6072_2023 (4)
6072_2023 (4)
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Indian Standard
BIS 2023
FOREWORD
This Indian Standard (First Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by
the Prefabricated Construction Sectional Committee had been approved by the Civil Engineering Division
Council.
A series of national standards on the cellular concrete were formulated earlier, so as to provide standard products
for the construction of buildings. Cellular concrete was a class of material, which was developed commercially
abroad and then in the country. Considering the importance, standards for cellular concrete floor, roof and wall
elements were developed to guide both the manufacturers and the users of these elements.
This standard was first formulated in 1971 covering therein the physical properties, other general requirements
for the precast autoclaved reinforced cellular concrete wall slabs. The specification gives structural requirements
essential to ensure safe performance of slabs under vertical and horizontal loading without specifying the detailed
method of design. Earlier, the concerned sectional committee was of the opinion that the detailed method for the
design of these members was not within the scope of the specification, and moreover, the acceptability of the
design methods for such products, whether based on elastic theory or on load factor method, was not fully
established then even in countries having considerable experience in the manufacture and use of this type of
concrete. It is well established that as in other mass produced precast concrete products, the detailed design of
the units lies in the hands of the manufacturer rather than the user. Therefore, it was felt then that from the user's
angle, it would be more useful if the requirements regarding the performance and loading coupled with acceptance
tests are included in the specification. Some requirements in line with the above thinking were stipulated in the
standard in the 1971 version.
In this revision of the standard, the following changes/modifications have been incorporated:
This standard contributes to the United Nations Sustainable Development Goal 9: ‘Industry, Innovation and
Infrastructure’, particularly its target to develop quality, reliable, sustainable and resilient infrastructure, and also
promote inclusive and sustainable industrialization.
The composition of the Committee responsible for formulation of the standard is given in Annex C.
For the purpose of deciding whether a particular requirement of this standard is complied with the final, observed
or calculated value, expressing the result of a test or analysis, shall be rounded off in accordance with IS 2 : 2022
'Rules for rounding off numerical values (second revision)'. The number of significant places retained in the
rounded off value should be the same as that of the specified value in this standard.
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IS 6072 : 2023
Indian Standard
AUTOCLAVED REINFORCED CELLULAR CONCRETE WALL
SLABS — SPECIFICATION
( First Revision )
1 SCOPE 4.3 Sand
This standard covers the requirements for Sand (fine aggregate) shall be finely ground
autoclaved reinforced cellular concrete wall slabs, siliceous material conforming to the requirements of
having density above 450 kg/m3 and up to fine aggregates in IS 383 except for the grading and
1 000 kg/m3. the requirements as given below:
2 REFERENCES Sl Property Requirement
No. (By weight)
The standards listed in Annex A contain provisions
which, through reference in this standard, constitute (1) (2) (3)
provisions of this standard. At the time of i) Silt content 3 percent, Max
publication, the editions indicated were valid. All ii) Humus 3 percent, Max
standards are subject to revision, and parties to
iii) SiO2 content 80 percent, Min
agreements based on this standard are encouraged
to investigate the possibility of applying the most iv) Chloride 0.025 percent, Max
recent editions of these standards. v) Loss of ignition 5 percent, Max
vi) Mica In accordance with
3 TERMINOLOGY
IS 383
For the purpose of this standard, the terms shall have
4.4 Fly Ash
the meaning as mentioned below:
Fly ash shall conform to IS 3812 (Part 1) or
3.1 Autoclaved Cellular Concrete — The IS 3812 (Part 2).
material conforming to this specification and
consisting of an inorganic binder (such as lime or 4.5 Granulated Blast Furnace Slag
cement or both) in combination with a finely Ground granulated blast furnace slag (GGBS) shall
ground material containing silicic acid (such as be in ground form conforming to IS 16714 and
sand, fly ash, GGBS or in combination), gas ultrafine ground granulated blast furnace slag
generating material (for example, aluminium (UGGBS) shall conform to IS 16715.
powder); water and harmless additives (optional);
4.6 Water
and steam cured under high pressure in autoclaves.
Water shall conform to the requirements given in
3.2 Design Horizontal Load — The permissible IS 456.
superimposed horizontal load, such as wind load
which the wall slab can safely carry under normal 4.7 Reinforcement
service conditions in the wall.
Reinforcement shall be any of the following:
4 MATERIALS
a) Mild steel and medium tensile steel bars
The major materials for the manufacture of conforming to grade I of IS 432 (Part 1);
autoclaved reinforced cellular concrete wall slabs b) High strength deformed steel bars and
shall be as in 4.1 to 4.6. wires conforming to IS 1786;
c) Hard-drawn steel wire conforming to
4.1 Cement
IS 432 (Part 2);
Cement shall conform to IS 269 or IS 455 or IS 1489 d) Welded wire fabric conforming to IS 1566;
(Part 1) or IS 1489 (Part 2). and
4.2 Lime e) Stainless steel bars conforming to IS 16651.
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IS 6072 : 2023
4.7.1 Spot welding may be adopted for keeping the 4.8.1 Aluminium powder having specification other
reinforcement in position. than those mentioned in 4.8 may also be used
according to the specifications suggested by the wall
4.8 Aluminium Powder — The Aluminium powder
slabs manufacturer.
shall be manufactured using ingots of purity more
than 99.7 percent. Manufacturing is generally done NOTE — While approving aluminium powder, final test of
products like dry density, compressive strength shall be
by atomizing molten Aluminium liquid, followed ensured for acceptance/rejection.
by dry ball milling process. The aluminium powder
shall preferably conform to the following 5 CLASSIFICATION AND DESIGNATION
requirements: 5.1 Classification
Sl No. Characteristics Desired limits Autoclaved reinforced cellular concrete wall slabs
(1) (2) (3) shall be classified into the following five classes on
i) Sieve analysis: 65 percent – the basis of their oven dry density (without
Passing through 45 µm 75 percent reinforcement) and the compressive strength
(see Table 1). Out of these, class E slab shall only
ii) Apparent density 0.130 g/cc –
be used for non-structural purposes.
(loose pouring) 0.200 g/cc
5.2 Designation
iii) Surface area (blaines) 11 000 cm2/g –
13 000 cm2/g The wall slabs shall be designated by indicating the
compressive strength in N/mm2 horizontal load
iv) Active aluminium content 90 percent, Min
bearing capacity (design load) in N/mm2, and the
v) Miscibility in water Miscible height (mm), width (mm) and thickness (mm)
respectively (for example, see 5.2.1 and Fig. 1).
vi) Gas evolution at 25 °C for 75 ml, Min
0.07 g of Al Powder in 5.2.1 Wall Slab
400 ml of 2 percent CaO The designation of a class A Wall Slab having a
solution within 16 min compressive strength of 7 N/mm2 and horizontal
vii) Particle diameter 40 µm – 50 µm load bearing capacity of 10 N/mm2 with gross
corresponding to 50 density 850 kg/m3 to 1 000 kg/m3, h mm high, b
percent finer on the mm wide and t mm thick shall be marked as
grain size curve, D50 WS/7/10 × h × b × t.
(Clause 5.1)
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IS 6072 : 2023
6 SIZES 6.1.1 Sizes other than those specified in 6.1 may also
be used by mutual agreement between the purchaser
6.1 The dimensions of autoclaved reinforced cellular
and the supplier.
concrete wall slabs shall be arrived at keeping in
view the structural design requirements and the 6.2 Tolerances
considerations relating to modular co-ordination.
Tolerances for dimensions shall be as follows:
The preferred dimension of the wall slab shall be as
below (see Fig. 1): a) Below and up to 500 mm ± 2 mm
b) Over 500 mm ± 5 mm
a) Height 1 000 to 6 000 mm
b) Width 600 mm 6.3 Form Tolerances
c) Thickness 150 to 250 mm with The form tolerances (see Fig. 2) for the wall slabs
increments of 25 mm shall be as in Table 2.
3
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IS 6072 : 2023
mould is cut off to obtain the block of the desired However, the dead load of the slab proper shall be
size and shape. The mould is then introduced into assessed in accordance with densities specified in
the autoclave, where it is subjected to steam pressure 5.1 plus the weight of reinforcement.
of 0.7 N/mm2 and temperature of about 185 °C.
9.2 Design Load and Deflection
7.3 Finish
The manufacturer shall indicate the horizontal
7.3.1 The faces of the slabs shall be rectangular, design load (see 3.2 and 5.2) for which the wall slab
opposite faces shall be parallel and all edges shall be has been designed. When rested in accordance with
straight. The angle between different faces shall be the method given in Annex B, the deflection of the
a right angle. The slabs shall be free from all defects slab under the horizontally applied design load shall
liable to affect adversely their suitability for use. not be more than 1/300 of the effective span.
7.3.2 Each wall slab shall be provided with tongue 9.3 Ultimate Load
at one side and groove at the other side to match with
The manufacturer shall indicate the ultimate load for
the corresponding tongue and groove in the adjacent
the wall slab, which in any case shall not be less than
unit; alternatively, the slab may have a groove at
the following:
either side matching with the groove in the adjacent
unit to permit easy filling with cement mortar, or Ultimate load = 2.5 × design load
some other suitable provisions may be made to allow 9.3.1 The ultimate load, when tested in accordance
for the transfer of force from unit to unit. The with the method given in Annex B, shall not be less
longitudinal edges shall be chamfered. than the value indicated in 9.3 and/or not less than
8 PHYSICAL PROPERTIES the value indicated by the manufacturer.
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IS 6072 : 2023
samples fail, twice the number of samples originally these samples, the lot shall be considered to have
tested shall be selected from the concerned lot and satisfied the requirements of this test.
subjected to the test. If there is no failure among
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IS 6072 : 2023
ANNEX A
(Clause 2)
LIST OF REFERRED STANDARDS
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IS 6072 : 2023
ANNEX B
(Clauses 9.2 and 9.3.1)
DEFLECTION AND ULTIMATE LOAD TEST FOR AUTOCLAVED REINFORCED CELLULAR
CONCRETE WALL SLABS
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IS 6072 : 2023
ANNEX C
(Foreword)
COMMITTEE COMPOSITION
Prefabricated Construction Sectional Committee, CED 32
Organization Representative(s)
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IS 6072 : 2023
Organization Representative(s)
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IS 6072 : 2023
Organization Representative(s)
Member Secretory
SHRI DHEERAJ DAMACHYA
SCIENTIST ‘B’/ASSISTANT DIRECTOR
(CIVIL ENGINEERING), BIS
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BIS is a statutory institution established under the Bureau of Indian Standards Act, 2016 to promote harmonious
development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form without
the prior permission in writing of BIS. This does not preclude the free use, in the course of implementing the
standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Head (Publication & Sales), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the website-
www.bis.gov.in or www.standardsbis.in.
This Indian Standard has been developed from Doc No.: CED 32 (19823).