Jacobsen hr5111
Jacobsen hr5111
11
16
15
13
7 8
18
17 1 - INCLUDES ITEMS 3 - 16
19 3
10
GB
Table of Contents
1 Safety 4 Maintenance
1.1 Operating Safety............................................... 4 4.1 General .......................................................... 17
1.2 Important Safety Notes .....................................5 4.2 Inspecting Blades ........................................... 17
2 Specifications 4.3 Sharpening Blades ......................................... 18
2.1 Product Identification ........................................ 6 4.4 Engine ............................................................ 19
2.2 Engine ...............................................................6 4.5 Engine Oil ....................................................... 19
2.3 Tractor ..............................................................6 4.6 Air Filter .......................................................... 20
2.4 Cutting Units .....................................................7 4.7 Fuel ................................................................ 20
2.5 Weights and Dimensions ..................................7 4.8 Fuel System ................................................... 20
2.6 Accessories & Support Literature .....................7 4.9 Battery ............................................................ 21
3 Adjustments 4.10 Jump Starting ................................................. 21
3.1 General ............................................................. 8 4.11 Charging Battery ............................................ 21
3.2 Ball Joints .........................................................8 4.12 Hydraulic Hoses ............................................. 22
3.3 Engine Alternator Belt .......................................8 4.13 Hydraulic Oil ................................................... 22
3.4 Parking Brake ...................................................9 4.14 Hydraulic Oil Filters ........................................ 23
3.5 Service Brake ...................................................9 4.15 Electrical System ............................................ 23
3.6 Cruise Control Switch .....................................10 4.16 Muffler And Exhaust ....................................... 23
3.7 Fuel Solenoid ..................................................10 4.17 Tires ............................................................... 23
3.8 Ground Pressure ............................................10 4.18 Wheel Mounting Procedure ............................ 24
3.9 Hydro Neutral ..................................................11 4.19 Care And Cleaning ......................................... 24
3.10 Traction Pedal Stop ........................................11 4.20 Radiator and Oil Cooler .................................. 25
3.11 Steering Toe In ...............................................12 4.21 Storage ........................................................... 26
3.12 Turning Radius ...............................................12 5 Troubleshooting
3.13 Steering Stop Bolts .........................................12 5.1 General .......................................................... 27
3.14 Reverse Sensing Switch .................................13 6 Maintenance & Lubrication Charts
3.15 Leveling Front Mower .....................................13 6.1 General .......................................................... 28
3.16 Cutting Height .................................................14 6.2 Lubrication Chart ............................................ 28
3.17 Servicing Front Deck ......................................15 6.3 Maintenance Charts ....................................... 29
3.18 Specific Torque ...............................................15 7 Notes
3.19 Torque Specification .......................................16 8 Parts Catalog
8.1 Table Of Contents .......................................... 31
Service Parts
Bulleted Items
Bulleted items indicate component parts that are included as part of an assembly or another component. These parts
can be ordered separetely or as part of the main component.
Item Part No. Qty Description Serial Numbers/Notes
● 1 123456 1 Mount, Valve Indicates a piece part
2 789012 1 Valve, Lift Includes Items 2 and 3
3 345678 1 • Handle Serviced part included with Item 2
4 N/S 1 • Seal Kit Non serviced part included with Item 2
5 901234 1 Screw, 1/4-20 x 2” Hex Head
! WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive
instruction from someone familiar with the equipment before being allowed to operate the machine.
1. Safety is dependent upon the awareness, concern 9. Never disconnect or bypass any switch.
and prudence of those who operate or service the
10. Carbon monoxide in the exhaust fumes can be fatal
equipment. Never allow minors to operate any
when inhaled. Never operate the engine without
equipment.
proper ventilation.
2. It is your responsibility to read this manual and all
11. Fuel is highly flammable, handle with care.
publications associated with this equipment (Safety
and Operation Manual, engine manual, accessories 12. Keep the engine clean. Allow the engine to cool
and attachments). If the operator can not read before storing and always remove the ignition key.
English it is the owner’s responsibility to explain the
13. Disengage all drives and engage parking brake
material contained in this manual to them.
before starting the engine (motor). Start the engine
3. Learn the proper use of the machine, the location only when sitting in operator’s seat, never while
and purpose of all the controls and gauges before standing beside the unit.
you operate the equipment. Working with unfamiliar
14. Equipment must comply with the latest federal,
equipment can lead to accidents.
state, and local requirements when driven or
4. Never allow anyone to operate or service the transported on public roads.
machine or its attachments without proper training
15. Never use your hands to search for oil leaks.
and instructions; or while under the influence of
Hydraulic fluid under pressure can penetrate the
alcohol or drugs.
skin and cause serious injury.
5. Wear all the necessary protective clothing and
16. Operate the machine up and down the face of the
personal safety devices to protect your head, eyes,
slopes (vertically), not across the face (horizontally).
ears hands and feet. Operate the machine only in
daylight or in good artificial light. 17. To prevent tipping or loss of control, do not start or
stop suddenly; reduce speed when making sharp
6. Inspect the area where the equipment will be used.
turns. Use caution when changing direction on
Pick up all the debris you can find before operating.
slopes.
Beware of overhead obstructions (low tree limbs,
electrical wires, etc.) and also underground 18. Always use the seat belt when operating tractors
obstacles (sprinklers, pipes, tree roots, etc.) Enter a equipped with a ROPS.
new area cautiously. Stay alert for hidden hazards.
Never use a seat belt when operating tractors
7. Never direct discharge of material toward without a ROPS.
bystanders, nor allow anyone near the machine
19. Keep legs, arms and body inside the seating
while in operation. The owner/operator can prevent
compartment while the vehicle is in motion.
and is responsible for injuries inflicted to
themselves, to bystanders and damage to property.
8. Never operate equipment that is not in perfect
working order or is without decals, guards, shields,
discharge deflectors or other protective devices
securely fastened in place.
This machine is to be operated and maintained as specified in this manual and is intended for the professional
maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
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SAFETY 1
1.2 IMPORTANT SAFETY NOTES ________________________________________________
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious
injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury
and property damage. It may also be used to alert against unsafe practices.
For pictoral clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in place
! WARNING
The Interlock system on this tractor prevents the tractor from starting unless
the brake lever is engaged, mower switch is off and traction pedal is in
neutral. The system will stop the engine if the operator leaves the seat
without engaging the parking brake or setting the mower switch off.
! WARNING
1. Before leaving the operator’s position for any reason:
a. Return traction pedal to neutral.
b. Disengage all drives.
c. Lower all implements to the ground.
d. Engage parking brake.
e. Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflector
securely fastened in place.
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum
efficiency. Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer
who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use
of other than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void
the warranty.
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2 SPECIFICATIONS
2 SPECIFICATIONS
A Textron Company
Serial Number ................ An identification plate, like the one CHARLOTTE, NC MADE IN U.S.A.
2.2 ENGINE__________________________________________________________________
Make ............................... Kubota Ignition Timing ................ 18° before TC
Model .............................. V2203-B Governor......................... Centrifugal ball mechanical
Horsepower .................... 49 hp (36.6 kW) @2800 rpm Low Idle ................... 900 RPM
High Idle ................... 2800 RPM (69116 Only)
Note: Actual sustained horsepower will likely be lower
High Idle ................... 2400 RPM (69158 Only)
than listed in specifications due to operating limitations
Lubrication:
and enviromental factors
Capacity.................... 10 quarts (9.5 liter) with filter
Displacement .................. 134.1 cu. In. (2197 cc) Type.......................... 10W30 with dye
Bore and Stroke .............. 3.43 x 3.64 in. (87 x 92 mm) API Classification ..... CD, CE
Compression Ration ....... 22:1 Air Filter .......................... Dry type with evacuator valve and
Torque ............................ 109 ft. lbs. (147.8 Nm) @ 1200 service indicator.
rpm Alternator ........................ 45 amp
Fuel: Cooling System .............. Liquid Cooled
Type .......................... No. 2 Diesel Capacity...................... 8 qt. (7.6 l) 50/50 water / ethylene
Rating ....................... Min. Cetane rating 45 glycol mix
Thermostat ............... 185° F (95° C)
Capacity .................... 20 U.S. Gal. (75.7 liters)
Fuel Injection Pump ........ Bosch K type Mini Pump
2.3 TRACTOR________________________________________________________________
Tires: Differential ...................... Single speed, differential lock
Front ......................... 26 x 12-12, 6 Ply electro-hydraulically activated
Rear .......................... 23 x 10.5-12, 4 Ply Speed:
Pressure: Forward (2WD) ........ 0 - 15 m.p.h. (24.1 km/h)
Front ......................... 16-20 psi (110-138 kPa) Forward (4WD) ......... 0-8.4 m.p.h. (0-13.5 km/h)
Rear .......................... 8-10 psi (55-69 kPa) Reverse .................... 0 - 6 m.p.h. (9.6 km/h)
Battery: Hydraulic System:
Type .......................... 12 Volt Lead/Acid Capacity.......................... 17 U.S. gal. (64.3 liters)
Group ........................ AABM #75NF Fluid Type.......................... 10W30
Rating ....................... 750 CCA at 0° F (-18° C) Return Filter.................... Full Flow 10 micron
Service Brake ................. Pedal operated hydraulic disc Charge Filter................... Full Flow 10 micron
brakes on front wheels. Steering ......................... Power steering, rear wheels
Parking Brake ................. Independent disc on drive line, Mower Lift ....................... 3 spool manual valve and double
hand lever actuated. acting cylinders
PTO Drive....................... Fixed Flow Hydraulic
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SPECIFICATIONS 2
2.4 CUTTING UNITS ___________________________________________________________
Type ................................ Three Fully Floating Decks Cutting Width:
Width: Front and both Wings 134 in. (3403 mm)
Front Deck ................ 64 in. (1625 mm) Front and one wing ... 99 in. (2514 mm)
Wing Decks ............... 42 in. (1067 mm) Front only.................. 64 in. (1625 mm)
Drive ............................... Hydraulic Motors
Cutting Height ................. 1.00-5.5 in (25 - 140 mm)
! CAUTION
Use of other than Textron Turf Care And Specialty Products authorized parts and accessories may cause personal
injury or damage to the equipment and will void the warranty
Accessories Support Literature
Air Blow Gun ...........................................................JAC5098 Safety & Operation Manual......................................4103523
Orange Touch-up Paint (12 oz. spray)...................... 554598 Parts & Maintenance Manual...................................4103524
Mulcher Kit .................................................................. 69123 Diesel Engine Parts Catalog....................................4104842
Snow Blower Mounting Kit .......................................... 69139 Operator Training Video (English) ...........................5001553
Rear Wheel Weights ................................................... 69134 Operator Training Video (Spanish) ..........................5001557
Canopy / Sunshade .................................................... 67814 Service & Repair Manual .............................PT-SRI-HR5111
Dual Work Light .......................................................... 69128
Blade Balancer........................................................JAC5016
Cab/Cab Accessories ........................................................ ●
Brush/Sweeper .................................................................. ◆
Snow Blower ..................................................................... ▲
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3 ADJUSTMENTS
3 ADJUSTMENTS
3.1 GENERAL________________________________________________________________
To prevent injury, lower implements to the ground, 3. Long hair, jewelry or loose fitting clothing may get
disengage all drives, engage parking brake, stop tangled in moving parts.
engine and remove key from ignition switch before
making any adjustments or performing maintenance. ! CAUTION
Make sure the tractor is parked on a solid and level Be careful to prevent entrapment of the hands and
surface. Never work on a tractor that is supported fingers between moving and fixed components of the
only by the jack. Always use jack stands. machine.
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not 4. Do not change governor settings or overspeed the
raised. engine.
Must be parallel
after assembly
within 1/4” (6 mm)
per foot.
Figure 3A
Figure 3B
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ADJUSTMENTS 3
3.4 PARKING BRAKE__________________________________________________________
1. Check linkages, cables and pivot points, to ensure 5. Park the tractor on an incline (Approximately 16.7°
they are operating smoothly. Check brake pads for slope) near the bottom of the hill, with the front of
wear. the tractor facing downhill. Engage the parking
brake and stop the engine.
2. To set brake force: Place brake lever in the
disengaged position. Sit in the operator’s seat and 6. If the brakes do not hold, Start the engine,
turn knob (B) clockwise to increase force. Apply and disengage brake and drive to the bottom of the hill
release brake every quarter turn until a force of 36- to make the adjustment.
42 lb. (16 - 19 kg), at the base of the adjustment
knob is required to set the parking brake.
! CAUTION
Never disengage the parking brake when the engine
Figure 3C
is not running.
Figure 3D
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3 ADJUSTMENTS
3.6 CRUISE CONTROL SWITCH_________________________________________________
1. If the cruise control does not disengage when brake
pedal is depressed, loosen hardware (D) and slide
switch so roller (E) is centered on bolt (F).
2. Loosen hardware and adjust bolt (F) so head makes
contact with roller (E) and activates switch.
D
F
Figure 3E
Figure 3F
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ADJUSTMENTS 3
3.9 HYDRO NEUTRAL _________________________________________________________
If the tractor “Creeps” in either direction, the neutral b. To adjust for reverse creep, loosen nut (M) and
position must be adjusted. The tractor may tend to turn nut (N) out until tires stop rotating. Hold nut
“Creep” if the hydraulic oil is cold. Operate tractor for 15 (N) in place and tighten nut (M).
minutes before determining if adjustment is needed.
6. If tractor continues to creep, check position of
traction return control (L).
! WARNING a. The return control (L) must be parallel to traction
arm (O).
Carbon monoxide in the exhaust fumes can be fatal
when inhaled. Any adjustments or repairs performed b. Loosen hardware (P) and adjust bracket (Q) until
with the engine is running must be made with ample control is parallel to arm.
ventilation.
Never work on a tractor that is supported only by the
jack. Always use jack stands. L N M
If only the front or rear of the tractor is raised, place
chocks in front of and behind the wheels that are not
raised.
Figure 3I
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3 ADJUSTMENTS
3.11 STEERING TOE IN _________________________________________________________
“Toe in” should be adjusted from X ± 1/16 in (1.5 mm).
U U
Figure 3J
Figure 3K
Figure 3L
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ADJUSTMENTS 3
3.14 REVERSE SENSING SWITCH ________________________________________________
1. Adjust actuating rod (Z) so tractor shifts into 2WD at
approximately 0.5 m.p.h. in reverse.
2. Loosen nut and turn rod end counterclockwise to
decrease speed or clockwise to increase speed.
3. Tighten nut and test machine.
4. If adjustment cannot be made, contract your
Z
authorized Textron Turf Care And Specialty
Products dealer.
Figure 3M
Figure 3O
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3 ADJUSTMENTS
3.16 CUTTING HEIGHT _________________________________________________________
Level the front mower before setting the cutting height for
the first time. Do not remove the cutting units from the 2. Figure 3P shows the height adjustment decal for
tractor to change cutting height. the casters.
Cutting height for decks can be adjusted from 1 to 5-1/2 Column 1 - Height of cut
in. (25-140 mm) in 1/2 in. (13 mm) increments. Actual Column 2 - Arrangement of spacers
cutting height may vary somewhat from the heights given Column 3 - Arm Position
depending on turf conditions, tire variances and other Column 4 - Wing Mower Mounting Location
factors. Column 5 - Front Mower Mounting Location
3. Adjust spacers in quantity listed. Store extra
Note: When cutting undulating areas, lower cutting
spacers on top of spindle. Always leave one thin
heights may cause scalping. Adjust height accordingly to
spacer above and below caster arm.
prevent turf damage.
4. For cutting heights 3 in. (76 mm) and below, caster
1. Park the tractor on a flat, level surface. Raise the arms should be assembled to upper set of holes
decks until the caster wheels are raised off the (A). For cutting heights above 3 in. (76 mm), caster
ground enough so caster wheels can be removed arms should be assembled to lower set of holes (B).
from deck. Place blocks under decks so they are
supported on all sides. Note: After setting cutting height, fully lower cutting units
onto a flat, hard surface, stop engine, and measure the
distance from the blade tips to the ground. If the distance
! WARNING is different from the desired cutting height, make
adjustments as necessary. Cut in a small test area and
To prevent serious injury, lower deck until it is make any final adjustments for desired turf appearance.
resting completely on the supports. This will
prevent it from accidentally lowering while making
adjustments. Disengage all drives, engage
parking brake, stop engine and remove ignition
key.
"X"
B
"X"
1.0 0 A
1.5 1 A
1.0
2.0 2 A 1.5
2.5 3 A 2.0 1.0
2.5 2.5
3.0 4 A 3.0 3.0
3.5 0 B 3.5 4.5
4.0
4.0 1 B 4.5 5.0
5.0
4.5 2 B 5.5
5.0 3 B
5.5 4 B
Figure 3P
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ADJUSTMENTS 3
3.17 SERVICING FRONT DECK___________________________________________________
The front deck can be raised and tilted up to improve To return deck to service:
access to the cutting unit and blades for service and
cleaning. Be sure to disengage all drives, engage parking 1. Start engine and fully raise front deck.Stop engine.
brake, stop engine and remove ignition key before Remove rope or chain from right wing deck and
working around deck. slowly lower front deck.
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3 ADJUSTMENTS
3.19 TORQUE SPECIFICATION __________________________________________________
CAUTION
All torque values included in these charts are approximate and are for reference only. Use of these torque values is
at your sole risk. Textron Turf Care And Specialty Products is not responsible for any loss, claim, or damage arising
from the use of these charts. Extreme caution should always be used when using any torque value.
Textron Turf Care And Specialty Products uses Grade 5 Plated bolts as standard, unless otherwise noted. For
tightening plated bolts, use the value given for lubricated.
cated cated
#6-32 in-lb (Nm) – 20 (2.3) – – 7/16-14 ft-lb (Nm) 37 (50.1) 50 (67.8) 53 (71.8) 70 (94.9)
#8-32 in-lb (Nm) – 24 (2.7) – 30 (3.4) 7/16-20 ft-lb (Nm) 42 (56.9) 55 (74.6) 59 (80.0) 78 (105)
#10-24 in-lb (Nm) – 35 (4.0) – 45 (5.1) 1/2-13 ft-lb (Nm) 57 (77.2) 75 (101) 80 (108) 107 (145)
#10-32 in-lb (Nm) – 40 (4.5) – 50 (5.7) 1/2-20 ft-lb (Nm) 64 (86.7) 85 (115) 90 (122) 120 (162)
#12-24 in-lb (Nm) – 50 (5.7) – 65 (7.3) 9/16-12 ft-lb (Nm) 82 (111) 109 (148) 115 (156) 154 (209)
1/4-20 in-lb (Nm) 75 (8.4) 100 (11.3) 107 (12.1) 143 (16.1) 9/16-18 ft-lb (Nm) 92 (124) 122 (165) 129 (174) 172 (233)
1/4-28 in-lb (Nm) 85 (9.6) 115 (13.0) 120 (13.5) 163 (18.4) 5/8-11 ft-lb (Nm) 113 (153) 151 (204) 159 (215) 211 (286)
5/16-18 in-lb (Nm) 157 (17.7) 210 (23.7) 220 (24.8) 305 (34.4) 5/8-18 ft-lb (Nm) 128 (173) 170 (230) 180 (244) 240 (325)
5/16-24 in-lb (Nm) 173 (19.5) 230 (26.0) 245 (27.6) 325 (36.7) 3/4-10 ft-lb (Nm) 200 (271) 266 (360) 282 (382) 376 (509)
3/8-16 ft-lb (Nm) 23 (31.1) 31 (42.0) 32 (43.3) 44 (59.6) 3/4-16 ft-lb (Nm) 223 (302) 298 404 315 (427) 420 (569)
3/8-24 ft-lb (Nm) 26 (35.2) 35 (47.4) 37 (50.1) 50 (67.8) 7/8-14 ft-lb (Nm) 355 (481) 473 (641) 500 (678) 668 (905)
METRIC FASTENERS
Non Critical
Fasteners
4.6 8.8 10.9 12.9
into
SIZE UNITS Aluminum
Lubricated Dry Lubricated Dry Lubricated Dry Lubricated Dry
M5 Nm (in-lb) 1.80 (16) 2.40 (21) 4.63 (41) 6.18 (54) 6.63 (59) 8.84 (78) 7.75 (68) 10.3 (910 4.0 (35)
M6 Nm (in-lb) 3.05 (27) 4.07 (36) 7.87 (69) 10.5 (93) 11.3 (102) 15.0 (133) 13.2 (117) 17.6 (156) 6.8 (60)
M8 Nm (in-lb) 7.41 (65) 9.98 (88) 19.1 (69) 25.5 (226) 27.3 (241) 36.5 (323) 32.0 (283) 42.6 (377) 17.0 (150)
M10 Nm (ft-lb) 14.7 (11) 19.6 (14) 37.8 (29) 50.5 (37) 54.1 (40) 72.2 (53) 63.3 (46) 84.4 (62) 33.9 (25)
M12 Nm (ft-lb) 25.6 (19) 34.1 (25) 66.0 (48) 88.0 (65) 94.5 (70) 125 (92) 110 (81) 147 (108) 61.0 (45)
M14 Nm (ft-lb) 40.8 (30) 54.3 (40) 105 (77) 140 (103) 150 (110) 200 (147) 175 (129) 234 (172) 94.9 (70)
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MAINTENANCE 4
4 MAINTENANCE
Before you clean, adjust, or repair this equipment, c. Replace worn or damaged parts before operating
disengage all drives, lower implements to the ground, the machine.
engage parking brake, stop engine and remove key from d. Keep all fluids at their proper levels.
ignition switch to prevent injuries
e. Keep shields in place and all hardware securely
Make sure the tractor is parked on a solid and level fastened.
surface. Never work on a tractor that is supported only by
f. Keep tires properly inflated.
the jack. Always use jack stands.
3. Long hair, jewelry or loose fitting clothing may get
tangled in moving parts.
1. Adjustment and maintenance should always be
performed by a qualified technician. If proper 4. Use the illustrations in the Parts Catalog as reference
adjustments cannot be made, contact an Authorized for the disassembly and reassembly of components.
Textron Turf Care And Specialty Products Dealer.
5. Recycle or dispose of all hazardous materials
2. Inspect the equipment on a regular basis, establish a (batteries, fuel, lubricants, anti-freeze, etc.) according
maintenance schedule and keep detailed records. to local, state or federal regulations.
a. Keep the equipment clean.
! CAUTION
Use care when checking blades to avoid pinching hands HR025
! WARNING
Never attempt to straighten, weld or repair a damaged
blade. Always replace a damaged blade.
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4 MAINTENANCE
4.3 SHARPENING BLADES_____________________________________________________
1. Place a wooden block between the blade and mower
housing to stop the blade from moving. To remove
blade, turn screw holding blade counterclockwise.
A
Maximum
! WARNING 1/2” (13 mm)
The mower blades can develop sharp edges. Use
caution whenever servicing and handling.
B
2. When dressing or sharpening the blade, do not
follow the original pattern of grind as shown in (A).
Grind new cutting edges at an angle as shown in HR024
(B).
Figure 4B
If the maximum total loss of the blade reaches 1/2 in.,
(13 mm), do not sharpen further, replace blade. C
! WARNING C
3. Make sure an equal amount of material is removed Bottom view of front deck
from both sides of blade to prevent having an in its service position
unbalanced blade. An unbalanced blade will cause
excessive vibration and may damage the mower.
4. Use a blade balancer (JAC 5016) to check the
blade after sharpening. C
Right Side
Figure 4C
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MAINTENANCE 4
4.4 ENGINE _________________________________________________________________
IMPORTANT: A separate Engine Manual, prepared by 2. Check the engine oil level twice daily during the first 50
the engine manufacturer, is supplied with this tractor. hours of operation. Higher than normal oil consumption
Read the engine manual carefully until you are familiar is not uncommon during the initial break-in period.
with the operation and maintenance of the engine.
3. Change engine oil and oil filter element after first 25
Proper attention to the engine manufacturer’s
hours of operation.
directions will assure maximum service life of the
engine. To order replacement engine manuals contact 4. Check and adjust fan and alternator belts.
the engine manufacturer.
5. Refer to Section 6.3 and Engine Manual for specific
The proper break-in of a new engine can make a maintenance intervals.
considerable difference to the performance and life of the If the injection pump, injectors or the fuel system require
engine. service, contact an authorized Textron Turf Care And
Specialty Products Dealer.
Note: The tractor is designed to operate and cut most
efficiently at the preset governor setting. Do not change the Important: The normal engine operating temperature is less
engine governor settings or overspeed the engine. than 220° F (104° C). If the engine temperature rises by
more than 10° F (6° C) above normal, there is and indication
During the break-in period, Textron Turf Care And Specialty that the cooling system may not be functioning properly.
Products recommends the following:
The warning horn will sound when the temperature reaches
1. During the first 50 hours of operation, a new engine 230° F (110° C). To prevent damage to the engine, never
should be allowed to reach an operating temperature of allow the engine to operate above 230° F. Stop the
at least 140°F (60°C) prior to operation at full load. machine, disengage all drives and operate the engine at low
idle for 5 minutes.
After adding or changing oil, start and run engine at idle with
all drives disengaged for 30 seconds. Shut engine off. Wait
30 seconds and check oil level. Add oil to bring up to FULL
mark on dipstick.
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4 MAINTENANCE
4.6 AIR FILTER_______________________________________________________________
Do not remove the element for inspection or cleaning. 4. Reassemble cap making sure it seals completely
Unnecessary removal of the filter increases the risk of around the filter housing. Dust evacuator must be
injecting dust and other impurities into the engine. facing down.
Air cleaner servicing is required when air cleaner service 5. Check all hoses and air ducts. Tighten hose clamps.
light (F) comes on during normal operation. Empty dust cup
daily. F
2. Inspect the new element. Do not use a damaged 3. Keep hands, feet and clothing away from power driven moving parts.
4. Do not ride on machine or allow passengers unless seat is provided.
5. Keep all shields in place.
element and never use an incorrect element. 6. Stop engine for all servicing, adjustments, or fluid level changes.
7. Read manual thoroughly before operating machine.
8. Do not shift between 2WD / 4WD while tractor is moving
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MAINTENANCE 4
4.9 BATTERY ________________________________________________________________
Make absolutely certain the ignition switch is “Off” and the 1. When installing the battery, always assemble the RED,
key has been removed before servicing the battery. positive (+) battery cable first and the ground, BLACK,
negative (-) cable last.
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4 MAINTENANCE
4.12 HYDRAULIC HOSES _______________________________________________________
IMPORTANT: The hydraulic system can be
! WARNING permanently damaged if the oil becomes
contaminated. Before disconnecting any hydraulic
To prevent serious injury from hot, high pressure oil, component, clean the area around the fittings and the
never use your hands to check for oil leaks, use paper or hose ends to keep impurities out of the system.
cardboard.
a. Before disconnecting any hydraulic component, tag
Hydraulic fluid escaping under pressure can have or mark the location of each hose then clean the
sufficient force to penetrate skin. If fluid is injected into area around the fittings.
the skin it must be surgically removed within a few hours
b. As you disconnect the component, be prepared to
by a doctor familiar with this form of injury or gangrene
assemble plugs or caps to the hose ends and open
may result.
ports. This will keep impurities out of the hydraulic
system and also prevent oil spills.
1. Always lower implements to ground, disengage all
c. Make sure “O” rings are clean and hose fittings are
drives, engage parking brake, stop engine and remove
properly seated before tightening.
key before inspecting or disconnecting hydraulic lines or
hoses. d. Keep the hose from twisting. Twisted hoses can
cause couplers to loosen as the hose flexes during
2. Check visible hoses and tubes daily. Look for wet
operation resulting in oil leaks.
hoses or oil spots. Replace worn or damaged hoses
and tubes before operating the machine. e. Kinked or twisted hoses can restrict the oil flow
causing the system to malfunction and the oil to
3. The replacement tube or hoses must be routed in the
overheat and also lead to hose failure.
same path as the existing hose, do not move clamps,
brackets and ties to a new location.
4. Thoroughly inspect all tubes, hoses and connections
every 250 hours.
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MAINTENANCE 4
4.14 HYDRAULIC OIL FILTERS___________________________________________________
The hydraulic system is protected by two 10 micron filters. To replace hydraulic oil filter:
1. Remove the old filter.
! WARNING 2. Fill new filter with oil then install new filter. Hand
tighten only.
Charge filter is under pressure. Remove filter slowly to
prevent personal injury. 3. Operate engine at idle speed with hydraulic system in
neutral for five minutes.
4. Check hydraulic oil level and fill as required.
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4 MAINTENANCE
4.18 WHEEL MOUNTING PROCEDURE____________________________________________
1. Remove dirt, grease and oil from stud thread. Do not
lubricate threads.
! WARNING 2. Position wheel on hub and inspect to insure full contact
Make sure the tractor is parked on a solid and level between mounting surface of wheel and hub.
surface. Never work on a tractor that is supported only by
3. Finger tighten all hardware then torque hardware in
the jack. Always use jack stands.
criss-cross order; always tighten nuts in the top
If only the front or rear of the tractor is raised, place position.
chocks in front of and behind the wheels that are not 4. Check and retorque daily until torque is maintained.
raised. See Section 3.18
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MAINTENANCE 4
4.21 RADIATOR AND OIL COOLER _______________________________________________
gun (JAC 5098) is available through an Authorized
! WARNING Textron Turf Care And Specialty Products Dealer.
To prevent serious bodily injury from hot coolant or 8. Direct air through the engine side of radiator
steam blow-out, never attempt to remove the radiator towards rear of tractor and through rear of oil cooler
cap while the engine is running. Stop the engine and wait towards the front of tractor.
until it is cool. Even then, use extreme care when 9. Remove cardboard and return oil cooler to its
removing the cap.
upright position. Tighten wing nuts. Clean the entire
compartment underneath the radiator and close trap
door.
! CAUTION 10. Check and tighten the fan belt. Replace clamps and
Do not pour cold water into a hot radiator. Do not hoses every two years.
operate engine without a proper coolant mixture.
11. If you continue to experience engine or hydraulic
Install cap and tighten securely.
system overheating, have to add coolant more than
once a month, or add more than one quart at a
1. Check coolant level daily. Radiator should be full and time, have a authorized Textron Turf Care And
recovery bottle should be up to the cold mark. Specialty Products Dealer check the cooling system.
2. Drain and refill annually. Remove the radiator cap,
open the engine block drain and the radiator drain.
Empty and clean the recovery bottle. Cardboard
3. Mix clean water with ethylene glycol based anti- Oil Cooler
freeze for the coldest ambient temperature. Read Radiator
and follow the instructions on the anti-freeze
container and engine manual.
4. Keep the hood and screen clean. Remove leaves or
grass clippings from screen daily.
5. Loosen wing nuts on side of oil cooler and tilt oil
cooler back to cleaning position.
6. Open trap door under the radiator and oil cooler,
then place a piece of cardboard, to act as a Direct air through
deflector, between the radiator and oil cooler. Direct air through oil cooler from
radiator from Trap Door rear
engine side
! WARNING
To prevent burns, do not touch muffler or muffler shield
when opening trap door. Surface temperatures may
exceed 150° F (66° C).
Figure 4E
7. Use compressed air, up to 30 psi (206 kPa), to
clean the radiator and oil cooler fins. A special blow
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4 MAINTENANCE
4.22 STORAGE________________________________________________________________
General Cutting Units
1. Wash the tractor thoroughly and lubricate. Repair and 1. Wash the cutting units thoroughly, then repair and paint
paint damaged or exposed metal. any damaged or exposed metal.
2. Inspect the tractor, tighten all hardware, replace worn 2. Lubricate all fittings and friction points.
or damaged components.
3. Drain and refill radiator. ! CAUTION
4. Clean the tires thoroughly and store the tractor so the To prevent personal injury and damage to the cutting
load is off the tires. If tractor is not on jack stands,
edges, handle the blades with extreme care
check tires at regular intervals and reinflate as
necessary. After Storage
5. Keep the machine and all its accessories clean, dry
1. Check and reinstall battery
and protected from the elements during storage. Never
store equipment near an open flame or spark which 2. Check or service fuel filter and air cleaner.
could ignite fuel or fuel vapors.
3. Check the radiator coolant level.
Battery
4. Check oil level in the engine crankcase and hydraulic
1. Remove, clean and store battery in upright position in a system.
cool, dry place. 5. Fill the fuel tank with fresh fuel. Open fuel shut off
2. Check and recharge battery every 60 to 90 days while valve and bleed the fuel system.
in storage. 6. Make certain that the tires are properly inflated.
3. Store batteries in a cool, dry place. To reduce the self 7. Remove all oil from the reels and bedknife. Adjust
discharge rate, room temperature should not be above bedknife and cutting height.
80°F (27°C) or fall below 20°F (-7°C) to prevent
electrolyte from freezing. 8. Start and operate the engine at 1/2 throttle. Allow
enough time for the engine to become properly
Engine (General) warmed and lubricated.
1. While the engine is warm, remove the drain plug, drain
the oil from the crankcase and change oil filter. Install ! WARNING
drain plug and refill with fresh oil. Let engine cool before
storing. Never operate the engine without proper ventilation;
exhaust fumes can be fatal when inhaled.
2. Clean exterior of engine. Paint exposed metal, or apply
a light coat of rust preventative oil.
3. Add a fuel conditioner or biocide to prevent gelling
or bacterial growth in fuel. See your local fuel
supplier.
4. If storing indoors, drain fuel from tank.
5. Close fuel shut off valve.
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TROUBLESHOOTING 5
5 TROUBLESHOOTING
The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed
information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products
Dealer.
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6 MAINTENANCE & LUBRICATION CHARTS
6 MAINTENANCE & LUBRICATION CHARTS
6.1 GENERAL________________________________________________________________
F
F
E E
A
Description Fittings
A A Front mower arm pivot (2)
B J B Front lift cylinders (4)
F B C Wing mower arm pivot (4)
K D Wing mower lift cylinders (4)
E G E Caster Wheels (10)
E
F Caster Arms (8)
O G Deck Pivot Housing (4)
B N B H Spindle Housing Steering Axle (2)
I Steering Axle Pivot (1)
C J Tilt Steering Column (1)
M K Brake Pedal Pivot (1)
L Pump Drive Shaft (2)
G M Pump Drive Shaft (1)
L N Axle Drive Shaft (2)
E
D O Shaft Spline (1)
F H
H
E
F
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MAINTENANCE & LUBRICATION CHARTS 6
6.3 MAINTENANCE CHARTS ___________________________________________________
Every Every Every Every Every Every Every Yearly See Lubricant
8-10 25 100 250 400 500 1000 Section Type
Hours Hours Hours Hours Hours Hours Hours
** Or every two years whichever comes first. III - Use Textron Turf Care And Specialty Products hydraulic
fluid: Capacity: 5 gallons (19 Liters). Order Part No.
*** Inspect visible hoses and tubes for leaks or oil marks. 2500548 carton, containing two 2-1/2 gal. (9.5 liter)
bottles or Part No. 2500546 containing 5 gal. (19 liters),
**** Or when service indicator light comes on. pail.
I - Manual grease gun with NLGI Grade 2 (Service Class IV - Capacity: 3qt. (2.8 l) 50/50 water ethylene glycol mix.
LB).
V - Heavy Duty 116-DOT-3
II - Engine Oil - See Section 4.5
VI - Capacity 2 Quarts 90 Weight gear lube
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7 NOTES
7 NOTES
30
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PARTS CATALOG 8
8 PARTS CATALOG
31
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HR-5111
Serial No. 69116-6707 and Up
1.1 Decals Serial No. 69158-1719 and Up
! WARNING
Fit roll over protective
structure before using
this machine on slopes
10
greater than 14 .
Do not use on slopes
10 30
WARNING
greater than 21 .
Keep bystanders away
10 30 !
14 18 Radiator is under pressure. Remove
cap slowly to avoid personal injury
! WARNING
24
Filter is under pressure. Remove
filter slowly to avoid bodily injury
IMPORTANT
PUSH TO LATCH
11
DO NOT USE STARTING
22 WING ARMS.
PULL TO RELEASE
ASSIST FLUIDS
USE OF STARTING ASSIST FLUIDS IN THE
AIR INTAKE SYSTEM MAY BE POTENTIALLY
EXPLOSIVE OR CAUSE A "RUNAWAY"
! WARNING
ENGINE CONDITION. THIS COULD RESULT
To prevent burns, do not touch
6
IN SERIOUS ENGINE DAMAGE.
28
muffler or muffler shield.
Temperatures may exceed 150¡F (66¡C)
27
J-T 3002556 CA
16
17
13
15
! CAUTION DANGER
Fill oil tank to 2 inches below filler neck
DO NOT OVERFILL
KEEP HANDS AND FEET AWAY
! WARNING
DO NOT USE FOR TOWING
USE JACOBSEN 29
HYDRAULIC FLUID
SEE MANUAL FOR 23 26
SPECIFCATIONS
THIS RADIATOR CONTAINS
30 ANTI-FREEZE
PROTECTED TO -26 F (-32 C)
! WARNING Mix equal parts of clean water and a premium
To prevent serious injury quality ethylene glycol based anti-freeze to
never disconnect or tamper
with the seat switch. maintain the boil over, rust and corrosion
7
Read the manual for more information.
protection.
21
Read Manual thoroughly before operating for maintenance instructions.
19
Tow valve to be used in case of
Read operators manual for more detailed service
HR-5111 4WD
emergency only. Excess towing
may damage hydraulic system. instructions.
Before towing vehicle, turn
valve 90 to de-clutch. Do not turn
valve while machine is in motion.
J-T 364907 CA
3
1
9 / 10
2
OPERATING INSTRUCTIONS
READ MANUAL THOROUGHLY FOR OPERATING AND SAFETY INSTRUCTIONS.
REPLACEMENT MANUAL AVAILABLE FROM: JACOBSEN/TEXTRON, 1721 PACKARD AVENUE, RACINE WI, 53403. ! DANGER ! ADVERTENCIA
1. Leer el manual del operador. No permitir que
TO START TO TRANSPORT TO MOW TO STOP TO BACKLAP (ST-5111 ONLY) PARKING BRAKE To avoid injury when working with battery personas no capacitadas para ello usen la maquina
1. Always connect the black ground (–) 2. Mantenae los escudos en su lugar y la tornilleria
1. Set Parking Brake. 1. Place implement switch 1. Lower cutting units 1. Set treadle pedal 1. Engage parking
2. Set Speed Control in off position. to ground. in neutral position. brake.
cable last and remove it first. debidamente fijada.
2. Keep sparks and flames away, and 3. Antes de limpiar, ajustar o reparar este equipo,
treadle in neutral. 2. Raise cutting units 2. Set rocker switch 2. Place implement switch 2. Start engine and
desengranar todas los mandos, aplicar el freno de
3. Place implement switch and engage transport in cut position for in off position. set throttle to avoid contatc with acid. estacionamiento y apagar el motor.
in off position. latches. mowing (and reverse 3. Set parking brake. minimum idle speed.
4. Set throttle at half 3. Release parking brake position for 4. Set throttle to 3. Engage implement
4. Mantener las manos, los pies y la ropa alejados de
position. 4. Set throttle to clearing slow position. switch for To avoid injury when jumping battery las piezas en movimiento.
1. Connect positive (+) terminal to 5. No viajar como pasajeros ni llevar pasajeros en
5. For cold starting,
hold glow switch
fast position.
5. Depress treadle
obstructions from
reels, ST-5111 only).
5. Turn ignition to
off position and
backlapping.
4. Set desired rocker ON positive (+) terminal. maquinas sin asiento para ellos.
for seven seconds, pedal for desired 3. Place implement switch remove key. switch to reverse, 6. Mantener a las demas personas alejadas
release switch. ground speed. in on position. set other switch
2. Connect negative (–) terminal on good 7. Si no sabe leer ingles, solicitarle a otra persona que
6. Turn ignition switch 4. Release parking in center (OFF) battery to frame of vehicle that le lea y explique el contenido de las etiquetas y del
to start position. brake. position. has dead battery. manual de la maquina.
5. Set throttle to fast 5. With extreme caution, OFF
5
position. apply lapping
4
6. Depress treadle compound with long
pedal for desired handled brush. To Engage: Pull Up
ground speed To Release: Push Down
32
33
4
3
4
29 30
31
32
33
6/7
Part of Item 2
13
16 17 21
9 14 22
15
18 8
26 11 39 10
22
24
25 38
1 35
20
35 28
27 19
27
40
12
34 26
36
37
23
34
35
7
3
2 1
9
11
12
13
10
8
14
4
5
23
6 10
11
21
4
13 12
5 20
11
19 12
6 22
16 13
6 11
5 12
18 13
11 11 17
12 14 12 22
13 4
15 13
36
37
1
8
6/7
2
5 3
25
4
26
31 27
24
28
29
22
30
15
23
13
16
32
17
19 9 15
20 18
14
21
10
12
11
38
39
13
12
15
3
14
4 24
27
25
B
23
5
2 6 7
A 23
11 8 7 25
16 24
26
B 10
9 28
17 8 22 20
C 1
19 A 23
18 25
17
C 21
8
9
10
40
41
W X Y Z
19
34
20 8 11
12 35
Part of 19
9 Part of 8 13
21 36
22 14
Part of 11 37
10
15 38 Part of 34
23
33
17 7 39
39
27
18 39
39
39
25 W 1
42
40
Y
16 Z 6
X
5
4
3
2
31
29
41
24
30
32
26 28
42
43
6 6
6
3 4
5
7
7 7 13
2 12
13
12
8
1
9
10
11
44
11
9 8 2
1
7
4
5
12
5 7
10
13
13
14 14
45
4
26
9
13
20 8
14
12 7
10 27
21
11
17 2 24
15
18
16 25
19
Part of Console
Wire Harness
22
23
46
47
Part of Right
Front Lift Arm
Support
2
3 1
8
13 7
23
6
12
2
9 19
Part of 22
Floorboard 4 18
10
12 17
21
Part of 24
19
Floorboard
18 5 11
25
17 20
21
14 16 15 14
34
33
22
28
26
24
29 32
31
30 27
48
49
12
15 13
8
10 14
20
37
11
30
2 31
32
4
5 33
6 31 8
5 32
1 18 19 19
7 17 8 13
34 13
7 3
15
16
35
27 8
8
12 36
9
12
21
22
23 20 24
21
12
28
29 26 12 25
12
7
9
8
13
50
51
28
21 27
26
18
25
19 24
18 20
12
11
14
13
15 16
15 17
10 6
16
17
9
5
2
3
4
37
38
36 7
8
1
30
31
32
34
33 29
22
23
35
52
53
34
35
33
32
40 10
10
9
38 9
8 12
31 13
39
30 20 18
3
36 14
37
29 17
23 19
19 2 4
11
19 28
26 8 7
28
1
26 5 15
6
27
27 16
21 24
22 25
25 24
24
25
54
55
32
16 22
31
17
19 20
20 21 21
22 33
6
6 5
5 4
4
18
29
24
25
26
27
27 5
5 6 1
13
22
21
14
20
4
5
23
15
24
10
11
7
12 28
24
30
2 3
9
8
56
57
8
7
6
34 9 7 31
30
22 29
21
20 28
32 5 6 7
8
33
16
17
18
2
14 27
24
19 23
2
4
14 26
17
25
1 10
23
11
24
4
3 14
13
12
13
15
58
59
11
1/3 27
10 28 27
38
14 2/4
20
20 6 30 37
16 12
13
14
35 36
18
19 9
2/4 29
20
28
23 21
32 24 26
5
27
16 15
9
17
33 22 8
31 7
34
25
26
7
8
60
61
5 13 15
27 14
4
16
6 9 17
18 / 19
13 5
4
3
11
6
8 7
3
10
22
22
20 37
21 31 36
35 37
26
36
4
32 5
2 21
3 33
29 1 34
30 5
23 4
3
28
38
38 23 25
24
12
62
63
5
6
2
3
3
4
2
7
39 3
40
32 22
23
26
38 18 20
17
24
35 8 11
20
26
33 8
9 19
15
29 8 1 25
34 11
28 16 10
27 36
31 12 8
37
35
30 8
35
9
14
8
10 21
13
35
14
64
65
8
6
14 1
2
13
7
7
9
31 10
33
3
7
12
16 13
14
12
15
30 13
14 26
17
19 32
20 12
27 24
25
28 11
15
13 4
29
16
26 18
32 13
21
14 5
34
24 22 23
25 34
19
20
66
67
14
15
13
12
27 6
25 7
18
2 17
23
27 13
9 12
11 22 16
13 22
12 17
28 12
19
9
1 27
26 8
27 20
4
5
3
24
21
10
10
68
69
17
20
19
16
15
9 18
10
11
14 13
12
5
4
1
6
3
7
8
70
71
5 16
6 7
16 7
7 1
5
6
11
12
2
1
20 7
6
5
17
6
14
15
12
18 10 6
11 9 5
20 17 8
3
18 23
13
21
6 22
19
21
6
22
19
72
73
8
14 12 4
10
6
12
11 13
6
5
4
15
16
5 17
4
3
6 9
2
7
1 6
74
10
11
3 9 8
7 7
5
6
4
1
12
75
17 11
4
2
21
3
1 Part of
DIE S E L F Hood
33
U
EL
20 19
O N LY
I MP O
R
TAN
18
T
5
10
To Engine Return
16 21
5 12 22 24 32
16
15
21
21
5 To Engine
21
8 30 28 29
29 23
14
21
5
21
21
9 13
31
25
26
6
27
7
76
77
31 32 14
29
14
28
35
5
30
15 14
33 16
15 15
20
6
17 14
15
19 16
18
1
2
11
3
10 34
8
18
24 19
4 17
8 17 20
12 7
21 15 19
14
14
13 18
9 23
12
15
14
16
25
22
16 8
24
15 8
26
24
23
27
78
79
28
17
30
5 20
19
27
20
13 25
21 29
15
26
18
12 20
16
14 28 22
1
14
3 5 23
6
24
10
13
11
1
7
9
8 10
5
6
2
5
5
6
80
81
11
12
10
5
14
6
7
13 9
10
16
17
18
15
1
4 3
82
★ IMPORTANT: Discard the six #10-32 x 1/2” self threading screws included with Tank Breather Assembly.
Using self threading screws will cause damage to hydraulic tank. Use #10-24 x 5/8” Slotted Head screws
(Item 8) to secure breather to tank.
83
19
17
19
18
11
14 12
13
6 14
14
7
2 4 10 15
9
1 14
2 16
1
3
84
85
7
Gear Pump
6
2
5
1
10 6 2
8 2
2
5
8 9 3
9 2
10
2
4
Right Wing
Left Wing Valve
Valve 10
13
11 12
6
Front Valve
86
5 Gear Pump
4 3
3
2 6
2 1
1
3
Control Valve
7
7 10
8
7
9
4WD Valve
Front Axle
87
Steering
Cylinder
6
4 7
2 5
Steering
RT LT Valve
3
IN OUT
1
Control
Valve
88
11 Backpressure
Valve 1
Right Wing
Cylinder 6
7
4
Lift Valve 12
3
5
2
3 1
Control
Right Front Valve
Cylinder F D B 11
OUT IN
Left Wing
Cylinder
9
8 10
9
Left Front
Cylinder
89
Hydraulic 9
Tank
11 8
Right Wing
Cylinder
10
5 1
12
Front Right 6
Cylinder
7
Left Wing
6 Cylinder
5
2
1
4
3
Front Left
Cylinder
90
3
5
2
Hydraulic
Tank
12
7
4
11
13
4 8 4 6
10
9
91
9
10
9
2
11
Charge
Filter 7
Steering
Valve
12
13
1
3 8
Traction
Pump
6
2
4WD Valve
Control
Valve
4 5
92
Oil
Cooler
5 5
4 Return
10 Filter
9
3 10
8
1
7
Left Wing
Deck
Valve
Front
Deck
Valve
6
Hydraulic
Tank
93
Hydraulic Backpressure
Tank Valve
1
5
4
3
1
8 2
Control
6 10
Valve
Traction 11
Pump
Front Axle
Motor
7
9 13
12
Right Wing
Deck Valve
94
4 5
6 5
10 1
11
2
12
3
9
8
5 8
4
5
9
7
95
Left Wing
Deck Valve
10
7
2 5
2
Inside
Motor
Outside
Motor
1 6
3
9
2
4
1
8
96
Outside 6
Motor
3 2
10
8
7
2
2
Right Wing
1 4 Deck Valve 2
Inside
9 Motor
97
10
19
25 20
14 23
22
15 21
Charge Filter Charge Filter
Tube Hose
3
2
1
15
4
25 14
5 25
24
19
8
17
4 7
17 16
18 6
5 Front Axle Return
Tubes
Motor Hoses
5
12 14 15
13
18
4 16 13 14
17 15
Front Axle 10 9
11
Reverse Hose
98
99
K8 K9
Part of Right Wing Part of Left Wing
Limit Switch Harness Limit Switch Harness
5
6 K5 K6 K3 K7 K2
1 2 3 4 5 6 BK2
17
14
13 7
14 18 Relay Identification
13 8
21
16 31
12
19 26 13
20 30
15 28
27
11 28 27
10 22 29
9 21 23
25 24
32
1
33
34
21 2
35
3
36 4
21 25
37
25
100
101
12 11
2
15
15
9
12
7 5
6
14
14
14
4
14 3
14
10
16 19
20 13
18
17
18 Engine
Tractor Harness
Harness
102
103
Starter
Alternator
4
Right Wing 50 Amp Circuit Solenoid
Breakers Temperature
Limit Relay
Volt Sender
Fuel Engine Oil
Gauge
Meter Hour Temperature
Ground
Meter Switch
1
Switches Fuel Tail Light
Circuit
Front Deck Right Wing Solenoid
Breakers
Valve Coil Limit Switch
Left Deck
2
6
Horn Oil Tank
Ground Front Limit Return
Switch Filter
Parking Brake Left Wing
3
Reverse Pump
Ground
Switch
Headlights
7
Hydraulic
Temperature Cruise
Brake
Switch Magnet
Switch
Differential
Lock Switch
7
Serial No. 69158-1719 and Up
Serial No. 69116-6707 and Up
HR-5111
Item Part No. Qty. Description Serial Numbers/Notes
1 1004542 1 Wire Harness, Console
554492 2 • Lockwasher, Size 24
554493 2 • Panel Nut, Size 24
555845 10 • Light Bulb
555846 10 • Diode
555847 1 • Light Strip
2 4135540 1 Wire Harness, Engine
3 4135548 1 Wire Harness, Tractor
4 1003002 1 Wire Harness, Right Wing Limit
5 1003002 1 Wire Harness, Left Wing Limit
6 1001963 1 Wire Harness, Ignition
7 473108 3 Insulated Bullet Connector
554748 1 Tube, Wire Protector (Not Shown) Cruise Control Magnet Wires
105
20
17
1
16
5
4
6 21
21
2
1 9
8 15
25 7
24
8
14
18 13
22
12
23 19
11
10
106
107
"X"
B
DANGER
"X"
1.0 0 A
1.5 1 A
37 35 2.0
2.5
3.0
2
3
4
A
A
A
1.0
2.0
3.0
1.5
2.5 1.0
2.5
3.0
36 5.5 4 B
Serious injury or death can result from blade contact
15 3 or from objects being thrown very long distances
Do not operate machine with discharge chute or guards flipped up or removed.
Do not operate machine with bent components or with implement
in raised position.
17 Keep yourself and others away from the mower when in operation
2
5
38 13 16 NO STEP
39 2 4
2
15
36 34
8
3 33
1
15
26 16
27 4
2
21
9 28 29
23 32 31
19 16
24 25 30
6 15
22
23 11
18 17
16
10
15 20
11
13 14
7
13 12
14
12
108
109
37
38
33 36
34
38
13 35
39
16 40
5
37 36
38
40 15 8
38
17 13
39
29
21 1/2 30
22
20 19 28
3
31
24 32
15
16
23
17
3 4 25
18 9 27 "X"
A
16 "X"
26
1.0 0 A
16 15
1.5 1 A
1.0
2.0 2 A 1.5
2.5 3 A 2.0 1.0
2.5 2.5
3.0 4 A 3.0 3.0
3.5 0 B 3.5 4.5
4.0
15
5.0
4.5 2 B 5.5
5.0 3 B
6
5.5 4 B
4
11
14
10
DANGER
7 13
13 12 Serious injury or death can result from blade contact
or from objects being thrown very long distances
Do not operate machine with discharge chute or guards flipped up or removed.
12
3
110
111
16
14
15
13
15
15
7 5
6
4
3
12
4
11 5
6
7
10
2 / 17 10
2 / 17
12
12 11 11
12
2 / 17
11
8 9
2 / 17
8 9
112
113
6 1
3
5
4
6
5
114
13
5 8
10
11
12
9 9
2
3
1
4
115
ST
LD
L 1 SD
CD SW DL
T
4WD
F
3, 5, 7 4, 6, 7
Viewed From Rear Viewed From Right Viewed From Front Viewed From Left
116
3, 5
4
2
1
BD
R2 B A L2
AD
4WD C
R1 L1
Viewed From Right Viewed From Left Viewed From Top Viewed FromBottom
117
17
26
20 21
18
19 14 27
1
7
15
23
5
16 24
10 25
4
3
2 6
14
13
22
12
11
9
8
118
119
37
35
36
34
2
1 4 33
30
3
32
39 38
17
27
28
3
31
26 29
25
3 39
5
18
19
20 21
22
6
23
14
24
13 12 16
15
11
9
10
8
7
120
121
4
1
3
122
4 5
1
7
123
32
20 30
2
29
1
28 8
10 6 31
17 13 19
22
11 5
12
4 1
29
18
3 2
25
12 28
22
26 14
7
24
15
16
15
24
21
27
23
124
125
14
3
5
4
14
2 9
13
11
2
12
4
7
3 10
8
1
126
13
7
2
1
5
14
12 6
9
11 10
3
10
127
5
6
8
1 9
7 11
4
3
2
10
128
7
9
6 2
5 3
10
4
129
27
22
21
26
20
12 19
25
8
12
11
9 10
5
7
6
5
3
13
18
14
15
16
4
19 17
20 3
21
22
1
24
23
130
131
3/4
6
7
8
9
10
14
1/2
11 17
12
13 18
15
16
132
133
6
8
5
7
1
4
3
134
3
1
6
6
3 3
6
2
5
4
135
Rd Rd Og/Bu
K1 R1 Og Og
Wh/Rd Wh/Rd Pk/Bu
Bn Rd
1-T CB2
CB7 Bk Gn/Wh Gn/Wh Gn/Wh Gn/Wh
1-R
Bk Gn/Wh
L2 Ye Ye
K2
Pk/Bu
Bn Og Og Og Rd Rd
Rd
30
CB6 1-E CB4 87
Bk Pk/Bu
85 86
Bk
Ye
Pk/Bu
Og Rd/Bn Bn Bn K4 Wh
CB1 K3
Rd/Wh Pu/Wh
Wh/Bn
Wh
30
Bn/Rd 87
Rd/Wh
Bk Tn
SW10 85 86
Rd/Bn
K9
Rd/Wh Rd/LB
Pk Og Og/Bn Bn/Rd
30
87
Bk Wh/Bk Rd/Bu 2-U SW2
85 86
SW9
SW4
1-G
Rd/Wh Rd/Ye Rd/Wh
Pk Rd
30 Pu/Ye Pu/Ye Wh/Bn
87
Bk Wh/Bk Rd/Bu 2-C SW3 2-F Rd
85 86
SW8 Rd Pu Wh
4-4
K8 CB3
Pk
Pk Pk Pk K11
Og Bk
1-C SW6
Ye Og Og
1-S 1-U K12
LB LG LG Bk
1-V 1-X
Pk Tn Tn
1-F Pk
SW7 K10
Gy Wh Wh Bk
1-H
Wh
1-K
Bn/Rd Bn/Rd
2-T
1-A
Wh
Rd
Pu/Wh Pu/Wh
B S
B1 1-J
Wh
NC
2-B
M1 Bk Wh Pk
NO C
SW24
K13
136
Og/Bu Og/Bu Wh Bk
L12
2-D
Bk Tn/Rd Tn/Rd Ye
L11 4-7 Wh Bk
Bk Wh/Bk
1-N L13
Gy Gy 4-6
Og/Bu Tn/Rd SW20
4-5 4-2 SW18
Og Og Og Bu/Wh D3 Wh/Bk
L3
Og
Og
Og
Og
U4 U5 Og Bu/Wh Bk
Gn/Wh Gn/Wh Gn I +
3-7 SW5 3-3 2-R
G - Og SW11
Ye Ye Ye Ye Bk Bk D4
U6 Og Tn Wh/Bk
3-4 I L4
X LG
S
A G 3-2 Tn Bk
Bk
Off - None 2-W
Bn/Rd Bn/Rd Bn/Rd On - B+I+A; X+Y Y
3-1 SW12
2-G B Start - B+I+S
3-5
LG
Bk Og Gn/Wh D5 Wh/Bk
I
SW1 L5
S U3 U7
Pk/Bu Pk/Bu Pk/Bu I Gn/Wh Wh/Gn
I 1-P
3-6 Bn Tn D6
S S
LG
G G Gn/Wh
Bk Bk 2-M
Pu/Wh Pu/Wh Pu/Wh
1-W
U10
3-8
U9 U8 SW13
Bk Og Gy/Wh
D7 Wh/Bk
Bk
LB Bk L6
4-3 L10
Bn/Rd Gy/Wh
+ Wh Wh 2-P
LG Bk
4-1 L1 U2 - Bk SW14
2-A
Og Bu Bk
L7
2-H
Rd Rd SW15
Wh
30
87
Og Gn D1 Wh/Bk
LB/Rd Wh/Gn L8
86 85
SW22 Gn Wh/Gn
K7
Wh/Gn Wh/Rd D2
Gn
Bk 1-M
Wh Wh LB/Rd LB/Rd
2-K 2-V
SW21
Gy/Rd
D8 Gy/Bk Gy/Bk Gy/Bk SW16
2-J Og Bu
L9
Wh 1-L
Gy/Rd Gy/Rd Gy/Rd Gy/Bk
Pk 30 SW17
87
Bk 2-S
Wh/Gn 87A K16
85 86
Gy/Rd
Wh/Gn
K6 SW19
30
87
Wh/Rd Bk Gn Gn
86 85
2-X
Pu Pu
K5
2-N
K15
Pk
Bu Bu Pu Pu
2-L SW23
K14
Pk
U11
Bk Harness Connectors 1 and 2
Harness Connectors 3 and 4 X X
J H W W H J
4 8 8 4 K V V K
B G G B
Ignition Harness 3 7 7 3
L
C A F
U U
F A C
L
M M
Optional Cab Harness 2 6 6 2 N D E T T E D N
1 5 5 1 P S S P
R R
Console Harness
Engine Harness Console Harness
Tractor Harness
137
138
139
Four Section
Traction Gear Pump
Pump A
2.48
3
in 3500 PSI
1.04 1.04 1.04 0.66 2.48 Front Axle
2800 RPM in
3
in
3
in
3
in
3
Motor
3
in
CCW Rotation
3500 PSI
C
Outside D
Right Wing
Motor Right Wing E
Deck Valve
1.04 A P F
3
in
.0669 D
3000 PSI
430 PSI 25 psi
B T Switch 25 psi
1.04 10 Micron
3 Crack
in
Bypass
.0669
Inside
Right Wing
Motor
Inside Charge
Left Wing Left Wing Filter
Motor Deck Valve
A P
1.04
3
G
in
D
.0669
3000 PSI
430 PSI
B T
1.04
3
in
.0669
Oil
Outside
Cooler
Left Wing
Motor
Return
Filter
Left
1.04
Front
H
3
in
Motor .0669
100 Mesh
I
J
140
4WD
A
A
AD
AB
4WD
Valve
B
C B L2 R2 R1 L1
Right
C Motor
D
11.9
3
in
E
F 11.9
3
in
Left
Differential Lock Motor
Cylinder
RT
Control
IN Valve
SD DL SW CP F T
6.6
3
in
P 250 PSI
Steering LD
Valve
G L
IN OUT
1500 PSI
Backpressure
Valve
50 PSI
Lift
Valve
B A D C F E
141
! DANGER
11 9
12 10
142
W X X X
W-X
W W-X W-X
O-Ring Face O-Ring Boss
Seal Size Dash Size
O-Ring Face
Seal Size
O-Ring Boss
Dash Size
W O-Ring Face
Seal Size
O-Ring Boss
Dash Size
W X W Y W X
Y X W-X-Y Y
W-X-Y W-X-Y
O-Ring Face O-Ring Not
O-Ring Face O-Ring Boss Seal Size O-Ring Face Needed O-Ring Face O-Ring Not
Seal Size O-Ring Face Dash Size Seal Size O-Ring Face Needed
Seal Size
Seal Size Seal Size
X X W X
W
W W-X W-X W-X-Y
O-Ring Face O-Ring Face O-Ring Face O-Ring Face O-Ring Face O-Ring Face
Seal Size Seal Size Seal Size Seal Size Seal Size O-Ring Face Seal Size
Seal Size
W X W X W X
W-X Y W-X
O-Ring Face O-Ring Face W-X-Y
Seal Size Seal Size O-Ring Face O-Ring Face
O-Ring Face O-Ring Face
O-Ring Boss Seal Size Seal Size Seal Size
Seal Size
Dash Size
X W X W
W-X W-X
W O-Ring Face O-Ring Face Y W-X-Y O-Ring Face O-Ring Not
Seal Size Seal Size X Seal Size Needed
O-Ring Face O-Ring Face
Seal Size O-Ring Face Seal Size
Seal Size
X
W-X-Y-Z
O-Ring Face O-Ring Face W
Seal Size Seal Size
W Y O-Ring Face O-Ring Face
Seal Size Seal Size
144
145
146
147
148
149