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Caracteristicas Planos e Instrucciones Montaje de Los Abiertos de Bock Gea 0001171

GEA specializes in industrial refrigeration technology, providing solutions across various sectors including food, pharmaceuticals, and leisure facilities. The company emphasizes sustainability and energy efficiency in its products, aiming to create long-lasting and environmentally friendly refrigeration systems. GEA offers a range of compressors designed for diverse applications, ensuring reliability, ease of maintenance, and optimal performance.

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© © All Rights Reserved
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0% found this document useful (0 votes)
31 views55 pages

Caracteristicas Planos e Instrucciones Montaje de Los Abiertos de Bock Gea 0001171

GEA specializes in industrial refrigeration technology, providing solutions across various sectors including food, pharmaceuticals, and leisure facilities. The company emphasizes sustainability and energy efficiency in its products, aiming to create long-lasting and environmentally friendly refrigeration systems. GEA offers a range of compressors designed for diverse applications, ensuring reliability, ease of maintenance, and optimal performance.

Uploaded by

juan saez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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In touch with our customers

GEA
Your partner for low temperatures
GEA is a synonym for industrial refrigeration technology. Since the end of the 19th centu-
ry, it has been our business to cool processes and products, and to control the temperature
of goods in transport.
You will find our solutions in the food and beverage sector; in the petrochemical, che-
mical, and pharmaceutical industries; on fishing ships; in natural gas liquefaction; in
infrastructure facilities; and in ice factories. We are also at the top with know-how when
it comes to refrigeration at leisure facilities. After all, we have been excited about refrige-
ration for decades now. As a result, our staff enthusiastically goes about its development
and production projects – to include preventive and remedial maintenance of your refri-
geration systems.
This enthusiasm is highly apparent in the daily work of all companies in our Segment.
Whether it’s complete systems or individual valves: we have the experience in every sec-
tion of our company to optimally design, manufacture, and install refrigeration systems.
And to take full advantage of this experience, we not only carry out development in our
own company: we also manufacture, assemble, and test the core components. A chain is,
after all, only as strong as its weakest link: and this also applies equally well to refrigera-
tion technology, cooling processes, and cooling chains.

This makes it all the more important that you have a partner in GEA that has learned to
master refrigeration from A to Z. From this history of GEA you will profit in the form of
technical expertise and top sector know-how.
But we all live in the present and think about the future. We ponder a future in which
more and more processes need energy around the world, and fewer natural resources are
available. As a result, we have taken it as our goal to create solutions that are not only long-
life and cost-effective, but also energy-saving and environment-protecting. We feel obliga-
ted to sustainability in many respects. Our objective is to produce longlife and material-
saving products over the long run – as well as products that use environmentally benign
refrigerants. And we aim to produce efficiently. But our responsibility does not end at
the factory gate. As a result, we take great pains to ensure that our systems are energy-
efficient and that they protect the climate. With GEA Refrigeration Technologies, you can
also count on optimal economy: saving energy indeed means reducing money spent for
energy. At the same time, you protect the environment. Thanks to our refrigeration tech-
nology, your processes will run more economically and more ecologically. To maintain our
standard of living and to assure quality of life for future generations as well.
Our claim of combining economy with saving natural resources is reflected in all com-
ponents of our company, such as the following: compressors, chillers, heat pumps, ice
machines, fittings and valves, control systems, and many, many more. You can find proof
of the above throughout the world. Our international corporate network – and above all
our reference projects – are spread all over the globe.

2 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Compressors

F compressors I 1
F compressors for NH3 I 2
Compressor units for directive drive I 3

Disclaimer
This brochure has been produced for you with the greatest of care. Nevertheless it The details are provided as unbinding general information and cannot substitute de-
is not possible to rule out mistakes completely. In such cases we cannot assume any tailed, individual consultation. Reprints even only of excerpts only allowed with the
liability. The contents correspond to the status on going to print. Illustrations may explicit approval of GEA Bock GmbH.
include optional equipment. Deviations cannot be ruled out because of the ongoing © GEA Bock GmbH 2015
development process of our products.

96023-11.2015-Gb Subject to change without notice www.gea.com | 3


GEA - More than a compressor
As part of the GEA Group AG, GEA offers the right compressor for
refrigeration and air conditioning in all commercial, industrial, rail,
bus and transport sectors.

The F model series provides modern open type compressors for


separate drive systems (using V belts or direct couplings) in 6 mo-
del sizes and 8 capacity stages from 10,5 to 178 m³/h. Load transfer
through a V pair.
GEA F compressors are compact, robust and due to their open type
construction they are easy to handle in almost all application fields
of refrigeration technology.

As an alternative to the established F compressor series, a special-


ly modified compressor series F NH3 is available for use with the
refrigerant R 717. The F NH3 series is especially suitable for small
to medium capacities.
No matter what your application is – we offer you the ideal
compressor for your individual demand.

Be inspired. By our new products, our established product series


and the entire passion that goes into each of our products.

4 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Compressors
Production Program
Semi-hermetic compressors HG (HA)
The GEA HG (Hermetic Gas-cooled) range of semi-hermetic compressors offers traditional
suction gas-cooled compressor state of the art technology. These compressors of the highest
quality standard excel in their running comfort, easy maintenance, efficiency and reliability.
Suitable as standard for conventional or chlorine-free HFC refrigerants.
The HA (Hermetic Air-cooled) range, specially engineered by GEA, is available for deep-
freezing applications, in particular for use with the refrigerants R22 and R404A.

-- Single-stage -- ATEX compressors -- Two-stage compressors


-- CO2 compressors subcritical -- HC compressors -- Compressor units with receiver
-- CO2 compressors transcritcal -- Aluminium compressors -- Condenser units air-cooled
-- R407C compressors -- 2-pole compressors

Vehicle compressors FK
GEA vehicle compressors of the FK range are the result of many years of experience in the
domain of mobile cooling systems.
The unsurpassed light, compact, robust design and wide r.p.m. range are only some of
the outstanding features of this unique product range of two, four and six cylinder
compressors.
A wide variety of designs can be tailored to suit individual requirements.
The so-called K version is a special innovation with a reliable valve plate system for
maximum requirements in bus and coach air-conditioning systems.

-- Compressors for bus and train air-conditioning


-- Compressors for transport refrigeration and other applications

Open type compressors F


The F model series provides modern open type compressors for separate drive systems
(using V belts or direct couplings). Load transfer through a V pair.
Virtually all drive capacity requirements can be met.
Very compact compressor design, robust and easy to handle. Oil pump lubrication as
standard.

-- F compressors
-- F NH3 compressors
-- Compressor units for direct drive
-- NH3 compressor units for direct drive

96023-11.2015-Gb Subject to change without notice www.gea.com | 5


F Compressors

Special features 8
At a glance 12
Operating limits and performance data 13
Technical data 22
Dimensions and connections 23
Scope of supply and accessories 31
GEA Open Type Compressors F
Special features

Open type 2-, 4- and 6-cylinder compressors

-- Compact construction Quiet with low vibrations


-- Robust and easy to handle -- Large-dimensioned crankshaft area
-- Suitable for v-belt or coupling drive -- Dynamic mass balance
-- Large number of applications with a wide r.p.m. range -- High volume pressure area to dampen pulsations
-- Naturally with oil pump lubrication

Universal
-- e.g. R134a, R404A, R507, R407C, R22
-- One compressor design for all conventional refrigerants,
for air-conditioning applications, normal or deep-freezing.
Maximum permissible operating pressure: 28 bar
-- Compressor designs for NH3
-- Compressor designs for CO2 on request

Reliable and safe oil supply

-- Classic lubricating oil circuit with oil pump independent of rotating


direction
-- High-volume oil sump
-- F14, F16 option of expanding the oil volume by 2.5 litres by raising the
base plate (accessories)
-- F14, F16 with connection facility for oil pressure monitoring
via ∆p oil differential pressure sensor
-- F14, F16 with practical oil service valve for clean oil changes
without intervening in the refrigeration cycle (accessories).
-- Maximum slant of 30° short-term possible in both axes
(e.g. marine applications)

Low-wearing long-lifed mechanism

-- Solid construction and design


-- Classic crankshaft construction with hardened surface
-- Low-friction, wear-resistant plain bearings
-- Aluminium pistons with two-ring assembly,
F14, F16 three-ring assembly, compression ring chromehardened
-- Aluminium con-rod in divided, screwed design,
F14, F16 with high-strength small end bearings

6-cylinder drive

8 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Open Type Compressors F
Special features

Valve plate construction for safe operation

tongue fins ring fins

-- Universally proven valve design with intake and discharge finger reed valves clamped on one side
(F14, F16 intake side formed as ring fins)
-- Valves made out of high-quality, impact-resistant spring steel
1
2
Simply constructed floating ring seals 3
only one O-ring seal

Example: assembly shaft seal F16


practical drain-option via freely

-- Tried and tested construction for decades accessible piece of tube

-- Only one o-ring seal, counter ring designed as the screw-on cover
-- With oil washing for cooling and lubricating the whole unit
-- Easy to change the shaft seal for maintenance purposes
-- F14 and F16 design with piece of tube for controlled oil drain option

96023-11.2015-Gb Subject to change without notice www.gea.com | 9


GEA Open Type Compressors F
Special features

Economic performance regulation (accessories)

Full load operation Partial load operation


(Principle F14/16) (Principle F14/16)

-- Blocking of the intake of a cylinder bank with an electromagnetic pilot valve


-- Possible regulating steps:
4-cylinder compressor: 50 % 6-cylinder compressor: 33 % / 66 %
-- Continuously variable speed control (up to 60 Hz) via external frequency converter possible

Oil sump heater (accessories)

- Design with immersion sleeve


- Changes possible without intervening in the refrigeration cycle

10 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Open Type Compressors F
Special features

Various drive options

direct belt drive

-- Conical shaft end for safe force transmission and exact installation of the drive elements
-- Drive via v-belt or coupling, with all the conventional drive sources
(electric motors, combustible motors, hydraulic motors, etc.) 1
-- Coupling bell for quick and easy installation
2
3

Acceptance by classification societies (accessories)

Further classification
societies on request.

96023-11.2015-Gb Subject to change without notice www.gea.com | 11


GEA Open Type Compressors F
At a glance

The F model series provides modern open type compressors for separate drive systems using V belts or direct couplings. Load transfer
through a V pair. Virtually all drive capacity requirements can be met.

The compressor design is very compact, robust and due to its open type construction it can be used reliably and without problems in almost
all areas of refrigeration technology.

All our F compressors are equipped with oil pump lubrication.

Type key

F X 14 / 1166
Swept volume 2)
Size
1) X - Ester oil filling (HFC refrigerant, e.g. R134a, R407C)
Ester oil filling 1)
2) Indication only at F14, F16
Series

The current program


...6 model sizes with 8 capacity stages from 10.5 to 178.4 m³/h (1.450 rpm)

300

200

100
Hubvolumen
Displacement m³/h
m³/h

F2 F3 F4 F5 F14 F16 F18

12 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Open Type Compressors F
Operating limits

R134a Operating limits FX2, FX3, FX4, FX5, FX14, FX16

Unlimited
application range

Supplementary cooling or
reduced suction gas temperature

tO Evaporating temperature (°C)


tC Condensing temperature (°C)
tOh Suction gas temperature (°C)
∆tOh Suction gas overheating (K)

Maximum permissible operating pressure (LP/HP)1): 19/28 bar

1)
LP = low pressure HP = high pressure
1
2
3
R134a Notes
Operating limits

Compressor operation is possible within the examples in the


diagram showing the limitations of use. The meaning of the
surfaces marked in colour are to be observed. Limiting areas
2,0
should not be selected for layout or continuous operating
1,8
points.
1,6

1,4
Performance data
1,2

1,0
Performance specifications for the R134a are based on 25 °C suction gas
0,8
temperatures without liquid subcooling. Compressor speed 1450 rpm.
0,6
The values can be stated to judge the overall performance at
Cooling capacity Q0
0,4
other speed with the help of the calculation factors below. Power required P
0,2
Factor

For additional technical data for other operating points see 0,0
500 750 1000 1250 1500 1800
GEA software.
Compressor speed (rpm)

96023-11.2015-Gb Subject to change without notice www.gea.com | 13


GEA Open Type Compressors F
Performance data

R134a Performance data 1.450 rpm



Type Cond. Cooling capacity QO [W] Power consumption P [kW]
temp.
Evaporating temperature °C
°C
15 12,5 10 5 0 -5 -10 -15 -20 -25 -30
Q 10018 9158 8354 6903 5648 4570 3653 2878 2228 1684 1229
30
P 0,92 0,97 1,01 1,05 1,04 1,01 0,95 0,87 0,78 0,69 0,60
Q 8960 8176 7444 6126 4990 4017 3190 2490 1901 1404 981
40
P 1,33 1,34 1,34 1,32 1,26 1,18 1,08 0,97 0,86 0,76 0,66
Q 7870 7163 6504 5323 4308 3442 2707 2085 1559 1111 723
FX2 50
P 1,68 1,66 1,63 1,55 1,45 1,33 1,20 1,07 0,94 0,83 0,74
Q 6757 6128 5544 4500 3609 2852 2212 1671 1211 815 464
60
P 1,99 1,94 1,88 1,75 1,61 1,45 1,30 1,15 1,01 0,90 0,81
Q 5629 5079 4570 3667 2902 2257 1715 1256 865 522 211
70
P 2,24 2,17 2,08 1,91 1,73 1,55 1,37 1,21 1,08 0,97 0,89
Q 19421 17754 16195 13383 10949 8861 7083 5580 4319 3265 2383
30
P 1,79 1,89 1,96 2,03 2,02 1,95 1,84 1,68 1,51 1,33 1,16
Q 17370 15850 14431 11877 9674 7787 6183 4827 3685 2721 1902
40
P 2,57 2,60 2,60 2,56 2,45 2,29 2,10 1,89 1,68 1,47 1,29
Q 15258 13887 12610 10319 8351 6672 5247 4042 3023 2154 1402
FX3 50
P 3,26 3,22 3,17 3,01 2,81 2,58 2,33 2,07 1,83 1,61 1,43
Q 13100 11881 10748 8725 6997 5530 4289 3240 2348 1580 900
60
P 3,86 3,76 3,65 3,40 3,12 2,82 2,52 2,23 1,97 1,75 1,58
Q 10912 9847 8861 7110 5627 4376 3324 2436 1677 1013 410
70
P 4,35 4,20 4,04 3,71 3,36 3,00 2,67 2,35 2,09 1,87 1,73
Q 38841 35508 32390 26765 21899 17722 14165 11160 8638 6530 4767
30
P 3,58 3,77 3,91 4,05 4,04 3,91 3,67 3,37 3,02 2,66 2,32
Q 34740 31700 28861 23753 19347 15575 12367 9655 7369 5442 3804
40
P 5,15 5,20 5,20 5,11 4,89 4,58 4,20 3,78 3,35 2,94 2,58
Q 30516 27774 25219 20638 16702 13344 10494 8084 6045 4308 2805
FX4 50
P 6,52 6,45 6,34 6,03 5,63 5,16 4,66 4,15 3,66 3,22 2,86
Q 26201 23762 21496 17450 13994 11060 8578 6479 4696 3159 1800
60
P 7,71 7,52 7,30 6,80 6,23 5,64 5,04 4,46 3,94 3,49 3,16
Q 21825 19693 17721 14220 11254 8753 6648 4871 3353 2026 819
70
P 8,70 8,40 8,08 7,41 6,71 6,01 5,33 4,71 4,17 3,74 3,46
Q 70611 64551 58883 48658 39811 32217 25751 20288 15703 11871 8666
30
P 6,51 6,86 7,11 7,37 7,35 7,10 6,67 6,12 5,49 4,84 4,21
Q 63155 57629 52468 43182 35173 28315 22483 17552 13397 9894 6916
40
P 9,36 9,45 9,46 9,29 8,89 8,32 7,63 6,87 6,09 5,35 4,69
Q 55477 50492 45848 37518 30364 24259 19078 14697 10990 7832 5099
FX5 50
P 11,86 11,72 11,52 10,96 10,23 9,38 8,47 7,54 6,65 5,86 5,20
Q 47632 43198 39078 31723 25440 20106 15594 11779 8537 5743 3271
60
P 14,02 13,67 13,27 12,36 11,33 10,25 9,16 8,11 7,15 6,35 5,74
Q 39677 35802 32216 25852 20459 15912 12086 8856 6096 3683 1490
70 15,81 15,27 14,70 13,48 12,20 10,92 9,69 8,56 7,58 6,81 6,29
P
Q 97150 88813 81014 66946 54774 44326 35430 27914 21605 16333 11923
30
P 8,96 9,43 9,78 10,14 10,11 9,77 9,18 8,42 7,55 6,65 5,80
Q 86892 79288 72188 59412 48392 38956 30932 24148 18432 13612 9515
40
P 12,87 13,00 13,02 12,78 12,24 11,45 10,50 9,45 8,38 7,36 6,45
Q 76328 69469 63079 51620 41776 33376 26248 20220 15120 10776 7015
FX14/1166 50
P 16,32 16,13 15,85 15,08 14,07 12,90 11,65 10,37 9,15 8,06 7,16
Q 65534 59433 53766 43646 35002 27662 21454 16206 11746 7902 4501
60
P 19,29 18,80 18,26 17,00 15,59 14,10 12,60 11,16 9,84 8,73 7,90
Q 54590 49258 4 4325 35568 28148 21892 16628 12184 8387 5067 2050
70
P 21,75 21,01 20,22 18,54 16,79 15,03 13,33 11,78 10,43 9,37 8,65
Q 114013 104228 95076 78566 64282 52020 41580 32759 25356 19168 13993
30
P 10,52 11,07 11,48 11,90 11,87 11,47 10,77 9,88 8,86 7,81 6,80
Q 101973 93049 84717 69724 56792 45718 36302 28340 21632 15975 11167
40
P 15,11 15,25 15,28 15,00 14,36 13,44 12,32 11,09 9,84 8,63 7,57
Q 89575 81526 74027 60579 49027 39169 30804 23730 17745 12646 8233
FX14/1366 50
P 19,15 18,93 18,60 17,69 16,51 15,14 13,67 12,17 10,74 9,46 8,40
Q 76908 69749 63098 51221 41077 32463 25178 19019 13785 9273 5282
60
P 22,63 22,07 21,43 19,95 18,30 16,55 14,79 13,09 11,55 10,25 9,27
Q 64065 57808 52019 41743 33034 25692 19514 14298 9843 5946 2405
70
P 25,52 24,65 23,73 21,76 19,70 17,63 15,65 13,82 12,24 10,99 10,15

Based on 25 °C suction gas temperature Supplementary cooling or


without liquid subcooling reduced suction gas temp.

14 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Open Type Compressors F
Performance data

R134a Performance data 1.450 rpm



Type Cond. Cooling capacity QO [W] Power consumption P [kW]
temp.
Evaporating temperature °C
°C
15 12,5 10 5 0 -5 -10 -15 -20 -25 -30
Q 145822 133308 121602 100486 82215 66533 53180 41898 32429 24515 17897
30
P 13,45 14,16 14,68 15,22 15,18 14,67 13,78 12,63 11,33 9,99 8,70
Q 130423 119010 108353 89177 72636 58473 46429 36247 27667 20431 14282
40
P 19,32 19,51 19,54 19,18 18,37 17,19 15,76 14,19 12,58 11,04 9,68
Q 114566 104272 94681 77480 62705 50097 39399 30351 22696 16175 10530
FX16/1751 50
P 24,50 24,21 23,79 22,63 21,12 19,37 17,48 15,57 13,74 12,09 10,74
Q 98365 89208 80702 65512 52538 41521 32203 24326 17631 11861 6756
60
P 28,95 28,23 27,40 25,52 23,41 21,17 18,91 16,74 14,78 13,11 11,86
Q 81937 73935 66531 53388 42250 32860 24959 18288 12589 7605 3076
70 32,65 31,53 30,35 27,83 25,19 22,55 20,01 17,68 15,66 14,06 12,99
P
Q 170924 156256 142534 117783 96368 77986 62334 49110 38011 28735 20977
30 15,77 16,60 17,21 17,84 17,80 17,19 16,15 14,81 13,29 11,71 10,20
P
Q 152875 139497 127005 104528 85140 68539 54422 42486 32429 23948 16740
40 22,65 22,87 22,90 22,49 21,53 20,15 18,47 16,63 14,75 12,94 11,35
P
Q 134288 122222 110980 90818 73499 58721 46181 35575 26602 18959 12342
FX16/2051 50
P 28,71 28,37 27,89 26,52 24,75 22,70 20,49 18,25 16,10 14,17 12,59
60
Q
P
115298 104565 94594 76789 61582 48668 37746 28513 20666
33,93 33,08 32,12 29,91 27,43 24,81 22,17 19,63 17,32
13902
15,37
7919
13,90 1
Q 96042 86662 77983 62578 49523 38517 29255 21436 14757 8914 3606
70 38,27 36,96 35,57 32,62 29,53 26,44 23,46 20,72 18,35 16,48 15,22
P
2
Based on 25 °C suction gas temperature Supplementary cooling or
without liquid subcooling reduced suction gas temp. 3

96023-11.2015-Gb Subject to change without notice www.gea.com | 15


GEA Open Type Compressors F
Operating limits

R404A/R507 Operating limits FX2, FX3, FX4, FX5, FX14, FX16

Unlimited
application range

Supplementary cooling or
reduced suction gas temperature

tO Evaporating temperature (°C)


tC Condensing temperature (°C)
tOh Suction gas temperature (°C)
∆tOh Suction gas overheating (K)

Maximum permissible operating pressure (LP/HP)1): 19/28 bar

1)
LP = low pressure HP = high pressure

R404A/R507 Notes

Operating limits

Compressor operation is possible within the examples in the


diagram showing the limitations of use. The meaning of the 2,0
surfaces marked in colour are to be observed. Limiting areas 1,8
should not be selected for layout or continuous operating points. 1,6

1,4
Performance data
1,2

1,0
Performance specifications for R404A/R507 are based on 20°C
0,8
suction gas temperatures without liquid subcooling. Compressor
0,6
speed 1450 rpm.
0,4 Cooling capacity Q0
The values can be stated to judge the overall performance at Power required P
0,2
other speed with the help of the calculation factors below.
Factor

0,0
500 750 1000 1250 1500 1800
For additional technical data for other operating points see Compressor speed (rpm)
GEA software.

16 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Open Type Compressors F
Performance data

R404A/R507 Performance data 1.450 rpm



Type Cond. Cooling capacity QO [W] Power consumption P [kW]
temp. Evaporating temperature °C
°C 10 5 0 -5 -10 -15 -20 -25 -30 -35 -40 -45
Q 13423 11418 9621 8020 6606 5366 4290 3366 2584 1933 1402 979
30
P 2,21 2,19 2,13 2,05 1,94 1,80 1,65 1,48 1,31 1,12 0,94 0,75
Q 11561 9785 8201 6797 5562 4485 3555 2761 2092 1537 1085 724
FX2 40
P 2,65 2,56 2,44 2,30 2,13 1,95 1,76 1,55 1,34 1,12 0,91 0,70
Q 9652 8113 6749 5548 4500 3593 2816 2159 1609 1157 791
50
P 3,03 2,88 2,71 2,51 2,30 2,07 1,83 1,59 1,34 1,10 0,86
Q 28402 24165 20377 17011 14041 11442 9187 7251 5608 4231 3096 2175
30
P 3,92 3,97 3,94 3,83 3,66 3,44 3,17 2,88 2,56 2,23 1,90 1,57
Q 24498 20763 17437 14495 11911 9657 7710 6042 4628 3442 2458 1650
FX3 40
P 4,97 4,85 4,66 4,41 4,11 3,77 3,40 3,01 2,61 2,21 1,83 1,46
Q 20584 17356 14498 11985 9791 7889 6254 4860 3680 2690 1862
50
P 5,90 5,62 5,28 4,89 4,47 4,02 3,56 3,08 2,61 2,15 1,72
Q 53909 45836 38585 32117 26393 21373 17019 13292 10151 7559 5476 3862
30
P 8,34 8,30 8,09 7,73 7,25 6,68 6,04 5,36 4,66 3,96 3,29 2,69
Q 46772 39538 33069 27326 22270 17862 14063 10834 8135 5928 4173 2832
FX4 40
P 10,09 9,75 9,27 8,67 7,98 7,21 6,41 5,59 4,78 4,00 3,27 2,63
Q 39157 32814 27179 22214 17880 14137 10946 8268 6064 4295 2922
50
P 11,44 10,83 10,10 9,28 8,40 7,47 6,53 5,59 4,69 3,85 3,09
30
Q
P
95654
12,98
81844
13,48
69253
13,55
57854
13,24
47620
12,62
38522
11,75
30533
10,69
23624
9,49
17768
8,22
12938
6,94
9105
5,70
6242
4,57
1
Q 83330 70784 59401 49154 40014 31955 24949 18967 13981 9965 6890 4728
FX5 40
P
Q
16,87
70427
16,64
59251
16,05
49183
15,16
40194
14,03
32258
12,72
25345
11,28
19428
9,79
14480
8,29
10472
6,85
7377
5,53
5168
4,39
2
50
P 20,21 19,31 18,12 16,70 15,11 13,41 11,67 9,93 8,26 6,73 5,38
30
Q
P
131605
17,86
112604
18,55
95281
18,64
79598
18,22
65518
17,37
53000
16,17
42008
14,71
32503
13,06
24447
11,32
17801
9,55
12527
7,85
8587
6,29
3
Q 114650 97388 81727 67628 55054 43966 34326 26096 19237 13711 9480 6506
FX14/1166 40
P 23,21 22,89 22,08 20,86 19,30 17,49 15,52 13,47 11,41 9,43 7,61 6,04
Q 96896 81521 67668 55301 44382 34871 26730 19922 14408 10150 7110
50
P 27,80 26,56 24,92 22,97 20,79 18,45 16,05 13,66 11,37 9,25 7,40
Q 154448 132149 111819 93414 76889 62199 49299 38144 28690 20890 14701 10078
30
P 20,96 21,77 21,87 21,38 20,38 18,98 17,26 15,33 13,28 11,21 9,21 7,38
Q 134550 114291 95912 79366 64609 51597 40284 30625 22575 16091 11125 7635
FX14/1366 40
P 27,24 26,87 25,91 24,48 22,65 20,53 18,22 15,80 13,39 11,06 8,93 7,09
Q 113715 95670 79413 64900 52085 40923 31370 23380 16909 11912 8344
50
P 32,63 31,17 29,25 26,96 24,40 21,66 18,84 16,03 13,34 10,86 8,68
Q 197537 169017 143016 119476 98341 79552 63053 48786 36694 26719 18803 12890
30
P 26,81 27,84 27,98 27,34 26,07 24,27 22,08 19,61 16,98 14,33 11,78 9,44
Q 172088 146178 122670 101508 82635 65992 51523 39169 28874 20580 14229 9765
FX16/1751 40
P 34,84 34,36 33,14 31,30 28,97 26,26 23,30 20,21 17,12 14,15 11,42 9,06
Q 145440 122361 101569 83006 66616 52340 40122 29903 21627 15236 10672
50
P 41,73 39,87 37,41 34,48 31,20 27,70 24,09 20,50 17,06 13,89 11,11
Q 231541 198112 167635 140043 115270 93247 73908 57185 43011 31318 22040 15108
30
P 31,42 32,63 32,79 32,05 30,56 28,45 25,88 22,98 19,91 16,80 13,81 11,07
Q 201712 171341 143787 118983 96860 77352 60392 45912 33845 24123 16679 11446
FX16/2051 40
P 40,83 40,28 38,85 36,69 33,96 30,78 27,31 23,69 20,07 16,59 13,39 10,62
Q 170476 143424 119053 97295 78083 61350 47028 35051 25350 17858 12509
50
P 48,92 46,73 43,85 40,42 36,57 32,47 28,24 24,03 20,00 16,28 13,02

Based on 20 °C suction gas temperature Supplementary cooling or


without liquid subcooling reduced suction gas temp.

96023-11.2015-Gb Subject to change without notice www.gea.com | 17


GEA Open Type Compressors F
Operating limits

R407C Operating limits FX2, FX3, FX4, FX5, FX14, FX16

Unlimited
application range

Supplementary cooling or
reduced suction gas temperature

tO Evaporating temperature (°C)


tC Condensing temperature (°C)
tOh Suction gas temperature (°C)
∆tOh Suction gas overheating (K)

Maximum permissible operating pressure (LP/HP)1): 19/28 bar

1)
LP = low pressure HP = high pressure

R407C Notes

Operating limits

Compressor operation is possible within the examples in the


diagram showing the limitations of use. The meaning of the
surfaces marked in colour are to be observed. Limiting areas
should not be selected for layout or continuous operating 2,0

points. 1,8

1,6

Performance data 1,4

1,2
Performance specifications for R407C are based on 25°C suction gas 1,0
temperatures without liquid subcooling. Compressor speed 1450 rpm. 0,8
The values can be stated to judge the overall performance at 0,6
other speed with the help of the calculation factors below. Cooling capacity Q0
0,4
Power required P
0,2
Factor

For additional technical data for other operating points see


0,0
GEA software. 500 750 1000 1250 1500 1800
Compressor speed (rpm)

18 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Open Type Compressors F
Performance data

R407C Performance data 1.450 rpm



Type Cond. Cooling capacity QO [W] Power consumption P [kW]
temp. Evaporating temperature °C
°C 15 12,5 10 5 0 -5 -10 -15 -20 -25
Q 14121 12935 11824 9817 8075 6576 5296 4209 3292 2522
30
P 1,39 1,47 1,54 1,60 1,61 1,56 1,47 1,36 1,23 1,10
Q 12635 11555 10545 8724 7149 5796 4640 3657 2824 2117
FX2 40
P 2,06 2,09 2,09 2,06 1,97 1,85 1,71 1,55 1,38 1,24
Q 11089 10118 9213 7586 6184 4984 3960 3089 2346 1709
50
P 2,65 2,62 2,57 2,45 2,29 2,11 1,91 1,72 1,54 1,38
Q 27301 25007 22860 18980 15614 12716 10240 8138 6366 4875
30
P 2,69 2,85 2,97 3,10 3,11 3,01 2,85 2,63 2,38 2,13
Q 24426 22338 20386 16867 13823 11206 8971 7071 5460 4092
FX3 40
P 3,99 4,03 4,05 3,98 3,82 3,58 3,30 2,99 2,68 2,39
Q 21437 19561 17812 14667 11957 9636 7656 5971 4536 3304
50
P 5,12 5,06 4,97 4,74 4,43 4,07 3,70 3,32 2,97 2,67
Q 54466 49891 45607 37866 31151 25369 20429 16236 12699 9726
30
P 5,37 5,69 5,92 6,18 6,20 6,01 5,68 5,24 4,75 4,24
Q 48732 44566 40672 33651 27577 22356 17897 14107 10893 8163
FX4 40
P 7,96 8,05 8,07 7,94 7,61 7,15 6,58 5,96 5,34 4,76
Q 42767 39025 35535 29262 23855 19224 15274 11913 9050 6591
50
P 10,21 10,09 9,92 9,45 8,83 8,13 7,38 6,63 5,93 5,32
30
Q
P
99116
9,77
90790
10,35
82994
10,78
68907
11,25
56687
11,27
46165
10,94
37174
10,33
29545
9,53
23110
8,64
17699
7,73
1
Q 88680 81100 74013 61236 50182 40682 32568 25671 19823 14856
FX5 40
P
Q
14,48
77827
14,64
71017
14,68
64665
14,44
53248
13,85
43410
13,00
34982
11,97
27794
10,85
21679
9,72
16469
8,67
11995
2
50
P 18,57 18,36 18,05 17,19 16,08 14,79 13,42 12,06 10,78 9,68
30
Q
P
136367
13,45
124912
14,24
114186
14,83
94805
15,47
77993
15,51
63517
15,05
51147
14,21
40650
13,12
31796
11,88
24352
10,63
3
Q 122008 111579 101830 84252 69043 55973 44809 35320 27274 20439
FX14/1166 40
P 19,92 20,14 20,20 19,87 19,06 17,89 16,47 14,93 13,37 11,93
Q 107077 97708 88968 73262 59727 48130 38241 29828 22659 16503
50
P 25,55 25,26 24,84 23,65 22,12 20,35 18,47 16,59 14,84 13,32
Q 160037 146594 134006 111261 91531 74543 60025 47706 37314 28578
30
P 15,78 16,71 17,40 18,16 18,20 17,66 16,68 15,39 13,95 12,47
Q 143185 130946 119504 98876 81028 65689 52587 41450 32007 23987
FX14/1366 40
P 23,38 23,64 23,70 23,32 22,37 20,99 19,33 17,52 15,69 14,00
Q 125661 114666 104410 85978 70093 56484 44878 35005 26592 19367
50
P 29,99 29,64 29,15 27,76 25,96 23,88 21,68 19,47 17,41 15,63
Q 204684 187491 171392 142302 117067 95339 76771 61015 47725 36551
30
P 20,19 21,37 22,25 23,22 23,28 22,58 21,33 19,69 17,84 15,95
Q 183133 167479 152845 126461 103634 84015 67258 53015 40937 30679
FX16/1751 40
P 29,91 30,23 30,32 29,82 28,61 26,85 24,72 22,40 20,07 17,90
Q 160720 146658 133540 109966 89649 72243 57399 44771 34010 24770
50
P 38,35 37,92 37,28 35,50 33,20 30,55 27,72 24,90 22,27 19,99
Q 239918 219766 200895 166798 137219 111751 89987 71519 55940 42843
30
P 23,66 25,05 26,08 27,22 27,28 26,47 25,00 23,08 20,91 18,70
Q 214657 196309 179156 148231 121474 98478 78836 62141 47985 35960
FX16/2051 40
P 35,05 35,44 35,53 34,96 33,53 31,47 28,98 26,26 23,53 20,99
Q 188386 171903 156528 128895 105081 84679 67280 52478 39865 29034
50
P 44,95 44,44 43,70 41,62 38,92 35,81 32,50 29,19 26,10 23,43

Based on 25 °C suction gas temperature Supplementary cooling or


without liquid subcooling reduced suction gas temp.

96023-11.2015-Gb Subject to change without notice www.gea.com | 19


GEA Open Type Compressors F
Operating limits

R22 Operating limits F2, F3, F4, F5, F14, F16

Unlimited
application range

Supplementary cooling or
reduced suction gas temperature

tO Evaporating temperature (°C)


tC Condensing temperature (°C)
tOh Suction gas temperature (°C)
∆tOh Suction gas overheating (K)

Maximum permissible operating pressure (LP/HP)1): 19/28 bar

1)
LP = low pressure HP = high pressure

R22 Notes

Operating limits

Compressor operation is possible within the examples in the


diagram showing the limitations of use. The meaning of the
surfaces marked in colour are to be observed. Limiting areas
should not be selected for layout or continuous operating points. 2,0

1,8

Performance data 1,6

1,4

Performance specifications for R22 are based on 25°C suction gas 1,2

temperatures without liquid subcooling. Compressor speed 1450 rpm. 1,0

The values can be stated to judge the overall performance at 0,8


other speed with the help of the calculation factors below. 0,6
Cooling capacity Q0
0,4
Power required P
For additional technical data for other operating points see 0,2
Factor

GEA software. 0,0


500 750 1000 1250 1500 1800
Compressor speed (rpm)

20 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Open Type Compressors F
Performance data

R22 Performance data 1.450 rpm



Type Cond. Cooling capacity QO [W] Power consumption P [kW]
temp. Evaporating temperature °C
°C 10 5 0 -5 -10 -15 -20 -25 -30 -35 -40
Q 12420 10492 8792 7303 6007 4889 3932 3118 2431 1854 1370
30
P 1,48 1,59 1,63 1,63 1,59 1,51 1,42 1,31 1,20 1,09 1,00
Q 11359 9565 7987 6610 5415 4386 3507 2760 2129 1597 1147
F2 40
P 2,04 2,07 2,04 1,98 1,88 1,76 1,63 1,49 1,36 1,24 1,15
Q 10263 8608 7157 5895 4805 3871 3074 2398
50
P 2,57 2,52 2,43 2,30 2,15 1,99 1,83 1,67
Q 24080 20342 17046 14158 11646 9479 7622 6044 4712 3593 2656
30
P 2,87 3,08 3,16 3,16 3,08 2,93 2,75 2,54 2,33 2,12 1,94
Q 22022 18543 15485 12814 10497 8503 6798 5350 4127 3095 2223
F3 40
P 3,96 4,01 3,96 3,83 3,64 3,41 3,16 2,89 2,64 2,41 2,23
Q 19897 16687 13875 11429 9316 7503 5959 4649
50
P 4,99 4,89 4,71 4,46 4,18 3,86 3,54 3,23
Q 48161 40685 34091 28316 23293 18957 15244 12088 9424 7187 5312
30
P 5,75 6,15 6,33 6,32 6,15 5,87 5,50 5,08 4,65 4,24 3,88
Q 44044 37087 30970 25627 20994 17005 13596 10700 8253 6191 4446
F4 40
P 7,92 8,01 7,92 7,66 7,29 6,82 6,31 5,78 5,28 4,82 4,46
Q 39795 33374 27750 22858 18632 15006 11917 9299
50 9,98 9,77 9,41 8,93 8,35 7,73 7,08 6,46
P
30
Q
P
87555
10,45
73963
11,18
61977
11,51
51477
11,49
42345
11,19
34463
10,67
27712
10,00
21975
9,24
17132
8,46
13065
7,71
9656
7,06
1
Q 80069 67422 56302 46589 38166 30915 24716 19452 15004 11254 8084
F5 40
P
Q
14,40
72345
14,57
60673
14,39
50449
13,93
41554
13,25
33871
12,41
27281
11,48
21665
10,52
16905
9,59 8,76 8,10
2
50 18,14 17,77 17,11 16,23 15,18 14,05 12,88 11,74
P
30
Q
P
120460
14,38
101761
15,39
85270
15,83
70824
15,80
58260
15,39
47416
14,68
38128
13,76
30234
12,71
23571
11,63
17976
10,61
13286
9,72 3
Q 110163 92762 77462 64100 52511 42534 34006 26763 20644 15484 11121
F14/1166 40
P 19,82 20,05 19,80 19,16 18,22 17,07 15,79 14,47 13,20 12,06 11,14
Q 99536 83477 69410 57173 46602 37535 29808 23259
50 24,96 24,45 23,54 22,32 20,89 19,33 17,72 16,15
P
Q 141369 119424 100070 83117 68372 55646 44746 35482 27662 21096 15592
30 16,88 18,06 18,58 18,55 18,06 17,23 16,15 14,92 13,65 12,45 11,40
P
Q 129284 108863 90907 75225 61625 49917 39908 31409 24227 18172 13052
F14/1366 40
P 23,26 23,53 23,24 22,49 21,39 20,03 18,53 16,98 15,49 14,15 13,08
Q 116813 97966 81458 67096 54690 44049 34982 27296
50 29,29 28,69 27,62 26,20 24,52 22,68 20,79 18,96
P
Q 180811 152743 127990 106306 87448 71171 57230 45381 35380 26982 19942
30 21,58 23,09 23,76 23,72 23,10 22,03 20,65 19,08 17,46 15,92 14,59
P
Q 165353 139235 116270 96212 78818 63843 51042 40171 30986 23241 16693
F16/1751 40
P 29,74 30,09 29,72 28,76 27,35 25,62 23,70 21,72 19,81 18,10 16,73
Q 149402 125297 104183 85815 69948 56338 44741 34911
50 37,46 36,69 35,33 33,51 31,36 29,01 26,60 24,25
P
Q 211935 179036 150022 124606 102501 83422 67081 53193 41470 31626 23375
30 25,30 27,07 27,85 27,80 27,08 25,83 24,21 22,37 20,47 18,66 17,10
P
Q 193817 163203 136285 112775 92386 74833 59829 47086 36320 27242 19567
F16/2051 40
P 34,86 35,27 34,83 33,71 32,06 30,03 27,78 25,45 23,22 21,21 19,61
Q 175120 146867 122118 100588 81990 66037 52443 40921
50
P 43,91 43,01 41,41 39,28 36,76 34,00 31,17 28,42

Based on 25 °C suction gas temperature Supplementary cooling or


without liquid subcooling reduced suction gas temp.

96023-11.2015-Gb Subject to change without notice www.gea.com | 21


GEA Open Type Compressors F
Technical data

F Number of Displacement Weight Connections 1 Oil Speed


cylinders (1.450/1.740 rpm) Discharge line Suction line charge range
2 DV SV
Type
m³/h kg mm I inch mm I inch Ltr. rpm
F2 2 10,5 / 12,6 18 16 I 5/ 16 I 5/ 0,8 960 - 1800
8 8

F3 2 20,3 / 24,3 28 22 I 7/8 28 I 1 1/8 1,5 960 - 1800


F4 4 40,5 / 48,6 51 28 I 1 1/ 35 I 1 3/ 2,6 500 - 1800
8 8

F5 4 73,7 / 88,4 85 35 I 1 3/8 2 x 35 I 2 x 1 3/8 3,8 500 - 1800


F14/1166 4 101,4 / 121,7 149 42 I 1 5/8 54 I 2 1/8 3,8 700 - 1800
F14/1366 4 119,0 / 142,8 149 42 I 1 5/ 54 I 2 1/ 3,8 700 - 1800
8 8

F16/1751 6 152,2 / 182,6 175 42 I 1 5/8 54 I 2 1/8 5,0 700 - 1800


F16/2051 6 178,4 / 214,1 175 42 I 1 5/ 54 I 2 1/ 5,0 700 - 1800
8 8

1 for soldering connections


2 version with accessories

Oil sump heater: 230 V – 1 – 50/60 Hz


F2: 40 W (accessories)
F3: 60 W (accessories)
F4, F5: 80 W (accessories)
F14, F16: 140 W (accessories)

22 | www.gea.com 96023-11.2015-Gb Subject to change without notice


GEA Open Type Compressors F
Dimensions and connections

F2

101
B
B1 DV
A1
B/L SV
A

ca.340
H/D1
310
195

X
1
123

4xØ9
K
2
114 77 134 F/G
3
15

ca.255 152

Shaft end

8xM6 Ø82

6xM5 Ø49
A4x6,5 DIN 6888
M8x22
1.5
Ø101 h8
Ø60

Ø25
Ø21,69

1:4

25
30
32,5
59

Dimensions in mm -- Connections see page 30


-- Dimensions for view X see page 29
96023-11.2015-Gb Subject to change without notice www.gea.com | 23
GEA Open Type Compressors F
Dimensions and connections

F3

135
118 B1 90

DV
B/L
A
A1

ca.400
SV

360
C/E

230
D/D1/H
X
K 135
4xØ9
17
F/G
130 96.5 175
ca.315 200

Shaft end

8xM8 Ø110

6xM5 Ø49
A4x6,5 DIN 6888
M8x22
1.3
Ø130 h8
Ø60

Ø25
Ø21,69

1:4

25
30
37
63

Dimensions in mm -- Connections see page 30


-- Dimensions for view X see page 29
24 | www.gea.com 96023-11.2015-Gb Subject to change without notice
GEA Open Type Compressors F
Dimensions and connections

F4

ca.305
L B1 B DV
ca.240

SV

A
A1

ca.430
395
D C/E
ca.200 H
X K 1
D1
170

F 2
J
130 25 4x 11 3
ca.225 210
ca.455 240

Shaft end

8xM10 130
6xM8 72

A5x9 DIN 6888


M12x26
2
148 h8

40
90

1:5
50
54
100

Dimensions in mm -- Connections see page 30


Centre of gravity -- Dimensions for view X see page 29
96023-11.2015-Gb Subject to change without notice www.gea.com | 25
GEA Open Type Compressors F
Dimensions and connections

F5

ca.355
B1 246
B
L DV

SV
A
A1
ca.465

430
340
C/E

D K
X
D1
F
170
25
H
J
4x 11
150 169 240
ca.470 270

Shaft end

8xM10 Ø150
6xM8 Ø72
A5x9 DIN 6888
M12x30
2
Ø170 h8
Ø90

Ø40

1:5
50
53
100

Dimensions in mm -- Connections see page 30


-- Dimensions for view X see page 29
26 | www.gea.com 96023-11.2015-Gb Subject to change without notice
GEA Open Type Compressors F
Dimensions and connections

F14 F14/1166 F14/1366

362 124 ca.415

SV A1
DV
L B1
B B
A

ca.510 (560)
B2 H

448 (498)
C

432 (482)
D D1 E
P Y

180 (230)
X Y K 1
4x 13,5
F 2
20 J
290 121,5
342
290 3
ca.530 ÖV 320

( ) = Dimensions at elevated base plate

Shaft end

12xM10 210

8xM8 111
A5x9 DIN 6888

M12x26
2
130 h8

50

1:5
50
53,5
94

Dimensions in mm -- Connections see page 30


-- Dimensions for view X see page 29
96023-11.2015-Gb Subject to change without notice www.gea.com | 27
GEA Open Type Compressors F
Offene Verdichter F - Maße und Anschlüsse
Dimensions and connections

F16 F16/1751 F16/2051

ca.310
ca.515 A1
SV 363 170
B1
DV B
L C

ca.535 (585)
B2 B E

470 (520)
H

452 (502)
A D1 K
P Y
ca.260

200 (250)
D F
Y
X J

20
290 143,5 4x 13,5
342 ÖV 290
ca. 580 320

( ) = Dimensions at elevated base plate

Shaft end

12xM10 210

8xM8 111
A10x16 DIN 6888

M12x26
3,2
130 h8

60

1:5
50
57,5
115

Dimensions in mm -- Connections see page 30


Centre of gravity -- Dimensions for view X see page 29
28 | www.gea.com 96023-11.2015-Gb Subject to change without notice
GEA Open Type Compressors F
Dimensions and connections

Connection facilities

Operation with Betrieb mitwith


Operation gemeinsamer
common
A oil level regulator B Öl- Gasausgleichsleitung
oil-gas balance pipe

Example: 3 compressors in parallel

Art.Nr. 80462 Art.Nr. 80463 1


GEA adapter for oil level regulator, GEA adapter for oil-gas regulator, 2
fits the makes ESK, AC+R, CARLY. single design, four-hole steel connector for
Three-hole fastener on the side of the oil level regulator. Pipe Ø 35 mm, fits all sightglass positions.
Four-hole fastener on the side of the compressor. 1 item per compressor required. 3
Available for F2 - F16. Available for F2 - F16.

View X,Y

- Oil sight glass


- Connection facility for parallel operation

Position view X:
F2, F3, F4, F5, F14, F16
Four-hole oil sight glass 4 x M6, 10 mm deep

Possibility to connect to oil level regulator


12

Three-hole connection for oil level regulator
make ESK, AC+R, CARLY (3x M6, 10 deep)
12

12

Three-hole connection for oil level regulator


make TRAXOIL (3x M6, 10 deep)

12

Position view Y:
Ø 47,6
F14, F16
Second oil sight glass can be attached as accessories
(available as original equipment only)

96023-11.2015-Gb Subject to change without notice www.gea.com | 29


GEA Open Type Compressors F
Dimensions and connections

Connections F2 F3 F4 F5 F14 F16


SV Suction line
please refer to technical data page 22
DV Discharge line

Connection suction side,


A 7
/16 " UNF 1
/8 " NPTF /8 " NPTF
1 1
/8 " NPTF 1
/8 " NPTF 1
/8 " NPTF
not lockable

Connection suction side,


A1 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF
lockable

Connection discharge side,


B 1
/8 " NPTF 1
/8 " NPTF /8 " NPTF
1 1
/8 " NPTF 1
/8 " NPTF 1
/8 " NPTF
not lockable

Connection discharge side,


B1 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF
lockable

Connection discharge side,


B2 - - - - 7
/16 " UNF 7
/16 " UNF
not lockable

Connection oil pressure


C - 1
/8 " NPTF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF
safety switch OIL

Connection oil pressure


D - 1
/8 " NPTF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF
safety switch LP

Connection oil return from


D1 1
/8 " NPTF 1
/8 " NPTF /8 " NPTF
1 1
/8 " NPTF 5
/8 " UNF 5
/8 " UNF
oil separator

Connection
E - 1
/8 " NPTF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF 7
/16 " UNF
oil pressure gauge

F Oil drain plug R 3/8 " M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 26 x 1,5 M 26 x 1,5

G Oil sump heater plug R 3/8 " M 22 x 1,5 - - - -

H Oil charge plug 1


/8 " NPTF 1
/8 " NPTF M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5

Connection
J - - M 22 x 1,5 M 22 x 1,5 M 22 x 1,5 M 22 x 1,5
oil sump heater

K Sight glass 4 hole M 6 4 hole M 6 4 hole M 6 4 hole M 6 4 hole M 6 1) 4 hole M 6 1)

Connection thermal
L 1
/8 " NPTF 1
/8 " NPTF /8 " NPTF
1 1
/8 " NPTF 1
/8 " NPTF 1
/8 " NPTF
protection thermostat

Connection
ÖV - - - - 1
/4 " NPTF 1
/4 " NPTF
oil service valve

Connection oil pressure


P - - - - M 20 x 1,5 M 20 x 1,5
differential sensor

1)
Second sight glass can be attached,
Positioning view Y ( accessories, available only as original equipment)

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GEA Open Type Compressors F
Scope of supply

Scope of supply F2 F3 F4 F5 F14 F16

Open type compressor with suction and discharge shut-off valves

Two cylinder, cylinder arrangement in row

Four cylinder, cylinder arrangement in V

Six cylinder, cylinder arrangement in W

Seat front bearing flange

1 Shaft seal with piece of tube for controlled oil collection

Oil pump

2 Oil pump cover with screw-in option for oil pressure


differential sensor (∆p-switch by Kriwan)

Connection possibility for oil level regulators make ESK, AC+R or CARLY 1) 1) 1) 1) 1) 1)

Oil charge:
F: FUCHS Reniso SP46 1
FX: FUCHS Reniso Triton SE55

Sight glass
2
Decompression valve 3
Inert gas charge

1) Only possible with additional adapter

Shaft seal with piece of tube Screw-in option for oil differential pressure switch

1 2

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GEA Open Type Compressors F
Accessories

Accessories F2 F3 F4 F5 F14 F16


1 Oil sump heater 220-240 V - 1 - 50/60 Hz
2 Compressor flywheel 2) 2) 2) 2) 2) 2)

3 Shaft coupling for direct drive 2) 3) 2) 3) 2) 3) 2) 3) 2) 3) 2) 3)

Coupling bell for motor adjustment, for B5/B35 IEC motors, flange
diameter Ø 450 and Ø 550 (on request)
4 Capacity regulator 230 V - 1 - 50/60 Hz, IP65
1 capacity regulator = 50 % residual capacity
Capacity regulator 230 V - 1 - 50/60 Hz, IP65
1-2 capacity regulator = 66/33 % residual capacity
5 Start unloader 230 V - 1 - 50/60 Hz, IP65, without check valve,
including thermal protection thermostat (bimetal sensor)
Thermal protection thermostat (bimetal-sensor)
6 Thermal protection thermostat (PTC)
7 Oil pressure safety switch MP 54 230 V - 1 - 50/60 Hz, IP20 2) 2) 2) 2) 2)

Oil pressure differential sensor (∆p-switch by Kriwan) 2) 2)


220-240 V - 1 - 50/60 Hz
8 Oil service valve 1) 1)

9 Two additional sight glasses (both-sided), positioning view Y 4) 4)

10 Elevated base plate (oil volume plus 2,5 litres)


11 Water-cooled cylinder covers
Sea water resistant water-cooling cylinder covers

1) Installed
2) Enclosure
3) Please state motor Ø and feather key groove dimensions when ordering shafts
4) Available as original equipment only

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GEA Open Type Compressors F
Accessories

Oil sump heater Compressor flywheel Capacity regulator/Start unloader


1 2 F2: Ø 165,2 x SPA 4 5

F3: Ø 210,2 x SPA


F4: Ø 210,3 x SPA
F5: Ø 230,4 x SPA
F14: Ø 322 x SPB
F2: 40 Watt F14: 140 Watt F16: Ø 322 x SPB
F3: 60 Watt F16: 140 Watt
F4+5: 80 Watt

Shaft coupling Thermal protection thermostat Oil pressure safety switch


3 F2: WK 42.44 6 7
F3: WK 42.44
F4: WK 70.40
F5: WK 70.40
F14: WK 190.50 1
F16: WK 190.60
2

Oil service valve Sight glass Elevated base plate Water-cooled cylinder covers
3
8 9 10 11

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F Compressors for NH3

At a glance 36
Operating limits and performance data 37
Technical data 39
Dimensions and connections 40
Scope of supply and accessories 43
GEA Open Type Compressors F NH3
At a glance

Based on the F compressor series, a specially modified selection


of compressors is available for use with the refrigerant R 717.

The special features:


2, 4 and 6 cylinder models with displacements of 10 to 180 m³/h (1450 rpm)

Deviations from the basis compressor F:


-- Pistons with three-ring assembly
-- Connecting rod with additional oil supply oil to the small end
-- Valve plate with optimized pressure unit
-- Shut-off valve with steel connector for welded joints
-- all connections are designed as compression joints for steel pipes
-- increased oil volume by elevated base plate
-- special oil filling for NH3 (Fuchs Reniso KC 68). If R723 or other oils are used,
please consult our application engineering department.
-- You will find further information on the F basis compressors in
the chapter entitled „F series single-stage compressors“ from page 8 onwards.

The current program


Type key
...2 model sizes with 4 capacity stages
from 101,5 to 178,4 m³/h (1.450 rpm)
F 14 / 1166 NH3
Refrigerant Displacement (1.450 rpm)
Models available
Swept volume 1) [m³/h]
Size F14 NH3 101,5 / 118,9
Series
F16 NH3 152,2 / 178,4

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GEA Open Type Compressors F NH3
Operating limits

NH3 Operating limits F14 NH3, F16 NH3

Unlimited
application range

Supplementary cooling necessary


(e.g. water-cooled cylinder covers)

tO Evaporating temperature (°C)


tC Condensing temperature (°C)
∆tOh Suction gas overheating (K)

Maximum permissible operating pressure (LP/HP)1): 19/25 bar

1)
LP = low pressure HP = high pressure
1
2
NH3 Notes
3
Operating limits Operation with NH3 and R723

Compressor operation is possible within the examples in the diagram NH3 is a refrigerant traditionally used in industry and largescale
showing the limitations of use. The meaning of the surfaces marked refrigeration systems, as NH3 has considerably more vapouration heat
in colour are to be observed. Limiting areas should not be selected for and thus a larger volumetric refrigerating capacity than most F gases.
layout or continuous operating points. That is why operating NH3 at small capacities (< 30 KW, e.g. in the
commercial sector) can be problematic.
Performance data NH3 has a high adiabatic index and thus significantly higher pressure
gas temperatures. On one hand, this greatly limits the application ran-
Performance specifications for the NH3 are based on 5 K suction gas
ge with regard to lower temperatures; on the other hand, this requires
overheating without liquid subcooling. Compressor speed 1450 rpm.
thermally highly stable refrigeration oils. Nonsoluable mineral oils with
The values can be stated to judge the overall performance at other
a viscosity of 68 are used as standard - Fuchs Reniso KC 68. Flooded
speed with the help of the calculation factors below.
operation is customary.
For additional technical data for other operating points see GEA In case of dry expansion, please note that the necessary overheating
software. in the evaporator results in higher hot gas temperatures. This is why
only low compression ratios are possible and accordingly multi-stage
2,0
refrigeration systems are necessary.
1,8

1,6
Compared to mineral oil, PAO (poly-alpha-olefin) oil has better thermal
1,4
and chemical characteristics and higher lubricating properties. For ap-
1,2
plications with PAO oil a suitable shaft seal is used in the compressor.
1,0
The PAO oil “Fuchs Reniso Synth 68” is approved for these systems.
0,8
The compressors can also be operated with R723 (60 % NH3 + 40 %
0,6 dimethyl ether). It is recommended to use the oil „Fuchs Reniso Synth
0,4 68“. The use of the mentioned PAO oils and the use of R723 have to
0,2
Cooling capacity Q0
be explicity when ordering a compressor.
Factor

Power required P
0,0
500 750 1000 1250 1500
Compressor speed (rpm)

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GEA Open Type Compressors F NH3
Performance data

NH3 Performance data 1.450 rpm



Type Cond. Cooling capacity QO [W] Power consumption P [kW]
temp.
Evaporating temperature °C
°C
15 10 5 0 -5 -10 -15 -20 -25 -30
Q 93500 74800 58800 45300 34000 24900
10
P 12,50 12,10 11,50 10,70 9,93 9,05
Q 133000 108000 86300 67900 52200 39100 28400
20
P 14,00 14,20 14,10 13,60 12,90 12,00 11,00
Q 181000 149000 12200 97700 77000 59400 44600
F14/1166 NH3 30
P 16,20 17,10 17,50 17,40 16,90 16,00 14,90
Q 167000 137000 111000 87200 67700
40
P 22,10 22,40 22,10 21,40 20,10
Q 153000 125000 99300 78000
50
P 28,90 28,20 27,00 25,20
Q 110000 87600 68900 53100 39900 29100
10
P 14,70 14,20 13,50 12,60 11,60 10,60
Q 155000 127000 101000 79500 61100 45800 33300
20
P 16,40 16,60 16,50 15,90 15,10 14,10 12,90
Q 211000 175000 143000 115000 90200 69500 52200
F14/1366 NH3 30
P 19,00 20,00 20,50 20,40 19,80 18,80 17,40
Q 196000 160000 129000 103000 79300
40
P 25,90 26,20 25,90 25,00 23,602
Q 180000 146000 117000 91400
50
P 33,90 33,10 31,60 29,50
Q 141000 113000 88200 67900 51000 37300
10
P 18,80 18,20 17,30 16,10 14,80 13,50
Q 199000 162000 130000 102000 78300 58600 42600
20
P 21,00 21,30 21,10 20,40 19,30 18,00 16,50
Q 270000 224000 183000 147000 116000 89000 66800
F16/1751 NH3 60
P 24,30 25,70 26,30 26,10 25,30 24,10 22,30
Q 250000 205000 165000 131000 102000
40
P 33,10 33,60 33,20 32,00 30,20
Q 230000 187000 149000 117000
50
P 43,40 42,40 40,50 37,80
Q 165000 132000 104000 79600 59800 43700
10
P 22,10 21,40 20,30 18,90 17,40 15,90
Q 233000 190000 152000 120000 91700 68700 49900
20
P 24,60 25,00 24,70 23,90 22,70 21,10 19,30
Q 317000 262000 214000 172000 136000 105000 78300
F16/2051 NH3 30
P 28,50 30,10 30,80 30,60 29,70 28,20 26,20
Q 293000 240000 194000 154000 119000
40
P 38,90 39,40 38,90 37,60 35,40
Q 269000 219000 175000 138000
50
P 50,80 49,70 47,50 44,30

Based on 5 K suction gas overheating Supplementary cooling


without liquid subcooling necessary

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GEA Open Type Compressors F NH3
Technical data

F NH3 Number Displacement Weight Connections 1 Oil Speed


of (1.450 rpm) Discharge line Suction line charge range
cylinders DV SV
Type
m³/h kg mm mm Ltr. rpm
F14/1166 NH3 4 101,5 157 49 60 6,3 700 - 1450
F14/1366 NH3 4 118,9 158 49 60 6,3 700 - 1450
F16/1751 NH3 6 152,2 183 49 60 7,5 700 - 1450
F16/2051 NH3 6 178,4 183 49 60 7,5 700 - 1450

1 for welded connections

Oil sump heater: 230 V – 1 – 50/60 Hz


140 W (accessories)

1
2
3

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GEA Open Type Compressors F NH3
Dimensions and connections

F14 NH3 F14/1166 NH3 F14/1366 NH3

362 124 ca.415


A1
DV SV B1
L B
A B
H

ca.560
B2 D1 E

498
482
C
D
K
X Y Y
230 G
20
F
290 121.5 4xØ13.5
ÖV1
342 290
ca.530 320

Shaft end

12xM10 210

8xM8 111
A5x9 DIN 6888

M12x26
2
130 h8

50

1:5
50
53,5
94

Dimensions in mm -- Connections see page 42


-- Dimensions for view X see page 42
40 | www.gea.com 96023-11.2015-Gb Subject to change without notice
GEA Open Type Compressors F NH3
Dimensions and connections

F16 NH3 F16/1751 NH3 F16/2051 NH3

ca.305
363 170 ca.515
SV A1
B1
DV
L B2 B
B
H
ca.585
E
A D1 C
520
502
D K
ca.295

Y Y
X 250 G
1
F 2
290 143,5 4x 13,5 ÖV1
20

342 290
3
ca.580 320

Shaft end

12xM10 210

8xM8 111
A10x16 DIN 6888
M12x26
3,2
130 h8

60

1:5
50
57,5
115

Dimensions in mm -- Connections see page 42


Centre of gravity -- Dimensions for view X see page 42
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GEA Open Type Compressors F NH3
Dimensions and connections

Connections F14 NH3 F16 NH3


SV Suction line
please refer to technical data page 39
DV Discharge line

Connection suction side,


A 1
/8 " NPTF 1) /8 " NPTF 1)
1
not lockable

Connection suction side,


A1 Ø 6 mm 1) Ø 6 mm 1)
lockable

Connection discharge side,


B /8 " NPTF
1 1
/8 " NPTF
not lockable

Connection discharge side,


B1 Ø 6 mm 1) Ø 6 mm 1)
lockable

Connection discharge side,


B2 Ø 6 mm 1) Ø 6 mm 1)
not lockable

Connection oil pressure


C Ø 6 mm 1) Ø 6 mm 1)
safety switch OIL

Connection oil pressure


D Ø 6 mm 1) Ø 6 mm 1)
safety switch LP

Connection oil return


D1 Ø 10 mm 1) Ø 10 mm 1)
from oil separator

Connection
E Ø 6 mm 1) Ø 6 mm 1)
oil pressure gauge

F Oil drain plug M 26 x 1,5 M 26 x 1,5

G Oil sump heater plug M 22 x 1,5 M 22 x 1,5

H Oil charge plug M 22 x 1,5 M 22 x 1,5

K Sight glass 4 hole M 6 2) 4 hole M 6 2)

Connection thermal
L /8 " NPTF
1 1
/8 " NPTF
protection thermostat
ÖV1 Oil service valve (accessories) Ø 6 mm 1) Ø 6 mm 1)

1) Compression joint for steel pipes


2) Second sight glass can be attached, Positioning view Y (accessories, only as original equipment)

View X,Y

- Oil sight glass


- Connection facility for parallel operation

Position view X:
4 hole sight glass

Position view Y:
Second oil sight glass can be attached as accessories 4 x M6, 10 mm deep
(available as original equipment only)

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GEA Open Type Compressors F NH3
Scope of supply

Scope of supply F14 NH3 F16 NH3


Open type compressor for NH3 with
suction and discharge shut-off valve

Four cylinder, cylinder arrangement in V

Six cylinder, cylinder arrangement in W

Seat front bearing flange

1 Shaft seal with piece of tube for controlled oil collection

Oil pump

Oil charge: FUCHS Reniso KC 68 1) 1)

Sight glass

Decompression valve

2 Elevated base plate (oil volume plus 2,5 litres)

Inert gas charge 1


1) If R723 or other oils are used, please consult our application engineering department
2
3
Shaft seal with piece of tube Elevated base plate

1 2

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GEA Open Type Compressors F NH3
Accessories

Accesories F14 NH3 F16 NH3

1 Oil sump heater 220-240 V - 1 - 50/60 Hz, 140 Watt

2 Compressor flywheel, Ø 322 x SPB 1) 1)

3 Shaft coupling for direct drive 1) 2) 1) 2)

4 Capacity regulator 230 V - 1 - 50/60 Hz, IP65


1 capacity regulator = 50 % residual capacity
Capacity regulator 230 V - 1 - 50/60 Hz, IP65
1-2 capacity regulator = 66/33 % residual capacity
5 Start unloader 230 V - 1 - 50/60 Hz, IP65, without check valve,
including thermal protection thermostat (bimetal sensor)
6 Thermal protection thermostat (bimetal sensor)

7 Oil pressure safety switch MP 55A for NH3 1) 1)


230 V - 1 - 50/60 Hz, IP20
Oil service valve

8 Two additional sight glasses (both-sided), positioning view Y 3) 3)

9 Water-cooled cylinder covers


Sea water resistant water-cooled cylinder covers

1) Enclosure
2) Please state motor Ø and feather key groove dimensions when ordering shafts
3) Available as original equipment only

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GEA Open Type Compressors F NH3
Accessories

Oil sump heater Compressor flywheel Shaft coupling


1 2 3 F14 NH3: WK 190.50
F16 NH3: WK 190.60

Capacity regulator Start unloader Thermal protection thermostat Oil pressure safety switch
4 5 6 7

1
2
Sight glass Water-cooled cylinder covers
3
8 9

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GEA Open Type Compressors F NH3

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Compressor units for directive drive

At a glance 48
Dimensions and connections 51
GEA Open Type Compressors FDK
At a glance

FDK compressor units

Based on the F compressor series with its many designs and application options, a selection of compressor units with compact construction
is available for use with direct drive.
Compressor with flexible shaft coupling for direct drive mounted on a profile base frame. The power transmission from motor to compres-
sor occurs via an elastic flexible shaft coupling. ICE standard motors of type IM B3 are used as drive motors (option).

The special features:

Designed for optimum running comfort


- simple and robust construction
- use of standard motors
- optimum power transmission via direct coupling

Service-friendly
- Flexible shaft coupling can be separated in its installed state,
which enables maintenance work to be carried out on the compressor
and motor, without having to dismantle them from the base frame.

Type key

FDK X 16 / 2051 NH3


Refrigerant 3)
Swept volume 2)
1) X - Ester oil filling (HFC refrigerant e.g. R134a, R407C)
Size
1) 2) Indication only at FDK14 and FDK16
Ester oil filling
3) Indication only at NH3 version
Series

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GEA Open Type Compressors FDK
At a glance

The current program


...5 model sizes with 7 capacity stages from 20,3 to 178,4 m³/h (50 Hz)

Displacement (1.450 rpm)


Models available
[m³/h]

FDK 3 20,3

FDK 4 40,5

FDK 5 73,7

FDK 14
101,5 / 118,9
FDK 14 NH3

FDK 16
152,2 / 178,4
FDK 16 NH3

1
Operating limits 2

You will find the operating limits diagrams for the various refrigerants in the chapter entitled „F compressors“ from page 13
3
onwards as well as in „F compressors for NH3 series“ from page 37 onwards.

Performance data

You will find the performance data for the various refrigerants in the chapter entitled „F compressors“ from page 14
onwards as well as in „F compressors for NH3 series“ from page 38 onwards.

Technical data

You will find the technical data for the various compressors in the chapter entitled „F compressors“ from page 22
onwards as well as in „F compressors for NH3 series“ from page 39 onwards.

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GEA Open Type Compressors FDK
At a glance

Scope of supply FDK

-- Open type F or F-NH3 compressors for direct drive c


c

-- Mounted on a profile base frame


-- With shaft coupling and coupling protection
-- Hub on the motor side of the shaft coupling manufactured according to customer specifications. b

b
Required dimensions, see fig. (otherwise only one pilot hole)
-- Without drive motor
-- 4 rubber sheets as an extra item a

You will find further information on the scope of supply for the individual basic compressors in the chapter entitled
„F compressors“ from page 31 onwards as well as in „F compressors for NH3 series“ from page 43 onwards.

Accessories

-- Drive motors 4 to 55 KW, mounted and aligned, IP55


FDK3 to FDK16: design IMB3

-- Instrument panel can be equipped with ¹):


HP-, LP switch and pressure gauge, oil pressure gauge, oil differential pressure switch

You will find the accessories for the various compressors in the chapter entitled „F compressors“
from page 32 onwards as well as in „F compressors for NH3 series“ from page 44 onwards.

¹) not available for NH3 version

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GEA Open Type Compressors FDK
Dimensions and connections

FDK3

DV SV
ca.480

135
80
1
4xØ11 320
30 674 30 350 2
794
3

FDK4

DV SV
ca.530

170
100

4xØ11 210
25 875 25 240
925

Dimensions in mm further dimensions and connections see page 24, 25


Motor accessories

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GEA Open Type Compressors FDK
Dimensions and connections

FDK5

DV SV
ca.585

170
120
4xØ11 400
40 985 40 450
1155

FDK14 FDK14/1166 FDK14/1366

DV SV ca.645
180
120

4xø11
50 1100 40 465
1265 505

Dimensions in mm further dimensions and connections see page 26, 27


Motor accessories

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GEA Open Type Compressors FDK
Dimensions and connections

FDK16 FDK16/1751 FDK16/2051

DV SV

ca.670 (715)
740*
213 (238)
263*
4xø11 (6xø11)
1
50 (120) 1100 (1120) 40 (60) 465 (550)
2
120 (140)
1290 (1400) 505 (600)

3
Dimensions in ( ) = For motor rated power (kW) 37, 45, 55
* = For motor rated power (kW) 55

Dimensions in mm further dimensions and connections see page 28


Motor accessories

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GEA open type compressors

Compressor solutions for the entire ship

GEA compressors fulfill the high maritime demands already for many years. They help to provide a comfor-
table climate in cabins, keep provisions cooled and are additionally used in many other applications.

GEA compressors also work reliably on container ships, passenger ships or fishing boats.

With a broad product range of open type and semi-hermetic compressors, the GEA program has the right
compressor for nearly all refrigeration and maritime applications.

Together with the program of industrial Grasso piston and screw compressors, GEA offers the broadest
compressor program for maritime applications.

Air-conditioning
The sometimes extreme temperature
fluctuations make the air-conditio-
ning of passenger and crew cabins
on modern ships necessary.

Cooled provisions
To keep the provision for passengers
and crew fresh, a reliable cooling system
is needed.

Process cooling
Different other processes on a ship
require the use of refrigeration technology.

54 | www.gea.com 96023-11.2015-Gb Subject to change without notice

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