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ISHPP2022-Boy-Like A Smart Watch-112 - C

The document outlines the advantages of ABB's condition monitoring solutions for rotating machines, emphasizing predictive maintenance and easy retrofitting with wireless sensors. It discusses the integration of ABB Ability™ AssetInsight™ with existing process control systems for efficient maintenance. The presentation concludes that continuous condition monitoring significantly reduces downtime, extends equipment life, and decreases energy consumption.

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Cesar Castro Otero
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16 views14 pages

ISHPP2022-Boy-Like A Smart Watch-112 - C

The document outlines the advantages of ABB's condition monitoring solutions for rotating machines, emphasizing predictive maintenance and easy retrofitting with wireless sensors. It discusses the integration of ABB Ability™ AssetInsight™ with existing process control systems for efficient maintenance. The presentation concludes that continuous condition monitoring significantly reduces downtime, extends equipment life, and decreases energy consumption.

Uploaded by

Cesar Castro Otero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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—

STEPHAN BOY, VIENNAHYDRO 2022

Like a smart watch


—
Agenda

01. Like a smart watch


02. Condition Monitoring
03. NAMUR Open Architecture
Stephan Boy
04. Use Case Industry Digital Sales Manager
Process Automation
05. Conclusion Energy Industries

November 4, 2022 Slide 2


—
Like a smart watch

November 4, 2022 Slide 3


—
Condition Monitoring of rotating machines
Why Condition Monitoring from ABB?

Advantages of Condition Monitoring from ABB Which machines can be monitored?


– Predictive rather than preventive maintenance – Electric motors
– Quick and easy retrofitting with wireless sensors – Pumps
– Various dashboards and cloud and on-premise solutions – Blowers
– Algorithms for the formation of meaningful key figures – Fans
tested by ABB research – Gear Boxes
– Modular service concept – Pillow Blocks

November 4, 2022 Slide 4


—
NAMUR Open Architecture

Actual plant
operation

Long development cycles

Core Process Control (CPC)

November 4, 2022 Slide 5


—
ABB Ability™ System 800xA
Process control system (CPC)

November 4, 2022 Slide 6 CPC…Core Process Control


—
ABB Ability™ AssetInsight™
Condition monitoring platform (M+O)

November 4, 2022 Slide 7 M+O…Monitoring and Optimization


—
Integration use case
Efficient, condition-based & predictive maintenance with low effort

AssetInsight DCS System Plant operator


1 2 3
1st Fault assessment
Warning or error Alarm (NOA: Verification of
condition of an asset
Request)

Maintenance Team Maintenance Team Plant operator


6 5 4
Direct action or Detailed analysis with Notifies
schedule maintenance AssetInsight® dashboards maintenance team

Efficient, condition-based & predictive maintenance with low expenses

November 4, 2022 Slide 8


—
Data connectivity
AssetInsight – DCS System

Plant-specific M+O CPC


Level 2: Process control level

AssetInsight OPC Wrapper

OPC UA Server

OPC UA Client

OPC DA Server

Properties

DCS System

M+O…Monitoring and Optimization


November 4, 2022 Slide 9
CPC…Core Process Control
—
Data connectivity
AssetInsight – DCS System

Plant-specific M+O CPC


Level 2: Process control level

AssetInsight
DCS System

OPC UA Client OPC UA Server

Properties

M+O…Monitoring and Optimization


November 4, 2022 Slide 10
CPC…Core Process Control
—
Illustration
(Motor & Bearing)
Faceplates

XXX
XXX
XXX

November 4, 2022 Slide 11


CONTINUOUS REDUCES ENGINE EXTENDS ENGINE REDUCES ENERGY
CONDITION DOWNTIME BY UP LIFE BY 30% CONSUMPTION BY
MONITORING TO 70% UP TO 10%
Only continuous condition monitoring
with proactive notification of changes
is the most efficient economic decision
to protect the plant with their
investments made and to save any
resources.“
S T E P HAN B O Y
DIGITAL SALES MANAGER
PROCESS AUTOMATION
ENERGY INDUSTRIES

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