Ansari 2010
Ansari 2010
2, 2010
A. Ansari*
Department of Marketing,
Albers School of Business and Economics,
Seattle University,
Seattle, WA 98122, USA
E-mail: [email protected]
*Corresponding author
Batoul Modarress
College of Business Science,
Zayed University,
P.O. Box 4783, Abu Dhabi, UAE
E-mail: [email protected]
Abstract: The focus of this study is on the challenges that shippers faced
using Third-Party Logistics (3PL) providers. The study is based on a mail
survey of 126 shippers and personal interviews with eight shipper executives
and four 3PL provider executives. The study first identifies the major
challenges including, finding a 3PL with the capabilities meeting the shipper’s
specific logistics requirements, the incompatibility of information systems
between shipper and 3PL, the failure of 3PL to meet a shipper’s future
growth needs, and issues related to security. Second, it offers some
recommendations for shippers to consider in overcoming any challenges
encountered.
1 Introduction
(Williams, 2003) and the benefits of outsourcing to 3PL providers have been
discussed (Lynch, 2004; Williams, 2003). Sinkovics and Roath (2004) suggested that
manufacturers could improve operational flexibility through relationships with 3PL
providers; Menon et al. (1998) examined the criteria for selecting 3PL providers.
Other research (Makukha and Gray, 2004; Sinkovics and Roath, 2004; Mentzer et al.,
2000) has addressed the strategic importance of 3PL providers in supporting shipper
supply-chain strategies.
More recently, some 3PL research has emerged from outside the logistics field.
For example, Stank et al. (2003) and Sinkovics and Roath (2004) examined the
relationships between manufacturer and 3PL from the management strategy-performance
perspective and Halldorsson and Skjott-Larsen (2004) studied the 3PL from the strategic
management theory perspective. Moore’s (1998) study examined 3PL providers from a
relationship marketing theory perspective by focusing only on users, whereas Knemeyer
and Murphy (2005) compared 3PL users and 3PL providers with respect to relationship
marketing elements and outcomes. Murphy and Poist’s (1998) study suggests a
relationship between company characteristics and the types of strategies in managing
logistics-related environmental impacts. Lai et al. (2007) investigated the effect of
information technology strategy on the performance of 3PL providers, and Large (2007)
identifies the factors influence the performance of 3PL providers.
In addition, other 3PL research focuses on the importance of relationships between
users and providers. For example, Boyson et al. (1999) have identified key factors in
managing successful 3PL relationships; Lynch (2004) suggests that an effective
relationship with 3PL is critical to a company’s success. Stank et al. (2003) suggested
that one way to increase a company’s success is through partnership with 3PL and
Knemeyer et al. (2003) studied the characteristics of partnership development within
logistics outsourcing relationships.
According to Lieb (2005), today, the relationships with the 3PL have become more
collaborative in nature. The collaboration between shippers and 3PL providers enhances
supply-chain capabilities and ultimately improves shippers’ competitive advantage
(Hardy et al., 2003; Soonhong et al., 2005). Although the extent of literature review on
various aspects of 3PL is extensive, virtually there has been no investigation into the
challenges that shippers could experience during the outsourcing strategy implementation
process. This article investigates the challenges that shippers have encountered
implementing outsourcing strategy to 3PL providers. It also provides a set of metrics that
focuses on the 3PL provider’s operational capabilities, financial capacity, and IT
capabilities, which gives insights into the industry for shippers considering the use of 3PL
services.
2 Importance of 3PL
The business logistics costs in the US rose only by 7% to $1.4 trillion in 2007, which
represents about 10.1% of the nominal costs of the Gross Domestic Product (GDP).
This is an increase of $91 billion over 2006 (Wilson, 2008). In addition, the total
revenues for the US 3PL market last year were 16.3% higher than 2004 levels
(Armstrong, 2005). The logistics expenditure in Europe was $1,229 billion, about 13.3%
of GDP; in the Pacific Rim it was $2,127 billion, which represents 15.7%
Challenges of outsourcing logistics to third-party providers 201
of GDP;and in South America it was $272 billion, which is about 14.3% of GDP
(Rodrigues et al., 2005). Between 2002 and 2005, 84% of Asian-Pacific firms, 80% of
North American firms and 77% of Western European firms were using 3PL services.
In South Africa, 74% of companies are using 3PL services and in Latin America 67% of
firms are using 3PL services (Langley, 2005).
The key driver of recent growth in the 3PL industry at the global level is the relentless
competitive pressure on shippers to further reduce operating expenses, to improve quality
(Sheen and Tai, 2006), to provide flexibility, to improve short-term profitability and
to continually improve customer service. These factors have forced more shippers to
become interested in outsourcing various elements of the supply chain to a 3PL provider.
Using this strategy, the shipper transfers to a single 3PL the responsibility of managing
supply-chain activities, and accordingly, the 3PL provider is held accountable for the
overall performance of the entire supply chain. For example, Ryder Systems, Inc., one of
the largest 3PL providers in the world, supports and manages the logistics requirements
for Dell’s mass-customisation programme. A custom software platform designed for Dell
allows suppliers to fulfil orders within two hours of receipt which, in turn, enables Dell to
maintain less than six days’ inventory (“Dell Goes to the Extreme”, 2000).
Since the appearance of 3PL providers in the early 1990s – a response to shippers’
desire for integrated service providers – the industry has undergone significant changes
in size, markup, types of services offered, and geographical reach (Lieb, 2005).
Currently, the top 3PL providers are capable of offering a wide range of management
functions, including inbound and outbound freight, bar-code/RFID implementation,
cross-docking, shipment tracking and tracing, imports and exports, warehouse
management, order fulfilment, packaging, distribution, fleet management, product
returns, systems planning, web-based applications, and logistics information services
(Napolitano, 2008; Barrett, 2005; Cooke, 2005; Lieb, 2005; Morton, 2005; Tompkins
et al., 2006).
In short, since the early 1990s, 3PL service offerings have expanded to cover many
activities beyond transportation and warehousing. In recent years, the growing business
logistics need of international and domestic businesses has increased the demand for
outsourcing to 3PL providers, resulting in significant growth in this industry (Lieb and
Kendrick, 2002). According to Lieb and Lieb (2008), the demand for 3PL service has
grown steadily and has become increasingly global and selective about its customers.
The findings of a survey (3PL CEO, 2008) show modest revenue growth prospects for
the 3PL industry in recent years; for example, a one-year revenue growth projections of
12.6% for North American, 10.8% for European, and 21.4% for Asia-Pacific.
• What are the major challenges shippers encounter outsourcing logistics to 3PL
providers?
• What measures are necessary to be developed to overcome these challenges?
The information used to support the research objectives comes from
• mail surveys sent to US companies
• discussions (personal interviews) with senior-level shippers and 3PL provider
executives.
In the first stage of the study, the initial sample questionnaire was first sent to three
shippers’ logistics or supply chain managers; after revisions the actual questionnaire,
which is provided in Appendix A, was sent to 270 shippers representing different
industries. These shippers’ names were randomly selected from outsourcing lists
available in logistics trade magazines and one of the author’s consulting firms.
The questionnaire was directed to the director of the supply-chain function or to the
logistics manager at the target shippers, gathering information on two categories:
• the firm characteristics such as type, size, and range of services used by shippers
• the challenges shippers encountered in the outsourcing logistics activities to 3PL
providers, and their suggestions for overcoming them.
A total of 126 shippers completed and returned the questionnaire, which represents
a response rate of 47% However, not all the responding firms answered all the questions
in the survey questionnaires. The respondents were asked to numerically rate the
significance of each challenge using a scale of 1 (‘little/none’), 2 (‘somewhat
significant’), and 3 (‘significant’). The type, size, and services used by the shippers
represent a broad range of industries and are discussed below.
Firm type. The type of shippers who participated in the survey represents 18 different
industries ranging from automobile, airplane spare parts, computers, electronics goods,
to food, garments, house-ware, and others. The demographic characteristics of
participating firms and their percentages are shown in Table 1. Based on the analysis of
various demographic characteristics of responding firms, these companies are organised
as manufacturers and merchandisers (wholesalers). Approximately 88% of the total
participating firms are mainly merchandisers and 12% are manufacturers and
merchandisers.
Firm size. Based on the annual revenues, the firm size is grouped into four
categories – annual revenues less than $100 million, revenues between $100 million and
$1 billion, revenues between $1 and $10 billion, and revenues greater than $10 billion,
as shown in Table 2. The majority (53%) of respondents has annual revenues of less than
$100 million; more than 41% reported revenues between $100 million and $10 billion
and only about 6% report revenues greater than $10 billion. The number of shippers with
less than $10 million in annual revenues was insufficient to be grouped into a separate
category.
Type of service. The types of services most frequently used by shippers are
Transportation management of inbound and outbound freight including air, road, rail,
and ocean inter-modal. Customs brokerage provides import, export, and custom
clearance activities. Warehousing management provide managing distribution centres,
inventory management, and crossdocking. IT logistics provide real time data, design
IT platform, web base technology, and tracking and tracing orders and status. Freight
consolidations. Freight bill payment. Consulting services include demand management,
planning and scheduling shipments, procurement, and order fulfilment. Global logistics
services design supply chain solutions and supplier management. The percentages of
these logistics services used by all industries are in line with recent studies (Murphy and
Poist, 2000; Lieb and Bentz, 2004) are shown in Table 3.
204 A. Ansari and B. Modarress
The percentages of each type of services used by industry specific would not provide
meaningful information because, according to a 3PL provider, USNW Express
executives, “We have many customers in many industries and they use combinations
of these services”. However, the type of services used by the shippers directly correlates
with their revenue. For example, the majority of the firms with revenue of less than
$100 million most frequently use 3PL providers for inbound, outbound, warehousing and
freight consolidation activities; whereas, customs brokerage, IT technology and freight
bill payment are used less frequently. The two other activities, consulting and global
logistics, are rarely outsourced, or not at all, by these firms. On the other hand, shippers
with more than $1 billion in annual revenues use all of these services.
In the second stage of our study, once the major challenges were identified through
the use of a quantitative survey questionnaire, follow-up qualitative discussions
(interviews) were conducted with eight shippers’ executives. The firms participating in
the study included representatives from Starbucks, Costco Wholesale, Brooks Running
Apparel, Panasonic, CompuChair, Aviation Partners, Boeing Commercial Airplanes and
Gourmet Display. These firms have been (self-) selected because their headquarters or
regional offices are accessible to the authors and were willing to participate in our survey.
In addition, four 3PL providers whose executives participated in the study and provided
documents from their firms are UPS, Kuehne & Nagel, Kintetsu World Express, and
USNW Express. These firms have also been chosen because of their geographical
location.
The discussions presented in the following sections will provide key insights into the
extent of the challenges that shippers may encounter in outsourcing the logistics function
to 3PL providers, and offer a comprehensive set of metrics to overcome these challenges.
Challenges of outsourcing logistics to third-party providers 205
Activity Benefits
Fixed assets–based utilisation Reduction in fixed assets–based utilisation
Reduction in information technology infrastructure
Improvement in financial performance
Increase in asset turnover
Inventory investment Reduction in inventory investment
Reduction in “cash-to-cash” cycle
Improvement in inventory visibility
Increase inventory turnover rate
Logistics cost Reduction in logistics cost
Enhanced access to carriers and fleets
Leveraged cost savings across SCM
Shipper service Increased shipper logistics services
Reduced cycle time
Increased fill rates
Information technology Improved access to timely and accurate logistics information
Access to personnel skills and expertise
Elimination of inefficiency
Increased customer flexibility
The challenges identified by the shippers in the survey and then confirmed by the
executives interviewed are classified into major challenges and others. The top four
major challenges are
• lack of 3PL provider capabilities to meet a shipper’s requirements
• the incompatibility of a shipper’s and a 3PL provider’s IT systems
• the failure of a 3PL provider to meet the shipper’s future growth needs
• a 3PL provider’s lack of control and security.
206 A. Ansari and B. Modarress
Figure 1 shows the reported percentage of the top four challenges that the shippers
experienced when using 3PL providers, with respect to firm size. The following sections
present the discussions on the top four major challenges.
requirements. Starbucks invested roughly three years working with a logistics provider to
develop these capabilities and developed a collaborative partnership with the 3PL
provider.
• scope of work
• contract terms
• compensation
• risk allocation
• alternative dispute resolution
• confidentiality
• adjustment ([email protected] provides greater detail).
Strategic consideration should be granted to performance-based logistics, which shift the
focus, from buying and contracting for resources, to obtaining results (Sols et al., 2007).
attractive target for sophisticated crime groups. By infiltrating insecure systems, these
groups are able to access information to find vulnerable points in the shipping route.
Here, cargo can be opened, tampered with, and counterfeit documents can be created to
redirect cargo to a targeted destination.
5 Recommendations
To address these challenges, shippers need to develop set of metrics and a service-level
agreement. The three metrics briefly explained in this section are based on our studies
and on one of the author’s personal consulting experiences. These metrics focus on the
3PL provider’s operational capabilities, financial capacity, and IT capabilities.
This information should enable shippers to evaluate and select a 3PL provider that
best meets its requirements. Successful outsourcing of logistics requires that shippers and
3PL providers work together to create an atmosphere conducive to the establishment of a
collaborative partnership with clear, agreed-upon service-level expectations to overcome
critical challenges.
The concept of outsourcing manufacturing activity arose more than two decades ago;
however, outsourcing by non-manufacturing companies is rather recent. Similarly,
outsourcing logistics has extended from traditional inbound or outbound freight activities
to include the outsourcing of logistics activities such as crossdocking, shipment tracking
and tracing, imports/exports, warehouse management, order fulfilment, packaging,
distribution, fleet management, product returns, systems planning, bar-coding/RFID,
web-based applications, and logistics information services. As a result, outsourcing
logistics to 3PL providers has, in recent years, become a key competitive and strategic
option for shippers.
A combination of quantitative (mail survey questionnaire) and a qualitative personal
interviews with shippers and 3PL provider executives helped illuminate the challenges
that shippers may face as a result of outsourcing logistics functions to 3PL providers.
According to the responses, it seems shippers outsource logistics activities mainly to
improve their competitive position.
Although outsourcing provides shippers with many tangible benefits, it is not without
challenges. The major challenge shippers must overcome prior to implementing an
outsourcing strategy is to find a 3PL provider capable of meeting their logistics
requirements. The next challenge is the IT system’s compatibility with the 3PL provider.
Of main concern is the willingness of shippers to invest in technology to meet industry
standards. Another challenge for shippers is to determine to what extent, if any, the 3PL
provider is willing to modify its business practices to meet their future growth
expectations. The other challenge is the risk of loss or lack of control over logistics
activities and lack of cargo security resulting from insecure systems used by 3PL
providers which have become the major factor in cargo theft. Other concerns that
shippers expressed include cost overruns, poor quality, poor communication, lack of
flexibility, lack of innovation, over-promised service capabilities, and inconsistent
definitions and measurements. The key to minimising these challenges is the
development of collaborative relationships between both parties.
For future research, a number of variables such as distance (short vs. long-haul) and
the size (small-to-medium) of shippers should be investigated to determine the degree of
challenges they experienced in using 3PLs. Furthermore, since the global trend is toward
adopting eco-friendly practices, the Green Transportation and Logistics research should
be investigated.
Acknowledgements
The authors wish to acknowledge the reviewers in the revised paper for their constructive
and helpful comments on the paper.
Challenges of outsourcing logistics to third-party providers 213
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Appendix