EOT CRANE SAFETY BASELINE SAFETY ASSESSMENT GPIL REPORT

STATUS
SL.no. OFI Recommendations
SMS+RM(25) FAD(2) WD(4) SID(4+2) P.P.(4+1) PELLET(6) EQUIPMENT-2 JAGDAMBA(1)
Location- SMS, Main Shed Observation 1.1 Hand railing along the crane
1.0- Hand rails along the crane gantry is gantry to be provided to avoid the
not available to prevent the manpower falling of person from height or
1 and moving Crane interaction. moving crane interaction with
WORK UNDER
PROGRESS NA NA NA
UNDER
PROGRESS(1-10-
ALREADY
NA
Railing
working people. (Quick Fixes). (20.08.2024) 24
AVAILABLE avaliable

Location – In all the cranes. (Ferro 2.1.Crane Parking position and crane
Alloys) Observation 2.0– Dedicated Boarding /Deboarding location should
Entry/Exit to/from crane is not there in be well demarcated at safe location.
crane. Motor & other equipment is (Big Bold Moves) 2.2.Standard ladder
obstructing the safe movement of crane platform may be provided at these
operators. locations for safe boarding WORK UNDER WORK UNDER WORK UNDER WORK UNDER
ALREADY ALREADY
2 /deboarding on crane. (Big Bold PROGRESS PROGRESS PROGRESS PROGRESS
AVAILABLE AVAILABLE NA Not Applicable
Moves) (20.08.2024) (20.08.2024) (20.08.2024) (30.08.2024)

Location – HB Wire Observation 3.0 – 3.1Dedicated boarding/deboarding to

Dedicated Entry/Exit to/from crane is be provided. (Big Bold Moves)
not there in crane. Gap in between the 3.2.Structural gap should be bridged
crane and crane gantry platform. Its fall with portable or permanent WORK UNDER WORK UNDER WORK UNDER WORK UNDER
ALREADY
3 from height potential hazard arrangement to avoid fall from height PROGRESS PROGRESS PROGRESS COMPLETED PROGRESS
AVAILABLE NA Not Applicable
potential hazards. (Quick Fixes). (20.08.2024) (20.08.2024) (20.08.2024) (20.08.2024)

Location – Gasifier, RMP Crane, CHP .1 Horizontal lifeline should be

Observation 4.0 - Dedicated & safe provided in crane gantry area and
walkway is not available to attend safety belt need to be used in such ALREADY COMPLETED FOR
4 breakdown/maintenance job. narrow carne gantry area. (Short N.A N.A N.A NA NA AVAILABLE MAINT PURPOSE Not Applicable
Term)

Location – SMS, Crane-21 Observation .1 Hand Railing to be extended till the

ALREADY
5 5.0 – Gap between hand-rails and
walking platform.
floor level and toe guards to be
provided. (Quick Fixes)
COMPLETED N.A. N.A COMPLETED NA AVAILABLE NA Avaliable
Location –All Cranes Observation 6.0– .1 Walkie-Talkie to be provided for
Mobile is being used for communication two-way communication during EOT
during crane operation and crane operation & maintenance.
maintenance. It may result in (Quick Fixes)
communication gaps if network is not
6 there and eventually result in some TO BE DISCUSS N.A N.A TO BE DISCUSS TO BE DISCUSS NA NA NA
incident

Location – SMS, Crane-21 & all the 7.1 Daily Standard checklist to be
cranes Observation 7.0– Daily Standard provided to all the crane operators CHECKLIST
7 checklist before starting of crane and training and awareness to all the CHECKLIST MADE CHECKLIST MADE CHECKLIST MADE CHECKLIST MADE CHECKLIST MADE MADE CHECKLIST MADE Not Applicable
operation is not being followed at any crane operators on usage of the same
places. to be imparted. (Quick Fixes)
Location – TG Turbine area Overhead .Boarding/deboardi ng safe ladder to
Crane Observation 8.0– Access to be provided. (Big Bold Moves) 2.Area
8
overhead crane is not safe. No access to be kept under access control to
N.A N.A N.A. N.A TO BE DISCUSS
ALREADY
NA
Ladder is
control mechanism in place at the
dedicated place to enter the crane.
prevent any unauthorised entry.
(Short Term)
AVAILABLE porvided
Location – Ferro Alloys Observation 9.0– .1 Gate to be provided at dedicated
Entry to crane not properly secured. area and to be kept under access
Hand railing cut to provide the access control. (Quick Fixes) WORK UNDER ALREADY
9 which is open and may result in fall of PROGRESS COMPLETED N.A. COMPLETED NA AVAILABLE NA Not Applicable
person. (15.08.2024)

Location –all the EOT cranes 10.1 Load testing of all the cranes to
Observation 10.1 – Crane load testing be ensured at defined frequency and ALREADY
10 date had crossed in all the cranes. the same details to be displayed at COMPLETED COMPLETED COMPLETED COMPLETED COMPLETED AVAILABLE COMPLETED once in ayear
the crane. (Quick Fixes)

Location –all the cranes Observation: 11.1 Danger sign, caution board,
11.0 – Details related to crane was not Do’s& Don’t, Emergency contact
11
found at any places. Safety details to be displayed at all EOT
TO BE DISCUSS TO BE DISCUSS TO BE DISCUSS TO BE DISCUSS TO BE DISCUSS TO BE DISCUSS TO BE DISCUSS
under
waring/caution signages were not found
at any places.
crane areas. (Short Term) progress
Location – SMS. Observation 12.0 – EOT 12.1 Hooter to be set right in all the
12 Crane pendent hooter was not pendant type EOT crane. (Quick Fixes) COMPLETED COMPLETED COMPLETED COMPLETED COMPLETED COMPLETED COMPLETED Not Applicable
functional.
Location – SMS Observation 13.0 – 13.1 Electrical cable to be set right.
Electrical power cable was observed in Hooter positioning to be relooked
damaged and hanging condition in EOT /both the side of crane hooter to be
ALREADY
13 pendant operated crane. Hooter sound
was not found adequate in some of the
provided to improve the hooter sound
for good communication. (Short term)
COMPLETED N.A. N.A. N.A. U/P AVAILABLE COMPLETED Not Applicable
Pendant crane.

Location – HB Wire Plant Observation .Good housekeeping to be maintained

14.0 - Poor Illumination & Housekeeping in all the cranes. (Quick Fix) ALREADY
14 around the Crane entry area is observed 2.Illumination level to be set right. COMPLETED COMPLETED COMPLETED COMPLETED COMPLETED AVAILABLE COMPLETED ok
(Quick Fix)

ocation – SMS Observation 15.0- Poor 15.1 Good housekeeping to be

ALREADY
15 housekeeping around the Crane entry
area is observed.
maintained in all the cranes. (Quick
Fix)
COMPLETED COMPLETED COMPLETED COMPLETED COMPLETED AVAILABLE NA ok
Location – At many Crane Observation 16.1 Crane DSL live power indication
16.0 Crane DSL live power indication lamp should be provided in DSL Power
lamp (Red, Green, blue) not available in line area in all the crane DSL line. (Big WORK UNDER
16 DSL power line area in all the cranes Bold Moves) PROGRESS N.A. N.A. COMPLETED COMPLETED NA COMPLETED Avalible
(20.08.2024)

Location_ SMS Main Shed Observation: 17.1 Anti-collision alert system may
17.0 Ten cranes were found working in be provided in furnace area crane to
very close vicinity at SMS area. Chances avoid such crane collisions for same
17 of dashing with one another crane
during normal operation.
bay operating crane. (Big Bold
Moves)
TO BE DISCUSS TO BE DISCUSS TO BE DISCUSS TO BE DISCUSS NA NA NA Not Applicable

Location: At many Cranes. Observation 18.1 Crane end buffer should be

18.0 Crane end buffer are not locked locked with chain. (Short Term) WORK UNDER UNDER WORK UNDER UNDER UNDER UNDER
18 with chain. It may fall during crane PROGRESS N.A. PROGRESS(15-09- PROGRESS PROGRESS(1-10- PROGRESS-15- PROGRESS15-09-24 Not Applicable
collision. (30.08.2024) 24) (15.09.2024) 24 09-24