0% found this document useful (0 votes)
82 views51 pages

Anysort Tea Color Separator - Presentation

Anysort is a leading manufacturer of color sorters, particularly for tea, utilizing advanced technologies such as Hawk-Eye and InGaAs recognition to eliminate impurities. Established in 1999, the company has a strong presence in Sri Lanka since 2011, providing direct after-sales service and holding numerous industry certifications. Their product range includes various sorting machines compatible with different types of teas and other agricultural products, boasting high efficiency and innovative features.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
82 views51 pages

Anysort Tea Color Separator - Presentation

Anysort is a leading manufacturer of color sorters, particularly for tea, utilizing advanced technologies such as Hawk-Eye and InGaAs recognition to eliminate impurities. Established in 1999, the company has a strong presence in Sri Lanka since 2011, providing direct after-sales service and holding numerous industry certifications. Their product range includes various sorting machines compatible with different types of teas and other agricultural products, boasting high efficiency and innovative features.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 51

ANYSORT

TEA COLOR SORTER

“ANYSORT” STAYS AHEAD OF


THE REST

www.anysorting.com
www.anysortlanka.com
Contents
• Introduction of Anysort.
• Anysort Presence in Sri Lanka.
• Product Range of Anysort.
• Layout/ Sorting Principle/ Models.
• Technical Specifications & Performance.
• Advantages of Anysort Tea Color Sorter & Contribution to the
Global Tea Industry.
• Machine Count, Customer Details & Factory Ranking.
2
Introduction of Anysort

• “Anysort” is the overseas brand name of all color sorters produced by Anhui
Jiexun Optoelectronic Technology Co., Ltd, Founded in 1999.
3
• Located in Hefei, Anhui Province over 150,000㎡ and possesses 370 sets of
equipment for production, research and testing.
• Staff of over 700 people of which 80% are undergraduates & graduates.
• Pioneer & Global Innovator of Third Generation Cloud Version consisting of 4
Color RGBW adopting Hawk-Eye Technology into camera.
• Exclusive InGaAs Recognition Technology- Japanese Infrared/ Third Generation
Cloud Version 4 Color RGBW Hawk-Eye Cameras Eliminates All Impurities
including Black Color Impurities.
• Pioneer of exclusive One-Click Cloud Smart operation/ Auto Programming
through Video

4
• Cloud Internet of Things Technology- Remote Function Mode
• Compatible for all types of Teas (White, Green & Black), Herbs &
Specialties & option of Intelligent Shape Sorting.
• Global market leader & sold over 7500 Tea Color Sorters. Export to more
than 80 countries including North America, South America, Northern
Europe, Eastern Europe, East Asia, Central Asia, Southeast Asia, Africa,
Australia, etc.
• Free/ Regular Performance Enhancing Software/ Mechanical Upgrading
Irrespective of Warranty Period- Ensure all machines consist of latest
technology.
5
• Anysort- 1st Company to achieve the following certifications in Global Color Sorter Industry.
➢ISO 9001: 2000 Quality Management System Certification.
➢ISO 14000 Environmental Managements System/ Occupational Health and Safety
Management System Certification.

• Anysort has consecutively won the following titles in China.


➢Consecutively Honored as Most Technologically Advanced Color Sorter Title in China.
➢Consecutively Honored as Most Influential Color Sorter Brand in China.
➢Consecutively Honored for Highest Quality Product Title & Quality Management Systems.
➢Computer Software Copyright Registration Certification.
➢Honored as “AAA” Level Enterprise of Credit Evaluation.

6
Anysort Presence in Sri Lanka
• Since August 2011.
• Market leader since 2013 up-to-date.
• Highest number of installations since 2013.
• 1st to install 3, 4, 5 stage cloud color sorters.
• 1st & the only Company to install high throughput (up to 4000 Kgs/ Hr.) Infrared color
sorters specially for exporters- Elimination of all Impurities including Black Color
Impurities; Plastics, Stone, Sand, Glass, Metal, Non Metallic Particles, Nylon, Paper,
Insects, Animal Stool & all Non Tea Malignant Impurities.
• Manufacturers Branch in Sri Lanka. No Agents.
• After Sales Service- Directly by the Manufacturer. Anysort has positioned
Manufacturers Engineers Full Time in Sri Lanka, on 24/7 on call Service.
7
PRODUCT RANGE OF ANYSORT
 Rice
 Beans
 Tea
 Cereals
 Seeds
 Nuts & Kernels
 Dehydrated Vegetables
 Industrial Goods
 Economic Crops
8
Layout- Tea Color Sorter, Elevator and Feeder Diagram

9
Sorting Principle – 2 Stage

10
Sorting Principle – 3 Stage

11
Anysort 2 Stage Intelligent Tea Color Sorter

12
Anysort- 3 Stage Integrated Intelligent Circulatory Tea Color Sorter

13
Anysort 3 Stage Intelligent Tea Color Sorter

14
Anysort- 4 Stage Integrated Intelligent Circulatory Tea Color Sorter

15
Anysort- 5 Stage Integrated Intelligent Circulatory Tea Color Sorter

16
Anysort- InGaAs Recognition Infra-red 3 Stage Intelligent Tea Color Sorter

17
Anysort De-Stoner
• Eliminates all heavy stones/ metals/
impurities.
• Eliminates all soft impurities.
• No rejection of good tea.
• Removal of tea dust of different sizes
based on requirement.
• Low power consumption compared to
conventional de-stoners.
• High efficiency compared to conventional
de-stoners.
18
Anysort Dust Suction

• Eliminates all Blow-out. • No rejection of Good Tea.


• Various capacities ranging from 3.5 kW up to 15 kW. •Ability to connect to any other machinery in the factory.
• Suction points from 12-20. • High efficiency compared to conventional dust suction system.
• Low power consumption compared to conventional dust suction system.
19
Screw Compressor
• High Efficient.
• Energy Saving.
• Less Maintenance.
• Ability to use many Color Sorters &
Automation System.
• Sound Proof.
• Swedish Brand- Atlas Copco.
• Unit is supplied with an Additional 1-2
CBM Air Tank.
20
Refrigerated Air Drier / After Cooler

• Ensure 100% Elimination of Moisture.


• Supply Cool Dry Air to Valves.
• Increase Life Span of Valves.
• Enhances Performance Level of the
machine.
• Swedish Brand- Atlas Copco.

21
Isolator Transformer / Stabilizer

• Equipped with Dual Function Isolator


Transformer/ Voltage Stabilizer.
• Protects the unit against,
- Lightening/ Sudden Electrical
Surges.
- Frequent Power Fluctuations.

22
Technical Specifications- 3-5 Stage & Infra-Red
3 STAGE INTELLIGENT 3 STAGE INTELLIGENT 3 STAGE (REVERSIBLE) 4 STAGE (REVERSIBLE) 5 STAGE (REVERSIBLE) 3 STAGE IR INTELLIGENT
MODEL
4000T (768) 6000T (1152) INTELLIGENT 6000T (1152) INTELLIGENT 6000T (1536) INTELLIGENT 6000T (1920) 6000 T (1152)
Dimensions
1920x2250x3500 2730x2250x3500 2730x2400x3200 3000x2700 x4000 3000x3100 x4000 2860 x2735 x3920
(LxWxH-mm)
Power Kw 3.2 3.5 6 7.5 3.5
Weight 1850 2100 2300 3600 4300 3800
Ejectors 768 1152 1152 1536 1920 1152
Chutes 12 18 24 30 18
Scan System Third Generation Cloud Version - Hawk Eye Technology 4 Color RGBW 8192 Pixel Full Color Camera / InGaAs Recognition- Infra-red Option
Cameras – RGBW Color- 18 + Infra-
12 18 24 30
RGBW/IR Red- 18= 36
Vision lamp Infinite variable Crystal White LED Lamp

Capacity- Kg/Hr. 1200 1600-2000 1600 2200-2600 2600-3000 1600-3600

Vibrators 5 7

Air Compressor Screw Air Compressor 22-30 KW

Air dryer Refrigerated Air Drier 3-6 CBM


A.V.R- Kw 5 7.5
Self-Intelligent/ One Click Smart Operation/ Remote Function/ Auto Programming-Video/ Silver, Golden Tip Separator/ Compatible for Black, White, Green Teas-
Special
Herbs & Specialties/ Elimination of Impurities/ Reverse Mode Action & Shape Sorting Option/ Combination of Japanese, German, UK & Swedish Technology
Guarantee 2 Years
23
Most Advance CCD Color Camera
• Pioneer in Global Innovation Third Generation Cloud Version
consisting of 4 Color RGBW adopting Hawk-Eye Technology.
• Cloud Version, Self-Intelligent/ One Click Smart Operation
through Video.
• Cloud Internet of Things Technology- Remote Function Mode
i. Access & Programmable from Anywhere in the Globe.
ii. Real time online service.
iii. Online Technical Support.
iv. Online Diagnosis.
v. Online Software Upgrade.
vi. Online Data Exchange.
vii. Online Operation Management.
24
viii. Creates new Era of Zero-Distance.
Contd. • Toshiba (Japanese) 8192 Pixel 4 Color RGBW Full
Color Camera.
• High Efficient/ Durable Japanese Phoenix Lens.
• All Semiconductor Chips & Circuits consist of ARM
Brand from UK, world’s leading Semiconductor
Producer.
• Exclusive Retaining / Rejecting of Silver and Golden
Tips.
• Detection Intermediate Colors and Red ends.
• Discolor and Discolor Reverse modes- Refuse Tea
Extraction.
• Intelligent Shape Sorting- Initiative Multidimensional
space algorithm can identify & sort as per Shape,
Length & Thickness.
25
Option of Infrared Camera & Reverse (back side) Camera
• InGaAs Recognition Technology- Japanese Infrared
Camera with ultra-high resolution & wide range of
spectral response at Any Stage (Upper/ Middle/
Lower) & Any Position (Front or Back) - Eliminates
all Impurities including;
• Black Color Impurities; Plastics, Stone, Sand, Glass,
Metal, Non Metallic Particles, Nylon, Paper, Insects,
Animal Stool & all Non Tea Malignant Impurities.

26
Exclusive Cloud/ Intelligent/ Remote Function Mode
• Self – Intelligent / One-Click Cloud Smart
operation, which analyses optimum
parameters automatically.
• Auto Programmable through Video.
• Precise/ Accurate Sorting & Separation into
many Fractions.
• Remote Function.
• Cloud Version Hawk Eye Technology.
• Global Innovation of Internet of Things-
Access & Programmable from anywhere in
the Globe. 27
German Ejector Valve
• High speed German Ejector Valves.
• Response time 1000 MSC.
• Life Time of 10 Billion Times.
• High Blowing Accuracy- No Rejection of Good Tea.
• Ultra-Low Air Consumption, Ultra Power Saving,
Zero Damage to Tea, Super Silence, Perfect Self
Recovery System-Low Maintenance Cost &
Serviceable.
• Floor Path close to Ejector Nozzle.
• Very High Durability.
• Resistant to Extreme Conditions/ Moisture. 28
Osram LED Technology
• Infinite variable LED light control Technology.
• Crystal White Exposed LED (German-OSRAM)
Technology.
• Brightness- 9500 Lux.
• Distinguish a range of 65,000 Colors.
• Durability of LED Lamps, are more than Ten times
the conventional Fluorescent Lamps.
• No heat build-up during long hours of operation.
This factor will increase the life span of the LED.
• Power saving (50-70%) to conventional Fluorescent
Lamps. 29
Sharp- LED Display
• Self-Intelligent, Video & Remote Functions.
• Exclusive One-Click Cloud Smart operation.
• Real Color Large TFT – LED Movable Touch
Screen.
• Large Size LCD Screen.
• Sharp brand from Japan with Win7 operating
system.
• Operator Friendly, Easy Operation, Less
Training.
30
Structural Advantages

• Unique U Type Channels.


• Precise Sorting.
• Higher Throughput.
• Even Movement.
• Less Damage due to Less Friction.
• All Contact parts are made of Stainless Steel.
• Option of 3, 4 & 5 Stage.

31
Auto Dust Cleaning Function

• Automatic Intelligent operation.


• Prevents Dust Accumulation on LED Casing.
• Programmable Time Frequency.
• Enhanced/ Consistent Sorting Accuracy.
• Saves Operators Time.

32
Trough Conveyors

• All discharge boxes are provided with


Trough Conveyors.
• Option of Reversible Trough Conveyors
& additional Conveyors to Feed Hopper.

33
Feed Hopper / Bucket Elevator
• Feed Hopper. • Inclined Elevator.

• Bucket Elevator.

34
Performance of RGWB & Infrared Camera

Input 2nd Box

1st Box 3rd Box

35
Performance of RGWB & Infrared Camera

1st Box 2nd Box


3rd Box 4th Box

36
Performance of RGBW & Infrared Camera

37
Impurities Removed by RGWB & Infrared Tea Color Sorter
Plastics Stones Insects Glass Metal Wrapper

Nylon Rope Soil Blocks Animal Wastes Cigarette Butts Cereals Charcoal
Intelligent Shape Sorting

Input Wide Stalks

Narrow Tippy
Small
39
Comparison- Anysort vs Conventional Cleaning
Anysort Conventional
1. Eliminates all impurities including black 1. Only some stones, paper & metal
color impurities. particles.
2. Occupies 15-20% spares compared to 2. Occupies over 5 times space compared
conventional cleaning system. to Anysort.
3. Complete system consumes only 16.5 Kw. 3. Consumes as much as 80- 100 Kw.
4. Software upgradable to match with any 4. No such provision.
requirements. 5. Not compatible.
5. Compatible for Any type of tea (green, 6. No such option.
black, white) & Specialties/ Herbs-
Chamomile, Rosehips, Peppermint,
Sencha etc.
6. Option of color sorting & Shape Sorting.
Advantages Of Anysort
• Combination of Japanese/ German/ Swedish & UK Technology.
• Manufacturers Branch in Sri Lanka.
• No Agents unlike in competing brands.
• Superior After Sales Service- Directly by the Manufacturer. Only Anysort has
positioned Manufacturers Engineers Full Time in Sri Lanka, on 24/7 on call
Service. All competing brands are serviced by the Agents Technicians.
• Third Generation Cloud Version consisting of 4 Color RGBW adopting Hawk-Eye
Technology.
• Self-Intelligent-One Click Smart Operation/ Auto Programming through Video.

41
• Pioneer of exclusive One-Click Cloud Smart operation, which analyses
Optimum parameters automatically.
• Cloud Internet of Things Technology- Access & Programmable from
Anywhere in the Globe, Remote Function Mode.
• Toshiba (Japanese) 8192 Pixel 4 Color RGBW Full Color Camera.
• InGaAs Recognition Technology- Japanese Infrared Camera. Eliminates All
Impurities including Black Color Impurities.
• High Efficient/ Durable Japanese Phoenix Lens.
• High speed German Air Ejector Valves- Resistant to Extreme Conditions/
Moisture.

42
• All Semiconductor Chips & Circuits consist of ARM Brand from UK, world’s
leading Semiconductor Producer.
• Infinite variable Crystal White Exposed LED (German OSRAM) light control
Technology.
• Movable Real Color TFT- LED Sharp Touch Screen with Win7 operating
system.
• Various sorting modes can be saved and shared to perfectly realize multi-
usage and multi-sorting requirements.
• Unique U Type Channels.
• Exclusive Retaining / Rejecting of Silver and Golden Tips.

43
• Detection Intermediate Colors and Red ends.
• Discolor and Discolor Reverse modes- Refuse Tea Extraction
• Intelligent Shape Sorting- Initiative Multidimensional space algorithm can
identify & sort as per Shape, Length & Thickness.
• Compatible for all types of Teas (White, Green & Black), Herbs & Specialties.
• Largest & Highest Capacity- 36 Cameras & 1920 Ejectors- 5 Stages. Global
Initiative Design of 5 Stage integrated with Intelligent Circulatory system.
• Swedish Atlas Copco Screw Compressor/ Refrigerated Air Drier.
• All Electronic/ Electrical Components Protected- Dual Function Isolator
Transformer/ Stabilizer

44

Total Machines Sold- Since 2011- July 2023
Year Rice / 8 10 Intelligent Intelligent 12/18 Reversible- Reversible- Infra-Red Total
Pulses Camera Camera 8/10/12 Camera- 3 Stage Intelligent 24 Intelligent 30 Intelligent
Camera Camera- 4 Stage Camera- 5 Stage 12/18/36 Camera-
3 Stage
2011 (Since August) - 13 - - - - - - 13
2012 - 10 01 - - - - - 11
2013 02 06 19 - - - - - 27
2014 02 04 12 19 - - - - 37
2015* 01 - - 21 07 - - - 29
2016 - - - 02 15 - - 04 21
2017 - - - - 27 - 05 04 36

2018 01 - - - 11 05 01 06 24
2019 - - - - 04 07 04 01 16
2020 - - - - 11 03 04 09 27
2021 - - - - 10 06 04 02 22
2022 02 - - - 07 04 09 03 25
2023 01 - - - 03 04 05 02 15
Total 09 33 32 42 95 29 32 31 303

45

Customers – <1 Machine- End July 2023
No. Name (Mr.) Factories Machines
Devonia/ Andaradeniya/ Batuwangala/ Fortune/ Wawulugala/ Nivithigala/ Dooloella/
1 W. Jinadasa 23
Ruhuna/ Willie/Galaxy
2 Evergreen/ Brombil/ Wathurawila/ Ketandola/ Thundola/ Marakanda/ Walahanduwa/
Aruna De Silva 19
Kanneliya/ Thalangaha/ Lihiniyawa/ Rekadahena/ Hillgargen
3 Kahawatte Plantations/ Dilmah Imboolpitiya/Rilhena/Park/Craighead/Ketabola/Houpe/Opatha/Endane 11
4 Ranjan Walpola Wikiliya/ New Hopewell/ Harangala/ Mount Carmel/ Dartry 10
5 Darshana
Lakshakanda/Tea Lanka/Pine Hills/Allerton 08
Abeywicrama/Ranasinghe
6 Sam Liyanage Falcon 08
7 Lalith Liyanage Avissawella/ Hidellana/ Tea Shakthi Deraniyagala 08
8 Hiran Gamage Rotumba/ Ekvin/ Green Lanka 06
9 Susil Haputhanthri Green House/ Jasmine Valley 05
10 Pathma Group Wilahena/ Kurunduwatte/Magedara/Golden Leaf 05
11 Shiran Gunawardena Liyota/ Lions/Yolta 05
12 Paani Dias Ciciliyan 05
13 Indika Nallaperuma Parakduwa/Karawita/Palindanuwara/Thalgaswala 04
14 Dr. Nishantha Nanayakkara Ransegoda/ Iththagala/ Vaddagala/ Fairyland 04
15 Bandula Nanayakkara Etambagahawila/ Naindawa/ Mahesland/Wijaya 04
16 Pradeep Liyanage Liyonta / Wonvil 04
46

Contd: Customers – <1 Machine- End July 2023
No. Name (Mr.) Factories Machines
17 Priyan De Silva Ahmad Tea 03
18 Thamara Wanigasekara Uruwala 03
19 Ruwan Dissanayaka Deshika 03
20 Anoosh Shabani/Mohammad Seifinejad Nooshineh Industrial Group – Gilan, Iran 03
21 Piyasoma Jayasinghe New JSP Tea Factory 03
22 G, Hettiarachchi Subhagya / New Singhevalley 03
23 Jagath Kaluarachchi Galahitiya/ Kithulgala 03
24 Geeth / Lalith Lenama Hills/Galagawa 03
25 Anura Wannige/Thissa Wannige Nilrich / Nilgiri 03

26 Tea Small Holder Factories PLC- John Keells New Panawenna/ Neluwa Medagama/Halvitigala 03

27 Jayantha Keragala Ceylon Tea Marketing (Pvt) Ltd 03


28 Nawarathna Pilapitiya New Vithanakanda 02
29 Harith Ranasinghe Thalgampola 02
30 Udeni Liyanage ACU/ Panawenna 02
31 Sarath Abeykoon New Sannasgama 02
32 Harendra / Francis Hewakuruppu Addaraduwa/ Neptune 02
47

Contd: Customers – <1 Machine- End July 2023
No. Name (Mr.) Factories Machines
33 Somathilaka Mathota/ Thalapolakanda 02
34 Darsha Abeywardene Rasa/ Danlanda 02
35 Senaka Abeywickrama Three Times 02
36 Dr. Madugoda Lakvinka 02
37 J.J. Gunawardana Gunawardana 02
38 Devan De Mel / Upul Rathnayaka Berubeula 02
39 Chaminda Jayawardane Lumbini Tea Factory 02
40 B.V Jayawardane Geekiyanahena/Nawagamuhena 02
41 Pushpasiri Liyanage Ingurugala (Value Plantations) 02
42 Kalana Dahanayake Nilwala Tea Factory 02
43 Jayasena Ihala Panapitiya Tea Factory 02
44 Aluthge Pussellawa Plantations (New Rothschild/Pambegama) 02
45 M.R.M Faiz Watadeniya Tea Factory 02
46 Samantha Susantha Tea Factory 02
47 Ayesh/Chamal Sirithilaka Sunrise/Makandura 02
48 Sanjeewa Kumara Kolonne Tea Factory 02
49 Yasas Wijesekara Imbulgahagoda 02
48

Factory Ranking- End December 2022- Qualifying <20000 Kgs/ Month
No Factory Name Owners Name (Mr.) & Contact Number Rank Machines
1 Avissawella / Hidellana Lalith Liyanage- 777741954 02-30 08
2 Lumbini Chaminda Jayawardana- 714791791 03 02
3 Sunrise Samantha- 773451884 / 753700700 04 01
4 Gunawardana Jayantha Gunawardana- 773533433 07 02
5 Berubeula Devan De Mel- 777721402 09 02
6 Rasa Samukirana Coop 11 02
7 Fortune W. Jinadasa- 777906024 13 23
8 ACU Udeni Liyanage- 777455455 14 01
9 Rotumba Hiran Gamage- 773117135 15 06
10 Nilrich Tissa Wannige- 777738691 16 02
11 Lions Shiran Gunawardena- 777713460 17 05
12 Nilgiri Anura Wannige- 773454432 19 01
13 Vithanakanda Nawarathna Pilapitiya- 777936777/ 714736777 21 02
14 Magedara Rafi- 777920075 22 05
15 Wathurawila Aruna De Silva- 773088728 23 19
16 Devonia W. Jinadasa- 777906024 24 23
17 Evergreen Aruna De Silva- 773088728 26 19
18 Naindawa Bandula Nanayakkara- 777571462 27 04
19 Lakvinka Dr. Madugoda- 774187754 28 02
49
Contd: Factory Ranking- End December 2022- Qualifying <20000 Kgs/ Mon
No Factory Name Owners Name (Mr.) & Contact Number Rank Machines
20 Rathna Wasantha Mohotti- 773615971 30 01
21 Uruwala Wanigasekara- 773176761 31 03
22 Mahaliyadda Chamaka Senarathna 32 01
23 Sihara Sunil- 716857341 33 01
24 Mulatiyana Mahinda/ Malinda Padmasiri- 768297817/ 773187887 35 01
25 Makandura Ayesh Sirithilaka- 714950994 37 05
26 Etambagahawila Bandula Nanayakkara- 777571462 39 04
27 Captain Garden Isuru Samarasinghe 40 01
28 Karawita Indika Nallaperuma- 773131531 41 01
29 Falcon Sam Liyanage- 717703554 43 08
30 Galagawa Geeth Vellapilli- 777921941 44 01
31 Bogoda Avantha Rathnayaka- 773171711 45 01
32 Green House Susil Haputhanthri- 777903968 46 05
33 Halpewatte (UM) Chamara Abeyrathna- 772649688 01 01
34 New Rothschild (WM) Janaka Aluthge- 773028374 01 02
35 Craighead (WM) Chaminda Gunarathna- 777515580 02 10
36 Kataboola (WM) Chaminda Gunarathna- 777515580 03 10
37 Orange Field (WM) Sebastian Retty- 779312773 08 01
38 Cooroondoowatte (WM) Robert Harley- 773018230 11 01
39 Harangalla (WM) Ranjan Walpola/ Ashokalal- 773059476/ 777234119 12 10
50
51

You might also like