0% found this document useful (0 votes)
2K views98 pages

Lathe Machine Operational Manual

This document is an instruction manual for the C6251A and C6256A high-speed precision lathes, detailing specifications, unpacking, installation, electric circuit control, and maintenance procedures. It includes sections on operation, lubrication, and troubleshooting, along with a comprehensive parts list. The manual provides essential information for safe and effective use of the lathes, including technical specifications and operational guidelines.

Uploaded by

Jaipal S. Nagi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
2K views98 pages

Lathe Machine Operational Manual

This document is an instruction manual for the C6251A and C6256A high-speed precision lathes, detailing specifications, unpacking, installation, electric circuit control, and maintenance procedures. It includes sections on operation, lubrication, and troubleshooting, along with a comprehensive parts list. The manual provides essential information for safe and effective use of the lathes, including technical specifications and operational guidelines.

Uploaded by

Jaipal S. Nagi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 98

INSTRUCTION MANUAL

AND PARTS LIST

MODEL: C6251A. C6256A


Operation Manual Contents
Specification………………………………………………………………….4

1. High Speed Precision Lathe


1-1 Constructional Indication…………………………………………………….8

2. Unpacking and Installation


2-1 Points for Unpacking……………………………………………………….10
2-2 Unloading of the Machine…………………………………………………..10
2-3 Construction of the Ground…………………………………………………11
2-4 Cleaning…………………………………………………………………….11
2-5 Level Adjustment…………………………………………………………...11

3. Electric Circuit Control


3-1 Electric Wiring……………………………………………………………...16
3-2 Electric Device……………………………………………………………...16
3-3 Important Notes……………………………………………………………..16

4. Test Running
4-1 Operation Symbols………………………………………………………….20
4-2 Transmission and Stop of Main Spindle……………………………………21
4-3 Selecting Main Spindle Speed……………………………………………...21
4-4 Intermittent Operation of Main Spindle…………………………………...22
4-5 The Importance and Methods of Spindle Levelling Adjustment…………...22
4-6 Transmission and Stop of Gear Box………………………………………...23
4-7 Operation of Gear Box……………………………………………………...23
4-8 Manual Operation…………………………………………………………..23
4-9 Auto Feed Operation………………………………………………………..24
4-10 Auto Feed Stop Operation………………………………………………....24
4-11 Four Position Auto Feed Stop Operation………………………………….24
4-12 Tailstock Operation………………………………………………………..25

5. Cutting Threads

2
5-1 Lead Screw Drive...........................................................................................26
5-2 Cutting Thread……………………………………………………………...26
5-3 Thread Dial Indicator.....................................................................................26
5-4 Thread and Feed Table...................................................................................28

6. Lubrication
6-1 Lubrication in Headstock…………………………………………………...30
6-2 Lubricating in Gear Box and Apron………………………………………...30
6-3 Useful Reference Lubricating Table for Other Mechanism………………...30
6-4 Lubrication Location………………………………………………………..31

7. Maintenance & Servicing


7-1 Headstock…………………………………………………………………...32
7-2 Apron & Saddle……………………………………………………………..33
7-3 Gear Box……………………………………………………………………34
7-4 Adjustment of Tailstock Centering………………………………………….34
7-5 Belt Tension Adjustment……………………………………………………34
7-6 Foot Brake Belt Adjustment………………………………………………...35
7-7 Brake and Micro Switch Adjustment……………………………………….36
7-8 Adjustment to the Backlash of Lead screw…………………………………36
7-9 Maintenance for Cutting Liquid Coolant Pump…………………………….36

8. Chucks and Chuck Mounting…….…………………………………..37

9. Preventive Maintenance………………………………………………...38

10. Trouble Shooting…………………………………………………………..41


11. Parts List Assembly…………………………………………………...44-98

3
Specification

Models C6251A×1000 / C6251A×1500 / C6251A×2000 / C6251A×3000


Capacity
Swing Over Bed 510mm
Swing Over Cross Slide 305mm
Swing in Gap Diameter×Width 735×170mm
Height of Center 255mm
Distance Between Centers 1000mm / 1500mm / 2000mm / 3000mm
Width of Bed 350mm
Cutting Tool Max. Section 25×25mm
Total Travel of Cross Slide 316mm
Total Travel of Top Slide 130mm

Headstock
Spindle Bore 80mm
Spindle Nose D1-8
Spindle Morse Taper in Nose, in Sleeve M.T.No.7
Spindle Speeds Number 12
Spindle Speeds Range 25-1600r.p.m

Thread & Feeds


Lead screw Diameter & Thread 40mm×4T.P.I. or Pitch 6mm
Threads Imperial Pitches 2-112 T.P.I. (60nos)
Threads Metric Pitches 0.2-14mm (47nos)
Diametrical Pitches 4-112D.P. (50nos)
Module Pitches 0.1-7M.P. (39nos)
Longitudinal Feeds Imperial 0.0022″-0.0612″/Rev (35nos)
Longitudinal Feeds Metric 0.059-1.646mm/Rev (35nos)
Cross-Feeds Imperial 0.00048″-0.01354″ (35nos)
Cross Feeds Metric 0.020-0.573mm (35nos)

Tailstock
Total Travel of Tailstock Quill 180mm
Tailstock Quill Diameter 75mm
Taper In Tailstock Quill M.T.No.5

Motor
Spindle Drive Motor 7.5kW(10HP) 3PH
Coolant Pump Motor 0.1kW(1/8HP)

4
Weight & Measures
Machine Space Required
(L×W×H): cm 239×115×143 / 284×115×143 / 334×115×143 / 434×115×143
Packing Case Dimensions
(L×W×H): cm 245×115×174 / 290×115×174 / 340×115×174 / 440×115×174
Net Weight 2025kg / 2335kg / 2685kg / 3400kg
Gross Weight 2360kg / 2700kg / 3070kg / 3970kg

5
Specification

Models C6256A×1000 / C6256A×1500 / C6256A×2000 / C6256A×3000


Capacity
Swing Over Bed 560mm
Swing Over Cross Slide 355mm
Swing in Gap Diameter×Width 735×170mm
Height of Center 280mm
Distance Between Centers 1000mm / 1500mm / 2000mm / 3000mm
Width of Bed 350mm
Cutting Tool Max. Section 25×25mm
Total Travel of Cross Slide 316mm
Total Travel of Top Slide 130mm

Headstock
Spindle Bore 80mm
Spindle Nose D1-8
Spindle Morse Taper in Nose, in Sleeve M.T.No.7
Spindle Speeds Number 12
Spindle Speeds Range 25-1600r.p.m

Thread & Feeds


Lead screw Diameter & Thread 40mm×4T.P.I. or Pitch 6mm
Threads Imperial Pitches 2-112 T.P.I. (60nos)
Threads Metric Pitches 0.2-14mm (47nos)
Diametrical Pitches 4-112D.P. (50nos)
Module Pitches 0.1-7M.P. (39nos)
Longitudinal Feeds Imperial 0.0022″-0.0612″/Rev (35nos)
Longitudinal Feeds Metric 0.059-1.646mm/Rev (35nos)
Cross-Feeds Imperial 0.00048″-0.01354″ (35nos)
Cross Feeds Metric 0.020-0.573mm (35nos)

Tailstock
Total Travel of Tailstock Quill 180mm
Tailstock Quill Diameter 75mm
Taper In Tailstock Quill M.T.No.5

Motor
Spindle Drive Motor 7.5kW(10HP) 3PH
Coolant Pump Motor 0.1kW(1/8HP)

6
Weight & Measures
Machine Space Required
(L×W×H): cm 239×115×146 / 284×115×146 / 334×115×146 / 434×115×146
Packing Case Dimensions
(L×W×H): cm 245×115×174 / 290×115×174 / 340×115×174 / 440×115×174
Net Weight 2040kg / 2370kg / 2720kg / 3430kg
Gross Weight 2380kg / 2740kg / 3110kg / 4000kg

7
1. High Speed Precision Lathe

1-1 Constructional Indication

8
No. Description No. Description

1 Main Spindle Speed Change Lever 20 Saddle Fixture Screws

2 High/Low Speed Change Lever 21 Foundation Adjustment Bolts

3 Main Spindle Speed Change Lever 22 Start Lever

4 Forward/Reverse Lever 23 4-Position Auto Stop Lever

5 Thread Feed Select Lever 24 Lead screw

6 Thread Feed Change Lever 25 Auto Feed Rod

7 10 Steps Feed Change Disc 26 Tailstock Set Over Adjust Screws

8 Power Switch 27 Tailstock Body

9 Intermittent Switch 28 Tailstock Hand-wheel

10 Coolant Pump Switch 29 Tailstock Body Clamping Lever

11 Start Spindle Control Knob 30 Tailstock Spindle Locking Lever

12 Eccentric Center Ring 31 Rack

13 Longitudinal Apron Hand-wheel 32 Compound Rest Handle

14 Cross Slide Feed Knob 33 Coolant Control Valve

15 Auto Stop Centering 34 Compound Rest

16 Auto Feed Lever 35 Four Way Tool Post

17 Foot Brake Pedal 36 Tool Post Clamping Lever

18 Half Nut Engaged Lever 37 Thread Dial Indicator

Feed Select Lever


19 (Longitudinal & Cross Feed) 38 Lamp

9
2. Unpacking and Installation

2-1 Points for Unpacking


For short distance transportation of this machine, fix it onto the truck by hemp rope:
while for long distance, packed by a wooden case or dispatched by container. Please
first to check if there is any damage on packing when arrive. After unpacking
carefully inspect whether it exists any injury or insufficiency. If any contact us
immediately for proper settlement or any of the damages of the machine will receive
no any compensation from us.

2-2 Unloading of the Machine


When the machine is unloaded from the car or to be moved, please proceed with
following steps (as illustrated 2-2)
1) Preparing two round sticks (long approx.830mm dia 40mm) insert into the
preserved holes on lathe bed. Then lift up with applying wires on both end of the
stick.
2) Lifting the machine by a crane.
3) Before lifting adjust the position of Lathe Apron and Tailstock to maintain the
balance of machine.
4) When the machine was shifted to its destination. always handle with care to put
it down. Don’t let go of it to hit the ground or it will affect the accuracy of the
machine.
Note: Machine weight can be seen in Specification Table.
5) For the adjustment of electric control, keep the distance between machine and
wall not less than 600mm.
illustration 2-2

10
2-3 Construction of the Ground
illustration 2-3
Due to the recent tendency of
utilizing Utilizing Ultra-Hard Alloy
Steel tools, it surely increase the
speed of heavy cutting comparing to
the previous steel tools. But, in the
mean time, it easily happens to the
vibration of the machine. For assuring
better cutting result, it requires a very
strong and steady construction of
ground. (Please refer to right
illustration of construction of ground)

2-4 Cleaning
All our machine are with a anti-rust
oil layer before delivery. After inspection, please remove to clean the slideways, lead
screw, shafts and other polished parts by a soft cloth with cleanser (do not use
gasoline or cellulose solvent to avoid fire or explosion). Then apply a thin layer of oil
for lubricating purpose. Push those movable parts such as: Tool Holder, Tailstock back
and forth.

2-5 Level Adjustments


Wait until the fixture screws and cement completely concrete to start adjusting lathe
bed horizontally. In doing this, place a leveling instrument (with accuracy 0.02 mm/
1000mm) upon the grooves of lathe bed to confirm the level of right and left side.
Same procedure for the front and rear leveling.
The allowance of level should be adjusted within 0.04 illustration 2-5
mm/ 1000mm.
Screw up the nuts, check again, if
whatever errors occur due to tightly
screw-up thereinafter, adjustment may
require to be done again.
As per illustration indicated, place
two leveling instruments on lathe bed to
check the level by pushing them back
and forth in its possible maximum
moving range.

11
illustration 2-3

12
illustration 2-3

13
illustration 2-3

14
illustration 2-3

15
3. Electric Circuit Control

3-1 Electric Wiring


You can find the electric control box by open the metal cover behind the lathe bed.
Connect the terminals “R”,“S” and “T” to power source. Note that the specification of
the electric wires must be above 8 sqr. mm of its cross section area. Power switch of
the machine and power source should be with fuse and the machine ought to be
grounded.

3-2 Electric Device


1) The electric pannel is equipped with cut-off device and solennoid contactor for
avoiding from overloaded breakdown of motor.
2) Tumbler Rotation Switch connect with Micro Switch.
3) Foot brake is connected with micro switch, braking prior to the manually starting.
Whenever you release the foot brake, you need to re-operate Spindle Control Lever
again to resume the operation of main spindle.
4) On top of the control box, there exist a “INTREMITENT” button for in-
termittent operation of the spindle.

3-3 Important Notes


**Check the rotating direction of spindle after wiring:
1. Turn on the power switch.
2. Slightly push “INTREMITENT” button.
3. Look at the rotating direction of Main Spindle from Tailstock.
4. If it is of anti-clockwise, you’ve got a right wiring.
5. If oppositely, exchange any of two wires among “R” “S” “T” terminals.
**If the power indicating lamp is on but you can not start the motor. Thus, it is
overloaded.
If it happens the current out of limit, the cut-off device will activate immediately. In
this moment, please turn off the power then press slightly the recovery plate near
cut-off device in the control box. It will work again. (electric circuit program as
illustrated on next page)

16
PE
L1 1L1 FU1 2L1 1U FR1 U
L2 1L2 2L2 KM1 1V V
M
L3 1L3 2L3 1W W

KM2

1U1 FR2 U1
KM3 1V1 V1
M
1W1 W1
TC FR1 17 FR2
18 0

19 FU3 3A 1
HD
FU2 5A 2 SQ3 SB1
20 4 16
SA1 XD

5 SA2 6
KM3
SB2

SQ4 SQ2 KM4


10 KM1 KM2
12 14
SQ1 KM4
11 KM2 KM1
7 9 13 15
KM4
KM4 8

17
PE
L1 1L1 FU1 2L1 1U FR1 U
L2 1L2 2L2 KM1 1V V
M
L3 1L3 2L3 1W W
MAIN
MOTOR
KM2

1U1 FR2 U1
KM3 1V1 V1
M
1W1 W1
PUMP
TC FR1 17 FR2
18 0

19 FU3 3A 1
HD
FU2 5A 2 SQ3 SQ5 SB1
20 3 4 16
SA1 XD

5 SA2 6
KM3
SB2

SQ4 SQ2 KM4


10 KM1 KM2
12 14
SQ1 KM4
11 KM2 KM1
7 9 13 15
KM4
KM4 8

WIRING DIAGRAM

18
PE
FR1(11A)
L1 1L1 2L1 3L1 U1
L2 1L2 2L2 KM1 3L2 V1
L3 1L3 2L3 3L3 W1
S KM4
QM1(30A) M
U2
380V50Hz

KM2 W2
V2

KM3
QM4 (1A) COM
3

1U3 U3
KA1 1V3 V3
4L1

4L2

M
1W3 W3
TC FR2(0.4A)
0
QM3(3A)
19 1
HD
FR1 FR2 SQ3 SB3
18 17 2 3
XD
QM2(5A) SB1 4 KA3
KA3
5
SA2 6
SQ4 KA1
SB2
16
SQ5 SQ2 KA0
10 KM1 KM2
12 14
SQ1 KA0
11 KM2
KM1
7 9 13 15
KA0
KA0 8
21
T
T
KM4
KM1
KM2

KM3
22 24
KM3 KM4
23 25

19
4. Test Running

4-1 Operation Symbols

20
4-2 Transmissions and Stop of Main Spindle
You can start test run when you follow the previous steps as illustrated by the
Manual. Position the High/Low Speed Lever (2) in “L”, Main Spindle Speed Change
Lever (3) in left position, Forward / Reverse Lever (4) in the middle of “N” position.
Turn Start Lever (11) Right and push down to rotate obversely the spindle; pull up to
rotate reversely. By using Spindle Control Lever to operate the machine in normal
condition, use brake when it 4-2
needs to stop in emergency.
Naturally, in this case, you
need to push the Spindle
Control Lever again in the
middle position to re-start the
Spindle.
Turn on Pump switch (10)
to start pump. Adjust Valve
(33) is used for adjusting the
required quantity of cooling
water.

4-3 Selecting Main Spindle Speed


The speed of main spindle is consisted of 3 speed change lever, i.e. Speed Change
Lever (1), High/Low Speed Lever (2) and Main spindle Speed Select Lever (3) to
perform 12 speed change. When you shift High/Low Speed Lever (2) to the neutral
position in between “H” and “L”, you can rotate the Main Spindle only with you
hands. For the safely 4-3
reason and not to injure the
gear every speed change
must operate in the time
while motor stops. If the
teeth of the gear can not be
properly engaged, push
“INTERMITENT” button
(9) then shift Speed
Change Lever (1)(2) or (3)
to change the rotating
speed.
CAUTION: DO NOT CHANGE SPEED WHILE SPINDLE IS RUNNING.
BE SURE ALL GEARS ARE PROPERLY ENGAGED BEFORE
STARTING.

21
4-4 “INTERMITTENT” Operation of Main Spindle
For the convenient way of 4-4
changing Main Spindle
Speed, confirming Feed
Speed and Centering objects,
the machine equipped with
“INTERMITTANT” button
(9) located in the right side
of Gear Box. Push it down,
Main Spindle will
immediately rotate forward;
and if to release the button, it
stops. Note that the intermittent function cannot rotate reversely.

4-5 The Importance and Methods of Spindle Leveling Adjustment


1) Switch on to make the Spindle turn while the Spindle is set up at 1330 r.p.m. By
putting the palm of the left hand on the Headstock cover to fell its chat ter. An
unlevelling Spindle will lead to lathe chatter. Move Leveling Block (either “A” or “B”)
left or right to adjust until your left hand feels the minimum chatter.
2) Afterwards, change the Spindle speed to 2000 r.p.m. or 900 r.p.m. and check the
Leveling with the same way as we did at 1330 r.p.m. by adjusting the Leveling Block
“A” or “B”.
4-5

22
4-6 Transmissions and Stop of Gear Box
Open the end side cover of Headstock, you will find a gear train transmit the power
from Headstock to Gear Box. Shift Forward/Reverse Lever (4) to right side, it runs
forward, or to left side, reversely, or it stops if you shift it to the middle position.
Never change speed while machine is running.

4-7 Operation of Gear Box


1. Cutting Threads
A special designed gearbox, you need not to use back gears to proceed threading.
Please refer to gearbox cutting feed table and shift to appro preate Thread Feed
Select Lever (5)(6)(7) respectively then you may obtain required specification.
2. Auto Feed
The selection of Auto Feed should be coordinated with the cutting speed and feed
speed. Please refer to cutting table and select proper feed speed and follow the
instruction plate to shift thread Feed Select Lever (5)(6)(7).

4-8 Manual Operations


Firstly shift the Half Nut Engaged Lever (18) of Apron and Forward/Reverse Lever
(4) to “N” position, then you can arbitrarily operate Longitudinal Apron Hand-wheel
(13) Cross Slide Handle (14) and Compound Rest Hand-wheel (32). It feeds 17mm
per revolution of Apron Hand-wheel. The dial on Cross Slide and Compound Rest is
graduated 0.02mm per division and feeds 4mm per revolution.
Release Tool Post Clamping Lever (36) and you can revolve the Tool Post
anticlockwise then fix it. In order to lock the Apron, only screw up the Saddle Set
Screw (20). If there is any backlash in between Cross Slide and Compound Rest, just
to screw up the set screws on the both ends of the sloping plate.
4-8

23
4-9 Auto Feed Operation
1) Shift Forward/Reverse Change Lever (4) on Headstock to decided the direction of
feeding.
2) Select proper Feed Speed by shifting Gear Box Feed Change Lever.
3) Push down Half Nut Engaged Lever (18) to proceed threading.
4) Push down Longitudinal Feed Select Lever (19) when it needs to feed the
tools crosswise.
5) Pull up Cross Feed Select Lever (19) when it needs to feed longitudinally.

4-10 Auto Feed Stop Operation


The machine is equipped with Auto Stop Feed in Apron. Screw up the screw on
Eccentric Centering Ring (12) and settle in appropriate position. Note that the highest
point of Eccentric Centering Ring have to be outward, and no mater it feed forward or
backward, you can both set the Eccentric Centering Ring in required position. Test
once before beginning to process in preventing to process in preventing unnecessary
damage or danger.
4 - 10

4-11 Four Position Auto Feed Stop Operation


If it requires processing the object to a certain length or object with steps, you may
use this utility to complete a multi-section cutting.
1) Place Eccentric Centering ring (12) to any require position, the highest point
indicates outward. Then fix it. Now you can try to operate Auto Feed of Apron to
make sure precisely position by adjusting Eccentric Centering Ring.
2) Secondly, turn Auto Centering Lever to second point. Fix second Eccentric
Centering Ring as per above method.
3) Same way to fix the third, the fourth.
4) While Apron is auto feeding forward, only the one Eccentric Centering Ring which

24
with its highest point outward can touch the Auto Stop Centering (15) and stops
Apron Feed, it will pass through all the rest of Eccentric Centering Rings and will not
activate at all.

4-12 Tailstock Operation


1) Tailstock Hand-wheel Dial is divided 0.02mm per graduation. Tailstock
Hand-wheel (28) revolves one cycle clockwise, the quill of Tailstock feeds 5mm. If
revolves anti-clockwise, the quill runs backward; when it runs to the last the center
will be automatically telecasted.
2) By pushing the Tailstock Locking Lever (30) forward, you can steady the quill of
Tailstock. If you wish to steady the Tailstock or the lathe bed you only need to push
Tailstock Clamping Lever forward.
3) Tailstock Centering
Let loose of the Adjustment Screw (26) of Tailstock, then adjust the other side,
tighten screws on both sides after adjustment.

4 - 12

25
5. Cutting Threads

5-1 Lead Screw Dive


Forward Reverse shifting Lever (4) to right side. Lead screw(24) reversely to left
side. Lead screw obverse to “N” position, thus, lead screw will not be rotated.

5-2 Cutting Thread


1) As soon as you decide to process which threads, Please position Thread Feed Select
Lever (5) Thread Feed Change Lever (6) and 10 steps Feed Change Disc (7) in
reference to the Thread Table.
2) Turn on the power drive Lead screw directly.
3) Push down Half Nut Engaged Lever (18) and start screw cutting.

5-3 Thread Dial Indicator


1) To use Inch Lead screw in processing Imperial Threads.
To precede screw cutting in
Imperial Threads, firstly you have
to loose Half Nut then to match
Half Nut as per instruction of
Thread Dial indicator with no
necessary to change Lead screw.
When you do this procedure of
threading, lock the index disc on
shaft (1) than take 16T worm
gear so that you can process all
Imperial threads; that is, you have
to follow the indicating plate and
not to loose Half Nut while
cutting Metric threads.

26
2) To use Metric lead screw in processing Metric Threads
Use 11T worm gear to cut 2.75and 5.5, but if you wish to repeatedly use Half Nut,
it requires to steady it on an original fix scale. For instant, the original point shows
scale 1 in index disc when next clutching you must be start it when it also indicates
scale 1 for not to damage the threads. Same story, if it is on scale 5, you should also
have it on scale 5 in next coming clutching.
Use 14T worm gear for cutting 0.5 and 0.75 and when you repeatedly use Half Nut
you don’t have to fit it on certain scale. It can be done without any damage on threads
in any scales of index disc.

27
5-4 Thread and Feed Table

C6251A C6256A (Metric)

28
C6251A C6256A (Inch)

29
6. Lubrication

6-1 Lubrication in headstock


An oil-splash feed is utilized in the lubrication system of Headstock. On top of the
Headstock there grooves surrounded providing lubricant flow into the spindle bearing
along the groove, then finally flow down on the bottom of the box. When supplying
the lubricant, remove the cap of oil sight glass. To drain the waste oils away, a drainer
hole located in the right side downward of the Headstock.
Please take good care of checking whether the Headstock has been filled up with
lubricant or not when you purchase the machine. If negative, use as show in the figure
(6-4) lubricating oil. We request you to change the lubricant at first month and then do
once every two months so to assure the gears are working in the best conditions.

6-2 Lubricating in Gear Box and Apron


1) Gear Box is oil-bath lubricated to insure the lifetime of gears and bearing. It is
recommended the lubricant to be changed every six months.
2) Apron is also oil-bathed. If the oil quantity in Apron is lower than center level of oil
sight glass, then it is time to add up some oil to standard level.

6-3 Useful Reference Lubricating Table for other Mechanism


How For how
No. Location How Oil exchange time
many long to
Remove the screws of filler One month, then every
1 Headstock L Once a month
hole on left side up two month
Open top cover remove the
2 Gear Box L Once a month Every half year
screws of filler hole
Remove the screws of filler
3 Apron L everyday
hole
Compound
4 By oilcan approp. everyday
Rest
Auto Feed
5 By oilcan approp. everyday
lever

6 Tailstock By oilcan approp. everyday

7 Lead screw By oilcan approp. everyday

Bracket of Remove the screw of filler


8 approp. everyday
Three Rods hole

9 Bedway Press the manual oil pump approp. everyday

30
6-3 Add oil once a day

6-4 Lubrication Location


(A) Filler hole (B) Drainner hole

20 40

31
7. Maintenance & Servicing
For a better acknowledgement to this lathe, either in operation or some simple way
of trouble-shooting or servicing, to bring the machine to the utmost function, we are
now stating some important points as below.

7-1 Headstock
1) Prevent from oil leakage from top cover of Headstock:
Before covering the top cover of Headstock, whenever it is removed, please wipe to
clean the contact surface and apply some grease on it. Make sure it is tightly
securing by setscrews.
2) Prevent from blocking up the oil circuit:
The leakage of front headstock cover mostly caused by over-filling the oil or a
block-up of oil circuit. In this moment, remove the Headstock cover first, then blow
the air jet into two oil circuit hole, which is on up side and down side of front
Spindle bearing, in the same time to rotate the Spindle and it will work again.
3) Adjustment on Spindle Bearing:
The front and the intermediate section of spindle roller bearing. For high accuracy
and to meet the request of operation function, you may be asked to adjust the
appropriate pressure on bearing. After a long period of operation, nut “G” probably
will get loose and result the “wave trace” on cutting surface. You need to adjust it at
this moment. Use a hexagon socket wrench to remove the setscrew and install back
with the fixing nut again properly. Only an appropriate pressure is enough. Never
have it too tight, as it will lead to the bearing to over-heated or damage the rolling
surface of bearing and lessen its
dynamics. Make sure to fix the illustration 7-1-3
setscrew completely
after adjustment as
illustrated.

32
7-2 Apron & Saddle
1) Filler hole location of Apron:
On the right platform of Saddle. The filler
hole has oil plug indicates “OIL”.
2) Drainer Hole location of Apron:
On the bottom cover of Apron, as illustrated left, position “A” (also can be seen in
front side of Apron downward)
3) Model No of Apron lubricant & change period
Model No is way oil. ISO UG 68, suggestion changing period is every half a year.
4) Adjustment for the loosely Half Nut Engaged Lever:
After long period of operation, the Half Nut Engaged Lever will get loose, please
adjust as per following steps:
a. Remover Thread Dial Indicator, there is four adjustment screws can be seen.
b. Adjust those four screws to proper pressure as soon as to push the lever.
c. Install Thread Dial Indicator back.
5) Feed load adjustment (cross feed & longitudinal feed):
There is a conical clutch “D” in the middle of Apron which is an overload protector
device. The capacity of safety load is about 12 kg. Appropriate load can be adjusted
by a hexagon socket screw in the middle of apron. Turn clockwise to increase load;
anti-clockwise it decrease. A proper load capacity can be tested by pressing
hand-wheel handle while auto feed operates to see if it wills automatically cut-off
when load is over 12 kg.

illustration 7-2-5

33
7-3 Gear Box
1) Filler hole location of Gear Box:
Under the top cover of gearbox, remove the top cover there is an oil plug indicates,
“OIL” where filler hole is in. as per illustration “A”.
2) Drainer hole location of Gear Box:
On the left side of the ten-step speed change the disc downward. The drainer hole is
in the screws with hexagon socket nut as illustrated “B” where an arrow point.
3) Oil brand and oil exchange time:
We suggest as show in the figure 6-4 and please change it every half-year.
illustration 7-3

7-4 Adjustment of Tailstock Centering


1) To adjust the accuracy of Tailstock, get loose two hexagon socket screws which
connect the Tailstock body and Bottom Plate, adjustment to be done depends on
what you expect it to which direction; if you need it to be in cline front, you must
let loose the adjustment screws then correct it to required accuracy minutely, then
install the hexagon socket screws and the adjustment
screws. Never have it too tight or the Clamping Lever illustration 7-4
will be come heavier, as per illustrated “A”.
2) If you feel the Release Hand-wheel is still too
heavy although the Tailstock quill has been fixed.
This is because the Clamping Block cannot be
released freely. You have to push forward the
Clamping lever a bit and it will recover in good
order again.

7-5 Belt Tension Adjustment


After long period of working, belts will get slacked, so you need to adjust it for
some times. It is as:

34
1) Open the cover on rear left side of the lathe.
2) Release adjustment Nut “A”, lower the motor to proper height and bring the belt to
certain tension.
3) Install the Nut tightly.
illustration 7-5

7-6 Foot Brake Belt Adjustment


A brake pad fading may caused the slack of brake belt. Adjust Nut “H” on brake
belt. Open side rear cover, remove top nut, push bottom nut to appropreate position,
then install two nuts to complete adjustment. Install the side rear cover.

illustration 7-6

35
7-7 Brake and Micro Switch Adjustment
illustration 7-7
Foot brake is linked to Micro Switch. It needs
to maintain a backlash of 3-5mm from Brake
Cam to the touching head of the Micro Switch.
Always disconnect the power to break the
machine or it will cause the fading of brake pad.
After stepping the foot brake, needs to reiterate
the spindle control lever to make the spindle
revolute again.

7-8 Adjustments to the Backlash of Lead screw


When it happens to some pile-up threads during processing, it is caused by the
backlash on Lead screw. Adjust the packing nut appropriately on rear side of the Lead
screw. Open the cover on rear side of Lead screw Bracket, turn nut “A” very tight
with no backlash left behind. (To check the result by pushing down Half Nut Handle,
turn Apron Hand-wheel to rotate, clasp the contact point between Gear Box and Lead
screw. Make sure there is no backlash created). Install “A” nut and side cover.

illustration 7-8

7-9 Maintenance for Cutting Liquid Coolant Pump


If there is no cutting liquid flow out when you start the motor switch, you have to
check whether motor has activated or not, secondly to check whether the cutting
liquid in tank is over the level, if not, needs to add more liquid. While re-starting the
pump if you still can not see any liquid were pumped out, it must be some block-up in
pump or leakage, and it has to be taken apart for servicing or cleaning.

36
8. Chucks and Chucks Mounting
When fitting chucks or faceplates, first ensure that spindle and chuck tapers are
scrupulously clean and that all cams lock in the correct positions; see Fig. It may be
necessary when mounting a new chuck to re-set the cam lock studs (A). To do this,
remove the cap-head locking screws (B) and set each stud so that the scribed ring (C)
is flush with the rear face of the chuck-with the slot lining up with the locking screw
hole.
Now mount the chuck or faceplate on the spindle nose and tighten the six cams in
turn. When fully tightened, the cam lock line on each cam should be between the two
V marks on the spindle nose.
If any of the cams do not tighten fully within these limit marks, remove the chuck
or faceplate and re-adjust the stud as indicated in the illustration. Fit and tighten the
locking screw (B) at each stud before remounting the chuck for work. A reference
mark should be made on each correctly fitted chuck or faceplate to coincide with the
reference mark scribed in the spindle nose.
This will assist subsequent remounting. Do Not Interchange Chucks Or Face Plates
Between Lathes Without Checking For Correct Cam Locking.

37
9. Preventive Maintenance

1. Daily Inspection:
Inspection of lathe is carried out on basis of each shift. The inspection work accords
to the following item 1-1.

1-1 Check before start the motor.


1) Clean-up of machine: Dust, chips and other articles should be removed from
sliding surface of machine to make the rotating or sliding parts performing easy and
smoothly. All other static parts are often also cleaned to avoid the corrosion.
2) Gearing and oiling: Regular oiling should be done every day (see lubrication plan
sheet) to keep the machine properly lubricated.
3) Check all the running parts not too tight, or loose. Bearings of headstock,
longitudinal and cross feed, tool holders etc would be examined and adjusted by
hand to proper fitness.
4) Check the sensitivity & reliability of all manual control levers:
To try the speed change rate function of headstock feeds and apron in gear box and
inspect their starting, stopping and forward & reverse action whether they are
sensitive and reliable or not.
5) Fixture and fig of headstock, tailstock and tool holder Tight clamping between
tailstock and bed surface, close running fit of spindle in tailstock, clamp bolts of
tool holder, and figs on headstock.

1-2 Check after start the motor.


1) To check electrical control system:
Try to put “on” and “off” button and examine the sensitiveness of starting, stopping
and pilot lamp strictly.
2) The sensitivity and reliability of mechanical control device:
Control levers for forward and reverse main spindle, automatic feeds and threads
change should be sensitive and reliable. Automatic control devices for longitudinal
and cross feed, gear change threads change, carriage, and spindle direction change
should be accurate also.
3) Limitation of noise and vibration:
When starting max speed of headstock spindle on no loading basis, check the noise
and vibration whether they are over specified limit or not.
4) Coolant system:
Check the quantity of coolant oil and start the oil pump for inspecting its function
and leakage.
5) Lubricating system:
Examine all Lubricating system carefully and ensure all flowing line without

38
obstacles.

1-3 Caution during operation:


1) Temperature of bearings.
Touch the main bearing by hand and feel the temperature is normally or not.
2) Temperature of motor:
Feel the temperature of motor bearing at the case of full load.
3) Noise and vibration:
If you find the noise and vibration of the machine are abnormal or irregular. Stop
the machine immediately for inspection and adjustment.
4) Quality of products:
If you discover the quality of products is out of limit, stop the machine at once for
finding the causes of defects.
5) Safety affairs:
a. Must stop operation when you leave the machine.
b. When changing main spindle speed or feeding speed stop running first.
c. All tools and products are strictly not allowing to be left on sliding surface of bed.

1-4 Check after operation:


1) Cleaning and collection of all tools:
All tools should be kept clean first then put back to original position (tool cabinet).
2) Proper position of tailstock, carriage & tool holder:
Tailstock, carriage & tool holder should be placed to proper position.
3) Clean-up of machine:
All of the oily matters, chips etc, on the machine should be removed completely
and put a thin lubricating oil on the sliding surface of machine to prevent the
corrosion.

2. Weekly Inspection:
1) Lubricating system:
Clean up the whole lubricating system and replenish with fresh lubricating oil.
2) Cooling system:
Clean up the whole cooling system and replenish with new cooling oil.
3) Transmission system:
Check the damage of rubber V-belt and readjust the tensile strength of V-belt.

3. Monthly Inspection:
1) Dismantle and clean all the dust, chips and foreign matter from moving parts.
2) Electrical system:
Carefully examine the connection of all electrical wires, terminals and switches,

39
which occasionally have been damaged by chips or other.

4. Semi-yearly Inspection:
1) Change oil in gearbox:
Remove the used oil from gearbox of headstock, feed and replenish with fresh oil.
2) Check the wear and tear of all gears and packing:
Inspect the damage of all gears in various box, spindle and bearings, and packing.
Repair or replace it if necessary.
3) Check the clearance fit of complicated feed mechanism:
Check the clearance fit between feeding screw lever and nut and main screw
spindle and nut whether they are right or not.
4) The stability of machine body:
Tighten up the foundation bolts of machine body to the ground and make the body
stable.

5. Yearly Inspection:
1) Positioning and leveling:
According to the inspection regulation, recheck the positioning and leveling after a
year service.
2) Inspection for accuracy:
According to the regulation. Inspection work for accuracy should be rechecked. If
the accuracy is over specified limit, the adjustment or alignment will be done
accordingly.
3) Bearing inspection:
Reexamine the insulating materials and clearance fit & lubrication of all bearings.
4) Inspection for appearance:
a. If paints are peeled off, repaint it with the same color.
b. Check the exposed parts whether they have been damaged, corroded, or deformed,
repair or replace them if necessary.

40
10. Trouble shooting portion of machine

TROUBLE PROBABLE CAUSES REMEDY

Overheat of 1. Oil level in headstock is too Check the oil level and replenish or
headstock bearing low or too high. discharge the oil to the proper level.

2. Quality and viscosity of oil Replace the oil with recommended


is wrong one.

3. Oil is too dirty. Replace oil.

4.Oil hole in bearing Remove the dirt from the oil hole.
obstructed by dirt.

5. Bearing obstructed by dirt. Clean the bearing and renew oil.

6. Badly worn bearing. Replace bearing.

7.bearing in its case is not Dismantle and reassemble it.


improper position.

8. Bent or sprung main Replace main spindle.


spindle.

9. Too much end thrust. Adjust thrust nut.

Oil leakage from 10.Plug of drain not tightly. Remove recement threat; replace and
gearbox. tighten.
11.Headstock cracking,
Repaired by special welding.
12.Leakage from overflow
headstock cover. Tighten cover screw or replace gasket.

13.Leakage from overflow Replace oil ring.


spindle bearing house.

Excess noise of 14.Badly worn bearing. Replace bearing.


vibration of
machine 15.Badly worn gear. Replace gear.

16.Bent or sprung shaft. Replace shaft.

17.lose of foundation bolts. Tight foundation bolts.

41
TROUBLE PROBABLE CAUSES REMEDY

Chatter 18.Clamp of work piece in Tighten clamp.


from loose status.

19.Spindle bearing thrust too Adjust bearing thrust.


loose.

20.Headstock is not tight with Tighten headstock screw.


bedway.

21.Excess clearance between Adjust carriage back clamp.


carriage and bedway.

22. Excess clearance in cross Adjust taper gib.


or compound slide.

23.Cutting angle of cutting Regrind tools to correct cutting


tool is not correct. angles.

24.Edge of cutting tool has Regrind cutting tool.


been worn-out.

25.Weak of tool shank and too Replace with rigid tools or reset the
long for extension. tools.

26.Tool fixed to holder not Tighten tool again.


tight enough.

27. Unbalances of workpiece Balance or reduce spindle speed


or chuck when high speed revolution.
revolution.

28.Front point of cutting tool Reset cutting tool.


not in correct position.

Bending, when long 29.Feed valve too large. Reduce feed valve size.
workpiece cutting
30.Workpiece too thin or too Use following rest and adjust position
long. of tool.

Accuracy of 31.Accuracy fails in Check the accuracy of correlation


product fails machining. between products and machine (ref.
Accuracy chart.)

Uneasy to hold gear 32.Set spring broken or too Adjust adjusting screw or replace the
change lever. weak. spring.

42
TROUBLE PROBABLE CAUSES REMEDY

Misalignment of 33.Incorrect position of cam. Adjust cam and lock in proper


chuck with main position.
spindle

Uneasy to cut 34.Excessive clearance of lead Adjust the thrust nut of the lead screw
thread screw in axial direction. holder.

35. Excessive clearance Adjust slide gib to proper position.


between saddle and cross
slide or cross slide and tool
post slide.

36.Worm thread or nut in cross Adjust or replace it.


slide or tool post slide.

37.Excessive clearance of Adjust the set bushing of hand-wheel.


hand-wheel.

Tailstock is uneasy 38.Clamp handle lever too Adjust the adjusting nut of clamp
to clamp with bed long or too short. block.
stably

43
11.Parts List Assembly

Headstock

44
45
46
47
48
49
50
No. Part No. Name Specification Qty.

51
1 GB77-85 Screw M8 25 1
2 C6246B-101003 Cover Dress 1
3 GB70-85 Screw M8 20 4
4 C6246B-101002 Headstock Cover 1
5 C6246B-101002-1 Sealed Mat 1
6 GB894.1-86 Circlip 12 3
7 GB879-86 Spring Pin 5 30 3
8 C6246B-101011 Lever 1
9 RUN6246-101083 Plug 3
10 RUN6246-101059 Shaft 3
11 C6246B-101022 Lever 1
12 C6246B-101021 Fork 1
13 SB4032-65 Plug 1
14 SB4010-65 Tube Fitting 1
15 C6251A-04-01 Headstock 1
15 C6256A-04-01 Headstock 1
16 G38-3A Oil Plug Z 3/8" 1
17 GB93-87 Washer 16 3
18 GB70-85 Socket Head Cap Screw M16 55 3
19 C6246B-101004-1 Gear 1
20 RUN6246-101065-1 Shaft 1
21 GB1096-79 Flat Key 5 12 1
22 RUN6246-101067 Fix Plate 5
23 GB819-85 Screw M6 16 10
24 RUN6246-101077-1 Handle 1
25 RUN6246-101097 Plate 1
26 GB879-86 Spring Pin 4 20 1
27 RUN6246-101077-3 Lever 1
28 RUN6246-101077-2 Fix Bracket 1
29 RUN6246-101088 Round Head Screw 5
30 RUN6246-101080 Pin 2
31 GB79-85 Socket Head Set Screw M10 25 2
32 GB308-84 Steel Ball 1/4" 6
33 RUN6246-101066 Spring 6
34 GB77-85 Screw M8 8 6
35 GB70-85 Screw M10 110 1
36 C6246B-101098 Plate 1
37 C6246B-101100 Plate 1
38 R51-5A Oil Sight Glass 20 1
39 GB70-85 Screw M16 55 3
No. Part No. Name Specification Qty.

52
40 GB120-86 Pin 16 55 1
41 GB827-86 Rivet 2 5 24
42 C6246B-101006 Plate 1
43 C6246B-101012 Fork 1
44 C6246B-101012-1 Fork 1
45 C6246B-101005-1 Gear 1
46 GB1235-76 O-Ring 20 2.4 6
47 C6246B-101005 Gear 2
48 GB879-86 Spring Pin 5 26 6
49 GB79-85 Screw M6 6 3
50 C6246B-101018 Lever 1
51 RUN6246-101065 Shaft 2
52 GB1235-76 O-Ring 22 2.4 5
53 RUN6246-101072 Lever 2
54 RUN6246-101070-1 Washer 4
55 RUN6246-101099 Plate 4
56 RUN6246-101064 Gear 2
57 GB1096-79 Key 5 12 4
58 RUN6246-101071 Lever Head 3
59 C6246B-101008 Fork 1
60 C6246B-101009 Lever 1
61 GB894.1-86 Circlip 10 2
62 C6246B-101017-1 Shaft 1
63 RUN6246-101077A Handle 1
64 C6246B-101010 Lever 2
65 C6246B-101015 Fork 1
66 GB879-86 Spring Pin 4 26 2
67 C6246B-101016 Lever 1
68 C6246B-101017 Shaft 1
69 GB77-85 Screw M4 20 5
70 GB812-88 Nut M30 1.5 1
71 GB858-88 Nut 30 1
72 RUN6246-101011 Pulley 1
73 HG4-692-67 Oil Seal PD40 62 12 1
74 GB278-89 Ball Bearing 1080908 1
75 GB893.1-86 Snap Ring 62 1
76 GB70-85 Socket Head Cap Screw M6 30 4
77 C6246B-101024 Bearing Cap 1
78 C6246B-101024-1 Bearing Seat Seal 1
79 GB278-89 Ball Bearing 80306 1
No. Part No. Name Specification Qty.

53
80 GB1096-79 Flat Key 8 40 1
81 C6246B-101080 Input Shaft 1
82 GB1096-79 Flat Key 8 70 1
83 C6246B-101026 Gear 1
84 C6246B-101027 Gear 1
85 GB278-89 Ball Bearing 80205 2
86 C6246B-101028 Spacer 3
87 C6246B-101029 Gear 1
88 C6246B-101030 Gear 1
89 C6246B-101031 Gear 1
90 GB278-89 Ball Bearing 80206 1
91 C6246B-101032 Gear 1
92 C6246B-101033 Gear 1
93 C6246B-101035 Spline Shaft 1
94 GB278-89 Ball Bearing 80305 1
95 C6246B-101034-2 Washer 1
96 GB893.1-86 Snap Ring 62 1
97 GB3452.1-82 O-Ring 56 2.65 1
98 RUN6246-101019-1 Plug 1
99 GB70-85 Socket Head Cap Screw M6 16 3
100 C6246B-101079 Bearing Cover 1
101 C6246B-101079-1 Bearing Cover Seal 1
102 GB278-89 Ball Bearing 80205 1
103 C6246B-101077 Gear 1
104 GB1096-79 Flat Key 8 20 1
105 C6246B-101076 Gear 1
106 GB894.1-86 Snap Ring 52 1
107 GB894.1-86 Snap Ring 34 2
108 GB894.1-86 Snap Ring 48 1
109 C6246B-101039 Gear 1
110 C6246B-101040 Gear 1
111 C6246B-101041 Gear 1
112 GB1096-79 Flat Key 8 32 1
113 C6246B-101078 Spline Shaft 1
114 GB278-89 Ball Bearing 80205 1
115 C6246B-101028 Spacer 3
116 GB278-89 Ball Bearing 80205 1
117 GB894.1-86 Snap Ring 75 1
118 C6246B-101036-1 Flat Key 2
119 C6246B-101038 Gear 1
No. Part No. Name Specification Qty.

54
120 C6246B-101036 Gear 1
121 GB894.1-86 Snap Ring 75 1
122 C6246B-101037 Spline Shaft 1
123 GB278-89 Ball Bearing 80305 1
124 C6246B-101034-2 Washer 1
125 GB893.1-86 Snap Ring 62 1
126 GB3452.1-82 O-Ring 56 2.65 1
127 RUN6246-101019-1 Protection Cover 1
128 GB79-85 Socket Head Set Screw M6 8 4
129 C6246B-101073 Balance Block 2
130 C6246B-101074-1 Brass 1
131 GB79-85 Socket Head Set Screw M10 10 1
132 C6246B-101074 Lock Nut 1
133 GB70-85 Socket Head Cap Screw M6 20 4
134 C6246B-101075 Rear Bearing Cover 1
135 C6246B-101075-1 Rear Spindle Bearing Cover Sealer 1
136 C6246B-101072 Oil Ring 1
137 GB276-89 Ball Bearing 120 1
138 C6246B-101071 Shaft Ring 1
139 C6246B-101070 Gear 1
140 GB79-85 Socket Head Set Screw M8 10 3
141 C6246B-101045 Lock Nut 1
142 GB297-84 Ball Bearing D2007122E 1
143 C6246B-101046 Lock Nut 1
144 C6246B-101047 Gear 1
145 C6246B-101048 Gear 1
146 GB297-84 Ball Bearing D2007124E 1
147 C6246B-101051-1 Front Bearing Cover Seal 1
148 C6246B-101051 Front Bearing Cover D1-8 1
149 GB70-85 Socket Head Cap Screw M6 40 5
150 C6246B-101049-1 Spindle 1
151 GB1096-79 Flat Key 10 80 1
152 GB1096-79 Flat Key 10 90 1
153 RUN6246-101082-1 Spring 6
154 C6246B-101042 Cam Lock For D1-8 6
155 C6246B-101050 Cam Screw For D1-8 6
156 C6246B-101044 Screw For D1-8 6
157 GB70-85 Socket Head Cap Screw M6 16 1
158 RUN6246-101048 Spacer 1
159 C6246B-101061 Stationary Pulley Shaft 1
No. Part No. Name Specification Qty.

55
160 GB1235-76 O-Ring 30 2.4 1
161 C6246B-101059 Spacer 1
162 C6246B-101060-1 Brass 1
163 C6246B-101060 Stationary Pulley 1
164 C6246B-101059 Spacer 1
165 GB894.1-86 Snap Ring 30 1
166 GB70-85 Socket Head Cap Screw M6 16 3
167 C6246B-101068 Bearing Cover 1
168 C6246B-101068-1 Bearing Cover Seal 1
169 GB278-89 Ball Bearing 80205 1
170 C6246B-101066 Gear 1
171 C6246B-101069 Shaft 1
172 GB1096-79 Flat Key 8 90 1
173 GB1096-79 Flat Key 8 70 1
174 GB894.1-86 Snap Ring 30 2
175 C6246B-101053 Gear 1
176 C6246B-101052 Gear 1
177 GB70-85 Socket Head Cap Screw M6 16 13
178 C6246B-101067 Bearing Cover 1
179 C6246B-101067-1 Bearing Cover Seal 1
180 GB278-89 Ball Bearing 80205 1
181 GB894.1-86 Snap Ring 30 2
182 GB894.1-86 Snap Ring 48 2
183 C6246B-101057 Gear 1
184 C6246B-101056 Gear 1
185 GB1096-79 Flat Key 6 56 1
186 C6246B-101055 Gear 1
187 C6246B-101065 Shaft 1
188 GB1096-79 Flat Key 8 90 1
189 HG4-692-67 Oil Seal PD40 62 12 1
190 GB278-89 Ball Bearing 1080908 1
191 GB70-85 Socket Head Cap Screw M6 20 3
192 C6246B-101063 Bearing Seat 1
193 C6246B-101063-1 Bearing Seat Seal 1
194 GB1096-79 Flat Key 6 28 1
195 C6246B-101064 Output Shaft 1
196 GB1096-79 Flat Key 8 40 1
197 GB1096-79 Flat Key 8 36 1
198 GB278-89 Ball Bearing 80206 1
199 GB894.1-86 Snap Ring 30 5
No. Part No. Name Specification Qty.

56
200 C6246B-101058 Gear 1
201 C6246B-101054 Gear 1
202 GB278-89 Ball Bearing 80205 1
203 GB1235-76 O-Ring 68 3.1 1
204 C6246B-101082 Protection 1
205 C6246B-101081 Gear 1
206 GB80-85 Screw M6 12 2
207 SNBY2.5/0.5 Oil Pump M14 1.5 1
208 C6246B-101088 Conjunctional Block 1
209 25568 Tie-In 2
210 GB1527-79-M-T3 Brass Tube 10 0.75 1
211 25677 Double Taper Sheath 2
212 GB52-2 Washer 18 1
213 Wu-16 180-J Filter 1
214 GB70-85 Screw M6 55 3
215 GB1527-79-M-T3 Brass Tube 4 0.75 1
216 15326C Tie-In 9
217 B1061C Double Taper Sheath 9
218 C6246B-101084 Manifold 1
219 GB70-85 Socket Head Cap Screw M5 25 2
220 B145C Double Taper Sheath 2
221 25567 Tie-In 2
222 GB1527-79-M-T3 Brass Tube 8 0.75 1
223 C6246B-101086 Conjunctional Block 1
224 G52-2 Washer 14 2
225 GB80-85 Screw M6 16 1

57
Gearbox

58
59
60
61
No. Part No. Name Specification Qty.
1 RUN6141-102070-1 Fork 1
2 RUN6246-102069 Fork 1
3 RUN6246-102069-1 Fork 1
4 GB1235-76 O-Ring 16 2.4 6
5 RUN6246-102077 Shaft 1
6 C6251A-05-06 Top Cover 1
7 RUN6246-102079 Plate 1
8 GB70-85 Screw M6 30 2
9 GB70-85 Screw M10 60 2
10 GB78-85 Screw M6 8 1
11 RUN6246-103031 Oil Cover 1
12 GB879-86 Spring Pin 5 16 2
13 GB79-85 Socket Set Screw M6 20 2
14 GB78-85 Screw M6 16 2
15 GB70-85 Screw M6 50 1
16 RUN6246-102080 Plate 1
17 GB827-86 Rivet 2 5 10
18 RUN6246-102081 Plate 1
19 GB78-85 Screw M8 35 1
20 GB1160.1-89 Oil Sight Glass 20 1
21 GB70-85 Screw M6 60 3
22 RUN6246-102001A Gear Box 1
23 GB118-86 Taper Pin 10 45 2
24 GB70-85 Screw M10 30 2
25 RUN6246-102001-2A Sealed Mat 1
26 GB70-85 Screw M6 30 3
27 RUN6141-102002A Front Cover 1
28 G38-3A Oil Plug Z 3/8" 1
29 C6251A-05-05 Spacer 1
30 Oil-Seal TC20 42 8 1
31 GB70-85 Socket Head Cap Screw M6 12 6
32 RUN6246-102050 Cap 1
33 RUN6246-102050-1 Sealed Mat 1
34 GB278-89 Ball Bearing 80104 4
35 GB1096-79 Key 6 10 1
36 C6251A-05-04 B-Shaft 1
37 RUN6246-102048 Gear 1
38 SF-1 Ball Bearing 1410 2
39 GB894.1-86 Snap Ring 18 2
40 RUN6246-102047 Clutch 2

62
No. Part No. Name Specification Qty.
41 GB278-89 Ball Bearing 80105 2
42 RUN6246-102046 Gear 1
43 SF-1 Ball Bearing 2020 1
44 RUN6246-102045 Gear 1
45 GB1096-79 Key 4 20 2
46 RUN6246-102044 A-Shaft 1
47 RUN6141-102042-1 Gear 1
48 RUN6246-102041 C-Shaft 1
49 RUN6246-102040-1 Sealed Mat 1
50 RUN6246-102040 Cap 1
51 GB70-85 Socket Cap Screw M6 20 6
52 GB301-84 Thrust Bearing 8104 1
53 GB879-86 Spring Pin 5 35 2
54 C6251A-05-03 Collar-Linkage 1
54 RUN6246-102012 Collar-Linkage 2
55 GB78-85 Screw M6 16 2
56 RUN6246-102023 E-Shaft 1
57 GB3452.1-82 O-Ring 35.5 3.55 2
58 SF-1 Ball Bearing 2012 4
59 RUN6246-102024 Gear 1
60 GB894.1-86 Snap Ring 20 4
61 SF-1 Ball Bearing 1218 2
62 RUN6246-102026 Gear 1
63 RUN6246-102027 Gear 1
64 RUN6246-102028 Gear 1
65 RUN6246-102029 Gear 1
66 RUN6246-102030 Gear 1
67 RUN6246-102031 Gear 1
68 RUN6246-102032 Gear 1
69 RUN6246-102033 Gear 1
70 RUN6246-102034 Gear 1
71 RUN6246-102035 Gear 1
72 RUN6246-102036 Gear 1
73 RUN6246-102037 Gear 1
74 RUN6246-102025 D-Shaft 1
75 GB1096-79 Key 6 146 1
76 GB278-89 Ball Bearing 80203 2
77 RUN6141-102038 Gear 1
78 RUN6246-102039 F-Shaft 1
79 RUN6246-102022 Cap 1

63
No. Part No. Name Specification Qty.
80 RUN6246-102022-1 Sealed Mat 1
81 GB278-89 Ball Bearing 80103 1
82 RUN6246-102020 Gear 1
83 RUN6246-102019 Gear 1
84 RUN6246-102018 Gear 1
85 RUN6246-102017 Gear 1
86 RUN6246-102016 Gear 1
87 RUN6246-102015 Gear 1
88 GB1096-79 Key 6 20 2
89 RUN6246-102021 G-Shaft 1
90 GB894.1-86 Snap Ring 25 1
91 RUN6141-102014-1 Gear 1
92 GB278-89 Ball Bearing 80204 1
93 Oil Seal TC20 40 7 1
94 RUN6246-102013-1 Sealed Mat 1
95 RUN6246-102013 Cap-Right 1
96 GB879-86 Spring Pin 5 35 1
97 GB78-85 Socket Set Screw M8 10 1
98 RUN6246-102008 Claw-Shifter 1
99 GB119-86 Pin B8 16 5
100 RUN6246-102007 Claw-Shifter 1
101 RUN6246-102006 Claw-Shifter 1
102 RUN6246-102005 Claw-Shifter 1
103 RUN6246-102004 Claw-Shifter 1
104 RUN6246-102009 Cam Shifter 1
105 GB879-86 Spring Pin 5 16 2
106 RUN6246-102010 H-Shaft 1
107 GB91-86 Split Pin 2 30 5
108 RUN6246-102011 H-Shaft 1
109 RUN6246-102003 Bevel Gear 1
110 GB1235-76 O-Ring 22 2.4 2
111 GB879-86 Spring Pin 5 30 3
112 RUN6246-102066 Arm 1
113 RUN6141-102062-2 Spacer 4
114 RUN6246-102075 Detent Plate 3
115 RUN6141-102072 Shaft 3
116 RUN6246-102056-1 Lever 3
117 RUN6246-102076 Speed Change Handle 1
118 GB77-85 Screw M8 8 5
119 RUN6246-101088 Screw 4

64
No. Part No. Name Specification Qty.
120 RUN6246-102073 Fork 3
121 RUN6246-102067 Arm 1
122 GB1235-76 O-Ring 30 3.1 4
123 GB819-85 Screw M5 10 6
124 GB1096-79 Key 5 14 3
125 RUN6246-101066 Spring 5
126 RUN6246-101070-1 Washer 4
127 RUN6246-101099 Plate 3
128 RUN6246-102068 Arm 1
129 RUN6246-102065 Speed Change Handle 2
130 GB308-77 Steel Ball 1/4" 5
131 GB879-76 Spring Pin 5 30 1
132 RUN6246-102060 Bevel Gear 1
133 RUN6246-102062-1 Spacer 1
134 RUN6246-102062 Shaft Sleeve 1
135 RUN6141-102055 Shaft 1
136 GB1096-79 Key 5 28 1
137 RUN6246-102063 Selecting Dial 1
138 RUN6246-102082 Plate 1
139 RUN6246-102053 Wheel 1

65
Saddle

66
67
68
No. Part No. Name Specification Qty.
1 GB818-85 Screw M4 12 16
2 C6251A-07-44 Case-Wiper 1
3 C6251A-07-43 Wiper 1
4 RUN6246-103056-1 Sleeve 1
5 GB2089-80 Spring 1 5 18 1
6 RUN6246-103058-2 Adjust Screw (Flat Type) 3
7 RUN6246-103057-2 Round Pin 1
8 C6251A-07-45 Four Way Tool Post 1
8 C6251A-07-46 Block-Tee (T Type) 1
9 GB83-88 Screw M12 55 12
10 GB119-86 Pin D6 60 3
11 GB77-85 Screw M8 10 3
12 RUN6246-103062 Clamping Handle 1
13 RUN6246-103061 Clamping Handle 1
14 RUN6246-103060 Washer 1
15 GB301-84 Thrust Bearing 8104 1
16 RUN6246-103058-1 Sleeve (Flat Type) 1
17 C6251A-07-42 Tool Post Shaft (Flat Type) 1
17 C6251A-07-42-1 Tool Post Shaft (T Type) 1
18 GB77-85 Screw M8 40 1
19 GB1155-79 Ball Cup 6 6
20 GB308-84 Steel Ball 1/4" 2
21 GB80-85 Screw M8 10 2
22 C6251A-07-50 Compound Rest (Flat Type) 1
22 C6251A-07-50-1 Compound Rest (T Type) 1
23 RUN6246H-103043-1 Nut (Metric) 1
23 RUN6246H-103043-2 Nut (Inch) 1
24 RUN6246-103043 Screw-Compound Rest (Metric) 1
24 RUN6246-103043-3 Screw-Compound Rest (Inch) 1
25 GB77-85 Screw M6 6 1
26 GB80-85 Screw M5 8 1
27 GB879-86 Spring Pin 2 12 1
28 GB301-84 Thrust Bearing 8102 2
29 RUN6246-103044 Seat Compound Rest Screw 1
30 GB70-85 Screw M6 20 2
31 RUN6246-103044-1 Nut 1
32 RUN6246-103045 Collar 1
33 RUN6246-103046-1 Dial-Compound Rest (Metric) 1
33 RUN6246-103046-2 Dial-Compound Rest (Inch) 1
34 RUN6246-103047-1 Wave Type Washer 1

69
No. Part No. Name Specification Qty.
35 RUN6246-103047 Nut 1
36 RUN6246-103048 Handle 1
37 RUN6246-103049 Handle 1
38 GB70-85 Screw M6 10 3
39 GB70-85 Screw (C6251A) M10 55 1
39 GB70-85 Screw (C6256A) M10 80 1
40 RUN6246-103037 Screw 1
41 C6251A-07-51 Gib 1
42 GB70-85 Screw (C6251A) M10 40 2
42 GB70-85 Screw (C6256A) M10 65 2
43 C6251A-07-41 Swivel Table 1
43 C6256A-07-41 Swivel Table 1
44 GB80-85 Screw M6 10 2
45 C6251A-07-39 Case-Wiper 1
46 C6251A-07-38 Wiper 1
47 RUN6246-103036 Screw 4
48 C6251A-07-02-1 Indicator Dial 1
49 RUN6246-103040 Nut 3
50 C6251A-07-02 Cover-Cross Sliding 1
51 GB79-85 Screw M8 30 1
52 GB70-85 Socket Head Cap Screw M6 35 3
53 RUN6246-103022-2 Key 1
54 C6251A-07-21Y Cross Feed Screw (Inch) 1
54 C6251A-07-21 Cross Feed Screw (Metric) 1
55 RUN6141-103003 Nut (Metric) 1
55 RUN6141-103003-1 Nut (Inch) 1
56 C6251A-07-35 Gib 1
57 RUN6246-103004 Gib 1
58 GB301-84 Thrust Bearing 8101 2
59 RUN6141-103007 Bracket 1
60 RUN6246-103007-1 Nut 1
61 RUN6141-103105 Cover 1
62 RUN6246-103030A Handle 1
63 GB70-85 Screw M8 16 1
64 RUN6246-103029 Handle 1
65 RUN6246-103028 Nut 1
66 RUN6246-103025 Wave Type Washer 1
67 RUN6141-103027 Cross Feed Dial (Metric) 1
67 RUN6141-103027-1 Cross Feed Dial (Inch) 1
68 GB70-85 Socket Head Set Screw M8 70 2

70
No. Part No. Name Specification Qty.
69 GB278-86 Screw 2 5 2
70 RUN460-105031 Plate 1
71 SF-1 Bearing 1810 2
72 GB118-86 Taper Pin 6 26 2
73 GB70-85 Screw M8 20 6
74 GB70-85 Screw M10 60 4
75 GB118-86 Taper Pin 8 60 2
76 C6251A-07-13 Case-Wiper 2
77 RUN6246-103026 Clutch-Dial 1
78 GB80-85 Screw M6 8 1
79 C6251A-07-11 Wiper 1
80 RUN6246-103077 Bolt 1
81 C6251A-07-23 Bracket 1
82 GB1155-79 Ball Cup 8 1
83 C6251A-07-10 Case-Wiper 2
84 C6251A-07-08 Wiper 1
85 C6251A-07-22 Cross Feed Pinion 1
86 GB1567-79 Key 8 12 1
87 GB894-1-86 Snap Ring 24 2
88 C6251-A-07-22-2 Gear 1
89 C6251A-07-01 Saddle 1
90 RUN6246-103031-1 Plate 1
91 RUN6246-103031 Plug-Oil Inlet 1
92 C6251A-07-20 Gib-Front 1
93 RUN6246-103019 Clamp-Carriage 1
94 GB70-85 Screw M6 20 1
95 C6251A-07-18 Gib-Left-Front 1
96 C6251A-07-12 Wiper 1
97 C6251A-07-15 Gib 1
98 GB70-85 Screw M5 10 4
99 RUN6141-103016-1 Baffle 2
100 C6251A-07-16 Holder Gib 1
101 GB70-85 Screw M8 30 4
102 C6251A-07-09 Wiper 1
103 RUN6246-103070 Oil Plug 1
104 GB1235-76 O-Ring 16 2.4 1
105 GB2089-80 Spring 0.5 4.5 16 1
106 GB308-84 Steel Ball 5 2
107 RUN6246-103063 Body Pump 1
108 RUN6246-103064 Piston Rod 1

71
No. Part No. Name Specification Qty.
109 GB3452.1-82 O-Ring 9 1.8 1
110 RUN6246-103065 Spring 1
111 GB1235-76 O-Ring 32 3.1 1
112 RUN6246-103066 Bottom Board 1
113 GB68-85 Screw M5 10 2
114 RUN6246-103068 Plate 1
115 GB70-85 Screw M5 12 2
116 RUN6246-103067 Plug 1
117 RUN6141-103106 Vitta welding 1
118 Tube Fitting Z 1/8" 4 3
119 Tube Fitting Z 1/8" 6 1
120 Brass Tube 6 170 1
121 RUN6246-103071 Tube Fitting 1
122 RUN6246-103072 Nut 1
123 RUN6246-103073-2 Sleeve 1
124 RUN6246-103073-1 One Way Valve Ass 1

72
Apron

73
74
75
No. Part No. NAME Specification Qty
1 RUN460-104003A LEAD NUT ASSY (RIGHT 1
2 RUN460-104002 GIB 1
3 GB70-85 SCREW M6 16 3
4 GB80-85 SCREW M6 20 4
5 GB6170-86 NUT M6 4
6 RUN460-104018-01 SEAT-WORM 1
7 RUN460-104015 BUSHING 2
8 GB80-85 SCREW M8 10 2
9 GB77-85 SCREW M8 10 2
10 GB1096-79 KEY 6 12 1
11 RUN460-104016 SLEEVE-FEED ROD 1
12 RUN460-104017 GEAR 1
13 OIL SEAL TC32 42 8 2
14 GB812-88 NUT M20 1.5 1
15 GB858-88 NUT 20 1
16 RUN6246-104020-1 WASHER 2
17 GB301-84 THRUST BEARING 8104 2
18 RUN460-104020 WORM GEAR 1
19 CB85-2010 SET 20 2
20 RUN6246-104019 SHAFT 1
21 RUN460-104023-01 SAFE DEVICE BLOCK 1
21 RUN460-104023-02 SAFE DEVICE BLOCK (LEFT 1
22 GB894.1-86 SNAP RING 10 1
23 RUN460-104030 LEVER 1
24 GB70-85 SCREW M5 8 1
25 RUN460-104032 SPRING 1
26 RUN460-104011 BOTTOM COVER 1
27 RUN460-104011-1 SEALED MAT 1
28 GB70-85 SCREW M6 16 9
29 GB77-85 SCREW M6 35 1
30 G38-3A OIL PLUG Z 3/8" 1
31 RUN460-104012 BRACKET 1
32 GB119-86 PIN B8 40 1
33 GB70-85 SCREW M6 16 2
34 GB80-85 SCREW M6 6 1
35 RUN460-104014 LEVER 1
36 GB77-85 SCREW M8 30 1
37 GB6170-86 NUT M8 1
38 OIL SEAL TC15 25 7 1
39 RUN460-104010 PIN 1

76
No. Part No. NAME Specification Qty
40 GB70-85 SCREW M8 12 1
41 RUN460-104031 SCREW 1
42 GB80-85 SCREW M8 10 1
43 RUN460-104022-01 SPRING 1
44 GB70-85 SCREW M6 12 3
45 RUN460-104026-01 SHAFT (RIGHT HAND) 1
46 RUN460-104027 BUFFER 1
47 O-RING 20 24 2
48 RUN460-104028 SLEEVE 1
49 GB70-85 SCREW M6 20 3
50 GB308-84 STEEL BALL 1/4" 2
51 RUN6246-101066 SPRING 3
52 GB77-85 SCREW M8 10 2
53 GB70-85 SCREW M6 35 2
54 GB6170-86 NUT M6 2
55 RUN6246-104074 KNOB (RIGHT HAND) 1
56 RUN460-104068 OIL SIGHT 1
57 GB1235-76 O-RING 32 35 2
58 RUN6246-104007-01 SHAFT SLEEVE (RIGHT 1
58 RUN6246-104007-02 SHAFT SLEEVE (LEFT 1
59 GB80-85 SCREW M8 10 1
60 RUN460-104007-02 SHAFT SLEEVE (RIGHT 1
61 RUN6246-101099 PLATE 1
62 RUN460-104008 LEVER 2
63 GB819-85 SCREW M4 10 2
64 RUN460-104006-01 SHAFT (RIGHT HAND) 1
64 RUN460-104006-02 SHAFT (LEFT HAND) 1
65 C6251A-06-01 HAFT NUT (METRIC) 1
65 C6251A-06-01Y HAFT NUT (INCH) 1
66 GB93-87 SPRING PIN 6 2
67 GB70-85 SCREW M6 16 2
68 RUN460-104073 PLATE (RIGHT HAND) 1
69 RUN460-104005 KEY 2
70 RUN460-104051 SHAFT 1
71 GB1096-79 KEY 6 25 1
72 RUN460-104052-1 SEALED MAT 1
73 GB1155-89 BALL CUP 6 1
74 RUN460-104052 SEAT 1
75 GB70-85 SCREW M6 25 4
76 SF-1 BEARING 2010 2

77
No. Part No. NAME Specification Qty
77 RUN460-104054-01 DIAL-RACK (METRIC) 1
78 Q67-4-33 SPRING 80 1
79 RUN460-104055 HAND WHEEL 1
80 GB77-85 SCREW M4 20 1
81 RUN460-104057 WASHER 1
82 RUN6246-101088 SCREW 1
83 RUN460-104056A HANDLE 1
84 RUN460-104047 PINON 1
85 GB879-86 PIN 5 35 1
86 GB1096-79 KEY 6 20 1
87 GB5801-86 NEEDLE BEARING 4644903 2
88 RUN460-104053 SLEEVE 1
89 GB80-85 SCREW M8 12 1
90 RUN460-104048 SPACER 1
91 RUN460-104049 GEAR 1
92 GB278-89 BALL BEARING 80103 1
93 RUN460-104050-1 SEALED MAT 1
94 RUN460-104050 COVER 1
95 GB70-85 SCREW M6 12 3
96 GB894.1-86 SNAP RING 20 2
97 RUN460-104041 GEAR 1
98 RUN460-104042 SHAFT 1
99 GB308-84 STEEL BALL 7/32" 1
100 RUN460-104044 CHANGE GEAR 1
101 RUN460-104045 HANDLE LEVER 1
102 GB79-85 SCREW M5 10 1
103 RUN460-104043 CHANGE SLEEVE 1
104 GB70-85 SCREW M6 12 2
105 RUN460-104077 PLATE 1
106 RUN460-104043-1 PLUG 1
107 RUN460-104036-1 COVER 1
108 GB278-89 BALL BEARING 180105 1
109 RUN460-104034 WORM GEAR 1
110 RUN460-104035 GEAR 1
111 RUN460-104038 SPRING 1
112 RUN460-104039 SPACER 1
113 GB1096-79 KEY 8 12 1
114 RUN460-104037 PIN 1
115 RUN460-104036 COVER 1
116 GB77-85 SCREW 1

78
No. Part No. NAME Specification Qty
117 GB278-89 BALL BEARING 80204 1
118 RUN460-104040-1 SEALED MAT 1
119 RUN460-104040 COVER 1
120 GB70-85 SCREW M6 12 3
121 RUN6246-104072 PLATE 1
122 RUN460-104059B DIAL INDICATOR SHAFT 1
123 GB879-86 PIN 3 8 1
124 RUN460-104046 SPACER 1
125 RUN460-104060 GEAR (METRIC) 1
126 GB97.2-85 WASHER 10 1
127 GB6170-86 NUT M10 1
128 GB70-85 SCREW M8 85 1
129 RUN460-104058 THREAD DIAL BODY 1
130 GB827-86 RIVET 2 5 10
131 RUN6246-104071 INDICATOR DIAL (METRIC) 1
132 RUN460-104024 SPACER 1
133 RUN6246-104001A APRON (RIGHT HAND) 1
133 RUN460-104001B APRON (LEFT HAND) 1

79
Tailstock

80
No. Part No. Name Specification Qty.
1 RUN460-104056A Handle 1
2 C6246B-105010 Handle Wheel 1
3 C6251A-08A-03 Dial-Feed (Metric) 1
3 C6251A-08A-03Y Dial-Feed (Inch) 1
4 GB80-85 Screw M5 25 2
5 GB70-85 Screw M6 35 3
6 C6251A-08A-02 Cap-Body End 1
7 GB1155-79 Ball Cup 6 1
8 GB301-84 Thrust Bearing 8105 2
9 C6246B-105005 Feed Nut (Metric) 1
9 C6246B-105005-1 Feed Nut (Inch) 1
10 GB1096-79 Key 6 16 1
11 C6251A-08A-01 Feed Screw (Metric) 1
11 C6251A-08A-01Y Feed Screw (Inch) 1
12 C6266-08-18 Screw 1
13 C6266-08-19 Washer 1
14 GB70-85 Screw M6 16 4
15 GB1155-79 Ball Cup 10 2
16 C6246B-105003 Tailstock Sleeve 1
17 HG4-692-67 Oil-Seal PD75 95 12 1
18 C6246B-105030 Pin Shaft 1
19 GB80-85 Screw M6 10 1
20 C6251A-08-01 Tailstock Body 1
21 GB56-88 Nut M20 1
22 GB95-85 Washer 20 1
23 RUN460-105031 Plate 1
24 GB827-86 Rivet 2 5 4
25 C6251A-08-02 Bottom Tailstock 1
25 C6256A-08-02 Bottom Tailstock 1
26 C6251A-08-09 Wiper 2
27 GB818-85 Cross Recessed Head Screw M4 12 8
28 C6251A-08-08 Case-Wiper 2
29 GB95-85 Washer 12 2
30 GB5782-86 Screw (C6251A) M12 70 2
30 GB5782-86 Screw (C6256A) M12 90 2
31 GB848-85 Washer 20 1
32 GB37-88 Bolt (C6251A) M20 150 1
32 GB37-88 Bolt (C6256A) M20 175 1
33 RUN460-105032 Plate 1
34 RUN460-105017 Block-Adjusting 1

81
No. Part No. Name Specification Qty.
35 GB77-86 Screw M10 8 1
36 GB79-85 Screw M10 12 1
37 GB119-86 Pin Shaft 12 85 2
38 GB80-85 Screw M16 20 2
39 C6251A-08-06 Wiper 2
40 C6251A-08-07 Case-Wiper 2
41 C6251A-08-03 Clamping Handle 2
42 GB5782-86 Screw (C6251A) M20 100 1
42 GB5782-86 Screw (C6256A) M20 125 1
43 RUN460-105018 Bracket 1
44 RUN460-105028 Eccentric Block 1
45 GB879-86 Spring Pin 6 36 1
46 C6246B-105012 Taper Gib Strip 1
47 RUN460-105020 Screw 1
48 C6246B-105021 Block Clamp 1
49 RUN460-105004 Lead Screw 1
50 C6251A-08-05 Shaft 1
51 RUN6246-105007 Screw-Brake 2
52 C6251A-08-04 Shaft 1
53 RUN460-105006 Lead Screw 1

82
Bed Assembly

83
84
(Metric)

85
(Inch)

86
No. Part No. Name Specification Qty.
1 C6251A-01-20 Oil Guard 1
1 C6256A-01-20 Oil Guard 1
2 GB70-85 Screw M6 10 2
3 RUN6246-108094 Plate 1
4 C6251A-05-12 Screw 1
5 RUN6246-108074 Screw 1
6 RUN6246-108073 Nut 1
7 GB79-85 Screw M6 8 1
8 C6251A-04-02 Cover-End 1
8 C6256A-04-02 Cover-End 1
9 C6251A-04-04 Plate (Metric) 1
9 C6251A-04-04Y Plate (Inch) 1
10 C6251A-04-05 Cover 1
11 GB/T70.2-2000 Screw M6 10 1
12 GB7277-87 Hinge 100 2
13 GB68-85 Screw M5 10 16
14 RUN6246-106071 Electric Cover 1
15 GB818-85 Screw M6 10 16
16 C6251A-01-02 Bed Gap 1
17 GB118-86 Pin 10 70 2
18 GB6170-86 Nut M10 6
19 GB70-85 Screw M12 50 4
20 GB70-85 Screw M10 40 7
21 C6251A-01-15A Guard Assembly 1000 1
21 RUN6246-106072B Guard Assembly 1500 1
21 RUN6246-106072C Guard Assembly 2000 1
21 C6251A-01-15D Guard Assembly 3000 1
22 GB70-85 Screw M8 16 4
23 C6251A-01-01 Bed 1000 1
23 C6251A-01-01-1 Bed 1500 1
23 C6251A-01-01-2 Bed 2000 1
23 C6251A-01-01-5 Bed 3000 1
24 GB70-85 Screw M16 35 4
25 RUN6246-106010-4 Plug-Oil Inlet 1
26 C6251A-01-07 Bracket 1
27 GB80-85 Screw M6 8
28 C6251A-01-04 Nut 1
29 RUN6246-106031 Cover 1
30 GB818-85 Screw M5 8 5
31 RUN6246-106010-1 Plug 1

87
No. Part No. Name Specification Qty.
32 RUN6246-106010-2 Plug 1
33 GB118-86 Taper Pin 10 45 2
34 C6251A-01-19 Block 1
35 GB70-85 Screw M6 25 7
36 GB93-86 Spring Washer 16 4
37 GB70-85 Screw M16 55 4
38 C6251A-01-18 Block 1
39 RUN6246-106009 Protection Cover 1
40 GB879-86 Spring Pin 5 30 6
41 GB70-85 Screw M6 25 8
42 C6251A-01-05 Rack (Left Hand) 1
42 RUN6246-106005B Rack 1
42 RUN6246-106005C Rack 1
43 GB301-84 Thrust Bearing 8105 2
44 C6251A-01-07-1 Bush 1
45 RUN6246-106010-7 Spacer 1
46 RUN6246-106008 Bush 1
47 RUN6246-106056 Shaft Sleeve 1
48 RUN6246-106058 Washer 1
49 Q81-1 Spring 1 6 20 3
50 RUN6246-106059 Switch Bracket 1
51 GB70-85 Screw M6 16 12
52 RUN6246-106055 Pin 1
53 RUN6246-106053 Bracket 1
54 GB879-86 Spring Pin 3 20 1
55 RUN6246-106057A Lever 1
56 GB70-85 Screw M5 10 2
57 GB93-87 Washer 5 2
58 RUN6141-106018-1 Cover 1
59 RUN6141-106018 Seat-Pilot Light 1
60 GB70-85 Screw M6 70 2
61 GB70-85 Screw M4 40 2
62 GB70-85 Screw M8 25 2
63 RUN6246-106016 Seat-Switch 1
64 C6251A-01-09 Started Rod 1000 1
64 C6251A-01-09-1 Started Rod 1500 1
64 C6251A-01-09-2 Started Rod 2000 1
64 C6251A-01-09-5 Started Rod 3000 1
65 C6251A-01-08 Feed Rod 1000 1
65 C6251A-01-08-1 Feed Rod 1500 1

88
No. Part No. Name Specification Qty.
65 C6251A-01-08-2 Feed Rod 2000 1
65 C6251A-01-08-5 Feed Rod 3000 1
66 C6251A-01-06 Lead Screw 1000 (Metric) 1
66 C6251A-01-06-1 Lead Screw 1500 (Metric) 1
66 C6251A-01-06-2 Lead Screw 2000 (Metric) 1
66 C6251A-01-06-5 Lead Screw 3000 (Metric) 1
66 C6251A-01-06Y Lead Screw 1000 (Inch) 1
66 C6251A-01-06Y-1 Lead Screw 1500 (Inch) 1
66 C6251A-01-06Y-2 Lead Screw 2000 (Inch) 1
66 C6251A-01-06Y-5 Lead Screw 3000 (Inch) 1
67 CM6233-2055 Cam 1
68 GB70-85 Screw M6 12 2
69 GB827-86 Screw 2 5 2
70 RUN6246-106089 Plate 1
71 GB79-85 Screw M8 30 2
72 GB6170-86 Nut M8 2
73 Z16-1 Lever Bush M12 40 1
74 RUN6246-106014 Bush 1
75 GB1171-74 Belt (C6251A) B76(60Hz) 1
75 GB1171-74 Belt (C6256A) B78(60Hz) 1
75 GB1171-74 Belt (C6251A) B77(50Hz) 1
75 GB1171-74 Belt (C6256A) B79(50Hz) 1
76 C6251A-01-11 Cover Motor Seat 1
77 RUN6246-108078 Limited Switch Seat 1
78 C6251A-01-03 Stand 1000 1
78 C6251A-01-03-1 Stand 1500 1
78 C6251A-01-03-2 Stand 2000 1
78 C6251A-01-03-5 Stand 3000 1
79 RUN6246-106028-1 Cover Motor Seat 1
80 C6251A-01-10 Auto Stopping Rod 1000 1
80 C6251A-01-10-1 Auto Stopping Rod 1500 1
80 C6251A-01-10-2 Auto Stopping Rod 2000 1
80 C6251A-01-10-5 Auto Stopping Rod 3000 1
81 RUN6141-106024 Bracket 1
82 GB79-85 Screw M8 12 1
83 GB77-85 Screw M8 6 1
84 RUN6246-106019-1 Star Type Ring 1
85 RUN6246-106020-1 Shoe Clamp 4
86 GB80-85 Screw M8 6 4
87 RUN6246-106020 Cam 4

89
No. Part No. Name Specification Qty.
88 RUN6246-106019-2 Star Type Ring 1
89 RUN6246-106019-5 Plate 1
90 GB308-84 Steel Ball 6 1
91 Q81-1 Spring 1 5 25 1
92 RUN6141-106025 Bracket 1
93 GB70-85 Screw M8 20 10
94 C6251A-01-12 Pump Hole Cover 1
95 RUN6246-106029 Bolt 6
96 GB6173-86 Nut M24 2 6
97 RUN6246-106069 Block-Leveling 6
98 GB70-85 Screw M8 30 4
99 C6251A-01-17 Coolant Pump Seat 1000 1
99 C6251A-01-17 Coolant Pump Seat 1500 1
99 C6251A-01-17 Coolant Pump Seat2000 1
99 C6251A-01-17-5 Coolant Pump Seat 3000 1
100 GB96-85 Washer 8 2
101 GB6170-86 Nut M8 4
102 RUN6246-106051 Screen 1
103 GB6170-86 Nut M16 7
104 RUN6246-106079 Washer 6
105 RUN6246-106046 Screw 2
106 Y132M-4 Motor 7.5kw 1
107 GB1096C-79 Key 10 70 1
108 GB5782-86 Bolt M10 35 4
109 GB93-87 Spring Washer 10 4
110 GB97.1-86 Washer 10 4
111 RUN6246-106034 Motor Seat 1
112 RUN6246-106091 Limited Switch Seat 1
113 GB6170-86 Nut M4 2
114 GB818-85 Screw M4 20 2
115 GB70-85 Screw M5 8 3
116 RUN6141-106049a Washer 1
117 RUN6141-106048a Belt Pulley 60Hz 1
117 RUN6141-106048a-1 Belt Pulley 50Hz 1
118 RUN6246-106047 Belt-Brake 1
119 RUN6246-106050 Shaft 1
120 Q81-3 Spring 3 16 115 1
121 RUN6246-106039 Shaft 1
122 RUN6246-106044 Shaft 1
123 RUN6246-106040 Arm Brake 1

90
No. Part No. Name Specification Qty.
124 RUN6246-106097 Washer 3
125 RUN6246-106041 Bracket-Motor Seat 1
126 RUN6246-106036 Bracket 2
127 RUN6246-106042A Arm 2
128 C6251A-01-14 Shaft 1000 1
128 C6251A-01-14-1 Shaft 1500 1
128 C6251A-01-14-2 Shaft 2000 1
128 C6251A-01-14-5 Shaft 3000 1
129 RUN6246-106037 Cam 1
130 GB879-86 Spring Pin 5 40 1
131 C6251A-01-13 Pedal-Brake 1000 1
131 C6251A-01-13-1 Pedal-Brake 1500 1
131 C6251A-01-13-2 Pedal-Brake 2000 1
131 C6251A-01-13-5 Pedal-Brake 3000 2
132 GB79-85 Screw M10 25 2
133 RUN6141-108002 Spacer 1
134 C6251A-04-03 Gear 55T M2.25 1
134 C6256A-04-03 Gear 55T M2.5 1
135 RUN6141-108004 Bolt 1
136 GB894.1-86 Snap Ring 20 1
137 GB278-89 Ball Bearing 180204 2
138 GB893.1-86 Snap Ring 47 1
139 C6251A-05-10 Gear 49T M2.25 1
139 C6256A-05-10 Gear 49T M2.5 1
140 C6251A-05-11 Gear 54T M2.25 1
140 C6256A-05-11 Gear 54T M2.5 1
141 C6251A-05-08 Bracket 1
142 RUN6141-108005 Nut 1
143 RUN6141-108017 Washer 1
144 C6251A-05-01 Bolt 1
145 C6251A-05-09 Spacer 2
146 C6251A-05-07 Gear 56T M2.25 1
146 C6256A-05-07 Gear 56T M2.5 1
147 RUN6141-108015 Spacer 1
148 C6251A-05-11Y Gear 57T M2.25 1
148 C6256A-05-11Y Gear 57T M2.5 1
149 C6251A-15-01 Gear 40T M2.25 1
149 C6256A-15-01 Gear 40T M2.5 1
150 C6251A-04-03Y Gear 48T M2.25 1
150 C6256A-04-03Y Gear 48T M2.5 1

91
No. Part No. Name Specification Qty.
151 C6251A-15-02y Gear 66T M2.25 1
151 C6256A-15-02Y Gear 66T M2.5 1
152 C6251A-05-11Y Gear 57T M2.25 1
152 C6256A-05-11Y Gear 57T M2.5 1
153 C6251A-15-01y Gear 42T M2.25 1
153 C6256A-15-01Y Gear 42T M2.5 1
154 C6251A-05-07Y Gear 57T M2.25 1
154 C6256A-05-07Y Gear 57T M2.5 1

92
Steady Rest

93
No. Part No. Name Specification Qty.
1 C6251A-10-08 Rotate Handle 3
2 GB78-85 Screw M6 8 3
3 C6251A-10-07 Bush 3
4 C6251A-10-05 Screw Shaft 3
5 C6251A-10-04 Sleeve 3
6 GB77-85 Screw M6 8 3
7 C6251A-10-09 Handle 1
8 C6251A-10-06 Upside Of Steady Rest 1
9 C6251A-10-10 Clamping Screw 1
10 GB119-86 Pin 10 60 2
11 GB879-86 Spring Pin 5 50 3
12 C6251A-10-02 Support Shaft 3
13 C6251A-10-03 Pin 3
14 GB279-88 Ball Bearing 180300 3
15 C6251A-10-01 Downside Of Steady Rest 1
15 C6256A-10-01 Downside Of Steady Rest 1
16 RUN6246-110018 Limited Screw 3
17 GB55-88 Nut M20 1
18 GB97.2-85 Washer 20 1
19 C6251A-08-03 Clamping Bracket 1
20 GB37-88 Bolt M20 110 1

94
Follow Rest

95
No. Part No. Name Specification Qty.
1 RUN6246-110019 Rotate Handle 2
2 GB78-85 Screw 2
3 C6251A-10-11 Follow Rest 1
3 C6256A-10-11 Follow Rest 1
4 RUN6246-110004 Bush 2
5 RUN6246-110016 Sleeve 2
6 RUN6246-110024 Bracket 2
7 RUN6141-110005 Follow Rest C6241 1
7 RUN6246H-110005 Follow Rest C6246h 1
8 GB879-86 Spring Pin 5 26 2
9 RUN6246-110018 Limited Screw 2
10 GB5782-86 Bolt M10 40 2
11 GB97.1-85 Washer 2

96
Speed-move Device

97
No. Part No. Name Specifications Qty.
1 GB70-85 Socket Head Cap Screw M5 12 8
2 C6251A-19-08-04 Cover 1
3 C6251A-19-08-12 Cover Seal 1
4 GB/T3452.1-1992 O-Ring 10.6 1.8 3
5 GB894.1-86 Snap Ring 14 4
6 C6251A-19-08-11 Spacer 3
7 C6251A-19-08-05 Gear Z36 1.5/Z17 1
8 SF-1(DU) Bearing C/SF-1410 9
9 C6251A-19-08-10 Spacer 2
10 C6251A-19-08-06 Gear Z37 1.5/Z17 2
11 C6251A-19-08-07 Shaft 1
12 C6251A-19-08-08 Shaft 1
13 C6251A-19-08-09 Gear Z37 1.5/Z31 1
14 C6251A-19-08-24 Shaft 1
15 GB/T3452.1-1992 O-Ring 16 1.8 1
16 C6251A-19-08-23 Shaft 1
17 SF-1F Bearing C/SFF-14120 1
18 GB77-85 Screw M5 8 3
19 C6251A-19-08-21 Gear Z37 1.5 1
20 C6251A-19-08-22 Bevel Gear Z21 1.75 1
21 GB894.1-86 Snap Ring 20 1
22 C6251A-19-08-20 Washer 1
23 C6251A-19-08-15 Bevel Gear Z29 1.75 1
24 GB/T4605-1984 Bearing AXK 2035 1
25 C6251A-19-08-16 Washer 1
26 C6251A-19-08-19 Spacer 1
27 GB/T5801-1994 Bearing RNA 4902 2
28 C6251A-19-08-17 Bearing Cover 1
29 GB70-85 Socket Head Cap Screw M6 12 4
30 GB1096-79 Key 5 14 1
31 C6251A-19-08-18 Pinion 1
32 GB80-85 Screw M6 6 8
33 GB5783-86 Bolt M8 20 4
34 C6251A-19-08-14 Box 1
35 C6251A-19-08-02 Gear Z18 1.5 1
36 GB1096-79 Key 4 12 1
37 YS Motor YSS2-5634 1
38 GB70-85 Socket Head Cap Screw M8 25 3

98

You might also like