JSA FOR ACTIVITY JSA Control No.

JFGP1 – JSA – SAY – 006

JOB SAFETY ANALYSIS
Discipline
Activity : Touch up Painting Works
Subcontractor SAMYOUNG Civil / Building Electrical / Instrument
Mechanical, Steel Structure, Piping
Rev. Date 28-Aug-2024
Location : Jafurah Gas Facilities Processing – 1 Pre-com Others
Rev. No D

Sub – contractor Contractor

SAPMT SA OE & CG LPD
(if required) (if required (if require)
Const. SI HSE Mgr. Const. Mgr. Const. Mgr. Const. SV / SI HSE Mgr.

Signature

Name

Badge No.

EMERGENCY RESPONSE PROCEDURE CONTACT NUMBERS REMARKS

In an EMERGENCY, or on the hearing of the “Stop Work Alarm’, every supervisor shall
TBM Leader: When reporting an emergency give the clear
ensure the following:
Name: Information such as:
1. All work is stopped at once.
Phone No.: 1. Your exact location.
2. All equipment is shutdown.
Permit Receiver: 2. Nature of emergency.
3. All personnel are evacuated to the pre-determined assembly area.
Name: 3. Service required and repeats the message.
4. A roll call is taken and every man is accounted for.
Phone No.: 4. Your name & badge number.
5. No one is permitted to return until notification has been received from operation
Permit Issuer:
or from the company representative that it is safe to do so.
Name: Stay on the telephone until you are told to hang-up.
Phone No.: If possible, post a lookout to direct the Ambulance,
EMERGENCY CONTACT NUMBERS
Area HSE Number: Fire Truck or EMERGENCY Response to the right
Samsung – 055 – 717 – 6807
Name: location.
Saudi Aramco – 013 – 576 – 0911
Phone No.:

Risk Matrix Risk Level Action

5 – Very Likely 5 10 15 20 A25
High Risk required immediate action to control the hazard as detailed in the hierarchy of
15 – 25 High control. Action taken must be documented on the risk assessment from including date for
4 – Likely 4 8 12 16 20
completion.
Probability →

3 – Possible 3 6 9 12
A15Medium Risk required a planned approach to controlling the hazards and applies
8 – 12 Medium temporary measure if required. Action taken must be documented on the risk assessment
2 – Unlikely 2 4 6 8 10 including date or completion.
from

1 – Very unlikely 1 2 3 4 A5risk identify as Low may be considered as acceptable and further reduction may not be
1–6 Low necessary. However, if the risk can be resolved quickly and efficiently, control measure
1 2 3 4 5
should be implemented.

Negligible Slight Moderate High Very high

Severity →
 1. Hazard Identification 2. Risk Evaluation and Control

Potential Which can Risk Rating Preventive Measures Risk Rating Responsible
No. Activity Work Task
Hazard Caused / Effect Person
P S R P S R

• Obtain the required permit in accordance with G.I.2.100 & Samsung PTW
System.
1 Area/job Mobilization of Unintended / Injury to workers 3 4 12 • Work permits to be obtained before starting the work, 2 3 6 Task
preparation Manpower Unauthorized • "NO PERMIT NO WORK". Supervisor
for Touch up Materials, work • Permit receiver shall ensure all required documents, Certificate and Assigned
Painting Equipment and, competencies are met with the project requirements (Only competent, trained Workers
Activity Hand / Power and authorized are allowed to perform the work).
Tools • Any Extension in the permit period shall seek an approval.
• Safe work permit and other pertinent documents shall be secured one day before
commencing any activities.
• Permit receiver must be present at the site.
• Site safety rules set by owner of the facility and EPC contractor shall be allowed
.

• Attendance of project safety orientation is mandatory to enter in project areas.

• Pre-start meeting shall be conducted, discussing the sequence of job and other
Lack of Injury to worker 3 4 12 safety measures prior to work start. 2 3 6 Task
Communication • The person who performed the job must be trained and physically and mentally Supervisor
Schedule delay fit. Assigned
• Work details and JSA shall be discussed to the workers by the job Workers
supervisor/Foreman during the daily TBM.
• Constant Supervision and Monitoring by assigned safety Personnel safety
monitoring is a must.
• Always use mandatory and appropriate PPEs for the job and based on work
permit requirements.

• Use the right tools for the job.

• Tools must be checked, Inspected and color coded for the month by authorized
Inappropriate Injury to worker 4 2 8 personnel. 2 2 4 Task
tools, Lifting • Ensure all lifting and rigging tools are inspected and color coded by competent Supervisor
equipment and Schedule delay personnel.3rd party certification to be ensured available for all lifting and rigging Assigned
PPE’s. equipment. Workers
• Damaged tools shall be removed immediately from site and replaced with good
condition tools.
• Ensure all the workers wear mandatory PPEs at all time at worksite.
• Ensure all workers are trained to use hand & power tools '' properly.
• Make sure power tools are protected by guard handle and dead man switch
• All power cables shall be inspected for damages prior to use at worksite
• Rotating parts shall be equipped with adequate safety guards

• Use of correct manual handling methods

• 2. Carry a spill kit in transport vehicle
Transporting Strains from Injury to worker 4 2 8 • 3.Load secured with rope, straps, or cargo barrier 2 2 4 Task
Hazardous loading • 4.Carry and secure all paint and substances in rear of vehicle Supervisor
Substances hazardous Schedule delay • 5.All paint is to be in original container in good condition, label all containers Assigned
(Paint) substances into accurately. Workers
vehicle. • 6.MSDS (Materials Safety Data Sheet) and fire Extinguisher to be carried in all
vehicles while transporting hazardous substances.
Load moving, • 7.Spill kit to be carried in all vehicles transporting hazardous substances.
shifting and
spills
 Fire hazard

Environmental
impact

• Surface preparation shall be in accordance with project paint manufacturer’s

surface preparation standard.
2 Touch up Paint surface Chemical Injury to worker 3 3 9 • Surface preparation by power tool cleaning for small areas less than 0.1 m 2 1 2 Task
Painting preparation Hazard • No grinding will be done by painting group; a separate group will be formed for Supervisor
Schedule delay surface preparation standard. Assigned
Skin Burns • If in case where weld spatter, slag, sharp edges, silver and knurls; it shall be Workers
reported to concerned discipline (piping, mechanical, structural) for remedial
Eye injury action. Surface preparation by power tool cleaning.
• Any spills shall be cleaned up as per manufacturer’s instruction. A Spill kit shall
Personal Injury be maintained adjacent to work site.6 crew member performing surface
preparation activities shall be properly trained on the associated hazards as
Chemical Burns detailed by the CHB or MSDS for the cleaning materials used.
• Safe and level work surfaces/platforms shall be provided for personnel
Fire and performing surface preparation (e.g., abrasive blasting) and painting/coating
Explosion activities.
• Mechanical ventilation shall be provided when personnel are working in confined
Combustible spaces.
Dusts • The quantity of paints and solvents stored at the job site shall be limited to the
amount required for one day’s usage.
• Bulk storage of paints and solvents shall be located in designated, well-marked
safe areas and protected from the sun.
• Chemical cleaning agent, such as solvents, shall not be used for personal
cleaning of hands, arms, etc.
• Tools shall be inspected and good condition and free from any defects.
• Ensure all workers must be properly trained for chemical handling
• Use approved mask (3m mask / respirator mask)
• Ensure all workers guided by Supervisor and Foreman in their activity.
• Working surface should be free from slippery.
• Maintain good housekeeping before and after the job.

• Personnel performing mixing of paint activities shall be properly trained on the

associated hazards as detailed by the CHB or MSDS for the mixing materials
Mixing paint Chemical Injury to worker 3 3 9 used. 2 2 4 Task
Hazard • Proper Personal Protective Equipment (PPE) must be worn. Supervisor
Schedule delay • Use of air supplied respirator is required Assigned
Burn and Eye • Mechanical ventilation shall be provided when personnel are working in confined Workers
Injury spaces.
• The quantity of paints and solvents stored at the job site shall be limited to the
Fire and amount required for one day’s usage.
Explosion • Bulk storage of paints and solvents shall be located in designated, well-marked
safe areas and protected from the sun.
Muscular Strain • Chemical cleaning agent, such as solvents, shall not be used for personal
cleaning of hands, arms, etc.
Respiratory • Tools shall be inspected and good condition and free from any defects.
Illnesses • Ensure all workers must be properly trained for chemical handling
• Use approved mask (3m mask / respirator mask)
Dermatitis • Ensure all workers guided by Supervisor and Foreman in their activity.
• Working surface should be free from slippery.
Flammable & • Maintain good housekeeping before and after the job.
Toxic • Atmosphere-Supplying Respirators are required as per GI 1780.001.
• Close/seal containers of coatings and related materials when not in use.
• Personnel applying spray paints/coatings shall wear organic vapor cartridge
 respirators or supplied air respirators depending upon the
hazards of the paint/coating. See Chapter I-3, Personal Protective Equipment
(PPE), of this manual.
• Adequately ventilate painting/coating areas.
• Dispose of coating residue in accordance with GI 430.001.
• Wash thoroughly before eating and at the end of each shift.
• Contaminated clothing shall be discarded in closed
containers or cleaned as soon as possible, since solvents will continue to
vaporize and can present a spontaneous combustion fire hazard.

• Personnel performing surface preparation activities shall be properly trained on

the associated hazards as detailed by the CHB or MSDS for the cleaning
Painting works Chemical Injury to worker 3 3 9 materials used. 2 2 4 Task
Hazard • Safe and level work surfaces/platforms shall be provided for personnel Supervisor
CSM III Schedule delay performing surface preparation (e.g., abrasive blasting) and painting/coating Assigned
Chapter-9 Burn and Eye activities. Workers
Injury • Mechanical ventilation shall be provided when personnel are working in confined
Tools to be used spaces.
are hand tools Fire and • The quantity of paints and solvents stored at the job site shall be limited to the
(paint brush, Explosion amount required for one day’s usage. Bulk storage of paints and solvents shall
roller, spray) be located in designated, well-marked safe areas and protected from the sun.
Slip, Trip and • Chemical cleaning agent, such as solvents, shall not be used for personal
Fall from Height cleaning of hands, arms, etc.
• Tools shall be inspected and good condition and free from any defects.
Muscular Strain • Ensure all workers must be properly trained for chemical handling
• Use approved mask (3m mask / respirator mask)
Respiratory • Ensure all workers guided by Supervisor and Foreman in their activity.
Illnesses • Working surface should be free from slippery.
• Maintain good housekeeping before and after the job.
Dermatitis

• Get proper training before using a ladder.

• Self-supporting portable ladders shall be rated to support at least four times the
Use of Ladders Fall Hazards Injury to workers 3 2 9 maximum intended load. 2 1 2 Task
and Stepladders • Portable ladders and stepladders shall be maintained in good condition at all Supervisor
Slip & Trip Property times. Joints shall be tight. Rungs, hardware and fittings shall be securely Assigned
CSM II-3 Hazards damage / attached. Movable parts shall operate freely without binding or excessive Workers
Page 1 0f 7 equipment looseness.
Personal Injuries • Portable ladders and stepladders shall be inspected before each use.
Use of • Damaged or weakened ladders not allow to use & immediately removed from
Adjustable Cage Saudi Aramco (SA) property or project sites.
Ladder • Ladders shall be maintained free of oil, grease or other potential slipping
hazards.
• Ladders shall not be used on slippery surfaces Unless secured or provided with
slip-resistant feet.
• Ladders shall not be used in a horizontal position platform, walkways or
scaffolds.
• Ladders shall not be supported on their rungs. Rungs shall not be used to
support scaffold plank
• The ladder shall be securely tied off at the uppermost support point to prevent
movement.
• Safe clearances shall be maintained to prevent personnel from bumping into or
snagging onto projecting objects while ascending or descending ladder.
• Ladder use shall be restricted to the purpose for which the ladder is designed.
• Personnel shall ensure that their shoes and the ladder is free from grease, oil,
mud, etc., before climbing a ladder.
• Only one person shall be on a portable ladder or stepladder at a time.
 • Personnel shall face the ladder and maintain three points of contact with the
ladder at all times.
• Hands shall be free of materials while climbing descending a ladder.
• If work is performed while standing on a ladder and the individual is more than
1.8 m (6ft) above the ground/lower surface, a properly anchored personal fall
arrest system (PFAS) shall be used, or if use of a PFAS is impractical one hand
shall always be firmly grasping the ladder. See Chapter II-5, Fall Protection, of
this manual.
• Ladders shall not be loaded beyond the maximum intended load for which they
were built, nor beyond the manufacturer’s rated capacity.
• Stepladders shall have folding cross-braces (spreaders) that are hinged. Both
sections shall be fully opened with hinged braces flat and taut before use to
ensure stability.
• A stepladder shall not be used to gain access to a roof or into another elevated
surface.
• Stepladders shall not be used in the partially closed/open position or as an
upright or straight ladder (e.g., leaned against a wall or other support).
• Do not use cage ladder as your temporary materials staging.

• SA approved third party inspection sticker to be obtain for equipment.

• Equipment shall be inspected and approved by Contractor equipment inspector.
Use of Man Lift Mechanical / Injury to workers 4 4 16 • SA certified or SA approved third party certified operator only authorized to 2 1 2 Site Engineer
or Scissor Lift human failure operate the equipment as per GI 7.025. Task
Property • All man lifts shall be equipped with an anti-entrapment device. Man lifts without Supervisor
Ref: GI.7.025 Uncertified damage / anti-entrapment devices shall not be used. Assigned
CSM III-2, 2.4 operator equipment • Man lifts shall have both platform (upper) and lower controls. Controls shall be Workers
plainly marked as to their function. Lower controls shall provide for overriding the
Tip overs upper controls. Lower-level controls shall not be operated, except in case of
emergency, unless permission has been obtained from the operator in the lift.
Structural failure • A standby man, who is a certified man lift operator (per GI 7.025), shall be
available on the ground to operate the lower man lift controls in case of an
Electrocution emergency.
• Tools shall be in a tool pouch, toolbox, or otherwise secured in the man
Entanglement lift/scissor lift basket.
• Man lifts shall not be operated in wind speeds exceeding 32 km/h (20 mph),
Contact with unless otherwise specified by the man lift manufacturer.
objects, ceiling, • Personnel inside a man lift, whether operator or passenger shall wear full body
and other harnesses and lanyards attached to the anchor point within the basket of the
overhead man lift (see Chapter II-5, Fall Protection).
obstruction. • Personnel shall not leave the basket controls Unattended when in an elevated
position. A Man lift may not be used to access an elevated work platform or
Personnel or surface unless the following requirements are met:
objects falling • All workers are secured at all times to the basket and/or structure by the use of
proper fall arrest equipment.
• Personnel shall stand firmly on the floor of the Man lift basket or platform. Sitting
or climbing on the edge of the basket or using planks, ladders, or other devices
to position for work is prohibited.
• The brakes shall be set and wheel chocks shall be used when using a man lift on
an inclined surface.
• Equipment should be inspected by operator in daily basis prior to start
• Area should be barricaded and appropriate Signage.
• Use full body harness and 100% tie of for anchorage point at all the time.
• Do not carry anything that weighing more than allowable load capacity of the
equipment.
• Preventive maintenance record must be available.
• Ensure the ground condition must be firmed level and fully compacted.
• Inspection and Testing Requirements for Elevating/Lifting Equipment should
comply as per GI 7.030
 • 1. Appropriate PPE’s must wear at all times.
• 2. Only competent and designated personnel are allowed to perform the task.
Work at Heights Personnel Injury Injury to workers 3 3 9 • 3.Use proper tools and equipment while pulling / laying cables. 2 1 2 Site Engineer
use of • 4. Maintain good housekeeping Task
Scaffolding Slips, Trips and Property • 5.Access must be free from obstruction. Supervisor
Working Fall damage / • 6.Use of proper working platform (if required). Assigned
Platform equipment • 7.Proper material segregation and stacking. Workers
(Fixed or Mobile) Improper • 8.Install proper barricades and signboards to notify other personnel.
Staging of Environmental • 9. Area should be barricaded and place of proper Signage.
Ref. Materials • 10.Use full body harness and 100% tie of for anchorage point at all the time.
GI 8.001 • 11.Do not carry anything that weighing more than allowable load capacity.
CSM II-2, Equipment • 12.Do not stand on the railing, make sure both feet are on platform.
CSM II-5 collapse • 13. Check the surrounding work area for hazard.
• 14.Make sure tools are secured by tool lanyard
Non certified • 15.Conduct pre-talk meeting to all work force to discuss the working procedure
equipment for working at height.
• 16. The Supervisor Foreman responsible for this activity has to check visual of
Un certified the PPE of workforce to ensure that all required items are available and properly
operator use.
• 17. Don’t keep the unnecessary materials/tools on the wooden step working
Unauthorized platform.
commencement • 17. Only one (1) person allowed to perform his task on the wooden step working
of works platform.
• 18. Ensure always free from obstruction the wooden step working platform to
May result in avoid tripping hazard.
exposing people • 19.Provide guardrail and toe board anti slip for wooden step working platform
or potential to • 20. Installed additional guardrail if more than maximum height limits if used
fall from height wooden step working platform from scaffolding working platform for the
anchorage point of the worker.
Unstable of
wooden step
platform

Accidental Fall
of Person

• Safety task must be conducted prior to work start.

• Conduct TBT and make sure night work permit is in place prior to start
3 Night work Night work Reduce visibility Injury to workers 4 3 12 • Closely monitoring by supervisor / foreman at all the time. 2 2 4 Site Engineer
activity / activity / for workers • The whole work place and all access and egress are well sufficient illumination in
Extended Extended work Property night work as per SAES P-123 Task
work activity activity (working Lack of damage / • Provide adequate signage and barricade to exposed area. Supervisor
(working dark hours) communication equipment • Task must bar well explained to the workers by supervisor before start the
dark hours) between shifts activity. Assigned
• Don’t let anybody to work alone during night (buddy system to be followed. Workers
Increased • Allow periodic rest and break to the worker.
numbers of • Rest area to be well lighted and visible
impaired or • Make sure drinking water station available at work place.
drowsy drivers • Make sure all workers must be wearing high visibility vest at night work as per
JFGP-SES-SAY-L-0028
Sleep • Ensure all workers are mandatory and required PPEs must be wearing
deprivation for • Make sure all workers wear SAFETY CLEAR GLASS during night work
workers • Full body harness must be worn while working above 1.8 meters’ height and
100% tie off should be ensured.
Presence of • Safety precaution must be taken while working at height.
harmful insect • Not allowed in restricted area (such as out of boundaries)
• Maintain area clean and tidy at all time.
Accident due to • Proper stacking of material with proper signage’s.
poor illumination • Approved / Trained Basic Life Support (BLS) First aider available in work place.
• Unnecessary materials should be removed at work place.
 Personal injury • Make sure have sufficient emergency light in case power supply breakdown.
• Standby vehicle and good communication in case of emergency happened.
Property • Stand by emergency eye wash in work placed
damage • Ensure sufficient number of fire extinguisher available at work place
• Make sure safe access clear to any obstruction to reach assembly point in case
Personal fall of emergency happened.
• Road work areas shall be illuminated at night as per CSM 11.3.12
• Flagman should be wear high-visibility (e-g reflective) vest and gloves at night
They shall be stationed in illuminated area and use reflective sign or flag as per
CSM 11.3.13

• When work is to be performed inside an existing SA substation, prior

authorization shall be obtained from the SAPO and the proper work permit(s)
4 Work inside Cable Pulling, Electrical shocks All workers 4 4 16 shall be issued as per GI 2.100. 3 3 9 Site
the Building Laying and and burns working around • Barricades (e.g., warning tape and signs) shall be installed to prevent Management
or Near Dressing works contact with live on and passing unauthorized personnel from entering the work area and to prevent workers from Supervisor
Energized the workplace making unintentional contact with energized equipment. Foreman
parts.
Equipment • Precautions shall be taken to prevent unintentional operation of relays or other Workers
and Lack of protective devices due to jarring, vibration, or improper wiring. WPR
Overhead Arc flash can knowledge in • Personnel entering substations for any reason are required to wear arc rated
Power Lines burn and repairing/using clothing) as required by GI 2.721.
explosive force. of electrical • When working nearby energized equipment, contact the in-charge personnel and
CSM III-3 equipment requesting for de-energized the equipment prior execution of work. If de-
Injury from energized of the equipment is not applicable, safe work plan with the in-charge
Exposed personnel is a must to provide precautionary measures in isolating the exposure
exposure to
electrical parts to electrical hazards is required.
arcing, fire from include lighting, • Ensure shall be used to determine the safe distance for personnel working near
faulty electrical open distribution energized electrical equipment.
equipment or unit and Refer to Tables 3.1 and 3.2
installation. detached
insulation parts Table 3.1 Minimum Distance from Exposed Live Parts
Electric Shock on electrical
cords.
due to faulty Nominal Phase Minimum Safe Distance from Live Parts
wire Damage to -to-Phase To Worker To Parked Vehicle
property
Burn from Voltage, kV cm inches cm inches
contact with live Injury to workers 0.48 31 12 62 24
parts 2.4, 4.16, 13.8 61 24 122 48
Schedule delay
34.5 92 36 153 60
69 107 42 214 84
115 122 48 244 96
230 153 60 244 96

Table 3.2 Minimum Clear Working Space

Nominal Conditions
Phase – A, B C D
to-
Phase cm inches cm inches cm inches
Voltage,
kV
0.48 92 36 107 42 122 48
2.4, 92 36 122 48 153 60
 4.16 122 48 153 60 183 72
13.8 153 60 183 72 275 108
34.5 and
69 183 72 244 96 305 120
115 and
230 244 96 305 120 366 144
• Make sure existing conditions shall be determined before performing work on
overhead power lines. Conditions shall include, but not be limited to: status of
energized lines and equipment, condition of poles, and location of
circuits and equipment (including power and communication lines).
• Operating voltage of overhead power lines and equipment shall be verified prior
to performing work on or near energized parts in order to determine proper work
methods, clearances, and equipment to be used.
• Electrical equipment and lines shall be considered energized, until determined to
be de-energized by testing for potential and grounds applied by an authorized/
certified electrician.
• When cranes or heavy equipment are used near energized overhead power lines,
no part of the crane, boom, mast, gin poles, or machinery shall be permitted
within the distance shown in Table 3.3.

Table 3.3 Absolute Limit of Approach for Equipment

Working near Energized Overhead Power Line

Required Clearances for

Overhead Power Equipment Operating
Line Voltage Around Energized
Overhead Power Lines
Min kV Max kV Ft. m
0 50 10 3.1
50 200 15 4.6
200 350 20 6.1
350 500 25 7.6

• Always conduct good housekeeping prior to start and

after completion of job.
5 Materials Housekeeping Harm / Injury to Injury to worker 4 3 12 • Clean the tools and machineries after work 2 2 4 Site Engineer
arrangement workers completion and arrange properly. Task
Before and Materials Property • Collection, storage and disposal of waste material in Supervisor
After Works segregation and Mechanical damage / accordance with GI 430.001. Assigned
arrangement failure equipment • Adequate trash collecting skip shall be provided at Workers
work site.
Disposal of Struck by Environmental • Site supervisor shall ensure that trash and debris is
materials moving properly collected and disposed daily basis.
equipment