MAINTENANCE PLAN

A maintenance plan is a set of scheduled maintenance tasks,

grouped or not according to some type of criteria, and which
includes
a series of plant equipment, which is usually not all of them.
There is a whole set of equipment that is considered
unmaintainable
from a preventive point of view, and in which it is much more
economical to apply a purely corrective policy.
 DESCRIPTION OF THE MACHINE

It is a high-performance cargo motorcycle designed for transport use, with very

sophisticated
driving characteristics.
They are usually street motorcycles with a better power-to-weight ratio, this is achieved
with high-displacement
engines and lightweight materials.
 CHARACTERISTICS
Engine Dimensions

• Cylinder: Mono cylindrical V Tank capacity: 16lts

• Valves: 4-stroke 50 AMC V Length: 3520 mm
• Displacement: 198.5 cc
V Width: 1250 mm
V Maximum power: 14 87 Hp at 7500 rpm
V Height: 142 mm
V Maximum torque: 13 Nm at 6500 rpm
• Weight: 300 kg
V Cooling type: Air/oil cooler
{ Payload: 850 kg
V Ignition Type: IOC Electric/Pedal
V Transmission system: 5 speed differential/reverse
Chassis

V Front suspension: Telescopic forks with external spring

V Rear suspension: Spring/shock absorbers
hydraulic
 MAINTENANCE PLAN

GUY TIME DESCRIPTION

Complete cleaning

Internal: carburetor, air filter.

External: Taken to the laundry.

Preventive Maintenance "Tuning" It is done weekly

Rocker arm calibration.

Brake adjustment

Inspection of speedometer system

Oil change complete cleaning

General maintenance plan

( external and internal )

Rocker arm calibration

Changing brake shoes

Corrective Maintenance It is done monthly Brake adjustment

Light regulation

Inspect springs Adjust speedometer

Inspect hoppers

Check engine compression

Engine repair

Reinforce the hopper

Change rubbers and spring shock absorbers

"tuning"

Productive Maintenance When necessary

Change to the speedometer system

Oil change

Electrical system assistance

Step 1: History:
DATE AREA OR PARTS OF THE SYSTEM DETAILS

Chassis Reinforcement of the hopper

Engine repair
Engine
Oil change

Suspension Changing springs

Mar-18
Electrical System Changing lights

Changing shoes

Back Oil change

Crown change

Refrigeration system Coolant change

Step 2:
List of equipment and system

• Chassis and hopper

• Engine
• Suspension
• Electrical system
• Bearing system
• Refrigeration system
Passe
d 3
Equipment that can be maintained Equipment that cannot be maintained

Tolba
Engine
Suspension

Rolling system
Cardan system
Lights
Step 4: Maintenance staff

Three workers ^ salary: S/ 930 cd.u, payment by receipt for fees

Passe
d 5

Review deadline Weekly

Expected useful life time Three years

Types of Oil:

Crown Vistony w140

Engine Mobil 4t20w50

Safety measures Original Reposts

 Step 6. Some laws and regulations:
Law 29783 on Safety and Health at Work Brake lights and turn signals.

Article 69. Risk prevention at source • Every motor vehicle, trailer, semi-trailer, and pole trailer
• Employers who perform any type of maintenance on must be equipped with two or more brake lights that
comply with the requirements. Motor vehicles, trailers,
machines must have the necessary equipment to ensure
that: semi-trailers and pole trailers manufactured or assembled
• Information and training is provided on the proper
before January 1, 1972, must be equipped with at least one
brake light. In combination vehicles, only the brake lights of
installation, use and preventive maintenance of machinery
and equipment. the last vehicle must be visible at the specified distance.
• Information and training are provided for the appropriate
• Every motor vehicle, trailer, semi-trailer and pole trailer
use of hazardous materials in order to prevent the dangers
shall be equipped with electric direction indicators that
inherent to them and monitor the risks.
comply with the requirements.
 Step 7: List of requirements
Mechanical activities
Lubrication activities 1. Adjustments and alignment of moving parts
1. Oil change 2. Gear inspection and verification
2. Checking oil level and leaks 3. Checking the level and verifying the coolant circuit
3. Grease and lubrication 4. Review and/or change of nozzles, contact tubes and nozzles
5. Check and/or change air filter
Electrical activities
6. Change fuel filter
1. Review, adjustment and/or change of electrical 7. Brake Check
connections
8. Check fuel, water and oil levels
2. Check voltage and amperage
9. Drain water from fuel system
3. Servo motor review
10. Clean and tighten battery terminals
4. Electric motor review
11. Cooling system check
5. Review the status of the cables and generate
12. Cleaning fan
Step 8: Choose the type of
maintenance plan you are going to
apply

PREVENTIVE MAINTENANCE
• This maintenance is the most common and is carried out to avoid
damage to the motorcycle components. Thanks to this, we can
keep the parts and especially the engine in optimal conditions. This
maintenance can be carried out every month or every 15 days,
depending on the use given to the motorcycle, since not everyone
uses it in the same way.
PREDICTIVE MAINTENANCE
• This maintenance, although not used very often, will allow us to
know the condition of each of the materials that make up the
motorcycle, and will give us an idea of when each part needs
CORRECTIVE MAINTENANCE or MODIFICATION MAINTENANCE.
Step 9 : Preventive maintenance plan
Next maintenance date March 23
Team name zongshen 200-CM van motorcycle
Lubricant manuals Mobil super 4t lubricant manual + ¼
of the same

Verifications Mechanical, electrical and general

calibration
Maintenance frequency Weekly specific Friday day
Task duration 45 minutes average time
Status and conditions Rest and normal temperature
Weekly costs 30 soles
Number of staff per team 1 specialized worker
Oils 1 Mobil 4t unit
Specific maintenance Fine tuning
Cleaning system Manual; washing and blow-drying
 Step 10: Execute the tasks in your
maintenance plan
Within this step, a small estimate will be made on the preventive maintenance to be performed on our
machine, which in our case is a cargo truck or van.

Maintenance date. The materials they used.

March 23, 2018 Wrenches, tools (screwdrivers, wrenches, etc.),
compressor.
What was done?
The engine was tuned up, oil changed, brakes The spare parts you purchased
adjusted, speedometer checked, tires inspected, • Oil filter
coolant checked and washed. • Mobil 4t oil
• Speedometer cable
Who did it? • Brake shoes
General mechanic, specialized mechanics
The date of the next maintenance.
How long did it take? Every week
Approximately 1 hour Preventive maintenance costs
S/30