Commercial Series

CM Radios
Basic Service Manual

6866545D11-O

Issue: October 2003

ii

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or
reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer
programs contained in the Motorola products described in this manual may not be copied or reproduced in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola
products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license
under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive
royalty-free license to use that arises by operation of law in the sale of a product.
 iii

SAFETY INFORMATION
Read this information before using your radio.

PRODUCT SAFETY AND RF EXPOSURE FOR MOBILE TWO-WAY RADIOS

INSTALLED IN VEHICLES OR AS FIXED SITE CONTROL STATIONS.
This document provides information and instructions for the safe and efficient operation of Motorola
Mobile Two-Way Radios. The information provided in this document supersedes information
contained in user guides published prior to February 2002.

COMPLIANCE WITH RF ENERGY EXPOSURE STANDARDS

Note:This Radio is intended for use in occupational/controlled applications, where users have been
made aware of the potential for exposure and can exercise control over their exposure. This radio
device is NOT authorized for general population, consumer or similar use.
This user safety booklet includes useful information about RF exposure and helpful instructions on
how to control your RF exposures.
Your Motorola radio is designed and tested to comply with a number of national and international
standards and guidelines regarding human exposure to radio frequency electromagnetic energy. This
radio complies with IEEE and ICNIRP exposure limits for occupational/controlled RF exposure
environments at usage factors of up to 50% talk–50% listen. In terms of measuring RF energy for
compliance with the IEEE/ICNIRP exposure guidelines, your radio radiates measurable RF energy
only while it is transmitting (during talking), not when it is receiving (listening) or in standby mode.

Your Motorola two-way radio complies with the following RF energy exposure
standards and guidelines:
● United States Federal Communications Commission, Code of Federal Regulations; 47 CFR part 2
sub-part J
● American National Standards Institute (ANSI) / Institute of Electrical and Electronic Engineers
(IEEE) C95. 1-1992
● Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition
● International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998
● Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radiofrequency Electro-
magnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999
● Australian Communications Authority Radiocommunications (Electromagnetic Radiation - Human
Exposure) Standard 2001
● ANATEL, Brasil Regulatory Authority, Resolution 256 (April 11, 2001) “additional requirements for
SMR, cellular and PCS product certification.”
iv

COMPLIANCE AND CONTROL GUIDELINES AND OPERATING INSTRUCTIONS FOR

MOBILE TWO-WAY RADIOS INSTALLED IN VEHICLES
To control your exposure and ensure compliance with the occupational/controlled environment
exposure limits, always adhere to the following procedures:
● To transmit (talk), push the Push-To-Talk (PTT) button; to receive, release the PTT button. Transmit
only when people outside the vehicle are at least the minimum lateral distance away from a properly
installed, externally-mounted antenna and from the vehicle body. Table 1 lists the minimum distance
for bystanders in an uncontrolled environment from the transmitting antenna and from the vehicle
body at several different ranges of rated radio power for mobile radios installed in a vehicle.
Table 1: Rated Power and Distances

Rated Power of Vehicle-Installed Minimum Distance from Minimum Lateral Distance

Mobile Two-Way Radio Transmitting Antenna From Vehicle Body
Less than 7Watts 20 cm (8 Inches) 20 cm (8 Inches)
7 to 15 Watts 30.5 cm (1 Foot) 20 cm (8 Inches)
16 to 39 Watts 61 cm (2 Feet) 20 cm (8 Inches)
40 to 110 Watts 91.5 cm (3 Feet) 20 cm (8 Inches)

● Install mobile antennas at the centre of the roof and centre of the trunk deck. These mobile installa-
tion guidelines are limited to metal body vehicles. The antenna installation must additionally be in
accordance with:
a. The requirements of the antenna manufacturer/supplier
b. Instructions in the Radio Installation Manual.
● Use only Motorola-approved supplied or replacement antenna. Use of non–Motorola - approved
antennas, modifications, or attachments could damage the radio and may violate IEEE/ICNIRP
regulations. For a list of Motorola-approved antennas, visit the following web site :
http://moleurope.comm.mot.com/member/commerce
For additional information on exposure requirements or other training information, visit
http://www.motorola.com/rfhealth.

COMPLIANCE AND CONTROL GUIDELINES AND OPERATING INSTRUCTIONS FOR

MOBILE TWO-WAY RADIOS INSTALLED AS FIXED SITE CONTROL STATIONS
If mobile radio equipment is installed at a fixed location and operated as a control station or as a fixed
unit, the antenna installation must comply with the following requirements in order to ensure optimal
performance and compliance with the RF energy exposure in the standards and guidelines listed
above:
● The antenna must be mounted outside the building on the roof or a tower if at all possible.
● As with all fixed site antenna installations, it is the responsibility of the licensee to manage the site in
accordance with applicable regulatory requirements and may require additional compliance actions
such as site survey measurements, signage, and site access restrictions in order to insure that
exposure limits are not exceeded.
 v

ELECTROMAGNETIC INTERFERENCE/COMPATIBILITY
NOTE: Nearly every electronic device is susceptible to electromagnetic interference (EMI) if
inadequately shielded, designed or otherwise configured for electromagnetic compatibility. It may be
necessary to conduct compatibility testing to determine if any electronic equipment used in or around
vehicles or near fixed site antenna is sensitive to external RF energy or if any procedures need to be
followed to eliminate or mitigate the potential for interaction between the radio transmitter and the
equipment or device.
Facilities
To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any
facility where posted notices instruct you to do so. Hospitals or health care facilities may be
using equipment that is sensitive to external RF energy.
Vehicles
To avoid possible interaction between the radio transmitter and any vehicle electronic control
modules, for example, ABS, engine, or transmission controls, the radio should be installed only by an
experienced installer and that the following precautions be used when installing the radio:
1. Refer to the manufacturer’s instructions or other technical bulletins or recommendations on radio installation.
2. Before installing the radio, determine the location of the electronic control modules and their harnesses in
the vehicle.
3. 3. Route all radio wiring, including the antenna transmission line, as far away as possible from the electronic
control units and associated wiring.

Driver Safety
Check the laws and regulations on the use of radios in the area where you drive. Always obey them.
When using your radio while driving, please:
● Give full attention to driving and to the road.
● Pull off the road and park before making or answering a call if driving conditions so require.

OPERATIONAL WARNINGS
For Vehicles With An Air Bag
Do not mount or place a mobile radio in the area over an air bag or in the air bag deployment area. Air
bags inflate with great force. If a radio is placed in the air bag deployment area and the air bag
inflates, the radio may be propelled with great force and cause serious injury to occupants of the
vehicle.
Potentially Explosive Atmospheres
Turn off your radio prior to entering any area with a potentially explosive atmosphere. Sparks in a
potentially explosive atmosphere can cause an explosion or fire resulting in bodily injury or even
death.
The areas with potentially explosive atmospheres referred to above include fuelling areas such as
below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains
chemicals or particles, such as grain, dust or metal powders. Areas with potentially explosive
atmospheres are often but not always posted.
Blasting Caps And Areas
To avoid possible interference with blasting operations, turn off your radio when you are near
electrical blasting caps, in a blasting area, or in areas posted:
"Turn off two-way radio". Obey all signs and instructions.
vi

For radios installed in vehicles fueled by liquefied petroleum gas, refer to the (U.S.) National Fire
Protection Association standard, NFPA 58, for storage, handling, and/or container information. For a
copy of the LP-gas standard, NFPA 58, contact the National Fire Protection Association, One Battery
Park, Quincy, MA.
 vii

Table of Contents
SAFETY INFORMATION........................................................................................iii

Chapter 1 INTRODUCTION

1.0 Scope of Manual ..................................................................................................1-1

2.0 Warranty and Service Support.............................................................................1-1
2.1 Warranty Period and Return Instructions .......................................................1-1
2.2 After Warranty Period .....................................................................................1-1
2.3 European Radio Support Centre (ERSC).......................................................1-2
2.4 Piece Parts .....................................................................................................1-2
2.5 Technical Support...........................................................................................1-3
3.0 Radio Model Information......................................................................................1-4

Chapter 2 MAINTENANCE

1.0 Introduction ..........................................................................................................2-1

2.0 Preventive Maintenance ......................................................................................2-1
2.1 Inspection .......................................................................................................2-1
2.2 Cleaning Procedures ......................................................................................2-1
3.0 Safe Handling of CMOS and LDMOS Devices ....................................................2-2
4.0 Repair Procedures and Techniques — General ..................................................2-3
5.0 Disassembling and Reassembling the Radio — General ....................................2-3
6.0 Radio Disassembly - Detailed..............................................................................2-4
6.1 Control Head Removal ...................................................................................2-4
6.2 Top Cover Removal........................................................................................2-6
6.3 Main Shield Removal......................................................................................2-7
6.4 PA Shield and DC Cable Removal .................................................................2-7
6.5 PA Clip and Main PCB Removal ....................................................................2-8
6.6 Disassembly of Control Head - CM140/CM340..............................................2-9
6.7 Disassembly of Control Head - CM160/CM360............................................2-10
7.0 Radio Assembly ................................................................................................. 2-11
7.1 Chassis Assembly ........................................................................................ 2-11
7.2 Control Heads -Assembly.............................................................................2-11
7.3 Control Head Fitting......................................................................................2-11
8.0 Radio Exploded Mechanical Views and Parts Lists ...........................................2-12
8.1 Radio Assembly - 25W Models ....................................................................2-12
8.2 Control Head - CM140/CM340 ..................................................................... 2-13
8.4 Control Head - CM160/CM360 ..................................................................... 2-14
9.0 Service Aids .......................................................................................................2-15
10.0 Test Equipment..................................................................................................2-17
11.0 Programming/Test Cable - RKN4083_ ..............................................................2-18
12.0 Adapter Cable - FKN8113_................................................................................2-19
viii

Chapter 3 TRANSCEIVER PERFORMANCE TESTING

1.0 General ................................................................................................................ 3-1

2.0 Setup ................................................................................................................... 3-1
3.0 RF Test Mode (5-Tone Radios) ........................................................................... 3-2
4.0 RF Test Mode (MDC Radios) .............................................................................. 3-5

Chapter 4 RADIO TUNING AND PROGRAMMING

1.0 Introduction .......................................................................................................... 4-1

2.0 CPS Programming/Flashing Setup with RIB ....................................................... 4-1
3.0 CPS Programming/Flashing Setup Ribless ......................................................... 4-2
4.0 CPS Programming Setup with RIB (Telco Connector) ........................................ 4-2
5.0 CPS Programming Setup with RIB (Accessory Connector) ................................ 4-3
6.0 CPS Programming Setup with RIB ...................................................................... 4-3
7.0 Radio Tuning Setup ............................................................................................ 4-4
7.1 Initial Test Equipment Control Settings .......................................................... 4-4

Chapter 5 POWER UP SELF-TEST

1.0 Error Codes (5-Tone Radios) .............................................................................. 5-1

2.0 Error Codes (MDC Radios).................................................................................. 5-2

Chapter 6 ACCESSORIES & CONNECTOR PIN FUNCTIONS

1.0 Accessories ......................................................................................................... 6-1

2.0 Accessory Connector Pin Functions.................................................................... 6-4
3.0 Microphone Connector Pin Functions.................................................................. 6-5

Chapter 7 MODEL CHART AND TEST SPECIFICATION

1.0 Model Chart (UHF1 403-440 MHz)...................................................................... 7-1

2.0 Model Chart (UHF2 438-470 MHz)...................................................................... 7-2
3.0 Model Chart (VHF2 146-174 MHz) ...................................................................... 7-3
4.0 Model Chart (Midband 66-88 MHz) ..................................................................... 7-4
5.0 Model Chart (UHF2 438-470 MHz - High Power) ................................................ 7-5
6.0 Model Chart (VHF2 146-174 MHz - High Power) ................................................ 7-6
7.0 Specifications ...................................................................................................... 7-7

GLOSSARY ............................................................................................ i
 Chapter 1
INTRODUCTION

1.0 Scope of Manual

This manual is intended for use by service technicians familiar with similar types of equipment. It
contains service information required for the equipment described and is current as of the printing
date. Changes which occur after the printing date may be incorporated by a complete Manual
revision or alternatively as additions.

NOTE Before operating or testing these units, please read the Safety Information Section in the
front of this manual.

2.0 Warranty and Service Support

Motorola offers long term support for its products. This support includes full exchange and/or repair
of the product during the warranty period, and service/ repair or spare parts support out of warranty.
Any "return for exchange" or "return for repair" by an authorised Motorola Dealer must be
accompanied by a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an
Authorised Motorola Dealer.

2.1 Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or
Reseller contract. These conditions may change from time to time and the following notes are for
guidance purposes only.

In instances where the product is covered under a "return for replacement" or "return for repair"
warranty, a check of the product should be performed prior to shipping the unit back to Motorola.
This is to ensure that the product has been correctly programmed or has not been subjected to
damage outside the terms of the warranty.

Prior to shipping any radio back to the appropriate Motorola warranty depot, please contact
Customer Resources (Please see page 2 and page 3 in this Chapter). All returns must be
accompanied by a Warranty Claim Form, available from your Customer Services representative.
Products should be shipped back in the original packaging, or correctly packaged to ensure no
damage occurs in transit.

2.2 After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways.

1. Motorola's Radio Aftermarket and Accessory Division (AAD) offers a repair service to both
end users and dealers at competitive prices.
2. AAD supplies individual parts and modules that can be purchased by dealers who are
technically capable of performing fault analysis and repair.
1-2 INTRODUCTION

2.3 European Radio Support Centre (ERSC)

The ERSC Customer Information Desk is available through the following service numbers:

Austria: 08 60 29 75 41 Italy: 80 08 77 387

Belgium: 08 00 72 471 Luxemburg: 08 00 23 27

Denmark: 80 88 05 72 Netherlands: 08 00 22 45 13

Finland: 08 00 11 49 910 Norway: 80 01 11 15

France: 08 00 90 30 90 Portugal: 08 00 84 95 70

Germany: 08 00 18 75 240 Spain: 90 09 84 902

Greece: 00 80 04 91 29 020 Sweden: 02 07 94 307

UK : 08 00 96 90 95 Switzerland: 08 00 55 30 82

Ireland: 18 00 55 50 21 Iceland: 80 08 147

Or dial the European Repair and Service Centre:

Tel: +49 30 6686 1555

Please use these numbers for repair enquiries only.

2.4 Piece Parts

Some replacement parts, spare parts, and/or product information can be ordered directly. If a
complete Motorola part number is assigned to the part, it is available from Motorola Radio
Aftermarket and Accessory Division (AAD). If no part number is assigned, the part is not normally
available from Motorola. If the part number is appended with an asterisk, the part is serviceable by
Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable
parts are available for that kit or assembly.

All part orders should be directed to :

Motorola GmbH
Customer Care
Am Borsigturm 130
13507 Berlin
Germany.
Warranty and Service Support 1-3

2.5 Technical Support

Motorola Product Services is available to assist the dealer/distributors in resolving any malfunctions
which may be encountered.

UK/Ireland - Richard Russell

Telephone: +44 (0) 1256 488 082
Fax: +44 01256 488 080
Email: [email protected]

Central/East Europe - Siggy Punzenberger

Telephone: +49 (0) 6128 70 2342
Fax: +49 (0) 6128 95 1096
Email: [email protected]

Scandinavia
Telephone: +46 8 735 9282
Fax: +46 8 735 9280
Email: [email protected]

Germany -Customer Connect Team

Telephone: +49 (0) 6128 70 2248
Fax: +49 (0) 6128 95 1082
Email: [email protected]

France - Lionel Lhermitte

Telephone: +33 1 6929 5722
Fax: +33 1 6929 5904
Email: [email protected]

Italy - Ugo Gentile

Telephone: +39 0 2822 0325
Fax: +39 0 2822 0334
Email: [email protected]

Africa & Middle East - Armand Roy

Telephone: +33 1 6929 5715
Fax: +33 1 6929 5778
Email: [email protected]
1-4 INTRODUCTION

3.0 Radio Model Information

The model number and serial number are located on a label attached to the back of your radio. You
can determine the RF output power, frequency band, protocols, and physical packages. The
example below shows one mobile radio model number and its specific characteristics.

Table 1-1 Radio Model Number (Example: MDM50FNC9AN2_N)

Type of Model Freq. Power Physical Channel Feature Model Model

Protocol
Unit Series Band Level Packages Spacing Level Revision Package

MD M 50 F N C 9 AA 1 A N
Midband 1-25W CM140 Program- Conven- RF
(66- CM340 mable tional Connector :
88MHz) MDC Mini-UHF
MD = Motorola Internal Use

J
M = Mobile

VHF
(136-
162MHz)
K
VHF
(142-
174MHz)

Q P F AN 2
UHF1 25-40W CM160 5 Tone RF
(403- CM360 Connector :
430MHz) BNC
R Q
UHF2 25-45W
(438-
470MHz)
S
UHF3
(465-
495MHz)
 Chapter 2
MAINTENANCE

1.0 Introduction
This chapter provides details about the following:
❑ Preventive maintenance (inspection and cleaning).
❑ Safe handling of CMOS and LDMOS devices.
❑ Disassembly and reassembly of the radio.
❑ Repair procedures and techniques.
❑ Installation of Option Boards.

2.0 Preventive Maintenance

The radios do not require a scheduled preventive maintenance program; however, periodic visual
inspection and cleaning is recommended.

2.1 Inspection
Check that the external surfaces of the radio are clean, and that all external controls and switches
are functional. It is not recommended to inspect the interior electronic circuitry.

2.2 Cleaning Procedures

The following procedures describe the recommended cleaning agents and the methods to be used
when cleaning the external and internal surfaces of the radio. External surfaces include the front
cover and housing assembly. These surfaces should be cleaned whenever a periodic visual
inspection reveals the presence of smudges, grease, and/or grime.

NOTE Internal surfaces should be cleaned only when the radio is disassembled for service or
repair.
The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild
dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit
boards and their components is isopropyl alcohol (70% by volume).
CAUTION: The effects of certain chemicals and their vapors can have harmful results on
! certain plastics. Avoid using aerosol sprays, tuner cleaners, and other chemicals.

Cleaning External Plastic Surfaces

Apply the 0.5% detergent-water solution sparingly with a stiff, non-metallic, short-bristled brush to
work all loose dirt away from the radio. Use a soft, absorbent, lintless cloth or tissue to remove the
solution and dry the radio. Make sure that no water remains entrapped near the connectors, cracks,
or crevices.
2-2 MAINTENANCE

Cleaning Internal Circuit Boards and Components

Isopropyl alcohol (100%) may be applied with a stiff, non-metallic, short-bristled brush to dislodge
embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the
dislodged material out and away from the inside of the radio. Make sure that controls are not soaked
with alcohol. Do not use high-pressure air to hasten the drying process since this could cause the
liquid to collect in unwanted places. After completing of the cleaning process, use a soft, absorbent,
lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or
top cover.
NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination by
dissolved material (from previous usage).

3.0 Safe Handling of CMOS and LDMOS Devices

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios, and
are susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting
in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent
device damage during disassembly, troubleshooting, and repair.
Handling precautions are mandatory for CMOS circuits and are especially important in low humidity
conditions. DO NOT attempt to disassemble the radio without first referring to the following
CAUTION statement.

CAUTION: This radio contains static-sensitive devices. Do not open the radio unless you are
! properly grounded. Take the following precautions when working on this unit:
❑ Store and transport all CMOS devices in conductive material so that all exposed
leads are shorted together. Do not insert CMOS devices into conventional plastic
“snow” trays used for storage and transportation of other semiconductor devices.
❑ Ground the working surface of the service bench to protect the CMOS device. We
recommend using the Motorola Static Protection Assembly (part number
0180386A82), which includes a wrist strap, two ground cords, a table mat, and a
floor mat.
❑ Wear a conductive wrist strap in series with a 100k resistor to ground.
(Replacement wrist straps that connect to the bench top covering are Motorola part
number 4280385A59)
❑ Do not wear nylon clothing while handling CMOS devices.
❑ Do not insert or remove CMOS devices with power applied. Check all power
supplies used for testing CMOS devices to be certain that there are no voltage
transients present.
❑ When straightening CMOS pins, provide ground straps for the apparatus used.
❑ When soldering, use a grounded soldering iron.
❑ If at all possible, handle CMOS devices by the package and not by the leads. Prior to
touching the unit, touch an electrical ground to remove any static charge that you
may have accumulated. The package and substrate may be electrically common. If
so, the reaction of a discharge to the case would cause the same damage as
touching the leads.
Repair Procedures and Techniques — General 2-3

4.0 Repair Procedures and Techniques — General

Parts Replacement and Substitution
When damaged parts are replaced, identical parts should be used. If the identical replacement part
is not locally available, check the parts list for the proper Motorola part number and order the part
from the nearest Motorola Parts centre listed in the “Piece Parts” section in Chapter 1 of this manual.

Rigid Circuit Boards

This family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not
accessible, some special considerations are required when soldering and unsoldering components.
The printed-through holes may interconnect multiple layers of the printed circuit. Therefore, exercise
care to avoid pulling the plated circuit out of the hole.
When soldering near the RF connector, potentiometer, 16-pin and 20-pin connectors:
❑ Avoid accidentally getting solder in the connector.
❑ Be careful not to form solder bridges between the connector pins.
❑ Examine your work closely for shorts due to solder bridges.

5.0 Disassembling and Reassembling the Radio — General

Since these radios may be disassembled and reassembled with the use of only 14 (board to casting)
screws, it is important to pay particular attention to the snaps and tabs, and how parts align with
each other.
The following tools are required for disassembling/assembling the radio:
❑ Small flat blade screwdriver
❑ Phillips small 1# screwdriver
❑ TORX™ T9 screwdriver
❑ TORX™ T10 screwdriver
❑ Torque screwdriver set
❑ Torque spanner
If a unit requires more complete testing or service than is customarily performed at the basic level,
send this unit to a Motorola Authorized Service Centre. (See Chapter 1 for a list of authorized
service centres.)
The following disassembly procedures should be performed only if necessary:
2-4 MAINTENANCE

6.0 Radio Disassembly - Detailed

The procedure to remove and replace a Control Head, Top Cover or Transceiver Board is similar for
all models of radio. A typical procedure is therefore shown followed by specific disassembly
procedures for Control Heads on radio models without a display and radio models fitted with a
display.

6.1 Control Head Removal

NOTE Ensure that the volume knob is in the OFF position before disassembling the radio.

Volume Knob Removal

1. Insert the flat screwdriver between the control head plastic and the volume knob and push the
volume knob upwards. See Figure 2-1.

Figure 2-1 Volume Knob Removal.

2. Insert the flat screw driver (4 mm maximum) into the slot and push the plastic up.
Do the same with the second slot to free the control head from the chassis assembly. See
Figure 2-2.
Radio Disassembly - Detailed 2-5

Figure 2-2 Control Head Removal

3. To free the head, disconnect the flat cable from the chassis assembly See Figure 2-3.

Figure 2-3 Flat Cable Removal

2-6 MAINTENANCE

6.2 Top Cover Removal

1. Place the radio in a vertical position as shown in Figure 2-4..

Figure 2-4 Top Cover Removal (Chassis Vertical).

2. Insert the flat screw driver near the ‘T’ and push the plastic cover up until it pops over the ‘T’
mount boss. Perform the same function on the ‘T’ location on the other side of the chassis.
3. Next place the radio in a horizontal position as shown in Figure 2-5 and insert the flat screw
driver into the slot to release the upper cover.

Figure 2-5 Top Cover Removal (Chassis Horizontal)

Radio Disassembly - Detailed 2-7

6.3 Main Shield Removal

1. Insert the screw driver in the gap between the main shield and chassis (speaker cutout area)
and push the shield up. See Figure 2-6.
2. Lift the cover from the chassis.

Figure 2-6 Main Shield Removal

6.4 PA Shield and DC Cable Removal

1. Remove the three screws that attach the PA shield to PCB, and remove the PA shield.
2. Remove the accessory Connector cap.
3. Remove the two screws that attach the DC power cable to the PCB and pull it out from the
side.
DC PA Shield
Cable Fixing Screws (3)
DC Cable
Accessory Fixing Screws
Connector (2)
Cap

Figure 2-7 PA Shield and DC Cable Removal

2-8 MAINTENANCE

6.5 PA Clip and Main PCB Removal

1. Remove the screw that attaches the PA clip to the chassis. See Figure 2-8.
2. Remove the PA clip.
3. Remove all the screws that fix the PCB to the chassis.
4. Loosen the M1.6 screw (about 3 to 4 turns) on the RF connector.
5. Loosening this screw, enables you to unscrew the RF connector from outside.
6. Carefully remove the main PCB in a diagonal manner.

NOTE It is recommended to grip the volume potentiometer and remove the PCB board

Main PCB
M1.6 Screw
PA Clip

Figure 2-8 PA Clip and Main PCB Removal

Radio Disassembly - Detailed 2-9

6.6 Disassembly of Control Head - CM140/CM340

1. Disconnect the flat cable from the Control Head PCB connector. See Figure 2-9
2. Remove the keypad assembly from the control head housing by lifting it up from the face side.
3. Disconnect the speaker socket and remove the speaker from the keypad assembly.
4. Remove the pcb from the keypad assembly.
5. Remove the LENs from the rubber keypad assembly.

NOTE DO NOT touch or contaminate the conductive pads on the under side of the keypad
or the conductive contacts on the printed circuit board.

.
Control Head Housing

Keypad Assembly

Lens

PCB

Speaker

Figure 2-9 Control Head Housing Removal (CM140/CM340)

2-10 MAINTENANCE

6.7 Disassembly of Control Heads - CM160 and CM360

1. Disconnect the flat cable from the Control Head PCB connector. See Figure 2-10
2. Remove the keypad assembly from the control head housing by lifting it up from the face
side.
3. Disconnect the speaker socket and remove the speaker from the keypad assembly.
4. Remove the PCB from the keypad assembly.
5. Remove the LCD assembly from the rubber keypad assembly.

NOTE DO NOT touch or contaminate the conductive pads on the under side of the keypad,
the conductive contacts on the printed circuit board or the elastomeric connector.

Control Head Housing

Keypad Assembly
Speaker

LCD Assembly
PCB

Figure 2-10 Control Head Housing Removal (CM160/CM360)

Radio Assembly 2-11

7.0 Radio Assembly

7.1 Chassis Assembly
1. Ensure that the Fugi Poly Thermal Pad is on the small pedestal located on the PA
compartment of the chassis.
2. Verify that the potentiometer is soldered properly.
3. Take the main PCB and smear thermal paste on LDMOS Power Amplifier, TO220, and Audio
Power Amplifier.
4. Slide the main board diagonally into the chassis.
5. Assemble the O-ring on the RF connector and tighten it using Torque 22 lb.in.
6. Tighten the RF connector security screw M1.6 using Torque 1.5 lb. (through the opening in
the PCB).
7. Tighten all eight screws (Torx T9).
8. Take the Power Amplifier Clip and insert the leg-shape side into the opening groove located
on the PCB. Tighten the screw using Torque 13 lb.in
9. Take the PA Shield and place it on the PA compartment. Tighten the three screws using
Torque 13 lb.in. Tighten the middle screw first, then the screw located on the left side, and
lastly the screw located on the right side.
10. Insert the DC cable into the slot. Ensure that it is seated correctly on the chassis hook located
below the DC cable. Attach it to the chassis and PCB by tightening the two screws using
Torque 13 lb.in (Torx T10).
11. Take the main shield and place it on the chassis. Check that the corners of the main shield are
seated properly on the corner supports.
12. Take the main seal and place it inside the top cover. Verify that the main seal is seated prop-
erly on its placement ribs and all around the groove.
13. Take the upper cover, place it properly on the chassis, and push it down. Three click sounds
are heard from both sides and back.

7.2 Control Heads Assembly

1. Assemble the Contol Heads by reversing the procedure for dis-assembly.
NOTE Care should be taken not to touch or contaminate the conductive strip connectors and key-
pad conductors on the underside of the display and the elastomeric connectors (CM160/
CM360 only).

7.3 Control Head Fitting

1. Hold the Control Head in one hand and the chassis assembly in the other hand.
2. Insert the flat cable into the main PCB connector through the slot in the chassis.
3. Place the Control Head Assembly on the chassis assembly in a diagonal manner. Two clicking
sounds are heard.
4. Insert the Volume Knob into its groove and push it in.
5. Place the cap of the accessory connector over the accessory pin.
2-12 MAINTENANCE

7.4 Option Board Installation

1. Follow the disassembly procedure in paragraphs 6.1 to 6.3.
2. Remove and discard the 4xM3 screws holding the main pcb and replace with the 4 spacers
provided. Torque the spacers to 10 lbs.
3. Insert the jumper flex into the connector on the option board. Notice the orientation of the
right-angle flex circuit.
4. Insert the other end of the jumper flex into the connector on the main pcb.
5. Fold the flex circuit under the option board.
6. Position the option board over the spacers and retain using the 4xM2 screws provided.

M2 Screws

Option Board

Flex

Spacers

4xM3 screws
(replaced by spacers)

Figure 2-11 Option Board Installation

7. With the option board correctly in place, the main shield and top cover can be assembled as
detailed in paragraph 7.1 steps 11 to 13.
Radio Exploded Mechanical Views and Parts Lists 2-13

8.0 Radio Exploded Mechanical Views and Parts Lists

8.1 Radio Assembly - 25W Models

Figure 2-12 Radio Assembly - 25W Models

Table 2-1 Radio Assembly Parts List - 25W Models

Item No. Description Part Number

1 Upper Cover 25W 1589224U01

2 Main Seal 3289329U01

3 Main Shield 2689338U01

4 PA Shield 2689337U01

5 RF Connector Clip 4289561U01

6 Screw 0310943J12

7 PA Clip 0789352U01

8 VHF Main PCB FLD6000A

UHF Main PCB FLE6029A
Midband Main PCB FUC1600A

9 Connector Jack:
Mini UHF 5802810C15
BNC 5802810C16

10 O-Ring 5802810C15

11 Power Cable Assembly 0189484U01

12 Cap, Accessory Connector 3202607Y01

13 Chassis 25W 2789223U01

2-14 MAINTENANCE

8.2 Control Head - CM140/CM340

Figure 2-13 Control Head CM140/CM340

Table 2-2 Control Head CM140/CM340 Parts List

Item no Description Part No

1 Control Head PCB FCN6288A

2 Lens 6189338U01

3 Keypad 7589330U01

4 Control Head Plastic 1589332U01

5 Knob Spring (part of knob - item 6)

6 Knob, Volume 3689331U02

7 Speaker 5005156Z02

8 Flat Cable (not shown) 3089305U01

Radio Exploded Mechanical Views and Parts Lists 2-15

8.3 Control Head - CM160/CM360

4
6
5
7

3
11

8
9
10

Figure 2-14 Control Head - CM160/CM360

Table 2-3 Control Head CM160/CM360 Parts List

Item no Description Part No.

1 Control Head PCB FCN5523A

2 Light Guide 6189624U01

3 Elastomeric Connector 2802619S03

4 LCD Holder 0789623U01

5 LCD 7202421H33

6 Keypad 7589340U01

7 Speaker 5005156Z02

8 Control Head Plastic 1589333U01

9 Knob Spring (part of Knob - item 10)

10 Knob 3689331U02

11 Lens:
CM160 6189339U06
CM360 6189339U01

12 Flat Cable (Not Shown) 3089305U01

2-16 MAINTENANCE

9.0 Service Aids

Table 2-4 lists the service aids recommended for working on the radio. While all of these items are
available from Motorola, most are standard workshop equipment items, and any equivalent item
capable of the same performance may be substituted for the item listed.

Table 2-4 Service Aids

Motorola Part
Description Application
No.
RLN4460_ Portable Test Set Enables connection to audio/accessory jack.
Allows switching for radio testing.

GMVN5034A Customer Programming Programs customer options and channel data.

Software (CPS) and Tuner Tunes hardware parameters, front end,
CDROM (MDC) power, deviation etc.

GMVN5033A Customer Programming Programs customer options and channel data.

Software (CPS) and Tuner Tunes hardware parameters, front end,
CDROM (5-Tone) power, deviation etc.

RKN4081_ Programming Cable with Includes radio interface box (RIB) capability.
Internal RIB

FKN8096_ Data/Flash Adapter Used with RKN4081 (10 to 8 pin adapter for
front Telco connector with CPS/Flash switch
for programming/flashing only).

RKN4083_ Mobile Programming/Test Cable Connects radio to RIB (RLN4008_) via rear
accessory connector

FKN8113_ Adapter Cable Used with RKN4083 (20 to 16 pin adapter for
rear accessory connector).

GTF374_ Program Cable Connects RIB to Radio microphone input.

RLN4008_ Radio Interface Box Enables communications between radio and

computer’s serial communications adapter.
HLN8027_ Mini UHF to BNC Adaptor Adapts radio antenna port to BNC cabling of
test equipment.

GPN6133_ Power Supply Provides the radio with power when bench
testing.

EPN4040_ Wall-Mounted Power Supply Used to supply power to the RIB (UK).

EPN4041_ Wall-Mounted Power Supply Used to supply power to the RIB (Euro).

8180384N64 Housing Eliminator (25W) Test Fixture used to bench test the radio pcb.

3080369B71 Computer Interface Cable Connects the RIB to the Computer (25-pin).
3080369B72 Computer Interface Cable Connects the RIB to the Computer (9-pin)
(Use for IBM PC AT - other IBM models use
the B71 cable above).

6686119B01 Removal Tool Assists in the removal of radio control head.

Service Aids 2-17

Table 2-4 Service Aids

Motorola Part
Description Application
No.
WADN4055A Portable Soldering Station Digitally controlled soldering iron.
6604008K01 0.4mm Replacement Tip For WADN4055A Soldering iron.

6604008K02 0.8mm Replacement Tip For WADN4055A Soldering iron.

0180386A82 Anti-static Grounding Kit Used for all radio assembly/disassembly

procedures.
6684253C72 Straight Prober

6680384A98 Brush

1010041A86 Solder (RMA type) 63/37, 0.5mm diameter, 2.2kg (1lb) spool.
2-18 MAINTENANCE

10.0 Test Equipment

Table 2-5 lists test equipment required to service the radio and other two-way radios.

Table 2-5 Recommended Test Equipment

Motorola Part
Description Characteristics Application
No.
R2600_NT Comms System This monitor will Frequency/deviation meter
Analyzer (non MPT) substitute for items with and signal generator for wide-
an asterisk * range troubleshooting and
alignment

*R1072_ Digital Multimeter AC/DC voltage and current

measurements

*R1377_ AC Voltmeter 100 µV to 300 V, Audio voltage

5Hz-1MHz, measurements
10 Megohm input
impedance

WADN4133 Delay 2 Channel 40 MHz Waveform measurements

Oscilloscope bandwidth,
5 mV/cm - 20 V/cm

R1440_ Wattmeter, Thruline 50-Ohm, Transmitter power output

±5% accuracy measurements
0180305F17 Plug-in Elements 10W, 25 - 60 MHz
0180305F31 Plug-in Elements 10W, 100 - 250 MHz
0180305F40 Plug-in Elements 10W, 200 - 500 MHz
RLN4610_ Carry case Wattmeter and
6 elements
T1013_ RF Dummy Load

S1339_ RF Millivolt Meter 100mV to 3 VRF, RF level measurements

10 kHz to 1.2 GHz

R1011_/220V 220V Power 0-40V, 0-40A Programmable

Supply
Programming/Test Cable - RKN4083_ 2-19

11.0 Programming/Test Cable - RKN4083_

P1 (Male) J1 (Female)
To Radio To RIB
1 Test Set 13 13 RLN4008 1

14 25 25 14

1000 +_ 50mm
Cable
1000 +_ 50mm
Cable

J2 (Female)
To Mobile Radio
Accessory
Connector

1
19 17 Viewed from
Front (pin end)
20 18 of Connector
2

Note: Use with Adapter Cable FKN8113_

FLO830308-0 FL0830308O

Figure 2-15 Programming/Test Cable

J2 Mobile P1
Radio To Radio
Accessory Test Set
Connector RLN4460

SPEAKER - 1 1 AUDIO +
EXTERNAL MIC 2 2 AUDIO -
DIGITAL IN 1 (EXT. PTT) 3 5 AUDIO +
DIGITAL OUT 2 (EXT. ALARM) 4 7 AUDIO -
FLAT TX AUDIO SENSITIVITY 5 10 MIC AUDIO
DIGITAL IN 3/MPT MAP 27 RX 6 15 MIC AUDIO
GND 7 16 GND
DIGITAL IN/OUT 4/MPT MAP 27 TX 8 18 VOL CTRL
DIGITAL IN 5 w WAKEUP (EMG) 9 19 DISC
IGNITION 10 20 PTT
FLAT/FILTERED RX AUDIO 11 25 BOOT CTRL
DIGITAL IN/OUT 7 12
SWITCHED BATTERY VOLTAGE 13
DIGITAL IN/OUT 8 14 J1
RSSI 15 To RIB
RLN4008
SPEAKER + 16
BUS + (FOR CPS AND FLASHING) 17 1 GND
BOOT CONTROL 18 4 BIAS
N/C 19 11 BUS -
N/C 20 12 SW B +
15 BUS +
25 BOOT CTRL

FL0830307O

FLO830307-0

Figure 2-16 Pin Configuration of RKN4083

2-20 MAINTENANCE

12.0 Adapter Cable - FKN8113_

16-pin Female 20-pin Male

To Radio To Prog/Test
Accessory Cable
Connector RKN4083_

SPEAKER - 1 1 SPEAKER -
EXTERNAL MIC 2 2 EXTERNAL MIC
EXT. PTT 3 3 EXT.PTT
4 4 EXT ALARM
FLAT TX AUDIO SENSITIVITY 5 5 FLAT TX AUDIO
BUS+ (FOR CPS AND FLASHING) 6 6 DIG IN
GND 7 7 GND
8 8 DIG I/O
9 9 DIG IN
10 10 IGNITION
11 11 FLAT/FILTERED RX AUDIO
12 12 DIG IN
SWITCHED BATTERY VOLTAGE 13 13 SWITCHED BATTERY VOLTAGE
14 14 DIG IN
15 15 RSSI
SPEAKER + 16 16 SPEAKER +
17 BUS +
18 BOOT CONTROL
19 N/C
20 N/C

1 15
Viewed from
Front (pin end)
of Connector
2 16

Figure 2-17 Pin Configuration of FKN8113

 Chapter 3
TRANSCEIVER PERFORMANCE TESTING

1.0 General
These radios meet published specifications through their manufacturing process by utilizing high-
accuracy laboratory-quality test equipment. The recommended field service equipment approaches
the accuracy of the manufacturing equipment with few exceptions. This accuracy must be
maintained in compliance with the manufacturer’s recommended calibration schedule.

2.0 Setup
Supply voltage is provided using a 13.2Vdc power supply. The equipment required for alignment
procedures is connected as shown in the Radio Tuning Test Setup Diagram, Chapter 4, Figure 4-6.

Initial equipment control settings should be as indicated in Table 3-1. The remaining tables in this
chapter contain the following related technical data:

Table Number
Title
5-Tone MDC

3-2 3-5 Test Environments

3-3 3-6 Test Channel Spacing

3-4 3-7 Test Frequencies

3-8 Transmitter Performance Checks

3-9 Receiver Performance Checks

Table 3-1 Initial Equipment Control Settings

Service Monitor Test Set Power Supply

Monitor Mode: Power Monitor Spkr set: A Voltage: 13.2Vdc

RF Attn: -70 Spkr/load: DC On/Standby:

Speaker Standby
AM, CW, FM: FM PTT: OFF Volt Range: 20V

Oscilloscope Source: Mod Current: 20A

Oscilloscope Horiz: 10mSec/Div
Oscilloscope Vert: 2.5kHz/Div
Oscilloscope Trig: Auto
Monitor Image: Hi
Monitor BW: Nar
Monitor Squelch: mid CW
Monitor Vol: 1/4 CW
3-2 TRANSCEIVER PERFORMANCE TESTING

3.0 RF Test Mode (5-Tone Radios)

When the radio is operating in its normal environment, it is not possible to test all individual aspects
of the transmitter and receiver performance. Therefore a special “test mode” is used to allow the
service technician to perform certain functional tests on the product. A control head fuctional test
mode is also available.

To enter test mode (CM360):

1. Turn the radio on.
2. Within less than one second of the power-up beep, press button P2, five times in succession.
3. Six characters appear on the 8-character display, ‘TT XX CC’, where ‘TT’ indicates the test
environment (Table 3.2), ‘XX’ indicates the channel number 1-14 (Table 3.4), and ‘CC’
indicates the channel spacing (Table 3.3). Test frequencies (channels) may be changed with
use of the Up-Down button. Each additional press of P2 will scroll through the remaining
channel spacings supported.
4. Pressing P1 scrolls through and accesses test environments as shown in Table 3-2.
5. Pressing P2 for at least one second switches the radio to the control head test mode. ‘LCD
Test’ appears on the display.
6. Pressing P1 causes the radio to turn on all segments of the first character. A second P1 press
turns on all the segments of the second character and so on until all segments of all eight
characters are illuminated.
7. Pressing P1 at the end of the LCD test activates the ‘Icon & LED Test’. The next P1 press
turns on the first icon. Successive presses of P1 cycle through all icons and finally the three
LEDs.
8. Pressing P1 at the end of the ‘Icon & LED Test’ activates the button test. When a button is
pressed a single beep is heard and another beep on each release of all four P buttons plus
the Up-Down button.
9. Pressing P2 for at least one second in the control head test mode causes the radio to return
to the RF test mode.

Note: The radio powers up on the last used test state i.e. the last used test environment and
channel spacing, but always starts at channel 1.
To enter test mode (CM340):
1. Turn the radio on.
2. Within less than one second of the power-up beep, press button P2, five times in succession.
3. The three LEDs will turn on and the single character segment display will indicate channel 1.
As the display can only show 1 to 8, channels 1 to 7 are repeated with a dot on the display to
indicate high power. Channels 1 to 7 with no dot represent low power (Table 3.4). An audio
alert will sound to indicate the test environment.
4. Pressing P1 will scroll through the other 12 test environments with its associated audio beep.
(Table 3.2)
5. Press P2 to scroll through the three supported channel spacings channel spacings supported
(Table 3.3)
6. Pressing P2 for at least one second switches radio to the control head test mode. A beep will
sound and the segment goes blank.
7. Pressing P1 will cycle scroll through the segment test, then the LED test and finally the HI/LO
power segment indicator; a high pitched beep will also sound as P1 is pressed.
RF Test Mode (5-Tone Radios) 3-3

8. In this mode all buttons, when pressed and held, will emit a high pitched beep and another
when the button is released to verify button functionality.
9. Pressing P2 for at least one second will return the user to RF Test Mode

Note: The radio powers up on the last used test state i.e. the last used test environment, test
channel, and channel spacing.

Table 3-2 Test Environments

No. of Code ‘TT’

Description Function
Beeps CM360

1 SQ Carrier Squelch RX: unsquelch if carrier detected

(high pitch) (CSQ) TX: mic audio
11 CP CMP RX: constant unsquelch
TX: mic audio
12 LL LLE RX: constant unsquelch
TX: mic audio
5 US Unsquelch RX: constant unsquelch
(UNSQ) TX: mic audio
2 DP Digital RX: unsquelch if carrier and digital code (131) detected
Private-Line (DPL) TX: mic audio + digital code (131)
1 TP Tone RX: unsquelch if carrier and tone (192.8Hz) detected
Private-Line (TPL) TX: mic audio + tone (192.8Hz)
3 DT Dual-Tone multiple RX: unsquelch if carrier detected
frequency (DTMF) TX: selected DTMF tone pair
9 M0 MPT 0 RX: unsquelch if carrier detected
TX: 1200 baud with data “0”
10 M1 MPT 1 RX: unsquelch if carrier detected
TX: 1200 baud with data “1”
4 M3 MPT 3 RX: speaker muted, high tone sounds when below
sequence detected
TX: 1200 baud with bit pattern
“aa aa c4 d7 d2 90 49 f1 f1 bb f5 c7”
6 SC Select 5 CCIR RX: speaker muted, high tone sounds when below
(SV-C) sequence detected
TX: CCIR sequence 1124, 1275, 1446, 1640, 1860 Hz
7 SZ Select 5 ZVEI RX: speaker muted, high tone sounds when below
(SV-Z) sequence detected
TX: CCIR sequence 1060, 1270, 1530, 1830, 2200 Hz
8 EX Data Mode RX: unsquelch if carrier detected
(EXT) TX: flat TX audio
13 BS Base Station Mode RX: constant unsquelch
(B-ST) TX: mic audio
3-4 TRANSCEIVER PERFORMANCE TESTING

Table 3-3 Test Channel Spacing

Code ‘CC’
Number of Beeps Channel Spacing
CM360

1 25 25 kHz

2 12 12.5 kHz

3 20 20 kHz

Table 3-4 Test Frequencies

Test Channel Low Test Channel High

Test
Power Power VHF2 UHF R1 UHF R2 MIDBAND
Mode
CM360 CM340 CM360 CM340

TX 01 1 08 1. 146.025 403.025 438.025 66.125

RX 01 1 08 1. 146.025 403.025 438.025 66.025

TX 02 2 09 2. 150.700 409.150 443.350 69.125

RX 02 2 09 2. 150.700 409.150 443.350 69.025

TX 03 3 10 3. 155.350 415.350 448.700 73.125

RX 03 3 10 3. 155.350 415.350 448.700 73.025

TX 04 4 11 4. 160.025 421.500 454.025 77.125

RX 04 4 11 4. 160.025 421.500 454.025 77.025

TX 05 5 12 5. 164.700 427.650 459.350 81.125

RX 05 5 12 5. 164.700 427.650 459.350 81.025

TX 06 6 13 6. 169.350 433.850 464.700 85.125

RX 06 6 13 6. 169.350 433.850 464.700 85.025

TX 07 7 14 7. 173.975 439.025 469.975 87.975

RX 07 7 14 7. 173.975 439.025 469.975 87.875

RF Test Mode (MDC Radios) 3-5

4.0 RF Test Mode (MDC Radios)

When the radio is operating in its normal environment, it is not possible to test all individual aspects
of the transmitter and receiver performance. Therefore a special “test mode” is used to allow the
service technician to perform certain functional tests on the product. A control head fuctional test
mode is also available.

To enter test mode (display radios):

1. Turn the radio on.
2. Within ten seconds after the self test is complete, press button P2, five times in succession.
3. Channel number appears in the display. The radio is on channel XX*, carrier squelch mode,
25 kHz channel spacing.
4. Each additional press of P2 scrolls through to the next channel spacing and a corresponding
set of tones are sounded.
5. Pressing P1 scrolls through and accesses test environments as shown in Table 3-5.
6. Pressing P2 for three seconds switches the radio to the control head test mode and zero
appears on the display.
7. Pressing P1 causes the radio to display the channel number “1”. Another P1 press causes the
radio to display the next channel “2”, and so on until channel “9”.
8. Pressing P1 at the end of the LCD test activates the ‘LED Test’. The next P1 press turns the
LEDs and dot On/Off.
9. Pressing P1 at the end of the LED test activates the button test. Pressing any button (except
P1) or any keypad button during the LCD test or Icon test immediately activates this test.
10. Pressing P2 for 3 seconds in the control head test mode causes the radio to return to the RF
test mode.
*XX = channel number (01 - 09)
Table 3-5 Test Environments

No. of
Description Function
Beeps

1 Carrier Squelch RX: if carrier detected

TX: mic audio
1 Tone RX: unsquelch if carrier and tone (192.8Hz) detected
Private-Line TX: mic audio + tone (192.8Hz)

2 Digital RX: unsquelch if carrier and digital code (131) detected

Private-Line TX: mic audio + digital code (131)

3 Dual-Tone RX: unsquelch if carrier detected

multiple TX: selected DTMF tone pair
frequency

9 MDC1200 RX: unsquelch if carrier detected

HSS TX: 1500Hz tone

5 Unsquelch RX: constant unsquelch

Open TX: mic audio

11 CMP RX: if carrier detected

TX: mic audio
3-6 TRANSCEIVER PERFORMANCE TESTING

Table 3-6 Test Channel Spacing

Number of Beeps Channel Spacing

1 25 kHz

2 12.5 kHz

3 20 kHz

Table 3-7 Test Frequencies

Test Channel Low Test Channel High

Test
Power Power VHF2 UHF R1 UHF R2
Mode
CM160 CM140 CM160 CM140

TX 01 1 08 8. 146.025 403.025 438.025

RX 01 1 08 8. 146.025 403.025 438.025

TX 02 2 09 9. 150.700 409.150 443.300

RX 02 2 09 9. 150.700 409.150 443.300

TX 03 3 10 0. 155.300 415.350 448.700

RX 03 3 10 0. 155.300 415.350 448.700

TX 04 4 11 1. 160.000 421.500 454.000

RX 04 4 11 1. 160.000 421.500 454.000

TX 05 5 12 2. 164.700 427.650 459.300

RX 05 5 12 2. 164.700 427.650 459.300

TX 06 6 13 3. 169.300 433.850 464.700

RX 06 6 13 3. 169.300 433.850 464.700

TX 07 7 14 4. 173.025 439.025 469.025

RX 07 7 14 4. 173.025 439.025 469.025

RF Test Mode (MDC Radios) 3-7

Table 3-8 Transmitter Performance Checks

Test Name Communications Analyzer Radio Test Set Comment

Reference Mode: PWR MON TEST MODE, PTT to Frequency error:

Frequency 4th channel test frequency* Test Channel 4 continuous ±150 Hz VHF,
Monitor: Frequency error carrier squelch (during the ±150 Hz UHF
Input at RF In/Out performance ±150 Hz MB
check)

Power RF As above As above As above 1-25W

Voice Mode: PWR MON As above As above, Deviation:

Modulation 4th channel test frequency* meter selector 2.5 kHz Max.
atten to -70, input to RF In/ Out to mic (12.5 kHz Ch. Sp).
Monitor: DVM, AC Volts 4 kHz Max.
Set 1kHz Mod Out level for (20 kHz Ch. Sp).
800mVrms at test set, 5 kHz Max.
800mVrms at AC/DC test set (25 kHz Ch. Sp).
jack

Voice Mode: PWR MON TEST MODE, Remove Deviation:

Modulation 4th channel test frequency* Test Channel 4 modulation 2.5 kHz Max.
(internal) atten to -70, input to RF In/ Out carrier squelch input (12.5 kHz Ch. Sp.).
output at 4 kHz Max.
antenna (20 kHz Ch. Sp.).
5 kHz Max.
(25 kHz Ch. Sp.).

High-Speed As above TEST MODE, PTT to Deviation:

Data Test Channel 4 continuous 1.5-2.0 kHz
Modulation high speed (during the (12.5 kHz Ch. Sp.).
output at performance 2.3-3.2 kHz
antenna check). (20 kHz Ch. Sp.).
3.0-4.0 kHz
(25 kHz Ch. Sp.).

DTMF As above, TEST MODE, As above Deviation:

Modulation 4th channel test frequency* Test Channel 4 1.4-1.9 kHz
DTMF output at (12.5 kHz Ch. Sp.).
antenna 2.3-3.0 kHz
(20 kHz Ch. Sp.).
2.9-3.8 kHz
(25 kHz Ch. Sp.).

PL/DPL As above TEST MODE, As above Deviation:

Modulation 4th channel test frequency* Test Channel 4 0.25-0.5 kHz
BW to narrow TPL (12.5 kHz Ch. Sp.).
DPL 0.4-0.8 kHz
(20 kHz Ch. Sp.)
0.5-1.0 kHz
(25 kHz Ch. Sp.).

* See Tables 3-4 & 3.7

3-8 TRANSCEIVER PERFORMANCE TESTING

Table 3-9 Receiver Performance Checks

Communications
Test Name Radio Test Set Comment
Analyzer

Reference Mode: PWR MON TEST MODE, PTT to Frequency

Frequency 4th channel test frequency* Test Channel 4 continuous error to be
Monitor: Frequency error carrier squelch (during the ±150 Hz VHF
Input at RF In/Out output at performance ±150 Hz UHF
antenna check) ±150 Hz MB

Rated Audio Mode: GEN TEST MODE PTT to OFF Set volume
Output level: 1.0mV RF Test Channel 4 (center), meter control to
4th channel test frequency* carrier squelch selector to 8.10Vrms
Mod: 1kHz tone at Audio PA
3kHz deviation
Monitor: DVM: AC Volts

Distortion As above, except to As above As above Distortion

distortion <5.0%

Sensitivity As above, except SINAD, As above PTT to OFF RF input to be

(SINAD) lower the RF level for 12dB (center) <0.3µV
SINAD.

Noise Squelch RF level set to 1mV RF As above PTT to OFF Set volume
Threshold (center), meter control to
(only radios selection to 3.16Vrms
with Audio PA,
conventional spkr/ load to
system need speaker
to be tested)

As above, except change out of TEST As above Unsquelch to

frequency to a conventional MODE; select occur at
system. Raise RF level from a conventional <0.25µV.
zero until radio unsquelches. system Preferred
SINAD =
9-10dB

* See Tables 3-4 & 3.7

 Chapter 4
RADIO TUNING AND PROGRAMMING

1.0 Introduction
This chapter provides an overview of the Customer Programming Software (CPS) and tuner
program designed for use in a Windows 98/ME/NT/2000 environment. A CPS/Tuner Installation
Manual (6866545D09) is included in this Product Manual.

NOTE Refer to the CPS on-line help files for programming procedures.

Table 4-1 Software Installation Kits Radio Tuning Setup

Description Kit Number

5-Tone CPS (includes Global Tuner) GMVN5033_
MDC CPS (includes Global Tuner) GMVN5034_

Software Installation Manual 6866545D09_

2.0 CPS Programming/Flashing Setup with RIB

The CPS programming setup, shown in Figures 4-1 is used to program and flash the radio using the
Radio front Telco connector.

ACC
Radio

8-pin Telco
DC +13,2VDC
FKN8096
FKN8096 Power
Data =Programming RF Supply
Boot = Flashing
10-pin Telco

DB15
RIB Tx Data
Programming RLN-4008 Rx Data
Gnd
Cable DB25
3080070N01 Cable 3080369B72 (9 PIN)
Cable 3080369B71 (25 PIN)

Figure 4-1 CPS Programming/Flashing Setup with RIB

4-2 RADIO TUNING AND PROGRAMMING

3.0 CPS Programming/Flashing Setup Ribless

The CPS programming setup, shown in Figures 4-2 is used to program and flash the radio using the
Radio front Telco connector.

ACC

Radio
8-pin Telco DC +13,2VDC
FKN8096
Power
Data =Programming FKN8096 RF Supply
Boot = Flashing
10-pin Telco

Ribless Programming Cable RKN4081 Tx Data

Rx Data
Gnd
DB25

Figure 4-2 CPS Programming/Flashing Setup Cable with Internal RIB

4.0 CPS Programming Setup with RIB

The CPS programming setup, shown in Figures 4-3 is used to program the radio using the Radio
front Telco connector.

ACC
Radio

DC +13,2VDC
Power
RF Supply

Programming
Cable
DB15
GTF374
RIB Tx Data
RLN-4008 Rx Data
Gnd
DB25
Cable 3080369B72 (9 PIN)
Cable 3080369B71 (25 PIN)

Figure 4-3 CPS Programming Setup with RIB

CPS Programming Setup with RIB 4-3

5.0 CPS Programming Setup with RIB

The CPS programming setup, shown in Figures 4-4 is used to program the radio using the Radio
rear accessory connector.
Adapter Cable
FKN8113
ACC

Radio
DC
RF
+13,2VDC
Power
Supply
DB15
RIB Tx Data
Programming/Test RLN-4008 Rx Data
Gnd
Cable DB25
RKN4083 Cable 3080369B72 (9 PIN)
Cable 3080369B71 (25 PIN)

Figure 4-4 CPS Programming Setup Cable with RIB and Rear Adapter Cable

6.0 CPS Programming Setup with RIB

The CPS programming setup, shown in Figures 4-5 is used to program the radio using the Radio
rear accessory connector.
Cable
GTF377
ACC
Radio

DC
RF
+13,2VDC
Power
Supply
DB15
RIB Tx Data
Programming RLN-4008 Rx Data
Gnd
Cable DB25
GTF374 Cable 3080369B72 (9 PIN)
Cable 3080369B71 (25 PIN)

Figure 4-5 CPS Programming Setup Cable with RIB and Rear Adapter Cable
4-4 RADIO TUNING AND PROGRAMMING

7.0 Radio Tuning Setup

A personal computer (PC), Windows 95/98/NT and a tuner program are required to tune the radio.
To perform the tuning procedures, the radio must be connected to the PC, radio interface box (RIB),
and test equipment setup as shown in Figure 4-6.
Audio In Tx Audio Generator
Test Box
RLN4460
Rx Sinad Meter
Program/Test Cable
RKN4083
AC Voltmeter
ELM Adapter
cable FKN8113 DB15
RIB Tx Data
RLN-4008 Rx Data
Gnd
ACC +13,2VDC
Power Cable 3080369B72 (9 PIN)
Radio

DC Supply Cable 3080369B71 (25 PIN)

RF 30 dB Pad
Service Monitor
or Counter
Transmit

Wattmeter
Receive
RF Generator

Figure 4-6 Radio Tuning Test Equipment Setup with External RIB

7.1 Initial Test Equipment Control Settings

The initial test equipment control settings are listed in Table 4-2.
Table 4-2 Initial Equipment Control Settings

Service Monitor Test Set Power Supply

Monitor Mode: Power Monitor Speaker set: A Voltage: 13.2Vdc
RF Attenuation: -70 Speaker/load: DC on/standby:
Speaker Standby
AM, CW, FM: FM PTT: OFF Volt Range: 20V
Oscilloscope Source: Mod Current: 20A
Oscilloscope Horizontal: 10mSec/Div
Oscilloscope Vertical: 2.5 kHz/Div
Oscilloscope Trigger: Auto
Monitor Image: Hi
Monitor BW: Nar
Monitor Squelch: mid CW
Monitor Volume: 1/4 CW

NOTE Refer to Tuner on-line help files for tuning procedures.

 Chapter 5
POWER UP SELF-TEST
1.0 Error Codes (5-Tone Radios)
Turning on the radio starts a self-test routine that checks the radio functionality. If the checks are
successful, the radio generates a high-pitched self-test pass tone. If the self-test is not successful,
one low-pitched (300Hz) error tone is heard and the RED LED flashes several times to indicate the
reason for the failure (see Table 5-1 below). After flashing the error code, the LED remains off for 5
seconds and then repeats the error code. The LED sequence and the error tone continue until the
radio is switched off. Radios with displays are also able to display error codes. The meaning of the
LED indication, the displayed error codes and the related corrections are listed in Table 5-1.
Table 5-1 Power-up Error Codes

If the error code The LED then, there is a... To correct the problem...
displayed is… flashes...

“Test 1 Failed” Once Hardware codeplug error, Reprogram codeplug. If message

possibly codeplug structure re-occurs, replace main board or
mismatch or non-existant return it to the nearest Motorola
codeplug. depot.

“Test 2 Failed” Twice Select 5 Application Vector Reprogram codeplug and retest the
corrupted. radio.

“Test 3 Failed” Three times Codeplug Checksum error. Reprogram codeplug and retest the
radio.

“Test 4 Failed” Four times Codeplug Version Error. Reprogram codeplug using the
correct version and retest the radio.

“Test 5 Failed” ---- ---- Reserved

“Test 6 Failed” Six times RAM Checksum test failure. Turn the radio off then on again. If the
message re-occurs replace the main
board or return it to the nearest
Motorola depot.

“Test 7 Failed” ---- ---- Reserved

“Test 8 Failed” ---- ---- Reserved

300Hz Tone and Radio failure or invalid Turn the radio off then on again.
Flashing LED. codeplug as described Confirm that there is a 300Hz fail
above. tone and count the number of flashes
made by the LED. Make the relevant
correction as described above
5-2 POWER UP SELF-TEST

2.0 Error Codes (MDC Radios)

Turning on the radio starts a self-test routine that checks the RAM, ROM checksum, EEPROM
hardware, and EEPROM checksum. If these checks are successful, the radio generates two high-
pitched self-test pass tones. If the self-test is not successful, one low-pitched tone is heard. Radios
with displays are able to display the error codes. Following are the possible errors and the related
corrections.

Table 5-2 Power Up Error Codes

Possible Errors To correct the problem...

RAM test failure. Retest the radio by turning it off and turning it on
again. If bad tone reoccurs, replace RAM (U0122).
Codeplug structure mis- Reprogram codeplug with correct version and retest
match or non existence of radio. If message reoccurs, replace EEPROM
codeplug. (U0111).

Wrong codeplug checksum. Reprogram codeplug.

 Chapter 6
ACCESSORIES & CONNECTOR PIN FUNCTIONS
1.0 Accessories
To order, refer to Chapter 1 (paragraph 2.4 - ‘Piece Parts’) of this manual.

1.1 Antenna
RAD4198_ 136 - 144 MHz 1/4 Wave Roof Mount - BNC

RAD4199_ 144 - 152 MHz 1/4 Wave Roof Mount - BNC

RAD4200_ 150.8 - 162 MHz 1/4 Wave Roof Mount - BNC

RAD4201_ 162 - 174 MHz 1/4 Wave Roof Mount - BNC

RAE4151_ 403 - 430 MHz 1/4 Wave Roof Mount - BNC

RAE4152_ 450 - 470 MHz 1/4 Wave Roof Mount - BNC

RAE4154_ 450 - 470 MHz 5dB Gain Roof Mount - BNC

RAC4000_RA 66 - 88 MHz 1/4 Wave Roof Mount - Mini UHF

RAC4000_MA 66 - 88 MHz 1/4 Wave Magnetic Mount - Mini UHF

5880367B28 BNC Adapter (for use with Mini UHF antenna)

1.2 Audio
HMN3413- Compact Microphone

HMN1035_ Heavy Duty Microphone

HMN3000_ Black Desk Microphone

RMN5029_ Enhanced Keypad Microphone

RMN5018_ Mag One Microphone

RMN5019_ Mag One Keypad Microphone

MDREX4617_ Telephone Style Handset Kit

GMMN4065_ Visor Microphone (Omni Direction)

RSN4001_ External Speaker, 13 W

HSN8145_ External Speaker 7.5 W

HLN9073_ Microphone Hang-up Clip

6-2 ACCESSORIES & CONNECTOR PIN FUNCTIONS

1.3 Alarms and Accessories

RLN4586_ Footswitch with Remote PTT

RLN4857_ Pushbutton with Remote PTT

RLN4858_ Gooseneck PTT

RLN4836_ External PTT with Emergency Footswitch

HLN9328_ External Alarm Relay (used in conjunction with GLN7282)

GLN7282_ Buzzer Kit (used in conjunction with HLN9328)

1.4 Control Station

HPN4002_ Desktop Power Supply 1-25 W (not EMC approved)

HKN4139_ 12V Power Cable to Battery (1-25 W)

HPN4001_ Desktop Power Supply 25-60 W (not EMC approved)

HKN9455_ Power Cable to Battery (25-60 W)

GPN6145_ Desktop Power Supply

GKN6266_ 12V Cable to Radio, for use with GPN6145 Desktop Power Supply

RLN5390_ Desktop Tray with Speaker

RLN5391_ Desktop Tray without Speaker

1.5 Public Address

RLN5288_ Public Address Kit (includes switch box and cabling)

HKN9324_R Speaker Cable for PA (15 ft.)

HSN1000 External Speaker, 6 W for public address

1.6 Cables
HKN9327 Ignition Switch Cable
HKN4137 Low Power Cable to Battery (1-25 W)

HKN4191 High Power Cable to Battery (25-60 W)

GMKN4084_ Speaker Extension Cable)

1.7 Peripherals
HLN3948_ Basic RICK (Repeater Interface Comm Kit)

HLN3333_ RICK (Repeater Interface Comm Kit)

Accessories 6-3

1.8 Mounting
GLN7324_ Low Profile Mounting Bracket

GLN7317_ High Profile Mounting Bracket

FTN6083_ DIN Mount

GLN7341_ Removable Slide Mount

RLN4779_ Keylock Mounting Bracket

1.9 Programming
GTF374__ Programming Cable

GTF377__ Adapter Cable for GTF374

RKN4081_ Ribless Cable

FKN8096_ Adapter Cable for use with RKN4081

RKN4083_ Programming/Test Cable

FKN8113_ Adapter Cable for use with RKN4083

3080369B72 RS232 Cable 9-pin

3080369B71 RS232 Cable 25-pin

RLN4008_ Rib Box

RLN4460_ Test Box

6-4 ACCESSORIES & CONNECTOR PIN FUNCTIONS

2.0 Accessory Connector Pin Function

Pin Function Description

1 External Speaker (-) Connect external 8 or 4 ohms speaker to pin 1 and 16.
Caution: Bridge-type output. Neither pin 1 or 16 is grounded.

2 External Mic Audio Input impedence:500 ohms

80 mV rms at 1 kHz for 60% deviation.
This path is enabled when external mic PTT is keyed.

3 External Mic PTT Put this pin low (less than 0.66 Vdc) to key transmitter and enable
external mic audio path. This path is pulled low via a diode when front
panel mic PTT is pulled low to allow sensing of mic PTT by accessory.
This pin pulled high to 3.3 Vdc via 3.3k ohms

4 Programmable Defaults to External Alarm. Provides an active high to 13.8 Vdc battery
Output supply. maximum current: 0.25 amps.

5 Flat_TX_Audio Input Input impedance: Greater than 35k ohms. The nominal input level is 150
mV rms for 60% deviation.
6 Bus+ Serial Communication Interface. On MDC and P/L radios only, this pin
can be configured as a general purpose input by removing resistor R421.

7 Ground Used as ground.

8 Programmable I/O Input or output depending on dealer programming.

9 Emergency Input When connecting the Emergency Footswitch between pin 9 and 7, the
radio will sense the connection upon Power-up.
Shorting this pin to Ground by pressing the switch when the radio is OFF,
turns ON the radio in Emergency Mode.
Shorting this pin to Ground by pressing the switch when the radio is ON,
activates Emergency Mode.
To turn OFF a radio that was turned ON by Emergency Footswitch (ON/
OFF knob in OFF position) turn knob to ON and then to OFF position.

10 Ignition Sense For optional 3-wire ignition control, connect this pin to the vehicle
ignition-controlled voltage source for ignition-controlled radio ON/OFF.
To resume NON ignition state, remove the battery connection for 10
seconds; remove the ignition connection from this pin and re-connect the
battery connections.

11 Receive Audio Programmable (using CPS in the RX Audio Type): 660mV rms (de-
Output emphasized/muted) or 330mV rms (non de-emphasized muted.
Minimum load resistance: 5k ohms

12 Programmable I/O Input or Output

13 Switched B+ (Switched Battery Voltage) 13.8Vdc (500mA max.) when radio is ON

14 Programmable I/O Input or Output

15 Internal Speaker Connect to internal speaker (+) and by internal jumper to pin 16
16 External Speaker (+) Connect external 8 or 4 ohms speaker to pins 1 and 16.
CAUTION: Bridge type output. Neither pin 1 nor 16 is grounded.
Microphone Connector Pin Function 6-5

3.0 Microphone Connector Pin Function

Pin Function Description

1 9.3V Regulated 9.3V Supply (50mA max.)

2 Boot/DTMF This pin function depends on the voltage applied to pin 3 (See pin 3, Hook
Keypad Column description).
When configured as “Boot”, applying 5V to this pin will set the radio to Boot
state.
When configured as “DTMF Keypad Column”, this pin will carry column
voltages generated by the DTMF microphone (RMN5029).

3 Hook When 0V is applied to this pin (mic on hook), pins 2 and 7 will be
configured to “Column” and “Row”.
When no voltage is applied to this pin (mic off hook), this pin will read 2.7V,
and pins 2 and 7 will be configured to “Column” and “Row”.
When 9.3V is applied to this pin (programming cables or Mag One mic
RMN5018), pins 2 and 7 will be configured to “Boot” and “SCI”.

4 Ground Used as ground

5 Mic. Audio Audio input impedance: 500 ohms

80 mV rms input (standard mic) or 1.8 mV rms (low cost mic) at 1 kHz for
60% deviation.
This path is enabled when Mic. PTT (pin 6) is keyed

6 Mic. PTT Microphone PTT is active low, so this port reads “0” when PTT is pressed
and “1” when PTT is released.
10 K ohms internal pull up resistor to 9.3 V.
Pulling low this pin will also pull low, via a diode, pin 3 (external MIC PTT)
of the accessory connector.

7 SCI/DTMF The function of this pin depends on the voltage applied to pin 3 (see pin 3
Keypad Row description).
When configured as “SCI”, serial communication with the radio is
facilitated.
When configured as “DTMF Keypad Row” this pin will carry new voltages
generated by the DTMF mic (RMN5029)

8 Handset Rx Handset audio output provides de-emphasized, muted Rx audio. The

Audio source impedance is 10 ohms and the output level (open circuit) is
controlled by the volume control setting.
6-6 ACCESSORIES & CONNECTOR PIN FUNCTIONS
 Chapter 7
MODEL CHART AND TEST SPECIFICATION

1.0 Model Chart (UHF1 403-440 MHz)

CM Series UHF1 403-440MHz

Model Description
MDM50QNC9AA2_N CM140 403-440 MHz 1-25W 8-Ch

MDM50QNC9AN2_N CM340 403-440 MHz 1-25W 10-Ch

MDM50QNF9AA2_N CM160 403-440 MHz 1-25W 64-Ch

MDM50QNF9AN2_N CM360 403-440 MHz 1-25W 100-Ch

Item Description

X PMUE2002_ S. Tanapa UHF1 25W 8 Ch BNC

X PMUE2023_ S. Tanapa UHF1 25W 10 Ch BNC

X PMUE2005_ S. Tanapa UHF1 25W 64 Ch BNC

X PMUE2025_ S. Tanapa UHF1 25W 100 Ch BNC

X X X X HKN4137_ Battery Power Cable

X X FCN6288_ Control Head

X X FCN5523_ Control Head

X X RMN50188_ Mag One Microphone
X X HMN3596_ Compact Microphone

X X X X GLN7324_ Low Profile Trunnion

X X X X 6866546D02_ RTTE Leaflet

X X X X 6866537D37_ Safety Leaflet

X PMUE2029AS Servicing Kit CM140

X PMUE2045AS Servicing Kit CM340

X PMUE2031AS Servicing Kit CM160

X PMUE2047AS Servicing Kit CM360

X = Indicates one of each is required

7-2 MODEL CHART AND TEST SPECIFICATION

2.0 Model Chart (UHF2 438-470 MHz)

CM Series UHF2 438-470MHz

Model Description
MDM50RNC9AA2_N CM140 438-470 MHz 1-25W 8-Ch

MDM50RNC9AN2_N CM340 438-470 MHz 1-25W 10-Ch

MDM50RNF9AA2_N CM160 438-470 MHz 1-25W 64-Ch

MDM50RNF9AN2_N CM360 438-470 MHz 1-25W 100-Ch

Item Description

X FUE1021_ S. Tanapa UHF2 25W 8 Ch BNC

X PMUE2019_ S. Tanapa UHF2 25W 10 Ch BNC

X PMUE1999_ S. Tanapa UHF2 25W 64 Ch BNC

X PMUE2021_ S. Tanapa UHF2 25W 100 Ch BNC

X X FCN6288_ Control Head

X X FCN5523_ Control Head

X X X X HKN4137_ Battery Power Cable

X X RMN50188_ Mag One Microphone

X X HMN3596_ Compact Microphone
X X X X GLN7324_ Low Profile Trunnion

X X X X 6866546D02_ RTTE Leaflet

X X X X 6866537D37_ Safety Leaflet

X FLE1621AS Servicing Kit CM140

X PMUE2041AS Servicing Kit CM340

X PMUE2027AS Servicing Kit CM160

X PMUE2043AS Servicing Kit CM360

X = Indicates one of each is required

Model Chart (VHF2 146-174 MHz) 7-3

3.0 Model Chart (VHF2 146-174 MHz)

CM Series VHF2 146-174MHz

Model Description
MDM50KNC9AA2_N CM140 146-174 MHz 1-25W 8-Ch

MDM50KNC9AN2_N CM340 146-174 MHz 1-25W 10-Ch

MDM50KNF9AA2_N CM160 146-174 MHz 1-25W 64-Ch

MDM50KNF9AN2_N CM360 146-174 MHz 1-25W 100-Ch

Item Description

X FUD1183_ S. Tanapa VHF2 25W 8 Ch BNC

X PMUD1879_ S. Tanapa VHF2 25W 10 Ch BNC

X PMUD1874_ S. Tanapa VHF2 25W 64 Ch BNC

X PMUD1881_ S. Tanapa VHF2 25W 100 Ch BNC

X X FCN6288_ Control Head

X X FCN5523_ Control Head

X X X X HKN4137_ Battery Power Cable

X X RMN50188_ Mag One Microphone

X X HMN3596_ Compact Microphone
X X X X GLN7324_ Low Profile Trunnion

X X X X 6866546D02_ RTTE Leaflet

X X X X 6866537D37_ Safety Leaflet

X FLD1934AS Servicing Kit CM140

X PMUD1889AS Servicing Kit CM340

X PMUD1883AS Servicing Kit CM160

X PMUD1891AS Servicing Kit CM360

X = Indicates one of each is required

7-4 MODEL CHART AND TEST SPECIFICATION

4.0 Model Chart (Midband 66-88 MHz)

CM Series Midband 66-88 MHz

Model Description
MDM50FNC9AN2_N CM340 66-88 MHz 1-25W 10-Ch
MDM50FNF9AN2_N CM360 66-88 MHz 1-25W 100-Ch

Item Description

X FUC1601_ S. Tanapa Midband 25W 10 Ch BNC

X FUC1603_ S. Tanapa Midband 25W 100 Ch BNC

X FCN6288_ Control Head
X FCN5523_ Control Head
X X HKN4137_ Battery Power Cable
X X HMN3596_ Compact Microphone

X X GLN7324_ Low Profile Trunnion

X X 6866546D02_ RTTE Leaflet

X X 6866537D37_ Safety Leaflet

X PMUC1033AS Servicing Kit CM340

X FUC1605AS Servicing Kit CM360

X = Indicates one of each is required

Model Chart (VHF2 146-174 MHz - High Power) 7-5

5.0 Model Chart (VHF2 146-174 MHz - High Power)

CM Series VHF2 146-174 MHz

Model Description
MDM50KQC9AA2_N CM140 146-174 MHz 25-45W 10-Ch
MDM50KQF9AA2_N CM160 146-174 MHz 25-45W 100-Ch

Item Description

X PMUD1848_ S. Tanapa VHF2 45W 10 Ch BNC

X PMUD1894_ S. Tanapa VHF2 45W 100 Ch BNC

X FCN6288_ Control Head
X FCN5523_ Control Head
X X HKN4191_ Battery Power Cable
X X RMN50188_ Mag One Microphone

X X GLN7324_ Low Profile Trunnion

X X 6866546D02_ RTTE Leaflet

X X 6866537D37_ Safety Leaflet

X PMUD1885AS Servicing Kit CM140

X PMUD1887AS Servicing Kit CM160

X = Indicates one of each is required

7-6 MODEL CHART AND TEST SPECIFICATION

6.0 Model Chart (UHF2 438-470 MHz - High Power)

CM Series UHF2 438-470 MHz

Model Description
MDM50RPC9AA2_N CM140 438-470 MHz 25-40W 10-Ch
MDM50RPF9AA2_N CM160 438-470 MHz 25-40W 100-Ch

Item Description

X PMUE2008_ S. Tanapa UHF2 40W 10 Ch BNC

X PMUE2011_ S. Tanapa UHF2 40W 100 Ch BNC

X FCN6288_ Control Head
X FCN5523_ Control Head
X X HKN4191_ Battery Power Cable
X X RMN50188_ Mag One Microphone

X X GLN7324_ Low Profile Trunnion

X X 6866546D02_ RTTE Leaflet

X X 6866537D37_ Safety Leaflet

X PMUE2033AS Servicing Kit CM140

X PMUE2035AS Servicing Kit CM160

X = Indicates one of each is required

Specifications 7-7

7.0 Specifications

General

Specification VHF2 UHF1 UHF2 Midband

Frequency Range: 146-174 MHz 403-440 MHz 438-470 MHz 66-88 MHz

Frequency Stability ±2.5 PPM ±2 PPM ±2 PPM ±5.0 PPM

(-30°C to +60°C, 25°C Ref.)

Channel Capacity: CM140 - 8

CM340 - 10
CM160 - 64
CM360 - 100

Channel Spacing: 12.5/20/25 kHz

Power Output: 1-25W, 25-45W 1-25W 1-25W, 25-40W 1-25W

Power Supply: 13.2Vdc (10.8 - 15.6 Vdc) negative vehicle ground

Dimensions (L X W X H) 118mm X 169mm X 44mm

Weight: 1.02 Kg

Operating Temperature -30 to 60 o C

Storage temperature -40 to 80o C

Shock and Vibration Meets MIL-STD 810-C,D&E

and TIA/EIA 603

Dust Meets EN60529: IP54

Humidity Meets MIL-STD 810-C,D&E

and TIA/EIA 603
7-8 MODEL CHART AND TEST SPECIFICATION

Transmitter

Specification VHF2 UHF1 UHF2 Midband

Frequency Stability: +/- 2.5ppm +/- 5ppm

Modulation Limiting: ±2.5 kHz @ 12.5 kHz

±4.0 kHz @ 20 kHz
±5.0 kHz @ 20/25 kHz

Current Drain Transmit: 7A (25W) 8A (25W)

FM Hum and Noise: -40 [email protected] kHz -35 [email protected] kHz -40 [email protected] kHz
-45 dB@ 20/25 kHz -40 dB@ 20/25 kHz -45 dB@ 20/25 kHz

Conducted/Radiated -36 dBm < 1 GHz

Emissions: -30 dBm > 1 GHz

Adjacent Channel Power -60dB @12.5,

-70dB @ 20/25kHz

Audio Response: +1, -3dB

( 300 to 3000Hz)

Audio Distortion:
@ 1000 Hz, 60% 3% Typical
Rated Maximum Deviation:

Receiver

Specification VHF2 UHF1 UHF2 Midband

Sensitivity (12dBSINAD): 0.35µV (12.5kHz) 0.30µV (25kHz) Typical

(ETS)

Intermodulation : (ETS) >65 dB

Adjacent Channel 75 dB @ 25 kHz 70 dB @ 25 kHz

Selectivity: (ETS) 65 dB @ 12.5 kHz 60 dB @ 12.5 kHz

Spurious Rejection: (ETS) 75 dB 70 dB

Rated Audio: (ETS) 4W Internal , 13W External

(Extended audio with 4 Ohm
speaker)

Audio Distortion @ Rated 3% Typical

Audio:

Hum and Noise: -40 dB @ 12.5 kHz -35 dB @ 12.5 kHz -40 dB @ 12.5 kHz
-45 dB @ 20/25 kHz -40 dB @ 20/25 kHz -45 dB @ 20/25 kHz

Audio Response: +1, -3dB

( 300 to 3000Hz)

Conducted Spurious -57 dBm <1 GHz

Emission per FCC Part 15: -47 dBm >1 GHz
Glossary I

GLOSSARY
Glossary of Terms
Term Definition

ALC Automatic Level Control: a circuit in the transmit RF path that controls RF
power amplifier output, provides leveling over frequency and voltage, and pro-
tects against high VSWR (voltage standing wave ration).

ASF IC Audio Signalling Filter Integrated Circuit with voice compander.

CD Compact Disk.
CMP Compression.

CPS Customer Programming Software.

CSQ Carrier Squelch.

DTMF Dual-Tone Multifrequency.

DPL Digital Private-Line™.

EEPROM Electronically Erasable/Programmable Read-Only Memory: used by the radio

to store its personality.

Firmware Software, or a software/hardware combination of computer programs and data,

with a fixed logic configuration stored in a read-only memory. Information can-
not be altered or reprogrammed.

FGU Frequency Generation Unit.

GaAs Gallium Arsenide: a type of crystalline material used in some semiconductors.

ISW Inbound Signalling Word: data transmitted on the control channel from a sub-
scriber unit to the central control unit.
LCD Liquid Crystal Display: a module used to display the radio’s current operating
channel or system and scan status.

LDMOS Lateral Diffusion MOS.

LH DATA Longhorn Data: a bidirectional 0-5V, RS-232 line that uses the microcontroller’s
integrated RS-232 asynchronous serial communications interface (SCI) periph-
eral.
LLE Low Level Expander: slight amount of volume expansion; used to improve the
signal to noise ratio.

LSH Low-Speed Handshake: 150 baud digital data sent to the radio during trunked
operation while receiving audio.

MDC Motorola Data Communication.

MRTI Motorola Radio-Telephone Interconnect: a system that provides a repeater
connection to the Public Switched Telephone Network (PSTN). The MRTI
allows the radio to access the telephone network when the proper access code
is received.
II Glossary

OSW Outbound Signalling Word: data transmitted on the control channel from the
central controller to the subscriber unit.

PC Board Printed Circuit Board

PL Private-Line® tone squelch: a continuous sub-audible tone that is transmitted

along with the carrier.

PLL Phase-Locked Loop: a circuit in which an oscillator is kept in phase with a refer-
ence, usually after passing through a frequency divider.
PTT Push-To-Talk: the switch located on the left side of the radio which, when
pressed, causes the radio to transmit.

RAM Random Access Memory: the radio’s RAM is loaded with a copy of the
EEPROM data.

Registers Short-term data-storage circuits within the microcontroller.

Repeater Remote transmit/receive facility that retransmits received signals to improve

communications coverage.

RESET Reset line: an input to the microcontroller that restarts execution.

RF PA Radio Frequency Power Amplifier

RIB Radio Interface Box

ROM Read Only Memory

RSSI Received Signal-Strength Indicator: a dc voltage proportional to the received

RF signal strength.

RPT/TA Repeater/Talk-Around

Softpot Software Potentiometer: a computer-adjustable electronic attenuator

Software Computer programs, procedures, rules, documentation, and data pertaining to

the operation of a system

SPI (clock and data Serial Peripheral Interface: how the microcontroller communicates to modules
lines) and ICs through the CLOCK and DATA lines.

Squelch Muting of audio circuits when received signal levels fall below a pre-determined
value

Standby Mode An operating mode whereby the radio is muted but still continues to receive
data

System Central Con- Main control unit of the trunked dispatch system; handles ISW and OSW mes-
troller sages to and from subscriber units (see ISW and OSW).
System Select The act of selecting the desired operating system with the system-select switch
(also, the name given to this switch).

TOT Time-Out Timer: a timer that limits the length of a transmission.

TPL Tone Private-Line

µC Microcontroller
Glossary III

UHF Ultra High Frequency

µP Microprocessor

VCO Voltage-Controlled Oscillator: an oscillator whereby the frequency of oscillation

can be varied by changing a control voltage.

VCOBIC Voltage-Controlled Oscillator Buffer Integrated Circuit

VHF Very High Frequency

VSWR Voltage Standing Wave Ratio

IV Glossary