SERVICE REPORT

Customer : TNB JANAMANJUNG SDN BHD

Project : TNBJ GF1 UNIT 2 OUTAGE VALVE SERVICING
Location : SERI MANJUNG, PERAK
PO No. : PO 0041999284
VALSER Job No. : 24-00109

PREPARED BY (VALSER) REVIEWED BY (VALSER) VERIFIED BY

NAME HAFIZUDDIN ABDUL RAZAK NAME FARHAN FARMIE NAME

DESIGNATION SERVICE ENGINEER DESIGNATION SERVICE MANAGER DESIGNATION
 VALVE LIST

Customer : TNB JANAMANJUNG SDN BHD

Project : TNBJ GF1 UNIT 2 OUTAGE VALVE SERVICE
PO No. : PO 0041999284
VALSER Job No. : 24-00109

No KKS Code Size Rating Type Remarks

1 02LAC62CG111 3" 600# Pneumatic Gate Valve Service

2 02LAC63CG111 3" 600# Pneumatic Gate Valve Service

3 02LAD41AA120L 20" 1690# Three Way Valve Service

Motorized Globe
4 02LCM05AA100M 3" 600# Service
Valve
5 02HAC01AA113X 16" 2500# Control Valve Service

6 02MAW10AA330X 3" X 1" 150# X 300# Spray Water Valve Service

7 02LCM05AA100H 3" 600# Manual Gate Valve Repacking

8 02LCM17AA100H 3" 600# Manual Gate Valve Repacking

Prepared By :-

HAFIZUDDIN ABDUL RAZAK

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB JANAMANJUNG SDN BHD VALSER JOB NO. 24-00109

TNBJ GF1 UNIT 2 OUTAGE VALVE

PROJECT CLIENT PO NO. PO 0041999284
SERVICE

TAG NO. 02LAC62CG111 DATE 11/29/2024

Reported Complaint(s);-
Valve Passing

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Pneumatic Gate Valve 1. Pneumatic

Size : 3" 2. Hydraulic
Rating : 600# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing

Scope of work 2. Service/Repair 5. Dimension Measurement

Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) Unit 2 Turbine Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION DISMANTLING IN PROGRESS

VALVE DISMANTLED BONNET CONDITION

VALVE DISC CONDITION (A & B VALVE SEAT CONDITION (A & B

The actuator has been detached before dissamble valve works

The valve has been dismantled for further inspection and servicing works
Found the outlet disc and seat was severly damaged, suspected from overtravelled
Found heavy scratches and dents on the inlrt disc and seat
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Valve Discs 1 Set
Parts To Be Disc Holder C/W Stem 1 Set
Replaced Bonnet Gasket 1 Unit N/A
Gland Packing 1 Set N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

SEAT CONDITION AFTER REPAIR NEW DISC AND DISC HOLDER C/W

NEW BONNET GASKET ASSEMBLY IN PROGRESS

NEW GLAND PACKING BOX UP COMPLETE

The valve discs were replaced with new ones

The valve seats has been done repairing works
New bonnet gasket and gland packing were installed as replacements
The valve was reassembled to its original position and orientation
The valve callibration has been performed by C&I team
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB JANAMANJUNG SDN BHD VALSER JOB NO. 24-00109

TNBJ GF1 UNIT 2 OUTAGE VALVE

PROJECT CLIENT PO NO. PO 0041999284
SERVICE

TAG NO. 02LAC63CG111 DATE 11/29/2024

Reported Complaint(s);-
Valve Passing

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Pneumatic Gate Valve 1. Pneumatic

Size : 3" 2. Hydraulic
Rating : 600# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing

Scope of work 2. Service/Repair 5. Dimension Measurement

Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) Unit 2 Turbine Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION ACTUATOR UNCOUPLED

DISMANTLING IN PROGRESS VALVE INTERNAL CONDITION

VALVE SEATS CONDITION (A & B DISCS CONDITION (A & B

The actuator has been detached before dissamble valve works

The valve has been dismantled for further inspection and servicing works
Found scratches on the valve discs and seats (inlet and outlet side)
There's no unsual findings on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Bonnet Gasket 1 Unit
Parts To Be Gland Packing 1 Set
Replaced N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

SEAT CONDITION AFTER LAPPING (A & B DISCS CONDITION AFTER LAPPING ( A & B

NEW BONNET GASKET ASSEMBLY IN PROGRESS

NEW GLAND PACKING BOX UP COMPLETE

Surface grinding was performed on the disc's contact surface

Lapping works was performed on the seat contact surface
Visual check for the valve discs and seats was done with client representative
New bonnet gasket and gland packing were installed as replacements
The valve was reassembled to its original position and orientation
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB JANAMANJUNG SDN BHD VALSER JOB NO. 24-00109

TNBJ GF1 UNIT 2 OUTAGE VALVE

PROJECT CLIENT PO NO. PO 0041999284
SERVICE

TAG NO. 02LAD41AA120L DATE 11/29/2024

Reported Complaint(s);-
Valve Passing

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Three Way Valve 1. Pneumatic

Size : 20" 2. Hydraulic
Rating : 1690# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing

Scope of work 2. Service/Repair 5. Dimension Measurement

Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) Unit 2 Turbine Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION DISMANTLING IN PROGRESS

STUFFING BONNET VALVE INTERNAL CONDITION

VALVE SEAT CONDITION PLUG CONTACT SURFACE

The valve has been dismantled for further inspection and servicing works
Found minor scratches with carbon stain on the valve plugs and seats contact surface
There's no unsual findings on the other valve parts
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Mechanical Seal 1 Unit
Parts To Be Pressure Seal 1 Unit
Replaced Gland Packing 1 Set N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

PLUG CONTACT SURFACE CONDITION AFTER VALVE SEAT CONTACT SURFACE AFTER

NEW MECHANICAL SEAL NEW PRESSURE SEAL

NEW GLAND PACKING BOX UP COMPLETE

Lapping works was performed on the plugs and seats contact surface
Contact check for the valve plug and seat was done with client representative
New pressure seals and gland packing were installed as replacements
The valve was reassembled to its original position and orientation
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB JANAMANJUNG SDN BHD VALSER JOB NO. 24-00109

TNBJ GF1 UNIT 2 OUTAGE VALVE

PROJECT CLIENT PO NO. PO 0041999284
SERVICE

TAG NO. 02LCM05AA100M DATE 11/29/2024

Reported Complaint(s);-
Valve Passing

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : MOV Globe Valve 1. Pneumatic

Size : 3" 2. Hydraulic
Rating : 600# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing

Scope of work 2. Service/Repair 5. Dimension Measurement

Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) Unit 2 Turbine Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION MOTORISED UNIT DETACHED

DISMANTLING IN PROGRESS BONNET CONDITION

VALVE SEAT CONDITION PLUG CONDITION

The motorized unit has been detached before dissamble valve works
The valve has been dismantled for further inspection and servicing works
Found light scratches on the valve plug contact surface area
Discovered a flaw on the valve seat contact surface
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Stem Plug 1 Set
Parts To Be Bonnet Gasket 1 Unit
Replaced Gland Packing 1 Set N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

SEAT CONDITION AFTER LAPPING NEW STEM PLUG

PLUG & SEAT CONTACT CHECK NEW BONNET GASKET

NEW GLAND PACKING BOX UP COMPLETE

The valve plug has been replaced with new ones

Lapping works was performed on the seat contact surface
Contact check for the valve plug and seat was done with client's representative
New bonnet gasket and gland packing were installed as replacements
The valve was reassembled to its original position and orientation
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB JANAMANJUNG SDN BHD VALSER JOB NO. 24-00109

TNBJ GF1 UNIT 2 OUTAGE VALVE

PROJECT CLIENT PO NO. PO 0041999284
SERVICE

TAG NO. 02HAC01AA113X DATE 11/29/2024

Reported Complaint(s);-
Valve Passing

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Control Valve 1. Pneumatic

Size : 20# 2. Hydraulic
Rating : 2500# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing

Scope of work 2. Service/Repair 5. Dimension Measurement

Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) Unit 2 Turbine Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION ACTUATOR DETACHED

DISMANTLING IN PROGRESS VALVE INTERNAL CONDITION

SEAT POCKET CONDITION PLUG CONDITION

The actuator has been detached before dissamble valve works

The valve has been dismantled for further inspection and servicing works
The valve plug and seat ring contact surface showed no signs of scratches or steam cuts
Found a steam-cutting mark on the seat ring pocket
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Spiral Wound Gaskets 1 Set
Parts To Be Gland Packing 1 Set
Replaced N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

SEAT CONDITION AFTER POLISHING PLUG CONDITION AFTER POLISHING

SEAT POCKET CONDITION AFTER REPAIR NEW GASKETS

NEW GLAND PACKING BOX UP COMPLETE

The valve plug and seat contact surface has been performed polishing works
The steam cut area on the seat ring pocket has been fixed
Contact check for the valve plug and seat was done with client representative
New spiral wound gaskets and gland packing were installed as replacements
The valve was reassembled to its original position and orientation
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB JANAMANJUNG SDN BHD VALSER JOB NO. 24-00109

TNBJ GF1 UNIT 2 OUTAGE VALVE

PROJECT CLIENT PO NO. PO 0041999284
SERVICE

TAG NO. 02MAW10AA330X DATE 11/29/2024

Reported Complaint(s);-
Valve Jerking

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Spray Water Valve 1. Pneumatic

Size : 3" X 1" 2. Hydraulic
Rating : 150# X 300# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : FF 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing

Scope of work 2. Service/Repair 5. Dimension Measurement

Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) Unit 2 Turbine Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

VALVE AS PER FOUND CONDITION ACTUATOR DETACHED

DISMANTLING IN PROGRESS NOZZLE CAP CONDITION

VALVE SEAT CONDITION PLUG CONDITION

The actuator has been detached before dissamble valve works

The valve has been dismantled for further inspection and servicing works
The nozzle cap was unfastened to access the seat and plug contact area
Found light scratches on the valve plug and seat contact surface
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Flange Gaskets 2 Units
Parts To Be Gland Packing 1 Set
Replaced N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

SEAT CONDITION AFTER LAPPING PLUG CONTACT SURFACE CONDITION AFTER LAPPING

PLUG & SEAT CONTACT CHECK NEW GLAND PACKING

NEW FLANGE GASKET BOX UP COMPLETE

Lapping works was performed on the plug and seat contact surface
Grinding works has been carried out on the internal of the nozzle cap
Contact check for the valve plug and seat was done with client's representative
New gland packing and flange gaskets were installed as replacements
The valve was reassembled to its original position and orientation
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB JANAMANJUNG SDN BHD VALSER JOB NO. 24-00109

TNBJ GF1 UNIT 2 OUTAGE VALVE

PROJECT CLIENT PO NO. PO 0041999284
SERVICE

TAG NO. 02LCM05AA100H DATE 11/29/2024

Reported Complaint(s);-
Gland Leak

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Manual Gate Valve 1. Pneumatic

Size : 3" 2. Hydraulic
Rating : 600# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing

Scope of work 2. Service/Repair 5. Dimension Measurement

Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) Unit 2 Turbine Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

PACKING REMOVAL WORKS

The old gland packing has been removed from the valve gland
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Gland Packing 1 Set
Parts To Be
Replaced N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

REPACKING WORKS

The valve gland area has been cleaned from any debris before repacking works
New gland packing has been installed to adequate numbers
The gland packing follower nuts were tightened accordingly
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report

 QWI29.078R2
SERVICE REPORT PAGE 1 of 4

CLIENT TNB JANAMANJUNG SDN BHD VALSER JOB NO. 24-00109

TNBJ GF1 UNIT 2 OUTAGE VALVE

PROJECT CLIENT PO NO. PO 0041999284
SERVICE

TAG NO. 02LCM17AA100H DATE 11/29/2024

Reported Complaint(s);-
Gland Leak

SECTION (1) : GENERAL INFORMATION

A. Valve assembly B. Actuator

Type : Manual Gate Valve 1. Pneumatic

Size : 3" 2. Hydraulic
Rating : 600# Type 3. Electric
Serial No. : N/A 4. Gas over oil
End connection : BW 5. Gear operated
Item General
Information Body material : N/A 6. Lever operated
Manufacturer : N/A Serial No. : N/A
Manufacturer : N/A

C. Control System D. Position Indicator

Available Available

Not Available Not Available

1. Inspection 4. Testing

Scope of work 2. Service/Repair 5. Dimension Measurement

Dismantle &
3. Lubrication & Sealing 6. Other (specify) Reassemble

1. Serenia Workshop
Service Location
2. Other Location (specify) Unit 2 Turbine Area

Reference Photo 1. Yes

Taken 2. No

Remark(s)
 QP29.078R2
SERVICE REPORT PAGE 2 of 4

SECTION (2) : INSPECTION FINDINGS

GLAND PACKING REMOVED COMPLETELY FROM THE GLAND

The old gland packing has been removed from the valve gland
 QP29.078R2
SERVICE REPORT PAGE 3 of 4

SECTION (3): WORK PERFORMED

Applicable
A. VALVE
Not Applicable
Valve Parts Qty Valve Parts Qty
Gland Packing 1 Set
Parts To Be
Replaced N/A
N/A
N/A
Touch up /
Blasting Machining /
Refurbish Painting
Lapping
*Please select if applicable: Required/ Not Required

Required Test ref.:

Testing
Not Required

Other(s)

Applicable
B. ACTUATOR
Not Applicable
Actuator Parts Qty Actuator Parts Qty
N/A N/A
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A
N/A N/A
Touch up /
Blasting Machining
Refurbish Painting
*Please select if applicable: Required/ Not Required

Required
Testing
Not Required
Other(s)

Applicable
C. INSTRUMENTATION CONTROLS
Not Applicable
Instrumentation Parts Qty Instrumentation Parts Qty
Parts To Be N/A N/A
Replaced N/A N/A
N/A N/A

Required
Testing
Not Required

Other(s)
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (4) : WORK PERFORMED

REPACKING WORKS

The valve gland area has been cleaned from any debris before repacking works
New gland packing has been installed to adequate numbers
The gland packing follower nuts were tightened accordingly
 QP29.078R2
SERVICE REPORT PAGE 4 of 4

SECTION (5) : POSSIBLE ROOT CAUSE

N/A

SECTION (6) : JOB COMPLETION

COMPLETED Remark:

PARTIALLY COMPLETED Remark:

NOT COMPLETED Remark:

APPENDIX (ATTACHED) :

1) Preliminary Site Service Report