HLD-SC 600 Installation Manual
HLD-SC 600 Installation Manual
MANUAL
Code HLD-0700AZ
Version V1.0
Date 2015-10-20
All relevant safety regulations and safety Never insert fuses with other values than
standards must be closely observed. those stipulated!
Contents
Chapter 1 Preparation before installation ................................................................... 1‐1
1 Transportation and storage......................................................................................... 1‐1
1.1 Transportation ................................................................................................. 1‐1
1.2 Storage............................................................................................................. 1‐1
2 Equipment list .............................................................................................................. 11
2.1 System equipment ........................................................................................... 1‐1
2.2 External device ................................................................................................ 1‐1
Chapter 2 Installation.................................................................................................... 2‐1
1 Automatic Control Unit............................................................................................... 2‐1
1.1 General Information ........................................................................................ 2‐1
1.2 Installation position ......................................................................................... 2‐1
1.3 Installation procedures .................................................................................... 2‐2
2 Steering Mode Switch................................................................................................. 2‐2
2.1 General Information ........................................................................................ 2‐2
2.2 Installation position ......................................................................................... 2‐3
2.3 Installation procedures .................................................................................... 2‐3
3 Follow‐up Unit ............................................................................................................ 2‐4
3.1 General Information ........................................................................................ 2‐4
3.2 Installation position ......................................................................................... 2‐4
3.3 Installation procedures .................................................................................... 2‐5
4 Rudder Pump System Switch...................................................................................... 2‐5
4.1 General Information ........................................................................................ 2‐5
4.2 Installation position ......................................................................................... 2‐6
4.3 Installation procedures .................................................................................... 2‐6
5 Alarm Display Unit ...................................................................................................... 2‐7
5.1 General Information ........................................................................................ 2‐7
5.2 Installation position ......................................................................................... 2‐7
5.3 Installation procedures .................................................................................... 2‐8
6 Non‐Follow‐up Unit .................................................................................................... 2‐8
6.1 General Information ........................................................................................ 2‐8
6.2 Installation position ......................................................................................... 2‐9
6.3 Installation procedures .................................................................................... 2‐9
7 Steering Control Unit ................................................................................................ 2‐10
7.1 General Information ...................................................................................... 2‐10
7.2 Installation position ....................................................................................... 2‐10
7.3 Installation procedures .................................................................................. 2‐11
8 Relay ......................................................................................................................... 2‐11
8.1 General Information ...................................................................................... 2‐11
8.2 Installation position ....................................................................................... 2‐12
8.3 Installation procedures .................................................................................. 2‐12
9 Lever Drive System.................................................................................................... 2‐12
9.1 General Information ...................................................................................... 2‐12
9.2 Installation position ....................................................................................... 2‐13
9.3 Installation procedures .................................................................................. 2‐13
10 Rudder Feedback Unit ............................................................................................ 2‐14
10.1 General Information .................................................................................... 2‐14
10.2 Installation position ..................................................................................... 2‐14
10.3 Installation procedures ................................................................................ 2‐15
Chapter 3 Wiring ........................................................................................................... 3‐1
Chapter 4 Appendix A System diagram........................................................................ 4‐1
Chapter 5 Appendix B System wiring diagram............................................................. 5‐1
Chapter 6 Appendix C Outline installation diagram .................................................... 6‐1
CHAPTER 1 PREPARATION BEFORE
INSTALLATION
1. Transportation and storage
2. Equipment list
HLDSC600 Steering Control System PREPARATION BEFORE INSTALLATION
1.2 Storage
(1) Stored in a dry environment.
2. Equipment list
2.1 System equipment
Components of HLD‐SC600 system are shown in Figure 1 and Table 1.
DC24V
BUS BUS
GYRO
LOG
Steering Steering
Control Unit 1 Alarm Display Unit Control Unit 2
DC24V
AC220V
AC220V bus bus
消音
测试
FU
5 0 5 10
10
15 15
ST
RT
Pump run 1
Pump run 2
BD
PO
20 20
25 25
30 30
35 35
Rudder
Rudder
050100
Solenoid valve 1
Solenoid valve 2
Non-Follow up Unit
Steering Connection
4 HLD‐SCT600 HLD0715‐1 2
Terminals
10 Signal Connection
HLD‐ACT600 HLD0715‐2 1
Terminals
External Steering Interface
11 HLD‐ESIU600 HLD0701.12 1
Unit
12 Relay HLD‐ RE200 HLD0712 2
Rudder Pump System
13 HLD‐RPS200 HLD0701.4 1
Switch
14 Compass Repeater HLD‐RP 200 HLD‐0701.8 1
The required external device connecting to the internal unit of HLD‐S600 system is
shown in Table 2.
Name of internal
No. External device name Parameters Note
connection module
1 AC power supply Steering Control Unit 220V,50‐60Hz 2
Compass (IEC
2
61162‐1)
RS485 Input
3 GPS(IEC 61162‐1)
4 Log (IEC 61162‐1)
Automatic Control Unit
Gyro compass (IEC
5 RS485 Independent to 2
61162‐1)
Independent power
6 DC power supply DC24V(18‐36V)
supply
2, Dry contact
7 Contact signal Output
Alarm Display Unit signal
8 VDR(IEC 61162‐1) RS485 Output
(2) Tools for installation: small straight screwdriver, Hexagon combination tool.
The Automatic Control Unit is installed wall‐mounted inside the bridge control console
The distance between this part and the operator should not be more than 80 cm.
(1) Embedding the Automatic Control Unit to the reserved installation position on
wheelhouse control console. Detailed size of mounting hole see the contour
(2) Refer to the location of the installation diagram and fix the unit on the back of the
(3) The spring washer and flat pad should be applied to the screws during installation
(2) Tools for installation: small straight screwdriver, Hexagon combination tool.
Steering Mode Switch is installed in the navigation console of the cab by embedding
installation.
(1) Embedding the Steering Mode Switch to the reserved installation position on
wheelhouse control console. Detailed size of mounting hole see the contour
(2) Refer to the location of the installation diagram and fix Steering Mode Switch on
(3) The spring washer and flat pad should be applied to the screws during installation
3 Follow‐up Unit
(2) Tools for installation: small straight screwdriver, Hexagon combination tool.
2) Outline drawing see the contour installation diagram of HLD 0701.3 WX Follow‐
up Unit in Appendix C.
installation.
Doc. Code:HLD0700AZ02 2-4 Version: V 1.0
HLDSC600 Steering Control System INSTALLATION
(1) Embedding the Follow‐up Unit to the reserved installation position on wheelhouse
control console. Detailed size of mounting hole see the contour installation diagram
(2) Refer to the location of the installation diagram and fix the Follow‐up Unit on the
(3) The spring washer and flat pad should be applied to the screws during installation
(2) Tools for installation: small straight screwdriver, Hexagon combination tool.
2) Outline drawing see the contour installation diagram of HLD 0701.4 WX Rudder
Pump System Switch in Appendix C.
Rudder Pump System Switch is installed in the navigation console of the cab by
embedding installation.
(1) Embedding the Rudder Pump System Switch to the reserved installation position
wheelhouse control console. Detailed size of mounting hole see the contour
(2) Refer to the location of the installation diagram and fix Rudder Pump SystemSwitch
(3) The spring washer and flat pad should be applied to the screws during installation
消音
测试
(2) Tools for installation: small straight screwdriver, Hexagon combination tool.
2) Outline drawing see the contour installation diagram of HLD 0701.5 WX Alarm
Alarm Display Unit is installed in the navigation console of the cab by embedding
installation.
The distance between this part and the operator should not be more than 80 cm.
(1) Embedding the Alarm Display Unit to the reserved installation position on
wheelhouse control console. Detailed size of mounting hole see the contour
(2) Refer to the location of the installation diagram and fix Alarm Display Unit on the
(3) The spring washer and flat pad should be applied to the screws during installation
6 Non‐Follow‐up Unit
installation.
wheelhouse control console. Detailed size of mounting hole see the installation
(2) Refer to the location of the installation diagram and fix Non‐Follow‐up Unit on the
(3) The spring washer and flat pad should be applied to the screws during installation
(2) Tools for installation: small straight screwdriver, Hexagon combination tool,
2) Outline drawing see the contour diagram of HLD 0701.13 WX Steering Control
Unit in Appendix C.
Steering Control Unit is installed in the internal of navigation console of the cab by wall
hanging installation.
(1) Install Steering Control Unit to the reserved installation position on wheelhouse
control console. Detailed installation size shown in the Steering Control Unit
(2) Fix the mounting ears at both ends of Steering Control Unit with M6 screws
(3) The spring washer and flat pad should be applied to the screws during installation
8 Relay
Figure 8 Relay
(2) Tools for installation: small straight and cross screwdriver, Hexagon
combination tool.
Relay is installed in the internal of navigation console in the cab by rail type installation.
(1) Install Relay to the reserved installation position on wheelhouse control console.
(3) Finally, the end bulkheads of Relay are fixed with hexagon combination tool.
Figure 9.
(2) Tools for installation: small straight screwdriver, Hexagon combination tool.
2) Outline drawing refer to the outline diagram of HLD 0703 WX Rudder Feedback
Unit in Appendix C.
The Lever Drive System is installed in the Rudder Feedback Unit of steering gear room,
which is used to connect the Rudder Feedback Unit and the ship rudder blade to
(1) Install the Lever Drive System in the reserved installation position of Rudder
Feedback Unit in steering gear room. Detailed installation size refers to the
(2) Fix the Lever Drive System to the Rudder Feedback Unit and the rudder blade
(3) Mark the punching position on the installation diagram and fix connecting rod with
(1) Outline dimensions: 270 x 194 x 270 mm, the contour is shown in Figure10.
(2) Tools for installation: small straight screwdriver, Hexagon combination tool,
2) Outline drawing refer to the outline diagram of HLD 0705 WX Rudder Feedback
Unit in Appendix C.
Rudder Feedback Unit is installed on the rudder blade of steering gear room, which is
connected to ship's rudder stock by the connecting rod system to achieve the purpose
(1) Install the Rudder Feedback Unit in the installation position reserved for Rudder
Feedback Unit in steering gear room. Detailed installation size refers to the
(2) Fix the Lever Drive System to the Rudder Feedback Unit and the rudder blade
(3) Mark the punching position on the installation diagram and fix connecting rod with
Wiring
(1) Required tools of wiring: small straight screwdriver, combination sleeve, flat
terminal crimping pliers, pipe type terminal crimping pliers etc.
(2) A detailed definition of wiring terminal see the corresponding wiring diagram
in Appendix B.
(3) The connection from console to rudder feedback is CAN loop. If the shipboard
cable with shielding layer is needed, the length of the cable should not be more
than 500 m, and the angle of bending should not be less than 90°during cabling.