Polymers 16 01752 v2
Polymers 16 01752 v2
Article
A Multi-Objective Optimization of Neural Networks for Predicting
the Physical Properties of Textile Polymer Composite Materials
Ivan Malashin 1, * , Vadim Tynchenko 1, * , Andrei Gantimurov 1 , Vladimir Nelyub 1,2 and Aleksei Borodulin 1
1 Artificial Intelligence Technology Scientific and Education Center, Bauman Moscow State Technical
University, 105005 Moscow, Russia; [email protected] (A.G.); [email protected] (V.N.);
[email protected] (A.B.)
2 Scientific Department, Far Eastern Federal University, 690922 Vladivostok, Russia
* Correspondence: [email protected] (I.M.); [email protected] (V.T.);
Tel.: +7-926-875-7128 (I.M.)
Abstract: This paper explores the application of multi-objective optimization techniques, including
MOPSO, NSGA II, and SPEA2, to optimize the hyperparameters of artificial neural networks (ANNs)
and support vector machines (SVMs) for predicting the physical properties of textile polymer com-
posite materials (TPCMs). The optimization process utilizes data on the physical characteristics of the
constituent fibers and fabrics used to manufacture these composites. By employing optimization algo-
rithms, we aim to enhance the predictive accuracy of the ANN and SVM models, thereby facilitating
the design and development of high-performance textile polymer composites. The effectiveness of
the proposed approach is demonstrated through comparative analyses and validation experiments,
highlighting its potential for optimizing complex material systems.
alongside thermal attributes like heat resistance [31] and thermal conductivity [32]. Thus, a
comprehensive understanding of the polymer composite composition and structure is pivotal,
facilitating the customization of the properties to align with distinct application demands.
One of the modern approaches to achieving the desired properties of PCMs involves
the application of machine learning (ML) techniques. ML algorithms, such as neural net-
works [33], support vector machines [34], and random forests [35], can analyze complex
datasets comprising the material composition, processing parameters, and desired proper-
ties to identify intricate relationships and patterns. By leveraging these relationships, ML
models can predict the properties of PCMs [36], optimize material formulations, and expe-
dite the development process. This approach has been actively discussed and extensively
researched in the scientific literature.
Fontes et al. [37] showcased the effectiveness of Deep Neural Networks (DNNs) in craft-
ing a data-driven failure model for Fiber-reinforced Polymer (FRP) composite materials. Using
experimental failure data from the literature, a fully connected DNN with 20 input units and
one output unit was trained. The inputs included the laminate layup sequence, the lamina
properties, and the loading conditions, while the output was the failure vector length. Com-
parative analysis with conventional theories such as Tsai–Wu [38], Cuntze [39], and Pinho
theory [40] indicated the superior performance of the DNN in fitting the experimental data.
Its ability to handle higher order polynomials makes it a valuable tool for predicting FRP
composite laminate failure.
Fahem et al. [41] investigated the impact of porosity on the mechanical properties
of Glass Fiber-Reinforced Polymer (GFRP) [42,43] through experimental and numerical
analyses. The material characterization included a three-point bending test, while the finite-
element modeling explored various air bubble scenarios. The results revealed a significant
reduction in load as the bubble size increased. Additionally, an artificial neural network-
Enhanced Jaya Algorithm (ANN-E JAYA) [44] predicted the tensile load reduction based on
the crack lengths from an Extended finite-element method (XFEM) [45]. A comparison with
other algorithms, including the Jaya Algorithm (JAYA) [46] and particle swarm optimization
(PSO) [47], demonstrated the superior accuracy of ANN-E JAYA.
Nguen et al. [48] explored the impact of the cure-induced size effect on stress devel-
opment and tensile transverse failure response in thermoset composite materials. Thick
structures, combined with low polymer conductivity, may result in spatially varying tem-
perature fields, affecting the property distribution and residual stress. The study employed
a thermo-chemo-mechanical finite-element framework integrated with a crack band model.
The cure model considered the kinetics and heat generation, while a neural network-based
constitutive model captured the matrix mechanical property evolution.
Gupta et al. [49] proposed an ML model to precisely quantify the mechanical properties
of FRP composites for optimal structural design. Using microstructural images as the input,
the model visualizes the stress components, specifically S11 , with high accuracy. The
training data were obtained from the FEM analysis of short carbon fiber-filled specimens
using a Representative Area Element (RAE) approach [50]. The study demonstrated the
robustness of a pix2pix [51] deep learning Convolutional Neural Network (CNN) model
in predicting the stress fields. By focusing on the chronological development of the CNN
model, the paper outlined a promising approach to efficiently predict full-field stress
maps in fiber-reinforced composite specimens, reducing the time and cost associated with
traditional methods.
El [52] used a Deep Recurrent CNN (DCRN) [53] to predict the full non-linear response
of composite materials. The framework relies on a Representative Volume Element [54]
(RVE) database, encompassing the composite layups, defects, and loading conditions. It
incorporates various sources of material non-linearity, including matrix damage, delami-
nation, fiber failure, and shear non-linearity. The proposed DCRN architecture combines
convolutional layers for spatial feature detection with Long Short-Term Memory layers for
the material loading history dependencies.
Polymers 2024, 16, 1752 3 of 21
Zhang et al. [55] focused on enhancing the thermal protection performance of PCMs
for re-entry vehicles. A thermal response model without surface recession was developed
to simulate the ablation process. Using ML, the relationship between the piecewise porosity
distribution and bondline temperature was explored based on simulated data. Optimal
porosity distributions were obtained, leading to a reduction in the bondline temperature by
17.61 K, highlighting the potential of rational porosity optimization to improve material
utilization rates.
Song et al. [56] presented an approach using digital material twins to analyze the
mechanical performance of woven composites, particularly damage and failure behaviors.
Addressing challenges in segmenting low-contrast digital images and reconstructing 3D
braided structures, a ResL-U-Net CNN was proposed. The network incorporates the
leaky-ReLU [57] activation function for efficiency and employs residual structures to
enhance robustness and accuracy. The results demonstrated that the simulations accurately
depicted the mechanical performance of GFRP, including the damage locations and material
failure patterns.
Li et al. [58] introduced a DL fusion model for predicting the material properties of car-
bon fiber monofilaments [59] by simultaneously analyzing textual and visual data. Utilizing
the greedy-based generation [60] (GBG) algorithm, 1200 stochastic microstructures were
generated, and the statistical representations were determined using two-point statistics.
The macroscopic properties were calculated via micro-scale finite-element simulation. The
developed hybrid CNN-MLP fusion model achieved impressive average testing R2 values
for various mechanical properties of carbon fibers.
Doddashamachar et al. [61] predicted the dielectric properties of polypropylene com-
posites reinforced with banana fiber using an ANN. Composites were prepared according
to ASTM standards with varying banana fiber volume fractions [62]. The dielectric charac-
teristics were determined using an impedance analyzer. The ANN, trained with the ReLU
activation function, showed accurate prediction of the dielectric properties.
Amor at al. [63] provided an overview of computational intelligence (CI) modeling
methods for lightweight composite materials (LWCMs). CI facilitates material data sci-
ence tasks such as imaging, feature identification, prediction, and design optimization,
enhancing LWCM quality through constituent optimization.
Mukhopadhyay [64] explored the use of an ANN in predicting the mechanical prop-
erties and behaviors of textile composite materials, including the static and dynamic
mechanical properties, time-dependent properties like creep and stress relaxation, fatigue
prediction, wear simulation, and crack detection. The discussion highlighted recent devel-
opments and applications of ANNs in the field of fiber-reinforced composites, emphasizing
the importance of accurately modeling composite properties for engineering applications.
This article aims to bridge the existing gap in knowledge by predicting the physical
characteristics of textile polymer composite materials (TPCMs) [65] based on a dataset
encompassing the mechanical properties of fabrics and yarns in both the warp and weft
directions, which constitute these fabrics. Through this analysis, the study delves into
optimization methods aimed at fine-tuning the hyperparameters and selecting appropriate
architectures for machine learning (ML) models. The primary focus is on exploring the
effectiveness of optimization methods such as multi-objective particle swarm optimiza-
tion [66] (MOPSO), Non-dominated Sorting Genetic Algorithm II [67] (NSGA-II) [67], and
Strength Pareto Evolutionary Algorithm 2 [68] (SPEA2) in optimizing ML models like
support vector machines [69] (SVMs) and ANNs to maximize accuracy and minimize
inference time.
testing machine (Galdabini, Cardano al Campo, Italy), which applies mechanical forces to
the material.
During a tensile test, the specimen was subjected to gradually increasing axial force until
it ruptured, allowing us to assess its tensile strength and elongation properties. Conversely,
in a compressive test, the specimen was compressed along its length by applying opposing
forces at its ends, enabling the characterization of its compressive strength and modulus.
Figure 1 illustrates histograms depicting the distribution of the physical characteristics
of textile PCMs to showcase key physical properties such as the tensile, compressive, and
bending strengths, the percentage of elongation, and the modulus of elasticity in tension
along the warp and weft directions, respectively, for each mentioned characteristic.
Tensile strength along Compression strength along Bending strength along Young's modulus in tension along Ultimate elongation along
the main axis, MPa the main axis, MPa the main axis, MPa the main axis, GPa the main axis, %
200 140 160
120
175 120 200 140
100
150 100 120
Number of TPCM
Number of TPCM
Number of TPCM
Number of TPCM
Number of TPCM
125 80 150
80 100
100 60 80
60 100
75 60
40 40
50 50 40
25 20 20 20
0 0 0 0 0
500 1000 1500 2000 2500 200 400 600 800 1000 1200 200 400 600 800 1000 1200 25 50 75 100 125 150 2 3 4 5
Values Values Values Values Values
Tensile strength along Compression strength along Bending strength along Young's modulus in tension along Ultimate elongation along
the warp direction, MPa the warp direction, MPa the warp direction, MPa the warp direction, GPa the warp direction, %
160 160 160 160 160
140 140 140 140 140
120 120 120 120 120
Number of TPCM
Number of TPCM
Number of TPCM
Number of TPCM
Number of TPCM
100 100 100 100 100
80 80 80 80 80
60 60 60 60 60
40 40 40 40 40
20 20 20 20 20
0 0 0 0 0
2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5
Values Values Values Values Values
Figure 1. Physical properties of textile PCMs such as the tensile, compressive, and bending strengths and
the modulus of elasticity in tension along the warp and weft directions, respectively, for the considered
specimens.
Interlaminar Shear Modulus, MPa CTE along the base, 10 6, K 1 Density, kg/m3
100 160
50
140
80
40 120
Number of TPCM
Number of TPCM
Number of TPCM
100
60
30
80
40 20 60
40
20 10
20
0 0 0
1200 1400 1600 1800 2000 3500 4000 4500 5000 5500 6000 2 4 6 8 10
Values Values Values
Figure 2. Distribution of the interlaminar shear modulus, coefficient of linear thermal expansion
(CTE) along the warp direction, and density for the considered specimens.
Polymers 2024, 16, 1752 5 of 21
Tensile strength along Compression strength along Bending strength along Young's modulus in tension along Ultimate elongation along
the main axis, MPa the main axis, MPa the main axis, MPa the main axis, GPa the main axis, %
60 60
Basalt plastic Basalt plastic Basalt plastic Basalt plastic Basalt plastic
Fiberglass Fiberglass 50 Fiberglass 100 Fiberglass Fiberglass
50 Carbon plastic 50 Carbon plastic Carbon plastic Carbon plastic 80 Carbon plastic
Aramidoplasty Aramidoplasty Aramidoplasty Aramidoplasty Aramidoplasty
40 40 80
40
Number of TPCM
Number of TPCM
Number of TPCM
Number of TPCM
Number of TPCM
60
30 30 30 60
40
20 20 20 40
10 20 20
10 10
0 0 0 0 0
500 1000 1500 2000 2500 200 400 600 800 1000 1200 200 400 600 800 1000 1200 25 50 75 100 125 150 2 3 4 5
Values Values Values Values Values
Tensile strength along Compression strength along Bending strength along Young's modulus in tension along Ultimate elongation along
the warp direction, MPa the warp direction, MPa the warp direction, MPa the warp direction, GPa the warp direction, %
80 100
Basalt plastic Basalt plastic 80 Basalt plastic Basalt plastic Basalt plastic
80 Fiberglass Fiberglass Fiberglass 100 Fiberglass Fiberglass
Carbon plastic 70 Carbon plastic Carbon plastic Carbon plastic Carbon plastic
70 80
Aramidoplasty 60 Aramidoplasty Aramidoplasty Aramidoplasty Aramidoplasty
60 60 80
Number of TPCM
Number of TPCM
Number of TPCM
Number of TPCM
Number of TPCM
50 50 60
40 60
40 40
30 40
30 40
20 20 20
20 20
10 10
0 0 0 0 0
200 400 600 800 1000 0 200 400 600 800 0 200 400 600 800 1000 1200 10 20 30 40 2 3 4 5
Values Values Values Values Values
Figure 3. Histograms depicting the distribution of the physical characteristics for TPCMs grouped
by type: basalt plastic, fiberglass, carbon plastic, and aramid plastic. Each subplot illustrates the
distribution of the following characteristics along the main and warp directions: tensile strength,
compression strength, bending strength, Young’s modulus, and ultimate elongation.
Interlaminar Shear Modulus, MPa CTE along the base, 10 6, K 1 Density, kg/m3
70
Basalt plastic Basalt plastic Basalt plastic
Fiberglass 100 Fiberglass 80 Fiberglass
Carbon plastic Carbon plastic Carbon plastic
60 Aramidoplasty Aramidoplasty Aramidoplasty
70
80
50 60
Number of TPCM
Number of TPCM
Number of TPCM
40 60 50
40
30
40
30
20
20
20
10
10
0 0 0
3500 4000 4500 5000 5500 6000 2 4 6 8 10 1200 1400 1600 1800 2000
Values Values Values
Figure 4. Histograms of physical attributes for TPCMs grouped by type: basalt plastic, fiberglass, carbon
plastic, and aramid plastic for the distributions of the interlaminar shear modulus, CTE, and density.
Correlation Matrix
1.00
Tensile strength along the base, MPa 1.00 -0.27 0.86 -0.15 0.76 -0.15 0.98 -0.16 0.36 -0.57 -0.60 -0.46 -0.41 0.93 -0.38 0.79 -0.47 0.98 -0.29 -0.51 -0.58 -0.26 0.05
Tensile strength along the warp, MPa -0.27 1.00 0.04 0.94 0.26 0.93 -0.29 0.92 -0.31 -0.50 -0.46 -0.42 -0.38 -0.41 0.63 -0.55 0.39 -0.31 0.93 -0.52 -0.51 -0.24 0.12
Compression strength along the base, MPa 0.86 0.04 1.00 0.24 0.90 0.21 0.83 0.19 0.34 -0.70 -0.77 -0.53 -0.44 0.75 -0.24 0.56 -0.45 0.82 0.07 -0.64 -0.75 -0.31 0.00
0.75
Compression strength along the warp, MPa -0.15 0.94 0.24 1.00 0.42 0.97 -0.18 0.94 -0.09 -0.53 -0.55 -0.40 -0.34 -0.30 0.54 -0.47 0.25 -0.21 0.93 -0.53 -0.59 -0.21 0.06
Bending strength along the base, MPa 0.76 0.26 0.90 0.42 1.00 0.47 0.73 0.41 0.33 -0.74 -0.83 -0.54 -0.44 0.57 -0.19 0.31 -0.48 0.71 0.30 -0.70 -0.85 -0.40 -0.03
Bending strength along the warp, MPa -0.15 0.93 0.21 0.97 0.47 1.00 -0.17 0.96 -0.16 -0.55 -0.58 -0.42 -0.35 -0.33 0.48 -0.53 0.17 -0.19 0.95 -0.58 -0.63 -0.33 0.02
0.50
Young's modulus in tension along the base, GPa 0.98 -0.29 0.83 -0.18 0.73 -0.17 1.00 -0.16 0.36 -0.56 -0.59 -0.45 -0.39 0.95 -0.36 0.79 -0.45 1.00 -0.29 -0.51 -0.59 -0.29 0.02
Young's modulus in tension along the warp, GPa -0.16 0.92 0.19 0.94 0.41 0.96 -0.16 1.00 -0.16 -0.59 -0.61 -0.46 -0.38 -0.28 0.60 -0.47 0.27 -0.18 0.98 -0.62 -0.67 -0.38 -0.02
Interlaminar shear modulus, MPa 0.36 -0.31 0.34 -0.09 0.33 -0.16 0.36 -0.16 1.00 0.13 -0.11 0.29 0.30 0.39 -0.24 0.35 -0.27 0.32 -0.20 0.24 -0.06 0.42 -0.15
Ultimate elongation along the base, % -0.57 -0.50 -0.70 -0.53 -0.74 -0.55 -0.56 -0.59 0.13 1.00 0.90 0.92 0.83 -0.48 -0.34 -0.31 -0.07 -0.56 -0.50 0.98 0.88 0.51 -0.31 0.25
Ultimate elongation along the warp, % -0.60 -0.46 -0.77 -0.55 -0.83 -0.58 -0.59 -0.61 -0.11 0.90 1.00 0.70 0.58 -0.48 -0.19 -0.26 0.11 -0.59 -0.51 0.89 0.94 0.45 -0.02
CTE, 10 6, K 1 -0.46 -0.42 -0.53 -0.40 -0.54 -0.42 -0.45 -0.46 0.29 0.92 0.70 1.00 0.96 -0.43 -0.42 -0.34 -0.20 -0.46 -0.40 0.90 0.65 0.45 -0.53
Density, kg/m3 -0.41 -0.38 -0.44 -0.34 -0.44 -0.35 -0.39 -0.38 0.30 0.83 0.58 0.96 1.00 -0.41 -0.43 -0.33 -0.24 -0.42 -0.34 0.80 0.53 0.38 -0.60 0.00
Tensile strength along the base, N (kgf) 0.93 -0.41 0.75 -0.30 0.57 -0.33 0.95 -0.28 0.39 -0.48 -0.48 -0.43 -0.41 1.00 -0.24 0.93 -0.27 0.95 -0.40 -0.41 -0.44 -0.09 0.18
Tensile strength along the warp, N (kgf) -0.38 0.63 -0.24 0.54 -0.19 0.48 -0.36 0.60 -0.24 -0.34 -0.19 -0.42 -0.43 -0.24 1.00 -0.19 0.91 -0.35 0.65 -0.32 -0.16 0.06 0.45
Tensile strength along the base, MPa 0.79 -0.55 0.56 -0.47 0.31 -0.53 0.79 -0.47 0.35 -0.31 -0.26 -0.34 -0.33 0.93 -0.19 1.00 -0.12 0.81 -0.56 -0.23 -0.18 0.13 0.31 0.25
Tensile strength along the warp, MPa -0.47 0.39 -0.45 0.25 -0.48 0.17 -0.45 0.27 -0.27 -0.07 0.11 -0.20 -0.24 -0.27 0.91 -0.12 1.00 -0.43 0.34 -0.04 0.15 0.26 0.49
Young's modulus in tension along the base, GPa 0.98 -0.31 0.82 -0.21 0.71 -0.19 1.00 -0.18 0.32 -0.56 -0.59 -0.46 -0.42 0.95 -0.35 0.81 -0.43 1.00 -0.31 -0.51 -0.57 -0.29 0.06
Young's modulus in tension along the warp, GPa -0.29 0.93 0.07 0.93 0.30 0.95 -0.29 0.98 -0.20 -0.50 -0.51 -0.40 -0.34 -0.40 0.65 -0.56 0.34 -0.31 1.00 -0.53 -0.56 -0.30 0.03 0.50
Ultimate elongation along the base, % -0.51 -0.52 -0.64 -0.53 -0.70 -0.58 -0.51 -0.62 0.24 0.98 0.89 0.90 0.80 -0.41 -0.32 -0.23 -0.04 -0.51 -0.53 1.00 0.89 0.61 -0.22
Ultimate elongation along the warp, % -0.58 -0.51 -0.75 -0.59 -0.85 -0.63 -0.59 -0.67 -0.06 0.88 0.94 0.65 0.53 -0.44 -0.16 -0.18 0.15 -0.57 -0.56 0.89 1.00 0.54 0.08
Surface density, g/m² -0.26 -0.24 -0.31 -0.21 -0.40 -0.33 -0.29 -0.38 0.42 0.51 0.45 0.45 0.38 -0.09 0.06 0.13 0.26 -0.29 -0.30 0.61 0.54 1.00 0.30
0.75
Thickness, mm 0.05 0.12 0.00 0.06 -0.03 0.02 0.02 -0.02 -0.15 -0.31 -0.02 -0.53 -0.60 0.18 0.45 0.31 0.49 0.06 0.03 -0.22 0.08 0.30 1.00
Tensile strength along the base, MPa
Tensile strength along the warp, MPa
Thickness, mm
Ultimate elongation along the base, %
Ultimate elongation along the warp, %
1
CTE, 10 6, K
Figure 5. Correlation matrix of physical properties of TPMCs (highlighted in green) and fabric
properties (highlighted in red), from which the samples are derived.
Binder: Type
Yarn (Weft): Type
Yarn (Warp): Type
Number of warp/weft threads per 1 cm
Reinforcement Filler: Type
Binder to Reinforcement Ratio
Formation Technology
Weaving pattern
Density, kg/m3
TPCM type
CTE, 10 6, K 1
Ultimate elongation along the warp, %
Ultimate elongation along the base, %
Density, tex
Interlaminar shear modulus, MPa
Filament diameter, m
Number of filaments, thousand pieces
Elongation at break, %
... Young's modulus in tension along the warp, GPa
Young's modulus in tension along the base, GPa
Bending strength along the warp, MPa
Elastic modulus of the fiber during tension, GPa
Bending strength along the base, MPa
Compression strength along the warp, MPa
Compression strength along the base, MPa
Thickness, mm
Tensile strength along the warp, MPa
Surface density, g/m²
Tensile strength along the base, MPa
Ultimate elongation along the warp, %
Ultimate elongation along the base, %
Young's modulus in tension along the warp, GPa
Young's modulus in tension along the base, GPa
Tensile strength along the warp, MPa
Tensile strength along the base, MPa
Tensile strength along the warp, N (kgf)
Tensile strength along the base, N (kgf)
Figure 6. Illustration of a hypothetical neural network architecture designed to predict the physical
characteristics of TPCMs: blue dots as inputs, red dots as outputs
the parameter space [123] based on the best solutions and information exchange between
particles.
Python was chosen for implementing the algorithm due to its powerful capabilities
in machine learning and optimization. We utilized the scikit-learn library for SVM model
handling and PyGMO for the MOPSO algorithm. Data preprocessing was conducted using
pandas and numpy, followed by splitting into training and testing sets. The optimization space
encompassed the linear [124], polynomial [125], or RBF [124] kernel types and a regularization
parameter [126] for the SVM. For multi-objective optimization, we defined minimizing the
inference time and maximizing the model accuracy as the objectives. The inference time is
computed as the average inference time on the test dataset for each SVM model. Accuracy is
computed as the accuracy on the test dataset for each SVM model. The MOPSO algorithm
was implemented using PyGMO [127], involving initialization, updating, and evaluating the
solutions. The solution updating followed the principles of dominance and best solution
selection. The algorithm continued until reaching a specified number of iterations or stopping
criteria, after which the best solution was selected based on multi-objective optimization.
Figure 6 shows the schematic representation of a potential neural network architecture
for predicting the physical properties of TPCMs.
The input features include the properties of both the fabric and thread. The fabric
properties encompass parameters such as the elastic modulus of the fiber during tension
(GPa), elongation at break (%), number of filaments (thousand pieces), filament diameter
(µm), and density (tex). Additionally, thread properties include the tensile strength along
the base and warp (N and MPa), Young’s modulus in tension along the base and warp (GPa),
ultimate elongation along the base and warp (%), surface density (g/m²), and thickness
(mm). Categorical features such as the TPCM type (like T-43-76, Satin 5/3, Satin 8/3, etc.),
weaving pattern, formation technology, binder-to-reinforcement ratio, reinforcement filler
type, number of warp/weft threads per 1 cm, yarn type for warp and weft, and binder
type were also included as inputs. The network predicts the parameters of the final TPCM
product, including the tensile strength, compression strength, bending strength, Young’s
modulus, interlaminar shear modulus, ultimate elongation, and CTE.
3. Results
Our study investigates the efficacy of employing metaheuristic optimization algo-
rithms, specifically MOPSO, SPEA2, and NSGA-II, for hyperparameter tuning in the ANN
and SVM for predicting the physical properties of TPCM samples based on their fabricated
components. In Figure 7, we present the dynamic evolution of the loss curves for the
five best models for each optimization case alongside the exploration of the optimization
parameter space.
This figure encapsulates the iterative optimization process, illustrating how these
algorithms navigate the complex landscape of hyperparameters to achieve optimal perfor-
mance in both the ANN and SVM models. Such analysis provides valuable insights into
the comparative effectiveness of these optimization techniques, shedding light on their
suitability for enhancing the predictive capabilities of machine learning models.
The ANN model architecture was constructed based on the genetic algorithm’s
(GA) [128] individual representation for the optimizers NSGA-II and SPEA2. The ar-
chitecture consisted of densely connected layers with leaky-ReLU [57] activation func-
tions. The number of layers was dynamically determined, but capped at a predefined
maximum. Each layer’s neuron count was constrained within specified bounds. The
model was trained using k-fold cross-validation [129] to mitigate overfitting, and its
performance was evaluated based on the root-mean-squared error (RMSE) [130] met-
ric. Key parameters such as the population size [131] specified the number of individuals
(ANN architectures) in each generation of the genetic algorithm. In our case, the pop-
ulation size was set to 50. The crossover probability [132] determined the likelihood
of crossover occurring between two parent individuals during reproduction. We set a
value of 0.7; there was a 70% chance of crossover. The mutation probability [133] repre-
Polymers 2024, 16, 1752 10 of 21
sents the probability of mutation, which introduces small random changes to individual
genomes. We set a value of 0.3, indicating a 30% chance of mutation. The number of
generations [134] indicates how the GA will evolve the population. In our scenario, the
algorithm ran for 30 generations. The number of training epochs [135] (iterations over the
entire dataset) during the training of each ANN was 100 epochs. The minimum number of
neurons allowed in a single layer of the ANN was set to 2 neuron, and the maximum was
32 neurons in increments of 2. We defined the minimum and maximum learning rates as
0.05 and 0.2, respectively, which control the step size during gradient descent optimization.
The learning rate [136] typically falls within a predefined range to balance training stability
and convergence speed. The maximum number of layers allowed in the ANN architecture
was constrained to five.
Figure 7. Evolution of loss curves and optimization parameter space for hyperparameter tuning in
the ANN and SVM using the MOPSO (a–d), SPEA2 (e–h), and NGSA-II (i–l) optimization methods.
For MOPSO, the fitness function evaluates a solution (particle position) using SVR and
the ANN and calculates the RMSE for each target variable. The algorithm runs the MOPSO
algorithm for a specified number of iterations as 50 with 20 particles each time, updating
the particles’ positions and velocities based on their personal best and global best positions.
Polymers 2024, 16, 1752 11 of 21
The predictive performance of the ANN and SVM, optimized using heuristic algo-
rithms, in predicting the physical characteristics of the TPCMs is shown in Figures 8 and 9
for all 13 output features highlighted in red in Figure 6. These Figures 8 and 9 present
the median values as whisker plots for some of the polymer grades, while the yellow (for
the ANN) and cyan (for the SVM) markers indicate the values proposed by the best ML
models, as summarized in Table 1. For convenience, we also provide a table summarizing
the optimization parameters for the ANN and SVM using MOPSO, SPEA2, and NSGA-II.
Table 1. Comparison of optimized values for the SVM and ANN using MOPSO, SPEA2, and NSGA-II.
Optimized
ML Model MOPSO SPEA2 NSGA-II
Value
accuracy 0.878 0.876 0.899
1000
900
900 862
813
800 799
800
754 700
647
645
700 691
600
634 643 543
TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3 TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3
Fabric Type Fabric Type
(a) (b)
800 800
600 600
558
537
500 500
406
400 400
349
312 305
300 268
300 271
286
266
296
279
264 261
242 249 242
238
228 228
212 210
209 212
200 190 201
198 200 176
168
135
130
100 100
TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3 TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3
Fabric Type Fabric Type
(c) (d)
1200
Bending strength along the warp, MPa
1043
Bending strength along the base, MPa
1026 1096
1000 1038
1000
800 800
600
600 508
474
441 432 424
408 404 402
459 470 458 400 359
402
441
400 288
253
352 336 225
325
299 297
322
305 200 163
278 272
249
TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3 TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3
Fabric Type Fabric Type
(e) (f)
Figure 8. Whisker charts for selected types of TPCMs depending on physical property: (a) Tensile
strength along the base, (b) Tensile strength along the warp, (c) Compression strength along the base,
(d) Compression strength along the warp, (e) Bending strength along the base, (f) Bending strength
along the warp with predictions made by the best architectures of the ANN (digits in yellow) and SVM
(digits in cyan), architectures optimized using the MOPSO and NSGA-II algorithms, respectively.
Polymers 2024, 16, 1752 13 of 21
42 42
41 40
40 40
35 35
30 30
28 27
25
25 25
24 25
24 24 25
24 23
22 23 22 22
22 21 21
20
20 20 19
18
15 15 14
13 13
11
11
10 10 10
TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3 TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3
Fabric Type Fabric Type
(a) (b)
6
6
5365 5 5
5
5200
5
5000 5
4855
4
4674
4
4500
4534 4487 4
4
4241
3
3
3 3
4000 3
3866
3726
3671
(c) (d)
6.0 6 11
2079
2058
2053
Ultimate elongation along the warp, %
6 6 2044
5.5 5 5
10 10
10 2000 1987
5 5 10
5 5
9
5.0 5 1888
55 8 8
1800
Density, kg/m3
1794
1
4.5
CTE, 10 6, K
4.0
6 1620
1600
3.5
3.0 4 1436
1400 1397
2.5 2
22 1314
2 2 1283 1268
2
2.0 1 1 1 1235 1232 1228
1200
TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3 TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3 TBK-100 T-10 (92) CC245 T-13 T-SU 8/3 -43-76 Satin 5-3 Satin 8-3
Fabric Type Fabric Type Fabric Type
Figure 9. Whisker charts for selected types of TPCMs charts for selected types of TPCMs depending
on physical property: (a) Tensile strength along the base depending on physical property: (a) Young’s
modulus in tension along the base, (b) Young’s modulus in tension along the warp, (c) Interlaminar
shear modulus, (d) Ultimate elongation along the base, (e) Ultimate elongation along the warp,
(f) CTE, (g) Density with predictions made by the best architectures of the ANN (digits on yellow)
and SVM (digits on cyan), architectures optimized using the MOPSO and NSGA-II algorithms,
respectively.
4. Discussion
For predicting the physical characteristics of TPCMs, we employed multi-objective
optimization algorithms to develop predictive models for the TPCM properties based on
the constituents that comprise these materials.
Our choice was motivated by several factors, among which the prominent one was
the robustness and extensive application of MOPSO, NSGA II, and SPEA2 in optimization
Polymers 2024, 16, 1752 14 of 21
tasks. These algorithms exhibit efficient search capabilities and adeptly manage multiple
conflicting objectives [137] concurrently. Furthermore, their evolutionary nature renders
them well-suited for navigating high-dimensional parameter spaces. Iteratively exploring
these spaces, they refine solutions progressively, converging towards optimal or near-
optimal solutions. Also, these algorithms provide a diverse set of solutions, allowing us
to explore the trade-offs between different objectives and select the most suitable model
configurations based on the specific requirements of the application.
To address classical ML issues such as avoiding local optima [138], heuristic algorithms
offer several advantages. They use a population of potential solutions, allowing the
exploration of multiple regions of the parameter space simultaneously and reducing the
likelihood of becoming stuck in local optima [139]. Additionally, they balance different
aspects of model performance, such as accuracy and generalization [140], leading to more
reliable solutions. Initializing particles with diverse positions helps cover a broader area of
the search space, increasing the chances of finding global optima.
To ensure the robustness of our dataset, we conducted a validation using information
obtained from open sources. Several of these sources are listed in Section 2.1. By comparing
and verifying the information against established sources, we aimed to confirm the accuracy
and reliability of our dataset. Leveraging information from open sources enhances the
credibility of our findings and strengthens the validity of our analyses.
Utilizing multi-objective optimization is widely discussed in the scientific literature,
as exemplified by Mannodi et al. [141], who developed two Monte Carlo algorithms to
pinpoint the Pareto front in the chemical space of dielectric polymers, optimizing both the
bandgap and dielectric constant. Using machine learning on a dataset from density functional
theory calculations, they created surrogate models for four-block polymers and extended
their applicability.
Garcia et al. [142] developed an ANN to predict thermal and electrical conductivity in
HDPE–carbon particle composites. ANNs served as objective functions in a multi-objective GA
to optimize composite design parameters. The GA generates Pareto-optimal solutions [143]
for maximizing thermal conductivity and minimizing electrical conductivity. This approach
offers a systematic framework for optimizing polymer composite properties efficiently.
The approach taken in this study showcases several novel aspects, particularly in the
optimization of the predictive accuracy and inference time for the physical properties of
TPCMs by analyzing the components they are produced from, like the properties of the yarns
in the warp and weft directions, as well as the fabrics made from these yarns by utilizing
MOPSO, SPEA2, and NSGA-II to achieve a more efficient exploration of the high-dimensional
parameter space. This resulted in more accurate predictions and reduced inference times,
which is a significant improvement over traditional optimization methods by reducing the
need for time-consuming and expensive physical experiments. By accurately predicting
the properties of new composite materials based on existing data, we can streamline the
development process of new TPCM products.
This method also offers the potential for incorporating multiphysical computational
methods, which can further enhance the accuracy and relevance of the predictions. This
integration supports the development of comprehensive models that account for various
physical phenomena simultaneously.
Despite the promising results, several challenges and limitations must be acknowl-
edged. One notable limitation is the availability and quality of data. While efforts were
made to collect comprehensive datasets, variations in the data sources and measurement
techniques may introduce inconsistencies and biases.
A trade-off exists between model interpretability and predictive performance. While
complex ANNs may achieve superior predictive accuracy, they often lack interpretability,
hindering insights into the underlying physical mechanisms. Future research should ex-
plore techniques for enhancing model interpretability without compromising performance,
such as layerwise relevance propagation [144] and feature attribution methods.
Polymers 2024, 16, 1752 15 of 21
The generalization ability of predictive models is crucial for their practical applicability
across diverse TPCM systems and processing conditions. Robust validation strategies,
including cross-validation and out-of-sample testing [145], are essential for assessing model
generalization and ensuring reliable predictions in real-world scenarios.
Various frameworks exist for multi-physics modeling. For instance, PERMIX [146] is
an open-source framework designed for multiscale modeling and simulation of fractures in
solids, utilizing the extended finite-element method (XFEM) and integrating with libraries
like LAMMPS and ABAQUS. It accommodates both semi-concurrent and concurrent
multiscale methods for detailed fracture simulations.
Alternatively, Liu et al. [147] introduced a hybrid ML approach employing an ANN
and PSO to predict the thermal conductivity of polymeric nanocomposites (PNCs). By
combining the ANN for modeling and PSO for optimization, they achieved superior
predictive performance compared to traditional ANNs. Key input parameters included
the thermal conductivity of fibers and matrix, Kapitza resistance, volume fraction, and the
aspect ratio, with the output being the composite’s macroscopic thermal conductivity.
Moreover, N. Vu-Bac [148] integrated molecular dynamics (MD) simulations to exam-
ine the impact of the single-walled carbon nanotube (SWCNT) radius, temperature, and
pulling velocity on the interfacial shear stress (ISS) of PNCs by assessing the influence of
uncertain input parameters on ISS prediction by computing partial derivatives via averaged
local sensitivity analysis (SA) and employing surrogate models (polynomial regression,
moving least squares, and hybrid models) for computational efficiency.
Ilyani Abu et al. [149] utilized unit cells and evolutionary algorithms to forecast the
geometric characteristics and elastic properties of woven fabric composites, through opti-
mizing elastic properties within these unit cells to accurately predict mechanical behavior.
TexGen generated the weave patterns; ABAQUS was used to conduct the simulations;
finite-element (FE) analysis estimated the effective elastic properties of the yarn. The pa-
rameter studies delved into the effects of various geometric parameters, facilitating the
selection of an optimal parameter set for composite performance.
The Parametric Deep Energy Method (P-DEM) for elasticity problems incorporat-
ing strain gradient effects was suggested in [150]. Utilizing physics-informed neural
networks [151] (PINNs), the authors optimized a cost function associated with potential
energy, eliminating the need for classical discretization. By defining a parametric/reference
space akin to isoparametric finite elements, and leveraging NURBS [152] basis functions,
P-DEM achieves efficient computation of the total potential energy.
Accurate predictive models for TPCM properties offer significant implications for materi-
als’ design, process optimization, and product performance prediction. By leveraging these
models, engineers and designers can expedite material development cycles, optimize manu-
facturing processes, and tailor materials’ properties to meet specific application requirements.
Future research directions may include the incorporation of advanced feature engi-
neering techniques, such as image-based analysis and spectral imaging, to extract rich
structural and compositional information from TPCM samples. Additionally, the integra-
tion of physics-based models with machine learning approaches could enhance predictive
accuracy and facilitate mechanistic understanding of material behavior.
5. Conclusions
In conclusion, our study highlights the significant potential of ML and optimization
techniques in advancing the predictive modeling of TPCM properties. By leveraging SVMs
and ANNs as powerful modeling tools, we successfully optimized their hyperparameters
using state-of-the-art optimization algorithms, including MOPSO, NSGA II, and SPEA 2.
Through this approach, we have demonstrated the effectiveness of integrating advanced
ML techniques with optimization methodologies to enhance the accuracy, robustness, and
applicability of predictive models for TPCM properties. By addressing key challenges and
exploring innovative methodologies, researchers can further propel advancements in mate-
Polymers 2024, 16, 1752 16 of 21
Author Contributions: Conceptualization, I.M., V.T. and A.G.; data curation, A.G. and V.N.; funding
acquisition, A.G., V.N. and A.B.; investigation, V.T. and V.N.; methodology, I.M.; project administra-
tion, A.G., V.N. and A.B.; resources, I.M.; software, I.M., V.T., V.N. and A.B.; supervision, V.T., A.G.,
V.N. and A.B.; validation, A.B.; visualization, I.M.; writing—original draft, I.M.; writing—review and
editing, V.T. and A.B. All authors have read and agreed to the published version of the manuscript.
Funding: This research received no external funding.
Institutional Review Board Statement: Not applicable.
Data Availability Statement: All the data used in this study are available in the TPCM repository. The
repository contains a comprehensive dataset comprising the properties of the TPCMs, meticulously
compiled from experimental data. Researchers interested in accessing the data can find them in the
provided repository.
Conflicts of Interest: The authors declare no conflicts of interest.
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