EP-4016 Manual
Contents
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EP-4016 Manual
Art 1
The all-electric servo bending machine is one of the products developed by our company
with independent intellectual property rights. Special high load-bearing screw and guide
rail structure, imported bearing installation, high load-bearing capacity, high positioning
accuracy, long life, machine tool rigidity, accuracy maintenance and reliability are
approaching
Perfect. By introducing advanced design concepts and scientific design methods, the
unavoidable shortcomings of traditional design are solved.
This bending machine is fast and simple to program. It can realize concurrent linkage of
multiple axes and rapid feed positioning. The bending efficiency, accuracy and
consistency are significantly improved. It is far superior to traditional hydraulic bending
machines and does not require Using hydraulic oil, it is environmentally friendly and
pollution-free. Compared with traditional equipment, the all-electric servo bending
machine saves about 80% of energy. It is an ideal equipment for efficient and stable
output in the sheet metal industry. Widely used in chassis, cabinets, air conditioning and
refrigeration, elevators, kitchen equipment, aluminum veneers, solar water heaters,
automobile and bicycle accessories, audio equipment, home
Electrical appliances and other complete equipment industries.
1. Overall layout and structural characteristics of machine tools
1．The main large parts such as the machine bed and the movable tool holder are all made of
all-steel plate welded structures; the left-right symmetrical design balances the weight on both sides
of the column; the internal rib structure of the spindle box is strengthened, and the contact length
ratio between the spindle box and the column is appropriate for stable support; the overall Pass
The optimal structure is obtained through finite element analysis to ensure that the whole
machine has sufficient strength, rigidity and high stability.
In order to prevent deformation after processing, the machine bed is thoroughly annealed to
effectively eliminate internal stress. A large-scale pentahedral processing machine is used for
processing, and the processing is completed in one clamping. The geometric accuracy is excellent,
ensuring the long-term stability and high precision of the machine tool.
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2.Spindle power box
The spindle power box can transmit bending pressure and uses heavy-duty ball screws and
bearings; ultra-long life design and sealing protection design ensure that key components are not
affected by external dust.。
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3. Single V lower die
The design structure is simple and mold changing is very convenient. It has high hardness, no deformation, good toughness,
not easy to wear, long service life, uniform heat treatment, good process performance, and can withstand heavy impacts.
4. Backgauge
The backgauge adopts a 4-axis design, which is driven by an AC feed servo motor and a high-precision
reducer. Through system control, it can accurately and quickly move to the required stop position. When
performing bending work, the backgauge can automatically avoid. Avoid collision with workpiece.
5. Bending tools
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The bending machine molds have been quenched and ground, and the processing dimensional tolerances
of all key parts have reached high precision, providing you with the best bending processing. Choosing
high-precision bending machine molds can eliminate the need for secondary operations to correct errors,
thus
And reduce processing costs. In addition, heat-treated bending machine molds have a longer life than
ordinary molds.
6. In order to facilitate bending of any length, the standard split specifications of the mold are as follows:
Upper tooling: 100 (left ear), 10, 15, 20, 40, 50, 200, 300, 100 (right ear) = 835mm (1 set) 835 not divided (1 set)
Lower tooling: 10, 15, 20, 40, 50, 100, 200, 400=835 mm (1 set)
835 not divided (1 set)
Die drawing：
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6. Electrical System
The electrical design of machine tools complies with national standards to ensure equipment
and personal safety. The electrical system has a self-diagnostic function. Operators and
maintenance personnel can observe the operating status of each part of the machine tool at any
time based on the indicator lights and displays. The main electrical components are imported
Products and other electrical components are selected from Sino-foreign cooperation products
to ensure the safety and reliability of the machine tool.
A closed electrical box is used, and the electrical box uses an upper and lower convection
arrangement of fans for heat dissipation to ensure the normal operation of the electrical
equipment. The electrical box adopts a slot plate wiring structure, and the component layout
and wiring are reasonable, neat, beautiful, and easy to maintain. The use of a boom-type
operating box is convenient
For the setup and operation of machine tools.
The machine tool is equipped with an alarm device and an emergency stop button to prevent
various sudden failures from causing damage to the machine tool. Due to the combination of
software
With the management design, the alarm can display text and alarm number through the
display.
7.
Technical indicators
◎ Y1/Y2 adopts grating ruler or magnetic scale feedback fully closed-loop control
method, precise positioning control, and repeatable positioning accuracy up to
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To ±5μm!
◎ "Direct" calculation function of the backgauge position: Based on the relevant
dimensions and plastic deformation of the sheet metal, the backgauge position is directly
calculated based on the neutral layer.
◎ Mold parameter library: Establish a mold parameter library for customers to facilitate
customers to quickly call parameters for sheet metal bending.
◎ Intelligent angle compensation function: Based on sheet metal process parameters
such as sheet metal material characteristics, mold size, material thickness, and bending
angle, combined with the angle calculation model of the CNC system, any sheet metal
that only needs one trial bending can be automatically corrected according to the angle
deviation. ,
It is ready for formal production.
◎ Automatic calculation function of bending pressure, alarm prompt when the pressure
exceeds the limit range.
◎ Intelligent tool load monitoring ensures tool safety.
◎ Five-wire touch screen, highly reliable and with a service life of more than 10 million
times, the operation process is simple and fast.
◎ Arc continuous bending function.
◎ Password protection function.
:
The CNC system SL100-P adopts a high-end CNC system development platform and
advanced sheet metal bending-specific algorithms and motion control algorithms. The main
board uses industrial-grade chips. The CNC system has passed EMC electromagnetic
compatibility verification and high and low temperature environmental adaptability testing.
High-end styling design: The CNC system adopts high-end industrial style luxury panel
design, 12-inch LCD touch screen, interface
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The display is clear at a glance.
Direct programming function: The system operation interface is simple and clear, and it also
has direct programming function. It can be used for simple bending.
The direct programming function is the most convenient. You only need to simply input the
back gear, angle and other parameters of each process to perform bending processing.
The following is the system interface diagram:：
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:
单位 EP-3512
Bending pressure tons 35
Bending length mm 1200
distance between columns mm 950
throat depth mm 400
Opening height mm 430
slider tilt mm ±30
●Speed
Y axis rapid forward speed mm/s 200
Y axis feed speed mm/s 50
Y-axis return speed mm/s 200
X-axis rapid traverse speed mm/s 400
R axis rapid traverse speed mm/s 200
Z1/Z2 axis rapid traverse speed mm/s 400
●Repeat positioning accuracy
Y axis mm ±0.01
X axis mm ±0.02
R axis mm ±0.1
Z1/Z2 axis mm ±0.1
●Work scope
Y axis travel mm 180
X-axis travel mm 400
R axis travel mm 140
Z1/Z2 axis travel mm 700
Control System SL100-P4/6
Installed capacity 3kVA
Machine size (optical machine) 1220×1250×2270
Machine weight (optical machine) kg 2500
1. Routine maintenance
During daily use, observe whether the equipment operates abnormally, such as unusual noise or vibration
in the motor, guide rails, screw rods, etc., as well as whether there is any noise or abnormal noise. These
are all things to pay attention to. If there are any abnormalities, shut down the machine and deal with it.
After using the equipment, cut off the power, return all components to their respective positions, and clean
the equipment.
2. Lubrication system and maintenance
Maintenance of the Y-axis-spindle power box. According to the frequency of use, the maintenance
cycle is about 3 to 6 months. Add grease to the spindle box. Use extreme pressure compound high-
temperature grease (general Mobil HP-2 special high-temperature grease, operating temperature -30 ℃-
350℃). Maintenance of Y-axis - slide rail, back gauge, X/R/Z axis. According to the frequency of use,
the maintenance cycle is about 1 to 2 months. Grease is added to the ball screw pair and linear slide rail.
Extreme pressure lithium-based grease is used. No. 3 (use temperature -20℃~120℃). Regular
lubrication and maintenance can ensure uniform lubrication of all sliding surfaces, effectively reduce
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friction resistance, improve movement accuracy, and ensure the service life of the ball screw pair and
guide rails.
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Item Name Model brand
1 Control System SL100-P4/6 Independent
research and
development
2 R-axis motor 750W
3 X-axis motor 750W
4 Y-axis motor 7.5KW
5 Z-axis motor 400W
6 Reducer
7 X/Y/Z/R axis screw guide german brand
8 Electrical components Relay/protection switch Schneider
9 transformer 2KW Shunliang/similar
products
10 Cable Taiwan Shin Kong
11 Cooling fan Domestic brands
1. Machine tool working environment requirements
The quality of the machine tool working environment is directly related to ensuring
the performance and normal operation of the machine tool. If the temperature is too
high, it will cause the control mechanism in the CNC system to malfunction or
malfunction; if the temperature is too low, the working conditions of the lubrication
system and hydraulic system will deteriorate, causing the machine to malfunction.
Machine tool failure or damaged machine tool parts. Therefore we recommend that
this machine be used under the following conditions:
1.1. The machine tool should be placed indoors and in a dry environment.
1.2. Power supply voltage: rated power supply voltage AC380V, voltage fluctuation
range -10~+10%, power frequency: 50Hz±1Hz. Beyond this range, users need to
purchase a regulated power supply by themselves.
1.3. Ambient temperature adaptability: working environment temperature 0~50℃,
storage environment temperature -20~60℃.
1.4. Relative humidity range of working environment: 30%~90%RH.
1.5. The air must not contain acids, salts and corrosive gases.
1.6. Air source pressure: 0.6-0.8Mpa
1.7. The machine tool should be installed away from vibration and heat sources.
2. Machine tool installation and debugging requirements
2.1. Please ensure that the cement foundation is thick enough to avoid the vibration of
other peripheral equipment.
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2.2. Please prepare oil in advance according to the machine tool oil recommendation
table, and pre-install a three-phase 380V, 50Hz power supply. It is recommended to
attach a regulated power supply.。
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