—

MEDIUM VOLTAGE DRIVES, 2020

ACS2000 industrial drive

The flexibility you require. The reliability you expect.
9AKK107045A7281, REV. B
—
Get more using less
Our medium voltage drives run your motors based on the demands of your process rather than running
them at full speed and ensure optimized power consumption and process efficiency.
This will add up to cost and time savings for you.

Transformer Converter Motor

December 7, 2020 Slide 2

—
The forerunner of technology
Cornerstones of innovation

Over 2018
45 years 2014 Model
of experience predictive
2011 Easy to
direct
torque
use,
control
2009 All-compatible
reliable and
efficient
(MPDTC)

2005 Insulated gate

platform general
purpose
1999 bipolar transistor MV drive

1995 1997
First MV (IGBT), active neutral
drive with point clamping 5

1975 1985 IGBT based high VSI-MF level

1969 Direct
IGBT based power LV drive with topology (ANPC-5L) MV drive
MV drive DTC, air and liquid
3-level pulse torque with DTC cooled
High power width control
AC drive PWM drive modulation
development (DTC)
(PWM) MV drive
started with digital flux
vector control

December 7, 2020 Slide 3 VSI-MF: voltage source inverter multilevel-fuseless

—
You choose, we respond. Globally.
The service network is well structured to ensure you have all the experts close at hand. We have local
drives and control service units complemented by external ABB value providers in over 60 countries.

Over Services in
more than Providing
600 60
services for
drives for almost
ABB field service countries
engineers 40
years
Global Service Center (4)
Over
Regional Service Center (8) 500 10
ABB or partner service service million
partners drives delivered
Covered by closest HUB

December 7, 2020 Slide 4

—
The ACS2000 Industrial drive
Power range: 250 kW – 3.68 MW (335 – 5000 HP)
Output voltage: 4.0 – 6.9 kV
Input voltage: 4.0 – 6.9 kV*
Air cooled

* Higher than 11 kV on request

December 7, 2020 Slide 5

—
Reliable across all applications
The ACS2000 masters simple and demanding applications and fulfills the needs for your specific
performance.

Power generation Food and beverage Water and waste water Wind

Cement Mining and minerals Metals Marine

Chemicals Oil upstream Pulp & Paper HVAC

December 7, 2020 Slide 6

—
The ACS2000 industrial drive
The flexibility you require.
—
Configurable drive to meet your specific needs
Different configurations of the ACS2000 adapt the drive to meet the requirements of your application
and fit into your industrial environment.
Market specific design

Certificates &
Safety requirements
standards

Collaboration with
Servicability
technical experts

Industry specific Technical features

options

December 7, 2020 Slide 8

—
Use the ACS2000 in every global operation
Market specific product variants make the drive compatible with common IEC and NEMA motor voltages.

NEMA market specific design IEC market specific design

− NEMA motors − IEC motors
− Americas − EMEA / Asia Pacific
− ANSI / IEEE / NEMA industry standards − IEC / EN / CE industry standards
− 4.16 kV − 6.0 kV / 6.6 kV / 6.9 kV
− UL / CSA certification

December 7, 2020 Slide 9

—
Design flexibility for smooth integration into your supply network
Easy grid connection using an integrated or external transformer, or a direct-to-line connection.

Direct-to-line External transformer Integrated transformer

Small footprint, light weight Lower heat loss in e-room Simple installation
Easy to retrofit to DOL motors Galvanic isolation Galvanic isolation
Simple installation Voltage matching Voltage matching

December 7, 2020 Slide 10

—
Design flexibility for smooth integration into your supply network
The drive is available with two line side connection configurations DFE and AFE.

Diode front end (DFE) – 24 pulse

Simple Integrated transformer
Small footprint, light weight
Reliable diode 24- pulse rectifier solution enables Easy to retrofit to DOL motors
compliance with all common harmonic standards Simple installation
DFE enables drive configurations for industry
specific solutions e.g. motors in hazardous areas
or long motor cables
External transformer
Lower heat loss in e-room
Galvanic isolation
Active front end (AFE)
Voltage matching
Regenerative
Innovative AFE solution, which is compliant with all
common harmonic standards
Direct-to-line (DTL)
The AFE feature enables regeneration, which allows Simple installation
energy efficient continous braking leading to Galvanic isolation
siginificant energy savings. Voltage matching

December 7, 2020 Slide 11

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Benefit from the compact footprint
Due to ACS2000’s compact size and light weight, you will save on transportation costs and need less
space in the electrical room.

IEC 6 kV DTL IEC 6 kV AFE external transformer

− Length: 2’205 mm (Frame 1) − Length: 1’705 mm (Frame 1)
3’800 mm (Frame 2) 3’000 mm (Frame 2)
− Height: 2’490 mm (incl. cooling fan) − Height: 2’490 mm (incl. cooling fan)
− Depth: 1’140 mm − Depth: 1’140 mm

IEC 6 kV DFE external transformer IEC 6 kV DFE integrated transformer

− Length: 1’730 mm (Frame 1) − Length: 3’330 mm (Frame 1)
2’180 mm (Frame 2) 4’380 mm (Frame 2)
2’530 mm (Frame 3) 4’930 mm (Frame 3)
2’530 mm (Frame 4) 5’130 mm (Frame 4)
− Height: 2’490 mm (incl. cooling fan) − Height: 2’490 mm (incl. cooling fan)
− Depth: 1’140 mm − Depth: 1’140 mm

December 7, 2020 Slide 12

—
Operation in hazardous areas
For every motor type the ACS2000 enables drive operation.

Ex ec (former nA)
Non sparking motors
$
$
Asynchronous motors up to 23MW Asynchronous motors: Synchronous motors:
HXR 355 – 560 (cast iron) • ACS1000 • ACS5000
AMI 400 – 1000 (modular) • ACS2000 DFE (EMC or sine filter) / AFE* • LCI Megadrive
Synchronous motors up to 55MW • ACS5000
AMS 710 - 1250
AMZ 710 - 2500
Zone 2

Ex eb (former e) All Ex eb machines with frequency converter must be certified by

Increased safety motors authorized certification body. In case of Ex eb machine the
process must be carried out separately for each completely
+$$$$
Asynchronous motors up to 7MW identical machine series with identical frequency converter.
HXR 355 – 560 (cast iron)
AMI 400 – 630 (modular) Possible to offer ACS1000 / ACS2000 DFE+sine filter

Gas group IIA, IIB:

Ex db (former d)
Zone 1

• ACS1000
Flameproof motors • ACS2000 DFE (EMC or sine filter) / AFE*
Asynchronous motors up to 7MW Gas group IIC:
AMD…R 355 – 500 • ACS1000
AMD…T 500 – 900 • ACS2000 DFE / sine filter

Ex p Asynchronous motors:
Synchronous motors:
• ACS1000
Pressurized motors • ACS5000
Same products and frames available
• ACS2000 DFE (EMC or sine filter) / AFE*
• ACS5000 • ACS6000 $$$
as for Ex ec • ACS6000 • LCI Megadrive

General: for all cases only grounded EMC or sine filter – floating filters are not permitted in hazardous area
December 7, 2020 Slide 13 * ACS2000 AFE: dedicated special input transformer required in accordance with ACS2000 transformer specification.
Consider this solution only for 4Q applications - $$$
—
Choose an output sine filter to gain perfect output power
Side effects of an inverter such as voltage reflections and common mode voltages will be totally
eliminated, resulting in an excellent waveform voltage and current waveform supplied to the motor.

Use a sine filter for:

• Retrofitting of old motors with an aged insulation system

• Very long motor cables

• Special application such as electric submersible pumps (ESP)

and conveyors in underground mines

December 7, 2020 Slide 14

—
Best fit for your application
For standard applications in all industries, the ACS2000 is a perfect fit. With a range of pre-engineered
options we can easily customize the drive as desired.

Selection of pre-engineered options

Operation at elevated ambient temperature Marine – design and spot approval

Customized spare parts package Operation for 3.3 – 5.5 kV motors

Insulator and earthing switch up to 13.8 kV Integrated transformer up to 22 kV input voltage

Customer IOs wired to terminal blocks EU preferential origin

Reduced noise level Supply voltage tolerance up to +20%

Permanent magnet motor control Variety of fieldbus communication methods between customer
and drive
Operation at high altitude

December 7, 2020 Slide 15

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The ACS2000 industrial drive
The reliability you expect.
—
High personnel safety
Workforce and property are protected from dangerous electric arcs with the ACS2000’s arc resistant
design. Certified functional safety features and an integrated DC grounding switch make your system
safe and reliable.
ABB standard Arc fault resistant Functional safety
Arc fault resistant design and SIL3 / Ple certified stop functions in
Interlocked doors certification in accordance with accordance with IEC60204-1
IEC62271-200 − Emergency off
− Emergency stop

SIL3 / Ple certified safety functions in

accordance with IEC61800-5-2
− Safe torque off

DC bus grounding
switch

December 7, 2020 Slide 17

—
High personnel safety
ABB offers IAC certified arc resistant design with arc elimination as an option.

Arc fault Arc fault safety: ABB’s approach – the 4 safety classes
− Arc faults are caused by a breakdown of the insulation
− Short circuit currents flow through ionized air, called an arc Class I: Protection based on arc prevention
Equipment damage in case of an arc: severe

➢ As a primary effect, high energy

is released, causing a pressure, Class II: Protection based on arc resistant cabinet structure
sound and heat wave Equipment damage in case of an arc: severe

➢ Harmful gases and particles represent Class III: Protection based on external arc fault limitation and
a secondary danger elimination
Equipment damage in case of an arc: moderate

Class IV: Fast arc elimination

Equipment damage in case of an arc: neglegible

December 7, 2020 Slide 18

—
High personnel safety
ABB offers IAC certified arc resistant design with arc elimination as an option.

Class I Class II Class III Class IV

• Design of insulation systems in • The cabinet is designed to • HV Fuses are applied externally to • This is a ABB patented method,
accordance with relevant IEC and withstand the pressure of an arc the drive in order to limit the arc ABB MV drives “protection firing”
NEMA standards to prevent arcs flash fault current to less than half cycle system. The arc fault is detected
and provide personnel safety of the fundamental AC frequency and converted into a non severe
• Arc fault is contained in the
(< 10ms in case of 50Hz supply) bolted short circuit
• Standard for MV drives cabinet or guided through
pressure relief vents • This method is only used to reach • For an even faster detection and
• Class I is not a certified arc
arc resistant designs for MV elimination (4-8 ms), an optical
resistant design, it is mainly
drives connected without external ABB arc fault detection system is
focusing of arc fault prevention
drive transformer to the mains available
(integrated transformer solutions • Provides highest level of
Based on design according to: and DTL solutions)
personnel safety and the
IEC 60146-1-1 • ABB applies this solution in equipment remains undamaged
combination with Class I and II and can be immediately restarted
IEC 61800-4 after inspection and elimination
of the arc ignition cause

Arc resistant design IAC Certified according to IEC62271-200

December 7, 2020 Slide 19

—
High personnel safety – Comparison between a Class II and a Class IV MV drive
ABB offers IAC certified arc resistant design with arc elimination as an option.

Class II product Class IV product

Classification 23kA, 0.5s IP54 Classification 28kA, 0.5 IP42

No damages after an arc with Class IV

December 7, 2020 Slide 20

—
High personnel safety
Functional safety options

Modulation immediately stopped while MCB is being opened.

Emergency Off (EOFF) The EOFF command is initiated by internal or external means (internal control, safety pushbutton, or user-
controlled relays). When the EOFF command is detected by the safety logic, the MCB opens and the motor is
coasted to a stop.

A controlled stop with power available to the machine actuators to achieve the stop and then removal of
power when the stop is achieved.
Emergency Stop
(ESTOP) The ESTOP is simply a redundant time delay to trigger the EOFF function. This time delay (30s maximum)
allows the software to ramp the motor down with its software functionality which cannot be certified. At the
end of this time duration, the timer will initiate the EOFF function independently of the software .
The STO command energizes the same circuitry as the EOFF function. The MCB opens so that there is no
energy flowing into the drive and the motor is left to coast down to a stop.
Safe torque off (STO) Advantages:
Reuse of existing system component
Lowest system costs

December 7, 2020 Slide 21

—
Increase productivity due to precise process control
The ACS2000 drive control platform uses ABB’s direct torque control (DTC) for increased process
efficiency.

Benefits
− Uniform product quality of your process

− Precise control of motor condition

− Accurate torque and speed control, also at

low speed, as well as full starting torque

− No pre-defined switching frequency, for

each control cycle the optimum switching
parameter is used

− Reduces energy consumption

− Limitation of produced harmonics

December 7, 2020 Slide 22 Example as backup

—
Reliable performance of constant torque loads
In addition to square torque loads, the ACS2000 permits operation of constant torque loads enabling
accurate performance of conveyors, compressors, mixers, mills, extruders, hoists, crushers and positive
displacement pumps.
Benefits
Example reversing cold mill

− Applications where the torque loading is not a function of

speed

− Setting default points for minimum and maximum speed in

between which constant torque is requested

− Due to high dynamic response to torque changes, uniform

product qualiy

− Thickness, flatness and tension control

December 7, 2020 Slide 23

—
Made in EU
We are producing the ACS2000 IEC in our factory in Poland, giving origin guarantee.

December 7, 2020 Slide 24

—
The ACS2000 industrial drive
The configuration you need.
—
ACS2000 – Hardware overview
Frames, voltages and power

IEC 6.0 kV IEC 6.6 kV IEC 6.9 kV NEMA 4.16 kV

Configuration DTL / AFE DFEe / DFEi DTL / AFE DFEe / DFEi DTL / AFE DFEe / DFEi DTL

Frame 1 250 – 800 kW 250 – 800 kW 275 – 880 kW 275 – 880 kW 290 – 920 kW 290 – 920 kW 300 – 1000 HP

Frame 2 900 – 1600 kW 900 – 1600 kW 990 – 1760 kW 990 – 1760 kW 1035 - 1840 kW 1035 – 1840 kW 1250 – 2000 HP

Frame 3 1800 – 2400 kW 1980 – 2640 kW 2070 – 2760 kW 2250 – 3000 HP

Frame 4 2500 – 3200 kW 2750 – 3520 kW 2875 – 3680 kW

DTL: direct-to-line
AFE: active front end with external transformer
DFEe: diode front end with external transformer
DFEi: diode front end with integrated transformer

December 7, 2020 Slide 26

—
ACS2000 – NEMA 4 kV DTL
Small footprint, light weight

• 4.0 – 4.16 kV system voltage

• Integrated fans
• UL/cUL certified
• Cabinet dimensions
− Length: 1’940 mm (Frame 1)
2’915 mm (Frame 2)
3’485 mm (Frame 3)
− Height: 2’106 mm (converter only)
2’500 mm (incl. cooling fan)
− Depth: 1’140 mm
− Weight: 2’100 – 4’100 kg

December 7, 2020 Slide 27

—
ACS2000 – IEC 6 kV DTL
Small footprint, light weight

• 6.0 – 6.9 kV system voltage

• Integrated fans
• Cabinet dimensions
− Length: 2’205 mm (Frame 1)
3’800 mm (Frame 2)
− Height: 2’100 mm (converter only)
2’490 mm (incl. cooling fan)
− Depth: 1’140 mm
− Weight: 2’500 – 4’260 kg

December 7, 2020 Slide 28

—
ACS2000 – IEC 6 kV DFEe
Lowest cooling demand, perfect voltage matching

• 6.0 – 6.9 kV system voltage

• Integrated fans
• Cabinet dimensions
− Length: 1’730 mm (Frame 1)
2’180 mm (Frame 2)
2’530 mm (Frame 3)
2’530 mm (Frame 4)
− Height: 2’100 mm (converter only)
2’490 mm (incl. cooling fan)
− Depth: 1’140 mm
− Weight: 1’500 – 2’100 kg

December 7, 2020 Slide 29

—
ACS2000 – IEC 6 kV DFEi
Simple installation, perfect voltage matching

• 6.0 – 6.9 kV system voltage

• Integrated fans
• Cabinet dimensions
− Length: 3’330 mm (Frame 1)
4’380 mm (Frame 2)
4’930 mm (Frame 3)
5’130 mm (Frame 4)
− Height: 2’100 mm (converter only)
2’490 mm (incl. cooling fan)
− Depth: 1’140 mm
− Weight: 3’120 – 8’200 kg

December 7, 2020 Slide 30

—
ACS2000 – IEC 6 kV AFE
Regenerative, low harmonic

• 6.0 – 6.9 kV system voltage

• Integrated fans
• Cabinet dimensions
− Length: 1’705 mm (Frame 1)
3’000 mm (Frame 2)
− Height: 2’100 mm (converter only)
2’490 mm (incl. cooling fan)
− Depth: 1’140 mm
− Weight: 1’550 – 2’550 kg

December 7, 2020 Slide 31

—
Service and support
Services to match your needs.

Every ACS2000 is equiped with ABB AbilityTM to enable remote condition monitoring.

Your service needs depend on your operation, life cycle of your equipment and business
priorities.

We have identified our customers’ four most common needs and defined service options to
satisfy them.
—
Services to match your needs

If your drives require

immediate action, our global Maximize your drive’s
network is at your service. lifetime with our services.

Keep your drives running with Get optimal performance out

precisely planned and executed of your machinery and systems.
maintenance.

Rapid response Life cycle management

Operational efficiency Performance improvement

December 7, 2020 Slide 33

—
ABB Ability™ Condition Monitoring service
Always one step ahead

Reveal your drive’s true potential

ABB Ability™ Condition Monitoring for drives is a service that
delivers you accurate, real-time information about drive events to
ensure your equipment is available, reliable and maintainable. The
data can be stored in the cloud or in your local storage.

When you have all the facts, you can make the right decisions.

December 7, 2020 Slide 34

—
Providing the right blend of technology, expertise and information
According to your needs

Make the best decisions Reduce the risks Available on your need

You know your process, we know the You have the information when needed You can combine Remote Assistance
drives. most. Service Product with Condition Monitoring
Service.
Our monitoring system provides you with Our monitoring system is continuously
data and information from the drives for collecting data for you to set warning Our experts will always be on hand to
your best decisions. limits and to trouble-shoot potential consult with you.
problems

December 7, 2020 Slide 35

—
Customize your own remote service plan for drives

1 Select your
drives 2 3 Install the
connectivity
device
Activate your
access to the
Condition
Monitoring
basic feature
4 Pick your optional
features and
customize

Remote Assistance
5
Start monitoring

6
Enjoy the
customized service

Backup Management

Alarm Management

NETA-21
Offline Data
Collection

Asset Health

Condition-Based
Maintenance

December 7, 2020 Slide 36

—
Delivery concept: Remote Services for drives
Remote Condition Monitoring: End User Solution, permanent connection

Condition Monitoring Remote Assistance

Site Data storage ABB

1
Connected Follow the Sun
drives

2 4

3
Data & alerts

End Country
User Expert
RCM data 6 Expert 5 RCM full
monitoring reports features
+ optional
7 features
Ad hoc expert
support

December 7, 2020 Slide 37

—
Delivery concept: Remote Services for drives
Remote Condition Monitoring: End User Solution, bulk upload / manual data injection

Condition Monitoring Remote Assistance

Site Data storage ABB

Customer 2 Manual upload

Follow the Sun
drives

3 4
1
Local SD card
or .ftp storage Visual data, self-
service reports &
End alerts Country
User Expert

RCM data 6 Expert 5 RCM full

monitoring reports features
+ optional
features Ad hoc expert
7 support

December 7, 2020 Slide 38

—
Delivery concept: Remote Services for drives
Remote Condition Monitoring: Partners/Integrators Solution

Condition Monitoring Remote Assistance

Site Data storage ABB

1
Connected Country
drives Expert

6 RCM full Follow

2 features the Sun
Ad hoc
3 expert support
Data & alerts
3rd party
End Integrators/
User Partners
RCM data 4 RCM data
monitoring monitoring
+ optional + optional
features features
Ad hoc customer
5 support

December 7, 2020 Slide 39

—
Delivery concept: Remote Services for drives
On-premise Condition Monitoring: End User Solution

On-premise Condition Monitoring Warranty support

Site ABB

Customer Follow the Sun

drives

Local SD card
or .ftp storage

End
User
OCM data
monitoring OCM support
Warranty support on the tool

December 7, 2020 Slide 40

—
Minimizing your downtime by easy maintainability
Service and maintenance for the ACS2000 is simple and smooth as you have easy front access to all
components. In addition to various diagnostic tools, you will profit by convenient remote monitoring.

Fast maintenance due

to easy front access to
the drive

Fast commissioning
by “DriveStartupTM”
software (step-by-
step guidance)

Withdrawable phase
modules allow quick
replacement of
components

December 7, 2020 Slide 41

—
Total cost of ownership
Choose the most economical solution.
—
Consider total cost of ownership (TCO) instead of VSD purchase price only

Consider TCO (CAPEX & OPEX)

E- House
CAPEX
VSD heat losses
E- House

❖ CAPEX main items:

• VSD
• VSD heat loss cooling system

Purchase of VSDs is often based on ❖ OPEX main items:

initial / first hand cost only • MAINTENANCE cost of VSD and heat loss cooling system
• ENERGY cost of VSD and heat loss cooling system

ABB’s drive experts support you in selecting the most economical solution for your specific project.

▪ Consider TCO over the expected VSD lifetime > 20 years

December 7, 2020 Slide 43
▪ Specify / Select the most economical drive for your project requirements
—
VSD system design and selection criteria

Environmental conditions
VSD power supply connection point Temperature, dust, corrosive air, etc .
▪ 3.3 - 11 (33 kV) kV
VSD heat loss cooling method
E- House

VSD heat losses Air cooling

▪ Ventilation
▪ HVAC

Water cooling
▪ Plant cooling water
▪ Fin-Fan cooler or Chiller
VSD transformer location
▪ Integrated solution
▪ External solution
Impact on:
▪ VSD system efficiency
▪ With a VSD, motor voltage can be different from the line voltage
▪ Power supply connection point
▪ VSD heat losses into E-house
▪ HVAC Capex and OPEX
▪ Power & speed dictate the motor design
▪ E-house size
▪ E-house HVAC

• Consider TCO over the expected VSD lifetime > 20 years

Slide 44
• Specify / Select the most economical drive for your project requirements
December 7, 2020
—
Case study: 2.5 MW air-cooled pump drive
Maintenance during 20 years lifetime

Replacement required Replacement required

ACS2000 Multicell topology
from start up from start up
Power modules No replacement required Power cells 5 – 9 years

Foil DC link capacitor No replacement required DC link capacitors 5 – 9 years

Printed circuit boards, power

EMC filter AC capacitor 11 years 8 – 11 years
suppllies
Printed circuit boards, power
11 years
suppllies

DC link capacitor module equipped with long

lifetime self-healing foil capacitors and thyristor ACS2000:
crowbar (fuse-less design) Optimized for minimum Total Cost of Ownership and
equipped with long-life components requiring a low amount
Withdrawable phase modules for simple and fast of maintenance during the expected life time > 20-year
removal

Low part count topology

Slide 45
December 7, 2020
—
Case study: 2.5 MW air-cooled pump drive
Heat losses external vs. internal transformer

Integrated transformer External transformer

Power supply
Aux. power supply Main power supply
A/C 53 kW
A/C 106 kW
M

− Typical VSD with intergrated transformer efficiency: 96% − Typical VSD with external transformer efficiency: 97%
− Converter losses into E-house: 4% − Converter losses into E-house: 2%
− High E-house A/C equipment cost (CAPEX) − External transformer efficiency: 99%
− High A/C aux. power demand (CAPEX & OPEX)
− High cooling air flow demand

50% less E-house cooling (A/C) with external transformer solution compared to integrated transformer solution.

Slide 46
December 7, 2020
—
Case study: 2.5 MW air-cooled pump drive
Integrated vs. external transformer of ACS2000 vs. multicell topology

ACS2000
36% saving
External

ACS2000 22% saving

Integrated

Multicell
topology

0% 20% 40% 60% 80% 100%

ACS2000: Multicell topology:

Optimized for minimum Total Cost of Ownership and equipped Optimized for minimum upfront investment cost of the VSD
with long-life components requiring a low amount of (converter & integrated transformer)
maintenance during the expected life time > 20-year

Remark:
Slide 47 Energy cost savings of external transformer solution not included
December 7, 2020
—
Case study: VSD power supply voltage level – 33kV / 6.6 kV
Example

Integrated and external transformer solution Benefits of solution 2

E- Building 33kV
33kV
bus
CAPEX savings:
Step down transformer − Needs one less transformer, saving the cost
of 33kV / 6.6kV step down transformer
33kV / 6.6kV

E- Building 6.6kV
6600V
bus
OPEX savings (power consumption):
− Assumed transmission losses of step down
Solution 2
Solution 1
Integrated External
transformers: 1% (assumed 600 kW/h)
Transformer Transformer − Saving potential: 4.26 million kWh per year
solution solution
M M

Slide 48
December 7, 2020
—
The ACS2000 industrial drive
Reference cases.
—
ABB enables optimized pumping process in a large scale desalination plant
First time use of reverse osmosis on a large scale instead of evaporation technology to deliver fresh water
to 1 million people.

Application Customer need Solution Values

• Stringent harmonic requirements ABB offered a drive and • Process optimization

Water & Wastewater • High process pressures motor package: • Smooth process integration
• Operation under harsh environmental • Application specific product
Pumps conditions • ACS2000, 24 pieces
• ACS800, 32 pieces
• ABB motors

December 7, 2020 Slide 50

—
Mining in a harsh environment with an ACS2000
The strong performance of the ACS2000 convinced the end-user to invest in further ACS2000 drives for an
extension project.

Application Customer need Solution Values

• Operation in remote location ACS2000, 42 pieces • Cost savings – lower transportation

Mining • Robust and compact design with equipped with: costs due to compact footprint
regenerative capacity and full starting • AFE • Reduced floor space
Conveyors torque • DTL • Clear and transparent communication
• Operation under harsh environmental between ABB and the end user
conditions • Application specific product

December 7, 2020 Slide 51

—
ABB offers reliable solutions with the ACS2000
The customer’s high satisfaction with the ACS2000’s performance and reliability lead to a further
customer order of ACS2000 drives for an extension project.

Application Customer need Solution Values

• Trustworthy and reliable drive ACS2000, 2 pieces • Positive past experience

Oil & Gas • Reliable product
The customer insisted that the ACS2000 Previous order: • Good relationship of ABB with end
Combustion air is included in the OEM offering. ACS2000, 14 pieces for user and OEM
blower pump application

December 7, 2020 Slide 52

—
ACS2000 allows tailored solution
ACS2000 performing in a subsea multiphase pump application for an offshore oil and gas field, which
accounts for a total production of 150’000 barrels of oil equivalent per day.

Application Customer need Solution Values

• Highest personnel safety ACS2000, 2 pieces equipped with: • Marine certification

Oil & Gas • Suitable and certified for installation • High personnel safety
on an offshore platform • Arc resistant design with active arc elimination • Application specific product
Subsea MPP • Permanent magnet motor • Output sine filter suitable for output voltage
• 1.5 km cable length boosting up to 7 kV
• Permanent magnet motor control
• Marine design with ABS spot approval

December 7, 2020 Slide 53

—
ACS2000 in action on a large oilfield
The end user is a major energy player, which produces and markets fuels, natural gas and low-carbon
electricity.

Application Customer need Solution Values

• Long motor cables (>4 km) ACS2000, 12 pieces equipped with: • ABB’s extensive expertise
Oil & Gas • Highest personnel safety • Arc resistant design with active arc elimination enabled valued support
• 6.6 kV output voltage to compensate the • High personnel safety
ESP voltage drop along the long motor cables • Application specific product

ABB also provided the switchgear, which was tested

together with the drive at ABB.

December 7, 2020 Slide 54

—
ACS2000
Key values

Design flexibility for smooth

integration
High personnel safety

Maximum motor compatibility Customer specific solution

for demanding applications

December 7, 2020 Slide 55