Sega350 Wood Cutter - Manual - 1
Sega350 Wood Cutter - Manual - 1
Manual
PANEL SAW
SEGA 315
IMPORTANT
For your safety, read instructions carefully before
assembling or using this product. Save this manual
for future reference.
Always wear safety glasses when using Always read the instructions provided
woodworking equipment. before using woodworking equipment.
2 SAFETY PRECAUTIONS
2.1 SAFETY REGULATIONS
2.2 RESIDUAL RISKS
2.3 SAFETY AND INFORMATION SIGNALS
3 SPECIFICATIONS
3.1 MAIN COMPONENTS
3.2 TECHNICAL SPECIFICATION
3.3 ELECTRICAL CONNECTION
3.4 NOISE LEVEL
3.5 DUST EXTRACTION
3.6 SAFETY DEVICES
4 INSTALLATION
4.1 CONTENTS OF PACKAGE
4.2 LIFTING AND UNLOADING
4.3 INSTALLATION ZONE CHARACTERISTIC
4.4 INSTALL OF LOOSE PARTS - INTRODUCTION
5 ADJUSTMENT
5.1 SCORER ADJUSTMENT
5.2 EXTENSION TABLE FLATNESS ADJUSTMENT
5.3 RIP FENCE PRECISION ADJUSTMENT
6 OPERATING PROCEDURES
6.1 MACHINE SWITCH
6.2 WORKING STATION
6.3 WORKING WITH THE MACHINE
6.4 CORRECT USE FOR THIS MACHINE
7 MAINTENANCE
7.1 REPACE SAW BLADE
7.2 OVERALL CLEANING
7.3 GENERAL LUBRICATION
7.4 REPLACEMENT AND DISPOSAL
8 TROUBLE SHOOTING
Some information and illustrations in this manual may difer from the machine in your possession, since all the
configurations inherent in the machine complete with all the optionals are described and illustrated. Therefore,
refer only
to that information strictly connected with the machine configuration you have purchased.
With this manual we would like to provide the necessary information for maintenance and proper use of the
machine. The distribution network is at your service for any technical problem, spare parts or any new
requirement you may have for the development of your activity.
This manual must be read and understood before operating the machine. This will provde a better working
knowledge of the machine, for increased safety and to obtain the best results.
To facilitate its reading, the manual has been divided into sections pointing out the most important operations.
For a quick research of the topics, it is recommended to consult the index. To better stress the importance of
some basic passages, they have been marked by some preceding symbols:
Indicates imminent risks which may cause serious injury to the operator or other
WARNING persons. Be careful and scrupulously follow the instructions.
A statement advising of the need to take care lest serious consequences result in
CAUTION
harm to material items such as the asset or the product.
There is a identification plate fixed to the machine, containing the manufacturer's data, year of
construction, serial number and technical specifications.
Apply the machine to skilled and authorized technical staff to carry out any operation dealing with parts
disassembly. Keep to the instructions contained in this manual for the correct use of the machine.
Only skilled and authorized staff shall use and service the machine after reading this
CAUTION manual. Respect the accident prevention regulations and the general safety and
industrial medicine rules.
2. SAFETY PRECAUTIONS
2.1 SAFETY REGULATIONS
Read carefully the operation and maintenance manual before starting, using,
WARNING servicing and carrying out any other operation on the machine.
The manufacturer disclaims all responsibilities for damages to persons or things, which might be caused by
any failure to comply with the safety regulations.
- The machine operator shall have all necessary prerequisites in oder to operate a complex machiery.
- It is prohibited to use the machine when under the influence of alcohol, drugs or medication.
- All the operators must be suitably trained for use, adjustment and operation of the machine.
- The operators must carefully read the manual paying particular attention to the warning and safety notes.
Furthermore, they must be informed on the dangers associated with use of the machine and the precautions
to be taken, and must
be instructed to periodically inspect the guards and safety devices.
- Before carrying out adjustment, repair or cleaning work, disconnect the machine from the electric power by
setting the main switch to stop.
- After an initial bedding-in period or many hours of operation, the driving belts may slacken; this causes an
increase in the tool stopping time (the stopping time must be less than 10 seconds). Immediately tighten
them.
- The working area around the machine must be kept always clean and clear, in order to have an immediate
and easy access to the switchboard.
- Never insert materials which are different from those which are prescribed for the machine utilization. The
material to be machined must not contain any metal parts.
- Never machine pieces which may be too small or too wide ithrespect to the machine capacity.
- Do not work wood which has evident defects (cracks, knots, metal parts, etc.)
- Never place hands among the moving parts and/or materials.
- Keep hands clear from the tool; feed the piece with the aid of a pusher.
- Keep the tools tidy and far away from those not authorized persons.
- Never employ cracked nor uckled, neither not correctlyreground tools.
- Never use the tools beyond the speed limit recommended bythe producers.
- Carefully clean the rest surfaces of tools and make surethat they find perfectly horizontally positioned, and
with no dents at all.
- Always wear gauntlets when handling the tools.
- Mount the tools in the right machining direction.
- Never start the machine before having correctly installed all the protections.
- Connect the dust suction hoods to an adequate suction system; suction must always be activated when the
machine is switched on.
- Never open doors or protections when the machine or the system is operating.
- Many unpleasant experiences have shown that anybody may wear objects which could cause serious
accidents. Therefore, before starting working, take any bracelet, watch or ring off.
- Button the working garment sleeve well around the wrists.
- Take any garment off which, by hanging out, may get tangled in the MOVING UNITS.
- Always wear strong working footwear, as prescribed by the accident-prevention regulations of all countries.
- Use protection glasses. Use appropriate hearing protection systems (headsets, earplugs, etc.) and dust
protection masks.
- Never let unauthorized people repair, service or operate the machine.
- The manufacturer is not responsible for any damage deriving from arbitrary modifications made to the
machine.
- Any transport, assembly and dismantling is to be made only by trained staff, who shall have specific skill for
the specified operation.
- The operator must never leave the machine unattended during operation.
- During any working cycle break, switch the machine off.
- In case of long working cycle breaks, disconnect the general power supply.
- The operating method to be followed in the event of accident or breakdown, the machine should be turned
off immediately and unplug from main power and ask for assistance for the authorized people. If a blockage is
likely to occur, the workpiece should be move back a little and enable the equipment to be safely unblocked.
2.2 RESIDUAL RISKS
Despite observance of all the safety regulations, and use according to the rules described in this manual,
residual risks may still be present, among which the most recurring are:
Bear in mind that the use of any machine tool carries risks.
Use the appropriate care and concentration for any type of machining (also the most simple).
The highest safety is in your hands.
SAFETY SIGNALS:
Danger of electric shock. Do not access the area when the machine is powered.
Carefully read and understand the manual before using the machine.
INFORMATION SIGNALS:
Indicate the technical characteristics, direction of rotation and inclination, block and release, etc.
Carefully following the directions to simply the use and adjustment of the machine. The signals are graphically
described and do not require further explanation.
3. SPECIFICATIONS
3.1 MAIN COMPONENTS
The noise levels measured are emission levels and not necessarily the safe working level. Although there is a
correlation between the emission levels and the exposure levels, this cannot be used reliably to determine
whether or not further precautions are required. The factors which affect the actual level of operator exposure
include the duration of exposure, the ambient characteristics and other sources of emission, for example, the
number of machines and other adjacent machining. The permitted exposure values may also vary from country
to country. Nevertheless, this information allows the user of the machine to better evaluate the dangers and risks.
WARNING
Always work with the suction system on. Always start
the suction system and the machine at the same time.
Fig.3.5
3.6 SAFETY DEVICES
A - Safety Switch.
Stops the machine if the guard D is opened to perform
operations on the blade.
B - Emergency Switch
When the button is pressed, the power will been cut
immediately. It is a mechanical-operated push-button.
- The machine is supplied partly assembled. Prior to use, further assembly is required.
- When unpacking the machine the following components are included for the initial assembly.
- If any parts are missing, do not attempt to assemble the machine; plug in the power cord, or turn the switch
on until the missing parts are obtained and properly installed.
Fig.4.1
4.2 LIFTING AND UNLOADING
WARNING
Lifting and handing should only be carried out by skilled personel specially trained to execute this kind of
operations. During loading and unloading, avoid knocks to prevent damages to persons and things. Make
sure no one is standing under the overhung load and/or within the bridge crane working range during
machine lifting and handing.
Lifting may be carried out by bridge crane or self-propelled lift truck. Before starting the manoeuvres, free the
machine of all the parts used for transport or Packaging that have remained on the machine. Check that the
capacity of the lifting equipment is adequate for the gross weight of the machine indicated Fig.4.2.
Fig.4.2
4.3 INSTALLATION ZONE CHARACTERISTICS
WARNING
It is prohibited to install the machine in explosive environments.
The installation zone must be selected evaluating the work space required depending on the dimension of the
pieces
to be machined,and taking into account that a free space of at least 800 mm must be left around the machine.It
is also necessary to check The floor capacity and its surface, so that the machine base is evenly resting on its
four supports.A power outlet and a chip-suction system connection shall be closeto the selected machine setting
and it must be conveniently lighted (luminous intensity: 500 LUX).
A few elements will be disassembled from the machine main structure due to packaging and shipping
requirements. These loose parts should be installed as follows.
WARNING
Please tighten all bolts and nuts absolutely. Otherwise, may cause machine wobble or serious injury to the
operator or other persons.
Fig.4.4.2
4.4.3 INSTALL SLIDING TABLE
Fig.4.4.3
Fig.4.4.4
Fig.4.4.5
4.4.6 INSTALL TELESCOPIC FENCE
Fig.4.4.6
Fig.4.4.7
5. ADJUSTMENT
WARNING
Handle the tools with protective gloves.
CAUTION
For cutting panels coated with finishing material, you
have to use the scorer D. Position the scoring saw blade
in order to have an engraving equal to 1-1.5mm.
- Loosen the A or E.
- Regulate the alignment of the scoring unit with the saw
by B.
- Adjust scoring saw height by C.
- Tighten the locking dowel A or E when the adjustment is
over.
Fig.5.1
WARNING
The machine has been designed to be used by one
operator only. Plastic pusher shall be used when cutting
small workpieces and in circumstances where it is
necessary to push the workpiece against the fence.
Fig.6.3.1
6.3.2 WORKING WITH RIP FENCE
Fig.6.3.2
WARNING Fig.6.4
Before touching the machine parts, ensure to turn OFF
the main switch and disconnect the general power supply.
7. MAINTENANCE
WARNING Disconnect the general power supply before doing any maintenance.
7.1 REPACE SAW BLADE
WARNING
Only correctly sharpened saw blades manufactured in accordance with the requirements of EN 847-1:2005 shall
be
used. Don’t use the saw blade whose maximum marked speed is lower than the maximum rotational speed of the
saw spindle. Please always keep the gap between the riving knife and the saw blade to be at least 3mm and not
exceed 8mm.
- Rotate the blade lifting handwheel to move the blade to
toppest position.
- Take out the blade guard A.
- Remove the table insert B.
- Push the sliding table to backmost position.
- Open the blade cover D.
- Unscrew the nut C to take out the blade for replacement.
WARNING
Please DO NOT to try removing chips while the saw
blade is running.
After each working cycle, thoroughly clean the machine
and all of its parts, vacuum the shavings and dust and
remove any resin residues.
Use compressed air only when strictly necessary, using
protective glasses and a mask.
Fig.7.2
CAUTION
- In case of mechanical or functional faults in the machine, including guards or tools, please call the local
authorized agent for technical assistance and maintenance.
- Any maintenance must be only done when the machine is isolated from all energy sources (plug out).
8. TROUBLE SHOOTING
WARNING
- For any information or problem contact your area dealer or our technical service center. The necessary
interventions must be carried out by specialised technical personel.
- Before carrying out any fault service or maintenance work, please always TRUN OFF THE SWITCH,
UNPLUG POWER CABLE, WAIT FOR SAW BLADE TO COME TO STANDSTILL.