GSL Circuit Breaker & Firman Generator Guide
GSL Circuit Breaker & Firman Generator Guide
ENG
GASOLINE GENERATORS
KS 12-1E ATSR
KS 12-1E 1/3 ATSR
TWO-CYLINDER
GASOLINE GENERATORS
KS 15-1E ATSR
KS 15-1E 1/3 ATSR
CONTENTS
1. Preface 2
2. Safety precautions 2-4
2.1. Work area 2
2.2. Electrical safety 3
2.3. Personal safety 3-4
2.4. Safety precautions for gasoline generator operation 4
3. Safety symbols 5
3.1. Description of safety symbols for battery operation 5
3.2. Description of safety symbols for battery operation 5
4. Description of generator inscriptions 6
5. Overview and components of one-, two-cylinder generator 7
6. Generator delivery package 8
7. Generator specifications 9
8. Control panel 10 -11
9. Digital display 12
10. Commissioning 12
11.Check before getting started 13
12. Engine start 14
12.1.Gasoline generator engine start 14
12.2. ATS System 14
13. Connecting the generator and ats unit to the mains supply 15
14. Engine stop 16
15. Maintenance 16
16. Recommended maintenance schedule 17
17. Recommended oils 17
18. Air filter maintenance 19
19. Oil filter maintenance 19
20. Battery operation 20
21. Spark plugs maintenance 20
22. Generator storage 21
23. Generator transportation 21
24.Generator and battery disposal 21
25. Troubleshooting 22
26. Average power consumption of devices 23
27. Warranty provisions 24
1
1. PREFACE
Congratulations on your purchase of the gasoline generator from Könner &
Söhnen. This manual contains safety instructions, a description of the use
and commissioning of Könner & Söhnen generators and procedures for their
maintenance.
The generator manufacturer may make some modifications that may not be
reflected in this manual. The manufacturer reserves the right to make changes
in the product design, configuration and construction. The images and drawings
in this manual are for reference only and may differ from the actual components
and inscriptions on the products.
Contact information that you are free to use in case of any problems can be
found at the end of this manual. All information in this manual is correct to
the best of our knowledge and belief at the date of its publication.
The current list of service centers can be found on the official importer’s
website: www.ks-power.com.ua
! WARNING - DANGER! !
Please read this manual carefully before first use in order to ensure
equipment integrity and avoid possible injuries.
ABBREVIATIONS:
KS Könner & Söhnen generator
Е Electric start
ATSR ATS output for connecting an Automatic
Transfer Switch unit
1/ 3 single- and three-phase generator
Please read this manual carefully. Pay particular attention to information that
starts with characters/words: www.ks-power.de/en/
! WARNING - DANGER! !
Failure to observe the recommendation marked with this sign may result in
serious injury or death to the operator or third parties.
! PLEASE NOTE! !
Useful information on the use of the device.
2.SAFETY PRECAUTIONS
2.1. WORK AREA
- The generator must not be used in premises with poor ventilation since exhaust
gases contain poisonous carbon monoxide, which is life threatening!
- Do not use the generator in the rain, snow and high humidity. Do not touch
the generator with wet hands and expose to direct sunlight for a long time. It is
recommended to store and use the generator indoors or in well-ventilated premises.
- Always install the generator on a flat solid horizontal surface. The generator is
equipped with dampers to reduce vibration during operation and avoid damage to
the surface where the generator is installed.
2
- Do not use the generator near flammable gases, liquids or dust. During operation
of the generator, its exhaust system becomes very hot. This may cause fire or
explosion of these materials.
- Keep the work area clean and well lit to avoid injuries.
- Keep unauthorized persons, children and animals away from the running
generator.
- Always wear protective shoes and protective gloves when operating the generator.
! WARNING - DANGER! !
The device generates electricity. Observe safety precautions to avoid
electric shock.
2.2. ELECTRICAL SAFETY
-_ The wiring diagram for the generator must comply with the installation rules
and applicable statutory requirements.
-_ All wiring connections of the generator must be carried out by a certified
electrician in accordance with all electrical codes and regulations.
-_ Avoid the generator supply from the mains during restoration of the power
supply.
-_ Avoid operating the generator in high-humidity environments. Do not allow
moisture to enter the generator, as this increases the risk of electric shock.
-_ Avoid direct contact with grounded surfaces (pipes, radiators, etc.).
-_ Be careful when working with the power cord. Replace it immediately in case
of damage, as damaged power cord increases the risk of electric shock.
-_ All connections of the generator to the mains must be carried out by a certified
electrician.
- Connect the electric generator to the protective ground before operation using
the terminal located on the generator control panel.
- Do not connect/disconnect the generator to/from power consumers while
standing in water, on wet or damp soil.
- Do not touch live parts of the generator.
- Only connect the generator to the power consumers that correspond to the
electrical specifications and power rating of the generator.
- Keep all electrical equipment dry and clean. Replace damaged or worn wiring.
Worn, damaged, or rusted terminals must be replaced as well.
3
! WARNING - DANGER! !
Failure to comply with these requirements may result in fire or explosion of
the generator, as well as fire in the building wiring.
- Make sure there are no foreign objects on the generator when it is turned on. Use
the product for its intended purpose only. The generator customer using the device for
other than the intended purpose shall be deprived of the right to free warranty repair.
Do not sit, stand on the generator and misuse the equipment.
- Always keep proper footing and balance when starting the generator.
- Do not overload the generator, use it for its intended purpose only.
2.4. SAFETY PRECAUTIONS FOR GASOLINE GENERATOR OPERATION
Please note the following:
- Do not start the generator when it is under load.
-_ The generator must be installed at least 1 m away from explosive and flammable
substances and objects since its engine heats up during operation.
-_ Do not fill the fuel tank when the engine is running.
-_ Do not smoke while refueling.
- Only unleaded gasoline is recommended for the generator. After filling the tank,
remove all excess fuel from the surface. Do not use kerosene or other fuel. Otherwise,
the engine may be damaged.
-_ Observe the fuel tank while filling in order to avoid overfilling.
-_ Do not touch the exhaust system after starting the generator and during its
operation.
-_ Avoid operating the generator near water, in the rain or snow if there is a risk of it
becoming wet.
-_ Before starting the generator, learn how to stop the generator in case of an
emergency.
! WARNING - DANGER! !
Fuel pollutes soil and groundwater. Avoid gasoline leaking
out of the fuel tank!
4
3. SAFETY SYMBOLS
DESCRIPTION OF SAFETY SYMBOLS FOR GENERATOR OPERATION
1
a b c d
f._ Read this owner’s manual carefully before
2 operating the device.
g._Do not touch the generator with wet or dirty
hands.
i._ Observe fire safety regulations, do not operate
k the generator near open flame.
j._ Frequency - 50 Hz
a._Be careful when operating the device! Observe k._Do not touch! The generator damper becomes
the safety instructions in this manual. hot during operation.
b._Operate the generator only in well-ventilated
indoor spaces or outdoors. Exhaust gases contain
СО₂, whose vapors are life threatening.
c.Do not operate or store the device in high-
humidity environments.
d._Do not smoke while operating the generator!
e._The device generates electricity. Observe
safety precautions to avoid electric shock.
d e f
a. Wear protective rubber gloves when handling e. Read this owner’s manual carefully before
the battery. The battery contains a dangerous operating the device.
acid electrolyte. If electrolyte comes into contact f. Wear safety goggles when operating the
with skin or face, rinse immediately with plenty battery.
of water and seek medical advice.
b. Do not operate the generator near open flame.
c. Keep children away from the generator work
area.
d. Note! The battery releases explosive hydrogen
while charging!
5
4. DESCRIPTION OF
GENERATOR INSCRIPTIONS
APART FROM THE SAFETY SYMBOLS, THE GENERATOR CONTAINS THE FOLLOWING INSCRIPTIONS:
Oil recommendations
Grounding
6
5. OVERVIEW AND COMPONENTS OF ONE-,
TWO-CYLINDER GENERATOR
2 3 Fig. 1
1
4
11
6
10
9 6 8 7
! PLEASE NOTE! !
The manufacturer reserves the right to make changes in the product
design, configuration and construction. Illustrations in this manual are for
reference only and may differ from actual components and inscriptions on
the products.
7
6. GENERATOR DELIVERY PACKAGE
1. Generator
2. Packaging
3. Owner’s manual
4. Warranty card
5. Accessories
ACCESSORIES
1. 2x start keys;
2. 1x spark plug key
3. Transportation kit (wheels, support legs, handles, semi-axle)
Fig. 2
1 2
8
7. GENERATOR SPECIFICATIONS
Model KS 12-1E ATSR KS 12-1E 1/3 ATSR KS 15-1E ATSR KS 15-1E 1/3 ATSR
Voltage (V) 230 230 400 230 230 400
Maximum power 9.2 kW 8.2 kW 11.5 kVА 12.5 kW 11.5 kW 15.6 kVА
Nominal power 9.0 kW 8.0 kW 11.25 kVА 12.0 kW 11.0 kW 15.0 kVА
Frequency (Hz) 50 50 50 50
Max. current (A) 40 35 17 53 48 22
1х63A (230V) 1х32A (400V) 1х63A (230V) 1х32A (400V)
Outlets 1х32A (230V) 1х32A (230V) 1х32A (230V) 1х63A (230V)
1x16А (230V) 1x16А (230V) 1x16А (230V)
Fuel tank volume (L) 55 55 55 55
LED display Operating hours, frequency, voltage, oil level
Noise level Lpa (7m)/Lwa, dB 74/97 74/97 73/96 73/96
Output 12V (A) + + + +
Engine model KS 650 KS 650 KS 780 KS 780
Gasoline powered one-cylinder, four- Gasoline powered two-cylinder, four-stroke
Engine type
stroke air-cooled air-cooled
Engine power (HP/kW) 18.5/13.6 18.5/13.6 22.0/16.18 22.0/16.18
Generator emergency stop
+ + + +
button
Crankcase volume (cm3) 1.4 1.4 1.5 1.5
Engine volume (cm3) 625 625 750 750
Power output controller Intelligent AVR
Engine start Manual/Electric Manual/Electric Electric Electric
Power factor (cosφ) 1 1 0.8 1 1 0.8
Battery (Ah) 21 21 36 36
Net dimensions (L*W*H) (mm) 790x705x680 790x705x680 780x705x680 780x705x680
Gross dimensions (L*W*H) (mm) 800x715x780 800x715x780 807x715x905 807x715x905
Net weight (kg) 120 120 155 155
Gross weight (kg) 136 136 170 170
Protection class IP23M
Nominal voltage tolerance - max. 5%
To ensure reliability and increase the engine service life, peak powers may be slightly limited by circuit breakers.
The optimal operating conditions are ambient temperature of 17-25 °C, barometric pressure of 0.1 MPa
(760 mm Hg), and relative humidity of 50-60%. Under these environmental conditions, the generator can provide
maximum performance in terms of the declared specifications.
In the event of deviations from these environmental indicators, the generator performance may vary.
Please note that in order to preserve the long service life of the generator, continuous loads of more than 80% of
the nominal power are not recommended.
9
8. CONTROL PANEL
For model KS 12-1E ATSR Fig. 3
1 2 3 4 5 6
12 ENGINE START
11 10 9 8 7
1 2 3 4 5 6
14
ENGINE START
13 12 11 10 9 8 7
10
CONTROL PANEL
For model KS 15-1E ATSR Fig. 5
1 2 3 4 5 6
12 ENGINE START
11 10 9 8 7
1. Start switch 8. 32 А outlet (230 V)
2. Emergency stop button 9. 16 А outlet (230 V)
3. LED display 10. ATS output (universal 8-pin)
4. Circuit breakers 11. 12 V/8 A DC outlet
5. 63 А outlet (230 V) 12. Fuse for 12 V connector
6. 230 V circuit breaker
7. Grounding
12
ENGINE START
11 10 9 8
11
9. DIGITAL DISPLAY
The indicators on the display change cyclically.
Fig. 7
10. COMMISSIONING
The generator is supplied without fuel. Before use, be sure to fill the fuel tank.
Recommendations for refueling are listed below. The generator is supplied without
motor oil. The generator crankcase may contain oil residues after factory tests. Be
sure to add oil before use. Recommendations for oils and filling procedure are given
below.
To commission the generator, follow the maintenance recommendations for the
first month or twenty hours of operation (whichever comes first) contained in the
“Maintenance” section.
12
11. CHECK BEFORE GETTING STARTED
! NOTE! !
Be sure to carry out the following preparation before starting the
generator:
Fig. 8
Oil dipstick
The fuel level is displayed on the fuel level sensor on the tank.
! PLEASE NOTE! !
Only unleaded gasoline is recommended for the generator.
Using other fuels may cause damage to the engine.
13
12. ENGINE START
! WARNING - DANGER! !
Before starting the engine make sure that the total power of tools or power
consumers corresponds to the rated power of the generator. Do not exceed
the nominal power of the generator. Do not connect any devices before you
start the engine!
NOTE! Do not use in single-phase and three-phase mode at the same time
Before connecting any devices to the generator, make sure that they are in good
working order. If the connected device suddenly stopped or failed, immediately de-
energize the device using the emergency switch, disconnect the device and check it
out.
! WARNING - DANGER! !
Do not connect two or more devices at a time.
The start-up of many devices requires high power.
Devices should be connected one at a time according to their power rating.
Do not connect any power consumers within the first 3 minutes after the
generator has been started.
12.1. GASOLINE GENERATOR ENGINE START
1. Move the fuel valve to the “OPEN” position.
2. Turn the key to the START position and hold it in this position for a few
seconds until the engine starts.
Fuel valve Fig. 9
Closed
Open
14
13. CONNECTING THE GENERATOR AND ATS UNIT
TO THE MAINS SUPPLY
Diagram for connecting the generator and ATS unit to power consumers and mains supply
Fig. 11
MAINS SUPPLY
ELECTRIC
METER
POWER
CONSUMERS
NOTE!
! ELECTRIC SHOCK HAZARD! !
Connection to the mains supply should only be carried out by a qualified professional
15
14. ENGINE STOP
! PLEASE NOTE! !
Disconnect all devices before stopping the generator!
Do not stop the generator if it has any devices connected to it.
This may disable the generator!
15.MAINTENANCE
Maintenance work listed in section “Maintenance” should be performed on a
regular basis. If you cannot perform maintenance work on your own, please
contact the authorized service center to request the required maintenance work.
! PLEASE NOTE! !
The manufacturer shall not be liable for any damage caused by failure
to perform maintenance work.
Such damage also includes:
-_ Damage resulting from the use of non-original spare parts;
-_ Corrosive damage and other effects of improper storage of equipment;
-_ Damage caused by maintenance work performed by unskilled technicians.
You can find a list of service center addresses on the website of exclusive
importer: www.ks-power.de/en
Follow the instructions in this manual!
The generator must be maintained, operated and stored in accordance with the
instructions in this manual. The manufacturer shall not be liable for damage and
loss caused by failure to comply with safety and maintenance regulations.
16
16. RECOMMENDED MAINTENANCE
SCHEDULE
working hrs
Every start
hours
Node
Check the
level V
Motor oil
Replace V V
Air filter Check V
(for model
KS 12-1E ATSR,
KS 12-1E 1/3 ATSR) Clean out V
Air filter Check V
(for model
KS 15-1E ATSR,
KS 15-1E 1/3 ATSR) Replace V
Oil filter Replace V
Check the
level V
Fuel tank
Clean out V
Check/Clean
Fuel filter out V
17.RECOMMENDED OILS
Motor oil significantly affects the engine performance and is the main factor
that determines its service life. Use oil intended for four-stroke engines, as it
contains detergent additives that meet or exceed the SG standards according to
the APE classification (or equivalent).
Generally, it is recommended to use oil with a viscosity of SAE10W-30,
SAE10W-40. Motor oils with a different grade shown in the table can be
used only if the average air temperature in your area does not fall outside the
specified temperature range. SAE oil viscosity or oil service category is indicated
on the APE tank label.
Fig.12
10W-30
10W-40
0
-20 -10 0 10 20 30 40 C
17
REPLACING OR ADDING MOTOR OIL
If the oil level drops, fresh oil must be added to ensure proper operation of the
generator. Check the oil level according to the maintenance schedule.
Oil dipstick
Fig. 14
! WARNING - DANGER! !
Oil pollutes soil and groundwater. Avoid oil
leaking out of the crankcase. Dump used oil
into the sealed container. Hand over used oil to
waste oil collection point.
18
18. AIR FILTER MAINTENANCE
The air filter should be checked for contamination from time to time. Regular
maintenance of the air filter is necessary to maintain sufficient air flow in the
carburetor and normal carburetion, which in turn ensures fuel economy.
Fig. 15
Air filter
Fig. 16
Oil cooler
Oil filter
For generator models KS 12-1E ATSR, KS 12-1E 1/3ATSR, the oil filter is located on
the front of the generator below the control panel.
19
20. BATTERY OPERATION
The generator battery is maintenance-free. If the generator has not been used
for a long time, the battery may fail. To extend battery life, it is recommended
that you recharge the battery with an external charger (not included) every
three months.
Use protective gloves when handling the battery. The battery contains a
dangerous acid electrolyte. If electrolyte comes into contact with skin or face,
rinse immediately with plenty of water and seek medical advice.
The battery is covered by a 3-month warranty from the date of purchase of the
generator.
Fig. 17
Battery
Fig. 18
Electrode
20
22. GENERATOR STORAGE
The generator must be stored in a dry, well-ventilated area that is free from dust.
Keep away from children and animals. It is recommended to store and use the
generator at a temperature of -20 to +40 °C. Do not expose the generator to direct
sunlight and precipitation
! PLEASE NOTE! !
Before long-term storage of the generator when the engine is
running, close the fuel valve of the fuel tank and allow the engine to
work gasoline out of the carburetor.
Wait until the engine stops.
In case of lengthy generator downtime, observe the following
conditions:
-_ External parts of the generator and engine, especially cooling fins, must be
thoroughly cleaned.
-_ Unscrew the carburetor float chamber screw, empty the chamber.
-_ Remove the spark plugs.
-_ Add a teaspoon of engine oil (5 – 10 ml) to the cylinder. After that, pull the
starter cord several times for 1-2 seconds so that the oil spreads along the
cylinder walls.
-_ Replace (screw in) the spark plug.
-_ Remove the battery terminals. Grease the battery and connection terminals
with anti-oxidation grease.
- Unscrew the oil drain screw and drain the oil.
21
25. TROUBLESHOOTING
Fault Probable cause Remedy
The engine start key (button) is Set the engine start key (button)
set to the OFF position to the ON position
The fuel valve is set to the“CLOSE” Move the fuel valve to the
position “OPEN” position
Air choke is open Close the air choke lever
Fuel tank is empty Fill in the fuel tank
Engine will not start Fuel tanks contains dirty or
Replace fuel in the fuel tank
used fuel
Spark plug smoked or Clean the spark plug or replace it
damaged; wrong distance with a new one; set the correct
between electrodes distance between the electrodes
Fuel tank is dirty Clean the fuel tank
Air filter is dirty Replace the air filter
Reduced engine power / Water in fuel tank and/or Empty the fuel tank, fuel line
troubled engine start carburetor; clogged carburetor and carburetor
Wrong distance between Set the correct distance between
spark plug electrodes the electrodes.
Cooling fins are
Clean the cooling fins
Engine overheating contaminated
Air filter is dirty Clean the air filter
Circuit breaker tripped Set the circuit breaker to ON
Check cables for normal
Engine starts, but no Connection cables of poor
operation; replace, if extension
output voltage quality
cable is used
Faulty connected device Try connecting another device
Device overload Try connecting fewer devices
Generator works, but does Short circuit of one of the Try disconnecting the faulty
not support connected connected devices device
electrical devices Air filter is dirty Clean the air filter
Insufficient engine speed Contact the service center
22
26. AVERAGE POWER CONSUMPTION OF
DEVICES
Device Power (kW)
Iron 500-1100
Hair dryer 450-1200
Coffee machine 800-1500
Electric cooker 800-1800
Toaster 600-1500
Heater 1000-2000
Vacuum cleaner 400-1000
Radio 50-250
Grill 1200-2300
Oven 1000-2000
Fridge 100-150
TV set 100-400
Perforator 600-1400
Drill 400-800
Freezer 100-400
Grinder 300-1100
Circular saw 750-1600
Crank gear 650-2200
Jigsaw 250-700
Planer 400-1000
Compressor 750-3000
Water pump 750-3900
Bench saw 1800-4000
Electric mower 750-3000
Electric motors 550-5000
Fans 750-1700
High pressure unit 2000-4000
Air conditioner 1000-5000
23
27. WARRANTY PROVISIONS
The international manufacturer warranty is 1 year. The warranty period starts from
the date of purchase. In cases when warranty period is longer than 1 year according to
local legislation please contact your local dealer. The Seller which sells the product is
responsible for granting the warranty. Please contact the Seller for warranty. Within the
warranty period, if the product fails because of defects in the production process, it will
be exchanged on the same product or repaired.
The warranty card should be kept throughout the warranty period. In case of warranty
card loss, a second one will not be provided. The customer must provide the warranty card
and buyer`s check during request for repair or exchange. Otherwise, the warranty service
will not be provided. The warranty card, attached to the product during sale, should be
correctly and fully completed by the retailer and customer, signed and stamped. In other
cases, warranty is not considered as valid.
Provide clean product to the service center. Parts, that must be replaced, are the property
of the service center.
24
CONTACTS
Deutschland:
DIMAX International GmbH
Deutschland, Hauptstr. 134,
51143 Köln,
www.ks-power.de
Ihre Bestellungen
[email protected]
Kundendienst, technische
Fragen und Unterstützung
[email protected]
Garantie, Reparatur und
Service
[email protected]
Sonstiges
[email protected]
Polska:
DIMAX International
Poland Sp.z o.o.
Polen, Warczawska, 306B
05-082 Stare Babice,
www.ks-power.pl
[email protected]
Україна:
ТОВ «Техно Трейд КС»,
вул. Електротехнічна 47,
02222, м. Київ, Україна
www.ks-power.com.ua
[email protected]