User Manual Power Xpert UX

Power Xpert UX
Air insulated Medium Voltage Switchgear up to 24 kV
Table of contents

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 Table of contents

Table of contents

1 Introduction 6
1.1 General system description 6
1.1.1 System type 6
1.1.2 System construction 6
1.2 Using the manual 6
1.2.1 Target group 6
1.2.2 Notation guide 6
1.2.3 Structure of the manual 6
1.3 Safety instructions 7
1.3.1 General instructions 7
1.3.2 Safety of the switchroom 8
1.3.3 What to do in the event of a fire 10
1.4 Product information 11
1.4.1 Product rating plate 11

2 Product description 12
2.1 The system 12
2.1.1 Panels 12
2.1.2 Circuit breaker compartment 12
2.1.3 Withdrawable unit positions 13
2.1.4 Cable connections 13
2.1.5 Voltage transformers 14
2.1.6 Current transformers 14
2.1.7 Auxiliary equipment 14
2.1.8 Earthing 15
2.1.9 Withdrawable units 16
2.1.10 Interlocks 17
2.2 Panel types 17
2.2.1 Circuit breaker panel 17
2.2.2 Bus-section panel (connecting panel) 18
2.2.3 Direct connection panel 19
2.2.4 Disconnector panel 19
2.2.5 Measuring panel 19
2.2.6 Contactor panel 19
2.3 Equipment safety 19
2.3.1 Safe operation 19
2.3.2 Safety features 19
2.3.3 Execution of work 20
2.3.4 Safety markings 20
2.4 General technical data 21
2.4.1 Electrical data according to applicable IEC standards 21
2.4.2 Environmental conditions 22
2.4.3 Dimensions and weights 22

3 System assembly 23
3.1 Environmental requirements 23
3.1.1 Climate 23
3.1.2 Room for extension 23
3.1.3 Floor 23
3.1.4 Floor plan 23
3.1.5 During transport and storage 23
3.2 System transport 25
3.2.1 Delivery inspection 25

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 Table of contents

3.2.2 Instructions for transport 25

3.2.3 Transport in the operating area 26
3.3 System assembly 26
3.3.1 Foundation on site 26
3.3.2 Unpacking the delivery 26
3.3.3 Inspection of the floor 26
3.3.4 Preparations 27
3.3.5 Installation of the switchgear 30
3.4 Busbar coupling 31
3.4.1 Main busbar 31
3.4.2 Earthing busbars 32
3.5 Connection of wiring and cables 33
3.5.1 Connecting a main cable 34
3.5.2 Connection of secondary wiring 34

4 System operation 36
4.1 Operation - General 36
4.1.1 Mechanical operation door open 37
4.1.2 Manual operation of the circuit breaker 37
4.1.3 Manual operation of the contactor 38
4.1.4 Mechanical operation door closed 38
4.1.5 Electrical operation 39
4.2 Unit insertion and withdrawal 40
4.2.1 Standard interlocking 40
4.2.2 Inserting a unit 41
4.2.3 Door interlock mechanism 42
4.2.4 Withdrawing a unit 42
4.2.5 Locking the shutters 43
4.3 Earthing 44
4.3.1 Cable door interlock mechanism 44
4.3.2 Manual operation of an integral earthing switch 45
4.3.3 Operation of an integral earthing switch installed in a top unit 46
4.3.4 Earthing busbar/cable using withdrawable earthing unit 47
4.4 Checks 48
4.4.1 Shutter lifter truck 48
4.4.2 Optional Voltage Detection System (VDS) 50

5 System inspection, maintenance and repair 51

5.1 Logbook 51
5.2 Inspection and maintenance, general 51
5.2.1 Periodic check 51
5.2.2 Maintenance 51
5.3 Fault diagnosis 52
5.3.1 What to do in the event of a fault 52
5.3.2 Troubleshooting table 52
5.4 Decommissioning 54
5.4.1 Dismantling 54
5.4.2 Disposal 54

6 Accessories 55
6.1 List of available accessories 55
6.1.1 Power Xpert UX 55

7 Glossary 56
7.1 Safety and qualification of personnel 56

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 Table of contents

7.2 Operating conditions 56

7.3 Equipment and the area around it 57

8 Appendix 58
8.1 General 58
8.2 Floor Plan drawings 59

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 Introduction

1 Introduction
1.1 General system description 1.2 Using the manual
TM 1.2.1 Target group
The Eaton Power Xpert UX switchgear system is
designed for medium-voltage supply stations such as The switchgear is designed for use by personnel who are
main supply stations, distribution sub-stations and expert or adequately trained in using switchgear and/or
industrial connections. It can also be used in industry and carrying out electrical operations.
power plants as motor control centers.
For definitions of these terms, see chapter 7 – Glossary.
1.1.1 System type
The Eaton Power Xpert UX system is an air-insulated, 1.2.2 Notation guide
medium voltage switchgear system. It is defined as This manual uses the following warning boxes to alert the
‘metal enclosed switchgear’ in accordance with user to possible dangers while operating or maintaining
IEC 62271-200 and classified in the the equipment:
category LSC2B-PM.
WARNING
1.1.2 System construction
Personal (fatal) danger to personnel and
A Power Xpert UX panel is constructed of sheet metal
bystanders.
circuit breaker panels, withdrawable vacuum circuit
breakers and withdrawable contactors.
CAUTION
The main busbar system is located at the top of the
panels. It consists of copper bars which may be Danger of damage to equipment.
supported by insulators depending on rated short-circuit
current. The bars are provided with an insulation layer NOTE
over their entire length. For contactor panels up to 12 kV
this is an optional feature for the branch busbars. Important note for clarification.

Pressure relief vents at the top of the panels provide REMARK

protection against overpressure in any of the main Useful advice.
compartments (busbar, circuit breaker or cable) that may
be caused if an internal arc occurs.
1.2.3 Structure of the manual
An additional low-voltage compartment (for secondary The manual contains 8 chapters.
equipment) is fitted to all panels
Chapters 1 and 2 contain general information on the
The installation is divided functionally into panels (such system design and construction and general safety
as circuit breaker panels, a busbar section panel, etc.). aspects. The information is presented in the form of
The panel function and the rated current of the panel in descriptive text, supported by illustrations as necessary.
question determine the width of the panel. Illustrations are numbered consecutively for each
chapter, and are captioned where necessary.

Options
Chapters 3 to 6 consist mainly of procedures. These
The installation may be provided with optional equipment procedures contain step-by-step descriptions of actions
such as surge arrestors, voltage transformers etc. in the order in which they should be carried out.
Illustrations are on the same page as the relevant step
The standard installation supplied is a single busbar and have the same number.
model.
WARNING
For further details, see technical data.
Never take any action without knowing what
effect it will have.

REMARK
Read through all actions first, using the relevant
figures. Contact Eaton if you do not understand what
you have to do or require any clarification.

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 Introduction

Further information regarding the chapters is given

below. 1.3 Safety instructions
Read this user manual carefully before commissioning
Chapter 3 – Setting up the system
and operating the switchgear. Make sure that you have
This chapter contains instructions on transport, assembly read and understood all safety warnings and instructions.
and busbar coupling. It also describes what is required Do not proceed if you are unclear and contact your local
for the operating area and gives an overview of Eaton representative.
connection possibilities.

Chapter 4 - System operation 1.3.1 General instructions

This chapter is aimed at the operator, who is expected to Eaton has done its utmost to inform users as accurately
operate and monitor the system independently. For that and as fully as possible concerning any dangers involved
reason, these activities are described in detail. in using the system. Users are responsible for
supervising implementation of the instructions contained
Chapter 5 – System inspection, maintenance and in this manual.
repair
Personnel
This chapter describes only those operations that may be
carried out by the user. It also includes recommendations The user must make sure that personnel are qualified to
for the safe disposal of the system or parts of the system. carry out the task.

Safety of bystanders
NOTE
Access to the equipment is to be limited to those directly
Operations not included in the manual or involved in operating or maintaining it.
supplementary documentation provided must be
carried out by or under the supervision of Eaton. Other persons must not remain in the vicinity of the
equipment.

Chapter 6 - Accessories Safety plan

This chapter contains a list of accessories that can be It may be necessary to draw up a safety plan.
supplied. Comprehensive advice on this should be obtained from
the relevant authorities (fire brigade, local authorities,
Chapter 7 - Glossary occupational health & safety, company safety
This chapter contains clarifications of specific terms used department, first aid service etc.).
in the manual but not explained further.
Relevant standards
Chapter 8 – Appendix Power Xpert UX switchgear complies with the following
This chapter shows the structure of all the documentation standards:
supplied with the system.
● IEC 62271-200: High-voltage switchgear and
controlgear –
Part 200:AC metal-enclosed
switchgear and controlgear for
rated voltages above 1 kV and up
to and including 52 kV.
● IEC 60529: Degrees of protection provided
by enclosures (IP code).
● IEC 62271-1: High-voltage switchgear and
controlgear –
Part 1: Common specifications.

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 Introduction

The components used comply with the following

standards:
● IEC 62271-100: High-voltage switchgear and
controlgear –
Part 100: Alternating-current
circuit-breakers.
● IEC 62271-102: High-voltage switchgear and
controlgear –
Part 102: High-voltage
alternating current
disconnectors and earthing
switches.
● IEC 60044-1: Instrument transformers –
Part 1: Current transformers.
● IEC 60044-2: Instrument transformers –
Part 2: Inductive Voltage
transformers.
● IEC 60265-1: High-voltage switches –
Part 1: Switches for rated
voltages above 1 kV and less
than 52 kV.
● IEC 60282-1: High-voltage fuses –
Part 1: Current-limiting fuses.
● IEC 62271-105: High-voltage switchgear and
controlgear -
Part 105:High-voltage
alternating current switch fuse
combinations.
● IEC 62271-106: High-voltage switchgear and
controlgear –
Part 106: Alternating current
contactors, contactor-based
controllers and motorstarters.

Eaton Power Xpert UX switchgear can be used in areas

under normal conditions as described in IEC 62271-1,
Chapter 2.1.

1.3.2 Safety of the switchroom

The installation and the switchroom must comply with all
applicable local safety regulations. The switchroom is the
room in which the switchgear has been set up.
Clearances around the switchgear are described for
following configurations:
1. Power Xpert UX up to 24 kV – with arc channel for
venting gasses outside the switchroom.
2. Power Xpert UX up to 24 kV - with arc channel + arc
absorber for venting gasses inside the switchroom.
The minimum requirements and recommendations are
given for front and/or rear access of primary cables,
depending on the switchgear arrangement.

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 Introduction

Clear spaces

Fig. 1-1 Power Xpert UX up to 24 kV – with arc channel for Fig. 1-2 Power Xpert UX up to 24 kV – with arc channel +
venting gasses outside the switchroom arc absorber for venting gasses inside the switchroom

In case front and rear access In case of front only access

Dimension
Minimum (mm) Recommended (mm) Minimum (mm) Recommended (mm)
A1 250 600 250 600
A2 600 600 600 600
B 500 800 100 500
C 100 500 100 500
D 1500 1500 1500 1500

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 Introduction

Exceptions:
Storage of materials
 In case a feeder panel is provided with busbar side
voltage transformers or busbar earthing switch Items not connected with the installation must not be
mounted on top of the panel, recommended heights stored in the switch room. Flammable materials,
(A1 or A2) and a minimum depth (B) of 500 mm is combustible gases and dangerous chemicals must not be
required. stored.
 In case a feeder panel is provided with withdrawable Availability of extinguishers
voltage transformers with shutter operation mounted
in the cable compartment, then the primary cables Suitable extinguishers must be present in and around the
can only be connected via rear access. switch room. Obtain expert advice (fire brigade) on the
best choice, quantity and location of the extinguishers.
 If the switchboard is intended to be installed at a
minimum distance of 100 mm from the rear wall, it is
Eaton’s recommendation to install the panels on a 1.3.3 What to do in the event of a fire
foundation frame. This for easy installation at site. In the event of a fire in the switch room, proceed as
follows:
All installations:  Evacuate all personnel from the switch room
 Eaton recommends a dimension of at least 1500 mm  Call the fire brigade.
at the front of the switchgear to allow for ease of  Notify specialists who can switch off the installation
operation, removal of the withdrawable unit from the completely, i.e. including:
panel and adequate escape route. In case
 Incoming cables.
switchboards are installed front to front, then a
minimum distance of 2500 mm is required between  Low-voltage cables.
the installations.  Feedback from the low-voltage side.
 If a switchboard at one end is installed at 100 mm  Any other power sources.
from the side (C), then Eaton recommends at least  Follow local fire instructions.
500 mm free space to be considered for ease of
installation to the side wall at the other end.
 If the switchboard is arranged for front and rear WARNING
access and the switchboard length is more than NEVER ATTEMPT TO EXTINGUISH THE FIRE
10 m, then at least 500 mm clear space at both sides BEFORE THE INSTALLATION IS COMPLETELY
is required to allow adequate escape routes. DEAD I.E. ISOLATED FROM THE SUPPLY.
NEVER extinguish with a water jet.
Escape routes Make sure that no water flows into the
To the front and rear of the installation(s) an escape route installation.
at least 500 mm wide and 2000 mm high must be present Keep well clear of the installation while the fire is
over the entire length of the installation. The width of the extinguished in the area around the installation.
escape route is measured from the part of the installation Even using non-conducting extinguishing
that projects the furthest. The escape route must be materials may result in a voltage passing.
completely clear and as far as possible in a straight line.
Local safety regulations need to be checked that may
exceed or take precedence over the recommendations
Extinguishing the fire:
given herein.
 If possible, leave extinguishing the fire to the fire
REMARK brigade.
 Use non-conducting extinguishing materials.
The installation may be set up at a minimum
distance of 100 mm from the rear wall. In which case  If necessary, use extinguishers in the area around the
there will not be a requirement for a clear area or installation. Never attempt to extinguish the
escape route at the rear or sides. installation itself, even if it appears to be dead.

Entrances
Entrances to the switchroom and escape routes must be
kept clear at all times.

Entrances must be provided at suitable places.

Dimensions of entrances must be at least both panel
height (without arc channel) and panel width plus 200 mm
for free space. For details of width and height of panels,
see chapter 2.4.3. Entrances must be accessible via the
escape routes. It must be possible to open access doors
outwards without the use of aids.

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 Introduction

1.4 Product information

The main system specifications are indicated on the
product rating plates. Further information is available from
the information pack that includes this manual.

1.4.1 Product rating plate

A complete product rating plate is made up of a main
rating plate with supplementary rating plates, where
applicable. The main product rating plate is headed with
the Eaton logo.

The type of switching system, the type of panel it contains

and the components used determine the complete
product rating plate. Each panel contains a complete
product rating plate. This also applies to the withdrawable
part (i.e. circuit breaker or contactor unit). Fig. 1-3 shows
one example of product rating plate of the fixed part. For
the product rating plate on the withdrawable part, refer to
the manual of the withdrawable part (i.e. circuit breaker or
contactor unit).

Fig. 1-3

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 Product description

2 Product description
2.1 The system
This paragraph contains a short description of the most
common system components. Since each Power Xpert
TM
UX switchgear installation is matched to its application,
it is not possible to give a complete and detailed
description here. For further information, please refer to
the information pack which includes this manual.

2.1.1 Panels
The panels are compartmentalized according to the type
of function. The compartments are:

I. Low-voltage compartment
II. Busbar compartment
III. Circuit breaker compartment
IV. Cable compartment

Fig. 2-1 Panel compartmentalization

2.1.2 Circuit breaker compartment
The withdrawable unit is inserted into the circuit breaker
compartment with the aid of a transport trolley.

The unit is earthed through the rollers located on the base

of the carriage, which provides an effective earth as the
unit is inserted. Connection to the busbar system is
established via isolating contacts which are cluster type
contacts, the fixed portion being behind automatic
shutters.

Electrical control signals for the unit are routed via a 58-
pole secondary connector.

Fig. 2-2 Withdrawable unit on transport trolley

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 Product description

2.1.3 Withdrawable unit positions

Each unit can be placed in any one of three positions:

Insert / removed position Test position Service position

The unit is transferred into the ‘Insert / The unit is transferred into the The unit is transferred into the
removed’ position when: ‘Test’ position, when: ‘Service’ position, when:
 The compartment door is open.  The unit is in the panel but  The compartment door is
 The unit is moved to the front of the moved to the front of the interlocked and cannot be
panel ready for insertion, or compartment. opened.
 The unit is moved completely out of  The primary contacts are  The unit is fully inserted and
the panel. disconnected, the shutters engaged into the compartment.
are closed.  The primary contacts are
 The 58-pole secondary connected.
connector is connected  The 58-pole secondary connector
(control over the operation of is connected.
the unit is now possible).
 In emergency situations, the door
 The compartment door can interlock can be defeated with the
be opened. use of a tool.

2.1.4 Cable connections

Cables can be connected in a number of ways.
Connection from the front or rear via the bottom side of
the panel with cable lugs is standard. The rear of the
panel may also be fitted with a cable duct for top
connection.

Besides primary cables, secondary wiring may also be

installed. Entrance of secondary wiring is standard via
the bottom side. A segregated secondary cable duct is
provided inside the panel to run the wiring from the
bottom front up to the low voltage compartment.

In addition a low voltage wire way runs horizontally

across the entire switchboard allowing for
interconnections between panels. Solutions are available
for top entry of secondary wiring.

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 Product description

2.1.5 Voltage transformers

The installation may include a number of voltage
transformers for protection, measuring and metering.
Voltage transformers are available in fixed/removable
and withdrawable design. On the primary side voltage
transformers can be protected by HV fuses.

Cable side mounting:

 Fixed/removable - mounted in the cable
compartment of a feeder panel.
 Fully withdrawable – mounted on truck and
positioned in the cable compartment of a feeder
panel.

Busbar side mounting:

 Fixed/removable – mounted in an unit mounted on
top of a feeder panel.
 Fixed/removable – mounted in the bus-section or
measuring panel.
 Fully withdrawable – mounted on truck and
positioned in the circuit breaker compartment of a
bus-section or measuring panel.

2.1.6 Current transformers

Power Xpert UX switchgear can be equipped with
current transformers for protection, measuring and
metering.

Cable side mounting:

 At the cable connection points of the feeder panels.
Special arrangements can be made for mounting up
to 2 cast resin insulated current transformers per
phase, each suitable for housing multiple cores.
 A special arrangement allows for an extra set of cast
resin insulated current transformers mounted in the
branch busbar of a circuit breaker panel (positioned
on the upper side of the circuit breaker)

Busbar side mounting:

 In the riser or bus-section panel.

2.1.7 Auxiliary equipment

5
Auxiliary equipment such as relays, position indicators,
meters and instruments are housed in the low-voltage
compartment of each panel. 2

Measuring and indicating equipment is fitted to the door 4

of the low-voltage compartment. This may also include a 3
circuit mimic diagram.
1
Voltage Detection System (VDS)
Power Xpert UX switchgear can be provided with a
voltage detection system, which is connected via internal
wiring to capacitive sensors mounted on the cable or
busbar side. It continuously shows the presence of the Fig. 2-3 Front door low-voltage compartment
primary voltage on all three phases via a voltage 1. Optional voltage detection system
indicator mounted on the front door. 2. Position and status indicators (optional)
3. Earthing switch status indicator (optional)
4. Optional instruments
5. Protection relay

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 Product description

Position and status indication

LED position indicators may be mounted as part of the
mimic diagram to indicate following:
 Position indication of the truck (Service / Test).
 Status indication of the switch (On / Off).
 Status indication of the earth switch (On / Off).
Integration into the graphical display of a protection relay
is another alternative.

Measuring
Depending on customer requirements, the LV
compartment may be provided with various analogue
meters/selector switches or multi-function measuring
devices.

Protection
Depending on customer requirements, the LV
compartment may be provided with various protection
relays, optionally with combined control and metering
functions.

2.1.8 Earthing
Power Xpert UX switchgear offers a number of options
for applying safety earthing.

Earthing busbar
Power Xpert UX switchgear includes a continuous short-
circuit-proof earthing busbar to which all components of
the installation can be connected.

Earthing switch
Power Xpert UX switchgear can be provided with manual
or motor operated short-circuit-proof earthing switches
fitted to the cable or busbar side. The earthing switch Fig. 2-4 Earth busbar
connects the connection points of the cable or busbar
with the earth busbar.

The earthing switch is mechanically interlocked with the

position of the withdrawable circuit breaker or contactor
unit. The earthing switch can be padlocked in the open or
closed position. Special locks are used in some
installations, e.g. with the aid of a blocking coil or
mechanical key interlock.

Cable side:
Integral part of the cable compartment of a feeder panel.

Busbar side:
 Integral part of the bus-section or measuring panel.
 Integral mounted on top of a feeder panel.

Fig. 2-5 Location of the earthing switch at the front side

of the switch panel

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 Product description

2.1.9 Withdrawable units

Power Xpert UX switchgear may accommodate a variety
of switching/measuring equipment in the circuit breaker
compartment. Each unit is mounted on a withdrawable
cradle with an integral racking mechanism. Manual
operation of the mechanism via a hand crank is the
standard. Optional an electrically operated racking
mechanism is available suitable for remote operation.

Withdrawable circuit breaker unit

The circuit breaker is the W-VACi.
W-VACi circuit breakers are provided with vacuum
interrupters.

Electrical control signals are supplied from the low-

voltage compartment via a 58-pole secondary connector.
Mechanical and electrical interlocks prevent unintentional
switching.

Refer to separate user manual for specific details relating

to the circuit breaker.
Fig. 2-6 Vacuum circuit breaker unit

Withdrawable contactor unit

The contactor is the W-SLC.
The vacuum contactor is ideal for controlling applications
requiring a high number and frequency of switching
operations and for AC motors. The contactor consist of a
moulded resin monobloc, where the vacuum interrupters,
moving apparatus, control electromagnet, multi-voltage
control feeder and auxiliary accessories are housed. The
contactor unit may be provided with an on-board control
power transformer for internal auxiliary supply of the
closing/holding coil. As a standard this is arranged via an
external auxiliary supply.

Refer to separate user manual for specific details relating

to the contactor.

As an alternative for the W-SLC contactor a switchboard

may contain W-SLN contactors fitted into slimline panels.
Reference is made to a separate user manual for the
W-SLN contactor.
Fig. 2-7 W-SLC contactor unit
Withdrawable voltage transformer unit
The voltage transformer unit is used to measure the
voltage of the busbar or cable side.

Operation of the withdrawable voltage transformer unit is

described in chapter 4.2 of this manual.

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 Product description

Withdrawable isolation unit

The isolation unit is used to provide isolation gap
between the busbars and the cable.

WARNING
Never operate a withdrawable isolation unit
under LIVE conditions

Operation of the withdrawable isolation unit is described

in chapter 4.2 of this manual.

Withdrawable earthing unit

The earthing unit is used to earth the busbar or cable
depending on the configuration. The earthing unit is not
fault make rated, meaning that operation of the unit is not
allowed under LIVE condition.

Operation of the withdrawable warthing unit is described

in chapter 4.2 of this manual.

2.1.10 Interlocks
Power Xpert UX switchgear is equipped with interlocks to
prevent unsafe switching operations. For further Fig. 2-8 Withdrawable earthing unit
information, see chapter 4.

2.2 Panel types

Power Xpert UX switchgear is constructed in a modular 1
fashion with a series of panels with different functions.
Each panel is made up of 4 compartments. 2

Below is a summary of the types of panels fitted as

standard in Power Xpert UX switchgear. It is possible that 3
they are not all included in any particular installation; it is
also possible that an installation contains one or more
custom panels.

2.2.1 Circuit breaker panel

4
A circuit breaker panel is an incoming or outgoing cable
panel fitted with a switch, to provide short-circuit-proof
power switching. 5

1. Arc channel
6
2. Low voltage wire way
3. Busbar
4. Branch busbar 7
5. Automatic shutter
6. Fixed contact spout 8
7. Withdrawable circuit breaker
8. Current transformer 9
9. Earthing switch
10. Cable connection point 10
11. Earthing switch operating shaft
12. Earthing busbar
13. Voltage transformer 11
13 12

Fig. 2-9 Circuit breaker panel

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 Product description

2.2.2 Bus-section panel (connecting panel)

The bus-section panel is used to separate or connect
parts of the installation (bus-sections).

The bus-section panel consists of two panels; one panel

contains the circuit breaker, the other panel is the bus
riser panel.
Depending on the customer requirements the bus
sectionalizer may contain:
 Current transformers
 Voltage transformers
 Earthing switch
 Withdrawable earthing unit
 Voltage detection system

The bus riser panel may contain:

 Current transformers
 Withdrawable voltage transformer unit
 Withdrawable isolation unit
 Withdrawable earthing unit

A B

A. Sectionalizer panel
Bus sectionaliser + Bus Riser B. Riser panel right
C. Bus-section circuit breaker
Fig. 2-10 A bus-section and riser configuration comprises two panels

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 Product description

2.2.3 Direct connection panel

The direct connection panel is a panel with a straight
Actions not described in this manual
connection between busbars and cable connection points.
There is no direct provision for isolation from the power Operating or maintenance actions not described in this
supply. manual may be required:
 Actions, which are specific to a particular installation,
2.2.4 Disconnector panel are described in the operating instructions supplied
with it. See the information pack, which includes this
The disconnector panel is provided with a withdrawable manual.
isolation unit to enable the possibility to isolate the cable
from the busbar side.  Actions, which are not described at all, must only be
carried out in consultation with an Eaton specialist.
The instructions of this specialist must be followed
WARNING exactly.
The disconnector panel requires extra Special safety measures
attention/interlocks to avoid unsafe switching
operations. In general it will not be necessary to take special safety
measures when operating the switchgear. It is advisable,
however, to wear suitable ear protection when there is
repeated switching.
2.2.5 Measuring panel
A measuring panel is used for integration of functionalities Local codes, internal safety standards and procedures
such as busbar voltage measuring and/or busbar must be strictly followed.
earthing. These functionalities can also be integrated in
the bus-section panel.
2.3.2 Safety features
2.2.6 Contactor panel The switchgear is provided with the following safety
A contactor panel is often used as an outgoing cable features:
feeder for applications that require a high number of  A sheet steel enclosure to protect against contact
switching operations. The load will be protected by current with live components.
limiting main fuses placed in series with the contactor.
 Compartments with earthed steel walls.
Contactor panels are available up to a rated voltage of
12 kV.  Automatic metallic shutters shielding live parts when
a switch is withdrawn.
 Pressure relief valves for the safe discharge of
2.3 Equipment safety overpressure inside the enclosure in the event of
arcing.
This paragraph contains a description of the safety
provisions on the switchgear and directions on how to  Arc channel provided with or without arc absorber to
deal with them. allow the safe exhaust of gasses respectively in or
outside the switchroom in case of an internal fault.
2.3.1 Safe operation  Mechanical and electrical interlocks to prevent
unintentional switching.
Competence  Provision for padlocks on the switches, earthing
Only adequately trained expert personnel and specialist switches and automatic shutters.
operators must operate the equipment.  Visible separation between cable and busbar (the
separation is visible on a withdrawn switch).
Conditions  Visible direct status indication of the earthing switch.
The installation may only be operated if the operating area  Special equipment intended for the earthing of cables
complies with the requirements of the IEC 62271-1 and busbars.
standard, paragraph 2.1.1.
 A continuous earthing busbar extending the full
length of the installation.
Additional conditions may also apply. These are laid down
 Locks on panel doors.
in the operating instructions, which relate specifically to a
particular installation. The operating instructions are  Warnings on equipment to alert personnel to possible
included in the information pack, which includes this dangers (see also par. 2.3.4).
manual.

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 Product description

2.3.3 Execution of work

WARNING
ALWAYS check that the equipment is dead.
Fit suitable earthing.
NEVER approach an unearthed installation.

Ensure maintenance work is carried out in accordance

with the instructions in this manual.
Replace worn and/or damaged parts only with original
Eaton spares or spares approved by Eaton.

Take the following minimum precautions when carrying

out work:

Working on live or partly live installation:

 Clearly indicate the working area.
 Make sure that the installation is clean and dry; check
for leakage paths where voltage could track to the
outside.
 Fit earthing to the panel, which is being worked on;
only operate on earthed panels.
 Always check that the part that is being worked on is
dead.

Working on a dead installation:

 Fit earthing; work on earthed panels only.
 Always check that the system is dead.

When re-commissioning:
 Check that all the work in the immediate area has
been completed.
 Check (if necessary) that all related work in other
areas has been completed.
 Check the safety of all personnel concerned.
 Check that all tools used have been retrieved from,
within and around the switchgear.
 Remove safety earthing and other safety provisions.

2.3.4 Safety markings

These signs further indicate possible dangers:

Dangerous electrical voltage.

Electrical safety earth.

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 Product description

2.4 General technical data

This paragraph contains only general technical data. For details concerning any particular installation, see the information
pack supplied with the installation, which includes this manual.

2.4.1 Electrical data according to applicable IEC standards

General
Rated voltage kV 12 17.5 24
Impulse withstand voltage kV 75 95 125
Power frequency withstand voltage kV 28 38 50
Rated frequency Hz 50/60 50/60 50/60

Busbar system
Rated normal current A 630 … 4000 630 … 2500
Rated short time withstand current kA/s 25 … 50/3 20 … 31.5/3
Rated peak withstand current kA 63 … 125 50 … 80

Circuit-breaker type W-VACi

Rated nominal current A 630 … 4000 (FC) 630 … 2500
Rated breaking current kA 25 … 50/3 20 … 31.5/3
Rated short-circuit making current kA 63 … 125 50 … 80
Rated short time withstand current kA/s 25 … 50/3 20 … 31.5/3

Contactor type W-SLC

Rated nominal current A 400
Rated current contactor / fuse A Max. 200
combination
Rated breaking current kA 50 (limited by the
fuse)
Rated short time withstand current kA/s 6/1
Rated peak withstand current kA 15.6

Earthing switch Eaton

Rated short-circuit making current kA 63 … 130 50 … 80
Rated short time withstand current kA/s 25 … 50/3 20 … 31.5/3

Internal Arc
Internal Arc classification AFLR kA/s 25 … 50/1 20 … 31.5/1

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2.4.2 Environmental conditions

During operation
Environment In accordance with IEC 62271-1 paragraph 2.1.1.

Ambient temperature
Maximum over 24 hours +40°C (apply de-rating in case of higher ambient conditions)
Average over 24 hours +35°C
Minimum -5°C
Altitude at site
Maximum altitude 1000 m above sea level (apply de-rating in case of higher altitude conditions)
Humidity
Relative humidity
Maximum over 1 month 90%
Sound level produced
Average < 70 dBA
During storage
Environment In accordance with IEC 62271-1 paragraph 2.1.1

2.4.3 Dimensions and weights

Main dimensions and weight for standard circuit-breaker panel

Width – A Height – B Height – C Depth – D Weight

(mm) (mm) (mm)(1) (mm) (kg) (2)
≤ 17.5 kV
630 A – 25 kA 600 2200 2760 / 2890 1320 860
1250 A - ≤ 31.5 kA 600 2200 2760 / 2890 1320 880
2000 A - ≤ 31.5 kA 800 2200 2760 / 2890 1320 1230
(3)
2500 A - ≤ 31.5 kA 800 2200 2760 / 2890 1320 1250
(4)
1250 A – 40/50 kA 800 2200 2760 / 2890 1500 1350/1390
(4)
2000 A – 40/50 kA 800 2200 2760 / 2890 1500 1650/1690
(4)
>2000 A - ≤ 50 kA 1000 2200 2760 / 2890 1500 1650

24 kV
1250 A - ≤ 31.5 kA 800 2320 2880 / 3010 1570 1480
>1250 A - ≤ 31.5 kA 1000 2320 2880 / 3010 1570 1820

(1)
Total height with standard arc channel for venting gasses respectively out and inside the
switchroom. For the availability of lower arc channel solutions, please contact Eaton.
(2)
Approximate weight including circuit breaker and current transformers.
(3)
Check availability.
(4)
Venting gasses inside the switchroom is limited to an internal arc classification of
AFLR 40 kA/1s.

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 System assembly

3 System assembly 3.1.3 Floor

The floor of the operating area should comply with the
If required, the switchgear can be transported and following:
installed by specialist personnel from Eaton.
 The floor must be flat and level to within ± 2mm per
meter length of the installation.
This chapter contains information on transporting and
TM
setting up Power Xpert UX switchgear, coupling  The floor must not have any raised areas (bumps)
though indentations are permitted.
busbars and connecting the cables.
 The floor must be of adequate strength.
 The maximum difference in height with reference to
3.1 Environmental requirements width and length of the installation shall not exceed
4 mm.
The switchroom in which the switchgear is installed must
comply with the following:
Sections or foundation frames set in the floor can be used
 All applicable local safety regulations.
as the support surface for the installation. The area
 The requirements set out in the chapter on safety. between the floor sections and the panel must always be
 The requirements in this paragraph. filled in with filler plates to create a suitable support
surface.

3.1.1 Climate Details on the dimensions and weight of the switchgear

In accordance with IEC 62271-1 par. 2.1.1 the climate in can be found in the floor plan drawing in the information
the switchroom must comply with the following: pack.
 Humidity:
 90% Maximum relative humidity over a period of 3.1.4 Floor plan
1 month. Fig. 3-1 gives an example of how equipment is set up. For
 In new buildings it is essential to dry out the area some other floor plans, see Appendix paragraph 8.2.
before installing the system. Further information is available from the information pack
 Temperature: that includes this manual.
 Maximum +40C, measured over a period of 24
hours. 3.1.5 During transport and storage
 Average not more than +35C. If the switchgear panels are stored temporarily prior to
 Minimum not less than -5C. installation, or during transport:
 The room must be free from dust, corrosive or  Do not unpack the switchgear panels.
flammable gases and salts.  Store the switchgear panels vertically in a dry and
dust-free area.
If the installation has to operate in a less suitable  Ensure that the transport and storage environment
operating environment it may be necessary to take special complies as far as possible with the requirements of
precautions. Users should consult Eaton. IEC 62271-1, par. 2.1.1.
 Avoid condensation caused by rapid temperature
3.1.2 Room for extension changes.
If necessary, reserve sufficient space for later extension of
the installation or the addition of auxiliary equipment. NOTE
If the installation is kept in poor conditions in the
open air, corrosion and a reduction in the level of
insulation may result.

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System assembly

Front view Side view

Dimension Front and rear access Front access only

(min. / recommended) (min. / recommended)
Dim A 500 / 800 100 / 500
Dim B 100 / 500 100 / 500
Dim C Dependent upon cable bend radius
* Optional Centre mounting is optional

Fig. 3-1 Floor plan for Power Xpert UX switchgear (example)

1. LV Control cable entry

2. Main cable entry
3. C Channel steel
4. Second pouring of the concrete
5. First pouring of the concrete
6. Foundation

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 System assembly

3.2 System transport

Shipment Lifting
On-site delivery is contingent on the presence of an Lifting under normal conditions
appropriate access route.  See that the work area is clean and safe; obey the
local statutory provisions.
A Power Xpert UX system is normally transported as  Never stand under a hoisted load.
individual panels, suitably packed for road transportation.
 The angle of the lifting chain or strap relative to the
lifting point must never be smaller than 60.
On request, transport of factory assembled sections can
be arranged and/or alternative ways of packing such as
seaworthy crating. Lifting under cold conditions
 See that the work area is clean and safe; obey the
Transport aids local statutory provisions.
The Power Xpert UX panel is fitted with a temporarily  Never stand under a hoisted load.
hoisting frame. The panel can be lifted by using long
 The angle of the lifting chain or strap relative to the
suitable hoisting straps or chains. Before lifting these
lifting point must never be smaller than 60.
should be connected to the hoisting frame using the
prepared holes in the frame (inner diameter of 30 mm).  Between -5C and -19C, the workload is to be
reduced by 25% if the used lifting gear is made from
Care should be taken to ensure even lifting is achieved steel, which complies with or is less than grade B of
and no bending stresses are placed on the equipment. the Euro norm 25-67.

A packed Power Xpert UX panel can be moved with the Lifting under windy conditions
aid of a forklift truck or by crane. If the installation has to  See that the work area is clean and safe; obey the
be moved by crane, a special hoisting frame is available. local statutory provisions.
The hoisting frame can be attached to the top of the  Never stand under a hoisted load.
panel.
 The angle of the lifting chain or strap relative to the
lifting point must never be smaller than 60.
3.2.1 Delivery inspection
 The lifting operation has to be stopped if the wind
Eaton cannot accept claims which are not reported within force exceeds force 7 on the scale of Beaufort (more
24 hours after delivery. than 13.9-17 m/s). If lifting takes place at great height
lifting must be stopped earlier.
Damage
It is advised to check the equipment directly after arrival of
the shipment.

Completeness
It is advised to check for missing parts and accessories
directly after arrival of the shipment.

3.2.2 Instructions for transport

The user is to follow the supplier’s instructions.

Transport
 The installation must always be transported in the
vertical position.
 During transport, suitable precautions are taken:
 To prevent intrusion of dust.
 To prevent intrusion of moisture (e.g. rain).
 To prevent against damage.

Fig. 3-2 Handling by crane

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 System assembly

3.2.3 Transport in the operating area 3.3.2 Unpacking the delivery

The installation can be moved in the operating area by Dispose of the packing material in an environmentally
means of all suitable aids. This can vary from solid bars, sound manner. It is essential to adequately pack the
lifting trolleys, cranes or forklift trucks. products so as to avoid damage. All packing materials are
inoffensive to the environment and can be re-used.
Solid bars If any wood is used, it has not been treated chemically.
1. Lift the Power Xpert UX on one side and put a solid
bar under the equipment. Foils are from polyethylene (PE). CFC-free polystyrene
2. Repeat this until a bar is present under each section. foam is used for padding. These plastics are pure
3. Locate additional bars in front of the transport hydrocarbon compounds, so they can be recycled. If
direction and push the Power Xpert UX towards its incinerated, there will be no emissions that are damaging
final location. to the environment.
4. Remove the bars in reverse order.
REMARK
CAUTION By using and reusing packing materials, we can
save on raw materials, therefore reducing waste.
Make sure that under each section a solid bar is
always present. This is to prevent sagging, which
Procedure
could cause alignment issues or damage to the
enclosure. 1. As required, remove the packaging materials from the
equipment.
2. Reuse or dispose of packaging materials in an
Lifting trolleys environmental friendly manner.
1. Lift the Power Xpert UX on one side and put a lifting
trolley under the installation end. 3.3.3 Inspection of the floor
2. Support the installation adequately to prevent rolling
away.
NOTE
3. Lift the Power Xpert UX on the other side and put a
lifting trolley under the installation end. The maximum difference in height with reference to
4. Carefully push the Power Xpert UX towards its final width and length of the installation shall not exceed
location. 4 mm.
5. Remove the lifting trolleys in reverse order.
1. Prior to the installation, make sure the floor is smooth
Inside cranes and level.
Transport by indoor cranes is done in the same way as 2. Find the highest point in the installation area.
outside transport. Please refer to the applicable paragraph Installation of the sections should start from this point.
above. Differences in height must be eliminated with the use
of shims.
Forklift trucks 3. Check the location of the recesses with reference to
Transport by forklift trucks is done in the same way as the approved floor plan, which is part of the
outside transport. Please refer to the applicable paragraph information package to which this manual belongs.
above. 4. Check the location of the cable trench / cable cellar
with reference to the floor plan.
5. If any cables come out of the floor, make sure they
3.3 System assembly are electrically insulated.
REMARK 6. Put the cables downwards or into the cable
cellar/trench in such a way that the Power Xpert UX
Site installation of the switchgear should be carried switchgear can be installed on top.
out by authorized and qualified personnel.

3.3.1 Foundation on site

The switchroom needs to have a suitable foundation in
order to mount the switchgear assembly. Foundation
requirements are based on the depth and width of the
switchgear. There are many types of switchgear in the UX
series and the required dimensions of the foundation are
different. For foundation details, see Appendix
paragraph 8.2.

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 System assembly

3.3.4 Preparations
1. If any cables come out of the floor, make sure they
are electrically isolated.
2. Open doors with panel door key.
3. Remove the bolts (2 on left and 2 on the right) from
behind the mid-pan.
4. Pull the mid-pan forward and remove from the panel.
5. If fixed VT’s are in the cable compartment, remove
nuts connecting VT and bracket copper bar. If not,
please continue with step 8.
6. Remove bolts connecting VT and VT mounting tray.
7. Remove the VT one at a time and then remove the
VT mounting tray.
8. Remove secondary cable duct cover inside of the
front left side sheet.
9. Remove the protective covering from the installation
side, which is to be coupled.
10. Remove venting plate.
11. If the installation is not backed against a wall, it is
recommended to remove the rear walls of the
Power Xpert UX installation.
a. Remove screws connecting rear bottom cover
and rear panel.
b. Remove rear bottom cover (see arrow in
illustration).
c. Remove screws connecting rear down cover
plate and rear panel.
d. Remove rear down cover plate.
12. When all busbars and cables are connected, follow
upper steps in reverse to reassemble installation.

Panel with door closed Door open Removing left bolts of mid-pan

Removing right bolts of mid-pan Removing mid-pan Panel without mid-pan

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System assembly

Removing nuts connecting PT and copper bar Removing bolts connecting PT and PT mounting tray

Removing PT Removing bolts connecting PT mounting tray and support

Removing PT mounting tray Removing secondary cable duct cover

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 System assembly

Removing Venting flap Rear panel with rear bottom cover

Removing rear bottom cover Removing the rear down cover plate

After removing the rear down cover plate Right top view after preparation for system assembly

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 System assembly

3.3.5 Installation of the switchgear

NOTE
The maximum difference in height with reference to
width and length of the installation shall not exceed
4 mm. Start from the highest location.

1. Position the first section and level it. If the floor is not
level use shims at the corners and in the centre.
2. Make sure the section is properly and equally
supported. See the illustration for the locations, which
need to be supported.
3. Attach the section at the front side to the floor with
use of M12 bolts. Apply a standard torque 70Nm.
4. Remove the bolts and washers from the coupling rivet
nuts, be careful the side plates keep their position.
5. Move a second section to the first one.
6. Carefully align the side posts of the second section
with those of the first section.
7. Replace the bolts and washers in step 4 and apply a
torque for 40Nm. For front cable access, Long tools
are used to bolt the top rear side of adjacent section
8. Attach the other sections in the same way as given
before. Fig. 3-4 Location of the bolts connecting panel and floor
9. Install the panel type plates on top of the installation,
which corresponds with the panel below.
10. Repeat (3) above for all other panel sections in the
switchgear to align and fix to the level floor.

Fig. 3-3 Coupling bolt assembly

Fig. 3-5 Location of the bolts connecting adjacent panel

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 System assembly

3.4 Busbar coupling

3.4.1 Main busbar
General
The main busbar system is located in the top
compartment of the panel which is named as the busbar
compartment. For higher short time withstand currents
busbar ends are provided with arc horns. This to guide
the energy released as a result of an internal fault in a
secured way.

Fig. 3-6 Main busbar

Main busbars - coupling

1. Remove any oxide film from the mating surfaces of
the busbars and connecting strips with the use of very
fine abrasive cloth (eg Scotch Brite).
2. Hold the busbars in position as shown in the
illustration.
3. Place bolts, washers and nuts through busbars as
shown in the illustration.
4. Tighten the bolts by hand (finger tight only).
5. Align the busbars and tighten the bolts using a torque
wrench. Apply a torque of 70 Nm (M12 bolts).
6. Cover the joint with the insulation box using either
cable ties or plastic rivets to close the insulation
cover.

Fig. 3-7 Bolts connection for main busbar

1. Bolt M12
2. Spring washer 12
3. Plain washer 12
4. Cover nut M12
5. Cover insulation

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 System assembly

NOTE
The adjacent illustration shows the assembly of the
main busbar with a T-off:

a. 630A/25kA
b. 1250A/31.5kA
c. 1250A/40kA
d. 1250A/50kA
e. 2000A/40kA
f. 2000A/50kA
g. 3150A/40kA,50k

Fig. 3-8 Busbar connection for T-off

3.4.2 Earthing busbars

General
The earthing busbar system is located in the bottom
compartment of the panel and consists of a copper bar.

WARNING
To prevent against electrical shock:
Earthing connections have to be properly made.
Connect the Power Xpert UX earthing busbars to
the earth connection of the building (local earth
potential).

Earthing busbars - coupling

1. Connect adjacent panels earthing busbar in the
bottom part of the cable compartment. Fig. 3-9 Bolts connection for earthing busbar
2. Connect the earthing busbar of the Power Xpert UX 1. Bolt M8x35
installation to the earth point of the switchroom.
2. Plain washer 8
3. Remove all tools, equipment and materials from the
3. Spring washer 8
compartment.
4. Nut M8

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 System assembly

3.5 Connection of wiring and cables

Different types of cables can be connected to the
switchgear for example 1 or 3 core paper lead, XLPE or
synthetic cables.

WARNING
Ensure that the installation and the cables are
dead.

NOTE
Wiring and cables must be connected only:
 By authorized and qualified personnel.
 In accordance with the data in the information
pack.
 In accordance with cable manufacturer’s or
cable box supplier’s instructions.

In addition to providing for cable connection, the cable

compartment can be used to house other components,
such as:
 Current transformers
 Voltage transformers
 Earthing switch
 Over voltage surge arrestors
 Capacitive elements for voltage detection system

Not all the components mentioned can be accommodated

in the cable compartment at the same time.

The cable compartment is configured for the connection of

one or more cables. For detailed information, go to
paragraph 3.5.1.

If necessary, cable cut outs may need to be made in the

cable gland plate at site.

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 System assembly

3.5.1 Connecting a main cable

Depending on what is housed in the cable compartment
and the space behind the installation, the main cable can
be connected from the front.

Proceed as follows:

1. Open the middle and bottom door (connection at the

front).
2. Terminate the cable in accordance with the
manufacturer’s instructions.
3. Connect the cable in accordance with the
manufacturer’s instructions.
4. Secure the cable or cable box with clamps or blocks
to the angle section in the compartment (this also
provides stress relief).
5. Connect the earthing screen of the cable to the earth
busbar of the cable compartment.

Fig. 3-10 Connecting main cable

3.5.2 Connection of secondary wiring

The documentation pack contains a wiring diagram for the
secondary wiring.

Both the terminal strips and the internal secondary wiring

are coded. These codes can be found in the wiring
diagram.

External secondary wiring

For connection of external secondary wiring proceed as
follows:

1. Remove the cover from the cable duct (see arrow in

illustration).
2. Feed the secondary wiring into the switch panel from
underneath.
3. Secure the cables in the cable duct with cable clips or
tie-wraps.
4. Terminate the wire ends, where necessary, in
accordance with the diagram pack.
5. Connect the cables in accordance with the diagram
pack and codes.
6. Refit the cable duct cover.

Fig. 3-11 Connecting secondary wiring

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 System assembly

Internal secondary wiring (inter-panel wiring)

Secondary wiring for inter-panel connection may come to
the adjacent panel through the round or rectangular holes,
covered with grommets, in the side sheet of the low-
voltage compartment. Alternatively they may exit the low-
voltage compartment at the top, run along the switchgear
in the low-voltage wire way (see arrow) and enter the
adjacent or other panels in the switchgear in the same
way.

Fig. 3-12 Inter-panel connection of secondary wiring

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 System operation

4 System operation

This chapter contains the operating procedures for the

withdrawable circuit breaker and W-SLC contactor units
TM
used in Eaton Power Xpert UX switchgear

Refer to the W-VACi circuit breaker or W-SLC contactor

user manual for specific details relating to the circuit
breaker of contactor.

WARNING
Interlocks must only be removed by a specialist,
and only if absolutely necessary for operational
reasons. When removing an interlock, the
specialist must take special and adequate safety
measures to prevent situations which might have
fatal consequences. When re-installed ensure
that the interlocks works as intended.

CAUTION
The switchgear must be operated only as prescribed
in this manual. Actions, which are not prescribed, or
actions prescribed in unusual circumstances, must
be taken only with the approval of the responsible
Eaton specialist. The latter’s instructions must be
followed exactly.

NOTE
Only adequately trained experts and operating
specialists may operate the equipment. No other
personnel must be present in the operating area.

4.1 Operation - General

This chapter describes operating actions relating to
standard equipment. The operation of optional equipment
and accessories is included in the operating instructions.
These can be found in the information pack, which
includes this manual.

Refer to individual user manuals for optional equipment

and accessories.

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 System operation

4.1.1 Mechanical operation door open

When the door is open the circuit breaker or contactor
withdrawable unit can be operated directly from the
controls mounted on the front of the unit. For full
information refer to the user manual of those devices.

If the secondary connector is connected then a full

functional test of the unit is possible.

NOTE
The door cannot be opened when the unit is in the
‘Service’ position. To open the door make sure the
unit is in the ‘Off’ position and it is racked out fully to
the ‘Test’ position. This will release the door
interlock mechanism and the door can now be
Fig. 4-1 Door interlock defeat operation
opened.

NOTE
Door interlock defeat mechanism: To open the door
in an emergency, remove two screws. Adequate
safety measures must be taken to prevent situations
which might have fatal consequences.

4.1.2 Manual operation of the circuit breaker 1

For operating of the circuit breaker unit see the user

manual of the W-VACi.
6
1. Secondary connector
2. Manual close button 2
7
3. Closed/open indicator
4. Manual open button
5. Front panel 8 3
6. Manual charging handle
7. Nameplate
8. Spring charged/discharged Indicator
4
9. Operation counter
9

Fig. 4-2 WVACi circuit breaker

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 System operation

4.1.3 Manual operation of the contactor

For operation of the contactor unit see the user manual of
the W-SLC.
1
1. Secondary connector
2. Manual open button
3. Closed/open indicator 6
4. Operation counter
5. Front panel 2
6. Name plate
7. Fuse status indicator

7 3

Fig. 4-3 W-SLC contactor

4.1.4 Mechanical operation door closed

Mechanical operation with door closed is intended to be
used for emergency control only.
The circuit breaker can be switched Off or On (optional)
via the operating facility at the front of the compartment
door. The contactor can only be switched Off (valid for
latched type only).
In case the panel is provided with the switching On facility,
ensure that the secondary connector is mounted before
operation. Mounting of the secondary connector can be
visually checked via the inspection window in the door.
This to make sure that the unit is working correctly after
the auxiliary voltage would have been returned. Optional
mechanical or electrical interlocks are available to ensure
the connection of the secondary connector before
operating the unit from the ‘Test’ to the ‘Service’ position.

NOTE
If you are not sure whether the unit is working
properly, carry out the following procedure:
Visually check if the withdrawable unit is in the
‘Service’ or ‘Test’ position (via inspection window in
the door). The unit should be fully racked in the
‘Service’ position. Check that spring position
indicator on the switch is in the ‘Spring charged’
position (valid for circuit breaker only).

NOTE
The door cannot be opened when the withdrawable
unit is in the ‘Service’ position.

Two methods of operation are possible. Rod operation is

the standard method and as an option pushbutton
operation is available.

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 System operation

4.1.4.1 Rod operation `

Switching Off
 If key lock is provided, turn the key clockwise 90 1
degree to unlock position.
 Insert the rod into the initial position (‘Trip’).
 Move the rod rightward. 2
 Push the rod until the manual open button will be
triggered, the unit will switch Off.
 Draw the rod backward.
 Move the rod leftward and take out.

For switching On same steps to be followed, making use

of the ‘Close’ initial position. Ensure that the secondary Fig. 4-4 Rod operation
connector is mounted.
1. Key lock, if provided
2. Operating rod
4.1.4.2 Pushbutton operation

Switching On
 Turn the key of the change-over selector clockwise
90 degree to unlock position. 1
 Turn the change-over selector (2) anti-clockwise to
the end stop.
 Press firmly on the ‘On’ button (1), the unit will switch 2
On.

Switching Off 3
 Turn the key of the change-over selector clockwise
90 degree to unlock position.
 Turn the change-over selector (2) clockwise to the
end stop. Fig. 4-5 Pushbutton operation
 Press on the ‘Off’ button (3), the unit will switch Off. 1. ‘On’ button
2. Change-over selector
3. ‘Off’ button

4.1.5 Electrical operation

The procedures described here apply to operation from
the low-voltage compartment door.

The circuit breaker and/or contactor can also be

electrically operated by remote control.

When operated electrically, a motor automatically

tensions the closing spring of the circuit breaker.

The circuit breaker and / or contactor can be switched On

and Off in both the ‘Service’ and the ‘Test’ position,
however the secondary connector must be connected to
allow for electrical operation of the units.
An optional electro-mechanical interlock can be fitted to
ensure that the breaker cannot be operated On or Off
without the secondary connector being connected.

Switching On
Press the ‘On’ button.
 The unit switches On.
 If provided, the position indicator on the mimic, if
fitted, indicates the unit is in the ‘On’ position.

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 System operation

Switching Off
TEST
Press the ‘Off’ button.
The unit is in the panel and located in the most forward
 The unit switches Off.
position, known as the ‘Test’ position, to either the cable
 If provided, the position indicator shows the unit is in or busbar side has not been made. The 58-pole
the ‘Off’ position. secondary connector can now be connected.
 For circuit breaker operation the mechanism spring is
automatically re-charged. In the ‘Test’ position, the unit can be operated electrically
and mechanically with the door open.

4.2 Unit insertion and withdrawal The earthing switch can be operated with the door open
This and the following paragraphs contain instructions for or closed when the unit is in the ‘Test’ position.
the manual insertion and withdrawal of withdrawable
circuit breaker units. The same procedure is followed to The unit can only be put into the ‘Service’ position when
insert and remove other withdrawable units such as the earthing switch is Open.
contactors, voltage transformers, earthing trucks etc.
The instruction is also applicable if a withdrawable voltage In this position the shutters are closed.
transformer unit with shutter operation is available in the
cable compartment. Once the compartment door is closed and secured, the
unit can be moved (racked in) from the ‘Test’ position to
It is possible that any specific installation requires the ‘Service’ position by means of a hand crank. The earth
operations which have not been described in this manual. switch must be Open to allow the unit to be racked in.
For these, refer to the separate operating Any padlocks fitted to the shutter mechanism should have
instructions/manuals. been removed.

The units are fitted with interlocks to prevent them from

WARNING
being inserted or withdrawn at the wrong time or in the
wrong place. A special hand crank is provided to rack the If the shutter padlocks have not been removed
unit in and out of the compartment. and the unit is forcibly racked in damage may be
caused to the shutters and / or the carriage
During initial insertion (‘Insert’ position) or complete mechanism.
withdrawal (‘Removed’ position) of a unit from the panel, a
transportation trolley is used. Opening and closing of the unit is only possible when the
hand crank has been removed. When the unit is Closed, it
4.2.1 Standard interlocking cannot be moved either into the ‘Service’ or out to the
A unit can be set in three interlocked positions, namely: ‘Test’ position. Movement is only possible with the unit
switched Off.

SERVICE
INSERT/REMOVED
The unit is fully inserted and the hand crank has been
removed.
NOTE
Ensure that any padlocks that have been used to The earthing switch is interlocked to prevent operation.
lock the shutters have been removed before the unit In this position the shutters are open.
is inserted.
The door of the compartment cannot be opened with the
The unit is outside of the panel, mounted on the unit in the ‘Service’ position.
transportation trolley and ready for insertion into the The unit is now fully operational.
panel. The 58-pole secondary connector is unplugged and
the unit is ready to be completely removed from the panel. NOTE

It is possible to complete a functional test on the unit in Apart from the interlocks described above, other
the ‘Removed’ position with the use of the optional mechanical key or electrical interlocks may be
extension umbilical cable which connects the secondary present depending on the options chosen.
connector of the unit with the stationary secondary socket
inside the compartment.

In this position the shutters are closed and can be

padlocked for additional safety.

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 System operation

The following three steps are always followed when

inserting or withdrawing a withdrawable unit.

Insert/removed position Test position Service position

Fig. 4-6

4.2.2 Inserting a unit

Inserting the unit to the ‘Test’ position.
Proceed as follows:
1. Open the door of the circuit breaker compartment.
2. Check that there are no padlocks fitted on the
shutters; remove them if fitted.
3. If the panel has an earthing switch, ensure it is in the
required position (Off during normal operation, On
during maintenance or testing).
4. Remove all locks in accordance with any specific
operating instructions.
5. Check that the unit is Off.
6. Move the unit on its trolley to the front of the panel
compartment. 1 2 3
7. Move the trolley up to the unit compartment; align
the interlocking tabs with the holes in the front panel Fig. 4-7 Inserting a circuit breaker or other withdrawable
and secure the trolley to the front of the panel using functional unit
the handle (1).
8. If necessary, adjust the height of the trolley to align 1. Unlock handle
with the insertion plate in the panel with the aid of the 2. Shoot bolt handle
adjusting wheels (3).
3. Adjusting wheel
9. Unlock the unit from the trolley by releasing the
shoot bolt handles (2) at the front of the unit and
push the unit into the panel until it stops. The unit is
now mechanically coupled to the compartment.
10. Mount the secondary connector (see instructions on
the front of the plug). The unit is now in the ‘Test’
position.
11. Unlock the trolley by turning unlock handle (1) to the
centre of the panel and remove the trolley.

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 System operation

Unit: from ‘Test’ to ‘Service’ position.

1. Insert the 58-pole connector into the socket.
2. Check that the unit is Off.
3. If there is an earthing switch on the panel, ensure it
is switched Off.
4. Close the panel door of the compartment by
tightening all door bolts with the panel door key.
5. Turn the release (1) located in the centre bottom of
the door anti-clockwise until the operating hole is
free.
6. Fit the hand crank to the drive shaft and push a little
to unlock the spindle mechanism and the handle will
rotate.
7. Turn the hand crank clockwise until the unit is fully
inserted (hand crank will not continue to turn).
8. Remove the hand crank. Releasing the interlocking
mechanism, the hand crank has to be turned a little
in the opposite direction until a spring is released
and the operating hand crank is pushed back. Fig. 4-8 Placing the 58-pole connector into the socket
9. The unit is now locked in the ‘Service’ position and is
fully operational.

Fig. 4-9 Rack IN-OUT with closed door

1. Release

4.2.3 Door interlock mechanism

It is only possible to rack the unit from ‘Test’ position to
‘Service’ position when the door is fully closed and
secured.

4.2.4 Withdrawing a unit

Withdrawal from ‘Service’ to ‘Test’ position
1. Check that the unit is Off.
2. Turn the release (1) located in the centre bottom of
the door anti-clockwise until the operating hole is
free.
3. Fit the hand crank to the drive shaft and push a little
to unlock the spindle mechanism.
4. Turn the hand crank anti-clockwise until the unit is
fully withdrawn (hand crank will not continue to turn).
5. To release the interlocking mechanism the hand
crank has to be turned a little in the opposite
direction until a spring is released and the hand
crank is pushed back.
6. Remove the hand crank. The unit is now in the ‘Test’
position and the door can be opened.

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 System operation

Withdrawal from ‘Test’ to ‘Insert/removed’ position

1. Check through the window of the door that the unit is
in the ‘Test’ position.
2. Open the circuit breaker compartment door by
unscrewing the door bolts with the panel door key.
3. Unplug the 58-pole secondary connector.
4. Place the trolley in front of the panel and ensure that
the trolley is fully locked to the front of the panel.
Use the height adjusting wheels (3) on the trolley to
adjust the height of the trolley as necessary to align
with the height of the unit compartment.
5. Release the shoot bolt handles (2) by moving them
toward the centre of the panel and pull to move the
unit onto the trolley.
Release the shoot bolt handles (2) to lock the unit
with the trolley.
6. Unlock the trolley by turning unlock handle (1) to the
centre of the panel and remove the trolley.
7. If necessary fit a padlock to the automatic shutters Fig. 4-10 Removing secondary connector
(see procedure below).
8. Close the door by tightening all door bolts with the
panel door key.

1 2 3

Fig. 4-11 Withdrawing a circuit breaker or other

withdrawable functional unit
1. Unlock handle
2. Shoot bolt handle
3. Adjusting wheel

4.2.5 Locking the shutters

It may be necessary for safety reasons to lock the
shutters when the unit has been withdrawn from the
panel.
To do this, the shutter mechanism can be secured with a
padlock. The maximum size of the padlock hasp is 8mm
diameter.
To install the padlock, proceed as follows:
1. Withdraw the unit.
2. Check that the shutters are in the fully closed
position.
3. Install the padlock as shown in the illustration.

Fig. 4-12 Padlock shutters

Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com 43
 System operation

4.3 Earthing
This manual contains general instructions for applying an
earthing device within Power Xpert UX.

An installation may be fitted with specific interlocks (e.g.

a blocking coil or mechanical key interlock). These are
intended to permit operation of the earthing switch in a
safe manner and in line with a pre-determined process.

WARNING
Only authorised and qualified personnel may fit
an earthing device.
NEVER approach an unearthed installation.

The following paragraphs discuss the way of applying an

earthing device:
 Manual earthing a cable using an integral earthing
switch. See par. 4.3.2.
 Manual earthing a busbar using an integral earthing
switch in the bus-sectionaliser panel or measuring
panel. See par. 4.3.2.
 Earthing a busbar using an integral earthing switch
mounted on top of a feeder panel. See par. 4.3.3.
 Earthing a busbar using a withdrawable earthing
unit. See par. 4.3.4.
 Earthing a cable using a withdrawable earthing unit .
See par. 4.3.4.

CAUTION
Make the necessary provisions on both ends of the
cable before switching the earthing switch On.

4.3.1 Cable door interlock mechanism

The cable compartment door is mechanically interlocked
with the earth switch operating mechanism such that it is
only possible to open the compartment door when the
earth switch is in the ‘On’ position (i.e. the cables
earthed). It is only possible to open the earth switch
when the cable compartment door is closed. In case an
earthing switch is not provided, the cable door may be
provided with specific interlocks (e.g. a blocking coil or
mechanical key interlock). These are intended to permit
opening of the cable door in a safe manner and in line
with a pre-determined process.

WARNING
Do not attempt to operate the earthing switch
when the cable door is open, the earth switch will
not operate and using force may damage the
interlock mechanism.

NOTE
To open the door make sure the earthing switch is
Fig. 4-13
switched On. The door interlock mechanism is
released now. Before opening the door ensure that
the cable is dead.

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 System operation

NOTE
Door interlock defeat mechanism: To open the cable
door in an emergency, remove two screws.
Adequate safety measures must be taken to prevent
situations which might have fatal consequences.

Fig. 4-14 Interlock defeat mechanism screws

4.3.2 Manual operation of an integral

earthing switch
1
Switching the earthing switch On
1. Put the unit in the ‘Insert/Removed’ or ‘Test’ position; 2
2. Remove any padlock if fitted to the earth switch
operation mechanism and open the cover (1).
3. Press the interlock driver (2) down to reveal the
mechanism opening.
4. Insert the operating handle (3) through the opening
to engage the operating shaft of the earthing switch.
5. Turn the handle clockwise;
 The earthing switch will move to the ‘On’
position.
 The position indicator indicates ‘I’ (On).
 It is not possible to put a withdrawable unit into
the ‘Service’ position with the earth switch On. Fig. 4-15 Location of the operating shaft on a standard
6. Remove the operating handle (3). integral earthing switch
7. The cover (1) can now be closed and if required a
padlock can be fitted on the locking catch. The earth
switch is now padlocked in the ‘On’ position.
8. The cable door is released now and can be opened
by unscrewing the door bolts with the panel door
key.

Fig. 4-16 Operating earth switch

1. Earth switch operating mechanism cover

2. Interlock driver
3. Operating handle

Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com 45
 System operation

Switching the earthing switch Off

1. Close the cable door by tightening the door bolts with
the panel door key.
2. Release all interlocks; if a padlock has been fitted,
remove it.
3. Place the operating handle (3) on the operating shaft
of the earthing switch.
4. Turn the handle anti-clockwise; release the interlock
driver.
 The earthing switch will move to the ‘Off’
position.
 The position indicator indicates ‘O’ (Off).
5. Remove the operating handle (3).
6. The interlock driver will return to its original position.
The cover (1) can be closed and if required a
padlock can fitted. The earthing switch is now
padlocked in the ‘Off’ position.

NOTE
The earthing switch can only be operated when:
 When the unit is in the ‘Insert/removed’ or
‘Test’ position.
 The earthing switch is not locked with either
a blocking coil, mechanical key lock or
padlock (maximum size of the padlock hasp
is 8 mm diameter).
 The cable door is closed and secured.

CAUTION
Check if all conditions for operation of the earthing
switch are met to avoid unintended closing of the
earthing switch onto a LIVE cable or busbar.

4.3.3 Operation of an integral earthing

switch installed in a top unit
Normal operation of the integral fixed earthing switch is
possible via electrical operation from the low voltage
control panel door or via remote control.

The earthing switch is NOT mechanically interlocked with

any withdrawable unit. Electrical contacts can be
incorporated into the closing or opening circuits to
prevent incorrect electrical operation of the earthing
switch.

Emergency operation without the need of an auxiliary

supply is possible by placing the operating handle on the
operating shaft of the earthing switch. The operating
shaft is situated at the rear side of the panel, see arrow.
By turning the handle anti-clockwise the earthing switch
will be switched to the ‘On’ position. By turning the Fig. 4-17 Earthing switch installed in a top unit
handle clockwise the earthing switch will be switched to
the ‘Off’ position.
CAUTION
Check if all conditions for operation of the earthing
switch are met to avoid unintended closing of the
earthing switch onto a LIVE busbar.

46 Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com
 System operation

4.3.4 Earthing busbar/cable using

withdrawable earthing unit
The withdrawable earthing unit can be inserted into the
circuit breaker compartment of a panel special provided
with a direct earth busbar connection. Meaning that
either the cable or busbar side is connected to earth with
the unit inserted in the ‘Service’ position.

The procedure for insertion and withdrawal of the unit is

decribed in paragraph 4.2.

WARNING
The withdrawable earthing unit is not fault make
rated. Operation under LIVE conditions is not
permitted.

Fig. 4-18 Withdrawable earthing unit

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 System operation

4.4 Checks

WARNING
Checking and testing procedures must only be
carried out by expert and authorised personnel.

This paragraph describes the main checking and testing

procedures for Power Xpert UX switchgear:
 Operation of the automatic shutters.
 Testing the voltage indicator according to users
procedure.

4.4.1 Shutter lifter truck

Panels suitable for insertion of withdrawable units are
provided with automatic shutters to cover the cable
and/or busbar side primary contacts when there is no
withdrawable unit in the panel.

If access to the primary contacts, either busbar or cable, Fig. 4-19 Shutter lifter truck for busbar and cable side
shutters
is required then an optional shutter lifter truck is used to
lift the appropriate shutter and permit access.

WARNING
When using the shutter lifter truck to gain access
to the fixed primary contacts BEWARE that the
contacts may be LIVE and suitable safety
precautions should be taken.

For shutter lifter truck operation proceed as follows:

Insert withdrawable shutter lifter truck unit to ‘Test’

position
1. Open the door of the unit compartment and remove
the switch if present.
2. Insert the shutter lifter:
 For busbar and cable side shutters: Fit push
plate as indicated on the picture Fig. 4-19.
 For busbar side shutters: Fit push plate as Fig. 4-20 Shutter lifter truck for busbar side shutter
indicated in the picture Fig. 4-20.
 For cable side shutters: Fit push plate as
indicated on the picture Fig. 4-21.
3. For remaining steps, refer to inserting the unit to the
‘Test’ position of paragraph 4.2.2.

Opening the shutter

1. If there is an earthing switch fitted, check that it is
switched Off.
2. Insert the shutter lifter truck from the ‘Test’ position
to the ‘Service’ position.
3. The busbar and/or cable side shutter will now be
open depending on the configuration 1, 2, 3 above.

Fig. 4-21 Shutter lifter truck for cable side shutter

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 System operation

Closing the shutter

1. Withdraw the shutter lifter truck to the
‘Insert/Removed’ position.
2. Shutters are now closed.
3. If necessary, padlock the shutters.
4. Close the door.

Fig. 4-22 Shutters closed

Fig. 4-23 Opening busbar side shutter

Fig. 4-24 Opening cable side shutter

Fig. 4-25 Opening busbar and cable side shutters

Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com 49
 System operation

4.4.2 Optional Voltage Detection System

(VDS)

Power Xpert UX switchgear may be provided with a

voltage detection system, which is s connected via
internal wiring to capacitive sensors mounted on the
cable or busbar side. It continuously shows the presence
of the primary voltage on all three phases via a voltage
indicator mounted on the front door. If voltage is not
present this will be indicated.

For details refer to the specific user manual for the

device fitted.

Fig. 4-26 Principle of the capacitive voltage detecting

system

A Test point
B Voltage indication
C1 Coupling electrode
C2 Capacity of connecting leads
C3 Adaption capacitor

50 Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com
 System inspection,
maintenance and repair

5 System inspection,
maintenance and repair WARNING
Inspections, checks and maintenance operations
The maintenance described in this chapter may be should only be carried out by authorized
carried out by the user’s qualified personnel, with due specialist personnel. Before inspections, checks
attention to and compliance with instructions and safety and maintenance operations are commenced; all
regulations. necessary steps must be taken to ensure safe
working. This means among other things that:
5.1 Logbook All parts of the system being inspected must be
dead and earthed.
The user should keep a logbook with data relating to the Protective plates must only be removed after the
installation and any maintenance and repair carried out. installation has been made completely safe.
The logbook should at least include dates and times of
the following:
 All important incidents occurring in and with the 5.2.1 Periodic check
switchgear; 1. Carry out visual inspection checking:
 All faults;  For dirt, dust and moisture;
 All maintenance work carried out;  Instruments and relays for faults;
 All repairs carried out;  For loose or discoloured wiring;
 Core end terminations/terminal strips;
 Note of contact with Eaton with regard to instructions
and permissions if required for any changes and or  For loose plates/mounting material;
modifications/repairs carried out.  For exceptional wear.
2. Remove dust and dirt (if possible use a vacuum
cleaner).
5.2 Inspection and maintenance, 3. Check the condition of the insulator surfaces.
general 4. If necessary clean with a dry cloth.
TM
5. Inspect insulators.
Power Xpert UX switchgear and the withdrawable units 6. Check isolating contacts on the busbar and cable
used in the switchgear require minimal maintenance. sides for dirt and damage.
Inspection and maintenance should be carried out at 7. Check the adjustment of the auxiliary contacts.
regular intervals. 8. Check operation of the switches and interlocks.
9. If necessary grease all pivot points.
Recommended inspection and maintenance schedule for 10. Check the protective relays in accordance with the
Power Xpert UX switchgear: manufacturer’s instructions.
 Periodic inspection: Annually. 11. Withdrawable units that are rarely or never used
 Maintenance: Every 5 years. should be switched on and off 5 times. This can be
done with the switch in the ‘test’ position.
The first inspection is best carried out after six months of 12. Switch the earthing switch ON and OFF a few times.
operation. A suitable inspection and maintenance
schedule can be set up on the basis of this initial 5.2.2 Maintenance
inspection. 1. Carry out the checks described under periodic
checks.
If required, Eaton can carry out an intensive inspection of 2. Measure the contact resistance in the main current
the installation and make recommendations with regard circuit. For resistance values, reference should be
to life extension of the equipment. made to the test report in the specific installation
documentation pack that includes this manual.
Periodic checks can be made by the user’s own qualified 3. Apply a test voltage to the primary circuit.
personnel. Eaton can provide guidelines and, if
necessary, training for these.
On completion of the maintenance operations, remove all
special safety measures. Then return the installation to
REMARK normal operation.
In the event of a fault always contact Eaton.

For details regarding inspection and maintenance on the

withdrawable units, reference is made to the specific user
manuals in the information pack.

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 System inspection,
maintenance and repair

5.3 Fault diagnosis 5.3.1 What to do in the event of a fault

If a fault is found in the system, use the troubleshooting
table to look for the cause. NOTE
Always make the installation safe if a fault occurs.
Contact Eaton if you cannot find the cause.
Isolate the installation if necessary.

WARNING Simple faults in the secondary part of the installation

If correction of the fault might lead to dangerous (such as defective signal lamps) can and may be
situations, all necessary steps must be taken to repaired by the user’s own authorized personnel.
limit these dangers to a minimum. You should
contact Eaton if work on the primary part of the Faults in the primary part of the installation and serious
installation is required. faults in the secondary part must always be reported to
All operations must be carried out by or under Eaton.
the supervision of qualified persons.
Mechanical adjustments must be made by Eaton.

Every fault and all operations carried out must be

recorded in the logbook.

5.3.2 Troubleshooting table

Symptom: Possible cause: What to do:
58-pole secondary connector Withdrawable unit is in the ‘‘Service’  Put the unit into ‘‘Test’’ position.
cannot be removed. position.
Earthing fault. Poor insulation.  Check insulation.
Earthing switch cannot be Withdrawable unit is in ‘Service’  Put switch into ‘Test’ or ‘Insert/ Removed’
switched on. position. position.
Blocking coil in operation.  Check interlocks.
 Check connection conditions for the relevant
earthing switch.
Door cannot be closed. Transport truck has not been removed.  Remove the truck.

Withdrawable unit not correctly  Ensure unit is correctly inserted.

inserted.
No auxiliary voltage. Auxiliary voltage protection tripped.  Correct problem and switch on again.

58 pin auxiliary socket not connected.  Connect the 58 pin auxiliary socket.
High contact resistance in Loose bolted joint.  Check bolted joint for correct tightening
earthing circuit. torque.
 Clean suspect connections.
 Tighten bolt securely.
High temperature at cable Loose bolted joint at cable connection.  Check bolted joint for correct tightening
connections. torque.
 Clean suspect connections.
 Tighten bolt securely.
Auxiliary voltage often interrupted Poor insulation.  Check insulation.
by protection device.
Switch cannot be operated. Switch not in ‘Test’ or ‘Service’ position.  Put switch into correct position.

Hand crank has not been removed.  Remove hand crank.

52 Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com
 System inspection,
maintenance and repair

Symptom: Possible cause: What to do:

Fault during electrical switching Auxiliary voltage too low.  Check auxiliary voltage.
on or off. Fault in closing circuit (auxiliary
contact).
Make coil or break coil burnt out.
Rotary spring not charged or spring-
tensioning motor faulty.
Withdrawable unit cannot be The height of the truck is not properly  Set the height of the transport trolley properly.
(completely) inserted into the set.  Turn unit Off/Open.
panel. Unit is turned On/Closed.

 Put drive in correct position.

Drive in the wrong position.
Withdrawable unit cannot be Unit is in the ON/Closed position.  Turn Unit ‘Off’/’Open’.
moved.
Withdrawable unit will not move Earthing switch is ‘On’.  Turn earthing switch ’Off’.
from ‘Test’ to ‘Service’ position.
Withdrawable unit is ’On’/’Closed’.  Turn unit ’Off’/’Open’.
Withdrawable unit will not move Unit is ’On’.  Turn unit ‘Off’/’Open’.
from ‘Test’ to ‘Insert/Removed’
position.
Withdrawable unit will not move Unit is in the ‘On’/’Closed’ position.  Turn unit ‘Off’/’Open’.
from ’Service’ to ‘Test’ position.
Circuit breaker will not open or Breaker mechanism electro-mechanical  Connect the 58 pin socket.
close when given an electrical interlock fitted and 58 pin socket not
command or the mechanical plugged in.
buttons pushed on the door. No control voltage present.  Apply relevant control voltage.
Circuit breaker will not rack in or Carriage electro-mechanical interlock  Connect the 58 pin socket.
out of the panel, the racking in fitted and 58 pin socket not plugged in.  Apply relevant control voltage.
handle appears to be jammed. No control voltage present.
If applicable, no busbar or cable Protection secondary side of the  Check protection secondary side of the
side voltage is indicated on voltage transformers tripped. voltage transformer.
metering device although cable HV fuse of the primary side, if provided,  Check and replace HV fuses. Before that
or busbar is LIVE. is melted. make sure that the voltage transformers are
isolated from the source (in case of
withdrawable units). Or in case of integral
fixed/removable voltage transformers make
sure that the particular cable or busbar
section is not LIVE.

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 System inspection,
maintenance and repair

5.4 Decommissioning
5.4.1 Dismantling 5.4.2 Disposal
Power Xpert UX switchgear should be disposed of in an
environmentally responsible manner. Substances and
WARNING materials arising from dismantling should be destroyed,
re-used or disposed of in accordance with the regulations
Prior to dismantling, ensure that the entire
currently in force.
installation is dead (primary and secondary).

The following table gives a list of materials that may be

WARNING found in Power Xpert UX switchgear.
The withdrawable units are not designed for field
All materials used in the manufacture of the Power Xpert
dismantling and should be returned to Eaton
UX switchgear can be recycled. No toxic or harmful
complete and as removed from the switchgear.
products are generated in the normal use of the
switchgear.
The following safety measures must be taken when
dismantling the switchgear:
 During dismantling use protective equipment such
as safety goggles, gloves, protective footwear and
dust hoods.
 Watch out for sharp edges.
 Use suitable and safe tools.

MATERIALS THAT MAY BE FOUND IN POWER XPERT UX SWITCHGEAR

Material Symbol Description

Aluminium Al Plating
Various metal alloys - Gear wheels, rotation discs, vacuum switches
Epoxy EP Support and insulating bushings, tapered bushings, current and
voltage transformers
Glass fibre plate, polyester UP Side sheet between adjacent panel
Glass fibre plate, epoxy EP Switch parts: drive rod
Glass fibre, PA - Cable clamp, release
Glass - Window
Copper Cu Conductors, busbars
Lead Pb Paper insulated lead covered cable sheathing
Unknown plastics - Relays and meters
Polyamide PA Truck wheels
Polycarbonate PC Protective hoods
Polyurethane PUR Current and voltage transformers
Polyvinyl chloride PVC Wiring, cables, cable ducts, cable terminals
Porcelain - Vacuum tubes
Rubber - Buffers and dust seals
Silicone rubber VMQ Sealing discs in tapered bushings and busbar insulating bushings
Steel plate, powder coated - Powder coated with epoxy/polyester
Steel plate, galvanised - Zinc coated plate, panels and switch trucks
Stainless steel - Fixed contact spout mounting plate, wall tube mounting plate
Tin / Stannum Sn Plating
Silver Ag Silver plating on conductors

54 Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com
 Accessories

6 Accessories
6.1 List of available accessories
The following accessories can also be supplied for Power
TM
Xpert UX switchgear.

6.1.1 Power Xpert UX

Name Item no.

Operating handle for earthing 535.5902.077.05
switch
Panel door key 535.5902.003.05
Operating rod for manual 535.5362.006.05
operation
Shutter lifter truck 600 mm 535.5239.650.05
Shutter lifter truck 800 mm 535.5239.650.01
Shutter lifter truck 1000 mm 535.5239.650.02
Shutter lifter truck 800 mm 537.5239.650.01
Transport truck 600 mm 535.5902.015.05 Fig. 6-1 Operating handle for earthing Panel door key
switch
Transport truck 800 mm 535.5902.015.01
Transport truck 1000 mm 535.5902.015.02
Transport trolley for 535.5902.801.04
withdrawable cable side VT
truck 600 mm
Transport trolley for 535.5902.801.01
withdrawable cable side VT
truck 800 mm
Transport trolley for 535.5902.801.02
withdrawable cable side VT
truck 1000 mm
Transport trolley for 537.5902.015.02
withdrawable cable side VT
truck 1000 mm
Fig. 6-2 Panel door key

Fig. 6-3 Operating rod for manual operation

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 Glossary

7 Glossary Instruction
7.1 Safety and qualification of All personnel involved in operations carried out on, with
or near electrical installations must have been instructed
personnel (using these operating instructions) concerning the safety
requirements, safety rules and operating instructions
European standard applicable applicable to operating the installation.
Standard applicable: EN 50110-1, chapter 4 ‘Basic
principles’. This paragraph sets out the main Clothing
requirements for safe operation as regards personnel. Personnel must wear suitable clothing that fits the body
closely.
Supplier:
Eaton, or its representative. Local rules and regulations
Of course, local rules and regulations (including
User: operating instructions) must be followed.
The person or body responsible for operation and
maintenance of the switchgear.
7.2 Operating conditions
Competence
The following requirements apply to operating personnel: Rated voltage, current, power
Operating personnel shall be ‘competent’. A The voltage, current, and power upon which the design
COMPETENT PERSON has relevant training and of the switchgear is based.
experience so that he or she is capable of preventing
dangers which may be caused by electricity, for instance Short-circuit:
during switching operations. An unintentional connection between two or more
electrical conductors, or between a conductor and earth,
Operating personnel must hold a written certificate of in which extreme heat may be generated which may
authorization to perform switching operations signed by damage the installation and its surroundings.
the management of the (power) company involved.
Short-circuit current:
Responsibility An electrical current which is higher, as a result of a
It must be clear who is responsible for operations. short-circuit, than the nominal current.
All operations come within the area of responsibility of
the WORK OPERATIONS MANAGER (this person must Arc:
be designated in accordance with EN 50110-1 as the An electrical discharge, through the insulation, which
person responsible for control of operations). produces a short-circuit. In general, and in particular in
air-insulated installations, arcing may occur unexpectedly
An INSTALLATION MANAGER must be appointed (in and be of an explosive nature.
accordance with EN 50110-1 the INSTALLATION
MANAGER is directly responsible for operation of the
installation). If two or more installations are in close
proximity to each other, it is essential that appropriate
arrangements are made between the INSTALLATION
MANAGERS.

The responsibility which persons have for the safety of

those involved in the operations, and of those who (may)
have to deal with the consequences of the operations,
must agree with national legislation.

Before operations are begun, while they are being

carried out and prior to commissioning of the installation,
the WORK OPERATIONS MANAGER must ensure that
all requirements, rules and instructions are complied
with.

Communication
Before starting operations, the INSTALLATION
MANAGER must be informed of the intended operations.
See EN 50110-1 § 4.4 for additional requirements.

56 Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com
 Glossary

7.3 Equipment and the area

around it
Electrical installation:
An assembly of electrical leads and the appliances to
which the leads are connected.

Switching and distribution unit, switchgear

A unit to protect or switch on or off, in one place, two or
more parts of an electrical installation.

Switch room:
The area in which the switchgear is set up.

Working area:
A clearly indicated part of the operating area in which
work on the installation can be carried out safely.

Switch:
An apparatus designed to switch electrical currents on
and off.

Load break switch:

A switch capable of safely switching on a short-circuit
current and switching off a nominal current.

Circuit breaker:
A switch capable of operating safely under abnormal
circumstances, and in particular capable of switching a
short-circuit current on and off safely.

Fuse:
An electrical appliance that is connected in series with a
circuit, and can interrupt the circuit safely by the melting
of an internal conductor immediately the current in the
circuit exceeds a specified value for a specified time.

Cartridge fuse:
The replaceable part of a fuse that contains the (melting)
conductor.

Busbar insulating bushings:

Insulators for running busbars through the sidewalls of
switch panels so as to be proof against arcing.

Tapered bushings:
Insulators for running insertion contacts through the
partition walls between the switch compartment and the
busbar and cable compartments, so as to be proof
against arcing.

Witdrawable unit:
A unit on a withdrawable carriage designed to be
inserted into the circuit breaker compartment and can be
a circuit breaker, contactor, disconnector truck, VT truck
for example.

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 Appendix

8 Appendix
8.1 General
This user manual is part of the information pack compiled
whenever equipment is supplied and consists of the
following parts.

Information on the folder(s):

 Project title
 Name of the installation
 Type of installation (key data such as voltage,
current etc.)
 Client order number
 Eaton name and order number
 Eaton contact address for fault reporting: name,
telephone number, fax number
 Date of issue
 Table of contents

Diagram pack, including:

 Single line diagram
 Equipment diagrams
 Panel diagrams
 Key to codes
 Space allocation
 Floor plan drawings with dimensions, measurements
and weights

Routine test reports:

Routing test reports if requested
 Routine test reports of:
 Switchgear
 Current and voltage transformers supplied
 Other equipment (if supplied) e.g.:
 Contactors
 Load-break switches
 Earthing switches
 Battery sets

List of spare parts

 All parts which might be replaced during the lifetime
of the installation, such as spring tensioning motors,
trip coils, meters, push-buttons, terminal strips etc.
 Data such as type, ratings, price, stock number or
other order information.

User manuals:
 User manual for the Eaton equipment used in the
relevant version(s).

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 Appendix

8.2 Floor Plan drawings

Front view Side view

Dimension Front and rear access Front acces only

(min. / recommended) (min. / recommended)
Dim A 500 / 800 100 / 500
Dim B 100 / 500 100 / 500
Dim C Dependent upon on cable bend radius
* Optional Centre mounting is optional

Fig. 8-1 Basic floor plan for bottom cable entry panel rating17.5kV 630/1250A 25/31.5kA

1. LV Control cable entry

2. Main cable entry
3. C Channel steel
4. Second pouring of the concrete
5. First pouring of the concrete
6. Foundation

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Appendix

Front view Side view

Dimension Front and rear access Front acces only

(min. / recommended) (min. / recommended)
Dim A 500 / 800 100 / 500
Dim B 100 / 500 100 / 500
Dim C Dependent upon cable bend radius
* Optional Centre mounting is optional

Fig. 8-2 Basic floor plan for bottom cable entry panel rating 17.5kV 2000A 40/50kA

1. LV Control cable entry

2. Main cable entry
3. C Channel steel
4. Second pouring of the concrete
5. First pouring of the concrete
6. Foundation

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 Appendix

Front view Side view

Dimension Front and rear access Front acces only

(min. / recommended) (min. / recommended)
Dim A 500 / 800 100 / 500
Dim B 100 / 500 100 / 500
Dim C Dependent upon cable bend radius
* Optional Centre mounting is optional

Fig. 8-3 Basic floor plan for bottom cable entry panel rating 17.5kV 3150A 40/50kA

1. LV Control cable entry

2. Main cable entry
3. C Channel steel
4. Second pouring of the concrete
5. First pouring of the concrete
6. Foundation

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Appendix

Front view Side view

Dimension Front and rear access Front acces only

(min. / recommended) (min. / recommended)
Dim A 500 / 800 100 / 500
Dim B 100 / 500 100 / 500
Dim C Dependent upon cable bend radius
* Optional Centre mounting is optional

Fig. 8-4 Basic floor plan for bottom cable entry panel rating 24kV 800/1250A 20/25/31.5kA

1. LV Control cable entry

2. Main cable entry
3. C Channel steel
4. Second pouring of the concrete
5. First pouring of the concrete
6. Foundation

62 Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com
 Appendix

Front view Side view

Dimension Front and rear access Front acces only

(min. / recommended) (min. / recommended)
Dim A 500 / 800 100 / 500
Dim B 100 / 500 100 / 500
Dim C Dependent upon cable bend radius
* Optional Centre mounting is optional

Fig. 8-5 Basic floor plan for bottom cable entry panel rating 24kV 2000/2500A 25/31.5kA

1. LV Control cable entry

2. Main cable entry
3. C Channel steel
4. Second pouring of the concrete
5. First pouring of the concrete
6. Foundation

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Appendix

At Eaton, we’re energized by the At Eaton, we’re energized by the

challenge of powering a world that challenge of powering a world that
demands more. With over 100 years demands more. With over 100 years
experience in electrical power experience in electrical power
management, we have the expertise to management, we have the expertise to
see beyond today. From see beyond today. From
groundbreaking products to turnkey groundbreaking products to turnkey
design and engineering services, design and engineering services,
critical industries around the globe critical industries around the globe
count on Eaton. count on Eaton.

Eaton Industries (Netherlands) B.V. Eaton Ltda Eaton Electric Equipment Co., Ltd
Europalaan 202 Rua Diácono Josias de Souza West Hengtanghe Road
Hengelo OV 7559 SC 270, Lotes 30 ao 36 Changzhou 213028 JiangSu
The Netherlands Loteamento Multivias China
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Cleveland, OH 44122
United States
Eaton.com Eaton is a registered trademark.

© 2016 Eaton All trademarks are property

All Rights Reserved of their respective owners.

64 Power Xpert UX Air Insulated MV-Switchgear 6063308 G01 03 - 21 September 2016 - www.eaton.com