CIP Spray Nozzle Selection Guide
CIP Spray Nozzle Selection Guide
Spray Nozzl6s
Tank washing spray nozzl6s s6l6ction Cl6aning-In-Plac6 (CIP)
Overview Fully or semi-automated, integrated cleaning technique that allows to clean closed or open circuits without dismantling
equipments
In this section a brief elaboration will clear the concept of spray nozzles selection for requirement and there various factors
which affects and plays vital role in extent of cleaning required.
Following some factors should well studied when selecting CIP spray nozzles. Standard CIP sequence
Alkaline cleaning To eliminate organic trace elements
1) Extent of Cleaning
The nature of substance to be cleaned from tank should be considered like, solubility, viscosity, nature of powder / pigment
Rinsing To push out caustic
material.
Acid cleaning To eliminate mineral deposits
Based on all this factors we can decide which type of impactis necessary to flush substance from all internals of equipment.
Rinsing To push out acid
a) Rinsing : By virtue mass removal of substance and thick layers get dissolved by water or solvent
b) Cleaning : After rinsing cleaning could be done with high pressure to remove rest of the residue from internal.
Disinfection To kill / inactivate micro-organisms
c) High Impact Cleaning : Those substances which could not be satisfactory cleaned by means of cleaning cycle, should
be treated with high pressure of cleaning fluid.
Rinsing To eliminate CIP chemicals and prepare the line for production
d) Sanitizing : Sanitizer chemical is applied after cleaning to kill microorganisms and bacteria.
e) Disinfecting : Same procedure is applied for disinfectant
f) Sterilizing : It kills all kinds of bacteria.
Re-use system
FE CE
ClP Return
C T
TE
F Effluent
RO the same cleaning solution is used for a
CIP LOOP
Drain ClP
Supply large number of cleaning operations
Chemical (recover & reuse) multi-tanks
Supply WATER
filter Tk 1 Tk 2 Tk 3
T Advantage
Rinse Wash Steam Heating L T L T L T
• Lower environmental impact
Solution
F
M
• Could be applied for:
LE LE • Large installations (centralized CIP system)
PE CE FE
TE
Disadvantage
Supply • Installation can be complex and very costly
Pump
• Regular control of the cleaning power of
T
Chemical
Drain Supply
Drain
Condensate
Return cleaning solutions
Caustic Acid Disinfectant
Sprayt6ch Product Coding Syst6m
Self-rotating / Flow rate (Lpm)
Stationary Series End Connection Application / Design
Tank cleaning @ 2 bar
The following description will help to explain our Part Number/ Code in relation to the “SPRAYTECH” Spray Nozzle nozzles
EXAMPLE ORDERING.
company Name Type of Rank of Flow Spray Angle Flow Rate @ 2 Material code Thread Type Thread Size
Nozzle bar Pressure Cleaning of small tanks up to
Nozzle Sub-type
1/2” 1.5 m in diameter.
EB 18-40
Tri-Clover End Self - rotating.
Stainless steel & Plastic versions.
M7 = Hastelloy C / B / 2000
Cleaning of tanks up to
1/4” to 2”
270° 5 m in diameter.
D EI 100-450 Pin connection
P1 = PVC(Polyvinylchloride) Static spray ball for higher
Tri-Clover End
flow rates.
TEFLON/
Flow
SS 304/
NYLON
SS 316
A
CONNECTION Capacity Pressure [bar[
in GPM
180°
B
ANGLE
SPRAY
G/A DAIMENTION
270° XC 40* psi 1 2 3 ϱ ϳ H D X
c
EA2A.120.M2.XC A 3/8” 3͘ϲ8 8͘4ϵ 12 14͘ϳϬ 18͘ϵϳ 22͘4ϱ 4ϱ 21 12͘8
270°
EA2B.120.M2.XC B 3/8” 3͘ϲ8 8͘4ϵ 12 14͘ϳϬ 18͘ϵϳ 22͘4ϱ Weight (Metals) =
D
EA2C.180.M2.XC ϱ͘ϱ2 12͘ϳ3 22͘Ϭϱ 28͘4ϲ 33͘ϲϳ 3Ϭ͘Ϭ ŐŵƐ ͘ AƉƉƌŽdž
C 3/8” 18
360°
EA2D.180.M2.XC D 3/8” ϱ͘ϱ2 12͘ϳ3 18 22͘Ϭϱ 28͘4ϲ 33͘ϲϳ
E
EA2E.220.M2.XC E 3/8” ϲ͘ϳ4 1ϱ͘ϱϲ 22 2ϲ͘ϵ4 34͘ϳϵ 41͘1ϲ 4ϱ 21 12͘8
Flow
SS304/
NYLON
TEFLON/
270°
SS 316
270°
G/A DIMENSION
D XD 40* psi 1 2 3 ϱ ϳ H D X
TEFLON/
Flow
SS304/
NYLON
SS316
270° Capacity Pressure [bar[
c in GPM
ANGLE
SPRAY
G/A DIMENSION
270°
XE XF
D CONNECTION CONNECTION 40*psi 1 2 3 ϱ ϳ H D A/F
SS316
G/A DIMENSION
ANGLE
SPRAY
270° XE
D
CONNECTION 40* psi 1 2 3 ϱ ϳ H D
180°
Flow
SS316
SS304
A Capacity Pressure [bar[
in GPM
180°
B
G/A DIMENSION
ANGLE
XF XK XM
SPRAY
270°
40*psi 1 2 3 ϱ ϳ H D A/F
c
EE3.140.M2.XF A/B/C/D/E 1” 42͘ϵ1 ϵ8͘ϵϵ 140 1ϳ1͘4ϲ 221͘3ϲ 2ϲ1͘ϵ2 ϲ2͘ϱ 11ϳ 41
EE3.250.M2.XF A/B/C/D/E 1” ϳϲ͘ϲ3 1ϳϲ͘ϳ8 250 3Ϭϲ͘1ϵ 3ϵϱ͘28 4ϲϳ͘ϳ1 Weight (Metals) =
270°
EE3.275.M2.XF A/B/C/D/E 1” 84͘3Ϭ 1ϵ4͘4ϱ 275 33ϲ͘8Ϭ 434͘81 ϱ14͘48 ϳϳ1 ŐŵƐ AƉƉƌŽdž
͘
D EE3.325.M2.XK A/B/C/D/E 2” ϵϵ͘ϲ2 22ϵ͘81 325 3ϵ8͘Ϭ4 ϱ13͘8ϳ ϲϬ8͘Ϭ2 ϵϳ 131 ϳ1
EE3.375.M2.XK A/B/C/D/E 2” 114͘ϵϱ 2ϲϱ͘1ϳ 375 4ϱϵ͘28 ϱϵ2͘ϵ3 ϳϬ1͘ϱϲ Weight (Metals) =
360° EE3.625.M2.XK A/B/C/D/E 2” 1ϵ1͘ϱ8 441͘ϵ4 625 ϳϲϱ͘4ϳ ϵ88͘21 11ϲϵ͘2ϳ 1ϵ3Ϭ ŐŵƐ ͘ AƉƉƌŽdž
E
EE3.800.M2.XM A/B/C/D/E 3” 24ϱ͘23 ϱϲϱ͘ϲϵ 800 ϵϳϵ͘8Ϭ 12ϲ4͘ϵ1 14ϵϲ͘ϲϲ 11ϲ͘ϱ 1ϵ4 1ϬϬ
EE3.950.XM.M2 A/B/C/D/E 3” 2ϵ1͘21 ϲϳ1͘ϳϱ 950 11ϲ3͘ϱ1 1ϱϬ2͘Ϭ8 1ϳϳϳ͘2ϵ Weight (Metals) =
EE4.1100.XM.M2 A/B/C/D/E 3” 33ϳ͘1ϵ ϳϳϳ͘82 1100 134ϳ͘22 1ϳ3ϵ͘2ϱ 2Ϭϱϳ͘ϵ1 3ϲ3Ϭ ŐŵƐ ͘ AƉƉƌŽdž
180°
Flow
SS316
SS304
XE XF
SPRAY
B G/A Dimension
CONNECTION CONNECTION
40*psi 1 2 3 ϱ ϳ H D A/F
360° EF2.400.M2.XE A/B/E 3/4Η 12͘2ϲ 28͘28 40.00 48͘ϵϵ ϲ3͘2ϱ ϳ4͘83 ϳ4 ϱ1 38
Weight (Metals)=
E EF2.520.M2.XE A/B/E 3/4Η 1ϱ͘ϵ4 3ϲ͘ϳϳ 52.00 ϲ3͘ϲϵ 82͘22 ϵϳ͘28 460gms. Approx
270°
Flow
SS 316
SS 304
c
Capacity Pressure [bar[
in GPM
270°
XD XE XF 40*psi 1 2 3 ϱ ϳ H D
360°
E
EG2.520.M2.XD C/D/E 1/2Η 2ϱ͘ϳϵ 1ϱ͘ϱϱ 22.00 2ϲ͘ϵ4 34͘ϳ8 41͘1ϱ ϳϳ 33
EG2.520.M2.XE C/D/E 3/4Η 1ϱ͘ϵ4 3ϲ͘ϳϳ 52.00 ϲ3͘ϲϵ 82͘22 ϵϳ͘28 ϵϳ͘4 41
Weight (Metals)=
EG2.800.M2.XF C/D/E 1” 24͘ϱ2 ϱϲ͘ϱϳ 80.00 ϵϳ͘ϵ8 12ϲ͘4ϵ 14ϵ͘ϲϳ 361 gms. Approx
EG3.100.M2.XF C/D/E 1” 3Ϭ͘ϲϱ ϳϬ͘ϳ1 100.0 122͘4ϳ 1ϱ8͘11 18ϳ͘Ϭ8 1Ϭ4 4ϳ͘ϱ
F Flow
SS304/
SS316
XD G/A DIMENSION
SPRAY
ANGLE
D CONNECTION
40* psi 1 2 3 ϱ ϳ H D A/F
EH2.180.M2.XD F 1/2” 3͘ϲ8 8͘4ϵ 18.00 14͘ϳϬ 18͘ϵϳ 22͘4ϱ 4ϱ͘3 2ϲ 2ϳ
EH2.280.M2.XD F 1/2” 8͘ϱ8 1ϵ͘8Ϭ 28.00 34͘2ϵ 44͘2ϳ ϱ2͘38 Weight (Metals)=
EH2.520.M2.XD F 1/2” 1ϱ͘ϵ4 3ϲ͘ϳϳ 52.00 ϲ3͘ϲϵ 82͘22 ϵϳ͘28 57 gms. Approx
EH2.800.M2.XD F 1/2” 24͘ϱ2 ϱϲ͘ϱϳ 80.00 ϵϳ͘ϵ8 12ϲ͘4ϵ 14ϵ͘ϲϳ
EH3.100.M2.XD F 1/2” 3Ϭ͘ϲϱ ϳϬ͘ϳ1 100.0 122͘4ϳ 1ϱ8͘11 18ϳ͘Ϭ8 4ϱ͘3 2ϲ 2ϳ
EI Static Spray Ball
Stainl6ss St66l & Plastic V6rsions EI
A/F
Static Spray ball are simple and efficient device for cleaning
and rinsing small size tanks. Usually operated low pressure and
can achieve limited impact act on the tank wall. It is a stationary
design with self cleaning retaining pin inlet connection as well
as tube inlet connection. It’s widely used in food processing
tank cleaning, pharmaceutical tank cleaning and chemical
tanks.
TEFLON/NYLON
180°
Flow
SS304/
SS316
A Capacity Pressure [bar[
in GPM
180°
B
SPRAY
ANGLE
G/A DAIMENTION
XE XF XG XH XK
360° 40*psi 1 2 3 ϱ ϳ H D A/F
E EI3.100.M2.XE A/B/E 3/4Η 3Ϭ͘ϲϱ ϳϬ͘ϳ1 100 122͘4ϳ 1ϱ8͘11 18ϳ͘Ϭ8 ϳ8 4Ϭ͘ϱ 28
EI3.140.M2.XF A/B/E 1” 42͘ϵ1 ϵ8͘ϵϵ 140 1ϳ1͘4ϲ 221͘3ϲ 2ϲ1͘ϵ2 ϵϬ ϲϬ 4Ϭ
EI3.190.M2.XF A/B/E 1” 1 1/4” ϱ8͘24 134͘3ϱ 190 232͘ϳϬ 3ϬϬ͘42 3ϱϱ͘4ϲ
EI3.250.M2.XG A/B/E 1 1/4” 1 1/2” ϳϲ͘ϲ3 1ϳϲ͘ϳ8 250 3Ϭϲ͘1ϵ 3ϵϱ͘28 4ϲϳ͘ϳ1 11ϲ ϳϬ ϱϬ
EI3.325.M2.XH A/B/E 1 1/2” ϵϵ͘ϲ2 22ϵ͘81 325 3ϵ8͘Ϭ4 ϱ13͘8ϳ ϲϬ8͘Ϭ2
EI3.450.M2.XK A/B/E 2” 13ϳ͘ϵ4 318͘2Ϭ 450 ϱϱ1͘14 ϳ11͘ϱ1 841͘8ϳ 1ϱ2 1Ϭ2 ϲ2
MODEL NO. FLOW CAPACITY IN LPM AT DIFFERENT PRESSURE VALUES M1/M2 P3/P4
180°
TEFLON/NYLON
A
Flow
SS304/
Capacity
SS316
Pressure [bar[
180° in GPM
B
G/A DAIMENTION
ANGLE
SPRAY
360°
XH
E 40*PSI 1 2 3 ϱ ϳ H D
EJ3.100.XH.M2 A/B/E 1 1/2” 3Ϭ͘ϲϱ ϳϬ͘ϳ1 100 122͘4ϳ 1ϱ8͘11 18ϳ͘Ϭ8 121 12ϳ
EJ3.140.XH.M2 A/B/E 1 1/2” 42͘ϵ1 ϵ8͘ϵϵ 140 1ϳ1͘4ϲ 221͘3ϲ 2ϲ1͘ϵ2 Weight (Metals)=
EJ3.190.XH.M2 A/B/E 1 1/2” ϱ8͘24 134͘3ϱ 190 232͘ϳϬ 3ϬϬ͘42 3ϱϱ͘4ϲ 1.7kg Approx
Tank Washing Nozzl6 / CIP Nozzl6 / CIP Lanc6
Customer Details