Brazing Products Catalogue ENG 102019
Brazing Products Catalogue ENG 102019
BRAZING PRODUCTS
(+90) 444 93 53
magmaweld.com
[email protected] (+90) 538 927 12 62
WE MANUFACTURE WELDING CONSUMABLES & EQUIPMENT
Magmaweld is a manufacturer of Stick Electrodes, MIG/MAG & TIG Wires, Flux Cored Wires, Submerged-Arc Wires and Fluxes, Welding Machines, Welding
Ancillary Products and Automation Systems in Turkey. Oerlikon Kaynak Elektrodları ve Sanayi A.Ş. was founded in 1957 in order to manufacture stick
electrodes as a licensee of Oerlikon-Buehrle AG.
In the year 1996, in order to reduce costs, to strengthen the leading position in Turkey and turn Magmaweld into a global brand, two old factories in
Istanbul were moved to new, state of the art factory in Manisa, situated in the west of Turkey. In 2010 the second factory has been opened also in Manisa
to produce high-tech welding equipment as well as to integrate robotic automation systems.
The MAGMAWELD brand came out as an analogy between the molten core of the earth, the MAGMA and the WELDPOOL.
Magmaweld greatly values technical education and has been contributing to the training and education of thousands of welders through regular, free of
charge courses since 1961. This service helps to increase consumer awareness and technical competence throughout the industry.
Magmaweld strives for customer satisfaction and process excellence. In order to satisfy customer needs, all questions and remarks about products,
training, welding technologies, welding procedures, standards, work safety and automation are processed through the call center at +90 444 WELD
(444 93 53) or through live support from www.magmaweld.com where the relevant information is directed to Magmaweld's experts.
BRAZING
Brazing is the method by which same or different metals are welded without being melted with an additional metal
(brazing alloy) that melts above 450°C. If the parts to be welded have been designed to be on top of each other,
face-to-face or in nested form, the brazing alloy flows into the welding area by capillary effect and provides a firm and
tight welding. This brazing method is called capillary brazing. The most important advantage of this process is that it
enables the welding of metals without the need for melting of the metals. Thus, the protection of geometric and
physical properties of metals is secured. If the welding end of the parts to be welded such as V-, U-, X- is opened and
welding is done by filling with brazing alloy,this welding method is called by brazing. The brazing method can be
applied for surface coating purposes besides welding purposes.
BRAZING WIRES
BR 1101 - 48 Remain - 10 Si:0.20 910 890-920 BF 11 A copper-zinc brazing wire with good viscosity
feature. It is preferred when high tensile
ISO 17672:2016 CuP 773 strength is desired since it contains nickel.
EN 1044 Cu 305
EN ISO 3677 B-Cu48ZnNi(Si) 890-920
AWS 5.8 RBCuZn-D
DIN 8513 L-CuNi10Zn42
BR 1102 Ag 1 48 Remain - 10 Si:0.20 900 890-920 BF 11 A copper-zinc brazing wire with good viscosity
feature. It is preferred when high tensile
strength is desired since it contains nickel.
Since it contains silver, it provides better
viscosity and a ductile feature.
BR 1210 - 61 Remain 0.2 - - 885 875-895 BF 12 A copper-zinc brazing wire with very good
viscosity feature.
ISO 17672:2016 Cu 470
EN 1044 Cu 302
EN ISO 3677 B-Cu60Zn(Sn) 875-895
AWS 5.8 RBCuZn-A
DIN 8513 L-CuZn40
BR 1211 H - 60 Remain 0.2 - Mn:0.20 880 870-900 BF 12 A copper-zinc brazing wire with very good
viscosity feature.
ISO 17672:2016 Cu 471 Si: 0.20
EN 1044 Cu 304
EN ISO 3677 B-Cu60Zn(Sn)(Si)(Mn) 870-900
DIN 8513 L-CuZn39Sn
BR 1211 - 59 Remain 1 0.5 Mn:0.20 880 870-900 BF 12 A copper-zinc brazing wire with very good
viscosity feature. Suitable for brazing of
Si: 0.15
ISO 17672:2016 Cu 671 galvanized metals.
EN 1044 Cu 306
EN ISO 3677 B-Cu59Zn(Fn)(Ni)(Mn)(Si) 870-890
DIN 8513 L-CuZn39Sn
BRF 1211 - 59 Remain 1 0.5 Mn:0.25 880 870-900 BF 12 A copper-zinc brazing wire with very good
viscosity feature. Suitable for brazing of
ISO 17672:2016 Cu 671 Si: 0.15
EN 1044 Cu 306 galvanized metals. Provides easy usage in
EN ISO 3677 B-Cu59Zn(Fn)(Ni)(Mn)(Si) 870-890 repair and maintenance works since it is
DIN 8513 L-CuZn39Sn coated with flux.
BR 1304 25 30 Remain 18 - - Si:0.05 700 605-720 BF 13 Brazing wire intended for general use.
Contains cadmium.
ISO 17672:2016 Ag 326 Maks.
EN 1044 AG 307
EN ISO 3677 B-Cu30ZnAgCd 605-720
AWS 5.8 B-Ag 33
DIN 8513 L-Ag 25Cd
BR 1305/SN 30 36 Remain - 2 - Si:0.05 750 665-755 BF 13 It is a brazing wire with the lowest operating
temperature, containing high amount of silver.
Max. Has extremely high mechanical strength. Has
ISO 17672:2016 Ag 130
good viscosity feature with a high filling capacity
EN 1044 AG 107
in narrow material welding processes.
ISO 3677 B-Cu36ZnAgSn 665-755
DIN 8513 L-Ag 30Sn
BR 1306 40 19 Remain 20 - - - 610 595-630 BF 13 It is a brazing wire with the lowest operating
temperature containing high amount of silver.
ISO 17672:2016 Ag 340 Has extremely high mechanical strength. It has
EN 1044 AG 304 good viscosity feature with high filling capacity
ISO 3677 B-Ag40ZnCdCu 595-630 in narrow material welding processes.
DIN 8513 L-Ag 40Cd Contains cadmium.
BR 1312 49 16 Remain - 4.5 - Mn: 7.5 700 680-705 BF 13 It is a brazing wire containing nickel and
manganese. It is especially used for
ISO 17672:2016 Ag 449
welding tungsten carbides, titanium and
EN 1044 AG 502
tantalum containing materials.
EN ISO 3677 B-Ag49ZnCuMnNi 680-705
AWS 5.8 BAg-22
DIN 8513 L-Ag49
BR 1314 55 21 Remain - 2 - - 650 630-660 BF 13 It is a brazing wire coated with flux and
with a very good viscosity feature in low
ISO 17672:2016 Ag 155 operating temperature. High corrosion
EN 1044 AG 103 resistance. Resistant to salt water. It has
EN ISO 3677 B-Ag55ZnCuSn 630-660 extensive usage in food, medical and
DIN 8513 L-Ag 55Sn marine industry.
BR 1318 20 44 Remain - - - Si:0.04 780 690-810 BF 13 It is suitable for the brazing of copper and
copper alloys not containing cadmium and
ISO 17672:2016 Ag 220 with good viscosity, unalloyed and alloyed
EN 1044 AG 206 steels, nickel and nickel alloys and
EN ISO 3677 B-Cu43ZnAg(Si) 690-810 forgeable cast iron. Intended for general
DIN 8513 L-Ag 20 use.
BRF 1305 30 28 Remain 21 - - - 680 600-690 BF 13 It is a brazing wire with good viscosity, coated
with flux and with a low operating temperature
ISO 17672:2016 Ag 330 suitable for welding copper and copper alloys,
EN 1044 AG 306 unalloyed and alloyed steels, nickel and nickel
EN ISO 3677 B-Ag30CuCdZn 600-690 alloys and forgeable cast iron. Recommended
AWS 5.8 BAg-2a material gap is 0.05 ÷ 0.13 mm (0.002" ÷
0.005"). Contains cadmium.
DIN 8513 L-Ag 30Cd
BRF 1306 40 19 Remain 20 - - - 610 595-630 BF 13 It is a brazing wire coated with flux and
with the lowest operating temperature,
ISO 17672:2016 Ag 340 containing high amount of silver. Has
EN 1044 AG 304 extremely high mechanical strength. Has
EN ISO 3677 B-Ag40ZnCdCu 595-630 good viscosity feature with a high filling
DIN 8513 L-Ag 40Cd capacity in narrow material welding
processes. Contains cadmium.
BRF 1314 55 21 Remain - 2 - - 650 630-660 BF 13 It is a brazing wire coated with flux and
with a very good viscosity feature in low
ISO 17672:2016 Ag 155 operating temperature. High corrosion
EN 1044 AG 103 resistance. Resistant to salt water. It has
EN ISO 3677 B-Ag55ZnCuSn 630-660 extensive usage in food, medical and
DIN 8513 L-Ag 55Sn marine industry.
BRF 1319 34 36 Remain - 3 - Si:0.05 710 630-730 BF 13 It is coated with flux and has good
Max. viscosity feature and extensively used
ISO 17672:2016 Ag 134 especially in welding copper and brass
EN 1044 AG 106 materials. Provides excellent color
EN ISO 3677 B-Cu36AgZnSn 630-730 harmony with brass.
DIN 8513 L-Ag 34Sn
BRF 1320 45 27 Remain - 3 - - 670 640-680 BF 13 Flux coated brazing wire. It has
extensive usage in joining of the copper
ISO 17672:2016 Ag 145 and steel.
EN 1044 AG 104
EN ISO 3677 B-Ag45CuZnSn 640-680
AWS 5.8 BAg-36
DIN 8513 L-Ag 45Sn
BRAZING WIRES
TAL 4047 88 12 - 0.20 0.60 0.15 - 585 575-585 BF 14 It is a brazing wire intended for welding
aluminum-aluminum and aluminum
EN ISO 18273 Al 112 alloys. It is extensively used in automotive
EN 1044 AL 104 sub-industry and white goods sector.
ISO 3677 B-Al88Si 575-585
AWS 5.10 ER 4047
DIN 8513 Al-Si 12
ALF 4047 88 12 - 0.20 0.60 0.15 - 585 575-585 BF 14 It is a brazing wire extensively used for
welding aluminum and aluminum alloys. It
EN ISO 18273 Al 112 is especially used in automotive
EN 1044 AL 104 sub-industry and white goods sector in
ISO 3677 B-Al88Si 575-585 mass production facilities. Essence of the
AWS 5.10 ER 4047 wire contains non-corrosive flux.
DIN 8513 Al-Si 12
BRAZING SOLDER FLUXES
Special chemical fluxes applied to the surface and on the brazing material before the brazing process take a liquid form at 50°C-100°C below the
melting point of the brazing alloy and perform the following tasks: To dissolve the oxides on the surface chemically, to prevent oxidation that may
occur during pre-annealing, to provide easy spreading of the brazing alloy on and to wet the work piece by reducing the surface tension of the brazing
alloy in liquid form, to ensure slow cooling of the welded area in some cases, to report that the approximate brazing process has started melting
before the brazing alloy. This is particularly an important issue in aluminum and its alloys that do not show annealing color.
BF 11 750-950 8060002W05 0.50 It is a flux used in combination with brazing wires of copper-zinc and copper-zinc-nickel alloy and in the
brazing of steel and cast iron. It cleans the surface before the brazing process and prevents oxidation
DIN 8511 F-HS 2 during brazing, allowing the additional wire winding the material. After the brazing process, the surface
residual fluxes can be removed by mechanical methods, by means of applying a mechanical treatment
in hot water, by immersing the parts in water while they are hot or by using special cleaning solutions.
It is a flux used in the brazed welding of copper-zinc and copper-zinc-copper alloy brazing wires and
BF 12 800-950 8060102W05 0.50 steels, galvanized steel and brass and copper alloys. It cleans the surface before the brazing process and
DIN 8511 F-HS 2 prevents oxidation during brazing, allowing the additional wire winding the material. After the brazing
process, the surface residual fluxes can be removed by mechanical methods, by means of applying a
mechanical treatment in hot water, by immersing the parts in water while they are hot or by using
special cleaning solutions.
It is a flux used in combination with brazing wires containing silver. It is a flux used in the brazed
BF 13 550-850 8060302W05 0.50 welding of steels, stainless steels, cast iron, nickel and nickel alloys, copper and copper alloys with silver
8060304W05 1.00 containing alloys. It cleans the surface before the brazing process and prevents oxidation during brazing,
DIN 8511 F-HS 1
allowing the additional wire winding the material. After the brazing process, the surface residual fluxes
can be removed by mechanical methods, by means of applying a mechanical treatment in hot water, by
immersing the parts in water while they are hot or by using special cleaning solutions.
BF 14 500-600 8060502K05 0.50 It is used in the brazing of aluminum and its alloys. It cleans the surface before the brazing process and
shows the start time of brazing. It prevents oxidation during brazing, allowing additional metal to wrap
AWS/ASME SFA-3.0 FB 1-C
8060504M15 1.00 the material. Flux residues are corrosive. For this reason, it must be cleaned with warm alkaline solution
DIN 8511 F-LH 1 after brazing.
PROPERTIES OF SOME METALS
Alloy Specific Weight (gr⁄cm3) Melting Range (°C) Tensile Strength (N/mm)
Cardboard Boxes
63 204 208 2
Plastic Boxes
61 22 330 1
Envelope Packaging
70 530 1
50 525 2.5
50 1000 5
NOTES
We Manufacture Welding Consumables & Equipment Since 1957
Magmaweld is a manufacturer of Stick Electrodes, MIG/MAG & TIG Wires, Flux Cored Wires, Submerged-Arc Wires and Fluxes, Welding
Machines, Welding Ancillary Products and Automation Systems in Turkey. Oerlikon Kaynak Elektrodları ve Sanayi A.Ş. was founded in 1957
in order to manufacture stick electrodes as a licensee of Oerlikon-Buehrle AG.