0% found this document useful (0 votes)
189 views34 pages

Ethernet APL

Uploaded by

MaFeR1515
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
189 views34 pages

Ethernet APL

Uploaded by

MaFeR1515
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 34

Products Solutions Services

Ethernet-APL - Smart, Fast, Digital


Tech Booster

Slide 1 Endress+Hauser
Ethernet-APL

Be active in the session

Download the Submit your questions Share or rehearse later


presentation anytime gotostage.com

Slide 2 Endress+Hauser
Ethernet-APL

Learning objectives

After completing this Tech Booster

• …you will understand technology enabling digitalization in the Process Automation Industry

• ..you will learn about Ethernet-APL and PROFINET

• …you get a live demo how


Ethernet-APL device will be integrated and ways how device parameter settings can be set

Slide 3 Endress+Hauser
Ethernet-APL

Trends in Automation Industries

Digitalization Industry 4.0 IIoT

NAMUR Open Architecture 2nd channel


Data-driven decisions

It’s all about seamless data access to the field level!

Slide 4 Endress+Hauser
Ethernet-APL

Why and where we are doing digitalization?

ERP = Enterprise Resources Planning


Cloud MES = Manufacturing Execution System
APC = Advanced Process Control
Product DCS = Decentralized Control System
development

Procurement
ERP
MES Process
development
APC DCS Engineering,
Construction

Raw Material logistics, Products, Logistics,


Source Production Deliver
Energy Supply Waste Management

Maintenance Everywhere, where we can


save time, save money
Dismantling and mitigate risk

Slide 5 Ethernet-APL Launch Team


Ethernet-APL

Return on investment digital to analog technology

CAPEX savings OPEX savings

Ethernet unlocks economic potentials throughout the complete plant life cycle

Slide 6 Ethernet-APL Launch Team


Ethernet-APL

Limitations with today’s field level technologies

• No connectivity
• Comprehensive Ex calculations

• Complex engineering
• Missing profiles, redundancy concepts, safety, etc.
• Low data rate / bandwidth
• Protocol conversion
• Complex connectivity 2-wire Ethernet in
• NO seamless data access combination with well-
established Industrial
• Separate power supply Ethernet protocols will solve
• Only Flow, Analysis, frequency converters, … all issues!
• No intrinsic safety option
• Limited cable lengths
based on 100BASE-TX • Complex crimping

• Limited cable length


• Protocol conversion
• Not for hazardous areas

Slide 7 Ethernet-APL Launch Team


Ethernet-APL

Download of device parameters – test at Bilfinger (Höchst, Germany)

Comparison: up-/
download time for a
Coriolis mass flow meter
500
450
400
350
300
250
200 Download Time 200 devices
150
• HART: 26h, 40min
100
50 • Fieldbus: 10h
0
Time (sec) • Ethernet-APL: 33min
Analog techn. (8 min)
• Savings up to 98%
Traditional fieldbus (3 min)
Ethernet-APL (10 sec)

Slide 8 Ethernet-APL Launch Team


Ethernet-APL

Evolution of Technologies in the field level

?
Pneumatic Electrical Digital
0,2 – 1 bar 4 – 20mA “Smart” “Fieldbus”
2 – 10V HART Profibus
Foundation Fieldbus
One measured 1 measured 1 measured Many measured
value value value values
+ extra + extra information
information
complexity

Source: Seintsch / Pelz (NAMUR)

Slide 9 Endress+Hauser
Ethernet-APL

Evolution of Technologies in the field level

Pneumatic Electrical Digital Digital


0,2 – 1 bar 4 – 20mA “Smart” “Fieldbus” Ethernet-APL
2 – 10V HART Profibus
Foundation Fieldbus
One measured 1 measured 1 measured Many measured Many measured values
value value value values + all extra information
+ extra + extra information
information
complexity complexity

Source: Seintsch / Pelz (NAMUR)

Slide 10 Endress+Hauser
Ethernet-APL

Cables and Connections for Ethernet-APL segments

Cables Connections
• Reference cable: IEC 61158-2 Type A
• Shielded, twisted pair, AWG 26…14 / 0.14…2.5 mm² Screw or spring
clamp terminals

Fieldbus Type A cable with Fieldbus Type A cable with any other
(optional) light blue sheath color sheath (e. g. black, orange, yellow)
for intrinsically safe APL segments for all other APL segments M12 connectors,
A-coded

4 3 3 4
1 APL +
1 2 2 1
2 APL -

Plug, 4 poles Socket, 4 poles

Slide 11 Endress+Hauser
Ethernet-APL

Ethernet-APL implementation
Field Device
Field Switch

power
decoupling
VDD+

GND

2-wire Cable w. shield RX +


TX + 10Base
Bridge
Rectifier TX - -T1L
RX - PHY

uC

Slide 12 Endress+Hauser
Ethernet-APL

SNR – Limits from Pepper+Fuchs

• SNR > 23dB. -> good communication.

• SNR is less than 22dB. Communication quality is reduced (Low Indication).

• SNR is below 20dB. No stable communication is possible. (LowLow Indication).

Slide 13 Endress+Hauser
Ethernet-APL

Just another Physical Layer: The ISO OSI Model

5-7: Session/ Industrial Ethernet real-time protocols, e.g.


Presentation/ PROFINET, EtherNet/IP, Modbus TCP
Application
Standard Ethernet Applications, e.g. http Ethernet-APL transports
4: Transport TCP UDP relevant industrial Ethernet
Direct Layer 2 protocols and more.
Access
3: Network IP

2: Data Link Ethernet + TSN

1: Physical
Fast-Ethernet

Ethernet-APL
Ethernet

Ethernet-APL is a physical
Gigabit

Wi-Fi

SPE
layer for process plants!

Slide 14 Endress+Hauser
Ethernet-APL

Ethernet gap in the field of process industries

Current technologies in the field level


Management have limitations:
Enterprise
Ethernet • Complex engineering / troubleshooting
Planning
• Protocol conversion required
• Low speed
Supervisory • No seamless data access
Plant Ethernet
• Device driver handling
Control

For digitization and data-driven


Pneumatic, applications, one single network
Field Electronic or
Fieldbus technology is required

Slide 15 Ethernet-APL Launch Team


Ethernet-APL

Essence of the 2nd channel: Enabling IIoT and Industry 4.0

• Expensive Companies are Cyber Physical Systems


• Complex
• Rigid
• Stuck in silos

• Cost effective
• Less complex
• Flexible
• Across silos, companies Companies and Markets are connected

Slide 16 Ethernet-APL Launch Team


Ethernet-APL

Ethernet-APL in a nutshell

Organization Ethernet-APL Project Technical specifications behind Ethernet-APL

• Cooperation of standard organizations IEEE 802.3cg (10BASE-T1L) (Link)


and industry partners 2-wire Ethernet for long-reach
• All specifications and guidelines finalized
• Technology launch in 2021 IEC TS 60079-47 (2-WISE) (Link)
2-wire Intrinsically Safe Ethernet

APL Port Profiles (Link)


Power concept, cable specs, connection

APL Engineering Guideline (Link)


Support for planning an APL network

APL Conformance Tests


Ensure Interoperability of APL devices

Slide 17 Endress+Hauser
Ethernet-APL

Technologies for the Field of Process Plants

Ethernet Ethernet-APL
Attribute 4 to 20mA + HART Fieldbus
100BASE-TX 10BASE-T1L
Single Pair Cable
Data rate 1.2 kbit/s half duplex 31.25 kbit/s half duplex 100 Mbit/s full duplex 10 Mbit/s full duplex
Reference Cable n/a Fieldbus cable type ‘A’ ≥ CAT 5 Fieldbus cable type ‘A’
Trunk Length n/a typ. 700 m n/a 1000 m
Spur Length n/a 120 m 100 m 200 m
Screw Type Connector ( )
Polarity independence ( ) n/a

Intrinsic safety option ( )


One network technology
from field to enterprise

Ethernet-APL combines benefits of simple and robust 2-wire technology with benefits of Ethernet,
enabling top-performance and seamless data access in the field of process plants.

Slide 18 Endress+Hauser
Ethernet-APL

Topologies with Ethernet-APL

Slide 19 Endress+Hauser
Ethernet-APL

Ethernet technologies in the field level per industry

Discrete Hybrid Continuous

PLC DCS

Factory F&B LSI W/WW Mining Chemical O&G, Power, etc.

Fast Ethernet (100BASE-TX)

Ethernet
(10BASE-T1L)
technologies

? Single Pair Ethernet (10BASE-T1L)


?
Slide 20 Endress+Hauser
Ethernet-APL

2-wire Ethernet Portfolio | Serving APL and SPE ecosystems

APL = Safety Adoption

Specified, certified, working


Harsh environment and launched
APL Switch Ex-Power
Hazardous areas
“Type A”
cable Max 1W

SPE = Cost efficiency Works with Temperature and


Flow APL/SPE devices and
prototype SPE switches
“power or data Lower CAPEX Ongoing standardization at PI
plugs
SPE Line” (PoDL)
Compact switches and ODVA
SPE Switches
cable
Flexible
Power Options
No intrinsic safety

Technology Market Situation

Slide 21 Endress+Hauser
Ethernet-APL

Switch comparison

Connection to SPE Field Switch Connection to APL Field Switch

In non-hazardous areas, the device can be The device must be used according to
used with a suitable SPE Field Switch: APL port classification:
• maximum voltage of 30 VDC • maximum voltage of 15 VDC
• minimum output power of 1.85 W • minimum output power of 0,54 W
• supports the 10BASE-T1L standard • hazardous areas: SLAA or SLAC
• supports PoDL power classes 10, 11 (details in Ex safety instructions)
• recognizes SPE Field Devices without • non-hazardous areas: SLAX
integrated PoDL chip

Slide 22 Endress+Hauser
Ethernet-APL

Ethernet-APL devices with SPE compatibility

Promass 300/500
Coriolis flowmeter • SPE benefit: Cost-efficient and small switches
iTEMP TMT86 • Limitation: No intrinsic safety (Ex i)
Head transmitter
• Flow and Temperature Ethernet-APL devices
Promag 300/500 have SPE compatibility (see TIs)
Electromagnetic flowmeter
• Works with SPE switches from

Prowirl 200
iTHERM ModuLine
Modular thermometer
+ • Phoenix Contact (FL SWITCH 2303-8SP1)
• Weidmüller (IE-SW-SPE05-4T1LMPODL-1TX)
Vortex flowmeter • Hirschmann/Belden (935800001)
• PI / ODVA Standardization on-going

+ more in the future


For more information
for more information reach out to us

Slide 23 Ethernet-APL Launch Team


Ethernet-APL

Coexistence of different technologies in the field


Engineering Station Asset Management Cloud ecosystems

PLC / DCS

Switch Edge, Firewall

APL Field Switch NEW! Remote IO SPE Switch

4-20mA
4-wire field devices

Slide 24 Ethernet-APL Launch Team


Ethernet-APL

Use PROFIBUS PA as fallback solution for device types without Ethernet-APL

Promass Promag Prowirl Micropilot Prosonic Flow Liquiline t-mass

Cerabar Deltabar iTEMP TMT86 iTHERM ModuLine Liquiphant Deltapilot Levelflex

Acc. PA Profile 3.02 or higher

Slide 25 Ethernet-APL Launch Team


Ethernet-APL

Device Configuration of Endress+Hauser PROFINET APL Devices

PROFINET PROFINET PROFINET CDI


PA 4 GSD (PI) PA 4 GSD (E+H) FDI Package DTM

Control system 3rd party hosts E+H Frames Web client FDT Frames
(e.g., Siemens, ABB) (e.g., PDM, FIM) (e.g., FieldCare) (via IP address) (e.g. Field Xpert)

Ethernet Switch

Industrial Ethernet (100 Mbps)

APL Field Switch CDI

Ethernet –APL (10 Mbps)


Available on profibus.com

Available on endress.com

Slide 26 Endress+Hauser
Ethernet-APL

Endress+Hauser Ethernet-APL Portfolio

Flow Level Pressure Temperature Ecosystem


Promass 300/500 Micropilot FMR6xB Cerabar PMx5/7xB iTEMP TMT86 FieldCare
Coriolis flowmeter 80GHz radar Pressure transmitter Head transmitter Universal device configuration

Available Available Available Available Available

Promag 300/500 Deltabar PMD5/7xB iTHERM ModuLine Field Xpert


Electromagnetic flowmeter Differential pressure Modular thermometer Universal tablet PC

Available Available Available Available

Prowirl 200 Netilion


Vortex flowmeter IIoT ecosystem

Proof of
Available Netilion Concept
available

More device types and Ethernet protocols will follow

Slide 27 Ethernet-APL Launch Team


Ethernet-APL

Endress+Hauser Ethernet-APL Portfolio: common device features

Feature Benefit

Hazardous Area approvals Global coverage of hazardous area approvals incl. Ex ia / Cl. I Div. 1

Embedded web server Remote access for easy and fast parametrization and troubleshooting
Permanent diagnostics, monitoring and verification for preventive and
Heartbeat Technology*
predictive maintenance
PROFINET PA Profile 4 Easy device replacement and harmonized integration

FDI Package Easy and state-of-the-art device integration incl. PA-DIM Mapping

NAMUR NE107 Categorized and uniform diagnostic information according

*) Heartbeat Technology n.a. for temperature (TMT86)

Slide 28 Ethernet-APL Launch Team


Products Solutions Services

Demo session – PROFINET via Ethernet-APL

• Network scan- PRONETA


• Ways of device configuration

Slide 29 Endress+Hauser
Ethernet-APL

Questions & Answers

Slide 30 Endress+Hauser
Ethernet-APL

Our hands on based classroom training offering related to


PROFINET and PROFIBUS

• Certified PROFINET PA Engineer with PA module 3 days


• Technology PROFINET for PA 2 days
• Certified PROFIBUS DP+PA Engineer 4 days
• And much other topics……

• Customized Technology training according to your needs.

• More info and training dates:

https://www.endress.com/en/events-training

Slide 31 Endress+Hauser
Ethernet-APL

Upcoming Tech Booster:


• EtherNet/IP - from Network Design to Device Integration
• IO-Link – The Smart Way to Connect
• PROFINET - in the Process Industry
• Ethernet-APL and SPE - Ready for the Future
• HART - Unlock Existing Potentials
• FOUNDATION Fieldbus versus PROFIBUS –Established Technologies
• Heartbeat Technology Benefits, Features and Practical Use

• Field Xpert – your companion for mobile device configuration


• Fieldcare + SAH70 – Plant Asset Management and Monitoring
• Netilion + Connectivity – unlock knowledge from the field
• WirelessHART – empower the field with wireless solutions
• Digital Twin - a virtual replica of a physical entity and more

Slide 32 Endress+Hauser
Ethernet-APL

More training offering: www.endress.com

Customized training courses and questions:


www.ehds.endress.com

Slide 33 Endress+Hauser
Ethernet-APL

Tech Booster On Tape: GoToStage Channel

https://www.gotostage.com/channel/endress-techbooster

Disclaimer:
Endress+Hauser accepts no responsibility for ensuring that the information provided is up to date, accurate, complete or of good quality.
Liability claims against Endress+Hauser which pertain to material or non-material damage caused by the use or non-use of the
information presented or by the use of false or incomplete information shall be explicitly excluded unless there is demonstrable fault of
intentional or gross negligence on the part of Endress+Hauser. Endress+Hauser reserves the express right to modify, supplement or
delete parts of pages/slides/documents or the entire set of documents provided, or to cease their publication temporarily or permanently,
without prior notice.

Slide 34 Endress+Hauser

You might also like