Products Solutions Services
Ethernet-APL - Smart, Fast, Digital
Tech Booster
Slide 1 Endress+Hauser
Ethernet-APL
Be active in the session
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presentation anytime gotostage.com
Slide 2 Endress+Hauser
Ethernet-APL
Learning objectives
After completing this Tech Booster
• …you will understand technology enabling digitalization in the Process Automation Industry
• ..you will learn about Ethernet-APL and PROFINET
• …you get a live demo how
Ethernet-APL device will be integrated and ways how device parameter settings can be set
Slide 3 Endress+Hauser
Ethernet-APL
Trends in Automation Industries
Digitalization Industry 4.0 IIoT
NAMUR Open Architecture 2nd channel
Data-driven decisions
It’s all about seamless data access to the field level!
Slide 4 Endress+Hauser
Ethernet-APL
Why and where we are doing digitalization?
ERP = Enterprise Resources Planning
Cloud MES = Manufacturing Execution System
APC = Advanced Process Control
Product DCS = Decentralized Control System
development
Procurement
ERP
MES Process
development
APC DCS Engineering,
Construction
Raw Material logistics, Products, Logistics,
Source Production Deliver
Energy Supply Waste Management
Maintenance Everywhere, where we can
save time, save money
Dismantling and mitigate risk
Slide 5 Ethernet-APL Launch Team
Ethernet-APL
Return on investment digital to analog technology
CAPEX savings OPEX savings
Ethernet unlocks economic potentials throughout the complete plant life cycle
Slide 6 Ethernet-APL Launch Team
Ethernet-APL
Limitations with today’s field level technologies
• No connectivity
• Comprehensive Ex calculations
• Complex engineering
• Missing profiles, redundancy concepts, safety, etc.
• Low data rate / bandwidth
• Protocol conversion
• Complex connectivity 2-wire Ethernet in
• NO seamless data access combination with well-
established Industrial
• Separate power supply Ethernet protocols will solve
• Only Flow, Analysis, frequency converters, … all issues!
• No intrinsic safety option
• Limited cable lengths
based on 100BASE-TX • Complex crimping
• Limited cable length
• Protocol conversion
• Not for hazardous areas
Slide 7 Ethernet-APL Launch Team
Ethernet-APL
Download of device parameters – test at Bilfinger (Höchst, Germany)
Comparison: up-/
download time for a
Coriolis mass flow meter
500
450
400
350
300
250
200 Download Time 200 devices
150
• HART: 26h, 40min
100
50 • Fieldbus: 10h
0
Time (sec) • Ethernet-APL: 33min
Analog techn. (8 min)
• Savings up to 98%
Traditional fieldbus (3 min)
Ethernet-APL (10 sec)
Slide 8 Ethernet-APL Launch Team
Ethernet-APL
Evolution of Technologies in the field level
?
Pneumatic Electrical Digital
0,2 – 1 bar 4 – 20mA “Smart” “Fieldbus”
2 – 10V HART Profibus
Foundation Fieldbus
One measured 1 measured 1 measured Many measured
value value value values
+ extra + extra information
information
complexity
Source: Seintsch / Pelz (NAMUR)
Slide 9 Endress+Hauser
Ethernet-APL
Evolution of Technologies in the field level
Pneumatic Electrical Digital Digital
0,2 – 1 bar 4 – 20mA “Smart” “Fieldbus” Ethernet-APL
2 – 10V HART Profibus
Foundation Fieldbus
One measured 1 measured 1 measured Many measured Many measured values
value value value values + all extra information
+ extra + extra information
information
complexity complexity
Source: Seintsch / Pelz (NAMUR)
Slide 10 Endress+Hauser
Ethernet-APL
Cables and Connections for Ethernet-APL segments
Cables Connections
• Reference cable: IEC 61158-2 Type A
• Shielded, twisted pair, AWG 26…14 / 0.14…2.5 mm² Screw or spring
clamp terminals
Fieldbus Type A cable with Fieldbus Type A cable with any other
(optional) light blue sheath color sheath (e. g. black, orange, yellow)
for intrinsically safe APL segments for all other APL segments M12 connectors,
A-coded
4 3 3 4
1 APL +
1 2 2 1
2 APL -
Plug, 4 poles Socket, 4 poles
Slide 11 Endress+Hauser
Ethernet-APL
Ethernet-APL implementation
Field Device
Field Switch
power
decoupling
VDD+
GND
2-wire Cable w. shield RX +
TX + 10Base
Bridge
Rectifier TX - -T1L
RX - PHY
uC
Slide 12 Endress+Hauser
Ethernet-APL
SNR – Limits from Pepper+Fuchs
• SNR > 23dB. -> good communication.
• SNR is less than 22dB. Communication quality is reduced (Low Indication).
• SNR is below 20dB. No stable communication is possible. (LowLow Indication).
Slide 13 Endress+Hauser
Ethernet-APL
Just another Physical Layer: The ISO OSI Model
5-7: Session/ Industrial Ethernet real-time protocols, e.g.
Presentation/ PROFINET, EtherNet/IP, Modbus TCP
Application
Standard Ethernet Applications, e.g. http Ethernet-APL transports
4: Transport TCP UDP relevant industrial Ethernet
Direct Layer 2 protocols and more.
Access
3: Network IP
2: Data Link Ethernet + TSN
1: Physical
Fast-Ethernet
Ethernet-APL
Ethernet
Ethernet-APL is a physical
Gigabit
Wi-Fi
SPE
layer for process plants!
Slide 14 Endress+Hauser
Ethernet-APL
Ethernet gap in the field of process industries
Current technologies in the field level
Management have limitations:
Enterprise
Ethernet • Complex engineering / troubleshooting
Planning
• Protocol conversion required
• Low speed
Supervisory • No seamless data access
Plant Ethernet
• Device driver handling
Control
For digitization and data-driven
Pneumatic, applications, one single network
Field Electronic or
Fieldbus technology is required
Slide 15 Ethernet-APL Launch Team
Ethernet-APL
Essence of the 2nd channel: Enabling IIoT and Industry 4.0
• Expensive Companies are Cyber Physical Systems
• Complex
• Rigid
• Stuck in silos
• Cost effective
• Less complex
• Flexible
• Across silos, companies Companies and Markets are connected
Slide 16 Ethernet-APL Launch Team
Ethernet-APL
Ethernet-APL in a nutshell
Organization Ethernet-APL Project Technical specifications behind Ethernet-APL
• Cooperation of standard organizations IEEE 802.3cg (10BASE-T1L) (Link)
and industry partners 2-wire Ethernet for long-reach
• All specifications and guidelines finalized
• Technology launch in 2021 IEC TS 60079-47 (2-WISE) (Link)
2-wire Intrinsically Safe Ethernet
APL Port Profiles (Link)
Power concept, cable specs, connection
APL Engineering Guideline (Link)
Support for planning an APL network
APL Conformance Tests
Ensure Interoperability of APL devices
Slide 17 Endress+Hauser
Ethernet-APL
Technologies for the Field of Process Plants
Ethernet Ethernet-APL
Attribute 4 to 20mA + HART Fieldbus
100BASE-TX 10BASE-T1L
Single Pair Cable
Data rate 1.2 kbit/s half duplex 31.25 kbit/s half duplex 100 Mbit/s full duplex 10 Mbit/s full duplex
Reference Cable n/a Fieldbus cable type ‘A’ ≥ CAT 5 Fieldbus cable type ‘A’
Trunk Length n/a typ. 700 m n/a 1000 m
Spur Length n/a 120 m 100 m 200 m
Screw Type Connector ( )
Polarity independence ( ) n/a
Intrinsic safety option ( )
One network technology
from field to enterprise
Ethernet-APL combines benefits of simple and robust 2-wire technology with benefits of Ethernet,
enabling top-performance and seamless data access in the field of process plants.
Slide 18 Endress+Hauser
Ethernet-APL
Topologies with Ethernet-APL
Slide 19 Endress+Hauser
Ethernet-APL
Ethernet technologies in the field level per industry
Discrete Hybrid Continuous
PLC DCS
Factory F&B LSI W/WW Mining Chemical O&G, Power, etc.
Fast Ethernet (100BASE-TX)
Ethernet
(10BASE-T1L)
technologies
? Single Pair Ethernet (10BASE-T1L)
?
Slide 20 Endress+Hauser
Ethernet-APL
2-wire Ethernet Portfolio | Serving APL and SPE ecosystems
APL = Safety Adoption
Specified, certified, working
Harsh environment and launched
APL Switch Ex-Power
Hazardous areas
“Type A”
cable Max 1W
SPE = Cost efficiency Works with Temperature and
Flow APL/SPE devices and
prototype SPE switches
“power or data Lower CAPEX Ongoing standardization at PI
plugs
SPE Line” (PoDL)
Compact switches and ODVA
SPE Switches
cable
Flexible
Power Options
No intrinsic safety
Technology Market Situation
Slide 21 Endress+Hauser
Ethernet-APL
Switch comparison
Connection to SPE Field Switch Connection to APL Field Switch
In non-hazardous areas, the device can be The device must be used according to
used with a suitable SPE Field Switch: APL port classification:
• maximum voltage of 30 VDC • maximum voltage of 15 VDC
• minimum output power of 1.85 W • minimum output power of 0,54 W
• supports the 10BASE-T1L standard • hazardous areas: SLAA or SLAC
• supports PoDL power classes 10, 11 (details in Ex safety instructions)
• recognizes SPE Field Devices without • non-hazardous areas: SLAX
integrated PoDL chip
Slide 22 Endress+Hauser
Ethernet-APL
Ethernet-APL devices with SPE compatibility
Promass 300/500
Coriolis flowmeter • SPE benefit: Cost-efficient and small switches
iTEMP TMT86 • Limitation: No intrinsic safety (Ex i)
Head transmitter
• Flow and Temperature Ethernet-APL devices
Promag 300/500 have SPE compatibility (see TIs)
Electromagnetic flowmeter
• Works with SPE switches from
Prowirl 200
iTHERM ModuLine
Modular thermometer
+ • Phoenix Contact (FL SWITCH 2303-8SP1)
• Weidmüller (IE-SW-SPE05-4T1LMPODL-1TX)
Vortex flowmeter • Hirschmann/Belden (935800001)
• PI / ODVA Standardization on-going
+ more in the future
For more information
for more information reach out to us
Slide 23 Ethernet-APL Launch Team
Ethernet-APL
Coexistence of different technologies in the field
Engineering Station Asset Management Cloud ecosystems
PLC / DCS
Switch Edge, Firewall
APL Field Switch NEW! Remote IO SPE Switch
4-20mA
4-wire field devices
Slide 24 Ethernet-APL Launch Team
Ethernet-APL
Use PROFIBUS PA as fallback solution for device types without Ethernet-APL
Promass Promag Prowirl Micropilot Prosonic Flow Liquiline t-mass
Cerabar Deltabar iTEMP TMT86 iTHERM ModuLine Liquiphant Deltapilot Levelflex
Acc. PA Profile 3.02 or higher
Slide 25 Ethernet-APL Launch Team
Ethernet-APL
Device Configuration of Endress+Hauser PROFINET APL Devices
PROFINET PROFINET PROFINET CDI
PA 4 GSD (PI) PA 4 GSD (E+H) FDI Package DTM
Control system 3rd party hosts E+H Frames Web client FDT Frames
(e.g., Siemens, ABB) (e.g., PDM, FIM) (e.g., FieldCare) (via IP address) (e.g. Field Xpert)
Ethernet Switch
Industrial Ethernet (100 Mbps)
APL Field Switch CDI
Ethernet –APL (10 Mbps)
Available on profibus.com
Available on endress.com
Slide 26 Endress+Hauser
Ethernet-APL
Endress+Hauser Ethernet-APL Portfolio
Flow Level Pressure Temperature Ecosystem
Promass 300/500 Micropilot FMR6xB Cerabar PMx5/7xB iTEMP TMT86 FieldCare
Coriolis flowmeter 80GHz radar Pressure transmitter Head transmitter Universal device configuration
Available Available Available Available Available
Promag 300/500 Deltabar PMD5/7xB iTHERM ModuLine Field Xpert
Electromagnetic flowmeter Differential pressure Modular thermometer Universal tablet PC
Available Available Available Available
Prowirl 200 Netilion
Vortex flowmeter IIoT ecosystem
Proof of
Available Netilion Concept
available
More device types and Ethernet protocols will follow
Slide 27 Ethernet-APL Launch Team
Ethernet-APL
Endress+Hauser Ethernet-APL Portfolio: common device features
Feature Benefit
Hazardous Area approvals Global coverage of hazardous area approvals incl. Ex ia / Cl. I Div. 1
Embedded web server Remote access for easy and fast parametrization and troubleshooting
Permanent diagnostics, monitoring and verification for preventive and
Heartbeat Technology*
predictive maintenance
PROFINET PA Profile 4 Easy device replacement and harmonized integration
FDI Package Easy and state-of-the-art device integration incl. PA-DIM Mapping
NAMUR NE107 Categorized and uniform diagnostic information according
*) Heartbeat Technology n.a. for temperature (TMT86)
Slide 28 Ethernet-APL Launch Team
Products Solutions Services
Demo session – PROFINET via Ethernet-APL
• Network scan- PRONETA
• Ways of device configuration
Slide 29 Endress+Hauser
Ethernet-APL
Questions & Answers
Slide 30 Endress+Hauser
Ethernet-APL
Our hands on based classroom training offering related to
PROFINET and PROFIBUS
• Certified PROFINET PA Engineer with PA module 3 days
• Technology PROFINET for PA 2 days
• Certified PROFIBUS DP+PA Engineer 4 days
• And much other topics……
• Customized Technology training according to your needs.
• More info and training dates:
https://www.endress.com/en/events-training
Slide 31 Endress+Hauser
Ethernet-APL
Upcoming Tech Booster:
• EtherNet/IP - from Network Design to Device Integration
• IO-Link – The Smart Way to Connect
• PROFINET - in the Process Industry
• Ethernet-APL and SPE - Ready for the Future
• HART - Unlock Existing Potentials
• FOUNDATION Fieldbus versus PROFIBUS –Established Technologies
• Heartbeat Technology Benefits, Features and Practical Use
• Field Xpert – your companion for mobile device configuration
• Fieldcare + SAH70 – Plant Asset Management and Monitoring
• Netilion + Connectivity – unlock knowledge from the field
• WirelessHART – empower the field with wireless solutions
• Digital Twin - a virtual replica of a physical entity and more
Slide 32 Endress+Hauser
Ethernet-APL
More training offering: www.endress.com
Customized training courses and questions:
www.ehds.endress.com
Slide 33 Endress+Hauser
Ethernet-APL
Tech Booster On Tape: GoToStage Channel
https://www.gotostage.com/channel/endress-techbooster
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Slide 34 Endress+Hauser