Pajero Sport Service Manual 1
Pajero Sport Service Manual 1
utilized
R410A
SPLIT-TYPE, HEAT PUMP AIR CONDITIONERS
February 2018
No. OCH612
REVISED EDITION-B
CONTENTS
1. SAFETY PRECAUTION ..................................... 2
2. OVERVIEW OF UNITS ....................................... 5
3. SPECIFICATIONS ............................................ 10
4. DATA ................................................................. 11
5. OUTLINES AND DIMENSIONS ....................... 27
6. WIRING DIAGRAM........................................... 28
7. NECESSARY CONDITIONS FOR SYSTEM CONSTRUCTION ....... 29
8. TROUBLESHOOTING ...................................... 39
9. ELECTRICAL WIRING ................................... 114
10. REFRIGERANT PIPING TASKS .................... 119
Model name
indication 11. DISASSEMBLY PROCEDURE ....................... 123
Use new refrigerant pipes. Use a vacuum pump with a reverse flow check
valve.
Avoid using thin pipes. Vacuum pump oil may flow back into refrigerant cycle and
that can cause deterioration of refrigerant oil, etc.
Make sure that the inside and outside of refrige- Use the following tools specifically designed for
rant piping is clean and it has no contaminants use with R410A refrigerant.
such as sulfur, oxides, dirt, shaving particles, etc, The following tools are necessary to use R410A refrigerant.
which are hazard to refrigerant cycle.
Tools for R410A
In addition, use pipes with specified thickness. Gauge manifold Flare tool
Contamination inside refrigerant piping can cause deterio- Charge hose Size adjustment gauge
ration of refrigerant oil, etc. Gas leak detector Vacuum pump adaptor
Torque wrench Electronic refrigerant
charging scale
Store the piping indoors, and keep both ends of
the piping sealed until just before brazing.
(Leave elbow joints, etc. in their packaging.)
Handle tools with care.
If dirt, dust or moisture enters into refrigerant cycle, that can
cause deterioration of refrigerant oil or malfunction of com- If dirt, dust or moisture enters into refrigerant cycle, that can
pressor. cause deterioration of refrigerant oil or malfunction of com-
pressor.
OCH612B 2
[1] Cautions for service
(1) Perform service after recovering the refrigerant left in unit completely.
(2) Do not release refrigerant in the air.
(3) After completing service, charge the cycle with specified amount of refrigerant.
(4) If moisture or foreign matter might have entered the refrigerant piping during service, ensure to remove them.
Unit
OCH612B 3
Cautions for refrigerant piping work
New refrigerant R410A is adopted for replacement inverter series. Although the refrigerant piping work for R410A is same as
for R22, exclusive tools are necessary so as not to mix with different kind of refrigerant. Furthermore as the working pressure
of R410A is 1.6 times higher than that of R22, their sizes of flared sections and flare nuts are different.
1 Thickness of pipes
Because the working pressure of R410A is higher compared to R22, be sure to use refrigerant piping with thickness shown
below. (Never use pipes of 7/256 in [0.7 mm] or below.)
Diagram below: Piping diameter and thickness
Nominal Outside Thickness : in [mm]
dimensions (in) diameter (mm) R410A R22
1/4 6.35 1/32 [0.8] 1/32 [0.8]
3/8 9.52 1/32 [0.8] 1/32 [0.8]
1/2 12.70 1/32 [0.8] 1/32 [0.8]
5/8 15.88 5/128 [1.0] 5/128 [1.0]
3/4 19.05 — 5/128 [1.0]
2 Dimensions of flare cutting and flare nut
The component molecules in HFC refrigerant are smaller compared to conventional refrigerants. In addition to that, R410A
is a refrigerant, which has higher risk of leakage because its working pressure is higher than that of other refrigerants.
Therefore, to enhance airtightness and intensity, flare cutting dimension of copper pipe for R410A has been specified sepa-
rately from the dimensions for other refrigerants as shown below. The dimension B of flare nut for R410A also has partly
been changed to increase intensity as shown below. Set copper pipe correctly referring to copper pipe flaring dimensions
for R410A below. For 1/2 and 5/8 inch, the dimension B changes.
Use torque wrench corresponding to each dimension.
Dimension A
Dimension B
Flare cutting dimensions Unit : in [mm] Flare nut dimensions Unit: in [mm]
Nominal Outside Dimension A ( +0 -0.4 ) Nominal Outside Dimension B
dimensions (in) diameter (mm) R410A R22 dimensions (in) diameter (mm) R410A R22
1/4 6.35 11/32-23/64 [ 9.1] 9.0 1/4 6.35 43/64 [17.0] 17.0
3/8 9.52 1/2-33/64 [13.2] 13.0 3/8 9.52 7/8 [22.0] 22.0
1/2 12.70 41/64-21/32 [16.6] 16.2 1/2 12.70 1-3/64 [26.0] 24.0
5/8 15.88 49/64-25/32 [19.7] 19.4 5/8 15.88 1-9/64 [29.0] 27.0
3/4 19.05 — 23.3 3/4 19.05 — 36.0
3 Tools for R410A (The following table shows whether conventional tools can be used or not.)
Tools and materials Use R410A tools Can R22 tools be used? Can R407C tools be used?
Gauge manifold Air purge, refrigerant charge Tool exclusive for R410A
Charge hose and operation check Tool exclusive for R410A
Gas leak detector Gas leak check Tool for HFC refrigerant
Refrigerant recovery equipment Refrigerant recovery Tool exclusive for R410A
Refrigerant cylinder Refrigerant charge Tool exclusive for R410A
Applied oil Apply to flared section Ester oil, ether oil and Ester oil, ether oil:
alkylbenzene oil (minimum amount) Alkylbenzene oil: minimum amount
Safety charger Prevent compressor malfunction Tool exclusive for R410A
when charging refrigerant by
spraying liquid refrigerant
Charge valve Prevent gas from blowing out Tool exclusive for R410A
when detaching charge hose
Vacuum pump Vacuum drying and air Tools for other refrigerants can (Usable if equipped (Usable if equipped
purge be used if equipped with adop- with adopter for rever- with adopter for rever-
ter for reverse flow check se flow) se flow)
Flare tool Flaring work of piping Tools for other refrigerants (Usable by adjusting (Usable by adjusting
can be used by adjusting flaring dimension) flaring dimension)
flaring dimension
Bender Bend the pipes Tools for other refrigerants can be used
Pipe cutter Cut the pipes Tools for other refrigerants can be used
Welder and nitrogen gas cylinder Weld the pipes Tools for other refrigerants can be used
Refrigerant charging scale Refrigerant charge Tools for other refrigerants can be used
Vacuum gauge or thermis- Check the degree of vacuum. (Vacuum Tools for other refrigerants
tor vacuum gauge and valve prevents back flow of oil and refri- can be used
vacuum valve gerant to thermistor vacuum gauge)
Charging cylinder Refrigerant charge Tool exclusive for R410A
: Prepare a new tool. (Use the new tool as the tool exclusive for R410A.)
: Tools for other refrigerants can be used under certain conditions.
: Tools for other refrigerants can be used.
OCH612B 4
2 OVERVIEW OF UNITS
(1) Auxiliary heating operation controls another heat source that depends on the main system's operations,
which means the interlock operation shown in "b)" will be possible.
a) Indoor unit must be R410A UL model for this function to operate.
OCH612B 5
(4) Determine fan airflow setting during indoor thermo-OFF conditions:
a) These settings are done within Indoor DIPSW1-7 and DIPSW1-8, see chart below for options.
b) Recommended SW1-7 OFF and SW1-8 ON will determine airflow based on "Setting on the remote controller".
(5) Setting outdoor unit and auxiliary heat switch over temperatures.
When the DIPSW 5-4 is set to "ON", the outdoor unit and the contact output operates as shown below.
a) Outdoor default setting and operations are shown below:
Stage 1
Amb. decreasing - Outdoor unit HP operation
Amb. increasing - Defrost : Heater contact ON signal
- Other than defrost : Contact OFF
Stage 2
- Outdoor unit HP operation
- Heater contact ON signal
Stage 3
- Outdoor unit OFF (Standby)
- Heater contact ON signal
When the set temperature ranges overlap, the previously set pattern (1,2 or 3) has a priority.
The stage 1 has the highest priority, 2 the second and then 3.
b) Based on above chart listed the sequence of operation on "On ambient decrease"
Stage 1 :(TH7 = > 50°F [10:]) : the outdoor unit runs in HP mode.
Stage 2 :(TH7 = 50 to í13°F [10 to í25:]) : the outdoor unit runs in HP mode with auxiliary heating.
Stage 3 :(TH7 = < í13°F >í25:]) : Auxiliary heating only (Outdoor unit is OFF).
c) Based on above chart listed the sequence of operation on "On ambient increase"
Stage 3 :(TH7 = < 32°F [0:]) : Auxiliary heating only (Outdoor unit is OFF).
Stage 2 :(TH7 = > 32 to 68°F [0 to 20:]) : Auxiliary heating with outdoor unit in HP mode.
Stage 1 :(TH7 = > 68°F [20:]) : Outdoor unit in HP mode only.
OCH612B 6
(6) Locally procured wiring
A basic connection method is shown.
(i.e. interlocked operation with the electric heater with the fan speed setting on high)
Indoor unit Outdoor unit
Remote control Board Relay circuit Adapter control board control board
Dip switch
SW5-4 "ON"
Electric Heater
CN24
power source
Red 1
Yellow
White 2
X
CN22
X Red 1
Green
+
Electric
Heater
Red 2
Recommended circuit
88H FS1 H1
R
1-phase power S
supply FS2
88H FS1 H2
208V, 230V/60Hz R
FS1, 2 ----- Thermal fuse
S
FS2 H1, H2 ----- Heater
Wiring diagram
26H 26H --------- Overheat protection
88H thermostat
Control board
88H --------- Electromagnetic contactor
CN24
OCH612B 7
2-2. UNIT CONSTRUCTION
4HP 5HP
Outdoor unit PUMY-P36NKMU1 PUMY-P48NKMU1
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS
Capacity Type 06 to Type 36 Type 06 to Type 54
Applicable
Number of units 1 to 7 unit 1 to 10 unit
indoor unit
Total system wide capacity 50 to 130% of outdoor unit capacity
06 – – – – – – – – –
08 – – – – – –
12 – – – –
15 – – –
18 – – – – –
24 – – – – –
27 – – – – – – – – – – – – –
30 – – – – – – – –
36 – – – – – – – – –
48 – – – – – – – – – –
54 – – – – – – – – – – – –
–: Not connectable
: Connectable
OCH612B 8
2-3. UNIT SPECIFICATIONS
(1) Outdoor Unit
PUMY-P36NKMU1 PUMY-P48NKMU1
Service Ref.
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS
Capacity Cooling (kBTU/h) 36.0 48.0
Heating (kBTU/h) 42.0 54.0
Compressor (kW) 2.8 3.3
Cooling/Heating capacity indicates the maximum value at operation under the following condition.
Cooling Indoor D.B. 80°F/W.B. 67°F: [D.B. 26.7°C/W.B. 19.4°C]
Outdoor D.B. 95°F/W.B. 75°F: [D.B. 35°C/W.B. 23.9°C]
Heating Indoor D.B. 70°F/W.B. 60°F: [D.B. 21.1°C/W.B. 15.6°C]
Outdoor D.B. 47°F/W.B. 43°F: [D.B. 8.3°C/W.B. 6.1°C]
PU M Y - P 48 N K M U 1 - BS
Refrigerant Sub-
Outdoor unit number
R410A
UL model
MULTI-S Salt proof
M-NET
Frequency type
control
conversion
controller Outdoor unit
model type
Indicates equivalent Power supply
to Cooling capacity N: 208/230 V AC 60 Hz
OCH612B 9
3 SPECIFICATIONS
PUMY-P36NKMU1 PUMY-P48NKMU1
Model
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS
Power source 208/230 V AC, 60 Hz
Cooling Capacity BTU/h*1 36,000 48,000
(Nominal) Power input kW 2,445 3,690
Current input 208V/230V A 11.9/10.8 18.0/16.3
EER kBTU/h 14.7 13.0
Temp. range of Indoor temp. W.B. 59 to 75°F [15 to 24°C]
cooling Outdoor temp. D.B. 23 to 115°F [í5 to 46°C]*3*4
Heating Capacity BTU/h*2 42,000 54,000
(Nominal) Power input kW 3,100 4,085
Current input 208V/230V A 15.1/13.7 19.9/18.0
COP W/W 3.97 3.87
Breaker size 40A
Max. fuse size 44A
Min. circuit ampacity 31A
Temp. range of Indoor temp. D.B. 59 to 81°F [15 to 27°C]
heating Outdoor temp. W.B. í13 to 59°F [í25 to 15°C]
Indoor unit Total capacity 50 to 130% of outdoor unit capacity
connectable Model/Quantity Citymulti 06–36/7 06–54/10
Sound pressure level dB <A>
49/53 51/54
(measured in anechoic room)
Refrigerant Liquid pipe inch (mm) 3/8 (9.52)
piping diameter Gas pipe inch (mm) 5/8 (15.88)
FAN Type × Quantity Propeller Fan × 2
Air Àow rate m³/min 110
L/s 1,834
cfm 3,885
Control, Driving mechanism DC control
Motor output kW 0.074+0.074
External static press. 0
Compressor Type × Quantity Scroll hermetic compressor × 1
Manufacture Mitsubishi Electric Corporation
Starting method Inverter
Capacity control % Cooling 29 to 100 Cooling 23 to 100
Heating 24 to 100 Heating 22 to 100
Motor output kW 2.8 3.3
Case heater kW 0
Lubricant FV50S (2.3 liter)
External ¿nish Galvanized Steel Sheet
Munsell No. 3Y 7.8/1.1
External dimension H×W×D mm 1,338 × 1,050 × 330(+25)
inch 52-11/16 × 41-11/32 × 13 (+1)
Protection High pressure protection High pressure Switch, High pressure Sensor
devices Inverter circuit (COMP./FAN) Overcurrent detection, Overheat detection(Heat sink thermistor)
Compressor Compressor thermistor, Overcurrent detection
Fan motor Overheating, Voltage protection
Refrigerant Type × original charge R410A 4.8kg
Control Electronic expansion valve
Net weight kg (lb) 122 (269)
Heat exchanger Cross Fin and Copper tube
HIC circuit (HIC: Heat Inter-Changer) HIC circuit
Defrosting method Reversed refrigerant circuit
Drawing External BK01V261
Wiring BH78B813
Standard Document Installation Manual
attachment Accessory Grounded lead wire × 2, conduit plate
Optional parts Joint: CMY-Y62-G-E
Header: CMY-Y64/68-G-E
Remarks
*1 Nominal cooling conditions *2 Nominal heating conditions *3 50 to 115°F [10 to 46°C] D.B. :
Indoor : 80.0°F D.B/67.0°F W.B. [26.7°C D.B. /19.4°C W.B. ] 70.0°F D.B./60.0°F W.B. [21.1°C D.B./15.6°C W.B.] When connecting PKFY-
Outdoor : 95.0°F D.B./75.0°F W.B. [35.0°C D.B. /23.9°C W.B.] 47.0°F D.B./43.0°F W.B. [8.3°C D.B./6.1°C W.B.] P06NBMU, PKFY-P08NHMU,
Pipe length : 25 ft [7.6 m] 25 ft [7.6 m] PFFY-P06/08/12NEMU, and PFFY-
P06/08/12NRMU type indoor unit.
Level difference : 0 ft [0 m] 0 ft [0 m]
Note : Due to continuing improvement, above speci¿cations may be
*4 5 to 115°F [í15 to 46°C] D.B.: When using an optional air protect guide [PAC-SH95AG-E]. subject to change without notice.
However, this condition does not apply to the indoor units listed in *3.
OCH612B 10
4 DATA
Indoor Unit n
Total Indoor Units Capacity (CTi ,QGLYLGXDO5DWHG,QGRRU8QLW&DSDFLW\&7ik ×
k=1 n: Total Number of Indoor Units
,QGLYLGXDO,QGRRU Temperature Correction Coef. Įk) (Figure 1, 4) k: Indoor Unit Number
Outdoor Unit *1
Outdoor Unit Capacity (CTo) = Rated Outdoor Unit Capacity × Outdoor (If indoor to outdoor connectable
capacity ratio is less than 100%, the
Temperature Correction Coef. (Figure 2, 5) × Piping Length
capacity correction is set as 100% )
Correction Coef. (Figure 3, 6) × Defrost Correction Coef. (in heating operation, Table 1)
Capacity No
Determination CTo&7i Maximum Capacity(CTmax) = CTi
Yes
No
Maximum Capacity(CTmax) = CTo L&7i
Yes
No
L&7o
Yes
Need to select smaller
Yes outdoor unit?
Yes No
Want to change to smaller
indoor units? No
Does it fulfill the load of
No each room?
CTik × Įk
,QGLYLGXDO,QGRRU8QLW&DSDFLW\&7 ik= CTmax × n
&7im × Įm)
m=1 Yes
No
Does it fulfill the load of
each room? Completed Selecting Units
Yes
*ck: Outdoor unit power input coefficient of k indoor unit room temp. (Refer to 4-2.)
*Mk: 1XPEHUSDUWRIWKHNLQGRRUXQLWPRGHO HJ3ĺ
OCH612B 11
How to determine the capacity when greater than 100% indoor model size units are connected in total:
7KHSXUSRVHRIWKLVIORZFKDUWLVWRVHOHFWWKHLQGRRUDQGRXWGRRUXQLWV)RURWKHUSXUSRVHVWKLVIORZFKDUWLVLQWHQGHGRQO\for reference.
Indoor Unit n
Total Indoor Units Capacity (CTi ,QGLYLGXDO5DWHG,QGRRU8QLW&DSDFLW\&7ik ×
k=1 n: Total Number of Indoor Units
,QGLYLGXDO,QGRRU Temperature Correction Coef. Įk) (Figure 1, 4) k: Indoor Unit Number
Outdoor Unit *1
Outdoor Unit Capacity (CTo) = Rated Outdoor Unit Capacity × (CT i )
× Outdoor Temperature Correction Coef. (Figure 2, 5) [ LVWKHDSSUR[LPDWHFRUUHFWLRQIXQFWLRQZKHQJUHDWHU
× Piping Length Correction Coef. (Figure 3, 6) × Defrost Correction Coef. (in heating, Table 1) than 100% model size units are connected.
No
CTo &7i Maximum Capacity(CTmax) = CTi
Yes
No
Maximum Capacity(CTmax) = CTo L&7i
Yes
No
L&7o
Need to select smaller Yes
outdoor unit?
Yes
Yes No
Want to change to smaller
indoor units? No
Does it fulfill the load of
No each room?
CTik × Įk
,QGLYLGXDO,QGRRU8QLW&DSDFLW\&7 ik= CTmax × n Yes
&7im × Įm)
m=1
Completed Selecting Units
No
Does it fulfill the load of
each room? Outdoor Unit Input
Rated Outdoor Unit Capacity No = Rated Outdoor Unit Input ×
Yes Outdoor Temperature
< Total Indoor Units Capacity
Correction Coef.
Completed Selecting Units × (CTi )
[ LVWKHDSSUR[LPDWHFRUUHFWLRQIXQFWLRQZKHQOHVVWKDQRUHTXDO
*ck: 2XWGRRUXQLWSRZHULQSXWFRHfficient of k indoor unit room temp. (Refer to 4-2.) Yes 100% model size units are input as connected.
*Mk: 1XPEHUSDUWRIWKHNLQGRRUXQLWPRGHO HJ3ĺ
Outdoor Unit Input =Rated Outdoor Unit Input × cDYH Outdoor Unit Input = Rated Outdoor Unit Input × cDYH
× (CTi ) × (CTi )
[ LVWKHDSSUR[LPDWHFRUUHFWLRQIXQFWLRQZKHQJUHDWHUWKDQ
model size units are input as connected.
OCH612B 12
<Cooling>
Design Condition
Outdoor Design Dry Bulb Temperature 98.6ºF (37.0ºC)
Total Cooling Load 30.3 kBTU/h
Room1
Indoor Design Dry Bulb Temperature 80.6ºF (27.0ºC)
Indoor Design Wet Bulb Temperature 68.0ºF (20.0ºC)
Cooling Load 13.6 kBTU/h
Room2
Indoor Design Dry Bulb Temperature 75.2ºF (24.0ºC)
Indoor Design Wet Bulb Temperature 66.2ºF (19.0ºC)
Cooling Load 16.7 kBTU/h
<Other>
Indoor/Outdoor Equivalent Piping Length 250 ft
1.2
1. Cooling Calculation
Room2
0.4
PEFY-P18 18.0 kBTU/h (Rated) 59 60.8 62.6 64.4 66.2 68 69.8 71.6 73.4 75.2 [°FW.B.]
15 16 17 18 19 20 21 22 23 24 [°CW.B.]
Indoor Temperature
(2) Total Indoor Units Capacity
P15+ P18 = P33 Figure 1 Indoor unit temperature correction
To be used to correct indoor unit only
(3) Selection of Outdoor Unit
1.4 Indoor
The P36 outdoor unit is selected as total indoor units capacity is P33 1.3 Temperature
Ratio of cooling capacity
1.2
Indoor Design Wet Bulb Temperature Correction (68.0ºF) 1.02 (Refer to Figure 1) 0.5
5
-15
14
-10
23
-5
32
0
41
5
50
10
59
15
68
20
77
25
86
30
95
35
104
40
113 [°F W.B.]
45 [°C D.B.]
Outdoor Temperature
Room2
Figure 2 Outdoor unit temperature correction
Indoor Design Wet Bulb Temperature Correction (66.2ºF) 0.95 (Refer to Figure 1) To be used to correct outdoor unit only
Total Indoor Units Capacity (CTi)
Total capacity of indoor unit
CTL Ȉ ,QGRRU8QLW5DWLQJî,QGRRU'HVLJQ7HPSHUDWXUH&RUUHFWLRQ 1.00
18 [kBTU/h]
îî 0.95
0.90
= 32.4 kBTU/h 0.85 27 [kBTU/h]
36 [kBTU/h]
Outdoor Design Dry Bulb Temperature Correction (98.6ºF) 0.98 (Refer to Figure 2) 0.75
0.70
Piping Length Correction (250 ft) 0.93 (Refer to Figure 3) 0.65
0.55
= 32.8 kBTU/h
(6) Determination of Maximum System Capacity Figure 3 Correction of refrigerant piping length
Comparison of Capacity between Total Indoor Units Capacity (CTi) and Total Outdoor Unit Capacity (CTo)
CTi = 32.4 < CTo = 32.8, thus, select CTi.
CTx = CTi = 32.4 kBTU/h
(7) Comparison with Essential Load
Against the essential load 30.3 kBTU/h, the maximum system capacity is 32.4 kBTU/h: Proper outdoor units have been selected.
(8) Calculation of Maximum Indoor Unit Capacity of Each Room
CTx = CTi, thus, calculate by the calculation below
Room1
Indoor Unit Rating î Indoor Design Temperature Correction
î
= 15.3 kBTU/h OK: fulfills the load 13.6 kBTU/h
Room2
Indoor Unit Rating î Indoor Design Temperature Correction
î
= 17.1 kBTU/h OK: fulfills the load 16.7 kBTU/h
Go on to the heating trial calculation since the selected units fulfill the cooling loads of Room 1, 2.
OCH612B 13
<Heating>
Design Condition
Outdoor Design Wet Bulb Temperature 35.6ºF (2.0ºC)
Total Heating Load 34.4 kBTU/h
Room1
Indoor Design Dry Bulb Temperature 69.8ºF (21.0ºC)
Heating Load 16.3 kBTU/h
Room2
Indoor Design Dry Bulb Temperature 73.4ºF (23.0ºC)
Heating Load 18.1 kBTU/h
<Other>
Indoor/Outdoor Equivalent Piping Length 328 ft
1.2
Room2 0.8
0.7
PEFY-P18 20.0 kBUT/h (Rated)
0.6
59 60.8 62.6 64.4 66.2 68 69.8 71.6 73.4 75.2 77 78.8 80.6 [°F W.B.]
(2) Total Indoor Units Capacity 15 16 17 18 19 20 21 22
Indoor Temperature
23 24 25 26 27 [°C D.B.]
Room1 0.8
0.7
Indoor Design Dry Bulb Temperature Correction (69.8ºF) 1.00 (Refer to Figure 4) 0.6
0.5
0.4
Room2 -13
-25
-4
-20
5
-15
14
-10
23
-5
32
0
41
5
50
10
59 [°F W.B.]
15 [°C W.B.]
Indoor Design Dry Bulb Temperature Correction (73.4ºF) 0.92 (Refer to Figure 4) Outdoor Temperature
CTo = Outdoor Unit Rating î Outdoor Design Temperature Correction î Piping Length
Correction î Defrost Correction 0.70
0 50 100 150 200 250 300 350 400 450 500 550 600
OCH612B 14
3. Power input of outdoor unit
Outdoor unit : PUMY-P36
Indoor unit 1 : PEFY-P15
Indoor unit 2 : PEFY-P18
<Cooling>
n n
Average indoor temp. power input coefficient (cave) ^Fk × (Mk0k)}
k=1 k=1
Maximum System Capacity (CTx) = Total Outdoor unit Capacity (CTo), so use the following formula
PIo = Outdoor unit Cooling Rated Power Input × Correction Coefficient of Indoor temperature × (CTi)
= 2.45 × 0.94 × 0.9
= 2.07 kW
OCH612B 15
<Heating>
n n
Average indoor temp. power input coefficient (cave) ^Fk × (Mk0k)}
k=1 k=1
Maximum System Capacity (CTx) = Total Indoor unit Capacity (CTi), so use the following formula
PIo = Outdoor unit Heating Rated Power Input × Correction Coefficient of Indoor temperature × (CTi)
= 3.34 × 1.12 × 0.9
= 3.37 kW
OCH612B 16
4-2. CORRECTION BY TEMPERATURE
CITY MULTI could have varied capacity at different designing temperature. Using the nominal cooling/heating capacity value
and the ratio below, the capacity can be observed at various temperature.
PUMY
P36 P48
1.2
Nominal cooling capacity BTU/h 36,000 48,000
Input kW 2.445 3.69
0.8
0.6
0.4
59 60.8 62.6 64.4 66.2 68 69.8 71.6 73.4 75.2 [°FW.B.]
15 16 17 18 19 20 21 22 23 24 [°CW.B.]
Indoor Temperature
Indoor Temperature
1.3
1.2
1.0
0.9
0.8
0.7
0.6
0.5
Indoor Temperature
1.2
68.0°F (20.0°C) W.B. 75.2°F (24.0°C) W.B. 71.6°F (22.0°C) W.B.
1.0
Ratio of power input
0.8
0.4
60.8°F (16.0°C) W.B.
0.2
OCH612B 17
<Heating> Figure 9 Indoor unit temperature correction
To be used to correct indoor unit capacity only
PUMY
P36 P48 1.3
Nominal heating capacity BTU/h 42,000 54,000
Input kW 3.10 4.085 1.2
1.0
0.9
0.8
0.7
0.6
15 16 17 18 19 20 21 22 23 24 25 26 27 [°C W.B.]
59 60.8 62.6 64.4 66.2 68 69.8 71.6 73.4 75.2 77 78.8 80.6 [°F W.B.]
Indoor Temperature
Indoor Temperature
1.4
1.3
1.2
Ratio of heating capacity
1.1
21.1°C (70.0°F) D.B.
1.0
0.9
0.8
0.7
0.6
0.5
0.4
-25 -20 -15 -10 -5 0 5 10 15 [°C W.B.]
-13 -4 5 14 23 32 41 50 59 [°F W.B.]
Outdoor Temperature
Indoor Temperature
1.4
1.2
1.0
Ratio of power input
0.8
70.0°F (21.1°C) D.B.
0.2
0.0
-13 -4 5 14 23 32 41 50 59 [°F W.B.]
-25 -20 -15 -10 -5 0 5 10 15 [°C W.B.]
Outdoor Temperature
OCH612B 18
4-3. STANDARD OPERATION DATA (REFERENCE DATA)
Operation PUMY-P36NKMU1 PUMY-P48NKMU1
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS
Operating Ambient Indoor 80°F/67°F 70°F/60°F 80°F/67°F 70°F/60°F
conditions temperature [26.7°C / 19.4°C] [21.1°C/15.6°C] [26.7°C/19.4°C] [21.1°C/15.6°C]
DB/WB
Outdoor 95°F/75°F 47°F / 43°F 95°F/ 75°F 47°F/43°F
[35.0°C/23.9°C] [8.3°C/6.1°C] [35.0°C / 23.9°C] [8.3°C/6.1°C]
Indoor unit No. of connected units 3 4
Unit
No. of units in operation 3 4
Model ʊ 12 × 3 12 × 4
Piping Main pipe 9.84 (3) 9.84 (3)
Branch pipe Ft (m) 14.76 (4.5) 14.76 (4.5)
Total pipe length 54.13 (16.5) 68.90 (21)
Fan speed ʊ Hi Hi
Amount of refrigerant LBS. OZ. (kg) 17 LBS. (7.7) 17 LBS. 3 OZ. (7.8)
Outdoor Electric current A 10.8 13.7 16.3 18.0
unit Voltage V 230 230
Compressor frequency Hz 47 66 64 80
LEV Indoor unit Pulse 268 438 247 313
opening
Pressure High pressure/Low pressure PSIG [MPaG] 370/116 [2.55/0.80] 406/104 [2.80/0.72] 419/112 [2.89/0.77] 409/97 [2.82/0.67]
Temp. of Outdoor Discharge 139.1 [59.5] 145.8 [63.2] 154.2 [67.9] 149.2 [65.1]
each unit Heat exchanger outlet 101.3 [38.5] 34.3 [1.3] 99.7[37.6] 32.2 [0.1]
section
Accumulator inlet 49.5 [9.7] 33.4 [0.8] 47.1 [8.4] 31.3 [í0.4]
°F[°C]
Compressor inlet 45.3 [7.4] 33.6 [0.9] 42.4 [5.8] 32.7 [0.4]
Indoor unit Lev inlet 83.7 [28.7] 100.2 [37.9] 71.1 [21.7] 98.8 [37.1]
Heat exchanger inlet 49.6 [9.8] 132.3 [55.7] 47.5 [8.6] 134.6 [57.0]
OCH612B 19
4-4. STANDARD CAPACITY DIAGRAM
Before calculating the sum of total capacity of indoor units, please convert the value into the kW model capacity following the formula on
"4-1-1. Method for obtaining system cooling and heating capacity".
1.0
Ratio of capacity
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50
Total capacity of indoor units (kBTU/h)
1.6
1.4
Ratio of power input
1.2
1.0
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50
Total capacity of indoor units (kBTU/h)
1.6
1.4
1.2
Ratio of current
208, 230 V
1.0
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50
Total capacity of indoor units (kBTU/h)
OCH612B 20
4-4-2. PUMY-P36NKMU1(-BS) <heating>
PUMY
P36
Nominal cooling capacity BTU/h 42,000
Input kW 3.10
Current (208V) A 15.1
Current (230V) A 13.7
1.0
Ratio of capacity
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50
Total capacity of indoor units (kBTU/h)
1.6
1.4
Ratio of power input
1.2
1.0
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50
Total capacity of indoor units (kBTU/h)
1.6
1.4
1.2
Ratio of current
208, 230 V
1.0
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50
Total capacity of indoor units (kBTU/h)
OCH612B 21
4-4-3. PUMY-P48NKMU1(-BS) <cooling>
PUMY
P48
Nominal cooling capacity BTU/h 48,000
Input kW 3.69
Current (208V) A 18.0
Current (230V) A 16.3
1.2
1.0
Ratio of capacity
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50 60 70
Total capacity of indoor units (kBTU/h)
1.6
1.4
Ratio of power input
1.2
1.0
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50 60 70
Total capacity of indoor units (kBTU/h)
1.6
1.4
Ratio of current
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50 60 70
OCH612B 22
4-4-4. PUMY-P48NKMU1(-BS) <heating>
PUMY
P48
Nominal cooling capacity BTU/h 54,000
Input kW 4.04
Current (208V) A 19.9
Current (230V) A 18.0
1.2
1.0
Ratio of capacity
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50 60 70
1.2
1.0
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50 60 70
Total capacity of indoor units (kBTU/h)
1.6
1.4
208, 230 V
Ratio of current
1.2
1.0
0.8
0.6
0.4
0.2
0.0
0 10 20 30 40 50 60 70
OCH612B 23
4-5. CORRECTING CAPACITY FOR CHANGES IN THE LENGTH OF REFRIGERANT PIPING
(1) During cooling, obtain the ratio (and the equivalent piping length) of the outdoor units rated capacity and the total in-use
indoor capacity, and find the capacity ratio corresponding to the standard piping length from Figure 11 to 13. Then multiply
by the cooling capacity from Figure 7 and 8 in "4-2. CORRECTION BY TEMPERATURE" to obtain the actual capacity.
(2) During heating, find the equivalent piping length, and find the capacity ratio corresponding to standard piping length from
Figure 13. Then multiply by the heating capacity from Figure 9 and 10 in "4-2. CORRECTION BY TEMPERATURE" to
obtain the actual capacity.
0.90
0.85 27 [kBTU/h]
0.80
Capacity ratio
36 [kBTU/h]
0.75
0.70
0.65
0.55
0.50
0 50 100 150 200 250 300 350 400 450 500 550 600
Piping equivalent length (ft)
0.95
24 [kBTU/h]
0.90
0.85
0.80
Capacity ratio
36 [kBTU/h]
0.75
0.70
0.65 48 [kBTU/h]
62.4 [kBTU/h]
0.60
0.55
0.50
0 50 100 150 200 250 300 350 400 450 500 550 600
Piping equivalent length (ft)
OCH612B 24
Figure 13 PUMY-P36/48NKMU1(-BS) <Heating>
Total capacity of indoor unit
1.00
0.95
0.90
Capacity ratio
0.85
0.80
0.75
0.70
0 50 100 150 200 250 300 350 400 450 500 550 600
Piping equivalent length (ft)
OCH612B 25
4-6. NOISE CRITERION CURVES
PUMY-P36NKMU1 MODE SPL(dB) LINE
PUMY-P48NKMU1 MODE SPL(dB) LINE
90
90
80
80
70
70 NC-70
NC-70
60 60
NC-60
NC-60
50 50
NC-50 NC-50
40 40
NC-40 NC-40
30 30
NC-30 NC-30
APPROXIMATE 20 APPROXIMATE
20 THRESHOLD OF
THRESHOLD OF
HEARING FOR HEARING FOR
NC-20 CONTINUOUS
NC-20
CONTINUOUS
NOISE NOISE
10 10
63 125 250 500 1000 2000 4000 8000 63 125 250 500 1000 2000 4000 8000
BAND CENTER FREQUENCIES, Hz BAND CENTER FREQUENCIES, Hz
MICROPHONE
1m
[3.3 ft] UNIT
1.5 m
[4.9 ft]
GROUND
OCH612B 26
5
OCH612B
1 FREE SPACE (Around the unit) 2 SERVICE SPACE 3 FOUNDATION BOLTS 4 PIPING-WIRING DIRECTIONS
Rear Air Intake 2-U Shaped notched holes
The diagram below shows a basic example. Dimensions of space needed Please secure the unit firmly Piping and wiring connections (Foundation Bolt M10<W3/8>)
225 600 225
Explantion of particular details are for service access are with 4 foundation (M10<W3/8>) bolts. can be made from 4 directions: <8-27/32> <23-5/8> <8-27/32>
given in the installation manuals etc. shown in the below diagram. (Bolts and washers must be FRONT, Right, Rear and Below.
purchased locally.) Installation Feet
19 <3/4>
PUMY-P36NKMU1
FREE
Min.
150
<Foundation bolt height> Side Air Intake
<5-29/32>
PUMY-P36NKMU1-BS
417 <16-13/32>
370 <14-9/16>
330 <13>
Min. 15mm<19/32> Min. 15mm<19/32> 56 <2-7/32>
FOUNDATION 39.5 <1-9/16>
Min. 0
500
Min.
15 <19/32> 53 <2-3/32>
Max.
<19-11/16>
30 <1-3/16>
70
25 <1>
Service space <2-3/4> 42 <1-21/32>
Min.
500 60.5 <2-3/8>
<19-11/16>
28 <1-3/32>
27
PUMY-P48NKMU1
Service panel
PUMY-P48NKMU1-BS
632 <24-7/8>
1 Refrigerant GAS pipe connection (FLARE) { 15.88 (5/8F)
1338 <52-11/16>
OUTLINES AND DIMENSIONS
1
*1 485 <19-3/32>
2
*1 426 <16-25/32>
369 <14-17/32>
26 <1-1/32>
{ 22.2<7/8>
<6-1/16>
(Knock-Out) 92 >
{ -5/8
60
<3 Bottom piping hole
5
5<3/16>
5<3/16>
55 <2-3/16>
60 <2-3/8>
60 <2-3/8>
<2-3/8>
<3/16>
{ 92 > (Knock-Out)
73 <2-7/8>
136
<3-5/8
55 <2-3/16>
73 <2-7/8>
1/2 inch Conduit 100
<5-11/32>
5<3/16>
92
{ 928> attachment <3-15/16>
27 <1-1/16>
<3-5/
<3-5/8>
Rear piping hole
24.7 <31/32>
(Knock-Out)
55 <2-3/16> 92 <3-5/8> Scale 1:5 Drain hole
75 <2-15/16> Right trunking hole 45 <1-25/32>
(Knock-Out) 160 160 160
(5-{33<1-5/16>)
Front piping hole 29 <1-5/32> 75 <2-15/16> 110 <4-11/32>
92 <3-5/8> <6-5/16> <6-5/16> <6-5/16>
(Knock-Out) 92 <3-5/8>
26 <1-1/32>
27 <1-1/16>
26 <1-1/32>
73 <2-7/8>
26 <1-1/32>
27 <1-1/16>
<inch>
Unit: mm
6 WIRING DIAGRAM
PUMY-P36NKMU1 PUMY-P48NKMU1
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS
SYMBOL NAME
TB1 Terminal Block Power Supply MULTI. B. 63H LEV-A LEV-B
TB3 Terminal Block 63LS 63HS TH7 TH6 TH3 TH4 TH2
M 1 M M
Indoor/Outdoor Transmission Line MS
TB7 Terminal Block 3 t t t t t is the switch position.
Centralized Control Transmission Line CNF1 CN3D CN3S CN3N SWU2 SWU1 SW9 SW5 SW6
1 1 3 1 4 1 2 2 1 1 2 WH RD BU
MC Motor For Compressor 7 WH 63HS TH7/6 TH3 TH4 TH2
WH RD WH WH BK 1 3 1 3 1 31 5 1 5 1
MF1,MF2 Fan Motor M 2
CNLVA CNLVB SW1 *
SW8 SW2
21S4 Solenoid Valve Coil 4-Way Valve MS CNF2 CN52 WH RD
3
WH 1 3 1 3 RD
63H High Pressure Switch 1 3 SW4 SW3 SW7
1 63LS 63H
63HS High Pressure Sensor 7 BU YE
63LS Low Pressure Sensor
1 1
CN2
RD 7 3
1 CN51 5
WH
*1
LED1 LED2
SV1 Solenoid Valve Coil Bypass Valve
2 TRANS CN4
TH2 Thermistor Hic Pipe 3 WH
TH3 Thermistor Outdoor Liquid Pipe CNDC 7 1 2
PK F1
TH4 Thermistor Compressor
2 CN102
X501
X505
X503
X504
X502
TH6 Thermistor Suction Pipe WH
F2 LED3 CNS1 CNS2 CN41 CN40 4 1
TH7 Thermistor Ambient RD YE WH WH
TH8 Thermistor Heat Sink 1 3 52C 1 3 21S4 1 3 SV2 1 3 SV1 1 3 SS 1 2 CNAC 2 1 2 1 4 1 4 1
BK GN BU GY WH RD
LEV-A,LEV-B Linear Expansion Valve
4
DCL Reactor 21S4 SV1 2 2
2
P.B. Power Circuit Board
M-NET P.B.
U/V/W Connection Terminal U/V/W-Phase 1 4
LI Connection Terminal L-Phase CN2
BK B1 WH
NI Connection Terminal N-Phase CN1
DCL1,DCL2 Connection Terminal Reactor WH
5 3 1
IGBT Power Module
EI,E2,E3,E4 ConnectionTerminal Electrical Parts Box
2
MULTI.B. Multi Controller Circuit Board
SW1 Switch Display Selection 7
2 3
SW2 Switch Function Selection P. B.
SW3 Switch Test Run CN52C
SW4 Switch Model Selection 1 2 1 7 1 3 RD
CN4 CN2
SW5 Switch Function Selection WH RD
TB3 52C
SW6 Switch Function Selection 2
SW7 Switch Function Selection M1 RD
SW8 Switch Model Selection M2 2 52C
RD
SW9 Switch Function Selection CNDC BK
S
SWU1 PK 3
E3
Switch Unit Address Selection, ones digit N2 1
TO INDOOR UNIT
SWU2 Switch Unit Address Selection, tens digit CONNECTING WIRES
CNAC2
CNS1 30VDC(Non-polar) +
RD
Connector
P2
Indoor/Outdoor Transmission Line IGBT
TB7 1 2
CNS2 Connector Centralized Control Transmission Line -
2
SS Connector Connection For Option M1 YE 3
TH8 BK
CN3D Connector Connection For Option
E2
M2
YE 1 2
CN3S Connector Connection For Option t
S
CN3N Connector Connection For Option +
FOR CENTRALIZED E4 3
CNAC1
CN51 Connector Connection For Option CONTROL
WH
LED1,LED2 LED Operation Inspection Display 30VDC(Non-polar)
LED3 LED Power Supply to Main Microcomputer W V U DCL2 DCL1 EI NI LI
F1,F2 Fuse UL6.3A250V
X501 505
BK
BK
Relay
WH
WH
WH
RD
BK
TB1 MC
POWER SUPPLY
208/230VAC
*2 L1
RD
BU
60Hz L2
GR GNYE
OCH612B 28
Piping
7
Outdoor unit
For centralized
management 051
For City Multi indoor unit
Transmission wire
OCH612B
901 901
City Multi City Multi City Multi City Multi City Multi
78
78
23
23
1
indoor unit indoor unit indoor unit indoor unit
456 456
indoor unit
001 002 003 004 005
2
Address SW Address SW Address SW Address SW Address SW
901 901 901 901 901 901 901 901 901 901
78
78
78
78
78
78
78
78
78
78
23
23
23
23
23
23
23
23
23
23
1 A transmission wire must be 456 456 456 456 456 456
connected to each refrigerant
456 456 456 456
3 PUMY has no 100s digit switch. Address SW Address SW Address SW Address SW Address SW
The address automatically become 901 901 901 901 901 901 901 901 901 901
7-1. TRANSMISSION SYSTEM SETUP
78
78
78
78
78
78
78
78
78
78
23
23
23
23
23
23
23
23
23
23
"100" if it is set as "01–50". 456 456 456 456 456 456 456 456 456 456
1 1 1 1 1
29
Outdoor unit
For centralized
management 056
For City Multi indoor unit
901 901
78
78
23
23
456 456 City Multi City Multi City Multi City Multi City Multi
indoor unit indoor unit indoor unit indoor unit indoor unit
010 009 008 007 006
78
78
78
78
78
78
78
78
78
78
23
23
23
23
23
23
23
23
23
23
456 456 456 456 456 456 456 456 456 456
M-NET M-NET
remote 107 remote 157
controller controller
Address SW Address SW
901 901 901 901
78
78
78
78
23
23
23
23
Low pressure
sensor(63LS)
Accumulator
Compressor
Thermistor (TH2)
<Hic pipe>
Stop valve +,&
Strainer Strainer Strainer
Refrigerant
Liquid pipe /(9$
Service port
/(9% Refrigerant flow in cooling
Strainer Refrigerant flow in heating
OCH612B 30
7-4. SYSTEM CONTROL
7-4-1. Example for the System
• Example for wiring control cables, wiring method and address setting, permissible lengths, and the prohibited items are listed
in the standard system with detailed explanation.
RC).
l2 c. Set the address setting switch (on outdoor unit P.C.B)
as shown below.
l1
OCH612B 31
• Name, Symbol and the Maximum Remote controller Units for Connection
Name Symbol Maximum units for connection
Outdoor unit OC —
M-NET control
Indoor unit
M-IC 1 OC unit can be connected to 1 to 7 (P36) / 1 to 10 (P48) M-IC units
M-NET remote
controller M-NET RC Maximum 2 M-NET RC for 1 indoor unit, Maximum 12 M-NET RC for 1 OC
Longest transmission cable length • M-NET remote controller (M-NET RC) and MA remote controller (MA RC) cannot be
used together.
AWG 16 [1.25 mm²] • Do not connect anything with TB15 of M-NET control indoor unit (M-IC).
L1 + L2, L3 + L1 [ 656 ft [200 m]
OC
M-NET Remote controller cable length M-IC M-IC
1. If AWG 20 to AWG 16 [0.5 to 1.25 mm²] (51)
(01) (02)
R1, R2 [ 33ft [10 m]
2. If the length exceeds 33ft [10 TB3 TB7 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S 1 2
m], the exceeding section should
be AWG 16 [1.25 mm²] and that
section should be a value within
the total extension length of the A B
Same as above
OC
M-IC M-IC 1 Use the M-NET control
(51)
(01) (02) indoor unit (M-IC)
address plus 150 as
TB3 TB7 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S 1 2 the sub M-NET remote
controller address. In
this case, it should be
152.
A B A B A B A B A B 2 3 or more M-NET
(103) NO
(101) (151) (102)
NO (104) remote controllers
M-NET RC M-NET RC M-NET RC 1M-NET RC 2M-NET RC (M-NET RC) cannot be
(Main) (Sub) (Main) (Sub)
connected to 1 M-NET
control indoor unit.
Same as above OC
M-IC(Main) M-IC(Sub)
(51)
(01) (02)
NO
(102)
address plus 100. In
this case, it should be
M-NET RC 101.
OCH612B 32
B. Example of a group operation system with 2 or more outdoor units and a M-NET remote controller.
(Address settings are necessary.)
L1
A C
OC
(51) M-IC M-IC M-IC M-IC
(01) (02) (05) (06)
TB3 TB7
TB5 TB5 TB5 TB5
M1 M2 S M1 M2 S
M1 M2 S M1 M2 S M1 M2 S M1 M2 S
Examples of Transmission Cable Wiring
L2
r2
r1
r3
D
A B A B A B
(101) (105) (155)
M-NET RC M-NET RC M-NET RC
L3 L4 E
OC
(53) M-IC M-IC M-IC
NO (03) (04) (07)
TB7
L6 TB3 TB5 TB5 TB5
M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S
Power Supply L5
Unit
M1 M2 S
r4
A B
L7
System (104)
controller M-NET RC
M1 M2 S
B
A : Group
B : Group
C : Group
D : Shielded Wire
E : Sub M-NET Remote Controller
( ): Address example
a. Always use shielded wire when making connections between the outdoor unit (OC) and the M-NET control indoor unit
(M-IC), as well for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block (TB3)
of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable terminal block of the
M-NET control indoor unit (M-IC).
c. Connect terminals M1 and M2 on the transmission cable terminal block of the M-NET control indoor unit (M-IC) that
has the most recent address within the same group to the terminal block on the M-NET remote controller (M-NET RC).
Wiring Method Address Settings
d. Connect together terminals M1, M2 and terminal S on the terminal block for centralized control (TB7) for the outdoor
unit (OC).
e. DO NOT change the jumper connector CN41 on outdoor multi controller circuit board.
f. The earth processing of S terminal for the centralized control terminal block (TB7) is unnecessary. Connect the termi-
nal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit Range Setting Method
M-IC (Main) 01 to 50 Use the smallest address within the same group of M-NET control indoor units.
Use an address, other than the M-IC (Main) in the same group of M-NET control
M-IC (Sub) 01 to 50
indoor units. This must be in sequence with the M-IC (Main).
Use the smallest address of all the M-NET control indoor units plus 50.
Outdoor Unit 51 to 100
The address automatically becomes “100” if it is set as “01–50”.
Main M-NET Remote Controller 101 to 150 Set at an M-IC (Main) address within the same group plus 100.
Sub M-NET Remote Controller 151 to 200 Set at an M-IC (Main) address within the same group plus 150.
MA Remote Controller — Address setting is not necessary. (Main/sub setting is necessary.)
h. The group setting operations among the multiple M-NET control indoor units is done by the M-NET remote controller
(M-NET RC) after the electrical power has been turned on.
OCH612B 33
• Name, Symbol, and the Maximum Units for Connection
• Longest length via outdoor units : L1+L2+L3+L4, L1+L2+L3+L5, L1+L2+L6+L7 [ 1640 ft [500 m] (AWG 16 [1.25 mm² ])
Permissible Length
• Longest transmission cable length : L1, L3+L4, L3+L5, L2+L6, L7 [ 656 ft [200 m] (AWG 16 [1.25 mm²])
• M-NET Remote controller cable length : R1,R2, R2+R3, R4 [ 33 ft [10 m] (AWG 20 to AWG 16 [0.5 to 1.25 mm²])
If the length exceeds 33 ft [10 m], use a AWG 16 [1.25 mm²] shielded wire. The length
of this section (L8) should be included in the calculation of the maximum length and
overall length.
A C
OC
(51) M-IC M-IC M-IC M-IC
(01) (02) (05) (06)
TB3 TB7 TB5 TB5 TB5 TB5
M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S
D
A B A B A B
(101) (105) (155)
M-NET RC M-NET RC M-NET RC
OC
E NO
(53)
M-IC M-IC M-IC
NO (03) (04) (07)
TB3 TB7
TB5 TB5 TB5
M1 M2 S M1 M2 S M1 M2 S M1 M2 S M1 M2 S
Prohibited items
Power Supply
Unit
M1 M2 S
A B
(104)
System M-NET RC
controller
M1 M2 S
B
A : Group
B : Group
C : Group
D : Shielded Wire
E : Sub M-NET Remote Controller
( ): Address example
• Never connect together the terminal blocks (TB5) for transmission wires for M-NET control indoor units (M-IC) that have
been connected to different outdoor units (OC).
• Set all addresses to ensure that they are not overlapped.
• M-NET remote controller and MA remote controller cannot be connected with the M-NET control indoor unit of the same
group wiring together.
OCH612B 34
C. Example of a MA remote controller system (address setting is not necessary.)
NOTE : In the case of same group operation, need to set the address that is only main M-NET control indoor unit.
r2
r1
A B A B
controller".
r5
r3
A B A B A B
Refer to the installation manual of MA remote con-
troller.
• Using 2 MA remote control-
lers for each M-NET control MA-RC MA-RC MA-RC
(Main) (Sub)
indoor unit.
OCH612B 35
Permissible Lengths Prohibited items
A B A B A B
NO(00)
M-NET RC MA-RC MA-RC
A B A B A B A B A B
NO
MA-RC MA-RC MA-RC MA-RC MA-RC
(Main) (Main) (Sub) (Main) (Sub)
(00) (00)
NO
A B A B
MA-RC MA-RC
OCH612B 36
D. Example of a group operation with 2 or more outdoor units and a MA remote controller.
(Address settings are necessary.)
L1
A C
OC
(51) M-IC m2 M-IC M-IC m2 M-IC
(01) (02) (05) (06)
TB3 TB7
TB5 TB15 TB5 TB15 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S M1 M2 S
1 2 1 2 1 2
Examples of Transmission Cable Wiring
m1
m4
L2 D
m1
A B A B A B
m3
m3
MA-RC MA-RC MA-RC
E
L3 L4
OC
(53) M-IC M-IC M-IC
TB3 NO (03) (04) (07)
TB7
TB5 TB15 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S
1 2 1 2
L6
Power Supply
m1
Unit
M1 M2 S
A B
L7
System
controller MA-RC
M1 M2 S
B
A : Group
B : Group
C : Group
D : Shielded Wire
E : Sub MA Remote Controller
( ): Address example
a. Always use shielded wire when making connections between the outdoor unit (OC) and the M-NET control indoor unit
(M-IC), as well for all OC-OC, and IC-IC wiring intervals.
b. Use feed wiring to connect terminals M1 and M2 and the ground terminal on the transmission cable terminal block (TB3)
of each outdoor unit (OC) to terminals M1 and M2 on the terminal S on the transmission cable terminal block of the
M-NET control indoor unit (M-IC).
c. Connect terminals M1 and M2 on the transmission cable terminal block of the M-NET control indoor unit (M-IC) that
has the most recent address within the same group to the terminal block on the M-NET remote controller (M-NET RC).
d. Connect together terminals M1, M2 and terminal S on the terminal block for centralized control (TB7) for the outdoor unit (OC).
Wiring Method Address Settings
e. DO NOT change the jumper connector CN41 on outdoor multi controller circuit board.
f. The earth processing of S terminal for the centralized control terminal block (TB7) is unnecessary. Connect the termi-
nal S on the power supply unit with the earth.
g. Set the address setting switch as follows.
Unit Range Setting Method
M-IC (Main) 01 to 50 Use the smallest address within the same group of indoor units.
Use an address, other than the M-IC (Main) in the same group of M-NET
M-IC (Sub) 01 to 50
indoor units. This must be in sequence with the M-IC (Main).
Use the smallest address of all the indoor units plus 50.
Outdoor Unit 51 to 100
The address automatically becomes “100” if it is set as “01–50”.
Main M-NET Remote Controller 101 to 150 Set at an M-IC (Main) address within the same group plus 100.
Sub M-NET Remote Controller 151 to 200 Set at an M-IC (Main) address within the same group plus 150.
MA Remote Controller — Address setting is not necessary. (Main/sub setting is necessary.)
h. The group setting operations among the multiple M-NET control indoor units is done by the M-NET remote controller
(M-NET RC) after the electrical power has been turned on.
i. When connecting PWFY unit
• For PWFY series, do not set up group connection with other indoor units.
• LOSSNAY is not available for use with PWFY series.
• Use a WMA remote controller for operation of PWFY series.
For more details, refer to the service manual for PWFY series.
OCH612B 37
• Name, Symbol, and the Maximum Units for Connection
Longest length via outdoor unit (M-NET cable): L1+L2+L3+L4 and L1+L2+L6+L7 [1640 ft [500 m] (AWG 16 [1.25 mm²] or more)
Permissible Length
Longest transmission cable length (M-NET cable): L1 and L3+L4 and L2+L6 and L7 [656 ft [200 m] (AWG 16 [1.25 mm²] or more)
MA Remote controller cable length: m1 and m1+m2+m3 and m1+m2+m3+m4 [ 656 ft [200 m] (AWG 22 to AWG 16 [0.3 to 1.25 mm²])
A C
OC
(51) M-IC M-IC M-IC M-IC
(01) (02) (05) (06)
TB3 TB7 TB5 TB15 TB5 TB15 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S M1 M2 S M1 M2 S 1 2 M1 M2 S 1 2 M1 M2 S 1 2
1 2
D
A B A B A B
OC
(53) M-IC M-IC M-IC
NO
NO (03) (04) (07)
TB3 TB7
TB5 TB15 TB5 TB15 TB5 TB15
M1 M2 S M1 M2 S
M1 M2 S 1 2 M1 M2 S 1 2 M1 M2 S
1 2
Prohibited items
Power Supply
Unit
M1 M2 S
A B
System
controller MA-RC
M1 M2 S
B
A : Group
B : Group
C : Group
D : Shielded Wire
E : Sub MA Remote Controller
( ): Address example
• Never connect together the terminal blocks (TB5) for transmission wires for M-NET control indoor units (M-IC) that have
been connected to different outdoor units (OC).
• M-NET remote controller and MA remote controller cannot be connected with the M-NET control indoor unit of the same
group wiring together.
OCH612B 38
8 TROUBLESHOOTING
8-1. CHECK POINTS FOR TEST RUN
8-1-1. Procedures before test run
(1) Before a test run, make sure that the following work is completed.
• Installation related :
Make sure that the panel of cassette type and electrical wiring are done.
Otherwise electrical functions like auto vane will not operate normally.
• Piping related :
Perform leakage test of refrigerant and drain piping.
Make sure that all joints are perfectly insulated.
Check stop valves on both liquid and gas side for full open.
• Electrical wiring related :
Check ground wire, transmission cable, remote controller cable, and power supply cable for secure connection.
Make sure that all switch settings of address or adjustments for special specification systems are correctly settled.
(2) Safety check :
With the insulation tester of 500 V, inspect the insulation resistance.
Do not touch the transmission cable and remote controller cable with the tester.
The resistance should be over 1.0 M". Do not proceed inspection if the resistance is under 1.0 M".
Inspect between the outdoor unit power supply terminal block and ground first, metallic parts like refrigerant pipes or the
electrical box next, then inspect all electrical wiring of outdoor unit, indoor unit, and all linked equipment .
(3) Before operation :
a) Turn the power supply switch of the outdoor unit to on for compressor protection. For a test run, wait at least 12 hours
from this point.
b) Register control systems into remote controller(s). Never touch the ON/OFF switch of the remote controller(s). Refer to “7-2.
Special Function Operation and Settings for M-NET Remote Controller” as for settings. In MA remote controller(s), this
registration is unnecessary.
(4) More than 12 hours later from power supply to the outdoor unit, turn all power switch to on for the test run. Perform test run
according to the “Operation procedure” table of the bottom of this page. While test running, make test run reports .
OCH612B 39
8-1-1-2. Test run for wired remote controller <PAR-30MAA> <PAR-31MAA>
F1 F2 F3 F4
1 Select "Service" from the Main menu, and press the button. Service menu
Test run
Input maintenance info.
Function setting
Check
Self check
Select "Test run" with the F1 or F2 button, and press the button. Main menu:
Cursor
2 Select "Test run" with the F1 or F2 button, and press the button. Test run menu
Test run
Drain pump test run
Service menu:
Cursor
Press the F1 button to go through the operation modes in the order of Pipe
Cool mode: Check the cold air blows out. Mode Fan
Heat mode: Check the heat blows out.
When the test run is completed, the “Test run menu” screen will appear.
The test run will automatically stop after 2 hours.
*The function is available only for the model with vanes.
OCH612B 40
8-1-2. Countermeasures For Error During Test Run
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NOTES:
1. When the outdoor unit detects No ACK error/No response error, an object indoor unit is treated as a stop, and not assumed to be abnormal.
2. The check codes displayed on the units may be different between the error source and others. In that case, please refer to the check code
of error source by displayed attribute and address.
3. Refer to the service manual of indoor unit or remote controller for the detail of error detected in indoor unit or remote controller.
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8-2. REMOTE CONTROLLER DIAGNOSIS
For the detailed procedure, refer to the remote controller's manuals.
OCH612B 91
Operation in Each Switch Setting
Switch Step Function Remarks Purpose Additional Information
ON OFF When to Set
SWU1 <Initial settings>
ones digit 9 01 9 01 9 01 9 01
78
78
78
78
23
23
23
23
45 6 45 6
Before turning 45 6 45 6
Rotary switch
tens digit
OCH612B
SW1 <Initial settings>
Digital ON Can be set either during
1–8 OFF ON
Display operation or not. OFF
1 2 3 4 5 6 7 8
Switch 1 2 3 4 5 6
PUMY-P36NKMU1
92
6 — — — — — — —
PUMY-P48NKMU1
SW4/
SW8 Before the power <Initial settings>
1–6 — —
Model is turned ON. Set for each capacity.
Switch
<Initial settings>
SW3 Trial 1 ON/OFF from outdoor unit ON OFF Any time after the — —
operation power is turned ON.
2 Mode setting Heating Cooling — —
ON Turn ON to activate the demand control for (Do not turn this ON if the unit is in
1 Demand control setting for Australia Australia setting Normal
OFF Australia. outside Australia)
Can be set when 1 2
To set the LEV opening at start-up higher than usual.
Change the indoor unit's LEV off or during The refrigerant flow noise at start-
2 Enable Normal (+150 pulses)
opening at start-up operation up become louder.
To improve the operation with the LEV almost clogged.
3 — — — — —
<Initial settings> Turn ON when an auxiliary heater is connected. (It
Before the power Turn ON only when the auxiliary
SW5 4 Auxiliary heater Enable Disable transmits a connection permission signal of the auxiliary
is turned ON. heater is connected and operated.
Function heater to the connected CITY MULTI indoor unit.)
switch To set the LEV opening higher than usual
during defrosting operation. The refrigerant flow noise during
Change the indoor unit's LEV ON
5 Enable Normal (Only Qj [ 10 is valid, + 300 pulses) the defrosting operation becomes
opening at defrost OFF
Can be set when To avoid the discharge temperature increase louder.
The black square (Ŷ) indicates a switch position.
OCH612B
8 During the outdoor unit is in operation, 1 2 3 4 5 6 7 8 The refrigerant is more likely to collect in the units with
To reduce the room temperature increase by setting
fully closes the electronic expansion Before turning the thermo-OFF operation, and causing the units refrigerant
Enable Normal the LEV opening lower for the units in thermo-OFF
valve on the indoor unit which is in power ON. shortage. (Results in less capacity and increase of
operation.
FAN, COOL, STOP, or thermo-OFF.*2 discharge temperature.)
1 — — — — — —
2 — — — — <Initial settings> — —
3 — — — — ON — —
Enable OFF To shorten the defrosting prohibition time in high The performance of the HEAT operation is somewhat
4 Change of defrosting control (For high Normal 1 2 3 4 5 6 7 8 humidity (or heavy snow) region, in order to reduce reduced since the defrosting operation is frequently
SW6 humidity) SW6-6 OFF ON malfunctions caused by frost . performed.
Function Can be set
5 — — — Target Pdm (kg/cm²) 31.5 33.5 — —
switch when OFF
Switching the target discharge or during To raise the performance by setting the Pdm higher Power consumption is raised due to a higher frequency. (The
6 Enable Normal operation
pressure (Pdm) during HEAT operation. performance would not be raise at the maximum operating frequency.)
Switching (1) the target evaporation SW6-7 OFF ON OFF ON To raise/reduce the performance by changing the target ETm during COOL Switching it to raise the performance, it raises the power
7 Enable Normal
temperature (ETm) SW6-8 OFF OFF ON ON
operation. consumption, and produces more dew condensation.
Switching (2) the target evaporation Target ETm (:) 9 11 6 14
Switch to raise the performance: raises the performance Switching it to reduce the performance, it makes the
8 Enable Normal Switch to reduce the performance: prevents dew condensation performance insufficient.
temperature (ETm)
Ignore current sensor To perform a test run for electrical parts alone Make sure to connect the connectors to the
abnormality and rotational After turning without running the compressor. Also, to perform the compressor after checking the electrical parts. Be
1 Enable Normal
frequency abnormality of the power ON troubleshooting of electrical parts without operating careful not to get electrical shock while working on
outdoor fan motor the outdoor unit’s fan. electrical parts.
Include
During
when the It reduces snow on the base, even it blows inside the
93
Setting to energize the freeze heating Can be set when Power consumption raises while the operation is
2 heating OFF or during unit, by setting the base heater ON while the HEAT
stat heater (optional part) operation operation stopped.
operation is <Initial settings> operation is stopped.
only*3
OFF.*4
ON
SW7 High heating performance To raise the performance of HEAT The performance may not be raised depending on the capacity
Function 3 Enable Normal Anytime OFF
mode 1 2 3 4 5 6 operation if it is insuf¿cient. of indoor units in operation, or outside air temperature.
switch
Maximum frequency down at 1 Can be set when To reduce dew condensation on the indoor unit by
4 Enable Normal OFF or during The performance might be insufficient.
hour after COOL operation operation lowering the frequency.
The simultaneous operation of cooling and For the installation of external heater and
Simultaneous cooling and
5 Enable Disable Anytime heating will be possible by installing an external the indoor unit setting, refer to the indoor
heating with external heater
heater to the CITY MULTI indoor unit. unit service manual.
During compressor Turn ON when it is necessary to perform the defrosting
Manual It performs the defrosting operation forcedly.
6 Manual defrost Normal running in HEAT operation forcedly. (Effective only at start-up, or 10
defrost mode. (HEAT operation is stopped temporarily.)
minutes after the last defrosting operation)
Auto change over from remote Before turning the <Initial settings> Enables the indoor unit with the minimum address Cannot be set when the centralized control
1 Enable Disable to select AUTO mode, and switches the operation is ON.
controller (IC with the minimum address) power ON ON mode of the other indoor units to the same mode.
SW9 OFF
Switching the Silent/ Demand Demand Silent Can be set when About the Silent mode/Demand control setting, refer to
Function 2 OFF or during 1 2 3 4 —
Switch mode control mode operation "8-10. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR".
3 — — — — — —
4 — — — — — —
*1 SW5-7 Opens the indoor-electronic expansion valve as a countermeasure against the indoor unit in FAN, COOL, STOP, or thermo-OFF operation with refrigerant-shortage status due to an accumulation of liquid refrigerant in the indoor unit.
*2 SW5-8 Countermeasure against room temperature rise for indoor unit in FAN, COOL, and thermo-OFF (heating) mode.
*3 During heating operation and the ambient temperature is 4: or below, the freeze prevention heater is energized.
*4 During heating mode is OFF (include thermo-OFF in cooling mode), and the ambient temperature is 4: or below, the freeze prevention heater is energized.
8-6. OUTDOOR UNIT INPUT/OUTPUT CONNECTOR
State (CN51)
1
L1: Error display lamp
L2: Compressor operation lamp
X, Y: Relay (Coil standard of 0.9W or less for 12 V DC)
X, Y: Relay (1 mA DC)
F G
A B C
A Remote control panel E Relay power supply
D B Relay circuit F Procure locally
E ~ SW1 X CN3N C External input adapter (PAC-SC36NA-E) G Max. 10 m
1
X 1 D Outdoor unit control board
2
SW2 Y
3
ON OFF
3
Y SW1 Heating Cooling
SW2 Validity of SW1 Invalidity of SW1
F G
A B C
D A Remote control panel E Relay power supply
B Relay circuit F Procure locally
E ~ SW1 X CN3D C External input adapter (PAC-SC36NA-E) G Max. 10 m
1
X 2
1 D Outdoor unit control board
SW2 Y
3
3
Y
F G
The silent mode and the demand control are selected by switching the DIP switch 9-2 on outdoor controller board.
It is possible to set it to the following power consumption (compared with ratings) by setting SW1, 2.
Outdoor controller board DIP SW9-2 SW1 SW2 Function
Silent mode OFF ON — Silent mode operation
Demand control ON OFF OFF 100% (Normal)
ON OFF 75%
ON ON 50%
OFF ON 0% (Stop)
OCH612B 94
8-7. HOW TO CHECK THE PARTS
PUMY-P36NKMU1 PUMY-P48NKMU1
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS
Parts name Check points
Thermistor (TH2) Disconnect the connector then measure the resistance with a tester.
<Hic pipe> (At the ambient temperature 10 to 30:)
Thermistor (TH3)
<Outdoor liquid pipe> Normal Abnormal
Thermistor (TH4) TH4 160 to 410 k"
<Compressor> TH2
Thermistor (TH6) TH3
<Suction pipe> TH6 4.3 to 9.6 k" Open or short
Thermistor (TH7) TH7
<Ambient> TH8* 39 to 105 k"
Thermistor (TH8)
<Heat sink>
Fan motor (MF1, MF2) Measure the resistance between the conector pins with a tester.
Red
1 (At the ambient temperature 20:)
2
3
Blue
M Brown
4 Normal Abnormal
5
Orange
White
6 Red - Blue Brown - Blue Orange - Blue White - Blue Open or short
7
1.1 ± 0.05 M" 40 ± 4 k" 220 ± 22 k" Open (Short, for White - Blue)
Solenoid valve coil Measure the resistance between the terminals with a tester.
<4-way valve> (At the ambient temperature 20:)
(21S4)
Normal Abnormal
1567.5 ± 156.8 " Open or short
Motor for compressor Measure the resistance between the terminals with a tester.
(MC) U (Winding temperature 20:)
Normal Abnormal
V 0.305 ± 0.015 " Open or short
W
Solenoid valve coil Measure the resistance between the terminals with a tester.
(At the ambient temperature 20:)
<Bypass valve>
(SV1) Normal Abnormal
1197 ± 10 " Open or short
OCH612B 95
Check method of DC fan motor (fan motor/outdoor multi controller circuit board)
1 Notes
· High voltage is applied to the connecter (CNF1, 2) for the fan motor. Pay attention to the service.
· Do not pull out the connector (CNF1, 2) for the motor with the power supply on.
(It causes trouble of the outdoor multi controller circuit board and fan motor.)
2 Self check
Symptom : The outdoor fan cannot rotate.
Fuse check
Check the fuse (F500) on outdoor
multi controller circuit board.
Disconnect the FAN motor connector and Replace the outdoor multi controller
Did the fuse blow? Yes measure the resistance of connector pins. circuit board (MULTI.B.) and the
Refer to “8-7. HOW TO CHECK THE PARTS”. defective fan motor.
No
OCH612B 96
Check method of multi controller circuit board
Fuse check
Check the fuse on multi controller circuit board
Yes (blow)
Did the fuse (F1 and F2) blow? Check the SV1, SV2, SS and 21S4 and wiring.
No
No
290 to 350 V DC?
Yes
Check the breaker and main incoming power.
Check wiring.
Normal Check power board.
Replace multi controller circuit board.
Check wiring.
290–350 V DC
3
Conv.
Circuit 1
CNDC
(PNK)
Noise
Filter 208/230 V AC F1
±10%
Circuit F2 CNAC (RED)
1
3
CNAC2
LI NI (RED)
TB1 L1 L2
208/230 V AC
±10%
OCH612B 97
Check method of power circuit board
Power circuit board check Note: To check the voltage of the parts on this board with a tester is difficult due to its location.
Test points are limited.
Yes
Is the voltage of CNAC (RED) on No Check wiring.
multi controller circuit board
Replace power circuit board.
208/230 V AC ±10%?
Yes
Yes
No Check wiring.
(normal) Check power circuit board.
PTC1,2 = open ?
Retry after the temperature of the PTC1,2
drops to 257°F[125°C] or less
Yes Yes (open)
Replace Noise filter board and check
52C-relay,wiring,power circuit board .
Check wiring.
Is the voltage of the compressor No Check model setting switch SW4 on the
(U-V, U-W and V-W) balanced? multi controller board.
Replace power board.
Yes
TIME CHART
ON 208/230 V
Normal Power supply OFF
ON
52C relay OFF
ex. 48 Hz
COMP (Hz) min Hz
0Hz
330–350 V
290/325 V 290/325 V
Bus bar voltage
(DC) 0V
ON
PAM OFF OFF
power on starts stop
CN52 (RED)
52C PTCs
52C relay 13V 1 Multi controller
(relay)
drive signal GND circuit board
3 CNAC
7 208/230 V (RED)
Power supply for 16V
16V 6 㻭㻯㻌㼼㻌㻝㻜㻑 1
Inverter gate drive 5
GND(16V)
Power supply for GND(18V) 4 3
PAM gate drive 18V 3
Signals 2
Signals 1 M-NET power
circuit board
CN2 (RED)
1
Power supply for 290–350 V DC 1 208/230 V
multi controller 㻭㻯㻌㼼㻌㻝㻜㻑 3
circuit board GND 3
CNDC 5
(PNK) CN1
(WHT)
U-V 10–180 V AC
L1
V-W 10–180 V AC
W-U 10–180 V AC
COMP L2
TB1 208/230 V AC
㼼10%
OCH612B 98
Check method of M-NET power circuit board
No
24–30 V DC?
Yes
No Check breaker and incoming power supply.
(24–30 V DC ) Is the incoming main voltage
Check power circuit board.
208/230 V AC ±10%?
Check wiring.
Yes
(208–230 V AC )
24–30 V DC?
Yes
No (24–30 V DC )
24–30 V DC CN2
M-NET power circuit board
3 LI L1
2 1 CN102
CNS1 (WHT) CNAC1(WHT) TB1
(RED)
CN1 208/230 V AC
TB3 M1 M2 24–30 V DC (Non-polar)
±10%
To indoor unit
OCH612B 99
8-8. HOW TO CHECK THE COMPONENTS
50
<Thermistor feature chart>
Low temperature thermistors
• Thermistor <Hic pipe> (TH2) 40
• Thermistor <Outdoor liquid pipe> (TH3)
Resistance (k")
• Thermistor <Suction pipe> (TH6)
30
• Thermistor <Ambient> (TH7)
Thermistor R0 = 15 k" ± 3 %
B constant = 3480 ± 2 % 20
Rt =15exp{3480( 1 – 1 )}
273+t 273 10
32°F [0:] 15 k" 86°F [30:] 4.3 k"
50°F [10:] 9.6 k" 104°F [40:] 3.0 k"
68°F [20:] 6.3 k" 0
í4 í14 32 50 68 86 104122
77°F [25:] 5.2 k" í20 í10 0 10 20 30 40 50
Temperature (ºF)
Temperature (:)
500
High temperature thermistor
• Thermistor <Compressor> (TH4) 400
Rt =7.465exp{4057( 1 – 1 )}
273+t 393
200
68°F [20:] 250 k" 158°F [70:] 34 k"
86°F [30:] 160 k" 176°F [80:] 24 k"
104°F [40:] 104 k" 194°F [90:] 17.5 k" 100
OCH612B 100
<LOW PRESSURE SENSOR>
Comparing the Low Pressure Sensor Measurement and Gauge Pressure
By configuring the digital display setting switch (SW1) as shown in the figure below, the pressure as measured by the low pressure
sensor appears on the LED1 on the control board.
SW1
ON
1 2 3 4 5 6 7 8
ON
The figure at left shows that the switches 1 through 4 are set to ON and 5 through 8 are set to OFF.
1 2 3 4 5 6 7 8
(1) While the outdoor unit is stopped, compare the gauge pressure and the pressure displayed on self-diagnosis LED1, 2.
1) When the gauge pressure is between 0 and 14 PSIG [0.098 MPaG], internal pressure is caused due to gas leak.
2) When the pressure displayed on self-diagnosis LED1, 2 is between 0 and 14 PSIG [0.098 MPaG], the connector may be defective or
be disconnected. Check the connector and go to (4).
3) When the outdoor temperature is 86°F [30°C] or less, and the pressure displayed on self-diagnosis LED1, 2 exceeds 247 PSIG
[1.7 MPaG], go to (3).
When the outdoor temperature exceeds 86°F [30°C], and the pressure displayed on self-diagnosis LED1, 2 exceeds 247 PSIG
[1.7 MPaG], go to (5).
4) If other than 1), 2) or 3), compare the pressures while the sensor is running. Go to (2).
(2) Compare the gauge pressure and the pressure displayed on self-diagnosis LED1, 2 after 15 minutes have passed since
the start of operation. (Com pare them by PSIG [MPaG] unit.)
1) When the difference between both pressures is within 29 PSIG [ 0.2MPaG], both the low pressure sensor and the control board are normal.
2) When the difference between both pressures exceeds 29 PSIG [ 0.2MPaG], the low pressure sensor has a problem. (performance dete-
rioration)
3) When the pressure displayed on the self-diagnosis LED1, 2 does not change, the low pressure sensor has a problem.
(3) Remove the low pressure sensor from the control board to check the pressure with the self-diagnosis LED1, 2 display.
1) When the pressure displayed on the self-diagnosis LED1,2 is between 0 and 14 PSIG [0.098 MPaG], the low pressure sensor has a
problem.
2) When the pressure displayed on self-diagnosis LED1, 2 is approximately 247 PSIG [1.7 MPaG], the control board has a problem.
(4) Remove the low pressure sensor from the control board, and short-circuit between the pin 2 and pin 3 connectors
(63LS) to check the pressure with the self-diagnosis LED1, 2.
1) When the pressure displayed on the self-diagnosis LED1, 2 exceeds 247 PSIG [1.7 MPaG], the low pressure sensor has a problem.
2) If other than 1), the control board has a problem.
(5) Remove the high pressure sensor (63HS) from the control board, and insert it into the connector for the low pres-
sure sensor (63LS) to check the pressure with the self-diagnosis LED1, 2.
1) When the pressure displayed on the self-diagnosis LED1, 2 exceeds 247 PSIG [1.7 MPaG], the control board has a problem.
2) If other than 1), go to (2).
Vout WH 2 MICRO
PROCESSOR 2.5
BK 1
GND
63LS
0.5
3–1 : 5 V (DC)
2–1 : Output Vout (DC) 0 PRESSURE
363 725 (PSIG)
2.5 5 (MPaG)
OCH612B 101
<HIGH PRESSURE SENSOR>
Comparing the High Pressure Sensor Measurement and Gauge Pressure
By configuring the digital display setting switch (SW1) as shown in the figure below, the pressure as measured by the high pressure
sensor appears on the LED1, 2 on the control board.
SW1
ON
1 2 3 4 5 6 7 8
ON
The figure at left shows that the switches 1 through 4 are set to ON and 5 through 8 are set to OFF.
1 2 3 4 5 6 7 8
(1) While the outdoor unit is stopped, compare the gauge pressure and the pressure displayed on self-diagnosis LED1, 2.
1) When the gauge pressure is between 0 and 14 PSIG [0.098 MPaG], internal pressure is caused due to gas leak.
2) When the pressure displayed on self-diagnosis LED1, 2 is between 14 PSIG [0.098 MPaG], the connector may be defective or
be disconnected. Check the connector and go to (4).
3) When the pressure displayed on self-diagnosis LED1, 2 exceeds 725 PSIG [5.0 MPaG], go to (3).
4) If other than 1), 2) or 3), compare the pressures while the sensor is running. Go to (2).
(2) Compare the gauge pressure and the pressure displayed on self-diagnosis LED1,2 after 15 minutes have passed since
the start of operation. (Compare them by PSIG [MPaG] unit.)
1) When the difference between both pressures is within 36 PSIG [0.25 MPaG], both the high pressure sensor and the control board
are normal.
2) When the difference between both pressures exceeds 36 PSIG [0.25 MPaG], the high pressure sensor has a problem. (perfor-
mance deterioration)
3) When the pressure displayed on self-diagnosis LED1, 2 does not change, the high pressure sensor has a problem.
(3) Remove the high pressure sensor from the control board to check the pressure on the self-diagnosis LED1, 2.
1) When the pressure displayed on self-diagnosis LED1, 2 is between 0 and 14 PSIG [0.098 MPaG], the high pressure sensor has a
problem.
2) When the pressure displayed on self-diagnosis LED1, 2 is approximately 725 PSIG [5.0 MPaG], the control board has a problem.
(4) Remove the high pressure sensor from the control board, and short-circuit between the pin 2 and pin 3 connectors
(63HS) to check the pressure with self-diagnosis LED1, 2.
1) When the pressure displayed on the self-diagnosis LED1, 2 exceeds 725 PSIG [5.0 MPaG], the high pressure sensor has a problem.
2) If other than 1), the control board has a problem.
The high pressure sensor consists of the circuit shown in the figure below. If 5 V DC is applied between the white and the black
wires, voltage corresponding to the pressure between the blue and the black wires will be output, and the value of this voltage
will be converted by the microcomputer. The output voltage is 0.078 V per 14 PSIG [0.098 MPaG].
Note:
The pressure sensor on the body side is designed to connect to the connector. The connector pin number on the body side
is different from that on the control board side.
Vout BU 2 MICRO
PROCESSOR 2.0
BK 1
GND
63HS
0.5
3–1: 5 V (DC)
PRESSURE
2–1: Output Vout (DC) 0
123 247 (PSIG)
0.85 1.7 (MPaG)
OCH612B 102
8-9. TEST POINT DIAGRAM
Outdoor multi controller circuit board
PUMY-P36NKMU1 PUMY-P48NKMU1
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS
TH7/TH6 Thermistor
<Ambient/Suction pipe>
63HS
High pressure sensor SV1
63LS Bypass valve
Low pressure sensor
VFG (TEST POINT4)
(Voltage between pin3 and
pin4 of PC511 or PC512) :
(Correspond to CNF1,2 7(+)–4(í))
21S4
4-way valve
OCH612B 103
Outdoor power circuit board Brief Check of POWER MODULE
PUMY-P36NKMU1 Usually, they are in a state of being short-circuited if they are broken.
Measure the resistance in the following points (connectors, etc.).
PUMY-P48NKMU1 If they are short-circuited, it means that they are broken.
1. Check of POWER MODULE
PUMY-P36NKMU1-BS 1 Check of DIODE circuit
PUMY-P48NKMU1-BS R - L1 , S - L1 , R - N1 , S - N1
2 Check of IGBT circuit
L2 - N1
3 Check of INVERTER circuit
P - U , P - V , P - W , N1 - U , N1 - V , N1 - W
Note: The marks R , S , L1 , L2 , P , N1 , U , V and W
shown in the diagram are not actually printed on the board.
CN2
Connect to the outdoor multi controller circuit board (CN2)
1–5:Transmitting signal to outdoor multi controller circuit
board (0–5 V DC)
2–5: Zero cross signal (0–5 V DC)
3–4: 18 V DC
CN4 6–5: 16 V DC
Connect to the outdoor multi 7–5: 16 V DC
controller circuit board (CN4) CN52C CNDC
Power 52C driving signal 310–350 V DC (1+, 3í)
Connect to the outdoor Connect to the outdoor E2, E3
module Connect to the elec-
multi controller circuit multi controller circuit
board (CN52C) board (CNDC) trical parts box
S R
W V U L2 P N1 L1
OCH612B 104
M-NET power circuit board
PUMY-P36NKMU1 PUMY-P48NKMU1
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS
CN2
Connect to the outdoor multi
controller circuit board (CN102)
1–2: 24–30 V DC
3–4: 24–30 V DC
TB1
Connect to
the electrical
parts box
CN1
• Connect to the outdoor
power circuit board (CNAC1)
1–3 : 208/230 V AC
OCH612B 105
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
Relay output display Compressor operation 52C 21S4 SV1 (SV2) Always lighting ON: light on OFF: light off
0 00000000
Check display 0000–9999 (Alternating display of addresses and check code) •When abnormality occurs, check display.
1 10000000 Indoor unit check status No.1 unit check No.2 unit check No.3 unit check No.4 unit check No.5 unit check No.6 unit check No.7 unit check No.8 unit check Light on at time of abnormality
OCH612B
Superheat due Compressor
High pressure Outdoor fan rotation
2 01000000 Protection input to low discharge shell temperature TH4 abnormality TH3 abnormality TH7 abnormality TH8 abnormality
abnormality frequency abnormality
temperature abnormality
Compressor Current sensor/ start over current
Heat sink Voltage Insuf¿cient refrigerant 63LS 63HS Display detected
3 11000000 Protection input over current primary current interception abnormality
overheating abnormality amount abnormality abnormality abnormality microprocessor protection or
interception abnormality delay
abnormality
serial
Abnormality in the Address double Indoor unit Indoor unit Outdoor unit Current sensor communication
4 00100000 Protection input Over capacity
number of indoor units setting abnormality capacity error address error address error open/short abnormality
(outdoor unit)
Superheat due Compressor
High pressure TH4 abnormality TH3 abnormality Outdoor fan rotation TH7 abnormality TH8 abnormality
5 10100000 Abnormality delay display 1 to low discharge shell temperature
abnormality delay delay delay frequency abnormality delay delay delay
temperature delay abnormality delay
Display all abnormalities
Compressor Current sensor/ 63LS
Heat sink Voltage Insuf¿cient refrigerant start over current interception remaining in abnormality
6 01100000 Abnormality delay display 2 over current primary current abnormality 63HS abnormality delay
overheating delay abnormality delay amount abnormality delay abnormality delay delay
8-10. OUTDOOR UNIT FUNCTIONS
106
Compressor Current sensor/ 63LS start over current
Heat sink Voltage abnormality Insuf¿cient refrigerant remaining in abnormality
9 10010000 Abnormality delay history 2 over current primary current abnormality 63HS abnormality delay interception
overheating delay delay amount abnormality delay delay
interception delay abnormality delay delay abnormality delay
TH2 abnormality 4-way valve Delay caused by blocked Power module TH6 abnormality Current sensor
10 01010000 Abnormality delay history 3 63LS abnormality delay
delay abnormality delay valve in cooling mode abnormality delay delay open/short delay
Abnormality code history 1
11 11010000
(the latest) Delay code Abnormality delay Delay code Abnormality delay
12 00110000 Abnormality code history 2 1202 Discharge/Comp. temperature 1600 Discharge superheat (SHd)
13 10110000 Abnormality code history 3 Thermistor <Compressor>(TH4) Over charge refrigerant
• Display abnormalities up to
1205 Thermistor <Outdoor liquid pipe> (TH3) 1601 Insuf¿cient refrigerant present (including
14 01110000 Abnormality code history 4
1211 Thermistor <Suction pipe> (TH6) Closed cooling valve abnormality
15 11110000 Abnormality code history 5 Alternating display of addresses terminals)
0000–9999 and abnormality code 1214 Thermistor <Heat sink> (TH8) 1608 4-way valve disconnection
16 00001000 Abnormality code history 6 (including abnormality delay code) • History record in 1 is the
1221 Thermistor <Ambient> (TH7) 4310 Current sensor open/short latest; records become older
17 10001000 Abnormality code history 7 1222 Thermistor <HIC> (TH2) 4320 Undervoltage, overvoltage, or power module in sequence; history record
18 01001000 Abnormality code history 8 in 10 is the oldest.
1400 Low pressure sensor 4330 Heat sink temperature
19 11001000 Abnormality code history 9 1402 High pressure (63H) 4350 Power module
Abnormality code history 10 High pressure sensor (63HS) 4500 Outdoor fan motor
20 00101000
(the oldest)
21 10101000 Cumulative time 0–9999 (unit: 1 hour) Display of cumulative
22 01101000 Cumulative time 0–9999 (unit: 10 hour) compressor operating time
23 11101000 Outdoor unit operation display Compressor energizing Compressor operating prohibition Compressor in operation Abnormality detection Light ON/Light OFF
Cooling : light on, Heating: light blinking
24 00011000 Indoor unit operation mode No.1 unit mode No.2 unit mode No.3 unit mode No.4 unit mode No.5 unit mode No.6 unit mode No.7 unit mode No.8 unit mode
Stop fan: light off
25 10011000 Indoor unit operation display No.1 unit operation No.2 unit operation No.3 unit operation No.4 unit operation No.5 unit operation No.6 unit operation No.7 unit operation No.8 unit operation Thermo ON : light on Thermo OFF : light off
1....ON
0....OFF
SW:setting
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
26 01011000 Capacity code (No. 1 indoor unit)
•Display of indoor unit
27 11011000 Capacity code (No. 2 indoor unit) capacity code
28 00111000 Capacity code (No. 3 indoor unit) 0–255 •The No. 1 unit will start from
OCH612B
29 10111000 Capacity code (No. 4 indoor unit) the M-NET address with the
lowest number
30 01111000 Capacity code (No. 5 indoor unit)
31 11111000 IC1 operation mode
32 00000100 IC2 operation mode
33 10000100 IC3 operation mode STOP Fan Cooling thermo-ON Cooling thermo-OFF Heating thermo-ON Heating thermo-OFF •Display of indoor unit operating mode
34 01000100 IC4 operation mode
35 11000100 IC5 operation mode
36 00100100 OC operation mode Compressor ON/OFF Heating/Cooling Abnormal/normal DEFROST/NO Refrigerant pull back/no Excitation current/no 3-min.delay/no Light on/light off
37 10100100 External connection status CN3N1–3 input CN3N1–2 input CN3S1–2 input CN3D1-3 input CN3D1-2 input Input: light off No input: light on
Display of communication
38 01100100 Communication demand capacity 0–255 (%)
demand capacity
Display a count of
39 11100100 Number of compressor ON/OFF 0000–9999 (unit: x10)
compressor operation/stop
40 00010100 Compressor operating current
0–999.9 (Arms) Display detected current
41 10010100 Input current of outdoor unit
Display cumulative time of
42 01010100 Thermo-ON operating time 0000–9999 (unit: x10)
thermo-ON operation
Display total capacity code
43 11010100 Total capacity of thermo-ON 0–255
of indoor units inthermo-ON
44 00110100 Number of indoor units 0–255 Display number of connected indoor units
45 10110100 DC bus voltage 0–999.9 (V) Display bus voltage
Td over heat SHd decrease Min.Sj correction Min.Sj correction LEV opening correction LEV opening correction Correction of high compression
107
46 01110100 State of LEV control Display active LEV control
prevention prevention depends on Td depends on Shd depends on Pd depends on Td ratio prevention
Condensing Compressor Discharge temp. Freeze
State of compressor Pd abnormality Pd Back up prevention
47 11110100 temperature limit temperature (heating) backup
frequency control 1 control control control (heating) control(heating) control at the
control begining of SHd Display active compressor
Hz-up inhibit frequency control
State of compressor Heat sink over heat Secondary Input current Frequency restrain of Low pressure decrease
48 00001100 control at the
frequency control 2 prevention control current control control receipt voltage change prevention
begining of SHd
Delay caused by
63LS Frozen 4-way valve disconnection Power module
49 10001100 Protection input HIC abnormality blocked valve in TH6 abnormality
abnormality protection abnormality abnormality
cooling mode
The second current value when
50 01001100 microprocessor of POWER 0–999.9[Arms]
BOARD abnormality is detected
Display data at time of
Heatsink temperature abnormality
when microprocessor of POWER
51 11001100 í99.9–999.9 (°F)
BOARD
abnormality is detected
State of compressor frequency(Hz) control Content
Discharge pressure control Hz control by pressure limitation
Compressor temperature control Hz control by discharge temperature limitation
SV control Hz control by bypass valve
Abnormal rise of Pd control Control that restrains abnormal rise of discharge pressure
Heat sink over heat prevention control Heat sink over heat prevention control
Secondary current control Secondary current control
Input current contol Input current contol
Hz correction of receipt voltage decrease prevention Max.Hz correction control due to voltage decrease
Hz restrain of receipt voltage change Max.Hz correction control due to receipt voltage change
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
Outdoor LEV-A
52 00101100
opening pulse
Outdoor LEV-A opening
53 10101100
pulse abnormality delay
OCH612B
Outdoor LEV-A opening
54 01101100
pulse abnormality Display of opening pulse of
0–2000 (pulse)
Outdoor LEV-B outdoor LEV
55 11101100
opening pulse
Outdoor LEV-B opening
56 00011100
pulse abnormality delay
Outdoor LEV-B opening
57 10011100
pulse abnormality
58 01011100 63LS (Low pressure) í99.9–999.9 (PSIG)
59 11011100 63LS abnormality delay
í99.9–999.9 (PSIG)
60 00111100 63 LS abnormality Display of data from sensor
61 10111100 TH2 (Hic pipe) í99.9–999.9 (°F) and thermistor
62 01111100 TH2(Hic) abnormality delay
í99.9–999.9 (°F)
63 11111100 TH2 (Hic) abnormality
64 00000010 Operational frequency 0–255 (Hz) Display of actual operating frequency
65 10000010 Target frequency 0–255 (Hz) Display of target frequency
Outdoor fan control Display of number of outdoor
66 01000010 0–15
step number fan control steps (target)
69 10100010 IC1 LEV Opening pulse
108
70 01100010 IC2 LEV Opening pulse
Display of opening pulse of
71 11100010 IC3 LEV Opening pulse 0–2000 (pulse)
indoor LEV
72 00010010 IC4 LEV Opening pulse
73 10010010 IC5 LEV Opening pulse
74 01010010 High pressure sensor (Pd) í99.9–999.9 (PSIG)
75 11010010 TH4(Compressor)(Td) data
76 00110010 TH6(Suction pipe) (ET) data Display detected data of
outdoor unit sensors and
77 10110010 TH7(Ambient) data í99.9–999.9 (°F) thermistors
78 01110010 TH3(Outdoor liquid pipe) data
80 00001010 TH8(Heat sink) data
81 10001010 IC1 TH23 (Gas)
82 01001010 IC2 TH23 (Gas)
í99.9–999.9 (°F) Display detected data of
83 11001010 IC3 TH23 (Gas)
(When indoor unit is not connected, it is displayed as0.) indoor unit thermistor
84 00101010 IC4 TH23 (Gas)
85 10101010 IC5 TH23 (Gas)
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
86 01101010 IC1 TH22 (Liquid)
87 11101010 IC2 TH22 (Liquid)
88 00011010 IC3 TH22 (Liquid)
OCH612B
89 10011010 IC4 TH22 (Liquid)
90 01011010 IC5 TH22 (Liquid) í99.9–999.9 (°F) Display detected data of
91 11011010 IC1 TH21 (Intake) (When the indoor unit is not connected, it is displayed as 0.) indoor unit thermistors
92 00111010 IC2 TH21 (Intake)
93 10111010 IC3 TH21 (Intake)
94 01111010 IC4 TH21 (Intake)
95 11111010 IC5 TH21 (Intake)
96 00000110 Outdoor SC (cooling) í99.9–999.9 (:) Display of outdoor subcool (SC) data
97 10000110 Target subcool step í2–4 Display of target subcool step data
98 01000110 IC1 SC/SH
99 11000110 IC2 SC/SH
í99.9–999.9 (:) Display of indoor SC/SH
100 00100110 IC3 SC/SH
during heating: subcool (SC)/during cooling: superheat (SH) (Fixed to "0" during cooling operation) data
101 10100110 IC4 SC/SH
102 01100110 IC5 SC/SH
103 11100110 Discharge superheat (SHd) í99.9–999.9 (:) Display of outdoor discharge superheat (SHd) data
105 10010110 Target Pd display (heating) kgf/F Pdm (0.0–30.0) (kgf/cm²)
106 01010110 Target ET display (cooling) ETm (í2.0–23.0) (:)
107 11010110 Target outdoor SC (cooling) SCm (0.0–20.0) (:)
108 00110110 Target indoor SC/SH (IC1)
Display of all control target data
109 10110110 Target indoor SC/SH (IC2)
110 01110110 Target indoor SC/SH (IC3) SCm/SHm (0.0–20.0) (:)
109
111 11110110 Target indoor SC/SH (IC4)
112 00001110 Target indoor SC/SH (IC5)
113 10001110 Indoor unitcheck status (IC9-12) No.9 unit check No.10 unit check No.11 unit check No.12 unit check Light on at time of abnormality
Indoor unit operation COOL/DRY: light on
114 01001110 No.9 unit mode No.10 unit mode No.11 unit mode No.12 unit mode HEAT: light blinking
mode (IC9-12) FAN/STOP: light off
Indoor unit operation No.9 unit No.10 unit No.11 unit No.12 unit Thermo-ON: light on
115 11001110
display (IC9-12) operation operation operation operation Thermo-OFF: light off
116 00101110 IC9 operation mode
117 10101110 IC10 operation mode Cooling Cooling Heating Heating Display of indoor unit
STOP Fan
118 01101110 IC11 operation mode Thermo-ON thermo-OFF thermo-ON thermo-OFF operation mode
119 11101110 IC12 operation mode
120 00011110 Target indoor SC/SH (IC9)
121 10011110 Target indoor SC/SH (IC10) Display of all control target
SCm/SHm (0.0–20.0) (:)
122 01011110 Target indoor SC/SH (IC11) data
123 11011110 Target indoor SC/SH (IC12)
IC9 LEV opening pulse
124 00111110 abnormality delay
IC10 LEV opening pulse
125 10111110 abnormality delay Display of opening pulse
0–2000 (pulse) of indoor LEV at time of
126 01111110 IC11 LEV opening pulse abnormality delay
abnormality delay
127 11111110 IC12 LEV opening pulse
abnormality delay
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
Actual frequency of Display of actual frquency at
128 00000001 abnormality delay 0–255 (Hz)
time of abnormality delay
Fan step number at time Display of fan step number
129 10110001 of abnormality delay 0–15
at time of abnormality delay
OCH612B
IC1 LEV opening pulse
131 11000001 abnormality delay
IC2 LEV opening pulse
132 00100001 abnormality delay
Delay of opening pulse
133 10100001 IC3 LEV opening pulse 0–2000 (pulse) of indoor LEV at time of
abnormality delay
abnormality delay
134 01100001 IC4 LEV opening pulse
abnormality delay
IC5 LEV opening pulse
135 11100001 abnormality delay
High pressure sensor data
136 00010001 at time of abnormality í99.9–999.9 (PSIG)
delay kgf/cm2
TH4 (Compressor)
137 10010001 sensor data at time of
abnormality delay °C
TH6 (Suction pipe)
138 01010001 sensor data at time of
abnormality delay °C í99.9–999.9 (°F)
TH3 (Outdoor liquid pipe)
139 11010001 sensor data at time of
110
abnormality delay °C
TH8 (Heat sink) sensor data at
140 00110001
time of abnormality delay °C
OC SC (cooling) at time of
141 10110001
abnormality delay °C Display of data from High
IC1 SC/SH at time of pressure sensor,
142 01110001 all thermistors, and SC/SH at
abnormality delay °C
IC2 SC/SH at time of time of
143 11110001 abnormality delay
abnormality delay °C
IC3 SC/SH at time of
144 00001001
abnormality delay °C
IC4 SC/SH at time of
145 10001001 í99.9–999.9(:)
abnormality delay °C
During heating: subcool (SC)
IC5 SC/SH at time of During cooling; superheat (SH) (Fixed to "0" during cooling operation)
146 01001001
abnormality delay °C
IC9 SC/SH at time of
147 11001001
abnormality delay °C
IC10 SC/SH at time of
148 00100001
abnormality delay °C
IC11 SC/SH at time of
149 10101001
abnormality delay °C
IC12 SC/SH at time of
150 01101001
abnormality delay °C
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
IC9 LEV opening pulse at
151 11101001
time of abnormality
IC10 LEV opening pulse at
152 00011001 Display of opening pulse
time of abnormality
OCH612B
0–2000 (pulse) of indoor LEV at time of
IC11 LEV opening pulse at abnormality
153 10011001
time of abnormality
IC12 LEV opening pulse at
154 01011001
time of abnormality
IC9 SC/SH at time of
155 11011001
abnormality
IC10 SC/SH at time of
156 00111001 í99.9–999.9(:)
abnormality Display of indoor SC/SH
During heating: subcool (SC)
IC11 SC/SH at time of data at time of abnormality
157 10111001 During cooling; superheat (SH) (Fixed to "0" during cooling operation)
abnormality
IC12 SC/SH at time of
158 01111001
abnormality
159 11111001 IC9 Capacity code Display of indoor unit
160 00000101 IC10 Capacity code capacity code
0–255 The No.1 unit will start from
161 10000101 IC11 Capacity code the M-NET address with the
162 01000101 IC12 Capacity code lowest number
163 11000101 IC9 SC/SH
164 00100101 IC10 SC/SH í99.9–999.9(:)
Display of indoor SC/SH
During heating: subcool (SC)
165 10100101 IC11 SC/SH data
During cooling; superheat (SH) (Fixed to "0" during cooling operation)
166 01100101 IC12 SC/SH
ROM version Display of version data of
170 01010101 0.00–99.99 (ver)
monitor ROM
111
171 11010101 ROM type Display of ROM type
Display of check sum code
172 00110101 Check sum mode 0000–FFFF
of ROM
173 10110101 IC9 TH23 (Gas)
174 01110101 IC10 TH23 (Gas)
175 11110101 IC11 TH23 (Gas)
176 00001101 IC12 TH23 (Gas)
177 10001101 IC9 TH22 (Liquid)
178 01001101 IC10 TH22 (Liquid)
179 11001101 IC11 TH22 (Liquid)
180 00101101 IC12 TH22 (Liquid)
Backup heating
181 10101101 Display detected data of
determination value "a" í99.9–999.9 (°F)
Backup heating indoor unit thermistors
182 01101101
determination value "b"
Backup heating
183 11101101
determination value "c"
Backup heating
184 00011101
determination value "d"
185 10011101 IC9 TH21 (Intake)
186 01011101 IC10 TH21 (Intake)
187 11011101 IC11 TH21 (Intake)
188 00111101 IC12 TH21 (Intake)
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
Power
History of voltage
189 10111101 - - PAM error Converter Fault synchronization L1 open phase error Under voltage error Over voltage error
error (U9/4220)
signal error
Actual frequency Display of actual frequency
OCH612B
192 00000011 0–255 (Hz)
of abnormality at time of abnormality
Fan step number
Display of fan step number
193 10000011 at time of 0–15
at time of abnormality
abnormality
195 11000011 IC1 LEV opening pulse
at time of abnormality
196 00100011 IC2 LEV opening pulse
at time of abnormality
Display of opening pulse
197 10100011 IC3 LEV opening pulse 0–2000 (pulse) of indoor LEV at time of
at time of abnormality
abnormality
198 01100011 IC4 LEV opening pulse
at time of abnormality
199 11100011 IC5 LEV opening pulse
at time of abnormality
High pressure sensor
200 00010011 data at time of í99.9–999.9 (PSIG)
abnormality
TH4 (Compressor)
201 10010011 sensor data at time of
abnormality
Display of data from
TH6 (Suction pipe)
112
High pressure sensor, all
202 01010011 sensor data at time of
thermistors, and SC/SH at
abnormality
í99.9–999.9 (°F) time of abnormality.
TH3 (Outdoor liquid
203 11010011 pipe) sensor data at
time of abnormality
TH8 (Heat sink)
204 00110011 sensor data at time of
abnormality
OC SC (cooling) at time of
205 10110011
abnormality
IC1 SC/SH at time of
206 01110011
abnormality
IC2 SC/SH at time of
207 11110011 í99.9–999.9(:)
abnormality Display of indoor SC/SH
During heating: subcool (SC)
IC3 SC/SH at time of data at time of abnormality
208 00001011 During cooling; superheat (SH) (Fixed to "0" during cooling operation)
abnormality
IC4 SC/SH at time of
209 10001011
abnormality
IC5 SC/SH at time of
210 01001011
abnormality
211 11001011 IC6 Capacity code Display of indoor unit
212 00101011 IC7 Capacity code capacity code
0–255 The No.1 unit will start from
213 10101011 IC8 Capacity code the M-NET address with the
lowest number
214 01101011 IC6 operation mode
Cooling Cooling Heating Heating Display of indoor unit
215 11101011 IC7 operation mode STOP Fan
thermo-ON thermo-OFF thermo-ON thermo-OFF operation mode
216 00011011 IC8 operation mode
SW1
Display on the LED1, 2 (display data)
No. setting Display mode Notes
12345678 1 2 3 4 5 6 7 8
217 10011011 IC6 LEV opening pulse
Display of opening pulse of
218 01011001 IC7 LEV opening pulse 0–2000 (pulse)
indoor LEV
219 11011001 IC8 LEV opening pulse
OCH612B
220 00111011 IC6 TH23 (Gas)
221 10111011 IC7 TH23 (Gas)
222 01111011 IC8 TH23 (Gas)
223 11111011 IC6 TH22 (liquid)
Display detected data of
224 00000111 IC7 TH22 (liquid) í99.9–999.9 (°F)
indoor unit thermistor
225 10000111 IC8 TH22(liquid)
226 01000111 IC6 TH21 (intake)
227 11000111 IC7 TH21 (intake)
228 00100111 IC8 TH21 (intake)
229 10100111 IC6 SC/SH
í99.9–999.9 (:) Display of indoor SC/SH
230 01100111 IC7 SC/SH
during heating: subcool (SC)/during cooling: superheat (SH) (Fixed to "0" during cooling operation) data
231 11100111 IC8 SC/SH
Target indoor SC/SH
232 00010111
(IC6)
Target indoor SC/SH Display of all control target
233 10010111 SCm/SHm (0.0–20.0) (:)
(IC7) data
Target indoor SC/SH
234 01010111
(IC8)
IC6 LEV opening pulse
235 11010111
abnormality delay
Display of opening pulse
IC7 LEV opening pulse 0–2000 (pulse) of indoor LEV at time of
236 00110111
abnormality delay abnormality delay
113
IC8 LEV opening pulse
237 10110111
abnormality delay
IC6 SC/SH at time of
238 01110111
abnormality delay
í99.9–999.9 (:) Display of indoor SC/SH
IC7 SC/SH at time of
239 11110111 During heating: subcool (SC) data at time of abnormality
abnormality delay
During cooling: superheat (SH) (Fixegd to "0" during cooling operation) delay
IC8 SC/SH at time of
240 00001111
abnormality delay
IC6 LEV opening pulse
241 10001111
at time of abnormality
Display of opening pulse
IC7EV opening pulse
242 01001111 0–2000 (pulse) of indoor LEV at time of
at time of abnormality
abnormality
IC8 LEV opening pulse
243 11001111
at time of abnormality
IC6 SC/SH at time of
244 00101111
abnormality
í99.9–999.9 (:) Display of indoor SC/SH
IC7 SC/SH at time of
245 10101111 During heating: subcool (SC) data at time of abnormality
abnormality
During cooling: superheat (SH) (Fixed to "0" during cooling operation) delay
IC8 SC/SH at time of
246 01101111
abnormality
250 01011111 IC9 LEV opening pulse
251 11011111 IC10 LEV opening pulse Display of opening pulse of
0–2000 (pulse)
252 00111111 IC11 LEV opening pulse indoor LEV
253 10111111 IC12 LEV opening pulse
9 ELECTRICAL WIRING
This chapter provides an introduction to electrical wiring for the CITY MULTI-S series, together with notes concerning power
wiring, wiring for control (transmission wires and remote controller wires), and the frequency converter.
D
B
A
A
208/230 V AC 60 Hz
208/230 V AC 60 Hz L1/L2
Note: The M-NET control indoor unit cannot receive power A Switch (Breakers for Wiring and Current Leakage(If you use))
supplied from an outdoor unit, so provide it with power B Outdoor Unit
separately. C M-NET Control Indoor unit
D Pull Box
OCH612B 114
9-2-2. Cross section area of Wire for Main Power and ON/OFF capacities
PUMY-P36NKMU1 PUMY-P48NKMU1
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS
Thickness of Wire for Main Power Supply and On/Off Capacities
Minimum Wire Thickness Maximum rating of
Breaker for Breaker for Current Minimum cir-
Power Supply (AWG [mm2]) over current protec-
Wiring*1 Leakage(If you use) cuit ampacity
Model Main Cable*2 Ground tor device
40 A 30 mA 0.1 sec.
Outdoor Unit P36/48 208/230 VAC, 60 Hz AWG8 [8.4] AWG8 [8.4] 40 A 31 A 44 A
or less
Indoor Unit 208/230 VAC, 60 Hz Refer to installation manual of indoor unit.
*1. Please follow applicable federal, state, or local codes to prevent potential leakage/electric shock.
Or install a ground fault interrupt for the prevention of leakage and electric shock.
IMPORTANT
If a current leakage breaker is used, it should be compatible with higher harmonics as this unit is equipped with an
inverter. The use of an inadequate breaker can cause the incorrect operation of inverter.
*2. Use copper supply wires. Use the electric wires over the rating voltage
. 300 V.
Minimum wire thickness (AWG [mm2]) Ground-fault interruper *1 Local switch (A) Breaker for wiring
Total operating current of the indoor unit (If you use)
Main Cable Branch Ground Capacity Fuse (NFB)
F0 = 15 A or less *2 14/2.1 14/2.1 14/2.1 15 A current sensitivity *3 15 15 15
F0 = 20 A or less *2 12/3.3 12/3.3 12/3.3 20 A current sensitivity *3 20 20 20
F0 = 30 A or less *2 10/5.5 10/5.5 10/5.3 30 A current sensitivity *3 30 30 30
Indoor unit V1 V2
PKFY-P·NHMU, PKFY-P·NKMU, PEFY-P·NMSU,
Type 1 PLFY-P·NEMU, PLFY-EP·NEMU, PMFY-P·NBMU, 19.8 2.4
PCFY-P·NKMU, PLFY-P·NFMU
Type 2 PEFY-P·NMAU, PVFY-P·NAMU 38.0 1.6
Type 3 PKFY-P·NBMU, PLFY-P·NCMU 3.5 2.4
Others PFFY-P·NEMU, PFFY-P·NRMU, PEFY-P·NMHU 0.0 0.0
Sample chart
C : Multiple of tripping current at tripping time 0.01s 6000
60
F2 = 19.8 × 4/8 + 38 × 1/8
= 14.65 10
ĺ 16 A breaker (Tripping current = 8 × 16 A at 0.01 s)
* 3 Current sensitivity is calculated using the following formula.
1
G1 = V2 × (Quantity of Type1) + V2 × (Quantity of Type2) + V2 × (Quantity of Type3) + V2 × (Quantity of Others)
+ V3 × (Wire length [km])
0.1
G1 Current sensitivity
30 or less 30 mA 0.1 sec or less
0.01
100 or less 100 mA 0.1 sec or less
1 2 3 4 6 8 10 20
C
Wire thickness (AWG [mm2]) V3 Rated Tripping current (x)
14/2.1 48
12/3.3 56
10/5.3 66
1. Use a separate power supply for the outdoor unit and indoor unit.
2. Bear in mind ambient conditions (ambient temperature,direct sunlight, rain water,etc.) when proceeding with the wiring and connections.
3. The wire size is the minimum value for metal conduit wiring. The power cord size should be 1 rank thicker consideration of voltage drops.
Make sure the power-supply voltage does not drop more than 10%.
4.
5. -
ple, use wiring such as YZW.
6. Install an earth longer than other cables.
OCH612B 115
9-3. DESIGN FOR CONTROL WIRING
Please note that the types and numbers of control wires needed by the CITY MULTI-S series depend on the remote
controllers and whether they are linked with the system or not.
Note that the number of connectable units may be limited by some conditions such as an indoor unit's capacity or each unit's equivalent power consumption.
(Refer to DATA BOOK.)
OCH612B 116
9-5. SYSTEM SWITCH SETTING
In order to identify the destinations of signals to the outdoor units, indoor units, and remote controller of the MULTI-S series,
each microprocessor must be assigned an identification number (address). The addresses of outdoor units, indoor units, and
remote controller must be set using their settings switches. Please consult the installation manual that comes with each unit for
detailed information on setting procedures.
Indoor unit
Group operation
OCH612B 117
9-7. METHOD FOR OBTAINING ELECTRICAL CHARACTERISTICS WHEN A CAPACITY
AGREEMENT IS TO BE SIGNED WITH AN ELECTRIC POWER COMPANY
The electrical characteristics of connected indoor unit system for air conditioning systems, including the MULTI-S series,
depend on the arrangement of the indoor and outdoor units.
First read the data on the selected indoor and outdoor units and then use the following formulas to calculate the electrical
characteristics before applying for a capacity agreement with the local electric power company.
9-7-2. Applying to an electric power company for power and total current
Calculations should be performed separately for heating and cooling employing the same methods; use the largest
resulting value in your application to the electric power company.
OCH612B 118
10 REFRIGERANT PIPING TASKS
10-1. REFRIGERANT PIPING SYSTEM
A A Outdoor Unit
B First Branch
C Indoor unit
Line-Branch Method A
Connection Examples L
(Connecting to 4 Indoor Units)
R
H
B C d
B a b c
C
C C
h
C
Total Piping Length A+B+C+a+b+c+d [ 984 ft [300 meters]
Permissible Farthest Piping Length (L) A+B+C+d [ 492 ft [150 meters] *
Length
Farthest Piping Length After First Branch (R) B+C+d [ 98 ft [30 meters]
Permissible High/ High/Low Difference in Indoor/Outdoor Section (H) 164 ft [50meters] (If the outdoor unit is lower, 131 ft [40 meters])
Low Difference High/Low Difference in Indoor/Indoor Section (h) 49 ft [15 meters]
Ŷ Selecting the Refrigerant Branch Kit Use an optional branch piping kit (CMY-Y62-G-E).
Ŷ Select Each Section of Refrigerant Piping (1) Refrigerant Piping Diameter In Section (2) Refrigerant Piping Diameter In Section
From Outdoor Unit to First Branch From Branch to Indoor Unit
(1) Section From Outdoor Unit (Outdoor Unit Piping Diameter) (Indoor Unit Piping Diameter)
to First Branch (A) Model Piping Diameter (in [mm]) Model number Piping Diameter (in [mm])
Each
(2) Sections From Branch to Liquid Line 3/8 [{9.52] Liquid Line 1/4 [{6.35]
Section of PUMY-P36 18 or lower
Indoor Unit (a,b,c,d) PUMY-P48 Gas Line 1/2 [{12.7]
Piping Gas Line 5/8 [{15.88]
(3) Section From Branch to Liquid Line 3/8 [{9.52]
Branch (B,C) 24 to 54
Gas Line 5/8 [{15.88]
Select the size from the table to the right.
(3) Refrigerant Piping Diameter In Section
From Branch to Branch
Liquid Line (inch [mm]) Gas Line (inch [mm])
3/8 [{9.52] 5/8 [{15.88]
* The maximum pipe length between each indoor unit and an outdoor unit is 262 ft [80m] for the following indoor units:
PKFY-P06NBMU, PKFY-P08NHMU, PFFY-P06/08/12NEMU, and PFFY-P06/08/12NRMU
If using a pipe longer than 262 ft [80 m], an optional external LEV box (PAC-SG95-LE-E) is required.
OCH612B 119
A A Outdoor Unit
B First Branch
C Indoor unit
A
L
Header-Branch Method
r
Connection Examples B
(Connecting to 4 Indoor Units)
H
a b c d
C C
c
h
C
Ŷ Select Each Section of Refrigerant Piping (1) Refrigerant Piping Diameter In Section (2) Refrigerant Piping Diameter In Section
From Outdoor Unit to First Branch From Branch to Indoor Unit
(1) Section From Outdoor Unit (Outdoor Unit Piping Diameter) (Indoor Unit Piping Diameter)
Each
to First Branch (A) Model Piping Diameter (in [mm]) Model number Piping Diameter (in [mm])
Section of
(2) Sections From Branch to Liquid Line 1/4 [{6.35]
Piping PUMY-P36 Liquid Line 3/8 [{9.52] 18 or lower
Indoor Unit (a,b,c,d)
PUMY-P48 Gas Line 1/2 [{12.7]
Gas Line 5/8 [{15.88]
Select the size from the table to the right. Liquid Line 3/8 [{9.52]
24 to 54
(3) Refrigerant Piping Diameter In Section Gas Line 5/8 [{15.88]
From Branch to Branch
Liquid Line (in [mm]) Gas Line (in [mm])
3/8 [{9.52] 5/8 [{15.88]
Ŷ Additional refrigerant charge <Additional Charge>
Refrigerant for the extended piping is not included in the Calculation of refrigerant charge
Total capacity of Amount for the
outdoor unit when the unit is shipped from the factory. Pipe size Pipe size
connected indoor units indoor units
Liquid pipe Liquid pipe
Therefore, charge each refrigerant piping system with
ø6.35
+ ø9.52 + – 27 kBTU/h 53 oz (1.5 kg)
additional refrigerant at the installation site. In addition, in 28 – 54 kBTU/h 88 oz (2.5 kg)
[ft] × 0.21 [oz/ft] [ft] × 0.55 [oz/ft]
order to carry out service, enter the size and length of each (m) × 19.0 (g/m) (m) × 50.0 (g/m) 55 – 62 kBUT/h 106 oz (3.0 kg)
liquid pipe and additional refrigerant charge amounts in Included refrigerant amount when shipped from the factory
the spaces provided on the “Refrigerant amount” plate on Included refrigerant amount
10 LBS. 9 OZ. (4.8 kg)
the outdoor unit. A: ø9.52 66 ft [20 m]
Calculation of additional refrigerant charge <Example> B: ø9.52 16 ft [5 m]
Calculate the additional charge using the liquid pipe size Outdoor model : P48 C: ø9.52 16 ft [5 m]
Indoor 1 : P24 (24 kBTU/h) a: ø9.52 49 ft [15 m] At the conditions
and length of the extended piping and total capacity of 2 : P15 (15 kBTU/h) below:
b: ø6.35 33 ft [10 m]
connected indoor units. 3 : P08 (8 kBTU/h) c : ø6.35 33 ft [10 m]
Calculate the additional refrigerant charge using the 4 : P06 (6 kBTU/h) d: ø6.35 66 ft [20 m]
procedure shown to the right, and charge with the The total length of each liquid line is as follows:
additional refrigerant. [3/8”] ø9.52 : A + B + C + a = 20 + 5 + 5 + 15 = 147 ft [45 m]
For amounts less than 0.2lb [0.1 kg], round up the [1/4”] ø6.35 : b + c + d = 10 + 10 + 20 = 132 ft [40 m]
calculated additional refrigerant charge. The total capacity of connected indoor unit is as follows:
24 + 15 + 08 + 06 = 53
(For example, if the calculated charge is 13.2 lb [6.01 kg], <Calculation example>
round up the charge to 13.4 lb [6.1 kg].) Additional refrigerant charge
19.0 50.0
[
132 ft × 0.21 oz + 147 ft × 0.55 oz + 88 oz = 197 oz 40× 1000 + 45 × 1000 + 2.5 = 5.6 kg (rounded up) ]
* The maximum pipe length between each indoor unit and an outdoor unit is 262 ft [80m] for the following indoor units:
PKFY-P06NBMU, PKFY-P08NHMU, PFFY-P06/08/12NEMU, and PFFY-P06/08/12NRMU
If using a pipe longer than 262 ft [80 m], an optional external LEV box (PAC-SG95-LE-E) is required.
OCH612B 120
A
C E
Method of Combined Branching of Lines and
Headers F
B c d e
Connection Examples A Outdoor unit
3 4 5
H
(Connecting to 5 Indoor Units) B B First branching (branching
D D D
joint)
L
C Branching joint
R
D Indoor unit
h
b
E Branching header
a 2
F Blind caps
C 1 D D
OCH612B 121
10-2. PRECAUTIONS AGAINST REFRIGERANT LEAKAGE
10-2-1. Introduction
R410A refrigerant of this air conditioner is non-toxic and non-flammable but leaking of large amount from an indoor unit into
the room where the unit is installed may be deleterious. To prevent possible injury, the rooms should be large enough to keep the
R410A concentration specified by ISO 5149-1 as follows.
Outdoor unit
Maximum concentration Direction
of refrigerant flow
Maximum refrigerant concentration of R410A of a room is Branching header
0.44kg/K accordance with ISO 5149-1.
To facilitate calculation, the maximum concentration is
expressed in units of kg/K [lbs/ft³] (kg [lbs] of R410A per K [ft³])
Maximum concentration of R410A: 0.027 lbs/ft³ [0.44 kg/K]
Indoor unit
(ISO 5149-1)
(2) Calculate room volumes (m3) and find the room with the smallest volume
The part with represents the room with the smallest volume.
(a) Situation in which there are no partitions (b) There are partitions, but there are openings that allow
the effective mixing of air.
Outdoor unit
Outdoor unit
Outdoor unit
Ventilation apparatus
Indoor unit
(3) Use the results of calculations (1) and (2) to calculate the refrigerant concentration:
Total refrigerant in the refrigerating unit (lbs [kg]) If the calculation results do not exceed the maximum con-
[ Maximum concentration(lbs/ft³ [kg/K]) centration, perform the same calculations for the larger
The smallest room in which an indoor second and third room, etc., until it has been determined
unit has been installed (ft³ [K])
that nowhere the maximum concentration will be exceeded.
Maximum concentration of R410A:0.027 lbs/ft³
[0.44kg/K]
OCH612B 122
11 DISASSEMBLY PROCEDURE
PUMY-P36NKMU1 PUMY-P48NKMU1
PUMY-P36NKMU1-BS PUMY-P48NKMU1-BS Note: Turn OFF the power supply before disassembly.
OPERATING PROCEDURE PHOTOS/FIGURES
1. Removing the service panel and top panel Figure 1 Top panel fixing screws Top panel
(1) Remove 3 service panel fixing screws (5 × 12) and slide
Service panel
the hook on the right downward to remove the service fixing screw
panel.
(2) Remove screws (3 for front, 3 for rear/5 × 12) of the top Grille fixing
panel and remove it. screws
Service
panel
Slide
Fan grille
Grille fixing
screws
Service panel
fixing screws
OCH612B 123
From the previous page.
OPERATING PROCEDURE PHOTOS/FIGURES
Photo 4
(6) Remove 2 electrical parts box fixing screws (4 × 10) Electrical parts box
and detach the electrical parts box by pulling it upward.
The electrical parts box is fixed with 2 hooks on the left
and 1 hook on the right.
Electrical
parts box
fixing
screws
OCH612B 124
OPERATING PROCEDURE PHOTOS/FIGURES
6. Removing the thermistor <Outdoor liquid pipe> (TH3) and Photo 8
thermistor <Compressor> (TH4), thermistor <Hic pipe>
(TH2)
(1) Remove the service panel. (See Figure 1)
(2) Disconnect the connectors, TH3 (white) and TH4 (white),
TH2 (black) on the multi controller circuit board in the elec-
trical parts box.
(3) Loosen the clamp for the lead wire in the rear of the electri-
cal parts box.
(4) Pull out the thermistor <Outdoor liquid pipe> (TH3) and
thermistor <Compressor> (TH4) from the sensor holder.
(See Photo 6 and 8)
Thermistor
<Outdoor liquid pipe> (TH3)
[Removing the 4-way valve coil] 4-way valve coil (21S4) 4-way valve
(2) Remove 4-way valve coil fixing screw (M5 × 7).
(3) Remove the 4-way valve coil by sliding the coil toward you.
(4) Disconnect the connector 21S4 (green) on the multi con-
troller circuit board in the electrical parts box.
OCH612B 125
OPERATING PROCEDURE PHOTOS/FIGURES
9. Removing bypass valve coil (SV1) and bypass valve Photo 10
(1) Remove the service panel. (See Figure 1) Bypass valve Electronic expansion Bypass valve
(2) Remove the top panel. (See Figure 1) coil fixing screw valve coil (LEV-B) coil (SV1)
(3) Remove the cover panel (front). (Refer to procedure 8 (5))
(4) Remove the cover panel (rear). (Refer to procedure 8 (6))
(5) Remove the side panel (R). (Refer to procedure 8 (7))
(6) Remove the bypass valve coil fixing screw (M4 × 6). Electronic
(7) Remove the bypass valve coil by sliding the coil upward. expansion
valve
(8) Disconnect the connector SV1 (gray) on the multi controller
circuit board in the electrical parts box. Bypass valve
(9) Remove the electrical parts box. (See Photo 4)
(10) Recover refrigerant.
(11) Remove the welded part of bypass valve.
Refer to the notes below.
10. Removing the high pressure switch (63H) and high pres-
sure sensor (63HS)
(1) Remove the service panel. (See Figure 1)
(2) Remove the top panel. (See Figure 1)
(3) Remove the cover panel (front). (Refer to procedure 8 (5))
(4) Remove the cover panel (rear). (Refer to procedure 8 (6))
(5) Remove the side panel (R). (Refer to procedure 8 (7))
(6) Pull out the lead wire of high pressure switch and high pres- High pressure
sure sensor. sensor (63HS)
(7) Remove the electrical parts box. (See Photo 4)
(8) Recover refrigerant.
Photo 11
(9) Remove the welded part of high pressure switch and high
pressure sensor.
Refer to the notes below.
OCH612B 126
OPERATING PROCEDURE PHOTOS /FIGURES
13. Removing the compressor (MC) Photo 13
(1) Remove the service panel. (See Figure 1) Valve bed
(2) Remove the top panel. (See Figure 1) Valve bed
(3) Remove 2 front cover panel fixing screws (5 × 12) and fixing screw
remove the front cover panel. (See Photo 3) Valve
(4) Remove front panel fixing screws, 5 (5x12) and 2 (4 x 10) bed fixing
Compressor screws
and remove the front panel. (See Photo 3) (MC)
(5) Remove 4 back cover panel fixing screws (5 × 12) and
remove the back cover panel.
(6) Remove the electrical parts box. (See Photo 4) Separator
(7) Remove the valve bed. (Refer to procedure 8 (4))
Accumulator
(8) Remove the cover panel (front). (Refer to procedure 8 (5))
(9) Remove the cover panel (rear). (Refer to procedure 8 (6))
(10) Remove the right side panel. (Refer to procedure 8 (7))
Compressor
(11) Remove 3 separator fixing screws (4 × 10) and remove the fixing nut
separator. (See Figure 3)
(12) Recover refrigerant. Figure 3
(13) Remove the 3 compressor fixing nuts for motor using span-
ner or adjustable wrench.
(14) Remove the welded pipe of motor for compressor inlet and
outlet and then remove the compressor.
Separator
Note: Recover refrigerant without spreading it in the air. fixing
screws
Separator
fixing screw
14. Removing the accumulator Note: Recover refrigerant without spreading it in the air.
(1) Remove the service panel. (See Figure 1)
(2) Remove the top panel. (See Figure 1)
(3) Remove the front cover panel. (Refer to procedure 13 (3))
(4) Remove the back cover panel. (Refer to procedure 13 (5))
(5) Remove the electrical parts box. (See Photo 4)
(6) Remove the valve bed. (Refer to procedure 8 (4))
(7) Remove the cover panel (front). (Refer to procedure 8 (5))
(8) Remove the cover panel (rear). (Refer to procedure 8 (6))
(9) Remove the side panel (R). (Refer to procedure 8 (7))
(10) Recover refrigerant.
(11) Remove 2 welded pipes of accumulator inlet and outlet.
(12) Remove 2 accumulator leg fixing screws (4 × 10). (See Photo 15)
Accumulator
Photo 14 Inlet Photo 15
Outlet
Accumulator leg
Accumulator
OCH612B 127
OPERATING PROCEDURE PHOTOS/FIGURES
15. Removing the reactor (DCL) Figure 4
(1) Remove the service panel. (See Figure 1)
(2) Remove the top panel. (See Figure 1) Electrical parts box
(3) Remove the electrical parts box (See photo 4)
(4) Remove 4 screws for reactor (4 x 10) to remove the reac-
tor. (See Figure 4)
Screws
for
reactor
Reactor
Connectors of
reactor Bottom plate of
electrical parts
box
OCH612B 128
HEAD OFFICE : TOKYO BUILDING, 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO100-8310, JAPAN