Hevos SCH001
Hevos SCH001
0 INTRODUCTION 7
1 GENERAL INFORMATION 8
1.1 Warnings for the performance of the work 8
1.2 Inspection on delivery 8
1.3 Storage 8
1.4 Disposing 8
1.5 Directives and technical standards considered 8
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4.8 Control board configuration with App and Wi-Fi device connection (optional) 29
4.9 Control board configuration with keypad (optional) 30
4.10 Working cycles parameters 31
4.11 Signal and speed parameters combination 32
4.12 Upward working cycle 33
4.13 Downward working cycles 35
4.14 Levelling 36
4.15 Rupture valve test (DSP=FC, FP) 36
4.16 Maximum pressure valve test (DSP=PP, HP) 37
4.17 Error condition 37
7 EMERGENCY MANOEUVRES 52
7.1 Emergency descent: Downward movement of the cabin 52
7.2 Emergency ascent: Upward movement of the cabin 52
9 SPECIAL APPLICATIONS 56
9.1 Simulation mode 56
9.2 External micro levelling group operation 58
9.3 Communication between the lift’s control panel and the SCH001 board via CAN bus 59
9.3.1 Management of operating signals between control panel and SCH001 board
(multi-valve system too) 59
9.3.2 Parameters setting of SCH001 board 60
9.3.3 Communication protocol between lift control panel and pump unit 60
9.3.4 SCH001 board connection 61
9.4 Intermediate floor management 62
9.5 HEVOS HE operation with the VVVF unit 62
9.6 Multi-valve schemes and adjustments 63
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9.6.1 Description 63
9.6.2 Hydraulic scheme 64
9.6.3 Master-slave connections 65
9.6.4 Working diagram of control devices 66
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FIRST INSTALLATION: SAFETY WARNINGS
1. The power supply voltage of the board must be 24VDC rectified and stabilized.
2. Verify that the sequence of signals from and to the control panel, indicated in the manual instruction have been cor-
rectly applied (OPERATING CYCLE DIAGRAM), in particular:
a. UP: ERS coils supply advance compared to motor pump starting
b. UP: ERS coil shut-off delay compared to motor pump stop
c. DOWN: ERS+ENR coil shut-off delay compared to the end of stroke
d. Wait the shut-off and shut-on of RDY ready signal before to start a new stroke and to supply the coils
e. Do not accidentally feed the ERS coil to the rise of the RDY signal
3. Manage the ON-OFF motor phases only with the AVV and SFY board signals
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0
INTRODUCTION
This manual is an integral part of the product therefore must be kept for the lasting in operation of the unit, in a place accessi-
ble and known by the installation, use and maintenance personnel.
The herewith instructions aim to permit the positive and safe execution of the installation operations, starting up, working,
control, maintenance and possible repair of the unit.
If any situation or event, not specified in the following pages, should occur, please refer to our Technical Department. For any
request of general technical information or spare parts, please quote the identification data of the unit.
WARNING - IMPORTANT
In case of non-compliance with this manual, HEVOS declines all responsibility, in particular for not compliance with prescrip-
tions, indications and procedures indicated in this manual with regard to installation and passenger’s security relating to:
– RDY, AVV and ERR signals;
– Motor-pump switching on/off;
– Soft stop sequences.
WARNING
The control panel, when receiving the FAULT signal from the SCH001 board (ERR=ON and/or RDY=OFF outputs), shall NOT
send any signal to the valve and/or motor/pump.
Under FAULT the motor/pump unit shall NOT be activated.
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1
GENERAL INFORMATION
The Hevos HE valves unit is a component designed for use in lifting systems such as elevators and goods lifts.
The function of the valve unit is to control the speed of the cabin and to represent the stop element, downward.
It is forbidden the commissioning of the valve unit as part of a lifting system that has not been declared in conformity with
local regulations.
The room where the unit is installed must be ventilated, free from dust and moisture.
This symbol warns that not observing the related instruction involves an electric shock risk;
1.3 Storage
Waiting for the installation, the group must be stored away from the elements (can be especially damaged by water, humi-
dity and sun) and in a stable position.
The temperature of the storage location should be between 0 and + 50 ° C (32 and 122 °F).
1.4 Disposing
The device must be disposed according to the applicable regulations.
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2
DIAGRAMS AND ASSEMBLY
Dimensions in mm
Pump
port
axle
Weight 10 Kg
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2.2 HE250 valve group dimensions
Dimensions in mm
Weight 13 Kg
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2.3 HE650 valve group dimensions
Dimensions in mm
Weight 21 Kg
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2.4 SCH001 control board dimensions
Min. space
for SD and
USB use
N. 7 Metal spacers
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3
DIAGRAMS AND ADJUSTMENTS
MAIN COMPONENTS
1 Pressure gauge
11 Pressure gauge shut-off valve
5 Maximum pressure valve adjusting screw
- clockwise increase (+) - anticlockwise decrease (-)
12 VSC valve zero contact
16 ENR solenoid valve (unblock VNR valve)
17 Emergency manual lowering (counterclockwise rotation)
18 Filter
19 Ball valve
20 ERS solenoid valve (unblock VSR valve)
25 Emergency manual lowering minimum pressure
(minimum lowering pressure adjustment)
- clockwise increase (+) - anticlockwise decrease (-)
26 Hand pump
27 Hand pump maximum pressure valve
- clockwise increase (+) - anticlockwise decrease (-)
28 Hand pump non-return valve
29 Hand pump air-release screw
TF Flow meter
TP1 Pressure meter
TT Temperature meter
MPP VSC valve command Stepper motor
M Cylinder port
P Pump port
S Tank port
PM Hand pump input port
(P1) Auxiliary micro-levelling port
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3.1.2 HE100 hydraulic diagram
LEGEND
1 Pressure gauge
11 Pressure gauge cut-out cock
5 Maximum pressure valve adjusting screw - clockwise increases (+) - anticlockwise decreases (-)
12 VSC valve zero contact
16 ENR solenoid valve (unblock VNR valve)
17 Emergency manual lowering (anticlockwise rotation)
18 Filter
19 Ball valve
20 ERS solenoid valve (unblock VSR valve)
23 VSC valve block control throttle
25 Emergency manual lowering minimum pressure (minimum lowering pressure adjustment)
- clockwise increase (+) - anticlockwise decrease (-)
26 Hand pump
27 Hand pump maximum pressure valve - clockwise increase (+) - anticlockwise decrease (-)
28 Hand pump non-return valve
29 Hand pump air-release screw
97 VNR valve block control throttle
TF Flow meter
TP1 Pressure meter
TT Temperature meter
ENR VNR valve unblock solenoid valve
ERS VSC valve unblock solenoid valve
MPP VSC valve command Stepper motor OTHER PUMP UNIT COMPONENTS
VNP Pump no return valve M Pump motor
VNR No return and downstroke safety valve P Pump
VPM Pump maximum pressure valve S Pump silencer
VSC Flow control valve T Flexible pump connection pipe
P1 Auxiliary micro-levelling port
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3.1.3 HE100 valve functional diagram
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3.2 HE250 VALVE
MAIN COMPONENTS
1 Pressure gauge
2 Pressure gauge cut-out cock
5 Maximum pressure valve adjusting screw
- clockwise increase (+) - anticlockwise decrease (-)
12 VSC valve zero contact
16 ENR solenoid valve (unblock VNR valve)
17 Emergency manual lowering (anticlockwise rotation)
18 Filter
19 Ball valve
20 ERS solenoid valve (unblock VSR valve)
23 VSC valve block control throttle
25 Emergency manual lowering minimum pressure
(minimum lowering pressure adjustment)
- clockwise increase (+) - anticlockwise decrease (-)
26 Hand pump
27 Hand pump maximum pressure valve
- clockwise increase (+) - anticlockwise decrease (-)
28 Hand pump non-return valve
29 Hand pump air-release screw
TF Flow meter
TP1 Pressure meter
TT Temperature meter
MPP VSC valve command Stepper motor
M Cylinder port
P Pump port
S Tank port
PM Hand pump input port
(P1) Auxiliary micro-levelling port
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3.2.2 HE250 hydraulic diagram
LEGEND
1 Pressure gauge
2 Pressure gauge cut-out cock
5 Maximum pressure valve adjusting screw - clockwise increase (+) - anticlockwise decrease (-)
12 VSC valve zero contact
16 ENR solenoid valve (unblock VNR valve)
17 Emergency manual lowering (anticlockwise rotation)
18 Filter
19 Ball valve
20 ERS solenoid valve (unblock VSR valve)
23 VSC valve block control throttle
25 Emergency manual lowering minimum pressure (minimum lowering pressure adjustment)
- clockwise increase (+) - anticlockwise decrease (-)
26 Hand pump
27 Hand pump maximum pressure valve - clockwise increase (+) - anticlockwise decrease (-)
28 Hand pump non-return valve
29 Hand pump air-release screw
97 VNR valve block control throttle
TF Flow meter
TP1 Pressure meter
TT Temperature meter
ENR VNR valve unblock solenoid valve
ERS VSC valve unblock solenoid valve
MPP VSC valve command Stepper motor
VNP Pump no return valve OTHER PUMP UNIT COMPONENTS
VNR No return and downstroke safety valve M Pump motor
VPM Pump maximum pressure valve P Pump
VSC Flow control valve S Pump silencer
P1 Auxiliary micro-levelling port T Flexible pump connection pipe
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3.2.3 HE250 valve functional diagram
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3.3 H650 VALVE
MAIN COMPONENTS
1 Pressure gauge
2 Pressure gauge shut-off valve
5 Maximum pressure valve adjusting screw
- clockwise increase (+) - anticlockwise decrease (-)
12 VSC valve zero contact
16 ENR solenoid valve (unblock VNR valve)
17 Emergency manual lowering (counterclockwise rotation)
18 Filter
19 Ball valve
20 ERS solenoid valve (unblock VSR valve)
25 Emergency manual lowering minimum pressure
(minimum lowering pressure adjustment)
- clockwise increase (+) - anticlockwise decrease (-)
26 Hand pump
27 Hand pump maximum pressure valve
- clockwise increase (+) - anticlockwise decrease (-)
28 Hand pump non-return valve
29 Hand pump air-release screw
TF Flow meter
TP1 Pressure meter
TT Temperature meter
MPP VSC valve command Stepper motor
M Cylinder port
P Pump port
S Tank port
PM Hand pump input port
(P1) Auxiliary micro-levelling port
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3.3.2 HE650 hydraulic diagram
LEGEND
1 Pressure gauge TF Flow meter
2 Pressure gauge cut-out cock TP1 Pressure meter
5 Maximum pressure valve adjusting screw TT Temperature meter
- clockwise increase (+) ENR VNR valve unblock solenoid valve
- anticlockwise decrease (-) ERS VSC valve unblock solenoid valve
12 VSC valve zero contact MPP VSC valve command Stepper motor
15 ENR pilot valve VNP Pump no return valve
16 ENR solenoid valve (unblock VNR valve) VNR No return and downstroke safety valve
17 Emergency manual lowering (anticlockwise rotation) VPM Pump maximum pressure valve
18 Filter VSC Flow control valve
19 Ball valve P1 Auxiliary micro-levelling port
20 ERS solenoid valve (unblock VSR valve)
23 VSC valve block control throttle
25 Emergency manual lowering minimum pressure OTHER PUMP UNIT COMPONENTS
(minimum lowering pressure adjustment) M Pump motor
- clockwise increase (+) P Pump
- anticlockwise decrease (-) S Pump silencer
26 Hand pump T Flexible pump connection pipe
27 Hand pump maximum pressure valve
- clockwise increase (+)
- anticlockwise decrease (-)
28 Hand pump non-return valve
29 Hand pump air-release screw
97 VNR valve block control throttle
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3.3.3 HE650 valve functional diagram
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4
CONTROL PANEL: REQUIREMENTS
The purpose of this chapter is to give some basic indications to prepare an electric panel suitable for HEVOS HE systems, for-
med by the HE valve groups and the electronic control board SCH001.
For further information on procedures, risks, technical data, etc... please refer to the specific chapters of the Instruction Ma-
nual.
4.1 Generality
The HE system allows to obtain the highest stopping accuracy and the shortest possible running time, within the limits of the
set speed parameters, thanks to the Soft-Stop operation type in upward and downward and through the exchange signals
with the switchboard.
4.2 Operation
1. The HE system receives the movement signals from the control panel via OPTO-ISOLATED DIGITAL INPUT with operating
voltage 20 - 60 VDC - 100 mA (CN6 and CN7, see Instruction Manual) and the input -V (CN8).
You can also use the specific output voltage +24V generated by the SCH001 board (CN8), making a jumper between 0V
and -V, to return the signals through contacts in the switchboard.
2. The SCH001 control board transmits the status of the HE system to the control panel via RELAY EXCHANGE OUTPUTS with
capacity of 1A-48VDC/0.25A-250VAC.
3. The HE system works exclusively at 24 VDC and the emergency descent, of automatic type, must be managed com-
pletely at 24 VDC, executing the same sequences of normal operation (see Instruction Manual). The battery shall pro-
vide 24 VDC and 200 W for the duration of the stroke.
4. The control panel shall not initiate the operation if the ERR signal is active or the RDY signal of the SCH001 control
board is not active. This prevents uncontrolled movements while programming the SCH001 control board or during a
blocking error of itself. When the ERR signal is not active and the RDY signal is active, the control panel can start the ma-
noeuvre.
For some types of errors, the control board will attempt an automatic reset with cycles every 3s for 20 times during
which the ERR signal will be lowered while keeping RDY not active. If the cause is still present ERR will be activated
again.
The RDY signal is deactivated when the programming selector is not in position 0 or when the system is not in the
condition to perform the manoeuvre (e.g. when it is in error).
5. The HE system requires a start delay for the motor in upward starting phase and in motor shutdown.
Both the power supply delays shall be managed via the SCH001 control board AVV signal, which switches-ON to start
the motor initially and switches-OFF again at the end to switch off the engine.
For safety reasons and to prevent uncontrolled movement of the cabin, in the absence of the RDY signal and if it does
not come from AVV-signal, the motor starting shall be strictly prohibited.
AVV output shall be placed in series with the auxiliaries of the motor main contactors to ensure safe starting.
When the motor is started (direct start, star/delta or soft starter) the SCH001 control board expects a signal at the SFY
input that allows to minimize the start time of the cabin and indicates the beginning of the upward starting phase (see
diagram electrical connections)
6. UPWARD: at the UP-direction signal, energize 24VDC the ERS solenoid valve from the switchboard, ensuring a delay in
deactivation at the arrival contact. Deactivation must take place at least 2s after that the UP signal lowering or other-
wise not before the RDY contact (output) moves OFF.
The RDY contact remains OFF for a time of 1 to 5s, during which ON is active when the solenoid valves are actually deac-
tivated by the panel.
7. DOWNWARD: At the DW direction signal, power 24VDC the 2 ERS+ENR solenoid valves from the switchboard with a de-
lay in shutdown to the arrival contact. The shutdown delay can be managed in the same way as the ERS solenoid valve
and described in the uphill run. In case of shutdown without power delays of ERS and ERN solenoid valves (ex: Mainte-
nance Mode stop) the system records the abnormal situation by reporting errors (e.g. W-Er12 and Er05) which auto-re-
set after 1-2 s.
8. The HE system is certified as part of a UCM safety device against uncontrolled downhill cab movement.
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Note: In the switchboard, the two contactors with activation verification shall prevent uphill movements by interrupt-
ing the power supply to the motor/pump assembly. The HE group is normally closed and is not capable of preventing
upward movement in case of unwanted motor starting.
4.3.1 Analogies
a) The management of the digital input signals of the SCH001 board does not involve any particular specifications, as they
follow the traditional operating phases:
– upward (UP), till the floor contact;
– downward (DW), till the floor contact;
– high speed (HSP), till the slowdown contact;
– maintenance (MSP), under inspection condition.
b) The overload signal of the pressure switch is represented by the P2 output contact of the board SCH001 managed by
parameter 108.
c) The maximum temperature signal of the fluid is represented by the T1 output contact of the SCH001 board managed by
parameter 105.
Both P2 and T1 contacts are signals way to the control panel and they are not able to independently block the opera-
tion of the system.
4.3.2 Differences
a) In the absence of switching of the SCH001 control board’s RDY output contact ON, the operation of elevator shall be
prevented.
For safety reasons and to prevent unintended car movement, the motor starting in the absence of the RDY signal shall
be strictly prohibited and if AVV is not controlled
AVV shall be placed in series with the auxiliaries of a motor remote-switch to ensure safe starting.
b) The management of the engine both in departure and in arrival, must be bound to the contact of output AVV of the
SCH001 control board, that turns ON after a certain time from the ascent of the UP signal and turns OFF after a certain
time that the UP signal has fallen, like in the operation of Soft-uphill stop.
The early departure of the engine with respect to the approval of the AVV output contact of the SCH001 board, leads to
a sudden and high-speed uphill movement.
The motor-on in direct-starting, the star-delta exchange or the end of the soft-starter ramp, must be indicated by the digital
SFY input to the SCH001 board, and the same signal must fall at the end, after the motor has stopped.
c) The management of the solenoid valves foresees their activation together with the UP signals for upward travel (ERS
solenoid valve) and DW for downward travel (ERS and ERN solenoid valves), while their deactivation must take place af-
ter at least 2s that the UP or DW signals have fallen or otherwise not before the RDY output contact moves OFF.
The RDY contact remains OFF for a time of 1 to 5s, during which ON is active if the solenoid valves are actually deactivated by
the switchboard.
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4.4 Control board SCH001 connections and main components
ATTENTION: Reversing the polarity on the 24VDC stabilized power supply, or inversion of M2 and M3 connectors,
will irreparably damage the board!
Use of 24VDC supply only rectified, could generate control board malfunction.
Failure to comply with the connection between the AVV signal and the control of the motor contactor can cause sa-
fety problems!
INPUT POWER SWITCHING RELAY OUTPUT 1A-48VDC / 0.25A-250VAC
M1 Input Voltage 24-30 VDC stabilized CN9 AVV Motor Pump starting
- Max input power 25 W CN10 T1 TMAX-TMIN (Par.105-110) temperature range exit:
- Consumption 24VDC: > Par.105 always active,
200mA, 300 mA with connected data entry device < Par. 110 during waiting command only active.
F1 Fuse 5A-T CN11 P1 PMAX-PMIN pressure range exit, (Par.106-107)
M2 Solenoid valve ENR 24-30 VDC 35 W input always active if Par.457 =1 otherwise during waiting
Solenoid valve ERS 24-30 VDC 35 W input command only active if Par. 457=0
LD29 Red LED ON = Error condition CN12 P2 Overload PS pressure limit overcoming,
LD30 Yellow LED CAN operating (Par.108) during waiting command only active.
LD31 Green LED ON = Normal condition CN13 ERR Error condition
LD32 Blue LED ON = Wi-Fi module activated CN14 RDY Ready condition
LD35 Orange LED ON = SD memory activated DIGITAL OUTPUT V = 24 VDC - 500mA - PNP type
OPTO-ISOLATED DIGITAL INPUT CN15 PNP1 Valve monitoring signal
CN6 UP Upward command input CN16 PNP2
DW Downward command input OTHER
HSP Upward high-speed command input M3 ENR solenoid valve connection
(Downward also when Par. 453 = 0) ERS solenoid valve connection
MSP Maintenance and V2 speed command (Par. 205 e 305) RSW Working selector with 10 position
combined with high speed command when Par.454=1 S1-S2Confirmation keys
CN7 SFY Motor Pump ON signal RJ11 Hand terminal connection
SP1 V3 Speed (together high-speed command input) SD Micro SD 2-16 GB FAT32
SP2 V4 Speed (together high-speed command input) CN20 Stepper motor connection
SP3 Downward high-speed command input (when Par. 453 = 1) USB Micro-USB PC direct connection
CN8 -V Digital input negative common CAN CAN net connection
0V Bridge with -V negative for dry contacts Wi-Fi Wi-Fi net connection module
+24V Voltage for dry contacts utilization max 100 mA ZERO VSC, TF, TP1, TT, sensor input
DSP1-2 digit signalling display
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4.5 RSW selector position
With the selector in a position other than 0, the Ready signal (Pos.CN14) is normally deactivated and reactivated
temporary during the execution of a specific command.
The Red LED near the RSW selector shows the position of the selector itself. The always-on LED corresponds to position 0,
while it executes a flash sequence corresponding to the number of other selected positions.
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4.6
26
– Upward working cycle diagram
Working cycle diagram
SCH001 input ON
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4.7 Installation and tuning: quick guide
The +/- polarity reversing on the power supply involves burning the board
3. Supply power 2x (24V-35W) for ENR and ERS coils from the panel to the M2 connector and connect the board to the coils
by the M3 connector;
AVV shall be placed in series with the auxiliaries of a contactor to ensure safe starting.
7. Connect from the panel board to the control board a start confirmation signal via SFY (input), which indicates to the bo-
ard the start of the upward stroke;
4.7.4 Verification of the acquisition of signals RDY ERR AVV to the control panel
(refer to section 4.4, 4.17, 5.2)
To verify that the electrical cabinet correctly detects the signals from the fundamental relays of the board, the CN5 connector
can be removed to induce the error status.
In this situation, the RDY relay remains OFF while the ERR relay cycles ON and OFF for 20 times and then stays ON. Once the
CN5 connector has been restored, the status of RDY on is restored (possibly resetting the error with RSW = 9 and S1).
To verify the acquisition of the AVV signal you can, in the error free state, momentarily move the CN9 connector to the posi-
tion of the CN14 connector to activate the output.
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4.7.5 Introduction of the fundamental parameters of the system
(refer to section 4.5, 5.1)
By the HEVOS App or keypad introduce the characteristic parameters of the system that you are configuring to determine the
speed and acceleration of manoeuvres:
– P101: piston diameter
– P102: pump flow
– P103: roping Ratio
– P104: pistons number
– P109: pistons stages number (telescopic cylinder only)
UPWARD DOWNWARD
Acceleration P202 P302
High speed P204 P304
Deceleration P208 P308
Low speed P212=0,040÷0,080 m/s P312=0,040÷0,080 m/s
In addition, it’s possible to make an automatic evaluation and compilation of the same values based on the characteristics of
the installation confirming the value 1 in the parameter P115.
These operations should make it easy to perform the first operation; the values of the individual parameters can always be
modified in a second time to better adapt them to the characteristics of the installation.
4.7.8 Procedure for filling the valve group or checking the maximum pressure valve
(refer to section 4.5, 5.1, 4.16)
By positioning the RSW selector in position 8 and pressing the S1 button, the board prepares, showing “HP” on the display, to
perform an upward manoeuvre with a slow intake of the flow which favours the filling of the group. The same procedure is
used, with the ball valve closed towards the piston, to check the intervention of the maximum pressure valve.
At the end of the procedures, reposition the selector RSW in position 0.
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4.7.10 STANDARD mode: execution of operations
(refer to section 4.4, 4.13)
The execution of a standard uphill or downhill operation is necessarily bound by the sequence of signals described in para-
graph 4.6.
Both contacts are signals to the switchboard (output) and they can’t block the operation of the plant autonomously.
4.8 Control board configuration with App and Wi-Fi device connection (optional)
To using a Wi-Fi device for managing parameters, you must download and install the HEVOS application available on
Apple Store or Google Play Store.
Switches the RSW selector in the position 2, the display shows [UF]
– Wait until the LD32 blue light is fixed ON.
– Search on your device and connect to the Wi-Fi with the name of the corresponding network identifier (ex. 16187901)
that usually is the same of the valve unit serial number.
– Switch the application and when the login key is required, enter the name of Wi-Fi network (ex.16187901).
With the RSW selector in the position number 2 you can change the parameters with the RSW selector in others position,
you can only view the parameters until the blue light remains fixed.
If the RSW selector is not in the position number 2, the Wi-Fi blue light and the Wi-Fi network fall when there is no connection
for more than one minute.
However, remember to return to the position 0 of the switch RSW.
To modify the parameters, where it is allowed via APP, put the RSW=2 selector, select the parameter that do you
want to change, enter the new value and press “Sync” to confirm.
Follows the main functions available in the app:
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The “Utility” designed to be a useful diagnostic tool for the valve group. The included fun-
ctions are the following:
Read all parameters: with the RSW selector in position 2 it allows to acquire all the parame-
ters and recordings the last upward and downward stroke. The process takes about 4 min-
utes. It is recommended to keep the smartphone close to the board so as not to lose the con-
nection.
Read parameters from 0 to 999: with the RSW selector in position 2 it allows to acquire only
the parameters of the valve group but not the adjustments of the strokes. The process takes
about 30s. It is recommended to keep the smartphone close to the board so as not to lose the
connection.
All parameters archive: contains all the files acquired with the function “Read all parame-
ters” identified with the installation number and the acquisition date. The “Send Data to
Hevos” button, under each file stored, allows you to send it, through a data network, directly
to the Service if necessary.
From 0 to 999 parameters archive: contains all the files acquired with the function “Read-
ing parameters from 0 to 999" identified with the plant number and the acquisition date. The
“Send Data to Hevos” button, under each file stored, allows you to send it, through a data
network, directly to the Service if necessary.
Quick access to parameter: password protected field that allows you to read and edit any
parameter. This function is to be used only under indication of Service.
– With 24V power on the board, connect the appropriate cable to the
RJ11 connector on the electronic board
– Move inside the MENU following the indications shown in DISPLAY
with the buttons: SET, ENT, UP, DOWN
– Move the RSW selector to position 1 if you want to change and save
the parameters
If the selector is not on value 1, the parameter will not be saved, so the change will not become operational
Once a value has been changed, exit the parameter and re-enter to verify the modify.
Always remember to stay in position 0 of the selector at the end of the parameter change.
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4.10 Working cycles parameters
P2 UPWARD PARAMETERS
P201 Upward initial acceleration change rate
P202 Upward acceleration distance (m, ft)
P203 Upward final acceleration change rate
P204 Upward high speed (m/s, fpm)
P205 Second upward high speed (maintenance) (m/s, fpm)
P206 Third upward high speed (m/s, fpm)
P207 Upward initial deceleration change rate
P208 Upward deceleration distance (m, ft)
P209 Second upward deceleration distance (m, ft)
P210 Third upward deceleration distance (m, ft)
P211 Upward final deceleration change rate
P212 Upward low speed (m/s, fpm)
P213 Upward stopping distance (m)
P214 Upward levelling acceleration distance (m, ft)
P215 Upward levelling speed (m/s, fpm)
P216 Upward levelling stopping distance (m, ft)
P217 Fourth upward high speed (m/s, fpm)
P218 Fourth upward deceleration distance (m, ft)
(uX) Display on DSP during phase execution
(1) For the re-levelling signals, please refer to the
working cycle diagram section 4.6
UP Upward command input
DW Downward command input
HSP Upward high-speed command input (Downward also when Par. 453 = 0)
MSP Maintenance and V2 speed command
combined with high speed command when Par.454=1
SP3 Downward high-speed command input (when Par. 453 = 1)
MOT Motor pump input (corresponding to AVV output relay)
ENR Solenoid valve ENR input
ERS Solenoid valve ERS input
(For signal and device management see section WORKING 4.6)
P3 DOWNWARD PARAMETERS
P301 Downward initial acceleration change rate
P302 Downward acceleration distance (m, ft)
P303 Downward final acceleration change rate
P304 Downward high speed (m/s, fpm)
P305 Second downward high speed (maintenance) (m/s, fpm)
P306 Third downward high speed (m/s, fpm)
P307 Downward initial deceleration change rate
P308 Downward deceleration distance (m, ft)
P309 Second downward deceleration distance (m, ft)
P310 Third downward deceleration distance (m, ft)
P311 Downward final deceleration change rate
P312 Downward low speed (m/s, fpm)
P313 Downward stopping distance (m)
P314 Downward levelling acceleration distance (m, ft)
P315 Downward levelling speed (m/s, fpm)
P316 Downward levelling stopping distance (m, ft)
P317 Fourth downward high speed (m/s, fpm)
P318 Fourth downward deceleration distance (m, ft)
(dX) Display on DSP during phase execution
(1) For the re-levelling signals,
please refer to the working cycle diagram section 4.6
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4.11 Signal and speed parameters combination
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4.12 Upward working cycle
Ready signal RDY from board to control panel waiting for commands.
Activation of Upward UP and high speed HSP command input and power supply the solenoid valve ERS.
The HSP high speed command can be replaced by MSP maintenance command (P454=0) or work together to signals MSP
(P454=1), SP1 o SP2 to determine different values of high-speed set in the corresponding parameters.
The board commutes the AVV output to give consent for motor pump starting.
In this phase, the pump oil flow is discharged in the tank at low pressure to allow a proper motor starting and avoid hit in the
cabin caused by pump direct flow to piston.
Once finished the motor starting (direct, star-delta or soft starter) the control panel must return a signal to SFY board input.
If the SFY signal is not available, it is useful to adjust the parameter P403 which sets the valve pre-starting time, after which,
however, the valve unit executes the starting phase.
The starting phase provides for the load taking, with a small movement of the cabin, and the execution of the acceleration
curve according to corresponding parameters setting: P201, P202, P203.
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UPWARD 6/8 - DECELERATION (DSP=u3)
Upon arrival to the deceleration contact in the elevator shaft, turn off the high speed HSP signal and the valve unit executes
the deceleration curve set up in the parameters P207, P208 (209,210,218) and P211 to obtain the low speed value corre-
sponding to P212 parameter.
Upon arrival to the stopping contact in the shaft, the upward UP signal must turn off. If the Soft-Stop parameter P232 = 1, the
valve unit executes the stopping curve set up in the parameter P213.
If during the starting phase it has not been used the AVV motor contact activation, delay the stop of the motor of 1.5 s, other-
wise when the signal AVV turns off, stop the motor (and then the input signal SFY). Anyway, do not delay the stopping of the
motor more than 2 s from the arrival to the stopping contact in the shaft.
Subsequently the shutdown of the RDY board signal also remove the ERS solenoid input. The RDY board signal is active again
after about 0.5 s, when the valve unit will be ready for the next travel. However, remove the ERS solenoid input after 2 s
from the arrival to the stopping contact in the shaft
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4.13 Downward working cycles
Ready signal RDY from board to control panel waiting for commands.
Activation of Downward DW and high speed HSP (or SP3 if the parameter P453=1) command input and power supply of the
solenoid valves ENR and ERS. The HSP (or SP3) high speed command can be replaced by MSP maintenance command
(P454=0) or work together to signals MSP (P454=1), SP1 or SP2 to determine different values of high-speed set in the corre-
sponding parameters.
Upon arrival to the deceleration contact in the shaft, turn off the high speed HSP signal (or the SP3 signal if the parameter
P453=1) and the valve unit executes the deceleration curve set up in the parameters P307, P308 (309,310,318) and P311 to
obtain the low speed value corresponding to P312 parameter.
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DOWNWARD 7/7 - STOP (DSP=d5)
Upon arrival to the stopping contact in the shaft, the downward DW signal must turn off.
Subsequently the shutdown of the RDY board signal also remove the ERN and ERS solenoid inputs.
The RDY board signal is active again after about 0.5 s, when the valve unit will be ready for the next travel.
However, remove the ENR and ERS solenoid inputs after 2 s from the arrival to the stopping contact in the shaft.
4.14 Levelling
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4.16 Maximum pressure valve test (DSP=PP, HP)
Block the system to exclude the possibility of travel. Set the working selector RSW = 8 (DSP= PP) and then press S1 button un-
til appear HP on display. This prepares the valve unit to execute the next upward working cycle with a progressive pressure
starting and without flow error condition. Close the ball valve.
Run a normal up stroke (see the point UPWARD 2/8 in the present instruction), it will be progressive and it will take more
time than usual (at least 10 s). At the end of the upward manoeuvre the board no longer provide the signal RDY if not perfor-
ming a new maximum pressure test, by pressing the button S1 as described above, or a normal manoeuvre setting the selec-
tor RSW = 0.
Note: as an alternative to the use of RSW switch, you can activate the test condition setting parameter 704 to the value 1. At
the end of the test the value of the parameter returns automatically to 0.
Any operation shall be prevented if the error signal on the ERR relay is active. For error handling see the section “Parameters
and errors codes”. You can force on the error condition the signal ERR by disconnected the CN5 connector. This allows to ver-
ify the block of the control panel to the switching-on of the error signal ERR.
At the end of the test remember to reconnect CN5 to reactivate the normal error condition.
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5
PARAMETERS AND ERROR CODES OF HEVOS HE VALVE GROUP
5.1 Parameters
The parameters of the series P1, P2, P3, P5 and P6 have free access, while those of series P4, P7 and P8 need the setting
password. The P5 and P6 parameters (errors history) are read-only.
Modifying parameters affects the SCH001 board only with the position of the RSW selector = 1 with keypad and
RSW=2 with APP
Parameter Nr
Large Description Setting Range Default
Desc. Hand Unit Note
value
P1 Base Par. BASE PARAMETERS Min Max
101 Piston Dia Piston working diameter mm 5 999 80
102 Pump Flow Pump nominal flow lt/min 1 1000 100
103 Tackle X:1 X:1 Roping Ratio 1 4 2
104 Pist. Pistons number 1 4 1
105 TMAX limit Maximum temperature limit °C 10 80 60 > P110
106 PMAX limit High pressure limit bar 1 200 45 > P107
107 PMIN limit Low pressure limit bar 0 200 10 < P106
108 PS overload Overload pressure limit bar 0,1 200 30,0
109 Pist. Stages Pistons stages number 1,000 4 1,000
110 TMIN limit Low temperature limit °C 0,0 80 4,0
111 Cabin Load Cabin nominal load 0,000 200000 600,000
Space recovery as 456 1 and
112 SP Recovery 2=Activation - Mapping correction 0,0 3 0,0
Max 1 and 3 = Activation
Base value for CAN addresses:
113 CAN Offset 0,000 99999999 0,000
0=1360 (0x550) (—> P479)
CAN address with control panel
114 CAN panel 0,0 99999999 0,0
connection (—> P480)
Parameters compile of speed and
115 Compile Ins. 0 99999999 0
installation ramp
199 User password User Password 0 99999999 0
Parameter Nr
Large Description Setting Range Default
Desc. Hand Unit Note
value
P2 Upward Par. UPWARD PARAMETERS Min Max
201 %AccStart U Upward initial acceleration change rate % 1 100 50
202 Acc Dist U Upward acceleration distance m 0,000 10,000 1,500
203 %Acc End U Upward final acceleration change rate % 1 100 100
204 HighSpeedU1 Upward high speed m/s 0,000 2,000 0,600
205 HighSpeedU2 Second upward high speed (maintenance) m/s 0,000 2,000 0,300 < P204
206 HighSpeedU3 Third upward high speed m/s 0,000 2,000 0,200 < P204
207 %DecStart U Upward initial deceleration change rate % 1 100 50
208 Dec Dist U1 Upward deceleration distance m 0,000 10,000 0,400
209 Dec Dist U2 Second upward deceleration distance m 0,000 10,000 0,400
210 Dec Dist U3 Third upward deceleration distance m 0,000 10,000 0,400
211 %Dec End U Upward final deceleration change rate % 1 100 50
< P204,
212 Low Speed U Upward low speed m/s 0,000 0,300 0,050
P205
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Parameter Nr
Large Description Setting Range Default
Desc. Hand Unit Note
value
P2 Upward Par. UPWARD PARAMETERS Min Max
213 Stop Dist U Upward stopping distance m 0,000 10,000 0,010
214 Acc Dist UR Upward levelling acceleration distance m 0,000 10,000 0,010
< P204,
215 RelevSpeedU Upward levelling speed m/s 0,000 0,300 0,050
P205
216 Stop DistUR Upward levelling stopping distance m 0,000 10,000 0,020
217 High Speed U4 Fourth upward high speed m/s 0,000 2,000 0,259 < P204
218 Dec Dist U4 Fourth upward deceleration distance m 0,000 10,000 0,300
220 % End Asc S Final stop ascent change percentage % 0,000 100,000 100,000
Fourth ascent acceleration space
222 Asc space S4 m 0,000 10,000 0,300
(used for intermediate floor)
230 S/N Single Ph Single-phase motor setting = 1 0 1 0
upward setting with VVVF = 1, with
231 S/N VVVF S 0 3 0
micro-levelling = 2, hybrid with VVVF=3
Soft stop setting, if = 1 soft stop phase
232 S/N SoftS S 0 1 1
running
233 Extra Vel S Maximum nominal speed increment 0 20 8
Minimum litres of mapping for upward
235 MinFluxMap 1 2000 100
start
Parameter Nr
Large Description Setting Range Default
Desc. Hand Unit Note
value
P3 Downward Par DOWNWARD PARAMETERS Min Max
301 %AccStart D Downward initial acceleration change rate % 1 100 50
302 Acc Dist D Downward acceleration distance m 0,000 10,000 1,500
303 %Acc End D Downward final acceleration change rate % 1 100 100
304 HighSpeedD1 Downward high speed m/s 0,000 2,000 0,600
Second downward high speed
305 HighSpeedD2 m/s 0,000 2,000 0,300 < P304
(maintenance)
306 HighSpeedD3 Third downward high speed m/s 0,000 2,000 0,200 < P304
307 %DecStart D Downward initial deceleration change rate % 1 100 50
308 Dec Dist D1 Downward deceleration distance m 0,000 10,000 0,400
309 Dec Dist D2 Second downward deceleration distance m 0,000 10,000 0,400
310 Dec Dist D3 Third downward deceleration distance m 0,000 10,000 0,400
311 %Dec End D Downward final deceleration change rate % 1 100 50
< P304,
312 Low Speed D Downward low speed m/s 0,000 0,300 0,050
P305
313 Stop Dist D Downward stopping distance m 0,000 10,000 0,010
314 Acc Dist DR Downward levelling acceleration distance m 0,000 10,000 0,010
< P304,
315 RelevSpeedD Downward levelling speed m/s 0,000 0,300 0,050
P305
316 Stop DistDR Downward levelling stopping distance m 0,000 10,000 0,020
317 HighSpeedD4 Fourth downward high speed m/s 0,000 2,000 0,259 < P304
318 Dec Dist D4 Fourth downward deceleration distance m 0,000 10,000 0,300
319 MinSpeedERS ENR stop minimum speed m/s 0,000 0,300 0,010
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Parameter Nr
Large Description Setting Range Default
Desc. Hand Unit Note
value
P3 Downward Par DOWNWARD PARAMETERS Min Max
320 % End Asc D Final stop ascent change percentage % 0,000 100,000 100,000
Pressure to limit downhill speed- if >0
321 LimitPressD bar 0,000 200,000 0,000
activated
Fourth ascent acceleration space (used for
322 Ascspace D4 m 0,000 10,000 0,300
intermediate floor)
323 Test Pause ERS relay test pause s/1000 0,000 99999999 200,000
Maximum litre displacement percentage
324 %MaxDiffLt % 0,000 99999999 25,000
with target
Parameter Nr
Large Description Setting Range Default
Desc. Hand Unit Note
value
P5 VIEW PARAMETERS Min Max
501 MPP step MPP position step 0 23000
502 Temperature Temperature sensor °C 0 99999999
509 Speed Cabin speed m/s 0 2
510 Flow sensor Flow sensor value 0 10000
511 Flow Flow meter l/min 0 999
512 Pressure Pressure sensor bar 0,0 999,0
513 OnOffI zero STEPPER zero sensor 0 1
514 OnOffI ENRI ENR solenoid valve consumption OK 0 1
515 OnOffI ERSI ERS solenoid valve consumption OK 0 1
516 OnOffI ENRV ENR downward solenoid valve input 0 1
517 OnOffI ERSV ERS discharge solenoid valve input 0 1
518 ENRI Value ENR solenoid valve value 0 99999999
519 ERSI Value ERS solenoid valve value consumption 0 99999999
521 OnOffI UP Upward command input 0 1
522 OnOffI DOWN Downward command input 0 1
523 OnOffI HS High speed command input 0 1
524 OnOffI MAN Maintenance command input 0 1
Downward high speed optional command
525 OnOffI DHS 0 1
input
526 OnOffI PWM Motor pump started input 0 1
527 OnOffI HS1 Auxiliary speed 1 command input 0 1
528 OnOffI HS2 Auxiliary speed 2 command input 0 1
531 OnOffO ERR Error relay output 0 1
532 OnOffO RDY Ready relay output 0 1
533 OnOffO PWM Motor pump relay output 0 1
534 OnOffO T1 TMAX-PMIN temperature T1 relay 0 1
535 OnOffO P1 PMAX-PMIN pressure P1 relay output 0 1
536 OnOffO P2 Overload pressure P2 relay output 0 1
537 OnOffO ENR ENR solenoid valve switching on 0 1
538 OnOffO ERS ERS solenoid valve switching on 0 1
541 OnOffO PNP1 PNP1 transistor output 0 1
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Parameter Nr
Large Description Setting Range Default
Desc. Hand Unit Note
value
P5 VIEW PARAMETERS Min Max
542 OnOffO PNP2 PNP2 transistor output 0 1
545 UrelCyclesN Up levelling cycles number 0 99999999
546 UpCyclesNum Up working cycles number 0 99999999
547 DrelCyclesN Down levelling cycles number 0 99999999
548 DwCyclesNum Down working cycles number 0 99999999
551 Input 14 bit input view 0 16383
552 Output 14 bit output view 0 16383
553 Sensor FL Flow sensor value 0 10000
554 A3 Phase A3 test phase 0 1000
555 A3 PhaseErr A3 test error phase 0 1000
556 MaxSpd SVT Max speed during safety valve drop test m/s 0 2
567 Step IS AM Upward VSC opening STEP position step 0 20000
568 Step ID AM Downward VSC opening STEP position step 0 20000
569 Mach Time Machine time (minutes) min 0 33554431
571 VNR closed VNR valve closed 0 1
572 Active Node Multi-Valve system active CAN nodes 0 99999999
580 A3 TimeTest Time between A3 tests (minutes) min 0 33554431
596 Vers Boot Bootloader version. 0 99999999
597 SoftW Vers Software version 0 99999999
598 Board SN Board SN 0 99999999
599 Board Vers Board Version 0 99999999
5.2 Errors
The errors are stored in parameters from P600 (most recent error) to P679 (oldest error) in which appears the error code and
the machine time spent, in minutes, from the event that caused it.
Parameters from P680 to P699 store the last commands (from newest to oldest), performed with the P7 series parameters
or performed with the RSW selector.
P1 to P9 visualizations are diagnostic signals upon completion of the work cycle.
The error status is displayed on DSP display as follows:
EA = Warning error not blocking the manoeuvre: the relay ERR does not turn on and the error message disappears at the first
manoeuvre.
Er = Generic blocking error, for which an automatic RESET is attempted every 5s for 20 times
Er*= Generic error blocking the manoeuvre without automatic reset.
E- = It appears on the Master board for a generic error on a Slave board, on which it will be displayed and stored the type.
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Num ERROR Description Cause / Corrective Action
01 (Er) Auxiliary power absence Check control board voltage supply
Check the P105 parameter value and the fluid working
02 (EA) High temperature limit TMAX
temperature
Check the P110 parameter value and the fluid working
03 (EA) Low temperature limit TMIN
temperature
04 (Er) At rest pressure meter error Check pressure sensor TP1
Check connection of the sensor TF or contact HEVOS for the
05 (Er) At rest flow meter error
sensor reset procedure
(EA) Pressure in a disabled node in Multi-valve Close the shut-off valve group excluded from the operation
06
system and unload the pressure
07 (EA) Too low pressure during the manoeuvre Check system sliding or heat the oil
08 (Er) Stepper driver already busy Try restarting the board
09 (Er) Solenoid valve supplies are inverted Check both solenoid valves connection from the control panel
(Er*) ERS solenoid valve already active without
10 Try restarting the board
relay activation
11 (Er) Not properly activated ERS solenoid valve Check ERS solenoid valve coil
Check the sequence and timing required by the panel in
(Er) Solenoid valves interrupted during
12 accordance with the requirements expressed by the operating
stopping
cycle diagram after the fall of the signal Up or Down (see 4.6)
(Er*) ENR solenoid valve already active without
13 Try restarting the board
relay activation
14 (Er) Not properly activated ENR solenoid valve Check ENR solenoid valve coil
Check the presence of Up and Down signals inconsistent with
15 (Er) Lack conditions of manoeuvre the manoeuvre (eg. Up when the manoeuvre is downhill, or
Up rises during the stop)
16 (Er) In starting movement flow meter error Check if there are impediments to the flow
(Er) At the working anomaly of a solenoid Check input voltage on ERS and ERN solenoid valves during
17
valve operation
With P513 verify the activation and deactivation of the VSC
Zero Valve Sensor 12: Must be 1 at rest and switch
(Er) VSC zero sensor at rest in position incorrect immediately to 0 at start of movement (after motor ignition,
18
(ON) during upward).
If you do not respect the sequence, contact HEVOS for the
sensor reset procedure
(E3) A3 test not properly terminated when
19 Repeat A3 functional test
P497 >0
(EA) VSC zero sensor present in the MPP return
20 Contact HEVOS
phase
(EA) VSC zero sensor not present during the
21 Contact HEVOS
stop phase MPP
(Er) Excessive delay between upward stop and Reduce upward stopping distance or increase low speed in
22
RDY signal OFF (P891) upward direction
(Er) Excessive delay between downward stop Reduce upward stopping distance or increase low speed in
23
and RDY signal OFF (P892) downward direction
Check the connection (sensor side and control board), the
24 (Er) At rest temperature meter error cable integrity and in case of permanence of the error replace
the sensor
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Num ERROR Description Cause / Corrective Action
With P513 verify the activation and deactivation of the VSC
Zero Valve Sensor 12: Must be 1 at rest and switch
(E1) Sequence PNP1 monitoring signal Error1 if immediately to 0 at start of movement (after motor ignition,
25
P464=0 during upward).
If you do not respect the sequence, contact HEVOS for the
sensor reset procedure
With P513 verify the activation and deactivation of the VSC
Zero Valve Sensor 12: Must be 1 at rest and switch
(E2) Sequence PNP1 monitoring signal Error2 if immediately to 0 at start of movement (after motor ignition,
26
P464=0 during upward).
If you do not respect the sequence, contact HEVOS for the
sensor reset procedure
1. Valve leak check:
1.1 through the control panel perform an UCM (A3) test to
verify the presence of any leaks of the involved valve (there
may be dirt that blocks the piston and does not guarantee the
sealing)
1.2 it is possible to manually test the seal of the VSC main
27 (E4) Leakage valve error
valve only, by manually pressing the ENR coil pin for a few
seconds and verifying that the lift does not move.
ATTENTION: Manually pressing the ERS coil pin is useless and
does NOT allow you to test the seal of the other valve!
2. reduce the value of low downward speed (P312)
3. contact HEVOS to modify the control calibration (P411)
(E5) VSC valve movement error in relay test
28 Try restarting the board
phase
29 (Er) Monitoring software checksum error Try to reload the software
Check the connection circuit and the control panel logic for
30 (Er) Solenoid valves always supplied
the solenoid valve control (ON/OFF)
Check the voltage of ERS and ERN solenoid valves during the
31 (Er) Solenoid valves not powered at start up
starting phase
32 (EA) During reading/writing SD absence Insert SD-CARD and check orange LED LD35 lighting
33 (EA) Reading SD error Check SD CARD content
34 (EA) Writing SD error Check SD CARD formatting
35 (Er) Reading EEPROM error Try restarting the control board
36 (Er) Writing EEPROM error Try restarting the control board
37 (EA) WiFi error Wi-Fi module is not installed or defective
38 (Er) MPP driver undervoltage Check voltage supply control board
39 (Er) MPP driver overcurrent Check voltage supply control board
MPP or ERS valve or zero sensor problem (pos. 12), contact
40 (Er) MPP starting anomaly
HEVOS
(Er) SE_SIM or SE_PLC parameter without deck
41 Contact HEVOS
temperature in manoeuvre
42 (Er) MPP step loss Contact HEVOS
43 (Er) MPP temperature warning Contact HEVOS
44 (Er) MPP overtemperature Contact HEVOS
Decrease the P208 parameter in slowdown upward to
45 (Er) MPP bad control in upward stop
perform low speed
Decrease the P308 parameter in slowdown downward to
46 (Er) MPP bad control in downward stop
perform low speed
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Num ERROR Description Cause / Corrective Action
Check connection and setting CAN parameters in multi-valve
47 (Er*) CAN error in Multi-valve system
system
Reported on the Master control board.
48 (Er) Error for Slave error status active
Check error status on the slave board
49 (Er) CAN error with the control panel system Check connection and setting CAN parameters
50 (Er) Checksum error Try to reload the software
51 (Er) Hardware error Try to reload the software
52 (Er) Zero division error Try to reload the software
53 (EA) Flow error during upward stopping Contact HEVOS
54 (Er*) System exception Try to reload the control board
55 (EA) Active zero MPP sensor in operation Contact HEVOS
56 (EA) Flow error during the starting phase Verify motor ignition delay
57 (Er) Generic error in MPP status Contact HEVOS
58 (Er) Parameter setting error 488=1 Contact HEVOS
(EA) Notice if P482 P477 with CAN or if
59 Contact HEVOS
P477>1 without CAN
Verify the compliance with the sequence and timing
requested by the control panel in accordance with the
requirements expressed by the Working cycle diagram (see
(EA) Warning if SFY signal arrives before at
60 4.6).
AVV signal
The error could result from the fact that the switchboard
sends an SFY signal to the board, before it sends the AVV
signal of request starting motor.
Verify the compliance with the sequence and timing
requested by the control panel in accordance with the
requirements expressed by the Working cycle diagram (see
(EA) Warning if the SFY signal falls early before 4.6).
61
the AVV signal The error could result from the fact that the control panel
manages the motor delay with timers instead of with the AVV
signal: change the control logic of the switchboard or delay
the stop of the motor-pump.
Verify the compliance with the sequence and timing
requested by the control panel in accordance with the
requirements expressed by the Working cycle diagram (see
(EA) Warning if motor shuts down before 4.6).
62
stopping procedure The error could result from the fact that the control panel
manages the motor delay with timers instead of with the AVV
signal: change the control logic of the switchboard or delay
the stop of the motor-pump.
(EA) The meter reaches saturation level on
63 If there are no other errors decrease the rate of descent
descent P436
64 (EA) If MPP exceeds maximum steps P402 If there are no other errors decrease the rate of descent
(EA) If control is limited by downward MPP
65 Contact HEVOS
mapping
(EA) If the control is limited by the minimum If the parameter P321=0 the limit results from the parameter
66
downward pressure P321 P107. If no other errors are present, increase P321 or P107
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5.3 Advanced diagnostics
Advanced tools can be accessed using the HEVOS Service. It is necessary to acquire data relating to the latest upward/down-
ward strokes and the entire set of parameters and then share this information with HEVOS, using one of the following chan-
nels.
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6
PROTECTION AGAINST UNINTENDED CAR MOVEMENT (UCM)
6.1 Introduction
The valve unit is a part of the protective device against the unintended car movement, with the door not locked up or with
the door of the cabin open, as requested by section 5.6.7 of the EN 81.20 standard.
The device must detect the unintended car movement, cause it to stop, and keep it still.
The valve group is the stop element, downhill, provided as a subsystem in point 5.8.1 of the standard EN 81.50.
The protection against uncontrolled movement must act, uphill, interrupting the electrical supply of the motor-pump, while,
in descent, HEVOS involve the use of a system formed by two electrically controlled valves (ENR solenoid valves and ERS)
operating in series, and participating in the normal operation of the lift, that realize a safety hydraulic flow block.
It is must expect, for this type of device, a self-monitoring by the electrical panel, according to section 5.6.7.3 of EN 81.20. To
run the self-control of redundant descent devices, the electrical panel can operate in two strategies:
– Functional mode, operating periodically, automatically, the two valves for leaks (see 6.4)
– Control mode, based on the monitoring signal PNP1 provided from the group board (see 6.6).
When the circuit required in section 5.6.7.7 of the EN 81-20 identifies unintended car movements doors open, it must activa-
te the stop element, interrupting any signal and command to the valve group. In particular, must be disconnected, on
SCH001 electronic board, the inputs of ENR solenoid valves and ERS on the M2 terminal block, and in any case, we have to
stop the input signals to the board, the CN6-7 connector.
The device must be actuated (interruption of the input signals) before the cab moves away 200 mm from the floor. There
shall be a test of the device in accordance with section 6.3.13 of the standard EN81-20.
When the device is activated or self-control redundancy has indicated a fault element device arrest, as required in section
5.6.7.9 of EN81-20 standard, it release or the lift recovery must be checked by a competent person.
EN81-20
DESCENT
EN81-20
TRAVEL
CONTROL PANEL
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6.3 Device test against uncontrolled movement (DSP=UC, UP)
It describes a procedure to verify the conformity of the device in accordance with Section 6.3.13 of the EN81-20. Before pro-
ceeding verify, however, on the manual of the electrical panel, the operations necessary for the tests.
Usually the system has to be predisposed to exclude the possibility of calls and open the electric chain safeties at the level of
the floor doors (for the system doors must be open even if physically closed).
So, the cabin must move up out of the door zone and stop responding for intervention of the safety circuit.
Setting on the electronic board SCH001 the switch RSW = 4 (DSP = UC) and pressing the S1 button until UP appears on the di-
splay, the valve group is ready to perform the next cycle of ascent or descent with nominal speed, even during the respecti-
ve levelling manoeuvres.
6.3.1 Ascent with empty car, and positioned in the upper part of the pit
Open, manually, the emergency lowering valve, pulling down the cabin until the intervention of levelling uphill.
When the levelling intervenes, the system will start uphill at nominal speed and the switch intended to detect the unin-
tended movement must act by stopping the cab.
Check that the stop position of the cab complies with the requirements reported in section 5.6.7.5 of EN 81-20.
6.3.2 Descent with a full load in the cabin, and the cabin located at the bottom of the compartment
Using the hand pump, moving uphill the installation, until the start of the downhill levelling.
When the levelling intervenes, the plant will start descending at nominal speed and the switch purpose of identifying the
uncontrolled movement must act by stopping the cabin.
The device must operate the stop element, it must interrupt the signals to the valve group during the descent, before the ca-
bin moves away from 200 mm from the floor.
In particular, to activate the stop element, the device must disconnect, on SCH001 board, the inputs of the ENR solenoid val-
ves and ERS on the M2 terminal board, and in any case the input signals to the board have to be exclude, the CN6-7 connec-
tors.
Check that the stop position of the cab complies with the requirements in section 5.6.7.5 of EN 81-20.
At the end of each manoeuvre, performed during the test, the board no longer provides the RDY signal, if not setting up a
new test, by pressing the S1 button again, or a normal operation changing the switch RSW = 0.
At the end of the test, restore normal system operation.
For the verification of the monitoring function of the protective equipment refer to the following points, depending on the
type of self-control expected in the electrical panel.
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Signals involved:
Ready signal RDY from the board to the electrical panel waiting for commands.
ENR activation solenoid valve VNR release.
ERS activation of the VSC solenoid valve release.
Section 6.4 describes the functional self-control cycle redundancy downhill.
Section 6.5 describes the verification of self-monitoring provided for in section 6.3.13 of the standard EN81-20.
Ready signal RDY from the board to the electrical panel waiting for commands.
Ready signal RDY from the board to the electrical panel waiting for commands or ERS valve activation. The board goes in er-
ror (error code = 19, DSP = E3) if the waiting time signals exceeds 12s.
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– 4/4 - ACTIVATION VALVE ERS (DSP= A3)
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Signals involved:
Ready signal RDY from the board to the waiting control panel commands.
Section 6.7 describes the monitoring of PNP1 signal check cycle.
Section 6.8 describes the verification of self-monitoring provided for in section 6.3.13 of the standard EN81-20.
1. At the start of the manoeuvre, when the INPUT (ERS+UP) or (ERS+DOWN) are activated if within 0.1s there is no
PNP1=OFF to indicate that the VSC and VNR valves are closed, it generates Error2 (E2).
2. At the end of the operation, when the INPUT (ERS+UP) or (ERS+DOWN) are deactivated, in an interval between 0,1 e1s
the valves VSC and VNR with PNP1=ON signal must be closed, otherwise Error1 (E1) will be generated.
3. In any case after 6s from end of operation, the PNP1 signal will be deactivated (OFF).
Ready signal RDY from the board to the control panel waiting for commands
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– 2/3 - OPERATION ACTIVATION (DSP= 00)
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7
EMERGENCY MANOEUVRES
HE100
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HE250
HE650
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8
AUTOMATIC REDUCTION OF TRAVEL TIMES
To complete the installation of the system, an advanced “eco” function can be activated to reduce the travel times, allows to
increase the performance of the machine and during the ascent, in the presence of a motor-pump constant speed, to reduce
power consumption and oil heating.
For HEVOS HE valve group the reduction of travel times is realized in two modes:
– automatic reduction of upward and downward levelling space
– reduction of starting time and maximum obtainable upward speed
P112 = 1
è
2.A Normal stroke with “long” deceleration 2.B Deceleration correction
P112 = 1
The physical distance of slowdown start that you have set from the floor to start the slowdown (magnet position or
encoder altitude) must be adequately bigger than the values set in the parameters P458 and P459. Physical distances
must also be equal for all floors.
To perform system setup or diagnostic functions remember to disable the SELF-LEARN MODE (P112=0).
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8.2 Reduction of starting time and maximum upward speed
The reduction of the total up stroke time reduces the consumption and oil heating.
The synchronization between the output contact AVV and digital input SFY of the electronic board, allows you to start the en-
gine when the VSC valve, which controls the discharge of the oil coming from the pump is open and begin to close the VSC
soon as the engine is started, reducing to a minimum the engine operation during the “dead” times, this also occurs during
stoppage of the engine in the soft-stop.
Once started the engine, to optimize the starting time of equipment, the system prepares the closing of the valve to the
mapped VSC position, depending on the pressure in the circuit and on the value of the nominal flow of the pump (Par. 102)
and, from that moment, starts the taking in charge of the cabin.
When a minimum flow to piston is detected, the system gets in control to implement the acceleration prescribed in the cor-
responding parameters. However, setting a short acceleration space, it allows to reduce the acceleration time and therefore
the dissipation during this phase.
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9
SPECIAL APPLICATIONS
The signals from the main board to the control board can be:
1. Digital signals in parallel, using the input connectors CN6 and CN7 and using the positive +24VDC. In this case must be
set P114 =0 (restart the electronic board after the setting).
2. Serial signals, using the CAN bus connection (see 9.3.2).
As default setting the parameter P113 = 0 (indicate the starting offset for the addresses dedicated to SCH001 board) it
corresponds to 1360(0x550).
In this case set the parameter P114 = 49 (0x31=0x581-0x550) corresponding to the identifier 0x581 of the main board
node.
Don’t modify the 49th address for specify the main control board node (restart the electronic board after the setting).
The signals coming back from the electronic board SCH001 to the main control board are supplied by:
1. Commutation of CN9(AVV), CN10(T1), CN11(P1), CN12(P2), CN13(ERR), CN14(RDY) relays and activation of the voltage
exit CN15(PNP1) and CN16(PNP2).
2. The relays signal and the voltage outputs are replicated also by CAN bus connection, in case of parameter P114 = 49.
A CAN connection cable is supplied and it has to be adapted to the main control board connector, considering this colour code
for the cables:
– green = GND,
– brown = CanL,
– white = CanH to adapt to the control panel connector.
When the CAN connection is correctly done, the led LD30 with orange colour is fixed.
If the connection is not established, the led LD30 flashes quickly and the display shows “Er” with error code 49. If there isn’t
any error, the control board display DSP1-DSP2 shows “Si”. If there isn’t any error, the display DSP1-DSP2 shows “Er”.
Refer to the user manual of the HE valve, to verify the type of error and to reset the status.
In simulation configuration, the errors signals don’t auto-reset; this consent to evaluate the errors.
The connection to the input M2 of the electro-valves must be executed with a connection to M2 pin, managed by the main
control board, as during normal function. Only in this case it is possible to simulate both, the functional self-check test of the
redundancy and the self-check test of the monitoring PNP1 signal.
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There is an alternative method with connections always powered to 24VDC to the M2 terminal (P488=1) not recommended
for activation of which you must contact the Assistance Service ([email protected]).
It is possible to test all the outputs of the electronic board SCH001 in sequence, in order to verify their detection from the
main electronic board.
Press the push button S1 on the electronic board, the display will show “CC”, instead of “Si”
Then an automatic sequence starts, during which all relays with connectors from CN9 to CN14 will be activated and the volta-
ge outputs CN15 and CN16 will be activated at once for 4 second after a delay of 4 seconds.
The AVV, T1, P1, P2, ERR, RDY, PNP1, PNP2 signals are replicated also by the CAN bus connection in case of parameter set to
P480 = 49.
ATTENTION:
Disconnecting the jumper to the connector CN1(TT), the electronic board SCH001 shift to standard-mode and it is pos-
sible to evaluate the faults signals related to the sensors, if not connected.
A board in simulation mode cannot be freely used in normal mode, it is mandatory to set specific parameters (supplied on
request) in order to use the board in standard-mode, otherwise the fault 41 appear when you start the manoeuvre.
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9.2 External micro levelling group operation
HE valves unit can work setting the parameter P231 = 2 with an auxiliary micro levelling group that operates during up stroke
to recover the floor level without starting the main motor.
In this condition the valve unit remains passive and the flow rate that comes from the pump results always directed to the pi-
ston.
The differences with respect to the normal working regard exclusively the up stroke micro levelling operation and they are:
1. During up stroke activate the input UP and power the micro levelling motor
2. The maximum pressure test command is not executed
3. The UCM test command during up stroke is not executed
4. During the up stroke, the monitoring signal PNP1 it is not managed and remains at level 0
5. The output contact AVV (motor-pump management) it is active
6. During the micro levelling up stroke, the solenoid valve ERS input must not be powered
During the uphill functioning on the display of the SCH001 board appears “AL”.
Note: the stopping distance depends exclusively on the cabin speed during the upward movement and it is normally differ-
ent from the one executed during a normal stroke under control of the valve unit.
It is suggested, during the stop with micro levelling the usage of specific stopping contacts.
For the connection of the auxiliary group contact the Technical Office.
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9.3 Communication between the lift’s control panel and the SCH001 board via CAN bus
9.3.1 Management of operating signals between control panel and SCH001 board (multi-valve system too)
1. Each device connected to the CAN bus constitutes a node with its own address.
2. In communication, only the control SCH001 board of the pump unit (or one of the boards, in the case of the multi-valve
system) will act as the master node, while the control panel will be a slave node.
3. The only one SCH001 control board (or each board, in the case of the multi-valve system) will must provide “physically”
to the control panel:
– the status of each AVV relay, for starting and maintaining the power supply of each motor of the system, that is to
command the closing of at least one contactor of each individual motor and its opening when the state of the AVV re-
lay changes (also during the manoeuvre);
– the status of the ERR relay or the cumulative ERR signal, in the case of the multi-valve system (the cumulative ERR
signal is obtained from the series of all NC contacts of the ERR relays of the various boards or from the parallel of all
NO contacts of the ERR relays of the various boards).
Note: the SCH001 board does not provide the status of the motor thermal protection and therefore the specific input
of the control panel must be connected directly to the wires of the motor thermistors (if there are several motors, as a
series of all the protections).
4. The master SCH001 board will receive from the panel, via CAN line, the digital signals:
– UP, upward signal;
– DW, downward signal;
– HSP, upward high-speed signal, during Downward also when Par. 453 = 0;
– MSP, maintenance and speed signal V2;
– SFY, pump motor started signal;
– SP1, speed V3 (combined with the high-speed signal);
– SP2, speed V4 (combined with the high-speed signal);
– SP3, downward high-speed signal (when Par. 453 = 1);
which, in case of multi-valve systems, will then be transmitted to the slave boards via CAN bus by the master.
In the multi-valve system, the control panel must ensure that SFY = 1 only when all the motors have started, that is
when the contactors of each motor are all closed due to direct start-up or when the motor start-up phases are com-
pleted in case of soft starter or star delta starting, while the SFY signal must go to zero when the motor(s) is(are)
stopped.
5. The SCH001 board will transmit the status to the control panel via CAN line of the relays:
– T1 (cumulative state, in the case of multi-valve system): oil temperature range exit;
– P1 (cumulative state, in the case of multi-valve system): min e max pressure range exit;
– P2 (cumulative state, in the case of multi-valve system): overload pressure overcoming;
– RDY (cumulative state, in the case of multi-valve system);
– AVV (it was valid only in the case of a single system, no multi-valve) of the voltage;
– PNP1 (cumulative state, in the case of multi-valve system);
– PNP2 (it was valid only in the case of a single system, no multi-valve);
– ERR (cumulative state, in the case of multi-valve system, valid only if CAN communication is working).
6. To avoid conflicts between the various devices interconnected by CAN bus, it is required that:
– a range of 96 consecutive addresses (for example 0x550-0x5AF) is reserved for the SCH001 board (or boards, in the
case of the multi-valve system). These addresses cannot in any way be used by devices normally connected by CAN
bus to the control panel because they are exclusively for use with the SCH001 board (or boards, in the case of the
multi-valve system);
– the 2nd address of the range (for example 0x551) is the transmission ID of the “control panel node”;
– The 50th address of the range (for example 0x581) is the identifier in reception of the “control panel node”.
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9.3.2 Parameters setting of SCH001 board
1. Parameter P113 = basic value for CAN addresses (offset).
With default value = 0, a basic address of 0x550 (1360) is assumed automatically.
2. Parameter P114 = relative address of the control panel node.
With default value = 0, the SCH001 board does not recognize operating signals transmitted via the CAN line.
With the used value = 49, the SCH001 board recognizes the operating signals transmitted via CAN line.
9.3.3 Communication protocol between lift control panel and pump unit
1. The CAN bus speed will be 125-kbit/s, with standard 11 bit identifier.
2. Every 100 ms, the SCH001 board (master node) will transmit to the lift control panel as a two-byte “packet” following:
– a first byte equal to 0x61, to communicate the beginning of the transmission;
– a second byte with the status of the SCH001 board, the status of the AVV, T1, P1, P2, RDY relay and voltage output
PNP1, according to the following format:
MSB LSB
ERR PNP2 AVV T1 P1 P2 RDY PNP1
MSB LSB
SP3 SP2 SP1 SFY MSP HSP DW UP
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9.3.4 SCH001 board connection
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9.4 Intermediate floor management
In case of a “short” intermediate floor, compared to the usual stops the situations provided are:
1. Starting from a plane at a distance sufficiently greater than the expected slowdown distance (standard operation).
With parameter P455=0 and the use of the HSP input.
In this case, the HEVOS system uses the SP2 input and the HSP input
(high speed) together with the direction control (UP, DW) opera-
ting, if provided (P456=1) also the corrections of the slowdown
and low speed spaces.
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9.6 Multi-valve schemes and adjustments
9.6.1 Description
The board SCH001 can use more HE valves groups acting in parallel, to increase performance in terms of speed of the plant, in
a hierarchical system with a principal board (MASTER) and up to 7 SLAVES boards, connected by a CAN communication net-
work.
All the parameters that define the speed, the space and the general operating characteristics, have the values related to
those of the entire system it is connected to the multi-valve system, while the value of the parameter P102 defines the rated
flow of the pump of the individual HE groups.
N.B.: in case of error, on a board, on the master one will appear the word “E-” and on the display of the board concerned will
appear the words “Er” (error code).
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9.6.2 Hydraulic scheme
LEGEND
1 Pressure gauge
2 Pressure gauge cut-out cock
5 Maximum pressure valve adjusting screw
- clockwise increases (+)
- anticlockwise decreases (-)
12 VSC valve zero contact
15 ENR pilot valve
16 ENR solenoid valve (unblock VNR valve)
17 Emergency manual lowering
– anticlockwise rotation
18 Filter
19 Ball valve
20 ERS solenoid valve (unblock VSR valve)
23 VSC valve block control throttle
25 Emergency manual lowering minimum
pressure
- clockwise increases (+)
- anticlockwise decreases (-)
26 Hand pump
27 Hand pump maximum pressure valve
- clockwise increases (+)
- anticlockwise decreases (-)
28 Hand pump non-return valve
29 Hand pump air-release
97 VNR valve block control throttle
TF Flow meter
TP1 Pressure meter
TT Temperature meter
ENR VNR valve unblock solenoid valve
ERS VSC valve unblock solenoid valve
MPP VSC valve command stepper motor
VNP Pump non-return valve
VNR Non-return and downstroke safety valve
VPM Pump maximum pressure valve
VSC Flow control valve
P1 Auxiliary micro levelling port
CAN Signal communication line and
configuration
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9.6.3 Master-slave connections
CAN001 cable
SECONDARY BOARD
(Slave)
1)
The AVV motor start
signal is to be managed
for each valve and motor
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9.6.4 Working diagram of control devices
MAIN BOARD
(Master)
EN81-20
DESCENT
EN81-20
TRAVEL
CONTROL
PANEL
SECONDARY BOARD
(Slave)
EN81-20
DESCENT
EN81-20
TRAVEL
M1 BOARD POWER TERMINAL BLOCK MPP STEPPER MOTOR VSC VALVE CONTROL
M2 SOLENOID VALVES POWER TERMINAL BLOCK D-MPP DRIVER STEPPER MOTOR CONTROL DRIVER
M3 SOLENOID VALVES CONNECTION RM STEPPER MOTOR CONNECTION RELAY
ENR VNR VALVE UNBLOCK SOLENOID VALVE CN1-5 BOARD SENSORS CONNECTION CONNECTORS
ERS VSC VALVE UNBLOCK SOLENOID VALVE CN6-8 BOARD SIGNAL INPUT CONNECTIONS
CN9-16 BOARD SIGNAL OUTPUT CONNECTIONS
ZERO VSC VSC VALVE ZERO SENSOR CN20 STEPPER MOTOR CONNECTOR
TF VNR VALVE FLOW SENSOR CAN COMMUNICATION LINE
TP1 PRESSURE SENSOR AND SIGNALS CONFIGURATION
TT TEMPERATURE SENSOR
EN81-20 DESCENT DOWNWARD COMMAND DEVICES
EN81-20 TRAVEL UPWARD AND DOWNWARD
COMMAND DEVICES
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10 MAINTENANCE, SPARE PARTS AND TYPE CERTIFICATE
Installation
10 years
Operation Activity description
Annual
Month
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MOTOR PROTECTION If present, disconnect one of the ends of the motor protection
11 X 6
CHECKING series and verify that the motor protection device is intervened.
Check the filters status of the solenoid valves and of the main tap
12 FILTERS X X
according to the drawing.
Check the hose not leaking or deformation on the outside and on
13 FLEXIBLE HOSE X X the fittings and it is visible the test marking (manufacturer, date
and test pressure).
FLEXIBLE HOSE If not specified by the manufacturer of the hose, necessary to
14 X
REPLACEMENT replace, within a period of 10 years from its installation.
The revision of the valve unit provides for the replacement of the
15 GROUP REVIEW X seals on the valves and filters. After a review performed all the first
installation tests.
Verify that the group’s identification number plate is in the correct
position and legible.
PLATES AND
16 X X Also check the instructions of the emergency maneuvers, the oil
DIAGRAMS
plate, the wiring diagrams of the picture and the hydraulic diagram
of the control unit.
18 - Flow filter
- code DSG02316200
19 - Exclusion shut-off valve unit
OR - 610-106
- code GRNOR000108
FLNR - Solenoid valve ENR filter
- code DSG09903201
FLRS - Solenoid valve ERS filter
- code DSG09903201
OR - 139-513/139
- code GRNOR000408
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10.2.3 HE250 valve group
18 - Flow Filter
- code DSG02316200
19 - Exclusion tap valve group
OR - 610-106
- code GRNOR000108
FLNR - Solenoid valve ENR filter
- code DSG09903201
FLRS - Solenoid valve ERS filter
- code DSG09903201
OR - 139-513/139
- code GRNOR000408
18 - Flow Filter
- code DSG02316200
19 - Exclusion tap valve group
OR - 610-106
- code GRNOR000108
FLNR - Solenoid valve ENR filter
- code DSG09903201
FLRS - Solenoid valve ERS filter
- code DSG09903201
FLCR - Pilot valve ENR circuit filter
- code DSG09903207
OR - 139-513/139
- code GRNOR000408
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10.3 Identification and traceability
On the valve group is applied a label showing the name and address of HEVOS company, the serial number, type/model of
the valve and the certification data in addition to a QR code.
HEVOS keeps a database containing the list of Customer, Customer Order Reference, serial number which allows traceability
with historical sampling archives and manufacture of components.
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10.4 EU-TYPE CERTIFICATE (EXAMPLE)
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