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Article
Analysis of Grid-Interactive PV-Fed BLDC Pump Using
Optimized MPPT in DC–DC Converters
Jeba Singh Oliver 1 , Prince Winston David 2, * , Praveen Kumar Balachandran 3 and Lucian Mihet-Popa 4, *
1 Department of EEE, Arunachala College of Engineering for Women, Kanyakumari 629203, India;
[email protected]
2 Department of EEE, Kamaraj College of Engineering and Technology, Virudhunagar 625701, India
3 Department of EEE, Vardhaman College of Engineering, Hyderabad 501218, India;
[email protected]
4 Faculty of Information Technology, Engineering and Economics, Oestfold University College,
1757 Halden, Norway
* Correspondence: [email protected] (P.W.D.); [email protected] (L.M.-P.)
Abstract: In solar photovoltaic (PV) system-based Brushless DC (BLDC) motors for water pumping
application, the role of DC/DC converters is very important. In order to extract the maximum power
from the PV array, an efficient DC/DC converter is essential at the intermediate stage. In this work,
different DC/DC converter topologies suitable for BLDC motors are proposed. The converters are
supported by an optimized maximum power point tracking system to provide a reliable operation.
Recent optimization algorithms such as fuzzy logic, perturb and observe, grey wolf, and whale
optimization are implemented with the PI controller in maximum power point tracking to maximize
the conversion efficiency. The obtained results using SEPIC, LUO, and interleaved LUO converters
provide a comparative study in the case of converter output, motor parameters, and grid output.
The performance analysis on three different converters and multiple optimization methods are
carried out. By analyzing the performance of different converter topologies, the interleaved LUO
converter outperforms the other two converters with the results of a voltage gain ratio of 1:22,
conversion efficiency of 98.3%, and grid current THD of 2.9%. Moreover, regarding the power
Citation: Oliver, J.S.; David, P.W.;
quality aspect, the total harmonic distortion of the grid current is maintained below the IEEE-519
Balachandran, P.K.; Mihet-Popa, L.
standard. In addition, the developed system has an advantage of operating both in stand-alone and
Analysis of Grid-Interactive PV-Fed
grid-connected operation modes.
BLDC Pump Using Optimized MPPT
in DC–DC Converters. Sustainability
2022, 14, 7205. https://doi.org/
Keywords: solar photovoltaics; brushless DC motor; maximum power point tracking; DC–DC converter
10.3390/su14127205
speed, and superior electrical and mechanical characteristics. Under both no load and
loaded conditions, the BLDC motor produces high torque and is able to run faster. At the
same time, the speed of the motor varies due to the variation in the generated PV power [3].
As the conversion efficiency of the PV panel is low, a maximum amount of power is drawn
through efficient Maximum Power Point Tracking (MPPT) algorithms. In addition, a DC-
to-DC power conversion is essential to change the DC power into another available DC
voltage level. Different existing DC-to-DC converter topologies are Buck, Boost, Buck–
Boost, CUK converter, etc. However, the existing converters produce switching losses;
hence, it requires a converter with high output gain and soft switching performance [4].
Therefore, the selection of a suitable DC/DC converter is a major task in PV-fed BLDC
motor systems.
Considering the above issues, in this proposed scheme, an analysis is made to study
the performance of different converter topologies suitable for a PV-fed three-phase BLDC
motor. In the proposed work, the SEPIC, LUO, and interleaved LUO converters that are
suitable for the BLDC motor in water pumping application are considered. In addition,
a control scheme is needed to control the output of the converter operated with MPPT
systems. Therefore, a control scheme using the PI controller is applied for achieving a
steady-state operation in MPPT. The drawback such as the peak overshoot problem leads to
the discovery of optimization-based methods. The conventional PI controller increases the
nonlinearity and parametric variation in load. Accordingly, the recent optimization tools
such as fuzzy logic, Perturb and Observe (P&O), Grey Wolf (GW), and Whale Optimization
(WO) techniques along with the PI controller are implemented in order to achieve the
desired output without any delay. The aim of this study is to improve the efficiency in the
BLDC motor with less energy consumption, reducing the oscillatory current in the motor
as well as eliminating commutation problems. Moreover, the power quality is maintained
in the grid under standalone and grid-interactive operation of the PV-fed BLDC motor [5].
The remaining part of this paper is summarized as follows: Section 2 demonstrates the
review of the literature; Section 3 explains in detail the stages of the proposed system; and
Section 4 demonstrates the results with the comparative analysis. Finally, Section 5 presents
a brief conclusion about the work.
Objectives of the proposed work are given below:
• To regulate the speed of the BLDC motor using a closed-loop PI controller and
Hall sensor.
• To boost the PV array output with high gain, low ripples, and minimum power loss.
• To extract maximum power under varying irradiance conditions using the MPPT
system with the optimized PI controller.
• To create a grid-interactive system to supply power during the night and receive excess
solar power at daytime.
• To minimize the THD of the grid current below 5%.
2. Review of Literature
Though much literature is available in water pumping systems using BLDC motors,
MPPT, DC/DC topologies, and grid-interactive systems, a few studies from the literature
relevant to the proposed work are discussed in this section. According to Shadab et al. [6],
a modified vector control is applied on a permanent-magnet synchronous motor operated
with a standalone PV array system. In this system, the utilization of a DC/DC converter at
the intermediate stage is avoided, even though this method is time-consuming without a
FET. Furthermore, in [7], a two-stage energy conversion system is adopted in a solar-fed
reluctance synchronous motor for a water pumping system. A boost converter optimized
using the incremental conductance method is coupled with the PV to increase the output.
Though it improves the reliability and power factor, the maximum power decreases when
the solar irradiation changes. Moreover, Saurabh et al. [8] highlights an ANN-based reliable
model in the PV and grid-integrated induction motor drive. Here, a reference adaptive
system will estimate the flux and regulate the power. Elimination of harmonic contents
Sustainability 2022, 14, 7205 3 of 14
and the offset voltage adds an advantage to the system. In addition, Riccardo et al. [9]
introduces a permanent-magnet synchronous motor-driven water pump controlled by
a field-oriented control. The controller will modify the reference speed of the motor to
achieve a superior MPPT operation. This scheme is easy to install that reduces the number
of stages, cost, and complexity. However, if the feed-forward accelerator is added at the
speed control, it gives a distinctive trait.
According to Zhang et al. [10], a buck converter is used for regulation of the speed drive
and reduction of torque ripples by Pulse-Width Modulation (PWM) chopping techniques.
Later, in [11], boost converter configurations contribute more to BLDC drives. Due to the
high-frequency PWM signal, switching losses will occur in Voltage Source Inverters (VSIs).
Hence, CUK converters are used to reduce the switching losses and control the speed of the
motor drive as a function of the VSI [12]. In addition, Kumar and Singh [13] implement a
buck–boost converter in a BLDC water pumping system with soft starting features. Still, a
few problems exist such as discontinuous output current, ripples, and switching loss in
the VSI. Furthermore, in [10], a zeta converter is discussed where the switching sequence
of the VSI is controlled by the PWM pulse. Again, the switching loss problem occurs
in the zeta converter. Moreover, in [11], an MPPT-based CUK converter is designed in
combination with a PV-fed BLDC motor. Therefore, the ripples are eliminated, and variable
speed control is also achieved. Recently, a few optimization techniques such as fuzzy and
Artificial Bee Colony algorithms are added in [12] to improve the performance of the MPPT
in similar applications with the zeta converter.
Additionally, a fuzzy-based PID controller is used to control the speed of the BLDC
motor to control the speed by tracking the reference speed of the rotor [13]. Similar MPPT
based pumping systems were dicussed in [14,15]. In addition, a PV-fed BLDC motor for a
water pumping system without a battery is designed and implemented with a sensorless
speed controller with a sliding mode controller (SMC), as highlighted in [16]. The proposed
Hybrid Whale Optimization technique works effectively to extract the maximum power
from the PV during both partial shading and normal conditions. The obtained results are
analyzed with Genetic Algorithm (GA), Particle Swarm Optimization (PSO), and Grey
Wolf Optimization (GWO) methods for MPPT; therefore, the overall cost of the system
reduces. According to Ovaiz et al. [17], a new technique is developed using the super lift
LUO converter to increase the voltage step by step in geometric progression. Therefore, the
transfer gain is enhanced, which is suitable for PV applications. In addition, the Cuckoo
algorithm is implemented in the MPPT along with the converter.
3. System Design
The block diagram of the proposed system is presented in Figure 1. It comprises
components such as a PV array, DC/DC converter, PWM generator, three-phase VSI,
single-phase VSI, BLDC motor, PI controller, sensors, and a driver circuit.
1, when switch S is ON, and Mode 2, when switch S is OFF. The topology of the SEPIC
converter is shown in Figure 3.
Vo + VD
The duty cycle, D = (1)
Vo + VPV + VD
where is the output voltage, is the voltage drop, and is the supply voltage.
The maximum and minimum values of duty cycles are evaluated by,
Vo + VD
Dmax = (2)
Vo + VPVmin + VD
Vo + VD
Dmin = (3)
Vo + VPVmax + VD
To perform the closed-loop operation in MPPT, the voltage across the DC capacitor
present in the DC/DC converter is monitored and is then compared with the reference volt-
age across the DC link capacitor. The error voltage signal is given to the PI controller where
the gain parameters are tuned using the different optimization algorithms. The optimally
tuned controller produces a reference signal. This reference signal is analog with the carrier
signal to generate the pulses by the PWM generator. Finally, switching of the converter
takes place and the regulated DC output is delivered to the BLDC motor.
3.4.1. PI Controller
The PV array is coupled with the BLDC motor through a DC–DC converter and the
control of the converter is carried out with a PI controller [19]. The control of the converter
is carried out with the help of a PI controller, but there exist problems with peak overshoot
and settling time. To find the optimal values of the Kp and Ki gains, manual tuning is made
by fixing the integral gain to its maximum value and the term of derivation to zero and by
increasing the proportional gain until the loop oscillates at a constant amplitude. By setting
the proportional gain to half value and by adjusting the integral gain, the offset within an
acceptable period is corrected.
module. The second method is advantageous so that it can respond to slow changes in
irradiance and temperature. Still, the drawbacks such as slow convergence speed and
oscillations in the steady-state output may cause deviations in the operating point from the
maximum power point [20].
Number of poles 4
DC voltage 270 V
Power rating 1.5 KW
Grid voltage 200 V
Figure 8. Output of different converters with optimized PI-controlled MPPT: (a) SEPIC, (b) LUO, and
(c) interleaved LUO converters.
Moreover, the settling times of each converter output with different MPPT schemes
are tabulated in Table 3. Likewise, the conversion efficiency of different converters with
various control schemes is presented in Table 4. The settling time reduces gradually with
PI and improved regulation is reached by tuning the optimization methods.
Table 3. Settling time of different converter outputs with various MPPT control schemes.
Table 4. Conversion efficiency of different converters with various MPPT control schemes.
Figure 9. BLDC motor parameters with SEPIC converter under (a) starting, (b) running, and (c) load-
ing conditions.
Sustainability 2022, 14, 7205 11 of 14
Figure 10. BLDC motor parameters with LUO converter under (a) starting, (b) running, and (c) load-
ing conditions.
Figure 11. BLDC motor parameters with interleaved LUO converter under (a) starting, (b) running,
and (c) loading conditions.
The output results shown in Figures 9–11 show that the motor current remains at
zero during starting, and after t = 0.3 s, the motor current varies between 4 and−4 A.
Likewise, the back emf (Eb) varies between 100 and−100V during the running condition
and slightly increases when the load increases in the case of the SEPIC and LUO converter.
In addition, it shows a trapezoidal variation in the case of the interleaved LUO converter.
The speed remains at 2800 rpm during starting and running phases. In addition, when the
load is applied at t = 0.3 s, the torque varies about 2 Nm in the SEPIC converter and 2.5 Nm
Sustainability 2022, 14, 7205 12 of 14
in the LUO converter, whereas, in the interleaved LUO converter, the torque decreases to
zero after t = 0.4 s.
Figure 12. Grid output voltage and current using SEPIC converter under (a) starting, (b) running,
and (c) loading conditions.
Figure 13. Grid output voltage and current using LUO converterunder(a) starting, (b) running, and
(c) loading conditions.
The output figures (Figures 12–14) reveal that, though the load is applied to the BLDC
motor, the grid voltage and grid current remain unaffected in the case of the SEPIC, LUO,
and interleaved LUO converter.
Figure 14. Grid output with interleaved LUO converter under (a) starting, (b) running, and (c) load-
ing conditions.
Figure 15. Harmonic spectrum of the grid current with (a) SEPIC, (b) LUO, and (c) interleaved
LUO converter.
The harmonic spectrum shown in Figure 15 gives the THD values of the grid current,
which is supplied to the BLDC motor. Here, the single output obtained by applying SEPIC,
LUO, and interleaved LUO converters along with the whale optimization technique is
presented for convenience. It is noticed that the THD reduces from 4.6% in SEPIC to
2.9% in the interleaved LUO converter. In addition, with the LUO converter, the THD is
about 3.2%.
5. Conclusions
In this paper, a grid-interactive solar-fed BLDC motor for the water pumping system
is developed using the MATLAB/Simulink software package. The proposed system is
designed and simulated to analyze the performance of various DC/DC converters suitable
for BLDC motor drive applications. The proposed method overcomes the drawbacks of the
existing methods such as switching power loss, ripples, and low gain. The developed model
fulfills the objectives such as the extraction of maximum power from the PV array under
the condition of varying irradiance and the boosting of the output of the PV array with
high gain, low ripples, and minimum power loss. The system can be operated continuously
during daytime with solar power and using grid power during the night. Regarding the
power quality aspect, the THD measured at the grid during the running condition of the
BLDC motor is maintained under the IEEE standard limits.
Author Contributions: Data curation, P.K.B.; Formal analysis, P.W.D., P.K.B. and L.M.-P.; Investiga-
tion, J.S.O.; Methodology, J.S.O.; Software, J.S.O.; Supervision, P.W.D.; Writing—original draft, J.S.O.
and P.K.B.; Writing—review & editing, P.W.D. and L.M.-P. All authors have read and agreed to the
published version of the manuscript.
Funding: This research received no external funding.
Sustainability 2022, 14, 7205 14 of 14
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