LABS
LABS
CHARACTERISTICS OF DC MACHINES
UNIVERSITY OF DERBY
Introduction:
DC motors are electrical machines that convert direct current (DC) electrical energy into
mechanical energy. They are widely used in various applications, including industrial
automation, robotics, household appliances, and electric vehicles. This lab report will explore
the principles of operation, construction, and characteristics of DC motors [1].
DC motors have several characteristic properties that make them suitable for various
applications. These include [4]:
1. Variable speed: The speed of a DC motor can be easily controlled by adjusting the
voltage applied to the armature.
2. High torque: DC motors can produce high torque at low speeds, making them ideal for
applications requiring strong starting power.
3. Compact size: DC motors are available in a wide range of sizes, from small motors used
in toys to large motors used in industrial applications.
4. Reversible: The direction of rotation of a DC motor can be reversed by simply reversing
the polarity of the voltage applied to the armature.
Methodology:
In this lab initially the calculations will be done in which the armature resistance, field winding
resistance, armature inductance and field winding induction were found after that the torque
and speed of motor calculations will be done theoretically.
The Simulink model given in the lab was made and using different value of mechanical torque
the speed vs torque graphs were made and their behavior was analyzed. After performing later
task, the efficiency vs mechanical load calculations were done and graph was represented. The
mechanical output power and input power were found for various mechanical loads.
The armature speed was controlled using the armature resistance because as the resistance
increases keeping the current constant the current decrease. The armature speed was also
controlled using armature source voltage [3].
Theoretical Calculations:
Keeping in view the characteristics of DC Machines, 200 V DC supply was considered for both
armature and field windings. Shaft speed of 8566 RPM was used and Armature resistance was
calculated as given below.
𝑁
𝐴𝑟𝑚𝑎𝑡𝑢𝑟𝑒 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = 𝑅𝑎 = (0.2 + )Ω
12000
8566
𝐴𝑟𝑚𝑎𝑡𝑢𝑟𝑒 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = 𝑅𝑎 = (0.2 + )Ω
12000
𝑁
𝐴𝑟𝑚𝑎𝑡𝑢𝑟𝑒 𝐼𝑛𝑑𝑢𝑐𝑡𝑖𝑜𝑛 = 𝐿𝑎 = (5 + ) 𝑚𝐻
2000
𝑁
𝐴𝑟𝑚𝑎𝑡𝑢𝑟𝑒 𝐼𝑛𝑑𝑢𝑐𝑡𝑖𝑜𝑛 = 𝐿𝑎 = (5 + ) 𝑚𝐻
2000
𝑁
𝐹𝑖𝑒𝑙𝑑 𝑊𝑖𝑛𝑑𝑖𝑛𝑔 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = 𝑅𝑓 = (40 + )Ω
100
8566
𝐹𝑖𝑒𝑙𝑑 𝑊𝑖𝑛𝑑𝑖𝑛𝑔 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒 = 𝑅𝑓 = (40 + )Ω
100
8566
𝐹𝑖𝑒𝑙𝑑 𝑊𝑖𝑛𝑑𝑖𝑛𝑔 𝐼𝑛𝑑𝑢𝑐𝑡𝑎𝑛𝑐𝑒 = 𝐿𝑓 = (5 + )𝐻
1000
𝑁
𝑀𝑢𝑡𝑢𝑎𝑙 𝐼𝑛𝑑𝑢𝑐𝑡𝑎𝑛𝑐𝑒 = 𝐿𝑎𝑓 = (500 + ) 𝑚𝐻
20
8566
𝑀𝑢𝑡𝑢𝑎𝑙 𝐼𝑛𝑑𝑢𝑐𝑡𝑎𝑛𝑐𝑒 = 𝐿𝑎𝑓 = (500 + ) 𝑚𝐻
20
Simulink Model
Simulation Calculations:
Theoretical Calculation:
𝐸
𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝑆𝑝𝑒𝑒𝑑 = 𝑤 =
𝐾𝐸
230
𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝑆𝑝𝑒𝑒𝑑 = 𝑤 =
1.698
𝐸𝑙𝑒𝑐𝑡𝑟𝑜𝑚𝑒𝑐ℎ𝑎𝑛𝑖𝑐𝑎𝑙 𝑇𝑜𝑟𝑞𝑢𝑒 = 𝑇𝑒 = 𝐾𝑇 𝐼𝑎
The theoretical speed is almost same as the simulated value with only 1.5% error in reading
while the torque calculations for both simulated and theory is same.
Simulation Calculations:
Parameter Result
Armature Current Ia 6.506 A
Field Current IF 1.83 A
Speed (rad / sec) 131.9 rad/sec
Torque (Nm) 11.05 Nm
Mechanical Torque (Nm) 5 Nm
230
𝑀𝑎𝑐ℎ𝑖𝑛𝑒 𝑆𝑝𝑒𝑒𝑑 = 𝑤 =
1.698
𝐸𝑙𝑒𝑐𝑡𝑟𝑜𝑚𝑒𝑐ℎ𝑎𝑛𝑖𝑐𝑎𝑙 𝑇𝑜𝑟𝑞𝑢𝑒 = 𝑇𝑒 = 𝐾𝑇 𝐼𝑎
The theoretical speed is almost same as the simulated value with only 2.6% error in reading
while the torque calculations for both simulated and theory is same.
𝑃𝑂𝑈𝑇
𝐸𝑓𝑓𝑖𝑐𝑒𝑛𝑐𝑦 = ∗ 100
𝑃𝐼𝑁
809.68
𝐸𝑓𝑓𝑖𝑐𝑒𝑛𝑐𝑦 = ∗ 100
821.33
𝐸𝑓𝑓𝑖𝑐𝑒𝑛𝑐𝑦 = 98.58%
𝑃𝑂𝑈𝑇
𝐸𝑓𝑓𝑖𝑐𝑒𝑛𝑐𝑦 = ∗ 100
𝑃𝐼𝑁
1457.7
𝐸𝑓𝑓𝑖𝑐𝑒𝑛𝑐𝑦 = ∗ 100
1496.38
𝐸𝑓𝑓𝑖𝑐𝑒𝑛𝑐𝑦 = 97.41%
Efficiency Graph:
300
250
Speed rad/sec
200
150
100
50
0
20 40 60 80 100 120 140 160 180 200
Resistance (ohms)
It can be seen from the graph that as the field resistance increases the speed of the motor
increases as can been shown from the graph above.
Voltage Speed
0V 0 rad/sec
20V 8.584 rad/sec
40V 20.33 rad/sec
60V 32.07 rad/sec
80V 43.81 rad/sec
100V 55.55 rad/sec
120V 67.29 rad/sec
140V 79.03 rad/sec
160V 90.77 rad/sec
180V 102.5 rad/sec
200V 114.3 rad/sec
220V 126 rad/sec
230V 131.9 rad/sec
Armature Voltage VS Speed
150
Speed rad/sec
100
50
0
0 50 100 150 200 250
Voltages (V)
When the armature voltage increases the current increase due to which the speed of the motor
shaft increase as can be seen from the above graph and table.
The efficiency of the motor is 98.5% at no load but when the load increases the efficiency of
the motor decreases as can be seen by putting a load at the shaft exerting 5Nm torque the
efficiency of the motor reduces to 97.41%. Proper load matching is needed so that the
efficiency of the motor does not drop too much.
Conclusion:
After conducting various experiments in the lab, we have observed a direct relationship
between voltage and speed. The rotational speed of the DC motor increased in proportion to
the applied voltage. This confirms the principle that adjusting the voltage can control the speed
of a DC motor. Additionally, we have discovered a positive correlation between current and
torque. A higher current flowing through the armature produced greater torque, resulting in a
stronger rotational force. This validates the role of current in regulating the motor's output
power. Moreover, the motor's speed and torque were affected by increasing the load. With a
higher load, the speed decreased while the current and torque increased. This highlights the
interdependence between the load and motor performance, necessitating proper load matching
for optimal operation.
LABORATORY 4
UNIVERSITY OF DERBY
Introduction:
An induction motor is an asynchronous AC electric motor. This means that the rotor, the
rotating part of the motor, does not rotate at the same speed as the rotating magnetic field in
the stator, the stationary part of the motor. The difference in speed, called slip, is what causes
the rotor to produce torque and rotate [1].
The stator of an induction motor is made up of coils of wire wound around a laminated iron
core. When AC is applied to the stator coils, a rotating magnetic field is created. This rotating
magnetic field induces a current in the rotor bars, which are conducting bars embedded in the
rotor slots. The induced current in the rotor bars creates a magnetic field that interacts with the
stator's magnetic field, causing the rotor to rotate [3].
Induction motors have a simple design with few moving parts, making them reliable and easy
to maintain. Induction motors are typically 85-90% efficient, meaning they convert most of the
electrical energy they consume into mechanical energy. Induction motors require very little
maintenance, making them a cost-effective choice for many applications. The speed of an
induction motor can be controlled easily by varying the frequency of the AC power supply [2].
Theoretical Calculations:
The torque speed calculations of the 2 pole pair induction machine were driven by 400 VRMS
phase to phase and the stator resistance and stator induction were calculated. The parameter N
is taken as 8566.
𝑁
𝑁𝑜𝑚𝑖𝑛𝑎𝑙 𝑃𝑜𝑤𝑒𝑟 = 𝑃 = (8000 − ) 𝑊𝑎𝑡𝑡𝑠
2
8566
𝑁𝑜𝑚𝑖𝑛𝑎𝑙 𝑃𝑜𝑤𝑒𝑟 = 𝑃 = (8000 − ) 𝑊𝑎𝑡𝑡𝑠
2
8566
𝑆𝑡𝑎𝑡𝑜𝑟 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒, 𝑝𝑒𝑟 𝑝ℎ𝑎𝑠𝑒, 𝑠𝑡𝑎𝑟 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 = 𝑅𝑆 = (0.4 + )Ω
15000
𝑁
𝑆𝑡𝑎𝑡𝑜𝑟 𝐼𝑛𝑑𝑢𝑐𝑡𝑖𝑜𝑛, 𝑝𝑒𝑟 𝑝ℎ𝑎𝑠𝑒, 𝑠𝑡𝑎𝑟 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 = 𝐿𝑆 = (2.5 + ) 𝑚𝐻
4000
8566
𝑆𝑡𝑎𝑡𝑜𝑟 𝐼𝑛𝑑𝑢𝑐𝑡𝑖𝑜𝑛, 𝑝𝑒𝑟 𝑝ℎ𝑎𝑠𝑒, 𝑠𝑡𝑎𝑟 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 = 𝐿𝑆 = (2.5 + ) 𝑚𝐻
4000
𝑁
𝑅𝑜𝑡𝑎𝑟 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒, 𝑝𝑒𝑟 𝑝ℎ𝑎𝑠𝑒, 𝑠𝑡𝑎𝑟 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 = 𝑅𝑆 = (0.3 + )Ω
20000
8566
𝑅𝑜𝑡𝑎𝑟 𝑅𝑒𝑠𝑖𝑠𝑡𝑎𝑛𝑐𝑒, 𝑝𝑒𝑟 𝑝ℎ𝑎𝑠𝑒, 𝑠𝑡𝑎𝑟 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 = 𝑅𝑆 = (0.3 + )Ω
20000
𝑁
𝑅𝑜𝑡𝑜𝑟 𝐼𝑛𝑑𝑢𝑐𝑡𝑖𝑜𝑛, 𝑝𝑒𝑟 𝑝ℎ𝑎𝑠𝑒, 𝑠𝑡𝑎𝑟 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 = 𝐿𝑟 = (2.2 + ) 𝑚𝐻
3500
8566
𝑅𝑜𝑡𝑜𝑟 𝐼𝑛𝑑𝑢𝑐𝑡𝑖𝑜𝑛, 𝑝𝑒𝑟 𝑝ℎ𝑎𝑠𝑒, 𝑠𝑡𝑎𝑟 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 = 𝐿𝑟 = (2.2 + ) 𝑚𝐻
3500
𝑁
𝑀𝑎𝑔𝑛𝑒𝑡𝑖𝑐 𝐶𝑜𝑟𝑒 𝐼𝑛𝑑𝑢𝑐𝑡𝑖𝑜𝑛, 𝑝𝑒𝑟 𝑝ℎ𝑎𝑠𝑒, 𝑠𝑡𝑎𝑟 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 = 𝐿𝑚 = (30 + ) 𝑚𝐻
200
8566
𝑀𝑎𝑔𝑛𝑒𝑡𝑖𝑐 𝐶𝑜𝑟𝑒 𝐼𝑛𝑑𝑢𝑐𝑡𝑖𝑜𝑛, 𝑝𝑒𝑟 𝑝ℎ𝑎𝑠𝑒, 𝑠𝑡𝑎𝑟 𝑐𝑜𝑛𝑛𝑒𝑐𝑡𝑒𝑑 = 𝐿𝑚 = (30 + ) 𝑚𝐻
200
Simulink Model
After applying all the parameters of the induction machine and applying the mechanical torque
from 0Nm to 20 Nm it has been seen that the rotor speed increases from 0.03 rad/sec to 97
rad/sec indicating that when mechanical torque increases the rotor speed also increases.
After applying all the parameters of the induction machine and applying the mechanical torque
from 0Nm to 20 Nm it has been seen that the rotor speed increases from 0.004rad/sec to 97
rad/sec indicating that when mechanical torque increases the rotor speed also increases.
For Phase to Phase voltage =100rms with 12.5Hz frequency:
For different mechanical torque, it has been seen that the rotor speed increases linearly also
pull-up torque is the minimum torque the motor can develop during acceleration. It occurs at a
lower slip than breakdown torque and represents the point where the motor can overcome its
inertia and begin to accelerate.
Conclusion: