File number

Huizhou Hezhuozhi Manufacturing Technology Co., Ltd. File No

FIT-W

control plan Edition

Control Plan Version

Date (prepared)
Control plan type Main contact person/phone: Shang Qiutao/15012104773
✘ Date(Prepare)

Team Member: Zhou Lin, Zhan Xusheng, Ren Honglin, Huang Guanghui, He Zhengtong, Zhang Yaling, Shang Qiutao, Xu Mei, Liu
Customer project approval dat
Dengyao
Product and process name/description: 2205 SMT/test production process control Customer quality approval dat

Additional approval dates (if required): Other Other:

Special
Characteristics Sexuality characteri Method Method
Product / stics
Procedure Name / character Method
Production classificati Evaluation /
Process Operation Description
Equipment on Measurement
No. Product / Process Sample Sample
Production Process Name/Work Station No. Product Process classify Technology
Product Equipment special Specifications / Tolerances
Process No: Impress Capacity Frequency
No Product Process product evaluation/
characteristi product/process specification/tolerance measurement
cs Capacity Frequency
technique
0 start / / / / / / / /

Packaging No deformation or damage in

1.1 Work protection Visually per package Each receipt
appearance appearance
The material number is consistent with
1 Receive material forklift 1.2 Label Visually per package Each receipt
the delivery note
The quantity is consistent with the
1.3 quantity Visually per package Each receipt
delivery order
Material Warehouse receipt, physical inspection
2.1 Visually per batch
number material number
Sam Pro According to
2.2 Appearance Samples, specifications Visually per batch
ple duct GB2828
Sam ioncritical Plug gauge, general level II
2.3 ★ Specifications/Drawings sampling per batch
pleIQC incoming dimensions
Resistance and caliper
Plug gauge, caliper, inspection
2 material marble platform, capacitance
Material specification value LCR/magnifying
inspection microscope, LCR 2.4 measurement ★ per batch
Material silk screen comparison glass
Silk screen
materials Comparison of material codes and
specifications in BOM, IMS labels, minimal
2.5 Tray label Visually per plate
original manufacturer labels, and packaging
agent labels
minimal
2.6 RoHS compliant ★ RoHS logo Visually per batch
packaging
Material
The material number and quantity are
3 Warehouse 3.1 number, Visually per package per batch
consistent with the warehouse receipt
quantity
Material The material number is consistent with
4.1 Visually per package every time
number the transfer order
4 hair material Material truck
The quantity is consistent with the
4.2 quantity Visually per package every time
transfer order
Have you registered the barcode as
Confirm every Open or change
5.1 Barcode management ★ required and written the number Visually
time lines every day
Static ring segment in the record sheet?
5 Laser engraving
finger cots
Confirm every Open or change
5.2 Laser engraving position ★ The laser engraving position is correct Visually
time lines every day
upper crate
Ion blower PCB board appearance inspection, PCB
Anti-static bracelet 6.1 PCB appearance ★ Visually per slice every time
board loading
PCB board with gloves
6
investment PCB board carrier
Double-sided high ESD and humidity sensor control, PCB
6.2 MSD control Visually per package every time
temperature board overdue control
adhesive
Confirm the number of times of use,
Tensiometer Open or Open or change
7.1 Stencil status ★ tension, deformation and other
Visual inspection change the line lines every day
parameters of the steel mesh
Check whether the stencil, printing
Open or Open or change
7.2 Work fixture base, and fixture models are correct Visually
change the line lines every day
based on the PCB model and version.
The program used by the printing
press corresponds to the current
Open or
steel mesh 7.3 printing process production model, and the printing Visually every time
change the line
scraper press parameters
Printing areshould
solder paste set according
be addedto
Printed base SOP used
and requirements.
on time. The validity period
7 print
patch fixture solder paste of secondary use solder paste after
Solder paste mixing 7.4 ★ Visually Within 24H 2H
Use control opening the cap is 24 hours. If it is not
knife used up within 24 hours, it will be
discarded.
The steel mesh and scraper must be
Steel mesh removed and cleaned within 12 hours.
7.5 and scraper After completion, notify IPQC to Visually Within 12H per shift
cleaning confirm whether it has been cleaned
and fill in the record.
Are the storage, mixing, scrapping,
7.6 Solder paste control ★ and entry and exit of solder paste IMS/Tag per bottle 2H
controlled as required?
The SPI inspection program must
correspond to the current production Open or
8.1 Testing procedures SPI every time
model, and the parameter settings change the line
must comply with SOP requirements.
From time to time, SPI artificial PASS
records are randomly checked and 100%
8.2 Re-judgment and review ★ confirmed, and any exceptions are SPI misjudgment 2H
Solder
reportedpaste boardsto
according (such as
the exception of groups
equipment card boards/maintenance
handling process.
boards) removed from equipment
8 SPI check Anti-static wrist strap abnormally must be re-submitted to
SPI for inspection and can be put into Abnormal
8.3 Exception handling Visually 2H
production only after passing. Boards group 100%
with poor silk screen printing or poor
maintenance are strictly prohibited
The
fromcleaning
secondary board mustand
printing be inspected
must be
by the production team leader and
cleaned.
IPQC before it can be put into normal Abnormal
8.4 PCB cleaning ★ Visually every time
use and marked (if there are MIC group 100%
components, the holes must be
The process guidance confirms
blocked separately and then cleaned)
whether the placement machine
program is correct. The BOM and bit
Placement
number diagram confirms that the Visual/First Open or
9.1 procedure ★ every time
components and placement positions Article Tester change the line
patch effect
are correct. There are no crooked,
wrong
The or missed
operator pastings.
receives There are
and exchanges
no polar components
materials according toreversely pasted.
the process and
keeps records. IPQC confirms the
Scissors Confirmation
9.2 Loading nuclear material ★ signature within 30 minutes (all IMS every time
splicing pliers of each plate
special-shaped components must have
9 patch Anti-static wrist strap two blank spaces when receiving
Handheld scanning materials)
The correctness of bulk materials and
PDA intercepted materials, bulk material
input (twice a day, record and quality Confirmation
9.3 Bulk material management★ Visually every time
confirmation when put in, all structural of each plate
parts must be placed before online AOI
placement
 When placing the tube-mounted IC on
the pallet, pay attention to the uniform Confirmation
9.4 Tube IC management Visually every time
direction and protect the pins from of each plate
deformation during the operation.
Open or
10.1 Maintenance management Perform monthly furnace maintenance Visually every time
change the line
Visually check the furnace
Furnace temperature temperature setting every 4 hours;
Open or
10 Reflow tester/furnace 10.2 Parameter management ★ Carry out a furnace temperature test Visually every time
change the line
temperature plate once a day (the measured peak
temperature needs to be 245±5℃);
When adjusting the chain width,
Open or
10.3 Orbit adjustment compare the consistency of the front Visually every time
change the line
and rear widths
Testing Check whether the AOI testing
procedures procedure is correct. All PCBA must be Open or
11.1 Visually every time
Detection tested by AOI, and pass-through is change the line
cardinality prohibited.
PCBAs that have been re-printed by
make up with equipment or repaired manually must
Confirm every
11.2 Repair be re-submitted for AOI inspection, and AOI 2H
time
management they can only flow into the next
process after passing the normal pass.
The components are correct, no
Pre-furnace/post- Ion blower missing, wrong, reverse, continuous
furnace AOI visual Anti-static wrist strap soldering, missing tin; no skew, AOI/visual Confirm every
11 11.3 Inspection standards 2H
inspection /Gloves tombstone, false soldering, floating, no inspection time
Anti-static tweezers tin, no falling off, cracks, damage and
Timely records of defects discovered
other defects
by AOI visual inspection,
IPQC/engineering/extension
Confirm every
11.4 Data management confirmation of quality data, and Visually 1H
time
review and improvement of defective
items exceeding
NG product the standard
placement based
assessments
on
arethe data
conducted twice per shift, and the Confirm every
11.5 Inspection and assessment Visually per shift
frequency of placement of new lines time
can be appropriately increased.
There is no defective soldering, solder
connection, offset, or missing tin, and Confirm every
12.1 acceptance criteria X-RAY 2H
BGA bubbles meet (not exceeding time
30%) standard requirements.
The same phenomenon at the same
location ≥ 3pcs, products in abnormal Confirm every
12.2 Exception criteria X-RAY 2H
time periods need to be isolated, and time
all X-rays
In front of must be reworked
the furnace, the equipment
engineer will take out a X-ray for full
inspection on the A/B side of each line
Confirm every
12.3 Frequency management ★ every 4 hours; after the furnace, IPQC X-RAY 4/2H
time
will take out a X-ray for full inspection
Radiation protection on theisA/B
There oneside ofwith
unit eachthe
line every 2
same
X-ray suit hours.
defective phenomenon on the line
12
Anti-static wrist strap during the shift; 50 PCBA units each of
/finger cot the previous hour and this hour will be
sampled, and 2 units with defective
Confirm every
12.4 Exception handling phenomena will be inspected; a X-RAY 2H
time
"Quality Abnormality Improvement
Order" will be issued to the
engineering for a full inspection of the
There
PCBAsare 3 orprevious
of the more units
hour with
andthe
this
same defective phenomenon
hour. Signature analysis on the
line during the shift; PCBAs will be re-
inspected two hours before the shift Confirm every
12.5 Exception handling X-RAY 2H
and this hour, all PCBAs on the shift time
will be isolated, and the relevant
departments will evaluate the handling
Check
methods.whether the depaneling
machine program is correct according
to the production model. The Confirm every
13.1 Tool management Visually 2H
Splitting fixture depaneling program matches the time
13 Boarding Anti-static wrist strap product. There is no looseness or
/finger cot clamping after the product is placed.
The products after splitting shall not
Confirm every
13.2 Board standard have excessive cuts, undercuts, Visually 2H
time
exposed copper, or protruding burrs.
Appearance inspection personnel meet
14.1 people management Visually per batch
Sub-board QA job requirements According to
Anti-static wrist strap
14 sampling GB2828
/finger cot
inspection Familiar with "PCBA Inspection general level II
14.2 Inspection standards Visually per batch
Standards"

Temperature (18-28℃), humidity (45- Regular 10:00

15.1 environmental management★ Visually
75%RH) confirmation 15:00
The material number and quantity are
Into semi-finished consistent with the warehouse receipt,
15 product cart 15.2 product status Visually per package per batch
moisture-proof, anti-static,
warehouse identification and status
Material first in, first out period Confirm every
15.3 first in first out ★ Visually per batch
management, MSD management time
The software version must be
Software
consistent with the process file
(burning Open or
16.1 ★ requirements (only the current Visually 2H
package) change the line
program to be used can exist on the
management
computer desktop).
Check every time when changing lines,
Anti-static ring changing fixtures, and debugging
Software Confirm every
16 Download fixture 16.2 Fixture management ★ equipment. Clean the fixture test PIN Visually 2H
download time
computer in time; check whether there are clamp
board or top plate phenomena.
Defects exceed 1.5% during the same
period or exceed 3pcs for the same Confirm every
16.3 Exception criteria Visually 2H
phenomenon. IPQC tissue engineering time
analysis.
Line replacement, re-line, debugging,
Confirm every
17.1 Online management ★ test tool version and parameters are Visually 2H
time
checked according to SOP.
computer The test process flow and test items
Performance Confirm every
17 Functional test 17.2 Test process ★ are executed in accordance with the Visually 2H
testing time
fixture SOP.
The fixture positioning is OK. Is there
Confirm every
17.3 Fixture management ★ any jamming or top plate Visually 2H
time
phenomenon?

Appearance inspection personnel meet Confirm every

18.1 people management Visually per slice
the job requirements. time
Anti-static wrist strap IPQC conducts fake prototype tests for
magnifier Confirm every
18 Appearance 18.2 Skills assessment visual inspection personnel twice per Visually 4H
Alcohol time
shift;
Electrostatic brush
Skills and The personnel's GR&R test pass rate is
Confirm every
18.3 Standards ★ over 90%, and they are familiar with Visually 2H
time
Management the "PCBA Inspection Specifications"

Soldering iron temperature: 370+20℃;

Confirm every
19.1 temperature ★ Air gun temperature: 300 + 20℃; Visually 2H
time
Small air gun temperature: 370+20℃.

Maintenance
ferrochrome
Department/Test
air gun
19 Maintenance
test fixture
Room
Anti-static wrist strap
 The repaired board must undergo
appearance treatment. The treated
Maintenance Maintenance board has no obvious traces of repair
ferrochrome
Department/Test product (no flux residue, solder joints are round Confirm every
air gun 19.2 Visually 2H
19 Maintenance quality and shiny). Motherboards that have time
test fixture
Room management been repaired with an air gun must
Anti-static wrist strap
rerun the entire test process. After the
test is OK, can be put into storage.
When repairing non-Chip components,
Maintenance the maximum number of repair and
times heating times for each PCBA is 6 Confirm every
19.3 ★ Visually 2H
Data times. If the repair is still not repaired time
management after 5 times
Inspect of repair and
the components forheating, it
deviation,
will be scrapped.
missing parts, tombstones, false
soldering, missing solder, empty
soldering, bumping parts, and dirty
Inspection Visual\
20.1 board surfaces; check whether the PCB per batch
standards magnifying glass
has blisters and scratches; and check
whether the pins in the sockets are Inspection
Anti-static wrist strap sunken
After or other
passing thedefects ( Maintenance
inspection, sign on according to
20 QA random testing, random inspection
magnifier sticker
the required)
production inspection form to AQL
Functional fixture 20.2 Visually acceptance per batch
determine that the quality has been
Before the PCBA board is put into the
inspected standards
finished product warehouse and
shipped out of the warehouse, after
20.3 Visually per batch
confirming whether there are mixed
boards, mixed software, etc., the QA
PASS stamp will be stamped.
Control the warehouse environment
environmental Regular 10:00
21.1 ★ temperature (18-28℃) and humidity Visually
management confirmation 15:00
(45-75%RH)
Into finished The material number and quantity are
21 product shelves consistent with the warehouse receipt, Confirm every
21.2 product status Visually per batch
warehouse moisture-proof, anti-static, marked and time
isolated
Material first in, first out period Confirm every
21.3 first in first out ★ Visually per batch
management, MSD management time

Note: ★ indicates special characteristics

Formulated by: Shang Qiutao Reviewed by: / Approved by: Liu Jingqi
 FIT-WI-2205-QCP-001

V1.0

4/1/2023

Customer project approval date (if required):

Customer quality approval date (if required):

Other Other:
Method Method

Method Response Plan

Control method
reaction plan
Control Method

/ /

Signature of
return the goods
"Delivery Order"

"IQC Inspection
Record Form" Returns/Specials
record

Enter into IMS Feedback

system material control

PDA scans Reel ID Feedback

disk by disk material control

feedback
production
/

feedback process

Isolation of
"IPQC Inspection defective
Record Form" products and
"PCB Unpacking feedback to the
Record" team leader for
processing
"Steel Mesh
Rework process
Distribution and
confirmation
Recycling Record"

Isolation of
defective
"IPQC Inspection products and
Record Form" feedback to the
team leader for
processing

Isolation of
defective
"Manual Steel
products and
Mesh Cleaning
feedback to the
Record Form"
team leaderoffor
Isolation
processing
defective
Solder paste products and
control label feedback to the
team leader for
processing
"IPQC Inspection feedback
Record Form" engineering
Isolation of
defective
"IPQC Inspection products and
Record Form" feedback to the
team leader for
processing
Isolation of
defective
"Printing Bad products and
Record Form" feedback to the
team leader for
processing
Isolation of
defective
"IPQC Inspection products and
Record Form" feedback to the
team leader for
processing
FAI "First Article
Record" "IPQC feedback
Inspection Record engineering
Form"

"Material Loading feedback

Record Form" production

"Bulk Material
feedback
Distribution
production
Record Form"
 feedback
/
production
"Equipment
feedback
Maintenance
engineering
Record"
FAI "First Article
Record" feedback
Furnace engineering
temperature curve

feedback
/
engineering

Quarantine and
rework

Quarantine and
rework
FAI "First Article
Record" Isolation of
"Production Daily defective
Report" products and
feedback to the
team leader for
processing

organizational
improvement

"Quality Trap
Retraining
Board Release
assessment
Record"

Motherboards
"X-Ray Inspection
produced during
Record Form"
the traceability
"Abnormal Quality
period are
Improvement List"
isolated and
reworked.

Isolation of
defective
products and
"IPQC Line feedback to the
Inspection Record team leader for
Form" processing
Rework

Retraining
"QA Sampling assessment
Inspection Report"
"Unqualified batch
return order" Returns/Specials
Feedback to
"Environmental
superiors of
Temperature and
warehouse
Humidity Control
management for
Chart II"
"IPQC Line improvement
Inspection Record Rework
Form" Feedback to
superiors of
"Receipt of
warehouse
Materials"
management
Isolation of for
improvement
defective
"IPQC Line
products and
Inspection Record
feedback to the
Form"
team leader for
Isolation of
processing
defective
"IPQC Line
products and
Inspection Record
feedback to the
Form"
team leader for
processing
Open abnormal
"Production Daily orders to
Report" promote
Isolation of
improvement
defective
"IPQC Line
products and
Inspection Record
feedback toofthe
Isolation
Form"
team leader for
defective
"IPQC Line processing
products and
Inspection Record
feedback to the
Form" Isolation of
team leader for
defective
"IPQC Line processing
products and
Inspection Record
feedback to the
Form"
team leader for
Employment processing
feedback
certificate production
"Quality Trap
feedback
Board Release
production
Record"

Retraining
3A test record
assessment

"Soldering Iron/Air
Gun Inspection Stop job
List"
 "IPQC Line
Feedback for
Inspection Record
repair
Form"

"IPQC Line
Feedback for
Inspection Record
repair
Form"

"QA Sampling
Inspection Report"
return the goods
"Unqualified batch
return order"

Feedback to
"Environmental
superiors of
Temperature and
warehouse
Humidity Control
management for
Chart"
improvement
/ Rework
Feedback to
superiors of
/ warehouse
management for
improvement

Jingqi