CHAPTER 17

TESTING AND COMMUNICATION PROCEDURE OF

PROTECTION RELAYS

INDEX

17.1 ELECTRO MECHANICAL RELAYS

1. CTMM
2. CDG
3. CAG14
4. CAG34
5. VAA 11
6. VAA12
7. VAA21
8. VAA33
9. VTX31
10.VTT11
11.VTT12
12.VAPM
13.VAXMK
14.VDG11
15.VDG13
16.VDG14
17.VAG11
18.VAG22
19.VAJC
20.VAJH13
 21.VAJH23
22.VAJHM13
23.VAJHM23
24.VAJHM53
25.WCD11
26.WCD13
27.SYNCHRONOSCOPE.
28.VOLTMETER
29.AMMETER.
30.Primary injection
31.Secondary injection.

17.2 Numerical relays

ii. MIT
iii. SIEMENS
1. 7SR21
2. 7SR12
3. 7SR1003
4. 7SR1053
iv. ABB
1. REB
2. REM
3. RET
4. REF
v. MICOM
1. P120, P121, P122, P123
2. P127
3. P211
4. P220, P225
 5. P141, P142, P143, P145.
6. P921, P922, P923.
vi. AREVA
1. P120, P121, P122, P123
2. P127
3. P211
4. P220, P225
5. P141, P142, P143, P145.
6. P921, P922, P923.
vii. SEL
viii. SEPAMP
ix. VAMP
x. GE
xi. SIPROTEC
xii. BECKWORTH
xiii. SFT2841
xiv. Transducers.

17.3 COMMUNICATION PROCEDURES:

1. SIEMENS.
2. ABB.
3. MICOM.
4. ALSTOM
5. SEL
6. SEPAMP
7. VAMP
8. GE
9. SIPROTEC
10.SFT2841
11.TRANSDUCERS.
12.DIGSI 4.
13.DIGSI 5.
14. AC Digital Ammeter (Single Phase) Programming.
 CHAPTER 17

TESTING AND COMMUNICATION PROCEDURE OF

PROTECTION RELAYS
1.CTMM/CTMFM TESTING PROCEDURE

Relay purpose:

The static motor protection relays type CTMM and CTMFM measure the load current
and the unbalance current independently, and provide accurate protection against
thermal damage under all operating conditions. The thermal characteristic of the
relay is designed to follow closely the thermal withstand characteristic of typical
motors; this ensures that the relay isolates the motors only when the insulation life is
threatened.

MODELS AVAILABLE:
APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

AUX SUPPLY TERMINALS - +ve=5, -ve=6

AUX SUPPLY – 110V DC

TESTING PROCEDURE:

Provide the aux supply for the terminals at 5,6 and check the power indication if the
relay is ON. Aux supply will remain the same throughout the testing procedure, also
check if the multiplication factor K is set to 1 (k=1).

 EARTH FAULT [Io(t)]-

1. For testing earth fault check the relay is power ON once the
aux supply is given.
2. Check the relay tripping time by taking feedback from the
given feedback terminals.
Feedback terminals: (3,4)
3. Now for the given service settings calculate the relay trip time.
For example: service setting current knob= 10+40
Service setting time knob=0.04
Formula for earth fault current Io= K(10 + ∑)mA
Formula for earth fault time t= (0.06+(1 x ∑) sec
Note: formula used here is for example purpose formula may
change with types of relay.
4. Calculate the current to be injected and time to trip using the
formula (∑ value is taken from knob positions)
For example: current = 1(10+(10+40))
=60 mA
Trip time = (0.06+(1 x 0.04))
=0.100 sec
 5. Now inject 60mA at the injection terminal the relay will trip at
0.100 sec.
Injection terminal: (11,12)
6. Change the service settings, calculate for some more values
and check the operation of relay.
 UNBALANCE I2(t)-

1. For testing unbalance check the relay is power ON once the

aux supply is given.

2. Check the relay tripping time by taking feedback from the

given feedback terminals.

Feedback terminals:(3,4)

3. Now for the given service settings calculate the relay trip time.

For example: service setting current knob= 0.4+0.8

Service setting time knob=0.1
Formula for earth fault current I2(t)= (0.3 + ∑)In A
Formula for earth fault time t= (0.10+ ∑) sec
Note: formula used here is for example purpose formula may
change with types of relay.

4. Calculate the current to be injected and time to trip using the

formula (∑ value is taken from knob positions)

For example: current = (0.3+(0.4+0.8))

=1.5 A
Trip time = (0.06+(1 x 0.04))
=0.100 sec

5. Now inject 60mA at injection terminal the relay will trip at

0.100 sec.

Injection terminals: (7,8) or (9,10)

6. Change the service settings, calculate for some more values

and check the operation of relay.
 THERMAL OVERLOAD (Ith)-
For testing thermal overload keep all the knobs related to stall and
unbalance to ON position (move all the knob to right side) this to avoid the
relay to trip in stall and unbalance before in trips in thermal.
1. For testing thermal check the relay is power ON once the aux
supply is given.
2. Check the relay tripping time by taking feedback from the
given feedback terminals.
Feedback terminals: (3,15)
3. Now change the top and bottom thermal rotating knob to 1
calculate the relay trip time based on the curve given below.
Thermal curve:

4. Inject 3.27 times of knob settings and check the tripping g time
for the respected curve.
 For example: current to be injected = (1 x 3.27)In [if In=1]
=3.27 A
Current to be injected = (1 x 3.27)In [if In=5]
=16.35 A

Trip time = if curve is 4

=32 sec (from thermal curve)
5. Now inject 3.27A (if In=1) at injection terminal the relay will trip
at 32 sec.

Injection terminals: (7,8) or (9,10)

6. Now change the top and bottom thermal knob both to 0.65
and check the relay trip for same curve.

For example: current to be injected = (0.65 x 3.27)In [if In=1]

=2.12 A
Current to be injected = (0.65 x 3.27)In [if In=5]
=10.6 A

Trip time = if curve is 4

=32 sec (from thermal curve)

7. Now inject 2.12A (if In=1) at injection terminal the relay will trip
at 32 sec.

 INSTANTANEOUS PHASE OVERCURRENT (INST I1)-

For testing phase over current keep all the knobs related to stall and
unbalance to ON position (move all the knob to right side) this is to avoid the
relay to trip in stall and unbalance before it trips in over current.

1. For testing instantaneous over current check the relay is

power ON once the aux supply is given.

2. Check the relay tripping time by taking feedback from the

given feedback terminals.
 Feedback terminals: (3,4)
3. Now for the given service settings calculate the relay trip time.
For example: service setting current knob= 6
Time setting= instantaneous (no time delay)
Formula for earth fault current Inst(I1)= In x 6
= 6 A (if In=1)

4. Now inject 6A at injection terminal the relay will trip

instantaneously.
Injection terminals: (7,8) or (9,10)
5. Change the service settings, calculate for some more values
and check the operation of relay.

 STALL PROTECTION [I1(t)]-

1. For testing stall protection check the relay is power ON once

the aux supply is given.
2. Check the relay tripping time by taking feedback from the
given feedback terminals.
Feedback terminals: (3,4) [in some relay it is (3,16)]

3. Now for the given service settings calculate the relay trip time.

For example: service setting current knob= 0.3+0.6+1.2

Service setting time knob=2+4
Formula for earth fault current I1(t)= (1.5 + ∑)In A
Formula for earth fault time t= (2 x ∑) sec
Note: formula used here is for example purpose formula may
change with types of relay.

4. Calculate the current to be injected and time to trip using the

formula (∑ value is taken from knob positions)

For example: current = (1.5+(0.3+0.6+1.2))

=3.6 A
 Trip time = (2 x (2 + 4))
=12 sec

5. Now inject 3.6A at injection terminal the relay will trip at 12

sec.

Injection terminals: (7,8) or (9,10)

6. Change the service settings, calculate for some more

values and check the operation of relay.

Note: For further details verify relay manuals, testing kit manuals and related
relay kit operating procedure.
 2. O/C AND E/F RELAY DETAILS - Model no: CDG
(INTANTANEOUS, INVERSE, VERY INVERSE, EXTREMLY
INVERSE)

INTROCUCTION: CDG RELAY will be INTANTANEOUS, INVERSE, VERY

INVERSE, EXTREMLY INVERSE curve earth fault relay with Selective phase and
earth fault protection, in time graded systems for AC machines, transformers,
feeders etc.

CDG TYPE RELAY VARIENTS:

Total CDG TYPES: CDG-11,12,13,14,16,21,23,24,31,33,34.

Mostly used CDG type relays in CPCL: CDG-11 ,31,33.

 Different relays are used for industrial power system protection are CDG-11,
CDG-12, CDG-13, CDG-14.
 Improved version of theses relays CDG21 to CDG64 are also utilized to full fill
different protection requirement. To provides selective over current and earth
fault protections, CDG-11 is used with A.C machine and power systems. It is
characterized by heavily damps inverse definite minimum time/current
characteristic.
 CDG 21 is improved version of CDG 21 where CDG 11 equipped with
instantaneous feature.
 CDG-31 is the 3 phase version of CDG-11and CDG-61 is the improved
version of CDG-21 for 3 phase supply.
 CDG 12 have different characteristic such as it is characterized by long
inverse definite minimum time/ current characteristic.
 CDG 22 is improved version of CDG 12 where CDG 12 equipped with
instantaneous feature.
 CDG-32 is the 3 phase version of CDG-12 and CDG-62 is the improved
version of CDG-22 for 3 phase supply.
 CDG 13 have different characteristic such as it is characterized by very
inverse definite minimum time/ current characteristic.
 CDG 23 is improved version of CDG 13 where CDG 13 equipped with
instantaneous feature.
  CDG-33 is the 3 phase version of CDG-13 and CDG-63 is the improved
version of CDG-23 for 3 phase supply.
 CDG 14 have different characteristic such as it is characterized by extremely
inverse definite minimum time/ current characteristic.
 CDG 24 is improved version of CDG 14 where CDG 14 equipped with
instantaneous feature.
 CDG-34 is the 3 phase version of CDG-14 and CDG-64 is the improved
version of CDG-24 for 3 phase supply [18].

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

 RELAY SUPPLY, COIL, CONTACT DETAILS.

 SUPPLY: V= 110/125V DC
 Model no: CDG
 NO Contacts: (1,2) (3,4) [contacts may vary]
 NC CONTACT (feedback): [check for contact since it will vary for all
variants].
 CT TERMINAL FOR THREE UNITS:
 (5,6) & (9,10) – for OVERCURRENT UNITS
 (7,8) – for EARTH FAULT
 CT TERMINAL FOR SINGLE UNITS: (9,10) – for EARTH FAULT

NOTE: For example, CDG11 is a single unit (E/F) and CDG31 is a three unit (2-O/C
& 1-E/F)

TMS: (TMS and PSM can be taken as any equivalent values from the scale given in
the relay)

PSM: (TMS and PSM can be taken as any equivalent values from the scale given in
the relay)

For example: PMS is 10 equivalent TMS value is 1.6

We take as PMS*10

TMS *1.6

NOTE: Relay with instantaneous O/C or E/F unit does not have PSM and TMS and
those relays are based on the current settings knob and these relays will trip
instantaneously.

TESTING PROCEDURE

1. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal & measure the
respective pickup voltage of coil by raising the voltage.

For example: This will be almost same for all relay with over current and earth
fault units combined (CDG33 relay testing is mentioned as example)

Steps

 First note down the service settings.

 Check the plug settings amps.
 Insert the pin in any one of the round value.
 FOR E/F (.2, .24, .3, .4) and for O/C (.5,.6 .75, 1,1.5,1.75)
 Take any one of the equivalent value of PSM and exact value TSM

Let take PSM*10, TSM*1.6

For example, (Calculation purpose):

OVER CURRENT UNIT TESTING PROCEDURE:

Placed the round knob PIN in 0.5 value in O/C.

PSM (PLUG SETTING MULTIPLIER) TSM (TIME IN SECONDS)

0.5knob value*10(PSM) =5amps 1 relay (TSM) value*1.6 equ value=1.6sec

0.5knob value*10(PSM) =5amps 0.75*1.6=1.2sec

0.5knob value*10(PSM) =5amps 0.5*1.6=0.8sec

0.5knob value*10(PSM) =5amps 0.25*1.6=0.4sec (THEORITICAL VALUE)

FOR 5 AMPS INJECTION

THEORITICAL VALUE AND PRACTICLE VALUE

1.6 SEC 1.621 SEC

1.2 SEC 1.213 SEC

0.8 SEC 0.873 SEC

0.4 SEC 0.431 SEC.

EARTH FAULT UNIT TESTING PROCEDURE:

Placed the round knob PIN in 0.2value in E/F

PSM (PLUG SETTING MULTIPLIER) TSM (TIME IN SECONDS)

0.2knob value*10(PSM) =2amps 1 relay (TSM) value*1.6 equ value=1.6sec

0.2knob value*10(PSM) =2amps 0.75*1.6=1.2sec

0.2knob value*10(PSM) =2amps 0.5*1.6=0.8sec

0.2knob value*10(PSM) =2amps 0.25*1.6=0.4sec (THEORITICAL VALUE)

FOR 2 AMPS INJECTION

THEORITICAL VALUE AND PRACTICLE VALUE

1.6 SEC 1.661 SEC

1.2 SEC 1.253 SEC

0.8 SEC 0.813 SEC

0.4 SEC 0.441 SEC

Move the disc to initial position after every injection. Similarly change the value of
(relay TSM 1, 0.75, 0.5, 0.25) for calculation.

Move the SET KNOB pin for another value, need to take four values.

FOR FLAG TRIP:

AUX SUPPLY: V= 110vdc

SUPPLY TERMINALS (FOR ALL FLAG TRIP): +ve =3 & -ve =12 or +ve =3 & -ve
=8 [contacts may vary]

For flag trip rotate the disc from initial position by hand until it touches the contact,
when it touches contact flag will get trip.

CONNECTION DIAGRAM FOR CDG 11 (almost same for all single unit variant
relays):
CONNECTION DIAGRAM FOR CDG 31 (almost same for all three unit variant
relays):
NOTE: CDG

While testing single unit earth fault relay types (for example CDG11) follow only the
earth fault unit testing procedure. Here we have given the CDG11 and CDG33
connection diagram whereas other relay types will be the variants of these two relays
as mentioned below the introduction part.

1ST letter denotes no of coils.

3. RESTRICTED EARTH FAULT RELAY DETAILS - Model no:CAG14

CAG14 relay is applied for high impedance restricted earth fault

protection of generator, transformer, reactor and bus bars. It is also used with
a follower timer for time delayed earth fault protection. Other applications
include capacitor bank unbalance protection; generator inter turn fault
protection etc.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY TERMINAL DRAWINGS -

RELAY SUPPLY, COIL, CONTACT DETAILS.

CT SEC = 1AMP,50HZ

Model no:CAG14

COIL TYPE: SINGLE

NO Contacts: (1,2), (3,4)

SCALE: 0.1-0.15-0.2-0.25-0.3-0.35-0.4

CT TERMINALS: 9 & 10

NOTE: EXTERNAL STABILISING RESISTOR TO BE USED FOR THIS RELAY

TESTING PROCEDURE
 1. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal & measure the
respective pickup voltage of coil by raising the voltage.
2. CAG14 is a single CT input restricted earth fault relay. Hence provide a CT
input from the kit at 9 & 10 terminals.
3. (1,2) or (3,4) can be used as feedback terminals set the values in the scale as
0.1 for the relay to trip when 0.1A injected through kit.
4. Vary the scale for two to three readings.

For example:

Scale set – 0.15

Current injected from the kit – 0.15 (at this condition relay will trip and the NO
contacts becomes NC).

NOTE: CAG14

1ST letter denotes no of coils.

2nd letter denotes plunger type.

Vary the current settings in the scale and similarly check for relay operation.

4. DIFFERENTIAL PROTECTION TYPE RELAY DETAILS - Model no: CAG34

CAG34 relay is applied for differential type protection of generator,

transformer, reactor and bus bars. It is also used with a follower timer for time
delayed earth fault protection. Other applications include capacitor bank
unbalance protection; generator inter turn fault protection etc.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA PINS

(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY TERMINAL DRAWINGS -

RELAY SUPPLY, COIL, CONTACT DETAILS.

CT SEC = 1AMP,50HZ

Model no: CAG34

COIL TYPE: Three

NO Contacts: (1,2), (3,4)

SCALE: 0.1-0.15-0.2-0.25-0.3-0.35-0.4

CT TERMINALS: 5-Rph, 7-Yph, 9-Bph and 6,8,10 are CT neutral

NOTE: EXTERNAL STABILISING RESISTOR TO BE USED FOR THIS RELAY

TESTING PROCEDURE

1. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal & measure the
respective pickup voltage of coil by raising the voltage.
2. CAG34 is a three CT input relay. Hence provide a three CT input (R, Y, B)
from the kit at 5-Rph, 7-Yph, 9-Bph and 6,8,10 are CT neutral terminals.
3. (1,2) or (3,4) can be used as feedback terminals set the values in the scale as
0.1 for the relay to trip when 0.1A injected at any one phase through kit.
4. Vary the scale for two to three readings.

For example:

Scale set – 0.15 (inject in any one phase)

Current injected from the kit – 0.15 (at this condition relay will trip and the NO
contacts becomes NC)

NOTE: CAG34

1ST letter denotes no of coils.

2nd letter denotes plunger type.

Vary the current settings in the scale and similarly check for relay operation.
5.AUXILIARY RELAY (VAA) DETAILS - Model no: VAA 11

VAA relays are voltage operated relays, designed for industrial control duties
requiring respective switching operations. VAA relays are voltage operated
relays.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

MATERIALS NEEDED – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN, CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110/250 V dc.

Model no: VAA11.

COIL TYPE: SINGLE

NO Contacts: (1,2), (3,4), (6,7), (14,15)

SUPPLY TERMINALS: +ve =9 & -ve = 12

Change over contacts:

TESTING PROCEDURE

TESTING PROCEDURE

2. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil (A OR B) terminal. & measure
 the respective pickup voltage of coil and drop off voltage of coil by raising &
decreasing the voltage.

For example:

1. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage: 70V.

2. (before that need to reset the coil) From that set voltage reduce the voltage
level slowly, at one-point coil drop off.

Let: Drop off voltage: 24V.

NOTE: VAA11

1ST letter denotes no of coils.

2nd letter denotes plunger type.

NOTE: VAA21/22/23 are double pole versions of VAA 11/12/13 respectively. VAA
31/33 are Triple pole versions of VAA 11/12/13 respectively.
6.AUXILIARY RELAY (VAA) DETAILS - Model no: VAA 12

VAA relays are voltage operated relays, designed for industrial control
duties requiring respective switching operations. VAA relays are voltage
operated relays.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS– CROCODILE PINS, CONNECTING CLIPS, BANANA PINS

(OR) BRASSES PIN, CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110/250 V dc.

Model no: VAA12.

COIL TYPE: SINGLE

NO Contacts: (1,2), (3,4), (5,6)

SUPPLY TERMINALS: +ve =9 & -ve = 12 or 10

TESTING PROCEDURE

3. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal. & measure the
respective pickup voltage of coil and drop off voltage of coil by raising &
decreasing the voltage.

For example:

3. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage: 70V.

4. (before that need to reset the coil) From that set voltage reduce the voltage
level slowly, at one-point coil drop off.
 Let: Drop off voltage: 24V.

NOTE: VAA12

1ST letter denotes no of coils.

2nd letter denotes plunger type.

7. AUXILIARY RELAY (VAA) DETAILS - Model no: VAA 21

VAA relays are voltage operated relays, designed for industrial control
duties requiring respective switching operations. VAA relays are voltage
operated relays.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN, CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110/250 V dc.

Model no: VAA21.

COIL TYPE: DUAL

NO Contacts: (1,2), (3,4), (6,7) for coil A

: (11,12), (13,14), (16,17) FOR Coil B

SUPPLY TERMINALS: +ve =9 & -ve = 8 for coil A

+ve = 19 & -ve = 18 for Coil B

Change over contacts:

TESTING PROCEDURE

4. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil (A OR B) terminal. & measure
the respective pickup voltage of coil and drop off voltage of coil by raising &
decreasing the voltage.

For example:

5. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage: 70V.

6. (before that need to reset the coil) From that set voltage reduce the voltage
level slowly, at one-point coil drop off.

Let: Drop off voltage: 24V.

NOTE: VAA21

1ST letter denotes no of coils.

2nd letter denotes plunger type.

8.AUXILIARY RELAY (VAA) DETAILS - Model no: VAA 33

VAA relays are voltage operated relays, designed for industrial control duties
requiring respective switching operations. VAA relays are voltage operated
relays.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110/125 V dc.

Model no: VAA 33

COIL TYPE: Triple.

NO Contacts: (1,2),(3,4),(13,14),(15,16),(17,18),(19,20).

SUPPLY TERMINALS: +ve =5 & -ve = 6 for coil A

+ve =7 & -ve = 8 for Coil B

+ve =9 & -ve = 10 for Coil C

TESTING PROCEDURE

5. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil (A OR B OR C) terminal. &
measure the respective pickup voltage of coil by raising the voltage.

For example:

7. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.
 Let: Pickup voltage: 58V for COIL A

8. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Pickup voltage: 63V For COIL B

9. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Pickup voltage: 65V for COIL C

NOTE: VAA33

1ST letter denotes no of coils.

2nd letter denotes plunger type.

9.CIRCUIT SUPERVISION RELAY DETAILS - Model no: VTX31

VTX relay is used for the continuous supervision of CT secondary wiring

and connections of bus bar protection scheme. A built internally of 3 sec delay
is provide to avoid unwanted alarm during external/internal faults. The relay
operation will short the CT bus wires.

APPROPRIATE KIT – OMICRON (Three phase relay testing kit), KINGSINE (Three
phase relay testing kit), EPSEE (Three phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY TERMINAL DRAWINGS -

RELAY SUPPLY, COIL, CONTACT DETAILS.

SUPPLY VOLATGE for this relay: 110Vdc

Model no:VTX31

COIL TYPE: DOUBLE

NO Contacts: (1,2) , (3,4)

OPERATING VOLTAGE SCALE: 2-4-6-8-10-12-14

TIME DELAY: 3 sec

SUPPLY TERMINALS: +ve =5 & -ve =6

TESTING PROCEDURE

1. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal& measure the
respective pickup voltage of coil by raising the voltage.
2. Give the three phase CT input from the kit at 7-Rph, 8-Yph, 9-Bph and 10- CT
neutral.
3. First inject same current in all the three phase CT and AUX supply through kit,
at this point the relay will not act since the CT sec current is same (which
means CT is healthy).
4. Now vary the current in between the three CT phases through the kit, at this
point the relay will operate at the time delay set.
5. When the relay is operated NO contacts (1,2) or (3,4) will become NC which
is used as feedback to kit.
6. Change the time delay settings and check if the relay is operated after the set
time delay or not.

For example:

Time delay – 3 sec

After varying the current in the CT phases check if the relay is operated after 3 sec
delay, now change time delay setting and check few more operations to ensure the
relay is healthy.

NOTE: VTX31

1ST letter denotes no of coils.

2nd letter denotes plunger type.

10 STATIC DEFINITE TIME DELAY - Model no: VTT11

VTT is a static time delay relay which is particularly suitable for

applications requiring large number of operations and consistent accuracy
with little or no maintenance over long periods. It is also commonly used in
industrial processes.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY TERMINAL DRAWINGS -

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110V DC

Model no: VTT11

COIL TYPE: SINGLE

NO Contacts: (1,2) (3,4)

NC CONTACT: (7,8) (11,12)

TIME DELAY: 0.05 - 0.5/ 0.10 - 1.0/ 0.50 - 5.0/ 1.00 - 10.0/ 2.50 - 25.0 (DELAY
TYPES)

SUPPLY TERMINALS: +ve =9 & -ve = 10 for Coil

TESTING PROCEDURE

1. Connect the kit as per proper terminals, ensure proper earthing, and Switch
on the kit. Give supply voltage to the respective coil terminal & measure the
respective pickup voltage of coil by raising the voltage.
2. Provide AUX supply through kit at 9 & 10 terminals when the terminal 5 & 6
becomes closed (shorted) the timer starts.
3. So once AUX supply given and feedback taken from any NO contacts (1,2) or
(3,4) relay will operate at the set time delay.
4. Relay de-energize once the 5 & 6 terminal short is removed or opened.

For example:

Time delay set: 3 sec

Switch ON the AUX supply and once the terminal 5 & 6 is shorted, the relay will
operate after 3 sec.

11 STATIC DEFINITE TIME DELAY - Model no: VTT12

VTT is a static time delay relay which is particularly suitable for

applications requiring large number of operations and consistent accuracy
with little or no maintenance over long periods. It is also commonly used in
industrial processes.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY TERMINAL DRAWINGS -

 RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110V DC

Model no: VTT11

COIL TYPE: SINGLE

NO Contacts: (1,2) (3,4)

NC CONTACT: (7,8) (11,12)

TIME DELAY: 0.05 - 0.5/ 0.10 - 1.0/ 0.50 - 5.0/ 1.00 - 10.0/ 2.50 - 25.0 (DELAY
TYPES)

SUPPLY TERMINALS: +ve =9 & -ve = 10 for Coil

TESTING PROCEDURE

1. Connect the kit as per proper terminals, ensure proper earthing, and Switch
on the kit. Give supply voltage to the respective coil terminal & measure the
respective pickup voltage of coil by raising the voltage.
2. Provide AUX supply through kit at 9 & 10 terminals when the terminal 5 & 6 is
kept open the timer starts.
3. So once AUX supply given and feedback taken from any NO contacts (1,2) or
(3,4) relay will operate at the set time delay.
 4. Relay de-energize once the 5 & 6 terminal is shorted or closed.

For example:

Time delay set: 3 sec

Switch ON the AUX supply and once the terminal 5 & 6 is opened, the relay will
operate after 3 sec.

NOTE: VTT12 (Its operation is an vice versa of VTT11)

For VTT12 initially keep the terminal 5 & 6 shorted and provide AUX supply for the
relay to stay un-operated. Once the short is opened after the time delay the relay will
operate.

14. INVERSE TIME OVER CURRENT RELAY DETAILS - Model no: VDG 11

Relay type VDG 11 is an inverse time under voltage protection of ac

circuits, capacitors, rectifiers and machines such as induction motors.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY TERMINAL DRAWINGS -

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110/250V

Model no: VDG11

COIL TYPE: SINGLE

NO Contacts :(1,2) (3,4)

VOLTAGE RELAY SETTING: 110-120-130-140-150-160-170-180 / It may vary for

different types

TIME SETTINGS: 0.1 TO 1 / It may vary for different types

SUPPLY TERMINALS: +ve =9 & -ve =10

TMS: 5 (TMS and PSM can be taken as any equivalent values from the scale given
in the relay).

PSM: 1 (TMS and PSM can be taken as any equivalent values from the scale given
in the relay, for example we are 5 as TMS & 1 as PMS since 5&1 are the exact
opposite values in the scale).

TESTING PROCEDURE
 1. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal& measure the
respective pickup voltage of coil by raising the voltage.
2. Now before switching on the coil supply plug in the voltage setting knob at any
one voltage values between 110-120-130-140-150-160-170-180.
For example: Here we set at 120V
Voltage to be injected: 120 x 1(PSM)= 120V

3. Now set the time in the time scale between 0.1-1.0.

For example: Here we set at 1

Relay will trip at: 1 x 5(TMS)= 5sec
4. Now apply 120V from the kit at 9 & 10 terminal the relay will trip at 5sec.
5. Similarly repeat the procedure for different times between 0.1-1.0 and calculate
the exact theoretical time and note down the practical value (from the feedback
used for kit).

NOTE: VDG11

TMS, PSM and voltage settings may vary based on the relay types.

1ST letter denotes no of coils.

2nd letter denotes plunger type.

15. INVERSE TIME OVER CURRENT RELAY DETAILS - Model no: VDG 13

Relay type VDG 13 is an inverse time undervoltage protection of ac

circuits, capacitors, rectifiers and machines such as induction motors.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY TERMINAL DRAWINGS -

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110/250V

Model no:VDG11

COIL TYPE: SINGLE

NO Contacts :(1,2) (3,4)

VOLTAGE RELAY SETTING: 50-60-70-80-90 / It may vary for different types

TIME SETTINGS: 0.1 TO 1 / It may vary for different types

SUPPLY TERMINALS: +ve =9 & -ve =10

TMS: 5 (TMS and PSM can be taken as any equivalent values from the scale given
in the relay).

PSM: 1 (TMS and PSM can be taken as any equivalent values from the scale given
in the relay, for example we are 5 as TMS & 1 as PMS since 5&1 are the exact
opposite values in the scale).

TESTING PROCEDURE
 1. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal& measure the
respective pickup voltage of coil by raising the voltage.
2. Now before switching on the coil supply plug in the voltage setting knob at any
one voltage values between 50-60-70-80-90.
For example: Here we set at 90V
Voltage to be injected: 90 x 1(PSM)= 90V

3. Now set the time in the time scale between 0.1-1.0.

For example: Here we set at 1

Relay will trip at: 1 x 5(TMS)= 5sec
4. Now apply 90V from the kit at 9 & 10 terminal the relay will trip at 5sec.
5. Similarly repeat the procedure for different times between 0.1-1.0 and calculate
the exact theoretical time and note down the practical value (from the feedback
used for kit).

NOTE: VDG13

TMS, PSM and voltage settings may vary based on the relay types.

1ST letter denotes no of coils.

2nd letter denotes plunger type.

16.NEUTRAL DISPLACEMENT RELAY DETAILS - Model no:VDG 14

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY TERMINAL DRAWINGS -

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=24/250V DC

Model no: VDG14

COIL TYPE: SINGLE

NO Contacts: (1,2) (3,4) / It may vary for different types

VOLTAGE SCALE: 5.4-7.5-12.5-20

TIME SCALE: 0.1-1.0

SUPPLY TERMINALS: +ve =9 & -ve = 10

TMS: 5 (TMS and PSM can be taken as any equivalent values from the scale given
in the relay).

PSM: 10(TMS and PSM can be taken as any equivalent values from the scale given
in the relay, for example we are 5 as TMS & 10 as PMS since 5&10 are the exact
opposite values in the scale).
 TESTING PROCEDURE

6. Connect the kit as per proper terminals, ensure proper earthing, and Switch
on the kit. Give supply voltage to the respective coil terminal& measure the
respective pickup voltage of coil by raising the voltage.
7. Now before switching on the coil supply plug in the voltage setting knob at any
one voltage values between 5.4/7.5/12.5/20.
For example: Here we set at 5.4V
Voltage to be injected: 5.4 x 10(PSM)= 54V

3. Now set the time in the time scale between 0.1-1.0.

For example: Here we set at 1

Relay will trip at: 1 x 5(TMS)= 5sec

4. Now apply 54V from the kit at 9 & 10 terminal the relay will trip at 5sec.

5. Similarly repeat the procedure for different times between 0.1-1.0 and calculate
the exact theoretical time and note down the practical value (from the feedback
used for kit).

NOTE: VDG14

1ST letter denotes no of coils.

2nd letter denotes plunger type.

17 U.V RELAY DETAILS - Model no: VAG11

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA PINS

(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110VDC

Model no: VAG11

COIL TYPE: SINGLE

NO Contacts: (1,2) (3,4)

SUPPLY TERMINALS: +ve =9 & -ve = 10 for Coil

TESTING PROCEDURE

8. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal & measure the
respective pickup voltage of coil by raising the voltage.
9. Now reduce the voltage to check drop off voltage.

For example:

1. Increase the voltage level slowly, at one-point coil will get energies.
Pick up voltage: 63V (approximate value).
2. Decrease the voltage level slowly, at one-point coil will get de-energies.
Pick up voltage: 33V (approximate value).

NOTE: VAG11

1ST letter denotes no of coils.

2nd letter denotes plunger type.

18.U.V RELAY DETAILS - Model no: VAGM22

Instantaneous over voltage protection of generators, capacitors etc.,

definite time under voltage protection of ac motors, automatic voltage
changeover schemes and other instantaneous and definite time under voltage
and overvoltage applications requiring adjustable settings.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN AND CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110V AC.50H

Model no: VAGM22

COIL TYPE: DUAL

NO Contacts: (1,2)

NC CONTACT: (3,4) (5,6)

SCALE: 44-51.3-58.6-65.9-73.2-80.5-88

SERVICE SETTING: 80% OF VOLTAGE

let 80% of 110 = 88V

SUPPLY TERMINALS: +ve =9 & -ve = 10 for Coil

TESTING PROCEDURE

10. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal & measure the
respective pickup voltage of coil by raising the voltage.
For example:

3. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage: 98V

4. Decrease the voltage level slowly, at one-point coil will get energies & drop-off
the contact.

Drop-off voltage: 89V

NOTE: VAGM22

1ST letter denotes no of coils.

2nd letter denotes plunger type.

19. CONTROL RELAY (VAJC) DETAILS - Model no: VAJC

VAJC Relays are fast operating multi contact attracted relays with a high
degree of mechanical stability for control duties where a number of
simultaneous switching operations are required.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

MATERIALS NEEDED – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS (OR) BRASSES PIN, AND CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110VDC.

Model no: VAJC11

COIL TYPE: SINGLE

NO Contacts: (1,2),(3,4),(5,6),(7,8),
NC Contacts: (13,14),(15,16),(17,18),(19,20),

SUPPLY TERMINALS: COIL -ve =9 & +ve = 10 FOR TRIP

COIL -ve =11& +ve = 12 FOR RESET

TESTING PROCEDURE

11. Connect the kit as per proper terminals, ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal for (trip and reset). &
measure the respective pickup voltage of coil by raising the voltage and reset
voltage of coil by raising the voltage.

For example:

5. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage for COIL:- 87 for trip.

6. Increase the voltage level slowly, at one-point coil will get energies & reset the
contact.

Let: reset voltage for COIL:-23 for reset.

NOTE: VAJC11

1ST letter denotes no of coils.

2nd letter denotes plunger type.

20.TRIPPING RELAY (VAJHM) DETAILS - Model no: VAJHM13

The VAJH tripping relay interfaces the protection to provide the higher contact
capacity, additional contacts for tripping multiple circuit breakers, control
functions, signaling and interlocking.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).
MATERIALS NEEDED – CROCODILE PINS, CONNECTING CLIPS, BANANA
PINS (OR) BRASSES PIN, AND CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110 V dc.

Model no: VAJHM13.

COIL TYPE: SINGLE

NO Contacts: (5,6) (7,8) (1,2) (3,4)

SUPPLY TERMINALS: +ve =9 & -ve = 10

TESTING PROCEDURE

12. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal. & measure the
respective pickup voltage of coil by raising the voltage.

For example:

7. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage for COIL: 31V.

NOTE: VAJH23

1ST letter denotes no of coils.

2nd letter denotes plunger type.

21.TRIPPING RELAY (VAJHM) DETAILS - Model no: VAJHM23

The VAJH tripping relay interfaces the protection to provide the higher
contact capacity, additional contacts for tripping multiple circuit breakers,
control functions, signaling and interlocking.
APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

MATERIALS NEEDED – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS (OR) BRASSES PIN and CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110/250 V dc.

Model no: VAJHM23.

COIL TYPE: DOUBLE

NO Contacts: (5, 6), (7, 8) For COIL A

(1, 2), (3, 4) For COIL B

(15, 16), (19,20) for coil A

(13,14), (17,18) for coil B

SUPPLY TERMINALS: COIL A & B :+ve =9 & -ve = 10

TESTING PROCEDURE

Connect the kit as per proper terminals, Ensure proper earthing, Switch on the kit.
Give supply voltage to the respective coil (A OR B) terminal. & measure the
respective pickup voltage of coil by raising the voltage.

For example:

1. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage for COIL A: 37V.

 2. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage for COIL B: 36V.

NOTE: VAJH23

1ST letter denotes no of coils.

2nd letter denotes plunger type.

3. IN SOME RELAYS BOTH COIL GET ENERGIES, EVENTHOUGH SUPPLY

GIVEN TO ANY ONE COIL.

24.TRIPPING RELAY (VAJH) DETAILS - Model no: VAJHM53

The VAJH tripping relay interfaces the protection to provide the higher
contact capacity, additional contacts for tripping multiple circuit breakers,
control functions, signaling and interlocking.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

MATERIALS NEEDED – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS (OR) BRASSES PIN and CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110V dc.

Model no: VAJHM53.

COIL TYPE: FIVE

NO Contacts: (1,2), (3,4), (5,6), (11,12), (13,14), (15,16), (17,18), (19,20), (25,26),
(27,28), (33,34), (35,36), (41,42), (43,44).
NC Contacts: (21,22), (23,24), (29,30), (31,32), (37,38), (39,40).

SUPPLY TERMINALS: COIL A +ve =7 & -ve = 10

: COIL B +ve =9 & -ve = 10

TESTING PROCEDURE

13. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal. & measure the
respective pickup voltage of coil by raising the voltage.

For example:

8. Increase the voltage level slowly, at one-point each coil will get energies &
pickups the contact.

Let: Pickup voltage for COIL A: 28V.

Let: Pickup voltage for COIL B: 28V.

Let: Pickup voltage for COIL C: 29V.

Let: Pickup voltage for COIL D: 30V.

Let: Pickup voltage for COIL E: 32V.

NOTE: VAJHM53

1ST letter denotes no of coils.

2nd letter denotes plunger type.

20.TRIPPING RELAY (VAJH) DETAILS - Model no: VAJH13

The VAJH tripping relay interfaces the protection to provide the higher contact
capacity, additional contacts for tripping multiple circuit breakers, control
functions, signaling and interlocking.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

MATERIALS NEEDED – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS (OR) BRASSES PIN, AND CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110 V dc.

Model no: VAJH13.

COIL TYPE: SINGLE

NO Contacts: (5,6) (7,8)

NC Contacts: (1,2) (3,4)

SUPPLY TERMINALS: +ve =9 & -ve = 10

TESTING PROCEDURE

14. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil terminal. & measure the
respective pickup voltage of coil by raising the voltage.

For example:

9. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage for COIL: 31V.

NOTE: VAJH23

1ST letter denotes no of coils.

2nd letter denotes plunger type.

21.TRIPPING RELAY (VAJH) DETAILS - Model no: VAJH23

The VAJH tripping relay interfaces the protection to provide the higher contact
capacity, additional contacts for tripping multiple circuit breakers, control
functions, signaling and interlocking.

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).

MATERIALS NEEDED – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS (OR) BRASSES PIN and CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay V=110/250 V dc.

Model no: VAJH23.

COIL TYPE: DOUBLE

NO Contacts: (5, 6), (7, 8) For COIL A

(1, 2), (3, 4) For COIL B

NC Contacts: (15, 16), (19,20) for coil A

(13,14), (17,18) for coil B

SUPPLY TERMINALS: COIL A +ve =9 & -ve = 10

COIL B +ve=11 & -ve=12

TESTING PROCEDURE

15. Connect the kit as per proper terminals, Ensure proper earthing, Switch on the
kit. Give supply voltage to the respective coil (A OR B) terminal. & measure
the respective pickup voltage of coil by raising the voltage.
For example:

10. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage for COIL A: 37V.

11. Increase the voltage level slowly, at one-point coil will get energies & pickups
the contact.

Let: Pickup voltage for COIL B: 36V.

NOTE: VAJH23

1ST letter denotes no of coils.

2nd letter denotes plunger type.

3. IN SOME RELAYS BOTH COIL GET ENERGIES, EVENTHOUGH SUPPLY

GIVEN TO ANY ONE COIL.

25.AUXILIARY RELAYDETAILS-Model no: WCD11

WCD11 is a reverse power protection relay usually used for generators, this
relay operates when the forward power produced by the generator becomes reverse
power WCD11 will trip the generator. For testing of this relay we need aux supply,
3ph CT supply, 3ph VT supply and feedback from 1 output.

APPROPRIATE KIT – OMICRON (Three phase relay testing kit), KINGSINE (Three
phase relay testing kit), EPSEE (Three phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN, CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay: V=110/220 Vac/Vdc.

Model no: WCD11.

COIL TYPE: SINGLE.

NO Contact for feedback: (1,2), (11,12).

NC Contact: (19,20) (14,15).

SUPPLY TERMINALS: +ve =3 & -ve = 4 .

CONNECTION DIAGRAM:

CT INPUT: R-6/Y-8/B-10 & N-5,7,9

VT SUPPLY: R-13/Y-16/B-18

FEEDBACK: 11, 12

AUX SUPPLY: 3, 4

TESTING PROCEDURE:

 RELAY WILL TRIP AT THIS CONDITION (low reverse power):

1. Connect the kit as per proper terminals, ensure proper earthing and Switch
on the kit. Give supply voltage to terminal 3 and 4.

2. Now fix the VT supply as R-63.5V @ 0’

Y-63.5V @ -120’
B-63.5V @ 120’.
3. Now fix the CT supply as R-500mA @ 0’
Y-500mA @ 120’
B-500mA @ -120’.

4. Start injecting the current and voltage the relay will trip since it seems to be a
reverse power (current angle is changed so it becomes reverse power).
  RELAY WILL NOT TRIP AT THIS CONDITION (low forward power):

16. Connect the kit as per proper terminals, ensure proper earthing and Switch on
the kit. Give supply voltage to terminal 3 and 4.
17. Now fix the VT supply as R-63.5V @ 0’
Y-63.5V @ -120’
B-63.5V @ 120’.
18. Now fix the CT supply as R-3mA @ 0’
Y-3mA @ -120’
B-3mA @ 120’.
19. Start injecting the current and voltage the relay will not trip since it seems to
be a low forward power.
i.e CT – 2500/1
Isec – 3mA
Iprim –7.5 A
Power – 1.732 x 6600 x 7.5 x 0.87 = 75KW approx (which is a low forward
power)

NOTE: we have to change current angles since we are testing reverse power, if we
change the angles(current) to normal angles then the relay should not trip.

26.AUXILIARY RELAYDETAILS-Model no: WCD13

WCD13 is a low forward power protection relay usually used for generators,
this relay operates when the forward power produced by the generator become low
below a particular set point WCD13 will trip the generator. For testing of this relay we
need aux supply, 3ph CT supply, 3ph VT supply and feedback from 1 output

APPROPRIATE KIT – OMICRON (Three phase relay testing kit), KINGSINE (Three
phase relay testing kit), EPSEE (Three phase relay testing kit).

REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA

PINS(OR) BRASSES PIN, CONNECTING CABLE.

RELAY SUPPLY, COIL, CONTACT DETAILS.

Supply for the relay: V=110/220 Vac/Vdc.

Model no: WCD13.

COIL TYPE: SINGLE.

NO Contact for feedback: (1,2) (11,12).

NC Contact: (19,20) (14,15).

SUPPLY TERMINALS: +ve =3 & -ve = 4 .

CONNECTION DIAGRAM:

CT INPUT: R-5/Y-7/B-9 & N-6,8,10

VT SUPPLY: R-13/Y-16/B-18

FEEDBACK: 11,12

AUX SUPPLY: 3,4

TESTING PROCEDURE

 RELAY WILL TRIP AT THIS CONDITION (low forward power):

20. Connect the kit as per proper terminals, ensure proper earthing and Switch on
the kit. Give supply voltage to terminal 3 and 4.
21. Now fix the VT supply as R-63.5V @ 0’
Y-63.5V @ -120’
B-63.5V @ 120’.

22. Now fix the CT supply as R-3mA @ 0’

Y-3mA @ -120’
B-3mA @ 120’.
 23. Start injecting the current and voltage the relay will trip since it seems to be a
low forward power.
i.e CT – 2500/1
Isec – 3mA
Iprim –7.5 A
Power – 1.732 x 6600 x 7.5 x 0.87 = 75KW approx (which is a low forward
power)

 RELAY WILL NOT TRIP AT THIS CONDITION (high forward power):

1. Connect the kit as per proper terminals, ensure proper earthing and Switch
on the kit. Give supply voltage to terminal 3 and 4.

2. Now fix the VT supply as R-63.5V @ 0’

Y-63.5V @ -120’
B-63.5V @ 120’.

3. Now fix the CT supply as R-30mA @ 0’

Y-30mA @ -120’
B-30mA @ 120’.

4. Start injecting the current and voltage the relay will not trip since it seems to
be a high forward power.

i.e CT – 2500/1
Isec – 30 mA
Iprim – 75 A

Power – 1.732 x 6600 x 75 x 0.87 = 753KW approx (which is a high forward power)

 RELAY WILL NOT TRIP AT THIS CONDITION (low reverse power):

1. Connect the kit as per proper terminals, ensure proper earthing and Switch
on the kit. Give supply voltage to terminal 3 and 4.

2. Now fix the VT supply as R-63.5V @ 0’

Y-63.5V @ -120’
 B-63.5V @ 120’.

3. Now fix the CT supply as R-6mA @ 0’

Y-6mA @ 120’
B-6mA @ -120’.

4. Start injecting the current and voltage the relay will not trip since it seems to be a
low reverse power (current angle is changed so it becomes reverse power).

NOTE: we have not changed any current angles since we are testing forward
power. If we change the angles, then also it will not trip because it is low forward
power relay.

27.PRIMARY INJECTION TESTING DETAILS

Kit used – MEGGER (Single phase relay testing kit)

Materials needed – Crocodile clamp connected 16sqmm cable (red and black), milli
amps AC clamp meter

Purpose of primary injection – Primary injection test is mainly carried out to ensure
the healthiness of the CT by injecting the primary current using the kit and measuring
the secondary current using milli amp clamp meter.

SECONDARY CURRENT MEASURING METHODS

There are three methods you can measure the secondary current of the CT.
 METHOD 1 – Short the secondary terminals of the CT(s1&s2) using a loop
wire and measure the current using milli amps clamp meter on the looped
wire.
 METHOD 2 – In case the CT is connected to the relay, find the CT terminal
wires connected in the relay and measure the current using milli amps clamp
meter.
  METHOD 3 – If the CT is connected to a numerical relay then the secondary
current can also be checked in the metering menu of the relay.
NOTE: In case the CT is used for transducer instead of relay and the same
method1 & method2 can be used and also secondary current can be seen by
communicating the transducer with the laptop and select DISPLAY
MEASURED option in MXX software.

PRIMARY INJECTION PROCEDURE

 Connect the crocodile clamp of the 16sqmm cables one before the CT and
one after the CT.
 Now connect the other end of the cable one with the neutral current injection
terminal of single phase kit and other cable to (0-100)range kit’s current
injection terminal.
 Now power on the kit and change the inject range to (0-100) in the kit using
SEL button (red indication across the ranges will change).
 Select ON using the buttons in kit and vary the current using the variable
knob.
 Now the current start to inject on the CT primary (current injected can be
observed through display).
 Measure the CT ratio with primary current injected and secondary current
measured.
For example – If we inject 50 amps in primary and 0.25 amps
measured in the secondary then the CT ratio is 50/0.25 amp which is nothing
but 200/1 amps
Note: CT secondary will be 1 amp or 5 amp.

28.SECONDARY INJECTION TESTING DETAILS

Kit used – MEGGER (Single phase relay testing kit), OMICRON (Three phase relay
testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three phase relay
testing kit).
Materials needed –Secondary Injection cable for kit’s, multimeter, connecting clips
and pins.

Purpose of secondary injection – Secondary injection is usually done to check the

healthiness of the equipment by injecting secondary current through kit instead of
CT. Mainly secondary injection is done for testing of RELAY (both numerical and
electromechanical relay), TRANSDUCER, etc.

SECONDARY INJECTIONPROCEDURE

 Secondary injection for testing of relay and transducer can be done by

knowing the AUX supply, CT and VT terminals of the relay or transducer.
(Refer relay testing procedures).
 Inject the current and voltage, vary them according to the testing producers by
using the correct current and voltage injection terminals of the respective kits
used for testing (Refer kit manuals).

29 SYNCHROSCOPE TESTING

KIT Required – Single phase Kit

Supply required for synchro scope: 50V – 230V AC, 50 Hz.

PROCEDURE:

1. Check the coil resistances (two coils) – Coil resistance should be low. (1
Ohm)
2. Apply both sides 110V AC, 50 HZ, 0 PHASE SEQ.
3. If there is no difference between two coils in voltage, phase sequence,
frequency, the pointer will remain motion less at the 12 o’ clock position
on the dial.
4. If frequency same, but difference in phase angle, the pointer deflects in
one direction.
5. When the frequency of both coils same, the pointer becomes stationary.
When their frequency differs then the pointer deflects in one direction.
6. If frequency differs, but phase sequence is same, the pointer will rotate
continuously.
7. If voltage, frequency, phase sequence on both coils equal, Then the
pointer shows 12’0 clock positon, then synchro scope is in working
condition.

30.VOLTMETER TESTING DETAILS

Kit used – MEGGER (Single phase relay testing kit), OMICRON (Three phase relay
testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three phase relay
testing kit).

Materials needed – Injection cable for kit’s, multimeter, connecting clips and pins.

VOLTMETER TESTING PROCEDURE

 Usually voltmeter has two terminals for injecting voltage.

 Inject the voltage using any of the above kits by using the required voltage
injection terminals of the kits (refer kit manuals).
 Injected voltage has to read in the voltmeter.
For example –If we inject 60 volts through the kit voltmeter
should read the same 60 volts, if not the meter is faulty.
Note: Voltmeter will be usually connected in parallel.

31. AMMETER TESTING DETAILS

Kit used – MEGGER (Single phase relay testing kit), OMICRON (Three phase relay
testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three phase relay
testing kit).

Materials needed – Injection cable for kit’s, multimeter, connecting clips and pins.

AMMMETER TESTING PROCEDURE

 Usually Ammeter has two terminals for injecting current.

 Inject the current using any of the above kits by using the required current
injection terminals of the kits (refer kit manuals).
 Injected current has to read in the Ammeter.
For example –If the ammeter ratio is 100/5, we inject 1 amp
through the kit ammeter should read 20 amps, if not the meter is faulty.
Note: Voltmeter will be usually connected in series.
17.2 Numerical relays
1. SIEMENS 7SR11 & 7SR12 TESTING PROCEDURE

Relay purpose:

SIEMENS 7SR11 & 7SR12 is commonly used as a directional feeder protection

relay. Which can be used for both HT and LT incomer feeders. For testing for this
relay we need aux supply, 3ph CT supply, 3ph VT supply and feedback from 1
binary output.

Variants for this relay:

Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and binary output relay contacts BO3 and other BO (7&8
in compartment `B’ NO contacts) can be used for feedback of tripping; now check
the protection that are enabled and note down the settings. Usually for motor
protection five protections will be enabled as follows.

 [50]INSTANTANEOUS PHASE OVERCURRENT-

For testing phase over current inject current above the over current
setting value in all three phases in the CT input. Now the relay has to trip in
over current.
For example: CT ratio - 200/1
 OVERCURRENT (50-1) setting – 7xIn (which is 1400 amps in primary)
DELAY (50-1) setting – 0.06s (relay will trip after 60 milli sec if the delay
is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.

 [51] TIME DELAYED PHASE OVERCURRENT-

For testing phase over current inject current above the over current
setting value in all three phases in the CT input. Now the relay has to trip in
over current.
For example: CT ratio - 200/1
OVERCURRENT (51-1) setting – 1xIn (which is 200 amps in primary)
CHAR (51-1) setting – IEC-NI (this fault will follow the curve normal inverse,
very inverse and extreme inverse)
TIME DELAY (50-1) setting – 0.3s (relay will trip based on the curve)
Inject 5A (5 times more than settings) in all three phase for the relay to trip in
overcurrent in 300 milli seconds, if we inject below 5A it will take more time
based on the curve selected.

 [67] DIRECTIONAL PHASE OVERCURRENT-

For testing phase directional over current inject current above the
over current setting value in all three phases in the CT input. Now the relay
has to trip in over current. Here since it is directional it can be forward
direction or reverse direction will time delay or no time delay.
For example: CT ratio - 200/1
DIRECTIONAL OVERCURRENT (67-1) setting – 7xIn (which is 1400
amps in primary)
DELAY (67-1) setting – 0.06s (relay will trip after 60 milli sec if the delay
is DMT)
Inject 7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.

 [67N/50N/51N] DERIVED EARTH FAULT-

 For testing derived earth fault inject current in any one phase in the
CT input and other phase remains zero. Now the relay has to trip in earth
fault.
For example: CT ratio - 200/1
E/F (67N, 50N, 51N-1) setting – 0.1xIn (which is 20 amps in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [67G/50G/51G] MEASURED EARTH FAULT-

For testing measured earth fault inject current in any one phase in
the CT input and other phase remains zero. Now the relay has to trip in earth
fault.
For example: CT ratio - 200/1
E/F (67G, 50G, 51G-1) setting – 0.1xIn (which is 20 amps in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [27/59] UNDER/OVER VOLTAGE PROTECTION-

For testing under or over voltage increase or decrease the VT
supply based on the under/over voltage settings of the relay, phase to phase
under voltage and phase to neutral under voltage. Now the relay will trip in
under/over voltage.
For example: VT ratio - 440/110
UNDER VOLTAGE (27-1) setting – 100 (which is 400 V in primary)
Inject 57.7V (Less than settings) in all three phase for the relay to trip in under
voltage.
OVER VOLTAGE (59-1) setting – 130 (which is 520 V in primary)
Inject 75V (More than settings) in all three phase for the relay to trip in under
voltage.

Note: Protection mentioned here are the general protections used, for other
protection testing verify the manufacturing manuals.
SIEMENS 7SR21 & 7SR22 TESTING PROCEDURE

Relay purpose:

SIEMENS 7SR21 is a commonly used non direction & 7SR22 is commonly used as
a directional feeder protection relay. Which can be used for both HT and LT incomer
feeders. For testing for this relay we need aux supply, 3ph CT supply, 3ph VT supply
and feedback from 1 binary output.

Variants for this relay:

Kit used

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and binary output relay contacts BO4 and other BO
(17&19 in compartment `B’ NO contacts) can be used for feedback of tripping; now
check the protection that are enabled and note down the settings. Usually for motor
protection five protections will be enabled as follows.

 [50] INSTANTANEOUS PHASE OVERCURRENT-

For testing phase over current inject current above the over current
setting value in all three phases in the CT input. Now the relay has to trip in
over current.
For example: CT ratio - 200/1
OVERCURRENT (50-1) setting – 7xIn (which is 1400 amps in primary)
DELAY (50-1) setting – 0.06s (relay will trip after 60 milli sec if the delay
is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.
 [51] TIME DELAYED PHASE OVERCURRENT-
For testing phase over current inject current above the over current
setting value in all three phases in the CT input. Now the relay has to trip in
over current.
For example: CT ratio - 200/1
OVERCURRENT (51-1) setting – 1xIn (which is 200 amps in primary)
CHAR (51-1) setting – IEC-NI (this fault will follow the curve normal inverse,
very inverse and extreme inverse)
TIME DELAY (50-1) setting – 0.3s (relay will trip based on the curve)
Inject 5A (5 times more than settings) in all three phase for the relay to trip in
overcurrent in 300 milli seconds, if we inject below 5A it will take more time
based on the curve selected.

 [67] DIRECTIONAL PHASE OVERCURRENT-

For testing phase directional over current inject current above the
over current setting value in all three phases in the CT input. Now the relay
has to trip in over current. Here since it is directional it can be forward
direction or reverse direction will time delay or no time delay.
For example: CT ratio - 200/1
DIRECTIONAL OVERCURRENT (67-1) setting – 7xIn (which is 1400
amps in primary)
DELAY (67-1) setting – 0.06s (relay will trip after 60 milli sec if the delay
is DMT)
Inject 7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.

 [67N/50N/51N] DERIVED EARTH FAULT-

For testing derived earth fault inject current in any one phase in the
CT input and other phase remains zero. Now the relay has to trip in earth
fault.
For example: CT ratio - 200/1
E/F (67N, 50N, 51N-1) setting – 0.1xIn (which is 20 amps in primary)
 Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
 [67G/50G/51G] MEASURED EARTH FAULT-
For testing measured earth fault inject current in any one phase in
the CT input and other phase remains zero. Now the relay has to trip in earth
fault.
For example: CT ratio - 200/1
E/F (67G, 50G, 51G-1) setting – 0.1xIn (which is 20 amps in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
 [27/59] UNDER/OVER VOLTAGE PROTECTION-
For testing under or over voltage increase or decrease the VT
supply based on the under/over voltage settings of the relay, phase to phase
under voltage and phase to neutral under voltage. Now the relay will trip in
under/over voltage.
For example: VT ratio - 440/110
UNDER VOLTAGE (27-1) setting – 100 (which is 400 V in primary)
Inject 57.7V (Less than settings) in all three phase for the relay to trip in under
voltage.
OVER VOLTAGE (59-1) setting – 130 (which is 520 V in primary)
Inject 75V (More than settings) in all three phase for the relay to trip in under
voltage.

Note: Protection mentioned here are the general protections used, for other
protection testing verify the manufacturing manuals.

SIEMENS 7SR1003 TESTING PROCEDURE

Relay purpose:

SIEMENS 7SR1003 is commonly used as a feeder protection relay.

Which can be used for both HT and LT feeders. For testing for this relay we need
aux supply, 3ph CT supply and feedback from 1 binary output.

Kit used:
 Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and binary output relay contacts BO3 and other BO (7&8
in X4 NO contacts) can be used for feedback of tripping; now check the protection
that are enabled and note down the settings. Usually for motor protection five
protections will be enabled as follows.

 [50] INSTANTANEOUS PHASE OVERCURRENT-

For testing phase overcurrent inject current above the overcurrent
setting value in all three phases in the CT input. Now the relay has to trip in
overcurrent.
For example: CT ratio - 200/1
OVERCURRENT (50-1) setting – 7xIn (which is 1400 amps in primary)
DELAY (50-1) setting – 0.06s (relay will trip after 60 milli sec if the delay
is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in
overcurrent in 60 milli seconds.

 [51] TIME DELAYED PHASE OVERCURRENT-

For testing phase overcurrent inject current above the overcurrent
setting value in all three phases in the CT input. Now the relay has to trip in
overcurrent.
For example: CT ratio - 200/1
OVERCURRENT (51-1) setting – 1xIn (which is 200 amps in primary)
CHAR (51-1) setting – IEC-NI (this fault will follow the curve normal
inverse, very inverse and extreme inverse)
TIME DELAY (50-1) setting – 0.3s (relay will trip based on the curve)
Inject 5A (5 times more than settings) in all three phase for the relay to trip in
overcurrent in 300 milli seconds, if we inject below 5A it will take more time
based on the curve selected.

 [50N/51N] DERIVED EARTH FAULT-

 For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (50N-1) setting – 0.1xIn (which is 20 amps in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

SIEMENS 7SR1053 TESTING PROCEDURE

Relay purpose:

SIEMENS 7SR1053 is commonly used as a motor protection relay.

Which can be used for both HT and LT motors. For testing for this relay we need aux
supply, 3ph CT supply and feedback from 1 binary output.

Kit used:
 Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and binary output relay contacts BO3 and other BO (7&8
in X4 NO contacts) can be used for feedback of tripping; now check the protection
that are enabled and note down the settings. Usually for motor protection five
protections will be enabled as follows.

 [50G/51G] MEASURED EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (50G-1) setting – 0.1xIn (which is 20 A in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
 [50N/51N] DERIVED EARTH FAULT- (Only if CBCT is installed)
For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (50N-1) setting – 0.1xIn (which is 20 amps in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
 [46] UNBALANCE- For testing unbalance inject equal current below
the thermal setting value with angle reversed in all three phases in the CT
input. Now the relay has to trip in unbalance.
For example: normal angles are 0,-120,120 reverse it to 0, 120,-120.
Relay will trip in unbalance.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
 THERMAL (Itheta) setting – 0.6xIn (which is 120A in
primary)
TAUH HEATING CONSTANT (Tauh) setting – 1 min (relay will trip after 1
min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.

 [50/51] PHASE OVERCURRENT-

For testing phase overcurrent inject current above the overcurrent
setting value in all three phases in the CT input. Now the relay has to trip in
overcurrent.
For example: CT ratio - 200/1
OVERCURRENT (50-1) setting – 7xIn (which is 1400 amps in primary)
DELAY (50-1) setting – 0.06s (relay will trip after 60 milli sec if the delay
is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in
overcurrent in 60 milli seconds.

 [14] STALL PROTECTION-

For testing stall protection disable thermal protection and inject
current above the stall setting value in all three phases in the CT input. Now
the relay has to trip in stall protection.
For example: CT ratio - 200/1
STALL (14-1) setting – 1.80xIn (which is 360A in primary)
DELAY (14-1) setting – 8s (relay will trip after 8 sec)
Inject 1.85A (More than settings) in all three phase for the relay to trip in stall
after 8 sec.
Note: For further details verify relay manuals, testing kit manuals and related
relay kit operating procedure.
ABB REB 611, REB 650 & REB 670 - BUSBAR PROTECTION

Relay purpose:

ABB REB 611, REB 650 & REB 670 are commonly used as a Bus bar
protection relay. Which can be used for both HT and LT Bus couplers. For testing of
this relay we need aux supply, 3ph CT supply and feedback from 1 binary output.
Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts can be
used for feedback of tripping, now check the protection that are enabled and note
down the settings. Usually for motor protection five protections will be enabled as
follows.

Relay contacts for feedback:

REB 611 –X100 (13,14) [NO contacts]

REB 650 –XA (13,14) [NO contacts]

 [51N-1] EARTH FAULT (I0>)-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
I0>> (1)
Start value - 0.10xIn (which is 20 amps in primary)
Operate delay time – 60 ms (which is 60 milli sec)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
Code: 51N-1: EFLPTOC1: 1 (earth fault low stage)
51N-2: EFHPTOC1: 1 (earth fault high stage)

 [50P/51P] PHASE OVERCURRENT (3I>>>)-

For testing phase over current disable stall as well as thermal
protection and inject current above the over current setting value in all three
phases in the CT input. Now the relay has to trip in over current.
For example: CT ratio - 200/1
3I>>>(1)
Start value - 7xIn (which is 20 amps in primary)
 Operate delay time – 60 ms (which is 60 milli sec)
Inject 7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds. Here curve can be choosing between DMT and
IDMT.

Code: 51P-1: PHHPTOC1: 1 (over current high stage)

51P-2: PHLPTOC1: 1 (over current low stage)

 [49] THERMAL OVERLOAD (3Ith>M)-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
3Ith>M
Overload factor – 0.6 In (which is 120A in primary)
Time constant normal – 240 s (relay will trip after 240 sec)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 240 sec.
Code: 49: TRPTTR1: 1 (thermal overload)
Note: REB611 bus bar protection relay protections can be used only as non-
directional with instantaneous protection whereas REB650 and REB670
needs VT supply also has more protections which includes thermal, over
current, under/over voltage etc. The above mentioned protections are the
general protection, for further protection details verify relay manuals, testing
kit manuals and related relay kit operating procedure.

ABB REF 615, RF 610 & REF 601 TESTING PROCEDURE

Relay purpose:

ABB REF 615, REF 610 & REF 601 are commonly used as a feeder
protection relay. Which can be used for both HT and LT motors. For testing of this
relay we need aux supply, 3ph CT supply and feedback from 1 binary output.
Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts can be
used for feedback of tripping, now check the protection that are enabled and note
down the settings. Usually for motor protection five protections will be enabled as
follows.

Relay contacts for feedback:

REF 610 – SO4-13 and 14 (NO contacts)

REF 615 – x100 / SO2-13 and 14 (NO contacts)

REF 610 – xk2 / (1,2) for E/F & (3,4) for O/C

 [50N/51N] EARTH FAULT (I0>>)-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
I0>> (1)
Start value - 0.10xIn (which is 20 amps in primary)
Operate delay time – 60 ms (which is 60 milli sec)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
Code: 50N: EFHPTOC1: 1 (measured earth fault)
51NS: DEFLPDEF1: 1 (derived earth fault)

 [50/51] PHASE OVERCURRENT (3I>>>)-

For testing phase over current disable stall as well as thermal
protection and inject current above the over current setting value in all three
phases in the CT input. Now the relay has to trip in over current.
For example: CT ratio - 200/1
 3I>>>(1)
Start value - 7xIn (which is 20 amps in primary)
Operate delay time – 60 ms (which is 60 milli sec)
Inject 7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds. Here curve can be choosing between DMT and
IDMT.

Code: 50: PHIPTOC1: 1 (over current low stage)

51: PHLPTOC1: 1 (over current high stage)

Note: All these feeder protection relay protections can be used as both
directional and non-directional with instantaneous as well as time delayed
protection the above mentioned protections are the general protection, for
further protection details verify relay manuals, testing kit manuals and related
relay kit operating procedure.

ABB REM 615, REM 610 & REM 611 TESTING PROCEDURE

Relay purpose:

ABB REM 615, REM 610 & REM 611 is commonly used as a motor
protection relay. Which can be used for both HT and LT motors. For testing of this
relay we need aux supply, 3ph CT supply and feedback from 1 binary output.
Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts SO2-
13 and 14 (NO contacts) can be used for feedback of tripping, now check the
protection that are enabled and note down the settings. Usually for motor protection
five protections will be enabled as follows.

 [50N/51N] EARTH FAULT (I0>>)-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
I0>> (1)
Start value - 0.10xIn (which is 20 amps in primary)
Operate delay time – 60 ms (which is 60 milli sec)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
Code: 50N: EFHPTOC1: 1 (measured earth fault)
51NS: DEFLPDEF1: 1 (derived earth fault)

 [49] THERMAL OVERLOAD (3Ith>M)-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
3Ith>M
Overload factor – 0.6 In (which is 120A in primary)
Time constant normal – 240 s (relay will trip after 240 sec)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 240 sec.
Code: 49: MPTTR1: 1 (thermal overload)
 [50/51] PHASE OVERCURRENT (3I>>>)-
For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
For example: CT ratio - 200/1
3I>>> (1)
Start value - 7xIn (which is 20 amps in primary)
Operate delay time – 60 ms (which is 60 milli sec)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds. Here curve can be choosed between DMT and
IDMT.
Code: 50: PHIPTOC1: 1 (over current low stage)
51: PHLPTOC1: 1 (over current high stage)

 [46R] UNBALANCE (I2>>)-

For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: normal angles are 0, -120,120 reverse it to 0, 120,-120. Relay
will trip in unbalance.
Code: 46R: PREVPTOC1: 1 (phase reversal protection)

 [51L/R] JAM PROTECTION (Ist>)-

For testing of block rotor we need the status of breaker as a opto
input which is not possible using testing kit.
For example: CT ratio - 200/1
Ist>
Start value – 1.15xIn (which is 230 amps in primary)
Operate delay time – 60 ms (which is 60 milli sec)
Code: 51L/R: JAMPTOC1: 1 (jam (stall) protection)

Note: For further details, verify relay manuals, testing kit manuals and related
relay kit operating procedure.
ABB RET 615, RET 620 & RET 630- TRANSFORMER

Relay purpose:

ABB RET 615, RET 620 & RET 630 are commonly used as a
Transformer protection relay. Which can be used for both HT and LT transformer
feeders. For testing of this relay we need aux supply, 3ph CT supply, 3ph VT supply
and feedback from 1 binary output.

Kit used:
 Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts can be
used for feedback of tripping, now check the protection that are enabled and note
down the settings. Usually for motor protection five protections will be enabled as
follows.

Relay contacts for feedback:

RET 615 – X100 (13,14) [NO contacts]

RET 620 – X100 (13,14) [NO contacts]

RET 630 –X327 (7,8) (9,10) (11,12) (13,14) (15,16) (17,18) [NO contacts]

 [50N/51N] EARTH FAULT (I0>>)-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
I0>> (1)
Start value - 0.10xIn (which is 20 amps in primary)
Operate delay time – 60 ms (which is 60 milli sec)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
Code: 51N/2: EFHPTOC1: 1 (earth fault high stage)
51N/1: EFLPTOC1: 1 (earth fault low stage)

 [50P/51P] PHASE OVERCURRENT (3I>>>)-

For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
For example: CT ratio - 200/1
3I>>>(1)
 Start value - 7xIn (which is 20 amps in primary)
Operate delay time – 60 ms (which is 60 milli sec)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds. Here curve can be choosing between DMT and
IDMT.

Code: 51P/1: PHHPTOC1: 1 (over current high stage)

51P/2: PHLPTOC1: 1 (over current low stage)

Note: All these feeder protection relay protections can be used as both
directional and non-directional with instantaneous as well as time delayed
protection the above mentioned protections are the general protection, for
further protection details verify relay manuals, testing kit manuals and related
relay kit operating procedure.

MICOM P211 TESTING PROCEDURE

Relay purpose:

MICOM P211 is commonly used as a motor protection relay that can

be used for LT motors. For testing of this relay we need aux supply, 3ph CT supply
and feedback from 1 output.

Kit used:
 Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and output relay contacts 13 and 14 (NO contacts) can
be used for feedback of tripping, now check the protection that are enabled and note
down the settings. Usually for motor protection five protections will be enabled as
follows.

 [50N/51N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (I0>) setting – 0.1 Ien (which is 20 amps in
primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I >) setting – 0.6 In (which is 120A in
primary)
Time dalay setting – 1 min (relay will trip
after 1 min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.
 [50/51] PHASE OVERCURRENT-
For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
For example: CT ratio - 200/1
 OVERCURRENT (I >>) setting – 7.0 In (which is 1400
amps in primary)
Time delay setting – 60 ms (relay will trip after 60 milli
sec if the delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in
overcurrent in 60 milli seconds.
 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: CT ratio - 200/1
UNBALANCE (I >>) setting – 0.15 In (which is 30
amps in primary)
Normal angles are 0,-120,120 reverse it to 0, 120,-
120. Relay will trip in unbalance.

 [14] STALL PROTECTION-

For testing stall protection disable thermal protection and inject
current above the stall setting value in all three phases in the CT input. Now
the relay has to trip in stall protection.
For example: CT ratio - 200/1
STALL (Ir) setting – 1.80 (which is 360A in primary)
Time delay setting (Ir) – 8s (relay will trip after 8 sec)
Inject 1.85A (More than settings) in all three phase for the relay to trip in stall
after 8 sec.

MICOM P220/P225 TESTING PROCEDURE

Relay purpose:

MICOM P220 is commonly used as a motor protection relay. Which

can be used for both HT and LT motors. For testing of this relay we need aux supply,
3ph CT supply, 1 opto input and feedback from 1 binary output.

Kit used:
 Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts 2 and 6
(NO contacts) can be used for feedback of tripping, now check the protection that
are enabled and note down the settings. Usually for motor protection five protections
will be enabled as follows.

 [50N/51N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (I0>) setting – 0.1 Ien (which is 20 amps in
primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I flc>) setting – 0.6 In (which is 120A in
primary)
(Te1) setting – 1 mn (relay will trip after 1
min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.

 [50/51] PHASE OVERCURRENT-

For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
 For example: CT ratio - 200/1
OVERCURRENT (I >) setting – 7.0 In (which is 1400
amps in primary)
DELAY TIME (tI >) setting – 60 ms (relay will trip after
60 milli sec if the delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in
overcurrent in 60 milli seconds.

 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: normal angles are 0,-120,120 reverse it to 0, 120,-120.
Relay will trip in unbalance.

 [48] EXCESS LONG START-

For testing of excess long start we need the status of breaker as a
opto input which is not possible using testing kit.

 [51LR/50S] BLOCK ROTOR-

For testing of block rotor we need the status of breaker as a opto
input which is not possible using testing kit.

Note: For further details verify relay manuals, testing kit manuals and related
relay kit operating procedure.

MICOM P921, P922 AND P923 TESTING PROCEDURE

Relay purpose:

MICOM P921, P922 and P923 are commonly used as frequency and
voltage protection, used for BUS PT. For testing of this relay we need aux supply,
3ph VT supply and feedback from 1 binary output.

Kit used:
 Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply, also switch on VT supply as per connection diagram
and programmable tripping output relay contacts 2 and 6 (NO contacts) can be used
for feedback of tripping, now check the protection that are enabled and note down
the settings.

 [27] UNDER VOLTAGE-

For testing under voltage reduce the voltage injected from the kit
below the settings value, if the curve type is DMT relay will trips at the delay
time setting else curve type is IDMT then tripping time will be based on the
curve TMS value.
For example: VT ratio – 440/110
27 (V<) setting – 90 V (which is 360 volt in primary)
27 (tV<) setting – 40ms (relay trips at 40milliseconds)
Reduce the voltage to 90 V (Less than settings) in any one of the phase for
the relay to trip in under voltage.
Note: If IDMT curve is chosen then relay will trip based on the [27] TMS
value.

 [59] OVER VOLTAGE-

For testing over voltage increase the voltage injected from the kit
above the settings value, if the curve type is DMT relay will trips at the delay
time setting else curve type is IDMT then tripping time will be based on the
curve TMS value.
For example: VT ratio – 440/110
59 (V>) setting – 120 V (which is 480 volt in primary)
59 (tV>) setting – 40ms (relay trips at 40milliseconds)

Increase the voltage to 120 V (More than settings) in any one of the phase for
the relay to trip in over voltage.
 Note: If IDMT curve is chosen then relay will trip based on the [27] TMS
value.

 [81] FREQUENCY-
Under frequency (81<):
For testing of under frequency decrease the frequency
value below the settings value for the relay to trip in under frequency at given
time delay settings.
For example:
Under frequency 81< (F1) setting – 49 (which is 49 Hz)
Time delay 81< (tF1) setting – 60 ms (relay will trip after 60 milli sec)
Over frequency (81>):
For testing of over frequency increase the frequency value
above the settings value for the relay to trip in over frequency at given time
delay settings.
For example:
Over frequency 81> (F1) setting – 51 (which is 51 Hz)
Time delay 81> (tF1) setting – 60 ms (relay will trip after 60 milli sec)

Note: Above mentioned protections are generally used in MICOM P922 relay,
for details on other protections please check with manufacturing manuals.

MICOM P141, P142, P143 and P145 TESTING PROCEDURE

Relay purpose:

MICOM P141, P142, P143 and P145 is commonly used as feeder

management relay with more number of protection stages, binary inputs and binary
outputs which can be used for both HT and LT bus coupler feeders. For testing of
this relay we need aux supply, 3ph CT supply, 3ph VT supply and feedback from 1
binary output.

Kit used:

Any three phase relay testing kit can be used.

Testing:
 First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts E1 and
E2 (NO contacts) can be used for feedback of tripping, now check the protection that
are enabled and note down the settings.

 [50N/51N/67N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (Ie>) setting – 0.1 Ien (which is 20 amps in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
Note: [50N]-derived E/F, [51N]-measured E/F, [67N]-sensitive E/F of 4 stages
can be programmed and used.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I theta>) setting – 0.6 In (which is 120A in primary)
(Te) setting – 1 mn (relay will trip after 1 min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.
Note: Thermal protection for both cable and transformer can be used, with
both alarm and trip stages provided.

 [67/50/51] PHASE OVERCURRENT-

For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
For example: CT ratio - 200/1
OVERCURRENT (I >) setting – 7.0 In (which is 1400 amps in primary)
 DELAY TIME (tI>) setting – 60 ms (relay will trip after 60 milli sec if the
delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.
Note: Six over current measuring stages are provided for each phase and
are selectable to be either non-directional, directional forward or directional
reverse. Stages 1, 2 and 5 may be set Inverse Definite Minimum Time (IDMT)
or Definite Time (DT); stages 3, 4 and 6 may be set DT only.
 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: normal angles are 0,-120,120 reverse it to 0, 120,-120. Relay
will trip in unbalance.
Note: Four stages are provided and can be selected to be either non-
directional, directional forward or directional reverse and provides remote
backup protection for both phase to earth and phase to phase faults.
 [27] UNDER VOLTAGE-
For testing under voltage reduce the voltage injected from the kit
below the settings value, if the curve type is DMT relay will trips at the delay
time setting else curve type is IDMT then tripping time will be based on the
curve TMS value.
For example: VT ratio – 440/110
27 (V<) setting – 90 V (which is 360 volt in primary)
27 (tV<) setting – 40ms (relay trips at 40milliseconds)
Reduce the voltage to 90 V (Less than settings) in any one of the phase for
the relay to trip in under voltage. If IDMT curve is chosen then relay will trip
based on the [27] TMS value.
Note: Under voltage 2-stage element, configurable as either phase to phase
or phase to neutral measuring. Stage 1 may be selected as either IDMT or DT
and stage 2 is DT only.
 [59] OVER VOLTAGE-
For testing over voltage increase the voltage injected from the kit
above the settings value, if the curve type is DMT relay will trips at the delay
 time setting else curve type is IDMT then tripping time will be based on the
curve TMS value.
For example: VT ratio – 440/110
59 (V>) setting – 120 V (which is 480 volt in primary)
59 (tV>) setting – 40ms (relay trips at 40milliseconds)

Increase the voltage to 120 V (More than settings) in any one of the phase for
the relay to trip in over voltage. If IDMT curve is chosen then relay will trip
based on the [27] TMS value.
Note: Overvoltage (2-stage), configurable as either phase to phase or phase
to neutral measuring. Stage 1 may be selected as either IDMT or DT and
stage 2 is DT only.
 [81] FREQUENCY-
Under frequency (81<):
For testing of under frequency decrease the frequency
value below the settings value for the relay to trip in under frequency at given
time delay settings.
For example:
Under frequency 81< (F1) setting – 49 (which is 49 Hz)
Time delay 81< (tF1) setting – 60 ms (relay will trip after 60 milli sec)
Over frequency (81>):
For testing of over frequency increase the frequency value
above the settings value for the relay to trip in over frequency at given time
delay settings.
For example:
Over frequency 81> (F1) setting – 51 (which is 51 Hz)
Time delay 81> (tF1) setting – 60 ms (relay will trip after 60 milli sec)
Note: A 4-stage under frequency and 2-stage over frequency can be used.
Here an advanced frequency protection gives you more advanced options for
a frequency protection.
Note: Above mentioned protections are generally used in MICOM P143 relay,
for details on other protections please check with manufacturing manuals.
MICOM P120, P121, P122 AND P123 TESTING PROCEDURE

Relay purpose:

MICOM P120 is commonly used as over current protection relay

whereas P121 used as over current, earth fault as well as restricted earth fault relay
and P122, P123 is used as over current, earth fault, restricted earth fault, thermal
overload and neg phase seq protection relay. Which can be used for both HT and LT
motors. For testing of this relay we need aux supply, 3ph CT supply and feedback
from 1 binary output.

Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts 2 and 6
(NO contacts) can be used for feedback of tripping, now check the protection that
are enabled and note down the settings.

 [50N/51N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (Ie>) setting – 0.1 Ien (which is 20 amps in
primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I theta>) setting – 0.6 In (which is 120A in primary)
(Te) setting – 1 mn (relay will trip after 1
min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.

 [50/51] PHASE OVERCURRENT-

 For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
For example: CT ratio - 200/1
OVERCURRENT (I >) setting – 7.0 In (which is 1400 amps in primary)
DELAY TIME (tI>) setting – 60 ms (relay will trip after 60 milli sec if the
delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.
Note: over current protection for stage 2 (I>>) can be used as a time delayed
over current protection by choosing IDMT as curve type whereas the available
curves are SI,VI,EI,STI & LTI.
 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: normal angles are 0,-120,120 reverse it to 0, 120,-120. Relay
will trip in unbalance.

MICOM P127 TESTING PROCEDURE

Relay purpose:

MICOM P127 is commonly used as directional over current and earth

fault protection relay, which can be used for both HT and LT incomer feeders. For
testing of this relay we need aux supply, 3ph CT supply, 3ph VT supply and
feedback from 1 binary output.

Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts 2 and 6
(NO contacts) can be used for feedback of tripping, now check the protection that
are enabled and note down the settings.

 [50N/51N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (Ie>) setting – 0.1 Ien (which is 20 amps in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I theta>) setting – 0.6 In (which is 120A in primary)
(Te) setting – 1 mn (relay will trip after 1 min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.

 [67/50/51] PHASE OVERCURRENT-

For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
 For example: CT ratio - 200/1
OVERCURRENT (I >) setting – 7.0 In (which is 1400 amps in primary)
DELAY TIME (tI>) setting – 60 ms (relay will trip after 60 milli sec if the
delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.
Note: over current protection for stage 2 (I>>) can be used as a timedelayed
over current protection by choosing IDMT as curve type whereas the available
curves are SI,VI,EI,STI & LTI.
 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: normal angles are 0,-120,120 reverse it to 0, 120,-120. Relay
will trip in unbalance.

 [27] PHASE UNDERVOLTAGE-

For testing under voltage reduce the voltage injection below he relay
settings value the relay will trip at 150 sec.
For example: CT ratio - 6600/110
THERMAL (U<) setting – 105 v (which is 6270A in primary)
(tU<) setting – 150 s (relay will trip after 150 sec)
Reduce voltage to 105v (less than settings) in all three phase for the relay to
trip in under voltage after 150 min.
Note: Above mentioned protections are generally used for incomer protection
of P127, for further more protection details verify the manufacturing manuals.

AREVA P120, P121, P122 AND P123 TESTING PROCEDURE

Relay purpose:

AREVAP120 is commonly used as over current protection relay

whereas P121 used as over current, earth fault as well as restricted earth fault relay
and P122, P123 is used as over current, earth fault, restricted earth fault, thermal
overload and neg phase seq protection relay. Which can be used for both HT and LT
motors. For testing of this relay we need aux supply, 3ph CT supply and feedback
from 1 binary output.

Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts 2 and 6
(NO contacts) can be used for feedback of tripping, now check the protection that
are enabled and note down the settings.

 [50N/51N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (Ie>) setting – 0.1 Ien (which is 20 amps in
primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I theta>) setting – 0.6 In (which is 120A in primary)
(Te) setting – 1 mn (relay will trip after 1
min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.

 [50/51] PHASE OVERCURRENT-

 For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
For example: CT ratio - 200/1
OVERCURRENT (I >) setting – 7.0 In (which is 1400 amps in primary)
DELAY TIME (tI>) setting – 60 ms (relay will trip after 60 milli sec if the
delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.
Note: over current protection for stage 2 (I>>) can be used as a time delayed
over current protection by choosing IDMT as curve type whereas the available
curves are SI,VI,EI,STI & LTI.

 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: normal angles are 0,-120,120 reverse it to 0, 120,-120. Relay
will trip in unbalance.

AREVA P127 TESTING PROCEDURE

Relay purpose:

AREVA P127 is commonly used as directional over current and earth fault protection
relay, which can be used for both HT and LT incomer feeders. For testing of this
relay we need aux supply, 3ph CT supply, 3ph VT supply and feedback from 1
binary output.

Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts 2 and 6
(NO contacts) can be used for feedback of tripping, now check the protection that
are enabled and note down the settings.

 [50N/51N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (Ie>) setting – 0.1 Ien (which is 20 amps in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I theta>) setting – 0.6 In (which is 120A in primary)
(Te) setting – 1 mn (relay will trip after 1 min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.

 [67/50/51] PHASE OVERCURRENT-

For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
 For example: CT ratio - 200/1
OVERCURRENT (I >) setting – 7.0 In (which is 1400 amps in primary)
DELAY TIME (tI>) setting – 60 ms (relay will trip after 60 milli sec if the
delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.
Note: over current protection for stage 2 (I>>) can be used as a timedelayed
over current protection by choosing IDMT as curve type whereas the available
curves are SI,VI,EI,STI & LTI.

 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: normal angles are 0,-120,120 reverse it to 0, 120,-120. Relay
will trip in unbalance.

 [27] PHASE UNDERVOLTAGE-

For testing under voltage reduce the voltage injection below he relay
settings value the relay will trip at 150 sec.
For example: CT ratio - 6600/110
THERMAL (U<) setting – 105 v (which is 6270A in primary)
(tU<) setting – 150 s (relay will trip after 150 sec)
Reduce voltage to 105v (less than settings) in all three phase for the relay to
trip in under voltage after 150 min.
Note: Above mentioned protections are generally used for incomer protection
of P127, for further more protection details verify the manufacturing manuals.

AREVA P211 TESTING PROCEDURE

Relay purpose:
 AREVA P211 is commonly used as a motor protection relay that can
be used for LT motors. For testing of this relay we need aux supply, 3ph CT supply
and feedback from 1 output.

Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and output relay contacts 13 and 14 (NO contacts) can
be used for feedback of tripping, now check the protection that are enabled and note
down the settings. Usually for motor protection five protections will be enabled as
follows.

 [50N/51N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (I0>) setting – 0.1 Ien (which is 20 amps in
primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I >) setting – 0.6 In (which is 120A in
primary)
Time dalay setting – 1 min (relay will trip
after 1 min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.
 [50/51] PHASE OVERCURRENT-
For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
For example: CT ratio - 200/1
OVERCURRENT (I >>) setting – 7.0 In (which is 1400
amps in primary)
Time delay setting – 60 ms (relay will trip after 60 milli
sec if the delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in
overcurrent in 60 milli seconds.

 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: CT ratio - 200/1
UNBALANCE (I >>) setting – 0.15 In (which is 30
amps in primary)
Normal angles are 0,-120,120 reverse it to 0, 120,-
120. Relay will trip in unbalance.

 [14] STALL PROTECTION-

For testing stall protection disable thermal protection and inject
current above the stall setting value in all three phases in the CT input. Now
the relay has to trip in stall protection.
For example: CT ratio - 200/1
STALL (Ir) setting – 1.80 (which is 360A in primary)
Time delay setting (Ir) – 8s (relay will trip after 8 sec)
Inject 1.85A (More than settings) in all three phase for the relay to trip in stall
after 8 sec.
 Note: For further details verify relay manuals, testing kit manuals and related
relay kit operating procedure.

AREVA P220/P225 TESTING PROCEDURE

Relay purpose:
 AREVA P220 is commonly used as a motor protection relay. Which
can be used for both HT and LT motors. For testing of this relay we need aux supply,
3ph CT supply, 1 opto input and feedback from 1 binary output.

Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts 2 and 6
(NO contacts) can be used for feedback of tripping, now check the protection that
are enabled and note down the settings. Usually for motor protection five protections
will be enabled as follows.

 [50N/51N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (I0>) setting – 0.1 Ien (which is 20 amps in
primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I flc>) setting – 0.6 In (which is 120A in
primary)
(Te1) setting – 1 mn (relay will trip after 1
min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.
  [50/51] PHASE OVERCURRENT-
For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
For example: CT ratio - 200/1
OVERCURRENT (I >) setting – 7.0 In (which is 1400
amps in primary)
DELAY TIME (tI >) setting – 60 ms (relay will trip after
60 milli sec if the delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in
overcurrent in 60 milli seconds.

 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: normal angles are 0,-120,120 reverse it to 0, 120,-120.
Relay will trip in unbalance.

 [48] EXCESS LONG START-

For testing of excess long start we need the status of breaker as a
opto input which is not possible using testing kit.

 [51LR/50S] BLOCK ROTOR-

For testing of block rotor we need the status of breaker as a opto
input which is not possible using testing kit.

Note: For further details verify relay manuals, testing kit manuals and related
relay kit operating procedure.

AREVA P141, P142, P143 and P145 TESTING PROCEDURE

Relay purpose:
 AREVA P141, P142, P143 and P145 is commonly used as feeder
management relay with more number of protection stages, binary inputs and binary
outputs which can be used for both HT and LT bus coupler feeders. For testing of
this relay we need aux supply, 3ph CT supply, 3ph VT supply and feedback from 1
binary output.

Kit used:

Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply and programmable tripping output relay contacts E1 and
E2 (NO contacts) can be used for feedback of tripping, now check the protection that
are enabled and note down the settings.

 [50N/51N/67N] EARTH FAULT-

For testing earth fault inject current in any one phase in the CT input
and other phase remains zero. Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
E/F (Ie>) setting – 0.1 Ien (which is 20 amps in primary)
Inject 0.12A (More than settings) in any one of the phase for the relay to trip in
earth fault.
Note: [50N]-derived E/F, [51N]-measured E/F, [67N]-sensitive E/F of 4 stages
can be programmed and used.

 [49] THERMAL OVERLOAD-

For testing thermal overload disable stall protection and inject
current above the thermal setting value in all three phases in the CT input.
Now the relay has to trip in earth fault.
For example: CT ratio - 200/1
THERMAL (I theta>) setting – 0.6 In (which is 120A in primary)
(Te) setting – 1 mn (relay will trip after 1 min)
Inject 0.65 A (More than settings) in all three phase for the relay to trip in
thermal after 1 min.
 Note: Thermal protection for both cable and transformer can be used, with
both alarm and trip stages provided.

 [67/50/51] PHASE OVERCURRENT-

For testing phase overcurrent disable stall as well as thermal
protection and inject current above the overcurrent setting value in all three
phases in the CT input. Now the relay has to trip in overcurrent.
For example: CT ratio - 200/1
OVERCURRENT (I >) setting – 7.0 In (which is 1400 amps in primary)
DELAY TIME (tI>) setting – 60 ms (relay will trip after 60 milli sec if the
delay is DMT)
Inject7.2A (More than settings) in all three phase for the relay to trip in over
current in 60 milli seconds.
Note: Six over current measuring stages are provided for each phase and
are selectable to be either non-directional, directional forward or directional
reverse. Stages 1, 2 and 5 may be set Inverse Definite Minimum Time (IDMT)
or Definite Time (DT); stages 3, 4 and 6 may be set DT only.

 [46] UNBALANCE-
For testing unbalance inject equal current below the thermal setting
value with angle reversed in all three phases in the CT input. Now the relay
has to trip in unbalance.
For example: normal angles are 0,-120,120 reverse it to 0, 120,-120. Relay
will trip in unbalance.
Note: Four stages are provided and can be selected to be either non-
directional, directional forward or directional reverse and provides remote
backup protection for both phase to earth and phase to phase faults.

 [27] UNDER VOLTAGE-

For testing under voltage reduce the voltage injected from the kit
below the settings value, if the curve type is DMT relay will trips at the delay
time setting else curve type is IDMT then tripping time will be based on the
curve TMS value.
For example: VT ratio – 440/110
 27 (V<) setting – 90 V (which is 360 volt in primary)
27 (tV<) setting – 40ms (relay trips at 40milliseconds)
Reduce the voltage to 90 V (Less than settings) in any one of the phase for
the relay to trip in under voltage. If IDMT curve is chosen then relay will trip
based on the [27] TMS value.
Note: Under voltage 2-stage element, configurable as either phase to phase
or phase to neutral measuring. Stage 1 may be selected as either IDMT or DT
and stage 2 is DT only.

 [59] OVER VOLTAGE-

For testing over voltage increase the voltage injected from the kit
above the settings value, if the curve type is DMT relay will trips at the delay
time setting else curve type is IDMT then tripping time will be based on the
curve TMS value.
For example: VT ratio – 440/110
59 (V>) setting – 120 V (which is 480 volt in primary)
59 (tV>) setting – 40ms (relay trips at 40milliseconds)

Increase the voltage to 120 V (More than settings) in any one of the phase for
the relay to trip in over voltage. If IDMT curve is chosen then relay will trip
based on the [27] TMS value.
Note: Overvoltage (2-stage), configurable as either phase to phase or phase
to neutral measuring. Stage 1 may be selected as either IDMT or DT and
stage 2 is DT only.

 [81] FREQUENCY-
Under frequency (81<):
For testing of under frequency decrease the frequency
value below the settings value for the relay to trip in under frequency at given
time delay settings.
For example:
Under frequency 81< (F1) setting – 49 (which is 49 Hz)
Time delay 81< (tF1) setting – 60 ms (relay will trip after 60 milli sec)
Over frequency (81>):
 For testing of over frequency increase the frequency value
above the settings value for the relay to trip in over frequency at given time
delay settings.
For example:
Over frequency 81> (F1) setting – 51 (which is 51 Hz)
Time delay 81> (tF1) setting – 60 ms (relay will trip after 60 milli sec)
Note: A 4-stage under frequency and 2-stage over frequency can be used.
Here an advanced frequency protection gives you more advanced options for
a frequency protection.
Note: Above mentioned protections are generally used in AREVA P143 relay,
for details on other protections please check with manufacturing manuals.

AREVA P921, P922 AND P923 TESTING PROCEDURE

Relay purpose:

AREVA P921, P922 and P923 are commonly used as frequency and
voltage protection, used for BUS PT. For testing of this relay we need aux supply,
3ph VT supply and feedback from 1 binary output.

Kit used:
 Any three phase relay testing kit can be used.

Testing:

First give the connections as per the diagram and power on the relay by
switching on the aux supply, also switch on VT supply as per connection diagram
and programmable tripping output relay contacts 2 and 6 (NO contacts) can be used
for feedback of tripping, now check the protection that are enabled and note down
the settings.

 [27] UNDER VOLTAGE-

For testing under voltage reduce the voltage injected from the kit
below the settings value, if the curve type is DMT relay will trips at the delay
time setting else curve type is IDMT then tripping time will be based on the
curve TMS value.

For example: VT ratio – 440/110

27 (V<) setting – 90 V (which is 360 volt in primary)
27 (tV<) setting – 40ms (relay trips at 40milliseconds)
Reduce the voltage to 90 V (Less than settings) in any one of the phase for
the relay to trip in under voltage.
Note: If IDMT curve is chosen then relay will trip based on the [27] TMS
value.

 [59] OVER VOLTAGE-

For testing over voltage increase the voltage injected from the kit
above the settings value, if the curve type is DMT relay will trips at the delay
time setting else curve type is IDMT then tripping time will be based on the
curve TMS value.

For example: VT ratio – 440/110

59 (V>) setting – 120 V (which is 480 volt in primary)
59 (tV>) setting – 40ms (relay trips at 40milliseconds)
 Increase the voltage to 120 V (More than settings) in any one of the phase for
the relay to trip in over voltage.
Note: If IDMT curve is chosen then relay will trip based on the [27] TMS
value.

 [81] FREQUENCY-
Under frequency (81<):
For testing of under frequency decrease the frequency
value below the settings value for the relay to trip in under frequency at given
time delay settings.

For example:
Under frequency 81< (F1) setting – 49 (which is 49 Hz)
Time delay 81< (tF1) setting – 60 ms (relay will trip after 60 milli sec)
Over frequency (81>):
For testing of over frequency increase the frequency value
above the settings value for the relay to trip in over frequency at given time
delay settings.

For example:
Over frequency 81> (F1) setting – 51 (which is 51 Hz)
Time delay 81> (tF1) setting – 60 ms (relay will trip after 60 milli sec)

Note: Above mentioned protections are generally used in AREVA P922 relay,
for details on other protections please check with manufacturing manuals.

17.4 COMMUNICATION PROCEDURES:

SIEMENS RELAY DETAILS

Communication Software – REYDISP [With respective data models installed]

Relay name – Siemens 7SR1053 & 1003 [ALL SERIES]

Communication Cable – USB Type B cable [UPORT Drivers has to be installed]

RELAY COMMUNICATING PROCEDURE

 Connect the relay through front port with laptop using USB Type B cable.
 Open Reydisp software and click on FILE and Click on Connect. (It will
communicate)
 Now you can see the connected relay under the system created.

PROCEDURE TO DOWNLOAD RELAY SETTINGS

 Click Get settings Icon on menu bar & save the settings in other folder by
clicking save Icon on menu bar.
 Similarly, we can get events, Wave form records, Fault data.
 By clicking save Icon, it will save on mentioned folder individually.

PROCEDURE TO SEND EXISTING SETTINGS TO THE RELAY

 Now open a new system to connect the new relay similarly and get the
settings.
 Save the existing settings.
 Now Open the required settings, which needs to upload in new relay.
 Click on send all settings Icon in menu bar.
 Click on send to send the downloaded settings to the new relay.

MICOM RELAY DETAILS

Communication Software – EASERGY STUDIO [With respective data models

installed]

Relay name – MICOM [ALL SERIES]

Communication Cable – MOXA cable [UPORT Drivers has to be installed]

RELAY COMMUNICATING PROCEDURE

 Connect the relay through front port with laptop using MOXA cable.
 Open EASERGY STUDIO software and click on FILE NEW SYSTEM.
 Enter the name of the project and click ok.
 Now under the connect select QUICK CONNECT RELAY SERIES
FRONT PORT.
For example – [MICOM P220 Relay series is X20]
 Click next and finish, now you can see the connected relay under the system
created.

PROCEDURE TO DOWNLOAD RELAY SETTINGS

 Expand the device connected under settings select `EXTRACT SETTINGS’.

 Similarly, we can extract events, PSL and disturbance records.
 After extracting setting a file named `000’ will appear under settings.
 Now the settings downloaded will be automatically saved in a default location.

PROCEDURE TO SEND EXISTING SETTINGS TO THE RELAY

 Now open a new system to connect the new relay similarly and extract the
settings.
 Rename the settings file `000’ into `001’.
 Now right click on setting select `ADD EXISTING FILE’ and select the settings
file [000] need to be uploaded from the default destination.
 Click right on the device and select `SEND’, mark the settings file needed to
be uploaded.
 Click on send to send the downloaded settings to the new relay.
ALSTOM RELAY DETAILS

Communication Software – MICOM S1 AGILE [With respective data models

installed]

Relay name – MICOM ALSTOM [ALL SERIES]

Communication Cable – MOXA cable [UPORT Drivers has to be installed]

RELAY COMMUNICATING PROCEDURE

 Connect the relay through front port with laptop using MOXA cable.
 Open MICOM S1 AGILE software and click on FILE NEW SYSTEM.
 Enter the name of the project and click ok.
 Now select QUICK CONNECT RELAY SERIES FRONT PORT.
For example – [MICOM P220 Relay series is Px20]
 Click next and finish, now you can see the connected relay under the system
created.

PROCEDURE TO DOWNLOAD RELAY SETTINGS

 Expand the device connected under settings select `EXTRACT SETTINGS’.

 Similarly we can extract events, PSL and disturbance records.
 After extracting setting a file named `000’ will appear under settings.
 Now the settings downloaded will be automatically saved in a default location.

PROCEDURE TO SEND EXISTING SETTINGS TO THE RELAY

 Now open a new system to connect the new relay similarly and extract the
settings.
 Rename the settings file `000’ into `001’.
 Now right click on setting select `ADD EXISTING FILE’ and select the settings
file[000] need to be uploaded from the default destination.
 Click right on the device and select `SEND’, mark the settings file needed to
be uploaded.
 Click on send to send the downloaded settings to the new relay.

SEL RELAY DETAILS

Communication Software – AcSELerator QuickSet

Relay name – SEL (ALL SERIES)

Communication Cable – RJ45 (LAN cable)

RELAY COMMUNICATING PROCEDURE

 Connect the relay with laptop using RJ45 LAN cable.
 Open the following path in laptop.
- Open Network and sharing center window
- Select Local Area Connection (Created automatically when LAN
cable is connected)
- Right click and select properties
- Select Internet Protocol Version 4
 Check the IP address, Subnet Mask in the relay port 1 configuration.
 Enter the same in the Internet protocol version 4 window on the laptop.
 Change the last digit of IP address enter (laptop IP should be more than relay
IP).
For example: Relay IP – 192.168.1.2
Laptop IP- 192.168.1.10
 Click on Start -> Run.
 Enter ping relay IP
For example : Ping192.168.1.2
 Now open AcSELerator QuickSet software select Communication
(Configure communication parameters for a connection).
 Select active connection type as Network and Host IP address as same as
your Relay IP.
 Port no – 23
 File transfer option – FTP
 User ID – FTPUSER
 Password – TAIL
 Level 1 Password – OTTER
 Level 2 Password – TAIL
 Click on save to address book select APPLY and OK.

PROCEDURE TO DOWNLOAD RELAY SETTINGS

 Select Read (Read settings from a connected device).

 Now your current settings on the relay gets downloaded and appear on the
windows.
 You can now change the settings manually under each section and click save.
  To resend the updated settings select Send Active Settings option.
 Mark the sections which as to be sent to the relay and click ok.

PROCEDURE TO SEND EXISTING SETTINGS TO THE RELAY

 Communicate and download settings from the relay as per the procedure.
 Save the downloaded setting to any destination.
 Now close and reopen the AcSELerator QuickSet software again.
 Communicate with the new relay and open the previously saved settings file.
 Select Send Active Settings option, mark the sections needed and click ok.

GE COMMUNICATION PROCEDURE ( GE MULTILIN)

SOFTWARE: EnerVista 650 SETUP

Communication cable: USA AB cable (printer cable)

STEP 1: Open the software enervista 650 SETUP.

STEP 2: CLICK the communication menu in file menu bar.

 Then, COMMUNIACTION/COMPUTER dialogue box will come in
that COMPUTER SETTING

 Give slave address (default address 254)

 Communication port need to set.
 Baud rate, parity is default value to be placed.
 CONTROL TYPE : Select NO CONTROL TYPE
 STARTUP MODE : select COMMUNICATION WITH RELAY.
 After selecting all options, CLICK COMMUNICATION STATUS ON
now we can know the status of communication while 650 SETUP
software talking with relay or not.
 Once communicate means relay start talking with 650 SETUP.
 FINALLY CLICK OK.

ALTERNATE METHOD for communication CLICK file and select the GET
INFO FROM RELAY now communication dialogue box appears enter the
required values as we mention in above.

 For downloading the settings and records from relay following procedure
 CLICK the SETPOINT from file menu bar, Select SYSTEM SETUP
and GENERAL SETTINGS save the setting in required location.
 For records downloading select ACTUAL from file menu bar, select
RECORDS, now can select EVENTS OR FAULT RECORD which one
we required. Once EVENTS gets selected and save, that events file
should save in required location.
 WAVEFORM RECORD, select ACTUAL from file menu bar, select
RECORDS, now can select WAVEFORM, dialogue box will appear in
that select range and click OK.
MIT RELAY DETAILS -MODEL NO:GENESIS (MIT)

The MIT overcurrent combine the power and flexibility of microcontroller

technology. MIT has three pole version with two phase & one earth element
and four pole version with 3 phase and one earth element. It gives protection
against Phase and ground overcurrent with/without highset (50P, N/51P, N).

APPROPRIATE KIT – MEGGER (Single phase relay testing kit), OMICRON (Three
phase relay testing kit), KINGSINE (Three phase relay testing kit), EPSEE (Three
phase relay testing kit).
REQUIRED TOOLS – CROCODILE PINS, CONNECTING CLIPS, BANANA
PINS(OR) BRASSES PIN AND CONNECTING CABLE.

VARIANTS:

 MIT 103-2 O/C + 1E/F without High set.

 MIT 104-3 O/C + 1E/F without Highset.
 MIT 113-2 O/C + 1E/F with Highset.
 MIT 114-3 O/C + 1E/F with Highset.
 The basic relay has output relay with 2 N/O and 1 N/C contacts as
standard Trip 1 N/O Alarm 1 N/O Protection unhealthy 1 N/C
 Additional 5 output contacts can be given as follows:
 Starter 1 C/O IDMTL.
 Phase fault 1 N/O IDMTL.
 Earth fault 1 N/O Highset.
 Phase fault 1 N/O High set.
 Earth fault 1 N/O.

RELAY SUPPLY, COIL, CONTACT DETAILS.

 AUX Supply for the relay V= 48/110/220V DC/110V AC or

24/30/48/110V DC
 Model no:MIT 103/104/113/114
 PHASE CT TERMINAL: (R-5, Y-7, B-9, N-11), (6,8,10-LOOP)
 EARTH CT TERMINAL: (11-N), (12- PHASE R or Y or B)
 FEED BACK: (3,4)
 SUPPLY TERMINALS: +ve =22 & -ve =24
TESTING PROCEDURE

Connect the kit as per proper terminals, Ensure proper earthing, Switch on the kit.
Give supply voltage to the respective coil terminal & measure the respective pickup
voltage of coil by raising the voltage & Tripping of the relay.

For example:

Steps:

MIT relay curve table with respective seconds.

CURV
S.NO 2*Is 5*Is 10*Is 20*Is
E
1 SI3 10.03 4.28 2.97 2.27
2 SI1 4.39 1.87 1.3 1
3 EI 26.67 3.33 0.81 0.2
4 VI 13.5 3.38 1.5 0.71
5 LTI 120 30 13.33 6.32
SI=simple inverse, VI=very inverse, EI=extreme inverse, LTI=long time inverse

Testing details:

NOTE down the service setting

For example:

CP(O/C)=VI, CE(E/F)=LTI, IP(O/C)=125%, IE(E/F)=40% tp(O/C)=0.500,

te(E/F)=0.500

1. O/C relay setting for very inverse (VI) is (PSM =10 & TMS=1.5 Ref curve table)
whatever PSM we choose and select the respective TMS based on the type of
curve.

Testing Procedure of over current protection:

 For testing of O/C protection note down the over current settings from the
relay.

For example: O/C Setting is 125% which means 1.25 amps of CT secondary i.e.
(100%=1 amps)

Time delay settings is te = 0.500 sec

 Once the settings are noted calculate the current to be injected and tripping
time of the relay.

Current injection calculation:

Current to be injected =PSM x 1.25 (125%)

Time taken for trip =TMS x 0.5 (te = 0.500)

THEORITICAL VALUE:

Current injection (10 x 1.25 = 12.5 A) Time taken (1.5 x 0.5 = 0.750 S)

 Now inject 12.5A in each phase the relay will operate at 0.750 s
 R=12.5 A
Y=12.5 A
B=12.5 A
 Relay has operated at 0.736 s which is the practical value.

PRACTICAL VALUE:

Current injection (12.5 A) Time taken (0.736 S)

2. E/F relay setting for long term inverse (LTI) is (PSM =10 & TMS=13.33 we can
take value from curve table,) whatever PSM we choose select the respective TMS
also based on the type of curve.

Testing Procedure of earth fault protection:

 For testing of E/F protection note down the earth fault settings from the relay.

For example: E/F Setting is 40% which means 0.4 amps of CT secondary i.e.
(100%=1 amps)

Time delay settings is te = 0.500

 Once the settings are noted calculate the current to be injected and tripping
time of the relay.

Current injection calculation:

Current to be injected =PSM x 0.4 (40%)

Time taken for trip =TMS x 0.5 (te = 0.500)

THEORITICAL VALUE:

Current injection (10 x 0.4 = 4 A) Time taken (13.33 x 0.5 = 6.665 S)

 Now inject 4A in any one phase the relay will operate at 6.665 s
R=4 A
Y=0 A
B=0 A
 Relay has operated at 6.645 s which is the practical value.
PRACTICAL VALUE:

Current injection (4 A) Time taken (6.645 S)

RISHDUCER COMUNICATION DETAILS

Communication Software – RISHDUCER (V1.0 for M42 / v1.1 for M40)

Transducer name – RISHAB [ALL M SERIES]

Communication Cable – MOXA cable [UPORT Drivers has to be installed].

TRANSDUCER COMMUNICATING PROCEDURE

 Connect the Transducer through front port with laptop using MOXA cable.
 Open RISHDUCER (V1.0 for M42 / v1.1 for M40) software and click on FILE
READ FROM TRANSDUCER.
 Now the program in the transducer will be displayed.
 This shows the communication between laptop and transducer is established.

PROCEDURE TO MANUALLY PROGRAM TRANSDUCER SETTINGS

 Now the default program in the transducer will be opened once transducer
gets communicated with the laptop.
 Now click `INPUT’ to feed the primary and secondary current as well as
voltage from the CT and PT of the system.
 Set the rated frequency and frequency as `VIA VOLTAGE’.
 System configuration as `3 WIRE SYSTEM, BALANCED LOAD’ (check
manual for the system configuration connection diagrams) and click ok.
 Choose between `PRIMARY AND SECONDAY VALUE DISPLAY’ from
`OPTION’ menu
 Select `OUTPUT A’ program the settings as per need (SECONDARY VALUE
DIPLAY is selected in the example given below).

For example: Measurand-

VOLTAGE (if you need to measure voltage)

Output type- CURRENT OUTPUT (since we use 4mA to 20mA as output).

 Input- X0=0 & X2=125 (secondary voltage is given as per the site
requirement)

Output-Y0=4 & Y2=20 (since the output we need is 4 to 20mA as output)

Ymin= -1 / Ymax= 25 (recommended)
 Now click ok similarly program OUTPUT B, OUTPUT C, OUTPUT D as per
requirements.
 Once programmed save the program under `FILE’ option for future use.
 After saving click on file `PROGRAM TRANSDUCER’ for the settings to be
uploaded in the transducer.

PROCEDURE TO SEND EXISTING SETTINGS TO THE TRANSDUCER

 To program the transducer with already saved settings connect the transducer
using `READ FROM TRANSDUCER’ option as already mention in the above
procedure.
 Once the program is downloaded now open the saved settings by clicking
FILE OPEN.
 Now open the program from the destination saved previously.
 Click on `PROGRAM TRANSDUCER’ from `FILE’ to program the transducer.

TRANSDUCER

The RISHDucer M42, M40 series of multi - transducers

simultaneously measure several variables of an electric power system and
process them to produce 2 resp. 2 or 3 Analog outputs are available or power
metering. For two of the limit outputs up to three misbrands can be logically
combined.

Communication Software – RISHDUCER (V1.0 for M42 / v1.1 for M40)

Transducer name – RISHAB [ALL M SERIES]

Communication Cable – MOXA cable [UPORT Drivers has to be installed

Appropriate kit for testing – ANY THREE PHASE RELAY TEST KIT

Features –
 Simultaneous measurement of several variables of a heavy current power
system / Full supervision of an asymmetrically loaded four-wire power system,
rated current 1 to 6 A, rated voltage 57 to 400 V (phase to neutral) or 100 to 693 V
(phase-to phase)
 For all heavy-current power system variables
 4 analogue outputs
 Input voltage up to 693 V (phase-to-phase)
 Universal analogue outputs (programmable)
 High accuracy: U/I 0.2% and P 0.25% (under reference conditions)
 4 integrated energy meters, storage each 203 s, storage for: 20 years
 Windows software with password protection for programming, data analysis,
power system status simulation, acquisition of meter data and making settings
 DC-,AC-power pack with wide power supply tolerance / universal
 Provision for either snapping the transducer onto top-hat rails or securing

TRANSDUCER COMMUNICATING PROCEDURE

 Connect the Transducer through front port with laptop using MOXA cable.
 Open RISHDUCER (V1.0 for M42 / v1.1 for M40) software and click on FILE
READ FROM TRANSDUCER.
 Now the program in the transducer will be displayed.
 This shows the communication between laptop and transducer is established.

PROCEDURE TO MANUALLY PROGRAM TRANSDUCER SETTINGS

 Now the default program in the transducer will be opened once transducer
gets communicated with the laptop.
 Now click `INPUT’ to feed the primary and secondary current as well as
voltage from the CT and PT of the system.
 Set the rated frequency and frequency as `VIA VOLTAGE’.
 System configuration as `3 WIRE SYSTEM, BALANCED LOAD’ (check
manual for the system configuration connection diagrams) and click ok.
 Choose between `PRIMARY AND SECONDAY VALUE DISPLAY’ from
`OPTION’ menu
 Select `OUTPUT A’ program the settings as per need (SECONDARY VALUE
DIPLAY is selected in the example given below).
For example: Measurand-

VOLTAGE (if you need to measure voltage)

Output type- CURRENT OUTPUT (since we use 4mA to 20mA as output).

Input- X0=0 & X2=125 (secondary voltage is given as per the site
requirement)

Output-Y0=4 & Y2=20 (since the output we need is 4 to 20mA as output)

Ymin= -1 / Ymax= 25 (recommended)
 Now click ok similarly program OUTPUT B, OUTPUT C, OUTPUT D as per
requirements.
 Once programmed save the program under `FILE’ option for future use.
 After saving click on file `PROGRAM TRANSDUCER’ for the settings to be
uploaded in the transducer.
PROCEDURE TO SEND EXISTING SETTINGS TO THE TRANSDUCER

 To program the transducer with already saved settings connect the transducer
using `READ FROM TRANSDUCER’ option as already mention in the above
procedure.
 Once the program is downloaded now open the saved settings by clicking
FILE OPEN.
 Now open the program from the destination saved previously.
 Click on `PROGRAM TRANSDUCER’ from `FILE’ to program the transducer.
 TESTING PROCEDURE FOR TRANSDUCER

First connect the transducer with all the CT, VT and AUX supply based on the
connection details given below also check for the respective terminals for CT, VT
and AUX supply.

Various types of connections can be choosing in the program based on the system
and the appropriate connection should be used as the supply terminals. The various
types of connections are listed below.

ELECTRICAL CONNECTION DETAILS:

VARIOUS TYPES OF CONNECTION:

 STEPS FOR TESTING A TRANSDUCER:
 Once the transducer is programmed and checked for proper CT, VT and AUX
terminals are connected to the kit.
 Now inject the current and voltage based on the parameters to be checked.
For example: if voltage is programmed as OUTPUT A with the range of
0V – 110V for 4Ma – 20mA.
Inject 55V from the kit and measure the current using milli amp clamp meter
by looping the terminal (14,15) which is OUTPUT A terminals.
 Similarly check other parameters by looping teir respective terminals and
injecting the respective voltages and currents.
 This milli amp output measurement can also be done by software.
 Communicate the transducer with the software as instructed above and read
the program from the transducer.
 Once the program is read, click on DISPLAY->MEASURAND -> PRIMARY
VALUES or SECONDARY VALUES.
 Now when the voltage and the current are injected the respective change in
milli amps and primary/secondary values is displayed.

NOTE: This live display of values through software can be used when
the transducer is connected in online also.
 DIGSI MANAGER (DIGSI 4)

Serial interface:

Connection wire interface should be as follows:

DIGSI 4: 1. First open the software and connect the cable RS232 Cross
communication cable between laptop and relay front side (for example
SIPROTEC 4 relay).

 After that click DEVICE OPTION in file menu bar, then:

 In that Click DEVICE DIGSI (PLUG &PLAY)
 After choose type SIPROTEC 2,3, OR 4 CLICK OK
 After in plug & play select the CONNECTION TYPE as DIRECT and
connection properties frame (8 even)
 And Click OK.

After connecting to relay we can able to download settings

For setting download in offline mode

 In that Click DEVICE DIGSI (PLUG &PLAY)

 After choose type SIPROTEC 2,3 or 4 CLICK OK
  After in plug & play select the CONNECTION TYPE as OFFLINE and
connection properties frame (8 even)
 And Click OK.

DIGSI 5 (COMMUNICATION PROCEDURE)

SIPROTEC 7UM85

1. Open Digsi-5 Software.

2. Click PROJECT in menu bar, and select NEW, then click CREATE.
3. After project creation, select ADD NEW DEVICE.
4. STEP 1: Enter the product code
5. To identify the product code in relay, click MENU in relay HMI
TEST & DIAGNOSIS DEVICE INFORMATION PRODUCT
CODE.
6. After entering product code, STEP 2: Device properties shall
automatically update.
7. STEP 3: APPLICATION TEMPLATE – no need to process.
8. STEP 4: COMMUNICATION VERSION: Enter the version of the relay.
9. To identify the communication version, click MENU in relay TEST
& DIAGNOSIS H/S INFORMATION VERSION
10.After getting all required information, click OK.
11.GRP1_7UM85 file will be created, right click on that select CONNECT
TO DEVICE AND RETRIEVE DATA, all setting will get extracted.

ANOTHER WAY FOR COMMUNICATION WITH SIPROTEC 7UM85

 Open DIGSI 5 Software.

 CLICK ONLINE ACCESS USB , CLICK UPDATE
ACCESSIBLE DEVICES.
 Scanning process will get started after completing it will get connected,
refresh data to get settings and all.
 For any modifications - password – 222222.
 AC DIGITAL AMMETER (SINGLE PHASE)
PROGRAMMING

MAKE: RISHABH INSTRUMENTS PVT LTD

MODEL: RISH LD DPM-PGDA

INPUT: 5A/1A ,45-65HZ

AUX SUPPLY: 40V -300V AC/DC, 3VA

CLASS: 0.5

AUX TERMINAL: +B; -A

STEP 1: Give connection as per connections mentioned above.

STEP 2: After voltage injection. default page will appear CLICK DOUBLE
ARROW LEFT AND RIGHT simultaneously, will get CODE then press down
arrow will get 0000.

STEP 3: CLICK down arrow, will get CT PR VALUE.

STEP 4: For changing decimal point first press UP ARROW then Pressing
down arrow shift the decimal point. After decimal point fixed click UP arrow
for changing significant digit. Then press DOWN ARROW. (set) receive.

STEP 5: CLICK DOWN ARROW CT –SEC receive, by clicking up arrow will

change the value for secondary [ 1 or 5]. Then press DOWN ARROW. (set)
receive.

Then finally move to front default page.