Table 1 ADITYA BIRLA GROUP

BUSINESS)
CODE 1 – APPROVED
CODE 2 – APPROVED WITH COMMENTS
Quality Plan (CP)

Abbreviation CODE 4 – RETAINED FOR INFORMATION

Ver Modifie Revision content Prepared by Reviewed by Decided by Prepared on: 2020-6-1
M:MANUFACTURE Urvika Digitally signed by Urvika

d on Acharya

R; Stage Products Inverter Acharya Date: 2023.01.20 12:08:34

+05'30'

1.0 ■ Version: 1.5

C:CUSTOMER; SIGN: NAME: DATE:
P:PERFORM;
W:WITNESS; Part name 1.1
H:HOLD POINT;
PV □ Remarks：
R:RECORD;
V:VERIFICATION; 1.2 "Flowchart" ■--Process, ◆--Decision;
N/A:NOT Customer Benchmark ★--Machine test items required
APPLICABLE 1.3 according to NB/T32004-2018;
technical
recognition
Warehouse Department, Process Department, /date ( when
MP ■ 1.4
Quality Department & RD required ：

1.5

Responsibility

Inspection project / sub-

Special characteristics
distribution form (if

inspection methods
necessary, Process Flow Use equipment / Undertaking
Project name

Management benchmark Associate

recommend the Diagram Measures

process
Pro. d
following planning NO. in case of
points for customer No. specificati
abnormalit
（C） insp Confirmat Sampling Standard man on
Tes Proc Output y
M C Sampling ecti Inspection/operational standard ion plan/ procedure ufac Q
plan t ess on method frequency guide record ture
t
P V 10% A1 ◆ Visual A1. 1 Appearance Visual
The product appearance shall be free from damage and scratc AQL1.0
inspection inspection
IQC
IGBT inspection

Vernier A1. 2 Overall The pin size and distance of products shall be consistent with the Measure incoming IGBT
AQL0.4 Incomin
caliper dimensions technical agreement ment inspection Return inspection
g IQC
IGBT circuit conduction shall meet the requirements of the
Comprehe A1. 3 Performance Performa
AQL0.25
instruction
inspectio
for repair/ specificati
approval sheet nce test discard on
nsive n report
characteri A1. Performance No bad product is founded in withstand voltage test according to Performa 1 / the
stic tester the
requirement of the specification item
4 nce test
P V 10% A2 ◆ The spraying plastics surface shall be free from paint peel,
exposed
base and scratch. The grounding position shall have no paint
Visual A2. 1 Appearance spraying, and Class A surface shall have no marks of hanging Visual
AQL1.0
inspection tools and pressure riveting marks. The surface shall have no inspection
watermark. The electroplating surface shall have light and
even color, without unevenness, peeling, blistering, crack, bur IQC
Vernier or thread incoming Electronic
occlusion. Incomin
caliper and A2. 2 Overall Measure inspection Return material
Check according to drawing and meet requirement. AQL0.4 g IQC
tape dimensions ment instruction for repair/ inspection
measure inspectio
discard certificate
n report
The spraying color shall be consistent with that of the value of
Colorimete
Cabinet inspection

A2. 3 Performance chromati

r and selected sample plate or palette and the product surface after AQL0.25
palette sm
spraying has no obvious color difference according to visual
inspection.
layer Uniform spraying thickness, outdoor spraying thickness Coating
A2. 4 Performance
thicknes requirements thickness AQL0.25
s meter all spraying surfaces meet the standard （≥80μm） test

Page 1 of 9
 Table 1

P V 10% A3 ◆
Visual A3. Appearance Whether the installation surface is smooth and clean, mounting Visual
AQL1.0
inspection 1 supports are uniformly forced and fasteners are solid and inspection

breaker, Contactor inspection

Dc circuit breaker, Ac circuit
reliable. IQC
Vernier A3. Overall Overall Installation dimensions of products shall be consistent Measurement incoming Electronic
AQL0.4 Incoming
with those in the technical agreement. inspection Return for repair/ material
caliper 2 dimensions inspection IQC
instruction discard inspection
report
Circuit certificate
A3. Performance Internal resistance test of movable and the fixed contacts shall Performance
resistance AQL0.25
3 conform to general requirements. test
tester
Manual A3. Performance Performance
Normal mechanical tripping AQL0.25
tripping 4 test
P V 10% A4 ◆
Visual A4. Appearance The capacitor appearance shall be free from deformation, Visual
AQL1.0
cavities and damage.
Inspection of Electrolytic capacitor
inspection 1 inspection

Vernier A4. Overall Overall dimension of capacitors shall be consistent with the Measurement
AQL0.4 IQC
caliper 2 dimensions requirements of the technical agreement.
incoming Specification
Incoming
LCR inspection Return for repair/ for structural
inspection IQC
meter and instruction discard inspection
A4. Performance The capacitor's capacity parameters shall be consistent with Performance report
desktop AQL0.25
3 those in the approval sheet. test
multimeter

Capacitor
A4. Performance Capacitor's capacity parameters shall be consistent with those in Performance
leakage AQL0.25
4 the approval sheet. test
ammeter
P V 10% A5 ◆ A5. Appearance Whether the packages of single plates are of anti-static PV pad Visual
Packaging AQL1.0
1 protection inspection
PCBA Warehousing inspection

Vernier A5. Overall Measurement

Measure whether the size of the veneer meets the requirements AQL0.4 IQC
caliper 2 dimensions incoming PCBA
Incoming
Ultraviolet inspection Return for repair/ inspection
A5. Performance Three-proofing lacquer coating of single plates are consistent Performance inspection IQC
flashlight AQL0.25 instruction discard specification
3 with technical agreement and documents. test report
There shall be no welding slag residues on the surface of parts, no
scratch and bruise on the surface of single plates, no cracks on the
Stereo micro A5. Performance Performance
surface of soldering- resistance layers, no fracture and damage AQL0.25
scope 4 test
on the surface of elements, no short circuit of welding, and no
excessive
parts for single plates.
P V 10% A6 ◆
External terminals of fans and crimping shall be reliable without
Visual A6. Appearance Visual
looseness and terminal wire sequence shall meet drawing AQL1.0 IQC
inspection 1 inspection
requirements. Whether the fans are provided with balance incoming PCBA
Fan inspection

weights Incoming
inspection Return for repair/ inspection
inspection IQC
Tachometer A6. Performance Performance instruction discard specification
The speed meets the specification AQL0.25 report
2 test
Tooling
A6. Performance After installation of actual configurations of fans, the operation Performance
equipment AQL0.25
3 is normal test

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 Table 1

P V 10% B1 ■
Torque B1. Visual
Torque Electrical performance screw calibration 100%
wrench 1 inspection
Check List

Preparation process
Electric Screw pre
B1. Visual &Equipment
screwdriver tightening Screw pretension meets gear requirements 100% Operating
2 inspection "Machine Routine Spot
Return for repair/ Instruction
assembly Check ▲
discard
The height of the inductor is higher than the bottom of the cabinet, guide" Record
Hydraulic B1. Inductive Visual
100%
pusher 3 assembly so it is anti - toppling, anti-crushing and safe to use. inspection

Visual B1. Appearance All devices and structures are correctly installed without missing or Visual
100%
inspection 4 wrong installation inspection

P V 10% B2 ■ ▲
B2. Silicon Electronic
80um-120um Pre - Re-operation
1 thickness detection
Silicone process
Every
coating Silicon Inspection
Screen time Replace the screen
machine B2. grease Record
replacement 2000 times plate and recount
2 machine Form
counter
Soldering
B2. iron Thermom
280 degrees-320 degrees Reset
Electric 3 temperature eter
IGBT module Block assembly

Every
soldering
time
iron
B2. Welding Visual
No deformation or pollution Replacement
4 head inspection "Machine Operating
assembly Instructions
B2. Appearance Visual Check List
There is no leakage, wrong installation, deformation or damage guide"
5 inspection & Equipment
Visual
Routine Spot
inspection B2. Welding Visual
Notch, missing welding, tin connection Check
6 process inspection Record
Sealant
Hot melt B2. The welding point must be treated with glue, and there is no glue Visual
application
glue gun 7 wire residue. inspection 100% Repair

Torque B2. Visual

Torque Electrical performance screw calibration
wrench 8 inspection

Electric Screw pre

B2. Visual
screwdriver tightening Screw pretension meets gear requirements
9 inspection

P V 10% B3 ■ ▲
Torque B3. Torque Visual
Electrical performance screw calibration, Mark it in red Check List
wrench 1 inspection
&Equipment
Electric Screw pre "Machine Routine Spot Operating
Bus capacitance components

B3. Visual
screwdriver tightening Screw pretension meets gear requirements 100% assembly Check Instructions
2 inspection
guide" Record
Return for repair/
Visual B3. Appearance No missing or wrong installation; no deformation, damage, pollution, Visual IQC
discard
inspection 3 scratch, burr or capacitance deformation inspection
IQC Specification for
incoming inspection of bus
Withstand Incoming
B3. Voltage- Performa inspection capacitance
voltage tester Comply with the specification requirements AQL2.5 inspection
4 withstand nce test component
report

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 Table 1

P V 10% B4 ■ Torque B4. Torque Visual ▲

Electrical performance screw calibration, Mark it in red
wrench 1 inspection
"Machine
Electric Screw pre

DC input unit assembly

B4. Visual assembly Check List&
screwdriver tightening Screw pretension meets gear requirements
2 inspection guide" Equipment
Routine Spot Operating
Return for repair
Visual B4. Appearance No missing or wrong installation; no deformation, damage, pollution, Visual 100% Check Instructions
inspection 3 scratch or burr; label is marked correctly. inspection Record

Terminal
Sealant
Hot melt B4. The terminals must be treated with glue. there is no residue in the Visual glue
application
glue gun 4 glue wire and the glue is qualified. inspection specificati
on
P V 10% B5 ■ ▲
Torque B5. Torque Visual
Electrical performance screw calibration, Mark it in red
wrench 1 inspection Check List&
Equipment
First station

Electric Screw pre "Machine Routine Spot Operating

B5. Visual
screwdriver tightening Screw pretension meets gear requirements 100% assembly Check Repair / rework Instructions
2 inspection
guide" Record

Visual B5. Appearance No missing or wrong installation; no damage; label is marked Visual
inspection 3 correctly. inspection

P V 10% B6 ■ ▲
Torque B6. Torque Visual
Electrical performance screw calibration, Mark it in red
wrench 1 inspection

Electric Screw pre Check List

B6. Visual &Equipment
Screw pretension meets gear requirements
Second station

screwdriver tightening
2 inspection "Machine Routine Spot Operating
100% assembly Check Repair / rework Instructions
Visual B6. Appearance No missing or wrong installation, no damage, the label is marked Visual guide" Record
inspection 3 correctly, and the device is installed in right model. inspection

Sealant
Hot melt B6. The terminals must be treated with glue. there is no residue in the Visual
application
glue gun 4 glue wire and the glue is qualified. inspection

P V 10% B7 ■ Torque B7. Torque Visual ▲

Electrical performance screw calibration, Mark it in red
wrench 1 inspection

Electric Screw pre Check List

B7. Visual
screwdriver tightening Screw pretension meets gear requirements &Equipment
Third station

2 inspection
"Machine Routine Spot Operating
100% assembly Check Repair / rework Instructions
Visual B7. Appearance No missing or wrong installation, no damage, the label is marked Visual guide" Record
inspection 3 correctly, and the device is installed in right model. inspection

Sealant
Hot melt B7. The terminals must be treated with glue. there is no residue in the Visual
application
glue gun 4 glue wire and the glue is qualified. inspection

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 Table 1

P V 10% B8 ■ ▲
Torque B8. Torque Visual
Electrical performance screw calibration, Mark it in red
wrench 1 inspection

Electric Screw pre Check

B8. Visual
screwdriv tightening Screw pretension meets gear requirements List

Fourth station
2 inspection
er "Machine &Equipme Operating Instruction
100% assembly nt Routine Repair / rework
Visual B8. Appearance No missing or wrong installation, no damage, the label is marked Visual guide" Spot
inspection 3 correctly, and the device is installed in right model. inspection Check
Record
Sealant
Hot melt B8. The terminals must be treated with glue. there is no residue in the Visual
application
glue gun 4 glue wire and the glue is qualified. inspection

P V 10% B9 ■ Torque B9. Torque Visual ▲

Electrical performance screw calibration, Mark it in red
wrench 1 inspection
Electric Screw pre
B9. Visual
screwdriv tightening Screw pretension meets gear requirements
2 inspection Check
er
List &
Fifth station
Sealant "Machine Equipment Operating Instruction
Hot melt B9. The terminals must be treated with glue. there is no residue in the Visual
application 100% assembly Routine Repair / rework
glue gun 3 glue wire and the glue is qualified. inspection
guide" Spot
No missing or wrong installation, no damage, the label is marked Check
Visual B9. Appearance Visual
Record
inspection 4 correctly, and the device is installed in right model. inspection

Busbar
Hydraulic B9. The height of the inductor is higher than the bottom of the cabinet, Visual
capacitor
pusher 5 so it is anti - toppling, anti-crushing and safe to use. inspection
assembly
P V 10% B10 ■ ▲
Torque B10. Torque Visual
Electrical performance screw calibration, Mark it in red
wrench 1 inspection
Electric Screw pre
B10. Visual
screwdriv tightening Screw pretension meets gear requirements Check
2 inspection
er List &
Six stations

Sealant "Machine Equipment Operating Instruction

Hot melt B10. The terminals must be treated with glue. there is no residue in the Visual
application 100% assembly Routine Repair / rework
glue gun 3 glue wire and the glue is qualified. inspection
guide" Spot
Check
Visual B10. Appearance No missing or wrong installation, no damage, the label is marked Visual
Record
inspection 4 correctly, and the device is installed in right model. inspection

Busbar
Hydraulic B10. The height of the inductor is higher than the bottom of the cabinet, Visual
capacitor
pusher 5 so it is anti - toppling, anti-crushing and safe to use. inspection
assembly
P V 10% B11 ■
Torque B11. Torque Visual
Electrical performance screw calibration, Mark it in red
wrench 1 inspection

Electric Screw pre Check

B11. Visual List &
Seven stations

screwdriv tightening Screw pretension meets gear requirements

2 inspection
er "Machine Equipment Operating instruction
100% assembly Routine ▲ Repair / rework
Sealant
Hot melt B11. The terminals must be treated with glue. there is no residue in the Visual guide" Spot
application
glue gun 3 glue wire and the glue is qualified. inspection Check
Record
Visual B11. Appearance No missing or wrong installation, no damage, the label is marked Visual
inspection 4 correctly, and the device is installed in right model. inspection

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 Table 1

P V 10% B12 ■ 1)"machi 1)Check ▲

Torque B12. Torqu Visual
Electrical performance screw calibration, Mark it in red reassemble List &
wrench 1 e inspection
ly guide" Equipment
There is no wrong connection of cables and no failure of 2) Wiring t Routine

Check station
Multimeter B12. Visual
Wiring switches. On and off determination diagram Spot
2 inspection
3) Custom Check Operating instruction
Sealant 100%
Hot melt B12. The terminals must be treated with glue. there is no residue in the Visual er Record 2) Repair / rework
applicatio
glue gun 3 glue wire and the glue is qualified. inspection Technical IPQC
n ]
Require Inspectio
ents n Record
Visual B12. Appearan No missing or wrong installation, no damage, the label is marked Visual
Document Form
inspection 4 ce correctly and the device is installed in right model. inspection
P W/ ♠10% C1 ◆ Withstand ★Insulati ▲
R on Leakage current ≤10mA (2600Vdc, 60s, without breakdown or Performa
voltage C1.1 strength /
arcing). n ce test
tester HV test

★Insulati
Insulation on 1500V DC voltages are applied to the ground at the input and output Performa 1)Safety
resistance C1.2 resistance
terminals, with insulation resistance ≥2MΩ. n ce test Test
tester test
Record
★Protecti Form &
Ground ve The test current is 32A, the upper limit of protective ground Performa
Safety test
Equipment
Resistanc C1.3 bonding
resistance is less than 0.1Ω and the test duration is 120s. n ce test Machine Routine Machine test guide
e Tester test 100% Repair
test guide Spot
C1. Tooling Check
The tooling hook is correct
4 hook Record 2)
Cable factory
C1.
connection The ground wire is firmly grounded inspection
5
Visual Visual report
inspection C1. Set All complete machine settings comply with specification inspection
6 operation requirements before safety regulations test

C1. Tooling
The set screws are tightened without looseness.
7 fixation
P W/ ♠10% C2 ◆ Connect the "PE" line from the pre-aging test bay to the "PE" line of ▲
C2. System
R the tested machine
1 wiring

System After the inverter is powered on, observe the indicator light on the
C2.
energizati panel. The blue indicator light flashes to indicate the self-aging 1)Test
2
on mode. Record
Use the RS232 serial cable to connect the communication port of the Sheet
Check of before
panel and any port of the debugging computer, open the background
Visual C2. Communi Operation
software Debug Tool on the debugging computer, the displayed state Aging 2)
inspection 3 cation inspection
quantity and analog quantity are normal, note that the default baud Equipmen
Before aging

System rate is 9600 Machine t Machine test guide

100% Repair
C2. Program test guide Routine
U1 / U2/U3, liquid crystal Verification of version number Spot
4 burning
Check
Switch status, U1, U2, M1, fan, control panel、SPD,Send Record
Default
C2. instructions to check whether the corresponding status is correct
status 3) factory
5 through the background.
check inspection
Bay ★DC report
Special over
C2. voltage When the DC voltage rises to the set overvoltage point and Performa
test
6 protectio above, the inverter alarms and shuts down. nce test
equipmen
t n test

Visual C2.7 Smoke Manually demand to operate Operation

inspectio detection inspection
n
check

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 Table 1

P W/ ♠10% C3 ◆ System Closed

C3. 1 Click background software Debug Tool to close ac side
R energizati KM1, KM
switches KM1 and KM2
on 2
The machine's three-phase output of A, B and C is short-jointed
C3. 2 Pre- test
by using short, jointed copper bars, and the fastening screws of
wiring Aging
short jointed rows have been tightened by 45N torque as Operation
Record
required; inspection
Machine Form & Machine

Aging
Aging test 100% Repair / rework
C3. 3 Power test guide factory test guide
Machine aging at least 6 hours
Test inspection
System report
C3. 4
under the Record aging time and temperature.
electricity
Ambient Aging
temperatur C3. 5 room Thermometer
(40~50） ℃
e temperature
monitoring
P W/ ♠10% C4 ◆ Wiring and ▲
R C4. 1 preparation Connect power cable and station power supply. Connect power Operation
before analyzer and oscilloscope inspection
testing
Visual ★Inverter
C4. 2 start and
inspection Inverter responds to the manual start and stop timely.
stop test
Post-
aging test
C4. 3 ★Electrical
parameters Both input requirements and output requirements are in record
compliance. series,
★conversi
After Aging

C4. 4 Equipment
on Conversion efficiency is 98.0-99%
Power efficiency Performance Machine Routine Machine
100% Repair / rework
analyzer test test guide Spot test guide
C4. 5 ★THDi THDi ＜5% Check
★ test
Record,
Over/U Grid voltage ＜ 85%Un, inverter stops, Grid voltage 100% Un≤ U Factory
Visual C4. 6 nder
≤110%Un, inverter keeps running, Grid voltage ＞110%Un, inspection
inspection voltage
inverter stops. report
test
Clip-on C4. 7 Current The current difference between the three phases is less than or
correctio
ammeter equal to 5%
n
Software
Debug C4. 8 factory Clear the historical records, switch settings, power-on settings Visual
Tool parameter and clock check inspection
settings
P W/ 1/Lot Anti-
R Debug C4. 9 islanding When inverter working normally, grid disconnects suddenly. Operation
protection
Tool test Inverter stops with islanding protection warning. inspection

Recovery
Stop C4. 10 of grid Automatic recovery of grid connection after troubleshooting, Operation
connection
watch reconnection time is 200S (default value). inspection

C4. 11 Load test Performance test

Load Full load test at rated power for 4 hrs at ambient temperature
FAT

The spraying plastics surface shall be free from paint peel,

exposed base and scratch. The grounding position shall have no
Visual Appearance paint spraying, and Class A surface shall have no marks of hanging Visual
C4.1 2
inspectio tools and pressure riveting marks. The surface shall have no inspection
n watermark. The electroplating surface shall have light and even
color, without unevenness, peeling, blistering, crack, bur or thread
Electronic
occlusion.
1/Lot GA FAT Return for material
Vernier drawing report repair/ discard inspection
caliper C4.1 3 Overall certificate
dimensions Measure ment
and tape Check according to GA drawing and meet requirements.
measure

Page 7 of 9
 Table 1

Layer Uniform spraying thickness, outdoor spraying thickness Coating

Performa
thickness C4.1 4 nce requirements, all spraying surfaces meet the standard （≥80μm thickness test
meter
）
Return for repair Electronic
Visual Key
C4. BOM Visual FAT material
inspection check BOM verification according to approved Key component list Compone
report inspection
15 inspection nt List
As per IEC Report and approved BOM certificate
P V ♠10% Reactive Machine ▲
power test guide
Debug Tool C4. output Measure the PF value 0.8 lagging and leading at 100KVA active Operation
16 ability of power. inspection Post- aging
PF
test record
series,
Debug Tool C4. Load test Operation

Routine Test
Load Tests in steps 10%, 25%, 50%, 75% and 100% Equipment Machine
17 inspection Routine Spot Repair / rework test guide
100% Check Record,
Overload Inverter will run at 110% of rated power and without warning and trip Factory
Debug Tool C4. Capability inverter should run for 10 minutes. Operation inspection
18 test inspection report

Debug Tool C4. Calibration Calibration test (DC voltage & Current, AC voltage & Current & Operation
test frequency)
19 inspection
P V D1 ■ Torque D1. ▲
Torque Electrical performance screw calibration, Mark it in red
wrench 1
Electric D1. Screw pre
tightening Screw pretension meets gear requirements
screwdriver 2
Equipment
D1. Appearance No missing or wrong installation, no damage, the label is marked
Routine Spot
3 correctly, and the device is installed in right model.
Check
D1. Product Packagin Record, Packaging
EP-3125-X
Packaging

4 type g Factory general

Visual
100% general inspection Repair / rework operation
D1. Factory inspection
All switches are turned off operation report, FQC instruction
5 settings
Visual instructio inspection ns
inspection D1. Accessory n record
General attachment standard
6 screw
Attachment
D1.
User’s Manual *1, Factory test report*1
7
document
D1. Packaging-
Protection
8 material

Note: ♠ - during the test shall be carried out in accordance with this project all equipment sets 10% proportion sampling verification.

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 Table 1

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