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Reactive Powder Concrete - pptx06

Reactive Powder Concrete (RPC) is an ultra high strength and ductile cementitious composite developed in the early 1990s, featuring advanced mechanical and chemical properties. Its composition includes various materials such as silica fume, steel fibers, and superplasticizers, which enhance its strength and durability. RPC has applications in structures like the Sherbrooke Bridge and the Qinghai-Tibet Railway, offering advantages such as reduced weight, improved seismic performance, and lower maintenance needs compared to conventional concrete.

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37 views35 pages

Reactive Powder Concrete - pptx06

Reactive Powder Concrete (RPC) is an ultra high strength and ductile cementitious composite developed in the early 1990s, featuring advanced mechanical and chemical properties. Its composition includes various materials such as silica fume, steel fibers, and superplasticizers, which enhance its strength and durability. RPC has applications in structures like the Sherbrooke Bridge and the Qinghai-Tibet Railway, offering advantages such as reduced weight, improved seismic performance, and lower maintenance needs compared to conventional concrete.

Uploaded by

gharoonda
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Reactive Powder Concrete

CivilThings.com
Contents

◼ Introduction
◼ Composition of reactive powder concrete(RPC)
◼ Properties of RPC
◼ Application of RPC
◼ Advantages & disadvantages of RPC
◼ Case study
◼ Conclusion
◼ References
INTRODUCTION

◼ RPC was first developed by P. Richard and M.


Cheyrezy.
◼ RPC was first produced in the early 1990’s by
researchers at Bouygues laboratory in France and
the world’s first RPC structure, the Sherbrooke
Bridge in Canada was constructed in July 1997.
What is reactive powder concrete
(RPC)

◼ RPC is an ultra high strength and high ductility


cementitious composite with advanced mechanical
and chemical properties.
◼ There are concretes that leads the way to the
achievement of the maximum compressive strength
of the order 120-150 Mpa.
……continue

◼ In order to increase the compressive strength of


concrete even further, the only way is to remove the
coarse aggregate.
◼ This philosophy has been employed in what is today
known as Reactive Powder Concrete.
◼ RPC is not just a simple mixture of cement, water and
aggregates.
◼ Quite often, it contains mineral components and
chemical admixtures having very specific characteristics,
which impart specific properties to the concrete.
COMPOSITION OF RPC

CEMENT

STEEL
SAND
FIBERS

RPC
SILICA
WATER
FUME

CRUSHED SUPER
QUARTZ PLASTICIZER
……continue

◼ CEMENT
Their C3A content, varies from 1% up to 8%. Their
soluble alkali content is very low and is comprised
between 0.16% and 0.38%.
◼ SILICA FUMES
The main quality of a silica fume is the absence
of aggregates.
… continue

◼ SAND
Sand should be of good hardness, readily available
and low cost. Its particle size ranges from 0.15mm
to 0.6 mm. The type of sand generally used is
natural and crushed.
◼ QUARTZ POWDER
Its particle size ranges from 0.005mm to 0.025mm.
It should be crystalline in nature.
…continue

◼ STEEL FIBRES
It should have good aspect ratio and should be able
to improve ductility. Its length ranges from 13mm
25mm. It should be straight.
◼ WATER
It should be clean from all the organic impurities as
well as other dust particles. It should not be saline in
nature.
…..continue

◼ SUPER PLASTICIZER
A copolymer of acrylic ester (CAE), a
polynaphtalene Sulfonate (PNS) and a
polymelamine sulfonate (PMS) are normally
employed for the purpose.
These admixtures are synthetic polymers.
Objectives of developing RPC

◼ Elimination of coarse aggregate for enhancement of


homogeneity .
◼ Utilization of pozzolanic properties of silica fume.
◼ Optimal usage of super plasticizer to reduce W/C
and at the same time improves compaction .
◼ Post- set heat treatment for enhancement of the
microstructure.
◼ Addition of small sized steel fibers to improve
ductility.
…..continue
……continue
Components with function parameters

Components Function parameters


◼ Sand ▪ Give strength to
aggregate
◼ Cement ▪ Binding material
◼ Quartz powder ▪ Maximum reactivity
during heat-treating
◼ Silica fume ▪ Filling the voids
◼ Steel fibers ▪ Improve ductility
◼ Superplasticiser ▪ Reduce water binding
PROPERTIES
◼ Fresh concrete properties
◼ Compressive strength
◼ Flexural strength
◼ Water absorption and permeability
◼ Chloride impermeability
◼ Frost resistance
…..continue

◼ RPC 200
Pre-setting pressurization -None
Heat-treating - 20 to 90°C
Compressive strength -170 to 230MPa
Flexural strength -30 to 60MPa
Young’s modulus -50 to 60GPa
…..continue

◼ RPC 800
Pre-setting pressurization- 5OMPa
Heat-treating -250 to 400°C
Compressive strength
-using quartz sand : 490 to 680MPa
- using steel aggregate :650 to 810MPa
Flexural strength :45 to 141MPa
Young’s modulus : 65 to 75GPa
PROPERTIES OF RPC

▪ COMPRESSIVE STRENGTH
-Higher compressive strength than normal
Concrete.
-It is a factor linked with durability of material.
-Maximum compressive strength of RPC is
approximately 200MPa.
……continue

◼ FLEXURAL STRENGTH

-Plane RPC possess high flexural strength than


regular concrete.

-By introducing steel fibers, RPC can achieve high


strength. The length and diameter of the fibres
have a considerable impact on the strength.
WATER ABSORPTION
RESISTANCE TO CHLORIDE ION
PENETRATION

• Increases when heat curing is done in concrete.

• Heat cured RPC show higher value than normal


cured RPC.

HOMOGENITY
• Improved by eliminating all coarse aggregates.
• Dry components for use in RPC is less than 600
micro meter .
WATER PERMEABILITY
7. COMPACTNESS:
Application of pressure before and during concrete
setting period.
8. MICROSTRUCTURE:
Microstructure of the cement hydrate can be
changed by applying heat treatment during curing.
9. MATERIAL DUCTILITY:
Material ductility can be improved through the
addition of short steel fibres.
APPLICATIONS OF RPC

SHERBROOKE PEDESTRAIN BRIDGE


…..continue

◼ CONTAINMENT OF NUCLEAR WASTE


-Used for isolation and containment of
nuclear wastes.

- It has been used for blocking &


stabilization of containment waste.
Advantages of RPC

• It has the potential to structurally compete with


steel.
• Superior strength combined with higher shear
capacity result in significant dead load reduction.
• RPC can be used to resist all but direct primary
tensile stress.
• Improved seismic performance by reducing
inertia load with lighter member .
• Low &non-interconnected porosity diminishes
mass transfer, making penetration of liquid/gas
non-existent.
Limitations of RPC

◼ Least costly components of conventional concrete


are eliminated by more expensive elements.
◼ RPC is still in the intial stages,So long term
properties are not yet known.
Case study

Qinghai-Tibet Railway
…..continue

◼ The Qinghai-Tibet railway lies in the west area of


China at an altitude of more than 4,000 meters.
◼ The 576-km railway is being built on frozen earth.
◼ The bad climate and sandstorms of the tundra
require the concrete of the bridge to have superior
mechanical properties and high durability.
◼ By adding portland cement, silica fume, superfine
fly ash, and superplasticizers, reactive powder
concrete (RPC) is used in the sidewalk systems of
bridges with compressive strength of 160 MPa
…conitnue

◼ There are a lot of different problems with


conventional concrete sidewalks such as corrosion,
rust of reinforcing steel bars, and breakability of
concrete slab.
◼ The steel brackets rust in a conventional concrete
sidewalk.
◼ As a result, a conventional concrete sidewalk
system requires maintenance every year.
◼ Dead weight of the traditional sidewalk system is
greater than that of the RPC sidewalk system.
…..continue

◼ The sidewalk system made of RPC has such merits


as small deadweight, excellent durability, low cost,
and minimum maintenance.
◼ Thus, RPC is more suitable for the sidewalk system
of Qinghai-Tibet Railway than conventional
concrete.
conclusion

◼ The reactive powder concrete produced by routine


concrete manufacture techniques has compressive
strength above 160 MPa, bending strength above 20
MPa, fine frost resistance, and impermeability of
chloride.
◼ The sidewalk flat system produced by the reactive
powder concrete has light deadweight, low cost,
and the littler workload, which makes it suitable for
bridge and its subsidiary facilities on the
Qinghai-Tibet plateau.
…..continue

◼ Structural members have fine and steady quality


and can satisfy the demand of practice production.
References

◼ A.S Dili and Manu Santhanam.


Investigations on concrete powder concrete: 2004.
◼ Halit Yazici.
The effect of curing conditions on compressive strength
of ultra high strength concrete with high volume
mineral admixtures, 2006.
◼ Pierre Richard and Marcel Cheyrezy.
Composition of Reactive powder concretes, 1995 .
◼ Ching- Tsung Liu and Jong- Shing Huang.
Highly flowable reactive powder mortar as a repair
material, 2007
THANK
YOU

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