FADOS7F1: Multi-Function Fault Detector
FADOS7F1: Multi-Function Fault Detector
PRODUCT DESCRIPTION
By using Feature of Dual Channel VI test; signature of known good circuit boards and faulty or
suspect boards comparable with touch of same points at the same time and using this method,
faulty points out of tolerance can be quickly detected. All signature graphs are composed at 2,5
mV sensitivity and by taking 720 different measurement of signature. For this reason,
FADOS7F1 is very sensitive.
By the help of Memory Feature; it is possible to save the features (values and signature) of
good circuit board to memory for reference and then, to compare easily with faulty or suspects
circuit boards sensitively. By using feature of recording reference values, signatures to memory
and comparing data from memory, it can test easily circuit boards. It is possible to record data
with circuit board’s picture. As a result; while comparing data from memory, it is possible to see
data on the picture which saved before.
In order to lower the loss of time during test procedure, it sounds different at compatible and
incompatible points. By this way, users make the comparison quickly without any need to look
at screen or circuit boards steadily and the sound feature can save you time when compared
circuit boards. Users can compare the circuit boards with 3 different steps at the same time.
(Selected Current-Voltage-Frequency steps)
In addition to the basic features, FADOS7F1 VI Tester can also be used Dual-Channel
Oscilloscope, Square-Wave Generator and Analogue Voltage Output. By using Square-Wave
Signal Output, signal is applied to circuit boards; then, it is possible to see the other channel
and output signals at oscilloscope screen.
2
Technicians, engineers and hobbyists have found VI graph to be an effective and efficient
method for troubleshooting printed circuit boards. The signature comparison method is easy to
use and allows for immediate feedback that will assist you in locating faulty component. As you
gain some experience with VI graph you will realize that FADOS7F1 is an indispensable
troubleshooting tool. Usage is very easy and users will find the faults just by looking at graphs
without comparison.
When test Printed Circuit Assembly (PCA) with FADOS7F1, do not apply power to PCA. PCA and
the devices must be made high-voltage capacitor discharges. There is no risk of further damage
to the PCA while testing and troubleshooting.
FADOS7F1 is easy to carry since it’s small. It can be carried in a laptop briefcase. Including
many more features, it is like a Swiss knife of users dealing with electronics.
Usage Areas
ECU Automotive electronic circuit boards, servo-step motor drivers, circuit boards of medical
devices, military electronic circuit boards, computer and monitor circuit boards, television-audio-
radio circuit boards, circuit boards of textile machines, mobile phone electronic circuit boards
etc. (all type electronic circuit boards.)
Unique Features
Equivalent circuit diagram and measuring values of all components features are unique in the
World. As an example; if resistor connected parallel to capacitor, it shows circuit diagram and
value of them at the same time.
3
SECURITY
2- Chassis must be isolated and grounded. Connect the chassis ground connection point of
the probe is the same as your computer, careful to avoid the potential difference.
4- It tests electronic circuit boards without giving to energy. Before test, electronic circuit
board and the devices must be made high-voltage capacitor discharges.
5- The users of this equipment must have knowledge and experience to repair of electronic
circuit boards. Thus, during using FADOS7F1, do not make this mistakes such as touch
chassis to high-voltage, non-isolated ground, test high-voltage capacitor discharges.
Without enough knowledge and experience in this subject, keep away high voltages such
as mains voltage which can damage the system and themselves.
6- Giving high-voltage from probes, series resistors which contained in the device damaged
and makes the circuit an open circuit. In this case, the computer port which is connected
device via USB port damaged but observed in other parts of the computer is not
damaged.
4
FADOS7F1 PERFORMANS AND MEASURUMENT TOLERANCE
Note 1: These tolerances valid, if resistor curve makes angle between 10 and 80 degree to
horizontal axis. If resistor curve close to horizontal line, select ‘Low Current’ Step and; if resistor
curve close to vertical line, select ‘Middle or High Current’ Step for reducing mistake rate.
Note 2: These tolerance valid, if capacitor ellipse of width/length ratio is greater than 1/4. This
ratio is less than 1/4 and ellipse’s width - length is thin and long. In such a case; change
current step or/and frequency step for selecting step appropriate to components.
5
PRODUCT OVERVIEW and CONTENT
1 FADOS7F1 Product
1 Software CD and User Manual (Pdf)
2 Oscilloscope Probes
1 Com Probe (Crocodile)
1 USB Cable
1 Handbag
6
B- PC OSCILLOSCOPE FEATURES:
Sampling Rate : 400 K/S
Input Voltage : Probe 1X: ±9 V Probe 10X: ±90 V
Channel / ADC : 2 Channel / 12 Bit
Sensitivity : 2.5 mV
Image Rate : 0.02 mS/div….100 mS/div
Instant Memory : 64 Kbyte
C- DIGITAL AND ANALOG OUTPUT:
Output : Channel 2
Output Voltage : -9V….+9V (Adjustable)
Frequency (Digital) : From 0.2KHz to 25KHz
7
CONTENTS
Page
PRODUCT DESCRIPTION ....................................................................... …….2
USAGE AREAS ...................................................................................................... 3
ELECTRONIC COMPONENTS TEST ............................................................................... 3
UNIQUE FEATURES ................................................................................................ 3
SECURITY .......................................................................................................4
FADOS7F1 PERFORMANS AND MEASURUMENT TOLERANCE ........................5
PRODUCT OVERVIEW AND CONTENT ...........................................................6
FADOS7F1 TECHNICAL SPECIFICATIONS .....................................................6
FADOS7F1 FAULT DETECTOR & OSCILLOSCOPE ...........................................9
INSTALLATION - DRIVER INSTALLATION ......................................................................11
CONNECT PROBES ................................................................................................11
GENERAL USAGE INFORMATION .................................................................12
VI TEST – PROGRAM FEATURES OF FAULT DETECTON PART ......................13
PASSIVE COMPONENTS R, L, C (RESISTOR, INDUCTOR, CAPACITOR)
V/I GRAPH ...................................................................................................15
RESISTOR VI GRAPH .............................................................................................15
CAPACITOR AND INDUCTOR VI GRAPH ......................................................................16
CAPACITOR QUALITY TEST AND RC CIRCUIT ..............................................................17
SEMI CUNDOCTORS V/I GRAPH ..................................................................18
DIODE, ZENER DIODE VI GRAPH..............................................................................18
TRANSISTOR – TRIAC – THYRISTOR – FET – IGBT VI GRAPH ..........................................19
INTEGRATED CIRCUITS (ICs - SMD INTEGRATES) V/I GRAPH ..................21
ELECTRONIC CIRCUIT BOARD REGISTRATION MEMORY AND COMPARISION
FROM MEMORY ............................................................................................22
RECORDING DATA WITH IMAGE ...............................................................................23
COMPARISION TESTING COMPONENTS OF CIRCUIT BOARDS...................24
3G – 3 DIFFERENT GRAPHS DISPLAY..........................................................29
OSCILLOSCOPE – PROGRAM FEATURES ......................................................30
RECOMMENDATIONS ...................................................................................31
WARRANTY AND CONDITIONS....................................................................32
8
FADOS7F1 FAULT DETECTOR & OSCILLOSCOPE
Picture 2: FADOS7F1
Comparing good and faulty or suspect circuit boards without giving power to boards.
10
INSTALLATION
3- Run FADOS7F1.exe
DRIVER INSTALLATION
1- Connect FADOS7F1 to PC via USB. Windows XP 'New Hardware Found' with warning
direct you to install the driver. Insert the CD into the CD rom and install the driver.
Or
Click Start
Click Settings
4- Select (Search for the best driver location) and click browse, find FADOS7F1 Driver’s
folder.
5- Click OK and install driver.
Note: Each product has different calibration settings, so that please do not lost program CD.
CONNECT PROBES: Probes can be connected each socket. Yellow ring probe is always
Channel 1; Blue ring probe is always Channel 2. Crocodile probe is always COM. USB cable for
using communications between PC and FADOS7F1.
11
GENERAL USAGE INFORMATION
1. Product Oscilloscope – Analog Output screen pop-up and if you click Fault Detector – VI
Tester button, input screen Fault Detect.
2. Open circuit’s graph is in the middle and horizontal position at Test-Fault Detect screen.
Current – Voltage Graph (VI) makes angle according to the value of resistance, capacitor
is like circle and ellipse, short circuit is vertical position.
3. Middle current step if resistance values are high and VI graph is horizontal axis, you can
see more clearly high resistance value at low current step. If VI graph is more closer to
vertical axis, it means resistance value is low and values can be read more clearly at high
current step.
4. Usually, test capacitor at high frequency mode. If capacitor value is low, test at low
current step and if capacitor value is high, test high current step. If capacitor value is like
slim ellipse at high current step and vertical axis, you can see value of capacitor by
reducing frequency of the frequency step.
5. Good (solid) integrated pin (without pin of supply and ground) is usually like double
reverse diode. Resistor or capacitor effects even as graph, observed double reverse
diode. Some integrated output can be observed one diode. But, if you see pin of
integrated like resistor, it means integrated is faulty.
7. At fault detection important thing is graph display and interpret. First, try to find fault
with compare. In a short time you will learn difference between good and faulty or
suspect circuit board. The equivalent circuit and values are auxiliary elements. If you
always look equivalent circuit and values, it can take more times to detect fault. This
product interprets VI graph. The computer program composes equivalent circuit diagram
and shows values of components by interpreting graph.
12
VI TEST – PROGRAM FEATURES OF FAULT DETECTON PART
While testing with V/I graph, do not apply power to board. Generally, probe chassis is
connected to board chassis and a signal is applied to touch point by the device. V/I graph of
this signal is seen at the screen. Signals scans from negative voltage to positive voltage and
when open circuit, it appears horizontally in the middle of the screen.
All control buttons are placed to the left of the panel used in fault detection.
13
Channel: Used to select channel.
Auto: When Auto is selected, according to feature of touched point, the most
appropriate values of voltage, frequency, and current steps are determined.
Voltage Step: FADOS 7F1 has various voltage steps ±1V, ±2V, ±5V, ±10V.
simultaneously.
Frequency Step: FADOS 7F1 has various frequency steps Very Low Freq., Low 2
Freq., Low 1 Freq., Test Freq., and High Freq.
Current Step: FADOS 7F1 has various current steps Low Current, Middle Current,
High Current.
Comparison: If this option is selected, good (solid) and faulty or suspect circuit
boards are compared by touching probes to the same points of both circuit board.
Capacitor Test: Capacitor test determines quality of electrolytic capacitor.
TTT FET IGBT: If this option is selected, determines TTT, FET, IGBT etc. Type of
semi – conductors.
Grf: For 3 different steps, 3 different graphs are generated and fast passage is
possible at any time.
1G, 2G, 3G: 1, 2 or 3 graphs at different adjustments can be screened.
simultaneously.
Recording: Opens file form and records; or opens recorded file.
Circuit: Indicates name or code of point to be tested. Folder name in the system.
Point: Name or code of test point. Recorded as file name in the system.
: Goes to previous test point.
: Goes to next test point.
Test Point: Serial number of test point.
Auto Test: If tolerance of test point is lower than or equal to tolerance mentioned
below, it goes to next test point automatically.
14
PASSIVE COMPONENTS R, L, C (RESISTOR, INDUCTOR, CAPACITOR) V/I GRAPH
Resistor VI Graph
Resistor signatures appear with a specific angle to horizon; and resistor symbol and value are
seen at the bottom of the graph. While resistors at high values appear with angle close to
horizontal axis, resistors at low values are seen at screen with an angle close to vertical axis.
Picture 6, 7 and 8 display resistors typical signals and values for the equivalent circuit.
High resistor generates a line close to horizontal line. So that, for testing high resistance selects
low current step. Low resistor generates a line close to vertical line. So that, for testing low
resistance selects high current step.
Picture 6: Resistors VI Graphs, The Equivalent Circuit Diagram and Value Measurement
(Channel 1 Red - Channel 2 Blue)
Due to their energy storage characteristics, reactive components produce a phase shift between
voltage and current flow. This is displayed as a circular or elliptical signature. Capacitor symbol
and value are seen at the bottom. Picture 9 displays capacitor typical signals and values for the
equivalent circuit. High capacitor generates vertical ellipse. For testing high capacitor select high
current and low frequency. Low capacitor generates horizontal ellipse. For testing low capacitor
(lower than 10 nF) select low current and high frequency.
The Picture 11 below shows the signature of a ferrite transformer primary winding with the test
voltage range set Low and test frequency set High. This demonstrates the effect of a significant
value of resistance causing the inductive ellipse to be tilted.
Picture 9: Capacitor VI Graph, The Equivalent Circuit diagram and Value Measurement
16
Capacitor Quality Test and RC Circuit
When “Capacitor Test” is selected, an additional curve displaying the quality of capacitor
appears. If this curve is at horizontal axis or close to it, quality is high; and quality is low as
much as the angle degree is high. High quality capacitor generates a horizontal line.
Picture 12: High Quality Capacitor Picture 13: Low Quality Capacitor
If capacitor and resistor are parallel, elliptical shape makes an angle to horizon.
17
SEMI CONDUCTORS VI GRAPH
Diodes start to transmit current after high transmission voltage. For this reason, diodes are
seen horizontally at one part of the graph, and are seen vertically at the other part. If cathode
of diode is connected to chassis, a curve appears at horizontal axis at negative voltage and
before transmits voltage; and the curve appears at vertical axis at transmit voltage. If anode of
diode is at chassis, a curve appears to down at negative voltage.
A Zener diode exhibits the same signature as a conventional diode for voltages below the Zener
voltage. When the reverse bias exceeds the Zener voltage, a low resistance signature is
displayed.
If diode and resistor are serial on circuit, after transmission, graph makes an angle to horizon.
Picture 15: Diode and Serial Diode - Resistor VI Graph, The Equivalent Circuit Diagram
18
Picture 16: Zener Diode VI Graph, The Equivalent Circuit Diagram
Active components such as transistor, triac and FET can be tested by transmitting them while
both of two channels are used. A transistor contains two semiconductor junctions connected.
Transistors also must have emitter chassis. First, touch collector with a probe (Channel 1 probe
or Channel 2 probe). Collector must be at non-transmission position. Then, touch other probe
(Channel 1 probe or Channel 2 probe) base in order to provide transistor to start transmitting.
Transistor characteristics should be seen as at the screen.
Triac, Thyristor, Fet and IGBT can be tested in the same way.
If Thyristor,Triac, Transistor, FET, IGBT selection (T.T.T FET IGBT button) is applied, type of
component can be determined.
19
Picture 17: Transistor VI Graph
Integrated circuits can be tested all the pins with the help of probes. Circuits made up of many
components encapsulated within a single package. The component count within an IC may vary
from as few as half a dozen devices on a "chip" to many thousands of components in, for
instance, a modern microprocessor. Because of the need to package so many components into
an extremely small space, components within an IC are often microscopically small.
As a result, modern ICs contain components and connections which are susceptible to damage
from electrical stress and static discharge at levels far lower than those which would damage
normal components.
For this reason, many ICs incorporate protection diodes on their signal input and output pins.
When testing integrates signals display similar to the double-inverse diode, zener diode and
diodes. It can be capacitors or resistors are connected to these. If pin of integrated has double
reverse diode, it means this pin can be solid.
We can use the same technique to locate faults in ICs which are large and very complex, such
as memory chips and microprocessors. The pin arrangement of such complex ICs means that it
is especially appropriate to use comparison techniques to test these devices.
As we look at these devices we will find that, despite the large number of pins, there are only a
few distinct graph patterns on a digital IC.
Note: You will frequently notice differences in the signatures between similar ICs from different
vendors or which have been manufactured using different technologies.
Compare the graph on a suspect pin with graphs from other pins on the same device before
regarding the device as faulty.
21
Picture 19: Good (Solid) Integrated Pins – Compare 2 Integrated Pins
It is possible to save points touched on a circuit board in an order, and then comparing them
with other circuit boards.
First, open a new file by writing name or code of circuit board that will be saved. Touch the
point which is in the electronic circuit board, will be saved by channel 1; write the name of
point, which will be saved, on the new point label. If New point label is empty, software saves
data with automatic number (N001, N002 etc) to file. Because, all files need a serial number
(N001) for saving an order. In a folder data limit is 999 points (N001 to N999). Then, press
save button. If Add number selections, software adds number automatically data. If Increment
selections, software increments number automatically to data.
In order to test from saved file, press “record memorized test” button, select data to be tested
and open first saved point. Saved data is seen as a red graph at first channel. Touch the point
to be tested with second channel. If it is same as the saved data or in tolerance values, it is
written “Harmonious” at screen. If it is out of tolerance values, it is written “Disharmony”,
22
percentage value is seen and wrong voice is heard.
When automatic test is activated, if a test point is harmonious, then it goes to next point
automatically. By this way, circuit boards can be tested faster with the help voices.
Note: Electronic circuit test points, we can only register with Channel 1. Using recording menu
to open as a reference test points by recorded Channel 1, using Channel 2 comparison data
with faulty or solid circuit.
First, open a new file by writing name or code of circuit board that will be saved. For uploading
image; click open image and select the circuit of the image and again click open for uploading
circuit board’s image. Software changes automatically name of circuit board’s Picture. For
example, Picture name is “picture4.jpg” and program changes the name automatically
“image.jpg” and adds folder. If you copy a picture in folder, you have to write name of Picture
“image.jpg”. Software checks only image.jpg or not in folder. If picture name is not
“image.jpg”, this function does not work. After uploaded image, you see circuit board’s image
on the right. On the image “+”, “–” buttons are for zoom. Click point on the image which you
want to save than touch the point which is in the circuit board, will be saved by channel 1.
Then, press save button. When you compare data from memory; you can see data which you
saved before on the picture.
23
Picture 20: Recording Data With Image
When a component is tested in a circuit, generates a complicated signal other due to parallelism
other components in the circuit. FADOS7F1 makes the comparison by removing the component
values of the equivalent circuit and measuring signals.
Connect good circuit board to Channel 1, connect fault or suspect circuit board to Channel 2
and touch same points at the same time. If it is same as, it is written “Harmonious” at screen.
If it is out of tolerance values, it is written “Disharmony”, percentage value is seen and wrong
voice is heard.
24
Picture 21: Comparison Test
Comparing this system is very sensitive and is considered compatible with the values within the
given tolerance.
A significant difference, different resistance value of the test circuit from reference circuit.
25
Picture 23: Comparison Test
Integrated circuit is usually double reverse diode. It can be capacitors or resistors are
connected to these. If pin of integrated has double reverse diode, it means this pin can be good
(solid).
Using FADOS7F1, faults can be easily found. Pin of integrated is damaged reverse diode by
deterioration; diodes can be resistance, open circuit or short circuit. It is integrated fault. One
diode damaged and now it is a resistor.
26
Picture 25: Comparison Test – Integrated Pin Faults
27
Picture 27: Parallel Capacitor Faults
28
3G - 3 DIFFERENT GRAPHS DISPLAY
If you click 1G button, you see 2G and 3G. It means 1, 2 or 3 graphs at different adjustments
(voltage, frequency and current) can be screened simultaneously.
29
OSCILLOSCOPE – PROGRAM FEATURES
30
Voltage Adjustment: (Voltage/Division) Adjusts screen sensitivity of voltage. Data
received from device is 12 Bit, 2.5mV sensitive.
Zero Adjustment: Moves position of ‘0V’ point up or down. Numbers indicate voltage
values. If numbers are double-clicked, ‘0V’ reference of that channel starts from clicked
point.
Displayed Part: If ‘Osc. Passive’, then adjusts starting point of displayed part of whole
memory.
RECOMMENDATIONS
2. Test good (solid) circuit board channel 1, faulty or suspect circuit board channel 2. First
touch the channel 1 probe, and then touch channel 2 probes.
3. Fault detection is important to have same graphics at channel 1 and channel 2. The
circuit diagram and values are elements of help. The circuit diagram values are not for
measuring purposes, it is only for comparison purposes.
4. For fault detection, usually use middle current level. For high value resistor or low value
capacitor, select low current step.
5. When recording in the memory, click save button after touching good (solid) circuit
board’s pins with channel 1. When the data open from memory, using Channel 2
comparison data with faulty, suspect or good (solid) circuit board.
6. Each product has different calibration settings which is include in CD, so that please do
not lost program CD.
31
WARRANTY AND CONDITIONS
3. Used the product contrary to the matters contained in FADOS user manual are not
covered by the warranty. Giving high-voltage from probes, series resistors which
contained in the device damaged and makes the circuit an open circuit. It is a user error
and this situation is not covered under warranty.
4. The device is in a solid box. Normally use, the card is not physically damaged. Breaking,
wetting etc. are not covered by warranty.
5. Depending of intensive use probes, copper which is in the cable may be damaged.
Therefore, failure of the probe is not covered by warranty.
6. If device is faulty, send us or an authorized repair service or send Prot Ar-Ge Company.
32