Anysort Tea Color Separator - Presentation
Anysort Tea Color Separator - Presentation
www.anysorting.com
www.anysortlanka.com
Contents
• Introduction of Anysort.
• Anysort Presence in Sri Lanka.
• Product Range of Anysort.
• Layout/ Sorting Principle/ Models.
• Technical Specifications & Performance.
• Advantages of Anysort Tea Color Sorter & Contribution to the
Global Tea Industry.
• Machine Count, Customer Details & Factory Ranking.
2
Introduction of Anysort
• “Anysort” is the overseas brand name of all color sorters produced by Anhui
Jiexun Optoelectronic Technology Co., Ltd, Founded in 1999.
3
• Located in Hefei, Anhui Province over 150,000㎡ and possesses 370 sets of
equipment for production, research and testing.
• Staff of over 700 people of which 80% are undergraduates & graduates.
• Pioneer & Global Innovator of Third Generation Cloud Version consisting of 4
Color RGBW adopting Hawk-Eye Technology into camera.
• Exclusive InGaAs Recognition Technology- Japanese Infrared/ Third Generation
Cloud Version 4 Color RGBW Hawk-Eye Cameras Eliminates All Impurities
including Black Color Impurities.
• Pioneer of exclusive One-Click Cloud Smart operation/ Auto Programming
through Video
4
• Cloud Internet of Things Technology- Remote Function Mode
• Compatible for all types of Teas (White, Green & Black), Herbs &
Specialties & option of Intelligent Shape Sorting.
• Global market leader & sold over 7500 Tea Color Sorters. Export to more
than 80 countries including North America, South America, Northern
Europe, Eastern Europe, East Asia, Central Asia, Southeast Asia, Africa,
Australia, etc.
• Free/ Regular Performance Enhancing Software/ Mechanical Upgrading
Irrespective of Warranty Period- Ensure all machines consist of latest
technology.
5
• Anysort- 1st Company to achieve the following certifications in Global Color Sorter Industry.
➢ISO 9001: 2000 Quality Management System Certification.
➢ISO 14000 Environmental Managements System/ Occupational Health and Safety
Management System Certification.
6
Anysort Presence in Sri Lanka
• Since August 2011.
• Market leader since 2013 up-to-date.
• Highest number of installations since 2013.
• 1st to install 3, 4, 5 stage cloud color sorters.
• 1st & the only Company to install high throughput (up to 4000 Kgs/ Hr.) Infrared color
sorters specially for exporters- Elimination of all Impurities including Black Color
Impurities; Plastics, Stone, Sand, Glass, Metal, Non Metallic Particles, Nylon, Paper,
Insects, Animal Stool & all Non Tea Malignant Impurities.
• Manufacturers Branch in Sri Lanka. No Agents.
• After Sales Service- Directly by the Manufacturer. Anysort has positioned
Manufacturers Engineers Full Time in Sri Lanka, on 24/7 on call Service.
7
PRODUCT RANGE OF ANYSORT
Rice
Beans
Tea
Cereals
Seeds
Nuts & Kernels
Dehydrated Vegetables
Industrial Goods
Economic Crops
8
Layout- Tea Color Sorter, Elevator and Feeder Diagram
9
Sorting Principle – 2 Stage
10
Sorting Principle – 3 Stage
11
Anysort 2 Stage Intelligent Tea Color Sorter
12
Anysort- 3 Stage Integrated Intelligent Circulatory Tea Color Sorter
13
Anysort 3 Stage Intelligent Tea Color Sorter
14
Anysort- 4 Stage Integrated Intelligent Circulatory Tea Color Sorter
15
Anysort- 5 Stage Integrated Intelligent Circulatory Tea Color Sorter
16
Anysort- InGaAs Recognition Infra-red 3 Stage Intelligent Tea Color Sorter
17
Anysort De-Stoner
• Eliminates all heavy stones/ metals/
impurities.
• Eliminates all soft impurities.
• No rejection of good tea.
• Removal of tea dust of different sizes
based on requirement.
• Low power consumption compared to
conventional de-stoners.
• High efficiency compared to conventional
de-stoners.
18
Anysort Dust Suction
21
Isolator Transformer / Stabilizer
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Technical Specifications- 3-5 Stage & Infra-Red
3 STAGE INTELLIGENT 3 STAGE INTELLIGENT 3 STAGE (REVERSIBLE) 4 STAGE (REVERSIBLE) 5 STAGE (REVERSIBLE) 3 STAGE IR INTELLIGENT
MODEL
4000T (768) 6000T (1152) INTELLIGENT 6000T (1152) INTELLIGENT 6000T (1536) INTELLIGENT 6000T (1920) 6000 T (1152)
Dimensions
1920x2250x3500 2730x2250x3500 2730x2400x3200 3000x2700 x4000 3000x3100 x4000 2860 x2735 x3920
(LxWxH-mm)
Power Kw 3.2 3.5 6 7.5 3.5
Weight 1850 2100 2300 3600 4300 3800
Ejectors 768 1152 1152 1536 1920 1152
Chutes 12 18 24 30 18
Scan System Third Generation Cloud Version - Hawk Eye Technology 4 Color RGBW 8192 Pixel Full Color Camera / InGaAs Recognition- Infra-red Option
Cameras – RGBW Color- 18 + Infra-
12 18 24 30
RGBW/IR Red- 18= 36
Vision lamp Infinite variable Crystal White LED Lamp
Vibrators 5 7
26
Exclusive Cloud/ Intelligent/ Remote Function Mode
• Self – Intelligent / One-Click Cloud Smart
operation, which analyses optimum
parameters automatically.
• Auto Programmable through Video.
• Precise/ Accurate Sorting & Separation into
many Fractions.
• Remote Function.
• Cloud Version Hawk Eye Technology.
• Global Innovation of Internet of Things-
Access & Programmable from anywhere in
the Globe. 27
German Ejector Valve
• High speed German Ejector Valves.
• Response time 1000 MSC.
• Life Time of 10 Billion Times.
• High Blowing Accuracy- No Rejection of Good Tea.
• Ultra-Low Air Consumption, Ultra Power Saving,
Zero Damage to Tea, Super Silence, Perfect Self
Recovery System-Low Maintenance Cost &
Serviceable.
• Floor Path close to Ejector Nozzle.
• Very High Durability.
• Resistant to Extreme Conditions/ Moisture. 28
Osram LED Technology
• Infinite variable LED light control Technology.
• Crystal White Exposed LED (German-OSRAM)
Technology.
• Brightness- 9500 Lux.
• Distinguish a range of 65,000 Colors.
• Durability of LED Lamps, are more than Ten times
the conventional Fluorescent Lamps.
• No heat build-up during long hours of operation.
This factor will increase the life span of the LED.
• Power saving (50-70%) to conventional Fluorescent
Lamps. 29
Sharp- LED Display
• Self-Intelligent, Video & Remote Functions.
• Exclusive One-Click Cloud Smart operation.
• Real Color Large TFT – LED Movable Touch
Screen.
• Large Size LCD Screen.
• Sharp brand from Japan with Win7 operating
system.
• Operator Friendly, Easy Operation, Less
Training.
30
Structural Advantages
31
Auto Dust Cleaning Function
32
Trough Conveyors
33
Feed Hopper / Bucket Elevator
• Feed Hopper. • Inclined Elevator.
• Bucket Elevator.
34
Performance of RGWB & Infrared Camera
35
Performance of RGWB & Infrared Camera
36
Performance of RGBW & Infrared Camera
37
Impurities Removed by RGWB & Infrared Tea Color Sorter
Plastics Stones Insects Glass Metal Wrapper
Nylon Rope Soil Blocks Animal Wastes Cigarette Butts Cereals Charcoal
Intelligent Shape Sorting
Narrow Tippy
Small
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Comparison- Anysort vs Conventional Cleaning
Anysort Conventional
1. Eliminates all impurities including black 1. Only some stones, paper & metal
color impurities. particles.
2. Occupies 15-20% spares compared to 2. Occupies over 5 times space compared
conventional cleaning system. to Anysort.
3. Complete system consumes only 16.5 Kw. 3. Consumes as much as 80- 100 Kw.
4. Software upgradable to match with any 4. No such provision.
requirements. 5. Not compatible.
5. Compatible for Any type of tea (green, 6. No such option.
black, white) & Specialties/ Herbs-
Chamomile, Rosehips, Peppermint,
Sencha etc.
6. Option of color sorting & Shape Sorting.
Advantages Of Anysort
• Combination of Japanese/ German/ Swedish & UK Technology.
• Manufacturers Branch in Sri Lanka.
• No Agents unlike in competing brands.
• Superior After Sales Service- Directly by the Manufacturer. Only Anysort has
positioned Manufacturers Engineers Full Time in Sri Lanka, on 24/7 on call
Service. All competing brands are serviced by the Agents Technicians.
• Third Generation Cloud Version consisting of 4 Color RGBW adopting Hawk-Eye
Technology.
• Self-Intelligent-One Click Smart Operation/ Auto Programming through Video.
41
• Pioneer of exclusive One-Click Cloud Smart operation, which analyses
Optimum parameters automatically.
• Cloud Internet of Things Technology- Access & Programmable from
Anywhere in the Globe, Remote Function Mode.
• Toshiba (Japanese) 8192 Pixel 4 Color RGBW Full Color Camera.
• InGaAs Recognition Technology- Japanese Infrared Camera. Eliminates All
Impurities including Black Color Impurities.
• High Efficient/ Durable Japanese Phoenix Lens.
• High speed German Air Ejector Valves- Resistant to Extreme Conditions/
Moisture.
42
• All Semiconductor Chips & Circuits consist of ARM Brand from UK, world’s
leading Semiconductor Producer.
• Infinite variable Crystal White Exposed LED (German OSRAM) light control
Technology.
• Movable Real Color TFT- LED Sharp Touch Screen with Win7 operating
system.
• Various sorting modes can be saved and shared to perfectly realize multi-
usage and multi-sorting requirements.
• Unique U Type Channels.
• Exclusive Retaining / Rejecting of Silver and Golden Tips.
43
• Detection Intermediate Colors and Red ends.
• Discolor and Discolor Reverse modes- Refuse Tea Extraction
• Intelligent Shape Sorting- Initiative Multidimensional space algorithm can
identify & sort as per Shape, Length & Thickness.
• Compatible for all types of Teas (White, Green & Black), Herbs & Specialties.
• Largest & Highest Capacity- 36 Cameras & 1920 Ejectors- 5 Stages. Global
Initiative Design of 5 Stage integrated with Intelligent Circulatory system.
• Swedish Atlas Copco Screw Compressor/ Refrigerated Air Drier.
• All Electronic/ Electrical Components Protected- Dual Function Isolator
Transformer/ Stabilizer
44
•
Total Machines Sold- Since 2011- July 2023
Year Rice / 8 10 Intelligent Intelligent 12/18 Reversible- Reversible- Infra-Red Total
Pulses Camera Camera 8/10/12 Camera- 3 Stage Intelligent 24 Intelligent 30 Intelligent
Camera Camera- 4 Stage Camera- 5 Stage 12/18/36 Camera-
3 Stage
2011 (Since August) - 13 - - - - - - 13
2012 - 10 01 - - - - - 11
2013 02 06 19 - - - - - 27
2014 02 04 12 19 - - - - 37
2015* 01 - - 21 07 - - - 29
2016 - - - 02 15 - - 04 21
2017 - - - - 27 - 05 04 36
2018 01 - - - 11 05 01 06 24
2019 - - - - 04 07 04 01 16
2020 - - - - 11 03 04 09 27
2021 - - - - 10 06 04 02 22
2022 02 - - - 07 04 09 03 25
2023 01 - - - 03 04 05 02 15
Total 09 33 32 42 95 29 32 31 303
45
•
Customers – <1 Machine- End July 2023
No. Name (Mr.) Factories Machines
Devonia/ Andaradeniya/ Batuwangala/ Fortune/ Wawulugala/ Nivithigala/ Dooloella/
1 W. Jinadasa 23
Ruhuna/ Willie/Galaxy
2 Evergreen/ Brombil/ Wathurawila/ Ketandola/ Thundola/ Marakanda/ Walahanduwa/
Aruna De Silva 19
Kanneliya/ Thalangaha/ Lihiniyawa/ Rekadahena/ Hillgargen
3 Kahawatte Plantations/ Dilmah Imboolpitiya/Rilhena/Park/Craighead/Ketabola/Houpe/Opatha/Endane 11
4 Ranjan Walpola Wikiliya/ New Hopewell/ Harangala/ Mount Carmel/ Dartry 10
5 Darshana
Lakshakanda/Tea Lanka/Pine Hills/Allerton 08
Abeywicrama/Ranasinghe
6 Sam Liyanage Falcon 08
7 Lalith Liyanage Avissawella/ Hidellana/ Tea Shakthi Deraniyagala 08
8 Hiran Gamage Rotumba/ Ekvin/ Green Lanka 06
9 Susil Haputhanthri Green House/ Jasmine Valley 05
10 Pathma Group Wilahena/ Kurunduwatte/Magedara/Golden Leaf 05
11 Shiran Gunawardena Liyota/ Lions/Yolta 05
12 Paani Dias Ciciliyan 05
13 Indika Nallaperuma Parakduwa/Karawita/Palindanuwara/Thalgaswala 04
14 Dr. Nishantha Nanayakkara Ransegoda/ Iththagala/ Vaddagala/ Fairyland 04
15 Bandula Nanayakkara Etambagahawila/ Naindawa/ Mahesland/Wijaya 04
16 Pradeep Liyanage Liyonta / Wonvil 04
46
•
Contd: Customers – <1 Machine- End July 2023
No. Name (Mr.) Factories Machines
17 Priyan De Silva Ahmad Tea 03
18 Thamara Wanigasekara Uruwala 03
19 Ruwan Dissanayaka Deshika 03
20 Anoosh Shabani/Mohammad Seifinejad Nooshineh Industrial Group – Gilan, Iran 03
21 Piyasoma Jayasinghe New JSP Tea Factory 03
22 G, Hettiarachchi Subhagya / New Singhevalley 03
23 Jagath Kaluarachchi Galahitiya/ Kithulgala 03
24 Geeth / Lalith Lenama Hills/Galagawa 03
25 Anura Wannige/Thissa Wannige Nilrich / Nilgiri 03
26 Tea Small Holder Factories PLC- John Keells New Panawenna/ Neluwa Medagama/Halvitigala 03