Steel in Building Construction
Steel in Building Construction
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Metal & Metal Alloys
• Steel is used because it binds well to concrete, has a similar thermal expansion
coefficient and is strong and relatively cost-effective.
• Reinforced concrete is also used to provide deep foundations and basements and is
currently the world’s primary building material.
• Sheet products such as roofing, purlins, internal walls, ceilings, cladding, and
insulating panels for exterior walls.
• Internal fixtures and fittings such as rails, shelving and stairs are also made of steel.
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Benefits of using Steel in Construction
• Steel:
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• Most steel construction is done with a type of steel called mild steel. Mild steel is a
material that is immensely strong.
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However one important property of steel is that it quickly loses its strength in a fire.
• At 500 degrees celsius (930 degrees F), mild steel can lose almost half its strength.
• This is what happened at the collapse of the World Trade Towers in 2001.
Therefore, steel in buildings must be protected from fire or high temperature; this
is usually done by wrapping it with boards or spray-on material called fire
protection.
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Metal & Metal Alloys
• Made from thin sheets based on specific
Light Gauge Steel standards.
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Structural Steel
• Structural Steel is yet another one of the
popular types of steel used in construction
which is used mainly to give a base or
structure to the building.
• Used for developing the structure
• Available in different specifications &
shapes like – T shaped, Channel Sections,
I-beam, Plate type, bar or rod-type, etc.
• Corrosion check (When iron oxides to form
rust).
• Protective coatings like aerosol sprays can
help prevent corrosion.
• Also, galvanization ( Zinc coated on steel)
helps. Structural steel is a more
environmentally friendly recyclable
option, easily workable with a variety of
designs.
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Metal & Metal Alloys
Mild Steel
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Metal & Metal Alloys
• Mild steel is the most widely used steel which is not brittle and cheap in price.
• Mild steel is not readily tempered or hardened but possesses enough strength.
• Mild steel is made by adding carbon and other elements in the iron.
• These elements improve the hardness, ductility and tensile strength of the metal.
• Mild steel is a great conductor of electricity. So it can be used easily in the welding process.
• Because of its malleability, mild steel can be used for constructing pipelines and
other construction materials.
• Mild steel is very much prone to rust because it has high amount of carbon. When rust free
products are needed people prefer stainless steel over mild steel.
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Metal & Metal Alloys
Rebar Steel
• Reinforcing steel, reinforces the structure
affixing well with concrete.
• Also used in the form of a mesh of steel
wires for building purposes.
• Hot-rolled round carbon steel bars are
mainly used.
• Improves tensile strength.
• It can be manufactured to very long
lengths.
• Deformed bars which are hot rolled are
commonly used in RCC (Reinforced
Concrete) structures. Apart from RCC , this
is yet another one of the major types of
steel used in construction in the Indian
Subcontinent especially in Pre Cast
Construction Technology. Indian standard
IS 1069 is used as a reference for grading
mild steel based on tensile properties.
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Metal & Metal Alloys
High Carbon Steel • High carbon steel will be any type of steel that contains
over 0.8% carbon but less than 2.11% carbon in its
composition. The average level of carbon found in this
metal usually falls right around the 1.5% mark.
• High carbon steel has a reputation for being especially
hard, but the extra carbon also makes it more brittle than
other types of steel. This type of steel is the most likely to
fracture when misused
Advantages
• This type of steel is excellent for making cutting tools or
masonry nails, drill bits, knives, wood cutting tools. The
hardness levels and metal wear resistance of high carbon
steel is also rated very highly.
Disadvantages
• This type of steel is not recommended for any type of
welding or welding work.
• Out of the commonly used types of steel, this one is the
most likely to fracture or break because of extra
brittleness.
• This style of steel doesn't hold up to wear as well as other
types of specialty steel.
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Metal & Metal Alloys
Stainless Steel • Stainless steel, a chromium-nickel steel,. Its most
important property is its resistance to corrosion.
• Stainless steel is expensive, so it was used primarily as a
non structural metal or where there is a high potential
for corrosion..
• used for food handling and cutlery among many other
applications.
• Stainless steel is used for corrosion-resistant tools such
as this nutcracker
• Stainless steel differs from carbon steel by the amount of
chromium present.
• Stainless steel is used for buildings for both practical and
aesthetic reasons. Stainless steel was in vogue during
the art deco period. The most famous example of this is
the upper portion of the Chrysler Building .
• Because of the durability of the material, many of these
buildings still retain their original appearance.
• Stainless steel is used today in building construction
because of its durability and because it is a weldable
building metal that can be made into aesthetically
pleasing shapes
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Metal & Metal Alloys
• High rise buildings because of its strength, low weight, and speed of
construction
• Industrial buildings because of its ability to create large span spaces at low
cost.
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Metal & Metal Alloys
They are super-quick to build at site, as a lot of work can be pre-fabricated at the factory.
• They are flexible, which makes them very good at resisting dynamic (changing) forces such
• A wide range of ready-made structural sections are available, such as I, C, and angle sections
• They can be made to take any kind of shape, and clad with any type of material
• A wide range of joining methods is available, such as bolting, welding, and riveting
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Metal & Metal Alloys
Universal Section
• An I-beam, also known as H-beam (for universal column, UC), w-beam (for "wide
flange"), universal beam (UB), rolled steel joist (RSJ), or double-T is a beam with an I or H-
shaped cross-section.
• The horizontal elements of the "I" are known as flanges. while the vertical element is
termed the "web". I-beams are usually made of structural steel and are used in
construction and civil engineering.
• The web resists shear forces, while the flanges resist most of the bending moment
experienced by the beam.
• Beam theory shows that the I-shaped section is a very efficient form for carrying
both bending and shear loads in the plane of the web.
• On the other hand, the cross-section has a reduced capacity in the transverse direction, and
is also inefficient in carrying torsion, for which hollow structural sections are often
preferred
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Metal & Metal Alloys
• There are two standard I-beam forms:
• Rolled I-beam, formed by hot rolling, cold rolling or extrusion (depending on material).
• Plate girder, formed by welding (or occasionally bolting or riveting) plates.
• UCs have equal or near-equal width and depth and are more suited to being oriented
vertically to carry axial load such as columns in multi-storey construction.
• UBs are significantly deeper than they are wide are more suited to carrying bending load
such as beam elements in floors.
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Metal & Metal Alloys
• Depending upon their height and the loading conditions they may be fabricated in
various shapes.
• For columns to carry heavy loads two or more sections of angles, channels ,rolled
steel joists etc are joined to form a compound section.
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Metal & Metal Alloys
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Metal & Metal Alloys
STRUCTURAL STEEL FRAMES
COLUMN BASES AND FOUNDATION
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COLD ROLLED SECTION CONNECTIONS
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Metal & Metal Alloys
• Light gauge steel frame elements are manufactured from structural steel sheet
that formed into strong C or Z or S shapes which are able to support heavy loads.
• The light gauge steel is also called cold formed steel which comes from the process
by which steel members are formed.
• The strength and flexibility of light gauge steel frame has led to increased spans,
custom openings, curved wall, and different external façade treatments.
• The elements of light gauge steel frame members need to be galvanized with zinc,
aluminum or a combination thereof in order to provide long-term protection
against corrosion.
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Metal & Metal Alloys
2. Flooring System
The flooring system can be made up of C-sections
as joists connected to C section bearers. The floor
joists can be designed from a range of C-section
sizes depending on loading parameters.
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Metal & Metal Alloys
3. Roof System
The roof structure is generally a steel truss system which can be designed for metal
sheets or tiles. The steel roof framing system can suit all types of roof design – hip,
gable, dutch dable, steel roof sheeting or tile and would be screwed directly onto
the wall frame.
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Metal & Metal Alloys
4. Light Gauge Steel Coating
The thickness of coating applied on the surface of light gauge steel is varied based on
environmental conditions in which the steel members are placed. Commonly, marine
environments need the most protection whereas dry regions required less protections.
6. Accessories
A variety of sheet metal angles, straps, plates, channels,
and miscellaneous shapes are manufactured as accessories
for light gauge steel construction.
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Metal & Metal Alloys
7. Connections
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TOPIC
• A roof is the top covering of a building, including all materials and constructions
necessary to support it on the walls of the building or on uprights, providing protection
against rain, snow, sunlight, extremes of temperature, and wind. A roof is part of the
building envelope.
• Roof, covering of the top of a building, serving to protect against rain, snow, sunlight,
wind, and extremes of temperature.
• Roofs have been constructed in a wide variety of forms—flat, pitched, vaulted, domed, or
in combinations—as dictated by technical, economic, or aesthetic considerations.
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INTRODUCTION
SHEET ROOF COVERINGS
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INTRODUCTION
SHEET ROOF COVERINGS
Sheet Roofing
Sheet wall
cladding
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INTRODUCTION
PROPERTIES OF ROOF COVERINGS
• They should not absorb moisture more than 20 per cent by weight.
• They should give pleasing look.
• They should be capable of taking load of a man safely, after they are supported on Purlins
/ reapers.
• They should be durable.
• They should be uniform in shape and size.
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Market forms of Sheet Roof coverings
Asbestos Cement (A.C.) sheets
• The paste of Asbestos fibers mixed with Portland cement was used as roof repair
compound.
• In 1907, process equipment was invented that produced rigid sheets from the cement
asbestos.
• These sheets could be pigmented and cut into manageable shapes, and were able to have
textured patterns pressed into the surface.
• Durable roofing material that imitated traditional natural products--both less expensive
and lighter than slate.
• They don't rot or warp like wood, and are very fire resistant.
AC sheets - Advantages
• High tensile strength and waterproof qualities.
• In normal circumstances, an asbestos cement roof
should last many years and present no risk to health of
people working in the building.
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Market forms of Sheet Roof coverings
AC sheets - Risks and Disadvantages
• Asbestos- microscopic mineral fibers - when inhaled into the lungs can cause serious
respiratory disease and cancer.
• Asbestos containing products, like cement asbestos roofing and siding, have the fibers
imbedded in the Portland cement, and there is little health risk if the material is in good
condition and not disturbed.
• Severely worn or damaged roofs and walls, or improper repairs, alterations, or removal can
allow release of the fibers and risk the health of the occupants and neighbours.
• Under current health and safety regulations, a business owner can be fined or even jailed if
asbestos is released into the work environment.
• With age, asbestos cement roofs can become brittle and changing one panel could quite
easily damage two more.
• On roofing, in addition to the risks associated by working at heights, asbestos sheeting is
quite fragile and may not stand the weight of a person - even when new.
• The roof panels should be kept wet at all times during the dismantling and wherever
possible, the sheets should be carefully lowered onto a clean hard surface.
• Asbestos debris and waste should never be dry-swept.
• Avoiding cleaning methods such as dry sweeping and brushing during and after the
process of repair.
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Market forms of Sheet Roof coverings
Galvanized Iron Sheets:
• Composed of sheets of hot-dip galvanized mild steel cold rolled to have a linear
corrugated pattern in them.
• The corrugations increase the bending strength of the sheet in the direction parallel
to the corrugations, but not across them.
• Normally each sheet is manufactured longest in its strong direction.
• GI is lightweight and easily transported.
• It was originally made (as the name suggests) from wrought iron.
• It proved to be light, strong, corrosion-resistant, and easily transported.
• Galvanized sheets with simple corrugations are also being gradually displaced by 55%
Al and Zn steel (GALVALUME steel) or sheets with complex profiles.
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Market forms of Sheet Roof coverings
Aluminium sheets
• Easy to use, durable and economical .
• Extremely light with high-strength-to-weight ratio.
• Corrosion-resistant in almost any kind of environment.
• Highly-corrosive industrial environments, it is resistant to fumes and vapours of organic
compounds and to chemicals like ammonia, carbon-dioxide and acids.
• Can take a variety of finishes, colours and textures, which protect it and add further to
its appearance.
• Long life and keeps it looking good throughout its life.
• Length between 1.5 to 6.5 m
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Market forms of Sheet Roof coverings
PVC sheets
• PVC Sheets are strong, durable and corrosion resistant.
• Chemical resistant, light weight, UV resistant,
• Available in thk. of 1.0 to 2.5
• For industrial purpose -1.8 to 2.5 mm
• available in standard lengths : 2, 2.5 and 3 m.
• Customized lengths up to 12 m
• Colours- translucent to opaque
• Flexible & strong, highly reflective, hygienic, aesthetic, virtually maintenance free,
economical
• Company- Finolex
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Market forms of Sheet Roof coverings
Foamed PVC Sheets
• Ideal for indoors and outdoors use in
advertising, construction and other
industries.
• Lightweight, durable and versatile
surfaces, which can be painted,
printed, embossed.
• Can be installed in an easy way with
conventional tools and simple handling
methods.
• Can be bonded, nailed and bolted.
• Half the weight of solid P.V.C. sheets·
• Same thickness at lower cost.
• Superior impact resistance, Good
• insulation, Lower heat transmission,
High
• resistance to weathering.
• Flammability: self-extinguishing.
• Low water absorption.
• High chemical resistance.
• Thk.- 1mm to 12mm
• Size- 4’ 0” x 8’ 0”
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Market forms of Sheet Roof coverings
FRP Sheets
• FRP stands for fiber-reinforced polymer or
fiber-reinforced plastic.
• They are composite polymer plastics
reinforced with different types of fibers to
enhance their strength, elasticity & other
properties.
• The polymers used vinyl ester, epoxy,
phenol-formaldehyde resins, etc.
• The fibers used glass, carbon, aramid, etc.
• The roofing sheets made of
these FRP materials have construction-
friendly properties.
• These sheets are available in a variety of
colors, patterns, designs, & thicknesses
according to their specific purposes.
• They are used on walls and ceilings and can
be installed directly over drywall, wood,
concrete block, and many other solid
surfaces.
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Market forms of Sheet Roof coverings
Polycarbonate Sheets
It is a versatile roofing material that:
• Provides excellent weather resistance . Virtually unbreakable
• Gives tailored light transmission. . Superior fire performance.
• Comes in a choice of profiles & lengths. . Easy to store, handle, & install
Types :
Embossed Sheets-
• Light Diffusion, 2 mm - 4 mm Length - Up to 1220 mm
• Provide very good stability under use and environmental factors.
• Excellent for applications requiring light diffusion and privacy glazing
like in shower cubicles, or toilet windows.
Multi-wall Sheets
• Energy Saving. Thk- 4 mm - 16 mm
• Length- up to 2110 mm
• Offer the best strength to weight ratio and
excellent insulation characteristics.
• It is best suited for partitions, false ceilings,
roof lights, sky lights and green houses.
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Market forms of Sheet Roof coverings
Corrugated Sheets
Ease of Installation. 0.8 mm upwards.
Length- Up to 1260 mm Suitable for installations like
terrace gardens, garages, verandah extensions, etc. as well
as industrial north-lighting at minimum structural cost.
Application Areas :
. Industrial roofing
· Parking areas
· Garages
· Private partitions
· Porches
· Verandahs
· Greenhouses
· Swimming pools
· Stadiums
· Walkways
· Northlight glazing
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Market forms of Sheet Roof coverings
Sheeting or Cladding: Corrugated or Galvanized sheets are used as sheeting
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Market forms of Sheet Roof coverings
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Market forms of Sheet Roof coverings
• Standing seam roof cladding systems use a
specially designed profile for the weather sheet.
• This eliminates the need for exposed fasteners
and improves the weather tightness of the
cladding system.
• Standing seam sheeting can be manufactured
from steel or aluminium
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Market forms of Sheet Roof coverings
Installation of Standing seam roof cladding systems
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Market forms of Sheet Roof coverings
Insulation
Insulation – The main purpose of insulating a building is to
reduce the heat transfer coming through the ceilings and
openings. There are 2-kinds, the bulk and reflective insulation.
Polyurethane foam
Bulk Insulation -Rock wool -glass wool -loose fill cellulose -
polystyrene panels - polyester matting .
Sandwich panel
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Market forms of Sheet Roof coverings
2. Rockwool Insulation –
- known as mineral wool or stone wool as
it made from actual stone.
- cannot burn and which can stand
temperatures up to 1000 degrees C without
melting , hence effective fire protection
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Market forms of Sheet Roof coverings
4. Puff Insulation –
- It is not easily ignitable and has
negligible water permeability.
- PIR has low smoke emission and
will not melt or drip in a fire.
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Market forms of Sheet Roof coverings
BUILDING ACCESSORIES -
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Market forms of Sheet Roof coverings
FLASHINGS –
• Strip of impervious material, usually
metal used to exclude water from the
junction between a roof covering and
another part of the structure.
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STEELS STRUCTURE – CONNECTION DETAILS
Rain Water Gutter & down take :
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Market forms of Sheet Roof coverings
Gutter
•The gutter design should take account of the potential for
flash floods and the fact that gutters have to be
maintainable with good access for cleaning.
• Downspouts shall
have a 45 degree
elbow at the bottom
and shall be supported
by attachment to the
wall covering at 3.0 m
maximum spacing
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STEELS STRUCTURE – CONNECTION DETAILS
Rain Water Gutter & down take :
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STEELS STRUCTURE – CONNECTION DETAILS
Rafter, Purlin & sandwich
Panel Roof fixing:
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STEELS STRUCTURE – CONNECTION DETAILS
Column, Girt & sandwich
Panel wall cladding fixing:
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