2024 - Impacts of Saudi Arabian Fly Ash On The Structural, Physical, and Radiation Shielding Properties of Clay Bricks Rich Vermiculite Mineral
2024 - Impacts of Saudi Arabian Fly Ash On The Structural, Physical, and Radiation Shielding Properties of Clay Bricks Rich Vermiculite Mineral
Original Article
Impacts of Saudi Arabian fly ash on the structural, physical, and radiation
shielding properties of clay bricks rich vermiculite mineral
Aljawhara H. Almuqrin a, Abd Allh M. Abd El-Hamid b, *, M.I. Sayyed c, d, K.A. Mahmoud b, e
a
Department of Physics, College of Science, Princess Nourah Bint Abdulrahman University, P.O.Box 84428, Riyadh, 11671, Saudi Arabia
b
Nuclear Materials Authority, P.O. Box 530, El-Maadi, Cairo, Egypt
c
Department of Physics, Faculty of Science, Isra University, Amman, Jordan
d
Renewable Energy and Environmental Technology Center, University of Tabuk, Tabuk, 47913, Saudi Arabia
e
Ural Federal University, Mira St., 19, 62002, Yekaterinburg, Russia
A R T I C L E I N F O A B S T R A C T
Keywords: The current study investigated Saudi Arabian oil fly ash impacts on Egyptian clay bricks’ structural and radiation
Clay bricks shielding properties. To produce the required bricks, crushed clay minerals from the Hafafit area were mixed
Vermiculite mineral with 0, 10, 20, 30, and 40 % wt.% Saudi Arabian oil fly ash and pressed at a pressure rate of 68.55 MPa.
Fly ash
Identification of the minerals in the chosen clay was achieved via X-ray diffraction. Additionally, the material’s
Gamma-ray
Radiation shielding
morphology and chemical composition were determined through scanning electron microscope and energy-
dispersive X-ray. The fabricated bricks’ density was reduced by 36.3 % through increasing the concentration
of fly ash from 0 to 40 wt%. Then, the fly ash addition’s influence on the fabricated clay bricks’ γ-ray shielding
properties was investigated by Monte Carlo simulation, which found a reduction in the fabricated bricks’ linear
attenuation coefficient (LAC) by 41.2, 36.0, 33.8, and 33.8 % at the 0.059, 0.103, 0.662, and 1.252 MeV γ-ray
energies, respectively. The LAC reduction caused an increase in the fabricated bricks’ half-value thickness,
transmission factor, and the equivalent thickness of the lead. Moreover, the thicker fabricated sample thicknesses
were found to have high γ-ray shielding capacity and can thus be used in radiation shielding applications.
* Corresponding author.
E-mail address: [email protected] (A.A.M. Abd El-Hamid).
https://doi.org/10.1016/j.net.2024.01.043
Received 27 October 2023; Received in revised form 7 January 2024; Accepted 28 January 2024
1738-5733/© 2024 Korean Nuclear Society, Published by Elsevier Korea LLC. This is an open access article under the CC BY-NC-ND license
(http://creativecommons.org/licenses/by-nc-nd/4.0/).
Please cite this article as: Aljawhara H. Almuqrin et al., Nuclear Engineering and Technology, https://doi.org/10.1016/j.net.2024.01.043
A.H. Almuqrin et al. Nuclear Engineering and Technology xxx (xxxx) xxx
Fig. 1. (a) A flowchart for the brick’s fabrication process and (b) The simulation geometry as presented in the MCNP-5’s input file.
to the exterior surface of the boiler, whereas fly ash is a solid residue of a alteration [18]. Located in Egypt’s south-eastern desert, the Hafafit area
powdery nature that builds up on walls of the chimney. There are a lot of is a complex Precambrian terrain with asbestos, chromite, corundum
heavy metals in petroleum ash, especially oxides of nickel and vana emerald, Nb–Ta, and vermiculite mineralization. The formation of the
dium. Petroleum ash also contains extremely high amounts of residual region was through magmatism and metamorphism associated with the
carbon. Actually, because petroleum ash contains elements that are subduction–collision of the Neoproterozoic Pan-African event [19].
harmful and carcinogenic, it has a negative environmental affect [13]. The current study is notable for the development of a unique brick
The Kingdom of Saudi Arabia is experiencing an increasing need for for radiation shielding applications employing Saudi Arabian fly ash and
electrical generation and utilities to desalinate water, due to the coun clay minerals from the El Hafafit area of Egypt. The effects of Saudi
try’s rapidly growing population, infrastructure expansion, and the ris Arabian fly ash on the physical and radiation-shielding characteristics of
ing number of facilities for industry. However, Saudi Arabia’s larger developed bricks were investigated.
power plants are typically oil-fueled, an uncommon medium in the
global context due in part to fluctuations in oil prices [14]. An increasing 2. Materials and methods
volume of oil fuel fly ash (FFA) will be produced by the Kingdom
through power plants that burn crude and heavy fuel oils, leading to 2.1. Fabrication and characterizations
challenges in terms of FFA disposal [15]. Oil-rich nations are thus
experiencing significant issues in terms of fly ash. For example, in order The utilized clay sample was collected from El Hafafit, situated
to power its thermal power and seawater desalination plants, Saudi within the 34 20′ to 34 50′ E longitude and 24 20′ to 24 50′ N latitude
Arabia consumes over 40 million metric tons of heavy fuel and crude oil, area. The clay sample was then ground manually to establish a fine
respectively [16], with landfill sites used to dispose of the resulting FFA, powder with grain size − 200 mesh. Additionally, petroleum fly ash was
thus increasing the environmental burden. Consequently, there is a sourced in the western region of the Kingdom from the Shuaiba Water
pressing need to identify opportunities for the utilization of FFA. Desalination Plant. Clay samples from El Hafafit were placed in a thin
In fact, the term clay refers to a rock, particle size, and an earthy fine- slurry suspension on a glass slide, allowed to air dry at room tempera
grained natural material that, when mixed with a small amount of water, ture, and then analyzed via X-ray diffraction (XRD) using a diffrac
transforms into plasticity. Clays, on the other hand, are widely distrib tometer (PW 223320) equipped with a Ni filter and an XRD tube
uted throughout Egypt’s geological Phanerozoic. From a geological operated at 40 kV and 30 mV. The XRD analysis was performed on the
standpoint, layers of a sufficient thickness should be confined by natural bulk (disoriented sample) and its clay fractions (<2 μm) as well as the fly
barriers, as seen in the case of clay-containing sediments. Furthermore, ash. The identification of the minerals was accomplished in accordance
in terms of long-term operational viability and safety, the most critical with the PDF-2 cards released in 2020, (Powder diffraction files cards).
parameters are the landfill site’s metal adsorption capacity and perme Furthermore, an environmental scanning electron microscope (ESEM)
ability. Due to the small size of the grain, digenetic processes (causing (Thermo Scientific Prisma E, USA) was employed for the examination of
high natural density), and specific surface area, as well as their capacity the morphology of the clay and fly ash samples. The chemical compo
to close the cracks and fissures that may create locality pathways, clay sition of the materials under study, namely clay and fly ash, was
sediments are excellent natural barriers. Furthermore, the reactivity of analyzed using an EDX unit in conjunction with an LVD detector to
their chemicals enable important contaminants to be immobilized capture the scanning electron microscope (SEM) images (accelerating
environmentally [17]. A class of clay minerals with exchangeable cat voltage: 1–2 mm beam diameter; counting time: 60–120 s; analytical
ions is known as vermiculite. They resemble micas in that they have conditions: 10–30 Kv). The quantitative result’s relative accuracy ranges
lower layer charges and, to varying degrees, exchangeable, hydrated, from 2 to 10 % for elements Z > 9 and from 10 % to 20 % for light el
frequently divalent cations replace the K+ in their interlayer. Most ements. The minimum concentration of detectable weight is between
often, vermiculite is a clay that forms in the soil, but deposits of coarsely 0.1 and 1 %.
crystalline vermiculite are created when igneous rocks undergo After that, the Saudi Arabian fly ash was mixed with the clay sample
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from El-Hafafit area with various ratios 0, 10, 20, 30, and 40 wt% for positioned within a lead collimator inside the outer lead cylinder in
samples HA-0 %, HA-10 %, HA-20 %, HA-30 %, and HA-40 %, respec order to create a narrow photon beam incident perpendicularly on the
tively. Additionally, 10 ml of epoxy (6.66 ml epoxy resin+3.33 ml curing constructed glasses. A disk-shaped source with a 2 cm diameter may be
agent) was added and mixed well with clay and fly ash materials. The found on the source card of the input file. The radioactive source emits a
mixing process was performed using a vertical blender operating at beam of γ-photons (PAR = 2) with a wide energy spectrum in the
15,000 RPM (round per minute). The well-mixed mixtures were formed 0.030–2.506 MeV range introduced to the input file’s SDEF card. The
in a cylindrical shape (diameter: 2.1 cm) under 68.55 MPa pressure source is configured to emit the aforementioned photons over a long Z
using a 15-ton hydraulic press (SD0821ROSSVIK, Yekaterinburg, axis (AXIS = 0 0 1). Moreover, the fabricated bricks’ chemical compo
Russia). The molded pressed samples were kept over the night to be sition, as proved by EDX spectroscopy, and the measured density for the
solidified. A flowchart for the fabrication process as well as a picture of fabricated bricks were included in the input file’s material card. Addi
fabricated samples were illustrated in Fig. 1a. An MH-300 A density tionally, in the input file’s tally card, the F4 tally was utilized to assess
meter (Guangdong, China) was employed to experimentally measure the the flux over the fabricated bricks cell. The simulation ran out following
fabricated samples’ density. In terms of the density measurements pro the emission of 108 historical, forcing the interaction to end. In the
duced by the device, uncertainty reached 0.001 g/cm3. In the density automatically created output file, the recorded relative error of the ATL
meter, tap water was utilized as an immersing liquid, with the Archi simulation is 1 %. Based on the aforementioned recorded ATL, the linear
medes’ principle (Eq. (1)) employed to measure the fabricated samples’ attenuation coefficient (LAC) (μ, cm− 1) is computed, as per Eq. (2)
density [20,21]. where Io and It are the photon flux before and after using the fabricated
( g ) (W − W ) clay bricks [23,24].
(1)
a L
Density ρ, 3 = ρL
cm Wa It = Io e− μx
(2)
The Wa and WL describe the weight of the fabricated samples air and The half-value layer (Δ0.5, cm) is defined as a layer of the manu
immersing liquid respectively. Additionally, the ρL represent the factured fly ash-clay brick samples that must be able to attenuate or
immersing liquid density where ρL ≈ 1 g/cm3 . absorb 50 % of the photons initially emitted by the radioactive source.
Expression of the calculated Δ0.5 values can use the simulated μ values
shown in Eq. (3) for the fabricated bricks [25,26].
2.2. Gamma ray shielding investigations
ln 2
Δ0.5 (cm) = (3)
μ
This investigation utilized the Monte Carlo N-Particle transport code
(MCNP-5) [22] to study the fabricated clay bricks’ radiation shielding Furthermore, the radiation protection efficiency (RPE, %) represents
capabilities using the γ-ray energy range of 0.030–2.506 MeV. The ra the ratio of photons absorbed (Ia ) within the material to the total number
diation shielding parameters were primarily evaluated by simulating the (Io ) released by the radioactive source. On the other hand, the trans
average track length (ATL) for the γ-photons that penetrated the clay mission factor (TF, %) indicates the percentage of emitted photons that
bricks under study. The nuclear database ENDF/B-VI.8 was employed may travel through the fabricated fly ash-clay bricks’ thickness. Equa
for the simulation, which provides γ-ray cross-sections. Furthermore, the tions (4) and (5) demonstrate that RPE and TF calculated values were
MCNP-5 code requires an input file before simulating the ATL of depending on both It and Io values.
-photons.
Ia (Io − It )
All of the details on the source, detector, and fabricated clay brick RPE (%) = = × 100 (4)
Io Io
samples are contained in the aforementioned input file. The input file’s
detailed information is shown in Fig. 1b where a cylinder composed of It
pure lead with a 5 cm thick, 25 cm diameter, and 35 cm height encircled TF (%) = × 100 (5)
Io
the radioactive sources, fabricated clay bricks, detector, and collimators,
as shown in Fig. 1b. The lead cylinder served as a barrier between the
background radiation and the detector. The radioactive source was
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Fig. 3. Semi-quantitative ESEM-EDX analyses for El Hafafit Sediments and oil fuel fly ash.
Fig. 4. Impacts of the Saudi Arabia’s fly ash concentration on the fabricated Fig. 5. Variation of the linear attenuation coefficient versus the applied
samples’ density. γ-ray energies.
3. Results and discussion reduced density of the fabricated samples is attributed to a partial
replacement for clay mineral (ρ = 1.995 g/cm3) with a light density fly
Based on the XRD analysis in Fig. 2, the main clay mineral discovered ash (i.e., Saudi Arabia’s fly ash, ρ < 1 g/cm3).
in the El Hafafit sediment sample is the vermiculite clay mineral, along The fabricated fly ash reinforced clay bricks’ LAC was examined in
with carbonates (7 %), feldspars (6 %), quartz (23 %), and other min the 0.0300–1.3322 MeV energy interval. The μ value variation versus
erals (such as iron oxides 17 %). The primary known deposit in the the Eγ quantities applied is illustrated in Fig. 5, where reduced μ values
Arabian-Nubian Shield rocks in Egypt is hafafit vermiculite, which are were noted for all the fabricated samples. The aforementioned μ value
situated at the metapelite–serpentinite rock intersection with the Hafafit reduction is linked to the photoelectric (PE) and Compton scattering
uplift’s gneisses and pegmatites. Mica interstratification is evident [27]. (CS) interactions. The current study’s optimum μ values were recorded
Additionally, the SEM and EDX in Fig. 3a showed that the studied clay at Eγ of 0.03 MeV, where they reach 2.924, 2.676, 2.274, 1.898, and
sample is distinguished by a moderate percentage of Si, Mg, Fe, Al, and 1.483 cm− 1 for the fabricated samples HA-0 %, HA-10 %, HA-20 %, HA-
Ca with concentrations of 20.7, 12.8, 8, 4.5, and 3.3 wt%, respectively. 30 %, and HA-40 %, respectively. In the 0.030–0.103 MeV Eγ interval, a
Moreover, SEM and EDX analysis (Fig. 3b), show that the studied Saudi high reduction was recorded for all fabricated samples’ μ values under
Arabian fly ash has high contents of C, O, and Si with concentrations of the PE cross-section effect. The μ values decreased by 87.9, 87.4, 86.8,
76.85, 7.70 %, 12.32 wt%, while the it also contains minor concentra 86.1, and 85.4 % for fabricated samples HA-0 %, HA-10 %, HA-20 %,
tions of calcium, magnesium, iron, vanadium, nickel. HA-30 %, and HA-40 % by raising the Eγ quantities between 0.030 and
Fig. 4 illustrates the impact of the addition of Saudi Arabian fly ash 1.332 MeV, respectively. Then, under the CS interaction cross-section in
concentration on the fabricated samples’ density. There was a 1.995 to the 0.244–1.332 MeV Eγ interval, the μ quantities for all fabricated clay
1.246 g/cm3 reduction in the fabricated samples’ density, with the reinforced fly ash decreased by ≈ 53 % [28,29]. As presented in Fig. 5,
concentration of fly ash increasing respectively from 0 to 40 wt%. The there was a decrease in the μ values from 0.228 to 0.107 cm− 1 (HA-0 %),
4
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Fig. 6. Comparison between the linear attenuation coefficient of the fabricated bricks and the linear attenuation coefficient of some previously reported clay bricks.
0.150, 0.145, 0.130, 0.115, and 0.096 cm− 1, recorded for HA-0 %,
HA-10 %, HA-20 %, HA-30 %, and HA-40 %, respectively. From the first
look at Fig. 6, the previously reported samples CB40, CSS40, KG20,
KG30, KG40, KG50, KG20B, KG30B, KG40B, and KG50B have high μ
values compared to the fabricated Saudi Arabian fly ash doped-clay
bricks, where their μ values reach 0.165, 0.159, 0.158, 0.163, 0.167,
0.170, 0.158, 0.162, 0.166, and 0.168 cm− 1, respectively. The compared
materials’ high μ values are attributed to the dense doping materials
utilized, where the samples in literature doped with various concen
trations of basalt, steel slag, barite powder, and granites. On the other
hand, the designed Saudi Arabian fly ash doped-clay bricks especially
HA-0 % and HA-10 % samples have μ values higher than those reported
for samples 7.62 MPa, 22.84 MPa, 45.70 MPa, 68.55 MPa, 91.40 MPa,
114.22 MPa, Brick, Clay, CF10, CF20, CF30, CF40, and CF50 with μ
values of 0.066, 0.071, 0.095, 0.099, 0.115, 0.119, 0.114, 0.138, 0.131,
0.127, 0.125, 0.121, and 0.117 cm− 1, respectively.
Additionally, the present works’ samples HA-0 % and HA-10 % have
μ values close to that reported previously for samples KG00, KG10,
KG00B, and KG10B with μ values of 0.146, 0.152, 0.146, and 0.152
cm− 1, respectively.
Fig. 7. Variation of the half value thickness versus the applied γ-photon energy.
The calculation of the Δ0.5 values was also through the μ value
simulations, with Fig. 7 illustrating the Δ0.5 values’ dependence on the
from 0.220 to 0.103 cm− 1 (HA-10 %), from 0.197 to 0.092 cm− 1 (HA-20 applied γ-photon energies. With increased γ-photon energy the Δ0.5
%), from 0.174 to 0.082 cm− 1 (HA-30 %), and from 0.145 to 0.068 cm− 1 values raised, which is related to the μ and Δ0.5 values’ reverse pro
(HA-40 %), by increasing the Eγ values in the 0.244–1.332 MeV range. portionality. There was a reduction in the Δ0.5 values from 0.24 to 6.50
Furthermore, Fig. 5 shows a matching between the MCNP-5 simulated cm (HA-0 %), from 0.26 to 6.74 cm (HA-10 %), from 0.30 to 7.50 cm
results and calculated XCOM’μ values. Then, as shown as in Table S1, via (HA-20 %), from 0.37 to 8.47 cm (HA-30 %), and from 0.47 to 10.18 cm
the μ value simulations, it was possible to calculate and compare the μm (HA-40 %), with the Eγ values raised in the 0.030–1.332 MeV range. This
values to those calculated through XCOM, where it can be seen that the reduction is attributable to the reduced cross-section of the γ-ray inter
difference between the XCOM’s calculated and the MCNP-5’s simulated action with increased Eγ values, whereby the latter’s reduction is
μm values is in the ±1 % range. alongside a reduction in the photon electron interactions probability,
To validate the attenuation capacity of the designed Saudi Arabian which increases the transmitted photon number It photons compared to
fly ash doped-clay bricks, a comparison was made at 0.662 MeV of the the total emitted photons Io . Hence, there is a requirement for thicker
prepared samples’ μ values to those reported for similar composite- Δ0.5 values for a reduction in the It photons through raised Eγ values.
based clay bricks in the literature [30–35] (see Fig. 6). The μ values at The lead’s equivalent to 1 cm of the pure lead (Δeq, cm) is calculated
0.662 MeV for the designed Saudi Arabian fly ash doped-clay bricks are for the fabricated sample. The applied γ-photon energy’s impacts on the
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Fig. 9. Influence of γ-photon energy on (a) transmission factor (TF, %), (b) radiation protection efficiency (RPE, %).
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Fig. 10. Influence of the fly ash concentration on [a] linear attenuation coef Fig. 12. Influence of the fly ash concentration on [a] transmission factor TF
ficient (μ, cm− 1) and [b] half value thickness (Δ0.5, cm) at Eγ of 0.662 and (%) and [b] radiation protection efficiency (RPE, %) at Eγ of 0.662 and
1.252 MeV. 1.252 MeV.
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