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Universal II
Service Manual

ALCON SURGICAL
15800 Alton Parkway
Irvine, California 92618-3818
U.S.A.

Telephone: 949/753-1393
800/832-7827
FAX: 949/753-6614

906-3940-501 F, ASSEMBLY © 1999, 1998, 1996, Alcon Laboratories, Inc.

906-3940-001 F, TEXT ONLY
 Universal II

THIS PAGE INTENTIONALLY BLANK

ii 906-3940-501
Universal II

TABLE OF CONTENTS

SECTION ONE - GENERAL INFORMATION PAGE #

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
General Information on System Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Electronic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1
Fluidics and Fluidic Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Ultrasonic (U/S) System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Vitreous Cutter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Coagulation System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2
Modes and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Irrigation (Irr) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Ultrasonic (U/S) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
Ultrasonic (U/S) Pulse Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Ultrasonic (U/S) IA Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Irrigation/Aspiration (I/A) Max Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Irrigation/Aspiration (I/A) Min Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
CAP VAC (I/A) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Vitrectomy (Vit) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5
Coagulation (Coag) Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
Fragmentation and Coagulation Operation Using Alcon's Universal Microtome Vitrectomy System 1.6
Continuous Irrigation and Reflux . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6
Front Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
Multi-Function Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9
Control Keys. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
Handpiece Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Irrigation/Aspiration Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Audio Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Power Input Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Main Power ON/OFF Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Power Cord Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Fuse Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Potential Equalization Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Footswitch Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Serial In/Out Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Vent Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
Footswitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
Footpedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
Detent Knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
Momentary Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
Unpacking and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14
Universal II Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14
UMVS Connection for Fragmentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.14

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 Universal II

SECTION TWO - THEORY OF OPERATION PAGE #

Universal II System Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Pneumatic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1
Ultrasonic (U/S) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Coagulation Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Front Panel Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Frag Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3
Backplane PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
Central Processing Unit PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5
Front Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.17
U/S Driver PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.23
Transducer PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.27
Solenoid Switch PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.29
Coagulation PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.30

SECTION THREE - PARTS LOCATION & DISASSEMBLY PAGE #

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1

Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Disassembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Remove Top Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
Remove Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Remove PCBs from Card Cage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
Remove Vacuum/Vent Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Remove Transducer PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Remove Card Cage and Backplane PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Remove Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4
Remove Front Panel Display Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
Remove Front Panel Display Overlay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
Remove Stepper Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
Remove Irrigation Solenoid Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
Remove Pressure/Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5
Remove Power Supply Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5

SECTION FOUR - SERVICE TEST PROCEDURE PAGE #

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1

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Universal II

SECTION FIVE - MAINTENANCE & TROUBLESHOOTING PAGE #

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
EMI Shield Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
Voltage Verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
Universal II Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
Transducer Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3
Coagulation Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4
U/S Driver PCB Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5
Remove and Replace Vacuum Transducers MT1 and MT2 on Transducer PCB . . . . . . . . . . . . . . . . . . . . 5.6
Remove and Replace Fiber Optic Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6
Clean Light Source Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6

ASSEMBLY SCHEMATIC
SECTION SIX - SCHEMATICS PAGE # PAGE #

Interconnection Diagram, Universal II ........................................................................................................ 6.2

Universal II Interconnection Cables ............................................................................................................ 6.3
PCB, Backplane .......................................................................................... 6.6 .......................................... 6.13
PCB, Front Panel Controller ...................................................................... 6.7 .......................................... 6.14
PCB, U/S Driver ......................................................................................... 6.8 .......................................... 6.18
PCB, Coagulation ....................................................................................... 6.9 .......................................... 6.22
6.9 .......................................... 6.25
PCB, CPU .................................................................................................. 6.10 ......................................... 6.29
PCB, Transducer........................................................................................ 6.11 ......................................... 6.33
PCB, Solenoid Switch ............................................................................... 6.12 ......................................... 6.34
PCB, Footswitch ........................................................................................ 6.12 ......................................... 6.35

PARTS LIST ASSEMBLY

SECTION SEVEN - PARTS LISTS & DRAWINGS PAGE # PAGE #

Universal II ................................................................................................. 7.3 ............................................. 7.5

Rear Panel ................................................................................................... 7.3 ........................................... 7.11
Front Panel ................................................................................................. 7.3 ........................................... 7.12
Irrigation Solenoid ..................................................................................... 7.4 ........................................... 7.14
Solenoid ...................................................................................................... 7.4 ........................................... 7.15
Roller Hub .................................................................................................. 7.4 ........................................... 7.16
Card Cage ................................................................................................... 7.4 ........................................... 7.17
Top Panel .................................................................................................... 7.4 ........................................... 7.18
Pressure/Vac Pump .................................................................................... 7.4 ........................................... 7.19

SECTION EIGHT - ADDITIONAL INFORMATION PAGE #

Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1

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LIST OF FIGURES

FIGURE # AND NAME PAGE #

1-1 Coagulation Power Through a 75 Ohm Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

1-2 Coagulation Power vs Load Impedance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3
1-3 Modes of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4
1-4 Front Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.8
1-5 Display Screen and Sections Reserved for Communications Data . . . . . . . . . . . . . . . . . . . . . . . . . . 1.9
1-6 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11
1-7 Universal II Footswitch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
1-8 Footpedal Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.12
1-9 Universal II Components in Shipping Crate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.15
2-1 System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2
2-2 Backplane PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4
2-3 CPU PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6
2-4 Front Panel PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.18
2-5 U/S Driver PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.24
2-6 Transducer PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.27
2-7 Solenoid Switch PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.29
2-8 Coagulation PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.31
3-1 Removal of Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1
3-2 Removal of Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2
3-3 Locator Diagram for Universal II Subassemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3
5-1 Power Supply Locator Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2
5-2 Transducer Calibration Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3

LIST OF TABLES

TABLE # AND NAME PAGE #

1-1 Universal II System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

1-2 Factory Preset Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
1-3 Operating Parameters and Adjustable Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.7
1-4 Parameter Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
1-5 Parameters Stored in Memory by Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
1-6 Adjustable Audio Tones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.10
1-7 Operation by Mode and Footswitch Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.13
5-1 Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1
5-2 Vacuum Tolerance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4
5-3 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7, 5.8

vi 906-3940-501
Universal II

IMPORTANT NOTICE

The data presented in this manual was current at the time of publication; accordingly, the data in this manual
may not reflect exactly your system configuration.

Alcon Surgical makes no warranties, expressed or implied, that the information contained in this service
manual is complete or accurate. If this manual is used to perform service on the equipment by other than
trained personnel, the user assumes all risks in the use of this manual.

Pay close attention to warnings and cautions in this manual. A WARNING! statement is written to protect
individuals from bodily injury. A caution statement, with the CAUTION heading centered above the text, is
written to protect the instrument from damage.

U.S. federal law restricts this device to sale by or on the order of a physician.

Comments or corrections concerning this manual should be addressed to:

Alcon Surgical
Technical Services Group
PO BOX 19587
Irvine, CA, USA 92623-9587

All rights reserved. No part of this manual may be reproduced, transmitted, or stored in a retrieval system, in
any form or by any means; photocopying, electronic, mechanical, recording, or otherwise; without prior
written permission from Alcon Surgical.

906-3940-501 vii
 Universal II

THIS PAGE INTENTIONALLY BLANK

viii 906-3940-501
Universal II

SECTION ONE
GENERAL INFORMATION

INTRODUCTION The Universal II is designed, certified, listed, and labeled to

meet the requirements of IEC 601 and UL 544 Electrical
The Universal II Cavitron/Kelman™* Phaco-Emulsifier™* Standards for Medical Electrical Equipment, and meets
Aspirator (Universal II) is a multi-functional surgical tool for requirements of Medical Device Directive 93/42/EEC and
use in anterior segment ophthalmic surgeries. Control of the CSA 125.
system is achieved via the front panel interface and the
surgeon’s footswitch. The product’s capabilities include the Local, State, or Federal law may restrict the use of this
following: equipment to, or under direction of, a licensed physician.

• Phacoemulsification
• Irrigation and aspiration SAFETY CONSIDERATIONS
• Vitreous cutting
• Coagulation The Universal II is designed to promote operator safety when
used properly.
Phacoemulsification is accomplished using ultrasonic
emulsification. Irrigation is provided to replace the fluid in the • The operator must follow basic safety practices to ensure
eye, while aspiration is used to remove material from the eye. that no bodily injury or damage to the system occurs.
Cutting of vitreous is performed with a small cutter near the • The user of this system must read this operator’s manual
tip of the vitreous handpiece. Coagulation is used to stop carefully and become familiar with all Warnings and
bleeding. In addition, Fragmentation mode is available when Cautions that appear within. Carefully read section four,
this instrument is connected to the Universal Microtome Warnings, to ensure that you operate this system in a safe
Vitrectomy System (UMVS) via a serial communication link, manner.
allowing the surgeon to perform a pars plana lensectomy. • The operator should practice general safety procedures
related to working with sophisticated electrical systems.
The Universal II offers the following features: • While the instrument is lightweight, two recessed hand-
holds are provided on the side panels. Care should be
• Portable, table-top design. exercised to lift and otherwise transport this instrument.
• Microprocessor control.
• Programmable memories (3), plus default memory parameters.
• Linear footpedal control of: GENERAL INFORMATION ON SYSTEM FEATURES
Ultrasonic power in U/S mode.
Vacuum in I/A modes. Electronic System
Output voltage in Coagulation mode. The Universal II electronics provide an automatic system self-
• Self-tuning (continuous) piezo-electric U/S handpieces: test, initiated upon system power-up (see Figure 1-3). The
Series 500 U/S handpiece. following components and functions are tested:
Series 375/40 U/S handpiece. • Central Processing Unit (CPU)
• Ability to drive Alcon's single-use guillotine cutter • Read Only Memory (ROM)
(Advanced Technology Irrigating Ocutome™* Probe - ATIOP). • Random Access Memory (RAM)
• Adjustable vacuum and aspiration limits in U/S & I/A modes. • Electronically Erasable Programmable Read Only
• Continuous irrigation. Memory (EEPROM)
• Reflux. • Analog to Digital Converter (ADC)
• Bipolar coagulation. • 85 Volt functionality
• Audible tone feedback for all functions. • CPU watchdog timer functionality
• Back-lit front panel. • Display pixels
• Fragmentation capability when connected to Alcon's
Universal Microtome Vitrectomy System (UMVS). After successful completion of the self-test, the system
• Designed for limited reuse or consumable tubing sets. defaults to the Irrigation mode. If the system does not pass the
self-test, an error message may be printed on the display
The Universal II employs a microprocessor to control all screen identifying the failure. The only exception to this is the
primary functions and to diagnose malfunctions. An alpha- pixel test when the user must observe the display screen
numeric display screen provides the operator with feedback during power-up to identify any unlit pixels. If there are
about the system’s functional status. problems, the local service engineer should be contacted for
assistance.
* Reg US Pat & TM Off.

906-3940-501 1.1
 Universal II

Fluidics and Fluidic Control System piece proportional to the amount of footpedal depression (0 to the
Irrigation System - The irrigation system operates on a gravity preset max). Minimum power is 5%; maximum power is 100%.
feed principle: flow is from the irrigation source through an
irrigation pinch valve to the handpiece. The height of the Panel Control
irrigation source is referenced from the center of the irrigation When in Panel Control, preset U/S power is delivered to the
drip chamber to the patient’s eye. It is important that the patient’s handpiece at any point in footpedal position 3. U/S power can
eye is at the same level as the aspiration port of the instrument. be increased or decreased by pressing the Up/Down keys. The
ultrasonic power preset is 70%. Minimum power is 10%;
Aspiration maximum power is 100%.
The aspiration system produces vacuum with a peristaltic pump
drawing fluid from the eye. The pump is capable of providing Vitreous Cutter System
flow rates of up to 40 cc/min, and vacuum over 400 mmHg. This system provides irrigation, aspiration, and cutting
capabilities when using Alcon's ATIOP pneumatically-driven
Reflux vitreous cutter. In surgeon control variable vacuum levels are
The reflux function activates a short burst of fluid to the controlled with the footpedal in position 3; in panel control the
handpiece, in reverse direction, to eliminate fluid blockage. vacuum is fixed. The available vacuum range is 0 to 400 mmHg.
Reflux is available in any mode except Irrigation and Cutting rates are adjustable from 50 to 400 cuts per minute.
Coagulation, and is activated by releasing the footpedal and
actuating the footswitch's left momentary switch. Coagulation System
Surgeon Control
Continuous Irrigation When in Surgeon Control, the instrument delivers coagulation
Continuous irrigation opens the irrigation pinch valve to allow voltage to the handpiece proportional to the amount of
a constant flow of fluid to the eye, whether or not the footpedal depression. The coagulation voltage limit is
footpedal is depressed. Continuous irrigation is available in all adjustable from 30% to 100%.
modes except Coagulation. Continuous irrigation is activated
by actuating the footswitch's right momentary switch. Panel Control
When in Panel Control, coagulation voltage is delivered to the
Ultrasonic (U/S) System handpiece at the preset setting in footpedal positions 2 & 3.
Surgeon Control Coagulation voltage can be increased or decreased between
When in Surgeon Control, U/S power is delivered to the hand- 30% and 100% by pressing the Up/Down keys.

DIMENSIONS: ENVIRONMENTAL REQUIREMENTS:

Height: 21.60 cm (8.5 inches) Operating Non-Operating
Width: 48.25 cm (19.0 inches) Temperature: 10° C to 40° C -40° C to 75° C
Depth: 36.20 cm (14.25 inches) 50° F to 104° F -40° F to 167° F
Humidity: 10% to 90%; relative 10% to 100%, relative
WEIGHT: 18.64 kg (41 pounds, unpacked) without condensation with condensation
Altitude: 0 - 10,000 feet 0 - 40,000 feet
ELECTRICAL POWER: (0 - 3,000 meters) (0 - 12,000 meters)
Input voltages: The instrument automatically selects between Atmospheric
the following voltages: Pressure: 700 hPa to 1060 hPa 500 hPa to 1000 hPa
100 VAC nominal ( 90 to 110 VAC)
120 VAC nominal (108 to 132 VAC)
220 VAC nominal (198 to 242 VAC) SYSTEM PERFORMANCE:
240 VAC nominal (216 to 264 VAC) Coagulation: 110 Vpp at 340 KHz, continuous
Line frequency: 50/60 Hz, single phase 132 Vpp at 340 KHz, open circuit
0 - 25 W into 75 Ω load
ELECTRICAL SAFETY: Vacuum: 0 to 463 mmHg (displayed)
The Universal II is Class I equipment with protective earth conductor. Aspiration Flow Rate: 3 to 40 cc per minute
Power supply protection is through two fuses, Type F6.3A 250 V. Audible Tones: 40 dBA minimum
100 VAC nominal: Irrigation Tone: 0 dBA minimum
120 VAC nominal: CSA 125, UL 544: CSA NRT Key Actuation Tone: 30 dBA minimum
220-240 VAC nominal: IEC601-1, IEC601-1-1, IEC601-2-2 Audible Alarms: 40 dBA minimum
Grounding: Class I Ultrasonic Power: 0 - 35 watts
Applied part: Type B for aspiration, vitrectomy, and Ultrasonic Frequency: 500 HP: 40 ±2 KHz
ultrasonic fragmentation. 375 HP: 38 ±2 KHz
Type BF for bipolar coagulation. Ultrasonic Drive: 500 HP: 3.5 ±.5 mil stroke
Ingress of water: Ordinary 375 HP: 2.8 ±.6 mil stroke
Mode of operation: Continuous Ultrasonic Pulse: 1 to 15 pulses per second
Anesthetics: Not suitable for use in presence of flammable ATIOP Cut Rate: 50 to 400 cuts per minute
anesthetics. Prime Time: 75 seconds

Table 1-1. UNIVERSAL II SYSTEM SPECIFICATIONS - This table is a quick reference point to identify basic system
specifications, system requirements, and performance figures.

1.2 906-3940-501
Universal II

25

20

15

POWER
THROUGH
10
75 OHM
LOAD
(WATTS)
05

00
00 10 20 30 40 50 60 70 80 90 100
% DISPLAYED VOLTAGE

Figure 1-1. COAGULATION POWER THROUGH A 75 OHM LOAD

100% VOLTAGE

25
75% VOLTAGE

50% VOLTAGE
20
25% VOLTAGE
POWER (WATTS)

15

10

10 100 1000

LOAD (LOG OHMS)

Figure 1-2. COAGULATION POWER vs LOAD IMPEDANCE

906-3940-501 1.3
 Universal II

MODES AND FUNCTIONS The vacuum Limit is measured in millimeters of mercury

(mmHg), and is adjustable by pressing the Adjust multi-
The Universal II has five basic modes of operation: Irrigation, function key, then pressing the Up/Down keys to the right of
Ultrasonic, Irrigation/Aspiration, Vitreous, and Coagulation the display. The aspiration Rate, controlled by the peristaltic
(see Figure 1-3). Each mode and its functions is described in pump, is measured in cubic centimeters of fluid per minute,
detail starting with the Irrigation mode. When connected to a and is adjustable by pressing the Adjust multi-function key,
Universal Microtome Vitrectomy System (UMVS) via a serial then pressing the Up/Down keys. Total Time of ultrasonic
communications cable, the Fragmentation mode is also power applied to the handpiece is shown below the aspiration
available. rate, and begins when the footpedal enters position 3. The
ultrasonic power Limit is shown on the display screen as a
Irrigation (Irr) Mode percent, and is adjustable by pressing the Up/Down keys.
An irrigation handpiece and cannula is used in this mode of Surgeon control is the preset.
operation. After initial power-up or after a system standby, the
instrument automatically defaults to the Irrigation mode. The At any time during the surgical procedure the vacuum limit,
Irrigation mode provides on and off control of irrigation flow aspiration flow rate, and U/S power limit can be adjusted
via the footswitch. There is an audible pulsed tone (beep every above or below the preset levels via the front panel controls
two seconds) when the irrigation pinch valve is open. Prime (see Tables 1-2 & 1-3).
and Freeflow are the sub-mode functions available from this
mode. Surgeon Control
Surgeon control provides irrigation (footpedal position 1),
Prime irrigation/aspiration (footpedal position 2), and irrigation/
Pressing this multi-function key turns the aspiration pump ON aspiration/variable ultrasonic power (footpedal position 3).
to fill the handpiece and tubing with fluid. Press the Prime
multi-function key again to turn this continuous priming Surgeon control provides linear control of ultrasonic power in
function OFF and return to the original Irrigation mode screen. footpedal position 3 from 0% to the upper preset limit. The
vacuum parameter is active in footpedal positions 2 and 3.
FreeFlow When vacuum reaches the preset limit aspiration ceases and
Press the multi-function key below the Freeflow display to the occlusion (Occ) message and tone are activated until the
enter the irrigation Freeflow mode. Press the key a second occlusion is broken or the vacuum is vented by returning the
time to exit this mode. footpedal to position 1.

Ultrasonic (U/S) Mode Panel Control

The U/S handpiece is used in this mode of operation. The U/S Panel control is accessed by pressing the multi-function key
mode is used to drive an ultrasonic handpiece for below the Panel display. This mode performs the same as in
phacoemulsification. U/S Surgeon control except U/S power is constant at the
preset limit and is not variable via the footpedal.

INITIALIZATION
SELF-TEST

IRRIGATION
PRIME/FREEFLOW

U/S I/A MAX VIT COAG

SURGEON/PANEL SURGEON/PANEL SURGEON/PANEL PANEL/SURGEON

U/S PULSE U/S I/A CAP VAC I/A MIN

SURGEON/PANEL SURGEON/PANEL PANEL SURGEON/PANEL

Figure 1-3. MODES OF OPERATION - The Universal II has five basic modes of operation:
Irrigation, Ultrasonic, Irrigation/Aspiration, Vitreous, and Coagulation. When
connected to a Universal Microtome Vitrectomy System (UMVS) via a serial
communications cable, the Fragmentation mode is also available.

1.4 906-3940-501
Universal II

Ultrasonic (U/S) Pulse Mode and the Occ message and tone are activated. Aspiration will
The U/S Pulse mode is entered from any other U/S mode by begin again by increasing footpedal pressure to break the
pressing the multi-function key below the Arrow display, then occlusion, or by releasing to position 1, venting, and starting
pressing the US Pulse multi-function key. This changes the over.
U/S mode to pulsing ultrasonic power. Because the power is
pulsed, actual time that power is applied to the handpiece is Panel Control
only one-half the displayed Time. Surgeon control is the I/A Max Panel control is accessed by pressing the multi-
preset. function key below the Panel display. Operation in Panel
control provides irrigation/aspiration and vacuum at the preset
Surgeon Control parameters with no linear control.
U/S Pulse Surgeon control functions are the same as U/S
Surgeon control. Irrigation/Aspiration (I/A) Min Mode
The I/A Min mode is entered from the I/A Max mode by
Panel Control pressing the multi-function key below the Arrow display, then
U/S Panel control is accessed by pressing the multi-function pressing the I/A Min multi-function key. This mode of
key below the Panel display. In this mode pulsed U/S power is operation is the same as I/A Max except for the vacuum
delivered at a constant preset power limit. parameters. Surgeon control is the preset. Panel control is
accessed by pressing the multi-function key below the Panel
Ultrasonic (US) IA Mode display.
The US/IA mode is entered from any other U/S mode by
pressing the multi-function key below the Arrow display, then CAP VAC (I/A) Mode
pressing the US/IA multi-function key. Surgeon control is the Cap Vac mode uses very low irrigation/aspiration and vacuum
preset. for cortical cleanup after the lens has been emulsified and
removed. Except for the presets, this mode of operation
In the US/IA mode a titanium I/A tip is used with the U/S functions the same as I/A Max Panel control. The Cap Vac
handpiece (do not use a standard U/S tip). Maximum mode is entered from any other I/A mode by pressing the
deliverable power is 30% and is adjustable through the front multi-function key below the Arrow display, then pressing the
panel Up/Down keys. The recommended vacuum settings for Cap Vac multi-function key. Cap Vac mode operates in Panel
US/IA tips are: control only.

Tip Size Recommended Vacuum Vitrectomy (Vit) Mode

0.3 mm 0 to 400 mmHg The Alcon Surgical ATIOP (Advanced Technology Irrigating
0.5 mm and 0.7 mm 0 to 100 mmHg Ocutome® Probe) single-use cutter is used in this mode of
operation. The diaphragm pump turns ON when the Vit mode
Surgeon Control is entered, supplying air pressure to and from the ATIOP
In Surgeon control, in footpedal position 3, the operator has cutter. Cut rate, aspiration, and vacuum levels can be adjusted
linear footpedal control of vacuum, and U/S power is constant via the front panel controls (see Tables 1-2 & 1-3). Surgeon
at the preset limit. control is the preset.

Panel Control Surgeon Control

US/IA Panel control is accessed by pressing the multi-function This mode of operation gives the operator footpedal control of
key below the Panel display. In this mode vacuum and power the vacuum limit, up to the preset maximum, in footpedal
are constant at their preset limits. position 3. The actual vacuum is shown on the display screen
in footpedal positions 2 and 3, and an audible tone changes in
Irrigation/Aspiration (I/A) Max Mode pitch to provide audio feedback to the surgeon regarding the
An irrigation/aspiration handpiece and tip are used in the I/A vacuum level. When the actual vacuum reaches the preset
Max mode of operation. In this mode the system provides limit, aspiration ceases and the Occ message and tone are
irrigation in footpedal position 1, and irrigation/aspiration in activated. Aspiration will begin again by increasing footpedal
footpedal positions 2 and 3. Aspiration and vacuum pressure to break the occlusion, or by releasing to position 1,
parameters can be adjusted via the front panel controls (see venting, and starting over.
Tables 1-2 & 1-3). Surgeon control is the preset.
Panel Control
The vacuum parameter is active in footpedal positions 2 and 3. Vit Panel control is accessed by pressing the multi-function
An audible tone provides audio feedback to the surgeon key below the Panel display. In Panel control the vacuum
regarding the vacuum level. limit is fixed at the preset value.

Surgeon Control
In Surgeon control vacuum is controlled with the footpedal
starting in position 2 and increasing linearly through position
3. When the vacuum reaches the preset limit, aspiration ceases

906-3940-501 1.5
 Universal II

Coagulation (Coag) Mode The fragmentation function can also be operated in a pulsed
This mode provides the necessary voltage to drive a bipolar mode. To enter the fragmentation pulse mode the operator
coagulation handpiece. The maximum voltage Limit is must press the FRAG Pulse multi-function key on the
adjusted by pressing the Up/Down keys to the right of the Universal II.
display screen. The actual Volts appears on the display screen
when the footpedal is in positions 2 and 3, and a continuous To access Coagulation mode from the Fragmentation mode,
audible tone is generated while coagulation voltage is the operator must press the Coag key on the Universal II.
delivered to the handpiece. Panel control is the preset. Pressing and releasing the UMVS footpedal activates and
deactivates voltage to the coagulation handpiece. Press the
NOTE: For proper operation in the Coagulation mode, the U/S key on the Universal II to return to the Fragmentation
ATFS-601 footswitch must have its detent knob in the mode. See coagulation mode on the prior page for more
active position. information.

Panel Control Refer to the UMVS Operator's Manual for the Standard
Coagulation activates in footpedal position 2 and continues at Fragmentation System Setup Procedure.
full preset voltage through position 3.
Continuous Irrigation and Reflux
Surgeon Control Depending on the mode of operation, pressing the right
This mode of operation gives the operator footpedal control of momentary switch sideways turns continuous irrigation ON
coagulation voltage, up to the preset maximum, in footpedal and OFF, and pressing the left momentary switch sideways
positions 2 and 3. activates the reflux function.

Continuous Irrigation
WARNING! When the right momentary switch is pressed, Continuous
DO NOT USE THE COAGULATION FUNCTION ON Irrigation is turned ON to allow irrigating fluid to flow
PATIENTS WITH PACEMAKERS. IF ELECTROSURGERY unobstructed through the irrigation tubing to the handpiece.
IS USED ON PATIENTS WITH IMPLANTED CARDIAC When pressed again, continuous irrigation is turned OFF so
PACEMAKERS OR PACEMAKER ELECTRODES, BE that fluid will only flow when the footpedal is depressed.
AWARE THAT IRREPARABLE DAMAGE TO THE
PACEMAKER AND ITS FUNCTION MAY OCCUR AND Reflux
LEAD TO VENTRICULAR FIBRILLATION.
When an occlusion of the handpiece tip occurs, a short
reversal of fluid flow (reflux) may be required to remove the
obstruction. Reflux is available in any mode except Irrigation
CAUTION and Coagulation, and is activated by releasing the footpedal
and actuating the footswitch's left momentary switch. The
The Universal II is not protected against the effects of status message Reflux is displayed with each activation. There
defibrillator discharge. is a limitation of ten consecutive reflux actuations before a
reset must be activated by depressing the footpedal.

Fragmentation and Coagulation Operation NOTE: The reflux provision of the Universal II relies upon
Using Alcon's Universal Microtome Vitrectomy System a controlled reverse flow from the peristaltic pump. The
Fragmentation capability is provided when the Universal II is maximum number of reflux events is limited to ten. If
connected to Alcon's Universal Microtome Vitrectomy System reflux is needed more than two or three times, it indicates
(UMVS), and the Fragmatome® handpiece is connected to the tip, sleeve, or tubing problems. Also, ultrasound energy
Universal II. The UMVS monitors communications between levels may be too low. Clean the tip and sleeve, inspect
the two units through an interconnect cable. When properly connections, or increase energy levels.
connected, the UMVS provides microprocessor control of the
fragmentation/aspiration and coagulation functions through its
footswitch (the Universal II footswitch is disabled). All WARNING!
fragmentation and coagulation settings, controls, and alarms THE USE OF REFLUX SHOULD BE MINIMIZED DURING
are resident in the Universal II. SURGICAL PROCEDURES. REFLUX SHOULD ONLY BE
USED WHEN CLEARING AN OCCLUSION FROM THE
When the Frag key on the UMVS is pressed, the Universal II HANDPIECE TIP, AND EACH ACTUATION SHOULD BE
presets to aspiration only. To activate fragmentation, the FOLLOWED WITH ASPIRATION FLOW FOR A MINIMUM
OF THREE SECONDS. IN SOME CASES, EXCESSIVE
operator must press the UMVS footswitch’s right momentary
USE OF REFLUX IN THE ABSENCE OF SUFFICIENT
switch. To turn fragmentation off, press the left momentary ASPIRATION FLOW COULD CAUSE CONTAMINATION
switch. This can be performed with the footpedal in any OF THE STERILE FIELD.
position.

1.6 906-3940-501
Universal II

MODE VACUUM PRESET ASPIRATION RATE POWER PRESET PULSES/CUTS

Irr N/A N/A N/A N/A

U/S 47 mmHg 25 cc/min 70% N/A

U/S Pulse 47 mmHg 25 cc/min 70% 10 pulses/sec

U/S l/A 47 mmHg 25 cc/min 20% N/A

I/A Max 400+ mmHg 25 cc/min N/A N/A

l/A Min 65 mmHg 25 cc/min N/A N/A

Cap Vac 5 mmHg 5 cc/min N/A N/A

Vit 250 mmHg 15 cc/min N/A 300 cuts/min

Coag N/A N/A 30%** N/A

Table 1-2. FACTORY PRESET OPERATING PARAMETERS - The preset values programmed into the Universal II
when it was manufactured are listed in this table. The presets affect the vacuum limit, aspiration flow
rate, U/S power limit, and pulses/cuts.

MODE VACUUM RANGE ASPIRATION RATE POWER RANGE PULSES/CUTS

Irr N/A N/A N/A N/A

U/S 1-201 mmHg 15-40 cc/min 0-100% N/A

U/S Pulse 1-201 mmHg 15-40 cc/min 0-100% 1-15 pulses/sec

U/S*** 1-399 mmHg 15-40 cc/min 0-100% N/A

U/S Pulse*** 1-399 mmHg 15-40 cc/min 0-100% 1-15 pulses/sec

U/S l/A 1-400+ mmHg* 15-40 cc/min 0-30% N/A

I/A Max 0-400+ mmHg* 3-40 cc/min N/A N/A

l/A Min 1-133 mmHg 3-40 cc/min N/A N/A

Cap Vac 1-47 mmHg 3-40 cc/min N/A N/A

Vit 0-400+ mmHg* 3-15 cc/min N/A 50-400 cuts/min

Coag N/A N/A 30-100%** N/A

Table 1-3. OPERATING PARAMETERS AND ADJUSTABLE RANGES - At any time during the active surgical
procedure the vacuum limit, aspiration flow rate, U/S power limit, and pulses/cuts can be adjusted
above or below the preset levels via the front panel controls.

* VACUUM LIMIT - Maximum actual vacuum displayed is 463 mmHg. Actual vacuum can exceed this value.
** POWER LIMIT - In Coagulation mode, the power limit is actually a voltage limit.
*** For software version 1.16 and above.
906-3940-501 1.7
 Universal II

FRONT CONTROL PANEL

The front control panel has a flat, non-glare surface, and is Footpedal Position section
located on the front of the console (see Figure 1-4). There is an The footpedal can be pressed through a sequence of positions,
8-line by 42-character alphanumeric display screen on the front each activating different functions depending on the mode of
panel to provide operator information, and fourteen push-type operation. When at rest the footpedal indicates Ftsw 0; when
membrane key-switches (keys) that, when pressed, emit an pressed it goes through positions Ftsw 1, Ftsw 2, and Ftsw 3.
audible tone to indicate activation (except the Standby key).
System Status section
The front panel keys and footswitch control all input from the Active conditions of operation are shown in this area of the
user. Each of the five basic operational modes is entered by display screen. Following are the active conditions that can
pressing a key or a combination of keys. Each mode allows appear during operation:
appropriate adjustment of the aspiration rate, vacuum limit,
power settings, pulses per second, and cuts per minute. The • Prime
front panel keyboard contains the following control keys: five After pressing the Prime multi-function key in the Irrigation
mode selection keys, one Standby key (StnBy), one set of Up/ mode, this display indicates the priming sequence has been
Down parameter adjustment keys, four multi-function keys, initiated; i.e., the aspiration pump starts and irrigation
one ultrasonic tuning/priming key (Tne), and one Reset key for begins. Fluid is pumped through the handpiece tubing to
ultrasonic elapsed time reset (Rst). clear air from it and the handpiece. Pressing the key again
stops priming. This display also appears after the first press
Display Screen of the Tune key, and it remains until tuning is initiated.
The Universal II display screen is divided into functional
sections to provide guidelines to operation and system status. • Freeflow
Figure 1-5 shows the display screen and its sections reserved This message appears in the system status section of the
for communications data. display screen after pressing the Freeflow multi-function
key in the Irrigation mode. Continuous freeflow irrigation
Mode section exists until the key is pressed a second time.
This section of the display screen is used to show the active
mode of operation. The modes of operation offered by the • Tuning
Universal II are Irr, Irr Freeflow, U/S, U/S Pulse, US/IA, I/A This message appears in the system status section of the
Max, I/A Min, Cap Vac, Vit, and Coag. display screen to indicate the U/S handpiece tune cycle has
been initiated. Tuning begins 75 seconds after pressing the
Control section Tune multi-function key, or after pressing the Tune key
Here is where the operator can quickly identify if the system is twice. It remains displayed until tuning cycle is completed.
operating in Surgeon control or Panel control.

SURGICAL
Universal II
Cavitron / Kelman® Phaco-Emulsifier® Aspirator

Figure 1-4. FRONT CONTROL PANEL - The front control panel has an alphanumeric display
screen on the front panel to provide operator information, and fourteen membrane
key-switches. The front panel keyboard contains the following control keys: five
mode selection keys, one Standby key (StnBy), one set of Up/Down parameter
adjustment keys, four multi-function keys, one ultrasonic tuning/priming key
(Tne), and one Reset key (Rst) for ultrasonic elapsed time reset.

1.8 906-3940-501
Universal II

SURGICAL
Universal II
Cavitron / Kelman® Phaco-Emulsifier® Aspirator

Mode Primary
System Parameters
Control Status

Footswitch Position
Multi-Function Key Menu

Figure 1-5. DISPLAY SCREEN AND SECTIONS RESERVED FOR COMMUNICATIONS DATA -
The Universal II display screen is divided into functional sections to provide
guidelines to operation and system status.

• 500 HP Not tne or 375 HP Not tne Multi-Function Keys

After entering U/S mode, this message appears to indicate the Four multi-function keys are located directly below the
U/S handpiece is connected and ready for tuning. After tuning display screen (see Figure 1-5). The functions of these keys
the display reads 500 HP Tne or 375 HP Tne. If the are determined by the active mode of operation, and are
handpiece is removed, this message disappears until displayed above the keys on the display screen (multi-function
reconnected, when tuning is again required. key menu section). Listed below are the functions accessible
through the multi-function keys, depending upon the active
• Vent mode of operation.
The word Vent appears when the footpedal goes from
position 2 to position 1 and the vacuum created, measuring Memory
at least 1 mmHg, is released through the vent port. The Universal II has the capability to save new value
parameters into three user-defined memories for each of the
• Reflux modes listed in Table 1-5. After custom parameter sets are
This message appears in the system status section of the saved, they can be quickly accessed for use.
display screen when the left momentary switch on the
footswitch is pressed. It remains displayed while reflux is When system power is turned ON and the desired mode of
performed (approximately one second each time it is operation is entered, the default memory parameter set is
pressed). Reflux operates in the U/S, I/A, and Vit modes. selected. DM is shown in the lower right corner of the display
screen.
• Cnt Irr
This message appears in the system status section of the To define and save a custom parameter set in a specific mode,
display screen after pressing the right momentary switch in follow these steps:
either the Irr, U/S, I/A, or Vit modes. Continuous irrigation
exists until the switch is pressed a second time. 1. Enter the desired mode.
2. Press the Adjust multi-function key until the desired parameter
• Occ (occlusion) appears when the handpiece tip becomes is highlighted.
occluded and the system reaches its maximum preset 3. Press the Up/Down keys to the desired setting.
vacuum limit. The pump stops turning to stop aspiration. 4. Press the Memory 1, Memory 2, or Memory 3 multi-function
key for about one second. Save in Memory 1, Save in Memory
Primary Parameters section 2, or Save in Memory 3 is displayed indicating that the system
This area of the display screen is used to show mode-dependent has stored that value in memory. Release the key.
operating parameters. These include continuously-updated 5. Repeat this sequence to define and save other parameters
parameters for the active mode, and also parameters set by the (each parameter setting is saved individually).
operator. See table 1-4 for typical parameter displays.
To recall and use one of the memory parameter sets, press the
Multi-Function Key Menu section Memory multi-function key until the desired memory
In this area of the screen are menu selections that change parameters appear. Restored Memory 1, 2, or 3 is shown on
according to mode of operation. To access a menu selection the display screen for six seconds, and the message M1, M2,
press the multi-function key directly below the selection. or M3 is shown in the lower right corner of the display.

906-3940-501 1.9
 Universal II

Adjust volume level. (If after six seconds no adjustment is made, the
This multi-function key is used to select mode-dependent Audio value disappears.)
operating parameters. Depending upon mode of operation, 3. If you want to save this particular volume setting, press and
pressing this key scrolls through the sequence of Limit, Rate, hold the Save multi-function key until a message appears
Pulses, and Cuts; allowing the operator to stop at the desired indicating the volume level is saved.
parameter and press the Up/Down keys to change the setting. 4. Press Arrow multi-function key to return to the original mode.
The adjustable parameter momentarily remains displayed as a
reversed image before returning to normal operation. Control Keys
Tune Key
If the Adjust key is not pressed, the Up/Down keys adjust Prior to surgery press the Tne key to prime and tune the
ultrasonic power Limit in U/S mode, Cuts rate in Vitrectomy ultrasonic handpiece. The handpiece is only tunable with a
mode, or coagulation voltage Limit in Coagulation mode. U/S tip attached and only while in one of the three U/S modes:
U/S, U/S Pulse, and US/IA.
NOTE: Actual Vacuum and Power are shown on the
display screen only when the footpedal is depressed. To tune the handpiece place a test chamber over the tip, then
press the Tne key once to initiate the handpiece priming/
Sub-mode Arrow tuning cycle. Priming begins and the word Prime appears on
This multi-function key has a horizontal Arrow above it. By the display screen. After 75 seconds the tuning cycle initiates
pressing this key, sub-modes are shown at the bottom of the automatically, or the operator can press the Tne key during
display screen, and can be accessed by pressing the associated the prime cycle to initiate tuning before 75 seconds expires.
multi-function key. See Figure 1-3 for available sub-modes. The Tuning message is displayed for the duration of the tune.
Pressing this key also allows the operator to enter the Audio
adjustment function from any mode except Irrigation (see Audio).
CAUTION
Audio The U/S handpiece must not be tuned in air. Prior to
The Universal II uses a variety of tones to make the operator tuning handpiece place a test chamber over handpiece tip
aware of system operations (see Table 1-6). The audio volume and fill with BSS.
of most tones can be adjusted up or down to suit the operator's
own preferences. To adjust the volume of a particular tone, Reset Key
follow these steps: Press the Rst key to reset the total ultrasonic time on the
1. While in any mode except Irrigation, press the Arrow multi- Display screen to zero.
function key, then press the Audio multi-function key until the
desired tone and its volume level appear on the display screen. Up/Down Keys
2. Press the Up/Down keys to adjust the volume level, or press Press the Up and Down keys to adjust operating parameters.
the Default multi-function key to set the factory default

PRIMARY PARAMETERS ON DISPLAY DESCRIPTIONS OF PARAMETERS

Vac 30 Limit 47 mmHg Actual measured vacuum Vacuum limit

Rate 25 cc/min Aspiration flow rate
Time 0.8 min Total ultrasonic elapsed operating time
Power 70 Limit 80% Actual power to handpiece Maximum preset power limit
Audio 40% Audio volume level

Table 1-4. PARAMETER DISPLAYS - The primary parameters section of the display screen shows the mode-dependent
operating parameters. These include continuously-updated parameters appropriate to the active mode, and
also parameters preset by the operator.

MODE ADJUSTABLE MEMORY PARAMETERS NAME OF VOLUME

TONE LIMITS TYPE OF TONE
U/S Vacuum, Aspiration Rate, and Power
Key Audio 0% - 100% Clicking sound when key pressed
U/S Pulse Vacuum, Aspiration Rate, Power, and Pulse Rate
Coag Audio 47% - 100% Continuous drone when coagulation activated with footpedal
U/S I/A Vacuum, Aspiration Rate, and Power

I/A Max, I/A Min, Cap Vac Vacuum and Aspiration Rate Vac Audio 47% - 100% Continuous drone when vacuum activated with footpedal

Vitrectomy Vacuum, Aspiration Rate, and Cut Rate Occ Audio 0% - 100% Series of double beeps when occlusion occurs

Coagulation Coagulation Voltage Alrm Audio 50% - 100% Series of double beeps when alarm condition occurs

Frag Continuous Power Irr Audio 0% - 100% Series of beeps when irrigation activated

Frag Pulse Power and Pulse Rate Err Audio 47% - 100% Series of double beeps when error occurs

Table 1-5. PARAMETERS STORED IN MEMORY BY MODE- Table 1-6. ADJUSTABLE AUDIO TONES - The Universal II
The Universal II has the capability to save new value uses a variety of tones to make the operator
parameters into three memories for each of these modes. aware of system operations.

1.10 906-3940-501
Universal II

Standby Key REAR PANEL

The purpose of the StnBy key is to quickly turn system
operating power OFF. During regular operation turn system The Universal II rear panel contains a power switch and
power ON/OFF with the rear panel power switch. connectors used for system setup. Figure 1-6 shows the
location of each identified rear panel component, while the
CAUTION following explanations describe how each is used.
To avoid possible system damage you must wait a minimum
of 3 seconds before turning power ON. Power Input Module
This module controls electrical power entering the Universal
Handpiece Connectors
II system.
Three handpiece connectors are located on the front panel:

U/S Handpiece Main Power ON/OFF Switch

A multi-pin electronic connector for the U/S handpiece. The Rocking this switch provides power to, and removes power
375 handpiece requires an adaptor cable. from, the instrument.

Vitrectomy Handpiece Power Cord Connector

An air port connector for the Advanced Technology Irrigating The Universal II power cord plugs into this receptacle. The
Ocutome® Probe (ATIOP). power supply automatically adjusts to the input voltage.
Coagulation Handpiece Fuse Receptacle
A dual electronic connector supplies voltage to the bipolar
coagulation handpiece. Holds replaceable fuses (F6.3A 250 V).

Irrigation/Aspiration Components Potential Equalization Connector

Irrigation Pinch Valve Connects chassis grounds together when the Universal II is
When irrigation fluids are required, the irrigation pinch valve linked to the Universal Microtome Vitrectomy System.
opens to allow fluid to flow through the handpiece tubing.
When deactivated the pinch valve closes, squeezing the tubing Footswitch Connector
shut and restricting the flow of fluid. For connecting ATFS-601 footswitch to system.
Peristaltic Pump Serial In/Out Connector
The peristaltic pump provides necessary vacuum to aspirate
This multi-pin connector accepts a cable from a compatible
cortical material and fluids from the eye. The pump operates
by turning a hub roller assembly on the front of the Universal Alcon Universal Microtome Vitrectomy System (UMVS).
II that squeezes fluid through the handpiece's aspiration When connected together the UMVS and Universal II are
tubing, pulling the fluid and waste materials from the eye. configured for fragmentation.

Aspiration Port Vent Port

The handpiece's aspiration tubing is connected to this This port is used to vent the aspiration system to air, and also
aspiration port before it reaches the peristaltic pump. It is at provides for proper system flushing.
this port that the system senses vacuum.

Audio Speaker
A speaker behind the front panel grill provides audio feedback
to the operator.

PHACO / BIPOLAR
203–1016–002–A

OUTPUT
FRAGMENTATION COAGULATION

Universal II
®

TYPE B BF
SURGICAL
ALCON LABORATORIES, INC. Cavitron / Kelman® Phaco-Emulsifier® Aspirator
IRVINE, CA 92718, USA RISK CLASS
S/N MFG'D 2G 2
(CANADA ONLY)
P/N REV
POWER
! CAUTION! GEFAHR:
~ 100-120/220-240 V 50-60 Hz
EXPLOSIONSGEFAR. NICHT IN DER BRENNBARER ANÄSTHETIKA VERWENDEN.
6.3 A MAX
(W)
25

DANGER: RISK OF EXPLOSION IF USED IN THE PRESENCE OF FLAMMABLE ANESTHETICS. IMPEDANCE

DANGER: RISQUE D'EXPLOSION. NE PAS EMPLOYER EN PRÉSENCE D'ANESTHÉSIQUES 75
( )
INFLAMMABLES.
MEDICAL EQUIPMENT PATIENT CONNECTION (COAGULATION) IS ELECTRICALLY ISOLATED.
FREQUENCY
C22.2 No. 125 WARNUNG: GEFÄHRLICHER ELEKTISCHER AUSGANG. DIESES GERÄT SOLLTE NUR VON 340
QUALIFIERTEM PERSONAL VERWENDET WERDEN.
( KHz )
®
WARNING: HAZARDOUS ELECTRICAL OUTPUT. THIS EQUIPMENT IS FOR USE BY QUALIFIED
PERSONNEL ONLY.
LR 103168
VORSICHT: EINE ZUVERLÄSSIGE ERDUNG KANN NUR ERREIGHT WERDEN, WENN DAS
GERÄT AN EINE KRANKENHAUSSICHERE STECKDOSE ANGESCHLOSSEN WIRD.
CAUTION: GROUNDING RELIABILITY CAN ONLY BE ACHIEVED WHEN EQUIPMENT IS
CONNECTED TO AN EQUIVALENT RECEPTACLE MARKED HOSPITAL GRADE.
0123
VORSICHT: VERBRENNUNGS - UND BRANDGEFAHR - NICHT IN DER NÄHE VON LEITFÄHIGEN
MATERIALIEN VERWENDEN. ELEKTRODENKABEL AUSWECHELN, SOLLTEN
SCHÄDEN SICHTBAR SEIN.
CAUTION: RISK OF BURNS AND FIRE - DO NOT USE NEAR CONDUCTIVE MATERIALS.
RENEW ELECTRODE CABLES UPON EVIDENCE OF DETERIORATION.

CAUTION: RISK OF ELECTRIC SHOCK. GROUNDED CIRCUIT CONDUCTOR (NEUTRAL)

PROVIDED WITH OVERCURRENT PROTECTION. TEST COMPONENTS BEFORE
MADE IN USA TOUCHING.
394–1118–001 REV. A
394–1075–001 A
807–1181–001–A

RNP

B A700 T6.3A250V
394-1071-001

Z
REPLACE FUSE
T 337E HF AS MARKED. RNP

FOOTSWITCH SERIAL IN /OUT DRAIN

RNP

Figure 1-6. REAR PANEL - The Universal II rear panel contains a power switch and connectors used for system setup.

906-3940-501 1.11
 Universal II

FOOTSWITCH Detent Knob

The detent knob can be turned clockwise to add detent for
Universal II functions are controlled through the use of the cataract operation, or counter-clockwise to remove detent for
footswitch (see Table 1-7). The footswitch contains a vitrectomy operation. The detent provides tactile feedback to
footpedal, a detent knob, and two momentary switches (see the surgeon's foot as the footpedal is depressed, with increased
Figure 1-7). pressure required as it progresses through each position.

Footpedal Momentary Switches

Figure 1-8 illustrates that the footpedal has four operating With the footpedal in position 0, the left momentary switch
positions: position 0 (standby), position 1, position 2, and provides short reflux – limited to 10 consecutive actuations
position 3. Depressing the footpedal through each position before requiring that the system be reset. The right momentary
performs a particular function depending upon mode of switch activates and deactivates continuous irrigation
operation. (Cnt Irr).

Right momentary switch

heel plate

Left momentary switch

Footpedal

Detent knob

Figure 1-7. UNIVERSAL II FOOTSWITCH - Universal II functions are controlled through the use
of the footswitch. The footswitch contains a footpedal, a detent knob, and two
momentary switches.

POSITION 0

POSITION 1

POSITION 2

POSITION 3

Figure 1-8. FOOTPEDAL POSITIONS - The footpedal has four operating positions. Depressing
the footpedal through each position performs a particular function depending
upon mode of operation.

1.12 906-3940-501
Universal II

FOOTPEDAL POSITION

MODE CONTROL 0 1 2 3
Submode

IRRIGATION*
IRR Panel STANDBY IRRIGATION IRRIGATION IRRIGATION
Prime N/A N/A N/A N/A N/A
Freeflow N/A N/A N/A N/A N/A

U/S*
U/S Surgeon STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION
VACUUM VACUUM
VARIABLE US

Panel STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION

VACUUM VACUUM
US

U/S Pulse Surgeon STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION

VACUUM VACUUM
VARIABLE PULSED US

Panel STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION

VACUUM VACUUM
PULSED US

US/IA Surgeon STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION

VARIABLE VACUUM VARIABLE VACUUM
FIXED US

Panel STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION

VACUUM VACUUM
US

I/A*
I/A Max Surgeon STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION
VARIABLE VACUUM VARIABLE VACUUM

Panel STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION

VACUUM VACUUM

I/A Min Surgeon STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION

VARIABLE VACUUM VARIABLE VACUUM

Panel STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION

VACUUM VACUUM

CapVac Panel STANDBY IRRIGATION IRRIGATION/ASPIRATION IRRIGATION/ASPIRATION

VACUUM VACUUM

VIT*
Surgeon STANDBY IRRIGATION IRRIGATION/CUTTING IRRIGATION/CUTTING
ASPIRATION
VARIABLE VACUUM

Panel STANDBY IRRIGATION IRRIGATION/CUTTING IRRIGATION/CUTTING

ASPIRATION
VACUUM

COAG
Panel OFF STANDBY COAGULATION COAGULATION

Surgeon OFF STANDBY VARIABLE COAGULATION VARIABLE COAGULATION

* Reflux With treadle up, left momentary switch provides short reflux - limited to 10 consecutive actuations before reset required
Cnt Irr Right momentary switch activates and deactivates continuous irrigation

Table 1-7. OPERATION BY MODE AND FOOTSWITCH POSITION - Universal II functions are controlled through the use
of the footswitch containing a footpedal, a detent knob, and two momentary switches. The footpedal has four
operating positions: position 0 (standby), position 1, position 2, and position 3. Depressing the footpedal
through each position performs a particular function depending upon mode of operation.

906-3940-501 1.13
 Universal II

UNPACKING AND INSTALLATION

The Universal II was thoroughly inspected and carefully 6. Irrigation/Aspiration Handpiece Connections
packaged for shipping. When you receive the Universal II, The Irrigation/Aspiration (I/A) handpiece contains one
take a few simple precautions: port each for irrigation tubing and aspiration tubing.
Surgical Pak tubing interconnects the handpiece and the
• Prior to removing system from its shipping container, Universal II. The white irrigation tubing runs from the
carefully examine it for shipping damage. fluid bottle, through the irrigation pinch valve, to the
handpiece. The blue aspiration tubing runs from the
• After unpacking the system, all boxes and packing handpiece, to the aspiration port, and through the
materials should be saved for possible future shipping peristaltic pump before emptying into a drainage bag.
requirements.
7. Irrigation Handpiece Connection
The irrigation handpiece contains one port for irrigation
Universal II Installation tubing. Surgical Pak tubing interconnects the handpiece
For the safest and most effective operation of your system, set and the Universal II. The white irrigation tubing runs
up the Universal II in the order described below. The from the fluid bottle, through the irrigation pinch valve, to
following connections should be made with the ON/OFF the handpiece.
switch on the console rear panel in the OFF position.
8. Vitrectomy Probe Connection
1. After inspecting shipping container for damage, carefully The vitrectomy probe used with the Universal II is the
open box and remove all materials (see Figure 1-9). Advanced Technology Irrigating Ocutome Probe
Check for loose, broken, or missing parts. (ATIOP). This probe uses three pieces of plastic tubing.
One piece of tubing is a pressure line to drive the cutter,
2. Set the Universal II on a flat surface, near a power outlet. another is an irrigation line to supply fluid to the eye, and
the last is an aspiration line to remove fluid from the eye.
3. Plug the cable from the footswitch into its connector on The clear tubing connector plugs into the Vit port on the
the console rear panel. front panel, while the blue and white tubing connectors
are plugged into the blue and white surgical pak tubing
4. With the ON/OFF switch on the rear of the console connectors.
switched to the OFF position, connect the power cable to
the Universal II, then connect the 3-prong plug into an 9. Coagulation Handpiece Connection
appropriate outlet. The Universal II has a built-in power The coagulation handpiece is connected to the
supply that automatically adapts to the supplied source. Universal II with an electrical cable. The electrical cable
has two connectors at one end to plug into the coagulation
To protect personnel working with the Universal II the connectors on the system's front panel. The connector at
console must be properly grounded to earth. The console the other end of the electrical cable plugs into the
is equipped with a three-conductor power connector handpiece.
which, when connected with a 3-conductor power cable to
an appropriately grounded hospital-grade power outlet,
grounds the console to earth. To preserve this protection UMVS Connection for Fragmentation
feature only connect the Universal II to a grounded, Your Universal II may have been purchased for use with an
3-conductor power outlet. Alcon Universal Microtome Vitrectomy System (UMVS).
Follow the instructions in the UMVS Service Manual to
5. U/S Handpiece Connections properly interconnect the two systems.
The U/S handpiece contains an electrical cable and one
port each for irrigation tubing and aspiration tubing. The
handpiece’s electrical cable connects to the U/S CLEANING
handpiece connector on the system's front panel.
All external surfaces may be cleaned by wiping with a cloth
Surgical Pak tubing interconnects the handpiece and the containing a mild detergent solution, isopropyl alcohol, or a
Universal II. The white irrigation tubing runs from the germicidal solution.
fluid bottle, through the irrigation pinch valve, to the
handpiece. The blue aspiration tubing runs from the
handpiece, to the aspiration port, and through the
peristaltic pump before emptying into a drainage bag.

1.14 906-3940-501
Universal II

8 Item Description Part Number

1 Assy, Universal II 394-0000-501

5
2 Assy, Final, ATFS Plus 808-0000-50X
7
3 Assy, Manual, Operators Univ II 905-3940-501

4 Cover, Dust, Univ II MVS Frag 394-1074-001

6
5 Carton, Ship, Universal II 394-1076-001
4 2
6 Cable Assy, Euro-Style, 10A/220V 023-017
3
7 Assy, Repl, Universal Pak 316-1634-601

8 Form, Instl, Field Service Intl 392-1060

NOTE: 375/40 handpiece (200-1794-501) with adaptor cable

(394-1135-501), along with other accessories are shipped
in separate containers.
5

5
1

5
5

Figure 1-9. UNIVERSAL II COMPONENTS IN SHIPPING CRATE - After unpacking the system,
all boxes and packing materials should be saved for possible future shipping
requirements.

906-3940-501 1.15
 Universal II

THIS PAGE INTENTIONALLY BLANK

1.16 906-3940-501
Universal II

SECTION TWO
THEORY OF OPERATION

SYSTEM THEORY OF OPERATION port on the rear panel. This is accomplished by signal
VENT1EN* from the CPU to the Front Panel Control PCB
INTRODUCTION and on to the solenoid as VENTDRV*.
This discussion is intended to give an overview of system
operation. It is broken down into five sections: Pneumatic Irrigation Control
Control, Ultrasonic Control, Coagulation Control, Front Panel The irrigation solenoid is enabled by the IRREN* signal from
Interface, and Frag Communications. This text is written in the CPU to the Front Panel Control PCB. It then goes to the
conjunction with the System functional block diagram (see Solenoid Switch PCB and on to the irrigation solenoid as
Figure 2-1). Most of the signals discussed here travel through IRRDRV*.
the Backplane PCB, although, some of them travel through
interconnect cables. The block diagram is a system overview, Since aspiration without irrigation is a hazardous condition,
and is not a cabling diagram. the Front Panel Control PCB monitors the position of the
irrigation solenoid to prevent the stepper motor from turning if
the irrigation solenoid is not open. This function is
PNEUMATIC CONTROL accomplished by two optical switches mounted on the
Solenoid Switch PCB. A flag mounted on the irrigation
The system pneumatics consist of aspiration/vacuum control solenoid passes through the two switches when the solenoid
and sensing, irrigation control and monitoring, and pressure/ moves. This feedback to the Front Panel Control PCB
vacuum for vitrectomy operation. (IRRSW1, IRRSW2) must be present before the stepper motor
is allowed to turn. If the feedback is not present, a fault
Aspiration/Vacuum Control condition is sent from the Front Panel Control PCB to the
Precise control of the vacuum is a critical aspect of proper interrupt multiplexer on the CPU, and the stepper motor is
system operation. The vacuum feedback system consists of a shut down with a fault being identified on the display.
stepper motor, transducers, vent solenoid, Front Panel Control
PCB, and CPU PCB. Pressure/Vacuum for Vitrectomy Operation
The Universal II utilizes the ATIOP handpiece (Advanced
The vacuum utilized to withdraw lens material from the eye is Technology Irrigating Ocutome Probe) for use in anterior
accomplished by turning the front panel stepper motor through vitrectomy procedures. This handpiece requires pressure/
its four phases (Q1-Q4). The signals to turn the motor are vacuum (push/pull) to drive its guillotine cutter.
originated on the CPU PCB and sent to the motor via the Front
Panel Control PCB and Solenoid Switch PCB. The CPU A pressure/vacuum pump mounted inside the console supplies
calculates exactly how many turns of the motor are necessary constant pressure and vacuum to solenoids K2 and K3 on the
to maintain the requested vacuum level by continuously Transducer PCB. The pump is turned ON by IACEN* from
reading the voltage representation of the vacuum, fed back the CPU via the Front Panel Control PCB, which sends the
from transducers MT1 & MT2 on the Transducer PCB. This IACDRV* signal to the pump. The CPU sends signals
voltage from the transducers is an analog voltage and is PSOLEN* and VSOLEN* to the Front Panel Control PCB,
converted to a digital word by the ADC chip on the CPU. The which sends PSOLDRV* and VSOLDRV* on to the
CPU then compares the requested vacuum level with the Transducer PCB, alternately opening and closing solenoids
feedback and turns the stepper motor until the requested level K2/K3. The alternate pressure/vacuum from the solenoids is
is achieved. connected with tubing to a “Y” fitting where the pressure and
vacuum are connected into one tube and fed directly to the Vit
The CPU bases its calculations on the higher of the two port on the Front Panel. The rate at which these solenoids are
transducer readings. The two transducer readings can vary up turned off and on is determined by the cut rate, under control
to 30 mmHg vacuum between them. If this 30 mmHg of the CPU PCB.
tolerance is exceeded, the front panel vacuum display jumps to
400 mmHg, indicating that an error exists between the two CONTINUED ON PAGE 2.3
transducers.

In order for the system to build vacuum, vent solenoid K1 on

the Transducer PCB must be closed (normal position with
power ON), and there must be an occlusion in the handpiece.
The system vents vacuum by momentarily opening the vent
solenoid which vents the vacuum to atmosphere via the vent

906-3940-501 2.1
 Universal II

Front
Panel SL0-SL2, RL0-RL4 FRAGEN*, FRAGPU, ANO, CAT

Overlay UMVS Comm Port

TXD, TXDPU
Switches on Rear Panel

Front BDB0-BDB7 Q1-Q4, IRRDRV* Q1-Q4 Stepper

Panel
Motor
Display
Front Solenoid
Panel Switch
Control PCB
PCB
BAD0-BAD7, KEY*, BSTATMVS*
(ribbon cable) IRRSW1, IRRSW2 IRRDRV* Irrigation
Solenoid

Q1-Q4, IACEN*,
IRREN*, VENT1EN*,
PSOLEN*, VSOLEN*

TXINT, RXINT IACDRV*

PSOLDRV*, VSOLDRV*, Pressure/Vac

VENTDRV* Pump

Pressure
K2

Vacuum
Transducer
K3
PCB
CPU
Pressure/Vacuum
Vit Port
MT1 & MT2 on Front Panel
Feedback

MT1 MT2
Vent Port Vacuum from
on Rear Panel K1 Aspiration Port
on Front Panel

USEN, SU*, SD*,

CS0, CS1U,
USWDT
U/S Output
U/S on Front Panel
USDAC, 85VSTAT,
HPI, HPV, USCAL/I Driver
(to ADC)
PCB U/S Handpiece
Recognition

COAGEN*, PU, PD

Coagulation Cautery Output

COAG PWR, UPRIM,
COAG STAT* (to ADC)
PCB on Front Panel

Figure 2-1. SYSTEM BLOCK DIAGRAM – This block diagram shows the most significant signals used by the Universal II
to perform its functions. The Universal II drives the U/S handpiece, ATIOP handpiece, Coagulation handpiece,
and also performs the associated irrigation/aspiration duties.

2.2 906-3940-501
Universal II

ULTRASONIC (U/S) CONTROL FRONT PANEL INTERFACE

The Ultrasonic output to the phaco handpiece is controlled by Communications between the CPU and front panel switches/
the U/S Driver PCB and CPU PCB. display are controlled through the Front Panel Control PCB.
The CPU knows that a switch has been depressed on the
The system identifies the installed handpiece through a overlay when the keyboard encoder chip on the Front Panel
voltage divider network formed between a resistor installed in Control PCB reads the scan lines SL0-SL2 and return lines
the handpiece and circuitry on the U/S Driver PCB. This RL0-RL4 to identify which switch has been pressed. The
handpiece identification value is sent back to the CPU as keyboard encoder then generates an Interrupt Request (IRQ)
USCAL/I. signal that goes to the CPU as KEY*. The interrupt
multiplexer on the CPU accepts this signal and interrupts the
The U/S Driver PCB is enabled by the USEN signal from the software in order to handle the new request. The CPU
CPU. It also utilizes SU* and SD* to adjust the output up and communicates data to the Front Panel Control PCB through
down. Signals CS0 and CS1U are a two-bit code from the data lines BAD0-BAD7. It then writes the address data to the
CPU to select between the three Digital to Analog Converter Front Panel Display via data lines BDB0-BDB7.
(DAC) outputs. These outputs adjust frequency span
(FREQSPAN), used to coarse adjust the frequency during
tuning; frequency select (FREQSEL), used to fine tune the FRAG COMMUNICATIONS
handpiece; and AMPLITUDE, used to adjust the output
power. The Universal II can operate as a Fragmatome® system when
connected to a Universal Microtome Vitrectomy System
The U/S output is monitored by the ADC on the CPU PCB. (UMVS). When an interface communications cable is
The U/S Driver sends signals HPV, a representation of the connected between the two systems, and power is ON for both
handpiece voltage; HPI a voltage representation of the units, the Universal II defaults to Fragmentation mode.
handpiece current; 85VSTAT, a level of the 85V; and Coagulation can also be accessed at this time.
USDAC, the output of the DAC for adjusting amplitude.
These voltages are compared and analyzed by the CPU in The information between the two systems flows in serial
order to provide a precise ultrasonic output. format. The information is forwarded to the Front Panel
Control PCB to chip U10, a USART. This chip converts the
A watchdog timer on the U/S Driver PCB must be updated serial data to parallel data for interpretation by the CPU.
every 400 mS. The CPU sends signal USWDT to U6 on the U/
S Driver PCB to perform this function. If the watchdog timer The Front Panel Control PCB receives signals FRAGEN and
is not refreshed, U/S power shuts down and the front panel FRAGPU from the UMVS, which are status signals from the
displays WDT Err. UMVS footswitch. They identify when the footswitch requests
frag power. They are received by an opto-isolator chip which
Refer to the U/S Driver PCB theory of operation for a more forwards the request to the CPU as BSTATMVS*.
detailed explanation.
The Front Panel Control PCB also receives serial data from
the UMVS as ANO (anode) and CAT (cathode) into an optic
COAGULATION CONTROL isolator. These signals are forwarded to the USART as RXD
(received data). The USART converts this data to parallel
Coagulation output is generated by the Coagulation PCB format for CPU interpolation. Data sent from the USART to
(Erbe Cautery PCB), with the output being monitored and the UMVS is accomplished by the TXD (transmit data) and
adjusted by the CPU PCB. The CPU generates a COAGEN TXDPU (transmit pull up).
signal that enables the PCB, and utilizes PU and PD for power
adjustments up and down, respectively. The CPU monitors CPU and USART know when to transmit and receive data by
and adjusts the output by utilizing signals COAGPWR and signals RXINT (receive interrupt) and TXINT (transmit
UPRIM. COAGPWR is the analog voltage from the DAC that interrupt). These signals are from the USART to the CPU
represents the CPU-requested power level. This signal is sent interrupt multiplexer, and interrupt the software routine to
to the ADC on the CPU for comparison with the original handle new data. The signals are received by the UMVS opto
requested level. UPRIM is a level out of a peak detector that isolator as RXLED and RXD, then sent on to the CPU in the
represents the output voltage on the primary side of the output UMVS as just RXD.
transformer. This voltage is sent to the ADC on the CPU for
comparison of actual output power. COAGSTAT is fed back The CPU in the UMVS is able to receive and transmit directed
to the CPU to indicate position or status of relay 1, the output serial data without the use of a USART chip.
relay. Refer to the Coagulation PCB theory of operation for a
more detailed explanation of the coagulation function.

906-3940-501 2.3
 Universal II

BACKPLANE PCB The following table lists the cable connectors on the
Backplane PCB, and their associated system interfaces:
The Backplane PCB is the large board mounted on standoffs
at the bottom of the card cage, providing electronic paths for Connector Interface
the assemblies within the Universal II system to communicate. A1J5 Transducer PCB.
Four S-100 PCB connectors (A1J1, A1J2, A1J3, & A1J4) A1J6 Ultrasonic handpiece identification.
interface the main function PCBs to the system. These A1J7 Front panel dot matrix display
connectors are not interchangeable; each specific PCB must be communications.
placed in its own specific connector: A1J8 Front panel dot matrix display power.
A1J9 Front panel overlay.
Connector PCB
A1J10 Irrigation Solenoid PCB (irrigation solenoid,
A1J1 Front Panel PCB.
stepper motor).
A1J2 U/S Driver PCB.
A1J3 Coagulation PCB. A1J11 Rear panel communications port
A1J4 CPU PCB. (Fragmatome® to MVS).
A1J12 Front panel speaker.
A1J13 Power supply.
CAUTION A1J14 Rear panel footswitch.
A1J15 Standby/85V enable in power supply.
Applying power to the system with a PCB in the wrong A1J16 Rear panel fan.
location can cause serious damage to the system. A1J17 Pump power.

U/S COAG
HANDPIECE HANDPIECE
CONNECTOR CONNECTORS

W2

W6

W8

A7P2 A6P1 A5P2 A4P1 A4P2

A7J2 A6J1 A5J2 A4J1 A4J2

Front Panel U/S Driver Coagulation CPU

PCB PCB PCB PCB
A7P1 A6P2 A5P3 A4P4

A1J1 A1J2 A1J3 A1J4

TRANSDUCER
A1J5 A1P5 A2P1 A2J1 PCB
A1P6 A1J6 W5

K2 K3
P7 W9 A1P15 A1J15 PNEUMATIC
J7 TUBING

POWER SUPPLY B A
P5 W10 A1P13 A1J13 A1J17 A1P17 PRESSURE/VACUUM
J5
C
PUMP
FIBER OPTIC PCB
(PART OF POWER SUPPLY)
BACKPLANE PCB
OVERLAY FIBER
OPTIC CABLES
PERISTALTIC
STEPPER MOTOR
FRONT PANEL FLAT CABLE A1P9
OVERLAY
W14

A3P2
A3J2
W4 A1P7 A1J7
A1J10 A1P10 A3P1 A3J1 SOLENOID
DISPLAY, VFD W3 SWITCH PCB
(256x64 DOT MATRIX) A3J3
W12 A1P8 A1J8

A1J11 A1J12 A1J14 A1J16

A1P11 A1P12 A1P14 A1P16

IRRIGATION
SOLENOID ASSY
W7 W11 W1 W13

COMM PORT EXTERNAL FOOTSWITCH FAN

CONNECTOR SPEAKER CONNECTOR CONNECTOR

Figure 2-2. BACKPLANE PCB – The Backplane provides electronic paths for system communications. The board
contains four slots for printed circuit board insertion, and thirteen connectors for electronic cables.

2.4 906-3940-501
Universal II

CENTRAL PROCESSING UNIT PCB Interrupt Acknowledge - INTA*

This signal is used instead of RD* during the instruction cycle
The Central Processing Unit PCB (CPU) provides the main after an INTR is accepted. This signal enables the 3-bit latched
control for the system. User requests are accepted from the output error code from the interrupt multiplexer to be placed
front panel. The requests are processed to determine how the on the data bus.
individual system functions must respond to meet those
requests. The appropriate commands are then issued to the Restart Interrupt 5.5 - RST 5.5
responsible circuits, and the circuit responses are monitored to This software interrupt controls the cutting rate of the Vit
ensure that the initial commands are followed. handpiece and the pulse rate of the U/S handpiece. If not in the
U/S mode, the programmable clock is set up to generate this
interrupt which alternates the actuation of the pressure/vacuum
MICROPROCESSOR solenoids at the specified rate to produce the cutting action. If
in U/S mode, it controls the pulsing of the handpiece by
Microprocessor U25 is the heart of the CPU PCB (8085A-2, turning the U/S power on and off at the specified rate to
8-bit). U25 uses a multiplexed 8-bit data bus, meaning that the produce the pulsing action.
data bits are sent or received on the lower 8-bits of the 16-bit
address bus. Restart Interrupt 6.5 - RST 6.5
This software interrupt controls the operation of the aspirator
Address Bus - A8-A15 stepper motor. Based on the selected rate, the programmable
This 8-bit microprocessor output bus addresses the high order clock is set up to generate this aspiration interrupt at the
memory and I/O functions of the system as described in required time interval.
address decoding.
Restart Interrupt 7.5 - RST 7.5
Multiplexed Address/Data Bus - AD0-AD7 This software interrupt controls the operation of the scheduler.
This is a dual function bus. During the second and third timed The programmable clock is set up to generate this interrupt
event (clock cycles), this bus is used for data transfer. During every 25 mS to control and check the task queue. The task
the first timed event, this is an 8-bit microprocessor address queue control includes checking for a null entry on the queue,
bus for the lower 8-bits of I/O addressing as described in entering a task on the queue, removing a task from the queue,
address decoding. and clearing the queue.

Address Latch Enable - ALE Non-Maskable Interrupt - TRAP

This output signal strobes data into the address decoding This input signal is always false (TRAP function not used).
circuits and front panel interface circuits. When this signal is
true, data on A0-A7 is address data. CPU Reset #1 - CRST1*
This input forces a reset. CRST2 normally reflects the level of
Read Control - RD* this signal (delayed somewhat).
The READ output signal is negative true when the
microprocessor wants to accept data from the I/O devices or CPU Reset #2 - CRST2
memory. This signal is also used to generate the USWDT This output indicates when the µP is being reset, either by
pulse whenever ultrasonic power is requested. external hardware (via CRST1) or by a µP-initiated reset
instruction.
Write Control - WR*
The WRITE output signal is negative true when the Clock - CLK
microprocessor wants to send data to the I/O devices or This is the main system clock output from the processor. It is
memory. used to synchronize all timed events within the system. The
clock timing is 1/2 the crystal frequency.
Ready - RDY
This input signal is always true (ready function not used). Serial Input Data - SID
This line is used by the microprocessor to decode interrupts
Interrupt Request - INTR multiplexed onto INTR. Data is only accepted when requested
This general interrupt has the lowest priority of the four by the processor.
microprocessor interrupts used in this design. This interrupt is
sent from the interrupt multiplexer indicating that a system Serial Output Data - SOD
error has occurred that requires action. This line is under software control and is used to reset the
processor watchdog timer.

CONTINUED ON PAGE 2.7

906-3940-501 2.5
 Universal II

CLK Bi-directional
CLK RD* Data Buffer
RST 5.5 U19
RD* WR* RD* BAD0-BAD7
RST 6.5
WR* RST BUFFEN Misc
RST 7.5 U18
TIMER* Microprocessor SOD FPC*
Programmable ALE
U25
Clock INTR INTA*
U26
SID A8-A14
System RST* FPC* RD*
Clock Output Data
U7 AD0-AD7 RD* FPINT1*
Buffer
WR* ALE*
ALE* U17 WR*
LAD0-LAD7 EPROM U9
HRST RST,RST*
RAM U8 HRST*
RD*
EEPROM U10
WR*
ADCCLK EPROM*
RAM*
EEPROM*

2.5V Ref
5.12V
AGND
LAD0-LAD3
USCAL/I
HPV
RD* Q1*-Q4*
FSPOS
ADC WR* SU*,SD*
XDUCR2
Data/Address HRST USEN
XDUCR1 U6
Multiplexer WDOG* SO0
HPI
U16 USINST* CS1U
USDAC ALE U18
COAGINST* WDEN1
UPRIM
REFLUX* GNDFRST*
COAGPWR
RSTSTAT PU,PD
85VSTAT
COAGSTAT* COAGEN*
ADCCLK
RD* PROG0-PROG2 MSKINT*
ADCSTART
WR* U15 ADC_EOC CONTIRR* MSKBRKSP*
ADCOE*
ADC* USERR VSOLEN*
BSTATMVS* PIA's IACEN*
U11,U12 PSOLEN*
ADC_EOC RD* EPROM*
Data Buffers VENT1EN*
RAM
2.5VREF Power FAULT* U2,U3 IRREN*
Fault EEPROM* U20-U23
5.12V Memory GNDFRSTR*
Circuitry IRRF ADC*
+15V U28 Mapping REQ 85V
GNDF AD3-AD5 Decoder TIMER*
-15V R19-R24
KEY* FPC*
U14
BSLATCH INTR USWDT
RB SID DACWR*
MTRF PIA1*
ABNPOS Interrupt PIA2*
Multiplexer
TRDLUP* CONTREQ*
TXINT U15
ENB
RXINT
MSKINT* CONTREQ*
MSKBRKSP*
ENB
INTA*
DIRBUFF1
MUXA CLK
U1,U5 DIRBUFF2
MUXB I/O Control
WR* BUFFEN
MUXC Register
MUXD U4 MUXA
MUXB
MUXC
RST* MUXD

Amplifying WDCLK WDOG* GNDF

2.5VREF Circuitry Clock Watchdog POR* HRST,HRST* USEN
Osc Timer
Q2 U29,U30 5.12V U24 WDPOR* USDIS 85V
U31 WDI Watchdog
Q3,Q4 Control RSTSTATA CAUTEN Enable
PLD EN85V
PLD COAGSTAT Q5 85VEN*
2.5VREF WDEN3
U27 CRST1* REQ85V U13
WDTR1*
TST85V USERR
PBRST*
WDEN4 BRKNSP
CRST2
MSKBRKSP*

Figure 2-3. CPU PCB – The CPU PCB provides instructions of control to the rest of the system. User requests are
accepted from the front panel. The CPU processes the requests, then issues the appropriate commands. The
responses to the commands are monitored to ensure that the instructions are followed.

2.6 906-3940-501
Universal II CPU
ADDRESS REGISTER & DECODING ANALOG-TO-DIGITAL CONVERTER

The Address Register & Decoder block provides three major The analog-to-digital converter is an ADC 0816 A/D
functions to the system: System Memory-I/O Mapping, Data/ converter chip. The chip accepts 16 analog inputs. Four
Address Multiplexing, and I/O Control Decoding. address lines select any one of the sixteen inputs for
conversion. The ADC0816 is powered by the 5V supply, and a
System Memory-I/O Mapping 5.12 voltage is generated on the CPU PCB, used as the
PLD U14 is programmed as the System Memory-I/O Map reference voltage for the A/D to ensure consistency in
Decoder. The eight most significant address bits (A8-A15) are conversions.
used by U14 to decode the individual function block
Analog Inputs
addresses. This memory maps the system. This can be used for
Since the microprocessor is a digital device, and the real world
troubleshooting, meaning that if the CPU locks up, the time-
is analog, a device is used to convert analog signals into
out timer can be disabled, and U14 points to the area causing
digital signals which the processor can understand and work
the lockup. Mapping is accomplished as follows: with. U6 is a 16-input multiplexed analog-to-digital (A/D)
converter with an 8-bit word for each input. An 8-bit word
Interrupt Traps . . . . . . . . . . . . . . . . . 0000-003F (H) provides 256 steps of resolution; therefore, for a reference
EPROM - U9 . . . . . . . . . . . . . . . . . . 0040-BFFF (H) voltage of 5.12 VDC, each step equals 20 millivolts.
EEPROM-U10 . . . . . . . . . . . . . . . . . C000-CFFF (H)
RAM-U8 . . . . . . . . . . . . . . . . . . . . . . D000-EFFF (H) U/S Handpiece Calibration Resistor - USCAL/I
PIA1-U12 . . . . . . . . . . . . . . . . . . . . . F000-F003 (H) This signal is used to provide a precision voltage from the
PIA2-U11 . . . . . . . . . . . . . . . . . . . . . F100-F103 (H) calibration resistor which indicates to the processor the
ADC-U6 . . . . . . . . . . . . . . . . . . . . . . F200-F20F (H) maximum DAC position for U/S output. After recognition,
Timer-U7 . . . . . . . . . . . . . . . . . . . . . F300-F303 (H) this channel is used to monitor the current feedback to indicate
Control Register-U4 . . . . . . . . . . . . . F400 (H) over-current conditions.
FPC PCB Interface1-U19 . . . . . . . . . F500 (H)
Keyboard-FPC . . . . . . . . . . . . . . . . . F570-F571 (H) U/S Handpiece Feedback Voltage - HPV
Sound Chip-FPC . . . . . . . . . . . . . . . . F5B0-F5B1 (H) Indicates actual voltage to the handpiece. This signal is used to
Communications-FPC . . . . . . . . . . . F5D0-F5B1 (H) generate the actual percentage of output to the handpiece. The
Display-FPC . . . . . . . . . . . . . . . . . . . F5E0-F5E1 (H) voltage is a linear equivalent of the input voltage to the DAC
US Watchdog-U/S DRIVER . . . . . . FC00 (H) used to set the output power limit. The actual voltage can be up
US DAC Write-U/S DRIVER . . . . . FD00 (H) to 20% above the U/S Power set point if set at 10-90, and up to
Memory Mapped I/O . . . . . . . . . . . . FFFF (H) 10% above the set point if set at 100. A failure occurs when
the actual voltage is greater than the set point tolerance.
Data/Address Multiplexer
Footswitch Position Voltage - FSPOS
Since the data bus is multiplexed with the lower eight address
This signal is a linear voltage generated from a linear
bits (AD0-AD7), the two functions must be separated. The
potentiometer inside the footswitch. This signal is used to
address latch enable (ALE) output of the processor is asserted indicate to the processor the required value for the function
when processor address information is present on the address/ being controlled.
data bus. Octal tri-state D flip-flop U16 uses ALE to latch the
lower eight address bits onto the true address bus (LAD0- Vacuum from Transducer #2 - XDUCR2
LAD7). This clears up the address/data bus, allowing the Indicates the lower peristaltic pump vacuum levels. This
processor to send or receive data from these lines during the signal indicates peristaltic pump vacuum being sensed and is
next clock cycles. monitored during aspiration in order to regulate vacuum.
Vacuum is allowed to develop until the preset limit is reached.
I/O Control Decoder This voltage represents that vacuum level.
U4, an octal D flip-flop, is mapped by U14 and functions as
the I/O control register. The output bits individually select the Vacuum from Transducer #1 - XDUCR1
data I/O devices and the direction the data is flowing. I/O is Indicates the full range peristaltic pump vacuum levels. This
controlled as follows: signal indicates peristaltic pump vacuum being sensed and is
also monitored during aspiration in order to regulate vacuum
Bit-7 Selects EEPROM for user programmable capabilities limits. Vacuum is allowed to develop until the preset limit is
Bit-6 Enables Data I/O buffers U2 and U20 through U23 reached. This voltage represents that vacuum level.
Bit-5 Bi-directional selector for U23
Bit-4 Bi-directional selector for U22 U/S Handpiece Drive Current - HPI
Bit-3 Bit-3 of select line for Interrupt Multiplexer This signal indicates the current in the feedback loop used to
Bit-2 Bit-2 of select line for Interrupt Multiplexer drive the handpiece.
Bit-1 Bit-1 of select line for Interrupt Multiplexer
5 Volt Reference - 5V
Bit-0 Bit-0 of select line for Interrupt Multiplexer
This signal indicates the level of the 5 V power supply. Used
for comparison purposes.
CONTINUED ON PAGE 2.8

906-3940-501 2.7
 CPU Universal II

2.5 Volt Reference - 2.5VREF ADC Control Lines

Indicates the value of the precision 2.5 V reference. Used to There are nine control lines that control the function of the
evaluate ADC performance by comparing this reading to 2.5 ADC0816 so that interfacing with the system can be
volts. accomplished within the timing constraints of the system, and
only when requested to be completed.
Analog Ground - AGND
This signal indicates analog ground value. Used as a reference Data Select Lines - LAD0-LAD3
for comparison monitoring. These four lines determine which of the sixteen inputs is to be
converted.
U/S Output - USDAC
This voltage can be used to compare the input value of the Address Latch Enable & Start - ADCSTART
DAC to the output value of the DAC for verifying the DAC The address latch enable and the start lines are tied together.
conversion performance. When the address decoder toggles these lines, a conversion
event is started. The selected channel to be converted is
Coagulation Power Output Feedback - UPRIM selected, sampled, and the information latched.
This signal indicates magnitude of coagulation output energy
and is monitored to assure that output energy does not exceed End of Conversion - ADC_EOC
that which is requested. When the conversion is completed ADC_EOC goes high,
signaling that valid data is present.
Coagulation Compliance - COAGPWR
This signal indicates coagulation output and is monitored to Output Enable - ADCOE*
determine whether or not there is output energy to the The processor activates this input which puts the 8-bit output
coagulator handpiece. of the ADC0816 on the data bus to be processed. When the
processor has read the data, the output enable line is de-
85 Volt Status - 85VSTAT activated, restoring the output lines and the bus to their high-
This signal indicates whether or not the 85 volt source is impedance state.
present, and is generated on the U/S Driver PCB through a
voltage divider. During power-up this signal is used to verify Clock - ADCCLK
the operation of the 85 V switching circuitry located in the The ADC 0816 clock input is 1/4 the frequency of the
power supply. processor clock output.

Reference Voltage - 5.12V

The 5.12 V provides the reference voltage used to assure
consistent conversions, and is generated from a 2.5 V
precision source.

2.8 906-3940-501
Universal II CPU
DATA I/O CONTROL This control signal has a dual role of enabling/disabling
coagulation output and resetting the coagulation watchdog
Most of the data I/O is handled by programmable peripheral timer (when pulsed).
devices (PIA). The function of the PIA’s is to interface
peripheral equipment to the processor. The configuration of U/S PCB Installed - USINST*
the PIA’s is programmed by system software per factory This control signal indicates that the U/S Driver PCB has been
mandate (PFM) so that normally no external logic is necessary installed, and therefore the U/S mode is a valid selection. If
to interface to peripheral devices. The three data ports on the this PCB is not installed, then the U/S mode is not an available
PIA’s are normally configured either as input or output ports option to the user.
with their own directional data buffer IC’s.
Coagulation PCB Installed - COAGINST*
Programmable Peripheral Interface Device #1 (PIA1) This control signal indicates that the Coagulation PCB has
Ports A, B, & C on PIA #1 (U12) utilize data buffers U21, been installed and therefore the Coag mode is a valid
U22, & U23 respectively. U21 is an output buffer, while U22 selection. If this PCB is not installed, then the Coag mode is
and U23 are bi-directional buffers; software sets U22 for not an available option to the user.
output and U23 for input, using signals DIRBUFF1/2. The
ports are initialized at power-up to be either input or output Continuous Irrigation - CONTIRR*
ports with default states assigned to the corresponding control This control signal drives the irrigation solenoid. When
signals. Resistor pull-ups/downs are used to hold output activated the solenoid valve is open; when deactivated the
signals at appropriate logic levels until the ports and buffers solenoid valve is closed.
are properly initialized (PIA ports revert to inputs when reset).
Aspirator Reflux - REFLUX*
Motor Phase Control Lines - Q4*- Q1* This control signal drives the aspirator stepper motor
The control signals that drive the stepper motor at the counterclockwise to eliminate aspiration line occlusions.
requested rate to generate the required aspiration.
STATMVS - When low, indicates enabling by MVS unit.
U/S DAC Directional Control Lines - SU*, SD*
These control signals indicate the counter direction for pulsing USERR - Redundant ground fault indication, from the U/S
up or down and clearing the counter or putting it in standby. Driver PCB.

U/S Enable Control Line - USEN Watchdog Timer Reset Status - RSTSTAT
This control signal enables the U/S output, and simultaneously This control signal indicates the status of the watchdog timer.
enables the 85 V required to drive the U/S handpiece. This signal is monitored during power-up when the watchdog
timer functionality is being verified.
U/S Frequency/Voltage DAC Control Line - CS0
This control signal, along with CS1U, is used to select the Coagulation Fault Status - COAGSTAT*
required DAC on the U/S Driver PCB before DAC positioning This signal indicates that an over voltage condition exists on
information is sent. the Coagulation PCB.

U/S Frequency Span DAC Control Line - CS1U

CONTINUED ON PAGE 2.10
This control signal, along with CS0, is used to select the
coarse frequency DAC before sending position information.

Watchdog Timer Enable - WDEN1

This control signal enables/disables the system watchdog
timer circuitry from resetting the system so that upon
initialization (power-up) the processor can verify proper
watchdog timer functionality. The buffered signal that disables
the system watchdog timer is WDEN3.

Ground Fault Reset - GNDFRST*

This control signal resets the latched ground fault signal
generated when the handpiece ground integrity has been
violated.

Coagulation DAC Directional Control Lines - PU, PD

These control signals indicate the counter direction for pulsing
up or down and clearing the counter or putting it in standby.

Coagulation Enable - COAGEN*

906-3940-501 2.9
 CPU Universal II

Programmable Peripheral Interface Device #2 (PIA#2) 85V Request REQ85V

Ports A, B, & C on PIA #2 (U11) utilize data buffers U2, U3, This control signal enables the 85 V generation circuitry in the
& U20 respectively. The direction of data on these buffers is power supply, provided no fault conditions exist. This signal is
fixed and is not under software control. U2 is strictly an input used upon power-up to verify the circuitry operation which is
buffer, while U3 and U20 are strictly output buffers. The ports utilized in the U/S and Coag modes.
are initialized at power-up to be either input or output ports
with default states assigned to the corresponding control U/S Driver PCB Watchdog - WDOG*
signal. Like PIA#1, output signal levels are established by This control signal allows the processor to monitor the U/S
resistor pull-ups/downs (as required) until PIA initialization is watchdog timer and disable handpiece power in the event of a
complete and BUFFEN = TRUE. time out.

U/S Handpiece Identification Bit-0 to Bit-2 - PROG0-PROG2 Peripheral Interface Control

These control signals indicate which U/S handpiece is Multiplexed Address/Data Bus - AD0-AD7
installed in order to display the correct handpiece This is a dual function bus. During the second and third timed
identification pneumonic. The two handpieces available in the event (clock cycles), this bus is used for data transfer. During
Universal II are the Series 500 and the Fragmatome®. the first timed event, this is an 8-bit microprocessor address
bus for the lower 8-bits of I/O addressing as described in
Aspirator/Ground Fault Interrupt Mask - MSKINT* Address Decoding.
This control signal allows the masking of the aspirator and
ground fault interrupts when either of these occur so that the Port Select 0 and Port Select 1 - LAD0-LAD1
processor can take the appropriate action without being These signals, in conjunction with the RD* and WR* signals,
continuously interrupted. control the selection of one of the three ports or the control
word registers.
Footswitch Broken Spring Interrupt Mask - MSKBRKSP*
This control signal clears the latched Footswitch Broken Write Control - WR*
Spring Interrupt and allows the processor to take the This signal enables the processor to write data or control
appropriate action without being continuously interrupted. words into the PIA.

Vacuum Solenoid Enable - VSOLEN* Read Control - RD*

This control signal enables the toggling of the vacuum This signal enables the PIA to send the data or status
solenoid used to generate the cutting action of the ATIOP information to the processor on the data bus.
handpiece.
PIA Chip Select - PIA1*, PIA2*
DIOP Pump Enable - IACEN* These address decoder output signals select one of the two
This control signal enables the DIOP pump used to generate PIAs.
the required vacuum and pressure to drive the ATIOP
handpiece. Hardware Reset - HRST
This signal clears the control register and all PIA ports are set
Pressure Solenoid Enable - PSOLEN* to the input mode.
This control signal enables the toggling of the pressure
solenoid used to generate the cutting action of the ATIOP Output Buffer Enable - BUFFEN
handpiece. This signal enables all of the data buffers associated with the
PIA’s.
Vent Solenoid Enable - VENT1EN*
This control signal enables the vent solenoid which removes Directional Buffer Select - DIRBUFF1, DIRBUFF2
any accumulated vacuum in the fluidics path when terminating These signals control the data direction of data buffers U22
aspiration. and U23, respectively.

Irrigation Solenoid Enable - IRREN*

This control signal enables the irrigation solenoid which
provides the required fluidics to the handpiece to maintain
proper operation.

Ground Fault Redundant Reset - GNDFRSTR*

This control signal resets the redundant latched ground fault
signal generated when the handpiece ground integrity has been
violated.

2.10 906-3940-501
Universal II CPU
FRONT PANEL PCB INTERFACE & BUFFERING MEMORY

This Functional block consists of connector A4J1, data buffer There are three types of memory used on the CPU PCB:
U17, bi-directional data buffer U19, and logic gates U18. All RAM, EPROM, and EEPROM. U8 is a 64K static RAM
switch, display, and control communications between the device which provides 8K bytes of volatile storage for system
Front Panel PCB and the processor goes through this interface. scratch pad calculation memory. EPROM U9 is a 512K device
that provides 64K bytes of program memory. EEPROM U10
Front Panel Interface Bi-directional Data Buffer is a 64K device that provides 8K bytes of user programmable
Bi-directional data buffer U19 interfaces the Address/Data bus memory. The EEPROM is used when selecting the default
to and from the Front Panel PCB. Logic gates U18 set the language option, or when setting new default limits for the
enable bit. selected mode of operation.

Multiplexed Address/Data Bus - AD0-AD7 RAM is enabled by address decoder U14, and the data send/
This is a dual function bus. During the second and third timed receive is controlled by the processor RD* and WR* control
event (clock cycles) this bus is used for data transfer. During signals.
the first timed event this is an 8-bit microprocessor address
bus for the lower 8-bits of I/O addressing as described in EPROM is also enabled by address decoder U14, or on request
Address Decoding. from the control register U4 ENB line in response to a
software interrupt. Data send is controlled by the RD* signal
Read - RD* from the processor.
The RD* command from the processor determines the
direction of data flow to/from the Front Panel PCB. EEPROM is addressed the same way as EPROM. The
exception is that U14 selects the EEPROM, and the device
Front Panel Control Select - FPC* also has a write function controlled by the WR* signal from
This address decoder output signal enables data interchanges the processor. During the write function U10 sends a RDY/
between the CPU and Front Panel PCB. BSY* (RB) interrupt to the processor via the interrupt
multiplexer telling the processor to hold all activity frozen on
Output Data Buffer the data bus until U10 has completed writing data into
Output buffer U17 is constantly enabled to interface the memory.
processor control signals to the Front Panel PCB.
Address Bus - A8-A15
Address Latch Enable - ALE* This 8-bit microprocessor output bus addresses the high order
This signal clocks the above mentioned octal D flip-flop. memory and I/O functions of the system as described in
Address Decoding.
Front panel Select - FPINT1*
This signal enables the Front Panel PCB, and is simply a Multiplexed Address/Data Bus - AD0-AD7
buffered form of FPC*. This is a dual function bus. During the second and third timed
event (clock cycles) this bus is used for data transfer. During
Read Control - RD* the first timed event this is an 8-bit microprocessor address
This signal provides the appropriate control to synchronize bus for the lower 8-bits of I/O addressing as described in
communication between the processor and the Front Panel Address Decoding.
PCB.
Read Control - RD*
Write Control - WR* The READ output signal is negative true when the
This signal provides the appropriate control to synchronize microprocessor wants to accept data from the I/O devices or
communication between the processor and the Front Panel memory.
PCB.
Write Control - WR*
Hardware Reset - RST*, RST The WRITE output signal is negative true when the
Both senses of this signal provide for asynchronous clear or microprocessor wants to send data to the I/O devices or
reset of the directed circuitry on the Front Panel PCB. memory.

Data Bus - LAD0-LAD7

Since the data bus is multiplexed with the lower eight address
bits (AD0-AD7), the two functions must be separated. The
address latch enable (ALE) output of the processor is asserted

CONTINUED ON PAGE 2.12

906-3940-501 2.11
 CPU Universal II

when processor address information is present on the Address/ INTERRUPT MULTIPLEXER

Data bus. Octal tri-state D flip-flop U16 uses ALE to latch the
lower eight address bits onto the true address bus (LAD0- PLD U15 is programmed to function as the software interrupt
LAD7). This clears up the Address/Data Bus allowing the encoder to the processor. The system interrupts are divided
processor to send or receive data from these lines during the into two groups: vectored interrupts, and polled interrupts.
next clock cycles.
Vectored interrupts are defined as those that warrant immediate
RAM Select - RAM* action by the software. Most of these are associated with
This signal from the memory decoder selects and enables this system hazards or otherwise require immediate action. When
device for operation. one of these interrupts is present, the interrupt request signal
INTR is issued to the processor. The processor acknowledges
EPROM Select - EPROM* the request with INTA (interrupt acknowledge). INTA outputs
This signal from the memory decoder selects and enables this the appropriate interrupt vector address onto AD3-AD5 for
device for operation. automatic interrupt service branching by the 8085 µP.

EEPROM Select - EEPROM* Polled interrupts are monitored once each main control loop.
This signal from the memory decoder selects and enables this Address/Data bits AD0-AD3 are used to poll the requested
device for operation. interrupt and are sent to the interrupt multiplexer through
register control U4 as MUXA-MUXD. The polled interrupt
EEPROM Ready/Busy* - RB state is monitored through the Serial Input Data line (SID). If
This signal is used to indicate the status of the EEPROM. If the SID state for the polled interrupt indicates an error
RB* (busy) is indicated, the EEPROM is still in the write condition, the software responds accordingly.
cycle. RB (ready) is issued when writing is complete.
Although all vectored (INTR/INTA) interrupts are latched
events, any noise glitch on these lines could likewise cause an
ensuing brief INTR pulse, which could produce an erroneous
vector response to the INTA. The circuit of U1/R62/C52/CR7
filters out any such glitches. As a further protection against
false interrupts, a redundant read of SID (using MUX A:D) at
the start of each interrupt service routine can be used to
confirm the interrupt, and any invalid interrupts may be
flagged as errors. Reset interrupt 000 is not used.

Analog-to-Digital End of Conversion - ADCEOC

This is a polled interrupt that indicates when the A/D
conversion is completed and the data is ready to be placed on
the data bus.

Power Fault - FAULT*

This is a polled interrupt that indicates when either the ±15 V
supplies, or the ±5.12 V reference voltages, are out of tolerance.

Irrigation Solenoid Fault - IRRF

This is a polled interrupt that indicates a fault condition with
the operation of the irrigation solenoid. The solenoid is
monitored to assure that it opens when requested and remains
closed when not requested to be open.

U/S Handpiece Ground Fault - GNDF

This is a vectored interrupt that indicates when the grounding
integrity of the U/S handpiece has been jeopardized.

Overlay Key Depressed - KEY*

This is a polled interrupted that indicates when one of the front
panel overlay keys has been depressed.

Footswitch Broken Spring Latched - BSLATCH

This is a vectored interrupt that is used to monitor the
footswitch treadle spring in the event of breakage.

2.12 906-3940-501
Universal II CPU
EEPROM Ready/Busy - RB WATCHDOG TIMER CONTROL
This is a polled interrupt that indicates the status of the
EEPROM. A low level indicates the EEPROM is busy (still in The Watchdog Timer Control circuitry is comprised of clock
the write cycle). oscilllator U31 (and misc), µP monitor U24, and PLD U27.

Aspirator Stepper Motor Fault - MTRF Because of the requirement for WDOG timeout assurance
This is a vectored interrupt that indicates an error condition before 500 mS, but not before µP loop cycle time of
with the stepper motor. Two error conditions are defined: the approximately 300 mS, the targeted WDOG period of
stepper motor is in continuous reflux, or the stepper motor has 400 ±50 mS requires a precise frequency source, which is
phase problems. provided by U31.

Abnormal Footswitch Position - ABNPOS The watchdog timer function and the 5V failure detection are
This polled interrupt is used to indicate when the footswitch is provided by U24. PLD U14 is used to combine the signals
in a non-operational (tilted) position. logically to generate the required outputs to disable or reset
the system. U14 also provides the ability to disable the
Footswitch Treadle Position - TRDLUP* watchdog circuitry from the rest of the PCB functions, while
This is a polled interrupt that, when low, indicates the treadle still providing an output that can be monitored to indicate
is at the fully-up position. watchdog status. This enables the processor to test the circuits
functionality upon initialization, and also for field service
Communications Transmit - TXINT testability.
This is a vectored interrupt used to indicate when information
can be sent through the communications port. Although the WDOG is initially disabled to provide ample
time to test µP resources such as ROM, RAM, TIMERS, etc;
Communication Received - RXINT once it is enabled it cannot be disabled again until the next
This is a vectored interrupt used to indicate when information power OFF/ON cycle. The watchdog alarm asserts HRST until
sent through the communications port has been received. the next POR cycle.

Aspirator/Ground Fault Interrupt Mask - MSKINT* One peculiarity of WDOG timer U24 is that once WDOG
This control signal allows the masking of the Aspirator and timeout has occurred, WDOG strobes issued during the
Ground Fault Interrupts when either of these occur so that the WDPOR pulse do not have the desired effect of resetting the
processor can take the appropriate action without being WDOG. Thus, the µP must verify WDI has reset the timer by
continuously interrupted. monitoring WDOG via RSTSTATA.

Footswitch Broken Spring Interrupt Mask - MSKBRKSP* 5V Power Monitoring - 5V

This control signal allows the masking of the Footswitch This signal is the same that comes from the power supply and
Broken Spring Interrupt to allow the processor to take the provides for the biasing of all digital functions.
appropriate action without being continuously interrupted.
Watchdog Timer Strobe - WDI
Interrupt Request - INTR A transition on this input of either polarity resets the WDOG
This general interrupt signal has the lowest priority of the five timer.
available interrupts. This interrupt signal is sent to the
processor indicating that a system error has occurred that Watchdog Clock - WDCLK
requires action. INTR is filtered for noise. Nominal frequency of 2.44 KHZ provides for WDOG timeout
at 419 mS (1024 WDCLKs).
Interrupt Acknowledge - INTA*
This signal is issued by the µP during the instruction cycle CPU Reset #1 - CRST1
after an INTR is accepted, to enable the 3-bit latched output This output is an input to the 8085 µP to force a reset. µP
error code from the interrupt multiplexer onto the data bus. output CRST2 normally reflects the level of this signal
(delayed somewhat).
Interrupt Selection - MUXA-MUXD
This 4-bit code is used to select any polled or vectored interrupt. Push Button Reset - PBRST*
SW1 drives this signal to provide manual reset of the µP
Vectored Interrupt ID - (AD3-AD5) during testing.
This 3-bit code identifies which of the five vectored interrupts
has occurred, by providing one of five addresses to the µP for Watchdog Enable - WDEN3
branching. This signal from the processor sets WDEN4 to enable the
WDOG circuitry.
Serial Input Data - SID
CONTINUED ON PAGE 2.14
SID reflects the state of the interrupt as selected/indicated by
MUX A:D.

906-3940-501 2.13
 CPU Universal II

Watchdog Enable (latched) - WDEN4 85V ENABLE CIRCUITRY

This signal is a latched form of WDEN3, which once set,
enables the WDOG until the next POR, PBRST, or WDTR1. The 85V Enable Circuitry is comprised of PLD U13, LED
DS1, and transistor Q5. Although originally designed to be
Hardware reset - HRST, HRST* present only when requested by the functions that require
Both active high/low forms of this signal are provided to force 85 volts, which include ultrasound and coagulation, this
the CPU hardware to the initialize state. HRST latches on circuitry now enables 85 volts when requested by the µP, and
WDOG timeout until POR, PBRST, or WDTR1 clear turns OFF only in the event of fault conditions. Typically, the
WDEN4. µP sets up for 85V enable at power-up, to ensure sufficient U/
S Driver PCB warm up time.
Reset Status - RSTSTATA
This signal is used both by the µP and during manufacturing Ultrasound Output Enable - USEN
test to monitor status of various WDOG/Reset signals. This signal enables the U/S Driver PCB. 85 volts is disabled if
USDIS is true during USEN.
CPU Reset #2 - CRST2
This input indicates when the µP is being reset, either by Ultrasound Disable - USDIS
external hardware (via CRST1), or by a µP-initiated reset This signal disables the 85 V in the event of a U/S fault
instruction. condition during USEN.

WDOG Test Reset - WDTR1 Coagulation Output Enable - CAUTEN

This input is used during manufacturing test to disable the This signal enables the Coagulation PCB. 85 volts is disabled
WDOG circuitry and reset the µP and CPU PCB hardware. if COAGSTAT = 0 during CAUTEN.

Power on Reset - POR* Coagulation Status - COAGSTAT

This signal goes low whenever the +5 V supply drops below When high, this signal indicates the closure of the coagulation
4.65 V (nominal), and remains low until 4.65 V is again output relay. If low during COAGEN, 85 V is disabled.
exceeded.
85V Request - REQ85V
WDOG Fail - WDOG* This signal is used by the µP to request 85 V power. EN85V
This signal goes low whenever the WDOG timer has timed follows REQ85V, provided no fault exists in the given mode
out, and is reset high once WDOG is strobed (provided strobe (U/S or Coag).
is outside of WDPOR pulse.
85V Test - TST85V
WDOG/POR Composite - WDPOR* This is an external test point provided to allow functional
This signal is simply a combination of WDO and POR signals, testing of this circuitry. When high, this signal forces EN85V
with an additional 50 mS delay put on the trailing edge of TRUE.
POR following V > 4.65 V.
85V Enable - EN85V*
This signal provides the necessary low or sink to the power
supply, which turns the 85V ON. LED DS1 is provided to
indicate the state of this signal. The LED is lit when the 85V is
present, and OFF when the 85V is not present.

2.14 906-3940-501
Universal II CPU
SYSTEM CLOCKS handpiece, and the pulse rate of the U/S handpiece. If not in
U/S mode, the programmable clock is set up to generate this
There are two clocks on the CPU PCB: system clock U26, and interrupt which alternates the actuation of the pressure/vacuum
programmable clock U7. These clocks provide the solenoids at the specified rate to produce the cutting action. If
synchronized timing required by the system in order to in U/S mode, it controls the pulsing of the handpiece by
function properly. turning the U/S power ON and OFF at the specified rate to
produce the pulsing action.
System Clock
The system clock takes the CLK signal from the processor (1/ Restart Interrupt 6.5 - RST 6.5
2 the crystal frequency) and divides it into the individual This software interrupt controls the operation of the aspirator
frequencies required by the various function blocks of the stepper motor. Based on the selected rate, the programmable
system. clock is set up to generate this aspiration interrupt at the
required time interval.
Clock - CLK
This is the main system clock output from the processor. It is Restart Interrupt 7.5 - RST 7.5
used to synchronize all timed events within the system. The This software interrupt controls the operation of the scheduler.
clock timing is 1/2 the crystal frequency. The programmable clock is set up to generate this interrupt
every 25 mS to control and check the task queue. The task
Clock Frequency Q2 - Q2 queue control includes checking for a null entry on the queue,
Q2 provides the required timing to the ADC. entering a task on the queue, removing a task from the queue,
and clearing the queue.
Clock Frequency Q7 - Q7
CONTINUED ON PAGE 2.16
Q7 provides the required timing to the programmable clock.

Programmable Clock
The programmable timer has three independent counter/clocks
under software control. A binary count is placed on the data
bus and is read into the addressed counter. The counter then
counts down from the specified number to zero, and sets a
counter-out bit. The counter-out bits are received by the
processor as software interrupts.

Multiplexed Address/Data Bus - AD0-AD7

This is a dual function bus. During the second and third timed
event (clock cycles), this bus is used for data transfer. During
the first timed event, this is an 8-bit microprocessor address
bus for the lower 8-bits of I/O addressing as described in
address decoding.

Counter Selection - LAD0-LAD1

When the IC is selected, latched address LAD0 and LAD1
determine which of the three counters is addressed.

Read Control - RD*

This control signal informs the clock that the processor is
inputting a binary count to addressed counter.

Write Control - WR*

This control signal informs the clock that the processor is
outputting data in the form of mode information or loading
counters.

Clock Enable - TIMER*

This control signal only enables the device for operation.

Clock Inputs C0,C1,C2 - Q7

This input provides the timing to the three internal clocks.

Restart Interrupt 5.5 - RST 5.5

This software interrupt controls the cutting rate of the VIT

906-3940-501 2.15
 CPU Universal II

POWER FAULT DETECTION CIRCUITRY ±5.12 VOLT REFERENCE SUPPLIES

The Power Fault Detection Circuitry verifies the integrity of The ±5.12 V reference supplies generated on the CPU PCB
the ±15 V and ±5.12 V analog supplies. Quad comparator U28 originate from the 2.5 V output of precision low voltage
forms a hardwired OR gate of the inputs. If the voltages reference supply Q1. U29, U30, Q3, Q4, and associated
measure out of the defined tolerance, an error exists and the discrete components comprise the amplifier circuitry required
output state changes. to generate the ±5.12 voltages.

+15 Volt Supply - +15V 2.5 Volt Precision Reference - 2.5VREF1

This voltage is sent via precision voltage divider circuit This voltage is generated from Q1 and the +15 V supply, and
consisting of resistors R19-R21 to the positive input of is amplified by a gain factor of 2.05 in order to achieve the
comparator 1. If the voltage varies by more than ±9%, a fault desired ±5.12 voltages.
term is generated and sent to the interrupt multiplexer.
+5.12 Reference Voltage - +5.12V
-15 Volt Supply - –15V This voltage is generated from U29, Q3, and associated
This voltage is sent via precision voltage divider circuit components. This voltage goes to TP10, card edge pin 90, and
consisting of resistors R19-R21 to the negative input of the ADC.
comparator 2. If the voltage varies by more than ±9%, a fault
term is generated and sent to the interrupt multiplexer. –5.12 Reference Voltage - –5.12V
This voltage is generated from U30, Q4, and associated
+5.12 Reference Voltage - +5.12V components. This voltage goes to TP11 and card edge pin 92.
This voltage is sent via precision voltage divider circuit This voltage is not used on Univ 2.
consisting of resistors R22-R24 to the positive input of
comparator 3. If the voltage varies by more than ±4%, a fault
term is generated and sent to the interrupt multiplexer.

-5.12 Reference Voltage - –5.12V

This voltage is sent via precision voltage divider circuit
consisting of resistors R22-R24 to the negative input of
comparator 4. If the voltage varies by more than ±10%, a fault
term is generated and sent to the interrupt multiplexer. This
voltage is not used on Univ 2.

2.5 Volt Precision Reference - 2.5VREF

This signal is generated from precision low voltage reference
supply Q2. One side of each comparator is tied to this output
and compared to the divided down voltages tied to the other
inputs. The comparator is triggered if any of the divided down
voltages vary by ±4% to ±10%.

Power Fault Condition - FAULT*

This signal changes state when a power fault condition exists
and is sent to the interrupt multiplexer so that the processor
can alarm the user of the error.

2.16 906-3940-501
Universal II

FRONT PANEL PCB Data Bus - DB0-DB7

This bus information provides the required data to enable the
device requested by the processor.
The Front Panel PCB contains the circuitry to perform the
following functions: Front Panel PCB Interface 1 - FPINT1*B
• Bi-directional communication between the CPU and Front This control signal enables the output of the latched
Panel PCBs. information in register U4.
• Address Register.
• Fragmatome Interface Communications. Address Latch Enable - ALE*1
• Keyboard Encoding. This control signal latches the information on the address bus
• Display Interface. into register U4.
• Audio Generation and Feedback.
• Stepper Motor Drive Control. Latched Bit-7 - LA7*
• Pressure, Vacuum, Vent, and Irrigation Solenoid/DIOP This bit enables the keyboard encoder.
Pump Drive Circuitry.
Latched Bit-6 - LA6*
This bit enables the audio chip.
Bi-directional Communication
Communication between the CPU PCB and the FPC PCB is Latched Bit-5 - LA5*
accomplished through data buffers U1 and U2. U1 is a tri-state This bit enables the USART.
octal bus driver responsible for the buffering of all control
signals. U2 is a tri-state octal bus transceiver which allows the Latched Bit-4 - LA4*
bi-directional data transmission dependent on the logical state This bit enables the display drivers.
of the directional bit.
Latched Bit-0 - LA0*
Multiplexed Address/Data Bus - AD0-AD7 This bit is used as a control bit for the USART, keyboard
This is a dual function bus. During the second and third timed encoder, audio chips, and the display.
event (clock cycles), this bus is used for data transfer. During
the first timed event, this is an 8-bit microprocessor address
bus for the lower 8-bits of I/O addressing as described in Fragmatome Interface Communication
address decoding. The serial communications functional block consists of a
programmable bit rate generator (U14), USART (U10), and
Read Control - RD* opto-isolators (U15 & U17).
This control signal from the CPU PCB controls the
transmission direction of U2, and is buffered for use elsewhere The programmable bit generator provides the necessary clock
on the FPC PCB through buffer U1. signals for digital data transmission. The four rate select inputs
are externally set for 9600 baud based on the crystal frequency
Write Control - WR* supplied of 2.4576 MHz. The crystal frequency is buffered
This control signal is buffered through U1 for use by the other through this device and used to supply the necessary
functional blocks of the FPC PCB. frequency to the audio circuitry. Another divided clock
frequency of 307.2 KHz is used as the clock input to
Address Latch Enable - ALE* programmable logic devices U8 & U11.
This control signal is buffered (ALE*1) and sent to latch the
input to address register U4. The USART is used as a peripheral, and is programmed by the
8085 processor to communicate in serial data transmission
Front Panel PCB Interface 1 - FPINT1* technique. The USART receives serial data streams and
This control signal is buffered (FPINT1*B) and sent to the converts them into parallel data characters for the processor.
address register for output control. The USART signals the processor when it has completely
received or transmitted a character and requires service.
Overlay Key Depressed - KEY* The opto-isolator chips provide the necessary electrical
This signal is an interrupt to the processor and is sent to the isolation required for receiving data while maintaining the
CPU PCB to indicate that an overlay key has been depressed. required TTL compatibility to interface with the rest of the
circuitry.

Address Register Baud Rate Selection - JP1-JP4

U4 is a tri-state octal D-type flip-flop and is used to separate External configuration selects baud rate of the bit rate
the functions of data and address bussing. U4 latches the generator.
information on the address bus when requested by the
processor. This clears up the address/data bus, allowing the CONTINUED ON PAGE 2.19
processor to send or receive data during the next clock cycles.

906-3940-501 2.17
2.18
VENT1EN* U5
Quad PSOLDRV* to
Driver VSOLDRV* Transducer
PSOLEN* PCB
U19 VENTDRV*
Inverting
VSOLEN* Buffer
IACEN* IACDRV* to DIOP Pump
U12
IRREN* Q5,Q6 IRRDRV* to Solenoid Switch PCB
+24V
from
24VRTN
CPU AD0-AD7 Bi-Directional DB0-DB7
Data Buffer
Bi-Directional
RD* U2 Buffer BDB0-BDB7
RD*1 DIR
U13
LA4* OE
RD* RD*1
WR* WR*1 Q1-Q4
Data Buffer Feedback from Peristaltic Pump MTRF
ALE* to CPU PCB (U15)
U1 FPINT1*B IRRF
FPINT1* LA4* LA4*
ALE*1 BRD*
IRQ* LA0 LA0
Address Data Buffer BWR* Motor
Register LA5* Q1*-Q4* from CPU
RST BCS* Control F1C-F4C
U4 LA7* U18 IRREN* from CPU PLD's
RD*1 BC*/D Q1-Q4
LA6* IRRSW1 from Solenoid Switch PCB
WR*1 BRST U8,U11 ACOM
IRRSW2 from Solenoid Switch PCB Q1,Q2 to
BCOM Solenoid Switch
TRDLUP* from CPU/footswitch Q3,Q4 PCB
+24V
307.2 KHz
JP1-JP4 CLK 24VRTN
Bit Rate
Generator
2.4576 MHz 2.4576 MHz 2.4576 MHz
+5V +5V
from Y1 U14 TXCLK*

Display and all other internal electronic systems.

Z
RXCLK*
Opto ANO FRAGPU
LA0
RXD Isolator CAT
LA5* USART Data BSTATMVS
STATMVS Buffer to CPU
U15 Opto
U10 Univeral Isolator
Inverting Microtome U1
Buffer RST1 TXINT Vitrectomy U17
RST* to CPU PCB (U15) System
from CPU RXINT TXD
U12 RD*1 FRAGEN*
WR*1

LA0
SL0-SL2
LA7* to/from Front Panel Overlay Switches
RL0-RL4
2.4576 MHz
Keyboard
Encoder Data
U16 IRQ* Buffer
KEY* to CPU PCB (U15)
RD*1 U1
WR*1

LA0
LA6* SY MP
–
D/A U6 SPKR+
2.4576 MHz MO RB
+ –
U3 U6 U9 to Front Panel Speaker
SH BUFF +
Sound SPKR–
RST* Generator
U7
RD*1 DIR

WR*1 OE*

Figure 2-4. FRONT PANEL PCB – The Front Panel PCB is the interface between the Front Panel Overlay Switches/

906-3940-501
Universal II
Universal II Front Panel
Crystal Frequency - Y1 character is received.
Input frequency from external crystal which determines
multiplying factor for baud rate generation. Anode - FRAGPU
Return path for opto-isolator (footswitch integrity).
Clock Output - 2.4576 MHZ
Buffered crystal frequency output. Cathode - FRAGEN*
Input of the opto-isolator for receiving incoming footswitch
Bit Rate - Z integrity information.
Selected baud rate output.
Receive Data - STATMVS
Clock2 - 307.2 KHZ This interrupt signals the processor to either allow, or not
Divided clock frequency equal to 1/8 of crystal frequency. allow, handpiece operation depending upon the input
information from the footswitch hardwired to the Universal
Data Bus - DB0-DB7 Microtome Vitrectomy System (UMVS).
Bi-directional data bus for data transmission.
Anode - ANO
Read Control - RD*1 Return path for opto-isolator (system operation
This control signal instructs USART to place the data or status communications).
information on the data bus for the processor to read.
Cathode - CAT
Write Control - WR*1 Input of the opto-isolator for receiving incoming characters for
This control signal instructs USART to accept the data or system operating communication.
control word which the processor is writing out on the data
bus. CONTINUED ON PAGE 2.20

USART Enable Bit - LA5*

This control signal enables the USART to read from, or write
to, the processor.

Reset Control - RST1

This control signal forces the USART into the idle mode
where it will remain until initialized again with a new set of
control words.

Data Control Bit - LA0*

This control signal, along with the RD* and WR* inputs,
informs USART to accept or provide either a data character, a
control word, or status information via the data bus.

Receive Data - RXD

A composite serial data stream is received by the receiver
control logic on this pin.

Transmit Data - TXD

The transmit control logic outputs the composite serial data
stream on this pin.

Transmit Interrupt - TXINT

This interrupt signals the processor that the transmitter is
ready to accept a data character.

Receive Interrupt - RXINT

This interrupt signals the processor when the receiver buffer is
ready with an assembled character for input to the processor.

Transmitter Clock - TXCLK*

The transmitter clock controls the serial transmission rate.

Receiver Clock - RXCLK*

The receiver clock determines the rate at which the incoming

906-3940-501 2.19
 Front Panel Universal II

Keyboard Encoding Display Interface

Keyboard encoding and multiplexing for all of the front panel The Universal II system contains an OEM display. The
overlay switches is performed through the 8279 (U16), a vacuum fluorescent dot matrix display appears just like a dot
programmable keyboard interface device (the front panel matrix printer to the processor. The display interfaces to the
overlay switches act as the keyboard). U16 is programmed by processor via connector A1J9 on the Backplane PCB to the
the CPU via data bus DB0-DB7. The data bus is bi-directional FPC PCB. U13 and U18 make up the display interface
to receive commands from, and transmit data to, the processor. circuitry. Data buffer U13, enabled by LA4* from the address
The direction of data flow is a function of the RD*1, WR*1, register, interfaces the data bus to/from the processor. The
and chip enable (LA7*) control inputs. RD* signal controls the direction of data flow. Buffer U18
interfaces the control data to the display.
The front panel overlay switches are configured in a keyboard
matrix with the select input lines controlled by the scan line Data Bus - DB0-DB7
outputs of U16. The return line inputs of U16 are connected to 8-bit bi-directional data bus to the display.
the scan lines through the front panel overlay key switches via
connector A1J9 on the Backplane PCB. Switch activity within Read Control - RD*1
U16 is stored in a FIFO RAM. When U16 receives This control signal determines the direction of data flow
information from the switches it issues an interrupt request to between the display and the processor. This control signal
the processor. The processor responds with a read command to enables the display data buffer to send data from the external
bi-directional data buffer U2, and a read command to the bus.
keyboard encoder. Keyboard information is passed through
the encoder and data buffer back to the processor. Enable Control - LA4*
This control signal enables the output of bi-directional data
Bi-directional Data Bus - DB0-DB7 buffer U13. This signal enables the display when requested by
All data and commands between the processor and the 8279 the processor.
are transmitted on these lines.
Write Control - WR*1
Read Control - RD*1 This control signal enables the display data buffer to receive
This control signal enables the data buffer to send data to the data from the external bus.
external bus.
Data Control - LA0*
Write Control - WR*1 This control signal indicates whether the inputs and outputs
This control signal enables the data buffer to receive data from are interpreted as commands or data.
the external bus.

Chip Enable - LA7* Audio Generation and Feedback

This control signal enables the interface functions to receive or The audio circuitry consists of the programmable sound
transmit. generator (U7), D/A converter (U3), low pass filter and buffer
(U6), and the audio amplifier (U9).
Data Control - LA0*
This control signal indicates whether the inputs and outputs Variable tones are generated by the programmable sound
are interpreted as commands or data. generator, based on the address data and status information
passed from the processor over the data bus. Transferred data
Clock - 2.4576 MHZ is managed by bus control signals LA6*, RD*1, WR*1, and
Generates internal timing. LA0*. This allows for creation of an FM sound generation
system using the smallest configuration of the sound
Return Lines - RL0-RL4 generator, memory, and processor.
These return line inputs are connected to the scan lines
through the overlay key switches, and are pulled high An external D/A converter is required for production of audio
internally until a switch closure pulls one low. analog signals. U3 is a floating D/A converter having 16-bit
resolution. The output of this device (including buffer U6) is
Scan Lines - SL0-SL2 connected to low-pass filter U6 (cutoff frequency
These lines are used to scan the key switches. approximately 15.9 KHz). The cutoff frequency is derived
from the equation Xc=1/2πfC. Referring to the schematic with
Interrupt Request - KEY* C=0.001µF, R=10KΩ, fcutoff=15.9KHz. This is placed
This interrupt line indicates when there is data in the FIFO between the D/A and amplifier to eliminate step noise.
RAM and indicates when the data is read.
U9 is a low voltage audio power amplifier with DC volume
control set for maximum gain.

2.20 906-3940-501
Universal II Front Panel
Data Bus DB0-DB7 Stepper Motor Drive Control
This is an 8-bit bi-directional data bus. Q1 through Q4, U5, U11, & U12 comprise the stepper motor
drive circuitry. The Darlington Pair devices act as voltage
Read Control - RD*1 isolators and high current drivers. U8 and U11 are the primary
Status of chip is read. and redundant PLDs that control the stepper motor to prevent
two hazards: aspiration without irrigation, which occurs if the
Write Control - WR*1 stepper motor is moving in a clockwise direction without the
This signal controls the data and address writing to the device. irrigation solenoid being actuated (open); and continuous
reflux, which occurs if the stepper motor moves in a counter-
Chip Enable - LA6* clockwise direction for more than 266 mS. U5 is an inverting
This signal enables the device, and validates control signals schmitt-trigger buffer used to invert the drive signals.
when asserted.
The stepper motor requires a 24 volt drive voltage. This high
Data Control - LA0* voltage is applied continuously to the high side of the motor.
This signal controls information written to, or read from, the The high current handling characteristics of the Darlington
device. Pair devices are used to sink (supply the ground point) to the
negative inputs to complete the circuit path to the 24 volt
Clock - 2.4576 MHZ return line. Q1 through Q4 complete the phase driver circuits
This signal is the master clock from the device. for the stepper motor. As a logic low is applied to PLDs U8
and U11 (signals Q1*, Q2*, Q3*, Q4* from the CPU PCB),
Reset - RST* each respective transistor turns ON. When a transistor is ON,
This signal clears the contents of all registers and initializes this connects the 24 volt return line to its respective circuit in
the device. the stepper motor, which drives the motor through that
quadrant or phase. As soon as a transistor is turned ON, its
Conversion Clock - SY output signal (e.g., Q1) goes low. This logic low is inverted by
This is the clock signal needed for converting the digital U5, and the logic high is fed back to U11 & U8. By stepping
output of the device into analog signals. through Q1 to Q4 in a prescribed fashion, precise control of
the stepper motor position and speed can be attained.
Synchronization Signal - SH
This signal is used to control the synchronization of The actuation of the irrigation solenoid is a prerequisite to
information sent from the device to be converted. stepper motor activity. Two optoswitches are mounted on the
irrigation solenoid PCB to monitor the irrigation solenoid
Serial Output - MO position at all times. These status indicators are sent to the
This is the serial audio output signal to the D/A. PLD devices for validation before the stepper motor drive
signals are sent. If the switch positions do not agree logically
Speaker Positive Terminal - SPKR+ to the commanded state, the stepper motor is not allowed to
This is the audio speaker power signal. step, and an error signal is sent to the processor.

Speaker Negative Terminal - SPKR- Stepper motor direction is also monitored to assure that
This is the audio power return signal. continuous reflux does not occur. The stepper motor is
allowed to be driven counter-clockwise upon command for
only 266 mS (10 steps). If this number of steps is exceeded,
the stepper motor drivers are disabled, and an error signal is
sent to the processor.

Phase Drive Signals - Q1*-Q4*

Input drive signals from the CPU PCB. These signals indicate
stepper motor direction and rate.

Darlington Phase Outputs - Q1-Q4

These signals are the outputs of the Darlington drivers used to
provide the return path for the 24 volts. These signals are also
inputted into PLDs U8 & U11 for phase comparison to the
inputted phases to verify drive signal integrity.
CONTINUED ON PAGE 2.22

906-3940-501 2.21
 Front Panel Universal II

Irrigation Solenoid Enable - IRREN* of the solenoids. As the two sections of the driver IC
This is the control signal from the CPU PCB that enables the alternately toggle ON and OFF, the pressure and vacuum
irrigation solenoid drive circuitry, and is used here for the solenoids toggle, providing the push-pull (pressure-vacuum)
irrigation solenoid position validation in the PLDs. necessary to drive the vitreous handpiece.

Irrigation Solenoid Switch 1 - IRRSW1 The irrigation solenoid acts as a pinch valve in the irrigation
This signal indicates the status of irrigation solenoid switch 1, flow line to the handpiece. When irrigation is requested, the
and is used by the PLDs to validate the irrigation solenoid CPU issues the irrigation enable signal (IRREN*) to Q5. Q5
position. turns ON, switching the 24 volt return to energize the
irrigation solenoid. This allows free-flow from the drip
Irrigation Solenoid Switch 2 - IRRSW2 chamber to the handpiece.
This signal indicates the status of irrigation solenoid switch 2,
and is used by the PLDs to validate the irrigation solenoid Vent solenoid K1 on the Solenoid/Transducer PCB vents the
position. handpiece aspiration line (vacuum) to atmosphere. Energizing
this solenoid removes all vacuum from the handpiece,
Footswitch Treadle Position - TRDLUP* peristaltic pump, and vacuum feedback circuits. When the
This signal indicates the position of the footswitch treadle, and vent enable signal (VENT1EN*) is received from the
is used by the PLDs to validate reflux only when the treadle is processor, a logic high is on the base of one section of quad
in the up position. driver U19. The transistor turns ON and supplies a 24 volt
return to energize the vent solenoid.
Stepper Motor Fault - MTRF
This error signal is sent to the processor to indicate that the DIOP Pump Enable - IACEN*, IACDRV*
function of the stepper motor is invalid. This signal (IACEN*) enables the DIOP pump drive circuitry,
turning the DIOP pump ON when requested.
Irrigation Solenoid Fault - IRRF
This error signal is sent to the processor to indicate that the Pressure Solenoid Enable - PSOLEN*, PSOLDRV*
irrigation solenoid functionality is in error. This signal (PSOLEN*) enables the pressure solenoid drive
circuitry, turning the vacuum solenoid ON when requested.
Phase Voltage A - ACOM
Phase voltage used to drive the stepper motor. Vacuum Solenoid Enable - VSOLEN*, VSOLDRV*
This signal (VSOLEN*) enables the vacuum solenoid drive
Phase Voltage B - BCOM circuitry, turning the vacuum solenoid ON when requested.
Phase voltage used to drive the stepper motor.
Irrigation Solenoid Enable - IRREN*, IRRDRV*
This signal (IRREN*) enables the irrigation solenoid drive
Pressure, Vacuum, Vent, and Irrigation Solenoid/DIOP circuitry, turning the irrigation solenoid ON when requested.
Pump Drive Circuitry
The solenoid drive circuitry consists of Q5, Q6, quad driver Vent Solenoid Enable - VENT1EN*, VENTDRV*
U19, and inverting buffers U12 & U5. The Darlington Pair This signal (VENT1EN*) enables the vent solenoid drive
devices act as voltage isolators and high current drivers. The circuitry, turning the vent solenoid ON when requested.
DIOP pump and all of the solenoids in the system require a
drive voltage of +24 V. The 24 volts is applied continuously to
the positive side of the pump and solenoids to isolate the
voltage and handle the high current requirements. The high
current handling characteristics of the Darlington Pair devices
is then used to sink (supply the ground point) to the negative
inputs to complete the circuit path to the 24 volt return line
(24VRTN).

Q6 is responsible for turning the DIOP pump ON whenever

the vitreous cutter mode is selected (IACEN* active). A logic
low at U12-11 turns the transistor pair ON, switching the 24
volt return to the negative side of the pump, completing the
drive circuit. This supplies the required pressure/vacuum to
the vitreous cutter alternating solenoids K2 & K3.

Two sections of quad driver U19 are used to activate pressure

and vacuum solenoids K2 & K3, located on the Solenoid/
Transducer PCB. 24 volts is tied permanently to the high side

2.22 906-3940-501
Universal II

U/S DRIVER PCB Buffered Ultrasonics Power Enable - USENB

This output signal controls the switching of the output switch.
The U/S Driver PCB uses control commands from the CPU In order to be asserted USEN must be asserted and no
PCB to configure itself to deliver the required drive signal watchdog time-out or ground fault condition detected.
directly to the handpiece. The processor monitors the output to
ensure the commands issued are being properly followed. Ultrasonics Power Disable - USDIS
This signal is asserted in the event of a ground fault condition
Input Control Signal Buffering and Up/Down Counter and is sent to the CPU PCB to turn the 85 volt circuitry off (if
U8 is a programmable logic device responsible for the ultrasonic power is requested; i.e., USEN high).
functions of up/down counter control and output, ground fault
detection, and watchdog time-out output control. Digital-to-Analog Converter
The binary outputs of the Up/Down Counter (D0 - D7)
Power Up Counter Control - SU* become the input data for U9, an 8-bit Digital-to-Analog
This signal controls the directional count of the 8-bit up/down Converter (DAC). Each single binary bit increase at the input
counter to increase output power or frequency. equals approximately 0.04 volts increase in the output. DAC
control is through the selection bits CS00, CS10, and DAC
Power Down Counter Control - SD* write bit DACWR*. The reference voltage is 10.24 volts,
This signal controls the directional count of the 8-bit up/down amplified from the CPU’s 5.12 reference volts. When selected,
counter to decrease output power or frequency. the outputs of U9 set the frequency and range of the voltage
controlled oscillator and the gain of the voltage controlled
Ultrasound Enable - USEN amplifier.
This signal controls the enabling of ultrasonic output power.
Data Bus - D0-D7
DAC Selection - CS0, CS1U These eight bits represent the digital equivalent of the desired
These control signals provide the 2-bit code for output DAC analog output.
selection.
Load DAC - CS00, CS10
Ground Fault Reset - GNDFRST* These control signals provide the 2-bit code required when
This signal resets the ground fault latch set by a handpiece selecting the amplitude, frequency select, or frequency span
ground fault condition. It is asserted under processor control DAC. 00 selects the amplitude DAC, 01 selects the frequency
only after the ground fault condition has been removed. select DAC, and 11 selects the frequency span DAC.

Reset Control - RST* Write Control - DACWR*

This control signal is used to clear the counter of any values if This control signal is asserted when information in the data
a system reset is invoked. bus is ready, and when the output DAC has been selected to
provide precise control of DAC selection and data conversion.
Ground Sense1 - GNDSENS1
This input signal comes from the ground fault detection DAC0 Output - AMPLITUDE
circuitry and is used to clock an internal ground fault latch in This output represents the magnitude of the output power
the event that the handpiece grounding integrity is based on a percentage of the allowable maximum.
compromised.
DAC1 Output - FREQSEL
Watchdog Time-Out - WDOG* This output represents the fine frequency control used to tune
This input signal comes from the watchdog timer circuitry and the handpiece to the resonant frequency based on the
indicates the status of the watchdog timer. In the event of a handpiece ID.
watchdog time-out, this signal logically disables the USEN
function and creates an over-current condition to the DAC3 Output - FREQSPAN
processor. It also is hardwired to provide status to the This output represents the coarse frequency set at the initiation
processor (on the CPU PCB). of the tune cycle in order for the frequency select output to
fine tune the handpiece to its resonant frequency.
Counter Data Outputs - D0-D7
CONTINUED ON PAGE 2.25
This 8-bit output represents the digital equivalent of the
requested output power or frequency and is sent to the DAC
for conversion.

Buffered DAC Selection - CS00, CS10

These are the buffered control signals mentioned in DAC
Selection above.

906-3940-501 2.23
 Universal II

+10.24V
+5.12V U1 FreqSpan
FREQSPAN Amplifier

U10
DACWR*
FREQSEL VCO

U2
Watchdog
Timer WDOG CS00, CS10
USWDT Feedback Summing
H/PI Amplifier Amplifier
U6 DAC
D0-D7 H/PV
U5/14 U5/7
U9
SU* PLD
Counter USDIS
SD* Control
CS0
from CPU U8
CS1U
USEN
GNDFRST*
RST
USENB
GNDSENS1

USSIGNAL
Lock
Amplifier T1
LOCK VCA Power U/SHV
U5/1 VCAOUT USOUT
Amplifier
AMPLITUDE U3 USCAL/I
+5V Q1,Q3,Q4 U/SHVRTN

HNDPC
Recognize USCAL
USCALR
Circuitry
U1

Output Switch U4

GND Fault
Detection
Circuitry GNDF
GNDFRSTR U7

Figure 2-5. U/S DRIVER PCB – The U/S Driver PCB uses control commands from the CPU PCB to configure itself to
deliver the required drive signal directly to the handpiece. The processor monitors the output to ensure the
commands issued are being properly followed.

2.24 906-3940-501
Universal II U/S Driver
Voltage Controlled Oscillator and Feedback Amplifier Output Switch
VCO U2 has three summed inputs. Once the handpiece has been The output signal from the VCA is switched by U4, a high
recognized by the processor, the optimum frequency is selected speed analog switch. The open/closed function of this switch
and the output of DAC 1 (U9) becomes the selected input to is set by the USENB from the PLD. A second portion of the
the VCO. When the handpiece is locked in and running, the switch selects the monitor function of the processor. Initially
output of the feedback amplifier circuit fine tunes the VCO for set to monitor the handpiece calibration resistor, once the
maximum handpiece efficiency. handpiece has been recognized, this portion of the switch then
selects the current feedback loop to monitor the fine tuning of
Handpiece Voltage - H/PV the handpiece.
This signal represents the handpiece feedback voltage from
the primary side of the transformer. The actual voltage can be
VCA Output - USOUT
up to 20% above the U/S Power set point if set at 10-90, and
This signal is switched to the power amplifier when USENB is
up to 10% above the set point if set at 100. A failure occurs
asserted.
when the actual voltage is greater than the set point tolerance.

Handpiece Current - H/PI U/S Handpiece Calibration - USCAL

This signal represents the handpiece feedback current at the This signal represents the handpiece ID resistor.
primary side of the transformer.
U/S Handpiece Calibration/Current - USCAL/I
Coarse Frequency Set - FREQSPAN This output signal presents the handpiece ID signal when
This signal sets the coarse frequency of the VCO. USENB is not asserted.

Fine Frequency Set - FREQSEL U/S Output Enable - USENB

This signal fine tunes the VCO until resonance is attained. This control signal enables U/S output and handpiece current
monitoring when asserted. When not asserted this signal
Feedback amplifier- (U5/14) enables handpiece identification.
When the handpiece is at resonant frequency, the system
output current is at minimum and the control voltage is at Power Amplifier
maximum. With the control voltage to the VCO at maximum Transistors Q1, Q3, Q4 and their associated passive
and the VCO output is at resonant frequency, a closed loop is components represent the high gain amplifier used to convert
attained that ensures that the handpiece remains at resonant the analog output signal to the high voltages required by the
frequency under varying load conditions. handpiece. Pre-amp Q1 drives push-pull amplifier Q3 & Q4.
The gain of the circuit is adjusted by R7 in the Q1 feedback
U/S Signal - USSIGNAL loop. The circuit output is transformer coupled to the
This output signal is sent to the voltage controlled amplifier
handpiece through T1. The input to the transformer (H/PV) is
where it is gain adjusted.
scaled, rectified, filtered, and sent to the processor for
monitoring the output (HPV).
U/S Frequency Lock - LOCK
This output signal is at minimum when the handpiece is tuned
at resonant frequency. This signal is also sent to the processor Switched VCA Output - USOUT
for monitoring when U/S is enabled. This signal represents the switched output of the VCA before
amplification.
Voltage Controlled Amplifier
U3 is a voltage controlled amplifier VCA. The output of the Handpiece Voltage - H/PV
VCO is gain adjusted at this stage under the control of the This signal represents the amplified handpiece voltage sent to
amplitude DAC (0). buffer amplifier U5/5, and after conditioning it is sent to the
processor for output validation.
Amplitude DAC (0) - AMPLITUDE
This input signal from the DAC provides the gain adjustment Handpiece Current - H/PI
required to obtain the output power requested. This signal represents the amplified handpiece current and is
sent back to the feedback amplifier for closed loop control of
U/S Frequency Lock - LOCK the handpiece frequency.
This input signal provides positive bias for AGC control.
U/S Handpiece High Voltage - U/SHV
U/S Signal - USSIGNAL This signal represents the amplified transformer coupled drive
This 40 KHz input signal is the output of the VCO, when the voltage to the handpiece.
handpiece is tuned.
U/S Handpiece High Voltage Return - U/SHVRTN
U/S Output Signal - USOUT
This signal is the return line for the amplified transformer
This is the VCA output (VCAOUT) sent to the output switch
coupled drive voltage to the handpiece.
before being amplified by the power amplifier circuitry.
CONTINUED ON PAGE 2.26

906-3940-501 2.25
 U/S Driver Universal II

Ground Fault Detection Watchdog Timer Control

The output of the handpiece has potentially hazardous Watchdog timer circuit U6 is designed to time-out in
voltages. For this reason the integrity of the handpiece 400 mS ±84 mS unless reset by a rising edge on the watchdog
grounding is monitored. The high voltage return signal ( U/ timer input. The watchdog output is hardwired to the
SHVRTN ) is coupled to the input of flip-flop U7 and PLD processor for status monitoring, and it is logically coupled to
U8. If the U/SHVRTN opens, the clamped high voltage will the USENB signal. If the watchdog timer times-out, analog
set the flip-flops. The processor will acknowledge the fault, switch U4 is not allowed to be asserted, which opens the
disable the output by resetting the DAC counter and opening output and closes the ID path creating an over-current
the output switch, and reset the circuitry by issuing the condition. This condition de-tunes the handpiece and clears
GNDFRST* and GNDFRSTR* signals. The flip-flop in PLD the DAC counters.
U8 provides the redundant circuitry necessary for single fault
conditions. Watchdog Strobe - USWDT
This signal is the input to the watchdog timer and must
Handpiece Ground Sense -U/SHVRTN transition within 400 mS or a time-out condition will exist.
This signal represents the handpiece return voltage, and is at
ground potential unless all of the grounds are removed. Watchdog Output - WDOG*
This signal is sent to PLD U8 where it is gated with the USEN
Ground Fault Redundant Reset - GNDFRSTR* and ground fault latch output to create the USENB signal
This signal is sent by the processor to reset flip-flop U7 as which drives analog switch U4.
soon as the ground fault condition is removed.

Ground Sense1 - GNDSENS1

This signal is sent to PLD U8 to provide a second path and
redundant checking of the ground integrity.

Ground Fault - GNDF

This status signal is sent to the processor for acknowledgment
of a ground fault condition and remains latched until the
processor issues the appropriate reset signal after error
handling.

Handpiece Recognition
U1 and its associated passive components comprise the
handpiece recognition circuitry. This circuitry is used by the
processor to identify the handpiece. Since each handpiece has
its unique operating characteristics, a precision resistor is
installed during manufacturing to identify the handpiece to the
system. The resistor completes a voltage divider circuit to
identify to the processor the maximum setting for the output
power.

U/S Handpiece ID Resistor - USCALR

This signal completes the voltage divider network to establish
the calibration ID voltage for the 500 handpiece.

U/S Handpiece Calibration - USCAL/I

This signal represents the analog equivalent of the maximum
count to the DAC for the amplitude setting.

2.26 906-3940-501
Universal II

TRANSDUCER PCB Pressure/Vacuum and Vent Solenoids

The pressure and vacuum solenoids (K2 & K3, respectively)
The Transducer PCB contains the solenoids that alternately are activated by the Darlington drivers from the Front Panel
switch the DIOP pump’s pressure and vacuum outputs into a PCB. +24 volts is permanently supplied to the high side of the
single pneumatic line to drive the push-pull action of the solenoids, and the Darlington drivers, under processor control,
vitreous cutter. This PCB contains a third solenoid, the vent alternately switch the solenoids ON and OFF creating the
solenoid, that vents the aspiration line to atmosphere. An LED push-pull (pressure-vacuum) required to drive the vitreous
is placed across each of the solenoids indicating when the cutter handpiece.
solenoid is energized. The solenoids are individually con-
trolled by the processor through the Front Panel PCB. Vent solenoid K1 vents the handpiece aspiration (vacuum)
line to atmosphere. Energizing this solenoid removes all
The feedback reference circuitry for monitoring the vacuum of vacuum from the handpiece, peristaltic pump, and vacuum
the peristaltic pump is comprised of precision voltage regula- sensing feedback circuits.
tors, pressure transducers, and instrumentation amplifiers and
are located on this PCB. Together, these components sense the 24 Volt Supply - +24V
vacuum level when aspiration is present to provide accurate This signal provides the drive voltage necessary to actuate the
feedback to the user. solenoids.

CONTINUED ON PAGE 2.28

PSOLDRV*
Pressure
Solenoid

K2

DIOP
Pump
Vit Cutter
not part
of PCB

Vacuum
Solenoid

K3
VSOLDRV*

U2 XDCR1

to CPU PCB
(ADC)

U1 XDCR2

MT1 MT2

Vent Port Vent Aspiration Port

on Rear Panel Solenoid on Front Panel

K1
VENTDRV*

Figure 2-6. TRANSDUCER PCB – The Transducer PCB performs three major functions. It controls the pressure and
vacuum used to drive the vitreous cutter. Reference circuitry for monitoring handpiece vacuum is used to
sense vacuum level when aspiration is present to provide accurate feedback to the user through the display.
This PCB also vents the aspiration line to atmosphere.

906-3940-501 2.27
 Universal II

Pressure Solenoid Enable - PSOLDRV*

This signal controls the ON/OFF function of the pressure
solenoid and is under processor control.

Vacuum Solenoid Enable - VSOLDRV*

This signal controls the ON/OFF function of the vacuum
solenoid and is under processor control.

Vent Solenoid Enable - VENTDRV*

This signal controls the ON/OFF function of the vent solenoid.

Vacuum Feedback Circuitry

The processor uses redundant checking of the vacuum circuit
to ensure constant and concise vacuum levels. Vacuum
transducers MT1 & MT2, and instrumentation amplifiers U1
& U2 comprise the vacuum feedback circuitry. Voltage
regulators U3 & U4 provide the biasing to the transducers.
The transducers produce an analog voltage representing the
actual vacuum sensed at the input. This electrical representa-
tion is gain adjusted and buffered by the instrumentation
amplifiers and sent to the CPU PCB for processing.

This completes a closed loop system for precise vacuum

control. The processor reads the requested vacuum level
inputted from the front panel overlay keys. It then issues the
commands to attain that level to the stepper motor drive
circuitry on the Front Panel PCB. As the motor steps and the
vacuum builds, the level is sensed by MT1 & MT2 simulta-
neously. The resultant analog voltages are sent back to the
processor and compared to the requested value. The stepper
motor drivers are then adjusted accordingly to raise or lower
the actual (feedback) value to match the requested value. If the
difference between the two readings exceeds 30 mmHg, the
front panel display jumps to 400 mmHg, indicating a vacuum
error.

Vacuum
Tubing is connected to both transducers and then through an H
style valve (two T valves connected together) before going to
the vent solenoid and aspirator port. The vent solenoid closure
allows vacuum to build and then be sensed by MT1 & MT2.
The vent solenoid is closed when power is ON. It momentarily
opens when vacuum is sensed and the footswitch is released to
position 1 from positions 2 or 3.

Vacuum Feedback1 - XDCR1

This signal is the analog voltage representation of the vacuum
sensed by MT1.

Vacuum Feedback2 - XDCR2

This signal is the analog voltage representation of the vacuum
sensed by MT2.

2.28 906-3940-501
Universal II

SOLENOID SWITCH PCB Irrigation Solenoid Position Optical Switches

The two irrigation solenoid position optical switches provide
The Solenoid Switch PCB functions as a signal and power feedback to the Front Panel PCB PLDs (U11, U8), responsible
distribution board for the Front Panel PCB. The control for solenoid position error detection. The two switches provide
signals to the irrigation solenoid and stepper motor are routed redundant status information when the solenoid is closed and
to this board through cables from the Backplane PCB. The when it is open. The switch states must always agree, other-
irrigation solenoid and stepper motor connect to the board via wise an error is generated.
cables from each component with its appropriate mating
connector, allowing for ease of replacement with minimal Irrigation Solenoid Switch 1 - IRRSW1
effort. The Solenoid Switch PCB also provides the two optical This signal indicates the status of irrigation solenoid optical
switches responsible for the position status of the irrigation switch 1, and is used by the PLDs to validate the irrigation
solenoid at all times. solenoid position.

Signal and Power Distribution Irrigation Solenoid Switch 2 - IRRSW2

All of the drive signals to enable required voltage to the This signal indicates the status of irrigation solenoid optical
stepper motor and irrigation solenoid are routed from the switch 2, and is used by the PLD’s to validate the irrigation
Backplane PCB through cable W3 to the Solenoid Switch solenoid position.
PCB.
Irrigation Solenoid Switch Return - 5VRTN
24 Volt Supply - +24V This signal is the return path for the optical switches to
This signal provides the drive voltage necessary to actuate the indicate closure, and is tied to digital ground.
irrigation solenoid.

Phase Voltage A - ACOM

Phase voltage used to drive the stepper motor.

Phase Voltage B - BCOM

Phase voltage used to drive the stepper motor.

Darlington Phase Outputs - Q1-Q4

These signals are the outputs of the Darlington drivers used to
provide the return path for the phase voltages.

Irrigation Solenoid Enable - IRRDRV*

This signal enables the irrigation solenoid drive circuitry,
turning the irrigation solenoid ON when requested.

BCOM
W3 A3J1 A3J2 W14
ACOM TO STEPPER MOTOR
Q1-Q4
A3J3
IRRDRV*
TO IRRIGATION SOLENOID
+24V

SW1

IRRSW1
5VRTN
IRRSW2
SW2

Figure 2-7. SOLENOID SWITCH PCB – The Solenoid Switch PCB is a signal and power distribution board. Control
signals to the irrigation solenoid and stepper motor are routed through this board. This board contains two
optical switches which monitor the position of the irrigation solenoid.

906-3940-501 2.29
 Universal II

COAGULATION PCB 8-bit Output - D0-D7

These eight bits provide the digital representation of the
Coagulation output is generated by the Coagulation PCB required output power to the DAC.
(Erbe Cautery PCB), with the output being monitored and
adjusted by the CPU PCB. The CPU generates a COAGEN* Digital-to-Analog Converter
Binary outputs of the up/down counter become input data for
signal that enables the PCB, and utilizes PU and PD for power
IC5, a +5 volt, 8-bit, Digital-to-Analog Converter (DAC). Each
adjustments up and down, respectively.
single binary bit increase at the input equals approximately
0.02 volts increase in output. The LDAC*, WR*, and CS*
The CPU monitors and adjusts the power output by utilizing controls are tied low so that any change on the input is
signals COAGPWR and UPRIM. COAGPWR is the analog immediately registered on the output voltage. The DAC circuit
voltage from the DAC that represents the CPU-requested output is used as a voltage input to the pulse width modulator.
power level. This signal is sent to the ADC on the CPU for
comparison with the original requested level. UPRIM is a Data Bus - D0-D7
level out of a peak detector that represents the output voltage These eight bits represent the digital equivalent of the desired
on the primary side of the output transformer. This voltage is analog output voltage.
sent to the ADC on the CPU for comparison of actual output
power. COAGSTAT is fed back to the CPU to indicate Load DAC - LDAC*
position or status of relay 1, the output relay. This control signal is tied to ground to enable the data to be
loaded immediately to the device.
Level Converter
IC1 translates the +5 V inputs to +15 V outputs and serves as Write Control - WR*
a linear receiver for the three control signals from the CPU This control signal is tied to ground to enable immediate
PCB (PU, PD, & COAGEN*). writing of the data to the device.

Power Up Counter Control - PU Device Enable - CS*

This signal controls the directional count of the cascaded 4-bit Control signal tied to ground to continuously enable the device.
counters to increase output power.
Reset - EN
Power Down Counter Control - PD This control signal resets the device based on whether or not
This signal controls the directional count of the cascaded 4-bit the coagulation watchdog timer is reset properly.
counters to decrease output power.
Output Voltage - U-DAC
Coagulation Enable - COAGEN* Analog equivalent of the 8-bit digital input voltage requested.
This signal controls the enabling of coagulation power.
Coagulation Output - COAGPWR
Coagulation Enable from Watchdog Timer - CAUTEN* This signal is used as a status indicator to inform the processor
This signal must be active in order for coagulation power to be whether coagulation output is or is not requested. The
delivered to the handpiece. processor treats the signal in a binary fashion (ON/OFF) rather
than using the amount of voltage present.
85 Volt Enable - CAUTEN
When asserted, this signal indicates that the Coagulation PCB Pulse Width Modulator
has been enabled and the watchdog has not timed out. This IC7 is a hybrid Pulse Width Modulator (PWM) that generates
signal is fed back to the CPU indicating that the Coag PCB is a fixed frequency output with a variable pulse width duty
enabled to receive commands via the PU/PD command lines. cycle (the ratio of time ON to time OFF). The output of this
circuit (U-CON) is enabled only if the watchdog timer and
Up/Down Counter over-voltage-protection-circuits are properly configured; i.e.,
IC3 and IC4 are programmable 4-bit up/down counters the watchdog timer is adequately retriggered, and the +85 V
cascaded to create a single 8-bit binary counter. The program supply does not exceed its tolerance rating.
inputs to these IC’s are tied low so that, when reset, the counter
always starts out at 0 count. PU and PD are gated through IC2 Frequency Input - RT, CT
and then connected to IC3, the lower four bits of the circuit Resistor R14 and capacitor C41 set the fixed frequency of the
output. The carry over bits of IC3 are used to control the count internal square wave generator time constant at
up or down of IC4 which controls the upper four bits. 18.0 ±2.0 KHz.

Power Up Counter Control - 15PU, 15PU* Power Supply Voltage - U-PS

When asserted, the counter counts up until the 8-bit binary Part of the power supply voltage is fed back to the PWM to fix
output is the digital equivalent of the power level requested. the duty cycle of voltage control output U-CON at a point
coincident with the sawtooth waveform from the R14/C41 RC
Power Down Counter Control - 15PD, 15PD* time constant. Feedback is via R20 and TP1 to IC7-1.
When asserted, the counter counts down until the 8-bit binary
output is the digital equivalent of the power level requested.

2.30 906-3940-501
Universal II

Output Voltage Control - U-CON Oscillator/One-shot

The digital output signal of fixed frequency with variable duty IC8 and the associated passive components comprise a free
cycle. The positive going edge is fixed at 10 KHz, while the running oscillator. R31, TP2, and C17 determine the
negative going edge is varied by the feedback portion of U-PS. frequency of the oscillator. The output of the oscillator goes to
a one-shot. IC9 converts the 50% duty cycle oscillator output
Shut Down - SD to a signal with a low pulse width of 327 nS. IC10 is a dual
Used to shut down the oscillator in the event of a watchdog power Mosfet driver that inverts the one-shot output to
timer failure, or if the +85 V supply exceeds its rated voltage generate positive pulses to the output switch(Q4). Q4 is an N-
tolerance window. Shut down may be accomplished by the channel power Mosfet which is turned ON by positive pulses
tripping of the comparator controlling Q3 (over voltage) or by on the gate. Current sensing for the PWM is provided by R21
deactivating EN*, which is a double buffered CAUTEN*
& R22, connected to the source after filtering by C15 & R23.
(deactived with a watchdog timer failure).
Oscillator Frequency Control - R31, TP2, C17
Current Source - I-PS
This feedback signal is used to limit the peak current of Q4. These components are used to set the oscillator frequency at
R21 and R22 develop a voltage measurement of the current 340.0 ±5.0 KHz.
through this device.

COAGEN

PU,PD,PU*,PD*
U2
CAUTEN*
One-Shot U2 Level EN
WATCHDOG Converter
U9
TIMER
U1
COAGEN*
PU,PD
EN*

U6 COAGPWR
4-bit
Counters U-PS
D0-D7
U3,U4 DAC U-DAC
U5
EN U6 U-CON
Q1,Q2
L1
Oscillator

U8 PWM
One-Shot Switcher I-PS
U7
EN U9 U10,Q4

CAUTEN
EN U11 EN* SD
U6
U-PS

85V
Control COAGSTAT*
Circuitry

HP CAUT1
Control
U8,U9,U10 Circuitry CAUT2
Q4

Output Level
DRIVE Converter UPRIM
Circuitry (to CPU)
U12,U13

Figure 2-8. COAGULATION PCB – The Coagulation PCB generates coagulation output, with the output being monitored
and adjusted by the CPU PCB. The CPU generates a COAGEN* signal that enables the PCB, and utilizes PU
and PD for power adjustments up and down, respectively.

906-3940-501 2.31
 Universal II

One-shot Control - R33, R32, C19, TP3 asserted provides the proper logic to the PWM shut down
These components set the one-shot pulse width to ≅327 nS. input. When not asserted, the PWM is shut down.

One-shot Disable - EN PWM Shut Down - SD

This signal is used to disable the one-shot in the event of a This signal, when asserted, shuts down the PWM. It is
watchdog timeout (CAUTEN* deactivated). generated when coagulation is disabled either by command
from the processor, or by a watchdog timeout, and when Q3 is
Inverted One-shot Output - QDRIVE turned OFF due to an overvoltage error condition.
This signal is used to drive the N-channel power Mosfet switch.
Output Status - COAGSTAT*
Watchdog Timer This signal indicates the position of relay RLY1. When
Half of one-shot IC9 is utilized in the watchdog timer coagulation is disabled, RLY1 is configured in the normally
circuitry. Unless retriggered by the COAGEN* signal every closed (NC) position, COAGSTAT* is LOW, and LED-D6 is
300 mS, IC9 times-out and resets the DAC, preventing any illuminated. When coagulation is enabled, RLY1 opens,
power to be sent to the coagulation handpiece. It also resets configured in the normally open (NO) position, LED-D6 is
the other half of IC9, which prevents IC10 from generating OFF, and COAGSTAT* is HIGH. If the state of COAGSTAT*
positive pulses to Q4. Finally, it shuts down the PWM (IC7). does not correspond to the enabled state of the output
(CAUTEN), the processor indicates an error condition and
Coagulation Enable Strobe - COAGEN shuts down power to the handpiece by disabling COAGEN*.
This signal is the inverted COAGEN* signal from the CPU. It is
strobed each 110 mS in order to retrigger IC9, and is rectified in Peak Detector
order to indicate the current state requested for output energy. The peak primary transformer voltage is generated from the peak
detection circuitry of IC12 and IC13. This signal is used by the
One-shot Output - Q processor ADC for output data integrity monitoring and is
This signal is the output of the watchdog timer and will compared to the DAC position requested. If UPRIM exceeds the
change state unless IC9 is retriggered by COAGEN. It must requested power (DAC output) by more than 20%, the system
remain active (HIGH) in order for coagulation power to be generates an error message and shuts down handpiece operation.
present at the handpiece.
Transformer Primary Voltage - E1
Coagulation Enable - CAUTEN* This signal represents voltage at primary side of transformer.
NAND gate IC2 generates the non-pulsed enable signal used
by the PCB to generate the output energy requested. Converted Peak Voltage - UPRIM
CAUTEN* is asserted when COAGEN is asserted and the This signal represents primary side voltage to the transformer
watchdog timer output Q remains asserted. If either signal is converted to a DC voltage between 1.2 & 4.0 volts based on
not asserted, CAUTEN* is disabled. the requested input of 30 to 100% output voltage.

Overvoltage Protection Switching Regulator

Comparator IC6 is used to monitor the power supply output Q1, Q2, and associated discrete components function as a
voltage in order to assure that it does not exceed a set limit of switching regulator supplying the required voltage relative to
60 volts maximum. If U-PS exceeds 60 volts, comparator IC6 the requested output energy. The PWM output (U-CON) is
turns transistor Q3 OFF, which in turn shuts down the PWM utilized to turn Q2 & Q1 ON. Power supply signal U-PS is fed
and opens RLY1, preventing any output. A status signal is back to the PWM. U-CON is then outputted with the negative
sent to the CPU to continuously monitor the state of this going edge dependent on the resultant value of U-PS and the
circuitry. For normal operation the comparator is set by DAC output (U-DAC). The voltage, generated from the +85 V
CAUTEN. When the comparator is set, it turns Q3 ON, which supply, is sent to the primary side of transformer T1.
in turn closes RLY1.
Supply Voltage - 85V
Power Supply Voltage - U-PS This is the power supply voltage fed to the Coag power
This signal indicates the voltage from the switching regulator directly from the power supply via fuse F1, a 0.5 Amp,
based on the requested output power. U-PS provides the drive 250 volt, slow-blow fuse.
voltage for the Class C output amplifier.
Output Voltage Control - U-CON
DAC Output Voltage - U-DAC This is the digital output signal of fixed frequency with
This signal indicates the voltage requested by the processor to variable duty cycle. The positive going edge is fixed at 10
drive the PWM. The PWM then generates the proper drive KHz, while the negative going edge is varied by the value of
voltage to achieve the requested output through the switching U-PS and U-DAC.
regulator.
Primary Voltage - PRIMVOLT
Coagulation Enable - EN* This signal represents primary drive voltage to the transformer,
This signal represents the coagulation enable signal, and when with its value dependent on the requested output energy.

2.32 906-3940-501
 Universal II

SECTION THREE
PARTS LOCATION & DISASSEMBLY

GENERAL INFORMATION DISASSEMBLY INSTRUCTIONS

This section of the service manual instructs the service 1.0 Remove Top Cover
engineer on how to locate, access, and remove various
subassemblies and parts from the Universal II. In addition to 1.1 Turn system power OFF. This is done by turning the
the written instructions, several drawings are included to help ON/OFF switch to the OFF position and unplugging the
perform the disassembly procedures. AC power cord from the power input module (both
located on the rear panel, see Figure 3-2).
When following these instructions, references to right and left
are made when facing the front of the console. NOTE: Throughout this document “Turn system
power OFF” refers to this method of removing AC
Replacement of the following items is performed by doing the power from the system. “Turn system power ON”
steps in reverse order. refers to applying AC power by use of the same
method in reverse order.

REQUIRED TOOLS 1.2 With Universal II sitting securely on all four feet,
loosen two setscrews from the top corners of the rear
Most parts can be located and removed using tools in the connector panel (see Figure 3-1). It is not necessary to
standard service engineer’s tool kit. remove the screws completely.

1.3 Carefully grasping both sides of the top cover, gently

lift up from the rear, then slide the cover back to release
the front of the cover from the console. Lift the cover
up and away from console (see Figure 3-1).

CAUTION

Be careful to not damage interconnect wires inside

the console when removing top cover.
Loosen two 2.5 mm screws
Observe anti-static precautions when performing
maintenance inside the Universal II console.

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Figure 3-1. REMOVAL OF TOP COVER – To remove top cover from Universal II console simply loosen two screws, lift
rear of cover up, slide cover back, and lift cover up and off.

906-3940-501 3.1
 Universal II

2.0 Remove Rear Panel 3.0 Remove PCBs from Card Cage
PCBs should always be removed and installed with
2.1 Remove top cover as instructed in step 1.0. system power turned OFF. The PCBs have designated
positions in the card cage, and must be installed in their
2.2 Disconnect fan cable connector A1P16 from the correct slots.
Backplane PCB.
3.1 Remove top cover as instructed in step 1.0.
2.3 Remove 3 mm setscrew to disconnect footswitch
connector ground wire from Backplane PCB. 3.2 Unscrew thumb screw at left end of PCB retention strap,
then lift strap up and out of console (see Figure 3-3).
2.4 Disconnect footswitch cable connector A1P14 from the
Backplane PCB. 3.3 Remove Front Panel Control PCB.

2.5 Disconnect Comm Port cable connector A1P11 from 3.3.1 Disconnect ribbon cable connector A7P2 from
the Backplane PCB. Front Panel Control PCB.

2.6 Disconnect vent tubing from vent port inside rear panel. 3.3.2 Lift up on levers at ends of Front Panel Control
PCB to extract PCB from the Backplane PCB.
2.7 Remove one 2 mm setscrew from each corner of power
input module on rear panel (four total screws. see 3.3.3 Lift Front Panel Control PCB up and out of card
Figure 3-2). cage.

2.8 Remove three 2 mm setscrews from each end of rear 3.4 Remove U/S Driver PCB.
panel (six total screws. see Figure 3-2).
3.4.1 Disconnect cable connector A6P1 from U/S
2.9 Remove two 2 mm setscrews from lower section of rear Driver PCB.
panel (see Figure 3-2).
3.4.2 Disconnect ribbon cable connector A7P2 from
2.10 Lift rear panel up and away from console. Front Panel Control PCB. (This allows the U/S
Driver PCB to be lifted from card cage.)

3.4.3 Lift up on levers at ends of U/S Driver PCB to

extract PCB from the Backplane PCB.

3.4.4 Lift U/S Driver PCB up and out of card cage.

2.5 mm setscrews (two total screws)

2 mm setscrews
(six total screws)

2 mm setscrews
2 mm setscrews (four total screws)
(two total screws)
Power Input Module

Figure 3-2. REMOVAL OF REAR PANEL – Twelve screws must be removed to release rear panel from Universal II
console. In addition to the screws, cable connectors, a ground wire, and vent tubing must be disconnected.

3.2 906-3940-501
Universal II

3.5 Remove Coagulation PCB. 3.6 Remove CPU PCB.

3.5.1 Disconnect cable connector P2 from Coagulation 3.5.1 Disconnect cable connectors A4P1 and A4P2
PCB. from CPU PCB.

3.5.2 Disconnect ribbon cable connector A7P2 from 3.5.2 Lift up on levers at ends of CPU PCB to extract
Front Panel Control PCB. (This allows the PCB from the Backplane PCB.
Coagulation PCB to be lifted from card cage.)
3.5.3 Lift CPU PCB up and out of card cage.
3.5.3 Lift up on levers at ends of Coagulation PCB to
extract PCB from the Backplane PCB.

3.5.4 Lift Coagulation PCB up and out of card cage.

REAR PANEL

Vent Comm Foot

Port Port Pedal

Power Input Module Cooling Fan

A1J16

A6J1
A7J2

A4J1
A1J11
A2J1

A1J5

Lamp PCB
Auxiliary Output PCB

A1J14
A1J13
Transducer PCB
J5

Control PCB

Power Supply Assy Pressure/Vac

PCB Retention Strap
Motherboard Pump
A1J17
J7

Coagulation PCB
Front Panel PCB

Backplane PCB

U/S Driver PCB

A1J15

A1J10
Output PCB

CPU PCB
A3J1
A3J2
A3J3

A1J6
Solenoid Switch PCB

A1J9
A1J12

A1J8

A5J2

A4J2

A1J7
Stepper
Motor U/S
Irrigation
Solenoid

Assy Handpiece
Assy

Connector
Front Panel Display PCB

Front Panel Overlay

Hub Roller

FRONT PANEL

Figure 3-3. LOCATOR DIAGRAM FOR UNIVERSAL II SUBASSEMBLIES – As a visual aid you can refer to this locator
diagram to help remove subassemblies from the Universal II console.

906-3940-501 3.3
 Universal II

4.0 Remove Vacuum/Vent Tubing 6.0 Remove Card Cage and Backplane PCB
The vacuum/vent tubing should be replaced after every
six months of use. 6.1 Remove top cover as instructed in step 1.0.

4.1 Remove top cover as instructed in step 1.0. 6.2 Remove PCB’s from card cage as per instructions 3.0.

4.2 Pull tubing out from the slot under solenoid K1. 6.3 Remove thirteen cable connectors from Backplane PCB
(see Figure 3–3).
4.3 Disconnect tubing from vent port on inner surface of
rear panel. 6.4 Disconnect ground straps from Backplane PCB with
3 mm allen wrench.
4.4 Disconnect tubing from aspiration port on inner surface
of front panel. To allow better access to the tubing you 6.5 Loosen four screws at corners of card cage securing
can remove stepper motor as instructed in step 10.0. cage to bottom of console.

4.5 Disconnect tubing from transducers MT1 and MT2. 6.6 Carefully remove card cage assembly from console and
set on flat surface.
4.6 Lift tubing up and away from console.
6.7 Remove the remaining 3 mm allen screws securing the
Backplane PCB to the card cage (there are 17 total
5.0 Remove Transducer PCB screws).

5.1 Remove top cover as instructed in step 1.0. 6.8 Carefully remove Backplane PCB from card cage.

5.2 Disconnect ribbon cable connector A2P1 from

Transducer PCB. 7.0 Remove Front Panel

5.3 Unscrew thumb screws at bottom of brackets at each 7.1 Remove top cover as instructed in step 1.0.
end of PCB, then lift PCB up.
7.2 In power supply assembly, disconnect two fiber optic
5.4 Disconnect pressure tubing from lower port of solenoid cables from Lamp PCB, and one fiber optic cable from
valve K2 and vacuum tubing from lower port of Output PCB.
solenoid valve K3. Label tubing before disconnecting.
7.3 Disconnect pressure/vacuum tubing from solenoids K2
5.5 Disconnect pressure/vacuum tubing from upper ports of and K3 on Transducer PCB.
solenoid valves K2 and K3.
7.4 Disconnect vacuum tubing from T fitting leading to
5.6 Disconnect vent tubing from vent port on inner surface Transducer PCB.
of rear panel.
7.5 Disconnect ribbon cable connectors A1P6, A1P7, A1P8
5.7 Disconnect vacuum tubing from T fitting leading to A1P9, A1P10, and A1P12 from Backplane PCB.
Transducer PCB.
7.6 Disconnect cable connectors A5P2 from Coagulation
5.8 Lift PCB, with brackets attached, up and away from PCB, A4P2 from CPU PCB, and A6P1 from U/S
console. Driver PCB.

5.9 Squeeze plastic tabs on brackets and remove brackets 7.8 Using 3 mm allen wrench, remove ground wire from
from Transducer PCB. Backplane PCB that comes from U/S handpiece
connector.

7.9 Remove one 3 mm setscrew from bottom-center of

front panel.

7.10 Remove three 2 mm setscrews from each end of front

panel (six total screws).

7.11 Lift front panel up and away from console.

3.4 906-3940-501
Universal II

8.0 Remove Front Panel Display Assembly 11.0 Remove Irrigation Solenoid Assembly

8.1 Remove front panel as instructed in step 7.0. 11.1 Remove top cover as instructed in step 1.0.

8.2 Remove one 2.5 mm setscrew from each corner of 11.2 Disconnect cable connectors A3P1 and A3P2 from
Display PCB (four total screws). Be careful to not lose Solenoid Switch PCB.
the four plastic spacers under the screws.
11.3 Remove one 3 mm setscrew from top of solenoid
8.3 Lift front panel display assembly up and away from bracket, and one from bottom of bracket.
front panel.
11.4 Lift irrigation solenoid up and away from console.

9.0 Remove Front Panel Display Overlay

12.0 Remove Pressure/Vacuum Pump
9.1 Remove front panel display assembly as instructed in
step 8.0. 12.1 Remove top cover as instructed in step 1.0.

9.2 Remove seven 7/32” nuts securing front panel display 12.2 Disconnect cable connector A1P17 from Backplane
overlay to front panel. PCB.

9.3 Lift front panel display overlay away from front of 12.3 On Transducer PCB, disconnect pressure tubing from
console, while carefully sliding fiber optic cables and lower port of solenoid valve K2 and vacuum tubing
ribbon cable through their front panel slots. from lower port of solenoid valve K3. Label tubing
before disconnecting.
CAUTION
12.4 Remove one 9/32” nut from the base of each corner of
pressure/vacuum pump.
Fiber optic cables are fragile and must be handled
with care to avoid damage. Do not apply undue
12.5 Lift pressure/vacuum pump up and away from console.
force when removing overlay.

13.0 Remove Power Supply Assembly

10.0 Remove Stepper Motor
13.1 Remove rear panel as instructed in step 2.0.
10.1 Remove top cover as instructed in step 1.0.
13.2 Disconnect P5 and P7 from Output PCB in power
10.2 Loosen two 1.5 mm setscrews on hub roller assembly.
supply assembly.
These two screws secure the hub roller to the motor
shaft.
13.3 In power supply assembly, disconnect two fiber optic
cables from Lamp PCB, and one fiber optic cable from
10.3 Disconnect cable connector A3P2 from Solenoid
Output PCB.
Switch PCB.
13.4 With 9/32” nut driver and extension, loosen nut
10.4 Remove four 3 mm setscrews securing motor to inside
securing front of power supply assembly to base of
of front panel. One setscrew also secures a ground wire.
console.
10.5 Lift stepper motor up and away from console.
13.5 Remove two 9/32” nuts securing rear of power supply
assembly to base of console. One nut also secures a
ground wire.

13.6 Lift power supply assembly up and out the back of

console.

906-3940-501 3.5
 Universal II

THIS PAGE INTENTIONALLY BLANK

3.6 906-3940-501
Universal II

SECTION FOUR
SERVICE TEST PROCEDURE

GENERAL INFORMATION

This section of the service manual is reserved for storage of

the Universal II Service Test Procedure and checklist.

Each time a service engineer visits a customer it is required

that he perform a system checkout on the customer's Alcon
equipment. The checkout is performed by following
instructions written in the Service Test Procedure, then
returning its associated checklist to the local service support
center for filing.

The Service Test Procedure for the Universal II is an

independent document with its own part number (78.40.498),
and can be ordered from the local service support center.

906-3940-501 4.1
 Universal II

THIS PAGE INTENTIONALLY BLANK

4.2 906-3940-501
Universal II

SECTION FIVE
MAINTENANCE & TROUBLESHOOTING

INTRODUCTION REQUIREMENTS

The Maintenance & Troubleshooting section of this service • Standard service tool kit containing:
manual contains the instructions used when making needed • Combination wrenches.
adjustments to the Universal II System. These instructions can • Nut drivers and nut driver extension.
be used when the system fails to pass the Service Test • Allen wrenches, ball end and straight.
Procedure (STP), or following the replacement of parts that • Screwdrivers, straight blade and Phillips.
require calibration. These instructions are only written to • Hemostats.
calibrate the components within the Universal II console. • Potentiometer adjustment tool (tweaker).
• IV bottle containing distilled water.
DEFINITIONS • Surgical Pak (U2010, reusable; U2020, single use).
• Accessory Pak (U2030, phaco; U2040, I/A).
ADC: Analog-to-Digital converter.
• Vitrectomy ATIOP handpiece (1006)
C: Electronic capacitor.
• Meter: Digital multimeter (DMM, Fluke 87, or equivalent),
CR: Electronic diode.
or ScopeMeter® (Fluke 91 or equivalent).
CW: Clockwise.
cc/min: Cubic centimeters per minute. • Digital Pressure Meter (DPM, Biotek DPM-III, or equivalent).
CCW: Counterclockwise. • Cautery Load Box (Drawing # 995-2000-047).
Coag: Coagulation mode key. • U/S Test Load Box (Drawing # 995-5900-105).
DM: Default memory on front panel display. • 50 cc graduated beaker and stopwatch.
DPM: Digital pressure meter. • 0-40 cc/min flowmeter (Gilmont 1200 or equivalent).
Display: An electronic display module located on the
Universal II front panel used for visual alpha- SPARE PARTS
numeric communications with the user.
Sometimes called the display screen. To properly service the Universal II it is recommended that
Frag: Fragmentation mode used when system connected you carry the spare parts listed in Table 5-1. These spare parts
to Universal Microtome Vitrectomy System. are intended to help you through the preventive maintenance
Ftsw: Footswitch position on front panel display. procedure. This is a suggested list, although you should add to
I/A: Irrigation/Aspiration mode key. it as you deem necessary. Diagnosing a customer's problem
IC: Electronic integrated circuit. over the telephone prior to going on-site will further dictate
Irr: Irrigation mode key. what parts to take on a service call.
mmHg: Millimeters of mercury.
Mode keys: The front panel membrane keys pressed to enter Description Part Number QTY
the Irr, U/S, I/A, Vit, and Coag modes. Hub Roller Assy 394-1063-501S 1
p/sec: Pulses per second. Transducer 400-023 2
Gasket, EMI Shield 775-014 1 ft.
PCB: Printed circuit board. Gasket, EMI Shield 775-010 1 ft.
Prime: An automated system function performed to fill Vacuum/Vent Tubing
the tubing set and handpiece with fluid prior to Front Panel to T 040-073 1 ft.
the start of surgery. T to Transducers 040-026 5 in.
T to Rear Panel 812-1010-039 1
PSI: Pounds per square inch. Vacuum/Vent T Fitting
R: Electronic resistor, variable resistor, or pressure Front Panel to Rear Panel 893-489 1
regulator. Between Transducers 893-309 1
Rst: Reset key to set U/S power timer to 0.0 min.
Table 5-1. RECOMMENDED SPARES - This is a suggested
StnBy: Standby power key. spares list, and you may add to it as needed
STP: Service test procedure. before going on-site to perform repairs.
Tne: Tune key used to tune the U/S handpiece.
TP: Test point. A point on an electronic circuit, EMI SHIELD GASKETS
usually on a PCB, for attaching a test lead/
oscilloscope probe. EMI shield gaskets (ground contacts) are designed to provide
U: Electronic integrated circuit. good ground contact between parts that have variable
U/S: Ultrasonic mode key. spacings, and are required for the Universal II to comply with
Vit: Vitrectomy mode key. 601-1 requirements. The gaskets are located inside the top
V: Electronic volts, implying DC voltage. cover, on top and on both sides of the console. (The top front
gasket has teeth to ensure good contact between the top cover
and front panel.) These gaskets must be maintained. Should
they fall off or become damaged, they must be replaced.
906-3940-501 5.1
 Universal II

VOLTAGE VERIFICATION 4. Connect meter to J5 pins 4 (+) and 3 (-). Turn system
power ON and verify +5.1 VDC (+0.1 / -0 VDC).
1. Turn system power OFF. This is done by turning the
ON/OFF switch to the OFF position and unplugging the The +5.0 VDC adjustment is located on the power
AC power cord from the power input module (both supply's Control PCB at R23.
located on the rear panel, see Figure 1-6).
5. Connect meter to J5 pins 7 (+) and 6 (-). Verify
NOTE: Throughout this document “Turn system +15.0 VDC (±0.15 VDC).
power OFF” refers to this method of removing AC
power from the system. “Turn system power ON” The +15.0 VDC adjustment is located on the power
refers to applying AC power by use of the same supply's Motherboard at R17.
method in reverse order.
6. Connect meter to J5 pins 8 (+) and 6 (-). Verify
2. Remove top cover from console (refer to Section 3). –15.0 VDC (±0.15 VDC).

3. Disconnect P5 of cable W10 from Output PCB in The –15.0 VDC adjustment is located on the power
power supply (see Figure 5-1). supply's Motherboard at R18.

MOTHERBOARD

CONTROL PCB

OUTPUT PCB
11

R23
1
J5 J7
1

R17
R25
The Output PCB and Control PCB are
mounted one above the other, vertically
R18

in the power supply assembly at a 90°

angle to the Motherboard PCB.

FRONT

Figure 5-1. POWER SUPPLY LOCATOR DIAGRAM - Shown above are the test points
and adjustment points on the power supply's Motherboard, Control PCB,
and Output PCB.

5.2 906-3940-501
Universal II

7. Connect meter to J5 pins 1 (+) and 2 (-). Verify UNIVERSAL II CALIBRATION

+24.0 VDC (±0.24 VDC).
1.0 Transducer Calibration
The +24.0 VDC adjustment is located on the power The accuracy of the transducers is dependent on the
supply's Motherboard at R25. gain and offset voltage adjustments. Both settings affect
each other, so multiple adjustments are required to
8. Disconnect P7 of cable W10 from Output PCB in obtain an accurate calibration.
power supply.
1.1 Connect system tubing as shown in Figure 5-2.
9. Connect jumper between J7 pins 3 and 2. Connect
meter to J5 pins 11 (+) and 9 (-). Verify +85.0 VDC 1.2 Press the I/A key to enter I/A Max mode. Select Panel
(±1.0 VDC). Control.

The +85.0 VDC is not adjustable. 1.3 Connect meter positive lead to TP1 (or U3 heat sink)
and negative lead to TP2 on the Transducer PCB.
10. Turn system power OFF. Remove jumper and meter. Verify +8.5 VDC (±0.10 VDC). This is the output of
Reconnect P5 and P7 to Output PCB. U3, and is the external voltage for MT1.

CAUTION 1.4 Connect meter positive lead to TP5 (or U4 heat sink)
and verify +8.5 VDC (±0.10 VDC). This is the output
of U4, and is the external voltage for MT2.
The power supply is an OEM component with a
service warranty and TUV, UL, and CSA
1.5 If the voltages in the prior two steps are not within
certification. Field repair of the power supply would
tolerance, verify +15.0 VDC (±0.75 VDC) between U3
void both the warranty and the certifications. The
pin 1 & TP2, and U4 pin 1 & TP2. If 15 volts is within
power supply is to be returned to the vendor for all
specifications, either replace U3 and/or U4, or replace
repair.
the Transducer PCB.

Universal II

0.00

BIO-TEK
DPM

Figure 5-2. TRANSDUCER CALIBRATION SETUP - Using tubing and T-fitting, connect
digital pressure meter and syringe to Universal II as shown.

906-3940-501 5.3
 Universal II

1.6 Connect meter positive lead to TP3 and negative lead to 2.0 Coagulation Calibration
TP2. With a reading of 0 mmHg vacuum on the Digital
Pressure Meter (DPM), adjust R4 until meter reads 2.1 Press the Coag key to enter coagulation mode. Select
0.00 VDC (±.020 VDC). Panel Control. Set the power Limit to 100%.

1.7 Depress footpedal to position 3 and use the syringe to 2.2 Insert a cautery load box into the Coag connector.
create a vacuum of 400 mmHg on the DPM. Clamp
hemostats on the tubing to maintain the vacuum level. 2.3 Connect a meter probe across the Coag load terminals.
Set the amplitude to 20 volts/division, and time base to
1.8 With a reading of 400 mmHg (±2 mmHg) on the DPM, 1 microsecond/division.
adjust R12 until meter reads 4.40 VDC (±0.04 VDC).
2.4 Depress the footpedal to position 3. Verify the output is
1.9 Remove the hemostats and release the footpedal. between 98.6 and 120.5 Vpp (38.7 ±3.8 Vrms) and the
period is 2.8 to 3.1 µS (340 ±17 KHz). If these values
1.10 Repeat steps 1.6 through 1.9 until measurements are all are not within tolerance proceed to next step.
within tolerances.
NOTE: Extended periods of uninterrupted
1.11 Connect meter positive lead to TP4 and negative lead to coagulation power will overheat the cautery load
TP2. With 0 mmHg vacuum on the DPM, adjust R1 box.
until meter reads 0.00 VDC (±0.02 VDC).
2.5 With footpedal in position 3, adjust trim pot 4 (TP4) on
1.12 Depress footpedal to position 3 and use the syringe to Coagulation PCB until displayed Power is less than
create a vacuum of 400 mmHg on the DPM. Clamp 70%.
hemostats on the tubing to maintain the vacuum level.
2.6 Adjust TP2 until the period is 2.8 to 3.1 µS
1.13 With a reading of 400 mmHg (±2 mmHg) on the DPM, (340 ±17 KHz).
adjust R13 until meter reads 4.40 VDC (±0.04 VDC).
2.7 Adjust TP1 until voltage on meter is between 98.6 and
1.14 Remove the hemostats and release the footpedal. 120.5 Vpp (38.7 ±3.8 Vrms).

1.15 Repeat steps 1.11 through 1.14 until measurements are 2.8 Release footpedal and remove the cautery load box.
all within tolerances.
2.9 Depress footpedal to position 3 and adjust TP4 until
1.16 With the footpedal depressed to position 3, use the displayed Power reads 100% (-10/+0%).
syringe to create vacuum levels in Table 5-2. Verify
DPM and front panel display readings are within the 2.10 Select Surgeon Control. Depress footpedal to position 3
listed tolerances. If they are out of tolerance, repeat the and slowly press to bottom limit of travel. Verify
transducer calibration procedure from step 1.6. displayed Power increases from 30% to 100%.

DPM DISPLAY
0 + 1 mmHg 0 + 2 mmHg
90 ± 1 mmHg 90 ± 5 mmHg
400 ± 1 mmHg 400 ± 20 mmHg

Table 5-2. VACUUM TOLERANCE CHECKS - This table

shows acceptable vacuum ranges between the
digital pressure meter and front panel display.

1.17 Press the Up/Down keys on the front panel to set the
vacuum Limit to 398 mmHg.

1.18 Connect a hook to hook jumper across CR3 on

Transducer PCB.

1.19 Depress footpedal to position 3 and slowly pull a

vacuum with syringe. Verify at 26 to 32 mmHg on the
DPM, the front panel display jumps to 400 mmHg, the
stepper motor stops, and Occ (occlusion) is displayed.

1.20 Remove the jumper from CR3.

5.4 906-3940-501
Universal II

3.0 U/S Driver PCB Calibration 3.10 Set U/S power to 100%. Fully depress footpedal and
adjust R9 until voltage is a value of 20 times the
NOTE: This procedure is written for the 500 U/S handpiece. voltage recorded in step 3.6, to within ± 10%. Release
The PCB will not calibrate correctly if tuning with a 375 U/S footpedal when complete. Replace the PCB if voltage
handpiece. After calibrating with the 500 U/S handpiece, the cannot be adjusted within tolerance.
system should operate correctly using the 375 U/S handpiece.
3.11 The R8 and R9 adjustments are interactive. Repeat the
3.1 Verify U/S test load box resistance between the white prior two steps until no further adjustment is required.
and black test points is 4.0 ±0.1 KΩ.
3.12 Turn system power OFF. Remove PCB from extender
3.2 With system power OFF, connect U/S handpiece to test board and replace in card cage. Disconnect handpiece
load box. Connect U/S test load box to U/S receptacle and meter from test load box. Disconnect the test load
on front of system. Set test load box to HP. box from system and re-connect U/S handpiece to
system.
3.3 Set meter to measure frequency. Remove U/S Driver
PCB from card cage and connect (+) test lead to TP9
and (-) test lead to TP8. Reinsert U/S Driver PCB into
card cage (add extender board if available). Turn
system power ON and select U/S mode.

3.4 Connect tubing set to handpiece with tip and test

chamber. Place handpiece on instrument tray. Spike the
irrigation bottle and set height to 65 cm.

3.5 Fully prime and tune the U/S handpiece. After

sucessfully tuning the handpiece, verify a 38.1 to 41.9
KHz readout.

NOTE: System power must be turned ON for at

least 10 minutes before performing the following
power amplification calibration.

3.6 Set U/S power to 100%. Set meter to VDC. Remove (+)
test lead from TP9 and connect to TP3 (below the
PCB). Fully depress footpedal and record DAC voltage
(should be 8.5 VDC ±0.3 V). Release footpedal when
complete.

CAUTION

To prevent excessive heat in test load box and PCB,

do not depress the footpedal for more than ten
seconds at a time.

3.7 Set U/S POWER to 30%. Fully depress footpedal and

record DAC voltage (should be 2.55 VDC ± 0.5 V).
Release footpedal when complete.

3.8 Set test load box to LOAD. Remove meter leads from
U/S Driver PCB and connect to load box jacks. Set
meter to Vrms AC.

3.9 Fully depress footpedal and adjust R8 until power

amplifier voltage is a value of 20 times the voltage
recorded in step 3.7, to within ± 10%. Release footpedal
when complete. Replace the PCB if voltage cannot be
adjusted within tolerance.

906-3940-501 5.5
 Universal II

REMOVE AND REPLACE VACUUM TRANSDUCERS REMOVE AND REPLACE FIBER OPTIC LAMPS
MT1 and MT2 ON TRANSDUCER PCB
Two lamps (5 V, 4.85 W, halogen) are used to illuminate the
1. Turn system power OFF. Remove the Transducer PCB front panel keys, directed to the front panel through focusing
from the console as per instructions in Section Three of lenses and fiber optics. The lamps and lenses are mounted on
this manual. (It is not necessary to remove brackets top of the Lamp PCB, built into the power supply.
from PCB.)
Remove and Replace Lamp
2. Disconnect tubing from nose of transducers.
1. Turn system power OFF.
3. Using soldering iron and solder sucker, remove solder
from all four pins of each transducer. 2. Remove top cover from console (refer to Section Three
of this manual).
4. Carefully apply firm pressure to nose of each transducer
to squeeze transducer through star washer and off of 3. Remove four screws securing Lamp PCB to brackets.
PCB. Be careful to not lose star washer and insulating
washer when transducer is released from PCB.
WARNING!
CAUTION The three lamps on the Lamp PCB may be very hot.
Handle lamps carefully to avoid burning fingers.
Be careful to not bend or scratch Transducer PCB;
this could break circuits on surface of board.
4. Remove two set screws securing lamp wires to wiring
5. Insert each new transducer through its hole in PCB, and block on PCB.
insert transducer pins into four circuit holes.
5. Lift lamp from PCB bracket.
6. Press star nut and its insulator washer over the nose of
6. Insert two wires from new lamp into wiring block and
each transducer to secure it to the PCB.
set new lamp in PCB bracket.
7. Solder four pin connectors on each transducer to PCB.
CAUTION
8. Install new vacuum/vent tubing and T fittings, then
replace Transducer PCB back into console. To avoid damaging the new lamp, do not touch inside the
reflector with fingers.
9. Perform Transducer Calibration.
7. Tighten two set screws to secure lamp wires in wiring
block.

8. Reattach Lamp PCB to brackets with four screws, and

replace top cover on console.

CLEAN LIGHT SOURCE COMPONENTS

The lamps, focusing lenses, and fiber optic cables on the

Lamp PCB can be cleaned with rubbing alcohol and a cotton
swab.

CAUTION

The power supply is located directly below the Lamp PCB.

There is a risk of shorting out the power supply by spilling
liquid onto high voltage circuitry. Prior to cleaning the
light source components, place a tissue or rag below the
Lamp PCB to protect power supply from any spilled
liquid.

5.6 906-3940-501
Universal II

TROUBLESHOOTING CHART

CONDITION OR ERROR MESSAGE POSSIBLE CAUSE CORRECTION

Err 0 CPU PCB RAM failure. (Evident at turn on.) 1. Turn system off/on.
2. Replace CPU PCB.

Err 1 CPU PCB ROM failure. CRC check of EPROM. 1. Turn system off/on.
(Evident at turn on.) 2. Replace EPROM U9.
3. Replace CPU PCB.

Err 2 CPU operation code failure. (Evident at turn on.) 1. Turn system off/on.
2. Replace EPROM U9.
3. Replace CPU PCB.

Err 3 CPU/Memory failure. (Evident at turn on.) 1. Turn system off/on.

2. Replace CPU PCB.

EEPROM FAILURE CPU PCB EEPROM CRC check failure. 1. Turn system off/on.
2. Replace CPU PCB.

WDT Err Watchdog Timer 1. Turn system off/on.

2. Replace CPU PCB.

85V Err 85V power supply out of tolerance 1. Turn system off/on.
2. Replace power supply assy.

U/S WDT Err U/S Watchdog Time Out 1. Release footpedal, and press U/S key, or
(Power to handpiece is disabled.) depress footpedal from position 0 to
position 1 to clear error message. Retune
handpiece and re-engage U/S power.
2. Replace U/S Driver PCB.

KeySwtch Err • Key is depressed for too long. Press and release key quickly.

• Stuck key on overlay. 1. If during power up, check up/down arrow

keys, or replace overlay.
2. If not during power up, press another key,
or depress footpedal from position 0 to
position 1, to clear message.
3. Replace overlay.

Hdpc U/S handpiece did not tune. 1. Tighten tip.

2. Connect known good handpiece.
3. Replace U/S Driver PCB.
4. Replace cable W2.

U/S Err U/S output out of tolerance. 1. Push US key and try again.
2. Connect known good handpiece.
3. Replace U/S Driver PCB.

CONTINUED ON NEXT PAGE

Table 5-3. TROUBLESHOOTING CHART - This chart can be used to help diagnose a problem with the Unversal II system.
Look for the condition or error message in the left column that describes the problem you observe, then look
to the right for the possible cause and suggested correction.

906-3940-501 5.7
 Universal II

TROUBLESHOOTING CHART (continued from prior page)

CONDITION OR ERROR MESSAGE POSSIBLE CAUSE CORRECTION

Gnd Flt Err U/S return path has been interrupted. 1. Connect known good handpiece.
2. Replace U/S Driver PCB.
3. Replace cable W2.

Pwr Sply Err Power supply voltages out of tolerance. 1. Perform power supply checks and adjust-
ments.
2. Replace power supply.

Irr Sol Err Indicates the irrigation solenoid or feedback 1. If solenoid does not move with depression
circuit has faulted. of ftsw:
• reseat solenoid connector.
• T-shoot 24 VDC.
• replace solenoid.
2. If solenoid does move:
• replace Irr Switch PCB.
• replace Front Panel PCB.
• replace cable W3.

Asp Err Aspiration motor failure. 1. Reseat connector.

2. Replace aspiration motor.
3. Replace Front Panel PCB.

Coag Err Coagulation output out of tolerance. 1. Perform cautery calibration.

2. Replace Cautery PCB.

ADC Err ADC reference voltage out of tolerance. 1. Reseat CPU.

2. Check + 5.12 VDC on CPU.
3. If in Coag mode, check coag calibration.
4. Replace CPU PCB.

Ftsw Pos Err Footswitch tilted. 1. Set footswitch on level surface.

2. Replace footswitch if problem persists.

Ftsw Conn Err • System does not recognize ftsw. Check footswitch connection or reseat connector.

• Potentiometer not seated properly in bellows. Check potentiometer is seated properly in

footswitch bellows.

Replace footswitch.

Vacuum display jumps to 400 mmHg. • Transducer feedback out of calibration. Perform vacuum calibration.

• Ruptured transducer. Replace transducer or Transducer PCB.

Comm Err • Communications cable between Universal II Securely connect communications cable
(when used as fragmentation and Universal Microtome Vitrectomy System between Universal II and UMVS.
system) (UMVS) not connected.

• Faulty communications cable. Replace communications cable.

• Faulty printed circuit board. Replace/Reseat Front Panel PCB and /or CPU.

• Problem in UMVS. Troubleshoot UMVS.

5.8 906-3940-501
Universal II

SECTION SIX
SCHEMATICS

TABLE OF CONTENTS

DRAWING NAME ASSY P/N PAGE# SCHEM P/N PAGE#

Interconnection Diagram, Universal II .................................................................... 394-0000-801 ............ 6.2

Universal II Interconnection Cables ............................................................................................................. 6.3

PCB, Backplane ...................................... 394-1033-501 ........................ 6.6 940-3940-005 .......... 6.13

PCB, Front Panel Controller .................. 394-1020-501 ........................ 6.7 940-3940-004 .......... 6.14

PCB, U/S Driver ..................................... 394-1041-501 ........................ 6.8 940-3940-007 .......... 6.18

PCB, Coagulation ................................... 394-1084-501 ........................ 6.9 940-3940-013 .......... 6.22

394-1100-001 ........................ 6.9 940-3940-014 .......... 6.25

PCB, CPU ............................................... 394-1018-501 ...................... 6.10 940-3940-002 .......... 6.29

PCB, Transducer..................................... 394-1034-501 ...................... 6.11 940-3940-006 .......... 6.33

PCB, Solenoid Switch ............................ 394-1097-501 ...................... 6.12 940-3940-011 .......... 6.34

PCB, Footswitch ATFS .......................... 808-1004-501 ...................... 6.12 940-8080-001 .......... 6.35

906-3940-501 6.1
 Universal II

394-0000-801 INTERCONNECTION DIAGRAM

6.2 906-3940-501
Universal II

W1, Assy, Cable, Footswitch W2, Assy, Cable, U/S Handpiece

394-1106-501 394-1044-501

W3, Assy, Cable, Irrigation W4, Assy, Cable, Display

394-1045-501 394-1013-501

INTERCONNECTION CABLES
906-3940-501 6.3
 Universal II

W5, Assy, Cable, Solenoid, Transducer W6, Assy, Cable, CPU-Front Panel Controller
394-1046-501 394-1014-501

W7, Assy, Cable, Commport W8, Assy, Cable, Coagulation

394-1047-501 394-1048-501

W9, Assy, Cable, Standby W10, Assy, Cable, Power

394-1049-501 394-1015-501

INTERCONNECTION CABLES
6.4 906-3940-501
Universal II

W11, Assy, Cable, Speaker W12, Assy, Cable, Display-Power

394-1050-501 394-1051-501

W13, Assy, Cable, Fan W14, Assy, Cable, Stepper Motor

394-1052-501 394-1064-501

Assy, Cable Adapter, 375/40 - UII

394-1131-501

INTERCONNECTION CABLES
906-3940-501 6.5
 Universal II

394-1033-501 ASSY, BACKPLANE PCB

6.6 906-3940-501
Universal II

394-1020-501 ASSY, FRONT PANEL CONTROLLER PCB

906-3940-501 6.7
 Universal II

394-1041-501 ASSY, U/S DRIVER PCB

6.8 906-3940-501
Universal II

394-1084-501

394-1100-001

394-1084-501, 394-1100-001 ASSY, COAGULATION PCB

906-3940-501 6.9
 Universal II

394-1018-501 ASSY, CPU PCB

6.10 906-3940-501
Universal II

394-1034-501 ASSY, TRANSDUCER PCB

906-3940-501 6.11
 Universal II

394-1097-501 ASSY, SOLENOID SWITCH PCB

808-1004-501 ASSY, FOOTSWITCH PCB

6.12 906-3940-501
Universal II

940-8080-001 SCHEMATIC, FOOTSWITCH PCB, ATFS

906-3940-501 6.35
 Universal II

THIS PAGE INTENTIONALLY BLANK

6.36 906-3940-501
 SECTION SEVEN
PARTS LISTS & DRAWINGS

TABLE OF CONTENTS

PARTS LIST & ASSEMBLY NAME PART NUMBER PAGE#

Parts List, Universal II ............................................. 394-0000-501 ............................................................ 7.3

Parts List, Rear Panel ............................................... 394-1011-501 ............................................................ 7.3
Parts List, Front Panel .............................................. 394-1010-501 ............................................................ 7.3
Parts List, Irrigation Solenoid.................................. 394-1095-501 ............................................................ 7.4
Parts List, Solenoid .................................................. 394-1059-501 ............................................................ 7.4
Parts List, Roller Hub............................................... 394-1063-501 ............................................................ 7.4
Parts List, Card Cage................................................ 394-1098-501 ............................................................ 7.4
Parts List, Top Panel ................................................ 394-1036-501 ............................................................ 7.4
Parts List, Pressure/Vac Pump ................................. 394-1065-501 ............................................................ 7.4

Assy, Universal II..................................................... 394-0000-501 ............................................................ 7.5

Assy, Rear Panel....................................................... 394-1011-501 .......................................................... 7.11
Assy, Front Panel ..................................................... 394-1010-501 .......................................................... 7.12
Assy, Irrigation Solenoid ......................................... 394-1095-501 .......................................................... 7.14
Assy, Solenoid .......................................................... 394-1059-501 .......................................................... 7.15
Assy, Roller Hub ...................................................... 394-1063-501 .......................................................... 7.16
Assy, Card Cage ....................................................... 394-1098-501 .......................................................... 7.17
Assy, Top Panel ........................................................ 394-1036-501 .......................................................... 7.18
Assy, Pressure/Vac Pump ........................................ 394-1065-501 .......................................................... 7.19

906-3940-501 7.1
 Universal II

THIS PAGE INTENTIONALLY BLANK

7.2 906-3940-501
Universal II

ITEM PART # DESCRIPTION U/M ITEM PART # DESCRIPTION U/M

394-0000-501 ASSY,UNIVERSAL II 394-1011-501 REAR PANEL

01 394-1011-501 ASSY,PANEL,REAR UNIVERSAL II 1.00 EA 01 394-1106-501 ASSY,CABLE,FOOTSWITCH W1 1.00 EA

02 394-1010-501 ASSY,PANEL,FRONT 1.00 EA 02 394-1047-501 ASSY,CABLE,COMMPORT W7 1.00 EA
03 394-1098-501 ASSY,CARD CAGE,UNIV II 1.00 EA 03 394-1101-001 PANEL,REAR,UII 1.00 EA
04 394-1089-001 BASE,CHASSIS 1.00 EA 04 803-004 NUT,HEX,M4X0.7 SST 4.00 EA
05 394-1036-501 ASSY,PANEL,TOP UNIVERSAL II 1 00 EA 05 394-1052-501 ASSY,CABLE,FAN W13 1.00 EA
06 394-1065-501 ASSY,PUMP,PRESSURE/VAC 1.00 EA 06 278-010 FAN ACC,GUARD,3.25X3.25 WIRE 1.00 EA
07 807-1161-001 BASE,MOLDED,MVS 1.00 EA 07 892-042 ADHESIVE,THREADLOCKER,242 BLU A/R
08 394-1027-001 PANEL,LEFT 1.00 EA 08 893-431 FITTING,LUER,MALE .062-.093 1.00 EA
09 394-1087-001 BRACKET,LEFT 1.00 EA
10 394-1088-001 BRACKET,RIGHT 1.00 EA
11 394-1028-001 PANEL,RIGHT 1.00 EA
12 394-1042-001 HOLDER,WASTEBAG 1.00 EA 394-1010-501 FRONT PANEL
13 394-1113-001 GUIDE,HOLDER,REAR DIOP CARD 1.00 EA
14 394-1114-001 GUIDE,HOLDER,FRONT DIOP CARD 1.00 EA 01 394-1095-501 ASSY,SOLENOID,IRRIGATION 1.00 EA
15 394-1014-501 ASSY,CABLE,CPU-FPC W6 1.00 EA 02 394-1063-501 ASSY,HUB,ROLLER 1.00 EA
16 394-1015-501 ASSY,CABLE,POWER W10 1.00 EA 04 394-1044-501 ASSY,CABLE,U/S HANDPIECE W2 1.00 EA
18 394-1045-501 ASSY,CABLE,IRRIGATION W3 1.00 EA 06 394-1048-501 ASSY,CABLE,COAGULATION W8 1.00 EA
19 394-1046-501 ASSY,CABLE,SOLENOID/XDCR W5 1.00 EA 09 392-1037 CONNECTOR,ASPIRATION VALVE 1.00 EA
20 394-1112-001 BRACKET,PCB CONTAINMENT 1.00 EA 10 392-1045 CUSHION,PUMP 1.00 EA
22 394-1049-501 ASSY,CABLE,STD BY W9 1.00 EA 12 394-1002-001 GUIDE,TUBING 1.00 EA
23 394-1051-501 ASSY,CABLE,DISPLAY-POWER W12 1 00 EA 13 840-1051-001 PANEL,FRONT 1.00 EA
24 394-1000-001 POWER SUPPLY 1.00 EA 14 394-1022-001 OVERLAY,PANEL,LEFT FRONT 1.00 EA
25 394-1041-501 ASSY,PCB,U/S DRIVER 1.00 EA 15 394-1023-001 OVERLAY,PANEL,RIGHT FRONT 1.00 EA
26 394-1018-501 ASSY,PCB,CPU 1.00 EA 16 394-1032-001 CLIP,RETAINING,SEAL 1.00 EA
27 394-1020-501 ASSY,PCB,FRONT PANEL 1.00 EA 17 394-1037-001 STOP,IRRIGATION SOLENOID 1.00 EA
29 394-1034-501 ASSY,PCB,TRANSDUCER 1.00 EA 18 394-1064-501 ASSY,CABLE,STEPPER MOTOR W14 1.00 EA
30 394-1100-001 ASSY,PCB,ERBE * 1.00 EA 19 027-003 CABLE TIE,.625X3.50L,NYL 1.00 EA
31 394-1108-501 ASSY,CABLE,GROUND STRAP 4.5 LG 1.00 EA 20 775-017 GASKET,EMI SHlELD,.34X4IN ADH 0.33 FT
32 811-010 SCREW,FLAT HD SKT,M4Xl0 SST 4.00 EA 21 394-1108-501 ASSY,CABLE,GROUND STRAP 4.5 LG 1.00 EA
33 811-002 SCREW,FLAT HD SKT,M3X8 SST 14.0 EA 22 394-1108-502 ASSY,CABLE,GROUND STRAP 2.25LG 1.00 EA
34 807-013 SCREW,CAP HD SKT,M4X8 SST 5.00 EA 23 593-060 TAPE,1X.03 FOAM,ADH-2S BLK 1.25 IN
35 800-104 WASHER,EXT LOCK,M4 SST 4.00 EA 24 063-034 JACK,BANANA,4MM BLK ANNEALED 2.00 EA
36 809-001 SCREW,BTN HD SKT,M3X6 SST 4.00 EA 040-002 TUBING,HEAT SHRINK,.250 ID BLK 0.08 FT
37 809-044 SCREW,BTN HD SKT,M4X20 SST 6.00 EA 063-023 JACK,BANANA,4MM BLK GOLD (SUB) 2.00 EA
38 801-004 WASHER,FLAT,M4 SST 8.00 EA 25 088-033 DlSPLAY,LCD,256X64-352 1.00 EA
39 801-003 WASHER,FLAT,M3 SST 4.00 EA 26 767-016 NUT,HEX,.38-32X.651X.093 SST 1.00 EA
40 813-002 NUT,HEX,M4X0.7 W/LOCK WASHER 7.00 EA 28 769-081 NUT,PUSH ON,M3 STUD 2.00 EA
4l 652-016 BUMPER,RUBBER,.18X1.0X.25 4.00 EA 30 797-090 WASHER,INT LOCK.38X.69X.04 SST 1.00 EA
42 672-022 MOUNT,M4MXM4FX10,BLK RUB 4.00 EA 31 797-111 WASHER,LOCK,M18 INT BRZ/NKL 1.00 EA
43 272-048 STANDOFF,PCB,.25 NYLON 4.00 EA 32 798-053 WASHER,INSUL,.141X.312X.03 NYL 1.00 EA
44 775-010 GASKET,EMI SHIELD,ADH BACKED 0.50 FT 35 800-104 WASHER,EXT LOCK,M4 SST 2.00 EA
45 787-657 SCREW,SELF-TAP,NO.6X.25 AB SST 4.00 EA 36 801-003 WASHER,FLAT,M3 SST 19.0 EA
46 662-002 GROMMET,.240X.175X.045 0.33 FT 37 801-004 WASHER,FLAT,M4 SST 2.00 EA
47 027-004 CABLE TIE,2.00X8.00L,NYL 2.00 EA 38 800-004 WASHER,SPLITLOCK,M4 SST 4.00 EA
48 797-085 WASHER,INT LOCK.17X.34X.02 SST 2.00 EA 39 803-011 NUT,HEX,M18X1 NICKEL PLD BRASS 1.00 EA
49 027-003 CABLE TIE,.625X3.50L,NYL 5.00 EA 40 807-003 SCREW,CAP HD SKT,M3X8 SST 7.00 EA
50 807-015 SCREW,CAP HD SKT,M4X12 SST 2.00 EA 41 805-415 SETSCREW,M3X12,TOE W/ND PELLET 2.00 EA
52 892-271 ADHESIVE,SUPERBONDER,454 CLR A/R 44 807-013 SCREW,CAP HD SKT,M4X8 SST 2.00 EA
56 394-1099-508 ASSY,EPROM,UNIV 512K VER 1.15 1.00 EA 45 807-015 SCREW,CAP HD SKT,M4X12 SST 4.00 EA
394-1099-509 ASSY,EPROM,UNIV 512K VER 1.16 1.00 EA 47 880-1040 CONNECTOR,ACTUATOR,HOSE 800 1.00 EA
57 394-1119-001 LABEL,NAMEPLATE,CE SELF CERT 1.00 EA 49 892-078 ADHESIVE,RETAINING,RC/680 GRN A/R
59 807-1181-001 LABEL,BZT,MVS 1.00 EA 50 893-181 FITTING,BARBED,10-32-1/16 TUBE 1.00 EA
60 203-1016-002 LABEL,CONN ID,LEGACY -601 25W 1.00 EA 51 893-226 FITTING,LUER-LOK TIP,FEM 7-40 1.00 EA
61 394-1071-001 LABEL,BACK PANEL,COMP LOCATE 1.00 EA 52 394-1050-501 ASSY,CABLE,SPEAKER W11 1.00 EA
62 394-1075-001 LABEL,FUSE,EQUIPOTENTIAL 1.00 EA 53 812-1010-047 TUBING,SILICONE,.062X.125X12.0 1.00 EA
70 784-186 SCREW,HEX HD,W/WASHR M4X8 SST 1.00 EA 54 394-1013-501 ASSY,CABLE,DISPLAY W4 1.00 EA
55 807-016 SCREW,CAP HD SKT,M4X16 SST 2.00 EA
56 811-103 SCREW,FLT HD SKT,M4X14 SST 2.00 EA
57 394-1097-501 ASSY,PCB,SOLENOID SWITCH 1.00 EA
* Universal assembly 394-0000-501 revision L uses 58 040-073 TUBING,SILICONE,.125X.250 9.50 IN
Erbe PCB schematic 394-1084-501. 59 813-001 NUT,HEX,M3X0.5 W/LOCK WASHER 12.0 EA
60 893-322 FITTING,Y,.09 TUBE BARBED 1.00 EA
61 812-1010-007 TUBING,SILICONE,.062X.125X2.00 2.00 EA

906-3940-501 7.3
 Universal II

ITEM PART # DESCRIPTION U/M ITEM PART # DESCRIPTION U/M

394-1095-501 IRRIGATION SOLENOID 394-1098-501 CARD CAGE

01 394-1059-501 ASSY,SOLENOID 1.00 EA 01 394-1003-001 CARD CAGE 1.00 EA

02 381-4005 CUSHION,IRRIGATION SOLENOID 1.00 EA 02 394-1033-501 ASSY,PCB,BACKPLANE 1.00 EA
03 394-1093-001 BRACKET,SOLENOID 1.00 EA 03 807-013 SCREW,CAP HD SKT,M4X8 SST 15.0 EA
04 771-286 PIN,SPRING,.094X.750 SST 1.00 EA 04 801-004 WASHER,FLAT,M4 SST 15.0 EA
05 691-077 SPRING,CPRSN,1.00X.420 DIA 1.00 EA 05 272-015 PCB HDW,CARD GUIDE,.06X4.5 NYL 8.00 EA
06 040-027 TUBING,SILICONE RBR,.125 ID 0.38 IN 06 662-005 GROMMET,.160X.150X.042 4.00 IN
07 783-011 SCREW,PAN HEAD,10-32X.375 SST 1.00 EA 07 027-023 CABLE TIE,.5 BUNDLE,.25 MTGHOL 3.00 EA
08 797-007 WASHER,SPLT LK,.19X.33X.05 ZNC 3.00 EA 08 892-271 ADHESlVE,SUPERBONDER,454 CLR A/R
09 767-005 NUT,HEX,10-32X.433X.130 CS 2.00 EA
10 796-005 WASHER,FLAT,NO.10 STL 3.00 EA
11 892-052 ADHESIVE,RUBBER CEMENT,4 FL OZ A/R
12 050-457 CONNECTOR,CABLE,25 M/T .1 LOK 1.00 EA
13 058-099 CONNECTOR HDW,COVER,25 .100 1.00 EA 394-1036-501 TOP PANEL
14 394-1094-001 FLAG,SOLENOID,IRRIGATION 1.00 EA
01 394-1001-001 COVER,TOP,UNIVERSAL 1.00 EA
02 394-1085-001 SUPPORT,TOP 1.00 EA
03 394-1024-001 BRACKET,COVER 1.00 EA
04 593-071 TAPE,FOAM,.12X.75 ADH BLACK 19.2 IN
394-1059-501 SOLENOID 05 801-004 WASHER,FLAT,M4 SST 11.0 EA
06 807-012 SCREW,CAP HD SKT,M4X6 SST 11.0 EA
01 394-1060-001 TIP,VALVE 1.00 EA
02 771-241 PIN,SPRING,.062X.312 SST 1.00 EA
03 394-1104-001 SOLENOID,MODIFIED,UII 1.00 EA

394-1065-501 PRESSURE/VAC PUMP

394-1063-501 ROLLER HUB 01 394-1127-001 BRACKET,MOUNTING,PUMP 1.00 EA

02 200-1481-001 PUMP,PRESS/VAC,VDC,VENTED 1.00 EA
01 394-1062-001 HUB,ROLLER 1.00 EA 03 663-038 GROMMET,RUBBER 4.00 EA
02 392-1051 BEARING,ROLLER 4.00 EA 04 788-069 SPACER,ROUND,.12X.18X.30 NYL 4.00 EA
03 804-005 SCREW,SHLDR,M3X0.5Xl0 SLT SST 4.00 EA 05 796-010 WASHER,FLAT,NO.4 SST 4.00 EA
04 805-001 SETSCREW,M3X0.5X4 LG,SST 2.00 EA 06 807-006 SCREW,CAP HD SKT,M3X16 SST 4.00 EA
05 891-013 LUBE,GREASE,MULTI-PURPOSE A/R 07 813-001 NUT,HEX,M3X0.5 W/LOCK WASHER 4.00 EA
08 812-1010-028 TUBING,SILICONE,.062X.125X4.00 2.00 EA
09 893-244 FITTING,UNION,.06X.12 TUBE NYL 2.00 EA
10 040-073 TUBING,SILICONE,.125X.250 2.00 EA
11 027-003 CABLE TIE,.625X3.50L NYLON 2.00 EA

7.4 906-3940-501
Universal II

394-0000-501 ASSY, UNIVERSAL II, 1 of 6

906-3940-501 7.5
 Universal II

394-0000-501 ASSY, UNIVERSAL II, 2 of 6

7.6 906-3940-501
Universal II

394-0000-501 ASSY, UNIVERSAL II, 3 of 6

906-3940-501 7.7
 Universal II

394-0000-501 ASSY, UNIVERSAL II, 4 of 6

7.8 906-3940-501
Universal II

SEE SIDE VIEW ON NEXT PAGE

394-0000-501 ASSY, UNIVERSAL II, 5 of 6

906-3940-501 7.9
 Universal II

CONTINUED FROM PRIOR PAGE

394-0000-501 ASSY, UNIVERSAL II, 6 of 6

7.10 906-3940-501
Universal II

394-1011-501 ASSY, REAR PANEL

906-3940-501 7.11
 Universal II

394-1010-501 ASSY, FRONT PANEL, 1 of 2

7.12 906-3940-501
Universal II

394-1010-501 ASSY, FRONT PANEL, 2 of 2

906-3940-501 7.13
 Universal II

394-1095-501 ASSY, IRRIGATION SOLENOID

7.14 906-3940-501
Universal II

394-1059-501 ASSY, SOLENOID

906-3940-501 7.15
 Universal II

394-1063-501 ASSY, ROLLER HUB

7.16 906-3940-501
Universal II

394-1098-501 ASSY, CARD CAGE

906-3940-501 7.17
 Universal II

394-1036-501 ASSY, TOP PANEL

7.18 906-3940-501
Universal II

Old Style -
Shown for reference only

New Style

394-1065-501 ASSY, PRESSURE/VAC PUMP

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 Universal II

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7.20 906-3940-501
Universal II

SECTION EIGHT
ADDITIONAL INFORMATION

Explanation
This section is flexible and can be used for any data that doesn't fit into the prior sections of this manual.
Examples of this data would be accessories to the Universal II, technical bulletins for the Universal II, and
personal notes you collect to help perform maintenance on the Universal II.

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 Universal II

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8.2 906-3940-501