John Deere

MODEL:
3020
SIn 123,000 & Up

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

JOHN DEERE OR IT'S SUCCESSORS. JOHN DEERE AND IT'S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

JD-S-TM1005
 3020
Tractor
(123,000- )

TECHNICAL MANUAL
3020 Tractor
(123,000- )

TM1005 (010CT73) English

John Deere Tractor Works

TM1005 (010CT73)

LITHO IN U.S.A.
ENGLISH
CONTENTS 3020 TRACTOR
SECTION 10 - GENERAL
(123,OOO-Up)
Group 5 - Specifications Technical Manual
Group 10 - Predelivery, Delivery, and After-Sale Services TM-100S (Apr-70)
Group 15 - Tune-up
Group 20 - Lubrication
Group 25 - Separation
SECTION 20 - ENGINE
Group 5 - General Information and Diagnosis
Group 10 - Cylinder Head and Camshaft
Group 15 - Cylinder Block, Liners, Pistons, and Rods
Group 20 - Crankshaft, Main Bearings, Flywheel, and Balancer
Group 25 - Lubrication System
Group 30 - Cooling System
Group 35 - Governor and Speed Control Linkage
SECTION 30 - FUEL SYSTEMS
Group 5 - Diagnosing Malfunctions
Group 10 - Diesel Fuel System
Group 15 - Gasoline Fuel System
Group 20 - LP-Gas Fuel System
SECTION 40 - ELECTRICAL SYSTEM
Group 5 - Information and Wiring Diagrams
Group 10 - Charging Circuit
Group 15 - Starting Circuit
Group 20 - Ignition System
Group 25 - Lighting and Accessory Circuits
SECTION 50 - POWER TRAIN
Group 5 - Syncro-Range Transmission and PTO Clutches
Group 10 - Syncro-Range Transmission
Group 15 - Engine Disconnect Clutch
Group 20 - Power Shift Transmission
Group 25 - Differential
Group 30 - Final Drive
Group 35 - Hi-Crop Final Drive
Group 40 - Syncro-Range PTO
Group 45 - Power Shift PTO
Group 50 - Belt Pulley
Group 55 - Power Front Wheel Drive

SECTION 60 - STEERING AND BRAKES

Group 5 - General Information
SECTION 70 - HYDRAULIC SYSTEM
Group 5 - General Information, Diagnosis, and Tests
Group 10 - Main Reservoir, Filters, Valves, Oil Cooler, and Oil Reservoir
Group 15 - Hydraulic Pumps
Group 20 - Power Steering
Group 25 - Power Brakes
Group 30 - Rockshaft and Implement Hitches
Group 35 - Selective Control Valve, Breakaway Couplers, and Remote Cylinders
Copyright 1969
SECTION 80 - MISCELLANEOUS DEERE & COMPANY
Group 5 - Conventional Front Axle Moline, Illinois
All Rights reserved
Group 10 - Power Front Wheel Drive Axle
Litho in U.S.A.
Tractors - 3020 General 10
TM-1005 (Aug-70) Specifications 5- 1

Section 10
GENERAL
CONTENTS OF THIS SECTION

GROUP 5 - SPECIFICATIONS Page GROUP 20 -LUBRICATION Page

General Tractor Specifications. . . .. 5-1 Lubrication Chart. . . . . . . . . . 20-1
Engine Lubricating Oils . . . . . . . . . . 20-2
GROUP 10 - PREDELIVERY, DELIVERY, AND T ransmission- Hydraulic Oil. . . . . . . 20-2
AFTER-SALE SERVICES Greases . . . . . . . . . . . . . . . . . . . . 20-2
Predelivery Service. . . . . . . . . ... 10-1 Storing Lubricants . . . . . . . . . . . . . 20-2
Delivery Service . . . . . . . . . . . . .. 10-4
After-Sale Inspection . . . . . . . . . .. 10-4 GROUP 25 - SEPARATION
Removing Roll-Gard Cab . . . . . . . . 25-1
GROUP 15 - TUNE- UP Installing Roll-Gard Cab . . . . . . . . 25-2
Preliminary Engine Testing ... 15-1 Separating Engine from Clutch Hous-
Engine Tune- Up. . . . . . . . . . . . . . . 15-1 ing . . . . . . . . . . • . . . . . . . . . . 25-3
Final Engine Test . . . . . . . . . . . . . . 15-3 S epa rat i n g Clutch Housing from
Tractor Tune- Up . . . . . . . . . . . . . . 15-3 Power Shift Transmission Case .. 25-4
S epa rat i n g Clutch Housing from
Syncro-Range Transmission Case 25-6
Removing Engine . . . . . . . . . . . . . 25-8
Separating Engine from Front End. 25-9
Removing Final Drive Assembly . . . 25-10·
Torques for Hardware . . . . . . . . . 25-11
Special Tools . . . . . . . . . . . . . . . . 25-11

Group 5
GENERAL TRACTOR SPECIFICATIONS
PTO HORSEPOWER (Official test at 2500 engine ENGINE-Continued
rpm with syncro-range transmisSion) Engine speeds:
Diesel. . . . . . . . . . . . . . . . . . 71.26 hp. Normal slow idle. . . . . . . . . .. 800 rpm
Gasoline. . . . . . . . . . . . . . . •. 71.37 hp. Working range. . . . . . .. 1500 to 2500 rpm
LP-gas . . . . . . . . . . . . . . . . . , 70.66 hp.
COOLING SYSTEM
ENGINE Type. Pressurized system with centrifugal
Type. .. 4-stroke cycle, 4-cylinder in-line, pump
valve-in-head Engine temperature control. .. Heavy-duty
thermostat
Bore and Stroke:
Diesel. . . . . . . . . . 4-1/4 x 4-3/4 in. LUBRICATION SYSTEM
Gasoline and LP-gas .. 4-1/4 x 4-1/4 in. Type Force-feed, pressurized with full-
Displacement: flow oil filter.
Diesel. . . . . . . . . . . . . . .. 270 cu. in.
Gasoline and LP-gas . . . . .. 241 cu. in. FUEL SYSTEM
CompreSSion ratio: Diesel. .. Direct injection, inlet metering,
Diesel . . . . . . . . . . . . . . . . . 16.5 to 1 distributing-type.
Gasoline . . . . . . . . . . . . . . . . 7.5 to 1 Diaphragm-type fuel pump.
LP-gas . . . . . . . . . . . . . . . . 9.0 to 1
Firing order . . . . . . . . . . . . . . 1-3-4-2
Litho in U.S.A.
Tractors - 3020 General 10
TM-1005 (Aug-70) ,Separation 25-9
Join the clutch housing to the engine as pre-
viously instructed. Check the LP-gas fuel sys-
tem for leaks.

SEPARATING FRONT END FROM

ENGINE AND TRACTOR

Drain engine cooling system and remove

cowl, side shields, grille screens, and hood.
Disconnect battery ground cable (left battery
is grounded on diesel tractor).
1. Disconnect hydraulic pump oil seal drain
tube (Fig. 23).
2. Remove hydraulic pipe clamps.
3. Disconnect hydraulic pressure pipe.
Fig. 22-Control Volves
4. Disconnect hydraulic oil return pipe.
5. Disconnect fuel leak-off pipe.
6. Remove implement attaching bracket and
Install JDE-63 engine lift brackets and the oil pipe support bracket.
engine lift sling. 7. Remove hydraulic pipe spacer clamps and
NO TE: Remove front weights and drain fuel disconnect steering pipes.
tank to prevent front of tractor from tiPPing. 8. Disconnect wire from fuel gauge sender
Remove side frame-to-engine cap screws. and remove wiring bands to hydraulic pipe.
Slide engine to rear. 9. Remove hydraulic pump drive coupler and
detach hydraulic pump support from engine.
INSTALLATION 10. Close fuel tank shut-offvalve anddiscon-
nect fuel pump inlet pipe.
Slide engine into place and reverse the re- 11. Remove air intake pipe (Fig. 24).
moval procedures to install engine. Tighten en- 12. Remove radiator hoses.
gine mounting cap screws and hydraulic pump 13. (Syncro-Range) Remove the clamp and
support and coupler cap screws to specified disconnect hydraulic pump inlet pipe.
torque. 13. (Power Shift) Remove left-hand step and
If equipped with a Power Front Wheel Drive, disconnect hydraulic pump inlet pipe.
install the front drain pipe and the control valve On LP-gas engines, disconnect the fuel con-
assembly. trol rods from the withdrawal valve and slide rods

Fig. 23-Right-Hand Side of Tractor

Litho in U.S.A.
Tractors - 3020 Engines 20
TM-I005 (Oct-73) General Inforptation and Diagnosis 5-1

Section 20
ENGINES
CONTENTS OF THIS SECTION

GROUP 5 - GENERAL INFORMATION AND GROUP 25 - LUBRICATION SYSTEM

DIAGNOSIS Page
Page Diagnosing Malfunctions . . . . . . . . . 25-1
General Information ... 5-2 Oil Pump . . . . . . . . . . . . . . . . . . . 25-1
Diagnosing Malfunctions . . . . . . . . . 5-2 Pressure Regulating Valve and Filter 25-1
Engine Break-In . . . . . . . . . . . . . . . 5-5 Oil Filter . . . . . . . . . . . . . . . . . . . 25-1
Oil Cooler . . . . . . . . . . . . . . . . . . . 25-3
GROUP 10 - CYLINDER HEAD, VALVES, AND Adjusting Engine Oil Pressure . . . . . 25-4
CAMSHAFT Specifications . . . . . . . . . . . . . . . . 25-4
Torque for Hardware . . . . . . . . . .. 25-4
Diagnosing Malfunctions . . . . . . . .. 10-1
Preliminary Valve Checks. . . . . . .. 10-1 GROUP 30 - COOLING SYSTEM
Cylinder Head and Valves . . . . . . .. 10-2
Camshaft . . . . . . . . . . . . . . . . . .. 10-4 Radiator and Fan . . . . . . . . . . . . . . 30-1
Specifications . . . . . . . . . . . . . . .. 10-6 Fan Belt Adjustment. . . . . . . . . . . . 30-1
Torques for Hardware . . . . . . . . . . , 10-7 Water Pump . . . . . . . . . . . . . . . . . 30-1
Special Tools. . . . . . . . . . . . . . . .. 10-7 Water Manifold and Thermostats ... . 30-4
Specifications . . . . . . . . . . . . . . . . 30-4
GROUP 15 - CYLINDER BLOCK, LINERS, PIS- Torques for Hardware . . . . . . . . . . . 30-4
TIONS, AND RODS Special Tools . . . . . . . . . . . . . . . . . 30-4

Diagnosing Malfunctions . . . . . . . .. 15-1 GROUP 35 - GOVERNOR AND SPEED CON-

Pistons. . . . . . . . . . . . . . . . . . . .. 15-2 TRoL LINKAGE
Piston Rings. . . . . . . . . . . . . . . .. 15-2
Deglazing Liners. . . . . . . . . . . . .. 15-3 Governor . . . . . . . . . . . . . . . . . .. 35-1
Liners. . . . . . . . . . . . . . . . . . . .. 15-3 Diagnosing Malfunctions . . . . . . . .. 35-1
Rods. . . . . . . . . . . . . . . . . . . . .. 15-4 Repair. . . . . . . . . . . . . . . . . . . .. 35-2
Block. . . . . . . . . . . . . . . . . . . . .. 15-4 Installation and Assembly . . . . . . .. 35-3
Specifications . . . . . . . . . . . . . . .. 15-6 Governor Adjustment . . . . . . . . . .. 35-4
Torques for Hardware . . . . . . . . .. 15-7 Carburetor Adjustment. . . . . . . . .. 35-4
Special Tools . . . . . . . . . . . . . . . . , 15-7 Injection Pump Adjustment. . . . . . .. 35-5
Speed Control Linkage Repair. . . . .. 35-5
GROUP 20 - CRANKSHAFT, MAIN BEARINGS, Speed Control Linkage Adjustment. .. 35-6
FL YWHEEL, AND BALANCER Specifications . . . . . . . . . . . . . . .. 35-7
Special Tools. . . . . . . . . . . . . . . .. 35-8
Diagnosing Malfunctions . . . . . . . .. 20-1
Checking Crankshaft End Play. . . .. 20-2
Inspecting Flywheel and Housing. . .. 20-1
Inspecting Crankshaft. . . . . . . . . .. 20-2
Checking Main Bearing Clearance. .. 20-2
Rear Oil Seal and Wear Ring . . . . .. 20-3
Front Oil Seal and Wear Sleeve. . . .. 20-3
Engine Balancer General Information 20-4
Engine Balancer Repair. . . . . . . . .. 20-5
Crankshaft Balancer Drive Gear. . .. 20-6
Specifications . . . . . . . . . . . . . . .. 20-7
Torques for Hardware. . . . . . . . . .. 20-7
Special Tools. . . . . . . . . . . . . . . .. 20-7

Litho in U.S.A.
Tractors - 3020 Fuel Systems 30
TM-1005 (Oct-73) Diagnosing Malfunctions 5-1

Section 30
FUEL SYSTEM
CONTENTS OF THIS SECTION
Page Page
GROUP 5 - DIAGNOSING MALFUNCTIONS GROUP 15 - GASOLINE FUEL SYSTEM (Cont.)
Diagnosing Malfunctions . . . . . . . . 5-1 Fuel Filter
General Information 15-2
GROUP 10 - DIESEL FUEL SYSTEM Removal .. 15-2
Air Cleaner . . . . . . . . . . . . . 10-1 Repair ... 15-2
Restriction Indicator Switch. . . 10-2 Installation 15-2
Fuel Tank. . . . . . .. . . . . . . 10-3 Carburetor
Fuel Pump . . . . . . . . 10-3 General Information 15-3
Fuel Filter(s) . . . . . . 10-4 Diagnosing Malfunctions .. . 15-3
Bleeding Fuel System. 10-4 Removal . . . . . . . . . . . . . 15-3
Fuel Injection Pumps Marvel-Schebler Carburetor
Roosa Master Model CB Operation. 15-4
General Information .. 10-5 Repair . . . . . . . . . . 15-7
Remov~. . . . . . . . . . . . . . . . . 10-5 Installation . . 15-10
Repair . . . . . . . . . . . . . . . 10-5 Adjustments . 15-10
Installation. . . . . . . . . . . . . 10-6 Zenith Carburetor
Adjusting Automatic Speed Operation. 15-11
Advance . . . . . . . . . . . . . 10-6 Repair . . . . . 15-15
Roosa Master Model JDB Installation . . . . . . . . . . . . . 15-19
General Information .. . 10-6 Adjustments. . . . . . . . . . . . . 15-19
Removal. . . . . . . . . . . 10-7 Specifications and Speci~ Tools. 15-20
Repair . . . . . . . . . . . . 10-7
Installation. . . . . . . . . 10-7 GROUP 20 - LP-GAS FUEL SYSTEM
Adjusting Automatic Speed Tank, Valves, and Gauges
Advance . . . . . 10-8 Gener~ Information 20-1
Fuel Injection Nozzles Removal .. 20-1
General Information 10-8 Repair . . . . . . . . . 20-1
Diagnosing Malfunctions. 10-8 Fuel Strainer
Removal. . . ..... 10-9 General Information 20-1
Repair . . . . 10-9 Repair . . . . . . . . . 20-1
Installation . . . 10-9 Converter
Specifications . . . 10-10 Diagnosing M~functions. 20-2
Torques for Hardware . 10-10 Testing .. 20-2
Special Tools . . . . . . . 10-10 Removal . . . . . . . . . . . 20-2
Repair . . . . . . . . 20-2
GROUP 15 - GASOLINE FUEL SYSTEM Inst~lation . . . . . . . . 20-3
Air Cleaner . . . . . . . . . . . . . . . . . 15-1 Carburetor
Fuel Tank Diagnosing Malfuntions 20-3
Removal ... 15-1 Repair . . . . . . 20-4
Repair ... 15-1 Adjustment .. . 20-4
Installation . . . . .. . . . . . . 15-1 Specifications. . 20-4
Fuel Pump
General Information . . . . . . 15-2
Diagnosing Malfunctions . . . . . 15-2
Removal. . . . . .. . . . . . . . . . . 15-2
Repair ... 15-2
Inst~lation . . . .. ......... . 15-2

Litho in U.S.A.
Tractors - 3020 Electrical System 40
TM-I005(Oct-73) Information and Diagrams 5-1

Section 40

ELECTRICAL SYSTEM
CONTENTS OF THIS SECTION
Page Page
GROUP 5 - INFORMATION AND DIAGRAMS GROUP 17 - JOHN DEERE STARTING
General Information . . . . . . . . . . . . , 5-2 CIRCUIT
Precautions . . . . . . . . . . . . . . . . .. 5-2 General Information . . . . . . . . . . . . 17-1
Circuit Breakers. . . . . .. . . . . . . .. 5-2 Diagnosis and Tests . . . . . . . . . . . . 17-1
Fusible Link . . . . . . . . . . . . . . . .. 5-2 High Resistance Test . . . . . . . . . . . 17-2
Key Switch . . . . . . . . . . . . . . . . .. 5-3 Solenoid Tests . . . . . . . . . . . . . . . . 17-2
Wiring Diagrams. . . . . . . . . . . . .. 5-3 No Load Test . . . . . . . . . . . . . . . . 17-3
Battery Connections . . . . . . . . . .. 5-23 Starter Circuit Relay Test . . . . . . . . 17-3
Power Front Wheel Drive. . . . . . .. 5-24 Start-Safety Switch Adjustment . . . . . 17-3
Specifications . . . . . . . . . . . . . . .. 5-26 Repair . . . . . . . . . . . . . . . . . . . . . 17-4
Bushings . . . . . . . . . . . . . . . . . . . 17-4
GROUP 10 - CHARGING CIRCUIT Armature . . . . . . . . . . . . . . . . . . . 17-4
General Information. . . . . . . . . . .. 10-1 Overrunning Clutch Drive . . . . . . . . 17-5
Precautions . . . . . . . . . . . . . . . .. 10-1 Field Coils . . . . . . . . . . . . . . . . . . 17-5
Tests and Diagnosis . . . . . . . . . . " 10-1 Brushes . . . . . . . . . . . . . . . . . . . . 17-6
Battery . . . . . . . . . . . . . . . . . . .. 10-1 Solenoid . . . . . . . • . . . . . . . . . . . . 17-6
Wiring Tests. . . . . . . . . . . . . . . .. 10-2 Assembly . . . . . . . . . . . . . . . . . . . 17-6
Testing with Voltmeter. . . . . . . . .. 10-2 Installation . . . . . . . . . . . . . . . . . . 17-7
Testing Alternator Field Circuit Specifications . . . . . . . . . . . . . . . . 17-7
on Tractor. . . . . . . . . . . . . . . .. 10-2 Special Tools . . . . " . . . . . . . . . . . 17-8
Testing Alternator on Tractor Using
Voltmeter . . . . . . . . . . . . . . . . . 10-3 GROUP 20 - IGNITION SYSTEM
Testing Alternator with Regulator on General Information . . . . . . . . . . . . 20-1
Tractor . . . . . . . . . . . . . . . . . . 10-3 Resistor . . . . . . . . . . . . . . . . . . . . 20-1
Testing Regulator . . . . . . . . . . . . . 10-3 Coil . . . . . . . . . . . . . . . . . . . . . . . 20-1
Replacing Regulator . . . . . . . . . . . 10-3 Spark Plug . . . . . . . . . . . . . . . . . . 20-1
Repair . . . . . . . . . . . . . . . . . . . . . 10-3 Tests and Diagnosis . . . . . . . . . . . . 20-1
Bearings . . . . . . . . . . . . . . . . . . . 10-4 Testing for High Resistance . . . . . . . 20-2
Rotor . . . . . . . . . . . . . . . . . . . . . 10-5 Testing Distributor Off Tractor .... . 20-3
Brushes . . . . . . . . . . . . . . . . . . . 10-5 Repair . . . . . . . . . . . . . . . . . . . . . 20-3
Diodes . . . . . . . . . . . . . . . . . . . . 10-5 Housing . . . . . . . . . . . . . . . . . . . . 20-3
Stator . . . . . . . . . . . . . . . . . . . . . 10-6 Contact Points . . . . . . . . . . . . . . . . 20-5
Assembly • . . . . . . . . . . . . . . . . . 10-6 Tests After Assembling . . . . . . . . . 20-5
Tests After Assembly . . . . . . ... . 10-7 Installation . . . . . . . . . . . . . . . . . . 20-5
Installation . . . . . . . . . . . . . . . . . 10-7 Timing Distributor .......... . 20-5
Specifications 10-8 Emergency Timing . . . . . . . . . . . . 20-5
Torques . . . 10-8 Specifications . . . . . . . . . . . . . . . 20-5
Special Tools 10-8 Torques . . . . . . . . . . . . . . . . . . . 20-6
Tune-Up Data . . . . . . . . . . . . . . . 20-6
GROUP 15 - DELCO-REMY STARTING Special Tools . . . . . . . . . . . . . . . 20-6
CIRCUIT
General Information . . . . . . . ... . 15-1 GROUP 25 - LIGHTING AND ACCESSORY
Tests and Diagnosis . . . . . . . . . . . 15-1 CIRCUITS
Start-Safety Switch Adjustment ... . 15-1 Lights . . . . . . . . . . . . . . . . . 25-1
High ReSistance Tests . . . . . . . . . . 15-2 Light Switch . . . . . . . . . . . . . 25-1
Solenoid Tests . . . . . . . . . . . . . . . 15-2 Instrument Lighting . . . . . . . . 25-1
Starter Circuit Relay Tests . . . . . . 15-2 Tests and Diagnosis . . . . . . . . 25-1
Starter No Load Test . . . . . . . . . . 15-2 Light Adjustment . . . . . . . . . . . . . . 25-2
Repair . . . . . . . . . . . . . . . . . . . . 15-3 Accessories and Instruments . . . . . . 25-2
Solenoid Switch . . . . . . . . . . . . . . 15-3 Fuel Gauge . . . . . . . . . . . . . . . . . . 25-3
Overrunning Clutch Drive . . . . . . . 15-3 Indicator Lamp Relay (Power Shift
Armature . . . . . . . . . . . . . . . . . . 15-4 Tractor) . . . . . . . . . . . . . . . . . . 25-3
Field Coils . . . . . . . . . . . . . . . .. 15-4 Carburetor Solenoid . . . . . . . . . . . . 25-3
Brushes . . . . . . . . . . . . . . . . . . . 15-4 Injection Pump Solenoid . . . . . . . . . 25-3
Bushings . . . . . . . . . . . . . . . . . . . 15-4 Horn . . . . . . . . . . . . . . . . . . . . . . 25-3
Assembly . . . . . . . . . . . . . . . . . . . 15-4 Additional Accessories . . . . . . . . . . . 25-4
Pinion Clearance . . . . . . . . . . . . . . 15-5 Cab Relay . . . . . . . . . . . . . . . . . . . 25-4
Installation . . . . . . . . . . . . . . . . . . 15-5 Cab Blower Switch. . . . . . . . 25-4
Specifications . . . . . . . . . . . . . . .. 15-5 Wipers . . . . . 25-4
Torques . . . . . . . . . . . . . . . . . . . . 15-6 Specifications . . .. 25-5

Litho in U.S.A.
Tractors - 3020 Power Train 50
TM-I005 (Oct-73) Clutches for Syncro-Range Transmission and PTO 5-1

Section SO
POWER TRAIN
CONTENTS OF THIS SECTION

GROUP 5 - C L UTC HES FOR SYNC RO- GROUP 25 - DIFFERENTIAL

RANGE TRANSMISSION AND PTO General Information. . . . . . . . . . .. 20-1
General Information. . . . . . . . . . . 5-2 Removal. . . . . . . . . . . . . . . . . . , 25-1
Diagnosing Malfunction. . . . . . . . . 5-2 Repair. . . . . . . . . . . . . . . . . . . .. 25-1
Clutch Shafts and Clutch Controls Adjustment and Testing. . . . . . . .. 25-3
Removal . . . . . . . . . . . . . . . '.. 5-2 Specifications. . . . . . . . . . . . . . .. 25-4
Repair . . . . . . . . . . . . . . . . . . 5-3 GROUP 30 - FINAL DRIVE
Adjustment. . . . . . . . . . . . . . . 5-6 General Information. . . . . . . . . . .. 30-1
Clutch Assembly Removal. . . . . . . . . . . . . . . . . .. 30-1
Removal. . . . . . . . . . . . . . . . . . 5-6 Repair. . . . . . . .. . . . . . . . . . . .. 30-1
Repair. . . . . . . . . . . . . . . . . . . 5-7 Installation. . . . . . . . . . . . . . . . ., 30- 2
Installation. . . . . . . . . . . . . . . . 5-8 Specifications . . . . . . . . . . . . . . . , 30-2
Adjustment. . . . . . . . . . . . . . . . 5-8 Special Tools. . . . . . . . . . . . . . .. 30-2
Specifications. . . . . . . . . . . . . . . . 5-9 GROUP 35 - HI-CROP FINAL DRIVE
Special Tools. . . . . . . . . . . . . . . . 5-9 General Information. . . . . . . . . .. 35-1
GROUP 10 - SYNCRO-RANGE TRANSMISSION Removal. . . . . . . . . . . . . . . . . .. 35-1
General Inrormation . . . . . . . . . .. 10-1 Repair . . . . . . . . . . . . . . . . . . . , 35-2
Diagnosing Malfunction . . . . . . . " 10-2 Specifications. . . . . . . . . . . . . .. 35-3
Removal. . . . . . . . . . . . . . . . . .. 10-2 GROUP 40 - SYNCRO-RANGE PTO
Repair . . . . . . . . . . . . . . . . . . .. 10-3 General Information. . . . . . . . . .. 40-1
Installation . . . . . . . . . . . . . . . .. 10- 5 DiagnOSing Malfunction. . . . . . . .. 40-1
Adjustment . . . . . . . . . . . . . . . .. 10-8 Removal. . . . . . . . . . . . . . . . . .. 40-1
Specifications . . . . . . . . . . . . . . " 10-8 Repair. . . . . . . . . . . . . . . . . . .. 40- 2
Special Tools. . . . . . . . . . . . . . .. 10-9 Specifications. . . . . . . . . . . . . . .. 40-4
GROUP 15 - ENGINE DISCONNECT CLUTCH GROUP 45 - POWER SHIFT PTO
General Information . . . . . . . . " 15-1 General Information. . . . . . .. . . .. 45-1
DiagnOSing Malfunction. . . . . . . " 15-1 Diagnosing Malfunction. . . . . . . . .. 45-1
Removal. . . . . . . . . . . . . . . . . .. 15-1 Removal. . . . . . . . . . . . . . . . . .. 45-1
Repair. . . . . . . . . . . . . . . . . . .. 15-2 Repair. . . . . . . . . . . . . . . . . . . .. 45-2
Installation . . . . . . . . . . . . . . . " 15-2 Adjustment. . . . . . . .. . . . . . . . .. 45-4
Adjustment . . . . . . . . . . . . . . . " 15-3 Testing. . . . . . . . . . . . . . . . . . .. 45-4
Specifications. . . . . . . . . . . . . " 15-4 Specifications. . . . . . . . . . . . . . .. 45-5
Special Tools. . . . . . . . . . . . . . .. 15-4 GROUP 50 - BELT PULLEY
GROUP 20 - POWER SHIFT TRANSMISSION General Information. . . . . . . . . .. 50-1
General Information . . . . . . . . . .. 20-1 Disassembly. . . . . . . . . . . . . . .. 50-1
Diagnosing Malfunction . . . . . . . .. 20-12 Repair. . . . . . . . . . . . . . . . . . . : 50- 2
Testing. . . . . . . . . . . . . . . . . . .. 20-13 Adjustments. . . . . . . . . . . . . . .. 50-2
Repair Specifications. . . . . . . . . . . . . .. 50-4
Speed Selector Assembly . . . . . " 20-15 GROUP 55 - POWER FRONT WHEEL DRIVE
Pedal Valve and Oil Pressure General Information. . . . . . . . . . .. 55-1
Regulating Valve . . . . . . . . . . . 20-17 Diagnosing Malfunction. . . . . . . . .. 55-6
Control Valve . . . . . . . . . . . . . . 20-18 Testing. . . . . . . . . . . . . . . . . . . .. 55-6
Clutch Pack . . . . . . . . . . . . . . . 20-21 Removal . . . . . . . . . . . . . . . . . . " 55-7
Planetary Pack . . . . . . . . . . . . . 20-23 Repair. . . . . . . . . . . . . . . . . . . .. 55-8
Reduction Gear Train . . . . . . . . . 20-26 Assembly. . . . . . . . . . . . . . . . . .. 55-12
Park Pawl . . . . . . . . . . . . . . . . 20-26 Adjustments . . . . . . . . . . . . . . . " 55-13
Adjustments. . . . . . . . . . . . . . . . . 20-28 Specifications. . . . . . . . . . . . . . .. 55-14
Specifications. . . . . . . . . . . . . . . . 20-29
Special Tools. . . . . . . . . . . . . . .. 20-31

Litho in U.S.A.
Tractors - 3020 Hydraulic System 70
TM-I005 (Oct-73) General Information, Diagnosis, and Tests 5-1

Section 70
HYDRAULIC SYSTEM
CONTENTS OF THIS SECTION

GROUP 5 - GENERAL INFORMATION, DIAG- GROUP 25 - POWER BRAKES Page

NOSIS AND TESTING Page General Information. . . . . . . 25-1
General Information . . . . . . . . . . . 5-3 Brake Operation. . . . . . . . . 25-1
Leakage Tests . . . . . . . . . . . . . . . 5- 3 Diagnosing Malfunctions . . . . . . . .. 25-3
Hydraulic Tests Cylinders, Plates, and Disks. . .. .. 25-3
Transmission Pumps . . . . . . . . . 5-4 Brake Valve Removal and Repair. . . 25-3
Main Hydraulic Pump. . . . . . . . . 5-4 Brake Valve Inspection and Assembly 25-5
Rockshaft. . . . . . . . . . . . . . . . . 5-5 Brake Pedal Adjustment. . . . . . . .. 25-5
Selective Control Valve. . . . . . . . 5-5 Bleeding Brakes. . . . . . . . . . . . .. 25-6
Pressure Tests . . . . . . . . . . . . . . 5-6 Brake Accumulator. . . . . . . . . . .. 25-6
Diagnosing Malfunctions. . . . . . . . . 5-7 Brake Accumulator Pre-Charging. . . 25-7
Specifications. . . . . . . . . . . . . . . . 5-7 Brake Accumulator Testing. . . . .. 25-7
Specifications . . . . . . . . . . . . . .. 25-8
GROUP 10 - MAIN RESERVOIR, VALVES, OIL
COOLER AND OIL RESERVOIR
GROUP 30 - ROCKSHAFT AND IMPLEMENT
Reservoir and Filters . . . . . . . . " 10-1
HITCHES
Hydraulic Oil Relief and Check Valves
Syncro-Range Tractor . . . . . . . . General Information and Operation .. 30-1
10-1
Power Shift Tractor . . . . . . . . . 10-2 Diagnosing Malfunctions . . . . . . . . . 30-4
Removal . . . . . . . . . . . . . . . . . . . 30-5
Pressure Control Valve
Repair . . . . . . . . . . . . . . . . . . . . 30-5
General Information . . . . . . . " 10-4
Assembly . . . . . . . . . . . . . . . . . . . 30-5
Removal and Repair . . . . . . . .. 10-5
Rockshaft Valve Assembly
Assembly and Adjustment. . . . .. 10-5
Oil Cooler. . . . . . . . . . . . . . . . .. 10-6 Repair . . . . . . . . . . . . . . . . . . . 30-7
Oil Reservoir (tank) . . . . . . . . . .. 10-6 Assembly . . . . . . . . . . . . . . . . . 30-8
Specifications . . . . . . . . . . . . . .. 10-7 Load Control Arm . . . . . . . . . . . . . 30-10
Installation. . . . . . . . . . . . . . . . 30-11
GROUP 15 - HYDRAULIC PUMPS Adjustment. . . . . . . . . . . . . 30-12
Transmission Pumps 3-Point Hitch . . . . . . . . . . . . . . . . 30-14
Syncro-Range . . . . . . . 15-1 Quik-Coupler . . . . . . . . . . . . . . . . 30-16
Power Shift . . . . .. . . . 15-2 Power Weight- Transfer Hitch . . . . . 30-17
Main Hydraulic Pump Specifications . . . . . . . . . . . . . . . . 30-20
Diagnosing Malfunctions. . . . . .. 15-3
Operation. . . . . . . . . . . . . . . .. 15-4 GROUP 35 - SELECTIVE CONTROL VALVE
RemOVal and Repair . . . . . . . . . , 15-5 AND REMOTE CYLINDER
Inspection . . . . . . . . . . . . . . " 15-5 General Information . . . . . . . . . . . 35-1
Installation . . . . . . . . . . . . . .. 15-6 Diagnosing Malfunctions . . . . . . . . . 35-4
Adjustment . . . . . . . . . . . . . .. 15-8 Removal . . . . . . . . . . . . . . . . . 35-5
Specifications . . . . . . . . . . . . . 15-9 Inspection and Repair . . . . . . . . . . 35-6
GROUP 20 - POWER STEERING Assembly . . . . . . . . . . . . . . . . . . . 35-7
Adjustment . . . . . . . . . . . . . . . . . 35-8
General Information . . . . . . . . . . . 20-1
Remote Cylinder . . . . . . . . . 35-11
Operation . . . . . . . . . . . . . . . . . . 20-2
Diagnosing Malfunctions . . . . . . . . . Specifications . . . . . . . . . . . . . . . 35-14
20-4
Steering Valve Removal and Repair .. 20-8
Steering Valve Inspection and Assem-
bly . . . . . . . . . . . . . . . . . . . . . . 20-5
Steering Valve Adjustment . . . . . . . 20-6
Steering Motor Removal . . . . . . . . . 20-12
Steering Motor Repair and Assembly. 20-12
Specifications . . . . . . . . . . . . . . . . 20-14

Litho in U.S.A.
70 Hydraulic System Tractors - 3020
15-6 Hydraulic Pumps TM-1005 (Oct-73)

Check piston springs for cracked or broken Remove inlet valve assemblies (Fig. 10)
coils. Springs should compress to 1.62 inches at ONLY if there is evidence of damage. Drive inlet
34 to 40 lbs. Springs MUST match within 1. 5 lbs. valve assembly from housing with the aid of a
of each other. Springs are replaced as aset. Be discarded R27157 discharge valve guide (with
sure that color code is the same on all new chamfer ground off) and a driver with shoulder
springs in the set. on it to fit guide.

VALVES Install new inlet valve assembly by preSSing

in until end of guide is 0.5330 to 0.5370 inch
Check discharge valve assembly and seat. If from finished face of housing.
NECESSARY, carefully remove seatwithJDH-40 STROKE CONTROL AND CRANKCASE OUTLET
seat puller. Be sure that puller catches between VALVES
seat and housing.
Disassemble stroke control and crankcase
outlet valve assemblies (Fig. 12) ONLY if there
is evidence of a malfunction. Use care when
driving valve sleeves (9 and 24). Use a driver
that is recessed in the center and will drive only
on the outer edge of the sleeve.

Check stroke control valve and crankcase out-

let valve assemblies (Fig. 12) for burrs, weak
springs, eroded seats, leaking packings, or
plugged pump crankcase filter screens.

The stroke control valve spring should com-

Fig. 9-lnstal/ing Discharge Valve Seat
press to 3.30 inches at 125 to 1551bs. The crank-
case outlet valve spring should compress to 2.20
To install seat, use JDH-39 seat driver and inches at 45 to 55 lbs. pressure.
gently drive on seat shoulder until driver bottoms
on finished face of discharge valve bore. ASSEMBLY

Check inlet valve assemblies in pump hous- NOTE': Always install new O-rings,packings,
ing. Measure valve lift to determine if valve and oil seals. Use kit available. Dip all parts in
spring retainer is excessively worn. Liftshould clean Type 303 Special-Purpose Oil before as-
be 0.0600 to 0.0800 inch. A cocked retainer can sembly.
indicate a broken retaining ring.
Install pump shaft bearing cup in housing.

Install quad ring and oil seal in pump hous-

ing. Coat lips of seal with SAE multipurpose-
type grease. Install seal with supplier's iden-
tification faCing outward, using JDH-18 sea 1
driver.

NOTE': Do not POSition oil seal beyond snap

ring groove. To do so restricts oil relief outlet
causing oil seal failure.
MODIFIED MODIFIED
T 17690 VALVE GUIDE DRIVER Install thrust washer, spacer, and roller
Fig. IO-Driving Out Inlet Valve Assembly bearings on splined end of pump shaft. Place
needle bearing race over pump shaft cam and
insert needle bearings around inner circum
ference of race. Grease bearings to hold them
in place. Install thrust washer, spacer, and roller
bearings on pump shaft.
Litho in U.S.A.
Tractors - 3020 Miscellaneous 80
TM-1005 (Apr-70) Conventional Front Axle 5-1

Section 80
MISCELLANEOUS

CONTENTS OF THIS SECTION

GROUP 5 - CONVENTIONAL FRONT GROUP 10 - POWER FRONT WHEEL

Page Page
AXLE DRIVE AXLE
General Information. . . . . . . ... . 5-2 General Information. . . . . . .. . . . .. 10-1
Removal . . . . . . . . . . . . . . . . . . . . . 5-2 Removal . . . . . . . . . . . . . . . . . . . . 10-1
Repair. . . . . . . . . . . . . . . . . . . . . . 5-2 Repair . . . . . . . . . . . . . . . . . . . . . . 10-2
Installation. . . . . . . . . . . . . . . . . . . 5-2 Installation. . . . . . ... . . . . . . . . . . 10-2
Specifications . . . . . . . " . . . . . . . . . 5-3 Specifications . . . . . . . " . . . . . . . . 10-2
Torques for Hardware . . . . . . . . . . . . 5-3 Torques for Hardware . . . . . . . . 0 •• 10-2
Special Tools . . . . . . . . . . . . . . . . . . 5-3 Special Tools . . . . . . . . . . . . . . . . . 10-2

Group 5
CONVENTIONAL FRONT AXLE

~'-9
UV- s
~-7 ~-10

~-7

~-7
G)?-s
f
9

R 14442

1- Special Bolt 7 - Bushing 13 - Spring Pin

2- Lock Washer 8 - Pivot Pin 14 - Thrust Washer
3- Nut 9 - Grease Fitting 15 - Pivot Pin Clomp
4- Cop Screw 10 - Special Washer 16 - Dowel Pin
5 - Axle Pivot Brocket 11 - Knuckle Dust Excluder 17 - Cop Screw and Washer
6 - Front Axle 12 - Knuckle
Fig. I-Exploded View of Fixed Tread Front Axle

Litho in U.S.A.