Radiant heating

and cooling

TECHNICAL
CATALOGUE
You
Feel,
We
Care
is our new tagline
and contains a renewed promise:
to work ever y day
with commitment and passion
while of fering tangible benef its.

And we do this by developing systems

which are able to ensure
comfor t and health
as well as a pleasant living space.

We continue to follow the principles

that have always inspired us :
the use of the best materials,
the research for advanced technologies,
and a specialized ser vice for design,
technical assistance and training.

These are the same reasons

that guided us in
identif ying the
per fect comfor t system.

In our solution four elements

(sur face heating/cooling, air handling,
temperature control, heat pumps)
interact synergistically
to spread in ever y room
the ideal living conditions,
in which our skin can perceive
a unique feeling of wellbeing.

1
 Table of Contents
CEILING AND WALL SYSTEMS PAG 04

b!klimax Air+ PAG 06

b!klimax+ with plasterboard PAG 14

b!klimax 8+ with plasterboard PAG 22

Traditional b!klimax PAG 30

b!klimax+ Twin Copper PAG 38

b!klimax+ Copper 8 PAG 42

b!klimax+ Quadrotti HP PAG 49

b!klimax+ Quadrotti PAG 56

Accessories for b!klimax systems PAG 68

UNDERFLOOR RADIANT SYSTEMS WITH LOW THERMAL INERTIA PAG 76

Super D17 PAG 80

Super D PAG 86

Level Zero AD PAG 92

e-Dry Tech PAG 98

e-Dry Evo PAG 104

TRADITIONAL UNDERFLOOR RADIANT SYSTEMS PAG 110

Cover HP PAG 114

Cover PAG 120

Acoustic Plus PAG 126

AcuRapid PAG 132

Smooth Cover HP PAG 138

 New Plus PAG 144

T50 PAG 150

TF-B HP PAG 156

MANIFOLDS, PIPES AND COMPLEMENTS PAG 162

Manifolds PAG 164

Piping PAG 173

Other complements PAG 180

Acoustic insulation for substrates PAG 182

Additives PAG 184

THERMOREGULATION DEVICES PAG 186

GM and GR mixing and booster units PAG 188

Mixing Box PAG 209

Standard Kit PAG 213

INDUSTRIAL UNDERFLOOR RADIANT SYSTEMS PAG 224

Industrial shaped panel PAG 226

PVC bars PAG 230

Industrial mesh PAG 234

Complements for industrial underfloor radiant systems PAG 238

 Ceiling and wall
radiant systems

4
Widespread
well-being

b!klimax is a heating and cooling system that exploits the ability of the ceilings
and walls to exchange heat and cold through radiation with the room and with
people. Thanks to the perfectly balance of the thermal exchanges, the human body
perceived comfort is improved.

Available in different variants with metal, plasterboard or fibre-reinforced plaster

finish, b!klimax provides the ideal climate in any building in the residential and
commercial applications, either new or renovated.

In particular, it’s indicated in situations where the lack of space makes it difficult
to install a underfloor radiant system, for buildings with high room heights or for
rooms where you want to preserve the existing flooring.

Invisible, responsive and easy to install, it offers high comfort in both summer and
winter, healthy rooms, clutter-free spaces and maximum energy savings.

ADVANTAGES OF B!KLIMA X
CEILING AND WALL SYSTEMS:

INVISIBLE, COMFORTABLE
AND EFFICIENT

IDEAL FOR BOTH

HEATING AND COOLING

LOW THERMAL
INERTIA

ABSENCE OF
INVASIVE INTERVENTIONS

THERMALLY INSULATING
THE CEILING OR WALLS

5
 B!KLIMAX AIR+ SYSTEM

b!klimax Air+ is a room heating and cooling system that uses ceilings and walls as radiant surfaces.
Invisible, comfortable and healthy, it provides the ideal room climate along with cleaner, healthier air.

The central element of the system is the polystyrene or rockwool radiant panel equipped with 4 hydraulic
circuits Ø 6 mm and complete with a special plasterboard sheet capable of capturing and neutralising
indoor pollutants.
The system is completed by the manifold, the distributors, the fittings, the Ø 20 mm polybutylene pre-
insulated pipe for connecting the distributors to the manifold and the Ø 6 mm polybutylene pre-insulated
pipe for connecting the panels to the distributors.

Designed to be installed on common metal structures for false ceilings, b!klimax Air+ does not require
any invasive intervention and allows to exploit the gap between the ceiling and the radiant panels for the
installation of other systems.

FEATURES
• Minimum recommended installation height 12 cm
• Ceiling or wall installation
• Low thermal inertia
• Finishing with special plasterboard sheet capable of reducing
• the concentration of indoor pollutants
• Installation on metal structure with 30 cm wheelbase
• Insulation in polystyrene or rockwool
• Suitable for residential and commercial application (schools, offices, hotels,
hospitals, public buildings,...)

6
 FIELD OF
APPLICATION
B!KLIMAX AIR+ SYSTEM

SECTION OF THE SYSTEM

3
2

1 Hanging metal structure

2 b!klimax Air+ panel
7 3 Pre-insulated pipe Ø 20 mm
4 Pre-insulated pipe Ø 6 mm
5 Distributor with insulation shell
6 Passive filling panel
7 Painting/grouting

METAL SUPPORT STRUCTURE

~13

b!klimax Air+ radiant panels are designed to be installed both on walls and ceilings on common double
metal frame structures for dry systems, available on the market.
55*
120**

Depending on the height of the rooms, it is possible to modulate the height of the pendant hooks
according to specific requirements (aesthetic, based on the need to pass the ducts for other systems, etc.).
40
12

[mm]
Hanging structure with snap profile

Structure with snap profile

~13
55*
55*

120**
107*

40
40

12
12

[mm] [mm]

* Variable dimension depending on the profile used.

** If possible, to facilitate installation, we suggest a minimum height of 150 mm.

7
B!KLIMAX AIR+ SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Panel features Panel features

Dimensions: 1200x2400x52 mm Dimensions: 600x2400x52 mm

INSULATION WEIGHT CODE INSULATION WEIGHT CODE

Polystyrene 33.1 Kg 6143114 Polystyrene 16.5 Kg 6143169

Rockwool 51.5 Kg 6143115 Rockwool 25.7 Kg 6143170

b!klimax Air+ panel

This radiant panel consists in extra white plasterboard which is able to absorb indoor pollutants. The panel
includes 4 hydraulic circuits, made of pipe Ø 6 mm, provided with push-fit fittings and oxygen barrier according
to DIN 4726. Pipes are fixed to the panel through an aluminium metal diffuser. Available with polystyrene and
rockwool (fire reaction class: A1) insulation.

Plasterboard sheet characteristics 600 1200 Unit Standard

Size 600x2400 1200x2400 mm
Standard thickness 12.5 mm
Density 870 Kg / m3
Fire reaction A2-s1,d0
Thermal conductivity 0.21 W / (m . K)
Water vapour diffusion (dry) 10
µ EN 10456
(humid) 4

Polystyrene insulation characteristcs 600 1200 Unit Standard

Size of insulating panel 600x2400 1200x2400 mm UNI EN 822
Standard thickness 40 mm UNI EN 823
Insulation base thickness 34 mm UNI EN 1264-3
Equivalent total thickness 38.6 38.8 mm UNI EN 1264-3
Bending strength BS 170 kPa UNI EN 12089
Compressive stress at 10% deformation CS(10) 120 kPa UNI EN 826
Thermal conductivity 10 °C λd 0.035 W/(m • K) UNI EN 12667
Thermal resistance Rd 1.10 (m² • K)/W UNI EN 12667
Thermal transmittance U 0.90 W/(m² • K)
Water vapour diffusion resistance factor μ 30 ÷ 70 UNI EN 12086
Water vapour permeability δ 0.009 ÷ 0.020 mg/(Pa • h • m) UNI EN 12086
Dimensional stability at 48h and 70 °C DS(70,-) 1 % UNI EN 1604
Long term water absorption by partial immersion Wlp 0.5 Kg / m2 UNI EN 12087
Long term water absorption by total immersion Wl(T) ≤3 % UNI EN 12087
Fire reaction Euroclass E EN ISO 11925-2
Limit of operating temperature 70 °C
Declaration according to UNI EN 13163 T1-L3-W2-S2-P5-BS170-CS(10)120-DS(70,-)1-WL(T)3-MU(30-70)

8
B!KLIMAX AIR+ SYSTEM

Rockwool insulation characteristics 600 1200 Unit Standard

Size of insulating panel 600x2400 1200x2400 mm UNI 822
Standard thickness 40 mm UNI 823
Declared thermal conductivity λd 0.040 W/(m • K) UNI EN 12667, 12939
Thermal resistance Rd 1 (m² • K)/W
Resistance to compression 10% σ10 70 kPa UNI EN 826
Resistance to point load FP 600 N UNI EN 12430
Tensile bond strength σmt 15 kPa UNI EN 1607
Water vapour diffusion resistance factor μ 1 UNI EN 12086
Short term water absorption by partial immersion Ws <1 kg/m2 EN 1609
Long term water absorption by immersion Wl(p) <3 kg/m2 EN 12087
Specific heat CP 1030 J / (KgK) UNI EN 10456
Density ρ 165 Kg / m 3
UNI EN 1602
Fire reaction Euroclass A1 UNI EN 13501-1
Declaration according to UNI EN 13162 MW-EN 13162 T5-CS(10/Y)70-PL(5)600-TR15-DS(TH)-DS(T+)-MU1-WS-WL(p)

PE-HD-Xc pipe characteristics

Water
Outside diam. (mm) Thickness (mm) S-value SDR-value CLASS 4 CLASS 5
content (l/m)
6 1 2.5 6 Tmax 60 °C 10 bar Tmax 80 °C 10 bar 0,013
S = nominal pipe serial number according to ISO 4065, SDR = standard dimension ratio, allocation of SDR values, according to DIN 16893
and/or DIN EN ISO15875-2

Technical data of PE-HD-Xc pipe Value Unit Standard

Degree of cross-linking 23°C ≥ 60 % DIN 16892
3
Density 23°C ≈ 0.94 g/cm DIN 16892/DIN 53479
Flexural impact strength accord. to Charpy 23°C no failure kJ/m2 DIN EN ISO 179-1/2
Tensile strength 23°C 24 ÷ 30 N/mm 2
DIN EN ISO 6259-1
Tenacity 23°C 24 ÷ 26 N/mm2 DIN EN ISO 6259-1
Elongation at break 23°C 400 ÷ 600 % DIN EN ISO 6259-1
Elastic modulus 23°C 600 ÷ 800 N/mm2 DIN 16892/DIN EN ISO 128
Stress crack resistance no failure ASTM D 1693
Moisture absorption < 0,01 mg (4d) DIN EN ISO 62
Coefficient of linear expansion 0°C – 70°C 1,5 · 10-4 1/K DIN 16892 / DIN 53752
Thermal conductivity ≤ 0,41 W/(K · m) DIN 16892 / DIN EN 12664
Smallest bend radius ≥5·D mm DIN 4726
Oxygen tightness 40°C ≤ 0,32 mg/(m2 · d) DIN 4726

Air+ blank panel

Blank panel made of extra white plasterboard

which is able to absorb indoor pollutants. This
panel is used to fill the area which is not covered
with radiant panels and the area where distributors
are installed. It can be cut according to the actual
requirements.

Panel features
Dimensions: 1200x2400x52 mm

INSULATION WEIGHT CODE

Polystyrene 34.5 Kg 6143124

Rockwool 50.8 Kg 6143125

9
B!KLIMAX AIR+ SYSTEM

Pre-insulated pipe Ø 20 mm TYPE SIZE CODE

PB pipe with oxygen barrier according red roll 50 m Ø 20 mm 6200020
to DIN 4726 EN 12319-2, Ø 20 mm, pipe blu roll 50 m Ø 20 mm 6201020
insulation made of expanded polyethylene, red 1 bar 4 m Ø 20 mm 6202020
thickness 6 mm. Reaction to fire class: BL- blu 1 bar 4 m Ø 20 mm 6203020
s2, d0. It is used to connect distributors with
b!klimax manifolds. Note:
for further technical data see page 72

8-way Distributors
MODEL INSULATION CODE
Pair of distributors made of plastic, specially
shaped to guarantee easy connection 8-way open polystyrene 6210040
with the pipes coming from b!klimax 8-way open polyethylene 6210041
panels. These distributors are provided with 8-way terminal polystyrene 6210050
anticondensation shells made of polystyrene 8-way terminal polyethylene 6210051
or expanded polyethylene BL-s1,d0, push-fit
pipe fittings for pipes Ø 6 mm and Ø 20 mm,
and closing plastic bands.

4-way Distributors MODEL INSULATION CODE

Pair of distributors made of plastic, 4-way open polystyrene 6210060
specially shaped to guarantee easy 4-way open polyethylene 6210061
connection with the pipes coming from 4-way terminal polystyrene 6210070
b!klimax panels. These distributors are 4-way terminal polyethylene 6210071
provided with anticondensation shells
made of polystyrene or expanded
polyethylene BL-s1, d0, push-fit pipe fittings
for pipes Ø 6 mm and Ø 20 mm, and
closing plastic bands.

Straight Push-fit Fitting Ø 6 mm SIZE INSULATION CODE

Straight push-fit fitting used as connection Ø 6 mm polystyrene 6510006

for polybutylene pipes Ø 6 mm or Ø 20 Ø 6 mm polyethylene 6510016
mm. It’s provided with anticondensation Ø 20 mm polyethylene 6510026
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

TEE Push-fit Fitting

20-20-20 mm SIZE INSULATION CODE

TEE push-fit fitting used as connection Ø 20 mm polystyrene 6510055

for PB pipes Ø 20 mm. It’s provided Ø 20 mm polyethylene 6510056
with anticondensation insulation shells
available in polystyrene or polyethylene
BL-s1, d0.

Cross Push-fit Fitting SIZE INSULATION CODE

20-20-20-20 mm
Ø 20 mm polystyrene 6510065
This cross push-fit fitting is used as Ø 20 mm polyethylene 6510066
connection for polybutylene pipes Ø 20 mm.
It’s provided with anticondensation
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

Elbow Push-fit Fitting 20-20 mm SIZE INSULATION CODE

This ELBOW push-fit fitting is used as 90° Ø 20 mm -- 6510075
shifting for polybutylene pipes Ø 20 mm. Ø 20 mm polyethylene 6510076
It’s provided with polyethylene BL-s1, d0
insulation or without it.

10
PRODUCTS THAT COMPOSE THE SYSTEM

Pre-insulated PB Pipe Ø 6 mm SIZE CODE

PB pipe Ø 6 mm with oxygen barrier Ø 6 mm 6210006

according to DIN 4726 EN 12319-2, pipe
insulation made of expanded polyethylene, Note:
reaction to fire class BL-s1,d0, thickness 6 for further technical data see page 73
mm. It is used to connect b!klimax+ and
Quadrotto panels to the distributors.

Lubricant for Push-fit Pipe Fittings SIZE CODE

20 ml 6603000
This lubricant is used to guarantee better
insertion of the pipes into the fittings and
better preservation of O-rings. (1 package
every 75 circuits).

Closing Plugs for Outlets Ø 6 mm SIZE CODE

and Ø 20 mm Ø 6 mm 6510040
Ø 20 mm 6510050
Plastic plugs are used to close the unused
outlets in a distributor.

Industry System Elbow SIZE CODE

Elbow for 90° shifting with pipes Ø 20 mm. Ø 20 mm 1140025

70-mm Fixing Screws SIZE CODE

70-mm screws to fix b!klimax+ panels with 70 mm 6510010
plasterboard to the metal grid.

b!klimax Perimeter belt SIZE CODE

Edge insulation for b!klimax and b!klimax+ h 150 mm 6603010
ceiling systems, made of closed-cell
expanded polyethylene. It acts as thermo-
acoustic insulation and it absorbs
plasterboard ceiling expansions.

Spare parts kit SIZE CODE

Replacement kit for b!klimax fittings and for Ø 6 mm pipe 6510070
distributors including all the components for Ø 20 mm pipe 6510080
needed to restore a pipe connection.

11
B!KLIMAX AIR+ SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating - ceiling

120 18.5

100 15.4

Tsuperficie,
[W/m²]

80 12.3
output [W/m²]

Tsurface --Troom
riscaldamento

media Tambiente [K]

60 9.2
Heating

[K]
Rese

40 6.2

20 3.1
Output
Resa
qG (33 °C)*

0 0
0 5 10 15 20 25 30

Tacqua, media - room

Tambiente
Twater - T [K] [K]
*valid
* valido solo only for room temperature=
per temperatura 20 °C
ambiente = 20°C

Thermal output in heating - wall

160 20

140 17.5

120 15
Tsuperficie,
Rese riscaldamento [W/m²]

100 12.5
Heating output [W/m²]

Tsurface - Troom [K]

media - Tambiente [K]

80 10

60 7.5

40 5

20 Output
Resa 2.5
qG (40 °C)*

0 0
0 5 10 15 20 25 30
Twater - T-room
Tacqua, [K]
media Tambiente [K]
*valid
* valido solo only for room temperature=
per temperatura 20 °C
ambiente = 20°C

12
B!KLIMAX AIR+ SYSTEM

Thermal output in cooling - ceiling

100 7.5

80 6.2
[W/m²]

Tambiente
Troom--TTsuperficie,
output [W/m²]

60 4.6
raffrescamento

surface [K]
Cooling

40 3.1

media [K]
Rese

20 1.5
Output
Resa
qG*

0 0
0 5 10 15 20
Troom--TTwater [K]
Tambiente [K]
acqua, media
*valid
* valido only
solo perfor room temperature=
temperatura ambiente =26 °C 55%
26°C 55% U.R.
R.H.

Thermal output in cooling - wall

80 10

60 7.5
output [W/m²] [W/m²]

Tambiente
Troom
raffrescamento

- Tsuperficie,
- Tsurfacemedia

40 5
Cooling

[K] [K]
Rese

20 2.5

Output
Resa
qG*

0 0
0 5 10 15 20
Tambiente
Troom--TTacqua, [K]
water media [K]
* valido soloonly
*valid per for
temperatura ambiente =26
room temperature= 26°C
°C 55% U.R.
R.H.

13
 B!KLIMAX+ SYSTEM WITH PLASTERBOARD

b!klimax+ with plasterboard is a room heating and cooling system that uses ceilings and walls as radiant
surfaces.

Designed to be installed on common metal structures for false ceilings, it does not require invasive
interventions and allows to exploit the gap between the ceiling and the radiant panels for the installation
of other systems. It is also invisible, comfortable, efficient and guarantees a uniform distribution of
temperatures without air movements.

The central element of the system is the panel made up of standard or waterproof plasterboard on which,
by an aluminium metal diffuser, 4 hydraulic circuits Ø 6 mm are fixed. The panel is available with polystyrene
or rockwool insulation. The system is completed by the manifold, the distributors, the fittings, the Ø 20
mm pre-insulated polybutylene pipe for connecting the distributors to the manifold and the Ø 6 mm pre-
insulated polybutylene pipe for connecting the panels to the distributors.

FEATURES
• Minimum recommended installation height 12 cm
• Ceiling or wall installation
• Low thermal inertia
• Available with standard or waterproof plasterboard sheet
• Installation on metal structure with 30 cm wheelbase
• Insulation in polystyrene or rockwool
• Particularly suitable for renovation
• Suitable for residential and commercial applications

14
 FIELD OF
APPLICATION
B!KLIMAX+ SYSTEM WITH PLASTERBOARD

SECTION OF THE SYSTEM

2 1

4
7
5

6 1 Adjustable hang
2 Pre-insulated pipe Ø 6mm
3 Plasterboard sheet
8 4 Metal structure
5 Pre-insulated pipe Ø20 mm
6 Passive filling panel
7 Distributor with insulation shell
8 Painting/grouting

METAL SUPPORT STRUCTURE

~13

b!klimax+ radiant panels are designed to be installed both on walls and ceilings on common double metal
frame structures for dry systems available on the market.
Depending on the height of the rooms, it is possible to modulate the height of the pendant hooks
55*
120**

according to specific requirements (aesthetic, based on the need to pass the ducts for other systems, etc.).
40
12

[mm]
Hanging structure with snap profile

Structure with snap profile

~13
55*
55*

120**
107*

40
40

12
12

[mm] [mm]

* Variable dimension depending on the profile used.

** If possible, to facilitate installation, we suggest a minimum height of 150 mm.

15
B!KLIMAX+ SYSTEM WITH PLASTERBOARD

PRODUCTS THAT COMPOSE THE SYSTEM

Panel features Panel features

Dimensions: 1200x2400x52 mm Dimensions: 600x2400x52 mm
INSULATION WEIGHT CODE INSULATION WEIGHT CODE
Polystyrene 29.2 Kg 6142100 Polystyrene 14.6 Kg 6142160
Polys. waterproof 29.8 Kg 6143100 Rockwool 23.8 Kg 6142260
Rockwool 47.6 Kg 6142200

b!klimax+ plasterboard panel

The b!klimax+ plasterboard radiant panel is made up of a standard plasterboard sheet or plasterboard
on which the drawings of the hydraulic circuits are printed. On the plasterboard are fixed by means of an
aluminium diffuser 4 circuits Ø 6 mm including quick couplings. The panel with standard slab is available
with polystyrene or rockwool insulation (fire reaction class: A1); the waterproof panel is only available with
polystyrene insulation.

Plasterboard characteristics 600 1200 Unit Standard

Size 600x2400 1200x2400 mm
Standard thickness 12.5 mm
Density 760 Kg / m3
Fire reaction A2-s1,d0
Thermal conductivity 0.20 W / (m . K)
Water vapour diffusion resistance factor 10 µ EN 10456

Polystyrene insulation characteristics 600 1200 Unit Standard

Size of insulating panel 600x2400 1200x2400 mm UNI EN 822
Standard thickness 40 mm UNI EN 823
Insulation base thickness 34 mm UNI EN 1264-3
Equivalent total thickness 38.6 38.8 mm UNI EN 1264-3
Bending strength BS 170 kPa UNI EN 12089
Compressive stress at 10% deformation CS(10) 120 kPa UNI EN 826
Thermal conductivity 10 °C λd 0.035 W/(m • K) UNI EN 12667
Thermal resistance Rd 1.10 (m² • K)/W UNI EN 12667
Thermal transmittance U 0.90 W/(m² • K)
Water vapour diffusion resistance factor μ 30 ÷ 70 UNI EN 12086
Water vapour permeability δ 0.009 ÷ 0.020 mg/(Pa • h • m) UNI EN 12086
Dimensional stability at 48h and 70 °C DS(70,-) 1 % UNI EN 1604
Long term water absorption by partial immersion Wlp 0.5 Kg / m 2
UNI EN 12087
Long term water absorption by total immersion Wl(T) ≤3 % UNI EN 12087
Fire reaction Euroclass E EN ISO 11925-2
Limit of operating temperature 70 °C
Declaration according to UNI EN 13163 T1-L3-W2-S2-P5-BS170-CS(10)120-DS(70,-)1-WL(T)3-MU(30-70)

16
B!KLIMAX+ SYSTEM WITH PLASTERBOARD

Rockwool insulation characteristics 600 1200 Unit Standard

Size of insulating panel 600x2400 1200x2400 mm UNI 822
Standard thickness 40 mm UNI 823
Declared thermal conductivity λd 0.040 W/(m • K) UNI EN 12667, 12939
Thermal resistance Rd 1 (m² • K)/W
Resistance to compression 10% σ10 70 kPa UNI EN 826
Resistance to point load FP 600 N UNI EN 12430
Tensile bond strength σmt 15 kPa UNI EN 1607
Water vapour diffusion resistance factor μ 1 UNI EN 12086
Short term water absorption by partial immersion Ws <1 kg/m2 EN 1609
Long term water absorption by immersion Wl(p) <3 kg/m2 EN 12087
Specific heat CP 1030 J / (KgK) UNI EN 10456
Density ρ 165 Kg/m3 UNI EN 1602
Fire reaction Euroclass A1 UNI EN 13501-1
Declaration according to UNI EN 13162 MW-EN 13162 T5-CS(10/Y)70-PL(5)600-TR15-DS(TH)-DS(T+)-MU1-WS-WL(p)

PE-HD-Xc pipe characteristics

Water
Outside diam. (mm) Thickness (mm) S-value SDR-value CLASS 4 CLASS 5
content (l/m)
6 1 2.5 6 Tmax 60 °C 10 bar Tmax 80 °C 10 bar 0,013
S = nominal pipe serial number according to ISO 4065, SDR = standard dimension ratio, allocation of SDR values, according to DIN 16893
and/or DIN EN ISO15875-2
Technical data of PE-HD-Xc pipe Value Unit Standard
Degree of cross-linking 23°C ≥ 60 % DIN 16892
3
Density 23°C ≈ 0.94 g/cm DIN 16892/DIN 53479
Flexural impact strength accord. to Charpy 23°C no failure kJ/m2 DIN EN ISO 179-1/2
Tensile strength 23°C 24 ÷ 30 N/mm2 DIN EN ISO 6259-1
Tenacity 23°C 24 ÷ 26 N/mm2 DIN EN ISO 6259-1
Elongation at break 23°C 400 ÷ 600 % DIN EN ISO 6259-1
Elastic modulus 23°C 600 ÷ 800 N/mm2 DIN 16892/DIN EN ISO 128
Stress crack resistance no failure ASTM D 1693
Moisture absorption < 0,01 mg (4d) DIN EN ISO 62
Coefficient of linear expansion 0°C – 70°C 1,5 · 10-4 1/K DIN 16892 / DIN 53752
Thermal conductivity ≤ 0,41 W/(K · m) DIN 16892 / DIN EN 12664
Smallest bend radius ≥5·D mm DIN 4726
Oxygen tightness 40°C ≤ 0,32 mg/(m2 · d) DIN 4726

Blank panel
Passive panel consisting of standard or
waterproof plasterboard sheet, without
hydraulic circuits and available with
polystyrene or rockwool (fire reaction class: A1)
insulation. Waterproof panel is only available
with polystyrene insulation. Necessary for
filling areas not covered by radiant panels and
areas where distributors are located.

Panel features
Dimensions: 1200x2400x52 mm

INSULATION WEIGHT CODE

Polystyrene 27.8 Kg 6142105

Polys. waterproof 28.5 Kg 6143105
Rockwool 46.9 Kg 6142205

17
B!KLIMAX+ SYSTEM WITH PLASTERBOARD

Pre-insulated pipe Ø 20 mm TYPE SIZE CODE

PB pipe with oxygen barrier according red roll 50 m Ø 20 mm 6200020
to DIN 4726 EN 12319-2, Ø 20 mm, pipe blu roll 50 m Ø 20 mm 6201020
insulation made of expanded polyethylene, red 1 bar 4 m Ø 20 mm 6202020
thickness 6 mm. Reaction to fire class: BL- blu 1 bar 4 m Ø 20 mm 6203020
s2, d0. It is used to connect distributors with
b!klimax manifolds. Note:
for further technical data see page 74

8-way Distributors
MODEL INSULATION CODE
Pair of distributors made of plastic, specially
shaped to guarantee easy connection 8-way open polystyrene 6210040
with the pipes coming from b!klimax 8-way open polyethylene 6210041
panels. These distributors are provided with 8-way terminal polystyrene 6210050
anticondensation shells made of polystyrene 8-way terminal polyethylene 6210051
or expanded polyethylene BL-s1, d0, push-fit
pipe fittings for pipes Ø 6 mm and Ø 20 mm,
and closing plastic bands.

4-way Distributors MODEL INSULATION CODE

Pair of distributors made of plastic, 4-way open polystyrene 6210060
specially shaped to guarantee easy 4-way open polyethylene 6210061
connection with the pipes coming from 4-way terminal polystyrene 6210070
b!klimax panels. These distributors are 4-way terminal polyethylene 6210071
provided with anticondensation shells
made of polystyrene or expanded
polyethylene BL -s1, d0, push-fit pipe
fittings for pipes Ø 6 mm and Ø 20 mm,
and closing plastic bands.

Straight Push-fit Fitting Ø 6 mm SIZE INSULATION CODE

Straight push-fit fitting used as Ø 6 mm polystyrene 6510006

connection for polybutylene pipes Ø 6 Ø 6 mm polyethylene 6510016
mm. It’s provided with anticondensation Ø 20 mm polyethylene 6510026
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

TEE Push-fit Fitting

20-20-20 mm SIZE INSULATION CODE

TEE push-fit fitting used as connection Ø 20 mm polystyrene 6510055

for PB pipes Ø 20 mm. It’s provided Ø 20 mm polyethylene 6510056
with anticondensation insulation shells
available in polystyrene or polyethylene
BL-s1, d0.

Cross Push-fit Fitting SIZE INSULATION CODE

20-20-20-20 mm
Ø 20 mm polystyrene 6510065
This cross push-fit fitting is used as Ø 20 mm polyethylene 6510066
connection for polybutylene pipes Ø 20
mm. It’s provided with anticondensation
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

Elbow Push-fit Fitting 20-20 mm SIZE INSULATION CODE

This ELBOW push-fit fitting is used as 90° Ø 20 mm -- 6510075
shifting for polybutylene pipes Ø 20 mm. Ø 20 mm polyethylene 6510076
It’s provided with polyethylene BL-s1, d0
insulation or without it.

18
PRODUCTS THAT COMPOSE THE SYSTEM

Pre-insulated PB Pipe Ø 6 mm SIZE CODE

PB pipe Ø 6 mm with oxygen barrier Ø 6 mm 6210006

according to DIN 4726 EN 12319-2, pipe
insulation made of expanded polyethylene, Note:
reaction to fire class BL-s1,d0, thickness 6 for further technical data see page 73
mm. It is used to connect b!klimax+ and
Quadrotto panels to the distributors.

Lubricant for Push-fit Pipe Fittings SIZE CODE

20 ml 6603000
This lubricant is used to guarantee better
insertion of the pipes into the fittings and
better preservation of O-rings. (1 package
every 75 circuits).

Closing Plugs for Outlets Ø 6 mm SIZE CODE

and Ø 20 mm Ø 6 mm 6510040
Ø 20 mm 6510050
Plastic plugs are used to close the unused
outlets in a distributor.

Industry System Elbow SIZE CODE

Elbow for 90° shifting with pipes Ø 20 mm. Ø 20 mm 1140025

70-mm Fixing Screws SIZE CODE

70-mm screws to fix b!klimax+ panels with 70 mm 6510010
plasterboard to the metal grid.

b!klimax Perimeter belt SIZE CODE

Edge insulation for b!klimax and b!klimax+ h 150 mm 6603010
ceiling systems, made of closed-cell
expanded polyethylene. It acts as thermo-
acoustic insulation and it absorbs
plasterboard ceiling expansions.

Spare parts kit SIZE CODE

Replacement kit for b!klimax fittings and for Ø 6 mm pipe 6510070
distributors including all the components for Ø 20 mm pipe 6510080
needed to restore a pipe connection.

19
B!KLIMAX+ SYSTEM WITH PLASTERBOARD

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating - ceiling

120 18.5

100 15.4

Tsuperficie,
[W/m²]

80 12.3
output [W/m²]

Tsurface --TT
riscaldamento

media
60 9.2

room [K] [K]

ambiente
Heating
Rese

40 6.2

20 3.1
Output
Resa
qG (33 °C)*

0 0
0 5 10 15 20 25 30

Tacqua, media - room

Tambiente
Twater - T [K] [K]
*valid
* valido solo only for room temperature=
per temperatura 20 °C
ambiente = 20°C

Thermal output in heating - wall

160 20

140 17.5

120 15
Tsuperficie,
[W/m²]

100 12.5
output [W/m²]

Tsurface --TTroom [K] [K]

riscaldamento

media

80 10
ambiente
Heating

60 7.5
Rese

40 5

20 Output
Resa 2.5
qG (40 °C)*

0 0
0 5 10 15 20 25 30

Tacqua,
Twater - T-room
media Tambiente
[K] [K]
*valid
* valido solo only for room temperature=
per temperatura 20 °C
ambiente = 20°C

20
B!KLIMAX+ SYSTEM WITH PLASTERBOARD

Thermal output in cooling - ceiling

100 7.5

80 6.2
[W/m²]

Tambiente
output [W/m²]

Troom
60 4.6
raffrescamento

- Tsuperficie,
- Tsurface
Cooling

40 3.1

media [K]
[K]
Rese

20 1.5
Output
Resa
qG*

0 0
0 5 10 15 20
Tambiente
Troom -- T
Tacqua, [K]
water media [K]
* valido solo
*valid perfor
only temperatura ambiente =26
room temperature= 26°C
°C 55%
55% U.R.
R.H.

Thermal output in cooling - wall

80 10

60 7.5
output [W/m²][W/m²]

Tambiente
Troom
raffrescamento

- T-superficie,
Tsurfacemedia

40 5
Cooling

[K]
Rese

[K]

20 2.5

Output
Resa
qG*

0 0
0 5 10 15 20
Tambiente
Troom -- T
Tacqua, [K]
water media [K]
* valido soloonly
*valid per for
temperatura ambiente =26
room temperature= 26°C
°C 55% U.R.
R.H.

21
 B!KLIMAX 8+ SYSTEM WITH PLASTERBOARD

b!klimax 8+ is a room heating and cooling system that uses ceilings and walls as radiant surfaces.
Invisible and efficient, it guarantees uniform temperature distribution and high thermal comfort in every
room. The use of Ø 8 mm pipe also means that there are fewer circuits and therefore fewer components,
speeding up installation operations.

Designed to be installed on common metal structures for false ceilings, it does not require invasive
interventions and allows to exploit the gap between the ceiling and the radiant panels for the installation of
other systems.

The central element of the system is the panel consisting of a plasterboard sheet onto which, by an
aluminium metal diffuser, 2 hydraulic circuits in PE-RT Ø 8 mm pipe are fixed. The panel is available with
polystyrene or rockwool insulation.
The system is completed by the manifold, the distributors, the fittings, the Ø 20 mm polybutylene pre-
insulated pipe for connecting the distributors to the manifold and the Ø 8 mm PE-RT pipe with insulation
for connecting the panels to the distributors.

FEATURES
• Minimum recommended installation height 12 cm
• Ceiling or wall installation
• Low thermal inertia
• Installation on metal structure with 30 cm spacing
• Insulation in polystyrene or rockwool
• Particularly suitable for renovation
• Suitable for residential and commercial applications
• Quick installation thanks to the reduced number of components

22
 FIELD OF
APPLICATION
B!KLIMAX 8+ SYSTEM WITH PLASTERBOARD

SECTION OF THE SYSTEM

2 1
4
3

5
6

1 Hanging metal structure

2 Distributor with insulation shell
3 Pre-insulated pipe Ø 20 mm
4 Pre-insulated pipe Ø 8 mm
5 b!klimax 8+ panel
6 Passive filling panel
7 Painting/grouting

METAL SUPPORT STRUCTURE

~13

b!klimax 8+ radiant panels are designed to be installed both on walls and ceilings on common double metal
frame structures for dry systems available on the market.
Depending on the height of the rooms, it is possible to modulate the height of the pendant hooks
55*
120**

according to specific requirements (aesthetic, based on the need to pass the ducts for other systems, etc.).
40
12

[mm]
Hanging structure with snap profile

Structure with snap profile

~13
55*
55*

120**
107*

40
40

12
12

[mm] [mm]

* Variable dimension depending on the profile used.

** If possible, to facilitate installation, we suggest a minimum height of 150 mm.

23
B!KLIMAX 8+ SYSTEM WITH PLASTERBOARD

PRODUCTS THAT COMPOSE THE SYSTEM

Panel features Panel features

Dimensions: 1200x2400x52 mm Dimensions: 600x2400x52 mm

INSULATION WEIGHT CODE INSULATION WEIGHT CODE

Polystyrene 29.5 Kg 6142115 Polystyrene 14.9 Kg 6142170
Rockwool 47.9 Kg 6142210 Rockwool 24.1 Kg 6142270

b!klimax 8+ panel with plasterboard

b!klimax 8+ radiant panels are made up of 12.5-mm thick plasterboard of 2.88 m². On the plasterboard is
printed the position of the hydraulic circuits, made of PE-RT pipe Ø 8 mm and embedded in the panel,
provided with push-fit fittings and oxygen barrier according to DIN 4726. Pipes are fixed to the panel
through an aluminium metal diffuser. Available with different insulation types.

Plasterboard characteristics 600 1200 Unit Standard

Size 600x2400 1200x2400 mm
Standard thickness 12.5 mm
Density 760 Kg / m3
Fire reaction A2-s1,d0
Thermal conductivity 0.20 W / (m • K)
Water vapour diffusion resistance factor 10 µ EN 10456

Polystyrene insulation characteristics 600 1200 Unit Standard

Size of insulating panel 600x2400 1200x2400 mm UNI EN 822
Standard thickness 40 mm UNI EN 823
Insulation base thickness 34 mm UNI EN 1264-3
Equivalent total thickness 38.6 38.8 mm UNI EN 1264-3
Bending strength BS 170 kPa UNI EN 12089
Compressive stress at 10% deformation CS(10) 120 kPa UNI EN 826
Thermal conductivity 10 °C λd 0.035 W/(m • K) UNI EN 12667
Thermal resistance Rd 1.10 (m² • K)/W UNI EN 12667
Thermal transmittance U 0.90 W/(m² • K)
Water vapour diffusion resistance factor μ 30 ÷ 70 UNI EN 12086
Water vapour permeability δ 0.009 ÷ 0.020 mg/(Pa • h • m) UNI EN 12086
Dimensional stability at 48h and 70 °C DS(70,-) 1 % UNI EN 1604
Long term water absorption by partial immersion Wlp 0.5 Kg / m2 UNI EN 12087
Long term water absorption by total immersion Wl(T) ≤3 % UNI EN 12087
Fire reaction Euroclass E EN ISO 11925-2
Limit of operating temperature 70 °C
Declaration according to UNI EN 13163 T1-L3-W2-S2-P5-BS170-CS(10)120-DS(70,-)1-WL(T)3-MU(30-70)

24
B!KLIMAX 8+ SYSTEM WITH PLASTERBOARD

Rockwool insulation characteristics 600 1200 Unit Standard

Size of insulating panel 600x2400 1200x2400 mm UNI 822
Standard thickness: 40 mm UNI 823
Declared thermal conductivity λd 0.040 W/(m • K) UNI EN 12667, 12939
Thermal resistance Rd 1 (m² • K)/W
Resistance to compression 10% σ10 70 kPa UNI EN 826
Resistance to point load FP 600 N UNI EN 12430
Tensile bond strength σmt 15 kPa UNI EN 1607
Water vapour diffusion resistance factor μ 1 UNI EN 12086
Short term water absorption by partial immersion Ws <1 kg/m2 EN 1609
Long term water absorption by immersion Wl(p) <3 kg/m2 EN 12087
Specific heat CP 1030 J / (KgK) UNI EN 10456
Density ρ 165 Kg / m3 UNI EN 1602
Fire reaction Euroclas. A1 UNI EN 13501-1
Declaration according to UNI EN 13162 MW-EN 13162 T5-CS(10/Y)70-PL(5)600-TR15-DS(TH)-DS(T+)-MU1-WS-WL(p)

PE-RT pipe characteristics

CLASS 4 For use with hot and cold water Tmax 70 °C Pressure 8 bar
Application field
CLASS 5 For use with hot and cold water Tmax 90 °C Pressure 6 bar
Outside diam. (mm) Thickness (mm) Circuit Lenght (mm) Weight (g/m) Water content (l/m)

600 1200
8 1 22 0,028
12 24

Blank panel
Passive panel consisting of standard or
waterproof plasterboard, without hydraulic
circuits and available with polystyrene or
rockwool (fire reaction class: A1) insulation.
Necessary for filling areas not covered by radiant
panels and areas where distributors are housed.

Panel features
1200x2400x52 mm

INSULATION WEIGHT CODE

Polystyrene 27.8 Kg 6142105

Rockwool 46.9 Kg 6142205

25
B!KLIMAX 8+ SYSTEM WITH PLASTERBOARD

Pre-insulated pipe Ø 20 mm TYPE SIZE CODE

PB pipe with oxygen barrier according red roll 50 m Ø 20 mm 6200020
to DIN 4726 EN 12319-2, Ø 20 mm, pipe blu roll 50 m Ø 20 mm 6201020
insulation made of expanded polyethylene, red 1 bar 4 m Ø 20 mm 6202020
thickness 6 mm. Reaction to fire class: BL- blu 1 bar 4 m Ø 20 mm 6203020
s2, d0. It is used to connect distributors with
b!klimax manifolds. Note:
for further technical data see page 72

2-way Distributors Ø 8 mm MODEL INSULATION CODE

Pair of distributors made of plastic, specially 2-way open polystyrene 6210080

shaped to guarantee easy connection 2-way open polyethylene 6210082
with the pipes coming from Copper 8 and
Quadrotto HP tiles. These distributors are
provided with anti-condensation shells made
of polystyrene or expanded polyethylene BL-
s1, d0, push-fit pipe fittings for pipes Ø 8 mm
and Ø 20 mm, and closing plastic bands.

4-way Distributors Ø 8 mm MODEL INSULATION CODE

Pair of distributors made of plastic, specially 4-way open polystyrene 6210081
shaped to guarantee easy connection 4-way open polyethylene 6210083
with the pipes coming from Copper 8
and Quadrotto HP tiles. These distributors
are provided with anti-condensation
shells made of polystyrene or expanded
polyethylene BL -s1, d0, push-fit pipe fittings
for pipes Ø 8 mm and Ø 20 mm, and closing
plastic bands.

Straight Push-fit Fitting SIZE INSULATION CODE

Straight push-fit fitting used as connection Ø 8 mm polyethylene 6510018

for polybutylene pipes Ø 8 mm. Transparent Ø 20 mm polyethylene 6510026
versione. Condensation shells made of
polyethylene BL -s1, d0.

TEE Push-fit Fitting

20-20-20 mm SIZE INSULATION CODE

TEE push-fit fitting used as connection Ø 20 mm polystyrene 6510055

for PB pipes Ø 20 mm. It’s provided Ø 20 mm polyethylene 6510056
with anticondensation insulation shells
available in polystyrene or polyethylene
BL-s1, d0.

Cross Push-fit Fitting SIZE INSULATION CODE

20-20-20-20 mm
Ø 20 mm polystyrene 6510065
This cross push-fit fitting is used as Ø 20 mm polyethylene 6510066
connection for polybutylene pipes Ø 20
mm. It’s provided with anticondensation
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

Elbow Push-fit Fitting 20-20 mm SIZE INSULATION CODE

This ELBOW push-fit fitting is used as 90° Ø 20 mm -- 6510075
shifting for polybutylene pipes Ø 20 mm. Ø 20 mm polyethylene 6510076
It’s provided with polyethylene BL-s1, d0
insulation or without it.

26
PRODUCTS THAT COMPOSE THE SYSTEM

PE-RT pipe Ø 8 mm SIZE CODE

PE-RT pipe Ø 8 mm with oxygen barrier Ø 8 mm 6210018

according to DIN 4726 DIN EN ISO 21003-
2, thickness 1 mm. It is used to connect Note:
b!klimax+ Copper 8 and Quadrotto HP tiles for further technical data see page 74
with the distributors.

Insulation for PE-RT pipe Ø 8 mm SIZE CODE

Insulation for PE-RT pipe Ø 8 mm made of Ø 8 mm 6320008

expanded polyethylene, thickness 6 mm.
Reaction to fire class: BL -s1, d0.

Lubricant for Push-fit Pipe Fittings SIZE CODE

This lubricant is used to guarantee better 20 ml 6603000

insertion of the pipes into the fittings and
better preservation of O-rings. (1 package
every 75 circuits).

Closing Plugs for Outlets Ø 8 mm SIZE CODE

and Ø 20 mm
Ø 8 mm 6510041
Plastic plugs are used to close the unused Ø 20 mm 6510050
outlets in a distributor.

Industry System elbow SIZE CODE

Elbow for 90° shifting with pipes Ø 20 mm. Ø 20 mm 1140025

70-mm Fixing Screws SIZE CODE

70-mm screws to fix b!klimax+ panels with 70 mm 6510010
plasterboard to the metal grid.

b!klimax Perimeter belt SIZE CODE

Edge insulation for b!klimax and b!klimax+ h 150 mm 6603010
ceiling systems, made of closed-cell
expanded polyethylene. It acts as thermo-
acoustic insulation and it absorbs
plasterboard ceiling expansions.

Spare parts kit SIZE CODE

Replacement kit for b!klimax fittings and for Ø 8 mm pipe 651007 1
distributors including all the components for Ø 20 mm pipe 6510080
needed to restore a pipe connection.

27
B!KLIMAX 8+ SYSTEM WITH PLASTERBOARD

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating - ceiling

120 18.5

100 15.4

Tsuperficie,
[W/m²]

80 12.3
output [W/m²]

Tsurface
riscaldamento

media- T
60 9.2

-room
Tambiente
Heating

[K] [K]
Rese

40 6.2

20 3.1
Output
Resa
qG (33 °C)*

0 0
0 5 10 15 20 25 30
Twater - T-room
Tacqua, [K]
media Tambiente [K]
* valido solo per
*valid onlytemperatura ambiente = 20°C
for room temperature= 20 °C

Thermal output in heating - wall

160 20

140 17.5

120 15
Tsuperficie,
[W/m²]

100 12.5
output [W/m²]

Tsurface --TT
riscaldamento

media

80 10
room
ambiente [K]
Heating

60 7.5
[K]
Rese

40 5

20 Output
Resa 2.5
qG (40 °C)*

0 0
0 5 10 15 20 25 30
Twater - T-surface
Tacqua, [K]
media Tambiente [K]
* valido*valid
solo per
onlytemperatura ambiente = 20
for room temperature= 20°C
°C

28
B!KLIMAX 8+ SYSTEM WITH PLASTERBOARD

Thermal output in cooling - ceiling

100 7.5

80 6.2
output [W/m²][W/m²]

Tambiente
Troom
60 4.6
raffrescamento

- Tsuperficie,
- Tsurface
40 3.1
Cooling

media
[K] [K]
Rese

20 1.5
Output
Resa
qG*

0 0
0 5 10 15 20
Tambiente
Troom--TTwater [K] [K]
acqua, media
*valid
* valido only
solo perfor room temperature=
temperatura ambiente =26 °C 55% U.R.
26°C R.H.

Thermal output in cooling - wall

80 10

60 7.5
output [W/m²][W/m²]

Tambiente
Troom
raffrescamento

- Tsuperficie,

40 5
- Tsurfacemedia
Cooling

[K] [K]
Rese

20 2.5

Resa
Output
qG*

0 0
0 5 10 15 20
Tambiente
Troom- -TTacqua, [K] [K]
watermedia
* valido solo only
*valid per temperatura ambiente = 26°C
for room temperature= 26 °C55%
55%U.R.
R.H.

29
 TRADITIONAL B!KLIMAX SYSTEM

Traditional b!klimax is a ceiling and wall heating and cooling system characterised by high performance
and the absence of thermal bridges, able to guarantee uniform temperature distribution, no air jets and
great freedom of finishing.

The main components of the system are the 600 and 1200 polystyrene radiant panels shaped to place the Ø
6 mm pipe and covered with a layer of fibre-reinforced gypsum.
This allows the system to be coated with any type of finish (plasterboard, plaster, matchboard, etc.).

The system is completed by the manifold, the distributors, the fittings, the Ø 20 mm polybutylene pre-
insulated pipe for the connection of the distributors to the manifold, the Ø 6 mm polybutylene pipe for the
connection of the panels to the distributors, the lubricant for push-fit fittings which facilitates the insertion
of the pipe and favours the preservation of the o-rings and the retarder additive for the coupling of the
plasterboard sheets to the radiant panels.

As the traditional b!klimax system is installed on a suspended metal structure, the gap between the radiant
surface and the radiant panels can be used for other systems.

FEATURES
• Minimum recommended installation height 12 cm
• Ceiling or wall installation
• Low thermal inertia
• Polystyrene insulation
• Possibility of finishing with any non-insulating material
• Lightweight and easy to handle panels
• Particularly suitable for renovation
• Suitable for residential and commercial applications

30
 FIELD OF
APPLICATION
TRADITIONAL B!KLIMAX SYSTEM

SECTION OF THE SYSTEM

5 1
2

3
4
6

7
1 Adjustable hanging
2 Metal structure
Traditional b!klimax panels can 8 3 Distributor with insulation shell
be covered with any type of 4 Pre-insulated pipe Ø 6mm
plasterboard or finished directly 5 Pipe Ø 20 mm
with a reinforced skim coat. 6 Radiant panels
7 Plasterboard sheet
8 Finish

METAL SUPPORT STRUCTURE

The traditional b!klimax radiant panels are designed to be installed both on walls and ceilings on common
double metal frame structures for dry systems available on the market.
Depending on the height of the rooms, it is possible to modulate the height of the pendant hooks
according to specific requirements (aesthetic, based on the need to pass the ducts for other systems, etc.).
55
108
27

Hanging structure with snap profile mm

Structure with snap profile

55

55
108

*
27

27

mm mm

* Variable dimension depending on the profile used.

** If possible, to facilitate installation, we suggest a minimum height of 140 mm.

31
TRADITIONAL B!KLIMAX SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Panel features

SIZE WEIGHT CODE

600x600x40 mm 3.1 Kg 6100595
1200x600x40 mm 6.7 Kg 6101200

Traditional b!klimax radiant panel

b!klimax radiant panel is made of polystyrene, thickness 40 mm, and it includes pipes Ø 6 mm with
oxygen barrier according to DIN 4726. Panel and pipes are covered with a special layer of reinforced pre-
plaster to increase their thermal output.

Polystyrene insulation characteristics 600 1200 Unit Standard

Size of insulating panel 596x596 1202x596 mm UNI EN 822

Standard thickness 39 mm UNI EN 823

Insulation base thickness 30 mm UNI EN 1264-3

Equivalent total thickness 32.7 33.4 mm UNI EN 1264-3

Bending strength BS 200 kPa UNI EN 12089

Resistenza a compressione
CS(10) 150 kPa UNI EN 826
con deformazione 10 %

Thermal conductivity 10 °C λd 0.034 W/(m • K) UNI EN 12667

Thermal resistance Rd 0.95 (m² • K)/W UNI EN 12667

Thermal transmittance U 1.05 W/(m² • K)

Water vapour diffusion resistance factor μ 30 ÷ 70 UNI EN 12086

Water vapour permeability δ 0.009 ÷ 0.020 mg/(Pa • h • m) UNI EN 12086

Dimensional stability at 48h and 70 °C DS(70,-) 1 % UNI EN 1604

Long term water absorption by partial immersion Wlp 0.5 Kg/m 2

UNI EN 12087

Long term water absorption by total immersion Wl(T) ≤3 % UNI EN 12087

Fire reaction Euroclass E EN ISO 11925-2

Limit of operating temperature 70 °C

Declaration according to UNI EN 13163 T1-L3-W2-S2-P5-BS200-CS(10)150-DS(70,-)1-WL(T)3-MU(30-70)

32
TRADITIONAL B!KLIMAX SYSTEM

PE-HD-Xc pipe characteristics

Water
Outside diam. (mm) Thickness (mm) S-value SDR-value CLASS 4 CLASS 5
content (l/m)
6 1 2.5 6 Tmax 60 °C 10 bar Tmax 80 °C 10 bar 0,013
S = nominal pipe serial number according to ISO 4065, SDR = standard dimension ratio, allocation of SDR values, according to DIN 16893
and/or DIN EN ISO15875-2
Technical data of PE-HD-Xc pipe Value Unit Standard
Degree of cross-linking 23°C ≥ 60 % DIN 16892
3
Density 23°C ≈ 0.94 g/cm DIN 16892/DIN 53479

Flexural impact strength accord. to Charpy 23°C no failure kJ/m 2

DIN EN ISO 179-1/2

Tensile strength 23°C 24 ÷ 30 N/mm2 DIN EN ISO 6259-1

Tenacity 23°C 24 ÷ 26 N/mm2 DIN EN ISO 6259-1

Elongation at break 23°C 400 ÷ 600 % DIN EN ISO 6259-1

Elastic modulus 23°C 600 ÷ 800 N/mm 2

DIN 16892/DIN EN ISO 128

Stress crack resistance no failure ASTM D 1693

Moisture absorption < 0,01 mg (4d) DIN EN ISO 62

Coefficient of linear expansion 0°C – 70°C 1,5 · 10-4 1/K DIN 16892 / DIN 53752

Thermal conductivity ≤ 0,41 W/(K · m) DIN 16892 / DIN EN 12664

Smallest bend radius ≥5·D mm DIN 4726

Oxygen tightness 40°C ≤ 0,32 mg/(m · d)2

DIN 4726

Blank panel

This neutral panel is made of polystyrene,

thickness 27 mm, and it is used to finish the
areas not fitted with thermally active panels.

Panel features

SIZE WEIGHT CODE

2200x600x27 mm 1.1 Kg 6100700

33
TRADITIONAL B!KLIMAX SYSTEM

Pre-insulated pipe Ø 20 mm TYPE SIZE CODE

PB pipe with oxygen barrier according red roll 50 m Ø 20 mm 6200020
to DIN 4726 EN 12319-2, Ø 20 mm, pipe blu roll 50 m Ø 20 mm 6201020
insulation made of expanded polyethylene, red 1 bar 4 m Ø 20 mm 6202020
thickness 6 mm. Reaction to fire class: BL- blu 1 bar 4 m Ø 20 mm 6203020
s2, d0. It is used to connect distributors with
b!klimax manifolds. Nota:
for further technical data see page 72

8-way Distributors
MODEL INSULATION CODE
Pair of distributors made of plastic, specially
shaped to guarantee easy connection 8-way open polystyrene 6210040
with the pipes coming from b!klimax 8-way open polyethylene 6210041
panels. These distributors are provided with 8-way terminal polystyrene 6210050
anticondensation shells made of polystyrene 8-way terminal polyethylene 6210051
or expanded polyethylene BL-s1,d0, push-fit
pipe fittings for pipes Ø 6 mm and Ø 20 mm,
and closing plastic bands.

4-way Distributors MODEL INSULATION CODE

Pair of distributors made of plastic, 4-way open polystyrene 6210060
specially shaped to guarantee easy 4-way open polyethylene 6210061
connection with the pipes coming from 4-way terminal polystyrene 6210070
b!klimax panels. These distributors are 4-way terminal polyethylene 6210071
provided with anticondensation shells
made of polystyrene or expanded
polyethylene BL-s1, d0, push-fit pipe fittings
for pipes Ø 6 mm and Ø 20 mm, and
closing plastic bands.

Straight Push-fit Fitting Ø 6 mm SIZE INSULATION CODE

Straight push-fit fitting used as Ø 6 mm polystyrene 6510006

connection for polybutylene pipes Ø 6 Ø 6 mm polyethylene 6510016
mm. It’s provided with anticondensation Ø 20 mm polyethylene 6510026
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

TEE Push-fit Fitting

20-20-20 mm SIZE INSULATION CODE

TEE push-fit fitting used as connection Ø 20 mm polystyrene 6510055

for PB pipes Ø 20 mm. It’s provided Ø 20 mm polyethylene 6510056
with anticondensation insulation shells
available in polystyrene or polyethylene
BL-s1, d0.

Cross Push-fit Fitting SIZE INSULATION CODE

20-20-20-20 mm
Ø 20 mm polystyrene 6510065
This cross push-fit fitting is used as Ø 20 mm polyethylene 6510066
connection for polybutylene pipes Ø 20
mm. It’s provided with anticondensation
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

Elbow Push-fit Fitting 20-20 mm SIZE INSULATION CODE

This ELBOW push-fit fitting is used as 90° Ø 20 mm -- 6510075
shifting for polybutylene pipes Ø 20 mm. Ø 20 mm polyethylene 6510076
It’s provided with polyethylene BL-s1, d0
insulation or without it.

34
PRODUCTS THAT COMPOSE THE SYSTEM

Pre-insulated PB Pipe Ø 6 mm SIZE CODE

PB pipe Ø 6 mm with oxygen barrier Ø 6 mm 6210006

according to DIN 4726 EN 12319-2, pipe
insulation made of expanded polyethylene, Nota:
reaction to fire class BL-s1,d0, thickness 6 for further technical data see page 73
mm. It is used to connect b!klimax+ and
Quadrotto panels to the distributors.

Lubricant for Push-fit Pipe Fittings SIZE CODE

20 ml 6603000
This lubricant is used to guarantee better
insertion of the pipes into the fittings and
better preservation of O-rings. (1 package
every 75 circuits).

RDZ Retard 180 m SIZE CODE

Retarder for gypsum plaster applications and
1 liter 6602000
bonding agents. Dosage: 0.5% of the water
necessary to dilute the bonding agent (100 g
in 20 L of water or 1 can every 50 m²). Useful for
traditional b!klimax panels.

Closing Plugs for Outlets Ø 6 mm SIZE CODE

and Ø 20 mm Ø 6 mm 6510040
Ø 20 mm 6510050
Plastic plugs are used to close the unused
outlets in a distributor.

Industry System Elbow SIZE CODE

Elbow for 90° shifting with pipes Ø 20 mm. Ø 20 mm 1140025

Screw and Washer SIZE CODE

55-mm screws and washers made of 55 mm 6510005
stainless steel. They are used to fix b!klimax
panels to the metal grid.

b!klimax Perimeter belt SIZE CODE

Edge insulation for b!klimax and b!klimax+ h 150 mm 6603010
ceiling systems, made of closed-cell
expanded polyethylene. It acts as thermo-
acoustic insulation and it absorbs
plasterboard ceiling expansions.

Spare parts kit SIZE CODE

Replacement kit for b!klimax fittings and for Ø 6 mm pipe 6510070
distributors including all the components for Ø 20 mm pipe 6510080
needed to restore a pipe connection.

35
TRADITIONAL B!KLIMAX SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating - ceiling

120 18.5

100 15.4

Tsuperficie,
[W/m²]

80 12.3
output [W/m²]

Tsurface - Troom
riscaldamento

media - Tambiente [K]

60 9.2
ReseHeating

[K]
40 6.2

Intonaco
Plaster
Tiles
Piastrelle
20 Plasterboard 3.1
Cartongesso
qG (33 °C)*

0 0
0 5 10 15 20 25 30
Twater - -Troom
Tacqua, [K]
media Tambiente [K]
* valido solo only
*valid per temperatura ambiente = 20°C
for room temperature= 20 °C
Thermal output in heating - wall

160 20

140 17.5

120 15
Tsuperficie,
[W/m²]

100 12.5
output [W/m²]

Tsurface -- TTroom [K] [K]

riscaldamento

media

80 10
ambiente
Heating

60 7.5
Rese

40 Intonaco 5
Plaster
Piastrelle
Tiles
20 Plasterboard
Cartongesso 2.5
qG (40 °C)*

0 0
0 5 10 15 20 25 30
Twater - T-room
Tacqua, [K]
media Tambiente [K]
* valido solo only
*valid per temperatura ambiente = 20°C
for room temperature= 20 °C

36
TRADITIONAL B!KLIMAX SYSTEM

Thermal output in cooling - ceiling

100 7.5

80 6.2
[W/m²]

Tambiente
output [W/m²]

Troom
60 4.6
raffrescamento

- Tsuperficie,
- Tsurfacemedia
Cooling

40 3.1

[K] [K]
Rese

Intonaco
Plaster
20 Tiles
Piastrelle 1.5
Plasterboard
Cartongesso
qG *

0 0
0 5 10 15 20
Tambiente
Troom - T- acqua, [K] [K]
Twatermedia
*valid
* valido soloonly for room temperature=
per temperatura ambiente =26 °C 55%
26°C 55% U.R.
R.H.

Thermal output in cooling - wall

80 10

60 7.5
raffrescamento [W/m²]

Tambiente
Cooling output [W/m²]

T - Tsuperficie,
room - surface

40 5
T media
[K] [K]
Rese

Intonaco
Plaster
20 2.5
Piastrelle
Tiles
Plasterboard
Cartongesso
qG*

0 0
0 5 10 15 20
Tambiente
Troom--TTacqua, [K]
watermedia [K]
* valido soloonly
*valid per temperatura ambiente =26
for room temperature= 26°C
°C 55% R.H.
U.R.

37
 B!KLIMAX+ TWIN COPPER SYSTEM

b!klimax+ Twin Copper is a specific ceiling heating and cooling system for rooms in the commercial
applications characterised by a very high thermal efficiency (certified by an accredited laboratory), excellent
sound-absorbing properties and a pleasant aesthetic impact.

The central element of the system is the radiant island panel with sound-absorbing properties, to be
installed on a suspension structure with M6 threaded rods or steel cord.
The metal radiant panel boxed in zinc-plated sheet iron is complete with Ø 12 mm copper coil housed in
special aluminium profiles that act as thermal diffusers.
Characterised by a double emitting surface, it improves the performance of the system especially in locals
with high heights and considerable thermal loads.

The system is completed with a flexible hose with push-fit fittings with stainless steel wire braid and oxygen
barrier.

FEATURES
• High thermal performance
• Excellent acoustic performance
• Elegant and refined aesthetics
• Ceiling installation
• Low thermal inertia
• Suitable for commercial applications

38
 FIELD OF
APPLICATION
B!KLIMAX+ TWIN COPPER SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

2000
104 815 162 815 104

100

130
1000
800
100
2000
160 560 560 560 160

Panel features

SIZE WEIGHT CODE

1000x2000x30 mm 40.2 Kg 6146000

b!klimax+ Twin Copper radiant panel

The Twin Copper radiant panel is composed of a box-shaped metal ceiling in zinc-plated sheet iron with a
microperforated surface on both sides, white post-painted RAL 9001 with a smooth 30 mm edge on the
visible side. Inside the panel, 2 copper coils with a diameter of 12 mm are fixed on special shaped aluminium
diffusers. The panel is provided with sound-absorbing polyester insulation and push-fit fittings for the
hydraulic connection with flexible hoses.

Twin Copper panel characteristics Value Unit Standard

Heating yields(Δt: 15K) 164 W/m2 DIN EN 14037
Cooling yields (Δt: 8K) 97 W/m2 DIN EN 14240
Elementary circuit flow rate 180 l/h
Elementary circuit pressure loss 3000 DaPa
Elementary panel circuits 0.5

Insulation characteristics Value Unit Standard

Material Polyester
Standard thickness 30 mm UNI EN 823
Density 30 Kg / m3
Thermal conductivity 50°C λ 0.037 W/(m • K)
Fire reaction Euroclass B-s2, d0 UNI EN 13501

Grammage 900 g/m 2

Finish not smooth

Metal panel characteristics Value Unit

Zinc-plated steel 7/10
Material
post-painted RAL 9001
Length 2000 mm
Width 1000 mm
Height 30 mm
Thickness 0.7 mm
Smooth edge on all 4 sides 30 mm

Acoustic performance in place

f [Hz] 100 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000 NRC

α -20 cm 0.38 0.49 0.14 0.43 0.52 0.48 0.82 1.00 0.70 0.82 0.63 0.82 1.00 0.47 0.36 0.67 0.36 0.61 0.65

α -50 cm 0.29 1.00 0.25 0.42 0.49 0.36 0.26 0.83 0.94 0.85 1.00 1.00 1.00 0.96 0.87 0.70 0.72 0.61 0.80

39
B!KLIMAX+ TWIN COPPER SYSTEM

Passive metal panel

Twin Copper blank panel for suspension system with
modular metal ceilings using threaded bars M6. It
consists in post-painted metal tiles 1000x2000 mm
(RAL 9001) with micro-perforated surface on both
sides and plain border of 30 mm on the front side.
Each blank panel is provided with sound-absorbing
polyester insulation.

SIZE WEIGHT CODE

1000x2000x30 mm 21.8 Kg 6146001

Flexible Hose with Push-fit Fittings

Flexible hose with push-fit fittings for Twin
Copper system, stainless steel wire braid, oxygen
barrier, PN 10, suitable for Ø 12 mm. The hose is
used to join the radiant panels in series.

SIZE CODE

L= 500 Ø 12 - Ø 12 6145150
L= 1200 Ø 12 - Ø 12 6145155
L= 1700 Ø 12 - Ø 12 6145160
L= 750 Ø 12 - Ø ½” F 6145170
L= 1500 Ø 12 - Ø ½” F 6145175

40
B!KLIMAX+ TWIN COPPER SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating - ceiling

250

200
[W/m²]
output [W/m²]

150
riscaldamento
Heating

100
Rese

50

0
0 5 10 15 20

Tacqua, media - Tambiente [K]

Twater - Troom [K]

Thermal output in cooling - ceiling

100

80
output [W/m²][W/m²]

60
raffrescamento
Cooling

40
Rese

20

0
0 5 10 15 20
Troom - -Twater
Tambiente [K]
Tacqua, [K]
media

41
 B!KLIMAX+ COPPER 8 SYSTEM

b!klimax+ Copper 8 is a specific ceiling heating and cooling system for rooms in the commercial
applications characterised by a very high thermal output (certified by an accredited laboratory) thanks to
the use of copper piping with an elliptical design.

The heart of the system is the metal radiant ceiling with rounded corners, micro-perforated surface and
smooth 30 mm edge. The copper pipe Ø 8 mm is fixed to the ceiling by an aluminium diffuser with a push-
fit fitting. The panel is available with polyester or glass-wool insulation.

The installation on a special hidden modular structure allows the panels to be opened with a tilting system
(“trap door”), thus facilitating inspection and maintenance operations, and making it possible to exploit the
gap between the ceiling and the radiant panels for the installation of other systems.

The system is completed by the manifold, the distributors, the fittings, the pre-insulated polybutylene pipe
Ø 20 mm for the connection of the distributors to the manifold and the PE-RT pipe Ø 8 mm with insulation
for the connection of the panels to the distributors.

FEATURES
• Ceiling installation
• Very high thermal performance
• Copper pipe
• Installation on a hidden metal structure
• Insulating layer of polystyrene or rockwool
• Specific for commercial applications
• Inspectionable false ceiling

42
 FIELD OF
APPLICATION
B!KLIMAX+ COPPER 8 SYSTEM

SECTION OF THE SYSTEM

5
4
3 1

1 Hanging metal structure

2 Pre-insulated pipe Ø 20 mm
3 Distributor with insulation shell
4 Pre-insulated pipe Ø 8 mm
5 Fittings with insulation shell
6 Copper 8 panel
7 Copper pipe Ø 8 mm

SUPPORT STRUCTURE

The b!klimax+ Copper 8 metal radiant panels

are designed to be ceiling installed on a special
hanging and hidden metal support frame (double
structure with Winger by Atena S.p.A.).
The use of the patented “Winger” coupling
facilitates the assembly and guarantees a perfect
installation.
The structure can be equipped with a special
“anti-seismic kit” to meet the safety and stability
requirements of the false ceiling in all areas with
high seismic risk.
99.7 mm
82 mm

Cornice b!klimax

CUSTOMIZED ACTIVATION

The radiant technology used in the Copper 8, Quadrotti HP and Metal b!klimax+ Quadrotti systems can be adapted
to a wide range of commercially available ceilings with a unique and personalized result.

For this reason, after a feasibility analysis, we offer a service of just creating the radiant activation of metal ceiling
mounts other than the versions available in the catalogue that can be procured directly from our company or
supplied by the customer on a subcontract basis.

For further information, please contact your local agent or contact us by writing to [email protected]

43
B!KLIMAX+ COPPER 8 SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Panel features
Dimensions: 600x600x40 mm

INSULATION WEIGHT CODE

Polyester 2.5 Kg 6145620
Glass wool 2.6 Kg 6145625

Copper 8 radiant metal panel

The Copper 8 radiant panel consists in 5/10 steel post-painted RAL 9016 tiles with a swinging (“trap-door”)
opening system, with micro-perforated surface, plain border of 30 mm and bevelled edge. The Ø 8 mm
elliptical copper tubing is fixed to the ceiling via an aluminium diffuser with a push-fit fitting. The panel
is available with polyester insulation (fire resistance class B-s2, d0) or glass-wool (fire resistance class A1)
insulation.

Thermal performance Copper 8 Value Unit Standard

Heating (Δt: 15K) 120 W/m2 DIN EN 14037
Cooling (Δt: 8K) 91 W/m2 DIN EN 14240

Metal ceiling characteristics Value Unit Standard

Type Bevelled-edge panel with trap-door opening
Material Post-painted steel

Length 600 mm

Width 600 mm

Height 27 mm

Thickness 0.5 mm

Emission of dangerous substances nothing EN 13964

Bending strength class 1

Duration class C

44
B!KLIMAX+ COPPER 8 SYSTEM

Polyester panel characteristics Value Unit Standard

Size of insulating panel 596x596 mm UNI EN 822
Standard thickness 30 mm UNI EN 823

Density 30 Kg / m 3

Thermal conductivity λ 0.036 W/(m • K) UNI EN 12667 / ISO 8302

Declared thermal conductivity λd 0.038 W/(m • K) UNI EN 12667 / EN ISO 10456
Airflow resistance 3.593 Pa • s / m2 UNI EN 29503

Water vapour diffusion resistance factor μ 3.2 UNI EN 12086

Length - 0.02
Dimensional stability
Width 0.02 % UNI EN 1604
(+23°C , 90% U.R. , 48h)
Thickness - 0.12

Lower heating value 21600 kJ/kg

UNI EN ISO 11357-1 /

Specific heat 1.18 kJ/kg K
ISO357-2
Fire reaction Euroclass B - s2, d0 UNI EN 13501

Limit of operating temperature -40 ÷ +90 °C

Glass-wool panel characteristics Value Unit Standard

Size of insulating panel 596x596 mm UNI EN 822
Standard thickness 30 mm UNI EN 823
Density 30 Kg / m 3

Thermal conductivity 50°C λ 0.039 W/(m • K)

Limitless from a practical
Water vapour diffusion resistance factor μ UNI EN 12086
point of view

Melting temperature 900 °C DIN 4102/T17

Specific heat 1030 kJ/kg K EN 12524
Fire reaction Euroclass A1 UNI EN 13501

Limit of operating temperature ≤ 250 °C

Pipe characteristics Value Unit Diffuser characteristics Value Unit

EN 12735-2 Annealed Copper Cu-DHP Material aluminium
Material
CW24A EN 12735-2 Light Y040
Length 580 mm
Diameter 8 mm
Width 580 mm
Thickness 0.75 mm
Circuit length 4360 mm
Circuit length 4360 mm

Blank metal panel

It consists in 5/10 steel post-painted (RAL 9016) tiles
with a swinging (“trap-door”) opening system, with
microperforated surface, plain border of 30 mm and
bevelled edge. Complete with polyester insulation
(fire reaction class B-s2, d0) or glass-wool (fire
reaction class A1).

Metal ceiling characteristics

size 600x600x40 mm

INSULATION WEIGHT CODE

Polyester 2.0 Kg 6145621

Glass-wool 2.1 Kg 6145626

45
B!KLIMAX+ COPPER 8 SYSTEM

Pre-insulated pipe Ø 20 mm TYPE SIZE CODE

PB pipe with oxygen barrier according red roll 50 m Ø 20 mm 6200020
to DIN 4726 EN 12319-2, Ø 20 mm, pipe blu roll 50 m Ø 20 mm 6201020
insulation made of expanded polyethylene, red 1 bar 4 m Ø 20 mm 6202020
thickness 6 mm. Reaction to fire class: BL- blu 1 bar 4 m Ø 20 mm 6203020
s2, d0. It is used to connect distributors with
b!klimax manifolds. Note:
for further technical data see page 72

2-way Distributors Ø 8 mm MODEL INSULATION CODE

Pair of distributors made of plastic, specially 2-way open polystyrene 6210080

shaped to guarantee easy connection 2-way open polyethylene 6210082
with the pipes coming from Copper 8 and
Quadrotto HP tiles. These distributors are
provided with anti-condensation shells made
of polystyrene or expanded polyethylene BL-
s1, d0, push-fit pipe fittings for pipes Ø 8 mm
and Ø 20 mm, and closing plastic bands.

4-way Distributors Ø 8 mm MODEL INSULATION CODE

Pair of distributors made of plastic, specially 4-way open polystyrene 6210081
shaped to guarantee easy connection 4-way open polyethylene 6210083
with the pipes coming from Copper 8
and Quadrotto HP tiles. These distributors
are provided with anti-condensation
shells made of polystyrene or expanded
polyethylene BL -s1, d0, push-fit pipe fittings
for pipes Ø 8 mm and Ø 20 mm, and closing
plastic bands.

Straight Push-fit Fitting SIZE INSULATION CODE

Straight push-fit fitting used as connection Ø 8 mm polyethylene 6510018

for polybutylene pipes Ø 8 mm. Transparent Ø 20 mm polyethylene 6510026
version. Condensation shells made of
polyethylene BL -s1, d0.

TEE Push-fit Fitting

20-20-20 mm SIZE INSULATION CODE

TEE push-fit fitting used as connection Ø 20 mm polystyrene 6510055

for PB pipes Ø 20 mm. It’s provided Ø 20 mm polyethylene 6510056
with anticondensation insulation shells
available in polystyrene or polyethylene
BL-s1, d0.

Cross Push-fit Fitting SIZE INSULATION CODE

20-20-20-20 mm
Ø 20 mm polystyrene 6510065
This cross push-fit fitting is used as Ø 20 mm polyethylene 6510066
connection for polybutylene pipes Ø 20
mm. It’s provided with anticondensation
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

Elbow Push-fit Fitting 20-20 mm SIZE INSULATION CODE

This ELBOW push-fit fitting is used as 90° Ø 20 mm z -- 6510075
shifting for polybutylene pipes Ø 20 mm. Ø 20 mm polyethylene 6510076
It’s provided with polyethylene BL-s1, d0
insulation or without it.

46
PRODUCTS THAT COMPOSE THE SYSTEM

PE-RT pipe Ø 8 mm SIZE CODE

PE-RT pipe Ø 8 mm with oxygen barrier Ø 8 mm 6210018

according to DIN 4726 DIN EN ISO 21003-
2, thickness 1 mm. It is used to connect Note:
b!klimax+ Copper 8 and Quadrotto HP tiles for further technical data see page 74
with the distributors.

Insulation for PE-RT pipe Ø 8 mm SIZE CODE

Insulation for PE-RT pipe Ø 8 mm made of Ø 8 mm 6320008

expanded polyethylene, thickness 6 mm.
Reaction to fire class: BL -s1, d0.

Lubricant for Push-fit Pipe Fittings SIZE CODE

This lubricant is used to guarantee better 20 ml 6603000

insertion of the pipes into the fittings and
better preservation of O-rings. (1 package
every 75 circuits).

Closing Plugs for Outlets Ø 8 mm SIZE CODE

and Ø 20 mm
Ø 8 mm 6510041
Plastic plugs are used to close the unused Ø 20 mm 6510050
outlets in a distributor.

Industry System Elbow SIZE CODE

Elbow for 90° shifting with pipes Ø 20 mm. Ø 20 mm 1140025

Spare parts kit SIZE CODE

Replacement kit for b!klimax fittings and for pipe Ø 8 mm 651007 1
distributors including all the components for pipe Ø 20 mm 6510080
needed to restore a pipe connection.

47
B!KLIMAX+ COPPER 8 SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating - ceiling

100 15.4

80 12.3

Tsuperficie,
riscaldamento [W/m²]
Heating output [W/m²]

Tsurface - Troom [K]

60 9.2

media - Tambiente [K]

40 6.2
Rese

20 3.1
Output
Resa
qG (33 °C)*

0 0
0 5 10 15 20

Tacqua,
Twater -room
media- T Tambiente
[K] [K]
*valid
* valido solo only for room temperature=
per temperatura 20 °C
ambiente = 20°C

Thermal output in cooling - ceiling

120 11.1

100 7.5
Rese raffrescamento [W/m²]

Tambiente

80 6.2
Cooling output [W/m²]

Troom
- Tsuperficie,
- Tsurface [K] [K]

60 4.6
media

40 3.1

20 Resa 1.5
Output
qG*

0 0
0 5 10 15
Tambiente
Troom- -TTacqua, [K] [K]
watermedia
* valido soloonly
*valid per for
temperatura ambiente =26
room temperature= 26°C
°C 55%
55%U.R.
R.H.

48
 B!KLIMAX+ QUADROTTI HP SYSTEM

b!klimax+ Quadrotti HP is a specific ceiling heating and cooling system for commercial applications,
characterised by high performance certified by an accredited laboratory.

The central element of the system is the metal radiant ceiling with rounded corners and microperforated
surface with 30 mm smooth edge. The hydraulic circuit in PE-RT Ø 8 mm is fixed to the ceiling by an
aluminium diffuser, equipped with a push-fit fitting and a barrier against the diffusion of oxygen. Thermal
insulation is provided by a layer of polyester fibre or glass-wool.

Designed for installation on its own concealed modular structure, b!klimax+ Quadrotti HP allows the panels
to be opened like a trapdoor, making inspection and maintenance work easier. The gap between the ceiling
and the radiant panels can also be used for the installation of other systems.

The system is completed by the manifold, the distributors, the fittings, the pre-insulated polybutylene pipe
Ø 20 mm for the connection of the distributors to the manifold and the PE-RT pipe Ø 8 mm with insulation
for the connection of the panels to the distributors.

FEATURES
• Ceiling installation
• Certified high heat performances
• PE-RT pipe Ø 8 mm
• Installation on a hidden metal structure
• Polyester or glass-wool insulation
• Specific for commercial applications
• Inspectionable false ceiling

49
 FIELD OF
APPLICATION
B!KLIMAX+ QUADROTTI HP SYSTEM

SECTION OF THE SYSTEM

2
4
3
5

1 Metal structure
2 Distributor with insulation shell
3 Pre-insulated pipe Ø 20 mm
4 Pre-insulated pipe Ø 8 mm
5 Fitting with insulation shell
6 Quadrotto HP panel

SUPPORT STRUCTURE

b!klimax+ Quadrotti HP metal radiant

panels are designed to be installed on the
ceiling on a special metal support frame
that is suspended and concealed (double
continental structure with Winger by Atena
S.p.A.).
The use of the patented “Winger” fitting
facilitates the assembly and guarantees a
professional installation.
The structure can be equipped with a special
“anti-seismic kit” to meet the safety and
stability requirements of the false ceiling in all
99.7 mm

areas with high seismic risk.

82 mm

Cornice b!klimax

CUSTOMIZED ACTIVATION

The radiant technology used in the Copper 8, Quadrotti HP and Metal b!klimax+ Quadrotti systems can be adapted
to a wide range of commercially available ceilings with a unique and personalized result.

For this reason, after a feasibility analysis, we offer a service of just creating the radiant activation of metal ceiling
mounts other than the versions available in the catalogue that can be procured directly from our company or
supplied by the customer on a subcontract basis.

For further information, please contact your local agent or contact us by writing to [email protected]

50
B!KLIMAX+ QUADROTTI HP SYSTEM

PANEL FEATURES

Panel features
Dimensions: 600x600x40 mm

INSULATION WEIGHT CODE

Polyester 2.7 Kg 6140620
Glass wool 2.8 Kg 6140625

Quadrotto HP metal radiant panel 600x600

Quadrotto HP radiant panel consists in 5/10 steel post-painted RAL 9016 tiles with a swinging (“trap-door”)
opening system, with micro-perforated surface, plain border of 30 mm and bevelled edge. The Ø 8 mm PE-
RT pipe with a DIN oxygen diffusion barrier and push-fit fitting is attached to the ceiling via a thick, highly
conductive aluminium diffuser.
The panel is available with polyester insulation (fire resistance class B-s2, d0) or glass-wool (fire resistance
class A1) insulation.

Quadrotto HP characteristics Value Unit Standard

Heating (Δt: 15K) 99 W/m2 DIN EN 14037
Cooling (Δt: 8K) 73 W/m2 DIN EN 14240

Metal ceiling characteristics Value Unit Standard

Type Bevelled-edge panel with trap-door opening
Material Post-painted steel
Length 600 mm
Width 600 mm
Height 27 mm
Thickness 0.5 mm
Emission of dangerous substances nothing EN 13964
Bending strength Class 1
Duration Class C

Diffuser characteristics Value Unit

Material Aluminium 10/10
Length 560 mm
Width 560 mm

51
B!KLIMAX+ QUADROTTI HP SYSTEM

Polyester panel characteristics Value Unit Standard

Size of insulating panel 596x596 mm UNI EN 822
Standard thickness 30 mm UNI EN 823

Density 30 Kg / m 3

Thermal conductivity λ 0.036 W/(m • K) UNI EN 12667 / ISO 8302

Declared thermal conductivity λd 0.038 W/(m • K) UNI EN 12667 / EN ISO 10456
Airflow resistance 3.593 Pa • s / m2 UNI EN 29503

Water vapour diffusion resistance factor μ 3.2 UNI EN 12086

Length - 0.02
Dimensional stability
Width 0.02 % UNI EN 1604
(+23°C , 90% U.R. , 48h)
Thickness - 0.12

Lower heating value 21600 kJ/kg

UNI EN ISO 11357-1 /

Specific heat 1.18 kJ/kg K
ISO357-2
Fire reaction Euroclass B - s2, d0 UNI EN 13501

Limit of operating temperature -40 ÷ +90 °C

Glass-wool panel characteristics Value Unit Standard

Size of insulating panel 596x596 mm UNI EN 822
Standard thickness 30 mm UNI EN 823
Density 30 Kg / m 3

Thermal conductivity 50°C λ 0.039 W/(m • K)

Limitless from a practical
Water vapour diffusion resistance factor μ UNI EN 12086
point of view
Melting temperature 900 °C DIN 4102/T17
Specific heat 1030 kJ/kg K EN 12524
Fire reaction Euroclass A1 UNI EN 13501

Limit of operating temperature ≤ 250 °C

PE-RT pipe characteristics

CLASS 4 For use with hot and cold water Tmax 70 °C Pressure 8 bar
Application field
CLASS 5 For use with hot and cold water Tmax 90 °C Pressure 6 bar
Outside diam. (mm) Thickness (mm) Circuit Lenght (mm) Weight (g/m) Water content (l/m)

8 1 4550 22 0,028

Blank Panel
Blank panel for ceiling mounting on hidden modular
structure. It consists in 5/10 steel post-painted (RAL
9016) tiles with a swinging (“trap-door”) opening
system, with micro-perforated surface, plain
border of 30 mm and bevelled edge. The panel is
available with polyester insulation (reaction to fire
classification: B-s2, d0) or glass-wool (fire class A1).

Panel features
Dimensions: 600x600x40 mm

INSULATION WEIGHT CODE

Polyester 2.0 Kg 6145621

Glass-wool 2.1 Kg 6145626

52
B!KLIMAX+ QUADROTTI HP SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating - ceiling

100 15.4

80 12.3

Tsuperficie,
[W/m²]
output [W/m²]

60 9.2

T
surface
riscaldamento

media - Tambiente [K]

-T room
Heating

40 6.2

[K]
Rese

20 3.1
Output
Resa
qG (33 °C)*

0 0
0 5 10 15 20
Twater - T-room
Tacqua, [K]
media Tambiente [K]
*valid
* valido soloonly for room temperature=
per temperatura ambiente = 20 °C
20°C

Thermal output in cooling - ceiling

120 11.1

100 7.5
[W/m²]

Tambiente

80 6.2
output [W/m²]

T
raffrescamento

room
- Tsuperficie,

60 4.6
-Tsurface
Cooling

media [K]
[K]

40 3.1
Rese

20 Output
Resa 1.5

qG*

0 0
0 5 10 15
Tambiente
Troom- -TT [K] [K]
watermedia
acqua,

*valid
* valido soloonly
per for room temperature=
temperatura ambiente =26 °C 55% U.R.
26°C R.H.

53
B!KLIMAX+ QUADROTTI HP SYSTEM

Pre-insulated pipe Ø 20 mm TYPE SIZE CODE

PB pipe with oxygen barrier according red roll 50 m Ø 20 mm 6200020
to DIN 4726 EN 12319-2, Ø 20 mm, pipe blu roll 50 m Ø 20 mm 6201020
insulation made of expanded polyethylene, red 1 bar 4 m Ø 20 mm 6202020
thickness 6 mm. Reaction to fire class: BL- blu 1 bar 4 m Ø 20 mm 6203020
s2, d0. It is used to connect distributors with
b!klimax manifolds. Note:
for further technical data see page 72

2-way Distributors Ø 8 mm MODEL INSULATION CODE

Pair of distributors made of plastic, specially 2-way open polystyrene 6210080

shaped to guarantee easy connection 2-way open polyethylene 6210082
with the pipes coming from Copper 8 and
Quadrotto HP tiles. These distributors are
provided with anti-condensation shells made
of polystyrene or expanded polyethylene BL-
s1, d0, push-fit pipe fittings for pipes Ø 8 mm
and Ø 20 mm, and closing plastic bands.

4-way Distributors Ø 8 mm MODEL INSULATION CODE

Pair of distributors made of plastic, specially 4-way open polystyrene 6210081
shaped to guarantee easy connection 4-way open polyethylene 6210083
with the pipes coming from Copper 8
and Quadrotto HP tiles. These distributors
are provided with anti-condensation
shells made of polystyrene or expanded
polyethylene BL -s1, d0, push-fit pipe fittings
for pipes Ø 8 mm and Ø 20 mm, and closing
plastic bands.

Straight Push-fit Fitting SIZE INSULATION CODE

Straight push-fit fitting used as connection Ø 8 mm polyethylene 6510018

for polybutylene pipes Ø 8 mm. Transparent Ø 20 mm polyethylene 6510026
versione. Condensation shells made of
polyethylene BL -s1, d0.

TEE Push-fit Fitting

20-20-20 mm SIZE INSULATION CODE

TEE push-fit fitting used as connection Ø 20 mm polystyrene 6510055

for PB pipes Ø 20 mm. It’s provided Ø 20 mm polyethylene 6510056
with anticondensation insulation shells
available in polystyrene or polyethylene
BL-s1, d0.

Cross Push-fit Fitting SIZE INSULATION CODE

20-20-20-20 mm
Ø 20 mm polystyrene 6510065
This cross push-fit fitting is used as Ø 20 mm polyethylene 6510066
connection for polybutylene pipes Ø 20
mm. It’s provided with anticondensation
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

Elbow Push-fit Fitting 20-20 mm SIZE INSULATION CODE

This ELBOW push-fit fitting is used as 90° Ø 20 mm -- 6510075
shifting for polybutylene pipes Ø 20 mm. Ø 20 mm polyethylene 6510076
It’s provided with polyethylene BL-s1, d0
insulation or without it.

54
PRODUCTS THAT COMPOSE THE SYSTEM

PE-RT pipe Ø 8 SIZE CODE

PE-RT pipe Ø 8 mm with oxygen barrier Ø 8 mm 6210018

according to DIN 4726 DIN EN ISO 21003-
2, thickness 1 mm. It is used to connect Note:
b!klimax+ Copper 8 and Quadrotto HP tiles for further technical data see page 74
with the distributors.

Insulation for PE-RT pipe Ø 8 mm SIZE CODE

Insulation for PE-RT pipe Ø 8 mm made of Ø 8 mm 6320008

expanded polyethylene, thickness 6 mm.
Reaction to fire class: BL -s1, d0.

Lubricant for Push-fit Pipe Fittings SIZE CODE

This lubricant is used to guarantee better 20 ml 6603000

insertion of the pipes into the fittings and
better preservation of O-rings. (1 package
every 75 circuits).

Closing Plugs for Outlets Ø 8 SIZE CODE

and Ø 20 mm
Ø 8 mm 6510041
Plastic plugs are used to close the unused Ø 20 mm 6510050
outlets in a distributor.

Industry System Elbow SIZE CODE

Elbow for 90° shifting with pipes Ø 20 mm. Ø 20 mm 1140025

Spare parts kit SIZE CODE

Replacement kit for b!klimax fittings and for Ø 8 mm pipe 651007 1
distributors including all the components for Ø 20 mm pipe 6510080
needed to restore a pipe connection.

55
 B!KLIMAX+ QUADROTTI SYSTEM

b!klimax+ Quadrotti is a ceiling heating and cooling system specifically designed for the commercial
applications, consisting of metal ceilings or plasterboard panels onto which, by an aluminium diffuser, the Ø 6
mm pipe is fixed. Thermal insulation is provided by a layer of polystyrene or rockwool.

The metal version, available in 600x600 mm or 1200x600 mm, consists of post-painted steel radiant ceilings
with rounded corners and microperforated surface with 20 mm smooth edge; the plasterboard version
consists of a RAL 9003 white plasterboard sheet with high performance in terms of light reflection and
soundproof performances.

The installation on a metal structure for false ceilings with inverted T profiles allows the cavity to be inspected
and can be used to hide other systems.

The system is completed with the manifold, the distributors, the fittings, the pre-insulated polybutylene
pipe Ø 20 mm for connecting the distributors to the manifold and the pre-insulated PB pipe Ø 6 mm for
connecting the squares to the distributors.

FEATURES
• Ceiling installation
• Installation on metal structure for false ceiling with inverted T-profiles
• Polystyrene or rockwool insulation
• Specific for commercial applications
• Inspectionable false ceiling

56
 FIELD OF
APPLICATION
B!KLIMAX+ QUADROTTI SYSTEM

SECTION OF THE SYSTEM

5 3
2
4
6

1 Quadrotto panel
2 Metal structure
3 Pre-insulated pipe Ø 20 mm
4 Pre-insulated pipe Ø 6 mm
5 Distributor with insulation shell
6 Fitting with insulation shell

SUPPORT STRUCTURE

The b!klimax+ Quadrotti metal radiant

panels are designed to be installed on the
ceiling on a T-shaped metal support frame
with a 15 mm base that emphasises its
three-dimensionality, guaranteeing excellent
aesthetic performance of the system.
The structure can be equipped with a special
“anti-seismic kit” to respond to the safety
and stability requirements of the ceiling in all
areas with high seismic risk.

CUSTOMIZED ACTIVATION

The radiant technology used in the Copper 8, Quadrotti HP and Metal b!klimax+ Quadrotti systems can be adapted
to a wide range of commercially available ceilings with a unique and personalized result.

For this reason, after a feasibility analysis, we offer a service of just creating the radiant activation of metal ceiling
mounts other than the versions available in the catalogue that can be procured directly from our company or
supplied by the customer on a subcontract basis.

For further information, please contact your local agent or contact us by writing to [email protected]

57
B!KLIMAX+ QUADROTTI SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Polystyrene Quadrotto features Rockwool Quadrotto features

SIZE WEIGHT CODE SIZE WEIGHT CODE

600x600x40 1.9 Kg 6140600 600x600x40 4.1 Kg 6140610
1200x600x40 3.7 Kg 6141200 1200x600x40 7.2 Kg 6141210

Radiant metal Quadrotto

The metal radiant panel consists of a 5/10 post painted RAL 9016 steel ceiling with 15 mm base and 8 mm
lowered right angle, microperforated surface and 20 mm smooth edge. The hydraulic circuit consisting of
Ø 6 mm pipework is fixed to the ceiling via an aluminium diffuser. The panel is available with polystyrene
or rockwool (fire reaction class: A1) insulation.

Sheet metal ceiling characteristics 600 1200 Unit

Material Steel 5/10
Smooth perimeter 20 mm
Base 15 24 mm
Rebate 8 mm

Polystyrene insulation characteristics 600 1200 Unit Standard

Size of insulating panel 593x593 1190x593 mm UNI EN 822
Standard thickness 40 mm UNI EN 823
Insulation base thickness 34 mm UNI EN 1264-3
Equivalent total thickness 37.0 37.8 mm UNI EN 1264-3
Bending strength BS 170 kPa UNI EN 12089
Compressive stress at 10% deformation CS(10) 120 kPa UNI EN 826
Thermal conductivity 10 °C λd 0.035 W/(m • K) UNI EN 12667
Thermal resistance Rd 1.05 (m² • K)/W UNI EN 12667
Thermal transmittance U 0.95 W/(m² • K)
Water vapour diffusion resistance factor μ 30 ÷ 70 UNI EN 12086
Water vapour permeability δ 0.009 ÷ 0.020 mg/(Pa • h • m) UNI EN 12086
Dimensional stability at 48h and 70 °C DS(70,-) 1 % UNI EN 1604
Long term water absorption by partial immersion Wlp 0.5 Kg / m 2
UNI EN 12087
Long term water absorption by total immersion Wl(T) ≤3 % UNI EN 12087
Fire reaction Euroclass E EN ISO 11925-2
Limit of operating temperature 70 °C
Declaration according to UNI EN 13163 T1-L3-W2-S2-P5-BS170-CS(10)120-DS(70,-)1-WL(T)3-MU(30-70)

58
B!KLIMAX+ QUADROTTI SYSTEM

Rock wool insulation characteristics 600 1200 Unit Standard

Size of insulating panel 600x600 1200x600 mm UNI 822
Standard thickness 40 mm UNI 823
UNI EN 12667,
Declared thermal conductivity λd 0.040 W/(m • K)
12939
Thermal resistance Rd 1 (m² • K)/W
Resistance to compression 10% σ10 70 kPa UNI EN 826
Resistance to point load FP 600 N UNI EN 12430
Tensile bond strength σmt 15 kPa UNi EN 1607
Water vapour diffusion resistance factor μ 1 UNI EN 12086
Short term water absorption by partial immersion Ws <1 kg/m2 EN 1609
Long term water absorption by partial immersion Wl(p) <3 kg/m2 EN 12087
Specific heat CP 1030 J / (KgK) UNI EN 12524
Density ρ 165 Kg / m3 UNI EN 1602
Fire reaction Euroclass A1 UNI EN 13501-1
Declaration according to UNI EN 13162 MW-EN 13162 T5-CS(10/Y)70-PL(5)600-TR15-DS(TH)-DS(T+)-MU1-WS-WL(p)

PE-HD-Xc pipe characteristics

Water
Outside diam. (mm) Thickness (mm) S-value SDR-value CLASS 4 CLASS 5
content (l/m)
6 1 2.5 6 Tmax 60 °C 10 bar Tmax 80 °C 10 bar 0,013
S = nominal pipe serial number according to ISO 4065, SDR = standard dimension ratio, allocation of SDR values, according to DIN 16893
and/or DIN EN ISO15875-2
Technical data of PE-HD-Xc pipe Value Unit Standard
Degree of cross-linking 23°C ≥ 60 % DIN 16892
3
Density 23°C ≈ 0.94 g/cm DIN 16892/DIN 53479
Flexural impact strength accord. to Charpy 23°C no failure kJ/m2 DIN EN ISO 179-1/2
Tensile strength 23°C 24 ÷ 30 N/mm2 DIN EN ISO 6259-1
Tenacity 23°C 24 ÷ 26 N/mm 2
DIN EN ISO 6259-1
Elongation at break 23°C 400 ÷ 600 % DIN EN ISO 6259-1
Elastic modulus 23°C 600 ÷ 800 N/mm2 DIN 16892/DIN EN ISO 128
Stress crack resistance no failure ASTM D 1693
Moisture absorption < 0,01 mg (4d) DIN EN ISO 62
Coefficient of linear expansion 0°C – 70°C 1,5 · 10-4 1/K DIN 16892 / DIN 53752
Thermal conductivity ≤ 0,41 W/(K · m) DIN 16892 / DIN EN 12664
Smallest bend radius ≥5·D mm DIN 4726
Oxygen tightness 40°C ≤ 0,32 mg/(m · d) 2
DIN 4726

Blank metal panel

Passive panel without hydraulic circuit, consisting
of a 5/10 post painted RAL 9016 steel metal ceiling
with 15 mm base, microperforated surface and 20
mm smooth edge.
Available with polystyrene or rockwool (fire
reaction class: A1) insulation.

Panel features

INSULATION SIZE WEIGHT CODE

Polystyrene 600x600x40 1.7 Kg 6140605

Rockwool 600x600x40 4.0 Kg 6140615
Polystyrene 1200x600x40 3.6 Kg 6141205
Rockwool 1200x600x40 7.3 Kg 6 141215

59
B!KLIMAX+ QUADROTTI SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Panel features
Dimensions: 600x600x50 mm
INSULATING WEIGHT CODE
Polystyrene 3.7 Kg 6140500
Rockwool 5.2 Kg 6140550

Radiant plasterboard Quadrotto

The radiant plasterboard Quadrotto is composed of a smooth plasterboard sheet 9 mm thick, white RAL
9003, with high performance in terms of light reflection and absorption of acoustic reverberation. The
hydraulic circuit consisting of a Ø 6 mm pipe is fixed to the panel by an aluminium diffuser. Quadrotto is
available with polystyrene or rockwool (fire reaction class rock wool: A1) insulation.

Plasterboard sheet characteristics Value Unit

Size 600x600 mm
Standard thickness 9.5 mm
Fire reaction A2-s1,d0
Thermal conductivity λ 0.2108 W/(m • K)

Polystyrene insulation characteristics Value Unit Standard

Size of insulating panel 593x593 mm UNI EN 822
Standard thickness 40 mm UNI EN 823
Insulation base thickness 34 mm UNI EN 1264-3
Equivalent total thickness 37.0 mm UNI EN 1264-3
Bending strength BS 170 kPa UNI EN 12089
Compressive stress at 10% deformation CS(10) 120 kPa UNI EN 826
Thermal conductivity 10 °C λd 0.035 W/(m • K) UNI EN 12667
Thermal resistance Rd 1.05 (m² • K)/W UNI EN 12667
Thermal transmittance U 0.95 W/(m² • K)
Water vapour diffusion resistance factor μ 30 ÷ 70 UNI EN 12086
Water vapour permeability δ 0.009 ÷ 0.020 mg/(Pa • h • m) UNI EN 12086
Dimensional stability at 48h and 70 °C DS(70,-) 1 % UNI EN 1604
Long term water absorption by partial immersion Wlp 0.5 Kg / m 2
UNI EN 12087
Long term water absorption by total immersion Wl(T) ≤3 % UNI EN 12087
Fire reaction Euroclass E EN ISO 11925-2
Limit of operating temperature 70 °C
Declaration according to UNI EN 13163 T1-L3-W2-S2-P5-BS170-CS(10)120-DS(70,-)1-WL(T)3-MU(30-70)

60
B!KLIMAX+ QUADROTTI SYSTEM

Rockwool insulation characteristics Value Unit Standard

Size of insulating panel 600x600 mm UNI 822
Standard thickness 40 mm UNI 823
UNI EN 12667,
Declared thermal conductivity λd 0.040 W/(m • K)
12939
Thermal resistance Rd 1 (m² • K)/W
Resistance to compression 10% σ10 70 kPa UNI EN 826
Resistance to point load FP 600 N UNI EN 12430
Tensile bond strength σmt 15 kPa UNi EN 1607
Water vapour diffusion resistance factor μ 1 UNI EN 12086
Short term water absorption by partial immersion Ws <1 kg/m2 EN 1609
Long term water absorption by partial immersion Wl(p) <3 kg/m2 EN 12087
Specific heat CP 1030 J / (KgK) UNI EN 12524
Density ρ 165 Kg / m3 UNI EN 1602
Fire reaction Euroclass A1 UNI EN 13501-1
Declaration according to UNI EN 13162 MW-EN 13162 T5-CS(10/Y)70-PL(5)600-TR15-DS(TH)-DS(T+)-MU1-WS-WL(p)

PE-HD-Xc pipe characteristics

Water
Outside diam. (mm) Thickness (mm) S-value SDR-value CLASS 4 CLASS 5
content (l/m)
6 1 2.5 6 Tmax 60 °C 10 bar Tmax 80 °C 10 bar 0,013
S = nominal pipe serial number according to ISO 4065, SDR = standard dimension ratio, allocation of SDR values, according to DIN 16893
and/or DIN EN ISO15875-2
Technical data of PE-HD-Xc pipe Value Unit Standard
Degree of cross-linking 23°C ≥ 60 % DIN 16892
3
Density 23°C ≈ 0.94 g/cm DIN 16892/DIN 53479
Flexural impact strength accord. to Charpy 23°C no failure kJ/m2 DIN EN ISO 179-1/2
Tensile strength 23°C 24 ÷ 30 N/mm2 DIN EN ISO 6259-1
Tenacity 23°C 24 ÷ 26 N/mm2 DIN EN ISO 6259-1
Elongation at break 23°C 400 ÷ 600 % DIN EN ISO 6259-1
Elastic modulus 23°C 600 ÷ 800 N/mm 2
DIN 16892/DIN EN ISO 128
Stress crack resistance no failure ASTM D 1693
Moisture absorption < 0,01 mg (4d) DIN EN ISO 62
Coefficient of linear expansion 0°C – 70°C 1,5 · 10-4 1/K DIN 16892 / DIN 53752
Thermal conductivity ≤ 0,41 W/(K · m) DIN 16892 / DIN EN 12664
Smallest bend radius ≥5·D mm DIN 4726
Oxygen tightness 40°C ≤ 0,32 mg/(m2 · d) DIN 4726

Blank plasterboard panel

Passive panel without hydraulic circuit, with smooth
plasterboard sheet, 9 mm thick, white RAL 9003,
with high performance in terms of light reflection
and absorption of acoustic reverberation. Available
with polystyrene or rockwool (fire reaction class rock
wool: A1) insulation.

Panel featuers
Dimensions: 600x600x40 mm

INSULATION WEIGHT CODE

Polystyrene 3.4 Kg 6140510

Rockwool 5.0 Kg 6140560

61
B!KLIMAX+ QUADROTTI SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Quadrotto features
Dimensions: 600x600x40 mm

INSULATION WEIGHT CODE

Rockwool 4.9 Kg 6140552

Acoustic radiant plasterboard Quadrotto

Radiant panel consisting of a slab with regular square holes, thickness 10 mm, satin finish colour RAL 9010
with high performance: sound absorption (Alphaw=0,4) of the reverberation generated inside the room,
light reflection (approx. 70%) and absorption of up to 70% of the formaldehyde in the room. Complete with
hydraulic circuit consisting of Ø 6 mm pipe and rockwool insulation (fire reaction class: A1).

Acoustic plasterboard panel

Characteristic Value Unit Characteristic Value Unit
Size of insulating panel 600x600 mm Structure 24/15
Nominal Thickness 10 mm Holes section 9x9 mm
Holes pitch 19,5 mm Humidity resistance RH 70
Fire reaction: Euroclass A2-s1,d0
standard EN 13501-1
Brightness
~70 %
(light reflection coefficient)

Rockwool insulation Value Unit Standard

Size of insulating panel 600x600 mm UNI 822
Standard thickness 40 mm UNI 823
Declared thermal conductivity λd 0,040 W/(m • K) UNI EN 12667, 12939
Thermal resistance Rd 1 (m² • K)/W
Compressive stress at 10% deformation σ10 70 kPa UNI EN 826
Resistance to point load FP 600 N UNI EN 12430
Tensile bond strength σmt 15 kPa UNI EN 1607
Water vapour diffusion resistance factor μ 1 UNI EN 12086
Short term water absorption by partial immersion Ws <1 kg/m2 EN 1609
Long term water absorption by partial immersion Wl(p) <3 kg/m 2
EN 12087
Specific heat CP 1030 J / (KgK) UNI EN 10456
Density ρ 165 Kg / m3 UNI EN 1602
Fire reaction Euroclass A1 UNI EN 13501-1
Declaration according to UNI EN 13162 MW-EN 13162 T5-CS(10/Y)70-PL(5)600-TR15-DS(TH)-DS(T+)-MU1-WS-WL(p)

62
B!KLIMAX+ QUADROTTI SYSTEM

PE-HD-Xc pipe characteristics

Water
Outside diam. (mm) Thickness (mm) S-value SDR-value CLASS 4 CLASS 5
content (l/m)
6 1 2.5 6 Tmax 60 °C 10 bar Tmax 80 °C 10 bar 0,013
S = nominal pipe serial number according to ISO 4065, SDR = standard dimension ratio, allocation of SDR values, according to DIN 16893
and/or DIN EN ISO15875-2

Technical data of PE-HD-Xc pipe Value U.M. Standard

Degree of cross-linking 23 °C ≥ 60 % DIN 16892
Density 23 °C ≈ 0,94 g/cm3 DIN 16892/DIN 53479
Flexural impact strength kJ/m2 DIN EN ISO 179-1/2
23 °C no failure
accord. to Charpy
Stress crack resistance no failure ASTM D 1693
Moisture absorption < 0,01 mg (4d) DIN EN ISO 62
Coefficient of linear expansion 0 °C – 70 °C 1,5 · 10-4 1/K DIN 16892 / DIN 53752
Thermal conductivity ≤ 0,41 W/(K · m) DIN 16892 / DIN EN 12664
Oxygen tightness 40 °C ≤ 0,32 mg/(m2 · d) DIN 4726

Acoustic blank plasterboard panel

Passive panel without hydraulic circuit, with regular
square perforated plasterboard sheet, 10 mm thick,
white RAL 9010, with high performance in terms of
acoustic reverberation absorption (Alphaw=0,8), light
reflection and absorption of up to 70% of formaldehyde
in the room.
Rockwool insulation (fire reaction class rock wool: A1).
Quadrotto features
Dimensions: 600x600x40 mm

INSULATION WEIGHT CODE

Rockwool 4.7 Kg 6140562

63
B!KLIMAX+ QUADROTTI SYSTEM

Pre-insulated pipe Ø 20 mm TYPE SIZE CODE

PB pipe with oxygen barrier according red roll 50 m Ø 20 mm 6200020
to DIN 4726 EN 12319-2, Ø 20 mm, pipe blu roll 50 m Ø 20 mm 6201020
insulation made of expanded polyethylene, red 1 bar 4 m Ø 20 mm 6202020
thickness 6 mm. Reaction to fire class: BL- blu 1 bar 4 m Ø 20 mm 6203020
s2, d0. It is used to connect distributors with
b!klimax manifolds. Note:
for further technical data see page 72

8-way Distributors
MODEL INSULATION CODE
Pair of distributors made of plastic, specially
shaped to guarantee easy connection 8-way open polystyrene 6210040
with the pipes coming from b!klimax 8-way open polyethylene 6210041
panels. These distributors are provided with 8-way terminal polystyrene 6210050
anticondensation shells made of polystyrene 8-way terminal polyethylene 6210051
or expanded polyethylene BL-s1,d0, push-fit
pipe fittings for pipes Ø 6 mm and Ø 20 mm,
and closing plastic bands.

4-way Distributors MODEL INSULATION CODE

Pair of distributors made of plastic, 4-way open polystyrene 6210060
specially shaped to guarantee easy 4-way open polyethylene 6210061
connection with the pipes coming from 4-way terminal polystyrene 6210070
b!klimax panels. These distributors are 4-way terminal polyethylene 6210071
provided with anticondensation shells
made of polystyrene or expanded
polyethylene BL-s1, d0, push-fit pipe fittings
for pipes Ø 6 mm and Ø 20 mm, and
closing plastic bands.

Straight Push-fit Fitting Ø 6 mm SIZE INSULATION CODE

Straight push-fit fitting used as Ø 6 mm polystyrene 6510006

connection for polybutylene pipes Ø 6 Ø 6 mm polyethylene 6510016
mm. It’s provided with anticondensation Ø 20 mm polyethylene 6510026
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

TEE Push-fit Fitting

20-20-20 mm SIZE INSULATION CODE

TEE push-fit fitting used as connection Ø 20 mm polystyrene 6510055

for PB pipes Ø 20 mm. It’s provided Ø 20 mm polyethylene 6510056
with anticondensation insulation shells
available in polystyrene or polyethylene
BL-s1, d0.

Cross Push-fit Fitting SIZE INSULATION CODE

20-20-20-20 mm
Ø 20 mm polystyrene 6510065
This cross push-fit fitting is used as Ø 20 mm polyethylene 6510066
connection for polybutylene pipes Ø 20
mm. It’s provided with anticondensation
insulation shells available in polystyrene or
polyethylene BL-s1, d0.

Elbow Push-fit Fitting 20-20 mm SIZE INSULATION CODE

This ELBOW push-fit fitting is used as 90° Ø 20 mm -- 6510075
shifting for polybutylene pipes Ø 20 mm. Ø 20 mm polyethylene 6510076
It’s provided with polyethylene BL-s1, d0
insulation or without it.

64
PRODUCTS THAT COMPOSE THE SYSTEM

Pre-insulated PB Pipe Ø 6 mm SIZE CODE

PB pipe Ø 6 mm with oxygen barrier Ø 6 mm 6210006

according to DIN 4726 EN 12319-2, pipe
insulation made of expanded polyethylene, Note:
reaction to fire class BL-s1,d0, thickness 6 for further technical data see page 73
mm. It is used to connect b!klimax+ and
Quadrotto panels to the distributors.

Lubricant for Push-fit Pipe Fittings SIZE CODE

20 ml 6603000
This lubricant is used to guarantee better
insertion of the pipes into the fittings and
better preservation of O-rings. (1 package
every 75 circuits).

Closing Plugs for Outlets Ø 6 SIZE CODE

and 20 mm Ø 6 mm 6510040
Ø 20 mm 6510050
Plastic plugs are used to close the unused
outlets in a distributor.

Industry System Elbow SIZE CODE

Elbow for 90° shifting with pipes Ø 20 mm. Ø 20 mm 1140025

Spare parts kit SIZE CODE

Replacement kit for b!klimax fittings and for Ø 6 mm pipe 6510070
distributors including all the components for Ø 20 mm pipe 6510080
needed to restore a pipe connection.

65
B!KLIMAX+ QUADROTTI SYSTEM

THERMAL OUTPUT OF THE SYSTEM WITH METAL QUADROTTI

Thermal output in heating - ceiling

100 15.4

80 12.3

Tsuperficie,
[W/m²]
output [W/m²]

Tsurface - T-room
60 9.2
riscaldamento

media Tambiente [K]

Heating

40 6.2

[K]
Rese

20 3.1
Output
Resa
qG (33 °C)*

0 0
0 5 10 15 20
Twater --TT
Tacqua, ambiente [K]
[K]
media room
*valid
* valido solo only for room temperature=
per temperatura 20 °C
ambiente = 20°C

Thermal output in cooling - ceiling

120 11.1

100 7.5
[W/m²]

Tambiente

80 6.2
output [W/m²]

Troom- -TT
raffrescamento

superficie,
surface [K]

60 4.6
Rese Cooling

media [K]

40 3.1

20 Output
Resa 1.5

qG*

0 0
0 5 10 15
Troom
Tambiente - Twater [K] [K]
-T acqua, media
*valid
* valido soloonly for room temperature=
per temperatura ambiente =26 °C 55% U.R.
26°C R.H.

66
B!KLIMAX+ QUADROTTI SYSTEM

THERMAL OUTPUT OF THE SYSTEM WITH STANDARD PLASTERBOARD

QUADROTTI AND ACOUSTIC PLASTERBOARD QUADROTTI
Thermal output in heating - ceiling

120 18.5

100 15.4

Tsuperficie,
[W/m²]

80 12.3
[W/m²]

Twater
output[W/m²]

surfaceT
riscaldamento

mediaroom
- T - Troom
output

60 9.2

-T
Heating

ambiente [K]
Heating

[K]
[K]
Rese

40 6.2

20 3.1
Output
Resa
qG (33 °C)*

0 0
0 5 10 15 20 25 30
TTsurface
Tacqua,water - --Troom
media Troom
[K]
[K] [K]
ambiente
*valid
* valido onlytemperatura
solo per for room temperature= 20 °C
ambiente = 20°C

Thermal output in cooling - ceiling

100 7.5

80 6.2
[W/m²]

Tambiente
output [W/m²]

Troom

60 4.6
raffrescamento

- T-superficie,
Tsurface media
ReseCooling

40 3.1
[K] [K]

20 1.5
Output
Resa
qG*

0 0
0 5 10 15 20
Tambiente
Troom- -TTacqua, [K] [K]
watermedia
*valid
* valido solo only for room temperature=
per temperatura ambiente =26 °C 55%
26°C 55% U.R.
R.H.

67
Ceiling and wall
Complements
radiant systems

68
 COMPLEMENTS FOR B!KLIMAX SYSTEMS

b!klimax Cabinet
This cabinet made of zinc-plated sheet iron is used to
contain b!klimax manifolds. There are suitable outlets
for pipes both upwards and downwards. The cabinet
is equipped with a protective cover for plaster, a white
metal door painted with epoxy powders, and lockset.

A
Model A [cm] B [cm] C [cm] Code
60 76 60 14 6431060

80 76 80 14 6431080

100 76 100 14 6431100 B C

b!klimax Manifolds
The b!klimax manifold with female connection Ø 1 ¼”
is made of plastic material and has been designed
for high flow-rate. It is equipped with shut-off valves
suitable for electro-thermal heads, air vent and
discharge valves, thermometers on supply and return
flow, fixing brackets, Y filter and push-fit fittings with
key for pipes Ø 20 mm. The b!klimax manifold can
be installed horizontally or vertically with the pipes
upwards or downwards. Anti-condensation shells are
supplied as standard.

Performance and dimensions Value

Liquid water / glycolic water 50% at most

Normal operation pressure 0÷6 bar

Max. testing pressure 10 bar

Burst pressure > 22 bar with room temperature / > 15 bar with 50 °C

Normal operation temperature 5÷55 °C

Max. temperature 90 °C a 3 bar

1” 1/4 F
Main outlet of the manifold
Turning brass thread for the connection with circulation pump

Pipe connection Ø 20 mm through push fit fitting with key sliding

Derivations
Distance between axis: 46.5 mm

Dimensions of the manifold

Code 6302102 6302103 6302104 6302105 6302106 6302107 6302108 6302109 6302110 6302111 6302112

No. outlets 2+2 3+3 4+4 5+5 6+6 7+7 8+8 9+9 10+10 11+11 12+12

Manifold
cm. 32 36 41 46 50 55 60 64 69 73 78
width

69
COMPLEMENTS FOR B!KLIMAX SYSTEMS

RDZ Electrothermic Head

The thermo-electric actuator performs the
shut-off function on each circuit with control
by the room thermostat. It can be installed in
any position, even upside-down. The function
display of the actuator allows identifying the
operating condition (open/closed). Easy slot
assembly thanks to the adapter (supplied as
standard). Voltage: 230V with or without micro-
switch or 24V with micro-switch. Protection class:
IP54 (all assembly positions).It can be used with
b!klimax, TOP COMPOSIT, CONTROL and High-
Temperature outlets for KITs.

VOLTAGE CODE

230 V 1057230
230 V w/micro 1057240
24 V w/micro 1057250

Head characteristics 230 V 24 V

Operating voltage 230 V AC, +10%...–10%, 50/60 Hz 24 V AC/DC, +20%...–10%

Max. inrush current < 550 mA during max. 100 ms < 300 mA during max. 2 ms

Operating power 1W* 1W*

Stroke (actuator travel) 4.0 mm 4.0 mm

Actuating force 100 N ±5% 100 N ±5%

Fluid temperature 0 to +100°C ** 0 to +100°C **

Storage temperature -25°C to +60°C -25°C to +60°C

Ambient temperature 0 to +60°C 0 °C to +60 °C

Type of protection / Class of protection IP 54 *** / II IP 54 (EN 60529) / II

CE conformity according to EN 60730 EN 60730

Polyamide, colour: light grey Polyamide, colour: light grey

Casing
(RAL 7035) (RAL 7035)
type: 2 x 0.75 mm² PVC, colour: light gray type: 4 x 0.75 mm² PVC, colour: light gray
Connection line
(RAL 7035), length: 1 m (RAL 7035), length: 1 m

Weight with connecting cable (1 m) 100 g (1 m): approx. 150 g

Surge protection according

min. 2.5 kV
to EN 60730-1
* measured with precision reference instrument LMG95 ** or higher, depending on the adapter length *** in all installation positions

Electrical connection
Electrothermic head 24 V with micro
24 V
L N
3 A resistiv load
L1 L2 1 A inductive load

Thermostat 24 V Actuator 24 V
with micro

Pump

Brown Black (micro)

Blu Grey (micro)

70
COMPLEMENTS FOR B!KLIMAX SYSTEMS

Electrical connection
Electrothermic head 230 V Electrothermic head 230 V with micro

Max 230 V
230 V AC
230 V AC 5 A resistive load
L N Actuator 230 V 1 A inductive load
Thermostat 230 V L N
Actuator 230 V Consumers,
Thermostat 230 V with micro pump, etc.

Blu Brown

Brown Black (micro)

Blu Gray (micro)

Air Trap
The air separator is made of brass, and it is used
to collect the air that accumulates in the hydraulic
circuit so that it can be eliminated. It is a necessary
component in b!klimax and b!klimax+ systems, but it is
recommended also in the other systems.
FF (female - female) pipe connections.

With horizontal connections

FLOW RATE SURFACE SIZE CODE
1.9 m3/h up to 60 m2 Ø 3/4” 6440020
2.6 m3/h up to 85 m2 Ø 1” 6440025
5.3 m3/h up to 175 m2 Ø 1 1/4” 6440032
6.3 m3/h up to 210 m2 Ø 1 1/2” 6440040
9.0 m3/h up to 300 m2 Ø 2” 6440050

With vertical connections

FLOW RATE SURFACE SIZE CODE
1.9 m /h
3
up to 60 m2
Ø 3/4” 6440021
2.6 m3/h up to 85 m2 Ø 1” 6440026

Operating principle
The air separetor uses the combined action of several
physical principles. The active part consists of an
assembly of concentric metal mesh surfaces (1). These
elements create the whirling movement required
2 to facilitate the release of micro-bubbles and their
adhesion to these surfaces.
The bubbles, fusing with each other, increase in volume
1
until the hydrostatic thrust is such as to overcome the
adhesion force to the structure. They rise towards the
top of the unit from which they are released through
a float-operated automatic air release valve (2). It is
designed in such a way that the direction of the fluid
flows makes no difference.

71
COMPLEMENTS FOR B!KLIMAX SYSTEMS

Pre-insulated Ø 20 mm pipe
PB pipe with oxygen barrier according to DIN
4726 EN 12319-2, Ø 20 mm, pipe insulation made
of expanded polyethylene, thickness 6 mm.
Reaction to fire class: BL-s2,d0. It is used to connect
distributors with b!klimax manifolds.

DIAMETER COLOR PACKAGE CODE

20 mm red roll 50 m 6200020

20 mm blu roll 50 m 6201020
20 mm red 1 bar 4 m 6202020
20 mm blu 1 bar 4 m 6203020

CLASS 4 For use with hot and cold water ( Tmax 60 °C)
Application field
CLASS 5 For use with hot and cold water ( Tmax 80 °C)

Outside diam. Thickness Weight CLASS 4 CLASS 5 Water content

(mm) (mm) (g/m) (bar) (bar) (l/m)

20 2 120 8 8 0,201

Pipe characteristics Value Unit Standard

Standard DIN 16968

Oxygen tightness ≤ 0.32 mg O2 / (m • d)

2
DIN 4726

Degree of cross-linking ≥ 70 %

Density 0.920 g/cm3 ISO 1183

Thermal expansion coefficient at 20 °C 1.3 • 10 -4

m/(m•K)

Thermal conductivity 0.22 W/(m•K)

Softening temperature > 130 °C

Elongation at break a 20 °C > 300 % ISO 8986-1

Ultimate Tensile Stress at 20 °C 19 MPa ISO 8986-2

Roughness factor 0.0005

Pipe insulation characteristics Value Unit Standard

Thickness 6 mm

Density 0.03 ÷ 0.05 g/cm3 ISO 1183

Temperature range -45 / +95 °C

Thermal conductivity at 40 °C 0.039 W/(m•K)

Thermal conductivity at 0 °C 0.033 W/(m•K)

Water vapour permeability > 5000

Reaction to fire (Euroclass) BL-s1, d0 EN 13501-1

72
COMPLEMENTS FOR B!KLIMAX SYSTEMS

Pipe insulation for 6mm pipe

PB Ø 6 mm pipewith oxygen barrier according to DIN
4726 EN 12319-2, pipe insulation made of expanded
polyethylene, reaction to fire class BL -s1, d0, thickness
6 mm. It is used to connect b!klimax+ and Quadrotto
panels to the distributors.

DIAMETER CODE

6 mm 6210006

CLASS 4 For use with hot and cold water ( Tmax 60 °C)
Application field
CLASS 5 For use with hot and cold water ( Tmax 80 °C)

Outside diam. Thickness Weight CLASS 4 CLASS 5 Water content

(mm) (mm) (g/m) (bar) (bar) (l/m)

6 1 15.4 10 10 0,013

Pipe characteristics Value Unit Standard

Standard DIN 16968

Oxygen tightness ≤ 0.32 mg O2 / (m2 • d) DIN 4726

Degree of cross-linking ≥ 70 %

Density 0.920 g/cm3 ISO 1183

Thermal expansion coefficient at 20 °C 1.3 • 10 -4

m/(m•K)

Thermal conductivity 0.22 W/(m•K)

Softening temperature > 130 °C

Elongation at break a 20 °C > 300 % ISO 8986-1

Ultimate Tensile Stress at 20 °C 19 MPa ISO 8986-2

Roughness factor 0.0005

Pre-insulated PB Pipe
Closed-cell elastomeric foam insulating sleeve, smooth
on the surface, for thermal insulation of PB Ø 6 mm
pipe. Thickness 6 mm.

DIAMETER CODE

6 mm 6320010

Pipe insulation characteristics Value Unit Standard

Thickness 6 mm

Density 0.03 ÷ 0.05 g/cm3 ISO 1183

Temperature range -45 / +95 °C

Thermal conductivity at 40 °C 0.039 W/(m•K)

Thermal conductivity at 0 °C 0.033 W/(m•K)

Water vapour permeability > 5000

Reaction to fire (Euroclass) BL-s1, d0 EN 13501-1

73
COMPLEMENTS FOR B!KLIMAX SYSTEMS

PE-RT Ø 8 pipe
PE-RT Ø 8 mm pipe with oxygen barrier according
to DIN 4726 DIN EN ISO 21003-2, thickness 1 mm. It is
used to connect b!klimax+ Copper 8 and Quadrotto HP
tiles with the distributors.

DIAMETER CODE

8 mm 6210018

PE-RT pipe characteristics

CLASS 4 For use with hot and cold water Tmax 70 °C Pressure 8 bar
Application field
CLASS 5 For use with hot and cold water Tmax 90 °C Pressure 6 bar
Outside diam. (mm) Thickness (mm) Weight (g/m) Water content (l/m)

8 1 22 0.028

Insulation for PE-RT pipe

Insulation for PE-RT Ø 8 mm pipe made of expanded
polyethylene, thickness 6 mm. Reaction to fire class:
BL -s1, d0.

DIAMETER CODE

8 mm 6320008

Biocida XR40
This sanitiser provides protection for surface
heating and cooling systems against bacterial and
fungal contamination. Such contamination can
cause blockages in some parts of the installation,
for example in the pipes, manifolds, valves or heat
exchanger. Non-corrosive substance, easy and quick
to dose. Biocida XR40 is compatible with Inibitor
XR20, and they shall be both used at first fill of the
radiant system in the primary circuit.

SIZE CODE

3 liters 1091301

Dosage Application instructions

BIOCIDA XR40 should be dosed at 1% of the water vo- For an empty system introduce the product at any point of it
lume, i.e. 1 litre per 100 litres of water contained in the before loading water. For a full system, use a dosing device to
system. The 3-litre pack satisfies a typical civil heating inject BIOCIDE XR40 in any access point of the system.
system: 80-140 m² house, underfloor heating and/or
radiators. Permanent treatment: leave in the system.

74
COMPLEMENTS FOR B!KLIMAX SYSTEMS

Inibitor XR20
The inhibiting treatment provides protection for
heating systems against corrosion. It can be used in
installations with aluminium components, and it is
suitable for any kind of installation.

SIZE CODE

3 liters 1091105
10 liters 1 0 91111

Dosage Application instructions

INIBITOR XR20 should be dosed at 2% of the water For an empty system, introduce the product at any point in
volume, i.e. 2 litres per 100 litres of water contained in the system before filling with water. For a full system, use a
the system. The 3-litre pack satisfies a typical civil he- dosing device to inject INIBITOR XR20 in any access point of
ating system: 15- 25 kW boiler, 80-140 m² house, floor the system.
heating system and/or radiators. For larger systems,
10 litre packs can be used. An excess of product does Permanent treatment: leave in the system.
not cause any issues.

75
 Underfloor radiant
systems
with low thermal
inertia

76
Innovation,
with high performance

Underfloor heating systems with low thermal inertia are characterised by their
ability to respond quickly to the climatic demands of the room in which they are
installed, as the floor quickly reaches the desired temperature. Thus it is possible to
always obtain the right indoor comfort and optimise energy consumption.

This particular characteristic makes low thermal inertia systems an ideal solution
for any type of building and in particular for contemporary ones characterised by
airtight envelopes and low thermal requirements.

Thanks to their very low thickness, they are also ideal for building renovations where
the floor space available for the system is limited.

Available in a wide range of thicknesses, weights and materials, they can meet
a variety of design and installation needs, reduce running costs and provide a
pleasant, healthy and quiet climate all year round.

THE ADVANTAGES OF UNDERFLOOR SYSTEMS

WITH LOW THERMAL INERTIA:

IDEAL FOR RENOVATIONS AND

CONTEMPORARY BUILDINGS

SMALL FOOTPRINT AND

LOW WEIGHT

LOW THERMAL
THERMAL

HEATING AND COOLING

IN A SINGLE SOLUTION

COMFORT AND
ENERGY SAVING

77
UNDERFLOOR RADIANT SYSTEMS WITH LOW THERMAL INERTIA

HIGH PERFORMANCE AND FAST RESPONSE FOR ALL BUILDINGS

Low-thickness systems for new buildings System ON

In modern buildings characterised by hermetically sealed and insulated envelopes, it is increasingly important
to use systems with high thermal responsiveness, which are able to follow the sudden changes in the internal
thermal load, adapting the temperature of the rooms to the need for comfort.
In the case of buildings characterised by large glass surfaces, for example, it can happen that in mid-season, when
Floor surface temperature

the sun is not yet high above the horizon, thereIn is a high heat input that causes a sudden increase in the indoor
er
temperature. The same increase could also be generated
tia in the presence of significant internal endogenous loads.
In these cases, the high inertia system, if poorly managed, would not be able to satisfy the thermal load
(solar+endogenous) thus bringing the rooms to temperatures higher than the comfort limit.
The ideal, in these cases, is to have a system that is able in a few minutes to adapt its parameters to the variation of
the thermal load, constantly guaranteeing the best conditions of comfort in the rooms.
The graphs below show the speed at which the systems start up and shut down, highlighting the different
reactivity of traditional and low thermal inertia systems. Low thermal inertia system

Traditional System
System ON
System status
OFF

T0 Time

System ON
Floor surface temperature

In
er
tia

System OFF
Floor surface temperature

In
er
tia

Low thermal inertia system

Floor surface temperature

Traditional System

System status
OFF

T0 Time Low thermal inertia system

tia

Traditional System
er
In

System status
OFF
Low thermal inertia system
T0 Time
Traditional System
System OFF
System status
ON
T0 Time

System OFF
Floor surface temperature
Floor surface temperature

tia
er
In

Low thermal inertia system

Traditional System
tia
er
In

System status
ON
Low thermal inertia system
T0 Time
Traditional System

System status
ON

Low-thickness systems
T for renovations 0 Time

In buildings subject to renovation or extraordinary maintenance, the radiant floor system with reduced thickness
and low thermal inertia is the ideal solution.
Often, in fact, interventions on existing buildings, lead to encounter situations that hinder the installation of panels
for traditional radiant underfloor systems, such as in the case of:
- buildings in which there are not the necessary heights for the installation of standard systems (the latter
generally require from 7.5 to 13 cm excluding flooring)
- very old houses with subfloor that are not dimensioned to support the weight of a standard system
(about 120 kg/m²)
In these circumstances, the low inertia and reduced thickness systems, thanks to their small footprint and
reduced weight, make it possible to benefit of all the advantages offered by a floor system, even in contexts
characterised by considerable structural constraints.

78
THICKNESSES SUMMARY

SYSTEM SELECTION BY THICKNESS

Panel
Pipe Base Stud Concrete Total
Concrete systems thickness
[mm] [mm] [mm] [mm] [mm]
[mm]

15 PE-Xa Ø 17 15 19 10 44
Super D17
page 80
34 PE-Xa Ø 17 34 19 10 63

10 PB Ø 12 10 16 10 36

20 PB Ø 12 20 16 10 46
Super D
page 86
30 PB Ø 12 30 16 10 56

40 PB Ø 12 40 16 10 66

Quota Zero AD 18 PB Ø 12 0 18.5 5 24

page 92

Panel Allocator
Pipe Total
Dry systems thickness Total thickness [mm] of load
[mm] [mm]
[mm] [mm]

e-Dry Tech Multilayer

25 25 4 29
page 98 Ø 16

e-Dry Evo Multilayer

25 25 9 34
page 104 Ø 16

79
 SUPER D17 SYSTEM

Super D17 is an underfloor heating and cooling system with low thermal inertia and reduced thickness,
characterised by Ø 17 mm PE-Xa pipe anchored to an insulated base and embedded in the special lowered
screed.

Thanks to its small dimensions, it is ideal for building renovations where the space available for the
installation is limited. The low thermal inertia also makes it particularly suitable for contemporary buildings
which, being low energy users, require rapid responsiveness to varying of thermal loads.

The central element of the system is the Super D17 studded panel made of sintered expanded polystyrene
with graphite, in compliance with UNI EN 13163 and characterised by very high mechanical resistance.
Designed to be glued to the substrate using a special polyurethane adhesive, it can also be placed on top of
existing flooring, avoiding its demolition.
Available in thicknesses of 15 and 34 mm, thanks to the use of 17 mm diameter pipe, it allows a reduced
number of radiant circuits and enables large areas to be served with a single manifold.

The system is completed by RDZ Tech PE-Xa pipe Ø 17 mm in cross-linked high-density polyethylene,
equipped with anti-oxygen barrier according to DIN 4726, the open support elbows, the manifold, the Slim
9 perimetric belt and the adhesive Isocoll 160 for gluing the panel to the laying surface.

FEATURES
• Low thickness and low thermal inertia system
• PE-Xa Ø 17 mm pipe
• Possibility of gluing the panel to the existing flooring
• Ideal for renovations and contemporary buildings

80
 FIELD OF
APPLICATION
SUPER D17 SYSTEM

SECTION AND DIMENSIONS

5
1
2
3
6 4

1 Skirting board
2 Flooring
3 Concrete
4 PE-Xa pipe Ø 17 mm flooring
5 Perimeter belt concrete 10 mm
6 Super D17 glued panel ˜50
Kg/m2 stud 19 mm
7 Stable, solid and
planar subfloor Weight of the system calculated insulation thick. 15-34 mm
with 10 mm level on top
of the studs

Indicative quotas
Panel thickness 15 mm 34 mm
Quote with Tiles - Parquet flooring 5.4 - 6.4 cm 7.3 - 8.3 cm
Quote with Marble - Blockboard flooring 6.4 - 8.4 cm 8.3 - 10.3 cm

Suggested Screeds

PRODUCER SPECIAL LEVELLING SCREED

KNAUF NE 425
KNAUF NE 499
LECA PaRis SLIM
Note: please refer to the Super D17 installation manual and the data sheets of the suggested products.

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide
adequate waterproofing and subsequent levelling concrete
• Check the suitability of the substrate: flatness, surface suitable for gluing
• Check the available heights (minimum thickness of screed: 10 mm above the studs)
• Proceed with the installation of the perimeter belt
• After carefully cleaning the substrate by removing dust and residues, glue the panels with the appropriate
adhesive
• Complete the system by laying the pipe as stated in the project
• Test the system and leave it under pressure until all subsequent installation and works are completed
• For the construction of the special screed, follow the screed manufacturer’s installation instructions

Note: Please refer to the installation manual for more information.

81
SUPER D17 SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Super D17 Panel

Grooved insulation panel made of sintered
expanded polystyrene with graphite complying
with UNI EN 13163. High compressive strength
(500 kPa). These panels have a tongue along the
perimeter to connect them for proper combination.
They have a moulded surface with reliefs of 19 mm
so that the 17-mm pipe can be fitted into the tabs
of the panel. Pipe spacing: 5 cm.

SIZE THICKNESS CODE

1400x800 mm 15 mm 1500215
1400x800 mm 34 mm 1500234

Panel characteristics Symbol 15 34 Unit Standard

Necessary length L1 1400 mm UNI EN 822
Necessary width W1 800 mm UNI EN 822
Total thickness T4 34 53 mm UNI EN 823
Insulation base thickness 15 34 mm
Equivalent thickness 20 39 mm UNI EN 1264/3
Resistance to compression with 10% deformation CS(10) 500 kPa UNI EN 826
Thermal conductivity 10 °C λD 0.030 W/(m•K) UNI EN 13163
Thermal resistance RD 0.65 1.30 (m2•K)/W UNI EN 13163
Thermal transmittance U 1.54 0.77 W/(m2•K)
Water vapour diffusion resistance factor µ (MU) 100 ÷160 UNI EN 12086
Water vapour permeability δ 0.004 ÷ 0.007 mg/(Pa•h•m) UNI EN 12086
Dimension stability 48h / 70°C DS(70,-) ≤1 % UNI EN 1604
Fire reaction E Euroclass UNI EN 13501-1
Long-term water absorption by total immersion WL(T) ≤5 % UNI EN 12087
Limit of operating temperature 70 °C
EPS panel weight 1350 2600 g
Specific heat C 1450 J/kg•°k UNI EN 10456
Declaration according to
EPS-EN 13163-T2-L3-W3-S2-P5-BS 750-CS(10)500-DS(70,-)1-WL(T)5-MU(40-100)
UNI EN 13163

RDZ Tech PE-Xa Pipe Ø 17 DIAMETER ROLL CODE

Interior Layer
17-13 mm 240 m 1013840
RDZ Tech pipe Ø 17-13 made of high-density 17-13 mm 600 m 1013850
cross-linked polyethylene with the oxygen
barrier between the PE-Xa layer and an outer
layer made of PE, which ensures further Note:
protection during installation in the building for further technical data see page 177
site. The layers are combined thanks to a
special glue. This pipe is produced according
to DIN 16892 and DIN 4726 concerning oxygen
permeability. This solution offers even and
stable cross-links and constant characteristics
over time. Natural colour

82
SUPER D17 SYSTEM

Slim 9 Perimeter Belt SIZE CODE

The edge insulation Slim 9 absorbs floor
expansions and acts as thermo-acoustic 5x90 mm 1071100
insulation for the walls.

Open Elbow SIZE CODE

Open Ø 17 elbow made of plastic material. It is
used to support the pipes near the manifolds Ø 17 mm 1130517
vertically and to protect them from any damage.

Isocoll 160 SIZE CODE

One-component polyurethane adhesive. Moisture
hardener with low viscosity, flexible in use. This 500 gr 1111112
solventless glue reacts to the moisture in the air
and turns to a fine and restrained foam.

Tips for material calculation

Mandatory product Requirements

SuperR D17 panel Area to be covered +5%.
RDZ Tech pipe PE-Xa Ø 17 Based on the average laying pitch. Total = area / pitch [m²/m]
Slim 9 perimeter belt 1 metre per m2
Open elbow Ø 17 2 for each circuit
Isocoll 160 1 bottle each 5 m2 approx

Optional product Requirements

Inibitor XR20 2% of WHOLE water content
Biocide XR40 1% of WHOLE water content

Manifolds, elecrothermal heads, accessories and optional products (from page 162).
Note: The requirements in the table are indicative. Please refer to the construction project for confirmation.

83
 SUPER D17 SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

5 7,456 6,919 6,462 6,064 5,713 5,401 5,122 4,871 4,643 4,436 4,246 4,072 3,912 3,764 3,626

10 6,000 5,612 5,288 5,007 4,756 4,531 4,326 4,140 3,970 3,813 3,669 3,535 3,411 3,295 3,187

15 4,747 4,406 4,155 3,948 3,768 3,607 3,463 3,331 3,209 3,097 2,993 2,897 2,807 2,722 2,643

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing 10-cm
Passo 10 cm Spacing 15-cm
Passo 15 cm

100 9.3

80 7.4 Tsuperficie,
[W/m²]

Tsurfacemedia
output [W/m²]

60 5.6
riscaldamento

, mean
-T- ambiente
Heating

Troom [K]

40 3.7
Rese

Rλ,B = 0.01
[K]

Rλ,B = 0.05
20 Rλ,B = 0.10 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30 35
Twater
Tacqua, , mean
media
- Troom [K]
- Tambiente [K]

84
 SUPER D17 SYSTEM

Thermal output in cooling

Input data
Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

5 5,111 4,853 4,624 4,416 4,227 4,054 3,895 3,747 3,611 3,484 3,366 3,256 3,153 3,056 2,965

10 4,374 4,163 3,982 3,819 3,671 3,536 3,410 3,293 3,184 3,083 2,988 2,898 2,814 2,735 2,660

15 3,617 3,406 3,251 3,121 3,007 2,903 2,809 2,721 2,640 2,564 2,492 2,425 2,362 2,302 2,245

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 10
Spacing cm
10-cm Passo 15-cm
Spacing 15 cm

50 7.5

40 6.2
[W/m²]

Tambiente
Troom - -TTsurface,
output [W/m²]

30 4.6
raffrescamento

superficie,
Cooling

mean

20 3.1
media
Rese

[K]
[K]

Rλ,B = 0.01
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limite*
curvacurve*
limit

0 0
0 5 10 15 20 0 5 10 15 20
TTambiente
r oom - T-water,
Tacqua,mean [K]
media [K]
* valido
*validsolo
onlyper
fortemperatura ambiente
room temperature = 26=°C
26°C

85
 SUPER D SYSTEM

Super D is an underfloor heating and cooling system with low thermal inertia and low thickness,
characterised by Ø 12 mm PB pipe anchored to an insulated base and embedded in the special lowered
screed.

Thanks to its very small footprint, it is ideal for building renovations where the space available for the
installation is limited. The low thermal inertia also makes it particularly suitable for contemporary buildings
which, being low energy users, require rapid responsiveness to varying of thermal loads.

The central element of the system is the Super D studed panel made of sintered expanded polystyrene
with graphite, in compliance with UNI EN 13163, characterised by extremely high mechanical resistance and
available in a wide range of thicknesses to meet a variety of design and installation requirements.
Designed to be glued to the substrate using a special polyurethane adhesive, it can also be placed on top of
the existing flooring, avoiding its demolition.

The system is completed by the RDZ Clima PB pipe Ø 12 mm with excellent flexibility to facilitate the
installation of the circuits, the open support elbows, the manifold, the Slim 9 perimetric belt and the
adhesive Isocoll 160 for gluing the panel to the substrate.

FEATURES
• Lowered system, low thermal inertia
• PB Ø 12 mm pipe (in special cases also PE-HD-Xc Ø 14 mm)
• Wide range of insulation thicknesses (10-20-30-40 mm)
• Possibility of gluing the panel to the existing flooring
• Ideal for renovations and contemporary buildings

86
 FIELD OF
APPLICATION
SUPER D SYSTEM

SECTION AND DIMENSIONS

5 1
2
3
6 4

7
1 Skirting board
2 Flooring
3 Concrete
4 PB pipe Ø 12 mm flooring
5 Perimeter belt
˜50
concrete 10 mm
6 Super D panel Kg/m 2
stud 16 mm
7 Stable, solid and
planar subfloor Weight of the system calculated insulation thick. 10-20
with 10 mm level on top of the
30-40 mm
studs

Indicative quotas (with 10 mm concrete)

Panel thickness 10 mm 20 mm 30 mm 40 mm
Quote with Tiles - Parquet flooring 4.6 - 5.6 cm 5.6 - 6.6 cm 6.6 - 7.6 cm 7.6 - 8.6 cm
Quote with Marble - Blockboard flooring 5.6 - 7.6 cm 6.6 - 8.6 cm 7.6 - 9.6 cm 8.6 - 10.6 cm

Suggested screeds

PRODUCER SPECIAL LEVELLING SCREED

KNAUF NE 425
KNAUF NE 499
LECA PaRis SLIM
Note: please refer to the Super D installation manual and the data sheets of the suggested products.

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide
adequate waterproofing and subsequent levelling concrete
• Check the suitability of the substrate: flatness, surface suitable for gluing
• Check the available heights (minimum thickness of screed: 10 mm above the studs)
• Proceed with the installation of the perimeter belt
• After carefully cleaning the substrate by removing dust and residues, glue the panels with the appropriate
adhesive
• Complete the system by laying the pipe as stated in the project
• Test the system and leave it under pressure until all subsequent installation and works are completed
• For the construction of the special screed, follow the screed manufacturer’s installation instructions

Note: Please refer to the installation manual for more information.

87
SUPER D SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Super D Panel
Super D panel with studs made of waterproof
sintered expanded polystyrene with graphite,
produced in conformity with UNI EN 13163, with
closed-cell structure and high compression
strength (≥ 500 kPa). These panels have a tongue
along the perimeter to connect them for proper
combination. They have a moulded surface with
reliefs of 16 mm so that the polybutylene pipes
Ø 12x1.3 mm can be fitted into the tabs of the
panel at spacing of 4 cm or multiples.

SIZE THICKNESS CODE

1200x640 mm 10 mm 1500110
1200x640 mm 20 mm 1500120
1200x640 mm 30 mm 1500130
1200x640 mm 40 mm 1500140

Panel characteristics Symbol 10 20 30 40 Unit Standard

Necessary length L3 1200 mm UNI EN 822
Necessary width W3 640 mm UNI EN 822
Total thickness T2 26 36 46 56 mm UNI EN 823
Insulation base thickness 10 20 30 40 mm
Equivalent thickness 13.3 23.3 33.3 43.3 mm UNI EN 1264/3
Resistance to compression with 10% deformation CS(10) ≥ 500 kPa UNI EN 826
Thermal conductivity 10 °C λD 0.032 W/(m•K) UNI EN 13163
Thermal resistance RD 0.40 0.70 1.05 1.35 (m2•K)/W UNI EN 13163
Thermal transmittance U 2.50 1.43 0.95 0.74 W/(m •K)
2

Water vapour diffusion resistance factor µ (MU) 40 ÷100 UNI EN 12086

Water vapour permeability δ 0.006 ÷ 0.015 mg/(Pa•h•m) UNI EN 12086

Dimension stability 48 h / 70 °C DS(70,-) ≤1 % UNI EN 1604

Fire reaction E Euroclass UNI EN 13501-1
Long-term water absorption by total immersion WL(T) ≤5 % UNI EN 12087
Limit of operating temperature 70 °C
Specific heat C 1210 J/kg•°k UNI EN 10456
Declaration according to
EPS-EN 13163-T2-L3-W3-S2-P5-BS 750-CS(10)500-DS(70,-)1-WL(T)5-MU(40-100)
UNI EN 13163

RDZ Clima pipe Ø 12 DIAMETER ROLL CODE

RDZ Clima pipe Ø 12 made of polybutylene 12 mm 300 m 1115120
with oxygen barrier, excellent flexibility for easy
installation even in cold climates. It conforms to
Note:
DIN 16968 and DIN 4726.
for further technical data see page 173

88
SUPER D SYSTEM

Slim 9 Perimeter Belt SIZE CODE

The edge insulation Slim 9 absorbs floor
expansions and acts as thermo-acoustic 5x90 mm 1071100
insulation for the walls.

Open Elbow SIZE CODE

Open Ø 12 elbow made of plastic material. It is
used to support the pipes near the manifolds Ø 12 mm 1130512
vertically and to protect them from any damage.

Isocoll 160 SIZE CODE

One-component polyurethane adhesive. Moisture
hardener with low viscosity, flexible in use. This 500 gr 1111112
solventless glue reacts to the moisture in the air
and turns to a fine and restrained foam.

Tips for material calculation

Mandatory product Requirements

Super D Panel Area to be covered +5%
RDZ Clima PB pipe Ø 12 Based on the average pitch. Total = area / pitch [m²/m]
Slim 9 perimeter belt 1 metre per m2
Open elbow Ø 12 2 for each circuit
Isocoll 160 1 bottle each 5 m2 approx

Optional product Requirements

Inibitor XR20 2% of WHOLE water content
Biocide XR40 1% of WHOLE water content

Manifolds, electrothermal heads, accessories and optional products (from page 162).
Note: The requirements in the table are indicative. Please refer to the construction project for confirmation.

89
 SUPER D SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.01 m

Heat conductivity of screed λE 1.4 W(m•k)

Piper external diameter da 0.012 m

Pipe wall thickness sR 0.0013 m

Pipe heat conductivity λR 0.22 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.1 7.125 6.596 6.158 5.779 5.448 5.153 4.890 4.653 4.438 4.242 4.063 3.898 3.747 3.606 3.476

12.2 5.696 5.233 4.889 4.605 4.360 4.145 3.952 3.778 3.620 3.476 3.343 3.220 3.106 3.000 2.901

16.3 4.893 4.453 4.154 3.916 3.715 3.540 3.384 3.244 3.116 2.998 2.891 2.791 2.698 2.612 2.531

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing 8-cm
Passo 8 cm Spacing 16-cm
Passo 16 cm

100 9.3

80 7.4 Tsuperficie,
[W/m²]

Tsurfacemedia
output [W/m²]

60 5.6
riscaldamento

, mean- T
- ambiente
Heating

Troom [K]

40 3.7
Rese

Rλ,B = 0.01
[K]

Rλ,B = 0.05
20 Rλ,B = 0.10 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30 35
Twater
Tacqua, , mean
media
- Troom [K]
- Tambiente

90
 SUPER D SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.01 m

Heat conductivity of screed λE 1.4 W(m•k)

Piper external diameter da 0.012 m

Pipe wall thickness sR 0.0013 m

Pipe heat conductivity λR 0.22 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.1 4.897 4.639 4.416 4.216 4.036 3.871 3.720 3.580 3.451 3.331 3.219 3.115 3.017 2.925 2.838

12.2 4.095 3.835 3.640 3.476 3.333 3.203 3.085 2.977 2.877 2.783 2.697 2.615 2.539 2.467 2.399

16.3 3.608 3.342 3.160 3.015 2.892 2.782 2.682 2.592 2.508 2.430 2.358 2.290 2.226 2.166 2.109

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 88-cm
Spacing cm Passo 16
Spacing cm
16-cm

50 7.5

40 6.2
[W/m²]

Tambiente
Troom - -Tsurface,
output [W/m²]

30 4.6
raffrescamento

Tsuperficie,
Cooling

mean [K]

20 3.1
media [K]
Rese

Rλ,B = 0.01
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limite*
curvacurve*
limit

0 0
0 5 10 15 20 0 5 10 15 20
TTambiente
r oom - T-water,
Tacqua,mean [K]
media [K]
* valido solo
*valid perfor
only temperatura ambiente
room temperature = 26°C
= 26 °C

91
 ZERO LEVEL AD SYSTEM

Zero Level AD is an underfloor heating and cooling system with low thermal inertia and very low thickness,
characterised by Ø 12 mm PB pipe anchored to a thermoformed slab and embedded in the self-levelling
concrete.

Thanks to its very small size, it is ideal for building renovation projects where the height available for the
installation is limited.

The central element of the system is the thermoformed Zero Level AD panel, made of 1 mm thick
regenerated plastic material. Used as a support for the pipe, it is equipped with a self-adhesive lower part
for easy anchoring to the existing floor and with holes specially made to allow the self-levelling concrete to
penetrate and cling to the substrate.

Without thermal insulation, the panel can be installed on top of any existing flooring or on an insulating
support layer with a compressive strength greater than 400 kPa.

The system is completed by the RDZ Clima PB Ø 12 mm pipe with excellent flexibility to facilitate the
installation of the circuits, the open support elbows, the manifold, the Slim 5 perimetric belt and the Isocoll
160 adhesive for gluing the panel to the substrate.

FEATURES
• Very low thickness and low thermal inertia system
• PB Ø 12 mm pipe
• Panel without insulation
• Possibility of gluing the panel to the existing flooring
• Ideal for renovations and contemporary buildings

92
 FIELD OF
APPLICATION
ZERO LEVEL AD SYSTEM

SECTION AND DIMENSIONS

5
1
2
3
4

6 7

1 Skirting board
8
2 Flooring
3 Special liquid concrete
4 PB pipe Ø 12x1.3 mm flooring
flooring
5 Slim 5 insulation edge
6 Zero Level AD Panel ˜50 concrete 5 mm
7 Primer
Kg/m2 18 mm
stud
8 Substrate + levelling System weight calculated with
5 mm level on the studs

Indicatives quotas
Panel thickness 18 mm
Quote with Tiles - Parquet flooring 3.3 - 4.3 cm
Quote with Marble - Blockboard flooring 4.3 - 6.3 cm

Suggested screeds

PRODUCER SPECIAL LEVELLING SCREED PRIMER

BASF PCI Periplan extra PCI Gisogrund 404

Ultraplan Maxi
MAPEI ECOPRIM T
Novoplan Maxi
KNAUF NE 425 E-Grund

ROFIX FN 645 AP 300

Note: please refer to the Zero Level AD installation manual and the data sheets of the suggested products.

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide
adequate waterproofing and subsequent self-levelling concrete
• Check the suitability of the substrate: flatness, surface suitable for gluing
• Check the available height (minimum thickness of concrete: 5 mm above the studs)
• Proceed with the installation of the perimeter belt
• After carefully cleaning the substrate by removing dust and residues, remove the protection film from the panel
adhesive layer and add Isocoll 160 for a stronger gluing
• Complete the system by laying the pipe as stated in the project
• Test the system and leave it under pressure until all subsequent installation and works are completed
• For the construction of the special concrete, follow the screed manufacturer’s installation instructions

Note: Please refer to the installation manual for more information.

93
ZERO LEVEL AD SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Level Zero AD Panel

Zero Level AD Panel is made of regenerated
plastic material with high density and 1-mm
thickness; it ensures a solid base in the building
site and can be walked on. These panels have
a tongue along the perimeter to connect them
for accurate, secure join. Adhesive layer on the
back, moulded surface with studs of 16 mm for
12-mm pipe laying, pipe spacing of 4 cm.

SIZE THICKNESS CODE

1215x810 mm 18 mm 1500000

Panel characteristics Value Unit Standard

Size 1215x810x18 mm

Thickness 1 mm

Fluidity Index 4÷6 g/10min ISO 1133

Vicat softening temperature 99 °C ISO 306

Density at 23 °C 1.02 ÷ 1.05 g/cm 3

ASTM D792

Izod Impact Resistance at 23 °C 6÷8 KJ/m² ISO 180

Glue Specifications Value Unit Standard

Viscosity according to Brookfield parameters at 160 °C 5.500 mPa/s ICAT MI 13

Softening temperature 80 °C ICAT MI 12

Open time at 160 °C Limitless s ICAT MI 10

RDZ Clima PB Pipe Ø 12 DIAMETER ROLL CODE

RDZ Clima pipe Ø 12 made of polybutylene with 12 mm 300 m 1115120
anti-oxygen barrier, excellent flexibility for easy
installation on low-temperature. It is produced in Note:
compliance with DIN 16968 and DIN 4726. for further technical data see page 173

94
ZERO LEVEL AD SYSTEM

Slim 5 Perimeter Belt SIZE CODE

The edge insulation Slim 5 absorbs floor
expansions and acts as thermo-acoustic 5x50 mm 1200050
insulation for the walls.

Open Elbow SIZE CODE

Open Ø 12 elbow made of plastic material. It is
used to support the pipes near the manifolds Ø 12 mm 1130512
vertically and to protect them from any damage.

Isocoll 160 SIZE CODE

One-component polyurethane adhesive. Moisture
hardener with low viscosity, flexible in use. This 500 gr 1111112
solventless glue reacts to the moisture in the air
and turns to a fine and restrained foam.

Tips for material calculation

Mandatory product Requirements

Level Zero AD panel Area to be covered +5%
RDZ Clima PB pipe Ø 12 Based on the average laying pitch. Total = area / pitch [m²/m]
Slim 5 perimeter belt 1 metre per m2
Open elbow Ø 12 2 for each circuit
Isocoll 160 1 can each 16 m2 approx

Optional product Requirements

Inibitor XR20 2% of WHOLE water content
Biocide XR40 1% of WHOLE water content

Manifolds, electrothermal heads, accessories and optional products (from page 162).
Note: The requirements in the table are indicative. Please refer to the construction project for confirmation.

95
 ZERO LEVEL AD SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.005 m

Heat conductivity of screed λE 1.4 W(m•k)

Piper external diameter da 0.012 m

Pipe wall thickness sR 0.0013 m

Pipe heat conductivity λR 0.22 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.1 7.469 6.819 6.312 5.891 5.529 5.211 4.930 4.679 4.454 4.249 4.062 3.892 3.735 3.591 3.457

12.2 6.260 5.645 5.217 4.875 4.587 4.339 4.118 3.921 3.743 3.583 3.436 3.300 3.175 3.061 2.954

16.3 5.228 4.656 4.292 4.012 3.781 3.583 3.410 3.254 3.114 2.987 2.871 2.764 2.665 2.574 2.488

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 8
Spacing cm
8-cm Passo 16
Spacing cm
16-cm

100 9.3

80 7.4 Tsuperficie,
[W/m²]

Tsurfacemedia
output [W/m²]

60 5.6
riscaldamento

, mean
- T- ambiente
Heating

Troom [K]

40 3.7
Rese

Rλ,B = 0.01
[K]

Rλ,B = 0.05

20 Rλ,B = 0.10 1.9

Rλ,B = 0.15
qG (9 K)

0 0
0 5 10 15 20 25 30 0 5 10 15 20 25 30

Tacqua,
Twater - Tambiente
, mean
media [K]
- Troom [K]

96
 ZERO LEVEL AD SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.005 m

Heat conductivity of screed λE 1.4 W(m•k)

Piper external diameter da 0.012 m

Pipe wall thickness sR 0.0013 m

Pipe heat conductivity λR 0.22 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.1 4.986 4.673 4.422 4.205 4.013 3.839 3.682 3.538 3.405 3.282 3.168 3.061 2.962 2.869 2.782

12.2 4.297 3.970 3.736 3.548 3.386 3.242 3.113 2.995 2.887 2.787 2.694 2.607 2.526 2.450 2.380

16.3 3.673 3.340 3.128 2.964 2.828 2.708 2.602 2.506 2.418 2.337 2.262 2.192 2.126 2.065 2.007

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 88-cm
Spacing cm Passo 16
Spacing cm
16-cm

50 7.5

40 6.2
[W/m²]

TT
ambiente - Tsuperficie, media [K]
room - Tsurface, mean [K]
output [W/m²]

30 4.6
raffrescamento
Cooling

20 3.1
Rese

Rλ,B = 0.01
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limite*
curvacurve*
limit

0 0
0 5 10 15 20 0 5 10 15 20
Tr oom - -Twater,
Tambiente Tacqua,mean [K]
media [K]
* valido solo
*valid perfor
only temperatura ambiente
room temperature = 26°C
= 26 °C

97
 E-DRY TECH SYSTEM

e-Dry Tech is an ultra-light dry underfloor heating and cooling system (weight less than 6 kg/m²) ideal in
applications with limited available floor space or where the peculiarities of the building site make it difficult
to use either traditional or lowered components.

The thickness of e-Dry Tech is only 29 mm, including both the panel and the load divider laid in place of the
component. The absence of the component makes it possible to gain several centimetres in thickness, to
have a floor immediately ready for flooring and makes the system operational without having to wait for the
time needed for the component to dry.

The central element of the system is the e-Dry panel in sintered expanded polystyrene in compliance with
UNI EN 13163, pre-coupled with an aluminium heat-diffusing layer and equipped with grooves to house the
Ø 16 mm PE-RT/AL/PE-RT multilayer pipe.

The load divider is made up of laminated synthetic fibre sheets with very high mechanical resistance and
impact noise attenuation properties. These, positioned over the radiant panel and joined together with RDZ
paper adhesive tape, allow the creation of a single and uniform surface suitable for the application of the
adhesive for the gluing of the tiles or to be covered with wood with a floating installation.

The system is completed with the pipe, the manifold, the Slim 5 perimeter belt, the open support elbows
and the Isocoll 160 adhesive for gluing the panel to the substrate.

FEATURES
• Ultra-light dry system
• Only 2.9 cm thick (excluding flooring)
• Synthetic fibre load divider
• Multilayer Ø 16 mm pipe
• Ideal for mezzanines, renovations and contemporary buildings

98
 FIELD OF
APPLICATION
E-DRY TECH SYSTEM

SECTION AND DIMENSIONS

4
1
2
5
6
7
3

1 Skirting board
2 Flooring
3 Multilayer Pipe Ø 16
4 Slim 5 perimetral belt
flooring
5 Thermal diffuser
flooring x mm
6 Paper adhesive tape
4 mm
˜5
7 e-Dry panel thermal diffuser
8 Isocoll 160 Kg/m2 insulation thick.
25 mm
9 Substrate + levelling
Weight of the system

Indicactives quotas
Panel thickness 25 mm
Quote with Tiles - Parquet flooring 4.0 - 5.0 cm
For special coatings please refer to the installation manual

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide
adequate waterproofing and subsequent levelling screed
• Check the suitability of the substrate: flatness, surface suitable for gluing
• Check the available dimensions
• Proceed with the installation of the perimeter belt
• After carefully cleaning the substrate by removing dust and material residues, glue the panels with the
appropriate adhesive
• Lay the pipes as stated the project
• Test the system and leave it under pressure until all subsequent work is completed
• Coat the system with the synthetic fibre slabs joining them together using the appropriate adhesive paper tape

Note: Please refer to the installation manual for more information.

99
E-DRY TECH SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

e-Dry Panel
Grooved insulation panel made of sintered
expanded polystyrene complying with UNI
EN 13163 (EPS 300). Prefabricated and applied
aluminium foil on the top surface for heat emis-
sion. Special grooves to support the pipe co-
ming from manifold. Pipe spacing: 15cm.

SIZE THICKNESS CODE

1200x750 mm 25 mm 1201006

Level/
Panel features Value Unit Standard
Class
Standard classification Class 300
Necessary Length L(3) 1200 (± 3)
Necessary Width W(3) 750 (± 3)
Total Thickness T(2) 25 (± 2) mm
Insulation base thickness 7
Equivalent thickness 22,44
Orthogonality S(2) ±2
mm/m
Flatness P(5) 5
UNI EN
Thermal conductivity 10 °C λD 0.032 W/(m•K) 13163:2015
Calculated thermal resistance equivalent thickness RD 0.70 (m2•K)/W
Resistance to compression with 10% deformation CS(10)300 300 kPa
Water vapour diffusion resistance factor µ = 40 ÷ 100
Long-term water absorption by total immersion WL(T) 6 ≤6 %
Water vapour permeability δ = 0.006 ÷ 0.015 mg/(Pa•h•m)
Fire reaction of the product as placed on the market Euroclass E
Dimension stability 23 °C, 50% R.H. DS(N)2 ± 0.2 %
Reaction to fire Euroclass E
Max. operating temperature 70 °C
Unique identification code of the product-type according to UNI EN 13163
Class 300 - EPS-UNI EN 13163:2015-T2-L3-W3-S2-P5-BS450-CS(10)300-WL(T)6-MU(40-100)

Comfort Multilayer Pipe Ø 16 THICKNESS ROLL CODE

PE-RT Type II/Al/PE-RT Type II multilayer pipe Ø
16x2 mm according to UNI EN ISO 21003. 2 mm 300 m 1030016

Note:
for further technical data see page 175

100
E-DRY TECH SYSTEM

Tech Load Distribution Layer SIZE CODE

Load distribution layer made of laminated
synthethic fibre with very high compression 1000x600x4 mm 1202110
strength and acoustic properties for trample noise
reduction. Reaction to fire Class E according to EN
13501.

Slim 5 Perimeter Belt SIZE CODE

The edge insulation Slim 5 absorbs floor 5x50 mm 1200050

expansions and acts as thermo-acoustic
insulation for the walls.

Paper adhesive tape SIZE CODE

Paper adhesive tape for fixing the synthetic fibre 50 m 1202165
load divider.

Open Elbow SIZE CODE

Open elbow Ø 17 made of plastic material. It is
used to support the pipes near the manifolds Ø 17 mm 1130517
vertically and to protect them from any damage.

Isocoll 160 SIZE CODE

One-component polyurethane adhesive. Moisture
hardener with low viscosity, flexible in use. This 500 gr 1111112
solventless glue reacts to the moisture in the air
and turns to a fine and restrained foam.

Tips for material calculation

Mandatory product Requirements

e-Dry panel Area to be covered +10%
Comfort Multilayer Pipe Ø 16 Average laying pitch 15 cm. Total length = surface area/0.066 [m²/m]
Slim 5 Perimeter Belt 1 metre per m²
Tech Load Distribution Layer Area to be covered +5%
Pape adhesive tape 1 metre per 2,7 m²
Open elbow Ø 17 2 for each circuit
Isocoll 160 1 bottle each 4 m²

Optional products Requirements

Inibitor XR20 2% of WHOLE water content

Biocide XR40 1% of WHOLE water content

Manifolds, electrothermal heads, accessories and optional products (from page 162).
Note: The requirements in the table are indicative. Please refer to the construction project for confirmation.

101
 E-DRY TECH SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Piper external diameter da 0.016 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.45 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

15 4,716 4,523 4,346 4,182 4,030 3,890 3,760 3,639 3,526 3,420 3,319 3,223 3,130 3,038 2,948 2,857

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

100 9.3

80 7.4
Tsuperficie,
[W/m²]

Tsurfacemedia
output [W/m²]

60 5.6
riscaldamento

, mean
- T- ambiente
Heating

Troom [K]

40 3.7
Rese

Rλ,B = 0
[K]

Rλ,B = 0.05

20 Rλ,B = 0.10 1.9

Rλ,B = 0.15
qG (9 K)

0 0
0 5 10 15 20 25 30 35
Twater
Tacqua, - Tambiente
, mean
media - Troom [K]

102
 E-DRY TECH SYSTEM

Thermal output in cooling

Input data
Piper external diameter da 0.016 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.45 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

15 3,747 3,625 3,511 3,404 3,303 3,208 3,120 3,036 2,956 2,881 2,809 2,740 2,673 2,608 2,544 2,482

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

50 7.5

40 6.2
[W/m²]

Tambiente
Troom --TTsurface, mean [K]
output [W/m²]

30 4.6
raffrescamento

superficie, media [K]

Cooling

20 3.1
Rese

Rλ,B = 0
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limit limite*
curvacurve*

0 0
0 5 10 15 20
Tambiente
Tr oom --TTwater, media [K]
acqua, mean [K]
*valid
* valido only
solo perfor room temperature
temperatura ambiente= 26 °C
= 26°C

103
 E-DRY EVO SYSTEM

e-Dry EVO is a dry underfloor heating and cooling system ideal for renovations, lofts and all contemporary
buildings that require very high energy efficiency.

In fact, e-Dry Evo is only 34 mm thick, including both the panel and the load distribution board installed
instead of the concrete. The absence of the concrete makes it possible to gain several centimetres in
thickness, to have a floor immediately ready for flooring and makes the system operational without waiting
the time needed for the concrete to dry.

The central element of the system is the e-Dry panel in sintered expanded polystyrene in compliance with
UNI EN 13163, pre-coupled with an aluminium heat-diffusing layer and equipped with grooves to house the
Ø 16 multilayer PE-RT/AL/PE-RT pipe.

The load distribution board, to be positioned above the radiant panel, consists of fireproof, asbestos-free
calcium silicate sheets reinforced with cellulose fibres and inorganic additives. Thanks to the hinging, these
allow the creation of a single surface without interruptions, suitable for the application of adhesive for the
gluing of tiles or to be covered with wood floating installation.

The system is completed with the manifold, the Slim 5 perimeter belt, the open support elbows and Isocoll
160 for gluing the panel to the substrate.

FEATURES
• Very light dry system
• Only 3.4 cm thickness (excluding flooring)
• Calcium silicate load distributor
• Multilayer pipe Ø 16 mm
• Ideal for renovations and contemporary buildings

104
 FIELD OF
APPLICATION
E-DRY EVO SYSTEM

SECTIONS AND DIMENSIONS

1
2
5

3
6

8
1 Skirting board
2 Flooring
3 Multilayer Pipe Ø 16
4 Slim 5 Perimeter Belt
5 Calcium Silicate Board flooring
6 E-DRY Panel ˜12 calcium silicate board 9 mm
7 Isocoll 160 Kg/m2
8 Substrate + levelling insulation thick. 25 mm
Weight of the system

Indicative quotas
Panel thickness 25 mm

Quote with Tiles - Parquet flooring 4.5 - 5.5 cm

For special coatings please refer to the installation manual

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide
adequate waterproofing and subsequent levelling screed
• Check the suitability of the substrate: flatness, surface suitable for gluing
• Check the available dimensions
• Proceed with the installation of the perimeter belt
• After carefully cleaning the substrate by removing dust and material residues, glue the panels with the
appropriate adhesive
• Lay the pipes as stated the project
• Test the system and leave it under pressure until all subsequent works are completed
• Cover the system with calcium silicate slabs for even load distribution

Note: Please refer to the installation manual for more information.

105
E-DRY EVO SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

e-Dry Panel
Grooved insulation panel made of sintered
expanded polystyrene complying with UNI
EN 13163 (EPS 300). Prefabricated and applied
aluminium foil on the top surface for heat emis-
sion. Special grooves to support the pipe co-
ming from manifold. Pipe spacing: 15cm.

SIZE THICKNESS CODE

1200x750 mm 25 mm 1201006

Level/
Panel features Value Unit Standard
Class
Standard classification Class 300
Necessary Length L(3) 1200 (± 3)
Necessary Width W(3) 750 (± 3)
Total Thickness T(2) 25 (± 2) mm
Insulation base thickness 7
Equivalent thickness 22,44
Orthogonality S(2) ±2
mm/m
Flatness P(5) 5
UNI EN
Thermal conductivity 10 °C λD 0.032 W/(m•K) 13163:2015
Calculated thermal resistance equivalent thickness RD 0.70 (m2•K)/W
Resistance to compression with 10% deformation CS(10)300 300 kPa
Water vapour diffusion resistance factor µ = 40 ÷ 100
Long-term water absorption by total immersion WL(T) 6 ≤6 %
Water vapour permeability δ = 0.006 ÷ 0.015 mg/(Pa•h•m)
Fire reaction of the product as placed on the market Euroclass E
Dimension stability 23 °C, 50% R.H. DS(N)2 ± 0.2 %
Reaction to fire Euroclass E
Max. operating temperature 70 °C
Unique identification code of the product-type according to UNI EN 13163
Class 300 - EPS-UNI EN 13163:2015-T2-L3-W3-S2-P5-BS450-CS(10)300-WL(T)6-MU(40-100)

Comfort Multilayer Pipe Ø 16 THICKNESS ROLL CODE

PE-RT Type II/Al/PE-RT Type II multilayer pipe Ø 16x2 2 mm 300 m 1030016
mm according to UNI EN ISO 21003.

Note:
for further technical data see page 175

106
E-DRY EVO SYSTEM

Evo Load Distribution Layer

SIZE CODE
Tongue-and-groove board, made of hydrated
calcium-silicate matrix reinforced with special 1200x1200x9 mm 1202255
cellulose fibres and inorganic additives.
Reaction to fire Class A1 according to EN 13501.

Slim 5 Perimeter Belt SIZE CODE

The edge insulation Slim 5 absorbs floor
expansions and acts as thermo-acoustic 5x50 mm 1200050
insulation for the walls.

Paper adhesive tape SIZE CODE

Paper adhesive tape for fixing the synthetic fibre
load divider. 50 m 1202165

Open Elbow SIZE CODE

Open elbow Ø 17 made of plastic material. It is
used to support the pipes near the manifolds Ø 17 mm 1130517
vertically and to protect them from any damage.

Isocoll 160 SIZE CODE

One-component polyurethane adhesive. Moisture
hardener with low viscosity, flexible in use. This 500 gr 1111112
solventless glue reacts to the moisture in the air
and turns to a fine and restrained foam.

Tips for material calculation

Mandatory product Requirements

e-Dry panel Area to be covered +10%
Comfort Multilayer Pipe Ø 16 Average laying pitch 15 cm. Total length = surface area/0.066 [m²/m]
Slim 5 Perimeter Belt 1 metre per m2
Calcium Silicate Board Area to be covered +5%
Open Elbow Ø 17 2 for each circuit
Isocoll 160 1 bottle each 4 m²

Optional product Requirements

Inibitor XR20 2% of WHOLE water content
Biocide XR40 1% of WHOLE water content

Manifolds, electrothermal heads, accessories and optional products (from page 162).
Note: The requirements in the table are indicative. Please refer to the construction project for confirmation..

107
 E-DRY EVO SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Piper external diameter da 0.016 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.45 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

15 4,505 4,329 4,166 4,016 3,877 3,748 3,628 3,516 3,410 3,309 3,213 3,120 3,029 2,939 2,848 2,755

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

100 9.3

80 7.4
Tsuperficie,
[W/m²]

Tsurface,media
output [W/m²]

60 5.6
riscaldamento

mean- -TT
Heating

ambiente
room [K][K]

40 3.7
Rese

Rλ,B = 0
Rλ,B = 0.05

20 Rλ,B = 0.10 1.9

Rλ,B = 0.15
qG (9 K)

0 0
0 5 10 15 20 25 30 35
Twater , mean - Troom [K]
Tacqua, media - Tambiente [K]

108
 E-DRY EVO SYSTEM

Thermal output in cooling

Input data
Piper external diameter da 0.016 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.45 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

15 3,613 3,500 3,393 3,293 3,199 3,111 3,027 2,948 2,873 2,802 2,733 2,666 2,602 2,538 2,475 2,413

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

50 7.5

40 6.2
[W/m²]

TT
ambiente
room
output [W/m²]

Troom

30 4.6
, mean
raffrescamento

--TTsuperficie,
surface,
- Tsurface
Cooling

20 3.1
mean
media [K]
Rese

[K][K]

Rλ,B = 0
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limit limite*
curvacurve*

0 0
0 5 10 15 20
TTrroom
oom, -mean
Tambiente -TTwater,
- Tmean [K]
[K]
acqua, water
media
*valid
* valido only
solo perfor room temperature
temperatura ambiente= 26 °C
= 26°C

109
 Traditional underfloor
radiant system

110
Comfort and consumptions
reduced in every season

Traditional underfloor heating systems are the ideal choice for residential and
commercial buildings, and for all rooms where it is necessary to maintain a constant
internal temperature throughout the day.

Made with pipes anchored to an insulating base and embedded in the traditional
screed, these systems can be used for both heating and cooling and are able
to guarantee beautiful, spacious and clutter-free rooms, where the uniform
distribution of temperature and the sensation of physical well-being are combined
with considerable energy savings.

In order to meet various design and use requirements, traditional underfloor

radiant systems are available in many versions with insulating panels of different
composition and thickness: smooth or studed, with graphitic additives to improve
thermal insulation performance, designed for greater mechanical resistance or
specific for acoustics.

ADVANTAGES OF TRADITIONAL
UNDERFLOOR SYSTEMS:

WIDE RANGE
OF SOLUTIONS

UNIQUE SYSTEM FOR

HEATING AND COOLING

APPLICATION
VERSATILITY

EASY AND FAST

INSTALLATION

COMFORT AND
ENERGY SAVING

111
TRADITIONAL FLOOR SYSTEMS

PARAMETERS FOR THE CHOICE OF INSULATION

The following is explicitly about the parameters mentioned in the UNI

EN 1264-4 standard, which suggests the minimum thermal resistance
values to be respected depending on the thermal conditions underne-
ath the room being heated with the floor.

HEATED HEATED
“B, C e D” “A”

Below Unheated or Below outside air temperature

room non-continuou-
HEATED heated sly heated below Design Design Design
OPEN “B” “B” room or directly outisde outisde outisde
PORCH on the ground* Temperature Temperature Temperature
Td ≥ 0 °C 0 > Td ≥ -5 °C -5 °C > Td ≥ -15 °C

NO HEATED Thermal 0.75 1.25 1.25 1.50 2.00

Resistance
ROOM
Rλ.ins
(m2K/W) “A” “B” “C” “D”
(*) With a level of groundwater ≤ 5 m the value should be increased

Studded panels
Thermal resistance
Thermal resistance
Panel Equivalent thickness* Thickness of the according to FprEN
according to EN 1264(1)
Panel type total thickness of the panel panel base 1264(2)
(with equivalent thk)
S [mm] SEQ [mm] S [mm] (with base thk)
Rλ,INS [m2K /W]
Rλ,INS [m2K / W]

COVER HP 24 52 32.97 0.75 24 0.60

COVER HP 39 67 47.97 1.25 39 0.95

COVER HP 47 75 55.97 1.50 47 1.20

COVER HP 62 90 70.97 2.00 62 1.70

COVER 20 48 29 0.80 20 0.55

COVER 30 58 39 1.10 30 0.85

ACOUSTIC PLUS 20 48 39.5 0.80 20 0.50

ACOUSTIC PLUS 30 58 40.5 1.05 30 0.80

NEW PLUS 33 18 0.50 12.5 0.35

T50 21 47 28.7 0.80 21 0.60
T50 30 56 36.8 1.05 30 0.85
T50 40 66 46.8 1.35 40 1.10
T50 46 72 52.8 1.50 46 1.30
TF-B HP 10 32 15 0.50 10 0.30
TF-B HP 18 40 23 0.75 18 0.60
TF-B HP 33 55 38 1.25 33 1.10
TF-B HP 40 62 45 1.50 40 1.30
(*) The equivalent panel thickness (SEQ) is understood as the geometric mean thickness.
(1) Calculated on equivalent thickness (2) Calculated on base thickness only

Smooth panels

Thermal resistance
Panel Equivalent thickness*
according to EN 1264(1)
Panel type total thickness of the panel
(with equivalent thk)
S [mm] SEQ [mm]
Rλ,INS [m2K /W]
ACURAPID B 20 20 20 0.50
ACURAPID B 30 30 30 0.75
SMOOTH COVER HP 24 24 24 0.75
SMOOTH COVER HP 39 39 39 1.25
SMOOTH COVER HP 47 47 47 1.50
SMOOTH COVER HP 62 62 62 2.00

112
THICKNESSES SUMMARY

SYSTEM CHOICE BY THICKNESS

Thickness Pipe Base Stud/Clips Concrete Total

System [mm] [mm] [mm] [mm] [mm] [mm]

24 PE-X Ø 17 24 28 40 92

39 PE-X Ø 17 39 28 40 107
Cover HP
page 114
47 PE-X Ø 17 47 28 40 115

62 PE-X Ø 17 62 28 40 130

20 PE-X Ø 17 20 28 40 88
Cover
page 120
30 PE-X Ø 17 30 28 40 98

20 PE-X Ø 17 20 28 40 88
Acoustic Plus
page 126
30 PE-X Ø 17 30 28 40 98

20 PE-RT Ø 17 20 20 40 80
Acurapid
page 132
30 PE-RT Ø 17 30 20 40 90

PE-X PE-Xa
24 Ø 17 Ø 20 24 20 23 40 84 87

Smooth 39 Ø 17 Ø 20 39 20 23 40 99 102
Cover HP
page 138 47 Ø 17 Ø 20 47 20 23 40 107 110

62 Ø 17 Ø 20 62 20 23 40 122 125

New Plus 12.5 PE-X Ø 17 12.5 20.5 40 73

page 144

21 PE-X Ø 17 21 26 40 87

30 PE-X Ø 17 30 26 40 96
T50
page 150
40 PE-X Ø 17 40 26 40 96

46 PE-X Ø 17 46 26 40 112

10 PE-X Ø 17 10 22 40 72

18 PE-X Ø 17 18 22 40 80
TF-B HP
page 156
33 PE-X Ø 17 33 22 40 95

40 PE-X Ø 17 40 22 40 102

113
 COVER HP SYSTEM

Cover HP is a traditional underfloor heating and cooling system with radiant panels, characterised by pipe
anchored to the insulated base and embedded in the screed.

Invisible and efficient, it can be used in both residential and commercial applications and it is ideal for
applications where it is necessary to maintain a constant room temperature throughout the day.

The central element of the system is the Cover HP studed panel made of sintered polystyrene with graphite
and compliant with UNI EN 13163.
Available in a wide range of thicknesses (24, 39, 47 and 62 mm), it satisfies many different requirements and,
thanks to the presence of graphite, offers excellent thermal insulation performance even with reduced overall
dimensions.

The system is completed by RDZ Tech PE-X pipe Ø 17 mm made of high-density polyethylene, cross-linked
and provided with anti-oxygen barrier according to DIN 4726, the hooked clips, the open support elbows, the
manifold, the Cover HP smooth panel, the Plus perimeter belt and the 4S thermo-fluidifying additive.

FEATURES
• Sintered polystyrene panel with graphite
• RDZ Tech pipe Ø 17 mm
• Provides excellent thermal insulation
• Available in thicknesses 24-39-47-62 mm
• Suitable for residential and commercial applications
• Easy and quick installation

114
 FIELD OF
APPLICATION
COVER HP SYSTEM

SECTION AND DIMENSIONS

5 1

2
3

6 4
7 8
9

10
1 Skirting board
flooring
2 Flooring
3 Concrete
concrete 40 mm
4 RDZ Tech pipe Ø 17-13
5 Plus perimeter belt
6 Cover HP panel bugna 28 mm
7 Anti-shrinkage mesh
8 Clip 75 insulation thick. 24-39
9 Hooked clip 47-62 mm
10 Substrate + levelling

Indicative quotas
Panel thickness 24 mm 39 mm 47 mm 62 mm

Quote with Tiles - Parquet flooring 10.2 - 11.2 cm 11.7 - 12.7 cm 12.5 - 13.5 cm 14 - 15 cm

Quote with Marble - Blockboard flooring 11.2 - 13.2 cm 12.7 - 14.7 cm 13.5 - 15.5 cm 15 - 17 cm

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide a
polyethylene sheet to act as a moisture barrier.
• Check that the site is clear and clean
• Check the dimensions available, taking into consideration the thickness of the insulation, screed and flooring
chosen.
• Lay the perimeter belt and the insulation panels
• Lay the pipes as stated the project
• Usually, it’s not necessary to bend the pipe with a bending radius of less than 12.5 cm, i.e. with a laying pitch of
less than 25 cm
• Test the system and leave it under pressure until all subsequent works are completed
• If necessary, install the anti-shrinkage mesh

Note: Please refer to the installation manual for more information.

115
COVER HP SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Cover HP Panel
Cover HP panel with studs made of waterproof
sintered polystyrene with graphite, produced in
conformity with UNI EN 13163, with closed-cell
structure, which has high compression strength.
It is combined with a special plastic film in order
to protect it from humidity in compliance with EN
1264. They have a moulded surface with reliefs of
28 mm so that the pipes can be fitted into the tabs
of the panel at spacing of 8.3 cm or multiples.

SIZE THICKNESS CODE

1161x663 mm 24 mm 1056324
1161x663 mm 39 mm 1056339
1161x663 mm 47 mm 1056347
1161x663 mm 62 mm 1056362

Panel features Symbol 24 39 47 62 Unit Standard

Necessary Length L1 1161 mm UNI EN 822
Necessary Width W1 663 mm UNI EN 822
Total Thickness T4 52 67 75 90 mm UNI EN 823
Insulation base thickness 24 39 47 62 mm
Equivalent thickness 32.97 47.97 55.97 70.97 mm UNI EN 1264/3
Compressive stress at 10% deformation CS(10) 120 kPa UNI EN 826
Thermal conductivity at 10 °C λD 0.031 W/(m•K) UNI EN 13163
Thermal resistance equivalent thickness RD 0.75 1.25 1.50 2.00 (m2•K)/W UNI EN 1264
Transmittance U 1.33 0.80 0.67 0.50 W/(m •K)
2

Water vapour diffusion resistance factor µ (MU) 30÷70 UNI EN 12086

Dimension stability 48h/70°C DS(70,-) ≤1 % UNI EN 1604
Reaction to fire class F Euroclass UNI EN 13501-1
Water absorption by partial immersion Wlp 0.5 kg/m² UNI EN 12087
Long-term water absorption by total immersion WL(T) ≤3 % UNI EN 12087
Max operating temperature 70 °C
Specific heat C 1210 J/kg•°k UNI EN 10456
HIPS Foil thickness 150 µm
Declaration according to UNI EN 13163
Unique identication code of the product-type: EPS-EN 13163-T2-L3-W3-S2-P5-BS 170-CS(10)120-DS(70,-)1-WL(T)3-MU(30-70)

COVER HP SMOOTH Panel

Smooth Cover HP panel is made of waterproof SIZE THICKNESS CODE
expanded polystyrene with graphite, produced 1161x663 mm 24 mm 1056424
in conformity with UNI EN 13163, with closed-cell
structure, which has high compression strength. 1161x663 mm 39 mm 1056439
It is combined with a special plastic film in order 1161x663 mm 47 mm 1056447
to protect it from humidity in compliance with 1161x663 mm 62 mm 1056462
EN 1264.

116
COVER HP SYSTEM

RDZ Tech PE-Xa Pipe Ø 17 Interior Layer TYPE ROLL CODE

RDZ Tech PE-Xa pipe Ø 17-13 made of high-density
cross-linked polyethylene with the oxygen barrier PE-Xa 240 m 1013840
between the PE-X layer and an outer layer made PE-Xa 600 m 1013850
of PE, which ensures further protection during
Note: for further technical data see page 176
installation in the building site. The layers are
combined thanks to a special glue.

Plus Perimeter Belt

SIZE CODE
Plus perimeter belt is the edge insulation, which
absorbs floor expansions and acts as thermo- 5x150 mm 1071250
acoustic insulation for the walls.

Hooked clip PACKAGE CODE

Hooked clips made of plastic material to ensure
secure positioning of the pipe on the insulating 100 pieces 1017000
panels.

Open Elbow SIZE CODE

Open elbow Ø 17 made of plastic material. It is
used to support the pipes near the manifolds Ø 17 mm 1130517
vertically and to protect them from any damage.

Thermofluidifying Additive 4S SIZE CODE

Superfluxing, multidosage, water reducing
admixture for concrete to increase its workability 10 liters 1091911
and to improve its mechanical properties and 20 liters 1091921
thermal conductivity. It is a product which
conforms to EN 934-2; T3.1 - 3.2.

Tips for material calculation

Mandatory product Requirements

Cover HP panel Area to be covered +3%
Smooth Cover HP panel 1 pack each manifold
RDZ Tech pipe Ø 17 mm Average pitch. Total = surface area / pitch [m²/m]
Plus perimeter belt 1 metre per m²
Open elbow Ø 17 2 for each circuit
Hooked clip 5 for each circuit
Thermofluidifying Additive 4S Approx. 0.2 litres per m²

Optional product Requirements

Fibreglass Mesh Area to be covered +10%
RDZ Fiber (polypropylene fibres) 1 kg per 16 m²
Clip 75 To be used only if anti-shrinkage mesh is used. 5 clips/m²
Humidity Barrier Sheet Surface to be covered +20%
Inibitor XR20 2% of ENTIRE water content
Biocide XR40 1% of ENTIRE water content

Manifolds, electrothermal heads, accessories and optional products (from page 162).
Note: The requirements in the table are indicative. Please refer to the construction project for confirmation..

117
 COVER HP SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 6.556 6.111 5.723 5.383 5.081 4.812 4.571 4.352 4.154 3.974 3.809 3.656 3.516 3.386 3.266 3.154

16.6 5.144 4.834 4.565 4.328 4.119 3.934 3.760 3.603 3.461 3.331 3.213 3.099 2.994 2.896 2.806 2.722

24.9 4.067 3.850 3.663 3.500 3.356 3.230 3.105 2.994 2.893 2.802 2.719 2.634 2.555 2.482 2.415 2.353

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing 8-cm
Passo 8 cm Spacing 16-cm
Passo 16 cm

120 11.1

100 9.3
Tsuperficie,
[W/m²]

Tsurfacemedia
output [W/m²]

80 7.4
riscaldamento

, mean- T

60 5.6
- ambiente
Heating

Troom [K]
Rese

40 3.7
Rλ,B = 0
[K]

Rλ,B = 0.05
Rλ,B = 0.10
20 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 10 20 30 40 0 10 20 30 40
Twater
Tacqua, , mean
media
- Troom [K]
- Tambiente [K]

118
 COVER HP SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 4.551 4.334 4.138 3.958 3.793 3.642 3.502 3.372 3.252 3.140 3.035 2.938 2.846 2.760 2.679 2.602

16.6 3.774 3.616 3.471 3.338 3.214 3.099 2.992 2.893 2.799 2.712 2.630 2.552 2.479 2.410 2.345 2.283

24.9 3.135 3.022 2.916 2.818 2.727 2.641 2.560 2.484 2.413 2.345 2.281 2.221 2.163 2.109 2.057 2.008

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 88-cm
Spacing cm Passo 16
Spacing cm
16-cm

50 7.5

40 6.2
[W/m²]

Tambiente
Troom - T- surface,
output [W/m²]

30 4.6
raffrescamento

Tsuperficie,
mean [K][K]
Cooling

20 3.1
media
Rese

Rλ,B = 0
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limit limite*
curvacurve*

0 0
0 5 10 15 20 0 5 10 15 20
Tr oom - -TTwater,
Tambiente media [K]
acqua, mean
* valido solo
*valid perfor
only temperatura ambiente
room temperature = 26°C
= 26 °C

119
 COVER SYSTEM

Cover is a traditional underfloor radiant heating and cooling system, characterised by pipe anchored to an
insulated base and embedded in the screed.

Ideal for applications where it is necessary to maintain a constant room temperature throughout the day, it
can be used in numerous applications ranging from the residential to the commercial applications.

The central element of the system is the studed Cover panel made of sintered expanded polystyrene
produced in compliance with UNI EN 13163, coated on the surface with plastic film and available in
thicknesses of 20 and 30 mm.

The system is completed by RDZ Tech PE-X pipe Ø 17 mm made of high-density cross-linked polyethylene
and provided with anti-oxygen barrier according to DIN 4726, the hooked clips, the open support elbows,
the manifold, the smooth Cover panel, the Plus perimeter belt and the 4S thermo-fluidifying additive.

FEATURES
• Excellent thermal insulation
• RDZ Tech Ø 17 mm
• High mechanical resistance of the panel
• Suitable for residential and commercial applications
• Easy and quick installation

120
 FIELD OF
APPLICATION
COVER SYSTEM

SECTION AND DIMENSIONS

5 1

2
3

6 4
8
7
9

10

1 Skirting board
flooring
2 Flooring
3 Concrete 40 mm
4 RDZ Tech pipe Ø 17-13 concrete
5 Plus perimeter belt
6 Cover panel stud 28 mm
7 Anti-shrinkage mesh
8 Clip 75 insulation thick.
9 Hooked clip 20-30 mm
10 Substrate + levelling

Indicative quotas
Panel thickness 20 mm 30 mm

Quote with Tiles - Parquet flooring 10 - 11 cm 11 - 12 cm

Quote with Marble - Blockboard flooring 11 - 13 cm 12 - 14 cm

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide a
polyethylene sheet to act as a moisture barrier.
• Check that the site is clear and clean
• Check the dimensions available, taking into consideration the thickness of the insulation, screed and flooring
chosen.
• Lay the perimeter belt and the insulation panels
• Lay the pipes as stated the project
• Usually, it’s not necessary to bend the pipe with a bending radius of less than 12.5 cm, i.e. with a laying pitch of
less than 25 cm
• Test the system and leave it under pressure until all subsequent works are completed
• If necessary, install the anti-shrinkage mesh

Note: Please refer to the installation manual for more information.

121
COVER SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Cover Panel
Cover panel with studs made of waterproof
moulded expanded polystyrene, produced
in conformity with UNI EN 13163, with closed-
cell structure, which has high compression
strength. They have a moulded surface with
studs of 28 mm so that the pipes can be fitted
into the tabs of the panel at spacing of 8.3 cm
or multiples.

SIZE THICKNESS CODE

1161x663 mm 20 mm 1056020
1161x663 mm 30 mm 1056030

Panel features Symbol 20 30 Unit Standard

Necessary Length L1 1161 mm UNI EN 822
Necessary Width W1 663 mm UNI EN 822
Total Thickness T4 48 58 mm UNI EN 823
Insulation base thickness 20 30 mm
Equivalent thickness 28.96 38.97 mm UNI EN 1264/3
Compressive stress at 10% deformation CS(10) 120 kPa UNI EN 826
Thermal conductivity at 10 °C λD 0.035 W/(m•K) UNI EN 13163
Thermal resistance equivalent thickness RD 0.80 1.10 (m2•K)/W EN 1264-3 2009
Thermal resistance base thickness RD 0.55 0.85 (m2•K)/W FprEN 1264:2020
Water vapour diffusion resistance factor µ (MU) 30 ÷70 UNI EN 12086
Dimension stability 48h / 70°C DS(70,-) ≤ 0.5 % UNI EN 1604
Reaction to fire class F Euroclass UNI EN 13501-1
Long term water absorption by partial immersion Wlp 0.5 kg/m² UNI EN 12087
Long-term water absorption by total immersion WL(T) ≤3 % UNI EN 12087

Limit of operating temperature 70 °C

Specific heat C 1450 J/kg•°k UNI EN 10456
HIPS Foil thickness 150 µm
Declaration according to UNI EN 13163
Unique identication code of the product-type: EPS-EN 13163-T2-L3-W3-S2-P5-BS 170-CS(10)120-DS(70,-)1-WL(T)3-MU(30-70)

Cover Smooth Panel SIZE THICKNESS CODE

Cover smooth panel made of waterproof 1161x663 mm 20 mm 1056120
moulded expanded polystyrene, produced in
conformity with UNI EN 13163, with closed-cell 1161x663 mm 30 mm 1056130
structure. This panel is combined with a special
plastic film in order to protect it from humidity
in compliance with EN 1264.

122
COVER SYSTEM

RDZ Tech PE-Xa Pipe Ø 17 Interior Layer TYPE ROLL CODE

RDZ Tech PE-Xa pipe Ø 17-13 made of high-density
cross-linked polyethylene with the oxygen barrier PE-Xa 240 m 1013840
between the PE-X layer and an outer layer made PE-Xa 600 m 1013850
of PE, which ensures further protection during
Note: for further technical data see page 176
installation in the building site. The layers are
combined thanks to a special glue.

Plus perimeter belt SIZE CODE

Plus perimeter belt is the edge insulation, which
absorbs floor expansions and acts as thermo- 5x150 mm 1071250
acoustic insulation for the walls.

Hooked clip PACKAGE CODE

Hooked clips made of plastic material to ensure
secure positioning of the pipe on the insulating 100 pieces 1017000
panels.

Open Elbow SIZE CODE

Open elbow Ø 17 made of plastic material. It is
used to support the pipes near the manifolds Ø 17 mm 1130517
vertically and to protect them from any damage.

Thermofluidifying Additive 4S SIZE CODE

Superfluxing, multidosage, water reducing
admixture for concrete to increase its workability 10 liters 1091911
and to improve its mechanical properties and 20 liters 1091921
thermal conductivity. It is a product which
conforms to EN 934-2; T3.1 - 3.2.

Tips for material calculation

Needed products Requirements

Cover panel Area to be covered +3%
Smooth COVER panel 1 pack per manifold
RDZ Tech pipe Ø 17 mm Depending on the average pitch. Total = surface area / pitch [m²/m]
Plus perimeter belt 1 metre per m²
Open elbow Ø 17 2 for each circuit
Hooked clip 5 for each circuit
Thermofluidifying Additive 4S Approx. 0.2 litres per m²

Optional products Requirements

Fibreglass Mesh Area to be covered +10%
RDZ Fiber (polypropylene fibres) 1 kg per 16 m²
Clip 75 To be used only if anti-shrinkage mesh is used. 5 clips/m²
Humidity Barrier Sheet Area to be covered +20%
Inibitor XR20 2% of ENTIRE water content
Biocide XR40 1% of ENTIRE water content

Manifolds, heads, accessories and optional products (from page 162).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation..

123
 COVER SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 6.555 6.110 5.723 5.382 5.081 4.812 4.570 4.352 4.154 3.973 3.808 3.656 3.516 3.386 3.265 3.153

16.6 5.144 4.833 4.564 4.328 4.119 3.933 3.759 3.602 3.460 3.331 3.213 3.099 2.993 2.896 2.806 2.722

24.9 4.066 3.850 3.662 3.499 3.356 3.230 3.105 2.993 2.893 2.802 2.719 2.633 2.555 2.482 2.415 2.353

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing 8-cm
Passo 8 cm Spacing 16-cm
Passo 16 cm

120 11.1

100 9.3
Tsuperficie,
[W/m²]

Tsurfacemedia

80 7.4
output [W/m²]
riscaldamento

, mean

60 5.6
- T- ambiente
Troom [K]
Heating
Rese

40 3.7
Rλ,B = 0
[K]

Rλ,B = 0.05
Rλ,B = 0.10
20 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 10 20 30 40 0 10 20 30 40
Twater
Tacqua, - Tambiente
, mean
media - Troom [K]
[K]

124
 COVER SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 4.550 4.334 4.137 3.958 3.793 3.641 3.502 3.372 3.252 3.140 3.035 2.937 2.846 2.760 2.678 2.602

16.6 3.773 3.616 3.471 3.338 3.214 3.099 2.992 2.892 2.799 2.712 2.629 2.552 2.479 2.410 2.345 2.283

24.9 3.134 3.021 2.916 2.818 2.726 2.640 2.560 2.484 2.412 2.345 2.281 2.221 2.163 2.109 2.057 2.008

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 88-cm
Spacing cm Passo 16
Spacing cm
16-cm

50 7.5

40 6.2
[W/m²]

Tambiente
Troom - T- surface,
output [W/m²]

30 4.6
raffrescamento

Tsuperficie,
mean [K][K]
Cooling

20 3.1
media
Rese

Rλ,B = 0
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limit limite*
curvacurve*

0 0
0 5 10 15 20 0 5 10 15 20
Tambiente
Tr oom - -TTwater, media [K]
acqua, mean
* valido solo
*valid perfor
only temperatura ambiente
room temperature = 26°C
= 26 °C

125
 ACOUSTIC PLUS SYSTEM

Acoustic Plus is a traditional underfloor radiant heating and cooling system, characterised by pipe
anchored to an insulated base and embedded in the screed.

Ideal for applications where it is necessary to maintain a constant ambient temperature throughout the
day, it can be used in both the residential and commercial applications, particularly in buildings where the
reduction of trample noise is a particularly important requirement.

The central element of the system is the Acoustic Plus studded panel made of two layers of expanded
sintered polystyrene with different densities and excellent acoustic performances.
The materials used and the production technology guarantee a reduction in the impact sound level of 29 dB
for the 20 mm thick panel and 26 dB for the 30 mm thick panel.

The system is completed by RDZ Tech PE-X Ø 17 mm high density cross-linked polyethylene pipe and
equipped with anti-oxygen barrier according to DIN 4726, the hooked clips, the open support elbows, the
manifold, the Plus perimeter belt and the 4S thermo-fluidifying additive.

FEATURES
• Reduces trample noise within legal limits
• RDZ Tech pipe Ø 17 mm
• High mechanical resistance
• Suitable for residential and commercial applications
• Easy and quick installation

126
 FIELD OF
APPLICATION
ACOUSTIC PLUS SYSTEM

SECTION AND DIMENSIONS

5
1
2
3
4

6
7 8
9

10

1 Skirting board flooring

2 Flooring
3 Concrete 40 mm
concrete
4 RDZ Tech pipe Ø 17-13
5 Plus perimeter belt
6 Acoustic Plus panel stud 28 mm
7 Anti-shrinkage mesh
8 Clip 75 insulation thick. 20-30 mm
9 Hooked clip
10 Substrate + levelling

Indicative quotas
Panel thickness 20 mm 30 mm

Quote with Tiles - Parquet flooring 10 - 11 cm 11 - 12 cm

Quote with Marble - Blockboard flooring 11 - 13 cm 12 - 14 cm

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide a
polyethylene sheet to act as a moisture barrier
• Check that the site is clear and clean.
• Ensure that the laying surface is free of protrusions that could interrupt the continuity of the insulation layer
• Check the dimensions available, taking into account the thickness of the insulation, the thickness of the screed
and the thickness of the flooring chosen.
• Lay the perimeter frame and the insulation panels
• Lay the pipework as stated the project
• As a general rule, it is never necessary to bend the pipe with a bending radius of less than 12.5 cm, i.e. with a
bend of less than 25°.
• Test the system and leave it under pressure until all further work has been completed.
• If necessary, install the anti-shrinkage mesh

Note: Please refer to the installation manual for more information.

127
ACOUSTIC PLUS SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

ACOUSTIC PLUS Panel

Acoustic Plus panel with studs made of stretch,
expanded, sintered polystyrene with double
density, ideal for thermal and acoustic insulation.
Acoustic Plus panel is combined with a special
plastic film, thickness 0.15 mm, which protects
it from humidity (in compliance with EN
1264). Trample noise reduction of ΔLw 29 dB
(according to UNI EN 12354-2), dynamic rigidity
SD ≤15 MN/m³. These panels have a tongue
along the perimeter to connect them for proper
combination, and they have a moulded surface
with studs of 28 mm, so that the pipes can be
fitted into the tabs of the panel with spacing of
8.3 cm or multiples

Features

SIZE THICKNESS CODE

1161x663 mm 20 mm 1054040
1161x663 mm 30 mm 1054050

Panel features Symbol 20 30 Unit Standard

Necessary Length L1 1161 mm UNI EN 822
Necessary Width W1 663 mm UNI EN 822
Total Thickness T4 48 58 mm UNI EN 823
Insulation base thickness 20 30 mm
Equivalent thickness 30.5 40.5 mm UNI EN 1264/3
Compressibility CP3 ≤3 mm UNI EN 12431
Max load on the surface ≤4 kPa UNI EN 1191-2-1
Thermal conductivity at 10 °C λD 0.037 W/(m•K) UNI EN 13163
Thermal resistance calculated on the
RD 0.80 1.05 (m2•K)/W EN 1264-3 2009
equivalent thick.
Thermal resistance base thickness RD 0.50 0.80 (m2•K)/W FprEN 1264:2020
Dynamic stiffness SD SD ≤15 ≤20 mN/m3 EN 29052-1
Footstep sound absorption ΔLW 29* 26 dB UNI EN ISO 140-8
Water vapour resistance factor µ (MU) 40 ÷ 100 UNI EN 12086
Water vapour transmission δ 0.006 ÷ 0.015 mg/(Pa•h•m) UNI EN 12086
Dimension stability 48h / 70°C DS(70,-) 1 % UNI EN 1604
Reaction to fire class F Euroclass UNI EN 13501-1
Long term water absorption by partial immersion Wlp ≤ 0.5 kg/m² UNI EN 12087
Long-term water absorption by total immersion WL(T) ≤3 % UNI EN 12087
Limit of operating temperature 70 °C
Weight 660 760 g
Specific heat C 1450 J/kg•°k UNI EN 10456
HIPS Foil thickness 140 ÷ 150 µm
* : according to UNI EN 12354-2 with floating floors of 80 kg/m²
Declaration according to UNI EN 13163

20 mm - Class: EPS T, Identication code: EPS T-EN 13163-T0-L3-W3-S2-P5-DS(70,-)1-WL(T)3-SD15-CP3-MU(40÷100)

30 mm - Class: EPS T, Identication code: EPS T-EN 13163-T0-L3-W3-S2-P5-DS(70,-)1-WL(T)3-SD20-CP3-MU(40÷100)

128
ACOUSTIC PLUS SYSTEM

RDZ Tech PE-Xa Pipe Ø 17 Interior Layer TYPE ROLL CODE

RDZ Tech PE-Xa pipe Ø 17-13 made of high-density
cross-linked polyethylene with the oxygen barrier PE-Xa 240 m 1013840
between the PE-X layer and an outer layer made PE-Xa 600 m 1013850
of PE, which ensures further protection during
Note: for further technical data see page 176
installation in the building site. The layers are
combined thanks to a special glue.

Plus perimeter belt SIZE CODE

Plus perimeter belt is the edge insulation, which 5x150 mm 1071250
absorbs floor expansions and acts as thermo-
acoustic insulation for the walls.

Hooked clip PACKAGE CODE

Hooked clips made of plastic material to ensure 100 pieces 1017000
secure positioning of the pipe on the insulating
panels.

Open Elbow SIZE CODE

Open elbow Ø 17 made of plastic material. It is Ø 17 mm 1130517
used to support the pipes near the manifolds
vertically and to protect them from any damage.

Thermofluidifying Additive 4S SIZE CODE

Superfluxing, multidosage, water reducing 10 liters 1091911
admixture for concrete to increase its workability 20 liters 1091921
and to improve its mechanical properties and
thermal conductivity. It is a product which
conforms to EN 934-2; T3.1 - 3.2.

Tips for material calculation

Needed products Requirements

Acoustic Plus Panel Area to be covered +3%
RDZ Tech pipe Ø 17 mm Depending on the average pitch. Total = area / pitch [m²/m]
Plus perimeter belt 1 metre per m²
Open elbow Ø 17 2 for each circuit
Hooked clip 5 for each circuit

Optional products Requirements

Fibreglass Mesh Area to be covered +10%
RDZ Fiber (polypropylene fibres) 1 kg per 16 m²
Clip 75 To be used only if anti-shrinkage mesh is used. 5 clips/m²
Humidity Barrier Sheet Surface to be covered +20%
Thermofluidifying Additive 4S Approx. 0.2 litres per m²
Inibitor XR20 2% of ENTIRE water content
Biocide XR40 1% of ENTIRE water content

Manifolds, heads, accessories and optional products (from page 162).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation..

129
 ACOUSTIC PLUS SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 6.556 6.111 5.723 5.383 5.081 4.812 4.571 4.352 4.154 3.974 3.809 3.656 3.516 3.386 3.266 3.154

16.6 5.144 4.834 4.565 4.328 4.119 3.934 3.760 3.603 3.461 3.331 3.213 3.099 2.994 2.896 2.806 2.722

24.9 4.067 3.850 3.663 3.500 3.356 3.230 3.105 2.994 2.893 2.802 2.719 2.634 2.555 2.482 2.415 2.353

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing 8-cm
Passo 8 cm Spacing 16-cm
Passo 16 cm

120 11.1

100 9.3
Tsuperficie,
[W/m²]

Tsurface,media
output [W/m²]

80 7.4
riscaldamento

mean- -TT

60 5.6
Heating

ambiente
room [K]
Rese

40 3.7
Rλ,B = 0
[K]

Rλ,B = 0.05
Rλ,B = 0.10
20 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 10 20 30 40 0 10 20 30 40
Twater , mean - Troom [K]
Tacqua, media - Tambiente [K]

130
 ACOUSTIC PLUS SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 4.551 4.334 4.138 3.958 3.793 3.642 3.502 3.372 3.252 3.140 3.035 2.938 2.846 2.760 2.679 2.602

16.6 3.774 3.616 3.471 3.338 3.214 3.099 2.992 2.893 2.799 2.712 2.630 2.552 2.479 2.410 2.345 2.283

24.9 3.135 3.022 2.916 2.818 2.727 2.641 2.560 2.484 2.413 2.345 2.281 2.221 2.163 2.109 2.057 2.008

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 88-cm
Spacing cm Passo 16
Spacing cm
16-cm

50 7.5

40 6.2
[W/m²]

TT
ambiente - Tsuperficie, media [K]
room - Tsurface, mean [K]
output [W/m²]

30 4.6
raffrescamento
Cooling

20 3.1
Rese

Rλ,B = 0
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limit limite*
curvacurve*

0 0
0 5 10 15 20 0 5 10 15 20
Tambiente
Tr oom - -TTwater, media [K]
acqua, mean
*valid
* valido only
solo perfor room temperature
temperatura = 26
ambiente °C
= 26°C

131
 ACURAPID SYSTEM

AcuRapid is an underfloor radiant heating and cooling system, characterised by excellent acoustic
properties and quick and easy installation.

The central element of the system is the Acurapid B panel made of EPS T elasticised sintered expanded
polystyrene, covered with a special screen-printed fabric to facilitate the installation of the Rapid PE-RT pipe
Ø 17 mm.
Available in the 20 and 30 mm versions, it has elastic properties that make it possible to obtain average
sound reduction of 26 and 28 dB(A) with a screed of 100 kg/m², according to UNI EN 12354-2.

The installation of AcuRapid is quick and easy thanks to the tear-off connection system: the pipe is wraped
in a band with tiny hooks arranged in a helical pattern that adheres firmly to the panel without the need for
additional fastening components.

The system is completed with the Plus perimeter belt, the manifold, the open support elbows and the 4S
thermofluidifying additive.

FEATURES
• Tear-off fastening of Rapid PE-RT pipe Ø 17 mm
• Very good acoustic performances
• Suitable for residential and commercial applications
• Quick and easy to install

132
 FIELD OF
APPLICATION
ACURAPID SYSTEM

SECTION AND DIMENSIONS

5
1
3 2

4
6

1 Skirting board flooring x mm

2 Flooring
3 Concrete concrete 40 mm
4 Rapid PE-RT pipe Ø 17-13
5 Plus perimeter belt 18 mm
6 Acurapid B panel
7 Substrate + levelling insulation thick. 20-30 mm

Indicative quotas
Panel thickness 20 mm 30 mm

Quote with Tiles - Parquet flooring 9 - 10 cm 10 - 11 cm

Quote with Marble - Blockboard flooring 10 - 11 cm 11 - 12 cm

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide a
polyethylene sheet to act as a moisture barrier
• Check that the site is clear
• Check the available dimensions, taking into consideration the thickness of the insulation, screed and flooring
chosen.
• Lay the perimeter belt and the insulation panels
• Lay the pipe as stated in the project
• Usually, it’s not necessary to bend the pipe with a bending radius of less than 12.5 cm, i.e. with a laying pitch of
less than 25 cm
• Test the system and leave it under pressure until all subsequent works are completed

Note: Please refer to the installation manual for more information.

133
ACURAPID SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

AcuRapid B Panel
Smooth panels in rolls made of ESP T CP2
elastic expanded sintered polystyrene. It is
covered with a special protective film barrier
which is suitable for attaching the pipe thanks
to its hook fastening tape. The foil overlaps on
two sides, therefore the foil layer is continuous.

SIZE THICKNESS CODE

1x10 m 20 mm 1045442
1x10 m 30 mm 1045552

Level/ Code
Panel features Unit Standard
Class 1045442 1045552
Necessary length L(3) 10000 (± 3)
Necessary width W(3) 1000 (± 3)
Total thickness T(2) 20 (-1, +3) 30 (-1, +3)
mm
Insulation base thickness 20 (-1, +3) 30 (-1, +3)
Equivalent thickness 20 (-1, +3) 30 (-1, +3)
Compressibility CP2 ≤ 2
Maximum applicable load on the surface ≤5 Kpa
Thermal conductivity at 10 °C λD 0.040 W/(m•K)
Thermal resistance calculated on the
RD 0.50 RD 0.75 (m2•K)/W UNI EN
equivalent thickness
13163:2015
Dynamic stiffness ≤ 30 ≤ 20 mN/m3
Dimensional stability 23 °C / 50 % U.R. ± 0.5 %
Water absorption by total immersion ≤5 %
Durability of reaction to fire performance The reaction to fire performance for EPS
against aging/degradation does not reduce over time.

Durability of thermal resistance against

The thermal conductivity of EPS does not change over time.
aging/degradation

Reaction to fire class Euroclass E

Maximum operating temperature 70 °C
Sound absorption (with 100 Kg/m screed)
2
- 25 dB(A) EN 12354-2
Unique identification code of the product-type
Thickness 20 mm: EPS-EN 13163:2015-L3-W3-T1-S2-P5-DS(N)2-BS050-SD30-CP2-MU(20-40)
Thickness 30 mm: EPS-EN 13163:2015-L3-W3-T1-S2-P5-DS(N)2-BS050-SD20-CP2-MU(20-40)

Rapid PE-RT Pipe Ø 17 SIZE TYPE CODE

RDZ 17-13 polyethylene pipe with EVOH oxygen Ø 17-13 mm PE-RT 1013890
diffusion barrier which complies with DIN 4726. It
consists in 5 layers PE-RT/EVOH/PE-RT ensuring
outstanding flexibility & easy handling. A micro-
interlocking band is helically wound around the
pipe.

134
ACURAPID SYSTEM

Plus perimeter belt SIZE CODE

Plus perimeter belt is the edge insulation, which 5x150 mm 1071250
absorbs floor expansions and acts as thermo-
acoustic insulation for the walls.

Open Elbow SIZE CODE

Open elbow Ø 17 made of plastic material. It is Ø 17 mm 1130517
used to support the pipes near the manifolds
vertically and to protect them from any damage.

Thermofluidifying Additive 4S SIZE CODE

Superfluxing, multidosage, water reducing 10 liters 1091911
admixture for concrete to increase its workability
20 liters 1091921
and to improve its mechanical properties and
thermal conductivity. It is a product which
conforms to EN 934-2; T3.1 - 3.2.

Tips for material calculation

Needed products Requirements

AcuRapid B Panel Area to be covered +5%
Rapid Pe-RT pipe Ø 17 mm Depending on the average pitch. Total = area / pitch [m²/m]
Plus perimeter belt 1 metre per m²
Open elbow Ø 17 2 for each circuit

Optional products Requirements

RDZ Fiber (polypropylene fibres) 1 kg per 16 m2
Humidity Barrier Sheet Area to be covered +20%
Thermofluidifying Additive 4S Approx. 0.2 litres per m²
Inibitor XR20 2% of ENTIRE water content
Biocide XR40 1% of ENTIRE water content

Manifolds, heads, accessories and optional products (from page 162).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation

135
 ACURAPID SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.40 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 6.811 6.332 5.917 5.554 5.233 4.948 4.693 4.463 4.255 4.066 3.893 3.734 3.587 3.452 3.327 3.211

16.6 5.345 5.009 4.719 4.466 4.243 4.045 3.860 3.694 3.544 3.408 3.284 3.165 3.054 2.953 2.859 2.772

24.9 4.225 3.990 3.787 3.611 3.457 3.321 3.188 3.070 2.963 2.867 2.779 2.689 2.607 2.531 2.461 2.396

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing 10-cm
Passo 10 cm Spacing 15-cm
Passo 15 cm

120 11.1

100 9.3

Tsuperficie,
[W/m²]

Tsurfacemedia
output [W/m²]

80 7.4
riscaldamento

, mean- T

60 5.6
- ambiente
Heating

Troom [K]
Rese

40 3.7
Rλ,B = 0
[K]

Rλ,B = 0.05
Rλ,B = 0.10
20 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 10 20 30 40 0 10 20 30 40
Twater
Tacqua, - T-ambiente
, mean
media
Troom [K]
[K]

136
 ACURAPID SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.40 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 4.672 4.444 4.237 4.049 3.877 3.718 3.573 3.438 3.313 3.197 3.088 2.987 2.892 2.803 2.720 2.641

16.6 3.876 3.709 3.557 3.416 3.286 3.165 3.054 2.949 2.852 2.761 2.675 2.595 2.519 2.448 2.380 2.316

24.9 3.221 3.101 2.989 2.885 2.788 2.698 2.613 2.533 2.458 2.387 2.321 2.258 2.198 2.141 2.087 2.036

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing
Passo 1010-cm
cm Spacing
Passo 1515-cm
cm

50 7.5

40 6.2
[W/m²]

TTambiente
room - T-surface,
output [W/m²]

30 4.6
raffrescamento

Tsuperficie,
mean [K][K]
Cooling

20 3.1
media
Rese

Rλ,B = 0
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limit limite*
curvacurve*

0 0
0 5 10 15 20 0 5 10 15 20
Tambiente
Tr oom - -TTwater, media [K]
acqua, mean
*valid
* valido only
solo perfor room temperature
temperatura = 26
ambiente °C
= 26°C

137
 SMOOTH COVER HP SYSTEM

Smooth Cover HP is a traditional underfloor radiant heating and cooling system, characterised by pipes
anchored to an insulated base by special fixing clips and embedded in the screed.

Invisible and efficient, it can be used in both residential and commercial applications and it is ideal for
applications where it is necessary to maintain a constant room temperature throughout the day.

The central element of the system is the Smooth Cover HP panel made of sintered polystyrene with graphite
compliant with UNI EN 13163, with high mechanical resistance and characterised by special grooves on the
surface that facilitate the laying of the pipe.
Available in a wide range of thicknesses (24, 39, 47 and 62 mm), it satisfies a variety of requirements and,
thanks to the presence of graphite, offers excellent thermal insulation performance even with reduced
overall dimensions.

The system is completed by RDZ Tech pipe in PE-X Ø 17 or 20 mm, in high-density cross-linked polyethylene
and provided with anti-oxygen barrier according to DIN 4726, the clips for anchoring the pipe to be applied
by a special clip fastener, the support curves, the manifold, the Plus perimeter belt and the 4S thermo-
fluidifying additive.

FEATURES
• Smooth panel in sintered polystyrene with graphite
• RDZ Tech pipe Ø 17 mm and Ø 20 mm
• Excellent thermal insulation
• Available in thicknesses 24-39-47-62 mm
• Suitable for residential and commercial applications
• Easy and quick installation

138
 FIELD OF
APPLICATION
SMOOTH COVER HP SYSTEM

SECTION AND DIMENSIONS

5 1
2
3
4

6
7

1 Skirting board flooring

2 Flooring
3 Concrete 40 mm
4 RDZ Tech pipe Ø 17-13 concrete
5 Plus perimeter belt
6 Smooth Cover HP panel 25 mm
7 Fixing clip
insulation thick. 24-39
8 Substrate + levelling
47-62 mm

Indicative quotas
Panel thickness 24 mm 39 mm 47 mm 62 mm

Quote with Tiles - Parquet flooring 9.6 - 10.6 cm 11.1 - 12.1 cm 11.9 - 12.9 cm 13.4 - 14.4 cm

Quote with Marble - Blockboard flooring 10.6 - 12.6 cm 12.1 - 14.1 cm 12.9 - 14.9 cm 14.4 - 16.4 cm

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide a
polyethylene sheet to act as a moisture barrier.
• Check that the site is clear
• Check the dimensions available, taking into consideration the thickness of the insulation, screed and flooring
chosen
• Lay the perimeter belt and the insulation panels
• Lay the pipe fixing clips according to the circuit paths specified in the project
• Lay the pipe
• Usually, it’s not necessary to bend the pipe with a bending radius of less than 12.5 cm, i.e. with a laying pitch of
less than 25 cm
• Test the system and leave it under pressure until all subsequent works are completed

Note: Please refer to the installation manual for more information.

139
SMOOTH COVER HP SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

Smooth Cover HP Panel

Smooth Cover HP panel is made of waterproof
expanded polystyrene with graphite, produced
in conformity with UNI EN 13163, with closed-
cell structure, which has high compression
strength. It is combined with a special plastic
film in order to protect it from humidity in
compliance with EN 1264. These panels have a
tongue along the perimeter to connect them
for proper combination. Spacing of 8.3 cm.

SIZE THICKNESS CODE

1161x663 mm 24 mm 1056424
1161x663 mm 39 mm 1056439
1161x663 mm 47 mm 1056447
1161x663 mm 62 mm 1056462

Panel features Symbol 24 39 47 62 Unit Standard

Necessary length L1 1161 mm UNI EN 822
Necessary width W1 663 mm UNI EN 822
Total thickness T4 24 39 47 62 mm UNI EN 823
Compressive stress at 10% deformation CS(10) 120 kPa UNI EN 826
Compressive stress at 5% deformation 85 kPa
Compressive stress at 2% deformation 52 kPa
Thermal conductivity at 10 °C λD 0.031 W/(m•K) UNI EN 13163
Thermal resistance RD 0.75 1.25 1.50 2.00 (m2•K)/W UNI EN 13163
Thermal transmittance U 1.33 0.80 0.67 0.50 W/(m2•K)
Water vapour diffusion resistance factor µ (MU) 30 ÷ 70 UNI EN 12086
Water vapour permeability δ 0.010 ÷ 0.024 mg/(Pa•h•m) UNI EN 12086
Dimension stability 48h / 70°C DS(70,-) ≤1 % UNI EN 1604
Fire reaction F Euroclass UNI EN 13501-1
Long term water absorption by partial immersion Wlp 0.5 kg/m² UNI EN 12087
Long-term water absorption by total immersion WL(T) ≤3 % UNI EN 12087
Limit of operating temperature 70 °C
Weight 485 786 949 1250 g
Specific heat C 1210 J/kg•°k UNI EN 10456
HIPS Foil thickness 150 µm

Declaration according to UNI EN 13163

Unique identication code of the product-type: EPS-EN 13163-T2-L3-W3-S2-P5-BS 170-CS(10)120-DS(70,-)1-WL(T)3-MU(30-70)

RDZ Tech PE-Xa Pipe Ø 17 Interior Layer TYPE ROLL CODE

RDZ Tech PE-Xa pipe Ø 17-13 made of high-density
cross-linked polyethylene with the oxygen barrier PE-Xa 240 m 1013840
between the PE-X layer and an outer layer made PE-Xa 600 m 1013850
of PE, which ensures further protection during
Note: for further technical data see page 176
installation in the building site. The layers are
combined thanks to a special glue.

140
SMOOTH COVER HP SYSTEM

RDZ Tech PE-Xc Pipe Ø 20 Interior Layer TYPE ROLL CODE

RDZ Tech pipe Ø 20-16 mm made of high-density
electrophysically cross-linked polyethylene with PE-Xc 240 m 1012240
oxygen barrier. This pipe is produced according to PE-Xc 600 m 1012600
DIN EN ISO 15875/2 and DIN 4726.

Plus perimeter belt SIZE CODE

Plus perimeter belt is the edge insulation, which
absorbs floor expansions and acts as thermo- 5x150 mm 1071250
acoustic insulation for the walls.

Fixing clips for 24-39 mm panels SIZE CODE

These clips shall be used with relevant fixer in sy-
stems with 24/39-mm smooth panels and piping For pipe Ø 17 or 20 mm 1017520
Ø 17 or Ø 20 mm.

Fixing clips for 47-62 mm panels SIZE CODE

These clips shall be used with relevant fixer in
systems with 47/62-mm smooth panels and For pipe Ø 17 or 20 mm 1017540
piping Ø 17 or Ø 20 mm.

Open Elbow SIZE CODE

Open elbow made of plastic material. It is used
to support the pipes near the manifolds vertically Ø 17 mm 1130517
and to protect them from any damage. Ø 20 mm 1140020

Thermofluidifying Additive 4S SIZE CODE

Superfluxing, multidosage, water reducing
admixture for concrete to increase its workability 10 liters 1091911
and to improve its mechanical properties and 20 liters 1091921
thermal conductivity. It is a product which
conforms to EN 934-2; T3.1 - 3.2.

Tips for material calculation

Needed products Requirements

Smooth Cover HP panel Area to be covered +3%
RDZ Tech pipe Ø 17 or Ø 20 mm Depending on the average pitch. Total = area / pitch [m²/m]
Plus perimeter belt 1 metre per m²
Open elbow Ø 17 or Ø 20 2 for each circuit
Fixing clips for 24-39 mm panels 3 per metre of pipe
Fixing clips for 47-62 mm panels 3 per metre of pipe
Humidity Barrier Sheet Grid 10 Area to be covered +20%

Optional products Requirements

Humidity Barrier Sheet Area to be covered +20%
Thermofluidifying Additive 4S Approx. 0.2 litres per m²
Inibitor XR20 2% of ENTIRE water content
Biocide XR40 1% of ENTIRE water content

Manifolds, heads, accessories and optional products (from page 162).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation

141
 SMOOTH COVER HP SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 6.811 6.332 5.917 5.554 5.233 4.948 4.693 4.463 4.255 4.066 3.893 3.734 3.587 3.452 3.327 3.211

16.6 5.345 5.009 4.719 4.466 4.243 4.045 3.860 3.694 3.544 3.408 3.284 3.165 3.054 2.953 2.859 2.772

24.9 4.225 3.990 3.787 3.611 3.457 3.321 3.188 3.070 2.963 2.867 2.779 2.689 2.607 2.531 2.461 2.396

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing 8-cm
Passo 8 cm Spacing 16-cm
Passo 16 cm

120 11.1

100 9.3
Tsuperficie,
[W/m²]

Tsurfacemedia
output [W/m²]

80 7.4
riscaldamento

, mean- T

60 5.6
- ambiente
Heating

Troom [K]
Rese

40 3.7
Rλ,B = 0
[K]

Rλ,B = 0.05
Rλ,B = 0.10
20 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 10 20 30 40 0 10 20 30 40
Twater
Tacqua, - T-ambiente
, mean
media
Troom [K]
[K]

142
 SMOOTH COVER HP SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 4.672 4.444 4.237 4.049 3.877 3.718 3.573 3.438 3.313 3.197 3.088 2.987 2.892 2.803 2.720 2.641

16.6 3.876 3.709 3.557 3.416 3.286 3.165 3.054 2.949 2.852 2.761 2.675 2.595 2.519 2.448 2.380 2.316

24.9 3.221 3.101 2.989 2.885 2.788 2.698 2.613 2.533 2.458 2.387 2.321 2.258 2.198 2.141 2.087 2.036

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 88-cm
Spacing cm Passo 16
Spacing cm
16-cm

50 7.5

40 6.2
[W/m²]

TT
ambiente
room - T-surface,
output [W/m²]

30 4.6
raffrescamento

Tsuperficie,
mean
Cooling

20 3.1
media [K]
[K]
Rese

Rλ,B = 0
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limite*
curvacurve*
limit

0 0
0 5 10 15 20 0 5 10 15 20
Tambiente
Tr oom - -Twater,
Tacqua,mean [K]
media [K]
*valid
* valido only
solo for
per room temperature
temperatura = 26
ambiente °C
= 26°C

143
 NEW PLUS SYSTEM

New Plus is a traditional underfloor radiant heating and cooling system, characterised by pipes anchored to
an insulated base and embedded in the screed.

Distinguished by a total footprint of 7.3 cm (including 4 cm of screed, excluding flooring), it is ideal for new
constructions, renovations and all applications where it is necessary to reduce the thickness occupied by the
radiant system.

The central element of the system is the New Plus waterproof expanded polystyrene studded panel
produced in compliance with UNI EN 13163, with closed-cell structure, with dimensions 1000x500x12.5 mm.
Thanks to the flooring with plastic film for protection in compliance with EN 1264 and for greater resistance
to deformation due to footsteps and thanks to the presence of practical joints on all four sides, it guarantees
easy, fast and safe installation.

The system is completed by RDZ Tech PE-X pipe Ø 17 mm made of high-density cross-linked polyethylene
and equipped with anti-oxygen barrier according to DIN 4726, the hooked clips, the open support elbows,
manifold, the Plus perimeter belt and the 4S thermo-fluidifying additive.

FEATURES
• Small footprint
• RDZ Tech Ø 17 mm
• High mechanical resistance of the panel
• Suitable for residential and commercial applications
• Quick and easy installation

144
 FIELD OF
APPLICATION
NEW PLUS SYSTEM

SECTION AND DIMENSIONS

5
1
2
3
9 4
6
7
8

10

flooring
1 Skirting board
2 Flooring concrete
3 Concrete 40 mm
4 RDZ Tech pipe Ø 17-13
5 Plus perimeter belt
stud 20.5 mm
6 New Plus panel
7 Anti-shrinkage mesh
insulation thick. 12.5 mm
8 Hooked clip
9 Clip 75
10 Substrate + levelling

Indicative quotas
Panel thickness 12.5 mm

Quote with Tiles - Parquet flooring 8.3 - 9.3 cm

Quote with Marble - Blockboard flooring 9.3 - 11.3 cm

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide a
polyethylene sheet to act as a moisture barrier.
• Check that the site is clear
• Check the dimensions available, taking into consideration the thickness of the insulation, screed and flooring
chosen
• Lay the perimeter belt and the insulating panels (where necessary, use the special small blocks to anchor the
panel to the substrate)
• Lay the pipe as stated in the project
• Usually, it’s not necessary to bend the pipe with a bending radius of less than 12.5 cm, i.e. with a laying pitch of
less than 25 cm
• Test the system and leave it under pressure until all subsequent works are completed
• If required, install the anti-shrinkage mesh

Note: Please refer to the installation manual for more information.

145
NEW PLUS SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

New Plus Panel

New Plus panel with studs made of waterproof
moulded expanded polystyrene, produced
in conformity with UNI EN 13163, with closed-
cell structure, which has high compression
strength. It is combined with a plastic film,
thickness 0.15 mm, in order to protect it from
humidity (in compliance with EN 1264) They
have a moulded surface with studs of 20.5 mm
so that the pipes can be fitted into the tabs of
the panel at spacing of 8.3 cm.

SIZE THICKNESS CODE

1000x500 mm 12.5 mm 1043011

Panel features Value Unit Standard

Size 1000x500x12.5 mm UNI 822

Standard thickness 33 mm UNI 823

Insulation base thickness 12.5 mm

Thermal conductivity 10 °C 0.033 W/(m • K) UNI EN 12667

Resistance to compression with

250 kPa UNI 826
10 % deformation

Resistance to compression with

180 kPa UNI 826
5 % deformation

Resistance to compression with

130 kPa UNI 826
2 % deformation

Thermal resistance calculated on the

0.50 (m2 • K)/W EN 1264-3 2009
equivalent thickness

Thermal resistance base thickness 0,35 (m2 • K)/W FprEN 1264:2020

Equivalent total thickness 18 mm UNI EN 1264-3

Water vapour diffusion resistance factor 40 a 100 1 UNI EN 12086

Limit of operating temperature 70 °C

Thickness of the combined film 150 µm

Fire reaction F Euroclass EN ISO 11925-2

Declaration according to UNI EN 13163 EPS-EN13163-T1-L1-W1-S2-P4-BS350-CS(10)250-DS(70,-)1-WL(T)3-MU(40-100)

146
NEW PLUS SYSTEM

RDZ Tech PE-Xa Pipe Ø 17 Interior Layer TYPE ROLL CODE

RDZ Tech PE-Xa pipe Ø 17-13 made of high-density
cross-linked polyethylene with the oxygen barrier PE-Xa 240 m 1013840
between the PE-X layer and an outer layer made PE-Xa 600 m 1013850
of PE, which ensures further protection during
Note: for further technical data see page 176
installation in the building site. The layers are
combined thanks to a special glue.

Plus perimeter belt SIZE CODE

Plus perimeter belt is the edge insulation, which
absorbs floor expansions and acts as thermo- 5x150 mm 1071250
acoustic insulation for the walls.

Hooked clip PACKAGE CODE

Hooked clips made of plastic material to ensure
secure positioning of the pipe on the insulating 100 pieces 1017000
panels.

Open Elbow SIZE CODE

Open elbow Ø 17 made of plastic material. It is
used to support the pipes near the manifolds Ø 17 mm 1130517
vertically and to protect them from any damage.

Thermofluidifying Additive 4S SIZE CODE

Superfluxing, multidosage, water reducing
admixture for concrete to increase its workability 10 liters 1091911
and to improve its mechanical properties and 20 liters 1091921
thermal conductivity. It is a product which
conforms to EN 934-2; T3.1 - 3.2.

Small Blocks to Fix Panels PACKAGE CODE

Plastic block to prevent panels from moving
during pipe installation. 100 pieces 1112000

Tips for material calculation

Needed products Requirements

New Plus Panel Area to be covered +3%
RDZ Tech pipe Ø17 Depending on the average pitch. Total = area / pitch [m²/m]
Plus perimeter belt 1 metre per m²
Open elbow Ø 17 2 for each circuit
Hooked clip 5 for each circuit

Optional products Requirements

Fibreglass Mesh Area to be covered +10%
RDZ Fiber (polypropylene fibres) 1 kg per 16 m²
Clip 75 To be used only if anti-shrinkage mesh is used. 5 clips/m²
Humidity Barrier Sheet Surface to be covered +20%
Thermofluidifying Additive 4S Approx. 0.2 litres per m²
Inibitor XR20 2% of ENTIRE water content
Biocide XR40 1% of ENTIRE water content

Manifolds, heads, accessories and optional products (from page 162).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation

147
 NEW PLUS SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 6.642 6.185 5.789 5.441 5.133 4.858 4.612 4.390 4.188 4.005 3.837 3.683 3.540 3.408 3.286 3.173

16.6 5.212 4.893 4.617 4.375 4.161 3.971 3.794 3.634 3.489 3.357 3.238 3.121 3.014 2.915 2.824 2.739

24.9 4.120 3.897 3.705 3.537 3.390 3.261 3.134 3.019 2.917 2.824 2.740 2.653 2.572 2.499 2.431 2.368

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing 8-cm
Passo 8 cm Spacing 16-cm
Passo 16 cm

120 11.1

100 9.3
Tsuperficie,
[W/m²]

Tsurfacemedia
output [W/m²]

80 7.4
riscaldamento

, mean

60 5.6
- T- ambiente
Heating

Troom [K]
Rese

40 3.7
Rλ,B = 0
[K]

Rλ,B = 0.05
Rλ,B = 0.10
20 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 10 20 30 40 0 10 20 30 40

Tacqua,
Twater - Tambiente
, mean
media - Troom [K]

148
 NEW PLUS SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.3 4.672 4.444 4.237 4.049 3.877 3.718 3.573 3.438 3.313 3.197 3.088 2.987 2.892 2.803 2.720 2.641

16.6 3.876 3.709 3.557 3.416 3.286 3.165 3.054 2.949 2.852 2.761 2.675 2.595 2.519 2.448 2.380 2.316

24.9 3.221 3.101 2.989 2.885 2.788 2.698 2.613 2.533 2.458 2.387 2.321 2.258 2.198 2.141 2.087 2.036

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Spacing
Passo 88-cm
cm Spacing
Passo 1616-cm
cm

50 7.5

40 6.2
[W/m²]

TT
ambiente - Tsuperficie, media [K]
room - Tsurface, mean [K]
output [W/m²]

30 4.6
raffrescamento
Cooling

20 3.1
Rese

Rλ,B = 0.01
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
limite*
curvacurve*
limit

0 0
0 5 10 15 20 0 5 10 15 20
Tambiente
Tr oom --TTwater, media [K]
acqua, mean [K]
* valido solo
*valid perfor
only temperatura ambiente
room temperature = 26°C
= 26 °C

149
 T50 SYSTEM

T50 is a traditional underfloor heating and cooling system, characterised by pipe anchored to the insulated
base and embedded in the screed.

The central element of the system is the T50 studded panel made of waterproof moulded expanded
polystyrene, produced according to UNI EN 13163, coated superficially with a special plastic film.
The presence of tongue on the panel perimeter allows the optimal coupling and guarantee an easy and
precise installation.

Thanks to the wide range of available thicknesses (21, 30, 40 and 46 mm), T50 system is able to satisfy
several needs in terms of thermal insulation.

The system is completed by RDZ Tech PE-X Ø17 mm and Ø16 mm pipe, made of high-density polyethylene,
cross-linked and proviced with anti-oxygen barrier according to DIN 4726, the hooked clips, the open
support elbows, the manifold, the Easy 15 perometer belt and the 4S thermo-fluidifying additive.

FEATURES
• Panel in waterproof moulded expanded polystyrene
• RDZ Tech pipe Ø17 mm
• Available in thicknesses 21 - 30 - 40 - 46 mm
• Suitable for residential and commercial applications
• Easy and quick installation

150
 FIELD OF
APPLICATION
T50 SYSTEM

SECTION AND DIMENSIONS

5
1
2
3

8 4

6
flooring

1 Skirting board 40 mm
2 Flooring
3 Concrete 26 mm
4 RDZ Tech pipe Ø 17-13
5 Perimeter belt * mm
6 Substrate + levelling
7 T50 panel *available height:
8 Anti-shrinkage mesh 21-30-40-46 mm

Indicative quotas
Panel thickness 21 mm 30 mm 40 mm 46 mm
Quote with Tiles - Parquet flooring 9.7 - 10.7 cm 10.6 - 11.6 cm 11.6 - 12.6 cm 12.2 - 13.2 cm
Quote with Marble - Blockboard flooring 10.7 - 12.7 cm 11.6 - 13.6 cm 12.6 - 14.6 cm 13.2 - 15.2 cm

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide a
polyethylene sheet to act as a moisture barrier.
• Check that the site is clear and clean
• Check the dimensions available, taking into consideration the thickness of the insulation, screed and flooring
chosen.
• Lay the perimeter belt and the insulation panels
• Lay the pipes as stated the project
• Usually, it’s not necessary to bend the pipe with a bending radius of less than 12.5 cm, i.e. with a laying pitch of
less than 25 cm
• Test the system and leave it under pressure until all subsequent works are completed
• If necessary, install the anti-shrinkage mesh

Note: Please refer to the installation manual for more information.

151
T50 SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

T50 Panel
Insulating studded panel made of waterproof
moulded expanded polystyrene (according to
UNI EN 13163), with closed-cell structure, which
has high compression strength.This panel is
combined with a special plastic film in order
to protect it from humidity and to improve its
resistance to the deformation of the walking
surface. Insulating thickness 21 mm, total thick-
ness 47 mm, equivalent total thickness 27.8 mm.
These panels have a tongue along the perimeter
to connect them for proper combination. They
have a moulded surface with studs of 26 mm, so
that the pipes can be fitted into the tabs of the
panel at spacing of 5 cm or multiples.

SIZE THICKNESS CODE

1200x700 mm 21 mm 1600120
1200x700 mm 30 mm 1600130
1200x700 mm 40 mm 1600140
1200x700 mm 46 mm 1600146

Features Level - class 21 30 40 46 Unit

Necessary Length L(3) 1200 mm

Necessary Width W(3) 700 mm

Total Thickness T(2) 47 56 66 72 mm

Insulation thickness 21 30 40 46 mm

Equivalent thickness 27.8 36.8 46.8 52.8 mm

Compressive stress at 10% deformation CS(10)150 ≥ 150 kPa

Thermal conductivity λD 0.035 W/(m•K)

Thermal resistance RD 0.80 1.05 1.35 1.50 (m2•K)/W

Transmittance U 1.25 0.95 0.70 0.65 W/(m2•K)

Water vapour resistance factor µ (MU) 30 ÷70

Water vapour transmission δ 0.009 ÷ 0.020 mg/(Pa•h•m)

Long-term water absorption by total immersion WL(T)5 ≤5 %

Dimension stability 48 h / 70 °C DS(70,-)1 1 %

Size stability 23 °C / 50% R.H. DS(N)2 ± 0.2 %

Bending Resistance BS200 200 kPa

Reaction to fire class E Euroclass

Declarations according to UNI EN 13163 : 2013

Unique identication code of the product-type: T2-L3-W3-S2-P5-BS200-CS(10)150-DS(70,-)1-WL(T)5-MU(30-70)

RDZ Tech PE-Xa Pipe Ø 17 Interior Layer TYPE ROLL CODE

RDZ Tech PE-Xa pipe Ø 17-13 made of high-density
cross-linked polyethylene with the oxygen barrier PE-Xa 240 m 1013840
between the PE-X layer and an outer layer made PE-Xa 600 m 1013850
of PE, which ensures further protection during
Note: for further technical data see page 176
installation in the building site. The layers are
combined thanks to a special glue.

152
T50 SYSTEM

RDZ Tech PE-Xa Pipe Ø 16 TYPE ROLL CODE

RDZ Tech Pipe PE-Xa Ø 16 is a crosslinked
polyethylene pipe manufactured using the Organic PE-Xa 240 m 1013860
Peroxide method, with EVOH oxygen barrier (5 PE-Xa 600 m 1013870
layers) that prevents the permeability of the tube to
oxygen diffusion, eliminating the problem of oxygen
supply to the water flow and corrosion in the metal
elements of the installation extending its lifetime.
Diameter 16 mm - Thickness 2 mm.

Easy 15 perimeter belt SIZE CODE

Is the edge insulation, which absorbs floor 5x150 mm 1072150
expansions and acts as thermo-acoustic insulation
for the walls. It is made of expanded polyethylene,
and it is provided with an adhesive strip on one
side, while on the other side it has a special
polyethylene combined sheet in order to avoid
infiltrations of mortar between belt and panel. This
belt has small cuts on the backside to adjust its
height.

Hooked clip PACKAGE CODE

Hooked clips made of plastic material to ensure 100 pieces 1017000
secure positioning of the pipe on the insulating
panels.

Open Elbow SIZE CODE

Open elbow Ø 17 made of plastic material. It is Ø 17 mm 1130517
used to support the pipes near the manifolds
vertically and to protect them from any damage.

Thermofluidifying Additive 4S SIZE CODE

Superfluxing, multidosage, water reducing 10 liters 1091911
admixture for concrete to increase its workability 20 liters 1091921
and to improve its mechanical properties and
thermal conductivity. It is a product which
conforms to EN 934-2; T3.1 - 3.2.

Tips for material calculation

Needed products Requirements

T50 Panel Area to be covered +3%
RDZ Tech pipe Ø 17 mm Depending on the average pitch. Total = surface area / pitch [m²/m]
Easy perimeter belt 1 metre per m2
Open elbow Ø 17 2 for each circuit
Hooked clip 5 for each circuit
Thermofluidifying Additive 4S Approx. 0.2 litres per m2

Optional products Requirements

Fibreglass Mesh Area to be covered +10%
RDZ Fiber (polypropylene fibres) 1 kg per 16 m2
Clip 75 To be used only if anti-shrinkage mesh is used. 5 clips/m2
Humidity Barrier Sheet Surface to be covered +20%
Inibitor XR20 2% of ENTIRE water content
Biocida XR40 1% of ENTIRE water content

Manifolds, heads, accessories and optional products (from page 162).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation.

153
 T50 SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

10 6,288 5,867 5,502 5,182 4,898 4,645 4,416 4,209 4,021 3,850 3,694 3,549 3,416 3,292 3,178 3,072

15 5,433 5,095 4,801 4,544 4,316 4,114 3,926 3,757 3,603 3,464 3,337 3,214 3,102 2,998 2,902 2,813

20 4,713 4,439 4,203 3,996 3,814 3,652 3,497 3,359 3,233 3,120 3,016 2,913 2,818 2,731 2,650 2,575

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 10
Spacing cm
10-cm Passo 15
Spacing cm
15-cm

120 11.1

100 9.3
Tsuperficie,
[W/m²]

Tsurface,media
output [W/m²]

80 7.4
riscaldamento

mean- -TT

60 5.6
Heating

ambiente
room [K][K]
Rese

40 3.7
Rλ,B = 0
Rλ,B = 0.05
Rλ,B = 0.10
20 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 10 20 30 40 0 10 20 30 40

Tacqua,
Twater - Tambiente
, mean
media [K]
- Troom [K]

154
 T50 SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

10 4,405 4,200 4,013 3,841 3,684 3,540 3,406 3,282 3,166 3,059 2,959 2,864 2,776 2,693 2,615 2,541

15 3,936 3,766 3,611 3,468 3,335 3,213 3,099 2,993 2,894 2,801 2,714 2,633 2,556 2,483 2,415 2,350

20 3,520 3,380 3,251 3,131 3,020 2,917 2,820 2,730 2,645 2,565 2,490 2,420 2,353 2,289 2,230 2,173

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 1010-cm
Spacing cm Passo 1515-cm
Spacing cm

50 7.5

40 6.2
[W/m²]

TT
ambiente - Tsuperficie, media [K]
room - Tsurface, mean [K]
output [W/m²]

30 4.6
raffrescamento
Cooling

20 3.1
Rese

Rλ,B = 0
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
qG (7 K)*

0 0
0 5 10 15 20 0 5 10 15 20
Tr oom - -Twater,
Tambiente Tacqua,mean [K]
media [K]
* valido solo
*valid perfor
only temperatura ambiente
room temperature = 26°C
= 26 °C

155
 TF-B HP SYSTEM

TF-B HP is a traditional underfloor heating and cooling system, characterised by pipe anchored to the
insulated base and embedded in the screed.

The central element of the system is the thermoformed TF-B HP panel, made of sintered expanded
polystyrene, produced in conformity to UNI EN 13163. The surface coating is made with a HIPS
thermoformed film, that give to the panel a higher resitance to deformation of the walking surface during
installation and the presence of tongue along its perimeter allow the optimal coupling between the panels.

Thanks to the wide range of available thicknesses (10, 18, 33 and 40 mm), TF-B HP system is able to satisfy
several needs in terms of thermal insulation.

The system is completed by RDZ Tech PE-X Ø17 mm and Ø16 mm pipe, made of high-density polyethylene,
cross-linked and proviced with anti-oxygen barrier according to DIN 4726, the hooked clips, the open
support elbows, the manifold, the Easy 15 perometer belt and the 4S thermo-fluidifying additive.

FEATURES
• Expanded polystyrene panel with graphite and HIPS thermoformed film
• Thermal insulation with reduced thickness
• Available in thicknesses 10-18-33-40 mm
• Suitable for residential and commercial applications
• Easy and quick installation

156
 FIELD OF
APPLICATION
TF-B HP SYSTEM

SECTION AND DIMENSIONS

5
1
2
3

8 4

6 flooring

40 mm
1 Skirting board
2 Flooring
3 Concrete 22 mm
4 RDZ Tech pipe Ø 17-13
5 Perimeter belt
6 Substrate + levelling *mm

7 TF-B HP panel
8 Anti-shrinkage mesh *available height:
10-18-33-40 mm

Indicative quotas
Panel thickness 10 mm 18 mm 33 mm 40 mm
Quote with Tiles - Parquet flooring 8.2 - 9.2 cm 9.0 - 10.0 cm 10.5 - 11.5 cm 11.2 - 12.2 cm
Quote with Marble - Blockboard flooring 9.2 - 11.2 cm 10.0 - 11.0 cm 11.5 - 13.5 cm 12.2 - 14.2 cm

Installation notes
• If the floor is in direct contact with the ground (i.e. without a sanitary void or insulating sheathing), provide a
polyethylene sheet to act as a moisture barrier.
• Check that the site is clear and clean
• Check the dimensions available, taking into consideration the thickness of the insulation, screed and flooring
chosen.
• Lay the perimeter belt and the insulation panels
• Lay the pipes as stated the project
• Usually, it’s not necessary to bend the pipe with a bending radius of less than 12.5 cm, i.e. with a laying pitch of
less than 25 cm
• Test the system and leave it under pressure until all subsequent works are completed
• If necessary, install the anti-shrinkage mesh

Note: Please refer to the installation manual for more information.

157
TF-B HP SYSTEM

PRODUCTS THAT COMPOSE THE SYSTEM

TF-B HP Panel
TF-B HP panel made of expanded sintered
polystyrene with graphite, produced in conformity
to UNI EN 13163, with closed-cell structure. It
is combined with thermoformed film in HIPS,
thickness 0.6 mm, in order to improve its resistance
to the deformation of the walking surface
according to EN 1264. Compressive strength
according to UNI 826 is 150 kPa. These panels have
a tongue along the perimeter to connect them for
proper combination. The moulded surface with
studs of 22 mm allows the pipe to be fitted into the
tabs at spacing of 5 cm or multiples.

SIZE THICKNESS CODE

1400x800 mm 10 mm 1045610
1400x800 mm 18 mm 1045618
1400x800 mm 33 mm 1045633
1400x800 mm 40 mm 1045640

Thickness
Properties Symbol Unit Standard
10 18 33 40
Necessary Length (±3 mm) L3 1400 mm
Necessary Width (±3 mm) W3 800 mm
Total Thickness (±2 mm) T2 32 40 55 62 mm
Insulation thickness (±2 mm) 10 18 33 40 mm
Equivalent thickness 15 23 38 45 mm

Weight 390 609 1029 1225 g

Compressive resistance at 10% deformation CS(10)150 150 kPa

Thermal conductivity at 10 °C λD 0,030 W/(m•K)
Thermal resistance RD 0.50 0.75 1.25 1.50 (m2•K)/W
Trasmittance 2.00 1.33 0.80 0.67 W/(m2•K)
Water vapour resistance factor µ (MU) 50 ÷ 90
HIPS Water vapour resistance factor 10.000 mg/(Pa•h•m)
UNI EN
13163:2017
Duration of the fire reaction against
Fire performance for EPS does not change as time goes by
aging andor degradation
Duration of the thermal resistance against
EPS thermal conductivity does not change as time goes by
aging and-or degradation
Dimensional stability 23 °C / 50% U.R. 0.2 %
Reaction to fire class E Euroclass
Water absorption by total immersion WL(T) 4 ≤4 %
Thickness for the thermoformed film in HIPS 600 µm
Softening temperature > 90
Decomposition temperature > 300
°C
Auto-ignition temperature > 400
Maximum operating temperature 70
Declarations according to UNI EN 13163:2017
CLASS: EPS 150 EPS-UNI EN 13163:2017-L3-W3-T2-CS(10)150-WL(T)4-MU(50-90)

RDZ Tech PE-Xa Pipe Ø 17 Interior Layer TYPE ROLL CODE

RDZ Tech PE-Xa pipe Ø 17-13 made of high-density
cross-linked polyethylene with the oxygen barrier PE-Xa 240 m 1013840
between the PE-X layer and an outer layer made PE-Xa 600 m 1013850
of PE, which ensures further protection during
Note: for further technical data see page 176
installation in the building site. The layers are
combined thanks to a special glue.

158
TF-B HP SYSTEM

RDZ Tech PE-Xa Pipe Ø 16 TYPE ROLL CODE

RDZ Tech Pipe PE-Xa Ø 16 is a crosslinked
polyethylene pipe manufactured using the Organic PE-Xa 240 m 1013860
Peroxide method, with EVOH oxygen barrier (5 PE-Xa 600 m 1013870
layers) that prevents the permeability of the tube to
oxygen diffusion, eliminating the problem of oxygen
supply to the water flow and corrosion in the metal
elements of the installation extending its lifetime.
Diameter 16 mm - Thickness 2 mm.

Easy 15 perimeter belt SIZE CODE

Is the edge insulation, which absorbs floor 5x150 mm 1072150
expansions and acts as thermo-acoustic insulation
for the walls. It is made of expanded polyethylene,
and it is provided with an adhesive strip on one
side, while on the other side it has a special
polyethylene combined sheet in order to avoid
infiltrations of mortar between belt and panel. This
belt has small cuts on the backside to adjust its
height.

Hooked clip PACKAGE CODE

Hooked clips made of plastic material to ensure 100 pieces 1017000
secure positioning of the pipe on the insulating
panels.

Open Elbow SIZE CODE

Open elbow Ø 17 made of plastic material. It is Ø 17 mm 1130517
used to support the pipes near the manifolds
vertically and to protect them from any damage.

Thermofluidifying Additive 4S SIZE CODE

Superfluxing, multidosage, water reducing 10 liters 1091911
admixture for concrete to increase its workability 20 liters 1091921
and to improve its mechanical properties and
thermal conductivity. It is a product which
conforms to EN 934-2; T3.1 - 3.2.

Tips for material calculation

Needed products Requirements

TF-B HP Panel Area to be covered +3%.
RDZ Tech pipe Ø 17 mm Depending on the average pitch. Total = area / pitch [m²/m].
Easy 15 perimeter belt 1 metre per m2
Open elbow Ø 17 2 for each circuit
Hooked clip 5 for each circuit

Optional products Requirements

Fibreglass Mesh Area to be covered +10%
RDZ Fiber (polypropylene fibres) 1 kg per 16 m2
Clip 75 To be used only if anti-shrinkage net is used. 5 clips/m2
Humidity Barrier Sheet Surface to be covered +20%
Thermofluidifying Additive 4S Approx. 0.2 litres per m2
Inibitor XR20 2% of ENTIRE water content
Biocida XR40 1% of ENTIRE water content

Manifolds, heads, accessories and optional products (from page 162).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation..

159
 TF-B HP SYSTEM

THERMAL OUTPUT OF THE SYSTEM

Thermal output in heating

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.1 6,331 5,905 5,535 5,211 4,924 4,669 4,437 4,228 4,038 3,866 3,708 3,562 3,428 3,304 3,189 3,082

12.2 5,471 5,128 4,830 4,569 4,339 4,135 3,945 3,774 3,619 3,478 3,350 3,226 3,113 3,008 2,912 2,822

16.3 4,745 4,468 4,228 4,018 3,834 3,670 3,514 3,374 3,247 3,132 3,028 2,924 2,828 2,740 2,659 2,583

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 10
Spacing cm
10-cm Passo 15
Spacing cm
15-cm

120 11.1

100 9.3
Tsuperficie,
[W/m²]

Tsurfacemedia
output [W/m²]

80 7.4
riscaldamento

, mean

60 5.6
- T- ambiente
Heating

Troom [K]
Rese

40 3.7
Rλ,B = 0
[K]

Rλ,B = 0.05
Rλ,B = 0.10
20 1.9
Rλ,B = 0.15
qG (9 K)

0 0
0 10 20 30 40 0 10 20 30 40

Tacqua,
Twater - Tambiente
, mean
media [K]
- Troom [K]

160
 TF-B HP SYSTEM

Thermal output in cooling

Input data
Screed coverings above the pipe sU 0.045 m

Heat conductivity of screed λE 1.2 W(m•k)

Piper external diameter da 0.017 m

Pipe wall thickness sR 0.002 m

Pipe heat conductivity λR 0.35 W(m•k)

KH
Rλ,B [m2•k/W]

T 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 0.13 0.14 0.15
cm

8.1 4,426 4,218 4,030 3,857 3,699 3,553 3,418 3,293 3,177 3,069 2,968 2,873 2,784 2,701 2,622 2,548

12.2 3,955 3,783 3,627 3,482 3,349 3,225 3,110 3,003 2,904 2,810 2,723 2,641 2,563 2,490 2,421 2,356

16.3 3,537 3,395 3,265 3,144 3,032 2,928 2,831 2,739 2,654 2,574 2,498 2,427 2,359 2,296 2,235 2,178

Rλ,B: Heat conduction resistance of the floor covering

T: Pipe spacing

Passo 1010-cm
Spacing cm Passo 1515-cm
Spacing cm

50 7.5

40 6.2
[W/m²]

TT
ambiente - Tsuperficie, media [K]
room - Tsurface, mean [K]
output [W/m²]

30 4.6
raffrescamento
Cooling

20 3.1
Rese

Rλ,B = 0
Rλ,B = 0.05
10 1.5
Rλ,B = 0.10
Rλ,B = 0.15
qG (7 K)*

0 0
0 5 10 15 20 0 5 10 15 20
Tr oom - -Twater,
Tambiente Tacqua,mean [K]
media [K]
* valido solo
*valid perfor
only temperatura ambiente
room temperature = 26°C
= 26 °C

161
 Manifolds, pipes
and complements
for underfloor
radiant systems

162
Complete, high-performance
and efficient systems

Our pipes for underfloor heating and cooling systems are available in a wide
range of variants, all characterised by excellent mechanical strength, outstanding
corrosion resistance and low oxygen permeability. Flexible and easy to handle, they
are also easy and fast to install.

The distribution manifolds allow to kept under control the ∆t and the flow rate of
either the system and the individual circuit. Available in brass or technopolymer,
they can be supplied already assembled in their cabinet. As they are pre-assembled
in the factory, they are easy to install and thanks to their reduced depth, they are
also suitable for installation in hollow brick walls.

The underfloor systems are completed with a series of accessories designed to offer
everything necessary to create high-performance, safe, long-lasting systems that
can be customised according to installation and usage requirements.

ADVANTAGES OF MANIFOLDS
AND COMPLEMENTS

WIDE RANGE OF PIPES

SUITABLE FOR EVERY SYSTEM

EASY AND QUICK

INSTALLATION

WIDE RANGE
OF ACCESSORIES AND COMPLEMENTS

VERSATILE PRODUCTS THAT INCREASE

SYSTEMS EFFICIENCY

163
 MANIFOLDS

Top Composit Pre-assembled Manifold

TOP COMPOSIT manifold Ø 1” is made of thermoplastic,
and it is used to distribute the pipes into the rooms.
It is provided with flow meters on each circuit, digital
flow and return thermometers with a liquid-crystal
display, on-off valves (suitable for electrothermal heads),
micrometric lockshield valves with data labels to locate
rooms, end fittings with ball air vent valves and ball drain
valves with hose nozzles and plugs, brackets which can
be installed in cabinets or fixed on the wall, and push-fit
fittings for polyethylene pipes Ø 12, Ø 17 mm or Ø 16 mm
multilayer.

Ø 12 Ø 16 Ø 17
outlets
PB multilayer PE-X
Performance / size Value Unit 3+3 1181203 1181503 1181703
water, glycolic water 4+4 1181204 1181504 1181704
Liquid
30% at most
5+5 1181205 1181505 1181705
Max. Operating Pressure 6 bar
6+6 1181206 1181506 1181706
Max. Testing Pressure 6 bar 7+7 1181207 1181507 1181707

8+8 1181208 1181508 1181708

Operating Temperature 5÷60 °C
9+9 1181209 1181509 1181709
Flowmeter Scale 1÷4 (±10%) l/min
10+10 1181210 1181510 1181710
1” F Ø 11+11 1181211 1181511 1181711
Main outlets of the manifold
Distance between axis 210 mm
12+12 1181212 1181512 1181712
Push-fit
Derivations mm
Distance between axis 50 13+13 1181213 1181513 1181713

Dimension of the manifold

Number of outlet 3+3 4+4 5+5 6+6 7+7 8+8 9+9 10+10 11+11 12+12 13+13
Only Top Composit
cm 25.5 30.5 35.5 40.5 45.5 50.5 55.5 60.5 65.5 70.5 75.5
manifold
Top Composit +
cm 35.5 40.5 45.5 50.5 55.5 60.5 65.5 70.5 75.5 80.5 85.5
Ball Valves
Top Composit +
cm 39 44 49 54 59 64 69 74 79 84 89
Zone Valve
Top Composit +
Ball Valves + cm 43.5 48.5 53.5 58.5 63.5 68.5 73.5 78.5 83.5 88.5 93.5
Zone Valve

164
MANIFOLDS, PIPES AND COMPLEMENTS

Control Pre-assembled Manifold

CONTROL manifolds Ø 1” 1⁄4 are made of brass, and they
are used to distribute the pipes into the rooms. They are
provided with on-off valves (suitable for electrothermic
heads), micrometric lockshields with data labels to
locate rooms, ball air vent valves and ball drain valves
with hose nozzles and plugs, brackets with vibration-
damping rubber tops, which can be installed in cabinets
or on the wall, and fittings for pipes Ø 17 mm.

Ø 17
outlets
PE-X

3+3 1152803

4+4 1152804
Performance / size Value Unit
5+5 1152805
water, glycolic water
Liquid 6+6 1152806
30% at most

Max. Operating Pressure 6 bar 7+7 1152807

8+8 1152808
Max. Testing Pressure 10 bar
9+9 1152809
Operating Temperature 5÷100 °C 10+10 1152810
1” 1/4 F 11+11 1152811
Main outlets of the manifold mm
distance between axis 210
12+12 1152812
Derivations pipe clamp fitting 3/4” 17 - 20 Ø
distance between axis 50 mm 13+13 1152813

Dimension of the manifold

Number of outlet 3+3 4+4 5+5 6+6 7+7 8+8 9+9 10+10 11+11 12+12 13+13
Only control
cm 24.5 29.5 35.5 41 46 51 56 61 67.5 72.5 77.5
manifold
Control +
cm 28 33 39 44.5 49.5 54.5 59.5 64.5 71 76 81
Initial Fittings
Control +
cm 34.5 39.5 45.5 51 56 61 66 71 77.5 82.5 87.5
Ball Valves
Control +
cm 38 43 49 54.5 59.5 64.5 69.5 74.5 81 86 91
Zone Valve
Control +
Initial Fittings + cm 38 43 49 54.5 59.5 64.5 69.5 74.5 81 86 91
Ball Valves
Control +
Initial Fittings + cm 41.5 46.5 52.5 58 63 68 73 78 84.5 89.5 94.5
Zone Valve
Control +
Ball Valves + cm 42 47.5 53.5 59 64 69 74 79 85.5 90.5 95.5
Zone Valve
Control with all
cm 47 52 58 63.5 68.5 73.5 78.5 83.5 90 95 >100
accessories

165
MANIFOLDS, PIPES AND COMPLEMENTS

Easy Steel Pre-assembled Manifold

Pre-assembled manifold Ø 1” made of stainless steel
AISI 304, and used to distribute pipe into the rooms. It is
equipped with on-off valves (suitable for electrothermic
heads) on the return manifold, flow-meters with scale
0 to 5 L/m, digital flow and return thermometers with a
liquid-crystal display, air vent valves and drain valves with
hose nozzles and plugs, brackets with vibration-damping
rubber tops, which can be installed into cabinet or onto
the wall.
Available in BASE versions with eurocone outlets
suitable for Eurocone ¾” pipe connectors (to be supplied
separately), and in RAPID 17 versions with rapid push fit
fitting for pipe Ø 17 mm.

Easy Steel Easy Steel

outlets
BASE RAPID 17
3+3 1426103 1426703

4+4 1426104 1426704

Performance / size Value Unit 5+5 1426105 1426705
water, glycolic water
Liquid 6+6 1426106 1426706
50% at most
7+7 1426107 1426707
Max. Operating Pressure 6 bar
8+8 1426108 1426708
Max. Testing Pressure 6 bar
9+9 1426109 1426709

Operating Temperature 5÷55 °C 10+10 1426110 1426710

1” F 11+11 1426111 1426711

Main outlets of the manifold mm
distance between axis 50
12+12 1426112 1426712
Derivations Eurocone M 3/4” Ø
Push-fit fittings 17 mm 13+13 1426113 1426713

Dimension of the manifold

Number of outlet 3+3 4+4 5+5 6+6 7+7 8+8 9+9 10+10 11+11 12+12 13+13

Only manifold cm 23.5 28.5 34.5 40 45 50 55 60 66.5 71.5 76.5

Manifold +
cm 33.5 38.5 44.5 50.5 55 60 65 70 76.5 81.5 86.5
Ball Valves
Manifold +
cm 37 42 48 53.5 58.5 63.5 68.5 73.5 80 85 90
Zone Valve
Manifold +
Ball Valves + cm 41.5 46.5 52.5 58 63 68 73 78 84.5 89.5 94.5
Zone Valve

166
MANIFOLDS, PIPES AND COMPLEMENTS

Cabinet Body Slim

SLIM cabinet made of zinc-plated sheet iron,
thickness 0.8 mm, with adjustable feet, height
70÷74, a net on the back, dead holes for side
entrances, slide guides for brackets, a protective
cover for plaster.

MODEL CODE

Slim 50 1157650
Slim 75 1157675
Slim 100 1157699

522÷772÷1022 81.6
522÷772÷1022 81.6
11 11

11
11 11

11
125

125
37
37
210

210
605

500÷750÷1000
594

605
700 (min)

500÷750÷1000
594
740 (max)

700 (min)
740 (max)

42
42

82.4
82.4
Unit of measurement (mm)
Unit of measurement (mm)

Door and Frame Slim

White metal powder-coated frame and door with
lockset for SLIM cabinet. Outward thickness 2 mm.
4 screws are supplied as standard, and they shall be
used to fix frame and door to the cabinet body.

MODEL SIZE FRAME CODE

Slim 50 560x620x2 mm 1158300

Slim 75 810x620x2 mm 1158375
Slim 100 1060x620x2 mm 1158399

560 / 810 / 1060

2 243÷368÷493 243÷368÷493
14
545
620

486÷736÷986
Smooth frame for Slim cabinet Door for Slim cabinet

167
MANIFOLDS, PIPES AND COMPLEMENTS

Easy Cabinet
Recessed cabinet made of zinc-plated sheet metal,
depth 8 cm, with adjustable feet, a net on the back,
dead holes for side entrances, slide guides for a pair of
brackets, a protective cover for plaster. It includes flat
frame and door made of pre-covered metal sheet and
screw-driver lockset.

MODEL CODE

Easy 50 1600550
Easy 75 1600575
Easy 100 1600599
Easy 120 1600600
530.4 ÷ 780.4 ÷ 1030.4 ÷ 1230.4 13 67
20

60
380
613 (min)

633
713 (max)

613

500 ÷ 750 ÷ 1000 ÷ 1200

193.8

0.8
100

17.4 500 ÷ 750 ÷ 1000 ÷ 1200 17.4 80

Unit of measurement (mm)

168
MANIFOLDS, PIPES AND COMPLEMENTS

Mixing Group PF
Mixing module suitable for the regulation and control
of small underfloor heating systems. It includes a
mixing valve with temperature range up to 50 °C (for
heating only), electronic circulation pump, one-way
valve, balancing bypass, piping for the connection with
Easy Steel manifolds, brackets to fix the Mixing Group
into the cabinet. High-temperature outlets are NOT
available.

PACKAGING CODE

1 Item 3130066

Overall Dimensions of the Manifold and “MIXING GROUP”

Cabinet for “EASY STEEL” Manifolds.

E G

F
A F3/4” water production return
B F3/4” water production supply
E H C Mixing unit
D D Thermostatic element
C E Fixing Collars
F Self-adjusting Electronic Circulator
G Water supply manifold
H Water return manifold
B * Provide shut-off valve
*

A
*

Number of outlets 3+3 4+4 5+5 6+6 7+7 8+8 9+9 10+10 11+11 12+12 13+13

Mixing Group +
EASY STEEL Manifold
85 cm 120 cm

169
MANIFOLDS, PIPES AND COMPLEMENTS

Overall Dimensions of the Manifold and “MIXING GROUP”

Cabinet for “TOP COMPOSIT” Manifolds

E G

F
A F3/4” water production return
H B F3/4” water production supply
E
C Mixing unit
D
D Thermostatic element
C E Fixing Collars
F Self-adjusting Electronic Circulator
G Water supply manifold
B H Water return manifold
* * Provide shut-off valve

A
*

Number of outlets 3+3 4+4 5+5 6+6 7+7 8+8 9+9 10+10 11+11 12+12 13+13

Mixing Group +
Top Composit Manifold
85 cm 120 cm

Cabinet for Mixing Group

Recessed cabinet made of zinc-plated sheet metal,
suitable for the installation of the Mixing Group. It is
equipped with adjustable feet, metal mesh for plaster,
slide guides for brackets, a protective cover for plaster
and DIN rail for any accessories such as control bars. It
includes flat frame and door made of pre-covered metal
sheet and screw-driver lockset.

SIZE LXHXP CODE

850x750x110 mm 3121085
1200x750x110 mm 3121120

Connection Kit Ø 1’’

Double screws Ø 1’’ for the connection between Mixing
Group and Easy Steel or Top Composit manifold.

MODEL CODE

for Easy Steel manifold 1185016

for Top Composit manifold 1185015

170
MANIFOLDS, PIPES AND COMPLEMENTS

RDZ Electrothermic Head

The thermo-electric actuator performs the
shut-off function on each circuit with control
by the room thermostat. It can be installed in
any position, even upside-down. The function
display of the actuator allows identifying the
operating condition (open/closed). Easy slot
assembly thanks to the adapter (supplied as
standard). Voltage: 230V with or without micro-
switch or 24V with micro-switch. Protection
class: IP54 (all assembly positions).It can be used
with b!klimax, TOP COMPOSIT, CONTROL and
High-Temperature outlets for KITs.

VOLTAGE CODE

230 V 1057230
230 V w/micro 1057240
24 V w/micro 1057250

Technical specifications 230 V 24 V

Operating voltage 230 V AC, +10%...–10%, 50/60 Hz 24 V AC/DC, +20%...–10%

Max. inrush current < 550 mA in 100 ms max. < 300 mA in max. 2 min

Operating power 1W* 1W*

Stroke (actuator travel) 4.0 mm 4.0 mm

Actuating force 100 N ±5% 100 N ±5%

Fluid temperature 0 to +100°C ** 0 to +100°C **

Storage temperature -25°C to +60°C -25°C to +60°C

Ambient temperature 0 to +60°C 0 °C to +60 °C

Type of protection / Class of protection IP 54 *** / II IP 54 (EN 60529) / II

CE conformity according to EN 60730 EN 60730

Polyamide, colour: light grey Polyamide, colour: light grey

Casing
(RAL 7035) (RAL 7035)
type: 2 x 0.75 mm² PVC, colour: light gray type: 4 x 0.75 mm² PVC, colour: light
Connection line
(RAL 7035), length: 1 m gray (RAL 7035), length: 1 m

Weight with connecting cable (1 meter) 100 g 150 g

Surge protection according to EN 60730-1 min. 2.5 kV

* measured with precision reference instrument LMG95 - ** or higher, depending on the adapter length - *** in all installation positions

Electrical connection
24 V Electrothermic head with micro
24 V
L N
3 A resistiv load
L1 L2 1 A inductive load

Thermostat 24 V Actuator 24 V
with micro

Pump

Brown Black (micro)

Blu Grey (micro)

171
MANIFOLDS, PIPES AND COMPLEMENTS

Electrical connection
230 V Electrothermal head 230 V Electrothermic head with micro MICRO

Max 230 V
230 V AC
230 V AC 5 A resistive load
L N Actuator 230 V 1 A inductive load
Thermostat 230 V L N
Actuator 230 V Consumers,
Thermostat 230 V with micro pump, etc.

Blu Brown

Brown Black (micro)

Blu Gray (micro)

Air Trap
Air traps are used to vent constantly out air from
the hydraulic circuits in radiant heating and cooling
systems. Venting power of these devices is very high.
They make it possible to vent all the air in the circuits,
including bubbles, automatically.

With horizontal connections

FLOW RATE SURFACE SIZE CODE
1.9 m /h
3
up to 60 m2
Ø 3/4” 6440020
2.6 m3/h up to 85 m2 Ø 1” 6440025
5.3 m3/h up to 175 m2 Ø 1 1/4” 6440032
6.3 m3/h up to 210 m2 Ø 1 1/2” 6440040
9.0 m3/h up to 300 m2 Ø 2” 6440050

With vertical connections

FLOW RATE SURFACE SIZE CODE
1.9 m /h
3
up to 60 m2
Ø 3/4” 6440021
2.6 m3/h up to 85 m2 Ø 1” 6440026

Operating principle The deaerator uses the combined action of several

physical principles. The active part consists of an
assembly of concentric metal mesh surfaces (1). These
elements create the whirling movement required
2 to facilitate the release of micro-bubbles and their
adhesion to these surfaces.
The bubbles, fusing with each other, increase in volume
until the hydrostatic thrust is such as to overcome the
1
adhesion force to the structure. They rise towards the
top of the unit from which they are released through
a float-operated automatic air release valve (2). It is
designed in such a way that the direction in which the
medium is flowing inside it makes no difference.

172
 PIPES

RDZ Clima PB Pipe Ø 12 mm

RDZ Clima pipe Ø 12 made of polybutylene
with anti-oxygen barrier, excellent flexibility for
easy installation on low-temperature systems.
It is produced in compliance with DIN 16968
and DIN 4726.

DIAMETER ROLL CODE

for Quota Zero AD and 12 mm 300 m 1115120

Super D system

CLASS 4 For use with hot and cold water ( Tmax 60 °C)
Application field
CLASS 5 For use with hot and cold water ( Tmax 80 °C)

Outside diam. Thickness Weight CLASS 4 CLASS 5 Water content

(mm) (mm) (g/m) (bar) (bar) (l/m)

12 1.3 50 10 10 0.069

Pipe Feature Value Unit Standard

Standard DIN 16968
Oxygen tightness ≤ 0.32 mg O2 / (m • d)
2
DIN 4726
Degree of cross-linking ≥ 70 %
Density 0.920 g/cm3 ISO 1183
Thermal expansion coefficient at 20 °C 1.3 • 10- 4
m/(m•K)
Thermal conductivity 0.22 W/(m•K)
Softening temperature > 130 °C
Elongation at break a 20 °C > 300 % ISO 8986-1
Ultimate Tensile Stress at 20 °C 19 MPa ISO 8986-2
Max operating temperature 90 °C
Installation temperature > -5 °C
Roughness factor 0.007

173
MANIFOLDS, PIPES AND COMPLEMENTS

RDZ Tech PE-Xa Pipe

Interior Layer Ø 16 mm
RDZ Tech Pipe PE-Xa Ø 16 is a crosslinked polyethylene pipe
manufactured using the Organic Peroxide method, with EVOH
oxygen barrier (5 layers) that prevents the permeability of the pipe to
oxygen that may cause corrosion of metallic parts in the system. This
pipe has a 75% average crosslinking degree that allows major traction
and pressure resistance, better stability to temperature variations,
installation flexibility and chemical resistance to solvents, air and
water. Pipe is certified by the main European Institutes (AENOR, SKZ,
CSTB, IIP) complying with the UNE-EN ISO 15875:2004 European
regulations and ISO 9001.

Features
for all traditional DIAMETER ROLL CODE
systems excluding
Acurapid 16 mm 240 m 1013860
16 mm 600 m 1013870

Stratigraphy
1- PE protective
3- Oxigen barrier 2- Adhesive layer

5- PE-Xa pipe 4- Adhesive

Application field

PE-Xa pipe according to the Europe- CLASS 4 Heating with radiant panels Tmax 70 °C
an regulation UNE-EN ISO 15875:2004
European regulations and ISO 9001 CLASS 5 Radiators for high temperature Tmax 90 °C

Outside diam. Thickness Weight Ovality CLASS 4 CLASS 5 Water content

(mm) (mm) (g/m) (mm) (bar) (bar) (l/m)
16 + 0,3 2 + 0,3 90 0,9 10 8 0,113

Pipe Feature Value Unit

Density 951 Kg/m3

Physical
Degree of crosslinking > 75 % weight
characteristics
Roughness factor 0,007 mm

Maximum service temperature 95 °C

Maximum high temperature 110 °C

Heat reversion 120 °C heat; 1 hour < 2,5 %

Thermal Specific heat at 23 °C 2,3 KJ/(Kg•K)

characteristics Thermal conductivity 0,35 ÷ 0,38 W/(m•K)

VICAT temperature 130 ÷ 132 °C

Permeability O2 0,08 g/(m3•d)

Linear extension coefficient 0,026 mm/(m•K)

Tensile resistance > 22 N/mm²

Mechanical Elongation at break > 400 %

characteristics Modulus of elasticity at 20 °C > 800 N/mm²

Internal pressure resistance s=2.5 Mpa, 110 °C >1 Year

174
MANIFOLDS, PIPES AND COMPLEMENTS

Multilayer PE-RT Pipe Ø 16 mm

PE-RT Type II/Al/PE-RT Type II multilayer pipe Ø 16x2
mm according to UNI EN ISO 21003. SKZ certified.
Suitable for use in radiant heating and cooling systems.

for e-Dry Tech and

e-Dry Evo system Features
THICKNESS ROLL CODE

2 mm 300 m 1130016

Stratigraphy

3- Aluminium 2 - Adhesive 1 - PE-RT Type II

thick. 0.2 mm thick. 0.08 mm thick. 1.2 mm

5 - PE-RT Type II 4- Adhesive

thick. 0.42 mm thick. 0.1 mm

Application field

Class 2 Domestic hot water (70 °C) Tmax 80 °C Pressure 10 bar

Operating conditions according to:
UNI EN ISO 21003 Underfloor heating and radiators low
CLASS 4 Tmax 70 °C Pressure 10 bar
temperature

Water content
dn (mm) en (mm)
(l/m)

16 2 0.113

dn = outer diameter, en = wall thickness

Pipe Feature Value Unit

Thickness aluminum layer 0.2 mm

Maximum ovalization 0.8 mm

Weight 110 g/m

Roughness factor 0.007 mm

Thermal conductivity 0.45 W/m•K

Thermal expansion coefficient 0.026 mm/m • °C

Permeability to oxygen 0.00 mg/ l • h

Radius of curvature up to 5 times the diameter

175
MANIFOLDS, PIPES AND COMPLEMENTS

Easy pipe PE-RT 5L Ø 17 mm

RDZ EASY 5-layer PE-RT (non-crosslinked
Polyethylene of Raised Temperature) provided
with EVOH anti-oxygen according to DIN 4726, it is
suitable for underfloor heating and cooling systems.
Diameter 17 mm, Thickness 2 mm, Natural color.

DIAMETER ROLL CODE

for all traditional 17 mm 600 m 1014756

systems excluding
Acurapid

Stratigraphy
3- EVOH
barrier 2 - 2nd adhesive 1 - PE-RT

5 - PE-RT 4- 1st adhesive

CLASS 4 For use with hot and cold water ( Tmax 70 °C) pressure 8 bar
Application field
CLASS 5 For use with hot and cold water ( Tmax 90 °C) pressure 6 bar

Water content
dn (mm) en (mm) (l/m)
17 2 0.13

dn = outer diameter, en = wall thickness,

Pipe Feature Value Unit

Density > 941 Kg/m3

Roughness factor 0,007 mm

Tensile resistance > 22 N/mm2

Elongation at break > 400 %

Thermal expasion coefficient 1,8 10-4/K

Thermal conductivity at 60ºC 0,41 W/m•K

VICAT softening point 124,7 °C

Oxidation induction time (OIT) > 40 min

Permeability O2 at 40 ºC < 0,1 g/ m3 • d

176
MANIFOLDS, PIPES AND COMPLEMENTS

RDZ Tech PE-Xa Pipe Ø 17 mm

RDZ Tech Pipe PE-Xa Ø 17 made of high-density
electro-physically cross-linked polyethylene with
the anti-oxygen barrier between the Pe-Xa layer
and an outer layer made of PE, which ensures
further protection during installation in the building
site. This pipe is produced according to DIN 16892
and DIN 4726, guaranteeing even and stable cross-
links and constant characteristics over time.
for all traditional
systems excluding
Acurapid

DIAMETER ROLL CODE

17 mm 240 m 1013840
17 mm 600 m 1013850

Stratigraphy
2 - 2nd adhesive polymeric
3- Oxigen layer for non-polarized 1 - PE protetctive
barrier combination layer

5 - PE-Xa Pipe 4- 1st adhesive polymeric layer

wall for non-polarized combination

CLASS 4 For use with hot and cold water ( Tmax 70 °C)
Application field
CLASS 5 For use with hot and cold water ( Tmax 90 °C)

Outside diam. Thickness Weight CLASS 4 CLASS 5 Water content

(mm) (mm) (g/m) (bar) (bar) (l/m)

17 2 102 8 6 0.131

Pipe Feature Value Unit Standard

Standard DIN 16892 / DIN 4726

Density 938 Kg/m3 DIN 53455

Degree of cross-linking ≥ 70 % ISO 10147

Ultimate Tensile Stress at 20 °C > 19 N / mm² DIN 53455

Elongation at break a 20 °C > 400 % ISO 6259

Thermal conductivity 0.40 W / (m • K) DIN 52612

Oxygen tightness ≤ 0.32 mg O2 / (m2 • d) DIN 4726

Thermal expansion coefficient at 70 °C 1.8 • 10 -4

K-1
DIN 52328

Softening temperature > 130 °C DIN 53460

Maximum ovalization 1 mm

Roughness factor 0.0005

177
MANIFOLDS, PIPES AND COMPLEMENTS

Rapid PE-RT pipe Ø 17 mm

RDZ 17-13 polyethylene pipe with EVOH
oxygen diffusion barrier which complies
with DIN 4726. It consists in 5 layers PE-
RT II/EVOH/PE-RT II ensuring outstanding
flexibility & easy handling. A micro-
for Acurapid system interlocking band is helically wound around
the pipe. Certifications: SKZ A236

DIAMETER ROLL CODE

17 mm 600 m 1013890

Application field

Operating conditions CLASS 4 For use with hot and cold water Tmax 70 °C over 50 years Pressure 6 bar
according to:
DIN EN ISO 15875-1 CLASS 5 For use with hot and cold water Tmax 90 °C max. 1 year Pressure 6 bar

dn (mm) en (mm) Weight (g/m) Water content (l/m)

17 2 94 0.133

dn = outer diameter, en = wall thickness,

Pipe Feature Value Unit Standard

Density 0.945 g/cm3
Thermal Resistance 0.0050 (m2 • K) / W

Thermal conductivity 0.40 W / (m • K)

Oxygen tightness < 0.1 mg O2 / (m2 • d)
Coefficient of linear expansion DIN 16833
0.195 mm / (m • K)
DIN 16834
Emergency operating temperature, max. 100 hrs 100 °C
Smallest bending radius without bending device 85 mm
Smallest bending radius with bending device 34 mm
Roughness factor 0.007
Certifications SKZ A236

178
MANIFOLDS, PIPES AND COMPLEMENTS

RDZ Tech pipe PE-Xc Ø 20 mm

High density cross-linked polyethylene pipe with
anti-oxygen barrier according to DIN 4726 in
accordance with DIN EN ISO 15875/2.

DIAMETER ROLL CODE

20 mm 240 m 1012240
20 mm 600 m 1012600
for Smooth Cover HP
system

Stratigraphy

3- Oxigen barrier 2- Adhesive 1- PE-Xc

5- PE-Xc 4- Adhesive

CLASS 4 For use with hot and cold water ( Tmax 70 °C)
Application field
CLASS 5 For use with hot and cold water ( Tmax 90 °C)

Outside diam. Thickness Weight CLASS 4 CLASS 5 Water content

(mm) (mm) (g/m) (bar) (bar) (l/m)

20 2 120 8 6 0,20

Pipe Feature Value Unit Standard

Standard DIN EN ISO 15875 / DIN 4726

Density 0.945 g/cm3 ISO 1183

Degree of cross-linking ≥ 60 %
Ultimate Tensile Stress at 20 °C 24-26 N / mm² UNI EN ISO 527-2 / EN 60811-1

Elongation at break a 20 °C 400 ÷ 600 % DIN EN ISO 6259-1 / EN 60811-1

Thermal conductivity 0.41 W / (m • K) DIN 52612

Oxygen tightness ≤ 0.32 mg O2 / (m • d)

2
DIN 4726

Thermal expansion coefficient at 20 °C 1.5 • 10 -4

m / (m • K)

Softening temperature > 130 °C

Maximum ovalization 1.2 mm

Roughness factor 0.0015

179
 OTHER COMPLEMENTS

Fibreglass Mesh
SIZE CODE
Alkali-proof fibreglass mesh to reinforce
concrete. Pattern: 40x70 mm. 100x200 cm 1092100

Clip 75
CODE
The fixing clips are made of plastic material
and they are used to secure the reinforcement
mesh. 1111002

Fibreglass mesh characteristics Value Unit Standard

Sheet dimensions 1000x2000 mm UNI 9311/2

Medium thickness coated fabric 0.95 mm UNI 9311/3

Mesh size (internal measurements) 40x70 mm UNI 9311/2

Raw fabric weight 110 g/m2 UNI 9311/4

Finished fabric weight 130 g/m2 UNI 9311/4

Construction:
Warp 2x25 Wires/10 cm UNI 9311/1
Weft 25 Wires/10 cm UNI 9311/1
Elongation at break 2.8 % UNI 9311/5

Tensile breaking load

Warp >2.940 N UNI 9311/5
Weft >1.330 N UNI 9311/5

RDZ Fiber
PACKAGE CODE
Consists in macro synthetic fibres produced
through polypropylene extrusion. It is used 2 bags of 1.5 Kg 1060110
to improve the bond within the concrete,
thus increasing its workability and strength.
Is suitable for concrete on underfloor
heating and cooling systems to partially or
totally replace the reinforcement mesh.

Fiber characteristics Value Unit

Diameter 0.75 mm

Fibre length 29 mm

Lenght/diameter ratio 37.17

Color transparent

Density ~1 g/cm3

Tensile resistance 400 - 450 N/mm²

Elastic modulus 4003 MPa

Water absorption null

Acids/alkalis resistance high

Fiber number per kg ~ 70000

180
MANIFOLDS, PIPES AND COMPLEMENTS

Humidity Barrier Sheet SIZE PACKAGE CODE

The polyethylene sheet should be laid Th. 0.18 mm custom 1901100

under the insulating panel, thus acting
as a humidity barrier. Th. 0.18 mm 100 m2 1901250

Value
Humidity Barrier Sheet Features Standard Unit Tolerance
1901100 1901250
Width 4 2 m ±3%

Length - 50 m ± 1.5 %

Thickness ISO 4593-93 180 µ ± 10 %

Density ASTM D 1505 0.923 g/cm3 ± 0.005 %

Softening temperature ASTM D 1525 103 °C

Water vapour diffusion resistance factor µ EN 12086 89900 µ

181
 ACOUSTIC INSULATION FOR SUBSTRATES

Acoustic Mat SIZE HXL CODE

Sound-absorbing mat made of elastic expanded
dense polyethylene in rolls. It shall be laid under 1300 mm x 50 m 1054230
RDZ radiant panels to increase the acoustic
performance of the slab. Thickness: 10 mm.
Density: 30-33 kg/m³. Thermal conductivity
between 0.035 and 0.039 W/m·K. Trample noise
reduction as Lw value from lab test: 23 dB.

Mat characteristics Unit Value Standard

Density Kg/m 3
30 ÷ 33
0.035 a 10°C
Thermal conductivity coefficient W/m.K
0.039 a 40 °C
Maximum working temperatures °C -20 ÷ 80
UNI EN ISO 10140-3:2010
impact insulation ∆Lw calculated in Institute dB 23
UNI EN ISO 717-2:2007
Impact sound pressure level L’n,w measured on site dB 58 ÷ 59
Compressive stress at 10 % deformation kPa 16.420 UNI EN 826
UNI EN 29052-1:1993
Dynamic rigidity (MN/m3) MN/m3 43.0
EN 29052-1:1992
Conventional toxicity index 10
Toxicity Smoke index 7 AFNOR NF F 16-101-1988
Smoke class F1

Crushing table

Density of Screed mass per square Pressure exerted by Suffered crushing

Screed height
concrete metre the screed on the slab (Thickness 10 mm)

[ kg/m3 ] [m] [ kg/m² ] [ Pa ] [ mm ]

1400 0.10 140 1373.4 0.11
1400 0.15 210 2060.1 0.16
2000 0.10 200 1962.0 0.15
2000 0.15 300 2943.0 0.23

Acoustic Adhesive Tape SIZE HXL CODE

Adhesive tape made of expanded polyethylene
used to seal the sound absorbing layer 100 mm x 25 m 1054240
(Acoustic mat). It is supplied in rolls of 25 m.

182
MANIFOLDS, PIPES AND COMPLEMENTS

Dilation Joint SIZE HXL CODE

Dilation joint with adhesive base made of
expanded polyethylene. It is ideal to cut the 100 mm x 2 m 1054220
concrete, for example, at the doorway, in order
to guarantee the right dilation. Its upper part
shall be leveled out once the screed is ready.

Joint features Value Unit

Length 2000 mm
Height 100 mm

Thickness 7.5 ÷ 9.5 mm

End thickness 30 mm

Dimensional tollerances ± 10 %

Cell structure Closed cells

Specific weight 50 kg/m3

Compressive strength at 10% deformation 9.6 kPa

Standard color Red

CFC (freon) free. In complance with L .549 of 28/12/93

Acoustic Perimeter Belt SIZE HXL CODE

Adhesive edge insulation made of expanded 160 mm x 50 m 1054200
polyethylene with small cuts on the backside
to adjust its height. It is equipped with a sheet
made of expanded polyethylene, which shall
be laid on the soundabsorbing mat. The main
function of this edge insulation is to absorb
floor expansions and to improve the acoustic
insulation of the surface.

Belt characteristics Unit Value Note

Density Kg/m3 22 ÷ 25

0.035 a 10°C
Thermal conductivity coefficient W/m.K
0.039 a 40 °C

Maximum working temperatures °C -20 ÷ 80

Toxicity standard AFNOR NF F 16-101-1988 CSI Toxicity and Smoke Opacity Test Report No.
DC01/494F05 of 07/07/05

Acoustic Door Edge SIZE H CODE

Adhesive belt made of expanded polyethylene, 160 mm 1054210
which shall be used in corners and wall edges.

Note: the components for acoustic subfloor insulation can be coupled to traditional RDZ underfloor heating systems

183
 ADDITIVES

Biocide XR40
This sanitiser provides protection for surface
heating and cooling systems against bacterial and
fungal contamination. Such contamination can
cause blockages in some parts of the installation,
for example in the pipes, manifolds, valves or heat
exchanger. Non-corrosive substance, easy and quick
to dose. Biocide XR40 is compatible with Inibitor
XR20, and they shall be both used at first fill of the
radiant system in the primary circuit.

SIZE CODE

3 liters 1091301

Dosage Application instructions

BIOCIDE XR40 should be dosed at 1% of the water For an empty system introduce the product at any point
volume, i.e. 1 litre per 100 litres of water content in the in the system before loading water. For a full system, use a
system. The 3-litre pack satisfies a typical civil heating dosing device to inject BIOCIDE XR40 at an access point to the
system: 80-140 m² house, underfloor heating system system.
and/or radiators.
Permanent treatment: leave in the system.

Inibitor XR20
The inibiting treatment provides protection for
heating systems against corrosion. It can be used in
installations with aluminium components, and it is
suitable for any kind of installation.

SIZE CODE

3 liters 1091105
10 liters 1091111

Dosage Application instructions

INIBITOR XR20 should be dosed at 2% of the water vo- For an empty system, introduce the product at any point in
lume, i.e. 2 litres per 100 litres of water content in the the system before filling with water. For a full system, use a
system. The 3-litre pack satisfies a typical civil heating dosing device to inject Inibitor XR20 at an access point to the
system: 15- 25 kW boiler, 80-140 m2 house, underfloor system.
heating system and/or radiators. For larger systems,
10 litre packs can be used. An excess of product is not Permanent treatment: leave in the system.
a problem.

184
MANIFOLDS, PIPES AND COMPLEMENTS

Protect-No Freeze
Antifreezing additive with inhibiting treatment
to control corrosions, encrustations and the
microbiological growth in any kind of heating system,
included those systems containing aluminium
components.

The dosage of PROTECT - NO FREEZE depends on

the level of rotection against the cold climate:
Dosage: 20% suitable up to –6 °C
Dosage: 30% suitable up to –11 °C
Dosage: 35% suitable up to –15 °C.

SIZE CODE

20 liters 1091221

Dosage Application instructions

The PROTECT - NO FREEZE dosage depends on the PROTECT - NO FREEZE can be introduced directly at any point
desired level of frost protection. A dosage of 20% on in the system, e.g. through a vent valve, or from the expansion
the volume of water in the system will protect up to -6 tank.
°C, 30% up to -11 °C, 35% up to -15 °C. For best results, it Permanent treatment: leave in the system.
is recommended to rinse the system thoroughly befo-
re applying PROTECT - NO FREEZE.

Superwash SWR 20
SUPERWASH SWR 20 is the treatment to remove
sludge made up of residual corrosion products in
heating systems. It can be used in installations with
aluminium components too. After using it, empty
out the system and rinse it out until the water is clear.
Dosage: 1% of the quantity of water in the system.

SIZE CODE

3 liters 1091404
10 liters 1 0 91411

Dosage Application instructions

SUPERWASH SWR20 should be dosed at 2% of the Circulate with all radiator valves open and the pump at maxi-
water volume, i.e. 2 litres per 100 litres of water con- mum flow. This can be done either hot or cold and should be
tent in the system. The 3-litre pack satisfies a typical continued until satisfactory circulation is re-established. This
civil heating system: 15-25 kW boiler, 80-140 m2 hou- can take between 2 hours and 2 weeks depending on the se-
se, floor heating system and/or radiators. For larger verity of the problem. After use, empty the system and rinse
systems, 10-litre packs can be used. Overdosing does until the water is clear. To avoid the formation of sludge, the
not pose any risk. use of INIBITOR XR20 is recommended.

Non-permanent treatment: empty the implant after use.

185
 Thermoregulation
devices

186
Controlled
efficiency
The correct functioning of a radiant system passes through the choice of the
right thermoregulation device which, in addition to guaranteeing the maximum
performance of the system, must be able to be easily installed even where space is
limited.

For this reason, in order to reduce the overall dimensions and facilitate the
preparation of the technical room, we propose a wide range of solutions dedicated
to the regulation of the system’s parameters, capable of constantly guaranteeing
high comfort, maximum efficiency and energy saving.

GM mixing units, compact and easy to install, contain a high-efficiency circulator

and a mixing valve for managing the system supply temperature. The GR direct
supply unit, on the other hand, can be combined with the GM module to manage
heating and cooling in dual temperature systems.

Standard kits are complete and compact substations containing all the necessary
components for regulating a radiant underfloor system, they work with
wall-mounted boilers equipped with a circulator and allow the connection of
high-temperature heating radiators.

ADVANTAGES OF
THERMOREGULATION DEVICES

HIGH COMFORT
IN EVERY BUILDING

MAXIMUM EFFICIENCY
OF THE SYSTEM

OPTIMISING CONSUMPTION
AND ENERGY SAVING

REDUCED
OVERALL DIMENSIONS

187
 GM PF MIXING UNIT

GM PF mixing unit is a central heating device for distributing the thermovector fluid in radiant floor, wall
and ceiling systems used only for heating.

The flow temperature is regulated by a fixed-point mixing valve with thermostatic element.

Inside the unit there is a high-efficiency electronic circulator with variable flow rate and head, which ensures
low power consumption.

The unit is completed with two shut-off valves with thermometers respectively installed on the supply and
return lines of the system, an insulating shell in PPE and a non-return valve to prevent undesired circulations
inside the systems with a forced-opening device.

The mixing unit can also be mounted in a multiple version on a wall-mounted manifold.

FEATURES
• Fixed point mixing valve with thermostatic element (range 20 to 55 °C)
• Electronic circulator with variable flow rate and head
• Hydraulic connections Ø 1” M generator side and Ø 1” F system side (DN 25)
• Hydraulic connections Ø 1¼” M generator side and Ø 1¼” F system side (DN 32)
• Hydraulic connection centre distance: 125 mm
• Maximum temperature: 95 °C
• Maximum operating pressure: 8 bar
• Supply voltage: 230V - 50 Hz
• Water flow rate: 1500 l/h with 3 m.w.g. (DN 25)
• Water flow rate: 2200 l/h with 3.5 m.w.g. (DN 32)

188
 FIELD OF
APPLICATION
GM PF MIXING UNIT

7 6
8
60 60

5
40 80 40 80
°C °C
20 100 20 100

0 120 0 120

9 4

10
3

2
11 1

1 Water inlet from water heating source

2 Fixed point mixing valve
3 Circulator
4 Probe/safety thermostat holder
5 Supply water thermometer with ball valve
6 Water supply to the system DN CODE
7 Water return from the system
8 Return thermometer with ball valve and 25 3800122
non-return valve 32 3800150
9 Device for forcing normally open
non-return valve
10 PPE insulating shell
11 Water return to water heating source

Technical data Unit GM PF DN 25 GM PF DN 32

Max Flow Rate l/h 1500 2200

Mixer Kvs 4,5 4,8

Hydraulic circuit Max Temperature °C 95

Max Pressure Bar 8

Liquid Water / Water + glycol max 30%

Power supply voltage 230 V – 50 Hz

Electrical characteristic
Max electrical absorption W 63 151

Shut-off valves DN 25 DN 32

Generator side connections 1” 1” 1/4

System side connections 1” 1” 1/4

Mechanical characteristics
Distance between connections mm 125

Dimensions lxhxp mm 250x400x210

Weight kg 5.3 5.6

189
THERMOREGULATION DEVICES

Example of thermoregulation with the use of GM PF unit

radiator zone 6

Zone 1 (e.g. living area) 4 radiator 2 Zone 2 (e.g. sleeping area)

thermostat
thermostat thermostat
zone 1 zone 2

zone 1 zone 2
floor floor
60 60 60 60
40 80 40 80 40 80 40 80
°C °C °C °C
20 100 20 100 20 100 20 100

0 120 0 120 0 120 0 120

5 5

2 3

1 Boiler
1 Boiler
2 Mixing unit GM PF
3 Direct supply unit GR
4 Room thermostat
5 Radiant underfloor or ceiling system
6 Radiator
7 2Z-CS manifold

The proposed layout is indicative

190
 GM PF MIXING UNIT

HYDRAULIC PERFORMANCES

DN 25
7

5
[m.c.a.]
[m.w.g]

4
utile
pressure
Prevalenza

3
Available

0
0 0.5 1 1.5 2
Water flow rate [m
Portata acqua [m33/h]
/h]

DN 32
10

8
[m.c.a.]
[m.w.g]

7
utile
pressure
Prevalenza

6
Available

3
0 0.5 1 1.5 2 2.5
Water flow
Portata rate [m
acqua [m /h]
33
/h]

191
 GM PF-CF MIXING UNIT

GM PF-CF mixing unit is a technical room device for distributing the thermovector fluid in radiant
underfloor, ceiling and wall heating and cooling systems.

The supply water temperature is regulated by an electronic hot/cold fixed point mixing valve. Inside the unit
there is a high-efficiency electronic circulator with variable flow rate and head, which ensures low power
consumption.

The unit is completed with two shut-off valves with thermometers respectively installed on the supply and
return lines of the system, an insulating shell in PPE and a non-return valve to prevent undesired circulations
inside the systems with a forced-opening device.

The mixing unit can also be mounted in a multiple version on a wall-mounted manifold.

FEATURES
• Electronic fixed point mixing valve
• Electronic circulator with variable flow rate and head
• Hydraulic connections Ø 1” M generator side and Ø 1” F system side (DN 25)
• Hydraulic connections Ø 1¼” M generator side and Ø 1¼” F system side (DN 32)
• Hydraulic connection centre distance: 125 mm
• Maximum temperature: 95 °C
• Maximum operating pressure: 8 bar
• Supply voltage: 230V - 50 Hz
• Water flow rate: 2000 l/h with 3.5 m.w.g. (DN 25)
• Water flow rate: 4000 l/h with 4 m.w.g. (DN 32)

192
 FIELD OF
APPLICATION
GM PF-CF MIXING UNIT

7 6
8
60 60

5
40 80 40 80
°C °C
20 100 20 100

0 120 0 120

9 4

10
3

2
11 1

1 Water inlet from water production source

2 Mixing valve with hot/cold fixed point
electronic servomotor
3 Circulator
4 Probe/safety thermostat holder
5 Supply water thermometer with ball valve DN CODE
6 Water supply to the system
7 Water return from the system 25 3800130
8 Return thermometer with ball valve and 32 3800132
non-return valve
9 Device for forcing normally open
non-return valve
10 PPE insulating shell
11 Water return to water production source

Technical data Unit GM PF DN 25 GM PF DN 32

Max Flow Rate l/h 2000 4000

Mixer Kvs 13 17

Hydraulic circuit Max Temperature °C 95

Max Pressure Bar 8

Liquid Water / Water + glycol max 30%

Power supply voltage 230 V – 50 Hz

Electrical characteristic
Max electrical absorption W 63 151

Shut-off valves DN 25 DN 32

Generator side connections 1” 1” 1/4

System side connections 1” 1” 1/4

Mechanical characteristics
Distance between connections mm 125

Dimensions lxhxp mm 250x400x210

Weight kg 5.4 5.7

193
THERMOREGULATION DEVICES

Example of thermoregulation with the use of GM PF-CF unit

Zona 1 (e.g. living area) 7 7 Zone 2 (e.g. sleeping area)

DEHUMIDIFIER DEHUMIDIFIER

TIG 14 TIG 14
zone 1 zone 2

4 4

zone 1 zone 2
floor floor

60 60 60 60
40 80 40 80 40 80 40 80
°C °C °C °C
20 100 20 100 20 100 20 100

0 120 0 120 0 120 0 120

5 5

2 3
Heat pump
(alternative option)

1 6

Buffer tank

Hydraulic separator to be used in case of

2Z manifold instead of 2Z-CS
Boiler

Chiller

1 Air-water heat pump

(as an alternative to chiller and boiler)
2 Mixing unit GM PF CF
Buffer tank 3 Direct supply unit GR
4 Thermohumidistat TIG 14
5 Radiant underfloor or ceiling system
6 2Z-CS manifold
7 Dehumidifier mod. RNW

The proposed layout is indicative

194
GM PF-CF MIXING UNIT

HYDRAULIC PERFORMANCES

DN 25
7

6
utile
pressure [m.c.a.]
[m.w.g]

5
Prevalenza
Available

3
0 0.5 1 1.5 2 2.5
Water flow
Portata rate[m3/h]
acqua [m /h]
3

DN 32
10

8
[m.c.a.]
[m.w.g]

7
utile
pressure

6
Prevalenza

5
Available

2
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Portata
Water acqua
flow rate[m3/h]
[m3/h]

195
 GM VJ MIXING UNIT

GM VJ mixing unit is a technical room device for the distribution of the thermovector fluid in radiant
underfloor, ceiling and wall heating and cooling systems.

The supply temperature is regulated by a mixing valve controlled by a 24 V servomotor driven by 0-10 signal.
Inside the unit there is a high-efficiency electronic circulator with variable flow rate and head that ensures
low electrical consumption.

The unit is completed with two shut-off valves with thermometers respectively installed on the supply and
return lines of the system, an insulating shell made of PPE and a non-return valve to prevent undesired
circulation inside the systems with a forced-opening device.

The mixing unit can also be mounted in a multiple version on a wall-mounted manifold. GM VJ can be
controlled with an external control unit mod. RDZ Wi or Trio Plus.

FEATURES
• Modulating mixing valve
• Servomotor with 0-10 to 24V signal
• Electronic circulator with variable flow rate and head
• Hydraulic connections Ø 1” M generator side and Ø 1” F system side (DN 25)
• Hydraulic connections Ø 1¼” M generator side and Ø 1¼” F system side (DN 32)
• Hydraulic connection centre distance: 125 mm
• Maximum temperature: 95 °C
• Maximum operating pressure: 8 bar
• Supply voltage: 230V - 50 Hz
• Water flow rate: 2000 l/h with 3.5 m.w.g. (DN 25)
• Water flow rate: 4000 l/h with 4 m.w.g. (DN 32)

196
 FIELD OF
APPLICATION
GM VJ MIXING UNIT

7 6
60 60

8
40 40

5
80 80
°C °C
20 100 20 100

0 120 0 120

9 4

10
3

2
11 1

1 Water inlet from water production source

2 Mixer with 24V electronic servomotor and
0-10 V signal
3 Circulator
4 Probe/safety thermostat holder
5 Supply water thermometer with ball valve DN CODE
6 Water supply to the system
7 Water return from the system 25 3800110
8 Return thermometer with ball valve and 32 3800140
non-return valve
9 Device for forcing normally open
non-return valve
10 PPE insulating shell
11 Water return to water production source

Technical data Unit GM VJ DN 25 GM VJ DN 32

Max Flow Rate l/h 2000 4000

Mixer Kvs 13 17

Hydraulic circuit Max Temperature °C 95

Max Pressure Bar 8

Liquid Water / Water + glycol max 30%

Power supply voltage 230 V – 50 Hz

Electrical characteristic
Max electrical absorption W 63 151

Shut-off valves DN 25 DN 32

Generator side connections 1” 1” 1/4

System side connections 1” 1” 1/4

Mechanical characteristics
Distance between connections mm 125

Dimensions lxhxp mm 250x400x210

Weight kg 5.4 5.7

197
THERMOREGULATION DEVICES

Example of thermoregulationwith the use of GM VJ unit

Wi 0102-0

Zone 1 (e.g. living area)

Wi Z Zone 2 (e.g. sleeping area)
4

8 8
WI-IHT WI-IHT
zone 1 zone 2

7 DEHIMIDIFIER
DEHIMIDIFIER 7

zone 1 zone 2
floor floor
60 60 60 60
40 80 40 80 40 80 40 80
°C °C °C °C
20 100 20 100 20 100 20 100

0 120 0 120 0 120 0 120

5 5

2 3

Heat punp
(alternative option) 6
1

Hydraulic separator to be used in case of

2Z manifold instead of 2Z-CS

Buffer tank

Boiler
1 Air-water heat pump
(as an alternative to chiller and boiler)
2 Mixing unit GM VJ
3 Direct supply unit GR
4 Wi 0102-0 controller
Chiller 5 Underfloor heating and cooling system
6 2Z-CS manifold
7 Dehumidifier mod. RNW
8 Room sensor mod. Wi-IHT
Buffer tank

The proposed layout is indicative

198
GM VJ MIXING UNIT

HYDRAULIC PERFORMANCES

DN 25
7

6
utile
pressure [m.c.a.]
[m.w.g]

5
Prevalenza
Available

3
0 0.5 1 1.5 2 2.5
Portata
Water acqua
flow rate[m3/h]
[m3/h]

DN 32
10

8
[m.c.a.]
[m.w.g]

7
utile
pressure

6
Prevalenza

5
Available

2
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Portata
Water acqua
flow rate[m3/h]
[m /h]
3

199
 GM 3-POINT MIXING UNIT

GM 3-POINT mixing unit is a technical room device for distributing the thermovector fluid in radiant
underfloor, ceiling and wall heating and cooling systems.

The flow temperature is regulated by a mixing valve controlled by a 230 V servomotor driven by 3-point
signal. Inside the unit there is a high-efficiency electronic circulator with variable flow rate and head that
ensures low power consumption.

The unit is completed with two shut-off valves with thermometers respectively installed on the system
supply and return, an insulating shell in PPE and a non-return valve to prevent undesired circulation inside
the systems with a forced-opening device.

The mixing unit can also be mounted in a multiple version on a wall-mounted manifold. GM 3 points can be
controlled with external control unit mod. RDZ Easy Clima SA.

FEATURES
• 3-way mixing valve
• Servomotor with 230V 3-point signal
• Electronic circulator with variable flow rate and head
• Hydraulic connections Ø 1” M generator side and Ø 1” F system side
• Centre distance between hydraulic connections: 125 mm
• Maximum temperature: 95 °C
• Maximum operating pressure: 8 bar
• Supply voltage: 230V - 50 Hz
• Water flow rate: 1500 l/h with 4 m.w.g.

200
 FIELD OF
APPLICATION
GM 3-POINT MIXING UNIT

7 6
8
60 60

5
40 80 40 80
°C °C
20 100 20 100

0 120 0 120

9 4

10
3

2
11 1

1 Water inlet from water production source

2 Mixer with 230 V servomotor and 3-point signal
3 Circulator
4 Probe/safety thermostat holder
5 Supply water thermometer with ball valve
6 Water supply to the system
7 Water return from the system DN CODE
8 Return thermometer with ball valve and
non-return valve 25 3800112
9 Device for forcing normally open non-return valve
10 PPE insulating shell
11 Water return to water production source

Technical data Unit 3-point

Max Flow Rate l/h 1500

Mixer Kvs 4,5

Hydraulic circuit Max Temperature °C 95

Max Pressure Bar 8

Liquid Water / Water + glycol max 30%

Power supply voltage 230 V – 50 Hz

Electrical characteristic
Max electrical absorption W 63

Shut-off valves DN 25

Generator side connections 1”

System side connections 1”

Mechanical characteristics
Distance between connections mm 125

Dimensions lxhxp mm 250x400x210

Weight kg 5.4

201
THERMOREGULATION DEVICES

Example of thermoregulation with the use of GM 3-point unit

4
Zone 1 (e.g. living area)
7 7Zone 2 (e.g. sleeping area)
Easy-Clima

DEHUMIDIFIER DEHUMIDIFIER
BT AT

TIG 14 TIG 14
zone 1 zone 1

8 8

zone 1 zone 2
floor floor

60 60 60 60
40 80 40 80 40 80 40 80
°C °C °C °C
20 100 20 100 20 100 20 100

0 120 0 120 0 120 0 120

5 5

2 3
Heat pump
(alternative option)

1 6

Boiler Tank

Hydraulic separator to be used in case of

2Z manifold instead of 2Z-CS
Boiler

Chiller
1 Air-water heat pump
(as an alternative to chiller and boiler)
2 Mixing unit GM 3
Boiler Tank 3 Direct supply unit GR
4 Easy-Clima SA controller
5 Floor heating and cooling system
6 2Z-CS manifold
7 Dehumidifier mod. RNW
8 Thermohumidistat TIG 14

The proposed layout is indicative

202
 GM 3-POINT MIXING UNIT

HYDRAULIC PERFORMANCES

DN 25
7

6
[m.c.a.]
utile[m.w.g]

5
pressure

4
Prevalenza
Available

1
0 0.5 1 1.5 2
Portata
Water acqua
flow rate [m3/h]

203
 GR DIRECT SUPPLY UNIT

GR direct supply unit is a technical room device for direct non-mixed water supply to manage high
temperature systems and dehumidifiers.

The unit features a high-efficiency electronic circulator with variable flow rate and head that ensures low
power consumption.

The unit is completed with two shut-off valves with thermometers respectively installed on the supply and
return lines of the system, with an insulating shell in EPP and with a non-return valve to prevent undesired
circulation inside the systems with a forced-opening device.

FEATURES
• Shut-of f ball valve
• Electronic circulator with variable flow rate and head
• Hydraulic connections Ø 1” M generator side and Ø 1” F system side
• Hydraulic connection centre distance: 125 mm
• Maximum temperature: 95 °C
• Maximum operating pressure: 8 bar
• Supply voltage: 230V - 50 Hz
• Water flow rate: 2000 l/h with 3.5 m.w.g. (DN 25)
• Water flow rate: 4000 l/h with 4.0 m.w.g. (DN 32)

204
 FIELD OF
APPLICATION
GR DIRECT SUPPLY UNIT

7 6
8
60 60

5
40 80 40 80
°C °C
20 100 20 100

0 120 0 120

9 4

10
3

2
11 1

1 Water inlet from water production source

2 Shut-off ball valve
3 Circulator
4 Probe/safety thermostat holder
5 Supply water thermometer with ball valve
6 Water supply to the system
7 Water return from the system DN CODE
8 Return thermometer with ball valve and
non-return valve
25 3800100
9 Device for forcing normally open 32 3800105
non-return valve
10 PPE insulating shell
11 Water return to water heating source

Technical data Unit GR DN 25 GR DN 32

Max Flow Rate l/h 2400 4000

Mixer Kvs / /

Hydraulic circuit Max Temperature °C 95

Max Pressure Bar 8

Liquid Water / Water + glycol max 30%

Power supply voltage 230 V – 50 Hz

Electrical characteristic
Max electrical absorption W 63 151

Shut-off valves DN 25 DN 32

Generator side connections 1” 1” 1/4

System side connections 1” 1” 1/4

Mechanical characteristics
Distance between connections mm 125

Dimensions lxhxp mm 250x400x210

Weight kg 5.4 5.7

205
THERMOREGULATION DEVICES

HYDRAULIC PERFORMANCES
DN 25
7

6
utile
pressure [m.c.a.]
[m.w.g]

5
Prevalenza
Available

3
0 0.5 1 1.5 2 2.5
Portata
Water acqua
flow rate[m3/h]
[m3/h]
DN 32
10

8
[m.c.a.]
[m.w.g]

7
utile
pressure

6
Prevalenza

5
Available

2
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Water
Portataflow rate[m3/h]
acqua [m3/h]

206
MIXING AND DIRECT SUPPLY UNITS

ACCESSORIES FOR GM AND GR UNITS

Z Manifolds
Distribution manifolds for GM mixing units and/or GR direct
supply unit. Their easy installation helps the arrangement of
the boiler room. They shall be used if there is a tank acting
as hydraulic separator. The manifold consists in a steel body
with Ø 1”1⁄ 2 M hydraulic connections on the boiler side and
1”1⁄ 2 F on the system side. The heat generator is connected
to the bottom, whereas 2 hydraulic units can be connected
to the secondary circuit on the top through specific
5 4 5 4 adapters. The manifold is equipped with PPE insulating
shell to prevent condensation and minimise heat loss.
Brackets and gaskets are supplied as standard. Connection
adapters for GM and GR units shall be purchased separately.
6
• Max water flow-rate: 4500 l/h
• Max power: (ΔT 15 K): 78 kW

3 1 2 3
MODEL OUTLETS SIZE LXHXP CODE

2Z 2 545x175x170 mm 3800522
1 Water inlet from water production source M 1 ½” 3Z 3 795x175x170 mm 3800523
2 Water outlet to water production source M 1 ½” 4Z 4 1045x175x170 mm 3800524
3 Wall mounting plug
4 System water supply F 1 ½” Caution: the inlets and outlets on the central heating side on 3Z
5 System water return F 1 ½” manifolds must be inverted with respect to the other 2 models.
6 Insulating shell

Z-CS Manifold
Distribution manifolds for GM mixing units and/or GR direct
supply unit, provided with the hydraulic separator. Their
easy installation helps the arrangement of the boiler room.
The unit can be connected directly with the boiler or with
the chiller if they are equipped with their own circulation
pump. The manifold consists in a steel body with Ø 1” 1⁄ 2
M hydraulic connections on the boiler side and 1” 1⁄ 2 F on
the system side. The heat generator is connected to the
bottom, whereas 2 hydraulic units can be connected to the
6 5 6 5 secondary circuit on the top through specific adapters. The
manifold is equipped with PPE insulating shell to prevent
condensation and minimise heat loss. Brackets and gaskets
are supplied as standard. Connection adapters for GM and
7 GR units shall be purchased separately.
• Max water flow-rate: 4500 l/h
• Max power: (ΔT 15 K): 78 kW
3 2 4 4 1 3
MODEL OUTLETS SIZE LXHXP CODE

2Z-CS 2 545x195x170 mm 3800504

1 Water inlet from water production source M 1 ½” 3Z-CS 3 795x195x170 mm 3800505
2 Water outlet to water production source M 1 ½” 4Z-CS 4 1045x195x170 mm 3800506
3 Connections for installation of sensors and filling/
draining tap F ½”
4 Wall mounting plugs
5 System water supply F 1 ½”
6 System water return F 1 ½”
7 Insulating shell

207
THERMOREGULATION DEVICES

Example of system with 2Z collector and System example with 2Z-CS manifold and
water taken from technical storage tank water directly supplied from heat pump

System 1 System 2 System 1 System 2

Heat Pump
Heat Pump
60 60 60 60
40 80 40 80 40 80 40 80
°C °C °C °C
20 100 20 100 20 100 20 100
60 60 60 60
40 80 40 80 40 80 40 80
°C °C °C °C 0 120 0 120 0 120 0 120
20 100 20 100 20 100 20 100

0 120 0 120 0 120 0 120

Mixing Unit Mixing Unit Mixing Unit Mixing Unit

VJ DN 25 VJ DN 25 VJ DN 25 VJ DN 25

Manifold 2Z Manifold
2Z CS

The proposed layouts are only indicative

Adapters
Pair of adapters for the hydraulic connection between
mixing unit or direct supply unit and central distribution
manifolds mod. Z and Z-CS.

MODEL CODE

DN 25 3800525
DN 32 3800530

OPTIONAL FOR GM AND GR UNITS

Safety thermostat
Safety contact thermostat to set the maximum water
temperature for GM mixing units and GR direct supply
unit. The pump blocks if water supply temperature
exceeds the set value.

CODE

3800902

208
 MIXING BOX

Mixing Box is a thermoregulation device for radiant heating and cooling underfloor systems.

In particular, it is a hydraulic substation composed by a series of modules that mix and relaunch the
thermovector fluid towards the emitting devices, including radiant underfloor systems, dehumidification
units, air handling units and hydronic post-treatment batteries.

The direct supply units (GR), mixing units with thermostatic fixed point valve(PF) or mixing units with
electronic mixing valve (VJ) are available in different combination in order to satisfy the multiple needs, and
are inserted in a painted steel cabinet, available for recessed or wall installation. The mixing box is completed
by an hydraulic separator with automatic vent valve, switchboard for electrical connections, thermal and
anti-condensation shell, supply and return thermometers, high efficiency circulation pumps, thermostatic
mixing valves (heating only) or 0-10V mixing valves for only heating or heating/cooling systems.

FEATURES
• Available in multiple configurations of directly supply units, fixed point mixing units and
electronic modulation mixing units, in order to satisfy several needs
• Hydraulic connections (DN 15), Ø 3/4” M boiler side, Ø 3/4”F system side
• Hydraulic connections centre distance: 70 mm
• Kv hydraulic separator on water production side: 6.7 (2900 l/h with 2 m w.g. pressure drop)
• Water flow rate GR: 2100 l/h with 2 m w.g. of available pressure
• Water flow rate PF: 1300 l/h with 2 m w.g. of available pressure
• Water flow rate VJ: 1900 l/h with 2 m w.g. of available pressure
• Cabinet dimensions: 450x500x160 mm

209
 FIELD OF
APPLICATION
MIXING BOX

Components Connections
Water production

Zone 1 Zone 2 Zone 3

1 Supply valve 1 15 Pump for zone 2

2 Probe holder supply 1 16 Return pipe zone 2
3 Return valve 1 17 Mixing valve zone 3*
4 Probe holder return 1 18 Mixing valve zone 2*
5 Supply valve 2 19 Return valve for primary circuit
6 Probe holder supply 2 20 Air vent valve
7 Return valve 2 21 Steel cabinet
8 Probe holder return 2 22 Switchboard
9 Supply valve 3 23 Supply valve for primary circuit
10 Probe holder supply 3 24 Hydraulic separator
11 Return valve 3 25 Supply pipe zone 1
12 Probe holder return 3 26 Return pipe zone 1
13 Pump for zone 3 27 Pump for zone 1
14 Return pipe zone 3
*If present, it can be electric or thermostatic, basing on the model

MIXING BOX GR - PF - VJ

model dimensions lxhxp (cm) weight (kg) code

1 GR - 1 PF 450x500x160 17.0 380GRPF00

2 GR - 1 PF 450x500x160 20.4 380GRGRPF

1 GR - 2 PF 450x500x160 20.6 380GRPFPF

2 PF 450x500x160 17.2 380PFPF00

3 PF 450x500x160 20.8 380PFPFPF

1 GR - 1 VJ 450x500x160 17.1 380GRVJ00

2 GR - 1 VJ 450x500x160 20.5 380GRGRVJ

1 GR - 2 VJ 450x500x160 20.8 380GRVJVJ

2 VJ 450x500x160 17.4 380VJVJ00

3 VJ 450x500x160 21.1 380VJVJVJ

2 GR 450x500x160 16.8 380GRGR00

3 GR 450x500x160 20.2 380GRGRGR

210
MIXING BOX

GR Direct PF Thermostatic VJ Electronic

Technical data General features
Supply Unit Mixing Unit Mixing Unit

Circulation pump GRUNDFOS UPM3 Hybrid 15-7 130mm - 1” Erp Ready

Available pressure 7 mt
Control * PWM -PP - CP - CC - AA
Max. temperature 95 °C continuous - 110° peak
Power supply 230V / 50 Hz
Max. power consumption 52 W
Mixing valve / VTA 352 NVC3
Control / Thermostatic 0-10
kWs / 2,3 3,6
Regulation range / 20 °C - 55 °C /
Power supply / / 24V ac/dc
Max. power consumption / / 5W
IP class / / IP 40
Hydraulic separator NVS01
Max. number of zones 3
Connections 3/4” M - DN20
Section 4.000 mm2 - DN 50
Volume 1,5 lt
Max. ΔT zone supply ± 2 °C
Max. pressure 6 bar
Material Fe 58
Finishing Black painted
Max. water supply ***2.100 lt/h ***1.300 lt/h ***1.900 lt/h
Max. temperature 95 °C continuous - 110 °C peak
Min. temperature 5 °C
Max. pressure **4,5 bar - 3 bar with security valve on water production side
Available pressure at 1000 lt/h 6,4 m w.g. 3,8 m w.g. 6,2 m w.g.
Power exchanged at ΔT 5°C ***10 kW ***7 kW ***10 kW
Power exchanged at ΔT 10°C ***20 kW ***14 kW ***20 kW
Power exchanged at ΔT 15°C ***30 kW / /
Power exchanged at ΔT 20°C ***35 kW / /
Fluid Water
One-way valve √ √ √
P non-return valve opening ΔP: 2kPa (200 mm w.g.)
Thermometer calibration range 0 °C - 120 °C
IP protection IPX 0 /
Finishing White painted /
Size DN 15
Boiler side connections 3/4”M
System side connections 3/4”F
Centre distance 70 mm 70 mm 70 mm
External dimensions 450x500x160
Empty weight 10 kg 3,4 kg 3,6 kg 3,7 kg
Water content 1,5 lt 0,3 lt 0,3 lt 0,3 lt

Product compliant to:

Conformity EN 16297-2 / EN 16297-3: 2012 Erp Ready
Direttiva PED-2014/68/UE

* PWM : external control via PWM, profilo A or C mode

PP: Proportional Pressure - CP: Costant Pressure - CC: Constant Curve - AA: AUTOADAPT
** Check the calibration of the security valve on water production and/or sytem side
*** With residual head of 2 m w.g.

211
MIXING BOX

MIXING BOX PERFORMANCES

Direct supply unit (GR)

Available pressure
800

700

600

500
[mbar]

400

300

200

100

0
1 5 10 15 20 25 30 35 40

Flow rate [l/min]

Thermostatic mixing unit (PF)

Available pressure
800

700

600

500
[mbar]

400

300

200

100

0
1 5 10 15 20 25 30

Flow rate [l/min]

Electronic mixing unit (VJ)

Available pressure
800

700

600

500
[mbar]

400

300

200

100

0
1 5 10 15 20 25 30 35 40
Flow rate [l/min]

212
 PF THERMOREGULATION KIT

The Kit is a device that includes in a single product, suitable for installation in room, the radiant distribution
part (underfloor system), temperature control and high temperature outlets for connecting up to 3 radiators.
The PF version, in particular, is suitable for managing heating only.

It is complete with zinc-plated steel cabinet with adjustable feets, brackets, protective cover for plaster,
white door with lock, adjustable frame, water production-side by-pass, a 3-way mixing valve with
thermostatic control and adjustment range up to 50 °C (heating only), electronic circulator, a micrometric
lockshield, one-way valve, shut-off valves, thermometers, balancing lockshield, vent valve and fill/drain
valves, connector to the electrical installation and wired system.
Optionally, the kit can be equipped with 2 or 3 high temperature outlets, an air trap and a control box with
safety devices.

The kit is available with CONTROL series brass manifolds or TOP COMPOSIT series technopolymer manifolds.

FEATURES
• Suitable for connection to water production source with built-in pump
• Control with 3-way mixing valve
• Adjustable thermostatic valve with bulb and capillary
• High ef ficiency electronic circulator
• Electrical wiring with IP 43 protection
• Electronic safety thermostat (optional)
• Air separator (optional)
• Controllable high temperature outlets for radiators (optional)

213
 FIELD OF
APPLICATION
THERMOREGULATION DEVICES

A B A B C F D E

A Fill/drain traps
B Return manifold
C Return thermometer RDZ
30

D Thermostatic element
20 40
°C
10 50

0 60

E Control unit
F Mixing valve
G Pump 10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0

H Adjustment feet RDZ

10
20

0
30
°C
40

50

60

I Balancing lockshield
L Supply thermometer
M Supply manifold
N Cabinet
O Adapter for pipe Ø 17
P Terminal unit
Q 2 outlets HT manifold P O P O N M L I G H
R 3 outlets HT manifold
S 3-way air trap
T PF control board

Q R S T KIT

PF Kit with Top Composit manifold

dimensions
n. outlets code Ø 12 code Ø 16 code Ø 17
lxhxp (cm)

3+3 65x83÷89x14.5 3PP03N0BN2 3PP03N0BN6 3PP03N0BN7

4+4 65x83÷89x14.5 3PP04N0BN2 3PP04N0BN6 3PP04N0BN7

5+5 65x83÷89x14.5 3PP05N0BN2 3PP05N0BN6 3PP05N0BN7

6+6 80x83÷89x14.5 3PP06N0BN2 3PP06N0BN6 3PP06N0BN7

7+7 80x83÷89x14.5 3PP07N0BN2 3PP07N0BN6 3PP07N0BN7

8+8 80x83÷89x14.5 3PP08N0BN2 3PP08N0BN6 3PP08N0BN7

9+9 100x83÷89x14.5 3PP09N0BN2 3PP09N0BN6 3PP09N0BN7

10+10 100x83÷89x14.5 3PP10N0BN2 3PP10N0BN6 3PP10N0BN7

11+11 100x83÷89x14.5 3PP11N0BN2 3PP11N0BN6 3PP11N0BN7

12+12 100x83÷89x14.5 3PP12N0BN2 3PP12N0BN6 3PP12N0BN7

PF Kit with Control manifold

dimensions
n. outlets code Ø 12 code Ø 16 code Ø 17
lxhxp (cm)
3+3 65x83÷89x14.5 3PO03N0BN2 3PO03N0BN6 3PO03N0BN7

4+4 65x83÷89x14.5 3PO04N0BN2 3PO04N0BN6 3PO04N0BN7

5+5 65x83÷89x14.5 3PO05N0BN2 3PO05N0BN6 3PO05N0BN7

6+6 80x83÷89x14.5 3PO06N0BN2 3PO06N0BN6 3PO06N0BN7

7+7 80x83÷89x14.5 3PO07N0BN2 3PO07N0BN6 3PO07N0BN7

8+8 80x83÷89x14.5 3PO08N0BN2 3PO08N0BN6 3PO08N0BN7

9+9 100x83÷89x14.5 3PO09N0BN2 3PO09N0BN6 3PO09N0BN7

10+10 100x83÷89x14.5 3PO10N0BN2 3PO10N0BN6 3PO10N0BN7

11+11 100x83÷89x14.5 3PO11N0BN2 3PO11N0BN6 3PO11N0BN7

12+12 100x83÷89x14.5 3PO12N0BN2 3PO12N0BN6 3PO12N0BN7

FOR COMPLETE CODING REFER TO PAGE 223

214
PF KIT

Example of thermoregulation with PF kit

5 6 7 1

3
9

10 2

1 3-way thermostatic mixing valve 6 Wiring box

2 Balancing lockshield 7 Air trap
3 One-way valve 8 Thermostat
4 Shut-off valves 9 High-efficiency circulation pump
5 Connector for power supply-control 10 Underfloor heating

KIT
HYDRAULIC PERFORMANCES
(performance of electronic self-regulating circulator)DEL CIRCOLATORE
PRESTAZIONE
ELETTRONICO AUTOREGOLANTE
H/m p/kPa MTR
60
6
PRESTAZIONE DEL CIRCO
50
p H
5 [kPa] [m]
Δp

120
-c

12
4 40
100 10

3 30 80 8
m
ax
. 60 6
2 20
40 4
1 10
20 2

0 0 0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q/m3/ h 0.0 0.5 1.0 1.5 2.0 2.5 3

ACCESSORIES FOR PF KIT PRESTAZIONE DEL CIRCO

Control Box for Kit PF ELETTRONICO AUTOREGO
H/m board and max
Pro control box for Kit PF including safety
temperature setting at 50 or 55 °C. The pump stops if
6
the inflow temperature is higher than the set value. The
alarm is shown by led. Automatic restarting when the
temperature is lower than the set value.5 Input for heat
Δp

generator (boiler or heat pump) and antiscuff device for

c-

the pump when the system is not used4for a while.

MODEL CODE
3

QE Pro -2 -

1
215
0
0 0,5 1,0 1,5 2,0
 EASY CLIMA TERMOREGULATION KIT

The Kit is a device that includes in a single product, suitable for installation in room, the radiant distribution
part (underfloor system), temperature control and high temperature outlets for connecting up to 3 radiators.
The Easy Clima model, in particular, is suitable for managing both heating and cooling operation.

Low-temperature thermoregulation is achieved with a microprocessor technology climatic control board

equipped with a keypad and 4-digit alphanumeric display for programming and setting the parameters.
The of operation from winter to summer is manual. The kit can be combined with an external user interface
with embedded temperature and humidity probe (Easy-Clima Controller optional), allowing also to controll
the dehumidifier.

It is complete with zinc-plated steel cabinet with adjustable feets, brackets, protective cover for plaster,
white door with lock, adjustable frame, water production-side by-pass, 3-way mixing valve with servomotor,
electronic circulator, micrometric lockshield, one-way valve, shut-off valves, thermometers, balancing
lockshield, air vent valve and fill/drain valves and electronic safety thermostat. It has an anti-seize pump
function and it is fully wired internally.
Optionally, the kit can be equipped with 2 or 3 high temperature outlets, an air trap and an anti-
condensation insulation.

The kit is available with CONTROL series brass manifolds or TOP COMPOSIT series technopolymer
manifolds.

FEATURES
• Suitable for connection to water production source with built-in pump
• Control with 3-way mixing valve
• Modulating servomotor 0-10V
• Easy-Clima climate control unit with winter and summer management
• High ef ficiency electronic circulator
• Electrical wiring with IP 43 protection
• Predisposition for Easy-Clima interface
• Controller with temperature/humidity sensor
• Provision for the control of dehumidification and room thermostats
• Electronic safety thermostat
• Air separator (optional)
• Controllable high temperature outlets for radiators (optional)

216
 FIELD OF
APPLICATION
EASY CLIMA KIT

A B A B C D E F G

H
RDZ
30
20 40
°C
10 50

0 60

I
10 10 10 10 10 10 10 10 10 10 10 10 10 10
8 8 8 8 8 8 8 8 8 8 8 8 8 8
6 6 6 6 6 6 6 6 6 6 6 6 6 6
4 4 4 4 4 4 4 4 4 4 4 4 4 4
2 2 2 2 2 2 2 2 2 2 2 2 2 2
0 0 0 0 0 0 0 0 0 0 0 0 0 0

RDZ
30
20 40
°C
10 50

0 60

L
Q O R Q P O N M

S T U V Z

A Fill/drain taps N Supply thermometer

B Return manifold O Supply manifold
C Transformer P Fittings for Ø 17 mm pipe
D Control unit Q Cabinet
E Return thermometer R Terminal unit
F Servomotor S Easy Clima Controller
G Junction box T 2 outlets HT manifold
H Mixing valve U 3 outlets HT manifold
I Pump V 3-way air trap
L Adjustment feet Z Anti-condensation insulation kit
M Balancing lockshield

Easy-Clima Kit with Top Composit manifold

dimensions
n. outlets code Ø 12 code Ø 16 code Ø 17
lxhxp (cm)

3+3 65x83÷89x14.5 3EP03N0QN2 3EP03N0QN6 3EP03N0QN7

4+4 65x83÷89x14.5 3EP04N0QN2 3EP04N0QN6 3EP04N0QN7

5+5 65x83÷89x14.5 3EP05N0QN2 3EP05N0QN6 3EP05N0QN7

6+6 80x83÷89x14.5 3EP06N0QN2 3EP06N0QN6 3EP06N0QN7

7+7 80x83÷89x14.5 3EP07N0QN2 3EP07N0QN6 3EP07N0QN7

8+8 80x83÷89x14.5 3EP08N0QN2 3EP08N0QN6 3EP08N0QN7

9+9 100x83÷89x14.5 3EP09N0QN2 3EP09N0QN6 3EP09N0QN7

10+10 100x83÷89x14.5 3EP10N0QN2 3EP10N0QN6 3EP10N0QN7

11+11 100x83÷89x14.5 3EP11N0QN2 3EP11N0QN6 3EP11N0QN7

12+12 100x83÷89x14.5 3EP12N0QN2 3EP12N0QN6 3EP12N0QN7

217
THERMOREGULATION DEVICES

Easy-Clima Kit with Control manifold

dimensions
n. outlets code Ø 12 code Ø 16 code Ø 17
lxhxp (cm)

3+3 65x83÷89x14.5 3EO03N0QN2 3EO03N0QN6 3EO03N0QN7

4+4 65x83÷89x14.5 3EO04N0QN2 3EO04N0QN6 3EO04N0QN7

5+5 65x83÷89x14.5 3EO05N0QN2 3EO05N0QN6 3EO05N0QN7

6+6 80x83÷89x14.5 3EO06N0QN2 3EO06N0QN6 3EO06N0QN7

7+7 80x83÷89x14.5 3EO07N0QN2 3EO07N0QN6 3EO07N0QN7

8+8 80x83÷89x14.5 3EO08N0QN2 3EO08N0QN6 3EO08N0QN7

9+9 100x83÷89x14.5 3EO09N0QN2 3EO09N0QN6 3EO09N0QN7

10+10 100x83÷89x14.5 3EO10N0QN2 3EO10N0QN6 3EO10N0QN7

11+11 100x83÷89x14.5 3EO11N0QN2 3EO11N0QN6 3EO11N0QN7

12+12 100x83÷89x14.5 3EO12N0QN2 3EO12N0QN6 3EO12N0QN7

FOR COMPLETE CODING REFER TO PAGE 223

Example of thermoregulation with EASY CLIMA kit

3
4

1 Air to water heat pump

(instead of chiller and boiler)
2 Easy-Clima thermoregulation kit
3 Easy-Clima outdoor sensor
2
6 4 Easy-Clima Controller
5 Underfloor heating and cooling
6 Hydraulic connection between kit
and dehumidifier
7 RNW dehumidifier
8 High-efficiency circulation pump
9 Storage tank
8
1

5 9

The proposed layout is indicative

218
EASY CLIMA KIT

KIT
HYDRAULIC PERFORMANCES
(performance of electronic self-regulating circulator)
PRESTAZIONE DEL CIRCOLATORE
ELETTRONICO AUTOREGOLANTE
H/m p/kPa MTR
60
6
PRESTAZIONE DEL CIRC
50
p H
5 [kPa] [m]

Δp
120

-c
12
4 40
100 10

3 30 80 8
m
ax
. 60 6
2 20
40 4
1 10
20 2

0 0 0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q/m3/ h 0.0 0.5 1.0 1.5 2.0 2.5

PRESTAZIONE DEL CIRC

ELETTRONICO AUTORE
H/m
ACCESSORIES FOR EASY CLIMA KIT
6

Δp
-c
4
Anti-condensation Insulation
The anti-condensation insulation is used for each
3
component which can be in contact with cool water
in the low-temperature system. It is recommended for
2
summer cooling systems.

MODEL CODE
0
For Kit EC -- 0 0,5 1,0 1,5 2,

PRESTAZIONI DEL MINIKIT CON

CIRCOLATORE ELETTRONICO AUTOREGOLANTE
7
Easy-Clima Controller
Valvola mix
6 EASY-CLIMA CONTROLLER is installed in the room and
3/4"
acts as remote control of the information in EASY-CLIMA
control unit. Since it is equipped with temperature and
1"
5 humidity sensors, it monitors winter temperature as well
as summer temperature and dehumidification. Tension
Prevalenza [mca]

and communication come from EASY-CLIMA controller.

4

3
MODEL CODE

2 For Kit EC 7301050

0 219
0 0.5 1 1.5 2 2.5 3 3.5 4

Portata [m³/h]
 VJ 0-10 THERMOREGULATION KIT

The kit is a device that includes in a single product suitable for installation in the room, the radiant
distribution part (underfloor system), temperature control and high-temperature units for connecting up
to 3 radiators. The VJ model, in particular, is suitable for managing system operation in both heating and
cooling mode.

It is complete with metal cabinet with adjustable feet, brackets, protective cover for plaster, white door
with lock and adjustable frame. Equipped with 3-way mixing valve, 0-10 analogue servomotor (electronic
temperature control unit not included), electronic circulator, micrometric lockshield, one-way valve, shut-
off valves, thermometers, balancing lockshield, air vent and system load/unload valves, electronic safety
thermostat, pump with anti-seize function, connector for external electrical connection and is fully wired
internally.
Optionally, the kit can be equipped with high temperature connections (2 or 3 outlets), degasser and anti-
condensation insulation.

The kit is available with CONTROL brass or TOP COMPOSIT technopolymer manifolds.

FEATURES
• Suitable for connection to generator with built-in pump
• Control with 3-way mixing valve
• Modulating servomotor 0-10V
• High ef ficiency electronic circulator
• Electrical wiring with IP 43 protection
• Ready for Wi or Trio Plus control unit
• Electronic safety thermostat
• Air separator (optional)
• Controllable high temperature outlets for radiators (optional)

220
 FIELD OF
APPLICATION
VJ 0-10 KIT

A B A B C D E F G

A Fill/drain taps
B Return manifold
C Power supply/command plugs H
RDZ
30
20 40
°C
10 50

0 60

D Control unit
I
E Return thermometer
F Servomotor 10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0
10
8
6
4
2
0

G Mixing valve RDZ

10
20

0
30
°C
40

50

60

H Mixing valve control plug

I Pump
L Adjustment feet
M Regulation holder
N Balancing lockshield
L
O Supply manifold
R O R Q P O N M
P Cabinet
Q Adapter for Ø 17 mm pipe
R Terminal unit
S 2 outlets HT manifold
T 3 outlets HT manifold S T U V
U 3-way air trap
V Anti-condensation insulation kit

VJ 0-10 Kit with Top Composit manifold

dimensions
n. outlets code Ø 12 code Ø 16 code Ø 17
lxhxp (cm)

3+3 65x83÷89x14.5 3VP03N0QN2 3VP03N0QN6 3VP03N0QN7

4+4 65x83÷89x14.5 3VP04N0QN2 3VP04N0QN6 3VP04N0QN7

5+5 65x83÷89x14.5 3VP05N0QN2 3VP05N0QN6 3VP05N0QN7

6+6 80x83÷89x14.5 3VP06N0QN2 3VP06N0QN6 3VP06N0QN7

7+7 80x83÷89x14.5 3VP07N0QN2 3VP07N0QN6 3VP07N0QN7

8+8 80x83÷89x14.5 3VP08N0QN2 3VP08N0QN6 3VP08N0QN7

9+9 100x83÷89x14.5 3VP09N0QN2 3VP09N0QN6 3VP09N0QN7

10+10 100x83÷89x14.5 3VP10N0QN2 3VP10N0QN6 3VP10N0QN7

11+11 100x83÷89x14.5 3VP11N0QN2 3VP11N0QN6 3VP11N0QN7

12+12 100x83÷89x14.5 3VP12N0QN2 3VP12N0QN6 3VP12N0QN7

VJ 0-10 Kit with Control manifold

dimensions
n. outlets code Ø 12 code Ø 16 code Ø 17
lxhxp (cm)

3+3 65x83÷89x14.5 3VO03N0QN2 3VO03N0QN6 3VO03N0QN7

4+4 65x83÷89x14.5 3VO04N0QN2 3VO04N0QN6 3VO04N0QN7

5+5 65x83÷89x14.5 3VO05N0QN2 3VO05N0QN6 3VO05N0QN7

6+6 80x83÷89x14.5 3VO06N0QN2 3VO06N0QN6 3VO06N0QN7

7+7 80x83÷89x14.5 3VO07N0QN2 3VO07N0QN6 3VO07N0QN7

8+8 80x83÷89x14.5 3VO08N0QN2 3VO08N0QN6 3VO08N0QN7

9+9 100x83÷89x14.5 3VO09N0QN2 3VO09N0QN6 3VO09N0QN7

10+10 100x83÷89x14.5 3VO10N0QN2 3VO10N0QN6 3VO10N0QN7

11+11 100x83÷89x14.5 3VO11N0QN2 3VO11N0QN6 3VO11N0QN7

12+12 100x83÷89x14.5 3VO12N0QN2 3VO12N0QN6 3VO12N0QN7

FOR COMPLETE CODING REFER TO PAGE 223

221
THERMOREGULATION DEVICES

Example of thermoregulation with VJ 0-10 kit

4 4

5 6 7 1
2
1 Air to water heat pump
(instead of chiller and boiler)
2 VJ thermoregulation kit
3 Outdoor sensor
4 RNW dehumidifier
5 CTE
6 Trio Plus 1 (Master)
7 Trio Plus 2 (Slave) 9
8 Underfloor heating and cooling
9 Storage tank

The proposed layout is indicative

HYDRAULIC PERFORMANCES
KIT

(performance of electronic self-regulating circulator)

PRESTAZIONE DEL CIRCOLATORE
ELETTRONICO AUTOREGOLANTE
H/m p/kPa MTR
60
6
PRESTAZIONE DEL CIRCOLAT
50
p H
5 [kPa] [m]
Δp

120
-c

12
4 40
100 10

3 30 80 8
m
ax
. 60 6
2 20
40 4
1 10
20 2

0 0 0 0
0 0,5 1,0 1,5 2,0 2,5 3,0 Q/m3/ h 0.0 0.5 1.0 1.5 2.0 2.5 3.0

ACCESSORIES FOR KIT VJ

PRESTAZIONE DEL CIRCOLAT
ELETTRONICO AUTOREGOLA
H/m

Anti-condensation Insulation
6
The anti-condensation insulation is used for each
component which can be in contact 5
with cool water
in the low-temperature system. It is recommended for
Δp
-c

summer cooling systems.

4

MODEL 3 CODE

For Kit VJ --
2

1
222
0
0 0,5 1,0 1,5 2,0 2
 OPTIONALS FOR PF, EASY CLIMA AND VJ KITS

3-way Air Trap SIZE CODE

This 3-way air separator (M 1 ¼” - F ¾” - M 1” ¼ - F ¾” - M ¾” --
M ¾”) is made of brass, and it is used to
eliminate the air in the radiant system.

HT Manifolds with 2 or 3 outlets SIZE CODE

Pair of manifolds made of brass diam. 2 outlets --
¾” MF, distance between outlets 45 mm,
Eurocone ¾” for the connection of Pex,
3 outlets --
multilayer or copper pipes. Electrothermic
heads can be applied on the manifolds.
They are available with 2 or 3 outlets.

Fittings for Multilayer Ø 16 - 20 SIZE CODE

Fittings for multilayer. They can be Ø 16x2 1186116
used with b!klimax, CONTROL and TOP
COMPOSIT manifolds.
Ø 20x2 1186120

Closing Plug for manifolds MODEL CODE

Blind cap used to close circuits on For Top Composit 1185010
manifolds.
For Control and 1057000
high-temperature

CODING SYSTEM
With the following coding system it is possible to configure the desired thermoregulation kit through a few simple steps.

PRODUCT
CODE

KIT TYPE OUTLETS HIGH ANTICONDEN.

P (PF) from 03 TEMP. INSULATION
E (Easy-Clima) to 12 0-2-3 (outlets) N (No)
V (VJ) I (Yes)

3 E O 03 N 0 Q N 4
1 2 3 4 5 6 7 8 9

CONTROL
PIPING
MANIFOLD AIR TRAP BOX
2 (12 mm)
O(brass)Control D (Yes) Q (for PF-VJ or 4 (14 mm)
P(plastic)Composit N (No) Easy-Clima) 6 (16 mm)
B (PF only) 7 (17 mm)
From left to right:
1) product code 2) type of kit: PF, Easy-Clima or VJ 3) type of manifold (brass or plastic) 4) number of manifold outlets 5) air trap included or not 6) number of high
temperature outlets 7) control box type 8) anti-condensation insulation included or not 9) pipe diameter 12, 14, 16 or 17 mm.

223
 Underfloor radiant
systems
for industral
applications

224
The ideal climate
even in large spaces

Underfloor heating systems are particularly suitable for installation in buildings

such as industrial ones with high heights, as the diffusion of heat by radiation allows
heating at eye level.

The uniformity of the temperatures, in addition to ensuring a pleasant sensation

of physical well-being, allows the system to be maintained at a very low operating
temperature, significantly reducing consumption compared to traditional systems.
The low temperature of the thermovector fluid also allows the use of energy
generators from renewable sources.

The absence of convective motions eliminates the movement of dust and impurities
in the air, safeguarding the proper functioning of machinery and preserving the
healthiness of the rooms; the integration in the floor facilitates cleaning and makes
all the surfaces fully exploitable for work activities as they are clutter-free.

Lastly, the industrial radiant underfloor heating system has no contraindications

in terms of fire prevention as it does not include flammable components or high-
temperature parts.

INDUSTRIAL UNDERFLOOR RADIANT

SYSTEMS ADVANTAGES:

USE OF RENEWABLE
ENERGY SOURCES

THERMAL COMFORT
WITHOUT WASTE

ABSENCE OF MOVEMENT
OF AIR AND DUST

OPTIMISATION
OF SPACES

NO MAINTENANCE
COSTS

225
 INDUSTRIAL SHAPED SYSTEM

flooring

Industrial shaped panel system is a low-temperature underfloor heating system characterised by pipes
anchored to an insulated base and embedded in the screed.

It is an ideal solution to benefit from the installation advantages offered by a civil system even in the case of
large industrial buildings.

The central element of the system is the industrial shaped panel with studs made of expanded polystyrene
in compliance with UNI EN 13163, with dimensions 1170x837x20 mm, characterised by high mechanical
resistance.
Equipped with joints on all four sides to facilitate panel coupling, it can be laid directly on rolled screed and
stabilised after appropriate waterproofing.

The system is completed with high-density cross-linked PE-Xc Ø 20 mm RDZ Tech pipe, with anti-oxygen
barrier according to DIN 4726, hook clips, support open elbows, manifold, industrial perimeter belt, sleeves
to protect the expansion joints and light felt to be used as thermal insulation.

FEATURES
• Panel with high compressive strength
• RDZ Tech PE-Xc pipe Ø 20 mm
• Specific system for industrial buildings
• Good thermal insulation
• Fast installation

226
 FIELD OF
APPLICATION
INDUSTRIAL SHAPED SYSTEM

SECTION AND DIMENSIONS

4 1
2
5

6
3

8
7

1 Quartz flooring
2 Concrete
3 RDZ Tech pipe Ø 20-16 concrete variable
4 Insulation edge depth
5 Reinforced mesh
6 Industrial Shaped Panel stud 27 mm
7 Nylon
8 Hooked clip
insulation thick. 20 mm
9 Fixed rolled screed

PRODUCTS THAT COMPOSE THE SYSTEM

Industrial shaped panel

It is a waterproof panel, made of moulded
expanded polystyrene (according to UNI
13163), which has high mechanical resistance.
These panels are provided with a tongue along
the perimeter to connect them for proper
alignment. They have a moulded surface
with reliefs of 27 mm, so that the cross-linked
polyethylene pipes (Ø 20 mm) can be fitted into
the tabs of the panel at intervals of 8.3 cm or
multiples.

SIZE THICKNESS CODE

1170x837 mm 20 mm 1040232

227
INDUSTRIAL UNDERFLOOR SYSTEMS

Panel features Value Unit Standard

Size 1170x837x20 mm UNI 822

Standard thickness 47 mm UNI 823

Insulation base thickness 20 mm

Thermal conductivity 10 °C 0.033 W/(m • K) UNI EN 12667

Compressive stress at 10% deformation 200 kPa UNI 826

Resistance to compression with 5% deformation 180 kPa UNI 826

Resistance to compression with 2% deformation 130 kPa UNI 826

Thermal resistance 0.80 (m • K)/W

2
UNI EN 13163

Equivalent total thickness 26.5 mm UNI EN 1264-3

Water vapour diffusion resistance factor 40 to 100 1 UNI EN 12086

Limit of operating temperature 70 °C

Fire reaction F Euroclass EN ISO 11925-2

Declaration according to UNI EN 13163 EPS-EN13163-T1-L1-W1-S2-P4-BS250-CS(10)200-DS(70,-)1-WL(T)3-MU(40-100)

RDZ Tech PE-Xc Pipe Ø 20 Interior Layer

TYPE ROLL CODE
RDZ Tech pipe Ø 20-16 mm made of high-
density electrophysically cross-linked PE-Xc 240 m 1012240
polyethylene with oxygen barrier. This pipe is PE-Xc 600 m 1012600
produced according to DIN EN ISO 15875/2 and
DIN 4726.

Industrial Perimeter Belt SIZE CODE

Industrial edge insulation to absorb floor
expansions and eliminate heat or acoustic 10x300 mm 1071110
channels in the walls. It is made of expanded
polyethylene with 100% closed cell structure,
and it has an adhesive strip on one side.

Humidity Barrier Sheet SIZE PACKAGE CODE

The polyethylene sheet should be laid under the
insulating panel, thus acting as a humidity barrier. Th. 0.18 mm custom-made 1901100

Open elbow SIZE CODE

Open elbow Ø 20 made of plastic material. It is
used to support the pipes near the manifolds Ø 20 mm 1140020
vertically and to protect them from any damage.

Hooked clip PACKAGE CODE

Hooked clips made of plastic material to ensure
secure positioning of the pipe on the insulating 100 pieces 1017000
panels.

228
INDUSTRIAL SHAPED PANEL SYSTEM

Tips for material calculation

Needed products Requirements

Industrial Shaped Panel Area to be covered +2%

Humidity Barrier Sheet Area to be covered +20%

Depending on the average pitch

RDZ Tech PE-Xc pipe 20x2
Total length = area/pitch [m/m]

Industrial Perimeter Belt h 300 mm Calculate the perimeter of the building

Hooked clip 5 for each circuit

Open elbow Ø 20 2 for each circuit

Optional products Requirements

Sleeve for expansion joints Ø28 mm 2 for each crossing of a joint

Manifolds, heads, accessories and optional products (from page 238).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation.

229
 PVC BAR SYSTEM

PVC bar system is a solution for underfloor heating in industrial buildings characterised by pipes housed in
a support bar anchored to an insulating panel base.

The central element of the system is the PVC bar with U-shaped profile in which the PE-Xc Ø 20 or PE-
Xa 25 mm pipe is placed. Thanks to the lower adhesive backside and special plastic fixing clips, the bar
is anchored to the insulation layer made of XL smooth panel made of extruded expanded polystyrene
produced with ecological CFC, HCFC and HFC-free gases, characterised by high compressive strength and
available in different thicknesses (from 20 to 80 mm).

The system is completed with the humidity barrier sheet to protect the insulation, the open support elbows,
the manifold, the industrial perimeter frame, the joint sleeve to protect the expansion joints and the light felt
to be used as a thermal insulation.

FEATURES
• RDZ Tech PE-Xc pipe Ø 20 mm or PE-Xa pipe Ø 25 mm
• Specific system for industrial buildings
• Thermal insulation with high compressive strength panel
• Wide range of insulation thicknesses (20-30-40-50-60 or 80 mm)
• Easy installation

230
 FIELD OF
APPLICATION
PVC BAR SYSTEM

SECTION AND DIMENSIONS

4 1
2
6 5

7 3

1 Quartz
2 Concrete flooring
3 RDZ Tech pipe Ø 20 or 25
variable
4 Industrial perimeter belt concrete depth
5 Reinforced mesh
6 Supporting bar supporting bar
7 Smooth extruded panel
8 Fixing Clip 20-30-40
insulation thick.
9 Fixed rolled screed 50-60-80 mm

PRODUCTS THAT COMPOSE THE SYSTEM

Smooth extruded panel

Insulating panels made of extruded expanded
polystyrene, produced with ecological gas,
without CFC and HCFC, conforming to the
European regulations EC 2037/2000. They
have a closed-cell structure and react to fire
according to Euroclass E. Compressive strength
with 10% of deformation according to EN 826
between 250 and 300 kPa depending on the
panel height.
Thermal resistance: 0.60 (m2.K)/W 20 mm - 0.90
(m2.K)/W 30 mm - 1.20 (m2.K)/W 40 mm - 1.50
(m2.K)/W 50 mm - 1.80 (m2.K)/W 60 mm - 2.25
(m2.K)/W 80 mm.

SIZE THICKNESS CODE

1250x600 mm 20 mm 1030231
1250x600 mm 30 mm 1130130
1250x600 mm 40 mm 1130140
1250x600 mm 50 mm 1130150
1250x600 mm 60 mm 1130160
1250x600 mm 80 mm 1130180

231
INDUSTRIAL UNDERFLOOR SYSTEMS

Panel features Symbol 20 30 40 50 60 80 Unit

Declaration according to EN 13164
Length 1250 mm
Width 600 mm
Thickness dN 20 30 40 50 60 80 mm
Dimensional tolerances T 1
Thermal conductivity λD 0.037 0.033 0.033 0.034 0.036 W / m.K
Thermal resistance RD 0.60 0.90 1.20 1.50 1.80 2.25 m².K/W
Compressive strength CS(10\Y) ≥ 300 kPa
Tensile strength perpendicular to the faces TR NPD
Reaction to fire Euroclass E
Continuous dripping NPD
Sound absorption index NPD
Long-term water absorption by total immersion WL(T) 0.7 < 0.7 Vol. %
Long-term water absorption by diffusion WD(V) 3 <3 Vol %
Water vapour diffusion resistance factor µ NPD 150
Creep - viscous creep under compression CC (2/1.5/50) 130 kPa

Durability of reaction to fire due to: The reaction to fire performance of XPS
heat, weathering, ageing/degradation does not change over time

Frost/thaw resistance after water absorption

FTCD1 ≤1 Vol %
water absorption by diffusion
Frost/thaw resistance after water absorption
FTCI NPD
water absorption by total immersion
Dimensional stability in specific conditions of
DS(70,90) ≤5 %
temperature and humidity
Deformation under specific load and temperature conditions DLT(2)5 ≤5 %
Unique product-type identification code:
XPS -EN 13164-T1- DS(70,90)- DLT(2)5- CS(10\Y)300 (Thickness 20 mm)
XPS -EN 13164-T1- DS(70,90)- DLT(2)5- CS(10\Y)300-CC(2/1,5/50)130- WD(V)3- WL(T)0,7- MU100- FTCD1 (Thickness from 30 to 60 mm)

Supporting Bars for Pipes Ø 20 and Ø 25 SIZE CODE

Supporting bar made of PVC for RDZ Industrial
System, which is used to fix piping Ø 20 or 25 mm. Ø 20 mm - 4000x25x50 mm 1062120
The bar has an adhesive strip on the backside, Ø 25 mm - 4000x35x50 mm 1062125
so that it can be fixed on the polyethylene foil
with or without the insulating panel. Size for
supporting bar Ø 20 mm: 4000x25x50 mm. Pipe
spacing: 50 mm. Size for supporting bar Ø 25 mm:
4000x35x50 mm. Pipe spacing: 100 mm.

RDZ Tech PE-Xc Pipe Ø 20 Interior Layer TYPE ROLL CODE

RDZ Tech pipe Ø 20-16 mm made of high-density PE-Xc 240 m 1012240
electrophysically cross-linked polyethylene with
oxygen barrier. This pipe is produced according to PE-Xc 600 m 1012600
DIN EN ISO 15875/2 and DIN 4726.

RDZ Tech PE-Xa Pipe Ø 25 Interior Layer TYPE ROLL CODE

RDZ Tech PE-Xa pipe Ø 25-20.4 made of high-
density polyethylene with type-a cross-linking. PE-Xa 200 m 1013920
This pipe is produced according to DIN 16892 PE-Xa 600 m 1013900
and DIN 4726.

232
PVC BAR SYSTEM

Industrial Perimeter Belt SIZE CODE

Industrial edge insulation to absorb floor expansions
and eliminate heat or acoustic channels in the walls. 10x300 mm 1071110
It is made of expanded polyethylene with 100%
closed cell structure, and it has an adhesive strip on
one side.

Fixing clip PACKAGE CODE

The fixing clips are made of plastic material and
500 pieces 1111000
they are used to secure the reinforcement mesh.

Humidity Barrier Sheet

SIZE PACKAGE CODE
The polyethylene sheet should be laid under the
insulating panel, thus acting as a humidity barrier. Th. 0.18 mm custom-made 1901100

Open elbow SIZE CODE

Open elbow made of plastic material. It is used
to support the pipes near the manifolds vertically Ø 20 mm 1140020
and to protect them from any damage. Ø 25 mm 1140025

Tips for material calculation

Needed products Requirements

Smooth extruded panel Area to be covered +2%

Humidity Barrier Sheet Area to be covered +20%

As a function of average pitch

RDZ Tech pipe PE-Xc Ø 20x2 or PE-Xa Ø 25x2
Total length = area/pitch [m/m]

Industrial perimeter belt h300 mm Calculate the perimeter of the building

PVC support bar 0.9 m every m2

Clips for fixing PVC bar to insulation 1 clip for each metre of bar

Open elbow Ø 20 or Ø 25 2 for each circuit

Optional products Requirements

Sleeving for expansion joints 2 for each crossing of a joint

Hose clamps 6 clamps for each circuit

Manifolds, heads, accessories and optional products (from page 238).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation.

233
 INDUSTRIAL MESH SYSTEM

flooring

Industrial mesh system is a solution for underfloor heating in industrial buildings characterised by piping
anchored to the mesh by special clips and embedded in the screed.

The system is ideal for winter air-conditioning of large warehouses and can be laid directly on rolled and
stabilised gravel after suitable waterproofing.

The central element of the system is the RDZ Tech PE-Xc pipe Ø 20 mm anchored to the electro-welded net
Ø 6 (not supplied by RDZ) by special industrial clips made of plastic material. For heating large surfaces, PE-Xa
pipe Ø 25 can be used combined with 2” diameter stainless steel manifolds.
The system can be optionally combined with the smooth extruded panel made of extruded polystyrene foam,
characterised by high compressive strength and available in different insulation thicknesses (from 20 to 80
mm).

The solution is completed with the moisture barrier sheet to protect the insulation, the support curves, the
manifold, the industrial perimeter frame, the sheathing to protect the expansion joints and the needle felt to
be used as a thermal break.

FEATURES
• Panel with high compressive strength
• RDZ Tech pipe in PE-Xc Ø 20 or PE-Xa Ø 25
• Specific system for industrial buildings
• Possibility of thermal insulation with 20, 30, 40, 50, 60 or 80
mm extruded smooth panel
• Easy installation

234
 FIELD OF
APPLICATION
INDUSTRIAL MESH SYSTEM

SECTION OF THE SYSTEM

4 1
2
5
6
3

8
7
9

10

1 Quartz
2 Concrete flooring
3 RDZ Tech pipe Ø 20 or Ø 25
variable
4 Industrial perimeter belt
depth
5 Reinforced mesh concrete
6 Smooth extruded panel
7 Nylon
8 Clip Industry
insulation thick. 20-30-40-50
9 Anti-shrinkage mesh Ø 6 60-80 mm
10 Fixed rolled screed

PRODUCTS THAT COMPOSE THE SYSTEM

Smooth extruded panel

Insulating panels made of extruded expanded
polystyrene, produced with ecological gas,
without CFC and HCFC, conforming to the
European regulations EC 2037/2000. They
have a closed-cell structure and react to fire
according to Euroclass E. Compressive strength
with 10% of deformation according to EN 826
between 250 and 300 kPa depending on the
panel height.

SIZE THICKNESS CODE

1250x600 mm 20 mm 1030231
1250x600 mm 30 mm 1130130
1250x600 mm 40 mm 1130140
1250x600 mm 50 mm 1130150
1250x600 mm 60 mm 1130160
1250x600 mm 80 mm 1130180

235
INDUSTRIAL UNDERFLOOR SYSTEMS

Panel features Symbol 20 30 40 50 60 80 Unit

Declaration according to EN 13164
Length 1250 mm
Width 600 mm
Thickness dN 20 30 40 50 60 80 mm
Dimensional tolerances T 1
Thermal conductivity λD 0.037 0.033 0.033 0.034 0.036 W / m.K
Thermal resistance RD 0.60 0.90 1.20 1.50 1.80 2.25 m².K/W
Compressive strength CS(10\Y) ≥ 300 kPa
Tensile strength perpendicular to the faces TR NPD
Reaction to fire Euroclass E
Continuous dripping NPD
Sound absorption index NPD
Long-term water absorption by total immersion WL(T) 0.7 < 0.7 Vol. %
Long-term water absorption by diffusion WD(V) 3 <3 Vol %
Water vapour diffusion resistance factor µ NPD 150
Creep - viscous creep under compression CC (2/1.5/50) 130 kPa

Durability of reaction to fire due to: The reaction to fire performance of XPS
heat, weathering, ageing/degradation does not change over time

Frost/thaw resistance after water absorption

FTCD1 ≤1 Vol %
water absorption by diffusion
Frost/thaw resistance after water absorption
FTCI NPD
water absorption by total immersion
Dimensional stability in specific conditions of
DS(70,90) ≤5 %
temperature and humidity
Deformation under specific load and temperature conditions DLT(2)5 ≤5 %
Unique product-type identification code:
XPS -EN 13164-T1- DS(70,90)- DLT(2)5- CS(10\Y)300 (Thickness 20 mm)
XPS -EN 13164-T1- DS(70,90)- DLT(2)5- CS(10\Y)300-CC(2/1,5/50)130- WD(V)3- WL(T)0,7- MU100- FTCD1 (Thickness from 30 to 60 mm)

RDZ Tech PE-Xc Pipe Ø 20 Interior Layer TYPE ROLL CODE

RDZ Tech pipe Ø 20-16 mm made of high-density
electrophysically cross-linked polyethylene with PE-Xc 240 m 1012240
oxygen barrier. This pipe is produced according to PE-Xc 600 m 1012600
DIN EN ISO 15875/2 and DIN 4726.

RDZ Tech PE-Xa Pipe Ø 25 Interior Layer TYPE ROLL CODE

RDZ Tech PE-Xa pipe Ø 25-20.4 made of high-
density polyethylene with type-a cross-linking. PE-Xa 200 m 1013920
This pipe is produced according to DIN 16892 PE-Xa 600 m 1013900
and DIN 4726.

Industrial Perimeter Belt SIZE CODE

Industrial edge insulation to absorb floor
expansions and eliminate heat or acoustic 10x300 mm 1071110
channels in the walls. It is made of expanded
polyethylene with 100% closed cell structure, and
it has an adhesive strip on one side.

236
INDUSTRIAL MESH SYSTEM

Red clips for 6-mm wire mesh and 20-mm SIZE CODE
pipe
Ø 20x6 mm 1140640
Fixing clips for piping Ø 20 mm, made of plastic
material. They are used to hold the pipe on the
electro-welded mesh Ø 6 mm. The distance
between rods represents the pipe spacing. Easy
installation thanks to clip fixer.

Industrial Clips 25/6 SIZE CODE

Fixing clips for pipes Ø 25 mm made of plastic to
support the pipe with the welded mesh Ø 6 mm. Ø 25x6 mm 1140625
The single meshes should correspond to the spacing
between the pipes.

Open elbow SIZE CODE

Open elbow made of plastic material. It is used to
support the pipes near the manifolds vertically and Ø 20 mm 1140020
to protect them from any damage. Ø 25 mm 1140025

Humidity Barrier Sheet SIZE PACKAGE CODE

The polyethylene sheet should be laid under the
insulating panel, thus acting as a humidity barrier. Th. 0.18 mm custom-made 1901100

Tips for material calculation

Needed products Requirements

Smooth extruded panel Area to be covered +2%

Humidity Barrier Sheet Area to be covered +20%

As a function of average pitch.

RDZ Tech pipe PE-Xc Ø 20x2 or PE-Xa Ø 25x2
Total length = area/pitch [m/m]

Industrial perimeter belt h 300 mm Calculate the perimeter of the building

Clips for mesh Ø 6 mm, pipe Ø 20 o 25 mm 1.5 per metre of pipe

Open elbow Ø 20 or 25 2 for each circuit

Optional products Requirements

Sleeving for expansion joints 2 for each crossing of a joint

Hose clamps 6 clamps for each circuit

Manifolds, heads, accessories and optional products (from page 238).

Note: The requirements in the table are indicative. Please refer to the construction project for confirmation.

237
Underfloor radiant
systems
Complements
for industral
applications

238
 MANIFOLDS AND ACCESSORIES

Control Pre-assembled Manifold

CONTROL manifolds Ø 1” 1⁄4 are made of brass, and
they are used to distribute the pipes into the rooms.
They are provided with on-off valves (suitable for
electrothermic heads), micrometric lockshields with
data labels to locate rooms, ball air vent valves and ball
drain valves with hose nozzles and plugs, brackets with
vibration-damping rubber tops, which can be installed
in cabinets or on the wall, and fittings for pipes Ø 14 or
Ø 17 mm.

outlets code Ø 20

3+3 1153903

4+4 1153904
Performance / size Value Unit
5+5 1153905
water, glycolic water
Liquid
30% at most 6+6 1153906

Max. Operating Pressure 6 bar 7+7 1153907

8+8 1153908
Max. Testing Pressure 10 bar
9+9 1153909
Operating Temperature 5÷100 °C 10+10 1153910
1” 1/4 F 11+11 1153911
Main outlets of the manifold mm
distance between axis 210
12+12 1153912
Derivations pipe clamp fitting 3/4” 14 - 17 - 20 Ø
distance between axis 50 mm 13+13 1153913

Dimension of the manifold

Number of outlet 3+3 4+4 5+5 6+6 7+7 8+8 9+9 10+10 11+11 12+12 13+13
Only control
cm 24,5 29,5 35,5 41 46 51 56 61 67,5 72,5 77,5
manifold
Control +
cm 28 33 39 44,5 49,5 54,5 59,5 64,5 71 76 81
Initial Fittings
Control +
cm 34,5 39,5 45,5 51 56 61 66 71 77,5 82,5 87,5
Ball Valves
Control +
cm 38 43 49 54,5 59,5 64,5 69,5 74,5 81 86 91
Zone Valve
Control +
Initial Fittings + cm 38 43 49 54,5 59,5 64,5 69,5 74,5 81 86 91
Ball Valves
Control +
Initial Fittings + cm 41,5 46,5 52,5 58 63 68 73 78 84,5 89,5 94,5
Zone Valve
Control +
Ball Valves + cm 42,5 47,5 53,5 59 64 69 74 79 85,5 90,5 95,5
Zone Valve
Control with all
cm 47 52 58 63,5 68,5 73,5 78,5 83,5 90 95 >100
accessories

239
ACCESSORIES FOR INDUSTRIAL UNDERFLOOR SYSTEMS

Industry Manifold
Industry manifold made of stainless steel Ø 2”, used to
distribute pipes Ø 25 mm in warehouses. It includes
shut-off ball valves and registers, an air and load cock,
inflow and return thermometers (0-60 °C), fittings for
pipes Ø 25 mm.

code code code code

outlets outlets
Ø 20 Ø 25 Ø 20 Ø 25
5+5 1145205 1145005 11+11 1145211 1145011
6+6 1145206 1145006 12+12 1145212 1145012
7+7 1145207 1145007 13+13 1145213 1145013
8+8 1145208 1145008 14+14 1145214 1145014
9+9 1145209 1145009 15+15 1145215 1145015
10+10 1145210 1145010

outlets cabinet
A B C
manifolds code Dimentional quotas
5+5 320 440 780 1158075

6+6 400 520 780 1158075

30
20 40

7+7 480 600 780 1158075

°C
10 50

0 60

8+8 560 680 1030 1158100

290
9+9 640 760 1030 1158100

770
10+10 720 840 1030 1158100
30
20 40
°C
10 50

11+11 800 920 1200 1158120

0 60

12+12 880 1000 1200 1158120

13+13 960 1080 1400 1158140 A 321

B
14+14 1040 1160 1400 1158140

15+15 1120 1240 1400 1158140

C 200

Wall cabinet
Cabinet for wall installation. It is made of powder-
coated steel, thickness 20 cm, height 80 cm. It is open
on the back, and it has dead holes for side entrances
and a white metal powder-coated door and lockset. It
is placed once the installation has been completed.

240
ACCESSORIES FOR INDUSTRIAL UNDERFLOOR SYSTEMS

RDZ TECH PE-Xc Pipe Ø 20

Interior Layer
Pipe made of high-density electrophysically cross-
linked polythylene with oxygen barrier. This pipe is
produced according to DIN EN ISO 15875/2 and DIN
16892 guaranteeing even and stable cross-links and
constant characteristics over time
DIAMETER ROLL CODE

20 mm 240 m 1012240
Suitable for all
20 mm 600 m 1012600
industrial systems

Stratigraphy

3- Oxigen barrier 2- Adhesive 1- PE-Xc

5- PE-Xc 4- Adhesive

CLASS 4 For use with hot and cold water ( Tmax 70 °C)
Application field
CLASS 5 For use with hot and cold water ( Tmax 90 °C)

Outside diam. Thickness Weight CLASS 4 CLASS 5 Water content

(mm) (mm) (g/m) (bar) (bar) (l/m)

20 2 120 8 6 0.20

Pipe Feature Value Unit Standard

Standard DIN EN ISO 15875 / DIN 4726

Density 0.945 g/cm3 ISO 1183

Degree of cross-linking ≥ 60 %
Ultimate Tensile Stress at 20 °C 24-26 N / mm² UNI EN ISO 527-2 / EN 60811-1

Elongation at break a 20 °C 400 ÷ 600 % DIN EN ISO 6259-1 / EN 60811-1

Thermal conductivity 0.41 W / (m • K) DIN 52612

Oxygen tightness ≤ 0.32 mg O2 / (m • d)

2
DIN 4726

Thermal expansion coefficient at 20 °C 1.5 • 10 -4

m / (m • K)

Softening temperature > 130 °C

Maximum ovalization 1.2 mm

Roughness factor 0.0015

241
ACCESSORIES FOR INDUSTRIAL UNDERFLOOR SYSTEMS

RDZ Tech PE-Xa Pipe Ø 25 Interior Layer

RDZ Tech PE-Xa pipe Ø 25-20.4 made of high-
density polyethylene with type-a cross-linking.
This pipe is produced according to DIN 16892 and
DIN 4726.

DIAMETER ROLL CODE

25 mm 200 m 1013920
25 mm 600 m 1013900
Suitable for Pvc bar
and Industrial mesh
system

Stratigraphy

3- Oxigen 2 - 2nd adhesive 1 - PE protective

barrier polymeric layer layer

5 - PE-Xa pipe 4- 1st adhesive

wall polymeric layer

CLASS 4 For use with hot and cold water ( Tmax 70 °C)
Application field
CLASS 5 For use with hot and cold water ( Tmax 90 °C)

Outside diam. Thickness Weight CLASS 4 CLASS 5 Water content

(mm) (mm) (g/m) (bar) (bar) (l/m)

25 2.3 174 8 6 0.326

Pipe Feature Value Unit Standard

Standard DIN 16892 / DIN 4726

Density 938 g/cm3 DIN 53455

Degree of cross-linking ≥ 70 % ISO 10147

Ultimate Tensile Stress at 20 °C > 19 N / mm² DIN 53455

Elongation at break a 20 °C > 400 % ISO 6259

Thermal conductivity 0.40 W / (m • K) DIN 52612

Oxygen tightness ≤ 0.32 mg O2 / (m • d)

2
DIN 4726

Thermal expansion coefficient at 20 °C 1.8 • 10 -4

m / (m • K) DIN 52328

Softening temperature > 130 °C DIN 53460

Maximum ovalization 1.2 mm

Roughness factor 0.0005

242
ACCESSORIES FOR INDUSTRIAL UNDERFLOOR SYSTEMS

OTHER ACCESSORIES

Pipe Band SIZE CODE

Pipe bands made of plastic and used to block
pipes in industrial systems. 20 cm 1130001

Joint Sleeve SIZE CODE

Joint sleeve made of polypropylene, which is ideal
to protect expansion joints. L. 300 - Ø 28 mm 1142028
L. 500 - Ø 40 mm 1142040

Light Felt SIZE CODE

Light felt made of polypropylene flocks, thickness
5 mm, density 500 g/m2. It is used for thermal sp. 5 mm x h. 2 m 1901000
insulation. Height: 2 m. Package: 50-m rolls.

243
 NOTE

244
NOTE

245
 Our
history

For over 40 years

we have been
a worldwide reference company
in the field of heating and
cooling systems.
We work with passion
to ensure indoor comfort
thanks to innovative solutions,
specifically for residential,
commercial and
industrial buildings.
We design and produce
high-efficient and
high-performance systems
which offer energy saving,
comfort and health
throughout the year.
Invisible solutions
spreading a unique sensation
of wellbeing in any room.

246
RD Z S .p. a V .le Tre nto , 1 01 3 3 077 SA CIL E ( P N) | T e l . +3 9 0 4 3 4 . 7 8 7 51 1 | i nf o@ r d z. i t | C o d e FG A 0Z Z 001B Z .00 - 01/ 2 02 2 | r d z . i t