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Jacobsen hr5111

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0% found this document useful (0 votes)
87 views150 pages

Jacobsen hr5111

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 150

4103524-Rev D

11
16

15
13
7 8

18

17 1 - INCLUDES ITEMS 3 - 16

19 3
10

Parts & Maintenance


Manual
HR 5111 Rotary Mower
69116 – Kubota V2203 with ROPS
Serial Number 6707 and Up

69158 – Kubota V2203 with ROPS, Europe


Serial Number 1719 and Up

GB

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To Order Parts
1. Write your full name and complete address on the 5. Send or bring the order to an authorized Textron Turf
order. Care And Specialty Products Dealer.
2. Explain where and how to make shipment. 6. Inspect all shipments on receipt. If any parts are
3. Give product number, name and serial number that is damaged or missing, file a claim with the carrier
stamped on the name plate or serial plate located on before accepting.
the left rear frame of your product. 7. Do not return material without a letter of explanation,
4. Order by the quantity desired, the part number, and listing the parts being returned. Transportation
description of the part as given in the parts list. charges must be prepaid.

Use of other than Textron Turf Care And Specialty Products


authorized parts and accessories will void the warranty.

Table of Contents
1 Safety 4 Maintenance
1.1 Operating Safety............................................... 4 4.1 General .......................................................... 17
1.2 Important Safety Notes .....................................5 4.2 Inspecting Blades ........................................... 17
2 Specifications 4.3 Sharpening Blades ......................................... 18
2.1 Product Identification ........................................ 6 4.4 Engine ............................................................ 19
2.2 Engine ...............................................................6 4.5 Engine Oil ....................................................... 19
2.3 Tractor ..............................................................6 4.6 Air Filter .......................................................... 20
2.4 Cutting Units .....................................................7 4.7 Fuel ................................................................ 20
2.5 Weights and Dimensions ..................................7 4.8 Fuel System ................................................... 20
2.6 Accessories & Support Literature .....................7 4.9 Battery ............................................................ 21
3 Adjustments 4.10 Jump Starting ................................................. 21
3.1 General ............................................................. 8 4.11 Charging Battery ............................................ 21
3.2 Ball Joints .........................................................8 4.12 Hydraulic Hoses ............................................. 22
3.3 Engine Alternator Belt .......................................8 4.13 Hydraulic Oil ................................................... 22
3.4 Parking Brake ...................................................9 4.14 Hydraulic Oil Filters ........................................ 23
3.5 Service Brake ...................................................9 4.15 Electrical System ............................................ 23
3.6 Cruise Control Switch .....................................10 4.16 Muffler And Exhaust ....................................... 23
3.7 Fuel Solenoid ..................................................10 4.17 Tires ............................................................... 23
3.8 Ground Pressure ............................................10 4.18 Wheel Mounting Procedure ............................ 24
3.9 Hydro Neutral ..................................................11 4.19 Care And Cleaning ......................................... 24
3.10 Traction Pedal Stop ........................................11 4.20 Radiator and Oil Cooler .................................. 25
3.11 Steering Toe In ...............................................12 4.21 Storage ........................................................... 26
3.12 Turning Radius ...............................................12 5 Troubleshooting
3.13 Steering Stop Bolts .........................................12 5.1 General .......................................................... 27
3.14 Reverse Sensing Switch .................................13 6 Maintenance & Lubrication Charts
3.15 Leveling Front Mower .....................................13 6.1 General .......................................................... 28
3.16 Cutting Height .................................................14 6.2 Lubrication Chart ............................................ 28
3.17 Servicing Front Deck ......................................15 6.3 Maintenance Charts ....................................... 29
3.18 Specific Torque ...............................................15 7 Notes
3.19 Torque Specification .......................................16 8 Parts Catalog
8.1 Table Of Contents .......................................... 31

Copyright 2000 Textron Inc. “All rights reserved, including the


right to reproduce this material or portions thereof in any form.”
Litho in U.S.A. 4-2005

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Suggested Stocking Guide
To Keep your Equipment fully operational and productive, Textron Turf Care And Specialty Products suggests you
maintain a stock of the more commonly used maintenance items. We have included part numbers for additional
support materials and training aids.
To order any of the following material: 3. Order by the quantity desired, the part number, and
1. Write your full name and complete address on your the description of the part.
order form. 4. Send or bring the order to your authorized Textron
2. Explain where and how to make shipment: Turf Care and Specialty Products Dealer.

❑ UPS ❑ Regular Mail


❑ Overnight ❑ 2nd Day

Service Parts

Qty. Part No. Description Qty. Part No. Description


555773 Engine Oil Filter 555771 Hydraulic Return Oil Filter
549633 Engine Air Filter 2811255 Hydraulic Charge Oil FIlter
557619 Engine Fuel Filter

Service Support Material

Qty. Part No. Description Qty. Description


4103523 Safety & Operation Manual Service Manual
4103524 Parts & Maintenance
4104842 Kubota Engine Parts Manual
5001553 Video, Operator Training

How To Use This Manual


Abbreviations
N/S - Not serviced seperately, can only be obtained by ordering main component or kit.
AR -Variable quantity or measurement is required to obtain correct adjustment.
Symbols such as ●, next to the item number, indicate that a note exists which contain additional information
important in ordering that part.

Bulleted Items
Bulleted items indicate component parts that are included as part of an assembly or another component. These parts
can be ordered separetely or as part of the main component.
Item Part No. Qty Description Serial Numbers/Notes
● 1 123456 1 Mount, Valve Indicates a piece part
2 789012 1 Valve, Lift Includes Items 2 and 3
3 345678 1 • Handle Serviced part included with Item 2
4 N/S 1 • Seal Kit Non serviced part included with Item 2
5 901234 1 Screw, 1/4-20 x 2” Hex Head

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1 SAFETY
1 SAFETY

1.1 OPERATING SAFETY ______________________________________________________

! WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive
instruction from someone familiar with the equipment before being allowed to operate the machine.

1. Safety is dependent upon the awareness, concern 9. Never disconnect or bypass any switch.
and prudence of those who operate or service the
10. Carbon monoxide in the exhaust fumes can be fatal
equipment. Never allow minors to operate any
when inhaled. Never operate the engine without
equipment.
proper ventilation.
2. It is your responsibility to read this manual and all
11. Fuel is highly flammable, handle with care.
publications associated with this equipment (Safety
and Operation Manual, engine manual, accessories 12. Keep the engine clean. Allow the engine to cool
and attachments). If the operator can not read before storing and always remove the ignition key.
English it is the owner’s responsibility to explain the
13. Disengage all drives and engage parking brake
material contained in this manual to them.
before starting the engine (motor). Start the engine
3. Learn the proper use of the machine, the location only when sitting in operator’s seat, never while
and purpose of all the controls and gauges before standing beside the unit.
you operate the equipment. Working with unfamiliar
14. Equipment must comply with the latest federal,
equipment can lead to accidents.
state, and local requirements when driven or
4. Never allow anyone to operate or service the transported on public roads.
machine or its attachments without proper training
15. Never use your hands to search for oil leaks.
and instructions; or while under the influence of
Hydraulic fluid under pressure can penetrate the
alcohol or drugs.
skin and cause serious injury.
5. Wear all the necessary protective clothing and
16. Operate the machine up and down the face of the
personal safety devices to protect your head, eyes,
slopes (vertically), not across the face (horizontally).
ears hands and feet. Operate the machine only in
daylight or in good artificial light. 17. To prevent tipping or loss of control, do not start or
stop suddenly; reduce speed when making sharp
6. Inspect the area where the equipment will be used.
turns. Use caution when changing direction on
Pick up all the debris you can find before operating.
slopes.
Beware of overhead obstructions (low tree limbs,
electrical wires, etc.) and also underground 18. Always use the seat belt when operating tractors
obstacles (sprinklers, pipes, tree roots, etc.) Enter a equipped with a ROPS.
new area cautiously. Stay alert for hidden hazards.
Never use a seat belt when operating tractors
7. Never direct discharge of material toward without a ROPS.
bystanders, nor allow anyone near the machine
19. Keep legs, arms and body inside the seating
while in operation. The owner/operator can prevent
compartment while the vehicle is in motion.
and is responsible for injuries inflicted to
themselves, to bystanders and damage to property.
8. Never operate equipment that is not in perfect
working order or is without decals, guards, shields,
discharge deflectors or other protective devices
securely fastened in place.

This machine is to be operated and maintained as specified in this manual and is intended for the professional
maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.

4
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SAFETY 1
1.2 IMPORTANT SAFETY NOTES ________________________________________________

! This safety alert symbol is used to alert you to potential hazards.

DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.

CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury
and property damage. It may also be used to alert against unsafe practices.

For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place

! WARNING
The Interlock system on this tractor prevents the tractor from starting unless
the brake lever is engaged, mower switch is off and traction pedal is in
neutral. The system will stop the engine if the operator leaves the seat
without engaging the parking brake or setting the mower switch off.

NEVER operate tractor unless the Interlock system is working.

! WARNING
1. Before leaving the operator’s position for any reason:
a. Return traction pedal to neutral.
b. Disengage all drives.
c. Lower all implements to the ground.
d. Engage parking brake.
e. Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflector
securely fastened in place.

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum
efficiency. Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer
who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use
of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void
the warranty.

5
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2 SPECIFICATIONS
2 SPECIFICATIONS

2.1 PRODUCT IDENTIFICATION_________________________________________________

69116.............................. HR-5111 with ROPS.


69158.............................. HR-5111 with ROPS. (Europe) ®

A Textron Company

Serial Number ................ An identification plate, like the one CHARLOTTE, NC MADE IN U.S.A.

shown, listing the serial number, is YEAR OF


PRODUCTION: 2005
attached to the frame of the
tractor near the center lift arm 69116 7180
mount.
Always provide the serial number of the unit when ordering
replacement parts or requesting service information. Sound Pressure
EEC Sound Vibration M/S2
Product Level
Power Arms Body
Operator Ear

69158 105 dba 90 dba 4.6 1.5

2.2 ENGINE__________________________________________________________________
Make ............................... Kubota Ignition Timing ................ 18° before TC
Model .............................. V2203-B Governor......................... Centrifugal ball mechanical
Horsepower .................... 49 hp (36.6 kW) @2800 rpm Low Idle ................... 900 RPM
High Idle ................... 2800 RPM (69116 Only)
Note: Actual sustained horsepower will likely be lower
High Idle ................... 2400 RPM (69158 Only)
than listed in specifications due to operating limitations
Lubrication:
and enviromental factors
Capacity.................... 10 quarts (9.5 liter) with filter
Displacement .................. 134.1 cu. In. (2197 cc) Type.......................... 10W30 with dye
Bore and Stroke .............. 3.43 x 3.64 in. (87 x 92 mm) API Classification ..... CD, CE
Compression Ration ....... 22:1 Air Filter .......................... Dry type with evacuator valve and
Torque ............................ 109 ft. lbs. (147.8 Nm) @ 1200 service indicator.
rpm Alternator ........................ 45 amp
Fuel: Cooling System .............. Liquid Cooled
Type .......................... No. 2 Diesel Capacity...................... 8 qt. (7.6 l) 50/50 water / ethylene
Rating ....................... Min. Cetane rating 45 glycol mix
Thermostat ............... 185° F (95° C)
Capacity .................... 20 U.S. Gal. (75.7 liters)
Fuel Injection Pump ........ Bosch K type Mini Pump

2.3 TRACTOR________________________________________________________________
Tires: Differential ...................... Single speed, differential lock
Front ......................... 26 x 12-12, 6 Ply electro-hydraulically activated
Rear .......................... 23 x 10.5-12, 4 Ply Speed:
Pressure: Forward (2WD) ........ 0 - 15 m.p.h. (24.1 km/h)
Front ......................... 16-20 psi (110-138 kPa) Forward (4WD) ......... 0-8.4 m.p.h. (0-13.5 km/h)
Rear .......................... 8-10 psi (55-69 kPa) Reverse .................... 0 - 6 m.p.h. (9.6 km/h)
Battery: Hydraulic System:
Type .......................... 12 Volt Lead/Acid Capacity.......................... 17 U.S. gal. (64.3 liters)
Group ........................ AABM #75NF Fluid Type.......................... 10W30
Rating ....................... 750 CCA at 0° F (-18° C) Return Filter.................... Full Flow 10 micron
Service Brake ................. Pedal operated hydraulic disc Charge Filter................... Full Flow 10 micron
brakes on front wheels. Steering ......................... Power steering, rear wheels
Parking Brake ................. Independent disc on drive line, Mower Lift ....................... 3 spool manual valve and double
hand lever actuated. acting cylinders
PTO Drive....................... Fixed Flow Hydraulic

6
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SPECIFICATIONS 2
2.4 CUTTING UNITS ___________________________________________________________
Type ................................ Three Fully Floating Decks Cutting Width:
Width: Front and both Wings 134 in. (3403 mm)
Front Deck ................ 64 in. (1625 mm) Front and one wing ... 99 in. (2514 mm)
Wing Decks ............... 42 in. (1067 mm) Front only.................. 64 in. (1625 mm)
Drive ............................... Hydraulic Motors
Cutting Height ................. 1.00-5.5 in (25 - 140 mm)

2.5 WEIGHTS AND DIMENSIONS ________________________________________________


Dimensions: Inches (mm) Weights: Lbs. (kg)
Length ........................................................... 144 (3657) Fuel tank filled and cutting units installed. Less Operator
Height (ROPS) ................................................ 81 (2057) 69116 .......................................................... 3780 (1714)
Wheel Base.................................................. 67.5 (1714)
Width - Transport Position ........................... 93.5 (2375)
Width - Mowing Position ............................... 139 (3530)
Ground Clearance............................................. 8 (203)
Turning Radius................................................ 33 (838)

2.6 ACCESSORIES & SUPPORT LITERATURE _____________________________________


Contact your area Textron Turf Care And Specialty Products Dealer for a complete listing of accessories and
attachments.

! CAUTION
Use of other than Textron Turf Care And Specialty Products authorized parts and accessories may cause personal
injury or damage to the equipment and will void the warranty
Accessories Support Literature
Air Blow Gun ...........................................................JAC5098 Safety & Operation Manual......................................4103523
Orange Touch-up Paint (12 oz. spray)...................... 554598 Parts & Maintenance Manual...................................4103524
Mulcher Kit .................................................................. 69123 Diesel Engine Parts Catalog....................................4104842
Snow Blower Mounting Kit .......................................... 69139 Operator Training Video (English) ...........................5001553
Rear Wheel Weights ................................................... 69134 Operator Training Video (Spanish) ..........................5001557
Canopy / Sunshade .................................................... 67814 Service & Repair Manual .............................PT-SRI-HR5111
Dual Work Light .......................................................... 69128
Blade Balancer........................................................JAC5016
Cab/Cab Accessories ........................................................ ●
Brush/Sweeper .................................................................. ◆
Snow Blower ..................................................................... ▲

● Contact: Jodale Perry Corporation ▲ Contact: M-B Companies, Inc.


Box 990, 300 Route 100 1200 S. Park Street, Box 148
Morden, Manitoba, Canada R6M 1A8 Chilton, WI 53014
Phone: (204) 822-9100 Phone: (888) 558-5801
Fax: (204) 822-9111 Fax: (414) 849-2109
◆ Contact: Loftness Specialized Equipment, Inc.
South Highway 4
Hector, MN 55342
Phone 800 . 848 . 7624
ATTN Doug Haley

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3 ADJUSTMENTS
3 ADJUSTMENTS

3.1 GENERAL________________________________________________________________

2. Replace, do not adjust, worn or damaged


! WARNING components.

To prevent injury, lower implements to the ground, 3. Long hair, jewelry or loose fitting clothing may get
disengage all drives, engage parking brake, stop tangled in moving parts.
engine and remove key from ignition switch before
making any adjustments or performing maintenance. ! CAUTION
Make sure the tractor is parked on a solid and level Be careful to prevent entrapment of the hands and
surface. Never work on a tractor that is supported fingers between moving and fixed components of the
only by the jack. Always use jack stands. machine.
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not 4. Do not change governor settings or overspeed the
raised. engine.

1. Adjustments and maintenance should always be


performed by a qualified technician. If proper
adjustment cannot be made, contact an authorized
Textron Turf Care And Specialty Products Dealer.

3.2 BALL JOINTS_____________________________________________________________


When adjusting ball joints, be sure cut-out in ball joint is
parallel to the mounting bracket, then secure in place INCORRECT CORRECT

Must be parallel
after assembly
within 1/4” (6 mm)
per foot.

Figure 3A

3.3 ENGINE ALTERNATOR BELT _______________________________________________


1. Inspect and adjust new alternator belt after the first
10 hours of operation. Check and adjust every 100
hours thereafter.
2. Adjust the alternator pulley so the belt deflects 9/32 A
to 11/32 in. (7 - 9 mm) with 22 lb. (10 kg) push at
midpoint between pulleys. Refer to your engine
manual.
3. To adjust, loosen alternator mounting bolts (A) and
adjust alternator until the proper belt tension is
achieved.

Figure 3B
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ADJUSTMENTS 3
3.4 PARKING BRAKE__________________________________________________________
1. Check linkages, cables and pivot points, to ensure 5. Park the tractor on an incline (Approximately 16.7°
they are operating smoothly. Check brake pads for slope) near the bottom of the hill, with the front of
wear. the tractor facing downhill. Engage the parking
brake and stop the engine.
2. To set brake force: Place brake lever in the
disengaged position. Sit in the operator’s seat and 6. If the brakes do not hold, Start the engine,
turn knob (B) clockwise to increase force. Apply and disengage brake and drive to the bottom of the hill
release brake every quarter turn until a force of 36- to make the adjustment.
42 lb. (16 - 19 kg), at the base of the adjustment
knob is required to set the parking brake.

If a scale is not available for measuring, place tractor


in 2WD mode and adjust brake until motor cannot
overcome the parking brake

3. If the knob on the parking brake has been turned to B


its maximum extent, new brake pads are required.
4. Brake pads must be replaced when worn to the
point that they touch each other above the brake
disc.

! CAUTION
Never disengage the parking brake when the engine
Figure 3C
is not running.

3.5 SERVICE BRAKE __________________________________________________________


Adjust ball joint (C) so brake pedal has a minimum of 1/8
in. (3 mm) free travel before plunger touches piston in
master cylinder.Turn ball joint in (Clockwise) to decrease
or out (Counter-clockwise) to increase pedal travel.
C

Figure 3D

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3 ADJUSTMENTS
3.6 CRUISE CONTROL SWITCH_________________________________________________
1. If the cruise control does not disengage when brake
pedal is depressed, loosen hardware (D) and slide
switch so roller (E) is centered on bolt (F).
2. Loosen hardware and adjust bolt (F) so head makes
contact with roller (E) and activates switch.
D
F

Figure 3E

3.7 FUEL SOLENOID __________________________________________________________


1. Adjust rod (H) so fuel solenoid locks into hold
position when ignition key is turned to the START 1/32 - 1/16”
and returned to the RUN position. Maintain a 1/32 - (0.8 - 1.8 mm)
1/16 in. (0.8 - 1.6 mm) gap between lever and boss
when ignition key is in the OFF position. H
Note: Fuel solenoid will not activate without parking
brake engaged, and PTO Switch disengaged. Turn key
to Start position only long enough to activate solenoid. 4.30” (110.5)
Do not start engine without operator in seat.
4.70”(119.4 mm)

Figure 3F

3.8 GROUND PRESSURE ______________________________________________________


1. Adjusting ground pressure affects lowering time of
the lift arms and also affects ground pressure at each
tire.
J
2. Loosen thin knob (J) and adjust large knob (K) to
K
increase or decrease cutting unit weight. Knob
adjusts all three mowers simultaneously.
a. Increasing cutting unit weight allows mowers to
follow contours of ground better and reduces INCREASE DECREASE
tractor ground pressure.
b. Decreasing cutting unit weight increases tractor
weight, which increases traction on slopes.
c. Once desired ground pressure has been Figure 3G
obtained, tighten thin knob (J).
Note: If cutting unit weight is set too low, wing cutting
units will not lower to the ground from transport position.

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ADJUSTMENTS 3
3.9 HYDRO NEUTRAL _________________________________________________________
If the tractor “Creeps” in either direction, the neutral b. To adjust for reverse creep, loosen nut (M) and
position must be adjusted. The tractor may tend to turn nut (N) out until tires stop rotating. Hold nut
“Creep” if the hydraulic oil is cold. Operate tractor for 15 (N) in place and tighten nut (M).
minutes before determining if adjustment is needed.
6. If tractor continues to creep, check position of
traction return control (L).
! WARNING a. The return control (L) must be parallel to traction
arm (O).
Carbon monoxide in the exhaust fumes can be fatal
when inhaled. Any adjustments or repairs performed b. Loosen hardware (P) and adjust bracket (Q) until
with the engine is running must be made with ample control is parallel to arm.
ventilation.
Never work on a tractor that is supported only by the
jack. Always use jack stands. L N M
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.

1. Place a small amount of lubricating oil on all linkage


pivot points.
2. Hoist tractor so all four tires are off the ground and
place jack stands under the frame to prevent Q
O
accidental lowering of the tractor during adjustment. P
3. Start engine and set throttle to full speed.
4. Disengage parking brake and place 2WD/4WD
Switch in 2WD position. MUST BE PARALLEL
L
5. Check rotation of drive tires and adjust traction
return control (L) with the engine running. Figure 3H
a. To adjust for forward creep, loosen nut (M) and
turn nut (N) in until tires stop rotating. Hold nut
(N) in place and tighten nut (M).

3.10 TRACTION PEDAL STOP ___________________________________________________


Move traction pedal (T) to its maximum forward position.
Adjust stop bolt (R) until bolt touches the traction pedal.
Adjust bolt one revolution counter-clockwise (out against
pedal) and tighten both nuts (S).
R
T
S

Figure 3I

11
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3 ADJUSTMENTS
3.11 STEERING TOE IN _________________________________________________________
“Toe in” should be adjusted from X ± 1/16 in (1.5 mm).

1. Turn wheels to straight ahead position. X


2. Loosen tie rod jam nuts (U).
3. Adjust tie rod and retighten jam nuts
4. After adjusting “Toe in” it may be necessary to re-
adjust steering stop bolts.

U U

X ± 1/16” (1.5 mm)

Figure 3J

3.12 TURNING RADIUS _________________________________________________________


1. Adjust steering cylinder (V) for equal angle steering
in both directions. Check that ball joints are threaded
equally into both ends.
W
2. Loosen screw and nut (W) on locking clamp. Turn V
W
cylinder rod to obtain desired length then retighten
hardware.
3. Fully extend and retract steering cylinder and
readjust steering stop bolts.

Figure 3K

3.13 STEERING STOP BOLTS ___________________________________________________


Do not adjust the stop bolts until the “Toe in” and steering
cylinder have been adjusted.

1. Loosen both nuts (Y) and turn bolts completely in


against mounting block.
2. Fully retract steering cylinder. Adjust left side stop
bolt until it just touches steering arm. Tighten left
side nut (Y).
3. Fully extend steering cylinder. Adjust right side stop
bolt until it just touches steering arm. Tighten right Y
Y
side nut (Y).

Figure 3L

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ADJUSTMENTS 3
3.14 REVERSE SENSING SWITCH ________________________________________________
1. Adjust actuating rod (Z) so tractor shifts into 2WD at
approximately 0.5 m.p.h. in reverse.
2. Loosen nut and turn rod end counterclockwise to
decrease speed or clockwise to increase speed.
3. Tighten nut and test machine.
4. If adjustment cannot be made, contract your
Z
authorized Textron Turf Care And Specialty
Products dealer.

Figure 3M

3.15 LEVELING FRONT MOWER _________________________________________________


1. Before leveling the front deck, the tractor tires and
caster wheels must be properly inflated. The cutting A
height is directly related to the radius of the tire.
2. Set the cutting height of the front mower to 5-1/2 in. A A
(140 mm).
3. Rotate all blades so that one end of the blade (A) is
pointing forward.
4. Fully lower front deck. Measure from the ground to
point (A) and from the ground to point (B). Point (B)
must be 1/8 in. (3 mm) higher than point (A).
B
5. Add or remove shims (C) as required between
bumper pad (D) and lift arm (E).
B B
6. Once the front mower has been properly leveled,
the cutting height may be readjusted without Figure 3N
changing the shims. It may be necessary to re-level
the deck if there is a change to the tires.
D

Figure 3O

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3 ADJUSTMENTS
3.16 CUTTING HEIGHT _________________________________________________________
Level the front mower before setting the cutting height for
the first time. Do not remove the cutting units from the 2. Figure 3P shows the height adjustment decal for
tractor to change cutting height. the casters.

Cutting height for decks can be adjusted from 1 to 5-1/2 Column 1 - Height of cut
in. (25-140 mm) in 1/2 in. (13 mm) increments. Actual Column 2 - Arrangement of spacers
cutting height may vary somewhat from the heights given Column 3 - Arm Position
depending on turf conditions, tire variances and other Column 4 - Wing Mower Mounting Location
factors. Column 5 - Front Mower Mounting Location
3. Adjust spacers in quantity listed. Store extra
Note: When cutting undulating areas, lower cutting
spacers on top of spindle. Always leave one thin
heights may cause scalping. Adjust height accordingly to
spacer above and below caster arm.
prevent turf damage.
4. For cutting heights 3 in. (76 mm) and below, caster
1. Park the tractor on a flat, level surface. Raise the arms should be assembled to upper set of holes
decks until the caster wheels are raised off the (A). For cutting heights above 3 in. (76 mm), caster
ground enough so caster wheels can be removed arms should be assembled to lower set of holes (B).
from deck. Place blocks under decks so they are
supported on all sides. Note: After setting cutting height, fully lower cutting units
onto a flat, hard surface, stop engine, and measure the
distance from the blade tips to the ground. If the distance
! WARNING is different from the desired cutting height, make
adjustments as necessary. Cut in a small test area and
To prevent serious injury, lower deck until it is make any final adjustments for desired turf appearance.
resting completely on the supports. This will
prevent it from accidentally lowering while making
adjustments. Disengage all drives, engage
parking brake, stop engine and remove ignition
key.

"X"
B

"X"
1.0 0 A
1.5 1 A
1.0
2.0 2 A 1.5
2.5 3 A 2.0 1.0
2.5 2.5
3.0 4 A 3.0 3.0
3.5 0 B 3.5 4.5
4.0
4.0 1 B 4.5 5.0
5.0
4.5 2 B 5.5
5.0 3 B
5.5 4 B

Figure 3P

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ADJUSTMENTS 3
3.17 SERVICING FRONT DECK___________________________________________________
The front deck can be raised and tilted up to improve To return deck to service:
access to the cutting unit and blades for service and
cleaning. Be sure to disengage all drives, engage parking 1. Start engine and fully raise front deck.Stop engine.
brake, stop engine and remove ignition key before Remove rope or chain from right wing deck and
working around deck. slowly lower front deck.

To tilt front deck up to its service position:


! CAUTION
1. Fully raise front and right wing deck. Stop engine. Removing rope or chain will release the full weight of
2. Remove height of cut pins from front deck and the deck. Make sure anyone assisting in this
carefully lift deck to a perpendicular position. procedure is made aware of this before removing
rope or chain.
3. Use a chain or heavy rope to tie the front right
caster arm to the right wing deck. 2. Install height of cut pins in correct set of holes. Start
engine and lower front deck.
4. Start engine and lower front deck to the ground.
Stop engine and remove ignition key.

3.18 SPECIFIC TORQUE ________________________________________________________


Tie Rod Ball Joints (2): 20 ft lb. (27 Nm).

Steering Cylinder Ball Joints (2): 45 ft lb (61 Nm).

Blade Adapter Bolts (14): 35 - 40 ft lb (47 - 54 Nm).

Center Blade Bolts (7): 75 ft lb (102 Nm).

Rear Wheel Bolts (10): 40 - 50 ft lb (54 - 68 Nm).

Front Lug Nuts (10): 100 - 120 ft lb (135 - 162 Nm)

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3 ADJUSTMENTS
3.19 TORQUE SPECIFICATION __________________________________________________

CAUTION
All torque values included in these charts are approximate and are for reference only. Use of these torque values is
at your sole risk. Textron Turf Care And Specialty Products is not responsible for any loss, claim, or damage arising
from the use of these charts. Extreme caution should always be used when using any torque value.

Textron Turf Care And Specialty Products uses Grade 5 Plated bolts as standard, unless otherwise noted. For
tightening plated bolts, use the value given for lubricated.

AMERICAN NATIONAL STANDARD FASTENERS

SIZE UNITS GRADE 5 GRADE 8 SIZE UNITS GRADE 5 GRADE 8


Lubricated Dry Lubricated Dry Lubri- Dry Lubri- Dry

cated cated

#6-32 in-lb (Nm) – 20 (2.3) – – 7/16-14 ft-lb (Nm) 37 (50.1) 50 (67.8) 53 (71.8) 70 (94.9)

#8-32 in-lb (Nm) – 24 (2.7) – 30 (3.4) 7/16-20 ft-lb (Nm) 42 (56.9) 55 (74.6) 59 (80.0) 78 (105)

#10-24 in-lb (Nm) – 35 (4.0) – 45 (5.1) 1/2-13 ft-lb (Nm) 57 (77.2) 75 (101) 80 (108) 107 (145)

#10-32 in-lb (Nm) – 40 (4.5) – 50 (5.7) 1/2-20 ft-lb (Nm) 64 (86.7) 85 (115) 90 (122) 120 (162)

#12-24 in-lb (Nm) – 50 (5.7) – 65 (7.3) 9/16-12 ft-lb (Nm) 82 (111) 109 (148) 115 (156) 154 (209)

1/4-20 in-lb (Nm) 75 (8.4) 100 (11.3) 107 (12.1) 143 (16.1) 9/16-18 ft-lb (Nm) 92 (124) 122 (165) 129 (174) 172 (233)

1/4-28 in-lb (Nm) 85 (9.6) 115 (13.0) 120 (13.5) 163 (18.4) 5/8-11 ft-lb (Nm) 113 (153) 151 (204) 159 (215) 211 (286)

5/16-18 in-lb (Nm) 157 (17.7) 210 (23.7) 220 (24.8) 305 (34.4) 5/8-18 ft-lb (Nm) 128 (173) 170 (230) 180 (244) 240 (325)

5/16-24 in-lb (Nm) 173 (19.5) 230 (26.0) 245 (27.6) 325 (36.7) 3/4-10 ft-lb (Nm) 200 (271) 266 (360) 282 (382) 376 (509)

3/8-16 ft-lb (Nm) 23 (31.1) 31 (42.0) 32 (43.3) 44 (59.6) 3/4-16 ft-lb (Nm) 223 (302) 298 404 315 (427) 420 (569)

3/8-24 ft-lb (Nm) 26 (35.2) 35 (47.4) 37 (50.1) 50 (67.8) 7/8-14 ft-lb (Nm) 355 (481) 473 (641) 500 (678) 668 (905)

METRIC FASTENERS
Non Critical
Fasteners
4.6 8.8 10.9 12.9
into
SIZE UNITS Aluminum
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry

M4 Nm (in-lb) – – – – – – 3.83 (34) 5.11 (45) 2.0 (18)

M5 Nm (in-lb) 1.80 (16) 2.40 (21) 4.63 (41) 6.18 (54) 6.63 (59) 8.84 (78) 7.75 (68) 10.3 (910 4.0 (35)

M6 Nm (in-lb) 3.05 (27) 4.07 (36) 7.87 (69) 10.5 (93) 11.3 (102) 15.0 (133) 13.2 (117) 17.6 (156) 6.8 (60)

M8 Nm (in-lb) 7.41 (65) 9.98 (88) 19.1 (69) 25.5 (226) 27.3 (241) 36.5 (323) 32.0 (283) 42.6 (377) 17.0 (150)

M10 Nm (ft-lb) 14.7 (11) 19.6 (14) 37.8 (29) 50.5 (37) 54.1 (40) 72.2 (53) 63.3 (46) 84.4 (62) 33.9 (25)

M12 Nm (ft-lb) 25.6 (19) 34.1 (25) 66.0 (48) 88.0 (65) 94.5 (70) 125 (92) 110 (81) 147 (108) 61.0 (45)

M14 Nm (ft-lb) 40.8 (30) 54.3 (40) 105 (77) 140 (103) 150 (110) 200 (147) 175 (129) 234 (172) 94.9 (70)

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MAINTENANCE 4
4 MAINTENANCE

4.1 GENERAL ________________________________________________________________

b. Keep all moving parts properly adjusted and lubri-


! WARNING cated.

Before you clean, adjust, or repair this equipment, c. Replace worn or damaged parts before operating
disengage all drives, lower implements to the ground, the machine.
engage parking brake, stop engine and remove key from d. Keep all fluids at their proper levels.
ignition switch to prevent injuries
e. Keep shields in place and all hardware securely
Make sure the tractor is parked on a solid and level fastened.
surface. Never work on a tractor that is supported only by
f. Keep tires properly inflated.
the jack. Always use jack stands.
3. Long hair, jewelry or loose fitting clothing may get
tangled in moving parts.
1. Adjustment and maintenance should always be
performed by a qualified technician. If proper 4. Use the illustrations in the Parts Catalog as reference
adjustments cannot be made, contact an Authorized for the disassembly and reassembly of components.
Textron Turf Care And Specialty Products Dealer.
5. Recycle or dispose of all hazardous materials
2. Inspect the equipment on a regular basis, establish a (batteries, fuel, lubricants, anti-freeze, etc.) according
maintenance schedule and keep detailed records. to local, state or federal regulations.
a. Keep the equipment clean.

4.2 INSPECTING BLADES ______________________________________________________


1. Every 50 hours of operation or whenever mower is
removed from tractor, carefully examine the blades
to make sure they are in good operating condition.
Blades showing any bends (G), grooves (H) or H J
G
cracks (J) must be replaced.

! CAUTION
Use care when checking blades to avoid pinching hands HR025

and fingers between blade ends. Figure 4A

! WARNING
Never attempt to straighten, weld or repair a damaged
blade. Always replace a damaged blade.

2. Any of the above conditions can cause a piece of


the blade to break away and be hurled from the
mower; causing very serious injury to bystanders or
property damage.
3. A bent blade could have a microscopic crack (G)
that can grow and allow a piece of the blade to
break. Bent blades will also create vibration and
other stress on the machinery.
4. Dust or sand particles can wear a dangerous groove
in the blade (H) between the air vanes and the flat
portion of the blade that will rapidly grow and
produce a crack (J), permitting a piece of the vane
to break off.

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4 MAINTENANCE
4.3 SHARPENING BLADES_____________________________________________________
1. Place a wooden block between the blade and mower
housing to stop the blade from moving. To remove
blade, turn screw holding blade counterclockwise.
A
Maximum
! WARNING 1/2” (13 mm)
The mower blades can develop sharp edges. Use
caution whenever servicing and handling.
B
2. When dressing or sharpening the blade, do not
follow the original pattern of grind as shown in (A).
Grind new cutting edges at an angle as shown in HR024

(B).
Figure 4B
If the maximum total loss of the blade reaches 1/2 in.,
(13 mm), do not sharpen further, replace blade. C

! WARNING C

Resharpening the blade beyond the allowable 1/2 in., C


(13 mm) may allow blade tip break off and be thrown E
from the mower. Such an incident can cause very E
D
serious injury to bystanders and/or property damage.

3. Make sure an equal amount of material is removed Bottom view of front deck
from both sides of blade to prevent having an in its service position
unbalanced blade. An unbalanced blade will cause
excessive vibration and may damage the mower.
4. Use a blade balancer (JAC 5016) to check the
blade after sharpening. C

5. Identify the three clockwise rotation (D) and four


counter-clockwise rotation (E) blades. The blades D
for clockwise rotation are installed on the left front E
deck motor, the outside left wing deck motor and
the inside right wing deck motor. (Rotation is
determined by normal motor rotation viewed from
top of deck) Left Side

6. Install blades so cutting edges (C) face the direction


of rotation as shown in Figure 4C. Air vane of blade
must face in toward deck housing.
C
Torque center mounting screw holding blade to 75
ft. lb. (102 Nm). E
D

Right Side

Bottom view of side decks


raised to their transport position.

Figure 4C

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MAINTENANCE 4
4.4 ENGINE _________________________________________________________________
IMPORTANT: A separate Engine Manual, prepared by 2. Check the engine oil level twice daily during the first 50
the engine manufacturer, is supplied with this tractor. hours of operation. Higher than normal oil consumption
Read the engine manual carefully until you are familiar is not uncommon during the initial break-in period.
with the operation and maintenance of the engine.
3. Change engine oil and oil filter element after first 25
Proper attention to the engine manufacturer’s
hours of operation.
directions will assure maximum service life of the
engine. To order replacement engine manuals contact 4. Check and adjust fan and alternator belts.
the engine manufacturer.
5. Refer to Section 6.3 and Engine Manual for specific
The proper break-in of a new engine can make a maintenance intervals.
considerable difference to the performance and life of the If the injection pump, injectors or the fuel system require
engine. service, contact an authorized Textron Turf Care And
Specialty Products Dealer.
Note: The tractor is designed to operate and cut most
efficiently at the preset governor setting. Do not change the Important: The normal engine operating temperature is less
engine governor settings or overspeed the engine. than 220° F (104° C). If the engine temperature rises by
more than 10° F (6° C) above normal, there is and indication
During the break-in period, Textron Turf Care And Specialty that the cooling system may not be functioning properly.
Products recommends the following:
The warning horn will sound when the temperature reaches
1. During the first 50 hours of operation, a new engine 230° F (110° C). To prevent damage to the engine, never
should be allowed to reach an operating temperature of allow the engine to operate above 230° F. Stop the
at least 140°F (60°C) prior to operation at full load. machine, disengage all drives and operate the engine at low
idle for 5 minutes.

4.5 ENGINE OIL ______________________________________________________________


Check the engine oil at the start of each day, before starting
the engine. If the oil level is low, remove oil filler cap and add
oil as required.

Perform initial oil change after first 25 hours of operation and


every 100 hours thereafter. See Engine Manual.

Use only engine oils with API classification CD/CE.

Above 77°F (25°C) SAE 30W or SAE10W30/10W40


32 to 77°F (0 to 25°C) SAE 20W or SAE 10W30/10W40
Below 32° (0°C) SAE10W or SAE 10W30/10W40

See the engine manufacturer’s Owners’s Manual for


detailed service information.

After adding or changing oil, start and run engine at idle with
all drives disengaged for 30 seconds. Shut engine off. Wait
30 seconds and check oil level. Add oil to bring up to FULL
mark on dipstick.

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4 MAINTENANCE
4.6 AIR FILTER_______________________________________________________________
Do not remove the element for inspection or cleaning. 4. Reassemble cap making sure it seals completely
Unnecessary removal of the filter increases the risk of around the filter housing. Dust evacuator must be
injecting dust and other impurities into the engine. facing down.

Air cleaner servicing is required when air cleaner service 5. Check all hoses and air ducts. Tighten hose clamps.
light (F) comes on during normal operation. Empty dust cup
daily. F

When service is required, first clean the outside of the filter


housing; then remove the old element as gently as possible
and discard.

1. Carefully clean the inside of the filter housing without ! CAUTION


allowing dust into the air intake. 1. Do not operate tractor with horn sounding. Horn will sound to warn of overheated engine or hydraulic system.
See instructions in operators manual to properly clean the radiator or oil cooler and check fluid levels.
2. When implement becomes clogged, disengage power and stop engine before cleaning.

2. Inspect the new element. Do not use a damaged 3. Keep hands, feet and clothing away from power driven moving parts.
4. Do not ride on machine or allow passengers unless seat is provided.
5. Keep all shields in place.

element and never use an incorrect element. 6. Stop engine for all servicing, adjustments, or fluid level changes.
7. Read manual thoroughly before operating machine.
8. Do not shift between 2WD / 4WD while tractor is moving

3. Assemble the new element and make sure it seats


properly. Figure 4D

4.7 FUEL ____________________________________________________________________


Handle fuel with care - it is highly flammable. Use an • Fill the fuel tank to within 1 in. (25 mm) of the bottom of
approved container, the spout must fit inside the fuel filler the filler neck.
neck. Avoid using cans and funnels to transfer fuel.
• Store fuel according to local, state or federal ordinances
and recommendations from your fuel supplier.
! WARNING
• Never overfill or allow the tank to become empty.
Never remove the fuel cap from the fuel tank, or add fuel,
when the engine is running or while the engine is hot. • Check fuel lines and clamps every 50 hours. Replace fuel
lines and clamps at the first sign of damage.
Do not smoke when handling fuel. Never fill or drain the
fuel tank indoors. • Use clean, fresh, #2 Diesel fuel. Minimum Cetane rating
Do not spill fuel and clean spilled fuel immediately. 45. Refer to Engine Manual for additional information.

Never handle or store fuel containers near an open flame


or any device that may create sparks and ignite the fuel
or fuel vapors.

Be sure to reinstall and tighten fuel cap securely.

4.8 FUEL SYSTEM ____________________________________________________________


Refer to Section 6.3 for specific maintenance intervals. For diesel engines, turn the key switch to the ON position to
start the fuel pump, and bleed the fuel system if the fuel filter
Before replacing any filter, thoroughly clean the filter and lines have been removed, or the fuel tank has become
housing and the area around the filter. Dirt must not be empty. See Engine Manual.
allowed to enter into fuel system.

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MAINTENANCE 4
4.9 BATTERY ________________________________________________________________
Make absolutely certain the ignition switch is “Off” and the 1. When installing the battery, always assemble the RED,
key has been removed before servicing the battery. positive (+) battery cable first and the ground, BLACK,
negative (-) cable last.

! CAUTION 2. When removing the battery, always remove the


ground, BLACK, negative (-) cable first and the RED,
Always use insulated tools, wear protective glasses or positive (+) cable last.
goggles and protective clothing when working with 3. Make sure battery is properly installed and secured to
batteries. You must read and obey all battery
the battery tray.
manufacturer’s instructions.

Tighten cables securely to battery terminals and apply a ! WARNING


light coat of silicone dielectric grease to terminals and cable Battery posts, terminals and related accessories
ends to prevent corrosion. Keep vent caps and terminal contain lead and lead compounds, chemicals known
covers in place
to the State of California to cause cancer and
Check the electrolyte level every 100 hours. Keep the cable reproductive harm. Wash your hands after
ends, battery and battery posts clean. handling.

Verify battery polarity before connecting or disconnecting


the battery cables.

4.10 JUMP STARTING __________________________________________________________


Before attempting to “jump start” the tractor, check the When connecting jumper cables:
condition of the discharged battery. Section 4.9
1. Stop the engine on the vehicle with a good battery.
2. Connect RED jumper cable to the positive (+) terminal
! WARNING on the good battery and to the positive (+) terminal on
the “discharged” battery.
Batteries generate explosive hydrogen gas. To reduce
the chance of an explosion, avoid creating sparks near 3. Connect the BLACK jumper cable from the negative
battery. Always connect the negative jumper cable to the (-) terminal on the good battery to the frame of the
frame of the tractor with the discharged battery, away tractor with the discharged battery.
from the battery.
After cables have been connected, start the engine on the
vehicle with the good battery then start the tractor.

4.11 CHARGING BATTERY _____________________________________________________


2. Whenever possible, remove the battery from the tractor
! WARNING before charging. If battery is not sealed, check that the
electrolyte covers the plates in all the cells.
Charge battery in a well ventilated area. Batteries
generate explosive gases. To prevent an explosion, keep 3. Make sure the charger is “Off”. Then connect the
any device that may create sparks or flames away from charger to the battery terminals as specified in the
the battery. charger’s manual.
4. Always turn the charger “Off” before disconnecting
To prevent injury, stand away from battery when the
charger from the battery terminals.
charger is turned on. A damaged battery could explode.

1. Refer to Section 4.9. Read the Battery and Charger’s


manual for specific instructions.

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4 MAINTENANCE
4.12 HYDRAULIC HOSES _______________________________________________________
IMPORTANT: The hydraulic system can be
! WARNING permanently damaged if the oil becomes
contaminated. Before disconnecting any hydraulic
To prevent serious injury from hot, high pressure oil, component, clean the area around the fittings and the
never use your hands to check for oil leaks, use paper or hose ends to keep impurities out of the system.
cardboard.
a. Before disconnecting any hydraulic component, tag
Hydraulic fluid escaping under pressure can have or mark the location of each hose then clean the
sufficient force to penetrate skin. If fluid is injected into area around the fittings.
the skin it must be surgically removed within a few hours
b. As you disconnect the component, be prepared to
by a doctor familiar with this form of injury or gangrene
assemble plugs or caps to the hose ends and open
may result.
ports. This will keep impurities out of the hydraulic
system and also prevent oil spills.
1. Always lower implements to ground, disengage all
c. Make sure “O” rings are clean and hose fittings are
drives, engage parking brake, stop engine and remove
properly seated before tightening.
key before inspecting or disconnecting hydraulic lines or
hoses. d. Keep the hose from twisting. Twisted hoses can
cause couplers to loosen as the hose flexes during
2. Check visible hoses and tubes daily. Look for wet
operation resulting in oil leaks.
hoses or oil spots. Replace worn or damaged hoses
and tubes before operating the machine. e. Kinked or twisted hoses can restrict the oil flow
causing the system to malfunction and the oil to
3. The replacement tube or hoses must be routed in the
overheat and also lead to hose failure.
same path as the existing hose, do not move clamps,
brackets and ties to a new location.
4. Thoroughly inspect all tubes, hoses and connections
every 250 hours.

4.13 HYDRAULIC OIL __________________________________________________________


Refer to Section 6.3 for specific maintenance intervals. 4. After oil has drained install drain plug and fill with
Textron Turf Care And Specialty Products Hydraulic
Drain and replace the hydraulic oil after a major component oil.
failure, or if you notice the presence of water or foam in the
oil, or a rancid odor (indicating excessive heat). 5. Purge air from system.
6. Operate all tractor functions for about 5 minutes to
Always replace the hydraulic filter when changing oil. purge air out of the system and stabilize the oil
level. Fill tank to full level
To change hydraulic oil:

1. Clean the area around the oil cap to prevent impurities


from entering and contaminating the system.
a. Oil temperature should be at 60° to 90°F (16° -
32°C). Do not check oil level when oil is hot.
b. The main oil tank level should be 2 inches below
filler neck.
2. Drain and replace the hydraulic oil yearly or after a
major component failure, or if you notice the presence
of water, foam, or a rancid odor.
3. Remove drain plug from bottom of main tank and
loosen or remove breather cap. Check and clean the
breather cap, replace as necessary.

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MAINTENANCE 4
4.14 HYDRAULIC OIL FILTERS___________________________________________________

The hydraulic system is protected by two 10 micron filters. To replace hydraulic oil filter:
1. Remove the old filter.
! WARNING 2. Fill new filter with oil then install new filter. Hand
tighten only.
Charge filter is under pressure. Remove filter slowly to
prevent personal injury. 3. Operate engine at idle speed with hydraulic system in
neutral for five minutes.
4. Check hydraulic oil level and fill as required.

4.15 ELECTRICAL SYSTEM _____________________________________________________


If the Interlock does not function properly and the
! CAUTION problem cannot be corrected, contact an authorized
Textron Turf Care And Specialty Products Dealer.
Always turn the ignition switch off and remove the
3. Keep the wire harness and all individual wires away
negative battery cable (Black) before inspecting or
from moving parts to prevent damage.
working on the electrical system.
4. Make sure the seat switch harness is connected to the
General precautions that can be taken to reduce electrical main wire harness.
problems are listed below.
5. Check the battery and battery charging circuit.
1. Make certain all terminals and connections are clean
6. Do not wash or pressure spray around electrical
and properly secured.
connections and components.
2. Check the Interlock system, and circuit breakers
regularly.

4.16 MUFFLER AND EXHAUST___________________________________________________


To protect from carbon monoxide poisoning, inspect the
! WARNING complete exhaust system regularly and always replace a
defective muffler.
Exhaust fumes contain carbon monoxide that is toxic and
can be fatal when inhaled. If you notice a change in the color or sound of the exhaust,
stop the engine immediately. Identify the problem and have
NEVER operate an engine without proper ventilation. the system repaired.

Torque all exhaust manifold hardware evenly. Tighten or


replace exhaust clamps.

4.17 TIRES ___________________________________________________________________


1. Keep tires properly inflated to prolong tire life. Check
inflation pressure while the tires are cool. Inspect tread
wear.
! CAUTION
Unless you have the proper training, tools and
1. Check the pressure with an accurate, low pressure experience, DO NOT attempt to mount a tire on a rim.
tire gauge. Improper mounting can produce an explosion which
2. Keep tires inflated to: may result in serious injury.

Front - 16-20 psi - (110-138 kPa)


Rear - 8-10 psi (55-69 kPa)
Casters - 20-25 psi (138-172 kPa)

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4 MAINTENANCE
4.18 WHEEL MOUNTING PROCEDURE____________________________________________
1. Remove dirt, grease and oil from stud thread. Do not
lubricate threads.
! WARNING 2. Position wheel on hub and inspect to insure full contact
Make sure the tractor is parked on a solid and level between mounting surface of wheel and hub.
surface. Never work on a tractor that is supported only by
3. Finger tighten all hardware then torque hardware in
the jack. Always use jack stands.
criss-cross order; always tighten nuts in the top
If only the front or rear of the tractor is raised, place position.
chocks in front of and behind the wheels that are not 4. Check and retorque daily until torque is maintained.
raised. See Section 3.18

4.19 CARE AND CLEANING _____________________________________________________


Wash the tractor and implements after each use. Keep the 4. Clean all plastic or rubber trim with a mild soap
equipment clean. solution or use commercially available vinyl/rubber
cleaners.
Note: Do not wash any portion of the equipment while it is
Repair damaged metal surfaces and use Textron Turf Care
hot. Do not use high pressure spray or steam. Use cold
And Specialty Products touch-up paint. Wax the equipment
water and automotive cleaners.
for maximum paint protection.
1. Use compressed air to clean engine and radiator fins. A
special blow gun is available through Textron Turf Care
And Specialty Products Dealer.
! CAUTION
Clean grass and debris from cutting units, drives,
2. Use only fresh water for cleaning your equipment.
muffler and engine to prevent fires.
Note: Use of salt water or affluent water has been known
to encourage rust and corrosion of metal parts resulting
in premature deterioration or failure. Damage of this ! WARNING
nature is not covered by the factory warranty.
NEVER use your hands to clean cutting units. Use a
3. Do not spray water directly at the instrument panel, brush to remove grass clippings from blades. Blades are
ignition switch, controller or any other electrical extremely sharp and can cause serious injuries.
components, or at bearing housings and seals.

4.20 ROLLOVER PROTECTION STRUCTURE (ROPS) ________________________________


A Rollover Protection System (ROPS) is included with 2. Once the ROPS has been subjected to any form of
this tractor. Inspect it periodically and follow operating impact it should be replaced.
procedures described in Safety and Operation Manual 3. Check and retorque all hardware. All replacement
components used for the ROPS must be as
! CAUTION specified in the Textron Turf Care And Specialty
Products Parts List.
Do not loosen or remove bolts, do not weld, drill, modify,
bend or straighten a damaged structure.

1. The seat, the seat belt, mounting hardware and any


accessories within the ROPS, should be inspected
regularly and all damaged parts replaced
immediately.

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MAINTENANCE 4
4.21 RADIATOR AND OIL COOLER _______________________________________________
gun (JAC 5098) is available through an Authorized
! WARNING Textron Turf Care And Specialty Products Dealer.

To prevent serious bodily injury from hot coolant or 8. Direct air through the engine side of radiator
steam blow-out, never attempt to remove the radiator towards rear of tractor and through rear of oil cooler
cap while the engine is running. Stop the engine and wait towards the front of tractor.
until it is cool. Even then, use extreme care when 9. Remove cardboard and return oil cooler to its
removing the cap.
upright position. Tighten wing nuts. Clean the entire
compartment underneath the radiator and close trap
door.
! CAUTION 10. Check and tighten the fan belt. Replace clamps and
Do not pour cold water into a hot radiator. Do not hoses every two years.
operate engine without a proper coolant mixture.
11. If you continue to experience engine or hydraulic
Install cap and tighten securely.
system overheating, have to add coolant more than
once a month, or add more than one quart at a
1. Check coolant level daily. Radiator should be full and time, have a authorized Textron Turf Care And
recovery bottle should be up to the cold mark. Specialty Products Dealer check the cooling system.
2. Drain and refill annually. Remove the radiator cap,
open the engine block drain and the radiator drain.
Empty and clean the recovery bottle. Cardboard
3. Mix clean water with ethylene glycol based anti- Oil Cooler
freeze for the coldest ambient temperature. Read Radiator
and follow the instructions on the anti-freeze
container and engine manual.
4. Keep the hood and screen clean. Remove leaves or
grass clippings from screen daily.
5. Loosen wing nuts on side of oil cooler and tilt oil
cooler back to cleaning position.
6. Open trap door under the radiator and oil cooler,
then place a piece of cardboard, to act as a Direct air through
deflector, between the radiator and oil cooler. Direct air through oil cooler from
radiator from Trap Door rear
engine side
! WARNING
To prevent burns, do not touch muffler or muffler shield
when opening trap door. Surface temperatures may
exceed 150° F (66° C).
Figure 4E
7. Use compressed air, up to 30 psi (206 kPa), to
clean the radiator and oil cooler fins. A special blow

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4 MAINTENANCE
4.22 STORAGE________________________________________________________________
General Cutting Units

1. Wash the tractor thoroughly and lubricate. Repair and 1. Wash the cutting units thoroughly, then repair and paint
paint damaged or exposed metal. any damaged or exposed metal.
2. Inspect the tractor, tighten all hardware, replace worn 2. Lubricate all fittings and friction points.
or damaged components.
3. Drain and refill radiator. ! CAUTION
4. Clean the tires thoroughly and store the tractor so the To prevent personal injury and damage to the cutting
load is off the tires. If tractor is not on jack stands,
edges, handle the blades with extreme care
check tires at regular intervals and reinflate as
necessary. After Storage
5. Keep the machine and all its accessories clean, dry
1. Check and reinstall battery
and protected from the elements during storage. Never
store equipment near an open flame or spark which 2. Check or service fuel filter and air cleaner.
could ignite fuel or fuel vapors.
3. Check the radiator coolant level.
Battery
4. Check oil level in the engine crankcase and hydraulic
1. Remove, clean and store battery in upright position in a system.
cool, dry place. 5. Fill the fuel tank with fresh fuel. Open fuel shut off
2. Check and recharge battery every 60 to 90 days while valve and bleed the fuel system.
in storage. 6. Make certain that the tires are properly inflated.
3. Store batteries in a cool, dry place. To reduce the self 7. Remove all oil from the reels and bedknife. Adjust
discharge rate, room temperature should not be above bedknife and cutting height.
80°F (27°C) or fall below 20°F (-7°C) to prevent
electrolyte from freezing. 8. Start and operate the engine at 1/2 throttle. Allow
enough time for the engine to become properly
Engine (General) warmed and lubricated.
1. While the engine is warm, remove the drain plug, drain
the oil from the crankcase and change oil filter. Install ! WARNING
drain plug and refill with fresh oil. Let engine cool before
storing. Never operate the engine without proper ventilation;
exhaust fumes can be fatal when inhaled.
2. Clean exterior of engine. Paint exposed metal, or apply
a light coat of rust preventative oil.
3. Add a fuel conditioner or biocide to prevent gelling
or bacterial growth in fuel. See your local fuel
supplier.
4. If storing indoors, drain fuel from tank.
5. Close fuel shut off valve.

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TROUBLESHOOTING 5
5 TROUBLESHOOTING

5.1 GENERAL ________________________________________________________________

The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed
information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products
Dealer.

Symptoms Possible Causes Action


Engine will not start. 1. Parking brake disengaged, 1. Check Interlock system and start-up procedure.
traction pedal not in neutral or
PTO switch on.
2. Battery low on charge or 2. Inspect condition of battery and battery connections.
defective.
3. Fuel tank empty or dirty. Fuel shut 3. Fill with fresh fuel. Change fuel filter. Bleed fuel lines.
off valve closed Open fuel shut off valve
4. Circuit breaker blown. 4. Reset circuit breaker.
Engine hard to start or 1. Fuel level low, fuel or fuel filter 1. Fill with fresh fuel. Change fuel filter. Bleed fuel lines.
runs poorly. dirty.
2. Air cleaner dirty. 2. Inspect and replace air filter.
3. Injectors, fuel pump 3. Consult engine manual.
4. Engine problem. 4. Consult engine manual
Engine stops. 1. Fuel tank empty. 1. Fill with fresh fuel and bleed fuel lines.
2. Interlocks not set before leaving 2. Engage parking brake, set reel switch to OFF and
operator’s seat. traction pedal in neutral.
Engine overheating 1. Coolant level low. 1. Inspect and add coolant.
2. Air intake restricted. 2. Clean cooling air intake.
3. Water pump belt broken or loose. 3. Tighten or replace belt.
4. Engine overload. 4. Reduce forward speed
Battery not holding 1. Loose or corroded battery 1. Inspect and clean terminals
charge. terminals.
2. Low electrolyte. 2. Refill to correct level.
3. Alternator belt loose or broken. 3. Tighten or replace belt
4. Charging system defective. 4. See engine manual
Mowers do not cut or 1. Cutting units not fully lowered. Lower cutting units to ground.
cut unevenly.
2. Engine speed too low. Check engine speed. Run engine at full throttle.
3. Low hydraulic oil Check reservoir level and fill if needed.
Tractor does not react 1. Parking brake engaged Disengage parking brake.
to traction pedal 2. Tow Valve Open Close Tow Valve
3. Low hydraulic oil Check reservoir level and fill if needed
Implement does not 1. Low hydraulic oil Check reservoir level and fill as needed
raise or lower
Gauges/Indicator not 1. Circuit Breaker blown Reset circuit breaker, check bulb
operating 2. Loose wiring Check electrical connections.

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6 MAINTENANCE & LUBRICATION CHARTS
6 MAINTENANCE & LUBRICATION CHARTS

6.1 GENERAL________________________________________________________________

2. Lubricate with grease that meets or exceeds NLGI


! WARNING Grade 2 LB specifications. Apply grease with a
manual grease gun and fill slowly until grease begins
Before you clean, adjust, or repair this equipment, to seep out. Do not use compressed air guns.
disengage all drives, lower implements to the ground,
engage parking brake, stop engine and remove key 3. Periodically apply a small amount of lithium based
from ignition switch to prevent injuries grease to the seat runners.
4. For smooth operation of all levers, pivot points and
other friction points that are not shown on the
1. Always clean the grease fitting before and after lubrication chart apply several drops of SAE 30 oil
lubricating. every 40 hours or as required.
5. Grease fittings every 25 hours.

6.2 LUBRICATION CHART _____________________________________________________

F
F
E E

A
Description Fittings
A A Front mower arm pivot (2)
B J B Front lift cylinders (4)
F B C Wing mower arm pivot (4)
K D Wing mower lift cylinders (4)
E G E Caster Wheels (10)
E
F Caster Arms (8)
O G Deck Pivot Housing (4)
B N B H Spindle Housing Steering Axle (2)
I Steering Axle Pivot (1)
C J Tilt Steering Column (1)
M K Brake Pedal Pivot (1)
L Pump Drive Shaft (2)
G M Pump Drive Shaft (1)
L N Axle Drive Shaft (2)
E
D O Shaft Spline (1)
F H
H
E
F

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MAINTENANCE & LUBRICATION CHARTS 6
6.3 MAINTENANCE CHARTS ___________________________________________________

Recommended Service and Lubrication Intervals

Every Every Every Every Every Every Every Yearly See Lubricant
8-10 25 100 250 400 500 1000 Section Type
Hours Hours Hours Hours Hours Hours Hours

Air Filter (Cab) I R


Air Filter (Engine) I R**** 4.6
Battery Charge I 4.9
Belts I-A* I-A R 4., 3.2
Brake (Hydraulic) I-A V
Brake (Parking) I-A A
Cooling System I-C-A R 4.21 IV
Electrical System I* I 4.15
Engine Oil I R* R 4.5 II
Engine Oil Filter R* R
Front Axle I-A R VI
Fuel System I 4.8
Fuel Filter R 4.8
Grease Fittings - All L L L L 6.2 I
Hydraulic Hoses and Tubes I*** I 4.12
Hydraulic Oil I-A R** 4.13 III
Hydraulic Oil Filter (2) R* R**** 4.14
Muffler and Exhaust I 4.16
Radiator Screens I-C/AR 4.21
Tires I-A A 4.17
A - Add or Adjust C - Clean I - Inspect L- Lubricate R - Replace AR - As Required
* Indicates initial service for new machines.

** Or every two years whichever comes first. III - Use Textron Turf Care And Specialty Products hydraulic
fluid: Capacity: 5 gallons (19 Liters). Order Part No.
*** Inspect visible hoses and tubes for leaks or oil marks. 2500548 carton, containing two 2-1/2 gal. (9.5 liter)
bottles or Part No. 2500546 containing 5 gal. (19 liters),
**** Or when service indicator light comes on. pail.

I - Manual grease gun with NLGI Grade 2 (Service Class IV - Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix.
LB).
V - Heavy Duty 116-DOT-3
II - Engine Oil - See Section 4.5
VI - Capacity 2 Quarts 90 Weight gear lube

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7 NOTES
7 NOTES

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PARTS CATALOG 8
8 PARTS CATALOG

8.1 TABLE OF CONTENTS _____________________________________________________

1.1 ......... Decals ................................................................ 32 37.1....... Oil Cooler Hydraulics ....................................... 93


2.1 ......... Hood................................................................... 34 38.1....... Return Hydraulics ............................................. 94
3.1 ......... Floorboard Platform ......................................... 36 39.1....... Front Deck Hydraulics...................................... 95
4.1 ......... Seat Pan............................................................. 38 40.1....... Left Wing Deck Hydraulics............................... 96
5.1 ......... Steering Console Support................................ 40 41.1....... Right Wing Deck Hydraulics ............................ 97
6.1 ......... Control Panel..................................................... 42 42.1....... Hydraulic Clamping .......................................... 98
7.1 ......... Lift Valve ............................................................ 44 43.1....... Electrical Components ................................... 100
8.1 ......... Throttle............................................................... 45 44.1....... Electrical Routing ........................................... 102
9.1 ......... Steering Console .............................................. 46 45.1....... Harness............................................................ 104
10.1 ....... Traction Pedal Linkage..................................... 48 46.1....... Deck Mounting ................................................ 106
11.1 ....... Traction Linkage ............................................... 50 47.1....... Front Deck ....................................................... 108
12.1 ....... Brake Pedal ....................................................... 52 48.1....... Wing Deck........................................................ 110
13.1 ....... Parking Brake .................................................... 54 49.1....... Caster Wheels ................................................. 112
14.1 ....... Frame and Front Axle ....................................... 56 50.1....... Deck Bumper................................................... 114
15.1 ....... Front Lift Arms .................................................. 58 51.1....... Seat Suspension ............................................. 115
16.1 ....... Wing Lift Arms .................................................. 60 52.1....... Control Valve................................................... 116
17.1 ....... Wing Deck Latch ............................................... 62 53.1....... 4WD Valve........................................................ 117
18.1 ....... Steering Axle ..................................................... 64 54.1....... Lift Valve .......................................................... 118
19.1 ....... Air Cleaner ......................................................... 66 55.1....... Steering Valve ................................................. 120
20.1 ....... Radiator and Oil Cooler .................................... 68 56.1....... Deck Valve ....................................................... 122
21.1 ....... Engine ................................................................ 70 57.1....... Parking Brake.................................................. 123
22.1 ....... Engine Mounts .................................................. 72 58.1....... Traction Pump................................................. 124
23.1 ....... Engine Fuel Control .......................................... 74 59.1....... Deck Motor ...................................................... 126
24.1 ....... Muffler ................................................................ 75 60.1....... Front Axle Motor ............................................. 127
25.1 ....... Fuel Tank ........................................................... 76 61.1....... Rear Wheel Motor ........................................... 128
26.1 ....... Pumps and Control Valve ................................ 78 62.1....... Front Axle ........................................................ 129
27.1 ....... Tank Support ..................................................... 80 63.1....... Differential Assembly ..................................... 130
28.1 ....... Hydraulic Tank .................................................. 82 64.1....... Drive Axle Reducer ......................................... 132
29.1 ....... Traction Hydraulics .......................................... 84 65.1....... Differential Lock Assembly............................ 134
30.1 ....... Gear Pump Hydraulics ..................................... 86 66.1....... Brake Caliper................................................... 135
31.1 ....... Control Valve Hydraulics ................................. 87 67.1....... Electrical Schematic ....................................... 136
32.1 ....... Steering Hydraulics .......................................... 88 68.1....... Hydraulic Schematic....................................... 140
33.1 ....... Lift Hydraulics ................................................... 89 69.1....... R.O.P.S............................................................. 142
34.1 ....... Lift Return Hydraulics ...................................... 90 70.1....... O-Ring Chart.................................................... 144
35.1 ....... Motor Return Hydraulics .................................. 91
36.1 ....... Charge Hydraulics ............................................ 92

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HR-5111
Serial No. 69116-6707 and Up
1.1 Decals Serial No. 69158-1719 and Up

D only fill to filler neck


To prevent fuel spill,
CAUTION !

! WARNING
Fit roll over protective
structure before using
this machine on slopes
10
greater than 14 .
Do not use on slopes
10 30

WARNING
greater than 21 .
Keep bystanders away
10 30 !
14 18 Radiator is under pressure. Remove
cap slowly to avoid personal injury
! WARNING
24
Filter is under pressure. Remove
filter slowly to avoid bodily injury
IMPORTANT
PUSH TO LATCH
11
DO NOT USE STARTING

22 WING ARMS.
PULL TO RELEASE
ASSIST FLUIDS
USE OF STARTING ASSIST FLUIDS IN THE
AIR INTAKE SYSTEM MAY BE POTENTIALLY
EXPLOSIVE OR CAUSE A "RUNAWAY"
! WARNING
ENGINE CONDITION. THIS COULD RESULT
To prevent burns, do not touch
6
IN SERIOUS ENGINE DAMAGE.

28
muffler or muffler shield.
Temperatures may exceed 150¡F (66¡C)

27
J-T 3002556 CA

16

17

13

15
! CAUTION DANGER
Fill oil tank to 2 inches below filler neck
DO NOT OVERFILL
KEEP HANDS AND FEET AWAY
! WARNING
DO NOT USE FOR TOWING
USE JACOBSEN 29
HYDRAULIC FLUID
SEE MANUAL FOR 23 26
SPECIFCATIONS
THIS RADIATOR CONTAINS
30 ANTI-FREEZE
PROTECTED TO -26 F (-32 C)
! WARNING Mix equal parts of clean water and a premium
To prevent serious injury quality ethylene glycol based anti-freeze to
never disconnect or tamper
with the seat switch. maintain the boil over, rust and corrosion

7
Read the manual for more information.
protection.

! CAUTION 12 Drain and discard coolant yearly. Read manual


for additional instructions.
1. Do not operate tractor with horn sounding. Horn will sound to warn of overheated engine or hydraulic system.
See instructions in operators manual to properly clean the radiator or oil cooler and check fluid levels.
12
2. When implement becomes clogged, disengage power and stop engine before cleaning.
3. Keep hands, feet and clothing away from power driven moving parts.
4. Do not ride on machine or allow passengers unless seat is provided.
5. Keep all shields in place. 20 25
6. Stop engine for all servicing, adjustments, or fluid level changes.
7. Read manual thoroughly before operating machine.
8. Do not shift between 2WD / 4WD while tractor is moving DAILY SERVICE INSTRUCTIONS

21
Read Manual thoroughly before operating for maintenance instructions.

Maintain fluid level in radiator recovery tank between


"Full" and "Low" mark when engine is cold.
Clear the radiator core & radiator screen of any dirt
or grass clippings.
Check the engine oil each time you stop for fuel.
8
IMPORTANT Empty air cleaner dust cap daily.

19
Tow valve to be used in case of
Read operators manual for more detailed service

HR-5111 4WD
emergency only. Excess towing
may damage hydraulic system. instructions.
Before towing vehicle, turn
valve 90 to de-clutch. Do not turn
valve while machine is in motion.
J-T 364907 CA

3
1
9 / 10

2
OPERATING INSTRUCTIONS
READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS.
REPLACEMENT MANUAL AVAILABLE FROM: JACOBSEN/TEXTRON, 1721 PACKARD AVENUE, RACINE WI, 53403. ! DANGER ! ADVERTENCIA
1. Leer el manual del operador. No permitir que
TO START TO TRANSPORT TO MOW TO STOP TO BACKLAP (ST-5111 ONLY) PARKING BRAKE To avoid injury when working with battery personas no capacitadas para ello usen la maquina
1. Always connect the black ground (–) 2. Mantenae los escudos en su lugar y la tornilleria
1. Set Parking Brake. 1. Place implement switch 1. Lower cutting units 1. Set treadle pedal 1. Engage parking
2. Set Speed Control in off position. to ground. in neutral position. brake.
cable last and remove it first. debidamente fijada.
2. Keep sparks and flames away, and 3. Antes de limpiar, ajustar o reparar este equipo,
treadle in neutral. 2. Raise cutting units 2. Set rocker switch 2. Place implement switch 2. Start engine and
desengranar todas los mandos, aplicar el freno de
3. Place implement switch and engage transport in cut position for in off position. set throttle to avoid contatc with acid. estacionamiento y apagar el motor.
in off position. latches. mowing (and reverse 3. Set parking brake. minimum idle speed.
4. Set throttle at half 3. Release parking brake position for 4. Set throttle to 3. Engage implement
4. Mantener las manos, los pies y la ropa alejados de
position. 4. Set throttle to clearing slow position. switch for To avoid injury when jumping battery las piezas en movimiento.
1. Connect positive (+) terminal to 5. No viajar como pasajeros ni llevar pasajeros en
5. For cold starting,
hold glow switch
fast position.
5. Depress treadle
obstructions from
reels, ST-5111 only).
5. Turn ignition to
off position and
backlapping.
4. Set desired rocker ON positive (+) terminal. maquinas sin asiento para ellos.
for seven seconds, pedal for desired 3. Place implement switch remove key. switch to reverse, 6. Mantener a las demas personas alejadas
release switch. ground speed. in on position. set other switch
2. Connect negative (–) terminal on good 7. Si no sabe leer ingles, solicitarle a otra persona que
6. Turn ignition switch 4. Release parking in center (OFF) battery to frame of vehicle that le lea y explique el contenido de las etiquetas y del
to start position. brake. position. has dead battery. manual de la maquina.
5. Set throttle to fast 5. With extreme caution, OFF

5
position. apply lapping

4
6. Depress treadle compound with long
pedal for desired handled brush. To Engage: Pull Up
ground speed To Release: Push Down

Vehicle Weight Wet: 4340 lb 1970 kg


ST 5111 Vehicle Horsepower: 49 HP 36.5 kW At 2500 RPM

Vehicle Weight Wet: 3301 lb 1534 kg


HR 5111 Vehicle Horsepower: 50 HP 37.2 kW At 2800 RPM
J-T 3002541

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 364907 1 Decal, Tow Valve
2 3002541 1 Decal, Instruction
3 363994 1 Decal, Service
4 340623 1 Decal, Spanish
5 3001435 1 Decal, Battery Danger
6 366608 2 Decal, Wing Transport Lock Cable
7 3002517 1 Decal, Ground Pressure
8 4124701 2 Decal, HR 5111 4WD
9 4122240 1 Decal, Left Side Stripe
10 4122241 1 Decal, RIght Side Stripe
11 366160 1 Decal, Warning Located on Charge Filter Bracket
12 365339 1 Decal, Seat Switch Warning
13 4124759 1 Emblem, Jacobsen
14 3002529 1 Decal, Warning
15 3002817 1 Decal, Differential Lock
16 3002556 1 Decal, Accelerator
17 3002248 1 Decal, Brake
18 3002520 1 Decal, Instrument Panel
19 366866 1 Decal, Symbol Use Horn Portion of Decal Only
20 3002565 1 Decal, Relay Identification Located on inside of relay cover
21 3002518 1 Decal, Front Panel
22 3002515 1 Decal, Ignition
23 339460 1 Decal, Danger Located on Fan Shroud
24 365956 1 Decal, Radiator Warning Located on Radiator Seal
25 363995 1 Decal, Antifreeze Located on Radiator Seal
26 361175 1 Decal, Towing
27 339237 1 Decal, Heat Warning
28 3000435 1 Decal, Start Assist Located on Air Cleaner
29 365919 1 Decal, Caution Located on Hydraulic Tank
30 352487 1 Decal, Hydraulic Fluid Located on Hydraulic Tank

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HR-5111
Serial No. 69116-6707 and Up
2.1 Hood Serial No. 69158-1719 and Up

4
3
4
29 30

31
32
33
6/7
Part of Item 2

13
16 17 21
9 14 22
15
18 8
26 11 39 10
22
24
25 38
1 35

20
35 28
27 19
27
40
12

34 26

36
37
23

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
117117 1 Hood Assembly
1 555873 1 • Hood, Lower
2 4126219 1 • Hood, Upper
3 366563 1 • • Bracket, Screen
4 463720 26 • • Rivet, 1/8
5 395362 1 • • Screen
6 2720955 1 • • Right Side Roller Bracket
7 2720956 1 • • Left Side Roller Bracket
5001412 1 • • Fiber Glass Bond Repair Kit Required to install Items 6 and 7
8 555877 1 • Rod, Pivot
9 555878 2 • Pivot
10 555879 1 • Bracket, LH Pivot
11 555880 1 • Bracket, RH Pivot
12 441624 4 • Carriage Bolt, 3/8-16 x 1”
13 460028 2 • Cotter Pin, 1/8 x 1”
14 443110 4 • Nut, 3/8-16 Hex
15 446142 4 • Lockwasher, 3/8 Heavy
16 325621 2 • Flat Washer
17 444718 4 • Locknut, 5/16-18 Center
18 453011 4 • Flat Washer, 3/8
19 340442 1 Foam, Right Side Hood
20 391044 1 Foam, Rear Hood
21 340444 1 Pad, Neoprene
22 366535 2 Pad, Neoprene
23 340443 1 Foam, Front Hood
24 3001708 1 Weather Strip, Hood
25 444718 2 Locknut, 5/16-18 Center
26 366398 2 Trim, Seal
27 3001709 2 Weather Strip, Body
28 340440 1 Foam, Plenum
29 340795 1 Handle, Hood
30 402230 2 Screw, 1/4-20 x 1” Round Head
31 453023 2 Flat Washer, 1/4
32 446130 2 Lockwasher, 1/4
33 443102 2 Nut, 1/4-20 Hex
34 400188 2 Screw, 5/16-18 x 1” Hex Head
35 452006 4 Flat Washer, 5/16
36 3003928 1 Pouch, Literature
37 366375 AR Shim, Mounting
38 452008 6 Flat Washer, 3/8
39 444762 6 Locknut, 3/8-16 Center
40 340441 1 Foam, Left Side Hood

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HR-5111
Serial No. 69116-6707 and Up
3.1 Floorboard Platform Serial No. 69158-1719 and Up

7
3

2 1

9
11
12
13
10
8
14

4
5
23
6 10
11
21
4
13 12
5 20
11
19 12
6 22
16 13
6 11
5 12
18 13
11 11 17
12 14 12 22
13 4
15 13

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 117132 1 Floorboard
2 366403 5 Plug, Floorboard
3 404072 4 Screw, 5/16-18 x 1” Turss Head
4 452006 8 Flat Washer, 5/16
5 446136 8 Lockwasher, 5/16 Heavy
6 443106 8 Nut, 5/16-18 Hex
7 402636 4 Screw, 5/16-18 x 1” Flat Head
8 445278 4 Nut, U-Type Speed
9 2242037 1 Bracket, RH Rear Platform Support
10 400264 3 Screw, 3/8-16 x 1-1/4” Hex Head
11 453011 10 Flat Washer, 3/8
12 446142 10 Lockwasher, 3/8 Heavy
13 443110 10 Nut, 3/8-16 Hex
14 339011 2 Bracket, Front Platform Support
15 400188 4 Screw, 5/16-18 x 1” Hex Head
16 3003423 1 Tray, Battery
17 3003425 1 Clamp, Battery Retaining
18 400258 1 Screw, 3/8-16 x 3/4” Hex Head
19 503611 1 Battery, 12 V Group # 75NF REFERENCE B1, See 67.1
20 2242036 1 Bracket, Battery Tray Support
21 1002613 1 Bracket, LH Rear Platform Support
22 400262 4 Screw, 3/8-16 x 1” Hex Head
23 400266 2 Screw, 3/8-16 x 1-1/2” Hex Head

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HR-5111
Serial No. 69116-6707 and Up
4.1 Seat Pan Serial No. 69158-1719 and Up

1
8

6/7

2
5 3
25
4
26
31 27
24
28
29
22
30

15
23

13
16

32

17
19 9 15
20 18
14
21

10
12

11

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 66172 1 Seat
2 554390 1 • Switch, Seat REFERENCE SW3, See 67.1
3 163583 1 • Seat Wire Harness
4 434011 2 • Screw, 1/4-20 x 5/8” Socket Head
5 446130 2 • Lockwasher, 1/4 Heavy
6 198059 1 Arm Rest, L.H.
7 198066 1 Arm Rest, R.H.
8 3001328 6 Screw, 5/16-18 x 5/8” Special
9 503677 1 Seat Pan Includes Decals
10 366128 1 Foam, Front
11 364509 1 Weather Strip
12 366127 1 Foam, Left Side
13 366380 1 Trim Seal
14 339022 1 Foam, Top
15 461359 2 Roll Pin, 1/8 x 3/4”
16 353746 1 Spring, Compression
17 366376 1 Rod
18 326731 1 Knob
19 452006 6 Flat Washer, 5/16
20 446134 4 Lockwsher, 5/16
21 443106 4 Nut, 5/16-18 Hex
22 3006988 1 Adjuster, Slave
23 3006991 1 Adjuster, Latching
24 66170 1 Seat Suspension, Mini See 51.1
N/S 1 • Mounting Hardware Pack
25 443106 4 • • Nut, 5/16-18 Hex
26 446134 4 • • Lockwasher, 5/16
27 452006 4 • • Flat Washer, 5/16
28 554742 4 • • Spacer
29 452010 4 • • Flat Washer, 7/16
30 441677 4 • • Carriage Bolt, 5/16-18 x 1-1/2
31 3001328 4 • • Screw, 5/16-18 x 5/8” Special
32 366476 1 Trim Seal

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HR-5111
Serial No. 69116-6707 and Up
5.1 Steering Console Support Serial No. 69158-1719 and Up

13

12

15
3

14
4 24
27
25
B
23
5
2 6 7
A 23
11 8 7 25
16 24
26
B 10
9 28
17 8 22 20

C 1

19 A 23
18 25
17
C 21

8
9
10

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 2720268 1 Support, Steering Console
2 2720191 2 • Bushing
3 REF 1 Steering Console Assembly See 9.1
4 401223 1 Screw, 3/4-10 x 4-1/2” Hex Head
5 446178 1 Lockwasher, 3/4 Heavy
6 443130 1 Nut, 3/4-10 Hex
7 400264 5 Screw, 3/8-16 x 1-1/4” Hex Head
8 453011 8 Flat Washer, 3/8
9 446142 5 Lockwasher, 3/8 Heavy
10 443110 5 Nut, 3/8-16 Hex
11 471221 1 Grease Fitting, 90°
12 366125 1 Rod, Console Tilt
13 366523 1 Knob, Tilt
14 443118 2 Nut, 1/2-13 Hex
15 455055 1 Flat Washer, 1/2
16 1004973 1 Steering Console Cover
17 403759 6 Screw, 1/4-20 x 5/8” Truss Head
18 446130 2 Lockwasher, 1/4 Heavy
19 453023 2 Flat Washer, 1/4
20 2720266 1 Console Wall
21 400184 4 Screw, 5/16-18 x 3/4” Hex Head
22 366476 1 Trim Seal
23 455056 10 Flat Washer, 5/16
24 403760 6 Screw, 5/16-18 x 3/4” Truss Head
25 446271 10 Lockwasher, 5/16 Special
26 445270 3 Nut, Tinnerman
27 REF 1 Control Panel See 6.1
28 366458 1 Bracket, Seal

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HR-5111
Serial No. 69116-6707 and Up
6.1 Control Panel Serial No. 69158-1719 and Up

W X Y Z
19
34

20 8 11
12 35
Part of 19
9 Part of 8 13
21 36
22 14
Part of 11 37
10
15 38 Part of 34
23

33
17 7 39

39
27
18 39
39
39
25 W 1
42

40
Y
16 Z 6
X

5
4
3
2

31
29
41

24
30
32
26 28

42

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 5002593 1 Control Panel Includes decals
2 338601 1 Circuit Breaker, 10Amp REFERENCE CB1, See 67.1
3 338601 1 Circuit Breaker, 10Amp REFERENCE CB2, See 67.1
4 338601 1 Circuit Breaker, 10Amp REFERENCE CB3, See 67.1
5 338558 1 Circuit Breaker, 30Amp REFERENCE CB4, See 67.1
6 338558 1 Circuit Breaker, 30 Amp REFERENCE CB5, See 67.1
7 364646 1 Plug, Panel
8 162723 1 Hour Meter REFERENCE U5, See 67.1
9 447006 2 • Lockwasher, #10 External Tooth
10 444310 1 • Nut, #10-24 Hex
11 162721 1 Volt Meter REFERENCE U4, See 67.1
12 447002 3 • Lockwasher, #6 External Tooth
13 444304 3 • Nut, #6-32 Hex
14 447206 2 • Lockwasher, #8 Internal Tooth
15 444306 2 • Nut, #8-32 Hex
16 162739 1 Switch, Horn / Test REFERENCE SW20, See 67.1
17 403759 4 Screw, 1/4-20 x 5/8” Truss Head
18 390989 1 Cover, Tachometer
19 339027 1 Tachometer REFERENCE U3, See 67.1
20 447002 3 • Lockwasher, #6 External Tooth
21 444304 3 • Nut, #6-32 Hex
22 447206 2 • Lockwasher, #8 Internal Tooth
23 444306 2 • Nut, #8-32 Hex
24 3001372 1 Switch, PTO REFERENCE SW4, See 67.1
25 366932 1 Plug, Panel
26 3001374 1 Switch, Wing Decks REFERENCE SW6, See 67.1
27 5003490 1 • Mounting Bezel
28 3001373 1 Switch, Front Deck REFERENCE SW7, See 67.1
29 5003490 1 • Mounting Bezel
30 3001371 1 Switch, Cruise Control REFERENCE SW22, See 67.1
31 5003490 1 • Mounting Bezel
32 3001370 1 Switch, 4WD REFERENCE SW19, See 67.1
33 5003490 1 • Mounting Bezel
34 365943 1 Gauge, Fuel REFERENCE U7, See 67.1
35 447002 3 • Lockwasher, #6 External Tooth
36 444304 3 • Nut, #6-32 Hex
37 447206 2 • Lockwasher, #8 Internal Tooth
38 444306 2 • Nut, #8-32 Hex
39 364774 5 Boot, Protective
40 3001386 1 Plug, Lower Panel
41 1000588 1 Plug, Upper Panel
42 363962 1 Toggle Boot

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HR-5111
Serial No. 69116-6707 and Up
7.1 Lift Valve Serial No. 69158-1719 and Up

6 6
6
3 4

5
7
7 7 13
2 12

13
12
8

1
9

10

11

Item Part No. Qty. Description Serial Numbers/Notes


1 1001802 1 Lift Valve See 54.1
2 366150 1 Weather Strip
3 132473 1 Right Wing Lift Lever
4 132472 1 Center Lift Lever
5 132471 1 Left Wing Lift Lever
6 366522 3 Knob, Lift Lever
7 366133 3 Chain Link
8 461356 2 Roll Pin, 3/32 x 1/2”
9 361833 1 Pin, Lift Lever
10 400124 1 Screw, 1/4-20 x 2-1/2” Hex Head
11 400128 1 Screw, 1/4-20 x 3-1/2” Hex Head
12 446130 2 Lockwasher, 1/4 Heavy
13 443102 2 Nut, 1/4-20 Hex

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HR-5111
Serial No. 69116-6707 and Up
8.1 Throttle

11
9 8 2

1
7
4
5
12

5 7
10
13

13
14 14

Item Part No. Qty. Description Serial Numbers/Notes


1 2720168 1 Lever, Throttle Control
2 326731 1 Knob, Throttle
3 162478 1 Ball Joint
4 339023 1 Cable, Throttle
5 443104 2 Nut, 1/4-28 Hex
6 366132 1 Plate, Throttle
7 360885 2 Disc, Friction
8 315966 1 Spring, Compression
9 319755 1 Washer
10 366134 1 Screw, 3/8-16 x 5” Special
11 444762 1 Locknut, 3/8-16 Center
12 400124 1 Screw, 1/4-20 x 2-1/2” Hex Head
13 446130 2 Lockwasher, 1/4 Heavy
14 443102 2 Nut, 1/4-20 Hex

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HR-5111
Serial No. 69116-6707 and Up
9.1 Steering Console Serial No. 69158-1719 and Up

4
26

9
13
20 8
14
12 7
10 27
21
11
17 2 24

15
18
16 25

19
Part of Console
Wire Harness

22
23

46

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 5002131 1 Steering Console
2 2720191 2 • Bushing
3 4121574 1 Valve, Steering See 55.1
4 443828 1 • Nut, 5/8-18 Hex Jam
5 2811364 1 Steering Wheel
6 2811365 1 • Steering Wheel Cap
7 453009 4 Flat Washer, 5/16
8 446136 4 Lockwasher, 5/16 Heavy
9 443108 4 Nut, 5/16-24 Hex
10 1001958 1 Ingition Switch REFERENCE SW1, See 67.1
11 5002102 1 • Nut, Black Nylon Face
12 5002101 1 • Bezel, Slotted Rubber
13 5000039 2 • Ignition Key
14 3005121 1 Water Temperature Gauge REFERENCE U6, See 67.1
15 447206 2 • Lockwasher, #8 Internal Tooth
16 444306 2 • Nut, #8-32 Hex
17 447002 3 • Lockwasher, #6 External Tooth
18 444304 3 • Nut, #6-32 Hex
19 365043 1 Switch, Glowplug REFERENCE SW5, See 67.1
20 363962 1 Toggle Switch Boot
21 403759 2 Screw, 1/4-20 x 5/8” Truss Head
22 446130 2 Lockwasher, 1/4 Heavy
23 443102 2 Nut, 1/4-20 Hex
24 4116465 1 Handle, Operator Assist
25 366523 1 Knob, Operator Assist
26 447224 1 Lockwasher, 5/8” Internal Tooth
27 2811547 2 Washer, Steering

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HR-5111
Serial No. 69116-6707 and Up
10.1 Traction Pedal Linkage Serial No. 69158-1719 and Up

Part of Right
Front Lift Arm
Support

2
3 1
8

13 7
23
6
12
2
9 19
Part of 22
Floorboard 4 18
10
12 17
21

Part of 24
19
Floorboard
18 5 11
25
17 20

21
14 16 15 14
34
33
22

28
26
24
29 32
31
30 27

48

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 2720169 1 Traction Pedal
2 2720202 2 • Bushing
3 366573 1 Pad, Traction Pedal Non Slip
4 366129 1 Bracket, Traction Pedal Mounting
5 400188 2 Screw,5/16-18 x 1” Hex Head
6 452006 2 Flat Washer, 5/16
7 446136 2 Lockwasher, 5/16 Heavy
8 443106 2 Nut, 5/16-18 Hex
9 366082 1 Rod, Traction Pedal Pivot
10 460048 1 Cotter Pin, 3/16 x 1”
11 408866 1 Screw, #10-24 x 5/8” Thread Cutting
12 445781 2 Nut, 5/16-18 Whizlock Flange
13 360462 1 Stud, Pedal Limiting
14 310089 2 Ball Joint
15 366089 1 Rod, Traction Pedal Adjusting
16 443812 1 Nut, 3/8-24 Hex Jam
17 453011 2 Flat Washer, 3/8
18 446142 2 Lockwasher, 3/8 Heavy
19 443112 2 Nut, 3/8-24 Hex
20 2720209 1 Traction Bell Crank
21 2720215 2 • Bushing
22 453017 2 Flat Washer, 1/2
23 460028 1 Cotter Pin, 1/8 x 1”
24 453023 3 Flat Washer, 1/4
25 471214 1 Grease Fitting
26 366394 1 Bracket, Switch
27 1000649 1 Switch, Reverse Sensing REFERENCE SW23, See 67.1
28 441606 2 Carriage Bolt, 1/4-20 x 3/4”
29 446130 2 Lockwasher, 1/4 Heavy
30 443102 2 Nut, 1/4-20 Hex
31 403745 2 Screw, #10-24 x 5/8” Hex Head
32 452002 2 Flat Washer, #10
33 446116 2 Lockwasher, #10
34 444310 2 Nut, #10-24 Hex

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HR-5111
Serial No. 69116-6707 and Up
11.1 Traction Linkage Serial No. 69158-1719 and Up

12

15 13
8

10 14

20
37

11

30
2 31
32
4
5 33
6 31 8
5 32

1 18 19 19
7 17 8 13
34 13
7 3

15
16
35

27 8
8
12 36
9
12
21
22

23 20 24
21
12
28

29 26 12 25

12

7
9
8

13

50

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 2500257 1 Tube, Traction Return
2 3007095 1 Stop, Rear Pivot
3 3000593 1 Spacer, Traction Control
4 358795 1 Screw, 3/8-24 x 5-1/2” Special
5 358794 4 Washer
6 364970 1 Spring, Compression
7 443812 4 Nut, 3/8-24 Hex Jam
8 446142 7 Lockwasher, 3/8 Heavy
9 360893 2 Rod End
10 3000594 1 Bracket, Traction Return
11 400276 2 Screw, 3/8-16 x 3” Hex Head
12 453011 8 Flat Washer, 3/8
13 443110 3 Nut, 3/8-16 Hex
14 400198 1 Screw, 5/16-18 x 2-1/4” Hex Head
15 444718 2 Locknut, 5/16-18 Center
16 2500175 1 Traction Damper
17 400190 1 Screw, 5/16-18 x 1-1/4” Hex Head
18 400194 1 Screw, 5/16-18 x 1-3/4” Hex Head
19 452006 3 Flat Washer, 5/16
20 443106 3 Nut, 5/16-18 Hex
21 362819 2 Washer
22 304718 2 Bushing
23 2246004 1 Traction Arm
24 359949 1 Rubber Mount, Traction Arm
25 444762 1 Locknut, 3/8-16 Center
26 366317 1 Rod End
27 401028 1 Screw, 3/8-16 x 3-1/4” Hex Head
28 366088 1 Rod, Traction Pump Adjusting
29 400264 1 Screw, 3/8-16 x 1-1/4” Hex Head
30 340783 1 Magnet, Cruise Control REFERENCE K16, See 67.1
31 367456 2 Pin, Magnet Support
32 363771 2 Spring
33 367457 1 Bracket, Cruise Control Magnet
34 400202 2 Screw, 5/16-18 x 3” Hex Head
35 400268 2 Screw, 3/8-16 x 1-3/4” Hex Head
36 2243002 2 Block, top
37 446136 2 Lockwasher, 5/16 Heavy

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HR-5111
Serial No. 69116-6707 and Up
12.1 Brake Pedal Serial No. 69158-1719 and Up

28
21 27
26

18
25
19 24
18 20

12
11
14
13
15 16
15 17
10 6
16
17
9
5
2
3
4
37
38
36 7
8
1

30
31
32

34
33 29
22
23
35

52

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 132470 1 Brake Pedal
2 2720393 1 Pin, Pedal
3 345020 1 Pad, Brake Pedal
4 446148 1 Lockwasher, 7/16 Heavy
5 343256 1 Nut, Pedal Pin
6 350558 1 Spring, Pedal Return
7 441668 1 Carriage Bolt, 1/4-20 x 1-1/4”
8 443102 1 Nut, 1/4-20 Hex
9 471214 1 Grease Fitting, Straight
10 163935 1 Hub, Brake
11 463017 1 Key, 3/16 x 3/4” Woodruff
12 412005 1 Screw, 1/4-20 x 1/2” Square Head
13 360893 1 Rod End
14 400266 1 Screw, 3/8-16 x 1-1/2” Hex Head
15 453011 2 Flat Washer, 3/8
16 446142 4 Lockwasher, 3/8 Heavy
17 443110 4 Nut, 3/8-16 Hex
18 443812 2 Nut, 3/8-24 Hex Jam
19 359904 1 Rod, Brake Pedal Adjustment
20 1002434 1 Master Cylinder
21 400264 3 Screw, 3/8-16 x 1-1/4” Hex Head
22 446116 2 Lockwasher, #10
23 444310 2 Nut, #10-24 Hex
24 319277 1 Gasket
25 366146 1 Fitting
26 319276 1 Gasket
27 319279 1 Fitting
28 472201 1 Plug, 1/8” NPT Square Head
29 1000649 1 Switch, Brake Pedal REFERENCE SW21, See 67.1
30 403745 2 Screw, #10-24 x 3/4” Hex Head
31 452002 2 Flat Washer, #10
32 122959 1 Tube, Master Cylinder to Fitting
33 366147 1 Fitting, 3 Way Brake Line
34 122957 1 Tube, Fitting to Right Side Caliper
35 122958 1 Tube, Fitting to Left Side Caliper
36 444708 1 Locknut, 1/4-20 Center
37 447010 1 Lockwasher, 5/16 External Tooth
38 4108840 1 Plate, Brake Switch Activator

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HR-5111
Serial No. 69116-6707 and Up
13.1 Parking Brake Serial No. 69158-1719 and Up

34
35
33

32
40 10
10
9
38 9
8 12

31 13
39
30 20 18
3
36 14
37
29 17
23 19
19 2 4
11
19 28
26 8 7
28
1
26 5 15
6
27
27 16
21 24

22 25
25 24
24
25

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 163931 1 Parking Brake Lever
2 555855 1 • Parking Brake Handle
3 461455 1 • Pin, Parking Brake
4 460016 1 • Cotter Pin, 3/32 x 1”
5 366341 5 • Spacer
6 401166 3 Screw, 5/16-18 x 3-3/4” Hex Head
7 400194 2 Screw, 5/16-18 x 1-3/4” Hex Head
8 453009 4 Flat Washer, 5/16
9 446136 5 Lockwasher, 5/16 Heavy
10 443106 5 Nut, 5/16-18 Hex
11 340417 1 Bracket, Left Side Brake Switch
12 340418 1 Bracket, Right Side Brake Switch
13 403745 2 Screw, #10-24 x 5/8” Hex Head
14 452002 2 Flat Washer, #10
15 446116 2 Lockwasher, #10
16 444310 2 Nut, #10-24 Hex
17 1000649 1 Switch, Parking Brake REFERENCE SW2, See 67.1
18 366428 1 Actuator, Parking Brake Switch
19 400266 3 Screw, 3/8-16 x 1-1/2” Hex Head
20 444762 1 Locknut, 3/8-16 Center
21 339025 1 Bracket, Rear Cable Guide Pulley
22 339024 1 Bracket, Front Cable Guide Pulley
23 400278 2 Screw, 3/8-16 x 3-1/2” Hex Head
24 446142 4 Lockwasher, 3/8 Hex
25 443110 4 Nut, 3/8-16 Hex
26 338383 2 Pulley, Parking Brake Cable
27 350063 2 Spacer
28 453011 2 Flat Washer, 3/8
29 163940 1 Cable, Parking Brake
30 461451 1 Clevis Pin, 5/16 x 15/16
31 460016 1 Cotter Pin, 3/32 x 1”
32 336591 1 Bracket, Parking Brake Caliper
33 359574 1 Bracket, Release Spring
34 400408 2 Screw, 1/2-13 x 1-1/2” Hex Head
35 453017 2 Flat Washer, 1/2
36 446154 2 Lockwasher, 1/2 Heavy
37 443118 2 Nut, 1/2-13 Hex
38 503308 1 Caliper, Parking Brake See 57.1
39 343117 2 Shim, Brake
40 331140 1 Spring, Parking Brake Release

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HR-5111
Serial No. 69116-6707 and Up
14.1 Frame and Front Axle Serial No. 69158-1719 and Up

32

16 22

31
17

19 20
20 21 21
22 33
6
6 5
5 4
4

18
29

24
25
26
27

27 5
5 6 1
13
22
21
14

20
4
5
23
15

24
10

11
7
12 28
24
30
2 3

9
8

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 2246001 1 Frame
2 1003327 1 Axle, Front See 62.1
3 556891 10 • Nut, M14-1.5 Wheel
4 363386 12 Screw, M12-1.75 x 30 mm
5 446154 16 Lockwasher, 1/2 Heavy
6 453017 8 Flat Washer, 1/2
7 366292 2 Tire, 26 x 12 - 12 6 Ply
8 1003752 2 Rim, 26 x 12 - 12
9 360111 2 Valve, Tire Inflation
10 366364 1 Dipstick
11 366365 1 Tube
12 366366 1 O-Ring
13 2246002 1 Platform Support
14 2720191 2 • Bushing
15 2720167 1 Bracket, Front Deck Valve
16 4114469 1 Left Side Front Lift Arm Support
17 2720240 1 Right Side Front Lift Arm Support
18 132586 2 Scraper
19 401028 4 Screw, 3/8-16 x 3-1/4” Hex Head
20 453011 9 Flat Washer, 3/8
21 446142 6 Lockwasher, 3/8 Heavy
22 443110 6 Nut, 3/8-16 Hex
23 163927 1 Pivot, Steering Axle
24 364830 3 Washer
25 445642 1 Nut, 1-1/2-12 Slotted Hex
26 460072 1 Cotter Pin, 1/4 x 2-1/2”
27 362525 4 Screw, M12-1.75 x 40 mm
28 558012 2 Pad
29 400266 1 Screw, 3/8-16 x 1-1/2” Hex Head
30 REF 1 Steering Axle See 18.1
31 4114461 1 Shaft, Platform Sopport
32 361723 1 Bumper
33 400260 1 Screw, 3/8-16 x 7/8” Hex Head

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HR-5111
Serial No. 69116-6707 and Up
15.1 Front Lift Arms Serial No. 69158-1719 and Up

8
7
6

34 9 7 31
30
22 29
21
20 28
32 5 6 7
8
33

16
17
18
2
14 27
24
19 23
2

4
14 26
17
25
1 10
23
11
24
4

3 14
13
12
13
15

58

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 2720206 1 Right Front Lift Arm
2 342033 2 • Bushing
3 2720207 1 Left Front Lift Arm
4 342033 2 • Bushing
5 366037 2 Shaft, Lift Arm Pivot
6 346091 4 Pin, Retaining
7 446136 5 Lockwasher, 5/16 Heavy
8 400184 4 Screw, 5/16-18 x 3/4” Hex Head
9 366045 2 Pin, Lift Cylinder
10 359549 2 Pin, Lift Cylinder
11 460052 4 Cotter Pin, 3/16 x 1-1/2”
12 4138505 1 Lift Cylinder
4137138 1 • Seal Kit
13 453023 4 Flat Washer, 1/4
14 471221 4 Grease Fitting, 90°
15 471227 2 Grease Fitting, 45°
16 400276 4 Screw, 3/8-16 x 3” Hex Head
17 453011 5 Flat Washer, 3/8
18 366473 2 Bumper, Lift Arm
19 366610 AR Shim, 0.26” Thick
19 366611 AR Shim, 0.1975” Thick Add or remove shims as required to
level front deck. See Adjustment
19 366612 AR Shim, 0.135 Thick
section for details.
19 366613 AR Shim, 0.105 Thick
20 366603 1 Spacer, Limit Switch
21 402132 2 Screw, #10-24 x 1-3/4” Slotted
22 446118 2 Lockwasher, #10 Medium
23 446142 5 Lockwasher, 3/8 Heavy
24 443110 5 Nut, 3/8-16 Hex
25 400262 1 Screw, 3/8-16 x 1” Hex Head
26 366438 1 Bracket, Bulkhead
27 362819 1 Washer
28 400188 1 Screw, 5/16-18 x 1” Hex Head
29 366437 1 Bracket, Bulkhead
30 452006 1 Flat Washer, 5/16
31 443106 1 Nut, 5/16-18 Hex
32 3001079 1 Switch, Front Limit REFERENCE SW10, See 67.1
5000183 1 • Basic Switch
5000184 1 • Operator Head
33 3001078 1 Actuator Arm
34 364694 1 Connector

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HR-5111
Serial No. 69116-6707 and Up
16.1 Wing Lift Arms Serial No. 69158-1719 and Up
Right Wing Shown

11
1/3 27
10 28 27
38
14 2/4
20
20 6 30 37
16 12
13
14
35 36
18
19 9
2/4 29
20
28
23 21
32 24 26
5
27
16 15
9

17
33 22 8
31 7

34

25
26
7
8

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 2720295 1 Right Wing Arm
2 2720298 2 • Bushing
3 2720294 1 Left Wing Arm (Not Shown)
4 2720298 2 • Bushing
5 2248004 2 Shaft, Pivot Arm
6 453004 4 Flat Washer, #10
7 446136 3 Lockwasher, 5/16 Heavy
8 400184 3 Screw, 5/16-18 x 3/4” Hex Head
9 361723 6 Stop, Rubber
10 446142 2 Lockwasher, 3/8 Heavy
11 443110 2 Nut, 3/8-16 Hex
12 366506 2 Washer, Thrust
13 366517 12 Washer, Belleville
14 362824 4 Spacer
15 503553 2 Casting, Pivot
16 471216 3 • Grease Fitting, Straight
17 400650 8 Screw, 5/8-18 x 2-1/2” Hex Head
18 364248 2 Collar
19 400272 2 Screw, 3/8-16 x 2-1/4” Hex Head
20 444762 8 Locknut, 3/8-16 Center
21 4138515 2 Lift Cylinder
4138589 1 • Seal Kit
22 366483 2 Pin, Wing Cylinder
23 4107220 2 Pin, Cylinder
24 400262 2 Screw, 3/8-16 x 1: Hex Head
25 366437 1 Bracket, Bulkhead
26 452006 3 Flat Washer, 5/16
27 364830 AR Washer, Shim
28 471221 4 Grease Fitting, 90°
29 471214 2 Grease Fitting, Straight
30 446118 4 Lockwasher, #10 Medium
31 346091 2 Pin, Retaining
32 453011 4 Flat Washer, 3/8
33 446166 8 Lockwasher, 5/8 Heavy
34 2242015 4 Block, Shaft
35 3007568 2 Shim
36 367149 2 Magnet, Switch Actuator
37 402120 4 Screw, #10-24 x 5/8” Slotted
38 453023 2 Flat Washer, 1/4

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HR-5111
Serial No. 69116-6707 and Up
17.1 Wing Deck Latch Serial No. 69158-1719 and Up

5 13 15
27 14
4
16
6 9 17

18 / 19
13 5
4
3

11

6
8 7
3

10

22
22
20 37
21 31 36
35 37
26
36
4
32 5
2 21
3 33
29 1 34
30 5
23 4
3
28

38
38 23 25

24

12

62

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 446136 2 Lockwasher, 5/16 Heavy
2 443106 2 Nut, 5/16-18 Hex
3 453011 12 Flat Washer, 3/8
4 446142 12 Lockwasher, 3/8 Heavy
5 443110 12 Nut, 3/8-16 Hex
6 400272 4 Screw, 3/8-16 x 2-1/4” Hex Head
7 132601 1 Bracket, Deck Roller
8 400264 4 Screw, 3/8-16 x 1-1/4” Hex Head
9 340525 2 Bracket, Deck Roller
10 400280 4 Screw, 3/8-16 x 4” Hex Head
11 3005677 2 Roller, Front Wing Deck
12 404022 2 Screw, 1/4-20 x 1” Truss Head
13 444672 4 Locknut, 3/8-16 Center
14 366989 2 Switch, Deck Limit REFERENCE SW8 & SW9, See 67.1
15 403766 4 Screw, #4-40 x 3/4” Slotted Brass
16 446102 4 Lockwasher, #4
17 444302 4 Nut, #4-40 Hex
18 3006052 1 Bracket, Right Side Switch
19 3006053 1 Bracket, Left Side Switch
20 132664 2 Hook, Deck Latch
21 400120 4 Screw, 1/4-20 x 2” Hex Head
22 444708 4 Locknut, 1/4-20 Center
23 324887 4 Clip, Deck Latch Cable
24 366566 2 Cable, Deck Latch
25 452008 4 Flat Washer, 3/8
26 453017 2 Flat Washer, 1/2
27 3005678 2 Rear Wing Deck Roller
28 400184 2 Screw, 5/16-18 x 3/4” Hex Head
29 452006 2 Flat Washer, 5/16
30 366929 2 Plate, Clip Mounting
31 400422 2 Screw, 1/2-13 x 4” Hex Head
32 444758 2 Locknut, 1/2-13 Center
33 132523 2 Valve, Back Pressure
555862 1 • Cartridge, Valve
555861 1 • Seal Kit
34 367465 1 Bracket, Valve Mounting
35 453023 2 Flat Washer, 1/4
36 446130 4 Lockwasher, 1/4 Heavy
37 443102 4 Nut, 1/4-20 Hex
38 400272 4 Screw, 3/8-16 x 2-1/4” Hex Head

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HR-5111
Serial No. 69116-6707 and Up
18.1 Steering Axle Serial No. 69158-1719 and Up

5
6
2
3
3
4
2

7
39 3

40

32 22
23
26
38 18 20
17
24
35 8 11
20
26
33 8
9 19
15
29 8 1 25
34 11
28 16 10
27 36
31 12 8
37
35
30 8
35
9
14
8
10 21
13
35

14

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 2720313 1 Steering Axle
2 2720298 2 • Bushing, Axle Pivot
3 2720314 4 • Bushing, Mount Pivot
4 4121827 2 Screw, 1/2-20 x 1-3/4” Socket Head
5 400446 1 Screw, 1/2-20 x 2” Hex Head
6 443820 2 Nut, 1/2-20 Hex Jam
7 471221 3 Grease Fitting, 90°
8 361648 6 Washer, Thrust
9 361647 2 Thrust Bearing
10 367350 2 Washer, Thrust
11 461393 2 Roll Pin, 1/4 x 2”
12 4121825 1 Right Side Steering Arm
13 4121826 1 Left Side Steering Arm
14 2000057 2 Motor Mount
15 401226 6 Screw, 1/2-13 x 1” Hex Grade 8
16 446154 14 Lockwasher, 1/2 Heavy
17 4121946 1 Tie Rod
18 4121829 1 • Tie Rod End, Right Side
19 4121828 1 • Tie Rod End, Left Side
20 322847 2 • Clamp
21 445666 2 • Nut, 1/2-20 Slotted Hex
22 400228 2 • Screw, 5/16-24 x 1-1/4” Hex Head
23 446136 2 • Lockwasher, 5/16 Heavy
24 443108 2 • Nut, 5/16-24 Hex
25 4121986 2 • Cover, Dust
26 471214 2 • Grease Fitting
27 5003218 2 Rear Wheel Motor See 61.1
28 554780 1 • Key
29 554779 1 • Nut
30 339092 2 Guard, Wheel Motor Hose
31 400410 8 Screw, 1/2-13 x 1-3/4” Hex Head
32 315298 10 Bolt, Wheel
33 2720841 2 Hub, Wheel
34 361451 2 Washer
35 460032 6 Cotter Pin, 1/8 x 1-1/2”
36 4138510 1 Steering Cylinder
503095 2 • Ball Joint
4137139 1 • Seal Kit
471216 2 • Grease FItting, Straight
37 445704 2 Nut, 5/8-18 Slotted Hex
38 360111 2 Valve, Inflation
39 366310 2 Tire, 23 x 10.5-12 4 Ply
40 5002894 2 Rim, 12 x 8.5

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HR-5111
Serial No. 69116-6707 and Up
19.1 Air Cleaner Serial No. 69158-1719 and Up

8
6
14 1
2
13
7

7
9

31 10
33
3

7
12
16 13
14
12
15
30 13
14 26
17
19 32
20 12
27 24
25

28 11
15

13 4
29
16

26 18
32 13
21
14 5
34
24 22 23
25 34
19
20

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 122907 1 Air Filter Assembly
503628 1 • Wing Nut and Gasket Kit
549633 1 • Element, Air Cleaner
2 131059 2 Band, Air CLeaner Mounting
3 400266 4 Screw, 3/8-16 x 1-1/2” Hex Head
4 503574 1 Rear Bumper Includes Decals
5 366403 2 Plug, Tube
6 364883 1 Switch, Air Cleaner Service REFERENCE SW11, See 67.1
7 359615 4 Clamp, Hose
8 3008512 1 Hose, Air Intake
9 390961 1 Hose, Air Cleaner to Engine
10 338940 1 Support, Rear Air Cleaner
11 401030 4 Screw, 3/8-16 x 3-3/4” Hex Head
12 453011 15 Flat Washer, 3/8
13 446142 17 Lockwasher, 3/8 Heavy
14 443110 15 Nut, 3/8-16 Hex
15 364190 2 Clamp
16 400258 4 Screw, 3/8-16 x 3/4” Hex Head
17 400262 6 Screw, 3/8-16 x 1” Hex Head
18 404014 3 Screw, 1/4-20 x 1/2” Truss Head
19 446130 6 Lockwasher, 1/4 Heavy
20 443102 6 Nut, 1/4-20 Hex
21 400124 3 Screw, 1/4-20 x 2-1/2” Hex Head
22 3004588 1 Hinge, Drain Panel
23 3004563 1 Drain Panel
24 161688 2 Latch
25 402006 6 Screw, #6-32 x 1/2” Slotted
26 444304 6 Nut, #6-32 Hex
27 366352 1 Cover, Drive Shaft
28 366368 1 Foam, Top
29 366369 2 Foam, Side
30 366342 1 Bracket, Clamp Mounting
31 338939 1 Support, Front Air Cleaner Support
32 446106 6 Lockwasher, #6
33 2208292 1 Cover, Spiraco Hose
34 453023 6 Flat Washer, 1/4

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HR-5111
Serial No. 69116-6707 and Up
20.1 Radiator and Oil Cooler Serial No. 69158-1719 and Up

14

15
13
12
27 6
25 7
18
2 17
23
27 13
9 12
11 22 16
13 22
12 17
28 12
19
9
1 27

26 8
27 20

4
5
3

24

21
10
10

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 503608 1 Radiator Shroud Includes Decal
2 473144 1 Cable Tie
3 400182 4 Screw, 5/16-18 x 5/8” Hex Head
4 452006 4 Flat Washer, 5/16
5 446136 4 Lockwasher, 5/16 Heavy
6 503609 1 Radiator Includes Decals
7 555867 1 • Radiator Cap
8 344996 2 Bolt, 3/8-16 Shoulder
9 3004375 2 Strip, Seal
10 400286 6 Screw, 3/8-16 x 2-3/4” Hex Head
11 338978 2 Bracket, Radiator Support
12 446142 10 Lockwasher, 3/8 Heavy
13 443110 8 Nut, 3/8-16 Hex
14 117076 1 Oil Cooler
15 441630 2 Carriage Bolt, 3/8 x 2”
16 338979 2 Plate, Oil Cooler Pivot
17 453011 4 Flat Washer, 3/8
18 444762 2 Locknut, 3/8-16 Center
19 445636 2 Nut, 3/8-16 Wing
20 162479 1 Draincock
21 400278 2 Screw, 3/8-16 x 3-1/2” Hex Head
22 366600 4 Spacer, Oil Cooler
23 162722 1 Water Temperature Sender REFERENCE U10, See 67.1
24 3001809 1 Weather Strip, Radiator Cut to Fit
25 390962 1 Hose, Upper Radiator
26 390963 1 Hose, Lower Radiator
27 326112 4 Hose Clamp
28 5002443 1 Base, Seal Includes Decals

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HR-5111
Serial No. 69116-6707 and Up
21.1 Engine Serial No. 69158-1719 and Up

17
20
19

16

15
9 18
10
11

14 13
12

5
4
1
6
3

7
8

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 1000441 1 Engine, Kubota V2203 For complete listing of engine
555773 1 • Engine Oil Filter service parts, See Engine Parts
557619 1 • Cartridge, Fuel Filter Manual
2811870 1 • Upper Gasket Kit
5000938 1 • Alternator REFERENCE U1, See 67.1
556988 1 • Starter REFERENCE M1, See 67.1
554018 1 • Engine Oil Pressure Switch REFERENCE SW17, See 67.1
556996 4 • Glow Plug REFERENCE R1, See 67.1
2 338991 1 Pump Drive Flange
3 163916 1 U-Joint
545984 1 • Yoke, Engine Side Flange
365359 1 • Yoke, Center
365977 1 • Yoke, Pump Side
500562 2 • Cross Kit
4 362263 6 Screw, M10-1.25 x 25 mm Metric Grade 8.8
5 363485 6 Lockwasher, M10
6 400264 4 Screw, 3/8-16 x 1-1/4” Hex Head
7 446142 4 Lockwasher, 3/8 Heavy
8 443110 4 Nut, 3/8-16 Hex
9 366108 1 Bracket, Circuit Breaker Mounting
10 365980 2 Screw, M12-1.25 x 20 mm Metric Grade 8.8
11 446154 2 Lockwasher, 1/2 Heavy
12 361439 1 Circuit Breaker, 50 Amp Main REFERENCE CB6, See 67.1
13 361439 1 Circuit Breaker, 50 Amp Alternator REFERENCE CB7, See 67.1
14 402120 4 Screw, #10-24 x 5/8” Slotted
15 446118 4 Lockwasher, #10 Medium
16 444310 4 Nut, #10-24 Hex
17 3001855 1 Switch, Temperature REFERENCE SW16, See 67.1
18 4134470 1 Fan, Suction
19 553174 1 Spacer, Fan
20 4139423 4 Screw, M6-1 x 35 mm Flange

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HR-5111
Serial No. 69116-6707 and Up
22.1 Engine Mounts Serial No. 69158-1719 and Up

5 16
6 7
16 7

7 1
5
6
11
12

2
1

20 7
6
5
17
6
14
15
12
18 10 6
11 9 5
20 17 8

3
18 23
13

21

6 22
19

21
6
22

19

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 4114380 2 Mount, Rear Engine
2 365660 1 Grommet, Fuel Line
3 132426 1 Mount, Left Front Engine
4 132425 1 Mount, Right Front Engine
5 365979 7 Screw, M12-1.25 x 25 mm Metric Grade 8.8
6 446154 13 Lockwasher, 1/2 Heavy
7 453017 7 Flat Washer, 1/2
8 362263 1 Screw, M10-1.25 x 25 mm Metric Grade 8.8
9 363485 1 Lockwasher, M10
10 453013 1 Flat Washer, 7/16
11 365981 4 Screw, M14-1.5 x 25 mm Metric Grade 8.8
12 446160 4 Lockwasher, 9/16 Heavy
13 163373 1 Sensor, Engine Speed REFERENCE U9, See 67.1
14 4111740 1 Bracket, Fuel Solenoid
15 365980 2 Screw, M12-1.25 x 20 mm Metric Grade 8.8
16 400428 4 Screw, 1/2-13 x 2-3/4” Hex Head
17 365965 4 Isolator, Engine
18 311879 4 Washer, Isolator
19 443118 4 Nut, 1/2-13 Hex
20 400262 8 Screw, 3/8-16 x 1” Hex Head
21 446142 8 Lockwasher, 3/8 Heavy
22 443110 8 Nut, 3/8-16 Hex
23 447224 1 Lockwasher, 5/8 Internal Tooth

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HR-5111
Serial No. 69116-6707 and Up
23.1 Engine Fuel Control Serial No. 69158-1719 and Up

8
14 12 4
10
6
12
11 13

6
5
4

15
16
5 17
4
3

6 9
2
7
1 6

Item Part No. Qty. Description Serial Numbers/Notes


1 338289 1 Fuel Solenoid REFERENCE K17, See 67.1
2 400108 2 Screw, 1/4-20 x 3/4” Hex Head
3 453023 2 Flat Washer, 1/4
4 446130 5 Lockwasher, 1/4 Heavy
5 443102 3 Nut, 1/4-20 Hex
6 443104 4 Nut, 1/4-28 Hex
7 367191 1 Rod, Solenoid Adjusting
8 162478 1 Ball Joint
9 4114474 1 Pin, Clevis Spring
10 3005731 1 Bracket, Throttle Cable
11 362744 1 U-Bolt, 5/16-18
12 446136 4 Lockwasher, 5/16 Heavy
13 443106 2 Nut, 5/16-18 Hex
14 363586 2 Screw, M8-1.25 x 20 mm
15 366071 1 Bracket, Fuel Solenoid
16 400106 1 Screw, 1/4-20 x 5/8” Hex Head
17 4114473 1 Clevis, Solenoid

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Serial No. 69116-6707 and Up
24.1 Muffler

10

11

3 9 8
7 7

5
6
4

1
12

Item Part No. Qty. Description Serial Numbers/Notes


1 1001226 1 Muffler
2 1001251 1 Exhaust Pipe
3 553020 1 Gasket, Exhaust Included with Engine
4 555606 4 Bolt and Lockwasher Set Included with Engine
5 1000050 1 Muffler Bracket
6 400188 4 Screw, 5/16-18 x 1” Hex Head
7 452006 12 Flat Washer, 5/16
8 3000098 4 Mount, Isolation
9 444718 4 Locknut, 5/16-18 Center
10 443106 4 Nut, 5/16-18 Hex
11 446136 4 Lockwasher, 5/16 Heavy
12 162236 1 Clamp, 2-1/8” Muffler

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HR-5111
Serial No. 69116-6707 and Up
25.1 Fuel Tank Serial No. 69158-1719 and Up

17 11
4
2

21
3
1 Part of
DIE S E L F Hood
33
U
EL

20 19
O N LY

I MP O
R

TAN

18
T

5
10

To Engine Return
16 21
5 12 22 24 32
16
15
21
21
5 To Engine
21
8 30 28 29
29 23
14
21
5
21
21
9 13
31
25

26
6

27
7

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 163987 1 Fuel Cap
2 163986 1 Fuel Sender REFERENCE U8, See 67.1
3 N/S 1 • Gasket
4 403910 5 Screw, #10-24 x 1/2” Truss Head
5 361117 4 Bushing, Fuel
6 366606 2 Washer, Fuel Tank
7 400188 2 Screw, 5/16-18 x 1” Hex Head
8 132647 1 Valve, Drain
9 1001311 1 Valve, Shut Off
10 554752 1 Hose, 3/16” Fuel (Cut to 37”) Tank to Breather Filter
11 554752 1 Hose, 3/16” Fuel (Cut to 12”) Breather Filter to Clamp
12 554752 1 Hose, 3/16” Fuel (Cut to 44”) Engine Return to Tank
13 554748 1 Hose, 5/16” Fuel (Cut to 22”) Tank To Fuel Pump
14 554748 1 Hose, 5/16” Fuel (Cut to 25”) Fuel Pump to Fuel Filter
15 554748 1 Hose, 5/16” Fuel (Cut to 17”) Fuel Filter to Engine
16 361748 2 Valve, Overflow
17 340481 1 Cover, Sender
18 352604 1 Grommet
19 341837 1 Filter, Fuel Breather
20 3005215 1 Fuel Tank
21 366526 10 Clamp, Hose
22 472801 1 Clamp, Hose
23 503626 1 Fuel Filter Included with Engine
557619 1 • Cartridge, Fuel Filter
24 400264 2 Screw, 3/8-16 x 1-1/4” Hex Head
25 443102 2 Nut, 1/4-20 Hex
26 446142 2 Lockwasher, 3/8 Heavy
27 443110 2 Nut, 3/8-16 Hex
28 163574 1 Fuel Pump REFERENCE U11, See 67.1
29 365976 2 Elbow, 90°
30 400118 2 Screw, 1/4-20 x 1-3/4” Hex Head
31 446130 2 Lockwasher, 1/4 Heavy
32 453011 2 Flat Washer
> 33 4107320 1 Tag, Diesel Fuel

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HR-5111
Serial No. 69116-6707 and Up
26.1 Pumps and Control Valve Serial No. 69158-1719 and Up

31 32 14
29
14
28

35
5
30
15 14
33 16
15 15
20
6
17 14
15
19 16
18
1

2
11
3
10 34
8
18
24 19
4 17

8 17 20
12 7
21 15 19
14
14
13 18
9 23

12

15
14
16

25

22
16 8
24
15 8
26
24
23
27

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 117083 1 Pump, Traction See 58.1
2 557447 1 • O-RIng
3 338938 1 • Pump Coupler
4 2720560 1 Pump, 4 Section Gear
2721419 1 • Seal Kit
5 3001523 1 Plate, Bulkhead
6 400260 1 Screw, 3/8-16 x 7/8” Hex Head
7 400412 2 Screw, 1/2-13 x 2” Hex Head
8 446154 6 Lockwasher, 1/2 Heavy
9 2721522 1 Support, Gear Pump
10 2721523 1 Strap, Gear Pump
11 400262 2 Screw, 3/8-16 x 1” Hex Head
12 444762 2 Locknut, 3/8-16 Center
13 400274 2 Screw, 3/8-16 x 2-1/2” Hex Head
14 453011 10 Flat Washer, 3/8
15 446142 10 Lockwasher, 3/8 Heavy
16 443110 8 Nut, 3/8-16 Hex
17 4135581 3 Valve, Deck Control See 56.1
18 400278 6 Screw, 3/8-16 x 3-1/2” Hex Head
19 452008 6 Flat Washer, 3/8
20 445783 6 Nut, 3/8-16 Whizlock Flange
21 557629 AR Trim 10 Foot Roll, Cut to Length
22 117075 1 Motor, Front Axle Drive See 60.1
23 400410 3 Screw, 1/2-13 x 1-3/4” Hex Head
24 443118 4 Nut, 1/2-13 Hex
25 400420 1 Screw, 1/2-13 x 3-1/2” Hex Head
26 400268 1 Screw, 3/8-16 x 1-3/4” Hex Head
27 122902 1 U-Joint, Front Axle
471214 1 • Grease Fitting, Straight
555839 1 • Axle End Yoke with Brake Disk
555840 1 • Center Yoke
555841 1 • Motor End Yoke
554663 2 • Cross and Bearing Kit
28 4135555 1 Valve, 4WD Control See 53.1
29 400476 2 Screw, 3/8-16 x 6” Hex Head
30 4135569 1 Valve, Main Control See 52.1
31 401225 2 Screw, 3/8-16 x 6-1/2” Hex Head
32 1002475 1 Shield, Valve Guard
33 400258 2 Screw, 3/8-16 x 3/4” Hex Head
34 458103 1 Snap Ring
35 132380 1 Switch, Charge Pressure REFERENCE SW15, See 67.1

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HR-5111
Serial No. 69116-6707 and Up
27.1 Tank Support Serial No. 69158-1719 and Up

28
17
30
5 20
19
27
20
13 25
21 29
15
26
18
12 20
16
14 28 22
1

14
3 5 23
6
24
10
13
11
1

7
9
8 10
5

6
2
5

5
6

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 132433 2 Support, Rear Tank
2 132432 1 Support, Left Side Tank
3 132431 1 Support, Right Side Tank
4 400286 2 Screw, 3/8-16 x 2-3/4”
5 446142 12 Lockwasher, 3/8 Heavy
6 443110 6 Nut, 3/8-16 Hex
7 400262 2 Screw, 3/8-16 x 1” Hex Head
8 453011 4 Flat Washer, 3/8
9 400278 4 Screw, 3/8-16 x 3-1/2” Hex Head
10 350685 2 Spacer, Tank Support
11 3001740 1 Bracket, Return Filter
12 503613 1 Bracket, Charge Filter Includes Decal
13 400268 4 Screw, 3/8-16 x 1-3/4” Hex Head
14 444762 4 Locknut, 3/8-16 Center
15 366424 1 Clamp, Fuel Tank Breather Hose
16 123015 1 Charge Filter
2811255 1 • Filter Element
556417 1 • Head, Filter
556419 1 • Switch, Charge Filter Service REFERENCE SW14, See 67.1
17 400258 4 Screw, 3/8-16 x 3/4” Hex Head
18 3008126 1 Bracket, Recovery Bottle
19 400192 2 Screw, 5/16-18 x 1-1/2” Hex Head
20 446136 5 Lockwasher, 5/16 Heavy
21 452006 2 Flat Washer, 5/16
22 3007980 1 Bar, Spacer
23 132381 1 Return Filter
555771 1 • Filter
24 365974 1 Switch, Return Filter Service REFERENCE SW12, See 67.1
25 5002444 1 Recovery Bottle
26 N/S 1 • Hose, Radiator to Overflow
27 400184 2 Screw, 5/16-18 x 3/4” Hex Head
28 443106 3 Nut, 5/16-18 Hex
29 400188 1 Screw, 5/16-18 x 1” Hex Head
30 345666 1 Clamp, Overflow Hose

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HR-5111
Serial No. 69116-6707 and Up
28.1 Hydraulic Tank Serial No. 69158-1719 and Up

11
12

10

5
14
6
7

13 9

10

16

17
18
15
1

4 3

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 503612 1 Hydraulic Oil Tank Includes Decals
2 365959 1 Strainer, 100 Mesh Screen
2812075 1 • O-RIng
3 69051-04 1 Plug, Pipe
4 367551 1 Switch, Hydraulic Oil Temperature REFERENCE SW13, See 67.1
★ 5 163915 1 Breather, Tank
★ 6 557680 1 • Screen
Important note located below
★ 7 557681 2 • Gasket, Rubber
★ 8 402120 6 Screw, #10-24 x 5/8” Slotted
9 338941 1 Foam, Tank
10 558012 AR Pad, Tank (Cut to Fit) 10 Foot Roll
11 400268 2 Screw, 3/8-16 x 1-3/4” Hex Head
12 453011 2 Flat WAsher, 3/8
13 3001409 2 Strap, Oil Tank
14 444762 2 Locknut, 3/8-16 Center
15 400264 2 Screw, 3/8-16 x 1-1/4” Hex Head
16 339106 1 Bracket, Seat Belt Mounting
17 446142 2 Lockwasher, 3/8 Heavy
18 443110 2 Nut, 3/8-16 Hex

★ IMPORTANT: Discard the six #10-32 x 1/2” self threading screws included with Tank Breather Assembly.
Using self threading screws will cause damage to hydraulic tank. Use #10-24 x 5/8” Slotted Head screws
(Item 8) to secure breather to tank.

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HR-5111
Serial No. 69116-6707 and Up
29.1 Traction Hydraulics Serial No. 69158-1719 and Upp

19

17

19
18
11
14 12
13

6 14

14
7
2 4 10 15
9
1 14
2 16

1
3

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 132417 2 Hose, Traction Pump to Axle Motor
2 340269 2 Adapter, Tee
3 340074 2 Adapter, 90°
4 REF 1 Traction Pump See 26.1
5 REF 1 Front Axle Motor See 26.1
6 132446 1 Hose, Pump to 4WD Valve Port B
7 340070 1 Adapter, 90°
8 132484 1 Hose, Pump to 4WD Valve Port A
9 340033 1 Adapter, 45°
10 REF 1 4WD Valve See 26.1
11 340065 2 Adapter, 90°
12 364945 2 Adapter, Diagnostic Port
13 363030 2 Dust Cover
14 339989 4 Adapter, Straight
1000843 1 Hose Assembly, Left Wheel Motor
1000700 1 • Hose, Motor Drain (Not Shown) See 35.1
15 132448 1 • Hose, 4WD Valve to Motor 4WD Valve Port L2, Motor Port A
16 132448 1 • Hose, 4WD Valve to Motor 4WD Valve Port L1, Motor Port B
1000843 1 Hose Assembly, Right Wheel Motor
1000700 1 • Hose, Motor Drain (Not Shown) See 35.1
17 132448 1 • Hose, 4WD Valve to Motor 4WD Valve Port R2, Motor Port B
18 132448 1 • Hose, 4WD Valve to Motor 4WD Valve Port R1, Motor Port A
19 REF 2 Rear Wheel Motor See 18.1

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HR-5111
Serial No. 69116-6707 and Up
30.1 Gear Pump Hydraulics Serial No. 69158-1719 and Up

7
Gear Pump
6

2
5
1
10 6 2
8 2
2
5
8 9 3
9 2
10
2
4

Right Wing
Left Wing Valve
Valve 10
13
11 12

6
Front Valve

Item Part No. Qty. Description Serial Numbers/Notes


1 338946 1 Adapter, 90° Beaded
339903 1 • O-RIng
2 326112 6 Clamp, Hose
3 366083 1 Hose, Pump Suction
4 339113 1 Manifold, Pump Suction
5 2720893 2 Hose, Pump Suction
6 339989 4 Adapter, Straight
7 1003104 1 Hose, Pump to Deck Valve P Port
8 340070 2 Adapter, 90°
9 365466 2 Adapter, Diagnostic Port
10 363030 3 Dust Cover
11 1003012 1 Tube, Front Deck Valve
12 340065 1 Adapter, 90°
13 364945 1 Adapter, Diagnostic Port

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HR-5111
Serial No. 69116-6707 and Up
31.1 Control Valve Hydraulics Serial No. 69158-1719 and Up

5 Gear Pump
4 3
3
2 6
2 1
1

3
Control Valve
7

7 10

8
7
9

4WD Valve

Front Axle

Item Part No. Qty. Description Serial Numbers/Notes


1 340065 3 Adapter, 90°
2 364945 3 Adapter, Diagnostic Port
3 363030 3 Dust Cover
4 339989 1 Adapter, Straight
5 1003105 1 Hose, Pump to Control Valve Control Valve Port P
6 340033 1 Adapter, 45°
7 340061 3 Adapter, 90°
8 2500115 1 Tube, Control Valve to Front Axle
9 366418 1 Adapter, Straight
10 132447 1 Hose, Control Valve to 4WD Valve

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HR-5111
Serial No. 69116-6707 and Up
32.1 Steering Hydraulics Serial No. 69158-1719 and Up

Steering
Cylinder
6

4 7
2 5

Steering
RT LT Valve
3
IN OUT
1
Control
Valve

Item Part No. Qty. Description Serial Numbers/Notes


1 339984 1 Adapter, Straight
2 123223 1 Tube, Control Valve to Tube
3 339910 1 O-Ring
4 2692222-05 1 Hose, Tube to Steering Valve Steering Valve Port IN
5 340061 2 Adapter, 90°
132454 1 Steering Cylinder Hose Assembly
6 132452 1 • Hose, Steering Valve to Cylinder Steering Valve Port LT, Base Port
7 132452 1 • Hose, Steering Cylinder to Valve Steering Valve Port RT, Rod Port

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HR-5111
Serial No. 69116-6707 and Up
33.1 Lift Hydraulics Serial No. 69158-1719 and Up

11 Backpressure
Valve 1
Right Wing
Cylinder 6

7
4
Lift Valve 12
3
5
2

3 1
Control
Right Front Valve
Cylinder F D B 11

OUT IN
Left Wing
Cylinder
9
8 10
9
Left Front
Cylinder

Item Part No. Qty. Description Serial Numbers/Notes


1 340066 2 Adapter, 90°
2 123222 1 Tube, Control Valve to Lift Valve Lift Valve Port IN
3 339984 2 Adapter, Straight
4 132571 1 Hose, Lift Valve to Front Cylinders Lift Valve Port D
5 132571 1 Hose, Lift Valve to Left Cylinder Lift Valve Port F
6 132573 1 Hose, Lift Valve to Right Cylinder Lift Valve Port B
7 132867 1 Hose, Lift to Backpressure Valve Lift Valve Port OUT
8 340119 1 Adapter, Tee
9 340003 2 Adapter, Straight
10 132559 1 Hose, Cylinder to Cylinder
11 340078 2 Adapter, 90°
12 339979 3 Adapter, Straight

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HR-5111
Serial No. 69116-6707 and Up
34.1 Lift Return Hydraulics Serial No. 69158-1719 and Up

Hydraulic 9
Tank

11 8
Right Wing
Cylinder

10
5 1
12
Front Right 6
Cylinder
7
Left Wing
6 Cylinder
5

2
1
4

3
Front Left
Cylinder

Item Part No. Qty. Description Serial Numbers/Notes


1 340061 3 Adapter, 90°
2 132573 1 Hose, Cylinder to Cylinder
3 340263 1 Adapter, Tee
4 132570 1 Hose, Front Cylinder to Bulkhead
5 340215 2 Adapter, Bulkhead Tee
6 339961 2 • Nut, Bulkhead
7 2500117 1 Tube, Bulkhead
8 132569 1 Hose, Left Cylinder to Bulkhead
9 132568 1 Hose, Right Cylinder to Bulkhead
10 132583 1 Hose, Tee to Tank
11 351124 1 Adapter, Straight
12 REF 1 Bracket, Bulkhead See 15.1

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HR-5111
Serial No. 69116-6707 and Up
35.1 Motor Return Hydraulics Serial No. 69158-1719 and Up

3
5
2

Hydraulic
Tank

12
7
4

11

13
4 8 4 6
10
9

Item Part No. Qty. Description Serial Numbers/Notes


1 340055 2 Adapter, 90°
2 REF 1 Hose, Left Wheel Motor Drain See 29.1
3 REF 1 Hose, Right Wheel Motor Drain See 29.1
4 359186 3 Adapter, Tee
5 REF 1 Hose, Right Wing Deck Drain See 41.1
6 REF 1 Hose, Left Wing Deck Drain See 40.1
7 360566 1 Adapter, Bulkhead Tee
8 339960 1 • Nut, Bulkhead
9 117129 1 Tube, Front Deck Drain
10 132561 1 Hose, Tee to Tank
11 365966 1 Valve, Check
12 324943 1 Nipple, Pipe
13 REF 1 Plate, Bulkhead See 26.1

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HR-5111
Serial No. 69116-6707 and Up
36.1 Charge Hydraulics Serial No. 69158-1719 and Up

9
10

9
2

11
Charge
Filter 7
Steering
Valve
12
13
1
3 8

Traction
Pump
6

2
4WD Valve
Control
Valve
4 5

Item Part No. Qty. Description Serial Numbers/Notes


1 132540 1 Hose, Control Valve to Tee Control Valve Port F
2 340029 2 Adapter, 45°
3 340120 1 Adapter, Tee
4 132864 1 Hose, 4WD Valve to Tee 4WD Valve Port C
5 340061 1 Adapter, 90°
6 340144 1 Adapter, Tee
7 132486 1 Hose, Tee to Charge Filter
8 339984 1 Adapter, Straight
9 366430 2 Reducer
10 340066 1 Adapter, 90°
11 132535 1 Tube, Charge Filter
12 339910 1 O-Ring
13 132453 1 Hose, Steering Valve to Filter Tube Steering Valve Port OUT

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HR-5111
Serial No. 69116-6707 and Up
37.1 Oil Cooler Hydraulics Serial No. 69158-1719 and Up

Oil
Cooler

5 5

4 Return
10 Filter
9
3 10
8

1
7
Left Wing
Deck
Valve
Front
Deck
Valve
6

Hydraulic
Tank

Item Part No. Qty. Description Serial Numbers/Notes


1 340070 1 Adapter, 90°
2 2692224-07 1 Hose, Front to Left Wing Deck Valve
3 2720559 1 Adapter, Tee
4 132441 1 Hose, Left Valve to Oil Cooler
5 340077 2 Adapter, 90°
6 1003705 1 Hose, Oil Cooler to Return Filter
7 340089 1 Adapter, 90°
8 163917 1 Adapter, Beaded
9 365967 1 Hose, Return Filter to Tank
10 326112 2 Clamp, Hose

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HR-5111
Serial No. 69116-6707 and Up
38.1 Return Hydraulics Serial No. 69158-1719 and Up

Hydraulic Backpressure
Tank Valve

1
5

4
3
1

8 2

Control
6 10
Valve
Traction 11
Pump
Front Axle
Motor
7
9 13
12

Right Wing
Deck Valve

Item Part No. Qty. Description Serial Numbers/Notes


1 351124 2 Adapter, Straight
2 358949 1 Adapter, 90°
3 357613 1 Adapter, Striaght
4 132866 1 Hose, Backpressure Valve to Tank
5 351108 1 Adapter, Straight
6 132579 1 Hose, Control Valve to Tank
7 340066 1 Adapter, 90°
8 132580 1 Hose, Right Deck Valve to Tank
9 354065 1 Adapter, 90°
10 132528 1 Hose, Traction Pump to Tank
11 362446 1 Adapter, Tee
12 132527 1 Hose, Axle Motor to Traction Pump
13 351109 1 Adapter, Straight

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HR-5111
Serial No. 69116-6707 and Up
39.1 Front Deck Hydraulics Serial No. 69158-1719 and Up

4 5

6 5
10 1

11
2
12
3
9
8
5 8
4
5

9
7

Item Part No. Qty. Description Serial Numbers/Notes


1 REF 1 Bracket, Bulkhead See 15.1
1003613 1 Front Deck Hose Assembly
2 1003614 1 • Hose, Front Valve to Motor Front Deck Valve Port A
3 1003615 1 • Hose, Front Deck to Bulkhead
4 340070 2 Adapter, 90°
5 339989 4 Adapter, Straight
6 362288 1 Adapter, 90°
132591 2 Motor Hose Assembly
7 132562 1 • Hose, Motor Outlet to Motor Inlet
8 132563 1 • Hose, Motor Drain
9 366445 2 Adapter, Tee
10 132565 1 Hose, Motor to Front Valve Front Deck Valve Port B
11 362078 1 Adapter, Bulkhead
12 339960 1 • Nut, Bulkhead

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HR-5111
Serial No. 69116-6707 and Up
40.1 Left Wing Deck Hydraulics Serial No. 69158-1719 and Up

Left Wing
Deck Valve

10
7

2 5
2
Inside
Motor
Outside
Motor
1 6
3
9
2

4
1
8

Item Part No. Qty. Description Serial Numbers/Notes


1 340070 2 Adapter, 90°
2 339989 4 Adapter, Straight
3 366445 1 Adapter, Tee
4 362288 1 Adapter, 90°
1003134 1 Left Wing Deck Hose Assembly
5 132575 1 • Hose, Left Valve to Motor Left Wing Deck Valve Port A
6 132576 1 • Hose, Motor to Left Valve Left Wing Deck Valve Port B
7 132574 1 • Hose, Left Deck Drain
132594 1 Motor Hose Assembly
8 132596 1 • Hose, Motor Drain
9 132595 2 • Hose, Motor Outlet to Motor Inlet
10 REF 1 Adapter, Tee See 35.1

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HR-5111
Serial No. 69116-6707 and Up
41.1 Right Wing Deck Hydraulics Serial No. 69158-1719 and Up

Outside 6
Motor

3 2

10
8
7
2
2
Right Wing
1 4 Deck Valve 2

Inside
9 Motor

Item Part No. Qty. Description Serial Numbers/Notes


1 340070 2 Adapter, 90°
2 339989 4 Adapter, Straight
3 362288 1 Adapter, 90°
4 366445 1 Adapter, Tee
1003133 1 Right Wing Deck Hose Assembly
5 1003138 1 • Hose, Right Wing Deck Drain
6 1003137 1 • Hose, Right Valve to Motor Right Wing Deck Valve Port A
7 1003136 1 • Hose, Motor to Right Valve Right Wing Deck Valve Port B
132594 1 Motor Hose Assembly
8 132596 1 • Hose, Motor Drain
9 132597 1 • Hose, Motor Outlet to Motor Inlet
10 REF 1 Adapter, Tee See 35.1

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HR-5111
Serial No. 69116-6707 and Up
42.1 Hydraulic Clamping Serial No. 69158-1719 and Up

10
19
25 20
14 23
22
15 21
Charge Filter Charge Filter
Tube Hose

3
2
1

15

4
25 14
5 25
24
19

8
17
4 7
17 16
18 6
5 Front Axle Return
Tubes
Motor Hoses
5
12 14 15
13
18
4 16 13 14
17 15

Front Axle 10 9
11
Reverse Hose

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 366607 2 Spacer, Hose
2 359860 2 Clamp, 2 Hose
3 400204 2 Screw, 5/16-18 x 3-1/2”
4 446136 4 Lockwasher, 5/16 Heavy
5 443106 4 Nut, 5/16-18 Hex
6 400114 1 Screw, 1/4-20 x 1-1/4” Hex Head
7 364221 1 Clamp, Double Tube
8 444708 1 Locknut, 1/4-20 Center
9 366345 1 Bracket, Clamp
10 345666 1 Clamp, Hose
11 400112 1 Screw, 1/4-20 x 1” Hex Head
12 400122 1 Screw, 1/4-20 x 2-1/4” Hex Head
13 453023 2 Flat Washer, 1/4
14 446130 4 Lockwasher, 1/4 Heavy
15 443102 4 Nut, 1/4-20 Hex
16 400188 2 Screw, 5/16-18 x 1” Hex Head
17 452006 3 Flat Washer, 5/16
18 365566 3 Clamp
19 400116 2 Screw, 1/4-20 x 1-1/2” Hex Head
20 354080 1 Clamp, Hose
21 550376 1 Bolt Included with Engine
22 550409 1 Washer, Spring Included with Engine
23 550380 1 Washer, Plain Included with Engine
24 361064 1 Clamp
25 452004 3 Flat Washer, 1/4

Front Cylinder Return Hose (1)


473142 2 Cable Tie
Deck Valve Hose to Tube (1)
473144 1 Cable Tie, 5/16 x 16” (Not Shown) Steering Hoses to Console Support
Front Lift Cylinder Hoses (2)
473137 4 Cable Tie, 5/16 x 9” (Not Shown) Front Deck Motor Hoses (1)
Control Valve Hoses (1)

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HR-5111
Serial No. 69116-6707 and Up
43.1 Electrical Components Serial No. 69158-1719 and Up

K8 K9
Part of Right Wing Part of Left Wing
Limit Switch Harness Limit Switch Harness

5
6 K5 K6 K3 K7 K2

1 2 3 4 5 6 BK2
17
14
13 7
14 18 Relay Identification
13 8

21
16 31

12
19 26 13
20 30
15 28
27
11 28 27
10 22 29

9 21 23
25 24
32
1

33
34
21 2
35
3
36 4
21 25
37
25

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 132488 1 Tail Light REFERENCE L11, See 67.1
555869 1 • Tail Light
555870 1 • Grommet
555871 1 • Harness
2 400336 1 Screw, 7/16-14 x 1-1/4” Hex head
3 446148 1 Lockwasher, 7/16 Heavy
4 443114 1 Nut, 7/16-14 Hex
5 4126082 1 Relay SPDT REFERENCE K5, See 67.1
REFERENCE K2, K3, K6, K7, K8,
6 365963 6 Relay, SPST
K9, See 67.1
7 403908 2 Screw, #10-24 x 3/8” Truss Head
8 3003036 1 Relay, Seat Time Delay REFERENCE K4, See 67.1
9 5000917 1 Horn REFERENCE U9, See 67.1
10 5000915 1 • Bracket
11 5000916 1 • Nut
12 403910 2 Screw, #10-24 x 1/2” Truss Head
13 446116 6 Lockwasher, #10
14 444310 4 Nut, #10-24 Hex
15 400184 1 Screw, 5/16-18 x 3/4” Hex Head
16 403759 4 Screw, 1/4-20 x 5/8” Truss Head
17 366308 1 Plate
18 366373 1 Pad, Seat
19 452006 1 Flat Washer, 5/16
20 446271 1 Lockwasher, 5/16-18 Heavy
21 446130 14 Lockwasher, 1/4 Heavy
22 131905 1 Solenoid, Glow Plug REFERENCE K1, See 67.1
23 400118 4 Screw, 1/4-20 x 1-3/4” Hex Head
24 453023 4 Flat Washer, 1/4
25 443102 10 Nut, 1/4-20 Hex
26 444312 2 Nut, #10-32 Hex
27 446136 2 Lockwasher, 5/16 Heavy
28 443808 2 Nut, 5/16-24 Hex Jam
29 365962 1 Wire, Solenoid to Glow Plug
30 163918 1 Wire, Circuit Breaker to Solenoid
31 365711 2 Wire, Starter to Circuit Breaker
32 400112 4 Screw, 1/4-20 x 1” Hex head
33 365960 1 Cover, Switch
34 400106 2 Screw, 1/4-20 x 5/8” Hex Head
35 366039 1 Mounting Plate
36 364882 1 Differential Lock Switch
37 360176 1 Wire Cover

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HR-5111
Serial No. 69116-6707 and Up
44.1 Electrical Routing Serial No. 69158-1719 and Up

12 11
2
15
15
9
12
7 5
6

14

14
14

4
14 3

14

10

16 19
20 13
18
17

18 Engine
Tractor Harness
Harness

102

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 365660 1 Grommet
2 362263 1 Screw, M10-1.25 x 25 mm
3 365980 1 Screw, M12-1.25 x 20 mm
4 446154 1 Lockwasher, 1/2 Heavy
5 446130 1 Lockwasher, 1/4 Heavy
6 443102 1 Nut, 1/4-20 Hex
7 453023 1 Flat Washer, 1/4
8 361064 1 Clamp
9 400120 1 Screw, 1/4-20 x 2”
10 2720726 1 Negative Battery Cable
11 453011 1 Flat Washer, 3/8
12 446148 1 Lockwasher, 7/16
13 473144 2 Cable Tie
14 473137 4 Cable Tie
15 345671 2 Clamp
16 400190 1 Screw, 5/16-18 x 1-1/4” Hex Head
17 446136 1 Lockwasher, 5/16 Heavy
18 443106 1 Nut, 5/16-18 Hex
19 1002397 1 Positive Battery Cable
20 452006 1 Flat Washer, 5/16

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104
HR-5111
45.1 Harness

Starter
Alternator

4
Right Wing 50 Amp Circuit Solenoid
Breakers Temperature
Limit Relay
Volt Sender
Fuel Engine Oil
Gauge
Meter Hour Temperature
Ground
Meter Switch

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Tachometer

1
Switches Fuel Tail Light
Circuit
Front Deck Right Wing Solenoid
Breakers
Valve Coil Limit Switch
Left Deck
2

Ignition Panel Valve Coil


Switch Lights Right Deck
Relays
Temperature Horn/Test Valve Coil
Gauge Switch Speed
Cab Ground Sensor
Glow Plug
Glow Plug Connector
Solenoid
Switch
Diodes Charge Air
Filter Cleaner

6
Horn Oil Tank
Ground Front Limit Return
Switch Filter
Parking Brake Left Wing
3

4WD Limit Switch


Seat Switch Valve
Control Left Wing
Fuel Limit Relay
Valve
5

Reverse Pump
Ground
Switch
Headlights
7

Hydraulic
Temperature Cruise
Brake
Switch Magnet
Switch
Differential
Lock Switch
7
Serial No. 69158-1719 and Up
Serial No. 69116-6707 and Up
HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 1004542 1 Wire Harness, Console
554492 2 • Lockwasher, Size 24
554493 2 • Panel Nut, Size 24
555845 10 • Light Bulb
555846 10 • Diode
555847 1 • Light Strip
2 4135540 1 Wire Harness, Engine
3 4135548 1 Wire Harness, Tractor
4 1003002 1 Wire Harness, Right Wing Limit
5 1003002 1 Wire Harness, Left Wing Limit
6 1001963 1 Wire Harness, Ignition
7 473108 3 Insulated Bullet Connector
554748 1 Tube, Wire Protector (Not Shown) Cruise Control Magnet Wires

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HR-5111
Serial No. 69116-6707 and Up
46.1 Deck Mounting Serial No. 69158-1719 and Up

20

17

1
16

5
4

6 21
21
2
1 9
8 15
25 7
24

8
14

18 13
22
12
23 19
11
10

106

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 342675 6 Pin, Snap RIng
2 3000439 2 Clevis Pin, 1/2 x 3-3/4”
3 3000487 1 Clevis Pin, 5/8 x 3”
4 346913 1 Spacer
5 460050 2 Cotter Pin, 3/16 x 1-1/4”
6 3006300 1 Clevis Pin, 5/8 x 3-5/16”
7 362464 12 Wheel Bolt, 7/16-20
8 340433 4 Ring Shaft
9 346294 12 Nut, 7/16-20 Wheel Lug
10 400192 2 Screw, 5/16-18 x 1-1/2” Hex Head
11 366520 2 Retainer Pin
12 446136 2 Lockwasher, 5/16 Heavy
13 443106 2 Nut, 5/16-18 Hex
14 366484 2 Shaft, Pivot
15 162716 2 Shackle
16 132600 2 Caster Support
17 163995 4 Pin
18 REF 1 Front Deck Assembly See 47.1
19 REF 1 Left Wing Deck Assembly See 48.1
20 REF 1 Right Wing Deck Assembly See 48.1
21 367601 4 Washer, Thrust
22 2246003 1 Baffle
23 441602 6 Carriage Bolt, 5/16-18 x 3/4”
24 452006 6 Flat Washer, 5/16
25 445802 6 Nut, 5/16-18 Flex Lock

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HR-5111
Serial No. 69116-6707 and Up
47.1 Front Deck Serial No. 69158-1719 and Up

"X"
B

DANGER
"X"
1.0 0 A
1.5 1 A

37 35 2.0
2.5
3.0
2
3
4
A
A
A
1.0
2.0
3.0
1.5
2.5 1.0
2.5
3.0

38 3.5 0 B 3.5 4.5


4.0

16 4.0 1 B 4.5 5.0


5.0
4.5 2 B 5.5
5.0 3 B

36 5.5 4 B
Serious injury or death can result from blade contact
15 3 or from objects being thrown very long distances
Do not operate machine with discharge chute or guards flipped up or removed.
Do not operate machine with bent components or with implement
in raised position.

17 Keep yourself and others away from the mower when in operation

2
5
38 13 16 NO STEP
39 2 4
2
15
36 34
8

3 33
1

15

26 16
27 4
2

21

9 28 29
23 32 31
19 16
24 25 30
6 15
22
23 11
18 17
16
10
15 20

11
13 14
7
13 12

14
12

108

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 503573 1 Front Deck
2 3002502 3 • Decal, Blade Contact Danger
3 3002676 1 • Decal, Cutting Height
4 366609 1 • Decal, No Step
5 2721180 2 Motor, Deck Counter-Clockwise Rotation
6 557523 1 • Key
7 391039 2 Blade, Couter-Clockwise Rotation
8 2721181 1 Motor, Deck Clockwise Rotation
9 557523 1 • Key
10 391040 1 Blade, Clockwise Rotation
11 1001885 3 Adapter, Blade
12 400410 3 Screw, 1/2-13 x 1-3/4” Hex Head
13 446154 7 Lockwasher, 1/2 Heavy
14 400264 6 Screw, 3/8-16 x 1-1/4” Hex Head
15 446142 28 Lockwasher, 3/8 Heavy
16 443110 28 Nut, 3/8-16 Hex
17 453011 20 Flat Washer, 3/8
18 441625 18 Carriage Bolt, 3/8-16 x 1-1/2”
19 367461 1 Plate, Deck Baffle
20 400262 2 Screw, 3/8-16 x 1” Hex Head
21 3002737 1 Shaft, Roller
22 163425 1 Roller
23 552824 2 • Bushing
24 460076 1 Cotter Pin, 1/4 x 3-1/2”
25 400108 1 Screw, 1/4-20 x 3/4” Hex Head
26 446130 1 Lockwasher, 1/4 Heavy
27 443102 1 Nut, 1/4-20 Hex
28 366562 2 Wheel, Deck
29 367140 2 Spacer, Wheel
30 400348 2 Screw, 7/16-14 x 3” Hex Head
31 453013 2 Flat Washer, 7/16
32 444753 2 Locknut, 7/16-14 Center
33 361723 2 Stop, Rubber
34 471214 2 Grease Fitting, Straight
35 2720171 2 Caster Arm
36 2720198 2 • Bushing, Caster
37 400420 4 Screw, 1/2-13 x 3-1/2” Hex Head
38 453017 4 Flat Washer, 1/2
39 443118 4 Nut, 1/2-13 Hex

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HR-5111
Serial No. 69116-6707 and Up
48.1 Wing Deck Serial No. 69158-1719 and Up
Left Wing Deck Shown (Right Opposite)

37
38

33 36
34
38
13 35
39
16 40
5
37 36
38
40 15 8
38
17 13
39
29
21 1/2 30
22
20 19 28

3
31

24 32

15

16

23
17
3 4 25

18 9 27 "X"
A

16 "X"

26
1.0 0 A

16 15
1.5 1 A
1.0
2.0 2 A 1.5
2.5 3 A 2.0 1.0
2.5 2.5
3.0 4 A 3.0 3.0
3.5 0 B 3.5 4.5
4.0

11 4.0 1 B 4.5 5.0

15
5.0
4.5 2 B 5.5
5.0 3 B

6
5.5 4 B

4
11
14
10
DANGER
7 13
13 12 Serious injury or death can result from blade contact
or from objects being thrown very long distances
Do not operate machine with discharge chute or guards flipped up or removed.

14 Do not operate machine with bent components or with implement


in raised position.
Keep yourself and others away from the mower when in operation

12
3

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 5001073 1 Left Wing Deck Includes Items 3 and 4
2 5001072 1 Right WIng Deck (Not Shown)
3 3002502 2 • Decal, Blade Contact Danger
4 3002676 1 • Decal, Cutting Height
5 2721180 2 Motor, CCW Rotation Deck Outside motor on Right Deck
6 557523 1 • Key
7 391039 2 Blade, Couter-Clockwise Rotation
8 2721181 2 Motor, CW Rotation Deck Inside Motor on Right Deck
9 557523 1 • Key
10 391040 2 Blade, Clockwise Rotation
11 1001885 4 Adapter, Blade
12 400410 4 Screw, 1/2-13 x 1-3/4” Hex Head
13 446154 12 Lockwasher, 1/2 Heavy
14 400264 8 Screw, 3/8-16 x 1-1/4” Hex Head
15 446142 34 Lockwasher, 3/8 Heavy
16 443110 34 Nut, 3/8-16 Hex
17 453011 32 Flat Washer, 3/8
18 441625 24 Carriage Bolt, 3/8-16 x 1-1/2”
19 366562 2 Wheel, Deck
20 367140 2 Spacer, Wheel
21 400348 2 Screw, 7/16-14 x 3” Hex Head
22 453013 2 Flat Washer, 7/16
23 444753 2 Locknut, 7/16-14 Center
24 361723 2 Stop, Rubber
25 444762 8 Locknut, 3/8-16 Center
26 340429 2 Bumper, Deck
27 441624 8 Carriage Bolt, 3/8-16 x 1”
28 365991 2 Reflector
29 403746 4 Screw, #10-24 x 3/4” Hex Head
30 452002 4 Flat Washer, #110
31 446116 4 Lockwasher, #10
32 444310 4 Nut, #10-24 Hex
33 2720170 2 Arm, Outside Caster
34 363539 4 • Bushing
35 2720171 2 Arm, Inside Caster
36 363539 4 • Bushing
37 400420 8 Screw, 1/2-13 x 3-1/2” Hex Head
38 453017 16 Flat Washer, 1/2
39 443118 8 Nut, 1/2-13 Hex
40 471214 6 Grease Fitting, Straight

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HR-5111
Serial No. 69116-6707 and Up
49.1 Caster Wheels Serial No. 69158-1719 and Up

16

14
15

13

15

15

7 5
6

4
3
12
4
11 5
6
7
10
2 / 17 10
2 / 17
12
12 11 11
12
2 / 17
11
8 9
2 / 17
8 9

112

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 131717 8 Yoke, Caster Wheel Spindle
2 453022 AR Flat Washer, 3/4 x 1/8 Thick
3 3003207 10 Shaft, Caster Wheel
4 460056 10 Cotter Pin, 3/16 x 2”
5 403578 10 Screw, #10-24 x 1” Hex Head
6 446118 10 Lockwasher, #10
7 444310 10 Nut, #10-24 Hex
1003769 10 Caster Wheel, 11 x 4 x 5
8 550346 1 • Tire, 11 x 4 - 5NHS 4 Ply
9 363233 1 • Valve Stem
10 5002959 1 • Wheel and Bearing
11 5002583 2 • • Bearing, Roller
12 553720 2 • • Bushing, Flanged
13 365772 32 Spacer, Cutting Height
14 62464-4A AR Washer
15 366593 24 Spacer, Caster Wheel
16 3004894 10 Pin, Klick Type
17 307374 AR Flat Washer, 3/4 x 5/64 Thick

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HR-5111
Serial No. 69116-6707 and Up
50.1 Deck Bumper Serial No. 69158-1719 and Up

6 1
3
5

4
6
5

Item Part No. Qty. Description Serial Numbers/Notes


1 3003427 1 Bracket, Deck Bumper
2 400262 2 Screw, 3/8-16 x 1” Hex Head
3 453011 2 Flat Washer, 3/8
4 446142 4 Lockwasher, 3/8 Heavy
5 443110 4 Nut, 3/8-16 Hex
6 361723 2 Stop, Rubber

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HR-5111
Serial No. 69116-6707 and Up
51.1 Seat Suspension Serial No. 69158-1719 and Up
Part Number 66170

13

5 8
10
11
12

9 9
2

3
1
4

Item Part No. Qty. Description Serial Numbers/Notes


1 5002620 1 Spring Kit
2 400186 1 Screw, 5/16-18 x 7/8” Hex Head
3 446136 1 Lockwasher, 5/16 Heavy
4 443106 1 Nut, 5/16-18 Hex
5 554718 4 Nut, Push
6 554717 2 Shaft, Pivot
7 554715 1 Knob, Spring Tension
8 554714 2 Bumper, Rear Downstop
9 554720 4 Bearing, Sleeve
10 554719 2 Spring, Extension
11 444762 1 Locknut, 3/8-16 Center
12 554716 1 Hanger, Spring
13 452010 1 Flat Washer, 7/16
N/S 1 Mounting Hardware Pack Not Shown, See 4.1

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HR-5111
Serial No. 69116-6707 and Up
52.1 Control Valve Serial No. 69158-1719 and Up
Part Number 4135569

Viewed From Top

ST
LD

L 1 SD

CD SW DL

T
4WD
F

3, 5, 7 4, 6, 7
Viewed From Rear Viewed From Right Viewed From Front Viewed From Left

Item Part No. Qty. Description Serial Numbers/Notes


1 5003150 1 Relief Valve, 115 psi
555861 1 • Seal Kit, Relief Valve
2 556845 1 Priority Valve, 4.5 GPM
556856 1 • Seal Kit, Priority Valve
3 556847 1 Solenoid Valve, Differential Lock
556858 1 • Seal Kit, Solenoid Valve
4 556847 1 Solenoid Valve, 4WD
556858 1 • Seal Kit, Solenoid Valve
5 4134532 1 Coil, Differential Lock REFERENCE K13, See 67.1
6 4134532 1 Coil, 4WD REFERENCE K14, See 67.1
7 2811253 2 Nut, Coil

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HR-5111
Serial No. 69116-6707 and Up
53.1 4WD Valve Serial No. 69158-1719 and Up
Part Number 4135555

3, 5
4
2
1
BD

R2 B A L2
AD

4WD C
R1 L1

Viewed From Right Viewed From Left Viewed From Top Viewed FromBottom

Item Part No. Qty. Description Serial Numbers/Notes


1 556897 1 Spool Valve
5003581 1 • Seal Kit
2 558038 1 Check Valve
5003581 1 • Seal Kit
3 556847 1 Solenoid Valve, 4WD Reverse
5003578 1 • Seal Kit, Solenoid Valve
4 4134532 1 Coil REFERENCE K16, See 67.1
5 2811253 1 Nut, Coil

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HR-5111
Serial No. 69116-6707 and Up
54.1 Lift Valve Serial No. 69158-1719 and Up
Part Number 1001802

17

26
20 21
18

19 14 27

1
7
15
23
5
16 24
10 25
4
3

2 6

14
13
22
12
11
9
8

118

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 558005 1 Plug
2 500745 3 Plug
3 545914 3 Spring
● 4 N/S 3 Poppet
5 500736 3 Seat
6 5001599 1 Plunger
7 5001603 2 Plunger
8 558004 3 Cap
9 558007 3 Retaining Ring
10 5001613 1 Seat
11 558011 3 Spacer
12 5001616 3 Spring
13 545921 3 Bushing
● 14 N/S 6 O-Ring
15 5001614 1 Spring
16 5001615 1 Poppet
5001612 3 Detent Repair Kit
17 N/S 1 • Plug, Plunger Detent
18 N/S 1 • Spring, Detent
19 N/S 1 • Plunger, Detent
20 351122 3 Plug
21 500750 3 Plug
22 558008 3 Washer
23 545925 AR Shim
24 545926 AR Shim
25 545927 AR Shim
26 546112 AR Disc
27 5001617 3 Wiper Seal

● 558010 1 Seal Repair Kit

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HR-5111
Serial No. 69116-6707 and Up
55.1 Steering Valve Serial No. 69158-1719 and Up
Part Number 4121574

37
35
36
34

2
1 4 33

30

3
32
39 38
17
27

28
3
31
26 29

25
3 39
5
18
19
20 21

22
6
23
14
24
13 12 16
15
11

9
10

8
7

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 443108 4 Nut, 5/16-24 Hex
557738 1 Seal Kit
2 N/S 1 • Seal, O-Ring
3 N/S 4 • Seal, O-RIng
4 N/S 4 • Seal, O-Ring
5 N/S 1 • Seal, Commutator
6 N/S 1 • Face Seal
7 443828 1 Nut, 5/8-18 Hex Jam
8 N/S 4 Special Bolt
4119120 1 Jacket Tube Kit
9 N/S 1 • Bushing
10 N/S 1 • Jacket
11 N/S 1 • Shaft
12 N/S 1 • Retaining Ring
13 N/S 1 Upper Cover Plate
14 554857 1 Seal, Spacer
15 554856 1 Thrust Bearing
16 554855 1 Spacer, Thrust Bearing
1004867-01 1 Metering Assembly Kit
17 N/S 11 • Screw, Socket Head
18 N/S 1 • Commutator Cover
19 N/S 1 • Commutator Ring
20 N/S 1 • Commutator
21 N/S 1 • Spacer
22 N/S 1 • Rotor
23 N/S 1 • Stator
24 N/S 1 • Drive Plate
25 N/S 5 • Needel Roller
26 N/S 1 Metering Ring
27 551105 1 Drive Link
28 N/S 1 Isolation Manifold
29 503387 1 Hex Drive
30 503398 1 Valve and Ring Assembly
502924 1 Spring Kit
31 N/S 3 • Spring, Shaft Side
32 N/S 3 • Spring, Port Side
33 N/S 1 Port Manifold
34 N/S 1 Ball, 9/32
35 557733 1 Relief Valve
36 N/S 1 Port Cover
37 339983 2 Adapter, Straight
38 339979 2 Adapter, Straight
39 502925 1 Needle Roller Kit Includes Item 25

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HR-5111
Serial No. 69116-6707 and Up
56.1 Deck Valve Serial No. 69158-1719 and Up
Part Number 4135581

4
1
3

Item Part No. Qty. Description Serial Numbers/Notes


1 5002911 1 Relief Valve, 3000 psi
5003579 1 • Seal Kit, Relief Valve
2 5002912 1 Relief Valve, 430 psi
5003554 1 • Seal Kit, Relief Valve
3 5002913 1 Solenoid Valve
5003579 1 • Seal Kit
REFERENCE K10, K11, K12, See
4 4134530 1 Coil
67.1
5 2811269 1 Nut, Coil

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HR-5111
Serial No. 69116-6707 and Up
57.1 Parking Brake Serial No. 69158-1719 and Up
503308

4 5
1
7

Item Part No. Qty. Description Serial Numbers/Notes


1 554579 2 Spacer, Brake
2 503296 1 Stud Plate with Lining
3 503295 1 Rib Plate with Lining
4 549441 1 V-Plate
5 502517 1 Cam Lever, Brake
6 590259 2 Locknut, 3/8-24 Center
7 546131 2 Spring, Brake Return
8 590260 2 Screw, 3/8-24 x 2-1/4” Hex Head

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HR-5111
Serial No. 69116-6707 and Up
58.1 Traction Pump Serial No. 69158-1719 and Up
Part Number 117083

32
20 30

2
29
1
28 8
10 6 31
17 13 19
22
11 5
12
4 1
29
18
3 2

25

12 28
22
26 14
7
24
15
16
15
24
21
27
23

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 557445 2 Relief Valve
2 557444 2 Plug
3 557443 1 Housing
4 557442 1 Rotating Kit
5 557441 1 Valve Plate
6 557440 1 Backplate
7 557439 1 Seal, Cover
8 557438 1 Trunnion Cover
9 557437 1 Cam Plate
10 557436 1 Inner Race
11 557435 1 O-RIng Cover
12 557434 2 Needle Bearing
● 13 N/S 1 Gasket, Housing
14 557433 1 Drive Shaft
15 557426 2 Thrust Race
16 557425 1 Thrust Bearing
● 17 N/S 1 O-RIng
18 557454 2 Dowel Pin
19 557453 2 Screw, Bottom
20 557452 2 Screw, Top
21 557430 1 Washer
22 557451 2 Washer
● 23 N/S 1 Retaining Ring
● 24 N/S 2 Retaining Ring
25 557450 1 Key, Trunnion
● 26 N/S 1 Shaft Seal, Viton
27 557656 1 Shaft Seal, Viton
28 557449 4 Screw
29 557448 2 Spring
30 557447 1 O-RIng
31 338938 1 Coupler
32 557666 1 Tow Valve

● 557446 1 Seal Kit

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HR-5111
Serial No. 69116-6707 and Up
59.1 Deck Motor Serial No. 69158-1719 and Up
Part Numbers 2721180 and 2721181

14

3
5
4
14
2 9
13

11
2
12
4
7
3 10

8
1

Item Part No. Qty. Description Serial Numbers/Notes


1 557515 1 Spindle
● 2 N/S 1 O-RIng
● 3 N/S 2 Back Up Seal
● 4 N/S 2 Bushing Seal
5 557518 1 Shaft, Spindle
● 6 557520 1 Snap RIng, Large
● 7 557521 1 Snap RIng, Small
● 8 557376 1 Guard, Motor Shaft
9 557523 1 Key, Shaft
● 10 557517 1 Washer, Support
5002714 1 O-RIng Seal Kit
● 11 5002716 1 • O-RIng
● 12 5002715 1 • Seal
557522 1 Bearing, Spindle
● 13 5002718 1 • Bearing
● 14 5002717 2 • Flanged Bushing

● 557519 1 Seal Kit


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HR-5111
Serial No. 69116-6707 and Up
60.1 Front Axle Motor Serial No. 69158-1719 and Up
Part Number 117075

13

7
2

1
5
14

12 6
9
11 10
3
10

Item Part No. Qty. Description Serial Numbers/Notes


1 557423 1 Backplate Assembly
2 557424 1 Camplate Insert
3 557425 1 Thrust Bearing
4 557426 2 Thrust Race
5 557427 1 Housing
6 557428 1 Drive Shaft
7 557429 1 Rotating Kit
8 554756 1 Key, 1/4 x 1/4 x 31/32”
● 9 N/S 1 Shaft Seal
● 10 N/S 2 Retaining Ring, 1-1/8” External
● 11 N/S 1 Retaining RIng, 2” Internal
12 557430 1 Washer
13 557431 6 Screw, 5/16-18 x 1-1/2” Hex Head
● 14 N/S 1 O-RIng, 3/32 x 4” I.D.

● 557432 1 Seal Kit

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HR-5111
Serial No. 69116-6707 and Up
61.1 Rear Wheel Motor Serial No. 69158-1719 and Up
Part Number 5003218

5
6

8
1 9
7 11
4
3
2
10

Item Part No. Qty. Description Serial Numbers/Notes


● 1 N/S 1 Seal Exclusion
● 2 N/S 4 Seal, 3” I.D.
● 3 N/S 1 Back-Up Ring
● 4 N/S 1 Shaft Seal
5 5003384 1 Shaft and Bearing Kit
6 554780 1 Key
7 554779 1 Nut
● 8 N/S 1 Shaft, Face Seal
● 9 N/S 1 Inner Face Seal
● 10 N/S 1 Outer Face Seal
11 556450 4 Bolt

● 5003385 1 Seal Kit

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HR-5111
Serial No. 69116-6707 and Up
62.1 Front Axle Serial No. 69158-1719 and Up
Part Number 1003327

7
9

6 2
5 3

10
4

Item Part No. Qty. Description Serial Numbers/Notes


1 556844 4 Screw, M10 x 35 mm Hex Head
2 592665 4 Dowel, Sleeve
3 556901 4 Screw, M10 x 45 mm Hex Head
4 556902 4 Nut, M10 Hex
5 556846 4 Screw, M10 x 110 mm Hex Head
6 N/S 1 Differential Assembly See 63.1
7 N/S 1 Right Side Drive Axle Reducer See 64.1
8 N/S 1 Left Side Drive Axle Reducer See 64.1
9 N/S 1 Differential Lock Assembly See 65.1
10 556890 2 Brake Caliper Assembly See 66.1

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HR-5111
Serial No. 69116-6707 and Up
63.1 Differential Assembly Serial No. 69158-1719 and Up
Part of 1003327

27

22
21
26
20

12 19
25
8
12

11
9 10
5

7
6
5
3
13

18

14

15
16
4
19 17
20 3
21
22

1
24
23

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 556889 1 Housing, Left Side Differential
2 556888 1 Housing, Right Side Differential
3 556871 1 Bevel Gear and Pinion Matched Set
4 592548 1 Differential
5 556859 2 Tapered Bearing, Cup and Cone
6 556873 1 Spacer
7 556883 1 Housing, Input Shaft Bearing
8 556852 1 O-RIng
9 556854 1 Seal, Inner Input Shaft
10 556874 1 Seal, Outer Input Shaft
11 556896 1 Nut, M25-1.5 Elastic Stop
12 593000 12 Screw, M10 x 30 mm Hex Head
13 556853 1 O-Ring
14 556864 AR Shim
Shim as required to set Bevel
15 556865 AR Shim
Pinion and Ring Gear Clearance.
16 556866 AR Shim
See HR-5111 Service Manual
17 556867 AR Shim
18 553407 8 Screw, M10 x 25 mm Hex Head
19 592302 2 Bearing, Ball
20 592405 AR Shim Shim as required to set Pinion and
21 592406 AR Shim Ring Gear Backlash Adjustment.
22 592407 AR Shim See HR-5111 Service Manual
23 593047 1 Plug, M18-1.5 Drain
24 553516 1 Seal
25 562665 2 Dowel, Sleeve
26 556899 2 Plug
27 556895 1 Breather

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HR-5111
Serial No. 69116-6707 and Up
64.1 Drive Axle Reducer Serial No. 69158-1719 and Up
Part of 1003327 (Left Side Shown)

3/4

6
7
8
9
10
14

1/2
11 17
12
13 18

15

16

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HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 5002782 1 Housing, Left Side Reducer
2 5002783 1 Housing, Right Side Reducer Not Shown
3 556882 1 Shaft, Left Side Reducer
4 556881 1 Shaft, Right Side Reducer Not Shown
5 590502 4 Bearing, Ball
6 556857 2 Bearing, Ball
7 556880 2 Gear, Reducer
8 592422 2 Washer
9 592370 2 Retaining Ring
10 5002780 2 Spacer, Tube
11 5002784 2 Bearing, Ball
12 592376 2 Retaining Ring
13 556855 2 Seal
14 556884 2 Brake Disk
15 5002781 2 Pinion, Drive Axle
16 556900 10 Screw, M10 x 20 mm Flat Head
17 556848 10 Wheel Bolt
18 556891 10 Nut, M14-1.5 Lug

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HR-5111
Serial No. 69116-6707 and Up
65.1 Differential Lock Assembly Serial No. 69158-1719 and Up
Part of 1003327

6
8

5
7

1
4
3

Item Part No. Qty. Description Serial Numbers/Notes


1 556885 1 Housing, Differential Lock
2 556870 1 Collar, Differential Lock
3 556875 1 Fork
4 592993 1 Screw, M8 x 20 mm Hex Head
5 556843 4 Screw, M10 x 80 mm Hex Head
6 556877 1 Cylinder
7 556851 1 O-RIng
8 556876 1 Piston
9 556872 1 Spring

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HR-5111
Serial No. 69116-6707 and Up
66.1 Brake Caliper Serial No. 69158-1719 and Up
Part of 1003327

3
1
6
6

3 3
6
2

5
4

Item Part No. Qty. Description Serial Numbers/Notes


1 556890 2 Brake Caliper
2 557991 1 • Brake Pad Set
3 557989 1 • Caliper Seal Repair Kit
4 557988 4 • Screw, Caliper Bleed
5 557987 4 • Cap, Bleed Screw
6 557990 1 • Pad Retaining Pin and Spring Kit

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HR-5111
Serial No. 69116-6707 and Up
67.1 Electrical Schematic Serial No. 69158-1719 and Up

Rd Rd Og/Bu

1-D K17 CB5


Rd IG Wh/Rd H P
Rd Wh Wh Rd
B 4-8
G 1-B
U1 Bk

K1 R1 Og Og
Wh/Rd Wh/Rd Pk/Bu
Bn Rd
1-T CB2
CB7 Bk Gn/Wh Gn/Wh Gn/Wh Gn/Wh

1-R

Bk Gn/Wh
L2 Ye Ye

K2
Pk/Bu
Bn Og Og Og Rd Rd
Rd
30
CB6 1-E CB4 87
Bk Pk/Bu
85 86
Bk
Ye
Pk/Bu
Og Rd/Bn Bn Bn K4 Wh

CB1 K3
Rd/Wh Pu/Wh

Wh/Bn
Wh
30
Bn/Rd 87
Rd/Wh
Bk Tn
SW10 85 86
Rd/Bn

K9
Rd/Wh Rd/LB
Pk Og Og/Bn Bn/Rd
30
87
Bk Wh/Bk Rd/Bu 2-U SW2
85 86
SW9
SW4
1-G
Rd/Wh Rd/Ye Rd/Wh
Pk Rd
30 Pu/Ye Pu/Ye Wh/Bn
87
Bk Wh/Bk Rd/Bu 2-C SW3 2-F Rd
85 86
SW8 Rd Pu Wh
4-4
K8 CB3
Pk
Pk Pk Pk K11
Og Bk
1-C SW6
Ye Og Og
1-S 1-U K12
LB LG LG Bk

1-V 1-X
Pk Tn Tn
1-F Pk
SW7 K10
Gy Wh Wh Bk
1-H
Wh

1-K

Bn/Rd Bn/Rd
2-T
1-A
Wh

Rd

Pu/Wh Pu/Wh
B S
B1 1-J
Wh

NC
2-B
M1 Bk Wh Pk
NO C
SW24
K13

Wire Color Abbreviations


Bk - Black Gy - Gray Pk - Pink Wh - White
Bn - Brown LB - Light Blue Pu - Purple Ye - Yellow
Bu - Blue LG - Light Green Rd - Red
Gn - Green Og - Orange Tn - Tan

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HR-5111

Og/Bu Og/Bu Wh Bk
L12
2-D
Bk Tn/Rd Tn/Rd Ye
L11 4-7 Wh Bk
Bk Wh/Bk
1-N L13
Gy Gy 4-6
Og/Bu Tn/Rd SW20
4-5 4-2 SW18
Og Og Og Bu/Wh D3 Wh/Bk
L3

Og

Og

Og

Og
U4 U5 Og Bu/Wh Bk
Gn/Wh Gn/Wh Gn I +
3-7 SW5 3-3 2-R
G - Og SW11
Ye Ye Ye Ye Bk Bk D4
U6 Og Tn Wh/Bk
3-4 I L4
X LG
S
A G 3-2 Tn Bk
Bk
Off - None 2-W
Bn/Rd Bn/Rd Bn/Rd On - B+I+A; X+Y Y
3-1 SW12
2-G B Start - B+I+S
3-5

LG
Bk Og Gn/Wh D5 Wh/Bk
I
SW1 L5
S U3 U7
Pk/Bu Pk/Bu Pk/Bu I Gn/Wh Wh/Gn
I 1-P
3-6 Bn Tn D6
S S

LG
G G Gn/Wh
Bk Bk 2-M
Pu/Wh Pu/Wh Pu/Wh
1-W
U10
3-8
U9 U8 SW13

Bk Og Gy/Wh
D7 Wh/Bk
Bk
LB Bk L6
4-3 L10
Bn/Rd Gy/Wh

+ Wh Wh 2-P
LG Bk
4-1 L1 U2 - Bk SW14
2-A
Og Bu Bk
L7
2-H
Rd Rd SW15
Wh
30
87
Og Gn D1 Wh/Bk
LB/Rd Wh/Gn L8
86 85
SW22 Gn Wh/Gn
K7
Wh/Gn Wh/Rd D2
Gn
Bk 1-M
Wh Wh LB/Rd LB/Rd
2-K 2-V
SW21
Gy/Rd
D8 Gy/Bk Gy/Bk Gy/Bk SW16
2-J Og Bu
L9
Wh 1-L
Gy/Rd Gy/Rd Gy/Rd Gy/Bk
Pk 30 SW17
87
Bk 2-S
Wh/Gn 87A K16
85 86
Gy/Rd
Wh/Gn
K6 SW19
30
87
Wh/Rd Bk Gn Gn
86 85
2-X
Pu Pu
K5
2-N
K15
Pk

Bu Bu Pu Pu
2-L SW23
K14
Pk
U11
Bk Harness Connectors 1 and 2
Harness Connectors 3 and 4 X X
J H W W H J
4 8 8 4 K V V K
B G G B
Ignition Harness 3 7 7 3
L
C A F
U U
F A C
L
M M
Optional Cab Harness 2 6 6 2 N D E T T E D N
1 5 5 1 P S S P
R R

Console Harness
Engine Harness Console Harness
Tractor Harness
137

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HR-5111
Reference Part
Item Description Serial Numbers/Notes
Illustration Number
B1 See 3.1 N/S Battery
CB1 See 6.1 338601 10 Amp Circuit Breaker (Interlock)
CB2 See 6.1 338601 10 Amp Circuit Breaker (Instruments)
CB3 See 6.1 338601 10 Amp Circuit Breaker (Cruise, 4WD)
CB4 See 6.1 338558 30 Amp Circuit Breaker (Accessories)
CB5 See 6.1 338558 30 Amp Circuit Breaker (Lights)
CB6 See 21.1 361439 50 Amp Circuit Breaker (Main)
CB7 See 21.1 361439 50 Amp Circuit Breaker (Alternator)
D1 Not Shown 555846 Diode, 3 Amp (Water Temp-Test) Labled A
D2 Not Shown 555846 Diode, 3 Amp (Water Temp-Horn) Labled B
D3 Not Shown 555846 Diode, 3 Amp (Air Cleaner-Test) Labled C
D4 Not Shown 555846 Diode, 3 Amp (Return Filter-Test) Labled D
D5 Not Shown 555846 Diode, 3 Amp (Oil Temperature-Test) Labled E
D6 Not Shown 555846 Diode, 3 Amp (Oil Temperature-Horn) Labled F
D7 Not Shown 555846 Diode, 3 Amp (Charge Filter-Test) Labled G
D8 Not Shown 555846 Diode, 3 Amp (Cruise Control) Labled H
D9 Not Shown 555846 No Function Labled J
D10 Not Shown 555846 No Function Labled K
K1 See 43.1 131905 Glow Plug Solenoid
K2 See 43.1 365963 Accessory Relay Labled 6
K3 See 43.1 365963 Fuel Solenoid Relay Labled 4
K4 See 43.1 3003036 Seat Time Delay Relay
K5 See 43.1 4126082 Brake Relay Labled 1
K6 See 43.1 365963 Cruise Control Relay Labled 2
K7 See 43.1 365963 Horn Relay Labled 5
K8 See 43.1 365963 Right Wing Limit Switch Relay
K9 See 43.1 365963 Left Wing Limit Switch Relay
K10 See 56.1 4134530 Front Deck Valve Coil Included in Part No. 4135581
K11 See 56.1 4134530 Right Wing Deck Coil Included in Part No. 4135581
K12 See 56.1 4134530 Left Wing Deck Coil Included in Part No. 4135581
K13 See 52.1 4134532 Differential Lock Coil Included in Part No. 4135569
K14 See 52.1 4134532 4WD Coil Included in Part No. 4135569
K15 See 53.1 4134532 4WD Reverse Coil Included in Part No. 4135555
K16 See 11.1 340783 Cruise Control Magnet
K17 See 23.1 338289 Fuel Solenoid
L1 Not Shown 555845 Right Turn Indicator Light
L2 Not Shown 555845 Glow Plug Active Light
L3 Not Shown 555845 Air Cleaner Service Light
L4 Not Shown 555845 Return Filter Service Light
L5 Not Shown 555845 Hydraulic Oil Temp Warning Light
L6 Not Shown 555845 Charge Filter Service Light
L7 Not Shown 555845 Low Charge Pressure Warning Light
L8 Not Shown 555845 Water Temp Warning Light
L9 Not Shown 555845 Low Engine Oil Pressure Warning Light

138

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HR-5111
Reference Part
Item Description Serial Numbers/Notes
Illustration Number
L10 Not Shown 555845 Left Turn Light
L11 See 43.1 555869 Tail Light
L12 Optional Head Light Included in Kit 69128
L13 Optional Head Light Included in Kit 69128
M1 See 21.1 556988 Starter Motor Included in Engine
R1 See 21.1 556996 Glow Plugs Included in Engiine
SW1 See 9.1 1001958 Ignition Switch
SW2 See 13.1 1000649 Parking Brake Switch
SW3 See 4.1 554390 Seat Switch
SW4 See 6.1 3001372 PTO Switch
SW5 See 9.1 365043 Glow Plug Switch
SW6 See 6.1 3001374 Wing Mower Switch
SW7 See 6.1 3001373 Front Mower Switch
SW8 See 17.1 366989 Right Wing Deck Limit Switch
SW9 See 17.1 366989 Left Wing Deck Limit Switch
SW10 See 15.1 3001079 Front Deck Limit Switch
SW11 See 19.1 364883 Air Cleaner Service Switch
SW12 See 27.1 365974 Return Filter Service Switch
SW13 See 28.1 367551 Hydraulic Oil Temperature Switch
SW14 See 27.1 556419 Charge Filter Service Switch
SW15 See 26.1 132380 Charge Pressure Switch
SW16 See 21.1 3001855 Water Temperature Switch
SW17 See 21.1 554018 Oil Pressure Switch Included in Engine
SW18 Optional 3001374 Light Switch Included in 69129 and Kit 69128
SW19 See 6.1 3001370 4WD Switch
SW20 See 6.1 162739 Horn / Warning Light Test Switch
SW21 See 12.1 1000649 Brake Pedal Switch
SW22 See 6.1 3001371 Cruise Control Switch
SW23 See 10.1 1000649 Reverse Sensing Switch
SW24 364882 Differential Lock Switch
U1 See 21.1 5000938 Alternator (Standard) Included in Engine
U2 See 43.1 5000917 Horn
U3 See 6.1 339027 Tachometer
U4 See 6.1 162721 Volt Meter
U5 See 6.1 162723 Hour Meter
U6 See 9.1 3005121 Temperature Gauge
U7 See 6.1 365943 Fuel Gauge
U8 See 25.1 163986 Fuel Sender
U9 See 22.1 163373 Engine Speed Sensor
U10 See 20.1 162722 Temperature Sender
U11 See 25.1 163574 Fuel Pump

139

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HR-5111
Serial No. 69116-6707 and Up
68.1 Hydraulic Schematic Serial No. 69158-1719 and Up

Four Section
Traction Gear Pump
Pump A
2.48
3
in 3500 PSI
1.04 1.04 1.04 0.66 2.48 Front Axle
2800 RPM in
3
in
3
in
3
in
3

Motor
3
in
CCW Rotation
3500 PSI

C
Outside D
Right Wing
Motor Right Wing E
Deck Valve
1.04 A P F
3
in
.0669 D

3000 PSI
430 PSI 25 psi
B T Switch 25 psi
1.04 10 Micron
3 Crack
in
Bypass
.0669

Inside
Right Wing
Motor

Inside Charge
Left Wing Left Wing Filter
Motor Deck Valve
A P
1.04
3
G
in
D
.0669

3000 PSI
430 PSI
B T
1.04
3
in
.0669
Oil
Outside
Cooler
Left Wing
Motor
Return
Filter

Right Front Deck


Front 1.04
in
3 Valve
Motor .0669 A P 25 psi
Switch 25 psi
D 10 Micron
Crack
Bypass
Center
3000 PSI
Front 1.04
3 430 PSI
in B T
Motor .0669

Left
1.04
Front
H
3
in
Motor .0669

100 Mesh
I
J

140

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HR-5111

4WD

A
A
AD

AB

4WD
Valve
B
C B L2 R2 R1 L1

Right
C Motor
D
11.9
3
in
E
F 11.9
3
in

Left
Differential Lock Motor
Cylinder
RT
Control
IN Valve
SD DL SW CP F T
6.6
3
in

P 250 PSI

1450 PSI OUT


Steering LT
Cylinder ST
4WD

Steering LD
Valve

G L

IN OUT
1500 PSI

Backpressure
Valve

50 PSI

300 PSI 300 PSI 300 PSI

Lift
Valve
B A D C F E

Left Wing Front Left Front Right Right Wing


Cylinder Cylinder Cylinder Cylinder
H
I
J

141

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HR-5111
Serial No. 69116 All
69.1 R.O.P.S Serial No. 69158-1719 and Up
Units Without Cab

! DANGER

10 THIS TRACTOR MAY TIP


OVER UNEXPECTEDLY
AND QUICKER THAN AN
5 11
OPERATOR IS ABLE TO
JUMP FREE.

12 1. NEVER OPERATE A TRACTOR WITHOUT


PROPER ROLL PROTECTION (SEE MANUAL)
2. ALWAYS WEAR YOU SEAT BELT WHEN
OPERATING THIS TRACTOR EQUIPPED
WITH ROLL PROTECTION.
3. NEVER HITCH ABOVE OR TO THE REAR
AXLE.
4. DO NOT OPERATE TRACTOR ON STEEP
SLOPES OR NEAR DROP-OFFS.
5. AVOID SHARP HIGH SPEED TURNS.

Serious injury or death


may result because of
tractor upsets.
9 6 2 4
8 7
3

11 9

12 10

Item Part No. Qty. Description Serial Numbers/Notes


1 503641 1 R.O.P.S
2 452010 1 • Flat Washer, 7/16
3 444762 1 • Locknut, 3/8-16 Hex
4 555891 1 • Decal, Danger
5 400262 1 • Screw, 3/8-16 x 1” Hex Head
6 443114 1 • Nut, 7/16-14 Hex
7 400336 1 • Screw, 7/16-14 x 1-1/4” Hex Head
8 446148 1 • Lockwasher, 7/16 Heavy
9 555892 1 • Seat Belt
10 443126 8 • Nut, 5/8-11 Hex
11 446166 8 • Lockwasher, 5/8 Heavy
12 400616 8 • Screw, 5/8-11 x 2” Hex Head

> Change from previous revision

142

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Fluids and Compounds
Hydraulic Fluid*
5001405 Two 2-1/2 Gallon Container of ISO VG68 Oil
5001404 One 5 Gallon Pail of ISO VG68 Oil
2500548 Two 2-1/2 Gallon Container of 10W30 Oil
2500546 One 5 Gallon Pail of 10W30 Oil
503409 Two 2-1/2 Gallon Container of ATF Fluid
503407 One 5 Gallon Pail of ATF Fluid
2-Cycle Oil
554600 Twenty Four 16 Ounce Plastic Container
554599 Twenty Four 8 Ounce Plastic Container
Grease
5000067 One 5 Gallon Pail OO-Grease
5000068 Twenty Four 8 Ounce Tube OO-Grease
Paint
5003469 16 Ounce Gray Aerosol
554598 Six 12 Ounce Orange Aerosol
2500789 Twelve 1 Quart Can Orange
546409 Two 1 Gallon Can Orange
Lapping Compound
5002488 One 10 Pound Pail of 80 Grit
5002490 One 25 Pound Pail of 80 Grit
5002489 One 10 Pound Pail of 120 Grit
5002491 One 25 Pound Pail of 120 Grit
Specialty Compound
365422 5.3 Ounce Tube of Electrical Insulating Gel
5001581 14 Ounce Can of Lubriplate Multi Lube A
Biodegradable Hydraulic Fluid*
5003102 One 55 Gallon Drum Jacobsen GreensCare 68
5003103 One 5 Gallon Pail Jacobsen GreensCare 68
5003105 One 55 Gallon Drum Jacobsen GreensCare 46
5003104 One 5 Gallon Pail Jacobsen GreensCare 46
4115976 One 55 Gallon Drum Jacobsen GreensCare 32
4115977 One 5 Gallon Pail Jacobsen Greens Care 32
5003106 Twenty Four 14 Ounce Tube Greens Care Grease
O-Ring Kit
5002452 SAE O-Ring Boss (3/32 ~ 2” Tube O.D.)
5002453 Common O-Ring Kit
5002454 O-Ring Face Seal ORFS (-4 ~ -24 ORS Tube Size)
Right Start Kit for New Machines
See your local Jacobsen Dealer
On-Time Maintenance Kit
See your local Jacobsen Dealer
* Refer to the Operator’s manual or the Parts & Maintenance Manual for the correct hydraulic oil requirements for your machine.
Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local
Jacobsen Dealer for a copy.

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HR-5111
Serial No. All
70.1 O-Ring Chart

W X X X

W-X
W W-X W-X
O-Ring Face O-Ring Boss
Seal Size Dash Size
O-Ring Face
Seal Size
O-Ring Boss
Dash Size
W O-Ring Face
Seal Size
O-Ring Boss
Dash Size

W X W Y W X

Y X W-X-Y Y
W-X-Y W-X-Y
O-Ring Face O-Ring Not
O-Ring Face O-Ring Boss Seal Size O-Ring Face Needed O-Ring Face O-Ring Not
Seal Size O-Ring Face Dash Size Seal Size O-Ring Face Needed
Seal Size
Seal Size Seal Size

X X W X

W
W W-X W-X W-X-Y
O-Ring Face O-Ring Face O-Ring Face O-Ring Face O-Ring Face O-Ring Face
Seal Size Seal Size Seal Size Seal Size Seal Size O-Ring Face Seal Size
Seal Size

W X W X W X

W-X Y W-X
O-Ring Face O-Ring Face W-X-Y
Seal Size Seal Size O-Ring Face O-Ring Face
O-Ring Face O-Ring Face
O-Ring Boss Seal Size Seal Size Seal Size
Seal Size
Dash Size

X W X W

W-X W-X
W O-Ring Face O-Ring Face Y W-X-Y O-Ring Face O-Ring Not
Seal Size Seal Size X Seal Size Needed
O-Ring Face O-Ring Face
Seal Size O-Ring Face Seal Size
Seal Size

X
W-X-Y-Z
O-Ring Face O-Ring Face W
Seal Size Seal Size
W Y O-Ring Face O-Ring Face
Seal Size Seal Size

144

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HR-5111
Adapter Part Dash
Adapter Type (W) O-Ring (X) O-Ring (Y) O-Ring (Z) O-Ring
Number. Size
339979 6-6 Straight Adapter 339909 339897
339983 8-6 Straight Adapter 339910 339897
339984 8-8 Straight Adapter 339910 339898
339989 10-10 Straight Adapter 339911 339899
340003 6-6 Straight Adapter 339906 339897
340029 8-8 45° Adapter 339910 339898
340033 10-10 45° Adapter 339911 339899
340061 6-6 90° Adapter 339909 339897
340065 8-6 90° Adapter 339910 339897
340066 8-8 90° Adapter 339910 339898
340070 10-10 90° Adapter 339911 339899
340074 12-12 90° Adapter 339912 339900
340077 16-16 90° Adapter 339913 339901
340078 6-6 90° Adapter 339909 339897
340089 16-20 90° Adapter 339913 339902
340119 6-6-6 Swivel Run Tee 339909 339909
340120 8-8-8 Swivel Run Tee 339910 339910
340144 8-8-8 Swivel Branch Tee 339910 339910
340215 6-6-6 Bulkhead Run Tee 339909 339909 339909
340263 6-6-6 Straight Thread Run Tee 339909 339897 339909
340269 10-12-12 Straight Thread Run Tee 339911 339899 339912

SAE Boss O-Rings ORS Face Seal O-Rings


Dash Size Thread Size O-Ring Tube Size Thread Size O-Ring
2 5/16-24 459290 4 9/16-18 339908
3 3/8-24 459291 6 11/16-16 339909
4 7/16-20 339896 8 13/16-16 339910
5 1/2-20 459293 10 1-14 339911
6 9/16-18 339897 12 1 3/16-12 339912
8 3/4-16 339898 16 1 7/16-12 339913
10 7/8-14 339899 20 1 11/16-12 339914
12 1 1/16-12 339900 24 2-12 339915
14 1 3/16-12 459296
16 1 5/16-12 339901
20 1 5/8-12 339902
24 1 7/8-12 339903
32 2 1/2-12 339904

> Change from previous revision

145

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INDEX
1000050.......................75 132426 ........................73 162716 ..................... 107 2720313 ...................... 65
1000588.......................43 132431 ........................81 162721 ....................... 43 2720314 ...................... 65
1000649.......... 49, 53, 55 132432 ........................81 162722 ....................... 69 2720393 ...................... 53
1000700.......................85 132433 ........................81 162723 ....................... 43 2720559 ...................... 93
1000843.......................85 132441 ........................93 162739 ....................... 43 2720560 ...................... 79
1001226.......................75 132446 ........................85 163373 ....................... 73 2720726 .................... 103
1001251.......................75 132447 ........................87 163425 ..................... 109 2720841 ...................... 65
1001311.......................77 132448 ........................85 163574 ....................... 77 2720893 ...................... 86
1001802.......................44 132452 ........................88 163583 ....................... 39 2720955 ...................... 35
1001885.............109, 111 132453 ........................92 163915 ....................... 83 2720956 ...................... 35
1001958.......................47 132454 ........................88 163916 ....................... 71 2721180 ............ 109, 111
1001963.....................105 132470 ........................53 163917 ....................... 93 2721181 ............ 109, 111
1002397.....................103 132471 ........................44 163918 ..................... 101 2721522 ...................... 79
1002434.......................53 132472 ........................44 163927 ....................... 57 2721523 ...................... 79
1002475.......................79 132473 ........................44 163931 ....................... 55 2811253 ............ 116, 117
1002613.......................37 132484 ........................85 163935 ....................... 53 2811255 ...................... 81
1003002.....................105 132486 ........................92 163940 ....................... 55 2811269 .................... 122
1003012.......................86 132488 ......................101 163986 ....................... 77 2811364 ...................... 47
1003104.......................86 132523 ........................63 163987 ....................... 77 2811365 ...................... 47
1003105.......................87 132527 ........................94 163995 ..................... 107 2811547 ...................... 47
1003133.......................97 132528 ........................94 198059 ....................... 39 2811870 ...................... 71
1003134.......................96 132535 ........................92 198066 ....................... 39 2812075 ...................... 83
1003136.......................97 132540 ........................92 2000057 ...................... 65 3000098 ...................... 75
1003137.......................97 132559 ........................89 2208292 ...................... 67 3000435 ...................... 33
1003138.......................97 132561 ........................91 2242015 ...................... 61 3000439 .................... 107
1003327.......................57 132562 ........................95 2242036 ...................... 37 3000487 .................... 107
1003613.......................95 132563 ........................95 2242037 ...................... 37 3000593 ...................... 51
1003614.......................95 132565 ........................95 2243002 ...................... 51 3000594 ...................... 51
1003615.......................95 132568 ........................90 2246001 ...................... 57 3001078 ...................... 59
1003705.......................93 132569 ........................90 2246002 ...................... 57 3001079 ...................... 59
1003752.......................57 132570 ........................90 2246003 .................... 107 3001328 ...................... 39
1003769.....................113 132571 ........................89 2246004 ...................... 51 3001370 ...................... 43
1004542.....................105 132573 ................. 89, 90 2248004 ...................... 61 3001371 ...................... 43
1004867-01 ...............121 132574 ........................96 2500115 ...................... 87 3001372 ...................... 43
1004973.......................41 132575 ........................96 2500117 ...................... 90 3001373 ...................... 43
117075 ........................79 132576 ........................96 2500175 ...................... 51 3001374 ...................... 43
117076 ........................69 132579 ........................94 2500257 ...................... 51 3001386 ...................... 43
117083 ........................79 132580 ........................94 2692222-05................. 88 3001409 ...................... 83
117117 ........................35 132583 ........................90 2692224-07................. 93 3001435 ...................... 33
117129 ........................91 132586 ........................57 2720167 ...................... 57 3001523 ...................... 79
117132 ........................37 132591 ........................95 2720168 ...................... 45 3001708 ...................... 35
122902 ........................79 132594 ................. 96, 97 2720169 ...................... 49 3001709 ...................... 35
122907 ........................67 132595 ........................96 2720170 .................... 111 3001740 ...................... 81
122957 ........................53 132596 ................. 96, 97 2720171 .................... 111 3001809 ...................... 69
122958 ........................53 132597 ........................97 2720191 .......... 41, 47, 57 3001855 ...................... 71
122959 ........................53 132600 ......................107 2720202 ...................... 49 3002248 ...................... 33
123015 ........................81 132601 ........................63 2720206 ...................... 59 3002502 ............ 109, 111
123222 ........................89 132647 ........................77 2720207 ...................... 59 3002515 ...................... 33
123223 ........................88 132664 ........................63 2720209 ...................... 49 3002517 ...................... 33
131059 ........................67 132864 ........................92 2720215 ...................... 49 3002518 ...................... 33
131717 ......................113 132866 ........................94 2720240 ...................... 57 3002520 ...................... 33
131905 ......................101 132867 ........................89 2720266 ...................... 41 3002529 ...................... 33
132380 ........................79 161688 ........................67 2720268 ...................... 41 3002541 ...................... 33
132381 ........................81 162236 ........................75 2720294 ...................... 61 3002556 ...................... 33
132417 ........................85 162478 ................. 45, 74 2720295 ...................... 61 3002565 ...................... 33
132425 ........................73 162479 ........................69 2720298 ................ 61, 65 3002676 ............ 109, 111

146

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INDEX
3002737.................... 109 338991 ....................... 71 342675 ..................... 107 362819 ..................51, 59
3002817...................... 33 339011 ....................... 37 343117 ....................... 55 362824 ........................61
3003036.................... 101 339022 ....................... 39 343256 ....................... 53 363030 ........... 85, 86, 87
3003207.................... 113 339023 ....................... 45 345020 ....................... 53 363233 ......................113
3003423...................... 37 339024 ....................... 55 345666 ................. 81, 99 363386 ........................57
3003425...................... 37 339025 ....................... 55 345671 ..................... 103 363485 ..................71, 73
3003427.................... 114 339027 ....................... 43 346091 ................. 59, 61 363539 ......................111
3003928...................... 35 339092 ....................... 65 346294 ..................... 107 363586 ........................74
3004375...................... 69 339106 ....................... 83 346913 ..................... 107 363771 ........................51
3004563...................... 67 339113 ....................... 86 350063 ....................... 55 363962 ..................43, 47
3004588...................... 67 339237 ....................... 33 350558 ....................... 53 363994 ........................33
3004894.................... 113 339460 ....................... 33 350685 ....................... 81 363995 ........................33
3005121...................... 47 339903 ....................... 86 351108 ....................... 94 364190 ........................67
3005215...................... 77 339910 ................. 88, 92 351109 ....................... 94 364221 ........................99
3005677...................... 63 339960 ................. 91, 95 351122 ..................... 119 364248 ........................61
3005678...................... 63 339961 ....................... 90 351124 ................. 90, 94 364509 ........................39
3005731...................... 74 339979 ............... 89, 121 352487 ....................... 33 364646 ........................43
3006052...................... 63 339983 ..................... 121 352604 ....................... 77 364694 ........................59
3006053...................... 63 339984 ........... 88, 89, 92 353746 ....................... 39 364774 ........................43
3006300.................... 107 339989 ....85, 86, 87, 95, 354065 ....................... 94 364830 ..................57, 61
3006988...................... 39 96, 97 354080 ....................... 99 364882 ......................101
3006991...................... 39 340003 ....................... 89 357613 ....................... 94 364883 ........................67
3007095...................... 51 340029 ....................... 92 358794 ....................... 51 364907 ........................33
3007568...................... 61 340033 ................. 85, 87 358795 ....................... 51 364945 ........... 85, 86, 87
3007980...................... 81 340055 ....................... 91 358949 ....................... 94 364970 ........................51
3008126...................... 81 340061 .....87, 88, 90, 92 359186 ....................... 91 365043 ........................47
3008512...................... 67 340065 ........... 85, 86, 87 359549 ....................... 59 365339 ........................33
304718 ....................... 51 340066 ........... 89, 92, 94 359574 ....................... 55 365359 ........................71
307374 ..................... 113 340070 ....85, 86, 93, 95, 359615 ....................... 67 365466 ........................86
310089 ....................... 49 96, 97 359860 ....................... 99 365566 ........................99
311879 ....................... 73 340074 ....................... 85 359904 ....................... 53 365660 ................73, 103
315298 ....................... 65 340077 ....................... 93 359949 ....................... 51 365711 ......................101
315966 ....................... 45 340078 ....................... 89 360111 ................. 57, 65 365772 ......................113
319276 ....................... 53 340089 ....................... 93 360176 ..................... 101 365919 ........................33
319277 ....................... 53 340119 ....................... 89 360462 ....................... 49 365943 ........................43
319279 ....................... 53 340120 ....................... 92 360566 ....................... 91 365956 ........................33
319755 ....................... 45 340144 ....................... 92 360885 ....................... 45 365959 ........................83
322847 ....................... 65 340215 ....................... 90 360893 ................. 51, 53 365960 ......................101
324887 ....................... 63 340263 ....................... 90 361064 ..................... 103 365962 ......................101
324943 ....................... 91 340269 ....................... 85 361117 ....................... 77 365963 ......................101
325621 ....................... 35 340417 ....................... 55 361175 ....................... 33 365965 ........................73
326112 ........... 69, 86, 93 340418 ....................... 55 361439 ....................... 71 365966 ........................91
326731 ................. 39, 45 340429 ..................... 111 361451 ....................... 65 365967 ........................93
331140 ....................... 55 340433 ..................... 107 361647 ....................... 65 365974 ........................81
336591 ....................... 55 340440 ....................... 35 361648 ....................... 65 365977 ........................71
338289 ....................... 74 340441 ....................... 35 361723 57, 61, 109, 111, 365979 ........................73
338383 ....................... 55 340442 ....................... 35 114 365980 ......... 71, 73, 103
338558 ....................... 43 340443 ....................... 35 361748 ....................... 77 365981 ........................73
338601 ....................... 43 340444 ....................... 35 361833 ....................... 44 365991 ......................111
338938 ............... 79, 125 340481 ....................... 77 362078 ....................... 95 366037 ........................59
338939 ....................... 67 340525 ....................... 63 362263 .........71, 73, 103 366039 ......................101
338940 ....................... 67 340623 ....................... 33 362288 ...........95, 96, 97 366045 ........................59
338941 ....................... 83 340783 ....................... 51 362446 ....................... 94 366071 ........................74
338946 ....................... 86 340795 ....................... 35 362464 ..................... 107 366082 ........................49
338978 ....................... 69 341837 ....................... 77 362525 ....................... 57 366083 ........................86
338979 ....................... 69 342033 ....................... 59 362744 ....................... 74 366088 ........................51

147

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INDEX
366089 ........................49 366593 ......................113 4134470 ...................... 71 5003150 .................... 116
366108 ........................71 366600 ........................69 4134530 .................... 122 5003218 ...................... 65
366125 ........................41 366603 ........................59 4134532 ............ 116, 117 5003384 .................... 128
366127 ........................39 366606 ........................77 4135540 .................... 105 5003385 .................... 128
366128 ........................39 366607 ........................99 4135548 .................... 105 5003490 ...................... 43
366129 ........................49 366608 ........................33 4135555 ...................... 79 5003554 .................... 122
366132 ........................45 366609 ......................109 4135569 ...................... 79 5003578 .................... 117
366133 ........................44 366610 ........................59 4135581 ...................... 79 5003579 .................... 122
366134 ........................45 366611 ........................59 4137138 ...................... 59 5003581 .................... 117
366146 ........................53 366612 ........................59 4137139 ...................... 65 500562 ....................... 71
366147 ........................53 366613 ........................59 4138505 ...................... 59 500736 ..................... 119
366150 ........................44 366866 ........................33 4138510 ...................... 65 500745 ..................... 119
366160 ........................33 366929 ........................63 4138515 ...................... 61 500750 ..................... 119
366292 ........................57 366932 ........................43 4138589 ...................... 61 502517 ..................... 123
366308 ......................101 366989 ........................63 4139423 ...................... 71 502924 ..................... 121
366310 ........................65 367140 ............. 109, 111 434011 ....................... 39 502925 ..................... 121
366317 ........................51 367149 ........................61 446130 ....................... 39 503095 ....................... 65
366341 ........................55 367191 ........................74 5000039 ...................... 47 503295 ..................... 123
366342 ........................67 367350 ........................65 5000183 ...................... 59 503296 ..................... 123
366345 ........................99 367456 ........................51 5000184 ...................... 59 503308 ....................... 55
366352 ........................67 367457 ........................51 5000915 .................... 101 503387 ..................... 121
366364 ........................57 367461 ......................109 5000916 .................... 101 503398 ..................... 121
366365 ........................57 367465 ........................63 5000917 .................... 101 503553 ....................... 61
366366 ........................57 367551 ........................83 5000938 ...................... 71 503573 ..................... 109
366368 ........................67 367601 ......................107 5001412 ...................... 35 503574 ....................... 67
366369 ........................67 390961 ........................67 5001599 .................... 119 503608 ....................... 69
366373 ......................101 390962 ........................69 5001603 .................... 119 503609 ....................... 69
366375 ........................35 390963 ........................69 5001612 .................... 119 503611 ....................... 37
366376 ........................39 390989 ........................43 5001613 .................... 119 503612 ....................... 83
366380 ........................39 391039 ............. 109, 111 5001614 .................... 119 503613 ....................... 81
366394 ........................49 391040 ............. 109, 111 5001615 .................... 119 503626 ....................... 77
366398 ........................35 391044 ........................35 5001616 .................... 119 503628 ....................... 67
366403 ..................37, 67 395362 ........................35 5001617 .................... 119 503641 ..................... 142
366418 ........................87 400266 ........................67 5002101 ...................... 47 503677 ....................... 39
366424 ........................81 4107220.......................61 5002102 ...................... 47 545914 ..................... 119
366428 ........................55 4107320.......................77 5002131 ...................... 47 545921 ..................... 119
366430 ........................92 4111740.......................73 5002443 ...................... 69 545925 ..................... 119
366437 ..................59, 61 4114380.......................73 5002444 ...................... 81 545926 ..................... 119
366438 ........................59 4114461.......................57 5002583 .................... 113 545927 ..................... 119
366445 ........... 95, 96, 97 4114469.......................57 5002593 ...................... 43 545984 ....................... 71
366458 ........................41 4114473.......................74 5002620 .................... 115 546112 ..................... 119
366473 ........................59 4114474.......................74 5002714 .................... 126 546131 ..................... 123
366476 ..................39, 41 4116465.......................47 5002715 .................... 126 549441 ..................... 123
366483 ........................61 4119120.....................121 5002716 .................... 126 549633 ....................... 67
366484 ......................107 4121574.......................47 5002717 .................... 126 550346 ..................... 113
366506 ........................61 4121825.......................65 5002718 .................... 126 550376 ....................... 99
366517 ........................61 4121826.......................65 5002780 .................... 133 550380 ....................... 99
366520 ......................107 4121827.......................65 5002781 .................... 133 550409 ....................... 99
366522 ........................44 4121828.......................65 5002782 .................... 133 551105 ..................... 121
366523 ..................41, 47 4121829.......................65 5002783 .................... 133 552824 ..................... 109
366526 ........................77 4121946.......................65 5002784 .................... 133 553020 ....................... 75
366535 ........................35 4121986.......................65 5002894 ...................... 65 553174 ....................... 71
366562 ..............109, 111 4124701.......................33 5002911 .................... 122 553407 ..................... 131
366563 ........................35 4124759.......................33 5002912 .................... 122 553516 ..................... 131
366566 ........................63 4126082.....................101 5002913 .................... 122 553720 ..................... 113
366573 ........................49 4126219.......................35 5002959 .................... 113 554018 ....................... 71

148

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INDEX
554390 ....................... 39 556855 ..................... 133 557442 ..................... 125 593000 ......................131
554492 ..................... 105 556856 ..................... 116 557443 ..................... 125 593047 ......................131
554493 ..................... 105 556857 ..................... 133 557444 ..................... 125 62464-4A ...................113
554579 ..................... 123 556858 ..................... 116 557445 ..................... 125 66170 . ........................39
554663 ....................... 79 556859 ..................... 131 557446 ..................... 125 66172 . ........................39
554714 ..................... 115 556864 ..................... 131 557447 ............... 79, 125 69051-04 .....................83
554715 ..................... 115 556865 ..................... 131 557448 ..................... 125
554716 ..................... 115 556866 ..................... 131 557449 ..................... 125
554717 ..................... 115 556867 ..................... 131 557450 ..................... 125
554718 ..................... 115 556870 ..................... 134 557451 ..................... 125
554719 ..................... 115 556871 ..................... 131 557452 ..................... 125
554720 ..................... 115 556872 ..................... 134 557453 ..................... 125
554748 ............... 77, 105 556873 ..................... 131 557454 ..................... 125
554752 ....................... 77 556874 ..................... 131 557515 ..................... 126
554756 ..................... 127 556875 ..................... 134 557517 ..................... 126
554779 ............... 65, 128 556876 ..................... 134 557518 ..................... 126
554780 ............... 65, 128 556877 ..................... 134 557519 ..................... 126
554855 ..................... 121 556880 ..................... 133 557520 ..................... 126
554856 ..................... 121 556881 ..................... 133 557521 ..................... 126
554857 ..................... 121 556882 ..................... 133 557522 ..................... 126
555606 ....................... 75 556883 ..................... 131 557523 .....109, 111, 126
555771 ....................... 81 556884 ..................... 133 557619 ................. 71, 77
555773 ....................... 71 556885 ..................... 134 557629 ....................... 79
555839 ....................... 79 556888 ..................... 131 557656 ..................... 125
555840 ....................... 79 556889 ..................... 131 557666 ..................... 125
555841 ....................... 79 556890 ............. 129, 135 557681 ....................... 83
555845 ..................... 105 556891 ............... 57, 133 557733 ..................... 121
555846 ..................... 105 556895 ..................... 131 557738 ..................... 121
555847 ..................... 105 556896 ..................... 131 557980 ....................... 83
555855 ....................... 55 556897 ..................... 117 557987 ..................... 135
555861 ............... 63, 116 556899 ..................... 131 557988 ..................... 135
555862 ....................... 63 556900 ..................... 133 557989 ..................... 135
555867 ....................... 69 556901 ..................... 129 557990 ..................... 135
555869 ..................... 101 556902 ..................... 129 557991 ..................... 135
555870 ..................... 101 556988 ....................... 71 558004 ..................... 119
555871 ..................... 101 556996 ....................... 71 558005 ..................... 119
555873 ....................... 35 557376 ..................... 126 558007 ..................... 119
555877 ....................... 35 557423 ..................... 127 558008 ..................... 119
555878 ....................... 35 557424 ..................... 127 558010 ..................... 119
555879 ....................... 35 557425 ............. 125, 127 558011 ..................... 119
555880 ....................... 35 557426 ............. 125, 127 558012 ................. 57, 83
555891 ..................... 142 557427 ..................... 127 558038 ..................... 117
555892 ..................... 142 557428 ..................... 127 562665 ..................... 131
556417 ....................... 81 557429 ..................... 127 590259 ..................... 123
556419 ....................... 81 557430 ............. 125, 127 590260 ..................... 123
556450 ..................... 128 557431 ..................... 127 590502 ..................... 133
556843 ..................... 134 557432 ..................... 127 592302 ..................... 131
556844 ..................... 129 557433 ..................... 125 592370 ..................... 133
556845 ..................... 116 557434 ..................... 125 592376 ..................... 133
556846 ..................... 129 557435 ..................... 125 592405 ..................... 131
556847 ............. 116, 117 557436 ..................... 125 592406 ..................... 131
556848 ..................... 133 557437 ..................... 125 592407 ..................... 131
556851 ..................... 134 557438 ..................... 125 592422 ..................... 133
556852 ..................... 131 557439 ..................... 125 592548 ..................... 131
556853 ..................... 131 557440 ..................... 125 592665 ..................... 129
556854 ..................... 131 557441 ..................... 125 592993 ..................... 134

149

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Equipment from Jacobsen is built to exacting
standards ensured by ISO 9001 and ISO 14001
registration at all of our manufacturing locations.

A worldwide dealer network and factory trained


technicians backed by Textron Parts Xpress
provide reliable, high-quality product support.

Textron Golf, Turf & Specialty Products


PO Box 7708, Charlotte, NC 28241-7708
www.ttcsp.com

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