the product at a place higher than floor level to en§ure Sood ventilation'
(d) Do not remove the protective sheet to protect âgainst du§t.
(e) The product should be slored undel a condition which allows easy sewicing
(f) If the product is to be stored for more than a month, perform periodic maintenalce ald inspection
and measure insulation resistance.
3.3 Transportation
If lifting the product with wires for transportation or any other PurPoses, reffl to Figules 3.1 and 3,2. If
rollers are used, refer to Figures 3.3 and 3.4.
-8-
DANGER
If you lift the product with wûes, observe the following conditions; otherwise the product might fall
causing a serious accident.
(a) Each panel of the SSMV-7/12 system has a weight of âbout 1100 kg(paael width: 700mm). Use
proper wires with a capaciry enough to lift the weight. For mo're information on the weight of the
product, see the as-made tlrawing ofthe produa.
A cnunoru
If rollers are used to transport the product, observe the foüowing conditions; othenvise there is a danger
ofcausing damage to the product,
(a) The rollers should be slightly longer than the product width and they have the same diameter.
O) Do not pull the product horizontally in such a ï/ay that undue stess is applied on the entire
product.
(c) If the product does not have a chamel base or angle base, make sure to use wainscots to prevent
the bottom frame of the produa from deforming due to locâl skess.
(d) Carry the product to the plane where the products is to be installed, and then using a crowbar or
jack remove the rollers slowly and carefirlly.
-9-
gir! o!!rlit arllr
0.60'
br 60'
liftlB àol
ct "-f ET
! t I
"E -r -r
- 10 -
E É E
0 I l
CI E E)
I I l
Slapper ÿls lnscot
Rollcr
Floor Gongp lon k
eurfoce
C=
I I
E Etr E
I I
Cro{bo r !{si nsÊol
Rollcr
Floor ongp lo nk
Êurfoc,!
- It -
3.4 lnstalling panels
Figure 3.5 shows the dimensions of the standard panel. This view is given for the standard panel. The
locations of the control cable and power cable irüet ports and mounting holes may vary with different
prôduct specifications. See tÏe as-made drawing ofthe product
a ! v
200
llounlitrr holi
4-it4 Conlrol coble Pùrlr c(Ùlt
inltt gorl inlel lorl
Fig. 3.5 Outer dimensions of panel bottom
A clunon
Observe the following conditions when installing the product.
(a) Do not install the product in a place where high temperature, high humidi§, dust or severe
vibratioo is anticipated.
(b) use caution to keep üe mounting base on which the product is to be installed horizontal;
otherwis€ undue süess will be applied on the product frame to cause any of the following defects :
3.5 Connection
3.5.1 Connscting frames
Connect the frames, referring to Figures 3.6 a:l,d 3.7, The connecting holes have their respective decal§.
Check the desciption of the decal before connectilg,
- lL -
A cnunoru
Insert tightening bolts to the connection holes specified and tighten them securely. Failure to do so will
caue a deformed frame.
I O Hâns
@
CoîrÈct
flu
ffi
Conn€dirn hoûè
Conmd pansb Y{ith bons, For lho
boll si26 tô bê u6êd. §ee connêdirfl
holÊ d€Êals.
Ther6 ârê thr6€ connGdlon holeE on
the lront snd 5 on lhs iÊar.
r1lolEfrt!: Ël-E
MI O,( 25
DANGER
Using bolts and ruts suppüed with the product, install all condu«ors to the main busba$ securely. An
improperly or loose main busbal will cause a serious accidertt,
lthin busbar
Mg bdl x It cdnp t sepâralor
-14-
Rcar ofth6 osn€l
o o^ ô
q o oo oo
Condudor
Mâin busber
Mâifi
busbar
I
lns€{t coarductfi lntô
lhe lin6 hole in epory I
bu3hiog,
@@4sgsre
12504râlino:3 I
2000 A rating: 6
CcnduËlor
Ml0 hârd lo6k rut
Mein
hrsber
M10 bdt
CAUTION
^
Install cover plates on the top boards and coDnect them with set screws securely, Without cover plates,
there is a danger of water droplets entering the panel
- 15 -
P"anêl too cov,er Éâtâs
M5 nut
I ThetE srsfolr
csrnætifi hoa.ô. lnâtfl
boü3 hto the hdes Ênd
in§âll éoÿêr plâtê§.
j
à45 bdt
Top boâft|§ -ü
when connecting comecûors, make sure the moving-side connectof number agrees with the fixed-side
connector number, and insert the moving-side connector into the fixed-side connector. Connect the wires
to thei respective terminals, making sure the ring malk (wire mark) of each wire agrees with the ring mark
of the corresponding termüal.
A caurorl
All connectors should be comected to properly and the power aud contol cables shoutd be coDnected
to thek respective teminals correctl otherwise the might fail to operate
Conaect the earthing bars located at the lo'i ,er part of the panels's back side, referring to the earthing bar
comection method shown in Figure 3.13.
A CAUTION
Connect all the earthiag bars prope y. Failure to do so will cause ally panel which is not grounded to
the hull
- 16 -
o
I
I
-1 -1
F F
I I
Ct
t I 'I I I
o o 6 o
\
Inler-prne I eorlh ing bor
Eor lh ing bor
Fig.3.I3 Conaeaing earthing bars(Iop üew)
-17-
A caurroru
When connecting the cables, observe the following conditions:
(a) Secure the cable firmly ushg the cable hanger of a fire-retardant synthetic resin cable duct to
prevent the cable ftom getting dâmaged due to vibration.
(b) When the cable passes through a steel plaæ or when there is a fear ofthe cable coming in contact
with it, use a rubber bushing o,r something like that between the steel plate arld cable to prevent the
cable from getting damaged.
(c) Bending radius of cable
. High-voltâge cable: The inside bending radius should be more than 8 times greater than the
outside diameter ofthe cable.
. Low-voltage cable: rüy'hen the outside diameær ofthe cable is less than E mm', flre inside bending
radius should be more thar 2 times greater than the diameter.
'When
the oueide diameter of the cable is more t}ran 14 mm2, the inside bendi.ng radius should
be more than 3 times greater than the diameter
Têrntael
CaHe sl.rpport
Psvvèr câble
Bsttom plals {ihh-vollaoa cabls)
/
-18-
Cut the ghte into a !rcD€r eÈê
*cordlng to thc csbb d:e
Boüom flat€
P§$rË üslê
Bo(dfl platâ
Fig.3.18 Cable comp't earthing bar Fig. 3.19 Lower low-voltage comp't earthing bar
- 19 -
Fig. 3.20 Line wire cable hanger
A-fter performing wiring work, clean and inspea the panels. Prior to fiming on the power, make §ule
that
there is an insulation resistance of more thar 30 MQ per panel, using a DC 2000v megger. For items
to be
-20-
Table 3.2 Items to be ch€cked before tuming on the power
-21 -
!
Brfrrè ÿou. try h itsrô on th.Ç ûO§iB-r 9f.ü!e §ÿlilt:tp, EÉke.' §urg 16 qtiÉente thc cautioos d€sët.ibed in "5.
.AATTIIÔN TÔ BB.TAffiN WâEN TIÀNDLINC P.EYI@§.,
Âfter æning:'on lbe Powr, chcrlk âe foltowing iterEs sho$.tr in Table 3,3;
The electrical devices must be handled only by qualified personnel. In addition, personnel who try to
service aad inspea the electrical devices should thorougtüy read all the precautions in this chapter and "6.
PREVENTION OF ELECTRICAL SHOCK ACCIDENT".
When servicing and impeaing the electrical devices, observe those safety precautions to prevent âccidents.
4.1 Outline
When you try to service and inspect the electrical devices, observe the following conditions to prevent
accidents due to electrical shock or short<ircuiting(which might be caused by a metal tool, electric torch,
conductive material dropping or touching a live part).
A crunou
Preparations
1. Do use naked flame near the equipment.
2. During mahtenance and inspection, wear a hard hat, safety shoes, and work clothing,
3. Make sure the power is tumed of.
Before opening the front or rear door, make sure the busbars and devices are not live.
4, Using a voltmeter and circuit tester, check thât there is no voltage before starting servicing or
inspection.
5, Except in an emergency, do not try to perform liveline work.
6. Make a work plan properly and check for the safety of the surroundhgs. Perform servicing ald
inspection in an orderly manner, getting in contact with people concemed. When working in a
group, make sure everyône understands the meaning of hand signals and the communication
methods thât will be used,
7. Have a suffrcient amount oflightning.
8. Before stafting to serrice or inspect the system, organüe the work area. Arrange tools ând
replacement parts so they cal easily be reached.
9. Leam how to use tools arrd circuit tester before using.
10. Read the cautions described in "6. PREVENTION OF ELECTRICAL SHOCK ACCIDENT".
Unless absolute necessary, do no try to repai the circuits or devices in ûre low-voltage compartment- If
unavoidable to p€rform live-line work, observe the precautions described in "6. PREVENTION OF
ELECTRICAL SHOCK ÀCCIDENT" a.Ild those described below. In addition, never try to perform üve-
line work in the high-yoltage compârtment. Make sure there is no voltage before starting to service of
inspect the circuits or devices in that compartment.
2.1 -
(. oaucen
'When ir
low-voltagc comPartmcDt
scrvicing or inspectiag
L Before performing liveJine work, observe the following conditions.
a. Have a sufficient amount oflighting.
b. Do not wear a wrist watch, ring, or metal articles.
Wear tight fining clothing with long steeves. Make sure the work clothing ând shoes are dry.
c. The worker should be insulated from the hull. Devices and structure the work might come in
contact with should be covered ÿ,ith insulathg material.
d. Tools should be coated with vinyl tâpe or others.
e. The live parts should be covered with insulating material to prevent an accident due to a fall of
ary conductor such as a tool.
f. Put an insulating separator between a live Part and the pârt you are about to work on.
g. Wear rubber gloves and rubber boots.
2 . There is a fear of causing ân accident when you lose balance due to the ship rolling. Support your
body securely and use your dominant hand as possible.
3 . Have a helper ïvho can tum off the pov/er immediately in an emergency. Make sure everyone
understands the meaning of hand signals and the communicarion methods that will be used.
DANGER
1 Tum off the power supply to the equipment or circuit which causes the fue.
2. Turn off the power supply to the equipment or circuir which might be affected by the hre. If there
is a danger ofthe hre sPreading to the devices in the vicinity, tum offthe Power supply to them and
related ctcuits. However, if hrming off the power lead§ to a severe âccident, do not tum ofl the
povr'eÎ.
3. Let fellow workers know the occurrence ofa fire and report it to the designated supervisor(chief
engineer).
4. Put out the fge using a fire extilguisher (powder or halon). Use caution to use a fire extinguisher in
a small area or chamber. You might suffocate ifyou spray a lot of fue'extinguisher agent in such
an area, If an electrical fire break out, frr§t tum off the power supply. After that, try to put out the
fire.
5. If water is splashed ov€r any conducting circuit, electricrty flows to give an electrical shock to
seâ
persons who are trying to put out the fire. If fresh water is used for Puttilg out fire, there is a fear of
câusing a similar risk. Use due caution when Putting out file
6. If sea watel is splashed over equipment, it is difficult to repair it. Therefore, if a fire breaks out, it
should be determined at first whether should use sea water or fire alone
-24-
4.4 Servicing and inspecting the switchgear
To ensure safe operation of the system, make sure to perform periodic inspection. Check comections for
looseness and retighten if necessary. Clean where necessary. In addition, if the switchgear is placed out of
sewice for a long period of time, check and clean the entire system and each device; otherwise corrosion or
dust might cause the maLfirnction of the system. When performing servicing and inspection, some terminal
might be loosened or removed. If you forget to retighten or reinstall them, it will cause an accident. Make
sure all the terminals are securely tightened after finishing with the work. For more information about the
procedure for servicing a]ld inspecting, see Table 4.1.
Test the devices inside the control uûit for operâtion and check each panel for foul smel[ and discoloration
at least once a year, Clean where necessar5r,
Remove the grounding wires which protect the cicuits such âs the secondary side of the ûansformer and
measure the insulation resistance between a conducting pafi and the ground. Make sure the DC 2000
megger reads a insulating resistance of more than 30M9, Measure ilsulating resistances on the wiring, too.
Before trying to check inside the pa:rels, make sure the lires are not live. Check üat the earthing switches
for the vacuum circuit breakers and vacuum electomagnetic côntactors are turned ON.
Check the following items:
I. Connections of elecnical parts and clean if necessary.
2. Condition ofcontact ôfelectrical pârts
Table 4.I shows the items to be checked on the component parts on the switchgear. Fot items to be
checked on the vacuum circuit breakers atrd vacuum elecfomagnetic contactors, see their respective
Instruction Manuals.
-25-
Table 4.1 Items to be checked on the switchgear
ô a) o o
ÿ ô Èô ô
5.
F_- ô 6ô 9ô cl
:t
* s êJOi^! a
,ç7( 'ËB É+
ed ô' 3 a ô'
o EA
t ! d tr5 À
|d o 5
a o
o
:, j
dd
g
È i a a s a o
o
5 a :!
a a o- o o o
È o 9
rc 9. o o T
Ë
Ûq
s B
o r ô
q it
o'
ô ,to o B
!, ?
Ê t
o t i'
a h g
tr o B o
n
E il
I
o o ?' l,
Ûa
Horizomal busbar o o o o o o
vertical busbar o o o o o o
Busbar
busbar suÊport
o o o o o
insulator
Curlent
o o o o o o o
transformer
MCB or FUSE o o o o o o o o
OpeBting switch o o o o o o o o o o o o
lndicating lamp o o o o o o o o o
Terminal board o o o o o o o o
Terminal o o o o o o o o
-26-
4.5 Opèrating procedure for maintenancê
This switchgear has a mechanical interlock mecharüsm required by 1E.C62271-200 to ensure safety of
personael during maintenance work, Disengage the mechanical int€rlock in the following manner when
performhg maintenance of the system. Read the explanation thoroughly ald become familiar with the
interlocks and the procedure for disengagement. The procedure for disengaging üe interlock may vary
with different product specifications. For more information, see the as-made drawing ofthe product,
Cable malntenance
Step 1. Operate the BCS (breaker control switch) to open the circuit breaker Gig. 4.2).
Step 2. Insen the circuit breaker ilsefiion/removal iaterlock key into the key hole in the operatiou panel
(Fig. 4.l) located at tlle lo]vff part of the circuit breaker area door. Tum the key to open the
circuit breaker operation hole (Fig. 4.3).
Step 3. Insert the circuit breaker insertion/removal handle into the circuit breaker operation hole and
tum it cou!.terclockwise to remoÿe the cirsuit brea.ker to the DISCONNECT position (Fig. 4.4).
A clurorrr
Yacrrum circuit brcaker
The circuit breaker insertion/removal interlock key câûlot bc tumed unless the circuit breaker is
opened.
A CAUTION
The use of the de-excitation key is needed only for working on the generator panel. For more
information about the procedure for disengaging the interlocks, see the as-made drawing ofthe product
Step 5, Insert the eafihing switch operation handle into the hole you want to handle, and turr it
counterclockwise to tum on the earthing switch-
A caunor
Turdng onloff eartting switch
The earthing switch should be tumed on and off with the door completely closed. If tle earthing switch
is turned on or off with the door opened, the intedock mechanism might break. You need to put your
full weight on it for ruming on and off the earthing switch . Stand firm and keep your waist low.
- ?al -
Step 6. After the earthing switch is n[ned on, you can open the vacuum circuit breaker compaltment door
Vy'hen vacuum circuit breaker needs to be dralt'n out for maintenance, see 4.6 Servicing and
inspecting vacuum circuit breaker(Fig. 4.8).
,A CAUTION
when removing the vacuum circuit breâl«r (vacuum electromagnetic contactor) ftom the cradle, make
SUre to remove the conhol cable connectôr from the conkol
Step 7- Turn the lower cable compaltment door key on the operation paael and remove. Move to the lear
part of the same pane(Fig, 4.9).
Step 8.Insert the key brought from the front part of the panel, into the key hole in the lower cable alea
door and turn it to open the doo(Fig. 4.10).
Step 9. Turn the key for the upper cable compartmenl door inside the lower cable
compartment door. Tilt the level to remove the kev(Fig. 4.11).
CAUTION
You caffIot close the lower cable compaltment door t'hen the lever is tilt€d. When you want to close
the door tum the and retum the l€ver to the tron
Step 10. the upper cable area door key removed in steP 9, into the key hole in the upper cable
Inse
compartment door and turn it(Fig. 4.12).
Step 11. Now, you can open the upper cable compartment door (Fig. 4.13). For the procedure for removing
the separator in maintenance of the main busbars, see the procedure for removing described in 3.5.2
"Connecting main busbars".
A CAUTION
Closing vacuum circuit b'reaker (vâcuum elechomagnetic contactor ) When you want to close tÏe
vacuum circuit breaker (vacuum electromagnetic contactol) again after finishing with servicing, follow
steps I to 1 1 opposite sequence. Do not try to clo§e the circuit breaker with the key not retumed to the
original position aad the circuit breaker compartment door kePt open. There is a danger of damaging
the interlock mechanism or causing a serious accident.
Erûh0 §trEtr
ooc.lnrrn mb
ClruJlt trÉ64.!,
PçEltb.,
crer- t bad(êr
Oe-extt*6r
iûærbd( ksy ltlè
t|ôndb hoh
Ls$iEr ceblé cs(IË't
ctcut txE*er dot, l(lÿ
lma{tbn/rcrürÿd
intÊrtr* kBy HË
Fig.4.1 Operation Panel (for vacuum circuit breaker)
FROIIT PAIIËL
MOXT PâI,'EL
ffi
. Dii
-29-
FROITIT PATiIEL
ots
æNN
Circuit br€sksr CirG|l brEâkgr
inËsd ixûErnoval hardh qPorating
4s
m.p
'Ea
,,.-
FBôlttï PtllEL
Ds.excilâtion key
-30-
FEO}.TT PâflEL
Dè€xoitâliofl k€ry
FROilT P*I{EL
Ëarthiry urdloh operatlrn
Earthing sEtus
FHotilT P !'lEt
REÀR FAIiIEL
-)
- aa -
8ËAR PAT'IEL
EAR PAIIEL
A caurron
Releasing interlock
Usiag a special tool (to be supplied in the accessory tool box) showa in Figwe 4.18, remove the bolts
(4 bolts for the vacuum circuit breaker; 2 for t}le vacuum electromagnetic contactor) on the loïrer part
of the ckcuit breaker door (Figs. 4.16 and 4. U).
After servicing, make sule to tighten the bolts securely with fittings (Figs.4.16 and 4.17) and close the
door.
Fig.4.16 Fittiug for emergency release of Fig.4.17 Fitting for emergency release of
vacuum circuit breaker door vacuum electromagnetic contactor door interlock
'When
servicing and inspecting the vacuum circuit breaker, remove the VCB in the following manner. A-fter
servicing and inspecting the VCB , make sule to insert it in the reverse order of removal-
A caunoru
I The procedure for servicirg and inspection varies with di.fferent models- For detâils and
replacement parts, see the Vacuum Cùcuit Breaker Instruction Manual.
z The switchgear is provided with a mechanical intedock system. When opening the door for
ot the VCB, observe the maintenance described ifl 4.5.
Step L Tum the li.frer stopper at the bâck of the lifter and tighten it (Fig, 4.23)
Step 2 Move the lever at the back of the Iifrer (Fig-4'22) to the right aud left to li.ft the platform to a
height which makes it possible to put the circuit breaker on the cradle (Fig, 4.19),
Step 3, Hold the lifter handle firmly with both hands and move the lifter to a position which allows the
removal of the circuit breaker. Hook the hotes (Fig. 4.25) in the lifter platform on the pins on
the qadle (Fig. 4.24).
Step 4. After moving the lifter to a ploper position, tum the rear wheel stoppers (Fig 4.25) to the ON
position to park li.fter (Fig. 4.20).
A cauron
Make sure to engage tlle stoppers. Failule to do so might cause the circuit bleaks to fall off the
platform if the ship jolts
Step 5. pull the cùcuit breaker position handle while squeezing and removing the circuit breaker. Draw out
tl1e same onto the lifter, matching the circuit breaker wheels along with the lift guide rail (Fig- 4.21).
Step 6 After putting the circuit breaker on the lifter, engage the stoppers (Eig. 4 26) to prevent the
cicuit breaker from falling,
CAUTION
When insertiug the vâcuum ctcuit breaker (vacuum eleckomagnetic contactor) onto the cradle after
com maintenance, follow the above procedure in te sequence
-36-
Fig.4.19 Removing the circuit Fig,4.20 Removing the circuit Fig.4.21 Removing the circuit
Breaker-1 Breaker- 2 Breaker-3
Fig.4.25 Lifter stopper Fie,4.26 Circuit brcaker stopper and hook hole
-37 -
4,7 Servicing and inspecting vacuum olectromagnetic contactor (ycT)
The procedure for inserting and removing the vacuum electromagnetic contactor is the same a§ that for the
vacuum ckorit brcâker. See paragraph 4.6 .
A crunou
1. The procedure for servicing and inspection varies with diflerent models. For details aad
rq)lacement parts, see the Vacuum Electromagnetic Contactor Iüstnrctiofl Manual.
2- For servicing and inspection, the fixed-type vacuum electromagnetic contactor needs to tum off
the entire switchgear system; the insefiion type requile§ to shut down only the paael on which the
vâcuum elecüomagnetic contactor i§ mounted.
3. The switchgear is pmvi<ted with a mechanical intedûck system' WÏ€n opèning the door for
or inserting the VCT, observe the maintenance descrüed in 4.4..
A crunoru
Make sure the there is no voltage before trying to remoYing the unit-
When replacing the gounding Potver rânsformer or fuse inside the unit, pull out the unit to the
DISCONNECT position and them remove the protection cover (Fig. 4.29)-
(For the procedure for fuses, see 5.4
41 at
Fig.4.27 Vacuum circuit Fig.4.28 Vac uum electromagnetic Fig.4.29 Grounding power
brealer coDtactor traDsformer unit
A ceurott
L Before trying to operate the cicuit b,reakers or switches, male sure:
a. There is no problem when aü devices connected to the circuit you are going to tum on are
energized.
b. There is no one working on the circuit you are going to tum on. If anyone is working on the
circuit, let him lclow the circuit is going to be energized.
c.AIl the protective devices (fuses and circuit breakers) for the said circuit are in good working
condition.
2 When operating any cûcuit breaker or switch, obserÿe tlte following conditions:
a. Except in the case of operating a device which requires both hands for operation (such as
disconnection s$,itch), use your dominant hand, keeping the other hard away from the device.)
b. The knife s'/ÿitch should be operated as swiftly as possible.
5.2 Caution to bê taken whén replacing wiring miniature circuit breaket (MCB)
A cnurrou
Removing aIId reinstalling
a. Whcn removing or reinstalling a wiring midature circuit breaker (MCB), make sure to tum off
the circuit breaker. Under any circumstarces, never Fy to work ou MCBs which is ON.
b. For the procedure for replacing, see the MCB Instruction Manual.
,,
Replacing with spare parts
a. When replacement of an MCB is required, replace it with a new one of the same type and
capacity.
1i\ ceunon
Do not open the secondary side of the current kansformer. If it is opened for maintenance or for any
reason, do not keep it open. If an electric current flows with the secondary side kept open, a high
voltage will be induced to the secondary side. Check the secondary-side connection of the current
transformer at periodic intervals ard tighten securely where necessâry, to preÿent ar accident.
- 39 -
5.4 Caution to be taken when replacing fuses
CAUTION
1 Replacing fuses
a. When replacing aly blown fuse with a new one, u§e the fuse removal tool supplied together
with replacement fuses.
b. Use caution not to short-circuit between two fuse clips when installing a fise into üe fuse clip
c. Use caution nôt to touch a live wire such as a live part or busbar ofperipheral equipmeDt. Thele
is a danger ofcâusing an electrical shock accident.
2 Reptacing with a replacement fuse
W}ren of fuse is uired it \ ith a new one of the same and cap
5.5 Caution to be taken when replacing relays (auxiliary relays and timêJimit relays)
CAUTION
l. Replacing relays
â. Tum off the MCBs or remove the fuse for the circuit in which you are going to replace the relay
and make sure there is no voltage in the ckcuit.
b, Replace the relây with a ne\ one. Note that some type of relay requtes tuming off the
switchgear before replacing the relay with a new one.
2. Replacing with a replacement fuse
When of ts ted, it with a new one ofthe sarne and
CAUTION
Replacing electromagnetlc contactor
Tum offthe power supply (MCB) of the circuit in which you want to replace the electromagnetic
contactor alrd make sure there is no voltage in the circuit, and then replace the elecnomagnetic
contactor with a ne\ry one .
-40-
5.7 Caution to be taken when handling protective relays and automâtic control unit
The followhg protective relays and automatic conüol unit usually come with the switchgear. Some models
ofthe switchgear may not have any ofthe rlevices. Check against the as-made drâwing ofthe produ«.
A cauroru
This switchgear system is a precision machine. Exercise due caution when handling it. For operâtion
and maintenance ofeach device, see their relevant Instruction Manuals.
5.8 Others
1.
A CAUTION
Keep the front and rear doors closed except in the case ofperforming maintenance.
2. When closing the cable compartment door, make sure to attach the sepârâtor (if the separator has
been removed for maintenance),
3. When servicing any device with the door open, lock the moving part with the stopper,
4. Do not remove the protectiye plate and protective cover except lvhen their removal is requi.red. If
removed, they should be retumed to thet original position.
5. A.fter inspecting or replacùrg components, make sure there is not any tool or mat€rial left behind
inside the panel.
6. When you need to touch any capacitor circuit, short{ircuit the capacitor terninals to dischatge
the charge-
-41 -
Fig.5.1 Grounding power transformer fuse Fie.5.2 HIMAP-BCG
Fig.5.5 GPM-500
5. PREVENTION OF ELECTRICAL §HOCK ACCIDENT
(1) Electrical shock are dangerous to the human body. Passing ofeven a small amount ofelectric current
thrcugh any important orgaû such as the heart or lungs might cause a serious accident or death,
(2) Generally spea.king, you are apt to be câreless when workirrg with a voltage of around 100 VAC. In
the case of 100 V 50/60H2, an electric curent of about 50 mA is very dangerous aIld if üe amount of
elechic current is more than 50 to 100 mA, it miglrt be fatal.
Some of the signs of elecrical shock are shown below. They are temporâry symptoms due to electrical
shock and do not mistake it for being dead.
6ive first-aid Eeatment to the victim, such as artificia.l respiration or heart massage, until the victim
recovers consciousness,
Keep practicing artificial respiration or heart massage for a few hours might bring the victim bâck to life.
(l) The victim might stop breathing due to an electrical shock. If this is the case, practice afii.ficial
respimtion to the victim to restore the respiratory center- This will make him or her it possible to
breathe norrnally.
(2) If the victim's symptom is serious, his or her face look pale and the pulse very weat or nothing
(3) The victim loses consciousness and the body might become stiff withia a few minutes after the
accideût.
Aayone who are engaged in operation, maintenance and repair of the switchgear system arld supervisors
should observe the following conditions:
DANGER
1. Before tying to work on electrical components, make sure they are de-energized. Many of electrical
shock accidents are caused by mistakenly thinking that the power circuit breaker has been tumed
off. Using a voltmeter or circuit tester, make sure there is no voltage in the circuit you are going to
work on.
2. Wear rubber gloves, rubber boots and insulation mat (rubber mat).
3. Use caution when tuming on and off the chcuit breaker. When tuming off the circuit breaker for
maintenance, put a caution sign on the cùcuit breaker switch.
4. When operating the circuit breaker, use your dominalt hand with the other had put on your back.
5. Have a helper near tlle switchgear, who shuts off the power supply immediately if you get an
electrical shock accidentally.
7, ACCESSORIES
Here are tools and accessories nectssary for mainlenance (FigÉ 7 .1 - 7 .4)'
They are delivered with the switchgear or contained in fte Àccessôry box. Check that all the
necessary tools and accessories are supplied,
Fig.?.3 Circuit breaker insertion/removal handle Fig.7.4 Circuit breaker charge handle
-44-
I
I
i
-,45 -
D-001
NMSUN
§ Global Leader ilJ t'N.
r,tflLsli.
iIÀ ltl24
E!ËI]Ë71*,**n,
Vacuum Circuit Breaker I tnstruaion lülanu;rt
.&ilJ;
&HYUNDAI
HEAVY INDUSTRIES CO,,LTD
Safety Practices qld ëàJ
ôJ.d 4rJ
Safety Practices
This instruction manual applies only to HVF Series vacuum + +lÉë8.À]= H\r'À1713 ÊrÎ ar.i}Ê7l9 Êd "; ltd.ll +6J
circuit breakers regarding installation and maintenance âs-T] 'I*€ 71Ë6t âq4.
procedures. ,I!6€. +4âôhï èiloÿlLl +4.È+^lôl= ilq4.J.JB
'lô1
I
Installing and maintaining these products improperly mây ,th} êêol +gçJ + { o E ? +,âd14. âÈ, z}i', +e +4 . È+€
result in serious personal injury, property damage, or even àl^l?l 1141 tsJF-^l q +lÉ{qilE='i+61 9]r ôlàï6}Àl?l È}zJ!]r+
lndicates â potentially hazardous point which, if ignored, rqôIzl g-q{ ,r}o} Ets Édg .J9 + "J: +,}r 4.J 9lil dEllë=-.+4
could result in death or serious injury. Ë qE+.
Icnurroru A -ol
_T_
-l
o
lndicates a potentially hazêrdous point which, if ignored, qôI,l lil-qg, "+J àèÏ,I /"rà"1 È,9È'! ! e= *,131.J 9le ^"IElË
may result in minor or moderate injury. This signal also LIE+dr]+ E+ q {Àl: ÈôJdÉJ üJE"l rrlE! âa"JqE+.
warns operators not to work unsafely.
. When the breaker need to be noved ' dlqôlÀl ifÈ71É +E qE^l {5Ê ân
on flat area, grab the handle ànd q5Ël: aq oJililq+
move the breaker. . -ë-EË ol+dq iIÊ71É €ôlgÈ a+ +4
Icewou . When lhe breaker is lifted bythe rope,
it can lean to the Lerminal side.
A â,gel ôlEsç- i}Ë7lzl âêÈ.4+ +!-e
zlÊôlâ + ô,1ô E e ôJ4l+ 4+el q.ïi}
L4ake sure of nol making any damage flE+ +elÈIlïLl4
on person and products.
o
? v:.'trrd an.',ir R,.r.kà lnsn,diôn Àlâ.ràl
Safety Practices During lnstâllation è;l(à+, dâ^lgl +e.lÀ)s
. Do not work on the breaker unless the ..ÀJilôl q,î s,q d$ê 7IÉà1.71 +lill "JË9
primary clrcults are disconnected. iIÊ71+ r?lÈ +É9 llÈ€ ÈJsÀl c,pen
. When connecting bus-bars, tighten +.1q 9]Ëôl flâqEÏ.
^l7tC^ls
,ti}
bolts using our standards, bolÈ ÉË,{ë |DIcues qêEl.il aol
. The product should be installed and dÀlc. 9â.]+
n+7lel +lEq
tighened on the plate area. .e 1l+e î€6ln 4q{! ts"I ÊÊ4d T+
. Do not installthe breêker in areas with ;+ôl n4^l7laÀ]e,.
high Iemperature, high humldity, d!st, 'n-c, qâ, ft]. +4â 7I., 1lE, i'4 5
Imuroru corrosive or vibrating conditions. À+rr +Àl *i}
e4ql Èilôl.i1 Efg,À19.
. concrete dust orany other dust 4,r1, É4 9*"1 È,8È + g+q4
should not be inside ofthe product '{21, 7}+, eË 5el
"lËê
=r4E ql+ôl Eô17}xl *i:-a ë.il
I 9lB
when it inslalled. lt can cause fire or F.l ë;{Éq
misoperàtion. +BÀlg.
. Connet the controljack tight, +,11, Ë4 Ë?.1 È.JË + "Jâqq
othervr'ise it can cause the ' cont'oljackâ 4è4il d+àl-d^lE.
misoperâtion. 9+zl€ gsA + flÈr]4
. Do not touch the main and contiol .5{9J 9l!.f +qË "l dqElB Èzl+41:
crrcuil while the productis in operatign. {+àl8l 'l!^lg 'Jde.l elË"1 9Ë!r}.
The hazardûus voltage can cause . al;ovrneaon +l:l€. F2;"J 4+)LI "JÉ
'serious problem. gilql4 !r ock àrll(C;.J 4+)e. 4l+-â
. Do not let the product stay in the sJil+,I sl/dÀIe.
Ionnorn DISCôNNECTION position wilh UNLOCK [+r e . al-ôl â{€'olss '+}Àl d4+ ^}a q
state. ,rl-* ê*el 1lÈ"1 9.1+Ll4
. When the heavy product falldown on
thegound, itçan cause lhe serious
accident or product dâmage.
. Before doing any màintenance, always .8,'Èe S*.9] ulÊ71É Els.^l operl^]71tr
open the breakerand make sure that
+rle, jÀ qôlÿl s+ +drlq fl! *e
the mâin and control circuits ore not aÊ q"Jt +41 !3àH^lg
charged.
àdq +lE"l tlË.1q.
.
ïhe voltage can be hazardous.
'q+ êêe ë alËôl cpen àEll'J 1€- q'J
Discharge the sprinqs and open the
È + àJ6l{}1E. +7tEl * #71 71+:nl
,l\ceurnu breakers before peforming any
breaker maintenance, inspection or
A+"1 zlq që flÈq {+Llr+.
. ÊÂ[ bo]rE 471 49q $Ë 4lA rorque,É
repair. Char0ed closing or tripping 3ôld^le. boü Ë83 r+,I] gcg s.J'l
spring can cause serious injury.
. l]se the standard
€q+
paessure torque to
tighten the bolts. Loosening the bolts
can cause flre-
1. ProducttEnr§èoFe 5 1. ilt* §
'fl+
Appendi3À ri ++Â ?5
Memq q'g
'l 25
6011 6012
À cnirlon  +e
Consideration of site altitude:l! .]i,,tl Lrlt: tl.,I 'tl4lt I
For higher humidity. rt is r-équired to use a heater in the iL/I Y.Él à3 I"l4 .f8"l.rl+ eÈË.r ,g E
"là
switchgear to prevent dewdrops on the insulation ê!1 qlÈ x,lÈl€ 8JCùPI ,.1,Û èlE.lÉ tslldÈJ4l ëil6ll"t ilq
rnaterial and the conseortjve decreâse in dielecric slren$h 4
+ Tabie 2-l coIle(ticn Fadcr as a Fttr].dcn of SiE Ahihrdê / *. 2-l i1Eèll "IÉ CC al+
Applid ,a,trit](te / 4* nç 1000 m I 500 m 2000 m 2500 m 3000 m
4B DC 53 41 s00 10.5 8
60 DC 66 51 500 I I
110 DC 121 93.s 500 4.5 5
HVF & HAF VCB have motor-spring type stored-energy H\.î / r{AF vcB= tr& aEB '"f44 .rlqa 1+B 7l++= 7}zlj1
operating mechanism. The closing operation can be done 9o '" F9l À-n*Êl oJd6l il,l{ + +E tz}"I 7l'..ür-lq.
only after the closing spring is charged. s 2-2ôll= tszi É I-Elg î+âÈl:l-É- +Eiqlîeû1, 51ldÊ ôl+
Consumption during the operation is shown in Table 2-2, d'g
^ltÈ
71+4Es -Ë^l"J
9IâLIEI î
and the inrush current may be disregarded since it lasts for E=34s t, 2§1 "Jrl41 ï{
TlSbl ôJ7}qÉ sElMl)ôll elàl F"J ar
only a brief period, 4ôl "J+çlq rl^14 *,q€q4 r
_a. rirkôl gÈtl ultssl= 4ElE
The closing spring is fully tensioned by motor (Ài]1) with the +lil S2t, 522"1 gÉl sÉlq +E+ îÀlq1 rB 2-l+ Èôl aIÈ
rated voltage applied through terminal no.1&2 of standard EÀl7l:'SPFî.IG CilArRGm',P=- Sililqr+
control cjrcuit. Then the limit switch (S21, S22) stop the rlÀl7l +É€ ilBTlY' F_È Ë"J -tr?'el E7t9 s+4e3 È + Ll
motor, and the spring indicator shows "SPRING CHARGED" sq EË ts4 +",lrl gt.l Èl--E F.J 4 EÉl Eêr"l 7lÈ*qEl
by link activation as shown in Fig. 2-1. The charged VCB rÈ gËôl ilalg
+F,g 2-l Stæ d SFrirB CIlaBâI / 2-1 àEll
can carry out the open-close-opên sequential operation
and also the next close-open operation without delay.
SPRING CHARGE
lî rrîilU,, D[[[
tï
ô,À tï tï ï.ï ï ï ï"ï
,,,J'hJ" J: l'J: l'h J'l;i' t thili ïrI,rIJI, S
Jt
à,ô ô,ô
;lL
À,ô ô,À
J[ J [ ;ll;ll
ô,ô
T'rI,rI'flI'ili'r'r'
10 1e 14 16 1A ZO 22 24
I I"il"I lït'îr'T"r'
2A 30 32 3zl 35
IrIrIrffil"rr
246 8 r0 1?1416 1820æ24
x0 1 ô
13 13
1
T6 s6
§21
'l
s1
s1 54
D1
a
i*,
lrs s41
s2 R1
z §1
!r
XO 2 7 5 I
R] Resistor Y4 C.T operated Release Llmit Swilch Supplied Wrth the Lockout
Lim t Switches
s21,522
(lnterrupt lvotor Clrcuit After Spring Charged)
1 Lrlorr(lrll (i rcu L lpêc & c()olr.rcl or rae nul'I]il\:a arc .i.!l .rli 4 ljr,.l' iL''lll rî,1 rrlrl È-J5l + ii.Llrl
1 :i:71
d{tf n.rC by (rsir S rcqucSt 2.iii"l :1il4l ull-il^l l. 'J +l ?: ,1 Érl-ilLlL:l
;\('
2 [or lh(] .arnir.l clrclii. iha ic.t f rr shoû al bir 3 ;!)l ôlrz 1ir,/,I liÉ /rr?:il r;.+î i.E 9l;Llrt
inaclrùd^Co r thÈ :,1âlr(lâ-d crrcrrl
3 St0ndàrd curlact5 c6 bc rl5ulf(:irrlllot tlxr req(rea,t
of the extefded cr[cu i.
ilrrikl?]4!'ÈE^l'- 7
Technical Data 7là4 EllôlÉl
and can also be used for multiple reclosing for the ûl+ r+Ë ;lFo;_o_-eË Àl€"J + 9lâqq
following operating sequëncê O-o 3s-CO- lss-CO-lâs-CO. ... (o; EÈ C; FêJ)
o-0.3s,co-1 5s-co- 1 5s-co..... (or tripping; c: closing)
2.4 lnterlock Mechanism of the Drâw-Out TyPe Breaker 2.{ slàÈ i}È7lel .Jq+ +zl
The draw-out type circuit breaker has an interlock ôJ€i€ ilÊ71= .ç_Ezl-e_-É êJq!,rlrg EiTl +lôï {qq tilË +Èlàf
mechanism which prevents trouble due to misoperation. n elËqq.
The sensing parts check the position of the circuit breaker ôl â|il=;.}Ê?lel 9iÉ 4ô+âIq ilEJTl4 oJÈÉ 9lilôrl
.*Ê olÈ ;lçPle.l +gg Ë71=" 44 Ëqq.
and prevent it from closing if the associated disconnector is "Jil
not allowed for safe operation.
t
A cALrnoN A +e
Misoperation or careles5ness may resllt in j,lnl !1: :5.:1.1 iÿ r+ 1ll1.1 "ilil,:: tq1 ; !l+'-lr+
serious injury or property damâgè. :ÏÊ7l7l F.JË àrETôrlrl: oJgô]4 ôJâôl Ê'l="+'-lE+.
With the breaker closed, the draw in & out opetation i5 È*€ ,JH.llÀj ilË?]q qlôrlr+ OÉ-g +etal flsÊ E4
El..dÀl_{
imposslble. Do not push too hard on the breakel under ^l7l^l
improper condilion
2.5 Closing (Y9) and Anti-Pumping (K1) 2.5 FôJù§)!+ ,lF.J qÉ6t)
'àlÂl
When closing authorization is applied through terminals no. EËaÉ 6. 7È Ê.71.fl +T t.Jg F'J +laz1 912199. â-4!ôljl Ye
6 & 7, Solenoid Yg unlatches the closing spring, and thus 7I +49q iltJTlTI C7l49s F"J9XI €q':+.
closes the circuit breaker electrically. lmmediately aiter the ,IÊ?l7I FErl4ElxI. Èatî sre F{ ilÉÉ ?riÊ}Àl7ljl, aElE
breaker closes, Aux. SA,{/, S1 the closing clrcuit. snd limit L9rl $+ illFr.J ,J*l Èelq KLg È+ FE a]d3ôl è1Ë q,411 Ys
switch S3 and anti-pumping relay K1 switch affect tô Yg so 4 4Àl 5.49x1 9*F_q Èl+
qÈ11] i}Ê?l= EC4lÀl s+âl= 4+.J EÈ Eol^l ?l:.!f oJil
that they can not be reactivated until the continuous B.trlr+
côntâct prêssure spring is compressed properly lo maintain El*el 4i s;+-9 9iÏ .J+9 Xl çJqq.
sufficient contact pressure on the moving contact of the
vacuum interrupters while the breaker i5 in the closed
position, and the tripping spring is compressed for the
opening operation,
is unlatched by the trip solenoid Y1 and the force turns the !-É keaker i'ltàl-q ;IË?liI4+rlEra *q+
striàlt7t
torque to rotate the brake shaFt to make the opening ,1-E7l7I 7l-+5lB /llrl .itÀl7l= open d-EI= e^làIr,q-.d1l Sig
position. lmmediately after the breaker is open. the ?Ï+§lÉÉ ?lÉ^lrJLltI
indicator displays the open state and Aux. S/W, S'l open
the opening circuit.
NO
11
NC NO
E 12111 1019 716 iJ4 2J-1
NC 22t 2',1
t
À cmo,ù A +r.l
This dcvice can maintain 30 seconds for the voltaoe F-Ê +à= At^l :lË7lE L!{ _EBÀlg + 1]= dS
which cân trip thc brcakcr.just one time. =dl1
Ê. 30à +9t fr'lÈ + {âLlE}.
It cannot be operated properly if used for othc. ol t:lÉ EIC +§s ÀI+àlillï ElÉ= EJ'^Iel Eq Sq
purposes or if the circuit is modufued without {cà14 ^l*i} ë+ 5.4à}zl *e + q+q4.
consulting the manufacturer.
co DEl{SEn np DÊ!1CE
6
r ]lYUilDAl
112
118
+ Êrg. 2-5 Ciûrit Diagram d Cordeser T@ Device / :19 2-5 éê/'] EÈ *ilgl d7l §lEE
tl
6
cLosEPB 6
+
I
+
I
B1B?
su/ c.1:NL
5
l
5
34
.r+ilrlrlA;!,àil " I
Technical Data 7lâ4 tll"lEl
+ FE. 2-6 LDcked Srare / fg 2-6 T]4 cÉll + Frg. Z-? l-ldtrl(ed Sla!ê I :14 Z-7 *.4 7È *q
+ r|
2.12 "Closing Spring Charge" Signal 212' 5ôJ âEË ilzf' tlÈ
Using the âuxiliary switches 54'1, S42 operated by the :tÉJ?lel il;(l à4"1l 44 .."t1-È 4ulE r:+lil s41, s42g ûl*d4
closing spring, the spring charged indicator is displayed for rrl+ql.Àl 5a"J r},l àIÉ1.= "J + 9lÈ+ d.l4
visual checking,
10
,' Vacuum circur Brèaker nstrlrction M.rual
Handling and lnstalling the Breaker àÉèE
4
property dâmage, or even deâth. il.t.ilq r I
Io j-- ,lË3-Exl
avo d this sitlration, do not transport a crrcuit
"l àq€ .344,1 +16llÀl ëEllÉ =ô1€,tl
breaker on a lift lruck or other lifting faciiity in the àI{.11.! t};},| EfllÀl e-
raised posilion.
When unloading from the vehicle, avoid turning if over. +++ il:È"llÀl ,lt7lâ L]]g qts +ul= qilqlÀl ulülgd àIq,
Special care should be taken to avoid shocks. +4* +^l q.d^ls. 5-61 ?î!É4 étôl 7I^l gç:- i-el6lq î-.!Àl
lf vacuum circuit breakers must be stored prior to use, they g d=:iIÉ717I ë_il5l7l a"ï .È1++ iî+ "JEIÈ, ùe^] l a8IrL gil
shôuld be stored only in dry, dust-free and wellventilated zI fl_o,q +,lzl È9!.: ë!l âaql È+ô1d^19 olq :tÊili EË
rooms, with the breakers in the OFF position and the (oF8àE.rl"lq. À]IËe ôJ=-rl4 "*e àE{"lq+ 3}Llr+
storêd"ênergy spring mêchanism in the released position.
+ Flg 3-1 HAF VCB / r3 3-l HAF \tCB + nq. 3-2 rl\f VCE / rË 3-2 llvF V(E
SPRING RELEASED H i! -l
..* i
OPEN
Wipe the connecting surface with a dry cloth to remove dirt {=€ i}Ê?1 €il +' +1: È}(Blr5'ba4 SË 'i {71 4gÊ à},,1. +t
and dust before connecting maincircuit bus-bars and earth Àl i}Ë71.]l T-?-l"J ,'Jôl ë , ÈE+ iel 6}dc!-
terminal and be careful not to shock the draw-out unit and
breaker,
llote ii|,., LL).rlr cirta LraL a
I AT&rlirI Vi]cLru rr a icLrri ., . . : '.'.
.1. ô' r: 1.r.u... l. . i i.
Llr,.'irlxJ' lor nitul rll rlil )o ù 5lir oi ill('i)iir-rlillrr,4, !Llr ll.{l \I"l)rr.)' il-l:., j rl,i,.}}r- r' I I \:arlÀI .,.ri rf rl ri
tu rl âfil ai ilt Itr't-l] titl ! 5 ze a'nL:Lrir iri, rl,.t r" tll{:ilril (lli
f
[,ri:,tll Àrt
Heavy weight!
Lr
+ T,trl rl,l. ,:+.r! iir zi'Jrlr .j,i: llL,}ô..J.'il,lrI
,jfr,:r,r
;l
Please use lifier to remove or installthe breaker in the ;I.JzlÉ switchgear"{ H4* zl'J âÎ4lr; ÉJt lifterE al€.
upper position of the swiichgear. àl-! jl.s.
Do nol slând below thc lifted breaker. ilFtTlll rl"^l,l ,l.dÀ19
=rldql: "l-.irlql
 r)',\i.r.r.l A;t ,r
Chargêd closing or tripping spring cah câuse .if /l i .!= rrl l: lr -.. tr{: ;: i!:,rr., :l i: .i.iirr'r}
serious injury. i}+7le+ TfÈàu +t+ nlÀl7l î"11 rlt .il7lqé ++el lxlÊ
To âvoid this stuation always be altenlrveto the a-zrolôr o
=01;lÀlri
mechanism of sudden movernent belore tôking any ,lç!/l,ol.\i+ ,JÀf= ùlÀl7l î.rl ù.^l F.J aseJq ilzlÉ
act.oT o
.'le c"curl oJerkcr D sLha'gc hc spri.gsio' à11314.n iIÊ717I r,Èfl ,Jr.l"rul 6ï+C+qq.
ênd open the breakers before performing any breaker
maintenance, nspect on or rePâir.
closed and the ON/OFF indicator displays "CLOSE". 2) tsE BIL- è9e \.P-E TlLJ?l7I +oJg + oN/Oi'F idicâtc/I
3) Press the "Ott" button. And be sure to check that the " CLOSE"=- nÀlÉtLlr+
breaker is opened and the oN/oFF indicator displays ' oPEN" 3) El-Ê EË ÈlF--É
-â!É ïi..8 ilÈil7t EÈ51r. ON/OFF indicarrr
4)Operate 2-3 times as mentioned sequence. 7I', OPEN -g É,ll *r-l L+
Finally, check that no tools and mêterials are left near 4) +Àl /flqlF+g 2-3Ël È+àlq ii+7lel q+"1 fl+g- +"JÈ +.
the breaker. ilETl +Pl"ll ++4 TlEl .+,114 hlôlll:l ",ilr+ qlqrt
+ FrE 3-3 Charging the Spdng + Eg. 3-4 CtIârBirE Èe Sfrirg r) Fig. 3-5 Open OpeEli,:,l .) 3-6 Clcee @ratior
r+ 3.3 â44 i}?l rB 3-4 égB .i}:l rg 3-5 @û ii4 :rg 3-6 Clæe EzI
m
t,--t,
I
t
:i§ I
.\*7 o
.\i+ tor hffdle
t §
$
I
I?
,, vâ.L!m an.[i Breâkér .srrù.ti.. v.nua
Ê
Structure and Operation +â "f E4
NO Iterf ÈJ+
10 Hous ng Box
F:€.. 4-l / :t7à 4-l o 4+ ?l+ùJ
11 Clôsinû N,le.hânisrn
o @l
12 CI osin! Spring ql
6
13 Tri p spr ng
l @
@
14 Link o @
eJl
éà
t5 Coupling Bar E 7lÈèJ Èl
6 @ e gellôlr rlgE
@
11 Dâsh Pot rll+l sE
t0
]B Colrntêr (6, 'lgEl
T9 ôN/'OFF lndicator ux oN/opF E.rl7l
34 Limit Switch (S3, S2l, 522) elElE 49il (S3. S2r S22)
41 Vacuum lnlerrupter
Cenler ng Ring
x +]E] B
NO Itern -q
11 Closlnq N,4echanrsrn
o
12 Clos ng Sprlng 6 È
13 Tr p SIJrinq
t4 0
4 Lrnk @,
Én .J"
tîÀ
5 Coupltrrg tsar €] rl+r, Hl
I6 UrF:aker Shaft ûl n
a4
17 Dash Pôt
09
lll Counler l!
19 oN/Otl- lnd cator rr oN/oFF .tr"] ?l
31 I\4.Jtor srl
32 Closirg Soleno d r,L
FE È;lkôl!,
a
iûp Solenoid 4rl,
a
I "!i'n:"ri
rlllt:
34 I Lrmrr Swilch (S3, S2l, S22) .çl:l (S3, S2t. S22)
57 lns!lation Rod @
6!
58 Spring Guldc
ÀrÊ ?lôtr:
1) Charging l) CharElE
lr-1
When the charglng mechanism +84? B*ôlL]. sEl(sUôÙ !l8tl
is activated by hand ûr motûr clo6lng spnng(iaol i['i]rlÈ
(31) the charging shaft (l1l) clrargng shaft(]l l)7l BÊarLl
lurns by the gears and the driverol -2)"1 EÈ]] E")71Àl +"J
driver ('l I 2) so that the closing i.gBê SêitlEl d.Éing +,ring
epring (12) is tensionêd. When "l $dal 9à!8, chsr,ae Fawl
lhe closifq sprinq is fully (11'3)9 closing qrringôl ÉAzi
lensioned, the closing pâwl *sq -zX.t1r3qq
{11,3) makes the closlng spring
be latqhed.
4) Opening 4) Eq
When opening command is E jrlËol Ltld4È, Eippirc
applied, the trippjng spring js sprùrg"l rip paüql el.ll 'J+ôl
unlatched by the activation of Éqil:Z, brenker stÉft= 7l+ +lil
the trip pawl, and the breaker _É E,jl"sll EJq4
Opening
{+{t,l itë.âÎ 15
Structure and Operation +4 "l E"zI
4.4 Drâw ln & Out Operation of HAF VCB 4,4 IIAF !CB9I OJàÔJ ll}B
HYUNDAI HAF Type Vacuum circuit breakers have several €']] rlNr gpe d*.it:J/lg .JË.J T7l: n,_4el .$î.rl f+4 q?l
versions of draw-out mechanisms and the breaker types â"r7I d+g + oJ+Llcl. Else 'J^PI..j *ÉqÉ Àf*â}f îl:
which were produced according to customer requests. nonn gear'&al9 "Jë *il"ll rll"J ?liêB'Jqr+.
The following procedure is for the circuit breaker of our À: ryI)eol o'Lr à?o':- Lj{rL +elàr{, 9
standard version having worm and wormgear type draw-out
mechanism. For the instruction of nonstandard version,
please contact us.
À t) \'\(,1 ri a ,t ,rl
Make sure that the breaker and cradle have same 7l,f : I iî:.1 111!. !,1 ll rl'--/l !1 r' Àl }ltr6,ôl
,l f l +11 r.l1
rating when inserting ând withdrawing the breaker. f l,E-,-I ifÊzlôtl ,l+el -^l."r.l X^lrlôl 9.1+.114
The sticker and narne p ate with rating are attached on rrE^l nl9l + oJilàfÉ= àIdÀl{
^l-ôJol
the product.
Jl- ,l\ 1t .i
4
Excessive werght cân câuse serious inJury or dâmage
To avold this sitüation, Do not transpon the breaker on
.:l!'tr + ,ili:r lri
a lFtinq lac lity in the .a sed posltion and do not stand tsrl €-Él al
,ÈEl4l.\l ilç171Ëa ôlEôl.rl +Àl!. eûl ifçl/l
helow the lifted tlreâkêr 9ôll .J.1 gi"i.È ôjr!+
^jôJ7lr+."1+7È
1)Checklng beiore inserlnq the breakerta + FE 4-8 Êûa\.ts, df$F/:18 4'8 MFel 'tÈ.E l) rllllll *€ cradle"l ëil4/l A Vcurl û1lck
the swtchqear or Çradle Checkfirst +!l4l *= .j:i7f rÈ 4, t0e) êôl +ijtLl
whether the link is hoflzontal as shown in J1
'lî | -4ol o}r J o,ô,t:- hr.k {q
4LLr
breakcr is open. +
C.êTEcTon posilim
4.5 Draw ln & Out Operation of HVF VCB 4,5 IIVF VCBg] OJÈôJ *H
,Èrll
HYUNDAI HVF Vacuum Circuit Breakers have several HlF {è-ilÉJ?lel 1,É"J â;ll: i1,.lel -sa ": \aB ÿ.pe.ll n}et
vèrsions of draw-out mechanisms which were prôduced 4?l ++,I ,I+'J + ôJ+rq.
according to customer requests and the breaker types. q++ "J^I"ï^l *É!3
^l-8,Èlri
1l= .r+ rù4el
"J-â ?il"tl dl.,J
liote For lhe i(orm gen: lyfril ai rna:chan 5îr ref(rr 1o llre ,"11 r: / ô: Ei,.l1, "{ilLrr:{l Étliil,,lr ôl 1rl , ;,1'rl. il:a",li!:
'Rrilerrrrce' tÈiL ai ai this c1lpl!r r,L'!,,l,1.
Hâzardous High Voltage will cause serious i4jury, - tl-1 i;i , ! -r" :,r. 1 .... ..1-i I
property damâge, or even dèàth. ilETlË ?l.J qr=Àl7l?l tôl ilEJTl: rlE^l LeJ(open)
Before insert ng or withdrawing, rhe b.eakcr should be lrrloll. bckerÈ ÈJÉ-^l Lrnkrk l)osrdr]Iloll 9lqol
m.anual
open, and also before turning the handle. the rnanual +114. zl.Yi7l7l +ôJ àrEÎôlz]4 nunLral iocl<.erzl' L.uiock
Locker should be stay in the unlock position +È **ql^l +ilÈJ.J.oe
CEnrl d=--,3 EejÈ al-Fel
ll excessive power rs âppl ed to the handle wheô the q+€ 7l49-i' '"]+qr+.
breaker i5 closed, it can cause damaqe lo the product
À lr |ia, .li
A _)','.( Itl
t i,:t,1rr ,;"I;rf
À ,it ,it
Mâkê sure thât the breaker and cradle have ;irl,lÇ'f tiliiq ";9. î), i+i.r \lr.rl !l1l;i.l iilrll
same rating when inserting and withdrawing the
breaker.
The sticker and name plate wtth rating arc attached on
the product.
+ lelÉll
ÊJ!,.1 q"J
;lÈ7141 41.*9 r.i.È"]
+
^tJ.l
s^lqq .^lâq+
?,IôfE..a 4+l^l?..
handle into thefix nq screw head and f- lixrrg soerv læadol YlZ 'ù^l7{ ÈJÈJg
turr) in a coLrntclockwrs direction lo -- .ll
:JÈhl ilEtTlTI gr++ àf7l 1lr+llqq
withdraw the breaker The position alÊ7171 dlq1j1rlùreL1ion 9lrlôl gS 9l.il gÀl
t
\ ffi
"-"
.=j
H:r ta
'l
I
I
I
\\
ii
q
t
,
t t4
!
, t n:
.!
tr
)t Fsine ScI.w fbad
I
I
t ! t
a !
a
,
l See h€.El
q"Jàt4c.l
;)
J
À cnlmor,r Tte Head d Frorg Suw_- À
"el
lmproper operâtioh of the breâker can ,rr.r., ! îJrE /li :i::1"1( ?j: Àlqlij 1n""!t
casue the product demage. ,ril.-9.1!qtl rÉ 1t.ar. LIL:t.
Fixing screw head should bc located in the 9lg-g flilil + head d fxurg soen9 eo*
proper position as shown in the rlght figure. ôl $+ rÈr+ +lêl HlsTI rlêlôl ÈJqq. E-ô-!
And also, after withdrawing the breaker into 1Ë€ tB- {- cii"rnrne^:tion 9lilôlÀJ îxrnc
the disconnection posiLion, the Fixing s(rew
heôd must be located in lhe proper position
otherwise lhe manual locker cannot Tflove
o S@Fer
srew head9 lXtol ùIi.a '*qH. rnanual
irxrke/Ï Lnùd(ol çl:l ôtôI il.J?lÉ dldsJq
L+ ctadteql.{l È4^l? + îiËLl+
to the unlock position. "J'J. 'JË.1 +Ê€ F4lr; ÈJài 6.xing sc:eu,
Olherwise thc rnanual locker cânnot move headTl lrls4l çlôlôI ôfr, slopperT} ëPu]èJ
to the unlock position. 9_È LlqôI Bqq
Howevêr, afler []nishing insefting and
wilhdrawing the breaker, the fixing screw
head should head shoùld be located in lhe
proper position and then the slopper should
be come out.
Always be caulious oflocating the hcâd of
the fixing screw For precise operation ofthc
lrreaker
îl:.ilÈ71 àJâç,] - 19
Structure and Operation 74 "f E4
ReIqsÉe
t) FE. 4-æ Nan)ès of d-le Pans + Fig. 4-21 Belb,"e lrsedng t !lg. 4-22 DbconrEdiorr Po6ition
f4 4-æ 4 ++9 ôlÉ re 4 2r ÔJEEPI 3 l{ 4-z Disslrnectiù'r 9l7l
rflr TI
'.kt-
;:wr
hà
I i
'l qa{
't
t
I
, ü
,
{
Crank
I I
a
I t
a , ,r
Ë
Âfter_ p-shr,ng dorn dre lack }Éndb, pLLSh Ihe lack handle \!dl narve ilself to dÉ
d-re breaker slorviy. dbconnecti.)l pcjitioü.
4 d* ie; 4't'1t1 "3q4. cLsr:onerrion Îl;lllil q dEg +E.qa
g+,J'l+
i) Fg. 4 æ lrEdü]g tc tE Coft'Edirr PcÉilcn + FE 4-24 (È1ng fÉ f{â.de a Fig. 4-25 C-,:rnection Pcsition
rfl a-æ Ccrnection gilg "J? rÈ 4-24 {# q+d4 ôJôJàP] rB 4-25 Cornedion +lil
3! *r :Éë, ,r '
§e, I
'f
û a
t
t, I t'
4 ..c
I a
'lb irÉefl ûle brp;rker rno ûÉ c,rlnectict-l \{hen \,()u cELmrol prshjnEl arrJn,oÉ Tlæ hck hrrlle a]so ulll nElle uF b-v its€f
Irc6itiolr, push lhe Éck hardle again and use lhe ha,.d.le. h dle cormection prsition
slorvÿ
pLr-sh itÉ?lql {"1 ",i"1 :24r1.j. 4=* EàJ ormecdorl 9rloû^J .,1 d-Eg ,l+.!e
cornecrion +lilÊ 7I7l 9lèll sl der€ 4^l "1t.61{ ^l
-ç, =q+*q4
risn rl.Àlôl DJL-lr+
[]otû For v,,ihdrn\., nc ll-re break,.ir'rrlrrr tht:.r''i:ah,lr crldlc ù Jf rù r,f :,' l.::ll ir if\l /lrr,lr ::!l tr,] 1' I j ."111!l
HYUNDAI HVF/HAF Vacuum Cjrcuit Breakers require little ë!l t{\,Fl{AF rl*i}çl7l= dnq! 7lT+Ë 7}:ln îl"l +il. É+4
maintenance because of their simplified operating ,ll+ tililllÉ+. ÈE[ CE].! ?lÈ E]e+ !!t
^l+9 916l Aâ] 54] É
mechanisms and robust construction. ,l I + 9lE ++"rl rrlàl/.i"J "_itq +zt. È+zI es+ XÉêJqL+.
ln fact, only the parts subject to normal wear and aging +,1. s+q tsq El êë 7lûg ilÉJTlel ^JErl, +91 {}4 5. q€- ^}.}
need to be serviced to ensurè fuily rêliable service, .l û)+ trË + 9.1âq+
The interval at which thesejobs should be carried out and
the amount oF work involved depend upon .Èq?l+ 7lÈ q+
. The number of short circuit interruptions . Tlltll -'lf
. The switching frequency . ê^È+ 7lt
. The actual service time ' ++l ë4
. Environmental conditions
A cArmoN Â +el
Failure to maintain the equipment could result in ri !1.1;,1 .il-/r. -Lt.,j.i-; 7i,'!ri"J ôJt tr;i.ü nltr 1..ri!1 llii "il
death, serious injury or product failure ând cân
preveît successful functioning of the connected iIÉ71=' connecrion" 9lilolÀJÈ +gèIil !I.d^lg.
+
apparatus. ,Iil5lfl7lLl, 5E *Ell"ïC= 4iÈÈ),1
-?q 'ld^lq
Da nol work on a breaker in the connection" posilion. iI'J7l +9.11 +lÉ +ôl+zl lldÀle.
Do not work on a breaker with springs charged or sf 4.dllql= È-a^l c= 4qîl+le #gq^l=
contacts closed.
Do not lcavc mainlenance tools around the breêker.
While the work is in progrcss, all aurilary vollage
sources must also be disaonneated.
Control
Voltage
Check the ôperatinq voltaqe and lhe control
voltage with vollmeler.
4q 1.", lô;ÈlÈ ol+6ld I, {18,4 4lq J.J i J/.leqll
+ TêIre 5-2 The Lbb ard InENal of *rè Psiodical hspecton / .S 5-2 4?l d^|*+r+ A^IÀ}6J
lnspection
Description
lnterval a4 14^iÈJ
ù4
Items Remark âJ+ tsl a
1. Clean the insulated surface with a r d$Ë"1+ è€4q EEql fl= Èzllï â?lÉ
dry cloth to remove dust and E|É ires +ôt
moisture. 'IIôt Bq4.
2. Check the exterior for damaqe 2. el+ q+ q+€ dÀÏôl.dÀ19.
General
3 Check for loose bolts and nuts in rl 3 4E 4l?ulâ !r9 "l el+ql o;: ÈEL+ LiE
,ll
the operaling mechanism and the 3 years .,"191=4 3",1
Check 4 7I :èiilTlzl dAilLl+
external pafis.
ôJ
1. Operate a few lines rnanually and 1. 41714. +É4!e q il?rlg 5zl!.ç- .lât
electically and check each part for 2,000 q+É +116l.'1 E"J 4 ÎËÉ"1 q".8I211
proper Functlon. operations E.i'"1=! d'Jil'-l4 ,[ 2.m)Ë]
E
or l0 ,lgrr?Ï 3ul.a. F 1éll
Operation 2. Check ON/OtF indicator and
zl 2 oN/oFi 1 .l ,lLï H^],
operations ,l d,Jil''t4.
Test counter lor Proper flrnctron.
of short ^l
,d ;lÈ^l
10q
3. Check lhe compressed length of circuit
3 d+ÿq .EËel ++ 71471 Y+ A. Bq ]r
contact press sp. accordlng to cürrents Àl€ *êl çl=l qr.ôJ*L]4
appendix A afd B.
Wirhstand .l
Tesl the breaker with power .id"J r. += A. B.l Erl€ d"Jse dr€+r+ 'ï.1"J
years ,u 3È
Voltage withstand valtage test accordrn.q 3 ÀlÉ+ à,+Ll4
Test to appendix A and B.
r) F1g. 5-l Ch€cklng üIe Coxact Er6lon / tre 5-l 1A "lgel qôr
3rlmr
r
ClEckirBdr @E s!§qî
d3"le9 q.J
Sprinq charqed .{'Bôl i}rl§J Check the Spring Cha.ge lndicator è=?d _.JEll E^l7l dë
Breaker closed ilÉ?l: +Eqfl+ Check the 0PEN/CLOSE lndicator ?l4l É^l7l d?
Breaker r,rrn rrr CI-ôSÊ
i}çÿl7l FôJq,l ô**- ,+È7171gÈle 9t]7] djsconrec! test E=
Breaker is not rn Set lnlo the Disconnect, Test or
proper p05ition +"J Connect Positlon connecijorôl rlEJTl el il,(l'J
No electricâlclose Veaify Conlrol Power Available rrlôl1t{ s+J. =
d7l4 FErlÈ7} Êl+
signal Check Close Solenoid ËôJ âdlrrolÉ +oJ
Lubrication of the operating mechanism is necessary only É3+ 4ilqËrl ?+- "ï 10.J, ++ s oooil"l oN/ol,}-5n+ +.ll
every 10 years or every 5,000 operating cycles. g.s*qEl.
ln general, the circuit breaker requires only moderate 9ÉJ4-ee i}Ê?l= +?1411 t4!e rilq +i€. g§E 6lq, Bôl
lubrication at regular intervals and all excess must be i+4 5l9l€, trl-! ,lÊÈ d-ol_ HrlÀJ r+èrtl â7iL) ts,i7I +4151=
removed with a clean cloth to prevent any accumulation of ,tÊ "+I.I ilLlr+.
dust or dirt. Avoid any lubricant on insulation or other ++^lÈ.ê11 +9tri a71.1ôJ ++li rl6f,!lÀlg.
electrical parts. +4"l= ++]ts ++ +"ll +:+4eg?8 ++É Éa-er tlal?ll àfj1
Moving pans should then be moved slightly to let the 2lç!71= +çd!e q sl ç;zlafd^I9.
grease penetrate and become properly distributed. nl-851ôl,li- rq.= shel albaria No.zÉ +d!]L]4.
Now operate the breaker Several times manually. +ftirl+ B +9: rg s-2"ll +4'llflâq+
Our recommended grease lor lubrication is Shell Albania
No.2.
The points to be lubricated inside of mechanism housing
are shown in Fig, 5-2,
Appendix A, Basic Specilicâtion of HAF vCB Series ++ À lrAF d*.iltPl tlçeE 7|È À16*
'&@.§qrü
kveSreegjsÿ iooti{jrclied !&ü1d
&ædaad U6@it 'Vl 6àp,û@) reà.&dr$l
Lyee §lrü'i6d.vokt8â \T TÿPê
§lE§IÉ tiâ§l- tà4881'Mr
Si!+4Èà*lf](Âr/ksj'-,
'{k!fi1n*i:
HvfaôBal{/7
IEü fr 2 H!601,5.3t 10$
t'{v.Ê21ê,
Date I r*2 5rÎFlAnae .)1 5e-t\,ir)" Serlte Agent EngirÈêr Coct/Rire Rp,rda,4(s SBnature
.JiÏ +4 qq +?-lil 7l^l { E +rù/+t Éli?
^lE
* Pleâse gét thÈ signâure *,qulaÉ Èed +, 7l+ /iBg ÈJE^l Us.Ullg
Every tme thls recording sheet §tblld be filêd for maintenairce bfthê keâker zl7l9 +4. {q 9 A/SÉ 9lè11^l È 7l+À13 È.ùàl4lÀle.
Menrc (41g)
i.J
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e,
8.
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o
q,
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ô
www.hyundai-elec,com
H.ad omce l Jeonhâ{ong, Dong{u, Ulsan, Koreâ È^l â,J,j4"1 t+ t."-tt LE,t
Têl 82-52-202-a101-a Fâx. 82-52-202-810ô â4l',rEl-(r52)2æ-8452-? F.A,X.O5A202-8450
.@D
1
6 Éujldbr . !.rw rùuP
Globel Leader
HCA Series
7l*,=ëB^r
W#HtrA
Safety Practices
This instruction manual applies only to the HCA Series E +lË ëB^]ts HCA rlalô tsrt1 ?oJ {]8ë+7tE E{1 ",{ .Jtoll
vacuum contactor regarding installation ând È-.J âÊ6J LIEÉ 7tâôfHêLtEt
+!é61âl êil6}71LI 9rl . E+Àl0l|: ilBêoJ oJB trl;t1 9l
maintenânce Procedures. À11ËÊ
lnstalling and maintaininB these products improperly mây tl{l êè01 ç8JE + lle-sÉ sétÉ[i.]I, 4c, ArE, ?rl . E+Ë
=e BIèJLILI.
Él lrl t01l üq,Àl 0l îlAêE^1É ëËôl ?]-r 0l6llôt^l7l
result in serious personal iniury, proBerty damaSe, or even
dêath. Therefore this instruction manual must be reâd and èit Et 9r1 . E+È +rt4rlLt EE rl^l€ E?Êl BJôlë^|g,
^PJol
understood at any step in unpacking, assembly, operation. 0l +18ëE,qE HCA]'t4x roJ T]ÉE+7lo1tpJ 4€Eq.
Ê!q1
and maintenânce of contactors-
èiiLl 3Àl . .E+otl ÉÈE ëit7t s+ s-g5lol o;xl oJes-e rllËql
Only qualifled persons who are familiar with installinB and rIô|1 q "êe êHË -JçÈ ôtrlE a+q= É^te Eelôt^l7l BËqEt
maintaining contactors are permitted to work on
contactors. and this instruction manualshould tle
accessible to those persons at âny time.
signal words
signal words used in this instruction manual are divided by
7lË ëg
E +lË ëE.qqtÀl= u8 +et^tÈrË ilÈ ëE0 trt4 t9ler, %:rr,
o
DANGER, WARNING and CAUTIoN depending on the situation,
r+glJe +Eôtii 9.]êLlci.
Iorruern A st ol
lndicates an imminently hazardous point which, if ignored, rirr-q rrq *[.q 7ro rror E! = ].9 ols olèl r lElrll
^rbrÉ] ^lEll-=
will result in death or serious injury. q, 7l8 ?lëË èrâoJLlEl
This is the most danSerous point.
Iwmulllo, A ë3
lndicates a potentially hâzardous point which, if iBnored, E{6lrl g.ets, ,EÈ È3Ë gÊ + 1,l: ar[r1"J 9]A àrEllE LtEt
^El
could result in death or serious injury, HLIEI.
Icnurton A 'T'
^ôl --l
. oJe +Ae
' Do not touch the primary circuit and EEçln '-r llûl§le Erl+oll=
the control circuit. Ë+"_1^l ol'S^lq
Ionnorn [+i ": âE0ll s.lEi i1lË ê-80 LI oJE rfnel 9l--J0l
ÔJêLIEI,
Àwl,hNtNc
by the visible breaker.
. Replace the vacuum interrupter when
r[âa frtq êlElq g^t ?Je a= qEë +
!gË 6Jôlê^le, âà9 9É0t qtêlËt
the wipe is below 0.5 mm. . Wlp€7I 0.5ol6rf çlE {]EBe= ril nû
+d^|9. rltË êâol g8g + t{ÊLlEl
. Failure to maintenance the equipment . È*E erl e+ lEe è4Ë "; rIÉ9
could result in serlous injuryand product ê39 g/8ôlr1r,+ ^ta AfEË
ë3 +àtE ÈaÀloJ
failure and cân prevent successful B:.113 +
..]êqE[
f unctioning 0f c0nnecæd apparatus. . iÀl q+ qgE "J à+ üq^l oJ.Je]
^llol
. Do not work on contêctors with pôwer ElÉ open rlTE eE= ËÈlrÉ
beingsupplied to the control circuit. g0l ^ltrJ7l=
al=É=719 rllold?= ilEôila+
' Do not leave maintenance t00l around ô1"§Àlç,
the contactor. ' +xl e+ 4rE+ æ7t E+71 +9011 Hol
oJrl gç+ 6Ër.19.
' Do not work on closed contactors.
. Be sure that bolts are tightened . ts 7 7 q olàe-e gëo1fs.q
accordin8 to oür standards after ^fn7l Ëâe{ +Hêee
âill-l
95J
Icruron replacement and check the tightness [+et ^ttrle
-qÂul^1
^l:r
ëoJB + uE ë?0li
periodically. Ei^toil^1E EoJÊ ÀtÀ ^^tâ
tjêL]r].
.lt is impôrtânt to replace theVacuum . cJrl botÈ ë71ê-se së illâ rorouee
lnterruDterfor the faculty of the Âol.!^lg
contactor. bol ËÉe qd 'Jëq B?]ol Eq+
so should consult us to guarantee . Tlê BJrrll itilE 118ë+71 éSll êrl1É1
proper replacement. Bâ= +!Ë 'J^loll Ee.l+ zlg 6ië^|q
. Note ênd check tlre relationship beh/veen . ç5 cableÊ IüC3"J A+ Së
eôch wire ênd its associated auxiliary 9tit7f^gilE
tsëçtxt odç+ +gôl'u^lq
switch terminal. a, bdEel E39e gëÈ +
OJêLIEI ^l^É0ll ^lr7t
l*e+:ra;*9,! " 3
Contents +it
safety Practices 2 z
1. General . 5 1. ÈEJ^lë 5
1.1 Specificâtion 11 ,(lg
1.2 Operating Time & current r,2 4ul al+ ? 5q
1.3 .rl8 âA
^171
1.3 Application Condition
1.4 ordering Syltem 1.4 +P
^1111
1.5 Applicâtion Considerations 1.5 aEè=7 el dâ-{l +el^l.J
1.6 Fuse Sel€ction 1.6 +^ U8
HCA-Series Vacuum Contactors are suitable for switching HCA ,r,lel^ Ërl1loJ ël€ë+7tÈ r"J EE7l, Eg7l, EEl.q Eel
and controlling 3phase motors with squirrel cage of slip 4nll7l?tr^l lf8ELlrl.
ring rotor. capacitor and transformer which are dried and E IllËE ç+=ct 71414, fl714 +g '! ÊIl H+-È TELltl
molded type.
These are designed and manufactured for the high frequent
switching, especially taken account of safety and quality
assu rances.
1.2 RV 200 A 400 A 20 kv 60 kv 4.3 kA 150 [,rVA) AC3 1 200 operalion gil/houri,r ar)
Control voltage closingcurent (A) Holding current (A) Tripping Current (A) ClosingTlme (ms) TrippingTime (ms)
l]=â+ï flAêB^1" 5
General gHJ^t=-J
HCA
2 3
I 4
L!
56
IIEtr 7
[trTf[trL 8
DC 110 V
oc 224 \,/ ?
5 Conlrol Source / rllol EoJ
AC 11ô V 3
AC 220 V 4
Class E E
CJâls F2 F
6 Crdle Type / Cradle ËEll
Lnerlalion Shude. / Eg §ruher G
Class G
tÿlelêl Shlier 1,4
+ DiSit 7 iS d-êscribed âccordinS to ôur cataloSue * +5 CèE ÉJ.{f cala ogueE ËÀôld^19
"HCA-series Vâcuum Contâctor'
6.3 5
10 10 15 10 25
16
20 7s-160 s0 20 100 50 30 30 60 50
25
current (A)
r00 r60 220-4m 330 450-80ô 25û 2@ 500 400 M 300 4m 600
125 2oo 400 315 250 500
160 275 45ù630 550 900-1250 400 3oo 800 500 300 4û0I 650 800
200 315 710-8@ 650 1500 s00 400 1000 750 600 75A 1000
'Thistable is mâde hy câtâlogues ôffuse mâkêrs. . E UëE= 4 +5 câtalosue9 iU8êqlLj Ëâtt ?iolEÈ cl ll.{llÜ
Please contact fuse makers for the further details of applicâtion L-üte 4 +À calalogueE d^ EtüLlr].
data. . sBA,ttE -"8+ +ôt8 tësts 7tE{A0l 15a0LLUo a ilEâ+7[
'5tBA's rnotdf selection applies t0 tl]e 3-phase motor witn starting 2ql ÉEo! ülq rzoÉqq,
time 15 seconds and staftin8 irequency2 times per hour.
^lrJ-q ^€
SlBAIloll,r.lE 6.6 kV condengof +àig ë9 l2 kV +a= ,{le*tr+
slBA recommend to choose fuse from the nê)d highervoltâge àtn o.tâLtrt
range in the condefsor load.
HCA Sëries vacuum contâctors are subjected to complete HCA Ëq r.J d8ë471= êiâ0À1 ÊlÂE +. EâEl7lE
fâctory production tests and inspection belore bêing ÀlE I^tàt.
AÀLE
packed. They are shipped in pâckages designed to provide 0l rJEe Êâ ^lÈJ6tflÊqÊt
"l E- â0ll trlêç14 tj5= s8çlq SBJEqEI
maximum protection to the equipment during shipment
and storâ8e.
Excessive weiSht can cause serious t= ott^t L+E[E oJËt âzltl * 4tE
inj[ry or dâmage. êâol 9atÊLlEt. ^t!
Icnuron To âvoid this situâtion, D0 NOT tran§lort
a contactor on a lifting facility in the
A+e olE dJrl6lT
tso 34!
9làu^1E eEj âilB rlË
âEllÈ OlEôlÀl Eld^lç.
0l-qÀl
râised position.
when contactors are delivered, receivers should examine À13êà7tE i1Ê E+rJ 4ii eüEâ r]Ë9 Etê, êâ "! êqE
the contents for any siSns of dâmage such as broken, +Ë Etol 11ÈIl A,\1610{ +èÀ|q
damage. missing or loose components, 018 6fxlË gEàlHg + l TlrfÊ gtsolLf xl^|e E+ôtÀl7l
^1,
ll damage or loss is detected, notify the nearest HHI office ulÈlLl+
or representatives. xllË Îl+e +=, êâôld^Lq
lnspection after unpacking I 84 +È^lEtÊ
1) Check the type rating and quantities with the a xTB ^t€Ft
trlêolL} +al Àlx( q+
specification sheet. 3) +4ë0lq qlHËel trtêolq +el q+
2) Check contâctors for âny damage or missing materials.
3) Check all the accessories and spares suppliêd,
' D0 notwork on contactors unless the ' ?I] qE !38 ifcJipl îà11 ôJÉJg
ëil01t
primary circuit are disconnected by the ë+!l lllËE ÜE-dl open
xlË7lLf ralEt
visiblê breakêr. Àlz +t.rle.
. When connecting hus-bârs, tighten bqlts ,Jète] 9tE0t o;Èr,l+
Icnurnrl by the our standard. À="1 .
-Qrl boll: s-êiïê lorqueÈ +èElZl âq
. Contactors are mounting on the fleol flêq4,
+d11,?. é$lle]
horizontal plane tightly. ' E ÂEe +Eôlr gBÉl Eoll ÉtrJo=lxl ê+
ôlq nS,rlrl +d1lç.
3. 1 Structure 3.1 7â
The Fig. 3-1 i5 the section-drawing ôf the mechânism part Frg. 3-1P HCA Ëq aoJ LEë4719 Lll++âE gqôqtrl
^lÈ15
in the HCA Series Vacuum Côntactor.
@
@
O Closing .Coi (F"J êêillo q)
@ Moving Core (àÈ is- J)
@ @ N/ain Shâfl (+-)
@ Pressing Plale (78É)
@ @ @ Tripping gpring (Fg 4gË)
@
O Præsino Sprins (ôJ+E 4-sè:)
r.u)
@ O Vacuum lnlerrupler (flBgg
@ lnsulalion Frame (àEsêlLg)
@
g Plsher (Hæ ëê ?Hi)
6 @ ALxiliary Swilch EÀ êé)
O Rear Cover (EEÉ)
1) Closing
. when the Closing Coilo is energized, r FEE igo 0l xtçtçlE EE +#!@E 37lll Er, E^loli
the l\4oving coreo move§ toward the closing coil EÈt 6ol oJ+gqEL
^EÈ
EàJ ?E+OË êêqe Ëlq à+ T€Ë@01 "JqE
and compresses the Opening SprinSO.
At the same time, the PressinS PlateG), \4rhich is fixed IE"JEO sl 7lE+Ë oJol
Ea1 FoJ âtEl17f gqEt,
^eeoq
on the Main shaft@. pushes the Pressing sprinS@, r ê^lqIH (7ldl4 latchins) ë+71011^1= ÂlË 6lE0ll éilB latch
so the Movable Stem of the Vacuum lnterrupter 7F7t Fg sË ,\lEoll EE IE+JE FôJ ?lil01l^1 7l,4l4eË
O is moved up to make the condition.
CLOSED N8^IA FOJE +IEIq+
r For latched type (mechanical latchin9, the latch device 0t qi 4loi 5Ë*e dEë+71 Lu+011^1 ilEELlLL
holds the I\,loving cole of the contactor closed against
the closing coil after the contactor is energized (closed)
and the control source is removed-
Tne vacuum lnterrupt.êr has, the contact UEE+, E alB"JEÈ Fis. 3-?n+ ËoL
Stemo, the Contacts0, the Bellows@ Ed §6t+ srem@nl8E0)ol "J2,
and the ceramic lnsulator@. À1rl+É Éê61= ëe9ê@q 1l+q
The mntact is desisned t0 Suarârtee 1 ë93@e +€E ùl glêqq.
million operations and to restr8ln thê +|-d ëëÀ[ëg 100üel âç ,15
transient recovery vqltage under 1 A o ôl4l ôfq, 1 A 01"=19 .t3 =t
ÀI].JEFE rlE6J
choppinB current. asrg ,JëË qrl./'taq+.
The low pressure in theVacuum alSBJq Lü+: r0 "lmbarlolàfel ?Il8E
lnterrupter is maintained for over @ olq, eË +B= 7fÀln TêLlcl.
30,€êrs of service, so the Vacuum ôiÂloJ Etlxiel oJlE Elq 7 ôf7l +l.ll
lfi terrupter is msintenanceJree. -JrD .r1 al=a.r'l?l (HVT-l)e
Eut if necessary, it lscheck€d bythe
=ëç.1=
HYUNDAI VACUUM TESIER (HW.1),
3.4 structure of cradle Type and lnterlock L,r olàài .lx .Ll
=4xlil
1) Structure of crâdle tYPe 1) .JâC +4
The Fig. 3-3 is the cradle type of HCA Series vacuum ?!ËËÊ Fig. 3-3tr1 'Jol ?ëçlo'l 9]êLIEI
Contactor.
o o @,@)
€!e!HcÀ
o o
@
o
€) Position lnterlock
The Position lnterlock makes the contactor operate ê^lÊ0"J .Jeq, +E-F.JdlEI= ë"J6q +E-e-e +oJ.tl'JLlct
only in the test ând service position and prevents the +rl e+^lo E,lE!Èü .rlEELlEl.
contactor from closing mechanically between TEST
and CONNECTION position.
6) lvânual closing Hole
Only latched types have a L.4anualClosing Hole which
is used to close the contactor manually.
2) lnterlock
No. lnle ock CoMilion / ?+ â2J l erlcck Action / ?+ âil ltE BJE lnterlock Release / ?+ *il ôllrl Remàk/ Hlr
Set the wheels oi the contactor exactly 4lg9]0ll IIBë+71= ëqo=ta Êa1ë01 +êÀ|9
on the Buide rail ofthe cradle. 0tq o.Jt= 9ôuÀ1 üqrt ç80t.301 Eà7
At this time, more than two person I EolEeld^9. =
have to lift up the breaker for full I ëê71Ë +Ege "Jol -JqÈ nlerlock everol
safety. tfthe contâctor is pushed to the Ê'JE "JEl= E0 lntedock plale0ll ëÈl tr-10 ë
TEST positjon. the lnterlock Pin i
prevents the draw-in atthis position.
I 0l qJ inlerlock leve€ ælgelr E?l oJol
'Jol
Hôld üp the tnterlock Lever (Éi8. 3'4) nlerlock plale0ll gq tsI É'1 U+à47lE Èq
ând push the Contactor to the +lÀl0ll^l É4rl7l lockELltrl
CONNÊCT|ON pos(ion. lf the contactor =qE
ol ^lE
+ilolll= flollÊ€ Eê6|q .J.B.r L[+
is in tfre correct position, put thê EleÉ .{lÉJ"J + ?.]âLltl.
lnterlock pin puts into thê holê 0n the E+ îlie d.Jôi, ?àll,{l= interlock leverÉ
guide plate and the Femâle Contact +^ EolEeln gol EâL,E+,
will be inserted fully into the terminal. Interlock Ugo lsolatlng conlêcuf (lal 3-4)
-eiÈElE
rerr nalû ê=ô èoJÇ,r] ortri nlê'ock lever=
ide.krck plaleE ë4 9l; holeoll
=99
oJEl+ E0l ++ Er.lr+.
=0l7fE^l
. Do not insen and withdraw the contactor . 9rË?lP frçol ëê71= ooen^lz+ È!ôlq
in the closed condi on.
ê4pl .$r .l
[wlnrtr'io
' Hold up the lnterlock Lever during the
inserting and withdrawing Ia n
6iêÀ19.
^llË
' cJ=oJl intedock leverÉ
+.3s1 +lë0
=ûl=Ji:l
91êL Lf
9Ê.J
r Withdrawing r oJë
When a contactor is withdrawn, the contactor cannot
be operated because oI the interlock. CradleeB+Ël ë+rlË E4ôlül 3J qE EgàE|]ûll,q
ln OPEN condition, hold up the lnterlock Lever interlock leverE Er ëê7lE gTlE ëLlEl.
(Fig. 3-4) and pull out a conkctor to the TEST position
+ Fis. H / fË 3-5
o o
l=
I
I
,I
n-- æ
o ero o^o
o-o lp--! 3l ovo
IEST / CONNECTION / +]+
^l-d
+ Flg. 3-6 N4anual Lock Handle / lÈ 3-6 + Fig. 3-7 Reck-in Handb / rzJ 3-7
E Stoper
oB
illi,o
a"
Do not touÇh the primary circuit and EEEi ";: +Éle .,1 À11o1èlÈ .JrlPoll:
E@ the controlcircuit.
[+r * E+àlrl old^le.
âuol 96û rlLËg èëolLl oJB Àtu17f
Mô CONTROL pLuG
1ô 16 coNrRoL PLU6
+ Lalched / DC contrd
t
I
2 3r0 12 14
+ Latched / AC control
CONTROL PLI]G
+ Accessories
II
II
20 21 ceNmoLPLuG
TEÿ CON NECNON
PT 1SEl PO5m0N swrc! FU6E MELTll,lC INDICATOR
V,: Closing Switch cc: closing coil xi Relaÿ CTD: CondensorTrip Device
R: Resistor 7:TNR TC: Trip Coil AUX, SW: AuXiIiary Switch
IMâintenânce shâll be carried out to preserve trouble-free ë+7lsl H+E gEAtÊ B^lôfq, geJ 7lA E9! EiltÀlrl7l 9-"11 É9'
operation and achieve the longest posslblê working life of Ëqrt
c0ntactors. ËEll HCA roJ àgë+7l: aaEl ?À g 3rl . E+71 z!trJËl
^tulÀ
HCA Series Vacuum Contactors are châracterized by their xl ç.lqflgq eÈ +EE 7EE aol E-êgLlEt
simple and robust construction and they have a long life 7t4t41.! Eut 7F= ZËË 3rlë+.É "JeÈ 6tq. tB'JEE +Ê7t
expectancy. Their operating mechanisms have a low ,J1l 9)1Ën$l H+)l71el DJÊ flÊlEL
maintenance requirement, and the interrupters are çrlE+: ë+7lE +91È'à, Fl*+o EËl] 4ër{ iptT} 9]âLlEl
maintenance-free durin8 their workinB life.
The maintenance is determined by envirûnmental
influences, switching frequency, and so on.
. Failure t0 mêintain the equlpment coL.rld . ëEE ?Il H+ 1Ee ê4:"J lln * rlËe]
result in serious injury and product failure êêiË ,JêôPlLl +ôtet ëâ§oJ
and cân prèvent successful functioning =3
ôf connected apparatus. e+ 1gÊ É â+ EJE t ôJtrJE
' P^t
.Do not work on.contactors with power r.lqae iFJTlÉ ZE= ê=alr=
open,l.lT[n
being supplied to the control circuit. é+71!l 8101a1Ë= ifËôfE-,È ôfd^g
.Ël0f
. Do not leave maintenance tools around . 3rl H+ 4tg+ €+7 | ë+7 I +?o
'Jo I
ôJrt ?l.E= êtà^Lq
Icruroru the contactor.
. Do not work on closed contactors. À="t . ll+ É?JP E rl Ëo I open 8tli.J
L ,lB 9ôJ
' Be sure that bolts âre tightened bythe Éf + B6ld^ 9, doe *eÏül.rl Éëê
ôl
our standard aftet replacement and ooenol E 8+ ê7El 7l+çoll
check the tightness periodicâlly. , q qé ?È01 g]êLlEL =+7t
. trJ^f ë7l4le_e EÈ itlê torquee
=Ets
EE ËÈ8 Ël^fl 'J8st BUol Eq+.
4.1 Vi§ual hspection (every 1-6 months) 4.1 "Jà É2à (0ll 1-61113)
The purpose of a visual inspection has to be done gàr Éêe T|tsEI rl+ ôt: ?iol ââr-lcl.
whenever you can. []ê.ë+7I?t Bl5àqoJ EEtÊ àtzLt, àEoit 0ld0l ârlÉ qE
C+àl €+,(tÈ Eèlolq ëÉ lil=
BJe,.l7l BtËLlÊ[
TlShtness 1 years ' check and lglrten bolts. ]E ' clPlE 4ni0l !l6N ilS 0lEqY +Jg
=Eel
Sprin8 3 years . Check for scrâtches or rust. . çr+ elo Ll EÈ, iË gd q+ qL.J-"J
oFen ând
close . lfthe coil discolored, replace it. E4t) + , cotre É^{. i1ê ol$ 3'oJâl
mechânism Closing . Check and tighten bolts. =E9
3 yeârs 3Ll . ÉoJ 85-110%0ll^1 ë3 EEt
Coil . one should be operated
q+ qOJÉJ
ôt 85-110% of raing.
Auxiliâry Switch
' The resistance of contact of
3lr ' ëë gEJr 4*ol 200 mo o ôl
Swtch,
auxrliary swrtch should be below
4çlil. 4rl
3 years 200 mo. f noL clean the contacl
ClosinB .
. The conrection plug js compl€tely ^llolE Eè E9 5Àl Èfl-"J
Switch Wiring u.! 3Ll
. Cable ëC àEll goJÈ
inserted. ^+lrl
. Put Srcase on the movinB Parts- . lsolatng contactoll 436J 99
lsolating lsolaung
lnsertinS 3 Years . The female contact should be 3fi grease +"i-J
contact conlacl
nrechanisfil inserted above 10 mm. )l+ . ë+ 10 mm olàlt!^ qÔJ'J
'J0l7l
hiejld neclraf sn 3 yeârs ' check if it moves smoothly ++8^l 3LJ . ?té? €4'0 3g"Jrt qflg
I'lain
3 years ' Above 1000 N.4 o
betlveen line-
+ç1tr
'â471 +qet qlÀlrJ 8rJ ëE
conductor earth, electrodes, and I ne-earth 1000 lÿo olâoJ 7l
lnsulâtion ^1â01
resistancê . Above 2 Nlo between the . liolôlÉE tll^l7lÊl EÈÀ]Éo
contrôl rl ûlElÈ
3 yeârs 3Ll )j
aircu t control line and the eafth. 2lrc 01Ëg]
surfaces. To check the erosion of the interrupter !E0l taëE û0 .Jol ,[l1^Èt4t +xtE]e.Ë c+7t gÊ.ôFl
contacts and carry out the following operations. Brlol Ee t+7i ëË q ëësEoll^J !fs7l
^lË7l0ll
r Close the contactor.
^ÈJsl
r opefl the Rear cover. EiBel Ê,q0 û14 ëë EleÉÊ âëÈt^dÀle_
! Measure the distance between the Dish Washer r É+71Ë EÈ ÀlaLlE[
and the Pressing Plate. r +EÉË ËqtsqEI
with new interrupters fiis distance is âbout r Dish wâshergl ,I"JEJ 14 (--wipe)Ê âëËq+
^lôlE
1.0-2.0 mm. dÉE Aç ol lJ4P 1,0-e0 mmoJLlEt
lf it is reduced to 0.5mm, the thrèe interrupters oJof wipe7l0,5 mm 0lô[7[ E]E ElEll 3àE UË'JEÉ
must be replaced. q+ ElLlEl lFlo 4-1 âEl
"i1l6lG0l
checking the contact erosion is important to Èë otEÉtË4= É+71 êâ 3rl0 !li+ âg'sLl+
evaluâte the efficiency of the interrupters
(Refer to the FiB. 4-'t).
t Fig. 4-l Checking tlle contact erosion / traJ 4-1 {IA'Jtsg 0l9 qu
Pressing Plate
1.ô-2.0 mm 0mm
Dish Washer
. Replace
the vacuum interrupter . Wipezl 0.5 rnmolôl7l çlE alB 'és= iill
when the wipe is below 0.5 mm. aq +!119.
flmnurlo '[. = ëÉ ËfE7t 4çei ë+ Eft Ëâ o;l 1lË
Br,(rl olf
^.À rl
^^lô
the Front Cover. +^ EÉ aÊ7t7t fl! a9oltE ôI+ E=E tü6oc Ëûl.JLlql
I lf new fuses âre longer thân old ones, r =olllta
+À= üÏLlta !18Ê +rE 7lÊLl4
rear FUse holders move the'100 mm backward. +49 8ÉE q"Jaq ^=461f7ï EEÊ ËôI1l
0l qi üFol
lnsert new Tuses and tiShten the bolts. ô101 îd^le.
r Reverse the action in the previous step, I 41eÊ +Â71 z e?qE F"Jg +^ ÉEl :rët ËE= Ëol
i! + ?+-sE oJ 100 mm olE lfl illêBJLlEf.
r 991 â].1= q4oe +ÈëiÙLI
o
Strike /
^Ezl0lf
-i
@
@
E o
o
o E o
@@@ oô @ o @@@
c) coil support/ rlrlEll
€) closinE coil / FgioJ
o Rear Plate / !àâs
@ Coil Core / ?oJ?ûi
Htr O Bolt / j]ë 5E
6) Gâp plate / ,JÂëE
@ ÿâinless / âÊEJ
@ Rubber Plate I n+Ei
o @
o 6 o Auxiliary swtch support / E.ô 4?il rlricll
F @ Auxiliary switch / ts^
^gil
o clûsin8 switch / Àllot8 4+l^l
+- CLOSING @ N44 Bolt / M4 tE
@ N44 Bolt / W EE
6) 6) Pusher / ç^Éè IEE
o t\ts Bolt / M5 EE
€) closinS Hândle / +€FoJ Ë!=
+t+
a
@ o@
. Note and check the relationship '.VÀ cable lllEâ^l glil7l HAEIII
Iceuroru between each wire and its
associated Auxiliary Switch terminal
A*nt otEe^+lilel
ab
4C)| âl^lr lo
a Fg.4-d / rÈ 4-5
o
o @
O Vac.uum hterrupter / aLlgg
@ rn§ulation Rod / êtÊq
@ Upper Connector
M6 NUl @) Flexible Connector
WIPE
11 MSUN
SAM
Electronics
2 lnstallation lnstruetions
§AM Elêctiotti§§GmbH
D " 227i9 ttatünurg
nar-$!iiQ!-!Etnlr?Éla]ri
GPM 5OO
Llst ol conlents
List ol Contents
List of Contents .. .. _n
-
ListotFigures......
List ol Abbrsviations -Il
2 lnstallation 2-1
2.7 Connection ol the BAT500 Operator Control ând Display Panel 2-23
EMCNotes.... 2-25
2.8
List of Figures
ffiâie-r#iirt6æffiwffiÈffi§#4q*!ffii.1j'#rî- !, iii,l§§ErldlsrstrrÉffiwltsisei{d;1iÈÉ'1g#iËt"}-Ëjïir{ê+trqç}-lrEs$à&'ftii${''âr
List of Abbreviations
i\}'fi;1s;æfrH'&&tffiÆ&
rBtltffisffiffi&8lri@tF-ÿ+rrum!Èrffii§ffiffi§B*j&'li*ÿÂ
AO Analogue Output
AC Alternâting Current
AI Analogue lnput
ANSI Americân Nâtional Standards lnslitutê
DO Digitat Output
DC Direct Currenl
DCC DCiDC-Converler
DI Digital lnput
DIF Dit erênzslrom-Ertessung (Difierênlial{urrênt Dêtêctlon)
2 lnstallation
CAUTION
Èi""troni" assemblies can be damaged, if they âre replaced during oPeration.
Assemblies are to bê teplaced only with po$rer offl
i;;;i;g it must bà bornê in mind that the GPMSoo has got two redundant
Eupplies. ".,
position might cause
Due to the tacl that the installation of an assembly at a wrong mounting
dâmage to the equipment, the lollowing procedure is to be applied:
- Replacê ônly one â§sembly eâch. Bêfore lnserting the new assembly it is to bejumpersmade sure that
are corractly set For lhis purpose' the must be
thê jumpers of the new assembly
compared to the corresponding Tigure§.
- means of an adhêsive
Defective assemblies must be mârked as such at the front panel, e.g. by
labsl,
2-1
Dok. 271-195998.8G2 / - 12005"03 / 02)
l(ao-o2-qb,lm / ?4.02.05
GPM 500 lnstallation
CAUTION
This unit conlains electrostatic sensitive devices'
Observe the precautions during handling in âccordânce with DIN EN 61 340"5'1!
The GPM50O modules contain componênts (MOS) being sensitive to eleclrostatic discharges (ESD).
Thêy might ba destroyed or pre-damâged in câsê ol an improper handling' The pre-damage does
nol iecJssarily lead io an immediate lailure, but it might pêrmanently change a component and
considerably sîorten its life. ln order to avoid this, they must be protected by appropriâte technical
and organisational measurê§.
Tho corresponding handling rules as per DIN EN 61 340-5-1 are to bs observed'
Further fundamentals with respect to the handling ol electrostâtic sensitive devicês are conlâined in
DtN EN 61 340.
L Fuse-links may be rePlaced only if the circuit has been switched oil'
9. Spare fuse-links must have the same electrical values.
10. lf a luse.llnk has beon replacêd or a miniature circuit-br€aker has been switched on again tor thê
first timê and lhe equipment tails again, then the cause ot the failure is to bê eliminated belore re-
starting thê equiPment.
The GpMSoO is a built-in unit. After the installation thê terminal area must be covêred so as to ensure a
sutficient protection against the inadmissible touching o{ live part§!
This is achieved by the installation in a switchgear cabinet or distribution box'
- Module designation
- Terminal assignment,
oI the
ln thê following thê side and lront labels ol the SLE 500 modulê and
USS 5OO modulê are shown as examples,
_l
SLE 5OO I
?
10
3 1 E9!
11 l2 '13 14 t5
B
2rt,t95 Gto
, t2=nl8 fi$$?o21 n8
I 25282f?8ææXl
L_-ls=r2l11
2-1 Labe ing fields ol thê SLE500
T uss 500
lr
ri 2 3 4
e7 E
I
"rl.l05
040
g
u1ll.1,lrl3)
rr2 G1l2t3) - 1D111112
- l\4odul€
- Grooved pins
- lnlormation sheet (lor module lypes requiring special treâtment)
WARNING
Open equipment
The GPMsOo modules are open items ol equiPment, i.e. lhe modules
must be installed in casings, cabinets or in electricâl operating arêâs
only and thê casings, cabinêts or oPêrating areas must be accessiblê by
means ol a key or tool only.
2,4.2 MountingPosition
The preterred mounting position of the modules is a horizontal one on a horizonlally mounted top-hat rail
on a vertical wall. If the ambient temperature is restricled and if a suificient heat dissipation i§ guaranteed
respectively, then all other mounting positions (e.g. on a vertical top-hat rail on a vertical wall) are,
however, poSsible in exceptional cases, too.
The modules can be snapped onto 35 mm mounting rails as per EN 60715 (EN 50022-35).
Make a large-area, low-impêdance connection o, the top-hat rail to thê mounting plate.
Use commêrcially available, corrosion-resistanl lop-hat rails.
2.4.4 Minimumllistances
CAUTION
For a sufticient cooling â minimum di§tanco to the othêr modules ol 3
cm bslorv the GPlll500 and of 2 cm to thê side of the NEG510 must be
comPlied with.
2,4,5 ModuleArangement
ll the module typss bêing listed in the following are usêd, then the order ol the modules is mandatory.
Modules lypes which are not used (optional) can be omitted.
Mounting:
1. Put the module with the top-hat rail guide onto
the top edge Ôt lhe toÈhat rail.
2. Press the module down and let it snap into
place.
Dlsmounting:
1. Pull down to open the clip-on calch with lhe
aid ol a screwdriver.
2. Detach the modulê at thê bottom edge Ôf lhe
top-hat râil.
2-9
Dok. 271,195998.4ô2 / - (2005_03 / 02)
Xao 02 !b.lm / 25.02.05
GPM 500 lnstallation
CAUTION
The BAT must not be Permanently exposed to direcl sunlight because
this might câuse the premature ageing of the protectivê lilm ol the
su rfac€.
1 2 3 4
K@):
"v
'1
I
5
6 rrou
ullfirmi
Abb.2-7 BATS0OAccêssoies
D on
Clamp with tasten ng screw (4 sets
2
arrow seal
4 road
5 prot on (insta
6 Battery ed)
7 Seal
I N4emory
rl
o o
is to be paid to
lf the BAT50O has not been delivered with inseried, programmed memory card, attention
the following \,ÿhen inserting the memory cârd:
- Handle thê memory card with care when inserting it jnto the BAT500'
- prior to the installalion the contacts on ths memory card must be clean. All impurities caused by oil
or grease must be cârelully removed-
CAUTION
lmpurities on the golden contacts of the momory card can leâd to
mallunclions ol thE eleclrical conlacts.
The memory card must not get in touch with any chemicals because in
câse ol contact this mighl cau§e a permanent damage.
carried out in an
lf the memory card is to be removed and to be transported, the transport is to be
anti-static container.
NOTE
The BAT500 cân be oPerated âlso with the protective lilm on it'
For this reasôn, do not remove the protectivê tilm until afler comPletion
ot âll !ÿork stePs.
WARNING
Do never vÿork wlth power ON! Danger to lifel
Thê modules are êquipped with connectors. This way the units can be quickly connected and visibly
disconnacled in case ol nêed.
CAUTION
ConnBctors must bs pluggêd or withdrawn in the deenergised conditlon
onlyl
Ierminal
Coding numb€r 2 4
I
B U U Ft
ô \
R FI U U
4 U H U R
5 U R H U
6 B U R U
ln the followlng table the coding of the plug-and-socket connections is given by the above.mentioned
coding numbers (1-6).
NEG5O2 SLE SLE
Plug-and socket DCC 510 / 501 ZRG Dto GOV TFIV DIF USS
conoection left righl
lett right
,1
5 3 1 5 1 5 3 1 5
B 2 6 4 2 6 4 2 6 4 6
c 1 3 1 5 3 1
D 4 2 6 4 2 6 4 2 6 4 2
No. gnmEnl
1 +24 DC supply vollage
2 +24 V supply voltage
3 0v( suPPlY vo
4 suPPlY vo
5 19 V AC suPP (11
6 19 AC su (12)
7
8 n unused
+24 output red an -up
2.6.2.2 Terminal Assignment - NEG5o2 and Combined Power supPly Module NEG501/510 ResPoc-
tively
2-17
Dok. 271.195S98.8G2 / - (2005{3 / 02)
Kap-O?-&.rô / 25.02.ot
GPM 500 lnstallation
o. Asaignmênt
1 contact open contact)
Exte 1-G D
CAN 1
4 bus c
5 slic relay contact no rmalty open contact)
6 iNAI CAN ND
7
I Extem bus: CAN2-H
I nput channel 1 -t 0...+10V)
10 n input + (0...+1
1'1 input nel + (0.-.+1
s channels 1,2,3 - )
.S/E
14 bus:
15 S-4ES bus: Ft
No, gnment
1 GOV motor connection i AC motor)
2 molor connection ACm
3 motor connection motor)
4 motor connection ( motor)
+24 backed-up)
6 OV
7 motor supply tLl
8 motor su
9 put ânn€l 1 +24 sensor contact connection
10 rg ital input l1 input) sen§or contact con nection
'11 ital input r24 V) sensor conlact co
put chan inpu sensor conn
Analog output 1 potential
14 An og outsut 1
ouFul 2 rererence
16 g output
No. signment
d contact or norm opÊn contact)
I output ne 3 contact normally
contact or no open contaÇt)
gltal output chan nel contaci n or mally
4 contâ61 (no v contact or open contact)
D outp
annel 4 contact ( contact or no rmally opEn contact)
4 output
Digital output 'I contact (nor contact or normally open
Digital output 1 contact rmallY contacl or normal open
7 output chan contact ly contact or no open
or normally open co ntact)
I Dig output chann 2
I ch an nel or open cl rcu c 1
2-19
Dok. 27r.1959o8.8G2 / - (200s_03 / 02)
(ap-02 gb.kn / 25.02 05
GPM 500 lnstallation
Assignment
'1
og relay contact (normally d contact)
2 relay contacl nôrmally open
relay contacl common)
4 D
- Not ned -
6 lerm
Circuitàre contàct
I reaker contact
I gned -
10 assigned -
1l nlernal currenl tran slormer term
12 nternal current t ranslormér le
3 Digital input channel t +24
4 nput ch I
5 D I nput +24
16 chan 2 nput)
17 nput r âmplifieo
't8 of r amplifier)
19 analog nce voltage
20 r€lerence voltag€)
22 input el 3(+24
ital input channel 4 (i
24 input nnel 4 (+ 24
ntêrn current translormâr term L
26 lnte current têrminal 1
27 current transformer lermi L2
2A current trânsformâr
29 -breake r (no contact)
30 rcuit-b r ON (common
31 Circu reaker ON norm ally open contact)
32 irc aker O enabling
No. gnmert
1 Analog outpul channel I
2 log output 2
output ch
4 rence voltage ) lor outpuls
5 - lnput annel 3 (v
6 -U
7
I + nput 3
I + chann 2
10 nassigned
11 -U
12 nput
13 + lnput 1 1
1+
'15 asslgn€d
,|
16 nput chann )
o. ment
1 Unde co terminal (+)
2 ndervoltage (+)
3 odsrvollags col al (-)
4 ndervoltago coil tBrm
nput contact suPPlY
nput contact supply (-)
7 nput côntact (coil sids)
I n conlact (
- Not assign
10 L1 system 2
L2 system 2
L3 syslem
13 ot assigned -
14 I system 1
15 system 1
16 system 1
No gnment
1
6 +24 V supply
7 0 V extern
8 0 externalsuPply
0 isolaled output
10 0 V isolaled output
11 +24 V oulput (with thermistor)
12 output therm
'13 0 isolated oulput
14 0 V isolated output
15 +24 V isolatêd outptî
6 +24 V output
PE@ @ 3 o
2-23
Dok. 271.195998 4G2 / _ (2005_03 / D2)
xap,oâ-gbJh / 25.02.06
gPü i00 IÿFtâI.tiër
â.fL G6rrnÈiiiàû ol rltr Eat@ §p€ninr
Plfr
e OAN -L
E CâN * ENû
I CJAN - H
d.-''.
- Bus lines
- Analog lines
The cable screen must bê earthed as closêly to the connection as possible
NOTE
The cable screen must not §efle as equipotential bÔnding' The frea
cable ends are to be kePl as short as possiblel
Z8 EMC Not.e
Low-impedance Connection
A low-impedance connection is achieved as follows:
Large-area, well conducting metal-metal connection;
Use of llexible grounding strips (RF litz wirs);
Short conneclion cables wilh large surface and contact surface;
ln case of varnished, anodised or lnsulatsd metal pârts the insulating layer is to bê removed in the
area ol thê junction.
Protect the junctions from corrosion (e.9. by greasing).
A CAUTION
Uso appropriate grease only.
When connecling lhe reference surfaces the relevant regulationg are to bê observed,
o NOTE
A usual PE conductor urith a small cross-section is insutliclentl
List o, Contents
'l -l
Lisl olContents .......
.1-lv
List of Figures
.1-Vl
List of Abbreviations ..
1-1
I Description
1-1
1.1 Putpose ..
1-2
1.2 oesign
General Design
. 1-2
1.2.1 . 1-3
Module Descriplions .....
Functional DescriPtion'...... .. ". 1-5
1.3 '| -6
l.é. t Functional Description of the Assemblies
, 1-11
1.4 Functions
't.4.1
....1-'12
Proteclion Functions
1-12
.4.1.1 Short-circuit Proteclion (ANSI 50)
1
Stâtor Protection (ANSI 50)
....1-12
1.4.1.2 'I-t2
1.4.1.3 lndeoêndsnt Overcurrent Protêction (Definitê Time {DT)' ANSI 51)
1-12
1 .4.1.4 ô"pand"nr overcurrent Protsction (lnverse Time (IDMT), ANSI 51) l_tâ
1.4.1.5 cunent Asymmelry (ANSI 46) .... . 1-13
1.4.1.6 UndeNoltagê (ANSI 27) -
'.. r-13
1.4.1.7 Overvoltâge (ANSI 59) .
'..... . 1-13
1.4.1.8 Phase FallurelPhase Sequence (ANSI 47)
1.4.'1 .9 Unds iêquency (ANSI 81L) '..... .... 1-14
1-14
1 .4.1.10 Overlrequenry (ANSI 81H)
1.4.1 .11 Reverse Power (ANSI 32) ...... 1-14
1-1L
1.4.1.12 Underload (ANSI 37)
1-14
Undêrexcitation (ANSI 40) ... '.
1.4.1.13
1.4.1.',l4 Load Shedding
...... 1n5
-..... l- lf
1 .4.1.15 Optjonal protection f unctions
1-16
Control Functions
1.4.2.1 Blackout Start (Mains monitoo . . . .
... 1-16
Start Attempts
...... 1-16
1.4.2.2 1-17
1.4.2-3 Start Failure (ANSI 66) '..'. .....,1-17
1.4.2.4 SÎàrt Passing on/ relay
Automâtic Start and Synchronising
......1-17
1.4.2.5 1-18
Synchronislng Failure ..
1 .4.2.6
'l..4.2.7 Circuit-breaker Failure
.... 1-18
't-25
1.s..1 Environmenlal Conditions
t.a,z Mechanical Datâ ôf the GPM50o Modules 1-25
BAT500 lor Dôor l\.4ounting 1-26
't
.5.4 Electrical Connections 1-26
Data Bus Connections ...1-27
1.5.5-1 GPM Bus ...1-27
1.5.5.2 CANopenlnterface... 1-27
1.5.5,3 Modbus . , . 1-27
1.5.5.4 Optional Fledundant l/odbus Connection . . 1"28
2 Operation
2,1 Salêty notes ...2-1
2.2 Operating and displaying elemênts of the BAT500
2.2.1 Menu struclure on the BAT500 2-3
2.3 Display pages on the BAT500 2-5
2.3.1 General ...
2.3.2 Overview page .......
2.3.3 Measurementpâge....
2.3.4 Alarm pâgê 2-A
2.3.5 Setup page .... -. ..2-9
2.3.6 Number block . . 2-10
2.3.7 l\4ênu Pags Parameter 2-11
2.3.8 ldenlily pagê . .. .... .......2'13
2.3.9 Nominal Values page ...-... 2-14
2.3.10 Power Control pagê .. . ,.- . . . 2-15
2.3.11 Example for protection parameter page . 2-16
2.3.12 Profêrential Trip page 2-17
Synchronism cheçk page .......2-18
2.3.14 lnternal failures page ... ._.....2-19
2.4 Switching on GPM500,.....
2.5 Operation sequences
2.5.1 Slarting and Stopping of a DieseFGenerator-Set in manual rnode .. ....... - - 2-21
General ...--.. ....2-21
2.5.1 .2 Stârting a DG-Set in mânual mode via the BAT500 2-21
2.5.1.3 Starting â DG-Sel in manual mode from the Switchboard panel
,-r,
2.5.1.4 Stopping a DG-Set in mânual mode via the BAT500 2-23
2.5.1.5 Stopping a DG-Set in manual modê from the switchboard . . . . . ....2-23
Starting ol a Diesel-Generator-Set in automatic mode '. .. '.. . ....2-24
2.5.2.1 Gêneral ...... ....2-24
Starting a DG-Set in automatic mode via the BAT500 . . ' ' . . 2-24
,-)q
2.5.2.3 Starling a DG-Set in automa'tic mode trom the switchboard . .
2.5.2.4 Stopping a DG-Set in âutomatic mode via the BAT 500. .. ' '. ...........2-26
2.5.2.s Stopping a DG-Set in automatiê mode from the switchbôârd. . . .._........2-?6
Parameterisation . 2-27
2.5.3.1 How to input the password. .. -.. . . 2-27
How to input or to change nominal data 2-28
How to change parameters 2-29
2.5.3.4 How to âctiÿate / deaclivate thê function codes. .. . . 2-51
2.5.4 Power Management System, load monitor (option)
3 Service.... ,, é-l
.r-i,
3.2.1 Care
3.2.'1.1 Check ol sullicient ventilation
J-!)
3.2,1.2 cleaning the Surfâce of BAT500 ,
3-4
3.3 Fâllure identitication .. .
l
Doc. 271.195 g§9 BAW EN/ - (20os'03 / oO)
kap-OÉ-gbMatn / 0i-0a.05
GPM 5OO
üst ol Flgures
List of Figures
List of Abbreviations
û'-t ur#{rÈl.PidJ {ùqtËll'{ffis{ii§tulc{r.eiÉ'l
tiüifl.rs#,§,ErêÀ3wI§r$ffiEi.trsffiEsÀr?:.1,. +i};iiË*s{&§Êû0;{âxr."}.d]#riiÈ.1:i,!:irilslidMi7;ill,iF:dt'i:';
AO Analog Output
AC Alternaling Current
AI Analog lnpul
ANSI American National Standards lnstitute
BAT Operating and indicating panel (Bedienungs' und Anzeige-Tableau)
CAN Controller Area Network
CPU Central Processing Unit
DG Diesel Generator
DO Digital Output
DC Direcl Current
DCC DC/DC-Converter
DI Digital lnput
DIF Ditferenlial-Current Detection (Differenzstrom-Erfassung)
Dto Digital-Uo card
GOV Governor-Motor Control
GPM Generator Protêction Module
IP lnternet Protocol
LCD Liquid Crystal DisPlaY
MBM Modbus master unit (Modbus Masterbâustein)
NEG Power supply unif (Netzgerâ1)
OV Objecf direclory (Obiektverzeichnis)
PCB Printed Circuit Board
PDO Process data obiect (Prozessdatenobjekt)
RMS Root mean square
RTU Remotê Transmission Unit
SDO Seruice Data Qbiect (Servivedatenobjekt)
SLE Current and Power Acquisition (Strom und Leistungserfassung)
SPS Storage-programmable logic controller (Speicherprogrammiêrbare Steuerung)
TCP Transmission Control Protocol
THV lsolated Voltage Acquisition (Trennverstârker)
USS Voltage Backup Ior Undervoltage Coils (Unterspannungsspulenstützung)
ZKG Central unit (Zentralkarte)
ZM Central Module (Zentralmodul)
1,1 Puryose
1 Description
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1.1 Purpose
Th6 generator prolection modulo GPM500 is â system for protection of lolY-vollage and
medium-voltage generators and electrical power nets fôr ships and other âpplications.
The main task ol the protection equipment is to protect the nel and its capâbility to supply other
itêms of equipment-
ln case of a fâult in the nel the fault location is di§connected from the §uPply and the equipment
and nel items being not concemed remain supplied with power, The protection ol equipment is
a seco dary task.
Addltionally it provides important control and power management functions.
1.2 Design
1.2 Design
1,2.2 ModuleDescriptions
*fiôËrffif8*gir:É,iihi#.,]lii*i ii6Cj!;liisJtF*B-jh!iitâ-:{ô.?iftif:{i$jrTà.if:rP,*sÈisttâ
The side label contains the The serial number label contains:
- Module designation - Manufacturer
- Terminal assignment - Manufacturer's code
- Module designation
The front label contains the - ldentity No.
- Terminal numbers - Serial No.
- LED status displays
- Notes on changeable tuses installed.
1,2 Design
sLE500
T -l LZ?!§§.2.Ê
SLE 5OO I '10 11 12 t3 14 15 18
27t,lsl0i!0
IryDOC CONTACT
U REF = lg/20
q l/2/3 IFô
usllfl=17 â
US2IN - 18 à
c,B. TflP t 7/6 Ë56E rl)
DBI I . ll/13 ut
J
Drt{2 È 1Sl,16 É553 o
DIN 3 . 21122
OlNl = BIA
C,B. RE|IEâSE -t2
c'a ôN É ærml31
ll = 2512t fl 18 1eæ21 2,n
t t2=2ll?a 2Aæz,2Aææ31
l__5=rzrrr I 3e
uss500 _l
l- uss 500
ltr5 t z t
e7 E
I
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.
a
u1cr,l2l3) 14/15r 16
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CCIL (+) " l/24 ct
ç
coll(-) = 3i
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art
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INPUT 1t H
Cotr.rÀCT 7 I J
L I l:r
I to I 1
14 15
12
'tô
_t
Fig. 14 Laboling tields ol the USS5oO
used to
The generator protection module GPM500 is a microprocessor-controlled system being
protü low-voliage and medium-voltage generators and electrical power nets for ships and
combination with
tther applicationi. The GPM500 can bL olerated as "stand-alone" unit or in
otner dpUsoO devices (the communication taking place via a data bus)
etc')
Generally each protective application (e.g. generator, coupler circuit-breaker, consumer
requires an own GPM500.
A complete Power Management systern (PMS) is realized by connecting. all-related GPM500
are
via the GpM bus, i.e. Miredundant CAN bus systems. ln this way all main PMS functions
provided.
Thanks to the modular design ôl the GPM5oO its tunctions and possible connections can
be
easily extended because thJmodules are directly interconnected via plug-in connections'
Thê GPI/sOO can be connecled via an interface (Modbus) to external powsr mênagêment
*J (optionally) to the lntemet (Modbus / TCP). The authorisation for the external
"V.1u."
atcess to display and parameteri§ation can bs reslricted'
control
operation, parâmeterisation and monitorlng of the GPMSOO are effected via the operator
on the main picture enables the
anO Oisptay panel (BAT500). The graphièal represenlation
generator circuit-breaker
immediàte;;rvey oi the status ol e.-g. a generator and the connecled
including the relevant data such al cuirent, voltage and power. For control / modillcation
prrposÀ the paramelers arg combined according to the protection function (protected by a
acknowledged on the BAT500.
iassworo;. Faults are displayed in an alarm list and can be
An integrated programmable logic controller (PLC) -aJlows the free programming of additional
pioteoiàn lunitioÀs and switch[anel controls. Th^e pLC can be graphically programmed on a
i'C using functional blocks in accordance with lECl 131 '
GPMSOO Power Supply Module NEG5o0 / Combined Power Supply Module NEG501 + 510
(ldêntity No.:271.197 87S) and NEG502 Respectively
The NEG5oO is the standard power supply module for GPÀ/500 systems with less extension
modules. For higher porrer demânds in case of a larger number of extension modules the
combined power supply module NEG501+510 resp' NEG502 is required. The NEG501
assembly is a NEGsOO variant without (5 v) DC/DC converlêr. The NEG510 assêmbly oPerales
in combination with the NEG501 assembly to make available lhe 5 V.
The power supply modules perform the following tasks:
- Filtering of the 24 V supply voltage
- Supply of a second (19 V 3-phase) supply voltage
- Monitoring of the 24 V DC and '19 V AC supplies
- Making available ol a backed-up 24 V output voltâge
- Making available of a regulatôd 5 V output voltage.
Additionally thé NEG module provides the conneclors for data bus to BAT500
(2005_os / æ) 1-9
Doc. 271.195 999 8AW ÉN/ -
K.p-05-Pârl!-Ga.frn / 01 .0i1.05
GPM 500 Description
'1.3 Functional Dêscription
The BAT500 is a touch screen panel wilh a serial data bus according to lhe cANoPen standard.
The BAT500 offers the following information
and input possibilities to the operalor:
- The overview page wilh the status indica-
tion ol the respective circuit-breaker, DG
sel and generator with the essenlial
measured values as well as the output of
commands such as start, slop, selection
of the automatic mode etc. including the
corresponding check-back signals (see
Fig. 2-3).
- Thê setup page enables the adiustment of the screen brightness, the selection of.the
desired operatir and display language (English, German, other languages on request) as
well as the call oT the event list (see Fig.2-7). lvloreover. the password is entered hers so
that parameters can be changed.
- on the parameter pages the parameîers of the GPM500 are shown and can be changed
(protected by the pasJword). Furthermore, the protection functions can be observed via the
parameter pages (irom exceeding of the lrip value up to trip).
on the atarm page Taults âre displayed in an alarm list. They can be acknowledged there
-
as well as hardwired via contact (push button).
The operator can ôhange between the individual displays by actuating buttons in the (common)
lower navigation bar where an alarm message is displayed, too.
1.4 Funçtlon§
1,4 Functions
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1.4 Functlons
1.4,1 ProtectionFunctions
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The GPM500 offers a variety of prolection lunctions {or which the tripping value, the delay time
and the iunction / eflect can be parameterised. The functions alarm, circuit-breaker tripping, de-
excitation, stop of the diês€l-generator sst (DG set), requirement of a local ecknowledgement,
blocking until acknowledgemenl, start passing-on to the next DG sel and a busbar blocking
against switching on can be adiusted via function codes ( see Table 2'15).
For almost all protection functions a pre-alarm can be parameterised in the seme way.
The basic configuration ol the GPM500 comprises the following basic protection Tunctions:
Protection against short-circuits from line 10 line. The protection works as an independent over-
current-time protêction with extremly short time-delay tripping aftêr exceeding ot the high trip-
ping value. For the short-circuit protection two levels can be parameterised.
Protection against overcurrent with delayed trip. Corresponds tô the short-circuit protection, in
principle, but with lower operating values and considerably larger delay times. Serves primarily
to protect an equipment.
With generators the shedding ol loâd, i.e. swilching ofl ol unimportant consumers becomes
normally active prior to the operation ol the overcurrent-lime protêction.
The dependent overcurrent-time protection trips after a period of time depending on the current
intensity (inverse characteristic/fuse characteristic).
To protect electrical machines from a too high asymmetry of lhe phase currents
As net protection and Iess as equipmenl protection, too. ln case of generalors being operated
as stanà-alone unils this is important to disconnect an underêxcited generalor from ths net ând
to make it possible to connect a spare DG set.
sêrves lo protect all generators and consumers, but is essentially used with equipment only
which can cause an ôvervoltage as e.g. generators and possibly capacitor groups and net
filtsrs.
- Phase {ailure and voltage unbâlance: The r.m.s. values of the three phase voltages may
differ from onê ânother by mâx. 10%
- Correct phasê sequence: The three phase voltages lorm a positive cloôkwise rotating Tield-
ln case of this tault during the connecting process ôf a generatôr tho synchronisation is blocked
and starting is inhibited.
Further functions / effects can be parameterised via the function codes (see Table 2-15).
The limit value and the delay time are non-adiustable and cannot be changed by paramelerisa-
tion.
1.4 Functions
This protection is almost exclusively used with generators in case oI overload or faults ol the
DG set.
NOTE
Switching off of the DG set should be the protection becomlng
eflective last after shedding load by switching off unimportant
consumers ln case of underfrequency first.
This protection is to be used almost exclusively with generators in order to protect lrom or/erlre'
quency and overspeed (e.g. in case oT disturbed speed controllers or dynamioally also in case
of the disoonnection of large loads).
This protection protects power sources Trom an excessive active power being fed back. ThiS
wây e.g. diesel engines can be protected from an excessive reverse power.
Prôtects a DG set trom falling below a cê ain minimum load for a longer period of lime. Espe-
cially for DG sets to avoid any unlavourable operating conditions (sutting).
To protect from the faulty excitation of a generator or from the lâck ol excitation, if thê generator
does not output a suffitient lagging reactive power.
1.4 Functlors
1,4 Funôtions
1,4.2 ControlFunctions
üq@:î{1ê;{.1iftjràêû,qi,4q$!i§j!ffiff@ia1fi{,$,s$Sàbri$&l tTt$iii*dÿlüF:t§-:a}F?if,xpÉ1ffi§Æi*&{#r&
In addition to the protection functions lhe GPM500 pedorms control functions \,vhich are impor-
tant especially in the AUTOMATIC mode.
ln case ol a failure of the busbar voltage and closing of the blackout contact the GPM500 initi-
âtes an automatic blackout start:
The DG set with the highest resulting priority is started iÛ AUTOMATIC mode after the param-
eterised delay time. Thè resulting priority is calculated by each generatoÊGPM trom the priority
number (0..7j (highest intluence), the operating hours and a parameter to be manually set and
the device number (lowest influence).
When minimum voltage and minimum trequency have been reâched, swilching on i§ released
and the circuit-breaker is closed.
The DG sets for which the
- AUTOMATIC mode has been selected
- Readiness for start is available (DG set is ready lor operation, GPM500 does not have any
non-acknowledged laulls etc.
After a start command is given the start up sequence is activated and the prime mover runs up.
lf the Dc-set does not reach the pre-set speed limits, detected trom the engine salely system,
the start sequence will be interrupted by stopping the diesel engine. Aflsr.a pre-set delay time
another attempts are carried out onè atter another Up lo the specilied number of stârt attempts
resp, successTul start- After not successful âttempts a
'1.4 Functions
lf, after a §tart command, there is no switch-on release wilhin the parameterised tlme due to an
insufficient voltage or frequency, the starting process is aborted and a start fault alarm is output.
Further GpM reactions such al an appropriate start passing-on can be parameterised.
Due to critical diesel failures which cause no instant switch off a passing of thê start-command
1o the next DG set can be parametrized by means of the function codes. The
âifected DG set
will be stopped after the started DG set is connected.
tn AUTOMATIC mode an automatic start can be initiated in case of a failure from another
DG'
Set, by
- activating the Start button,
- order from thô IMCS or
- in case oI a load request.
An automatic start includes the running up ol the Dc-set, the synchronising, connecting the
generator breaker and carrying out load sharing.
ln case oT no blackout the automatic synchronising process is initiated for the DG set having
been started according to priority beior switching on. Actuating signals ârê translerred to the
corresponding speed ctntroller until net voltage and generator voltage are synchronous.
First the main criterion, reaching of minimum voltage and minimum frequency of the generator
voltage is checked (switch-on release).
AfteMards, the following criteria are checked
- Difierential voltage (RMS values)
- Frequency ditference
- Phase angle
- FMS value of the beat voltage
lhe latter being a redundant but independently computed criterion. lt {urthermore takes into
âccount the devietions of lhe wavelorm.
lf all above-mentioned criteria are fulfilled, the generator circuit-breaker is automatically
switched on.
t.{ Funêtlons
l{ switching on does nol lake place within the adjusted timê fotlowing a stan command and the
synchroni;ation release, lhen ihe synchronising process is aborted and the synchronislng lailure
is inltlated. Further GPM reactions can be parameterised (see Table 2-15)'
This monitoring unit ôompales the curr6nt actual status of the circuit-broaker with the desired
status preset b-y the GPtvi. lf they diifer from one another over a fixed short period of time, then
the circuit-breaker failure alarm is output.
The following pairs of check-back signals are similarly checked lor plausibility (non-equivalence)
by means oithis proteaion tunction in case oi the corresponding parâmeterisation'
- Circuit-breaker is open / closed
- Circuit-breaker is in the disconnected resp. test position/ operating position
- Trip coil has besn contrôlled / has an open circuit
- Earthing disconnector is open / closed
A circuit-breaker failure is initiated, il for one pair either nono or both check-back signals are set
within a specified period o, time (e'g' l20sec ror disconnected i operating position)'
Moreover, the failure is initiated, if the circuit-breakêr signals not wound up / ready in the oN
condition.
lf switching off does not occur wilhin the adjusted time after a stôp command or if, with an open
circuit-breàker, the voltage value exceeds 10%, then a'stop tailure" alarm is giverr. The GPM
reactions are adapted to the application by parameterisation (function codes see Table 2-15).
1.4.2.9 FrequencyConlrol
Thè frequency is controlled to the nominal ïrequency under all operating conditions' Like the
other nominal data the value ot the nominal frequency is entered as paremeter at the BAT500.
't -'18
ooc. 271.195 999 BAW EN/ - (2oo5_03 / O0)
Kap_05_Pâd1_GB lm / 01.04.05
GPM 500 Description
'1.4 Functions
ln its basic contiguration the GPM500 oflers some important power management tunctions
which are described in the further course.
But first some fundamental terms, definitions and structures are explained'
1.4.3.1 FundamentalTerms
Nelr
rÀe powe, management functions always exclusivelY .$er.to the limited range of a net or
an unequiv-
subnàt. n net is a;ection being limited bÿ opened switching devices. Each net has
ocal net number.
Subnet:
A subnet is a net section being limited by opêned switching devices'
Busbar:
ihi" tam relers to a section botween switching devices. ln this sense a transfôrmer with primary
and secondary cifcuit-breaker is a "busbar", too'
Nel Number:
ïÀà n"t nrro"r is dynamically determined depending on the positions ol the generator circuit-
permanêntly shown on
breâkers, coupler cir;uit-breaiers and transfet line circuitbreakers. lt is
prg; Z oi lhe'8AT560 for checking purposes. To e.ach net / subnet an unequivocal net number
is àssigned in the power management system (PMS)'
The following figure shows the formation o{ the net numbers in a system with three busbars,
1 1 4 4
(G2) (
G3) (sg)
Subnet 1 Subnet 4
Fig. 1-ô Figura: Connection ol GeneraloL Busbat and Nel Numbers
The load Sharing takes place between all generators of one net number. Balancing is realised
by the GPM500 communication viâ the redundant CAN bus (GPM bus)'
The power control oflers the following functions:
- Symmetrical load sharing fôr diêsèl generalors
- Asymmetrical load sharing for shaft generators and turbine-driven generators
(with minimum power for diesel generators)
- Unloading of the generator prior to shutdown
ln the event ol an asymmetrical load sharing the following protective restrictions are ensured by
the GPM500:
- No underload or reverse po\yer of the other DG sels
- No inadmissible frequency increase in stand-alone operation (e,9. in case of maloperations)
Power can be individually presel tor eaÇh GPM500. The load sharing is controlled by the
GPM500 accordingly.
The presetting can be changed on the BAT5oo. The prêsetting can also be made via Modbus
from en external system (e.g. âulomation system, IAMCS).
For power distribution purposes the GPM500 transTers actuating signals via the Gov500
module to the speed controller of the DG set.
1.4 Functlons
By means of the topload îunction the DG set can, upon request, be loaded with 80% of its
nôminal power, provided that this is possible without the inadmissible unloading of other DG
ssls.
This operating mode can be activaled by means of button "Topload" on the start page oT thB
BAT.
Operating Modes
The system knows three operating modes which, if necessary, are to be selected simultane-
ously:
- "No DG start": the load monitôr does not start addilional DG sets
(remark: a blackout start neverthêless takes place, il necessary!)
- "No DG stop": the load monitor does not stop additional DG sets
-Manoeuvre mode": additional reserve power is made available
-
(one additional DG sel)
1.4 Functions
A DG-Set will be started if the limit value of one o, the two parameterisable minimum reserve
power limits has been exceeded for the pre-set time delay. The raled power output ol the
starting DG-Sot is taken into account.
Taking the calculated start order and the individual possible DG-Set power into accounl, the
DG-Set with the smallest nominal power output, which covers the minimum power reserve, will
be starled.
The DG-Set to be started next is the one wilh the highêst resulting priority, i. e. the §mallest
number. Each Generator-GPM calculated its individual resutting prioriÿ from the adiustable
prioriÿ number (0...7, highest influence), the ôperating hours and the device number (lowest
influence). Generally the start order is from the smallest (highest priority) to thô biggest (lowest
priority) number. The Stôpping order sequence is vice versa.
After diesel start the GPMsoO starts synchronising and connecting the breaker. Affer that load
sharing is carried out.
lTseveral of DG-Sets are leeding to the common bus-bar and the total power consumption is
decreasing, the total power reserve is increasing. ll the power reserve is too large one of the
supplying DG-Set will be stopped âutomatically. Atter stopping the DG-Set the power reserue
must be larger or equal the specified power reserve minimum power reserve after stop, see
Fig 2-35. Under special conditions it may also happen that a number of DG'Sets âre stopping
shortly one alter the other to reach speciJied minlmum power reserve.
The stop sequence is as follows:
- unloading lhe generalor to a very small amount of current
- disconnecting the generator breaker
- running in idle speed for a pre-set Time (cooling down)
- stoppîng the diesel engine
- the DG-Set is ready for start again.
1.4 Funcllons
7. ll the respectlve reserue power is suffioient, the blockage is reset and the switching on of
consumers is released.
1,4,3.5 NetSynchronisation
îfr'l:SÊlrif.in&t]:ilÉïltitjil[:trltr,;&lli.]r'gti.Erie!ËWÙ.ifÈltilâ4|ttsi*!èi,
The GPM500 is able to synchronise nets with one another. For this purpose the lie-breakers
GpM500 are equipped with synchronising and active-power load controllers according to the
devices ol the generators. For this purpose, the actuating signals are, however, not.oulpul at
the own device but they arê given as setpoint lrequêncy to the two nets involved. All devices
involved generate coresponding actuating signals for the speed controllers ol the DG sets. The
speed co;trollers of the DG setÀ involved should reacl slmilarly and the adjusting speed should
be adjusted accordingly.
Within the range of one subnet there is possible only one net synchronisation or net separation
at lhe same time.
ln case of an intended nel separation lirst of all the net numbers are recalculated such thal the
subnets to the right and to the left of the circuit-breaker are provided with ditferent net numbers'
This way the generators can be supplied with different actuating commands. within the range
of one subnet ihere is possible only one net synchronisation or net separation at the same time'
A superior control system as e.g. a PMS or an automâlion system can intervene in the load
monitor in different ways:
1. Alteratiôn of the start priority
2. Selection of operating mode "No DG stôp"
3. Selection of operaling mode "No DG staft'
4. Selection of operâting mode "Manoeuvre mode"
5. Selection ol "Topload"
6. Requesting an additional pôwer reserve
The opêrating môde sêlection from the control system is always combined with the hardwarê
contaôts. lf ,'No DG STOp" has been selected via digital input, this cannot be cancelled via tele-
gram.
1.5.1 EnvironmenlalConditions
wer*'qi{'+@
Ambient temperature 5 "C to +55 'C
Rel. air humidiÿ 5 % 10 95 %
the lilm.
Do not expose the BATSOO to permanent sunlight; this might accelerate the ageing oI
Avoid any contact of the device with corrosive substances'
plug'in
Top-hat rail modules with 16 and 32 terminals respectively (in the form of coded 4'pole
blocks) and a 12-pole plug-in connection to neighbouring modlles. The 12'pole plug'in coffec-
tion tirà intàrnàt CAN bus, the extemal CAN bus for the connection of the BAT500
"Ërpti"".
and contacls lor the control voltages.
Caslng 45
Assemblies lor mounting on top-hat rails' Dimensions (W x H x D):
45 x 1OO x 1.15 mm (combined power §upPly module NEG501+510 and NEG502, SLE500,
DlF5o0, US5500 resPectivelY)
F",j
tI
I
casing 225
Assemblies for môunting on top-hat rails. Dimensions (W x H x D)
I
15,a
I
BAT5OO
1.5.4 ElectricalConnectlons
$gmalelüetwÀw*liixl@tïÈird§*ts§',{irirï êrîÉrx.'{;*iiÈÀiullis&üÙrltrü@*s&Ii
With the last ZKG5Oo ol a bus section the GAN busses are terminated by selting one iumper
each.
NOTE
The CAN busses âre looped through lrom statlon to station êâch'
Spur lines are avoided, i'e. the bus connection is made such that
the cores of the incoming bus section and thê cores of the
outgoing bus section are connected in parallel at thêterminals of
tne2xcsoo module and not at a têrminal strip to which a spur line
to the GPM500 is connected'
1.5.5.2 cANopenlnterfaoe
cAN bus intedace cAN4 being operated with a cANopen prÔtocol is used to connect the
BAT5OO (or lurther optional compononts).
CAN4: Combined power supply module, NEG501:13, 14, 15 (CAN4- H' L, GND)
1.5.5.3 Modbus
rM#r@Eiïiffiffi§*6fi5Ëffi?-E"tifl3sffiâm*eil§fiqffi?#Ml$Sr.4f#'*'l$ttrw
For the communication with external systems (e.g. automation syslem or superior PMS sy§tem)
there is available a Modbus interface. The Modbus is based on an RS'485 interface with two
transmission and receiving lines plug GND connection'
-ùr!t't-!l
With the aid of two additional ZKGsoO modules a redundanl Modbus connection ot an individual
GPMSOO or of an interconnected system of GPM500 devices to an external system can be reaF
ised, The interconnected system can consist of a maximum of 60 GPM500 devices being all
interconnected via the GPM bus.
These two ZKG500 modules which are equipped with the software for the redundant Modbus
connection are Working as "gateway computers" each between the redundanl GPM bus system
with the connected "terget GPM" and the Modbus to a superior external system ('host").
The gateway computer listens on the redundant GPM bus, i.e. CAN1 bus and CAN2 bus
respectively, and stores the data of up 1o 60 GPM500 devices. The host computer has access
to these dàta via the FlS485 Modbus interface. A command from the host computer is trans-
mitled to the gateway computêr. There it is converted into a cAN telegram and passed on to
the target GPM500 to be addressed.
2 Operation
!q4F*se{r..?efffl*@iY}h:,!tris:it*li:+.{.{ȧi1'+l*f]§ie.lisq{4,:fi11"iqiiidql[Tfl.1ff!à§ig#1ffiæ{
The Gplv!500 is a built-in unit. Atter the installation the terminal area must
be covered so as to
pafis!
ensure a sufficient protection against the inadmissible touching ol live
2-1
Dot. 271.19s 999 BAW Et.l/ _ (2005'03 / O0)
6 green
ON
OFF
Hardwarê fault
No touch cell active
ON While any touct ôell is active (visual feedback)
red OFF No alarms
a BLINK Alarm requires aôknowledgment
^ ON Alarm active
Parameter pages lâccessible wilh Dassword) device number, bar allocation, detinition ot device
iype, iôÀnectlon'release, irotection parameters, function codes etc
2-3
Doc- 27r.195 999 BAW EfU - (2005'03 / 00)
x2p-05_Pan2,GA.im / 01.04.05
GPM 500 operation
OvervieY, (Home)
Alrm
Potler Menagemenl
Passâ,ord. Âet up
ir.nu Obplây
Pns PÀrâmsler
G.n6êtorllq ominrlV.lü63
Poworcertrol P[iS
-VOLIAGE - . CURREI{T.
. POWEB. -FREOUENCT.
synchrorlzlng -LOAD SHEDoDTG Gêrurâtor Xo.
Displacêûenl (59N) È.rlhlrült -INTÉRNALF ULt
. VOLTAGE .
OverlÉquency (81 ) (25)
2,3.1 General
ln this seotion, the recurring fields and buttons arê descnbed in general. Each display conteins
a life sign for the communièation with the CPU via CAN bus (rotating slash). The buttons in the
navigation bar at the bottom recur in all pages. Exceptions are described separately.
ln general the pages contain thlee different types of elements:
I Indication
O Operating element
T Text (static)
ln the lollwing all operating elements which can be touched to modify rolated data are high-
lighted by different colours.
S-ubsequântly, the monitor pâges are described in the same sequence as stated in the menu
structure.
,| 2 3
Una ins U
10
5
ieEelgerErator
6
I B T34 Hl,l
0 rEac
Cuc/s 7
I U
Fig. 2-3 Overuiew page fot opeâting the assigned unit (e g- genentor)
't0 Bus bar will be shown whits the bus bar is not I
lndication if the bus bar ls âlive. alive
ioGaistltctil x
m(Ecctütn(r{ x
PcE IIO{ FAI.IfE TISC/ARIH x x x x
EARI}ED x x x x
qscctfElE x x x x
I I I I I I
I I
ot I I I I I E=
T
t-J
I I
CN
T
I I
u\EtË
T
,- I
lRPPED
T
9É6 n 3 .ÀJ 2
I3 9Ê6 H
Itase lloenl2 {{s U
Uie{Us 44S U
Uüefl31 444 u
4 lrhatnsll 440 u
UpE 449 u
3
UI 96 U
U? E u
+
0uerc'uren[ I Pr+-Hlam 5l Hlarn'
4
lkercumenL I 5l
ACK
ffi
J 2
6
mm
5
ffi 2
4
3
Fig.2-7 Setuq
I 2
987654
Fig. 2-B Number block
To 1; The contents of this inlormation element divers with respect momemlary active dlsplay
menu.
Possible informations
Password
irlin., Max.
Name oT Device
Parameter
l3 ffi 2
12 ffiffi r
1t ffi I
,0 5
s mffi 6
E ffi
lf the Power Management Function Load Monitor is implementêd two additional pages are
provided (see Fig 2-35 and Fig. 2-36).
ldent§
ffi
ins{0,
ffi
S!,Yitch{n rêlisso
læIout-starl
iLdFffi relesE
ffi ffi
Un.uo
6 5 4 3
ln this page, the user can change the displayed device (atter password input). This occurs via
tapping oÀ "Diêselgenerator No," and a new selection ot the device via a selection page'
,|
Nominal Valuer
I faEe
CurfeüL
klt
Eucrs 2
lM'!sEÊ
sffi uilËE
Fr in/l
ïBU5E0
ssD
Hrl
6 /IsêD
Hrl
Fig.211 Ndninal values pagte
Power Control
n 0uer
in (Freq) rl ii T
lg
I
2
lse uldl,Ir ii $ ai
tsl
)
) 5
This is an example form all parameter pages or protection parameters. Other parameters pages
are build up very similiar.
5 ffi )
3
IJT IK DEX STP LO SPR BL IBBB
P rêferôntlal Trlp
ÏI n Tf,
3
ÏI n rf,
.,|f,
XI n
TI n ïf,
XI n ffi Tf',
2 5 ËË H Éü B ,ü §
2-17
ooc. 271.19s 9s9 BAW EIü - (2005-03 / o0)
(âp_o5_Pan2-GBlm / 01 .01,05
GPM 50O Operation
Èl Io
ffiï
s
æT B tfiur-
f 0
MI n
60.8
60,s 5
I ffi 2
lntêmal fellurês 1
I I
l-Iril
3
rill
È
2
Prior to initial operation, the technical safety and operational safety regutations are to be
observed, sBe section 2.'1.
zKG500
REL. Flelease Switch on release
PWR. Power Power supply of CPU (5V) is o.k.
RUN Running Programm ist running
ERR Error Summary failure
9to500
01 -04 Digital Output 1 - 4 lluminated if set
11 - 14 Digital lnputl -4 lluminated if set
15-18 Digital lnpul 5- 8 lluminated if set
GOV500
Dl r Dig ilal lnput lluminated iT set
Dt 2 Dig ital lnput lluminated i{ set
DO1 Dio ital Output lluminated if set
DO2 Diü ital Output lluminâted il set
SLE5OO
SYNCHBONIZING Synchronizing Synchronisation in progress
WATCHDOG Wâtchdog lliminated if alive and O.K.
c.B. oN Circuit breaker on Output command to c.b.
BREAKER.ÏRIPPED Circuit breaker tripped Failure
2.5 Operationsequêncê§
ln the following the operation sequences are described lor a DG set. For other applications the
sequences are corresponding.
2,5.1.1 General
The BAT 500 shows the mimic diagram lor operating the DG-Set, see Fig' 2-17. ln the upper
left corner the information element (1) shows MANUAL / LOCAL. lt is only possible to start the
diesel engine (prime mover) via the BAT:
Precondition:
Thêre is no blackoul at the swttchboard. The
diagram Operating the DG-Set (Fig. 2-17) is 1 3
ffi ffi
fluczs
Precondition:
There is no blackout at the switchbôard. The ready for start conditions have to be furilled, see
2.5.1.1. To slart the diesel engine:
- Press the respective push button START at the switchboard.
- Tho diêsel engine runs up to idle speed.
- The generator does not synchronise, the generator breaker does not close.
- Synchronisation and closing the breaker as well as load sharing has to bs carried out
manually trom the swilchboard.
2.5 Operationsequences
only possible to stop thê diesel engine (prime lllaifls 440 U É8. û Cæ ls
mover) via the BAT as lollows:
- The generator should be manuâlly D lese lgeftr'at or
unloaded and the generator breaker
should be opened before. 1s 734 k
0 7
CAUTION lomEcted
E
Flg. 219 OveMiew
Precondition:
No fauh is active. The analogue instruments are showing actual operaling values. To stop the
diesel engine:
- unload the generator manually with the rêspective operating devices at the switchboard.
- Open the generator breaker manually from the switchboard
- Press the respective push button sToP at the switchboard. The stop command is given to
the DG-Set immêdiatly.
- ln case oI emergency:
- lf available press the EMERGENCY STOP pushbutton, or
- press the respective push button sToP at the switchboard without unloading and
disconnecting the breaker.
2.5 Opergtlonsequence§
2.5,2.'l General
W&1*:l&{ffiii?firgi§É&.Æ11#giil<ïffiff;eeiiurëïiffi:3:ffi§#31§t§i!r*i;:;:*ii/i$;;Èff#tÆ;a;ia,}i"ÈÉ&5 .F§Æà4#â}6flSüIiijBs&tru1f#gl#
Precondition:
Therê is no blackout at the switchboard.
Diagram Operating the DG-Set (Fig. 2-20) is
shovÿn. The DG-Set and generator breaker
are ready lo start (5,6,2). The BAT 500 shows I__r_
Iffi§ENE
in the upper left comer the information
elemenl (l) AUTOMATIC / LOCAL. The DG-
68
Set will be stafted via the BAT as follows: 0
Preoondition:
The be ready for start condilions have to be ,ulfill6d.
To stad the DG-Set:
- Press the respective push button START at the switchboard.
- The diesel engine runs up to idle speed.
- Watch the enalogue instruments, Voltâge and frequency ât the switchboerd panel.
- The generator synchronises and the generator breaker connects automatically after a
successf ul synchronisation.
- Load sharing is carried out automatically.
The start sequence is terminated. The system carries out load sharing'
2.5 Operâtlonsequênces
Precondition:
Diagram Operating the DG-Set (FiS, 2-20) is shown. The DG-Set is running and the generator
breaker is closed (Fig. 2-20/6,2). The BAT 500 shows in lhe upper left corner the information
element (Fig. 2-2011) AUTOMATIC / LOCAL. lt is only possible to stop the diesel engine (prime
mover) via the BAT as follows:
- Touch the operaling element STOP (Fig. 2-2013),
- The con{lrmatrôn page opens.
- Touch the operating elemenl STOP to conlirm the stop request.
- The mimic diagram of the DG-Set (Fig. 2-20l'1) opens again. The operating element STOP
(Fig.2-2013) is flashing during the stop sequence. The DG-Set is automatically unloaded
and the generator breaker opens. The diesel engane runs in a cooling down soquence.
- The diesel enginê stops.
A restan is possible every time
The stop sequence is terminated. The DG-Set is ready fôr the next start.
Precondition:
The DG-Sel is running and the generator breaker is closed. No fault is aclive. The analogue
instruments are showing actual operating valuês. To stop the diesel engine:
- Press the respective push button STOP at the switchboard.
- The DG-Set slarts dêgreasing its load down to a minimum.
- The breaker opens automatically.
- The diesel engine runs in a cooling down sequence.
- The diesel engine stops.
A restart is possible every time
The stop sequence is terminated. The DG-Set is ready for the next start.
2.5 Opêrationsequenoes
2,5,3 Parameterisation
WglùSÉB$:àsffiffiSgTrrf.fii1{&êJ:i1l]ilr/.1&S€tî;Ël*}.rk#F,;*ïr}i!Srdl**fi"ftïSH"-.11#rrÉr!*{t"STl[afi&
With the operating elements (Fig.2-2415,6) the setting is made in the opposite direc'
tion. After entering the password the operating element ENTEH has 10 be pressed
The page (Fig. 2-23) setup appears again and the Password is aclive.
NOTE:
An access lor not authorized persons has to be avolded by imme'
diate log out after parameter modifications,
An automâtic logout is performed atter some minutes without
touchingl
The nominal technical data of the respective devices havs to be input during set to work, or after
a change of devices, Under normal operation conditions it is nol possible to change any data in
GPM500, they are Password protected.
CAUTION
The change of data may be dangerous. The operator has to know
thë concept ot the sy§tem.
Precondition:
The display shows the mimic diagram Oper-
ating the DG-Set (Fig. 2-22), the password Parameter
has 1o be input before:
ffiffiffi ffi;ffi
- Touch the operating element MENU, the
ffiffi
page Parameter (Fig. 2-25) opens.
- Touch e.g. the operating element "Genêr-
ffi!ffim
ator No." to open the page ldentiÿ (Fig. 2- ffi
26). ffi
ffi
Fig. 2-25 Parameter
2.5 Operationsequences
ins-llo,
il
iffi
tr
Switch{n râltaar
æt L-$tü't imffi
itdFüil rel€üe
Most of the parameters are parameters of thê protection functions. these paramelers are limit
values and tieir corresponding delay limes. The correct use ol parameters ensures proper and
save operation of the total system.
NOTE;
An access for not authorized persons has to be avoided by imme'
diate log out after parameler modificatiôns.
An automatic logout is performed âfter some minutes without
touching!
Precondition:
The display shows the mimic diagram Oper-
aling the DG-Set (Fig. 2-22), the password Parameter
has been inpul before;
LcltüüffiË-hffi mfitË;çf&eE
- Touch the operatrng element MENU, the
tffiffi}üe_n ffi*rffi-Etw
page Parameter (2-28) opens.
- Touch e.g. the operating element
trgfiffisl ,EJffi[H!*i*ffi
'CURRENT' to open the page Cunent ffi41
Instantaneous Overcurrent (Fig. 2-29) ffiffi'Ëffi{
ffi
Fig. 2-28 Parameter
Select one oI the identification elements
(2,7,9) you want to change by touching.
Th6 page Number Block (Fig. 2-30)
opens. lnst.trilEn.ous oYôrEunônt ËO)
STP Lq BL
) 2
v
EX §TP LQ BL
il
The function codes (Table 2-15) represents individual satety lunctions i.e. lhe consequence il
lhe limit value has been reached for the adiusted time. The tirst page which shows ïunction
codes is Çurrent, lnstantaneous Overcurrent (Fig. 2-29). There are 2lines each of them With 8
different function codes.
CAUTION
Generally, the functlon code OP has to be activated flrst, other'
wise the other function codes are not active.
Function codes:
Prolection functions actions may be parâmeterised to fit to the situation:
Precondition:
The display shows the mlmic diagram Oper-
aling the DG-Set (Fig, 2'221, lhe passwôrd Parameter
has been input beTore:
fffiffffim ffiffiffiffitr$
- Touch thê operating element MENU, the ffiffi ffi$el
page Parameter (Fig. 2-31) opens-
- Touch e.g. the operating element ffi ffiffiw
'CURBENT'. (3) to open the Page ffi
Current lnstantaneous Overcurrent (Fig. ffiEÏHffitrü
2-32)
,ln::-,1
2.5 Opèrâlionsèquonces
6 t&\fl! \
slP LQ ;ËËfELFBB 7
3
ffiffi ffiry
OP TR DExlsrP LQ sPRl sL FBB
/
NOTE
ln this menu all values are 3
ln the function code list (Table 2-15) you see the column value, hex. This values are hexa-
decimal numbers. Each of the mentioned Iunction ôôdes have lheir own hex-code number.
The basic hexadecimal counting is, 1,2,3,4,5,6,7,8,9,A,8,C,D,E,F. The numbers 1 - I have
10 be input with the number block or using touch element (Fig. 2-33r). The letters A - F (10
- 15) have to be input only using touch element (Fig.2-33r). After entering the conligura-
tion code you leave the menu by prêssing the ENTER (Flg. 2-3314) touch element.
NOTE:
An access lor not authorized persons has to be avoided by imme'
diate log out after parâmeter modifications'
An automatic logout is performed after some minutes without
touching!
2.5 Operationaequencês
lf lhe optional powgr management load monitor function has been implemented, two additional
pages are available on the BAT5O0. ln addilion five pages already described under 2.3 with
supplements and slight amendments are also available.'
PMS function on the menu page (s. Fig. 2-34)
- tl§18t9
Touch the oporating element PMS, the Parameter
page Power Management (Fig. 2-35)
opens.
ffiffi
The PMS user inteface comprises two pages.
The first page shows the perlormance dala
ÊWffi ffi
and the stipulation of the start and stop limits ffi
for load-controlled starting and stopping ôl
dies€l generators (Fig. 2-35). Consumer-
W
Ëffi
specilic data are entered in the second page
(Fig. 2-36).
mmffi E
Fig. 2-U Parametêr
The power reserve in the stop backgrounded area is accordingly pre-set subsequant to the
conespondlng generator being switched off, and when the power resewe is excêeded beyond
the pre-sst delay time it will trigger a switch-oif of the corresponding generator'
The ACTIVE/inactive seledion item is used to stipulate for each generator whether it is active
under power management or not. The mode select l------ selection item is used to stipulate
whether special digital input and output (selector switch) is available lor selecting the operaling
modes (= mode select). Otherwise, i.e. on preselecting with the Modbus, --------- witl be indi-
cated.
ln the mânoeuvre mode indicator lield the operation mode of the manoeuvre modus is indicated
2.5 Opêrationsêquences
mm m
6
nt lf,
signal will be put out until connection has been
made or until lhe reseru€ power is no longer
sufficient.
Fig. 236 Power Management 2
The second paramêter is the transmisslon
ratio of the cunent lransformer.
Since the load monitor function is spread over
several appliances, consumer entries can be
made on several GPM 500s, so that it will be 4/tS U 59
possible to conectly allocate the consumers to
bus sections. Die5ÊlgffÉràLor
m
operation hours and âggregate no.) Fig. 2-37 DG Sat
ffi
Uôâr23 4{2 U
unloaded up to the paramêterised minimum Uqen3t 413 U P-Llntt t2I
rltu4
'tiffil
output. lira lfis t2
r,ls
On the measured values page, thê available EM ul
ul
output of a generator ôan be varied between Ib$êr rct lue 7$ ldllHÆ#sl
100% and 0% of the râted power (90o/" in the reôot iue l{6 kuF
:ffiâFEnt ?19 kU[
example). The load monitor only uses avail- (-
able power for its calculations and the active
load is distributed accordingly. ffiffi
&Erelibh hFç E0u
ffim
I 23456NSn 0
3 Service
1. The GPM500 modules must be instâlled by the responsible, trained personnel only.
2. The applicable satety, environmental and operating safeÿ regulations must be obeyed'
3. The constructor must obserue the accident prevention regulations in accordance with the
statutory Provisions.
4. The repair work on and in the units must be carried out by the personnel only having been
specially trained for this purpose.
5. lt is to be ensured that the meâsuring inputs ol the GPM500 are voltagê-free and dead
respectively. special care is to bê taken in connection with the terminals marked red.
6, l, maintenance and repair work can be carried out only il parts of the unit / of the equipment
ars under tension, then at lea§t the following additional measures are required:
- lnsulating cover ol the parts being under tension.
- Presence ol a second, trainsd person who, in case of danger, can switch off the equip-
ment and provide aid.
- Use of insulated tools.
- Working on an insulaled standing surlace.
7. When replacing the assemblies the following salety regulations are to be obsêryed:
CAUTION
Eleetronic assemblies can be damaged, if they are replaced
during operation. Assemblies are to be rePleced only with powel
ofll
ln doing so, it must be borne in mind that the GPM500 has got two
redundant supplies.
Due to the fact that the installation of an assembly at a wrong mounting position might
cause damage to the equipment, the following procedure is to be applied:
- Heplaoe only one assembly each' BeIore inserting the new assembly it is to be made
suie that the iumpers of the new assembly are correctly set. For this purpose, the
Jumpêrs must be compared to the corresponding figures.
- Defective assemblies must be marked as such at the front panel, e g. by mean§ of an
adhesive label.
CAUTION
THIS UNIT CONTAINS ELECTROSTATIC SENSITIVE DEVICES.
OBSERVE THE PBECAUTIONS DURING HANDLING IN ACCORD.
ANCE WITH DIN EN 61 340-5-1!
8. Fuses may be replaced only if the circuit has been switched off.
9. Spare fuses must have the same electrical values.
10. lf a fuse has been replaced or a miniature circuit-breaker has been switched on again for
the first time and the equipment fails again, then the cause of the failure is to be eliminaled
before re-staning the equipment.
3.2,1 Care
ll1$I§B@iirffi
r +q*È,qæEæ'ffi æWrqFqlffijs@g*t,n{{irriryffi
Periodica y (monthly) it is 1o chêck and to ênsure that the cooling of the modules end the
BAT500 is sufficient and not disturbed by dirl.
A CAUTION
Thê BAT50O must be cleaned using a soft cloth and a neutral
cleaning agent only.
Do not use any solvents.
33 Fallurêldenliticalion
3.4 Componenlreplâcemênt
WARNING
It avoidable, do not \4,ork with power ON!
Apart from that, obsêrve the regulations lor work on live parts.
D
on slectronic assembly with the aid ol
tweezers.
5. Carefully insert new identic Tuse plugs
with the aid of tweezers.
6. Attach casing cover.
7. lnsert connector, pay attention to coding
in doing so.
3.4 componentreplacement
3.4 Componêntreplacement
WARNING
lf avoidable, do nol work with power ON!
Apart trom that, observe the regulations for work on live part§.
separate modules
1. Separale modules, until the deïective
module is accesslble.
2. Pull out groovêd pins.
groovêd
pin
3.4 ComponentiêPlâcêmênl
Dismounting:
1. Pull down to open the ctip'on catch with
the aid of a screwdriver.
2. Detach the module at lhe botlom edge oT
3.4.2.3 Mountlngmodules
"æ.€tËI
A
Mounting:
WARNING
lf âvoidable, do not work with power ON!
Apart ,rom thât, observe the regulations tor work on live parts'
Term inal
coding number 2 3 4
'I U U
2 R U U R \
R R U U e
4 U R U F
5 U R B U
6 R U R U
ln the tôllowing table thê coding of the plug-and-sockel connections is given by the above-
mentioned coding numbers (l -6).
Ptugand NEG502 resp. SLE SLE
DCC 510 / 501 ZKG Dro GOV TBV DIF USS
socket connec- lett right
lion lêlt right
J 5 '1
5 3 1 5
A 1 I
B 2 D 4 2 o 4 D 4 2 b
5 3 I
c 1 5 3 1 3 1
4 6 4 6 4 2 o 2
D
3-',11
ooc. 271 .l 95 99e BAW EN/ - (2005_03 / o0)
(.! 0§ Pân3-6s.tÉ / 01 ,04.09
GPM 500 service
3,4 Componentrêplâcêment
WAHNING
Do never u,ork with power ON! Danger to lile!
The modules âre equipped with connectors. This uray the uhits can be quickly connected and
visibly disconnected in case oT need.
CAUTION
Conneclors musl be plugged or withdrawn in the dê-€nergised
condition only!
Modules ZGK500, GOV500, DlO500, TRV50015011502, DlF500, DCC500 and USS500 have
got 16 external terminâls each.
Module SLE500 and power supply module NEG502 and combined power supply module
NEG50.l/510 respectively have got 32 externâl terminals.
The detailed terminal assignment is given in Annex A.
3.4 Compqnêôlreplâcsmrnt
WARNING
ll âvoideble, do not work wlth Power ONI
Apart from that, observe lhe regulations lor work on live perts.
o o
3,4 Componentreplscêmenl
CAUTION
Do not use any etching chemicals during the installation.
Broad seal:
o
tÉs uE-u q-e o
CAUTION
lmpuritles on the golden contâcts of the memory card can lead to
malfunctions ot the electrical contacts.
The memory card must not get in touch with any chêmicals
becâusè in case of contact this might cause a pelmanent damage.
NOTE
Thê BAT50O can be operetêd also with the protective film on it-
For this reason, do not remove the protective lilm until after
completion of all work steps.
1 Loosen the protective film at the front at the places marked with'REMOVE',and completely
remove il.
PE9 o o
Pin As6i0Irqom
2 OÀN -L
6, iâAN . OND
7 gÀN -H
J11
c
DUIu
r-[r-T I n
l t3
E
mm fl- t
m I]
!J7 E
- -l
L]
ffi JÊ (
E J5
u! I E
EE
E !
12" EI
E! i,i J
E
EE
E
3.4 ComponêntBplacement
The J1 1, J.12, J13 and J14 strips are used to impede the CAN buses (0, 4, 1 and 2) (120 ohm
bus termination impedance). To this purpose two iumpers must be set on each oT the respective
§trips.
While CAN0 and CAN4 are generally not impeded, the bus for CANI and CAN2 on th€ other
hand are to be impeded for the GPÀ/ bus if the GPM is at the end ol the bus.
J4
,ffil,
lE
ffi m fililililililililil
m ffi ffi
B ffi
JI
=
a\l : il rffiiFlr
ftd :.
Ë J3
o
L-J
E ffi !EL--1
U 5l
rE
The Js strip slipulates how thê DA relays react when the watchdog relay is released.
Pins 1-2 bridged: all of the DA relays are disconnêctad by the watchdog relay (supply ol
connectêd 24 volts). Standard setting.
Pins 2-3 bridged: no etfêct on the DA relay (supply of supported 24 volts).
3.4 ComponentrcPlacêment
The Jl, J2, J3 and J4 3-pole strip§ are used lo preselect whether a break contâct or a
make
contact for the resPectiva DA channel i§ made to the output terminal'
the make
Bridging pins 1-2 will lead through the break contâct and bridging 2-3 will lead through
contact.
terminals
The +pole strips J11, J12, J13 and J14 are used to presetect whether the DE channel
the purpose of monitoring line breaks of adiacent
t to 4 àre selt-contained or whether they serve
channel terminals (5-8).
monitoring
Pins 2-3 bridged: the respective DE channels are sell-contained without a line-break
device.
Pins 1-2 and 3-4 bridged: the respective DE channels are programmed lor line-break
moni-
toring.
ThecANbusisimpêdedwiththeJ6striP;thisishowevernotnecessaryfortheGPM.
Jt0
I
I
tl
4 )
!tr, J I
i
J
t t
ffi Jll
!!n ffim
ffi
E
E
fJ5
lIIiEIalt
al
E !
ln the case ot the bridged pins 1-2 of the 3-pole J5 strip {default §€tting) the higher/lower relays
are released when the watchdog relay is released (elay supply by means of connected 24
volts).
ln the case of bridged pins 2-3 on J5 the release ot the watchdog relay has no sffect on the
"higher/lower" relay (relay supply by means ol supported 24 volts).
Jumper lor configuration oI the analogue outputs:
0 bls +10 Volt termlnal: 1-? set 1-2 set 1-2 set
-'10 bis +'10 Voll terminal: 2-3 sêt 1-2 set 1-2 set
-2o bis + 20mA terminal: 2-3 set nothing sel nothing sêt
The intemâl cAN bus is impeded with the Jt 1 strip; this is however not necessary for the GPM.
3.4 Compônentrêplacemênt
Ei Dt
E
ffi@ffi@
[üg ffiH C tl r--
8BJ9 rT-rÛ E
E
ffS lt L,UA
mJ7
mJ6
mJ5 ! E-
!
@J{ ftLl
mJs E
mJ2
ffiB Jl
Jumpers are used to connect lhe three output signals of the TRV500 wilh various bus connec-
tion pins or with external supply terminâls.
It is always necessary to ',chenge over" the output channels if several TRV500S arê operaled
together on the analogue bus.
tr
E ! n
ffitfrfr
ffi,tg E
@.tt E
rrf:l
Lf.-l Br r[:]
r a-.1 LEl
@J7 ü
ffilr ! (
C
@.ts Dr
æEI J4 rlr
@J3
ffiJ2
@J1
ln the case of the TRV502 module the iumpers are set on delivèry, so that channels 1, 2 and 3
are not connected tô the analogue bus, but to the respective output terminals (J10, J11 and J12
are plugged instsad of J2, J5 and JB).
CAUTION
lncorrect iumpering must be avoided since this could result in
damage to the connected modules. J2, J5 and JB must not be
iumpered on thê THv502!
3.4 Compgnênlreplâcemânt
J?
E!Û!@EE
E!![ EElu
!!t! nEE
!![u D[!
-
Etl E
Dt_l tl
J5 Dn
J E mm
I
E
ü
! E J2
4 liEr-----l -
,ffii-J
r
E
)
E
D
Setting ,umper J5 will result in impulses from an oscillalor being transmltted to the watchdog lC.
This wili deactivate the monitoring function ot the watchdog lC. This deaclivation prevents thê
CPU, on downloading or in a test run, trom constantly receiving rB-set signals lrom the
watchdog lC.
ln standard operalion the CPU will generate cyclical signal changes lor the watchdog lC so the
J5 will not need to be set. These jumpers are nol set as â slandard.
The connection of the RS-232 interface to the CPU is made with J6 and J7.
Thêse two jumpers must be set lor the program test via the RS-232 inlerface. These iumpers
ar6 nol set as a stândard.
The conneclion between the debug/download inlerlace (BGND) and the resel entry of the cPU
is made with J1. These iumpers must be set for program test/download via the BGND interface.
These jumpers are not set as a standard.
The CAN buses (O and 4) are impeded with the J4 and J2 strips, which is not always the case
with the GPM.
E D
E
E
IE
E fn
IEre'
J1
illt1lililLllillilill
fl
,im ffi J5
m3
I
JS'm
J6
Effi []
E
C E
J1
J2
J3
L
Fig.3-26 SLE510 assemblr iumPers
power
Jumpers J4, J5, J6, J7 and J8 are usêd to Set whether the output cÔntacl of the "oFF
switch" relay is to be a make contact or a break contact'
- All of the jumpers sel on 1-2: relay contact is a brêâk contact (for low-voltage \4,inding)
- All ol the iumpers set on 2-3: relay contacl is a make contact (for shunt release)
The release time ô1 the self-sufficienl excess current monitoring dêvice is set with iumpers J1 ,
J2 and J3:
- J1 set: release time = 200 msec.
- J2 set: release time = 360 msec.
- J3 set: release time = 510 msec.
Jl0 't-2
Jll lor termination ol intêmal CAN bus 0)
TRV500/501 J2 1-2 conneals channel 1 with X7.ÿ4 (U3 )
1-Z connects cl|annel 2 with X7.112 lU2l
J8 connec{s &ânnel 3 \,/ilh X6.10 (Ul
J10 connests channel 1 with X3.2 rminal
J'l t aonnects dtànnel 2 v,lth X3.3 (terminal 2)
J12 connecls cnannel 3 r,rith X3-4 (termlnal '1 )
TRV 502
J5
J8
see TRV 500/501
J't 0
Jtl 1-2
J12 1-2
SLE50O J2
,t-3:24 for termi nâtion of intemal CAN bus {CAN 0)
J4 't-3,24 for têrmination ol intemal CAN bus (CAN 0)
sLE510 JI
J2 setüng fgr releasing the closed over-current control
J4 1-2
J5
setting if output contacl of"power swilah-ON"_relay is a nomally closed
J6 conlact or â normally open côntacl
J7
J8 1-2
*-;6æ--!l=æ
Terminal assignment
GPM 5OO
ANNEX A
ANNEX A
ANNEX A
A-4
Doc. 271.195 999 8ÂÿV EIU - (2005"03 / O0)
(rp-os-a.n.x A-O8.{d I 01.o4.o5
GPM 5OO
ANNEX A
ÂNNÉX A
ANNEX A
0 t êxternal su
4 0 external su v
6 +24 external suppl}i
6 +24 external suPP|Y
7 0 Volt axte supply
0 exte supply
I 0 Volt
10 0 Volt outpul
11 +24 Volt output (wilh àt r)
12 +24 Volt i oulput (wilh ermistor)
13 ls output
14 isolated output
+24 isolated outpul
16 +24 output
List of Parameters
GPM 5OO
ANNEX B
0 120 I
120
4i,121 0 1m 0
120 I
I
120
43t122
44t1?2,PEfersntial Trip Step 4 - f
4- t II 30
0
400
100
0
0 II
120
45t123 PrefrBrenual Tnp Step 5 - I
46t123 f
I 0 100
400 0
0 120 I
1ZO
ANNEX B
Limlt.l Set-
ANSI. lüin. Max, tr4in. tJla[ RenrarkE
delay I P.rameter description / function tlng
cod€ vâluÊ value value valus fl.tExl
87 re 0 240
88._9? sDars
93 Loaa sharinq: Ramp [0, 1 %/secl 0 1000
94I1132 oifferential Protsa. (2,Hamon'rcs 10.1 %l) a7 0
æ 132 Ditferenüal ProtBction ('tu' ) 87 0 800
132EiFerental Protectiôn ('a1" ) t00 800
971132 oitrsrential Protection ('u" ) -800 800
9Ut132 Protredion E7 -600 800
æ 132 Difbrêntial Proteclion ('!2' ) 87 -800 800
100 Stad block s{vst Lr 0 300
133 1 -1000 1000 râted=rc(x'0.01V
2 -2000 2000 rated-oqx'0.01V
134
135 Bltm 0 iFFFF
136 Em 0 SFFFF
't37 §palE 0 0
138 spare o 0
13S spaIE 0 0
'140 sDare 0 0
'141 Stad Att€mpts/ Overcurrent IDMT -Funcl ô6/ 51 0 IFFFF
in Min.
142 Overcumrrent lDlttt PREALARM -Fund 51 0 FFFF
'143 / Stârfâilurê 66 0 iFFFF
114 0 $FFFF
'145 sDar9 0 §FFFF
146 Phasèfailure / NeE. Function 47 0 rrff
147 Svnct[onis. mode / synchronls. failure 0 rTFF
MA Breâker6iurê -FGctlôn 0 SFFFF
149 EG.I unclion 0 $FFFF
150 0 rrrr
151 CrN0 failurê 0 $FFFF
'152 CANl lailurê 0 irrrt
153 CAN2lailure 0 iFFFF
154 CAN4 failurê 0 SFFFF
155 FTASH 0 FFFF
156 EEPROM failurô 0 §FFFF
Protection SOItl,ltAIE lailure 0 iFFFF
157
158 Ememenc"ÿ§toD - Fun 0 iFFFF
159 sparê 0 0
'160 Rated ô 0 15000
161 Devlce No. ,/ Devicè 0 $FFFF
162 Uo No. / Down No. 0 $FFFF
't 63 ttated Cunent lAl 0 32767
1U Reted Powêr KW 0 32767
165 Râtêd FreauencY [0.1 l-lzl 150 1000
Tran - ratio .01 1 16000
166
167 cunent Translormer -râtio [1] prim S 1 30000
168 diiEnt transformer -ratio Ill sec,1 D 1 3«)00
169 urrent r -ratio I sec.2 E 30000
170 Load distrlb. Amplification Power control 0 t 000
ANNEX B
TIMSUN
User manual
Check synchroscope type CSQ-3
11893402638 (Utg
lOO *ow o
o
?
-ô
Y* EI
Page2ol20 T€1.: (+45) 9614 9ô14. Fax (+45) S614 9615 ' E-mail: [email protected]
User manuâ!. Check synchroscope CSQ-3
The cSQ-3 is CE-mark8d \,ÿith respect to the EMC directiva for residential, commercial
ând light industry plus industrial ènvironment. This covers âll environment types t'ÿhere
the CSQ-3 can normâlly bâ used.
The CSQ-3 is CE-malked with respecl to the low-voltage directive for up to 600V
phâse to ground voltage, installation câtegory (overvoltage cateqory) lll and pollution
dêgres 2.
The CSQ-3 is approved by UL. Please refer to the section "Têchnicâl data' for
inslâllâtion information as requirêd by the UL.
ln addition to that there is an indicâtion oJ'Ueer,r TOO HIGH' or'Ueel TOO LOW (red
LEDS), phase difference within the preset window '9OK' (yellow LED), ând finally
syncfironising output active, 'SYNG-' (greên LED).
41893402638 (UK)
Displâv/readino
thâ-Git-mêEures the two inputs voltages: Generator (GEN) and busbar (BB)'
resoectivelv. The ohase ditference from GEN's zero-crossing to BB's zero-crossing is
catàutateo'by lhe processor and is shown on the LED circle, consisting of 36 red
LEDs.
The red LEDS are only lit one at a lime ând lts position indicates the phâse diffêrence
between GEN and BB. The lit LED simulates the pointer tip of an analogu6 pointer
inslrument. LED is lit In the 12 o'clock position, the phâse dilterence is 0
lf the
degrees. tn the 6 o'clock position, 180 dBgrees 6tc. With 36 LEDS the resolution is 10
degrees.
The movament of the lit LED's position indicates the frequency difference between
GEN and BB. lf thc indication ls turning clockwisê (too fast)' thÊ GEN frequency is too
high in proportion üc lhe BB frequency" lf E]e indicalion is tuming countsr'clÔckwis€,
thà profortion is invêrsod. Tha ratê of the motion tell§ âbout the lrequency difference'
Thê fastsr thê rotâtion, the biggêr the frequency difference, €-q 1 rotiation per second
right, the GEN frequency '/'/ill
= 'tHz. lf the BB lrequenry is SbHz and the rotâtlon turns
be 51Hz in this examPle.
lf the frequency diflerenca between GEN and BB is becoming too big (>3Hz)' the
circular niotion stops and a LED \rÿill be lit at the 'too fast' or 'too slow mark,
dependênl on whlch direction thê GEN frequency has to be adjusted to'
Normal svnchronisino
The urlüutomatically calculâtes the synchmnising parameters to check if therê is the
required spacs for tha synchronising insidê the preset. phase. window' These
caliulationi compare the liequency difference with tR ând the sizB of thê phase
windôw. When tR is set to -, td can be set by the user ând is then included in lhe
câlculalions insteâd of tR.
Notê:
This Junction is not active with tR set to -
Page 4 oI 2B Tet.: (+45) 9614 9614 . Fâx: (+45) 9614 9615 . E-mail: [email protected]
Ussr
Fo$guD rcsêt
Eâ-ffii tirhate,ûlrs! üle, Ell \,d@iê ëttàôd§ 809ô of thê noninalveluo' Eglot{
thi§ lsvd notndtônâlily i§ 9tÉâiied.
uP êupêrvlglon oubut
6'Cî6 oqnanos fron rhe clasqfli:âfiülf sdetoliè§ {GLl â§peüal opbcoupG.r aÈlFut
has bcÊn added on the @dnê v6|slon.
FiDm 'É s ousut & is, po**blerfu $+€I!!h* [rÊ irjtÊrnal rittox§pr-oæs§ÔI l!P).
.lf an enor ts proeon! *rê 6uhut 0haûgæ $âtê fum âJdÿi s a hlgh tl1rPodânca (o'pêtl
ælhdor outpUt .
(UK]
3. Opêration of display, push-buttons and LEDs
ô
loo..§r o
To get access to the settings, rsmove lhe front frame and the front foil'
,,.
o
o @.
The CSG3 can be operated in two different modes: 'Normâl mode' and '§etting
moàe;. Normat mode is used to display measudng values, and settlng mode is used to
view the settings or change them lo tho desired functionality'
Page 6 ol 20 Tê1.: (r45) 9614 961{ r f31; (+45) 9614 9615. E-mall: [email protected]
User manual, Check synchroscope CSQ-3
3.1 LEDS
The CSQ-3 has the rotlowing LEDS on the fronts showing ditferent operâting
informâtion.
Circle Red The lit LED ln thê circle shows the phâse difference betweên
ând BUSBAR
SYNC. Green All preset sync. parameters are OK, and the output relay is
activated
eoK Yellow The phase differenco between GEN and BUSBAR is within
tho window
User Red ThB volEgs difference bêtween GEN encl BUSBAR is
TOO HIGH outslde the e. UGEN is too h
UeEN Red The voltagB differênce between GEN ând BUSBAR iS
TOO LOW outside the U is tco
Circle Red Parts of the circlê ars used as scâles lor the different
setti s
Yellow Shows that the scâle is active
^q ^e
td Yellow Shows that the ld scalê is âctive.
Ploase notice that td on becomes acüve \,vith set to *
Yellow Shor,rÿs thât the tRscale is active
41893402638 (UK)
@
3.2 Settingü
MODE
E
E
tr
E
§E MEW E
E]
§g,vlEÏl' E]
Àq tlE§ E
gE ivtB,ÿ E1
L
E
YËS
SEIMEW E]
!6 E
SEI/ÂOIIVAIE
DÊS€IJS
tr
E
Pâge I of 20 Tel.: (+45) s614 9614 ' Fax: (+45) 9614 s615 ' E-mâil: d€if@deif'com
Us€r manual, Check synchroscope CSQ-3
Ooeration
ftre opeiation occurs via the secondâry foil accessible when the primary foil/front
frame is removed. The opêration occurs by means of 3 push-buttons: Mode (togglB),
up arrow (,l ) and down ârrôw (V ).
Contrcl of seftinos
ttre rnoae Uutton is freu down for about 2"3 secônds to obtain tho setting mode. This is
confirmed by th€ fact that the LED is lit at th6 scale and thât lhe setting of the
max. paramôter can be rÊâd on the matching scale.^U With ând V tha setting cân ^U be
changed. ^
For every subsequênt push on the modê button, a change to the next parâmêt€r occurs.
These én bê read and changêd in a mnesponding way. When mode is pushed after
the last parameter, one returns to normal mode,
When leaving the lâst setting menu, the LED circlê 'rotates' to indicâte thal the clrnent
setting hâs been automatcally saved.
PIêâse notics that the preset window, and is divided into two separatê sett ngs,
^U
making asymmetdcal seting of this palameter ^9,
possible.
Also please noüce thât if the settings are changed unintentionelly, thêse âre saved vÿhên
the setting môdê is lefr"
Chânûe of rano8
rang8 of Ag is -20'...-5" and 5'...20" in '1" stêps.
The normal^Q
Step down to the 20" point with the down arrow button. While pressing the do\,,/n armw
bution, press the up arrow button and the §cale will change from normal rângê to the
scale 2 x normal rânge. Press the uP anow button to retum to normal range. While
pressing lhe up ârrow button, press the down arrow button, and lhe scale will change
irom 2 i normal range to normal Énge. Please notjce that the 2 x normal range mode
is indicated on the LED circle by aclivation of 2 LEDS each time is changêd.
^ç
Factorv settinos
WtreÀ1ne product is delivêred fmm the fiactory, thê following basic settings will be set:
AU 5% of lUBs
0.5 sec
AQ: 110"
Dead bus: OFF
41893402638 (UK)
4. Terminal list
ô o o o
@(( @ (€ l"o-
l"@* "*, I rdiÈÉiù,t
olEr: ud.
rïl
ar{c 2!ôqc/ ,.ve.
I .C I
i"ii/rli,.i
CEI{
è ô À
www dàdddwd
o o o o
Page 10 of 20 Tê1.: (+45) 9614 9614 r Fax: (+45) 9614 9615 o E- mâil: [email protected]
user mânual, Check synchroscûpe CSQ-3
5. Wiring diagrams
L1
BUSBAR L2
L3
CSQ
r '1
tu
o
o
o
o
tI e onal
O
z t'_.-È* _ _
L
CB
1l' .SYNC.' L----J
:{
o
t! OK
I(J
sl.1
Note L2 L3
SYSTEM STATUS +
Circult oulput
L J
Note:
lf the CSQ-3 is âpplied to emit a ready signâl in connection with closing of a üê
breaker, the contact S1.l must be added. This contact (S1.1) must be activated
simultjaneousty with the emis6ion of a rêquest signal for clo§ing of the üe breâker. Thls
procedure is necessary, as the CSQ-3 only chëcks in connêction with enteling the
phase window. As long as the phâse remalns within^U
the set phâse window, AU is not
checkod additionâlly.
418S3402638 (UK)
@
6. Commissloning
Bofore commissioning; Check phases lor conect vôltage and conect phâse
sêquenca,
7. Technical data
Accuracy: t2' (electricâl degrees)
41893402638 (UK)
@
8. Dimensions
l-,*
Y Y
ffi
@(( l.ù lliSî
#;" i*:EË
l.-.rrl,-,1
l. . . i r L . , ôl
!t
hErwffirrl
All dimensions in mm
9. Order specifications
lnpul voltagê and type must be specified when orderlng the CSG3
cSQ-3-UN-type
Pege 14 of 20 Tel,: (+45) S614 9614 Fax: (r45) 9614 9615 . E-mail: [email protected]
'
User manual, Check sÿnchroscopo CSQ-3
Settinos
AU
Here the allowed relâtive voltage difference between GEN and busbar is adjuslêd.
Thê regulating range is t1...10% in steps of l%. The adjustment is made individually
for ÀUM|N and ÀUrvrax, so asymmetricâl ad.iustment is possible. The setting is done
according to the following formulâ:
(Ueeu-UsusBAÀ)x100
ÂUurx, ÀUl,lex =
Ususean
lf th6 preset value is exceeded, one of the two Uerx LEDs will emit red lighl, and
synchronising is not po§sible.
lf the generator voltage is too low, the UGEN too low LED wlll be lit.
lf the genêrator voltage is too high, thè UoeN too high LED will be lit.
lf both the UseN LEDS are lit simultaneously, there is ân overvollage enor on the inpul
ln this case, disconnBct the unit and check the applied voltage level!
A9
Here the phâse window is adiusted, in which synchronising cân take plâce. The
âdjustmônt starts from f5" and thê window cân open symmêtricâlly or asymmetrically
around this value.
The regulating range is -20'...-5" ând 5'...20", in 1" steps or
40"...-10" and 10"...40", in 2'steps.
h
H€re the length o{ the pulse for thê synchronising relay is adjusted.
Ths regulating range is 0.,.'1 sec. in steps of 0.1 sec. or -.
This function makes it possible to âdjust the synchronising pulse according to the
extemal breakers demands (closing tlmê).
Here the time is adjusted, in which the phase difference must be inside the preset
synchronising window to allow SYNC. The regulâting range is 0..,'l sec. in steps of 0.1
sec.
td is only activâted if tR is set to -.
41893402638 (UK)
@
Dead bus
-ttra possiUility of closing tha circuit breaker even ttrcugh thâ busbar voltage ls
missing. Therê is ân extrâ adjustment, UBUS, where the level of dead busbar can bê
set. This faciliÿ makes dead bus synchronising possiblB, èven lhough thera is noisê
on the busbar. Thê regulating range is offor 10..,40% of Ur.r in steps of 10%.
Please noticè that this setting is a coarsê stsp regulâtion for supprsssion ol possiblê
noise on the busbar. The scâle 1G2G3G40 should th€refore be considered more as
â 4 level noise suppression than a§ an aceurâte measudng setting,
Page 16of20 Tel.: (+45) 9614 9614. Fâx: (+45) 9614 9615'E-mail; d [email protected]ôm
User manual, Check cso-3
BÊ
Commissionino
ttonnatty t* i" àO;usted so it equals ths circuit breâkers closing time and to
mâx. allowed synchronising êror. ^(P/À9+
Pleaso notice that thê CSQ-3 calculates spaco lor tR (breakêr closing time) within the
chosen window at the aÇtual Âf (slip frequency). Thêrefore the max. synchronising
^q
enor will nsver Bxceed th€ chosen window.
^Q
Calcillation exâmole
The breâker closins time is 20oms, and tR is càosen to 200mS. The phâse window is
sêt symmêtrically to i10' (electriaal degrees). Then the max. Àf can bs calculatêd
using the following tormula:
E)€mple:
With à slip frequency (ÀD of o.1Hz the phase changes with â râte of 36"/sec lf is
^9
sel to t1ô" anO to ii set to 0 2 sec. = brêâker closing time, the actual synchronising
error cân be calculaled.
Thê moment the phase is wilhin the set phase wlndow (^q) the relây of thê CSQ-3 is
âctivated on condltion that lhere ls space for the chosen tR, in this cass 0 2 sec lf Àf is
too blg lt will cause lack of spacê for the chosen lR time within th€ chosen window'
^q
Exâmple 1:
W,it â phà". of 36'/sec. ths phâsê will change 7 2' during the 0 2 sec This
means ihat we"tcan now calculate the phase displacement at ths gxâct moment when
"nge
the breâker closes- is set to -10'and +10". The CSQ-3 relay will be activated -10"
^e po§ition), ând afrer 7 2" the breaker closes which means that
tJf." top (12 o'clocli
tt'" Uààiàicroses 10' - 7.2" = 2 8" bêfore top, that is an âctuâl synchronising enor of
-2.8', Applying the formula on page 17 the max. At wilh the shown settjngs Gan be
calculated to bè O.277Hz-
Example 2:
tt-* âssur" that the slip frequency in thê actuâl case i§ 0'2Hz thê phase changes
with a rate of 7z'lsec. Witn a itrasè change o1 72"/sec. the phase will change 14 4"
àriing lh" 0.2 sec. which gives a synÇhronising error o1 1O' - 144" = 4-4'' The
i""urt means thal the breâker closed 4,4' after top, that is an actual
"àoàfiuà
syichronising error of +4.4"-
Example 3:
ihè sâr" as examples 'l and 2 but 'flith a slip ftequensÿ of 0.3H2 = 108"/sec At tR =
0.i sec. the phase will change 21.6", As the Àq windo]/./ is set tÔ t'10", the CSQ-3 will
tnai tn.re is no bnàer spaca for â h pulse of 0'2 sêc' and therefore no rÊlay
"àlcrtate
pulse is emited,
Pagê '18 of 20 Tel.: (+45) 9614 9614. Fax: (+45) 9614 9615. E-mail: de [email protected]
User manual, Check synchroscope CSQ-3
The length ot the rêlay pulse tR can nevel be §et to a lower value thân the breaker
ctosing iime, whereai in can be set to a higher value lf you want the max slip
frequJncy (^fl to be lower to limit the rush of current of thê breaker (the generators) in
connêction with the synchronising.
Exâmple;
ln the light of the âbove-mentioned examples h is changed to 0.4 sec. With â slip
frequenJy (afl of O.1Hz = 36'/sec. and tc = 0.4 sec the phâse changes 14 4" during
ttre'0.4 sàc. f Aq is set to llO" the CSQ-3 will catculate thât there is space for tn' With
tfris ietting lhe synchronising error will be identical with the synchronising error in
example 1'C2-8')'as the breàker closing tim€ is the same {0 2 sec')' But.ths mâx'
can now oniy teb.t38Hz and not, as in example 1' 0.277H2- The max slip frequency ^f
(40 could al'so be controlled by setting diffêrently lf was.set to f5" instead of
ttô' t" ,o. Af would bê o.138Hz at tR^q
+2.2'.
^P
= 0.2 sec. With this setting ând â
the breaker ^f
now
of 0'1Hz
closes
the aclual synchronising enor will be Please notice that
â.i" atter toi ,na not, às in example 1 , 2.8' before top. The choise-of sotting must bs
oaieU on rde knowleàge of the aàtual installâtion in \flhich the CSQ-S i§ applied But
the examDles ar€ to show thât tR and aq âre inextricabty connected and influence th€
iàrnà pri"r"ær", but with difforent iesults as Ùc the calculation of the actual
synchronising ermr-
lf h is set to infinite (.) the max. allowable Àf can no longer be conlrolled by means of
t*. Wt t* is set tà inflnite thê setting of td is automatically activated' lnfinite h is
àiiruritv ,ià"0 where the cSo-3 ia applied as supêrvision of anyou
"n âutomatic
want to
lrnchrôisino svstem or in conn8ction with closing of a tie breaker Yvtlere
ünràf t *qrénév, phasê ând voltagè to be within certain values beforê the braeker is
closed.
360 x
^f
Example 1:
aq is sat to lz", and a max. ôf O.O5HZ at the moment of synchronising is estimated
to be allowable, ^f
l-7 I+7
360 x 0.05
Please nôtice that when h is set to infinitê (-) the synchronising pulse (thê relay
ot tt CSQ-3) is interruptod thê moment the phase is outside the set phasê
"oniàA as the
*lndà*. " timer td sta s the moment the phâse is within the sêt phase window
Àg, ând is to expire in the period the phase is still within the phase wjndow betore the
sÿnchronising pulse is emitted, it means in the shown example thât with an actual
^f
41893402638 (UK)
of 0.049H2 thê synchronising pulse would only be 18 mssc. To âvoid transmission of
suet a snort synitrmnlsing puise, ths cSQ-3 performs a calculâlion based on Âf and
t-Ë il;;ipü.;; windoütà make room for'â svnchronising Puls€ ot at leâst 100
àiec. neiening to 6)cample 1, 1OO msec must be subtracted from the calculated td to
allow â max. Âf of 0-05H2.
,TMS UN
SAMST,ING HEAVY INDUSTRIES CO., LTD.
omROn
Solid-state Timer
HSCR
pleâsè Éed ând undeEtand lhis cata,gg belore purchâsing the products, Please consult your OMRON representative il you havê any queÊllons
or comnênt§- Refer to Wa ïanly and ApPlicalion Conslrorârbrs (pags 52), aod Saleÿ Preêaulions {pagê æ, 44' 51).
Contents
Solid-state Timer
H3CR-À.,.........-.---.-,......-.....-........ 2
t-t3cB-F....---...-.......................,,.... 24
HscR4 .....--........ 30
H3CR-H 37
4ccessoties...,..,........,.,...,. 47
Sâlety Precauiions..........-. 51
HSCR-A
DIN 48 x 48-mm State'ot'the-art
Multifunctional Timer
. A wider power supply range reduc€s the number ol timer mod-
els kept in slock
. A wide rang€ ol applcations through six or four operatlng
modes.
. B6duced Power consumption
(Exceptfor H3CR'ABE)
. Enablss easy sequence check§ through instanta eous outputs
lor a zero sel value at âny lim€ rangê,
. Length, when panel-mount8d with a Sockel, of 80 mm or Iess'
. Time Setting Bings enable consistent sêttings and limil the set-
ting rânge.
c€ s(DCi
. Panel Covers enable various pansl designs.
. PNP input models availâble.
. Rich variety of inputs: Slart, reset, and gats lunctiÔns (11-pin
models and -AP models)
fficR-AnEE-ntr
3 45 t 2
1- Number ot Pin3
Nonê: 11-pin modds
8i 8+in mod€ls
2. lnput TyPo ior 1 1'Pin uodê13
Nonei No-vottâge input (NPN type)
P: Voltag€ inpul (PNP IYPÊ)
3. Ourpü
Nonê: Belay outPul (DPDT)
S: Trânsistor output (NPN,4rNP universal use)
E: Rêlây oulpul (sPDl) wilh instÈntanêous relay Ôutpul (SPDT)
6. sulllx
30o: Oual mode modêls (§ignal OtÙOFF-dêlay ând one-shot)
3O1r Doude time scale (tange) mod6ls (0,1 s to 600 h)
5. §uppty Voltage
1OO-24OAC/100-l25DC: 1OO to 240 VAC/Io0 to 125 VOC
2+4aÀC^24goc: 24 to 48 VAC/12 to 48 VDC
24-48AC/DC: 24 to 48 VAC.NDC (only lor H3C8-A8E)
11-oin Models
Outprrt Supply votlâge lnputtype Timo rânge Opêrating rnode Model
(Seê note 2) (Se6 not€ 1,)
Conlacl I 00 lo 240 VAC (50/60 Hz)/ No-vollâgê input 0.05 s to 30O h Six multi-modes: Â, B, H3ÔR.A
1 00 to 'l 25 VDC B2,C,O E
8-pin Models
Output Supply wlt gê hput tYP. ïmê râtlgê Opêaaling mode Model
(See notÉ 2) (Ses not6 1,)
Conlad 1oo to 240 vAc (50/60 Hz)/ No-input aÿailabl€ 0.05 s to 300 h Four mufti-modesi A, H3CR.A8
1oo 10 125 VDG B2.8, J
(Power supply slad)
24 to 48 VAC (50/60 Hz)/
12 to 48 VDC
1 00 to 24o VAC (50/60 Hz)/ 0.1 s to 600 h H3CB-A8.301
10O to 125 VDC
24 to 48 VAC (so/60 HzY
12 to 48 VOC
Tlansistor 24 to 48 VAC (50/60 Hz)/ 0.05 s lo 300 h H3CR.A8S
(Photocoupler) 12 to 48 VDC
SpacEr PFP-S
Holddorÿn Cllp (Soe note 3) For PLOE ând PLI 1 sockêt§ YgZH-7
For PF085A Soèkqt Y92H-8
Noteil.Yg2À-48Giôâffngersaleierminâlcc,!,/orvrhichisanachedtotheP3G{8orP3GA-1lSockel
2- Th6 Timê Setting Ring and PanelOovor aro sold together,
3, Holdiown Cllps Ere gold ln sets ot two
Specifications
I General
H3CB.A/.A§ H3CR.AP H3CR-AU.A8S H9CR.A8E
llêm
Operding mode A: ONdday A: ONdday (power supply etârt)
B: Flickor OFF start 82: nlcker ON start (powor supdy slart)
82: Flickêr ON $an E: lnlerval (potYer suPPlY §ta.l)
C: Signal Ol,ÿOFF-delaY J: Oneshot (powêr sùpply stârt)
D; Sisnal OFFdehY
E: lntalvâl
c: Signal OlYOFF.delaY (OnlY lor H 3CR-A-30O)
Jr One.shol (OnlY lor H3CR-A-30O)
11fin 8-pin
Pin type
Input typo No-vofragê input \troÿrÀge input
310 30 30 tô 300
60 6lô 60 60 to 600
I Ratings
Rstèd supply ÿûhags (§es not t |,2, ànd 5.) 100 lc 240 VAC (50/60 Hlyloo to'125 vDC,24 ùo 48 VAC (50/60 Hz)/12 b aa VDC (24 to4a VACI/DC ls. H3CC-
,àaE) (seê nots3.)
Opêrrting voltagÊ rlngê 85% lo 110% ol !êtod sùppty vohage (Sodæ lo 11096 al 12 voc)
Minimum power-opêning lirne:0.1 s
lnput Ncr.olâcellgd
1 l{r ma)(.
ON r6slôrâl vollâgs:
OFFtûp€danca: 100 m min.
\ârlteo6 lnnul
ü;ffi6;blê caoacilanc. beti€en inputs lirss (tsrfinnals 6 and 7): 1,20opF
Load coînêciabl€ in parallelwitt inputs (lèrmlnâb 6 and 7J-
. 1001o240 VÂ(ÿloo 1(} 125 VOC
Hkrh rboh) l€\iet: 85lo 26a VAC/8r5 to 137.5 VDC
rciv (icç-rc) te,.st o !o 1o vAc/o to lovDc
. 2abaSVAC/12to4tVDC
Hioh (loolc) 16/êl: 20.4 to 52.8 vAc/'10.8 to 5?.8 VDC
Ldi (l"dlci lsv6l: o lo 2.4 vac/o to 1.2 VDc
P€wer conrumplion H3CR.^./-AA
. lm b 240 VACJ1OO 10 125 \,DC
.when al 24o VAC. 60 Hz)
' BelEyON:âppio;.2.0 vA (1.6!'V) Helay OFF: âpprox- 1-3VÀ{1 Iw)
.241048V4C/l2lo48VDC
lwtEn âl 24 VoC)
' RsbyôN: app'ôx. o-8 w Belsv OFF: apo.ox 0.2W
E!QBâe (See nols 3)
. 100t0240 VÀCYIoo 10 125 VDC
' -
rwhên â1240 VAC. 60 Hz)
nooy ô1. app'ror. 2.5 vA (2.2 W (sêe nolê 4.) Relav OFF: agprox. 1.8 VA (1.7 W) (Ses nots a.)
. 24 to 48 VAG/12 lo 48 VDC
lwhen al 2{ VoC)
Bel.y ON: apomx. 0.9 w lS€€ note 4.) BelayOFF: approx. O.3W (Seê note4.)
H3CF.AAE
. 't oo tD 24O VAC/1oO lo 125 VOC
Notei 1- DC rippte rate: 20% mâx. il the power supply incorporates a singlè-phase. fulÈwave reoüfier-
2. Do nol usê an invener ouiput as the power supply. nefer to Power S uppliesln Satety Prccaulions lot All Timers on Page 51 lôr dêtâils.
3. Models with 24-to-48-VAC or l2-to-48-VDC power supply have inrush cunonl. Caulion is lhus required whên turning ON and OFF pow6r
to the Timer with a non{ontâct output lrom à device such âs a s€nsor (lllodêls with an inrush current ol apploximately 50 mA and a 24_
VDC power suFply are âvailable (thê H3CR-A-3o2 snd H3CR-48-302).)
4. The values are for when thê terminals 2 and 7 and iêrminals lO ând 6 are §horl-circuited, ând includ€ ihe consumplion cÜrrenl of lhe
input circuil.
S, Relet to power Supptiesin Salety P@cautions lot All TimeÉ on page 51when using lhe Timertogether with a 2-wkê AC ptoximity sensol
Noise lmrnunlty tl.5 kV (beln€en power terminah) and 1600 V (bêtweên no.voltÊgê input terminals), squars_wave nol§ê by nolse
simulator (pulse width: 100 ns/l |r5, l-n§ riso)
Stâdo ilnmunily Mâlfunction: I kV
Destruction: l5 kV
Vlb.ation ruâ:6tâhêc D EStrUCtiOn 0 to Hz with o_ 75{nm single amplitudâ êâch tn 3 direclioûs ior 2 hou rs each
M altu nctign: 0 to 55 H z with 0 s.mm amplilude eac*r ln 3 di recüons br 0 minutês each
Notê:l.ThevatusistS%Fs+loomsto.omsmâx.whenthec'D,olGmodesignalo,lhêH3CR-APisoFF
2. Refer to the L,ilé-lesl Cu.Ya.
Ê
N
o f,efulBacs:
-2$\4ÂÊ/10!p6
lù!
) -k,lr,=o , --
oI \ù il-. lsv€l:
§tlitÉ i('('r +{
l@{ ourlent {A)
lndicator
Beset input stârt input, and ate input lnput circuit
cirÊuit
PowerON Output4N
indicêlor indicâtor
rrr::t-t:t-;:i:i::t,-.",::-
H3CN.AP
Zerq settinE
Timg range/ Op€rating
det€ctioo mode sêloctor
circuil unit soloctorc
lndicetor
Start lnFut circu;t
circuit
Power{N Outpul-ôN
lndiôalor indicator
.
I
unit selectors mode seleclor
i:rlnl l
I
Power supply Oscillaliofi Counting
outDUI circuit
circuil circuit circuit
lndicâtor
circuit
PowerON OutsuloN
indicator indicâtor
H3GB.A8E
Zero s€tting Timê ange/ Oporadng
AC (DC) i dsl€cüon unit sêlecto,s mode selector
circuit
Indicator
Çircuit
Power-ON OutputoN
indicalor indlcalor
ln§lântaneous
output circuit
I UO Functions
lnputr (ror -A.l Stârt stârls tinê.measurement.
-AS ûod.l6) Rêest lntonupls time-meâgrrÊmenl and rosot§ timefi €â§uremml !âlue No llme-m easurêmenI made and
control oulput is OFF whilo tho resêt input is ON.
Gsto Prohibits time-measurêmênt.
Outpute Control output Oulputs ârê turnêd ON accord tn lo dêsignated oulpul modê wheo prêsel valuê is rêâch ed
o/
(-)
.E
.ç §
! G)
(E ü) o _._l
H
(-)
L I
o
L
(-)(-) (*X-)
1o solid-statelvlulti-functionalTim"rHSCR'A
omRon
I lnput Connections
H3CR -Al-AS
ThB inputs of the H3CB-A,/-AS are no-voltagê (§hort'Çircuit or open) iûputs
No-voltage Inputs
No-oonta€* Inpul Contâct lnput No{ontacl lnpul
(Connection to NPN open (Connection to a voltage
collector outpul sensot) or.rlput sensot)
12 to 24 VDC
--t
)
I
I Sensor
is Garê
2 lnpur l0
Voltage lnputs
No-conlâct InPul No-contact lnpul Contact Input
(Connection to PNP oPen (Connectlon to NPN open
colloctor output sênso0 collector output sensor)
12rô24vDC 12lo ?4VDC
{s€.sor p6€r suFPlY)
(+)
E
6 $ân 6
lupply {+)
Starl
+
II 6
suppry (+)
& T
Slarl
(-)
2 2
Note: The input circuit is isolated llom the Note: Flerêr to the signal levels in the lol-
Dowêr suPPlY circuil.Thus, an NPN lowing table aôd be aware ol lhe
trâôsistor oên bê coônêcted. minimum applicable loed ot fle relâÿ
2. Transislo. OFF
Lêakaqe drrrenl: 0.01 mA max.
Thê vollage between terminels 6 ând 7 must be 12 VDC max,
Conlâct Use contacls that can adequâtely Eÿrilch 0.1 mA at each oper'
input âtino volhoe.
The-voltao; betÿrêên têrminals 6 and 7 with contacls ON or
OFF must satisfy lhe specified value.
oN
c,onlacts
iooto-zao-vec ano t oo-to-l25-VDC models: 85 lo 264 VAC
or 85 to 137,5 VDC
24{o-48'VAC and 12-to-48'VDC modêlsr 20 410 52-8 VAC or
10.8 to 52.8vDC
contact§ oFF
loo-to-240-VAc and 1OO-io-125-VDC models: 0 lo 10 VAC or
0 to 10 VDC
24-to'48-VAC and 12.1o48-VDC models:0 to 2-4 VAC or 0 to
1.2 VDC
H3CR.A/.AS/.AP-
'H3CR-AP model incorporates slart input only,
Operating Timing chart
modê
Ar ONdelay
IlEEmrfiIâmrrl
Sla.l §t IM §I!
E
Ê11
l-_ I _______r
&$é*sr&iE#*
E: f6sr- operaffiill
lnterval
& E ü E TI
t I
T T f d
§ârt
a
OuFut iÉlây (NC) olnM
Note: Slart input i6ÿâlid and
r+t ggêrâble while
I lllt !t tt t tt l6llt thêl]mor is in oPera-
'I tion.
fEasfc-fn6Eiiol
Signâl ON/
OFF-
dolay §ân
Starl
Ji lEasiT6FraTonl
One6hot out-
put
Sian
sÂn m
I-- r ---+-{- 110.6 â
outpul l€lay (NC)
Ouip!l E (FrEd)
NoiÉ Stan input is ÿalid and re-
triggerâble vrhile the Timer
is in operalion.
ON
sa'r !f.
ON
aeea $f,
Outpur Ol'l
ON{elay
ffa=iô!oe-raii6fi.l
(Nc)
(No) (ô!lpùl
B":
Flickêr ON
slârt fEâ§'rc- ooeÉiidn-l
lNc)
t
{NO)(oùlÊn
E:
lnterval
IEâsic o6EEiiôn I
(NC)
J: il
One-shoi oul-
pd
fBâC1E6o6râii6n- l
lNc) MM -6
---l-
æ@
Ndl (ourpil
d
(Fed)
hE E HIII EEE EB H B!!I ouipul E
ON-dslay
iNCl
lNO) (oulput
ffi tu E,:li;]iâià16it 1t§Edtgrs,iv.i-:!l| i;irr
ll!jll]l.]!]À]lnilil.EliE4l4:l!.-ir:È
r,-- r
I
W -1 ffi4'ffi
k ar§E!t! @A !E
FlickBr ON
slârt
(NC)
IE§iE opeEûtnl
(NÔ {outpüi
r -tl
I
t6M EB II! E tà t at!! EE EI! ,§
lntârval
(NC)
rEt!llll t8
J: R ft
OnÈ.shot out.
put 1L!i:r:
{NÇ)
a :':l i ,-'; .::-',:l'il:i ri
-'-Er
ffi
(Firêd)
.Tlme
unit disphy wlndou,
Time range selector (selêct onê
flom 1.2, 3, 12, and 30 al lull
sçale; wilh thê HSCB-AG3ol. Timê uôit selector (selêct one
select from 2,4, 6, 24, or 60 at ïim€ sefing from sec, min, hrs, and 10h)
full scale.) kflob (set lim6)
E
39 dia.
m I I
11Pin3
H3CR.A8
H3CR-A8S
HsCF-ASE
5?.3
o.7
0
ffi 0
Dimensions with Front Cênnêcting Socket Dimensions with Bâck Connêcting Socket
P2CF-08.tr/P2CF-1I-tr P3G-08/P3GA-11
81,5 81.5
15 15
75
B3CR.A
H3CB-AS H3Cf,-A H3CF,ÆO
ga.5 5 H3CB.AS
HsCR.AP
P3G
YS2F-30 (When
fwhen
P2CF-08 Y92A-48G Y924.48G
P2CF.11 2.3'
P2CF-08.E mounted) mounted)
P2CF-,11.E
*These
dimensions vary with the kind ol DIN track (reterence value)
Suri (2 .nd 6) ME
Srail (2 End 6)
ut Lir
(Pov,€r.§nlhu@sly suPPlled)
SIâd (? à6d 6)
P.{e, (z and l0)
Çontrolouipur: NC {8sd 1i)
od
w
NC (1 4)
S'Érl {2 anr 6)
Conrol.urglr l'.€ {9 and r 1)
flo {r and 3) ConkoloulDll. NC 18 and I ll
Pose.hdlcalor tlrti NC(l and 4)
ùo NC ùo No)
E Mode: I rval
1 - Power-ON Starulnstantaneous Operation/
Time-limit Reset
This func{ion is usêful icr the oFrerâtion of a mâchine for â §pocillêd
pedod afier power is oN.
Slad (2 a.d 6)
Conrolorrput NC (8 8nd 11)
NC (1 4d a)
CdrÉldtDut NO 19ând 11)
NOlr Md 3)
lnêorrêct
CoirâEl nr tÊnsislo/ lor
lncorrecl
'q
-
2
Correcl
t'
__i___
lnpul dsvicê
t
bolalroo
Make sure thât the voltâge is âpplied within the specilied rânge, oth'
erwisê lhe inlernal elements ol thÉ Timêr may tle damaged
lncorreol
5.6.7
! G. s.il-, 10
Cor6ct 2
aC or DC 10
6
2
f
H3CÊ.A
5,6,7
r q.§.!-'
Since the input circuil and the power supply circuil €re canfigured
independêntlÿ the input circuitcan be tuhBd ON or OFF irr€spective
ôt thê OiùOFF stats ol lhe power supply.
It musl be noted lhat a voltage equivalenttolhe power supply voltage
is applied lo the input circuit.
I Basic Setting
. H3CR-F Twin lmer§
A time rangg (O to 1.2, o to 3, O lo 12, or o to 30) is selecled br ON--
and OFF-dn€ using lhêtime rang€ selêctor atthe low€r loft corner ol
Settinq of Selectors tho lront panê|, and thê soleoted timô langê appears withiî lh€
plastic framê ottho tims setting knob (= scale range display
The seleetors can bê furned clod§vise and çounterclockwise lo windows).
selêct the desired timê unil, time Êngê, Ôr operating mode.
Each selector has a snap mechani§m ihat §eculas the seleqtor at a
oiven oosiüon- Sêt Ülo soloctor at â positlon at which il is seqrred. Do
iot sei rt mtdway uetween two secJdng positions or a mâlluncllon
could rosult trom improper seüing.
For ON4ime, the dÀsia€d lims unit (sec, i o s, mir, ând hr§, or 10 s,
A 1 O min. hrs. and I O h) l§ lndlaEtêd ln thê ÔN-tlme unil dl§play
v!dndo',
êl tho lowsr dght Çorner of lhê tront Fanot and can b€ changed by
tuming the ON-tims unit sêlector looated b6hw tho ON'time unit
display window.
€D
(l.e-. HêCF"À)
Thê ùmo rêquired tor r {itching (0.05.0.1, 0.25, or 0.5 §€cond) ttom
thê star operaüon to thê dêlta opelation of lhê H3CB'G can be Setting ol Time
seleotsd with thê star{elta lÉnslgr ümo sêlectorattho lower right
U6B ths time §etling knob to §et the deslred time
comerot the tront Panêl
l"l
ao
Timê Sêtling Flir! a Panil6t$r
+ m
H'"t
B Fing c§ening
{, .\
\
Pânêl Cutout
N can be oblainsd as follows {n: th€ numbet o, HSCR models arranged side by slde)
1/{
T_
Without a Co\ror: N = (48n - 2.5f
Wllh lhs Proteclive Cover: N = (51n - 5.5)"/{
With lhe Pansl Coverr N = (50n'4.5)*'i'o L
\92F-701-73
Panol Cutout
P3G
4510. 5
65 66
45iO,r5
5a 5?.3 (63.
0
I
5ê
I
L
Note: Ths mounting panel thickness
52.3 (63.7) should be 1 to 3,2 mm.
soi9'
70
4.5 dia-
Terminal Arrangement/
lnlsrnql Cgnnêclions
(Tôp ViÊÿv) Surface lrounting Holes
1g
20.3
Terminal ArrEngêmenU
70 lntêrnal Conneclions
(Iop VlêrY) Sûrtaca ltouh ng Holes
]uq 4.5 dlâ- or t/io, M4
-ÿ---t,
o f,,,*., J
PZCF-I1-E (Fing€r SateTerminalTyp€)
Conlorminq to vDE01 06iPl 00
7.4
1,2
70 35_4
45 49
éô1À
a5 4.'
1EL3
Y92A-{8G
(Attachment tor P3G-o8/PSGAn l
Socket)
Mountinq Track
PFP.1OON, PFP6ON PFP-tOON2
4 éÇ é-
êa2
35iO.3 2l
l5
1,@0
I.oo0 (50o)
35.5
50 1.6
1.3
10
16.5
Y92A-488
I Precautions for Correct Use Connoçllh€ lwo output contâcts difierent in polarity totho loads §o
thâl thoy ,,vill be the same in polêniial-
Power Su Iies
A DC power supply can be connected il its ripple fâctor is 2O7o or
less and the meân voltâge is within the rated operaling vollage reng€
of the Timer.
An AC power supply can be conîectêd to lhs power inpul torminals
yyilhout rogard to polarity. A DC power supply must be connected lo
the powerlnput têrminals as designated according to the polarity ol
lhe terminals.
Make sure thal thê vollage is app:ied wilhin the specified langê,
otherwisê thê internal elements of lhê Timer may be dâmagod-
Conn€ctlhe powersupply roltagê through a relây or swilch iÔ such a
wây thal lhe voltâge reâchês a fixed value al once, olherwise the
Timer may not bê resel or a timel error may result,
Be aware üat thê operating vohage '.ÿill rise by 5'Â if the rated
voltâgê is applieo to the Timer conlmuously while the ambicnt
lemperature is close lo ths maxlmum perm ssible âmbienl
lemperalure.
fhe power supply crrcuil ol any H3CF'A model (excePt fol H3CR'
AnS), H3CR-F 100-to-240-vAc model, and H3CB-G modelis a
sM/ilchiflg circuit. ll thê power line connected to the power supPly
circull has a trans{ôrmorwilh hiqh induclânce, a cÔunter_
€lêctomotive voltage willbe induced by the inductânce. To suppress
the voltâge, apply a CR tilter to the power supply line.
LIMITAIIONS OF UABILITY
OMRON SHALL NOT BÊ HESPONSIBLE FOR SPECIAL, INDIFIECT, OR CONSEOUENTIAL DAMAGES, LOSS OF PROFITS,
OH COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS. WHETHER SUCH CLAIM IS BASED ON
CONTRACT, WAFRANTY, NEGLIGENCE, OH STRICT LIABILITY.
ln no event shall ths rssponsibiliÿ ol OMFON lor any act exceed lhs indiüdual prico ot the producl on,rvhich liabilitÿ is assened
IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANW, HEPAIH, OR OTHER CLAIMS REGARDING THE
PRODUCTS UNLESS OMHON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPEFILY HANDLED, STORÊD,
INSTALLEq AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, i,IISUSE, OB INAPPROPHIATE
MODIFICATION OR REPAIF.
Applicâtion Considerations
SUITABIUTY FOR USE
OMBON shall not be responsible for contormity with âîy standards, codes, or r€gulations that apply to the combinalion of
products in lhe custom€/s application or use of the products.
Take all necessary steps to determine the suitability ot thê product lor lhe systems, machines, and equipment with which it will
be usêd-
Know and observe all prohibitions ol use applicable to this product.
NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SEHIOUS HISK TO LIFE OR PHOPERTY WITHOUT
ENSUHING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMHON
PHODUCTS AHE PROPEHLY RIfl'ED AND INSTALLED FOH THE INTENDED U§E WITHIN THE OVERALL EOUIPMENT OB
SYSTEM.
Disclaimcrs
CHANGE IN SPÉCIFICÀTIONS
Product specifications ând accessoriss may be changed at any time based on improvements and oth€r rêasons. Consult with
your OMRON representatiw at any timê to conli.m actual specifications of purchased product.
cat, Nô. 1084-E1-064 ln rhe o, Droducl improvement, soecilications are subiect to chanos tvithoul nolice,
OMRON Corporation
lndustrial Automation compâhy
LÀO N
LAD N, LAD C
LAD AN
CAD ..
LA1 DX, DZ
LÂD T, LAO S
LÂD N.r3 LAD F
LAD C..3
LAD 6K
7120 @@
TeSys control relays
TeSys d control relays and add-on blocks
Control circuit: a.c., d.c. or low consumption
@@ 7t21
TeSys control relays
TeSys d control relays
Add-on blocks
Time delay auxiliary contact btocks lor connection by scrsw clâmPterminals flJ
LAD T
Ilmc d3dài àLülllâry ooirtact blocks for connectqn by spring teminâlt
Àdd û!€ digit ! 10 lhe rêl6rênc6§ 6€lsctsd abow, Emmpl€: LAD T0 b6dnnæ LÀO T03,
icâl,làtêh Ë
:§ùlprêssgt
lnod1l-e-t : r: : ':"'. - ''.'ir.::ï i ,, ,,:t , ' r, ..;....,1. t
TÏ..ê rilo(l|lhs cllp onto thâ lop ol tlÊ mnltol talay ând tha êl€clrioal cof|ngübn h inslantlv lllâdo. Filing ol an inp'.i
lriodulê is sü posslbls.
t-AD 6K10 RC drEuitt (P.rl.toFoâpaoltor)
r Efhcli\ê prctêclion lor cTculis highly s€miliv€ lo 'hEh lÉqumcv' hiârfâ.Êncâ.
r Vohâgs lhitèd to 3 Uc mârimlm 8nd Àçcflating lr€qusncy limitêd lo 4(EHr mânmulrl
lirne on droÊoul {1 .2 t§ 2 timoa ih6 normtl tin€),
F rowhril dlod.
. No ovarhlrâgE or o§cIâtlng lr€qusncÏ,
. lncrs.§e in drcp.oui limÊ {6to t0limes ülef,omallim8).
: ,i:'tf. r PohrÈ6d componsnl,
LÀD4DOL 0-012
LÆ 4DDL ou L@ 4T.DL
(6) CAD .. d.c. aad tow c,onsunp on cnntol .slays drê fiîêd wn\ a bùilqn bi4irêctional peak liniting diodê suwrêssot
as slardaÉ|, ok conlblrclsys ptoducsd afiet 15lh July 2001, lhb dlode is onovable. ft eaû lhêtêlôtê ba redâcèd t'y
tl\ê uset (ss. .etetqces tÀo 4T...
above)- tt can aho be rcplaced hy a lreewhæl diode LAO 4DDL l, a d.c or
l6w consunption cont@t rcptay is æed wlhout supptê'sion, thâ stèndad sùppÊsso, shoulcl bê roplaced with a
bla'lkihs plog LAD gDL
eI@
TeSys control relays
TeSys d control relays
Accessories and spare parts
For ln!tti6!
sheel ol 64 blark lsgends. cAD, L-AD (4 contact§) LAO 2I 0.020
s€[.adhesive.8r«]mm
Sheâi o, t 12 Ua lsgênds, LAo (2contacrs), LAO 22 0.020
s.lf'âdhesiv., Ax 12 mm LAO T
Sl,iÈs otùlant, sell€dhesi/ê A[ producls 24 0.200
lêgsnds ,or prinüng by plou€r
§et§ o,5 stli
'SlS Labd' labeling 2U 0,100
sofiÿaralorleo€.rds LÀD21 English, Fr€ôôh, German,
snd LAD 22, supplied on ltaliâô, Spânish
CD.Fom
L€gEnd hol{r€r, snÂÊin, LC1 D09...38 LAD 90 0.001
§È.!çg!g.rts.i.ppt!s' i i ='t'., :.
Sp.aifcaliona
u9 D90t a Avêlaqe oonsumPtion at 20 "C:
. inrùsh {crs e . o.7s} 50,/60 Hz 70 VA si 50 Hz,
- s€al€d (cos - 0,3) 5u6o H:: I vA â160 Hr,
I
< 60 'C): 0.&5 to 1.1 Uc
@@ 1123
TeSys control relays
TeSys d control relays and add-on blocks
Dlmenelons
CAD ç CÀD: or LC 0ow consumption)
o
(râD €)
b 77 89 b 99
c rltlplll cov€r or âdd-on bbcl, 84 84 ê wlthdrl .ôvêr or âd+on Uocks 93 93
ffth cover, lx hou ad+on blocka 8Ê 86 wlth cor,êr. wi$ool 8dd{î bba}s 95 s5
cl nilh L D N or C {2 o.4 contacts) 117 cl with LÀD N or C (2 o. a cc.riÈds) 126 126
ê2 *ith L D 6K10 12e c2 wilh LAD 6K10 138
cS *lù IÀD I R, S '137 137 c3 wilh LAD Ï, R, S 146 146
,a.ith LAD T, n, S and s€aling cover 11tl 141 ùilh LAO T, R, S and seaflE corâr 150 150
CAD
:.;.1"1.
r--l
,]
',:*s,-;!i*'i''E;i'i;"i.':rret$. #rlgffi-
Eô
#*-ffiÊ..*liÇ!#.ni';rsii
95
7t24 @@
TeSys control relays
TeSys d control relays and add-on blocks
Schemes
h3tânlânaou3 !urlllgry corrtact!
üiffi
cÀ0
Ws€§{$'-fr}.9.i}lffi
50 caD 32
§ffi #*
#I*L3LBIEI
rl :l *l sl sl ;l
ln3tintrncous auxill6ry contrcl hlock3
LÀD I{I LÂD 8r.r11 (r) LÂD N2O LAD 8N2O T,) LÀD 8NO2 LÂD IIO2
'
slsl ô àt èt ëlo êla
Ela Ële ;t-'6t!
_L- _L- sLBL
È-r -J:__ir*
*l *l rla llE 9lE -t^
^l^ 9lr *[-l
(l ) tho frgttês in bÂckêls ar. lot lhs dovhc nountd on ttlE RH s|da ol the ôontrd êtay,
ffi
LÂD I{22 talr t{13
ËffiffiWW
N'O
LÀD LÂD }III' LAD N31
itsLFLst BtBL:LBL Él sl Él rl
-l-FË -J;fËf,t,
fitElÊtËt
-jïiT;l]
El31313l
L1: I :l
sleJr[*[ J;l:\l
LAD C22 LÀI DX2O LJtl DXn2 LA' DYzO LÀT DZ'O LAl DZI1
il+$ $rl{ $
Ël :l Ël Bl
rELrh
-EFf;) B§ -f# tu:l{l$
(2) Ploduct liled ÿih 1 êath sct6@ cdtiNitt tehi.as.
91 9l zl zl at 9t
é+{
Èt El
*l *l ' Ë[-H
§rlry{5 7/25
Power Re{ay SZR-MY Series
FEATUEES
. A'r,/ide range ol âpplications
lrom power to seque0c6
cofltrol
'
ffi
Designed smâll, 2-pole types
brêak 5A loads and 4-pole
lypes, 3À
. High rôliability and long life
. Uhra high sensiüvity with
qüick response .i.!,:;
. High vibration aod sho{r(
rېistancq
. LEt for output
indrêâto(Nl , Xl type)
. Dlodo to absorb SZB-MY Ss,iss are gBnErêl ,purpos€ relâys dêsigned lor aod a wide
cor.mlar olerlroflotivg raûgê ol appllcations lrom poÿÿer to ssquoîce conkol6 in variouô
YatÊgB(Dr, Xr ÿpo) laqiory madrinâs and conü61 pansls.
. UL, CE ApprovÊd Ihsy ars $fiall size ot W2l.5 x H36 x L28, have two contâol lype6 2 -
. Co6t efrêctivê Pole(DPDT) veEion break 5A hêd and 4 Pole{4PDT) version brôak 3A
' Othff Éart numbers and load. l
, oÊlôns âre avâihblê - I Onê stândaû type and threè sFecial indicator Vpss are avàilàle -
LED sslf-contained: Dloda solf-containêd and LED & Diode.s6ll-
cohlained. lhese optjonb âflqw tis cuslomfi to selgcl ih9 apprù$b'
TYPICAL APPLICATJOÀS
bâÉd onthbirîsed§. -.: ..'.:.'
A rapjd rêsponss ând excellsnf suppo ;i§ €î6ur6d ÿla Hoflêÿwslli§
. Coov€iyor gbbal salss and dist buiion ch nêls.
Te6t
I
ORDER GUIDE
i:: I Panet
:
[4ùnft'g l'radèl côniE r
sÿts Type §ardsrd LED Eiod. tÉD & N&
Gûrilsined
SZR.MY4.Ol F
iL 1
ltldllslDr typâ I
SPECIECAT|O S
. Cont el 8âün§t
DPDT
'r1...- Bârodloâd Ào220ÿ 6À DCtaV 5À Àc220v 2À 0câ4v 2A Àaâ[6A Éav 31t lâczsr/ o.ûA ritz,iv r,BÀ
t: ;' Cûryq[rB.n 3â
: flt.eèadFÇ{dtâq. AC 250Y m 1a5V
"{c â60v,.lr uâr,
td,siaE{t0 6r[q$ 3À
.l,lx._u'ûd'i'!i E p&* ,{{ovÀ t$,Y ô60lla 7âr --T--- J?avâ 3êrY .
ih. rÉdîhsli€ bsd (I!l, Ys[,6) SbJdâd: msv l.lt s,lsldùd I aslv lolÀ
hhlù Tcrpôrillrli .10-r{'C
. Ar islllHü?liûÿ 46.#*§H
- Charaçterlstlc8
50m a lda(
ôEr8le tule æfts l,lâx
opeeh!
1,8C0 eër
CHAFACTEHI§TC DATÀ
. SZR.MY2N
' Max. Switching capaclly ' Eeclicel service life . ElêcTricâl sêrvicê lilo
(Resislive laEd) (lndu0liv6 loêdl
3 i
È, ,
t.. §r
I
I I
I t,"
. szF.MY+1
Ë !
t
I
i-
I"
r !
,I j,
DIi]lENSIONS
. szB.i,rY2-l
fi- -:-t
-
rl-1 iii
L':',j
DIMENSIONS
. szfi.ÀtYêI
r-;-;1
i??ii?l
ffiî"
Ë#]_-
l-1-'j
. PCB T6rmlnàl SZR.l,lYz-1P
'SZÊ- Y,L1 P (PCB holê slae)
ffi
§PECIÀL TYPE
. LED Sett rûntalnqd.tÿpô " szFt-lrtYll-N t
. sæüYIl-Nl
TTÈ LEO hdÈalù l3 ss[-conrÉ4aêd rhkn rürl3 ôn ùhén ÉlÂÿ
0p0$t$. TàE luftrhn lho§ F, l6d lâlkllê dêiadhh.
. hÀ-tlNc§
gâm. vith Ê1âi!i,ârd h,b€. Ïhè o.ly diëênæ ii Ùlo Éled dlrsl.
OC !!0:3-&rÀ gh; nlsn il,ltû(hld tÿDô
n?€ ' OélnA hlgh.r ihân st!îdàrd !pà
^C
, DIMÊN§ON
IlrrEnÈiod b râmÈ ün dâfihrd r!!e
' szÂ.MYD-D]
Tho diode l€ sall,conlâined whlcà absorbs thÊ revÊrs€
electdrotw brceo ,{00V). Ilrs lypo h DC pol{êi .lodcarod ,I\d
l- -r"l
d{oG t th. 2oru 6sr rlm.
- BAT§iêS
i,l 'li
S€n. wilh $ândardt e
. DIMENSION
O,ncniùr iB sflle wih slihdârd type
. SZA- YI-Fx1
Ti']8 Vp€ has bolh LEI] aM Dode sall-co.lâDed-
. fta]lNGs ;t:r:
srme w lr sBn$rd t)?e rir+ rirl i
' orMÉNStct{
Din.nsir,r is snln wilh sltr,ùsrC Vp!
,*' ]
COHNECTING SOCKETS
t?d ns §ocket
lùm
1:.
rfï
. sMF-08, 14 .,L il
tll
ilt
--I iT
T nhd enârBgnsnf
tA rfilr8 holEs
. sMF.osN, 'l4N
I
ô
o
(icP vrfl[,)
-*9* o oo
oo F,E=.' a O Or
. sM&08 co . stüB-14
mt"'ffij-
t'li lr"
6t
C'
Fji
,.l.LJ l-
L-- l-1
ffiË- a oo1
oi
-I
. SMB-08P . SMB.I4P
-i tr-'"
2.pole
lloneywell
§uLsirB & Cootrol
Honcl1,€llKoæâ.
llunlGroùp tlldC. l ltttr È-lort
19 1.HIll)srnsro-l 63. Yo[§san-Cu
Se(nrt I l(t-?0.2 Korrx
*$tr,hûû{} ÿétl.cort n nsing
cmâil Sù( Pii,)riinSa tx)r: huflcÿ\!clli:crn
-Â
@
2i)t!4tt 0:.!ri rr:,ca tirlF:r.r!.rn!r I !.r{â
^{