三一帕尔菲格

Operator Manual
Hydraulic Crane

SPS50000

Serial number:
DB-016
Version:12/2014

SANY PALFINGER SPV EQUIPMENT CO.,LTD

Rudong Development Zone, Nantong, Jiangsu, China
Service Hotline: +86 4008 878318
www.sanypalfinger.com
Dear customer,
Thank you for purchasing and putting your faith in a quality product from SANY
PALFINGER. During the development and manufacture of your unit,
everything was done to ensure that the equipment operates reliably and safely.
Please note the information that follows so that you can work with your SANY
PALFINGER product reliably and cost-effectively over the long term.
 Please follow all safety instructions.
 Please maintain your SANY PALFINGER unit in accordance with
regulations.
 Please adhere to the prescribed maintenance intervals.
 The unit must be cleaned at regular intervals, since dirt increases the
amount of wear.
 Contamination by grease and oil increases the risk of accidents.
 All prohibitions and notes in these operating instructions must be complied
with, since they protect your life and the lives of other persons.
We wish you great success with your SANY PALFINGER product!
 Contents

Contents

Notes regarding the operating instructions .........................................................1

Operating instructions....................................................................................................... 2
Validity of operating instructions ....................................................................................... 2
Terms ............................................................................................................................... 3
Symbols............................................................................................................................ 4
Graphics and pictures....................................................................................................... 4
Safety and Health Standards..................................................................................5
Safety for individuals ........................................................................................................ 6
Foreseeable misuse of the device .................................................................................... 7
Residual risks ................................................................................................................... 7
Government regulations and standards for operating the unit.......................................... 8
Adverse working conditions.............................................................................................. 8
Risk of falling .................................................................................................................... 9
Danger of getting crushed .............................................................................................. 10
Risk of burns .................................................................................................................. 11
Noise emission ............................................................................................................... 11
Dangers caused by exhaust ........................................................................................... 12
Danger from power lines ................................................................................................ 12
After maintenance, service and repairs .......................................................................... 14
General ...................................................................................................................15
Installation of the unit...................................................................................................... 16
Modifications to unit........................................................................................................ 17
Operators ....................................................................................................................... 17
Device and function ..............................................................................................18
Main components ........................................................................................................... 19
Function labels ............................................................................................................... 20
Overview of labels .......................................................................................................... 23
Crane control systems..........................................................................................27
General........................................................................................................................... 28
Capacity indicator ........................................................................................................... 29
Load holding valve ......................................................................................................... 30
Extension boom movement …………………………………………………………………. 30
Load moment indicator……………………………………………………………………….31
Panel control …………………………………………………………………………………... 32
Anti-two-block device...................................................................................................... 34
Ancillary equipment ..............................................................................................36
General........................................................................................................................... 37
Preparing for crane operation ..............................................................................38
Use for intended purpose / limits of the device ............................................................... 39
General crane function ................................................................................................... 40
Watch out for faults before and during operation............................................................ 40
Working range ................................................................................................................ 41
Starting the crane ........................................................................................................... 42
Extend outrigger beams ................................................................................................. 45
Stabilizer cylinder ........................................................................................................... 46
Vehicle inclination........................................................................................................... 47
Unfolding the crane ............................................................................................. 48
Contents

Daily function check of control systems.......................................................................... 48

Crane operation .................................................................................................... 49
Load limits ...................................................................................................................... 50
Working position of the crane ......................................................................................... 52
Loads.............................................................................................................................. 53
Working with loads ......................................................................................................... 54
Ending operation .................................................................................................. 60
Preparring the crane into transport position.................................................................... 61
Retracting the stabilizers ................................................................................................ 63
Retracting in the outrigger beams................................................................................... 64
Before driving ................................................................................................................. 64
Maintenance .......................................................................................................... 65
General........................................................................................................................... 66
Maintenance ................................................................................................................... 67
Cleaning ......................................................................................................................... 68
Visual inspection............................................................................................................. 69
Machine lubrication......................................................................................................... 72
Hydraulic oil change ....................................................................................................... 77
Paint repair ..................................................................................................................... 80
Service ................................................................................................................... 81
General........................................................................................................................... 82
Threaded fasteners ........................................................................................................ 83
Initial servicing after 50 operating hours ......................................................................... 84
After every 500 operating hours or at least once every year. ......................................... 85
Every 6 years ................................................................................................................. 85
Hook and shackle ........................................................................................................... 86
Check of control equipment............................................................................................ 87
Protective hoses ............................................................................................................. 87
Repairs ........................................................................................................................... 87
Lowering rate.................................................................................................................. 87
Decommissioning and disposal.......................................................................... 88
Decommissioning and disposal guidelines ..................................................................... 89
Index....................................................................................................................... 90
Technical description........................................................................................... 92
Technical data sheet ...................................................................................................... 93
Electrical diagram ........................................................................................................... 99
Hydraulic diagram......................................................................................................... 100
Load moment indicator…………………………………………………………………… 101
 Chapter 1

CHAPTER 1

Notes regarding the operating

instructions

In this chapter
Operating instructions....................................................................................................... 2
Validity of operating instructions ....................................................................................... 2
Terms ............................................................................................................................... 3
Symbols............................................................................................................................ 4
Graphics and pictures....................................................................................................... 4

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 Chapter 1

Operating instructions
The operating instructions have been prepared to explain operation of the unit.
The operating instructions are part of the unit.
Always keep the operating instructions with the unit (driver’s cab).

Note!
In case of damage or loss of these operating instructions please
contact your SANY PALFINGER partner and request a new copy.

Neither the operating instructions nor the annexed Technical Sheets replace proper operator training.
Please contact your SANY PALFINGER partner immediately if there is anything in this operating
instruction which requires explanation. We appreciate any suggestions received from our customers;
they help us to make the operating instructions ever more user friendly. SANY PALFINGER assume
no responsibility for the translation. In case of faulty or unaccurate translations of the present operating
instructions shall prevail.

Changes since going to press

SANY PALFINGER is anxious to apply the latest and most advanced technology in their devices by
further development. This may result in deviations between operating instructions and the actual unit.
Please contact your SANY PALFINGER partner immediately if any function in this operating instruction
is described insufficiently or incorrectly.
The specifications, pictures and descriptions shown in these operating instructions do not qualify for any
legal claims.

© Copyright by Copying (even in extracts) only permitted on written approval

SANY PALFINGER by SANY PALFINGER

Validity of operating instructions

These operating instructions are only valid for the equipment shown on the front page. They are only
applicable in conjunction with the operating instructions from all other auxiliary equipment that is used
on the equipment/vehicle.

2
 Chapter 1

Terms

Operating company The owner, lessee, renter of the unit, uses the unit, operates the unit either himself or
entrusts a third party with the operation.
Operator Anyone who starts up the unit.
Start Switch unit on, irrespective of purpose (operation, maintenance, service etc.)
Assistant Provides assistance but does not operate the unit.
Installer Fits the unit to the vehicle.
Service partner Authorized by SANY PALFINGER
Expert Someone with sufficient knowledge of loading cranes due to their technical training and
experience who is familiar with the relevant government laws and regulations to the
extent that they can assess whether the equipment is safe for operation.
Properly A person who observes and complies with all duties of care that his work involves acts
properly.
Negligent A person who disregards the duties that his work involves acts (grossly) negligently.
(Grossly) negligent Who fails to observe what should be obvious to anybody under the respective
circumstances.
Load moment The moment that is exerted by the load, ancillary equipment, lifting devices, etc. that are
hanging on a hook.
Inherent moment The moment that is exerted by the dead weight of the boom system.
Lifting capacity Consists of the load moment and the inherent moment
Lifting power The force needed to lift an object.
Overload situation Reaching of the maximum permissible load for the current working position.
Working position Crane position.
Working range The area that is required to carry out the work.
Movement range The area within which the crane can be moved.
Load range The range within which the respective crane can handle loads.
Load path The course of the path that is taken my the moved load.
Hold load Holding the lifted load under the supervision of the operator whilst the crane safety
systems are activated.
Setup status Crane that has been prepared for the respective work.
EU European Union.
CE marking Shows that the unit has been manufactured in accordance with the EU directives.
Operating instruction Produced in addition to these operating instructions by the operating company for
special operating conditions.
Emergency operation Operating mode that is not for normal crane operation. Used to put the crane into
transport position after a failure of the electrical system and/or the safety equipment.

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 Chapter 1

Symbols
The layout of the operating instructions is designed to make important notes, instructions or warnings
particularly clear by using symbols and signaling words.

Danger!
These symbols and the Danger! signal word are used for immediately
threatening dangers of fatal injury.
Ignoring this instruction will result in death or serious injury for
operator and others.

Warning!
These symbols and the Warning! signal word are used for immediately
threatening dangers.
Ignoring this instruction could result in death or serious injury for
operator and others. Damage to the unit or property can also result.

Note!
The symbol and signal word are used for particularly important notes
which make working with the unit easier.

Symbol for operating lever:

In neutral position Operated

Graphics and pictures

Note!
Some of the pictures (for instance of the crane) in these instructions
are symbolic representations and for illustration only.

4
 Chapter 2

CHAPTER 2

Safety and Health Standards

In this chapter
Safety for individuals ........................................................................................................ 6
Foreseeable misuse of the device .................................................................................... 7
Residual risks ................................................................................................................... 7
Government regulations and standards for operating the unit.......................................... 8
Adverse working conditions.............................................................................................. 8
Risk of falling .................................................................................................................... 9
Danger of getting crushed .............................................................................................. 10
Risk of burns .................................................................................................................. 11
Noise emission ............................................................................................................... 11
Dangers caused by exhaust ........................................................................................... 12
Danger from power lines ................................................................................................ 12
After maintenance, service and repairs .......................................................................... 14

5
 Chapter 2

Safety for individuals

This unit is an item of working machinery. It has been constructed and built in accordance with
prevailing EU standards, guidelines and safety provisions. During use, maintenance or servicing
unforeseen risks to individuals, the device or other things may nevertheless arise.
The safety of the operators and other persons must be top priority.
Operating situations in which the operators or other persons are in danger are prohibited.
If used incorrectly or negligently and/or operated wrongly the unit can potentially be extremely
dangerous.
In the event of manipulation or commissioning of the unit, the operator must ensure that neither he nor
any other person is in the danger area!
The operator must recognize and understand all safety instructions in the operating instructions and the
meaning of all signs.
Safety clothing
During any work in the unit such as:
 Cleaning and maintenance
 Setting up
 Daily monitoring
 Operation
 Service and repairs
safety clothing that is suitable for the respective danger must be worn.
Before putting on the safety clothing, remove jewellery (example: rings, chains, bracelets etc.).

Personal safety equipment:

Operation: safety clothing, work gloves, hard-capped boots, helmet.
Other activities: depending on the type of danger (example: hearing protection in case of increased
noise emission, safety goggles, work gloves, safety belt).

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 Chapter 2

Foreseeable misuse of the device

Danger!
If the device is foreseeably misused there is severe risk of fatal injury
to the operator and others.

Accidents caused by foreseeable misuse are grossly negligent if:

 The device is not used as intended.
 The device is started and used by untrained, unqualified individuals.
 All safety instructions and hazard statements in these operating instructions are neglected.
 The device is started up after it is known to be defective.
 Maintenance and / or servicing have not been carried our or only insufficiently.
 Different parts have been used for replacement.
 Parts other than original SANY PALFINGER spare parts have been installed.

Residual risks
The present operating instructions are meant as a guideline. With their help qualified operators will be
able to operate the device safely. During operation, however, dangerous situations may develop which
are unforeseeable for SANY PALFINGER . Therefore, SANY PALFINGER cannot include such
hazardous situations in these operating instructions.
When such hazardous situations occur the operator has to act responsibly, with foresight and
safety-awareness, yet he is responsible for the safety of all people and others involved.
The safety of people always must be of top priority.

7
 Chapter 2

Government regulations and standards for operating the unit

The operator must know about and follow the national regulations, standards and safety provisions for
operating the unit.
If the operating instructions contain regulations and safety provisions that contradict the national laws
and regulations, the national laws and regulations have priority.

Adverse working conditions

Do not operate the crane
 at wind speeds of 50 km/h (30 mph) and above;
 at wind speeds from 34 km/h (20 mph) when lifting bulky loads or working in near vertical position;
Wind speed in
Description m/s km/h mph
Beaufort
Wind can be felt on the face or
0 -2 max. 3.4 max. 11 max. 8.1
exposed skin. Tree leaves rustle.
Leaves and twigs are in constant
3 motion while the wind will extend 3.4 to <5.5 12 - 19 8.1 to <12.7
light flags.
Branches are in motion, the wind
4 will raise dust, leaves, and loose 5.5 to < 8.0 20 - 28 12.7 to <18.4
paper.
Larger branches and trees begin
5 8.0 to <10.8 29 - 38 18.4 to <25.3
to sway, whitecaps on lakes.
Large tree branches are in motion,
6 the wind whistles in overhead 10.8 to <13.9 39 - 49 25.3 to <32.2
wires.
Whole trees are moving in the
7 wind while walking becomes 13.9 to <17.2 50 - 61 32.2 to <39.1
affected by the wind.
 When thunderstorms are approaching.
 At ambient temperatures below -30ºC (-22 °F) or above +50ºC (122 °F). Average ambient
temperature must not exceed +40°C (104 °F) during operation.

Danger!
Ignoring these instructions on working conditions may lead to risk of
fatal injury for the operator and others and/or to damages to the crane.

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 Chapter 2

Risk of falling
Warning!
Climbing up on the unit can lead to the individual falling or the unit
being damaged. There is an acute danger of accident.

Climbing on the unit is prohibited.

Exceptions: Climbing up to operating stands using climbing aids (see "High stand, high seat", Chapter 6)
or climbing to the emergency operator station at the crane column (see "Emergency control operation
after remote control failure", Chapter 5).
Cables, sensors, sensor attachment lugs, drivers for sensors etc. may not be used as steps and / or
handles.

Warning!
If you need to climb up the machine for instance for visual checks,
maintenance and servicing absolutely use a climbing aid (e.g. ladder).

9
 Chapter 2

Danger of getting crushed

Danger!
If the minimum distances specified below are undershot, there is an
acute risk of crushing.

Operating situations in which the operators or other persons are at risk of crushing are prohibited!
Required minimum distances

The crushing point for the parts of the body specified above are not considered to be dangerous
locations provided that the specified safety distances are not undershot. It must also be ensured that the
next biggest part of the body cannot get into the crushing point.

Crushing points
Possible crushing points.

More crushing points may result from your installation and use.

10
 Chapter 2

Risk of burns
Some components can become extremely hot during operation (lines, hoses, valves, valve operating
levers, hose connections, hydraulic cylinders, oil motors, pumps etc.).
Contact with these parts can cause burns!
Risk of scalding if oil escapes!
In order to avoid burns, the exhaust system of the vehicle must be covered in the operating area, or a
safe distance must be maintained.

No smoking!
No naked flame!

Noise emission
Warning!
Permanent low or short high noise emission levels endanger the
health of operators and bystanders.

Main source of noise: Vehicle motor.

Protective measures: Ear protection.

Operators have to comply with the relevant national noise control standards and laws.
Measuring values
On operating stands of loading cranes which are mounted to Diesel motor vehicles (also in case of
remote control operation within 1 m from the vehicle) the sound pressure level depends on vehicle
model, status of operation (idling speed, full load) and crane installation, so the following values can be
reached:
 At low or high idling speed of the vehicle engine 72 to 84 dB(A)
 In crane operation 79 to 86 dB(A)
 The sound power level is between 92 and 100 dB(A).
Information!
In order to reduce noise exposure it is recommended to maintain a low
idling speed and use the remote control at a distance from the vehicle
motor greater than 1 m.

11
 Chapter 2

Dangers caused by exhaust

Exhaust components such as carbon monoxide, nitrous oxides or diesel soot can put the operator on
the operator station at risk.
It must therefore be ensured that:
 the vehicle exhaust does not flow into the vicinity of operating stands.
 when working in closed rooms, the vehicle exhaust must be led outside using suitable auxiliary
materials.

Danger from power lines

Danger!
Even approaching a power line may lead to an electric shock. The
operator will receive a fatal electric shock.

Condition and height of power lines do not say anything about their voltage.
If the voltage is unknown, the minimum distance from lines is 5 meters (16.5 feet). This applies to the
crane, ancillary equipment, rope winch, rope, load lifting gear and load.

Note!
The national minimum distances from live power lines may differ from
the minimum distances specified in this document. The operator is
therefore obliged to comply with the respective national regulations.
 The minimum distance from power lines must be observed at all times.
 Working above power lines is prohibited.
 Before starting work, obtain information about the voltage of the lines from the line operator.
 If you need to be closer than the minimum distance for work reasons, the lines must be switched off.
Being closer than the minimum distance without switching off the lines is grossly negligent and
potentially fatal!
Also to be considered: Power lines move in the wind. Power lines can also be out of the operator's view.
The main boom of the crane or the load can swing because of a jerky movement (including up and
down). This unwanted movement may mean that you get closer to power line. The crane, ancillary
devices, the load lifting gear or the load may be electrified.

12
 Chapter 2

Minimum distances from live lines

Voltage Minimum distance

up to 1000 Volts 1 meter (3.3 feet)

unknown or over 1000 Volts 5.0 meters (16.5 feet)

Actions in case of electric shock

Note!
An accident with severe consequences can only be prevented by the
correct response.
 Stay calm, do not move.
 Warn persons standing in the vicinity and direct them to observe the safety distance.

Danger!
Upon contact with a live electric line with the ground, a potential
gradient occurs. Within the potential gradient there is acute danger to
life.
 The minimum distance to the vehicle, device, load or broken power lines is 10 meters / 33 feet
(potential gradient).
 Leave the danger zone of potential gradient only by jumping with both feet. Keep your legs closed
because of the step voltage.
 Under no circumstances you should leave the high stand, high seat, driver's cab or truck bed; stay
where you are and don't touch anything.
 Do not touch the device, the load or the broken lines.
 Immediately arrange the switch-off of the live electric line.
Danger!
Approaching any persons, devices or loads situated inside the electric
circuit creates acute danger to life.

 Before rescuing any persons out of the electric circuit turn off the life electric line.

13
 Chapter 2

After maintenance, service and repairs

Note!
Every time after maintenance, repair or service it is absolutely
necessary to check the function of the entire safety equipment!

14
 Chapter 3

CHAPTER 3

General

In this chapter
Installation of the unit ...................................................................................................... 16
Modifications to unit ........................................................................................................ 17
Operators........................................................................................................................ 17

15
 Chapter 3

Installation of the unit

Through a SANY PALFINGER partner in compliance with the Sany Palfinger installation guidelines.
Carry out any legally required acceptance.
If the design differs from that of a truck loading crane (example: stationary installation) the load values
may change. If you need any further information please contact your SANY PALFINGER partner.
Crane delivery to operating company / operator
 Comprehensive training in how to operate the equipment.
 Note concerning any dangers and residual risks.
 Explanation of all control equipment.
 Delivery of maintenance manual, operating instructions (including any additions required by
installation) and declarations of conformity for vehicle, crane and ancillary equipment, etc.
 Confirmation of any legally required acceptance.
 Registration: Warranty.
The company operating the equipment has to initiate any legally required periodic inspections.

16
 Chapter 3

Modifications to unit
Note!
The operating company or operator are not allowed to modify the unit
and to remove any protective devices! Exception: Corrosion
protection and maintenance works according to chapter
'Maintenance'.

Danger!
If operating company or operator modify the unit or remove protective
devices this may create severe risk of fatal injury!

Modifications to the unit may only be made by SANY PALFINGER service partners.

Operators
This system is a working machine that can be extremely dangerous to the operator and other persons if
it is operated incorrectly or improperly. For this reason, the unit may only be started up by persons who
meet all of the conditions specified below.

Danger!
If the unit is operated without training and/or knowledge of these
operating instructions, there is an acute risk of fatal injury for
operators and other persons.

Information!
The operating company must provide operators with comprehensive
training or have such training carried out. These operators must meet
all of the requirements mentioned in this document.

The following is required of the operator when operating this unit:

 Comprehensive training on this unit.
 Familiarity with the contents of these operating instructions.
 Have understood the training and the operating instructions.
 Familiarity with the contents of the operating instructions of all additional equipment used.
 Knowledge of the respective national regulations, standards and laws concerning the operation of
this unit and all auxiliary devices that are used.
 Physical and mental fitness for the job.
 Be responsible, reliable and able to concentrate.
 The legally required training (pay attention to national laws).
 Be in no way incapacitated by alcohol, drugs or medication.
 Fulfill the minimum age requirement (pay attention to national laws).

17
 Chapter 4

CHAPTER 4

Device and function

In this chapter
Main components ........................................................................................................... 19
Function labels ............................................................................................................... 20
Overview of labels .......................................................................................................... 23

18
 Chapter 4

Main components
The illustrated crane is an example and shows components which may be optional on your unit,
depending on model and version.

Find the names of the main components on the next page.

19
 Chapter 4

Main components
1 Operating station, opposite control valve side， Control Lever for Crane and Stabilizer
2 Operating station, control valve side，Control Lever for Crane and Stabilizer
3 Swivel motor
4 Base
5 Stabilizer cylinder
6 Stabilizer outrigger
7 Hydraulic oil tank

8 Column
9 Lift cylinder
10 Rope winch

11 Extension cylinder

12 Main boom
13 Extension boom extension ropes
14 Pulley head
15 Extension booms
16 Rope winch rope
17 Lower load block, crane hook
18 Balance plate for mounting

Function labels
The function labels are explained below. The order of functions (symbols) may be different on your
operator station from the example shown below. Therefore it is absolutely essential to familiarize
yourself with the symbols and how they are arranged on your device.

Stabilizer cylinder

Retract

Extend

20
 Chapter 4

Slewing
Clockwise (right)

Counter-clockwise (left)

Main boom
Lower

Lift (hoist)

Extension boom
Extend

Retract

Rope winch
Lift (hoist)

Lower

21
 Chapter 4

Overview of labels
The labels are part of the unit, they serve to protect the operator and others and facilitate correct crane
operation.

Warning!
Missing or illegible labels increase the risk of injury.

Missing and illegible labels lead to operating errors and mistakes during crane operation; they must be
replaced immediately.

22
 Chapter 4

Overview of labels:

23
 Chapter 4

1. Company name label

Position:
Both sides on main boom and fly jib

2. Crane model label

Position:
Sides of main boom.
Meaning: Model

3. Hazardous area
Position:
On the outrigger box and extension cylinders.
Meaning:
Warning of hazardous areas.
Risk if ignored:
Various hazards and dangers.

4. Load capacity chart

Position:
On the side of crane column.
Meaning:
Load capacities specified in dependence on angle and boom
projection radius.
Risk if ignored:
Damages to the crane and acute danger of fatal injury.

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 Chapter 4

5. Indication for completely extended outrigger beam

Position:
On the outrigger beam.
Meaning:
Outrigger beam completely extended.
Risk if ignored:
If outrigger beam is not completely extended the vehicle stability
may be reduced.

6. Crane controller label

Position:
Left, on control block
Meaning:
Assignment of crane movement to operating level direction
Risk if ignored:
Damages to the crane and risk of fatal injury.

7. Outrigger control label

Position:
Right, on control block
Meaning:
Outrigger operation indication

8. Identification plate
Position: On the crane column.
Meaning: Information about
1 Machine type
2 Internal code
3 Serial number
4 Year built
5 Company address
6 Main pressure
The identification plate may not be changed or removed.

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 Chapter 4

9. Warnings
Position:
Boom
Meaning:
Potential injure by falling of loading

10. Angle indicator.’

Position:
On both sides of main boom.
Meaning:
Indicates the main boom angle
Risk if ignored:
Risk of fatal injury by overloading the crane.

11. Warning:’
Position:
On both sides of main boom.
Meaning:
It is prohibited to stay under the suspended load.
Risk if ignored:
Risk of fatal injury by falling loads.

26
 Chapter 5

CHAPTER 5

Crane control systems

In this chapter
General ........................................................................................................................... 28
Capacity indicator ........................................................................................................... 29
Load holding valve .......................................................................................................... 30
Extension boom movement …………………………………………………………………. 30
Load moment indicator……………………………………………………………………….31
Panel control …………………………………………………………………………………... 32
Anti-two-block device ...................................................................................................... 34

27
 Chapter 5

General
SANY PALFINGER has developed safety systems that protect the operator and the unit in order to
guarantee safe operation.
Safety systems are adjusted before delivery of the unit to the operating company/operator.

Danger!
Any unauthorized manipulation to the control equipment leads to
danger of fatal injury.

Only SANY PALFINGER service partners are allowed to set up and adjust the safety equipment.
Manipulating or inactivating these safety features is not allowed.

Danger!
In case of failure of any protective device, stop operating the unit
immediately and contact your SANY PALFINGER partner. There is
severe risk of fatal injury!

Note!
Any warranty and liability of the manufacturer will expire if
unauthorized persons manipulate the safety features or seals are
broken.

On the operating company's/operator’s request the SANY PALFINGER service partner has to replace
any missing or damaged seals immediately.

28
 Chapter 5

Load Holding Valve

It is prohibited to work in the red range.

While working in the limit range, do not increase the horizontal

reach any further when lowering the load.

An overloading situation appears when the lifting moment of the crane is higher than the maximum allowed.
This is always the case if the shown load on the lifting diagram is exceeded.

There is a particular risk of overloading the crane when lowering a heavy load using the main boom function
instead of the winch function. This increases the distance between the crane column and the load and
therefore also the pressure in the lifting cylinder.

The crane is equipped with load holding valves to hold the rated load in position when working with the crane.
If the pressure in the cylinder is higher than allowed, the valve opens to protect the crane an to avoid damage
on the boom system.

Danger!
If the crane gets overloaded and the valve opens the following
happens:
1) The main boom sinks down by itself, uncontrollable
2) There is a high risk of tipping of the truck .
This implies a high risk of accidents for the operator and others and
may lead to fatal injury.

To avoid this situation it is fundamental to work within the rated loads on the load chart.
Always plan a move or a lift carefully before starting to operate the crane.
A rigging plan is recommended.
Always use the rope winch function to lower the load if possible.

EXTENSION BOOM MOVEMENTS

It is not allowed to extend or retract the extension booms when the boom system is supporting a load.
Bring the boom extension in position before applying the load.

Danger!
The crane extension boom system can be damaged when using the
extension or retraction function with load applied.
This implies a high risk of accidents for the operator and others and may
lead to fatal injury.
Correct operation
 Extend the extension boom to the required position
 Use main boom, winch and slewing functions only when the load is attached

29
 Chapter 5

This page is reserved

30
 Chapter 5

Load Moment Indicator

(Standard on SPS 50000 model)

If the crane is equipped with a LMI (Load Limit Indicator), it shows the current load status:
o Load weight (in tones and in % of maximum permitted weight)
o Boom angle
o Boom outreach
o Working radius
o Other information.

Rope lines

Max. Loading

Actual loading

Working hours

Date/time

F1 F2 F3 F4

Boom angle Working radius Loading percentage

The crane that, has installed and working properly a LMI device, has overload protection.

Danger!
When the crane is overloaded two dangerous situations can happens:
1- the main boom and the load will sink down uncontrollably
2- the truck can tipping over
This creates an acute risk of fatal injury.

With a LMI installed and properly working the crane will stops all movements.

LMI (Load Moment Indicator)

Refer to operating instructions of Load moment Indicator.

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 Chapter 5

Panel Control
In the top seat equipment there is a control panel for the operator to monitor what is happening with the load
and control crane´s functions.

Panel functions

1. Red light:
Load weight is exceeded or over-winding limit switch is “on”

2. Yellow light:
Load weight is in between 85% and 99% of maximum load weight

3. Green light:
Load weight is less than 85% of maximum load weight and over-winding limit switch is
“off”
4. Horn alarm:
It is “on” when red and yellow light are “on” to advise that the crane is close or have exceeded
maximum load weight.
It is “on” when the over-winding limit switch is “on”

5. Truck engine star/stop.

6. Boom head lamp on

7. Chassis horn on
Activate the horn of chassis

8. Crane power on/off:

When the switch is “on” the crane as full hydraulic functions and when the switch is “off” the
Hydraulic flow from pump goes directly to tank and all the crane movements stops

32
 Chapter 5

Note!
Emergency Stop - According with the function of switch “8” it might to
say that it is a “Emergency Stop” switch. When it is on “off” position
all the cranes movements stops.

33
 Chapter 5

Anti-two-block device
Provides operator with an acoustic warning before the lower load block at the pulley head starts off.

Activated when crane movements

 Raise rope winch;
 Extend extension booms;
raise the lower load block too close to the pulley head.

Danger!
Rope is shortened when extension booms are extended. If the
unwound rope is too short the lower load block will be pulled to the
pulley head at full force (two-blocking).
Rope may break if not un-spooled enough. This may lead to
unexpected rope failure and falling down loads.

If the rope winch warning device is activated:

 Stop extending the extension booms:
 Reel off some rope:
 Lifting cylinder luffing:
When enough rope has been reeled off, the extension booms may be extended further.
Ensure there is enough distance (A) between pulley head and lower load block during all winch
operations.

34
 Chapter 5

Winding up the rope:

Warning!
Injuries can result, if rope is tightened by hand.
 Never tighten the rope by hand.
 Use a weight when winding up the rope (1).
 Prevent rope kinks (2) and slack rope (3).

1 2 3

 If the lower rope layers are rarely or never used, unwind the rope after every 100 working hours
and wind it up again while tightening it.

35
 Chapter 6

CHAPTER 6

Ancillary equipment

In this chapter
General ........................................................................................................................... 37

36
 Chapter 6

General
The crane can be operated with a number of different ancillary equipment and load lifting gear.
Example of load lifting gear and lifting equipment:
ropes, chains, belts, shackles, slings etc.

Depending on the type of lifting gear a plate must be attached informing about:
 Name of the model
 Year of manufacture
 Manufacturer
 Serial number
 Dead weight
 Maximum permissible load capacity
 Operating pressure
 etc.
.
The operator must be trained on all of the lifting gear and lifting equipment that is used, and must be
familiar with the relevant operating instructions.

Danger!
There is acute danger of fatal injury if
1. the crane is overloaded with lifting gear.
2. the lifting gear and/or lifting devices are overloaded
with the crane.
Observe the load capacities of lifting gear and lifting equipment.
Observe the maximum permissible angle of inclination for lifting devices.
The maximum load capacity is defined by the weakest load lifting gear used.

Note!
Matching ancillary equipment and load lifting gear are available from
all SANY PALFINGER partners.

Any damages or accidents caused by the use of non-Sany Palfinger lifting gear are not covered by the
SANY PALFINGER warranty.
Lifting gear:
 is always considered as part of the load (except rope winch and fly-jib);
 Always attach and secure them using original SANY PALFINGER bolts and securing devices.
Danger!
Serious risk of fatal injury if lifting gear is attached whilst the crane is
activated. Follow the relevant instructions. Keep the minimum
distances (see chapter 2).

Carry out any necessary steps for attachment

 before starting to operate the crane,
 when the device is turned off.
 Let only professional operators or trained personnel
carry out and complete assembly works.

37
 Chapter 7

CHAPTER 7

Preparing for crane operation

In this chapter
Use for intended purpose / limits of the device ............................................................... 39
General crane function.................................................................................................... 40
Watch out for faults before and during operation ............................................................ 40
Working range ................................................................................................................ 41
Starting the crane ........................................................................................................... 42
Extend outrigger beams..................................................................................................45
Stabilizer cylinder............................................................................................................46
Vehicle inclination ........................................................................................................... 47
Unfolding the crane ............................................................................................. 48
Daily function check of control systems .......................................................................... 48

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 Chapter 7

Use for intended purpose / limits of the device

Danger!
Improper use endangers people and causes damages to the crane and
loss of warranty and liability.

Use the crane only within the load limits shown on the load capacity chart to lift, move, carry and set
down loads.
It is allowed to:
 Load/unload from your own vehicle or another vehicle;
 Lift and move loads up to or down from large heights;
 Lift and move loads below ground level;
 Lift loads up to a specific height and hold them in this height for assembly works (e.g. rafters, steel
girders, etc.)
For crane categorization see "Technical Description" in Chapter 13. Only use the crane for its correct
purpose.
If the operating instructions of any lifting gear and/or lifting equipment or instructions prepared by the
operating company allow other use that contradicts these operating instructions, then the crane's
operating instructions shall have priority.
It is not allowed:
 To use the device for other purposes than the ones specified above;
 To push against obstacles or loads;
 To pull, to pull things loose, any diagonal pull;
 Abrupt release of boom system load;
 To attach loads to other positions on the crane than the intended ones;
 To transport persons.

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 Chapter 7

General crane function

Danger!
Observe entire crane for malfunctions during operation. Malfunctions
cause acute danger to life.

Watch out for faults before and during operation

Danger!
Observe all equipment for damage and malfunctions during operation.
If damage or malfunctions are found during operation and operation is
not stopped immediately, there is an acute risk of fatal injury to the
operators and others.

If the following damage or faults are found on the unit, load-bearing equipment, lifting gear or carrier
vehicle, do not start operation or stop operation immediately and contact your SANY PALFINGER
partner:
 Lack of lubrication.
 Damage to or cracks in components/weld seams.
 Unserviceable bearings.
 Damage to the hydraulic system (leakage, unusually high temperatures etc.).
 Unserviceable equipment.
 Loose threaded connections.
 Insufficiently secured pins.
 Abnormal noises.
 Unusually quick or slow working movements.
 Failure of the control system.
 Operating levers are difficult to operate and/or do not return to neutral position.
 Poor rope guidance, rope run out off the guide pulleys and / or guide rollers.
 Damaged winch components such as deflection and/or guide pulleys.
 Damaged rope.
Restarting the unit is only allowed after corrective measures have been taken and safe operation is
guaranteed again.

Operating stands, steps and platforms

Warning!
Soiled, icy, snow-covered signs, operating elements, operating stands,
steps, platforms, booms, etc. increase the risk of accidents. There is
then an acute risk of fatality for the operator and others.

Operating elements, operating stands, steps, platforms, boom etc. must be free of snow, ice, soiling (oil,
grease etc.). Operating symbols, information and warning signs must be recognizable. No objects must
be left on operating stands, steps, platforms etc.

40
 Chapter 7

Working range
Danger!
There is acute danger to life for operators and others in the entire
working range of the crane (slewing range and under suspended
loads). Allowing bystanders in the working range is grossly negligent.
 The operator must have full view of the crane movements and the loading/unloading point. If this is
impossible the operator must be aided by a qualified signaller.
 Plan in sufficient clearance for crane operation and support. Crane movements may not be
obstructed by lines, masts, trees, buildings or other objects.
 The entire working range of the crane is a danger zone.
 No other work may be carried out within the working range.
 Streets, path ways, bicycle lanes or sidewalks etc. that cross the working area must be blocked
during the entire crane operation.

 The entire working range must be lit during twilight or darkness so that the work can be carried out
safely.
Danger!
In case of insufficient visibility stop work immediately.

41
 Chapter 7

Starting the crane

 Park the vehicle as close as possible to the loading place.
Information!
Working at shorter outreach generally increases the crane lifetime.
 Engage the parking brake.
 Air suspension axles must be inactive during crane operation.
 Engage the PTO at idle and then select correct engine speed.
 Only one person shall operate the crane at a time.
At ambient temperatures below freezing point
 Let the pump run for a few minutes before operating any crane function.

Ground condition
Check the floor for the following:
 Stability.
 Cavities (manhole covers, pipelines, etc.).
 Sufficient distance to any drop offs, holes, ditches, etc.
 Ground inclination 5° maximum in all directions.
Increase the support area according to the supporting surface conditions (refer to table) or find a
suitable supporting surface.
Max 5?

Ground pressure
Ground pressure by support jacks max. 400 N/cm² (58 psi).
Permissible ground pressure under DIN 1054
Heaped up soil, that was not stabilized artificially. 0 - 10 N/cm² (0-14.5 psi)
Asphalt 20 N/cm² (29 psi)
Grown, obviously untouched soil.

1. Mud, turf, marsh 0 N/cm² (0 psi)

2. Incohesive soils:
Fine to medium sand 15 N/cm² (21.75 psi)
Coarse sand to gravel 20 N/cm² (29 psi)
Stabilized crushed stone 25 N/cm² (36.25 psi)
3. Cohesive soils:
Pappy 0 N/cm² (0 psi)
Soft 4 N/cm² (5.8 psi)

42
 Chapter 7

Stiff 10 N/cm² (14.5 psi)

Semisolid 20 N/cm² (29 psi)

Hard (solid) 30 N/cm² (43.5 psi)
4. Rock:

Weathered 100 N/cm² (145 psi)

43
 Chapter 7

Determining necessary support area (use metric or imperial consistently):

Support area A [cm² or in²] = Supporting force F (N or lbs)

Load capacity of the soil [N/cm² or psi]

The supporting force values are specified in chapter 13, “Technical Sheets”.

Information!
High-quality supporting pads are available from all SANY PALFINGER
partners.

Operating station support

Danger!
If the movement ranges of the stabilizer cylinders are not completely in
view of the operator there is an acute risk of accident and danger to
life.

When extending the stabilizer cylinders, choose an operating location from where the complete support
movement range is visible. Always keep moving supports in view. No persons and objects are allowed
to be in the movement area of the stabilizer cylinders.
The outrigger beams and stabilizer cylinders must be extended separately on both sides.

Extend all outrigger beams to their full support width.

Danger!
The crane stabilizers are designed for absorbing only the load
moment! If the vehicle is lifted completely during crane operation, the
crane support can fail.

Extend all stabilizers until they have firm ground contact.

Do not lift the vehicle, this overloads the support and reduces the braking effect.

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 Chapter 7

Extend outrigger beams

No persons or objects are allowed to be in the movement area of the outrigger beams.

Danger!
An unlocked outrigger beam creates a high risk of accident and danger
to life.
1. Open latch lever;
2. extend boom fully by operating of outrigger control block lever;
3. Close latch lever;
4. Check the latch lever is totally inserted into outrigger beam and locked.

45
 Chapter 7

Stabilizer cylinder

Rigid
Extend the stabilizer cylinder until it has firm
ground contact.

46
 Chapter 7

Vehicle inclination
Only after having supported and levelled the vehicle properly it is allowed to operate the crane.
Declination indicator
When the air bubble is in the middle, the vehicle is levelled.
When the air bubble is between the two circles, the vehicle inclination is
between 0° and 5°.
5?

Work up to 60° boom position

Level the vehicle as horizontal as possible, however within 5° inclination.

Vehicle inclination must not exceed 5° in any direction.

47
 Chapter 7

Unfolding the crane

Requirements
 Vehicle is properly supported.
 No bystanders or obstacles are in the movement range of the crane.
Danger!
Not maintaining the minimum distances creates an acute risk of fatality
for the operator and others.
 The operator must have full view of all crane movements.
All safety notes of chapter 2 shall be observed.
Prepare main boom
 Release lower load block from transportation protection.
 Operate "Raise rope winch" crane function until lower load block is freely suspended.
Pretension the rope with a weight when winding up the rope.

The crane is ready for operation.

 The crane is ready for operation.

Daily function check of control systems

Carry out the function check without load and with all extension booms retracted.

Functional check of OS hydraulic overload protection

Always carry out a functional check without load before starting work:
 Raise the main boom up to the limit stop at maximum speed. The overload protection system must
respond when the limit stop is reached (avoid this test position in working operation).
 The movements indicated above must be blocked.
Danger!
If the overload protection system does not respond stop the crane
IMMEDIATELY, otherwise there is an acute risk of fatal injury.
 Briefly operate the touch valve and lower the main boom.

48
 Chapter 8

CHAPTER 8

Crane operation

In this chapter
Load limits....................................................................................................................... 50
Working position of the crane ......................................................................................... 52
Loads .............................................................................................................................. 53
Working with loads.......................................................................................................... 54

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 Chapter 8

Load limits
Danger!
Exceeding the permissible ranges, load capacities and/or maximum
load may affect the vehicle stability and/or cause the crane
components to break; it is therefore prohibited. This represents an
acute danger to life for the operator and others.

Load capacity labels:

1. Maximum load capacity of the crane.

2. Maximum load capacities at the respective ranges.
3. Note: Displayed loads only with fully deployed crane supports.
For load capacity chart refer to chapter 13, "Technical Description".

1- Maximum load weight crane capacity

2- Maximum load weight according with the extension boom outreach/main boom angel and
number of rope lines
3- Nr of rope lines
4- Hook position (without load)
5- Minimum working radius
6- Working radius/max. outreach according with the extension boom
7- Informs: the hook position (height/radius), maximum boom outreach according with the main
boom angel (without load)
8- Inform the hook pad according with the main boom angel
9- Inform the boom head pad according with the main boom angel
10- Shows the maximum crane boom outreach in horizontal position (without load)

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 Chapter 8

Remarks: Load capacity labels are based on the following conditions:

a. The stabilizers outriggers should be extended up to the maximum.
b. The ground for the crane safety operation must be flat and solid.
c. The lifting devices weight should be add to the load weight.
d. Bending and yield of the boom are not considered on the chart.

Warning!
To know the weight of the load to be handling it is the must for a safety
crane operation. Add to the load weight to be lift the devices weight of
the handling equipment (slings, buckets, hook block, etc.)

For load capacity chart refers to chapter 13 Technical Information

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 Chapter 8

Working position of the crane

Load capacity, component wear, and working life of the crane are among others dependent on the
working position.
In adverse working positions:
 the bearings, joints and crane components are under higher stress and therefore wear out quicker;
 the specified load may not be reached;
 the component wear increases.
The crane must always be in an optimum working position for the task at hand.

Working range

The main boom angle for crane operation ranges from 0° to 75°
18° = Optimum main boom angle for crane operation.
When the main boom is below the horizontal the maximum lifting moment cannot be reached, therefore
you should avoid this position.
Lower range limit:

Danger!
Any working position with main boom completely lowered is
prohibited. In this position the crane may be overloaded. Consequently
the load may fall down. This creates an acute risk of fatality for the
operator and others.

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 Chapter 8

Loads
Before loading/unloading
 Observe special instructions about load handling and/or lifting gear (e.g. lifting points, center of
gravity, orientation, etc.)
 Secure the load.

 The weight of the load must be known. If information about the weight is not available, it has to be
calculated or estimated.
 Make sure the load is free to move and not anchored, iced or otherwise attached to the ground.
 Before lifting, remove ice or snow from the load. Wet or icy loads may slip off.
 Lift the load only above its center of gravity.

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 Chapter 8

Working with loads

Danger!
There is acute danger to life for operators and others in the entire
working range of the crane.
 Notes in chapter 7 "Working range" shall be observed.
 Every time before moving the crane, make sure that there are no persons in the
working range of the crane.
 Stop moving the crane immediately when a person steps into the working range. Restart crane
operation only after all persons have left the working range.
Local regulations regarding loading crane operation shall be observed.
All safety notes of chapter 2 shall be observed.
 Before starting to work with the crane the operator has to plan the operation (lift plan).
 Any assistants, signallers and bystanders must be informed about the planned operation.
 The operator must have full view of the crane, the load and their paths at all times.
 If any part of the crane or load path is out of the operator's view it is necessary to involve a signaller.
 Working with a signaller:
 Operator and signaller must be familiar with locally understood
signals.
 The signaller must be clearly identified. Only one signaller
can give signals at a time to the operator.
 The operator must not be otherwise occupied while operating the crane (e.g. making phone
calls, . . .).
 In the case of remote control operation the operator is not allowed to give the handset away.
 It may become necessary to relocate or retract the stabilizer cylinders to prevent overloading the
stabilizers during loading/unloading. Relocating the stabilizers is only allowed:
 Without load.
 With extension booms retracted.
 With the load arm secured on the vehicle platform or in transport position.

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 Chapter 8

Suddenly occurring dangers

If dangers occur suddenly, stop crane movements immediately.
Attaching / detaching loads
 Position the boom as required. Stop the crane movements.

Load attached/detached by assistants:

 Assistant may enter the crane’s danger zone only after the operator has given permission.
 Only attach/detach loads with permission from the operator and when the crane has stopped
completely.
 The assistant must leave the working area when attaching/detaching is completed.
After the assistant has left the danger zone, crane movements may be carried out again.
Load attached/detached by the operator:

Danger!
When the load is attached or detached by the operator while the crane
is still in operation this creates
 through unauthorized crane operation by third parties;
 through unintentional operation of a control at the
operating station;
acute danger to life for the operator and others.

In order to attach or detach the load, the operator may need to enter the working area.
 Switch off crane at crane operating stand.
 Attach / detach the load.
 Exit the working area.
 Turn on the crane.

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 Chapter 8

Lifting/moving loads

Warning!
If loads, load lifting gear or ancillary equipment contact the boom
system they may be damaged.

Load, load lifting gear or ancillary equipment must not contact the boom system. Minimum distance
between all crane components and load 0.5m.

Danger!
If controls are unintentionally operated with the load and/or crane
components, there is an acute risk of fatal injury to the operator and
others.

During all crane operations, maintain an adequate distance between the load, crane components and
controls.

Danger!
Abrupt crane movements can make the load swing. Consequently the
load may fall down. This creates an acute risk of fatality for the
operator and others.

Carry out all crane movements smoothly.

 Grasp the operating lever of the crane function firmly.
 Press the lever slowly until the crane responds.
 Lift the load a little and check whether it is correctly attached and stays in the intended position.
Danger!
If loads are not lifted from directly below the pulley head in rope winch
operation:
 the load may swing uncontrollably;
 the rope, the pulley head and the pulley can be damaged;
 the rope may run out of the roller of the pulley head;
 the rope may break;
 the load may fall down;
There is then an acute risk of fatality for the operator and others.

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 Chapter 8

 If a rope winch is used, the pulley head must always be positioned above the center of gravity of the
load that is being lifted.

 Move the lifted load so that it does not swing.

 When the load turns or swings:
 Crane movements are not allowed until the load has stopped moving.
 Load/boom system must not hit any obstacles.
Moving the lever further will cause the crane to move faster.

Danger!
Operating crane functions at full working speed to the cylinder stop:
 increases the wear of components and reduces the life of
the crane;
 the load may fall down.
This creates an acute risk of fatality for the operator and others.
 It is prohibited to operate crane functions (with/without load) at full speed to the cylinder stop.

Danger!
Releasing the operating levers suddenly can cause the load to swing
uncontrollably. Consequently the load may fall down. This creates an
acute risk of fatality for the operator and others.
 Finish crane movements slowly and smoothly by releasing the operating levers carefully.
 It is possible to operate several crane functions at a time.
This may reduce the speed of the already actuated crane movements.

Warning!
If several crane functions are used at a time and one or more are
stopped, the remaining active function(s) may increase in speed.
 If crane functions are used simultaneously (combined crane movements create a different load
B
path), reduce the speed of the individual functions accordingly.

Danger!
In cranes without overload protection system, the load lowers
uncontrollably when the permissible load moment is exceeded.

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 Chapter 8

Don’t increase the outreach when lowering the load.

If you increase the outreach when lowering the load, the load may lower uncontrollably.
Landing the load
 The landing area must be free of obstacles.
 Don’t land the load on ice or snow.
 Don't land the load on drop offs, bumps, slopes, holes, ditches, etc.
 Land the load only on solid level ground; if necessary use suitable blocks or boards.
 When the load is put down, the load on the main boom must not be relieved suddenly.
Warning!
If the load on the main boom is relieved suddenly or the load is put
down quickly with the cable winch, the main boom may snap upwards.
Always put loads down slowly.
 Before detaching the load lifting gear make sure the load sits properly and stable.

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 Chapter 8

Work interruptions
If it is necessary to leave the crane unattended:
 Land the load.
 Secure the boom system.
 Turn off the crane.
 Secure the crane against unauthorized use.

Resuming work
 If crane has been left unattended, check whether the crane has been tampered with before
resuming crane operation. Ensure secure crane operation.
If the crane has been tampered with by unauthorized persons:
 (Refer to chapter 7 "Preparing for crane operation"). Carry out all function checks described in
chapter 7.
In devices with remote control it is additionally necessary to:
 check that the appropriate device control panel (control handset) is used (as indicated) before
resuming crane operation.

Loading of the rope

Moving the load at the acute angle (A) places less load on the rope
than moving it at the obtuse angle (B). This protects the rope.
Higher load on the rope (B) puts strain on the rope and causes quicker
wear.

59
 Chapter 9

CHAPTER 9

Ending operation

In this chapter
Preparring the crane into transport position.................................................................... 61
Retracting the stabilizers ................................................................................................ 63
Retracting in the outrigger beams .................................................................................. 64
Before driving ................................................................................................................. 64

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 Chapter 9

Folding the crane into transport position

All safety notes of chapter 2 shall be observed.

Danger!
Not maintaining the minimum distances creates an acute risk of fatality
for the operator and others.

Prerequisites for folding the crane

 No bystanders or obstacles are in the movement range of the crane.
The operator must have full view of all crane movements.
Crane transport position
 Slew crane to center of vehicle;
 Operate crane function "Lower rope winch" until the lower load block can be secured using the
transportation protection device.
Danger!
If the lower load block is not properly secured for transport on the
vehicle, there is a serious risk of fatal injury to all road users.
 Secure lower load block to vehicle so that it cannot fall down.
 Carefully tighten the rope using the "Raise rope winch" crane function.

The crane is in the transport position

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 Chapter 9

Retracting the stabilizers

Danger!
If the load arm is not in transport position while retracting the supports
the vehicle may tip over. This creates an acute risk of fatal injury.

Retract the supports only when the boom system is in transport position.
If the vehicle is equipped with additional supports, they also must be retracted.
All safety notes of chapter 2 shall be observed.

Danger!
If the movement ranges of the stabilizer cylinders are not completely in
view of the operator there is an acute risk of accident and danger to
life.

When retracting the stabilizer cylinders, choose an operating location from where the complete support
movement range is visible. Always keep moving supports in view. No persons and objects are allowed
to be in the movement area of the stabilizer cylinders.
The outrigger beams and stabilizer cylinders need to be operated separately on both sides. Change the
operating station.

Danger!
Stabilizer cylinders and outrigger beams that have not been fully
retracted and secured are a high risk of fatality for the operator and
others.
Inadequate or lack of securing of stabilizer cylinders and/or outrigger
beams is prohibited. There is an acute risk of fatality for the operator
and others.

Retract the stabilizer cylinder completely.

Push in all manual outrigger beams completely, lock and secure them.

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 Chapter 9

Retracting the outrigger beams

No persons or objects are allowed to be in the movement area of the outrigger beams.

Danger!
Anyone who fails to fully push in and/or check the outrigger beam is
behaving in a grossly negligent way and puts other persons at serious
risk of fatal injury.
1. Open latch lever;
2. Retract the boom in with outrigger control block lever
3. Close latch lever;
4. Check the latch lever is inserted totally into the ourigger beam

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 Chapter 9

Worki ng range

Before driving
Danger!
Incompletely retracted stabilizer cylinders create an acute risk of
fatality for the operator and others.

Starting to drive without securing the crane and supports properly is prohibited.

Therefore every time before starting to drive check that:

 the crane has not been tampered with by unauthorized persons;
 the outrigger beams and stabilizer cylinders are completely retracted and properly secured;
 the crane (hydraulic pump) is off;
 the crane is secured for transport and side movement is not possible.

Danger!
Any winch components, load fixing gear, etc. protruding over the
vehicle width create an acute danger of accident and danger of life.
 Remove any winch components, load lifting gear, lifting devices, ancillary equipment,
etc. that protrude over the vehicle width in transport position
or are loose or unsecured
and store them before starting to drive.
 The load must be properly secured according to the local regulations and laws.
The driver must know the total height, total width, axle loads and gross vehicle weight (including crane,
ancillary equipment and load) and act accordingly (refer to chapter 5 'Monitoring the transport position').

Information!
If the crane is equipped with a transport position indicator, monitor
the signal.

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 Chapter 10

CHAPTER 10

Maintenance

In this chapter
General ........................................................................................................................... 66
Maintenance ................................................................................................................... 67
Cleaning.......................................................................................................................... 68
Visual inspection............................................................................................................. 69
Machine lubrication ......................................................................................................... 72
Hydraulic oil change........................................................................................................ 77
Paint repair ..................................................................................................................... 80

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General
Reliability, safety and service life of an equipment item are extremely dependent on maintenance and
servicing. Maintenance and service are therefore not a recommendation - the company operating the
equipment must carry out the work (or have it carried out by a third party).
The company operating the equipment must ensure that all maintenance work is carried out in
compliance with these operating instructions and national law.
No costs will be accepted by SANY PALFINGER for damage to the equipment or accidents caused by
failure to carry out maintenance work or service work properly, or by non-compliance with national law.
When replacing device components during repair or warranty use exclusively SANY PALFINGER
spare parts. Any damages to the device or accidents because of different parts are not covered by the
liability of SANY PALFINGER .

Information!
Absolutely comply with the SANY PALFINGER maintenance
guidelines and intervals. Non-compliance results in loss of any
warranty and liability.

Arranged by Executed by

Maintenance Operating company Operating company / operator / SANY PALFINGER partner

Service Operating company SANY PALFINGER partner

Refer also to chapter 2 "Safety for individuals".

Information!
Use the consumables recommended by SANY PALFINGER . SANY
PALFINGER will not assume liability for any damages caused by
applying wrong consumables.

Use only original SANY PALFINGER lubricants or lubricants that correspond with the lubricant
specification given in this chapter.

Replacing hydraulic components

Warning!
Despite pressure relief in the hydraulic system there might still be
residual pressure. While opening the hydraulic system there is danger
to the operator and others due to the residual pressure and/or hot
hydraulic oil.

If it is necessary to replace hydraulic components contact your SANY PALFINGER service center.
Relieving the pressure of the hydraulic system:
 The unit must be switched off and the power supply disconnected.
 Operate all operating levers in both switching positions several times.
The pressure in the hydraulic system is relieved apart from possible residual pressure.

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Maintenance
Maintenance and servicing recommendations in these operating instructions are of general nature and
apply to several SANY PALFINGER products.
Maintenance has to be carried out after every 50 operating hours. However, the maintenance intervals
depend also on application, duty cycle and environmental conditions. Road salt, sand, etc. are
especially aggressive and speed up corrosion and wear. Therefore maintenance may be required in
even shorter intervals.
Maintenance and service may only be carried out while the unit is out of operation (hydraulic and electric
power turned off).
Correct order of maintenance tasks
1. Clean the unit thoroughly.
2. Visual inspection.
3. Lubricate the unit.
Information!
Have only qualified personnel carry out maintenance.

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Cleaning
Information!
Thorough cleaning increases the reliability and the service life of the
unit.

Use only environmentally friendly, pH neutral and skin-friendly cleaning agents. This protects the
environment and avoids oxidations on the unit.
Clean the device only in suitable places (oil separator).
Do not use abrasive rags, brushes, etc.
Cleaning procedure

Warning!
Wet or damp electric parts may cause short circuits in the electronic
system or other malfunctions of the unit.

Carry out cleaning work only when the unit is turned off.

Using high-pressure cleaning equipment:

Warning!
Failure to comply with the following steps may result in damage to the
unit.
 The operating instructions of the high-pressure cleaning equipment shall be observed.
 Never exceed the water temperature / cleaning agent temperature of 60° C.
 Always ensure that there is sufficient distance between the nozzle and the unit.

 Never point the water jet directly at:

 electric and electronic parts (water penetration);
 plastic parts (deformation, breakage);
 bearings or bearing points (forces dirt into and lubricant out of
the bearing);
 signs (can become detached or unrecognizable).

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 Chapter 10

Visual inspection
Danger!
Missing equipment, damage, cracks on crane components, ancillary
equipment or load lifting gear creates an acute risk of fatality to the
operator and others.

Note!
Determine the cause of any damage to prevent reoccurrence.
Replace any missing, worn out or damaged components immediately.

Check the crane and its attached parts as follows:

Fasteners and other hardware
 Check completeness and function of bolts, screws, pins and locking devices; check pins for any
deformation and sufficient security (e. g. linch pins).
 Tighten any loose bolts/nuts to appropriate torque specification. Contact a SANY PALFINGER
partner for additional information as needed.
Immediately replace any missing or inoperative hardware.

Steel parts
 Cracks on components, specifically on welds and bending edges;
 Deformations;
 Corrosion;
Hydraulic system
 Entire hydraulic system (fittings, pipes, hoses, valves, cylinders, etc.) for leaking or loose
connections;
 Hydraulic pipes for deformations and cracks;
 Hoses for cuts, abrasions, cracks, porosity, etc.;
 Cable/hose protection for incompleteness and damage, etc.;
 Hydraulic fluid level (unsupported and in transport position);
 Absence of load-holding valve seals.
Electric system
 Cables for cuts, abrasions, cracks, etc.;
 Cable/hose protection for incompleteness and damage, etc.;
 Sockets, switches, display elements, sensors for improper attachment, damage, etc.
Covers
 Completeness of all covers.
 Covers for damages.

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 Chapter 10

Rope winch components

Refer also to chapter 13, "Technical Description".
 Intermediate rollers for completeness and correct attachment.
 Pulley head, lower load block for functionality and correct attachment.
 All rope pulleys for damage, ease of movement and wear.
Visual inspection of rope
Refer also to chapter 6, "Rope winch".

Danger! Damaged ropes can break during rope winch operation.

There is an acute danger of accident.

Unwind the rope while keeping it tight and check for:

 Contamination;
 Insufficient lubrication;
 Corrosion;
 Damaged rope clamps;
 Broken strands, broken wires, grinding points, abrasion, bird caging, constrictions, necking, kinks
etc.

Rope discarding:
If a rope is so damaged that it can be no longer used it must be discarded.
The rope must be discarded if a defined number of broken wires can be detected in the outer braid
strands.
Check the rope in the location where the most damage has occurred.
Controlled length Number of visible wire breaks
6 x rope diameter 5

30 x rope diameter 10
30 x d
6xd

In the case of permanent deformations such as worn or flat spots, bird caging, kinks, necking (rope
diameter reduced by more than 10%), etc. the rope must also be discarded.
Rewind the rope under tension.

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 Chapter 10

Labels
Check for legibility and completeness.

Check the load lifting gear

 Hooks for cracks, deformations and wear.
 Safety latch for proper function.

Check of control equipment

Refer to “Daily function check of the control systems” chapter 7.

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 Chapter 10

Machine lubrication
Lubricant specification

Information!
SANY PALFINGER recommends using biodegradable grease. Do not
mix incompatible lubricants.
Even biodegradable grease must not be released into the
environment.
Lubricants must be free of solids. Do not use graphite lubricant.

Warning!
Use of incorrect lubricants, failure to follow maintenance intervals or
lack of lubrication may cause damage to the unit and increase repair
cost and downtime.

Grease:
Available from most SANY PALFINGER
partners according to national guidelines under
Order no. EZ982 – 5 kg (11 lbs.) can
Order no. EZ1432 – 50 kg (110 lbs.) barrel

Technical data Tested according to

Structure smooth
Consistency (NLGI) 2 DIN 51818

Indication code KP2K-35 DIN 51502

Dropping point °C 150 ISO 2176
Worked penetration 265/295 1/10 mm ISO 2137
Oxidation stability 100h/100°C max. 0.2bar DIN 51808
Basic oil viscosity at 40° C > 80 mm²/s
Behaviour in water Assessment level 0/90 DIN 51807-1

Teflon® spray:
Available from most SANY PALFINGER
partners according to national guidelines under
Order no. EZ2807

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 Chapter 10

Rope grease:
Available from most SANY PALFINGER
partners according to national guidelines under
Order no. W100084145

Maintenance symbols

Rope grease

Teflon® spray

Grease

The illustrated crane is an example and shows components which may be optional on your unit,
depending on model and version.
1 Hand lever
2 Boom
3 Ball slewing ring
4 Main boom bearing
5 Extension booms
6 Rope - rope winch
7 Lower load block crane hook bearing
8 Lift cylinder bearing
9 Pinion, rope winch gear rim
10 Boom pulleys

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74
 Chapter 10

Lubrication
Danger!
Unintended crane movement during lubrication creates an acute risk
of fatality for the operator and others.

Therefore turn off the crane every time before lubricating.

Grease nipples must take grease easily. Replace any damaged or seized grease nipples. If it is
impossible to press in grease even after replacing the nipple, contact your SANY PALFINGER partner.
Lubricating:

Warning!
Dirt in the bearing may cause damage to the unit and increase repair
cost and downtime.
 Remove all old, dirty grease and other contamination from the lubricating point. Otherwise dirt in old
grease will be pressed into the bearing point.
 Press the grease into the bearing point.
 Move the components. This distributes the grease in the bearing.
 Press more grease into the grease nipple.
 Repeat this until fresh grease begins to come out of the bearing point.

Warning!
Excess grease at lubricating points and bearing points increase the
risk of accident and are a danger to the environment.
 After lubricating remove any excess grease.
 Do not use excess grease again.
 Dispose of excess grease in accordance with the applicable national legislation!

Grease all lubricating points on the unit.

Danger!
If lubricant gets into your eyes, rinse with fresh water immediately and
consult a doctor or a hospital! If lubricant comes into contact with the
skin, clean surface of skin with fresh water.

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 Chapter 10

Rope grease

Warning!
Sticking out strands can cause severe hand injuries when you
lubricate the rope.

Therefore always wear appropriate gloves when lubricating the rope.

 Wind off the rope while tightening it.

 Apply rope grease over the entire rope length using a cloth or brush.
 Rewind the rope under tension.

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 Chapter 10

Hydraulic oil change

Hydraulic oil change, hydraulic oil maintenance

Hydraulic oil change

Hydraulic oil needs to be changed after every 500 operating hours or once every year.

Information!
Oil maintenance on a yearly basis significantly increases the oil
change intervals.
For the operating company this means cost saving and also a reduced
quantity of discarded oil and therefore a less pollution.
Have oil maintenance carried out by a SANY PALFINGER partner on
a yearly basis.

Hydraulic oil maintenance

Oil maintenance includes the following actions:
 Oil filtration.
 Water separation.
 Check of oil purity.
 Filter change.

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 Chapter 10

Hydraulic oil

Note!
SANY PALFINGER recommends the use of biodegradable oil. Even
biodegradable oil must not be released into the environment.

Required characteristics
Hydraulic oil Operating temperature
Synthetic ester (biologically degradable): approx. -30 to +80 ºC (-22 °F to +176 °F)
Mineral oil (not biologically degradable): approx. -30 to +80 ºC (-22 °F to +176 °F)

Use either synthetic ester (biologically degradable) or mineral oil (not biologically degradable).
The hydraulic fluid has a working range of between -30° and 80°C (-22°F and +176F), depending on the
outside temperature.
The ideal operating temperature of the hydraulic fluid is between + 30 and + 60ºC (+86°F and +140°F).
Always read off hydraulic fluid temperature after using the crane.
If this temperature range is exceeded frequently, please contact a SANY PALFINGER service partner.
Recommended characteristics
 Favorable viscosity/temperature behavior.
 Good thermal and mechanical properties;
 Considerable ageing resistance.
 Good corrosion protection;
 Sufficient cold flow behavior.
 Good air separation capability.
 Excellent foam behavior;
 Does not attack seals and hydraulic hoses.
Limits for oil selection
Please pay attention to the temperature dependence of the viscosity when choosing an oil.

Note!
Please contact the SANY PALFINGER partner when selecting the
recommended hydraulic oils and oil filters.

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 Chapter 10

A
0癈

B
A Viscosity mm²/s or cSt

B ISO reference temperature in °Celsius

C Recommended range

High temperature range: 10 cSt

Cold start limit: 1000 cSt
Purity class: 15/12 (in accordance with ISO 4406)

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 Chapter 10

Mixing capability

Note!
Hydraulic oils are not intermixable. Hydraulic oils must not be mixed
with other fluids.

Reasons for not mixing different oils:

 Reduces service life.
 Mixtures of synthetic esters and mineral oils are no longer biodegradable.
 etc.

Paint repair
Information!
Repair paint damage immediately. Protect the unit against corrosion.
 Prepare (grind and clean) damaged areas.
 Prime and paint damaged areas.

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 Chapter 11

CHAPTER 11

Service

In this chapter
General ........................................................................................................................... 82
Threaded fasteners......................................................................................................... 83
Initial servicing after 50 operating hours ......................................................................... 84
After every 500 operating hours or at least once every year........................................... 85
Every 6 years.................................................................................................................. 85
Hook and shackle ........................................................................................................... 86
Check of control equipment ............................................................................................ 87
Protective hoses ............................................................................................................. 87
Repairs ........................................................................................................................... 87
Lowering rate .................................................................................................................. 87

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 Chapter 11

General
Note!
All service work must be carried out by SANY PALFINGER service
partners in compliance with the SANY PALFINGER training
documents and service records. Non-compliance results in loss of
any warranty and liability.

Time left until next service - refer to Operating hours counter.

The operating company must arrange a service when the operating hour counter indicates it. For further
information, please refer to service manual (supplied with crane).

Keep all service records. Every service and repair must be recorded in the service manual and signed or
stamped by a SANY PALFINGER service partner.

Preparing for service:

 Clean the device (refer to 'Cleaning' in chapter 10).
 Make a visual check (refer to 'Visual inspection' in chapter 10).

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Threaded fasteners
Danger!
Loose, damaged or over-tightened threaded connections can break
under load. This creates an acute risk of fatality to the operator and
others.

Note!
Tighten bolts only using a torque wrench and by applying the
prescribed torque.

ISO bolt torques in Nm (ft.lbs): Tolerance range +/- 10%

Bolts: DIN EN ISO 4762, 4014
Nuts: DIN EN ISO 4032
Washers: DIN EN ISO 7090
Bolt thread: Stability: 5.6 Stability: 6.8 Stability: 8.8 Stability: 10.9
M03 0.7 (0.5) 0.9 (0.7) 1.2 (0.9) 1.5 (1.1)
M04 1.7 (1.3) 2.1 (1.5) 2.8 (2,1) 3.5 (2.6)
M05 3.4 (2.5) 4.3 (3.2) 5.5 (4.1) 7 (5.2)
M06 5.9 (4.4) 7.3 (5.4) 9.5 (7) 12 (8.9)
M08 23 (17) 30 (23)
M10 46 (34) 60 (45)
M12 79 (58) 100 (74)
M14 125 (92) 165 (122)
M16 195 (144) 245 (181)
M18 280 (207) 345 (255)
M20 390 (288) 480 (355)
M22 525 (388) 655 (484)
M24 660 (487) 830 (613)

Tightening torques for Bride screws in Nm (ft.lbs): Tolerance range +/-

10%
Bolt thread: Material: 42 Cr Mo 4v
M 20 x 1.5 210 (155)

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 Chapter 11

Service symbols

Functional check

Change

Visual inspection

Check bolts for tightness

Teflon® spray

Grease

Rope grease

Initial servicing after 50 operating hours

Description Activity

Oil filter package

Slewing cylinder

Slewing gear

Hydraulic fluid level (unsupported and in transport position)

Tighten hydraulic lines / hoses, screw joints

Crane base fixing

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 Chapter 11

After every 500 operating hours or at least once every year.

Description Activity

Oil filter package - hydraulic oil

Slewing cylinder

Slewing gear - oil

Crane base fixing

Extension booms

Hydraulic lines / hoses, screw joints

End position switch

All control equipment

Central lubrication

Ancillary equipment

Pump performance – speed

Operating levers, control rods

Load attachment

Crane column bearing clearance: see training documentation.

Every 6 years

Description Activity

Hydraulic hoses

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 Chapter 11

Hook and shackle

Hook and shackle inspections done by a SANY PALFINGER partner have to comply with national
regulations and be carried out in intervals of 12 months maximum.

Danger!
If hooks are used that have not been sufficiently maintained or are
damaged or worn, there is an acute risk of accidents and therefore risk
of fatal injury to the operators and others.

Clean the hook and shackle before inspection so that they are free of any oil, dirt and rust. All cleaning
methods that do not affect the basic material are allowed.
The following points must be checked at regular intervals:
 Castle nut locking feature;
 Hook block.
 Safety latch;
 Bearing
Check for:
 cuts, notches, grooves, cracks, heavy corrosion, discoloration by heat or other effects.
 Indications of hook widening, i.e. noticeable increase in mouth opening size (O) or other
deformation. The increase in the mouth opening (O) must not exceed 10% of the nominal value.
The safety latch must engage properly. The hook thickness H must not reduce by more than 10% of
the nominal dimension.
 The relevant technical information sheet with number DTZ002 is available from SANY PALFINGER
service partners.
In the event of hook damage, deformation or wear, take the hook out of service immediately.

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 Chapter 11

Check of control equipment

Note!
The entire safety equipment must be checked during servicing
(overload test, HPSC test, etc.).

Protective hoses
During servicing, check protective hoses, covers etc. and replace damaged and missing parts.

Repairs
 Damages to the unit must be repaired immediately by a SANY PALFINGER partner.
 Repairs have to be recorded in the service manual.
 If a repair is not carried out by a SANY PALFINGER partner warranty will become void.

Lowering rate
The lowering rate must not exceed 0.2 % of the outreach per minute.

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 Chapter 12

CHAPTER 12

Decommissioning and disposal

In this chapter
Decommissioning and disposal guidelines ..................................................................... 89

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 Chapter 12

Decommissioning and disposal guidelines

Properly disassemble the unit.

Warning!
Improper disassembly can cause an increased danger of accident.
 Contact your SANY PALFINGER partner for proper disassembly of the unit.
 Disassemble the unit into single parts according to the instructions of your SANY PALFINGER
partner.
Disposal

Warning!
Clean all oily and greasy parts before disposal. Oil and grease must
not be released into the environment.
Comply with the locally applicable laws when disposing of the unit's
single parts and consumables.
 Clean all oily and greasy parts.
 Dispose of the components according to their nature (steel, plastic, electric and electronic parts,
etc.).
 Dispose of all consumables - even biodegradable ones - in an environmentally friendly way.
 Contact your SANY PALFINGER partner regarding the purchase of a new unit.

89
 Index

Index

A
Adverse working conditions - 8 Extend outrigger beams - 45
After every 500 operating hours or at F
least once every year. - 85 Foreseeable misuse of the device - 10
After maintenance, service and repairs - Function labels - 20
14
Ancillary equipment - 36
Anti-two-block device - 34 G
B General - 15, 26, 37, 66, 82
Before driving - 64 General crane function - 40
C Government regulations and standards
Capacity indicator - 29 for operating the unit - 8
Check of control equipment - 87 Graphics and pictures - 4
Cleaning - 68 H
Crane control systems - 27 Hook and shackle - 87
Crane operation -49 Hydraulic oil change - 77
D Hydraulic oil change, hydraulic oil
Daily function check of control systems - maintenance - 77
47 I
Danger from power lines - 12 Initial servicing after 50 operating hours -
Danger of getting crushed - 10 84
Dangers caused by exhaust - 12 Installation of the unit - 16
Decommissioning and disposal - 88 L
Decommissioning and disposal Load Holding Valve - 30
guidelines - 89 Load limits - 50
Device and function - 18 Loads - 52
E Lowering rate - 87
Ending operation - 60 Lubricant specification - 72
Every 6 years - 85 M
Extension boom movement -30 Machine lubrication - 72

90
 Index

Main components - 19, 20 Working range - 41

Maintenance - 65 Working with loads - 54
Modifications to unit - 17
N
Noise emission - 11
Notes regarding the operating
instructions - 1
O
Operating instructions - 2
Operators - 17
Overview of labels - 22
P
Panel control - 32
Paint repair - 19
Preparing for crane operation - 38
Unfolding crane - 48
Preparring the crane into transport
position - 61
Protective hoses - 87
R
Repairs - 87
Retracting the outrigger beams - 63
Residual risks - 7
Retracting the stabilizers - 62
Risk of burns - 11
Risk of falling - 9
S
Safety and Health Standards -5
Safety for individuals - 6
Service - 81
Stabilizer cylinder -46
Starting the crane -42
Symbols - 4
T
Technical description - 92
Terms - 3
Threaded fasteners - 83
U
Use for intended purpose / limits of the
device - 39
V
Validity of operating instructions - 2
Vehicle inclination - 46
Visual inspection - 69
Watch out for faults before and during

operation - 40
Working position of the crane - 52

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 Chapter 13

CHAPTER 13

Technical information

In this chapter
Technical data sheet....................................................................................................... 93
Electrical diagram ........................................................................................................... 99
HydraulicIn this chapter
diagram......................................................................................................... 100
LMI instruction .............................................................................................................. 101
58

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 SPEC. SHEET No. SPV-50000-TCD-V01
1/6 Pages Version: 2014/10

SPS50000
Technical Specification - 17000 kg at 3 m 技术参数 - 17000 千克 x 3 米
BOOM 臂架
Main boom plus 4 extension booms 主臂加4节伸缩臂
Palfinger Sany profile with 8 bendings 八边形臂架结构
Retracted length 6.3 m 全缩臂长 6.3 m
Extended length 21.0 m 全伸臂长 21.0 m
Extending speed 14.7 m / 17 s 伸出速度 14.7 m / 17 s
Working angle 0° to 75° 工作幅度 0° - 75°
Elevating speed 0° to 75° / 24 s 变幅速度 0° - 75° / 24 s
Boom head 4 sheaves 臂头滑轮组 4组
Angle indicator Mechanical 幅度指示 机械式

WINCH 卷扬
Hydraulic motor driven planetary gear reducer with 液压柱塞马达与行星减速机
mechanical brake 配机械式刹车
Single line pull 33 kN 单绳拉力 33 kN
Single line speed 60 m/min (at 5th layer) 卷扬钢丝绳速度 60 m/min (第五层)
Rope Ø 14 mm x 125 m 钢丝绳尺寸 Ø 14 mm x 125 m
Breaking strength 138 kN 钢丝绳极限承重 138 kN
Hook block 4 sheaves 吊钩滑轮组 4组

SLEWING 旋转
Hydraulic motor driven planetary gear reducer with 液压柱塞马达与行星减速机
mechanical brake 配机械式刹车
Slewing angle Continuous/Endless 旋转角度 360°（无限旋转）
Slewing speed 2 rpm 旋转速度 2 rpm

STABILIZER SYSTEM 支腿
Fully hydraulic controlled outriggers and stabilizers 液压伸缩与支撑支腿
Retracted width 2460 mm 全缩跨距 2460 mm
Fully extended width 7250 mm 全伸跨距 7250 mm

Fully hydraulic controlled additional outriggers and 液压伸缩与支撑附加支腿

stabilizers (depending on installation) （根据吊机稳定性要求）
Version A 4.8 m A型 4.8 m
Version B 7.2 m (top installed) B型 7.2 m (安装在副梁上）

HYDRAULICS 液压系统
Axial piston pump, constant flow 柱塞定量泵
Required oil flow 80 l/min 额定工作流量 80 l/min
Working pressure 30 MPa 最大工作压力 30 MPa
Main control valve 4 sections, sandwich type 主控液压阀 多路阀（4组）
Oil tank 300 l, loose 液压油箱 300 l （分体式）
High pressure filter, return oil filter 配置高压滤芯，回油滤芯

SAFETY DEVICES 安全装置

Load holding valve on slewing 旋转保持阀
Load holding valves on all boom functions 臂架变幅与伸缩保持阀
Load holding valve on winch 卷扬保持阀
Electronic protection system 电气保护系统
Load moment limiter 力矩限制器
Adjustable working area 作业区域上下限设定
Acoustic alarm 蜂鸣报警
Overwinding protection and alarm 过卷保护系统
Level indicator 水平指示

CRANE WEIGHT 吊机重量

6300 kg excluding mounting parts and oil 6300 kg （不含吊机安装附件与液压油）

NOTE 备注
All speeds are calculated at a given oil flow of 80 l/min 以上速度为工作流量80 l/min状态

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 SPEC. SHEET No. SPV-50000-TCD-V01
2/6 Pages Version: 2014/10

LOADING CHART
载荷表
Boom length

Working radius 6.2 10.2 14 17.8 21.6

3 17000 7300
3.5 14000 7000 6250
4 12500 6800 6000
4.5 11000 6500 5750 4500
5 9500 6380 5600 4400
5.5 8100 6200 5400 4300 3150
6 5900 5250 4200 3100
6.5 5700 5150 4100 3050
7 5500 4900 4000 3000
7.5 5250 4700 3950 2950
8 5000 4500 3800 2900
8.5 4750 4300 3700 2850
9 4500 4100 3600 2800
9.5 4200 3900 3500 2700
10 3740 3350 2650
10.5 3580 3250 2580
11 3420 3100 2500
11.5 3250 2950 2450
12 3100 2800 2380
12.5 2950 2680 2280
13 2800 2550 2200
13.5 2650 2440 2100
14 2320 2030
14.5 2220 1920
15 2130 1850
15.5 2000 1750
16 1910 1650
16.5 1800 1550
17 1700 1450
17.5 1360
18 1280
18.5 1200
19 1100
19.5 1020
20 940
20.5 860
21 800
Recommended rope lines 6 4 4 4 2

NOTE
Weights are in (kg), distances are in (m).
The weights of hook, slings and used load handling devices must be considered parts of the load and have to be
deducted from the above capactities.
The above rated lifting capacities are maximum allowable loads with crane properly supported (refer to operator
manual). Lifting capacities must not exceed 85% of tipping load.

备注
以上重量参数为千克，距离参数为米。
吊钩、吊索、钢丝绳或其他吊载装置需要计入到额定载荷内，必须从额定载荷内剔除。
达到以上额定载荷的条件为吊机按要求支撑（见操作手册），额定载荷将不能超过吊机整车倾翻载荷的85%。

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Working Range
作业范围
吊载高度
Lifting height (m)

Working radius (m) 作业半径

NOTE
The above lifting heights and boom angles are based on a straight (unladen) boom.
Allowance should be made for boom deflection under laden conditions.
Lifting capacities must not exceed 85% of tipping load.

备注
以上作业高度与臂架幅度为吊臂处于不加载荷状态，实际吊臂加载后作业高度与幅度将发生变化，额定载
荷将不能超过吊机整车倾翻载荷的85%

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Dimensions
尺寸

Crane
吊机

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Additional outriggers
附加支腿

Version A
A型

Version B
B型

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GENERAL DATA FOR SUITABLE TRUCKS

Gross vehicle weight 31000 to 50000 kg

P.T.O. torque ≥ 465 Nm (based on 80 l/min and 1000 rpm)
P.T.O. rpm (recommended) between 1000 and 1500 rpm
P.T.O. output power ≥ 47 kW
Required mounting space 1600 mm

A properly designed, torsion resistant subframe is required on the truck to achieve full lifting capacity and
truck stability.

底盘技术参数要求

底盘总重量 31000 to 50000 kg

取力器输出扭矩 ≥ 465 Nm (工作流量80 l/min，取力器输出速度1000 rpm)
取力器输出速度 1000 ~ 1500 rpm
取力器输出功率 ≥ 47 kW
最小安装空间 1600 mm

合理的抗扭副梁设计为实现吊机满载和稳定性的必要条件

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 ①Addtional outrigger - Right extension

②Additional outrigger - Left extension

③Crane outrigger - Left extension

④Crane outrigger - Right extension

⑤Addtional outrigger - Right support

⑥Addtional outrigger - Left support

⑦Crane outrigger - Left support

⑧Crane outrigger - Right support

⑤ ① ③ ⑦

Central distributor
⑥ ② ④ ⑧

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LMI instruction

LMI display memu

LMI main page:

Rope lines

Max. Loading

Actual loading

Working hours

Date/time

F1 F2 F3 F4

Boom angle Working radius Loading percentage

LMI Menu structure:

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LMI functions buttons

P

Functions buttons
”F1” ”F2” “F3” ”F4 ”
Esc/back
Enter/Confirm

Navigator ”↑” ”↓” ”←” ”→”_

Press the function buttons “F1”,” F2”, “F3” and “F4” to get into the page as the LMI menu structure
 ESC - Back to the front page
Cancel the setting
 Enter.- Get into the menu
Confirm the setting

 Navigators - ”↑” ”↓” ”←” ”→”_

”↑” ”↓” - Change the value of parameters

”←” ”→”-Change the page and parameters setting positions

Operating instruction

F1 - Warning info inquiry

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If the circle in front of description is filled in “Red”, it indicates the warning is activated. The warning
information includes:
 Overloading (excess 100% loading capacity)
 Close to overloading (loading capacity range within 85%-99% )
 Winch over-winding limit
 Luffing up limit when working angle is set
 Luffing down limit when working angle is set
 Bypass operation warning when the bypass switch is activated
 Length sensor signal error
 Angle sensor signal error
 Rod side pressure sensor signal error of lifting cylinder
 Piston side pressure sensor signal error of lifting cylinder

Pressure F1 - , then the buzzer warning can be cancelled.

F2 – Force/bypass button
If crane is on the following condition:
Winch over-winding
Overloading
Operator can press “ F2” get into the following page:

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Then press” F3” to confirm, then the crane will switch on the bypass operation.

Danger!
If the load moment is not reduced immediately upon the overloading
situation by using bypass operation, then the crane will get seriously
overloaded or the stability affected. The crane may tip over; this
creates an acute risk of fatal injury.

F3 – Parameters setting
Press F3, the display switches to parameters setting menu:

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Factory setting – the setting is only allowed to be operated by Sany Palfinger authorized specialist of
service partner.
System info – the system information including:
 The model of crane
 LMI software version
 LMI controller hardware version
 Controller Serial number

IO inquiry – the I/O inquiry includes digital input, digital output and analogue input.

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“0” means no digital input and output to the LMI controller

“1” means there is digital input and output to the LMI controller

LMI system sensors analogue inputs (A/I)

F4 – Information inquiry

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If the rope lines of hook has been changed, it has to reset the rope line number on the display according to
actual rope ratio.

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