Measurements and Instrumentation Part II
Measurements and Instrumentation Part II
MEASURING INSTRUMENTS
2.1 CLASSIFICATION OF INSTRUMENTS.
2.1.1 Electrical Instruments are may be classified as
1. DC instruments
2. AC instruments
3. DC and DC instruments or universal instruments.
2.1.2 Analog Instruments are classified as
1. Indicating instruments
2. Recording instruments
3. Integrating instruments
2.1.3 Analog Instruments may also be classified on the basis of method of comparison the
unknown quantity
1. Direct measuring instruments
2. Comparison instruments
2.1.4 According to principle of operation
1. Magnetic effect – Ammeter, voltmeter, wattmeter and integrating instruments.
2. Thermal effect - Ammeter, voltmeter, wattmeter
3. Electrostatic effect - Voltmeter
4. Induction effect- AC Ammeter, voltmeter, wattmeter
5. Hall effect- Flux meter, Ammeter, Poynting vector wattmeter
2.1.5 Essential Torques in Indicating Instruments.
1. Deflecting torque/force:
The defection of any instrument is determined by the combined effect of the
deflecting torque/force, control torque/force and damping torque/force. The value of
deflecting torque must depend on the electrical signal to be measured; this torque/force
causes the instrument movement to rotate from its zero position.
2. Controlling torque/force:
This torque/force must act in the opposite sense to the deflecting torque/force, and the
movement will take up an equilibrium or definite position when the deflecting and
controlling torque are equal in magnitude. Spiral springs or gravity usually provides the
controlling torque.
3. Damping torque/force:
A damping force is required to act in a direction opposite to the movement of the
moving system. This brings the moving system to rest at the deflected position reasonably
quickly without any oscillation or very small oscillation. This is provided by i) air friction ii)
fluid friction iii) eddy current. It should be pointed out that any damping force shall not
influence the steady state deflection produced by a given deflecting force or torque. Damping
force increases with the angular velocity of the moving system, so that its effect is greatest
when the rotation is rapid and zero when the system rotation is zero. Details of mathematical
expressions for the above torques are considered in the description of various types of
instruments.
Air friction damping
1. A piston attached to the spindle of the moving system (pointer) is positioned to move inside an
air chamber.
2. When the spindle moves due to deflecting torque, piston moves inside the air chamber.
3. Suction & compression actions on the air inside the air camber produces necessary damping
torque.
4. Air chamber & piston are made of aluminum.
5. Used in hot wire & moving iron instruments.
Advantages:
Very simple & Inexpensive
Disadvantages:
Precaution must be taken against the bending of the vane.
Fluid friction damping
1. Moving vanes attached to the lower end of the spindle are dipped in oil.
2. Greater the viscosity of oil, greater is the opposition for motion of the vanes.
Applications:
Instruments used in panel boards.
Disadvantages:
Can not be used for portable instruments.
Instruments are always kept in vertical position only due to creeping of oil.
Eddy Current Damping
1. Damping torque is produced based on the concept of eddy currents flowing in a closed path in
which emf is induced ( based on the principle of electro- magnetic induction).
2. With constant field strength, damping torque produced by eddy currents is proportional
to the velocity of the conductor.
3. Most efficient type of damping.
4. Used for hot wire, moving coil and induction type instruments.
Electromagnetic Damping
The movement of coil in magnetic field produces a current in the coil which interacts
with a magnetic field to produce a torque. This torque opposes the movement of the coil and
slows the response.
Supporting the moving element
1. Suspension
2. Taut Suspension
3. Pivot and jewel bearings
2.1.6 Principle and Types of Analog Voltmeters
Analog Instruments:
Analog Ammeters & Voltmeters are classified together as there are no fundamental
differences in their operating principles.
The action of all ammeters & voltmeters except electrostatic type instruments depends
upon a deflecting torque produced by an electric current.
Ammeter-deflection torque is produced by measurand (current) or fraction of it.
Voltmeter-deflection torque is produced by current which is proportional to the
measurand (voltage).
All analog voltmeters & ammeters are essentially current measuring devices.
1. Moving Iron Voltmeter
2. Moving Coil Voltmeter
We have mentioned earlier that the instruments are classified according to the principles
of operation. Furthermore, each class may be subdivided according to the nature of the movable
system and method by which the operating torque is produced. Specifically, the electromagnetic
instruments are sub-classes as
(i) moving-iron instruments
(ii) electro-dynamic or dynamometer instruments,
(iii) induction instruments.
In this section, we will discuss briefly the basic principle of moving-iron instruments that
are generally used to measure alternating voltages and currents. In moving –iron instruments the
movable system consists of one or more pieces of specially-shaped soft iron, which are so
pivoted as to be acted upon by the magnetic field produced by the current in coil. There are two
general types of moving-iron instruments namely
(i) Repulsion (or double iron) type
(ii) Attraction (or single-iron) type. The brief description of different components of a
moving-iron instrument is given below.
Moving element: a small piece of soft iron in the form of a vane or rod
Coil: to produce the magnetic field due to current flowing through it and also to
magnetize the iron pieces.
In repulsion type, a fixed vane or rod is also used and magnetized with the same
polarity.
Control torque is provided by spring or weight (gravity)
Damping torque is normally pneumatic, the damping device consisting of an air
chamber and a moving vane attached to the instrument spindle.
Deflecting torque produces a movement on an Aluminium pointer over a graduated
scale.
Construction of Moving-iron Instruments
The deflecting torque in any moving-iron instrument is due to forces on a small piece of
magnetically ‘soft’ iron that is magnetized by a coil carrying the operating current. In repulsion
(Fig.42.7) type moving–iron instrument consists of two cylindrical soft iron vanes mounted
within a fixed current-carrying coil. One iron vane is held fixed to the coil frame and other is free
to rotate, carrying with it the pointer shaft. Two irons lie in the magnetic field produced by the
coil that consists of only few turns if the instrument is an ammeter or of many turns if the
instrument is a voltmeter. Current in the coil induces both vanes to become magnetized and
repulsion between the similarly magnetized vanes produces a proportional rotation. The
deflecting torque is proportional to the square of the current in the coil, making the instrument
reading is a true ‘RMS’ quantity Rotation is opposed by a hairspring that produces the restoring
torque. Only the fixed coil carries load current, and it is constructed so as to withstand high
transient current. Moving iron instruments having scales that are nonlinear and somewhat
crowded in the lower range of calibration. Another type of instrument that is usually classed with
the attractive types of instrument is shown in Fig.2.2.
Fig. 2.1 Repulsion type
This instrument consists of a few soft iron discs (B) that are fixed to the spindle (D),
pivoted in jeweled bearings. The spindle (D) also carries a pointer (P), a balance weight (W1), a
controlling weight (W2) and a damping piston (E), which moves in a curved fixed cylinder (F).
The special shape of the moving-iron discs is for obtaining a scale of suitable form.
Consists of two cylindrical soft iron vanes mounted within a fixed current-carrying coil.
One iron vane is fixed to the coil frame and other is free to rotate, carrying with it the pointer
shaft. Two irons lie in the magnetic field produced by the coil Current in the coil induces both
vanes to become magnetized and repulsion between the similarly magnetized vanes produces a
proportional rotation. The deflecting torque is proportional to the square of the current in the coil,
making the instrument reading is a true ‘RMS’ quantity.
Applied voltage
d ( LI ) dL dI
v I L
dt dt dt
The electric energy supplied to the coil in dt is
vIdt I 2 dL ILdI
1. The instruments are suitable for use in a.c and d.c circuits.
2. The instruments are robust, owing to the simple construction of the moving parts.
Disadvantages
1. Hysterisis error- due to the different value of flux density for the same current for ascending
and descending values.
2. Temperature error- due to the effect of temperature on the temperature co-efficient of the
spring- cause self heating of coil –can be avoided by using Manganin material.
5. Eddy current error- due to the production of eddy current in the iron parts of the instrument-
affects change in deflection.
2.3 MOVING COIL INSTRUMENTS:
The general theory of moving-coil instruments may be dealt with considering a rectangular
coil of turns, free to rotate about a vertical axis. N
Fig. 2.3 shows the basic construction of a PMMC instrument. A moving coil instrument consists
basically of a permanent magnet to provide a magnetic field and a small lightweight coil is wound on
a rectangular soft iron core that is free to rotate around its vertical axis. When a current is passed
through the coil windings, a torque is developed on the coil by the interaction of the magnetic field
and the field set up by the current in the coil. The aluminum pointer attached to rotating coil and the
pointer moves around the calibrated scale indicates the deflection of the coil. To reduce parallax error
a mirror is usually placed along with the scale. A balance weight is also attached to the pointer to
counteract its weight. To use PMMC device as a meter, two problems must be solved. First, a way
must be found to return the coil to its original position when there is no current through the coil.
Second, a method is needed to indicate the amount of coil movement. The first problem is solved by
the use of hairsprings attached to each end of the coil as shown in Fig. 42.1(a). These hairsprings are
not only supplying a restoring torque but also provide an electric connection to the rotating coil. With
the use of hairsprings, the coil will return to its initial position when no current is flowing though the
coil. The springs will also resist the movement of coil when there is current through coil. When the
developing force between the magnetic fields (from permanent magnet and electro magnet) is exactly
equal to the force of the springs, the coil rotation will stop. The coil set up is supported on jeweled
bearings in order to achieve free movement. Two other features are considered to increase the
accuracy and efficiency of this meter movement. First, an iron core is placed inside the coil to
concentrate the magnetic fields. Second, the curved pole faces ensure the turning force on the coil
increases as the current increases.
It is assumed that the coil sides are situated in a uniform radial magnetic field of flux density
B wb/m2, let the length of a coil side (within the magnetic field) l be (meter), and the distance from
each coil side to the axis be r (meter).
Principle of operation
It has been mentioned that the interaction between the induced field and the field produced
by the permanent magnet causes a deflecting torque, which results in rotation of the coil. The
deflecting torque produced is described below in mathematical form:
Deflecting Torque:
If the coil is carrying a current of i A , the force on a coil side = Bi lN (newton, N).
Where G is the Galvanometer constant and it is expressed as 2GrBlN (Nm/amp) =NBA (Nm/amp).
(note A= 2rl = area of the coil.)
N= no. of turns of the coil.
2
B = flux density in Wbm .
l = length of the vertical side of the coil, m.
2r= breadth of the coil, m
i= current in ampere.
2
A= 2rl= area, m
The equation is valid while the iron core is cylindrical and the air gap between the coil and
pole faces of the permanent magnet is uniform. This result the flux density B is constant and the
torque is proportional to the coil current and instrument scale is linear.
Controlling Torque
The value of control torque depends on the mechanical design of the control device. For spiral
springs and strip suspensions, the controlling torque is directly proportional to the angle of deflection
of the coil.
Ie., Control torque =Cθ
where, θ = deflection angle in radian, and
C= spring constant. Nm/rad
Damping Torque
It is provided by the induced currents in a metal former or core on which the coil is wound or
in the circuit of the coil itself. As the coil moves in the field of the permanent magnet, eddy currents
are set up in the metal former or core. The magnetic field produced by the eddy currents opposes the
motion of the coil. The pointer will therefore swing more slowly to its proper position and come to
rest quickly with very little oscillation. Electromagnetic damping is caused by the induced effects in
the moving coil as it rotates in magnetic field, provided the coil forms part of closed electric circuit.
Remarks: When the moving system reached at steady state i.e. at final deflected position, the
controlling torque becomes equal and opposite to the deflecting torque. The deflecting angle is
directly proportional to the current in the movable coil (see eq. 42.2). For this reason, the scale of
the moving coil instrument is calibrated linearly. Most accurate type for D.C measurements
Principle:
When a current carrying conductor is placed in the magnetic field produced by the
permanent magnet, coil experiences a force and moves. As this moving the magnet is permanent,
this instrument is called as permanent moving coil instrument. This principle is called as
D’arsonval principle force experienced proportional to the current flowing coil.
It consists of
Moving coil
Many number of turns of fine wire
Either rectangular or circular in shape
Moves freely in the field of permanent magnet
Magnet systems
Control
Controlling torque is provided by two phosphor bronze hair springs
Damping
Damping torque is produced by the aluminium former moving in the magnetic field of
the permanent magnet
Pointer and scale
Over a spindle over a graduated linear scale
Light weight so that it deflect rapidly
Mirror is placed below the pointer to reduce to get accurate reading to remove
parallel error
Torque Equation:
2. Moving coil:
The moving coil is wound either as a self-sustaining coil or else on a non-magnetic
former. A metallic former cannot be used, as eddy currents would be induced in it by alternating
field. Light but rigid construction is used for the moving coil. It should be noted that both fixed
and moving coils are air cored.
3. Springs:
The controlling torque is provided by two control springs
4. Dampers:
Air friction damping is employed for these instruments and is provided by a pair of
Aluminum-vanes attached to the spindle at the bottom.
5. Shielding:
Since the magnetic field produced by fixed coils is weaker than that in other types of
instruments, these meters need a special magnetic shielding. Electro-dynamic instruments are
effectively shielded from the effects of external magnetic fields by enclosing the mechanism in a
laminated iron hollow cylinder with closed ends.
Connections for wattmeter
For power measurement, one of the coils (usually the fixed coils) passes the load current
and other coil passes a current proportional to the load voltage.
Torque Equation
dM
Instantaneous torque Ti i P ic
d
I1 and i2 are instantaneous values of currents in CC and PC voltage and current and RMS values of
voltage and current to be measured
V 2V sin
PC has high resistance, and current through PC is i P 2 I P sin
RP RP
Current through CC lags the voltage by an angle Φ
Instantaneous current through CC, iC 2 I sin( )
dM dM
Hence Instantaneous torque, Ti iP iC I P I cos cos(2t )
d d
T
1 VI dM
Average deflecting torque, Td
T0 Ti d
RP
cos
d
Controlling torque by spring TC=Kθ
Under equilibrium TC=TD
VI dM
K cos
RP d
VI dM
cos
RP K d
dM
K1 P
d
Where P is power being measured.
Advantages:
Free from hysteresis and eddy current errors.
Applicable to both dc and ac circuits.
Precision grade accuracy for 40 Hz to 500 Hz.
Electro-dynamic voltmeters give accurate r.m.s values of voltage irrespective of
waveforms.
Disadvantages:
Low torque/weight ratio, hence more frictional errors.
More expensive than PMMC or MI instruments.
Power consumption is higher than PMMC but less than MI instruments.
Cannot measure power in the circuit with low power factor
2.4.2 Induction type wattmeter-construction (Only for AC)
It is clear that phase angle Ө between the two fluxes is 90-ϕ i.e. Ө=90-ϕ:
Td∞ϕvϕc sinӨ∞VI (sin90-ϕ) ∞ VI (-sinϕ) ∞ VICosϕ ∞ a.c power.
Since the instrument is spring controlled Tc∞Ө.
For steady deflected position, Td=TcӨ = a.c power.
Hence such instruments have uniform scale.
Advantages
Free from effect of stray fields.
Uniform scale.
Provide good damping
Disadvantages
Used for only AC power measurement
Cause serious error due to temperature variations
Power consumption is higher
2.5 INDUCTION TYPE ENERGY METER
Construction of induction type energy meter:
Induction type energy meter essentially consists of following components (a) Driving
system (b) Moving system (c) Braking system and (d) Registering system.
• Driving system: The construction of the electro magnet system is shown and it consists of two
electromagnets, called “shunt” magnet and “series” magnet, of laminated construction.
A coil having large number of turns of fine wire is wound on the middle limb of the shunt
magnet. This coil is known as “pressure or voltage” coil and is connected across the supply
mains. This voltage coil has many turns and is arranged to be as highly inductive as possible. In
other words, the voltage coil produces a high ratio of inductance to resistance. This causes the
current, and therefore the flux, to lag the supply voltage by nearly 90. An adjustable copper
shading rings are provided on the central limb of the shunt magnet to make the phase angle
displacement between magnetic field set up by shunt magnet and supply voltage is
approximately090. The copper shading bands are also called the power factor compensator or
compensating loop. The series electromagnet is energized by a coil, known as “current” coil
which is connected in series with the load so that it carry the load current. The flux produced by
this magnet is proportional to, and in phase with the load current.
• Moving system: The moving system essentially consists of a light rotating aluminium disk
mounted on a vertical spindle or shaft. The shaft that supports the aluminium disk is connected
by a gear arrangement to the clock mechanism on the front of the meter to provide information
that consumed energy by the load. The time varying (sinusoidal) fluxes produced by shunt and
series magnet induce eddy currents in the aluminium disc. The interaction between these two
magnetic fields and eddy currents set up a driving torque in the disc. The number of rotations of
the disk is therefore proportional to the energy consumed by the load in a certain time interval
and is commonly measured in killowatt-hours (Kwh).
• Braking system: Damping of the disk is provided by a small permanent magnet, located
diametrically opposite to the a.c magnets. The disk passes between the magnet gaps. The
movement of rotating disc through the magnetic field crossing the air gap sets up eddy currents
in the disc that reacts with the magnetic field and exerts a braking torque. By changing the
position of the brake magnet or diverting some of the flux there form, the speed of the rotating
disc can be controlled.
• Registering or Counting system: The registering or counting system essentially consists of gear
train, driven either by worm or pinion gear on the disc shaft, which turns pointers that indicate on
dials the number of times the disc has turned. The energy meter thus determines and adds
together or integrates all the instantaneous power values so that total energy used over a period is
thus known. Therefore, this type of meter is also called an “integrating” meter.
Basic operation
Induction instruments operate in alternating-current circuits and they are useful only
when the frequency and the supply voltage are approximately constant. The most commonly
used technique is the shaded pole induction watt-hour meter is shown.
Fig. 2.10 Energy Meter Circuit Diagram
The rotating element is an aluminium disc, and the torque is produced by the interaction
of eddy currents generated in the disc with the imposed magnetic fields that are produced by the
voltage and current coils of the energy meter.
Let us consider a sinusoidal flux Φ(t) is acting perpendicularly to the plane of the
aluminium disc, the direction of eddy current ic by Lenz’s law is indicated in figure Fig.44.2. It is
now quite important to investigate whether any torque will develope in aluminium disc by
interaction of a sinusoidally varying flux Φ(t) and the eddy currents ic induced by itself.
I e sin( ) 0
where Φ and Ie are expressed in r.m.s and β=0 (because the reactance of the aluminium
disc is nearly equal to zero). Therefore, the interaction of a sinusoidally varying flux Φ(t) and its
own eddy current ei (induced) cannot produce torque any on the disc.
So in all induction instruments we have two fluxes produce by currents flowing in the
windings of the instrument. These fluxes are alternating in nature and so they induce emfs in a
aluminium disc or a drum provided for the purpose. These emfs in turn circulate eddy currents in
the disc. As in an energy meter instrument, we have two fluxes and two eddy currents and
therefore two torques are produced by
i) first flux (Φ1) interacting with the eddy currents(Ie1) generated by the second flux2()φ,
ii) second flux (Φ2)interacting with the eddy currents (Ie2) induced by the first flux (Φ1).
In the induction type single phase energy meter, the flux produced by shunt magnet
(pressure or voltage coil current) Φsh lags behind the applied voltage V by almost 90°. The flux
Φse is produced by the load current I and Φse is in the direction of I.
Let the supply voltage v(t)=V max sin (ωt) and load current i(t)=i max sin (ωt-θ) . So, the fluxes are
(i) Flux generated by current coil
where Z is the eddy current path impedance and α is the phase angle. In general, the angle
where Φsh is the flux generated by the voltage coil, Φse is flux generated by the current coil, Ish
is the eddy current produced in the disc by the voltage coil, and Ise is the eddy current produced
in the disc by the current coil. The relative phases of these quantities are shown in fig.44.3.
iii Friction error: An additional amount of driving torque is required to compensate this error.
The two shading bands on the limbs are adjusted to create this extra torque. This
th
adjustment is done at low load (at about 1/4 of full load at unity p.f.).
iv Creep: In some meters a slow but continuous rotation is seen when pressure coil is excited
but with no load current flowing. This slow revolution records some energy. This is called
the creep error. This slow motion may be due to (a) incorrect friction compensation, (b) to
stray magnetic field (c) for over voltage across the voltage coil. This can be eliminated by
drilling two holes or slots in the disc on opposite side of the spindle. When one of the holes
comes under the poles of shunt magnet, the rotation being thus limited to a maximum of
180ͦ. In some cases, a small piece of iron tongue or vane is fitted to the edge of the disc.
When the position of the vane is adjacent to the brake magnet, the attractive force between
the iron tongue or vane and brake magnet is just sufficient to stop slow motion of the disc
with full shunt excitation and under no load condition.
v. Temperature effect: Energy meters are almost inherently free from errors due to
temperature variations. Temperature affects both driving and braking torques equally (with
the increase in temperature the resistance of the induced-current path in the disc is also
increases) and so produces negligible error. A flux level in the brake magnet decreases with
increase in temperature and introduces a small error in the meter readings. This error is
frequently taken as negligible, but in modern energy meters compensation is adopted in the
form of flux divider on the break magnet.
Energy meter constant K is defined as
K=No. of revolutions/kwh
In commercial meters the speed of the disc is of the order of 1800 revolutions per hour at full
load.
CT and PT symbols:
REFERENCES