CEN TC 237

prEN 12480

CEN TC 237

Secretariat: BSI

Gas meters — Rotary displacement gas meters

Gaszähler — Drehkolben gaszähler

Compteurs de gaz — Compteurs de gaz à déplacement rotatifs

ICS:

Descriptors:
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Contents

page

Foreword......................................................................................................................................................................4
1 SCOPE ............................................................................................................................................................5
2 NORMATIVE REFERENCES..........................................................................................................................5
3 TERMINOLOGY ..............................................................................................................................................5
3.1 Terms and definitions ...................................................................................................................................5
3.2 Symbols ..........................................................................................................................................................8
4 WORKING RANGE .........................................................................................................................................9
4.1 General............................................................................................................................................................9
4.2 Flowrate range ...............................................................................................................................................9
4.3 Pressure range...............................................................................................................................................9
4.4 Temperature range ........................................................................................................................................9
5 METROLOGICAL PERFORMANCE ............................................................................................................10
5.1 Error of indication........................................................................................................................................10
5.1.1 Requirements ...............................................................................................................................................10
5.1.2 Test 11
5.2 Pressure loss ...............................................................................................................................................11
5.2.1 Requirements ...............................................................................................................................................11
5.2.2 Test 11
5.3 Metrological repeatability ...........................................................................................................................12
5.3.1 Requirements ...............................................................................................................................................12
5.3.2 Test 12
6 CONSTRUCTION AND MATERIAL .............................................................................................................12
6.1 General..........................................................................................................................................................12
6.2 Material .........................................................................................................................................................12
6.2.1 General..........................................................................................................................................................12
6.2.2 Resistance to external corrosion ...............................................................................................................12
6.2.3 Penetration resistance ................................................................................................................................12
6.2.4 Adhesion of the protective coating............................................................................................................13
6.3 Robustness ..................................................................................................................................................14
6.3.1 Resistance to internal pressure .................................................................................................................14
6.3.2 Rate of change of pressure ........................................................................................................................14
6.3.3 External leak tightness................................................................................................................................15
6.3.4 Temperature .................................................................................................................................................15
6.3.5 Overload .......................................................................................................................................................16
6.3.6 Bending and torsional moment..................................................................................................................17
6.4 Connections .................................................................................................................................................19
6.5 Pressure and temperature tappings ..........................................................................................................24
6.5.1 Pressure tappings........................................................................................................................................24
6.5.2 Temperature tappings .................................................................................................................................25
7 METER OUTPUT...........................................................................................................................................25
7.1 Index..............................................................................................................................................................25
7.1.1 General..........................................................................................................................................................25
7.1.2 Magnetic coupling .......................................................................................................................................25
7.1.3 Mechanical indicating device .....................................................................................................................26
7.1.4 Test element .................................................................................................................................................26
7.2 Index window ...............................................................................................................................................27
7.2.1 General..........................................................................................................................................................27
7.2.2 Requirements ...............................................................................................................................................27
7.2.3 Tests..............................................................................................................................................................27
7.3 Output drive shafts ......................................................................................................................................28
7.3.1 Requirements ...............................................................................................................................................28
7.3.2 Tests..............................................................................................................................................................29
7.4 Pulse generators..........................................................................................................................................30
7.4.1 General..........................................................................................................................................................30
7.4.2 Specification for low frequency pulse generator .....................................................................................30
7.4.3 Specification for high frequency pulse generator....................................................................................31
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7.4.4 Electrical Connection ..................................................................................................................................31

8 DURABILITY .................................................................................................................................................31
8.1 Requirements...............................................................................................................................................31
8.2 Tests..............................................................................................................................................................31
9 MARKING......................................................................................................................................................31
9.1 General..........................................................................................................................................................31
9.2 Direction of flow..........................................................................................................................................32
9.3 Pressure tappings .......................................................................................................................................32
9.4 Durability and legibility of marking............................................................................................................32
9.4.1 Requirements...............................................................................................................................................32
9.4.2 Indelibility test..............................................................................................................................................32
Annex A (normative) Pattern approval tests ..........................................................................................................33
Annex B (normative) Individual meter testing .......................................................................................................35
Annex C (normative) Resistance to high temperature (optional) ........................................................................36
C.1 Requirements...............................................................................................................................................36
C.2 Test................................................................................................................................................................36
C.2.1 Apparatus .....................................................................................................................................................36
C.2.2 Test conditions ............................................................................................................................................36
C.2.3 Test procedure.............................................................................................................................................37
C.3 Marking .........................................................................................................................................................38
Bibliography..............................................................................................................................................................39
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prEN 12480:2001

Foreword
This European Standard has been prepared by Technical Committee CEN/TC 237 "Gas meters", the secretariat of
which is held by BSI.

This document is currently submitted to the Formal Vote.

In the preparation of this European Standard, the content of OIML Publication, “International Recommendations 6”
and “International Recommendations 32” and the content of member bodies national standards on rotary
displacement gas meters have been taken into account.

The metrological aspects of this European Standard may be subject to amendments to bring it into line with the
proposed Measuring Instruments Directive (MID).

Electronic Indexes are not specifically covered by this Standard, however, work to produce a Standard covering
these devices is in progress under CEN/TC 237.

Annexes A, B and C are normative.

This standard includes a Bibliography.

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prEN 12480:2001

1 SCOPE
This European Standard specifies ranges, construction, performances, output characteristics and testing of rotary
displacement gas meters (hereinafter referred to as RD meters or simply meters) for gas volume measurement.

This European Standard applies to rotary displacement gas meters used to measure the volume of fuel gases of
the 1st, 2nd and 3rd gas families, the composition of which is specified in EN 437, at a maximum working pressure up
to and including16 bar over a gas temperature range of at least –10 °C to +40 °C.

Unless otherwise specified in this standard, all pressures used are gauge pressures.

2 NORMATIVE REFERENCES
This European standard incorporates by dated or undated references provisions from other publications. These
normative references are cited at the appropriate places in the text and the publications are listed hereafter. For
dated references, subsequent amendments to or revisions of any of these publications apply to this European
Standard only when incorporated in it by amendment or revision. For undated references the latest edition of the
publication referred to applies (including amendments).

EN 437, Test gas - Test pressures – Appliance categories.

EN 10204, Metallic products - Types of inspection documents.

EN 50014, Electrical apparatus for potentially explosive atmospheres - General requirements.

EN 50020, Electrical apparatus for potentially explosive atmospheres - Intrinsic safety “i”.

EN 60947-5-6,Low voltage switchgear and controlgear – Part 5-6: Control circuit devices and switching elements –
DC interface for proximity sensors and switching amplifiers (NAMUR) (IEC 60947-5-6:1999)

EN 60529, Degrees of protection provided by enclosures (IP code) (IEC 60529:1989).

EN 60730-1 :1995, Automatic electrical controls for household and similar use - Part 1 : General requirements (IEC
60730-1:1993, modified).

ISO 228-1, Pipe threads where pressure-tight joints are not made on the threads - Part 1 : Dimension, tolerances
and designation.

ISO 834-1, Fire resistance tests – Elements of building construction – Part 1: General requirements.

ISO 2768-1, General tolerances – Part 1: Tolerances for linear and angular dimensions without individual tolerance
indications.

ISO 7005-1, Metallic flanges - Part 1 : Steel flanges.

ISO 7005-2, Metallic flanges - Part 2 : Cast iron flanges.

3 TERMINOLOGY

3.1 Terms and definitions

For the purposes of this European Standard, the following terms and definitions apply.
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3.1.1
rotary displacement meter (RD meter)
gas volume meter in which a rigid measuring compartment is formed between the walls of a stationary chamber
and rotating element or elements. Each rotation cycle of the element(s) displaces a fixed volume of gas which is
cumulatively registered and indicated by an indicating device

3.1.2
actual flowrate
flow, at the pressure and temperature conditions prevailing in the gas distribution line in which the meter is fitted

3.1.3
flowrate range
range of flowrates of gas limited by the maximum flowrate Qmax and the minimum flowrate Qmin for which the
error of indication of the meter lies within the specified limits (also referred to as "rangeability")

3.1.4
working pressure
difference between the pressure of the gas at the inlet of the meter and the atmospheric pressure

3.1.5
maximum working pressure (pmax)
upper limit of working pressure for which the meter has been designed, as declared by the manufacturer and
marked on the meter

3.1.6
metering pressure (pm)
absolute pressure at which the volume of the gas is measured

3.1.7
pressure loss
non-recoverable pressure drop caused by the presence of the meter in the pipeline

3.1.8
metering conditions
conditions of the gas prevailing at the point of measurement

3.1.9
base conditions
fixed conditions to which a volume of gas is converted, having been initially measured at prevailing metering
conditions

3.1.10
specified conditions
condition of the gas at which the performance specifications of the meter are given

3.1.11
normal conditions of use
conditions referring to the meter operating :

 at an inlet pressure up to the maximum working pressure

 within the range of flow rates

 within the operational temperature and gas temperature range

 with the distributed gas

3.1.12
operational temperature range
range of temperatures for which the meter satisfies the requirements of this specification
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prEN 12480:2001

3.1.13
storage temperature range
range of temperatures at which the meter can be stored without being adversely affected

3.1.14
transitional flowrate (Qt)
rate of flow at which the maximum permissible error of indication changes

3.1.15
cyclic volume
volume of the gas measured by one complete revolution of the element(s)

3.1.16
error of indication
value which shows the relationship in percentage terms of the difference between the volume indicated by the
meter and the volume which has actually flowed through the meter, to the latter value :

−
E = V i V c ⋅ 100
Vc

where:

Vi is the indicated volume and Vc is the volume which has actually flowed through the meter

3.1.17
normal ambient conditions
a pressure of (1 013,25 ± 100) mbar and temperature of (20 ± 5) °C
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3.2 Symbols

Table 1

Represented quantity SI Unit

DN Diameter dimensionless
p Absolute pressure Pa, bar
Q Volume flowrate m³/h
V Volume m³
T Temperature °C
E Error %
ρ Density of gas kg⋅m-³
UB Battery voltage V
I Current A

SUBSCRIPTS:

m Metering conditions of the gas

b Base conditions

t Transitional

c actual

i indicated
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prEN 12480:2001

4 WORKING RANGE

4.1 General

The values of maximum flow rates and the corresponding values of the upper limits of the minimum flow rates shall
be one of those given in Table 2, when the meter is tested with air of density approximately 1,2 kg⋅m-³.

4.2 Flowrate range

The declared values of the maximum flowrate and the corresponding minimum flowrate of rotary displacement gas
meters are given in the Table 2.

In addition, decimal multiples and sub-multiples of the values given in the last five rows of Table 2 can be used.

Table 2

Flowrate range

Qmax 1:10 1:20 1:30 1:50 1:65 1:100 1:160 1:200 1:250

(m3/h) Qmin (m3/h)

16 1,6 0,8 0,5 0,3 0,25 0,16 0,10 0,08 0,065

25 2,5 1,3 0,8 0,5 0,4 0,25 0,16 0,13 0,10
40 4 2 1,3 0,8 0,65 0,4 0,25 0,2 0,16
65 6,5 3,2 2 1,3 1 0,65 0,4 0,3 0,25
100 10 5 3,2 2 1,6 1 0,65 0,5 0,4
160 16 8 5 3,2 2,5 1,6 1 0,8 0,65
250 25 13 8 5 4 2,5 1,6 1,3 1
400 40 20 13 8 6,5 4 2,5 2,0 1,6
650 65 32 20 13 10 6,5 4 3,2 2,5
1 000 100 50 32 20 16 10 6,5 5 4
1 600 160 80 50 32 25 16 10 8 6,5
2 500 250 130 80 50 40 25 16 13 10
4 000 400 200 130 80 65 40 25 20 16
6 500 650 320 200 130 100 65 40 32 25

4.3 Pressure range

The pressure range shall be from the atmospheric pressure to the maximum allowable working pressure stated by
manufacturer and shall be marked on the meter.

4.4 Temperature range

All meters shall be capable of meeting the requirements for operational and gas temperature range, according to
TC1/TC2 classes (see Table 3), as declared by the manufacturer.
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Table 3

Temperature Operational Storage

class temperature range temperature range

°C °C

TC1 -10 / +40 -20 / +60

TC2 -25 / +55 -25 / +60

5 METROLOGICAL PERFORMANCE

5.1 Error of indication

5.1.1 Requirements

When tested in accordance with 5.1.2, the meter error of indication shall be within the limits specified in Table 4.

Table 4

Flow rate Q Maximum permissible errors

m³/h

Qmin ≤ Q < Qt ±2%

Qt ≤ Q ≤ Qmax ±1%

Transitional flowrate values, Qt, are given in Table 5:

Table 5
Flowrate range Qt

≤ 1: 20 0,20 Qmax
1: 30 0,15 Qmax
1: 50 0,10 Qmax
> 1: 50 0,05 Qmax

Each meter shall be adjusted so that the "weighted mean error" (WME) is as close to zero as the adjustment and
the maximum permissible errors allow.

The WME shall have a value between -0,4 % and +0,4 %.

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prEN 12480:2001

The WME is calculated as follows:

∑ (Qi / Qmax ) ⋅ E i
WME =
∑ (Qi / Qmax )
Where:
Qi /Qmax is a weighting factor;

Ei is the error of indication at the flow rate QI given as a

percentage.

When Qi = Qmax a weighting factor of 0,4 instead of 1 shall be used.

5.1.2 Test

The test is carried out using air (density 1,2 kg⋅m-³), or gas specified in the scope, at normal ambient conditions.

The meter is tested at the following flow rates (± 10 %):

a) type test:

1) for meters with flowrate range between 1:10 to 1:30:

Qmin; 0,05 Qmax; 0,1Qmax (when these values are larger than Qmin); 0,25 Qmax; 0,4
Qmax;0,7Qmax; Qmax.

2) for meters with a flowrate range ≥ 1:50:

Qmin; 0,05 Qmax; 0,15 Qmax; 0,25 Qmax; 0,40 Qmax; 0,70 Qmax; Qmax.

b) individual factory testing for error of indication (every meter shall be tested):

Qmin; 0,25 Qmax; Qmax.

When requested by the customer, the error of indication test can be carried out at specified conditions
(close to the operational conditions).

5.2 Pressure loss

5.2.1 Requirements

The maximum pressure loss at Qmax, when using air with density 1,2 kg⋅m-³, shall be declared by the
manufacturer.

5.2.2 Test

The pressure loss shall be measured between a point 1 DN upstream and a point 1 DN downstream of the meter,
on piping of the same DN as the meter.

Care shall be taken on selection and manufacturing of the pressure tappings to ensure that flow pattern distortions
do not affect the pressure readings.
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5.3 Metrological repeatability

5.3.1 Requirements

In the flow rate range from Qt to Qmax the variation of the error of indication of the meter at each flow rate shall
stay within a span of 0,2 %.

5.3.2 Test

The error of indication of the meter is determined at two flow rates in the following order: Qt, Qmax, Qt, Qmax, Qt,
Qmax, where the change from Qt to Qmax is done via 1,10 Qmax, in order to approach Qmax from a higher flow
rate.

At each flow rate the error is determined three times without changing the flow rate. The cycle is repeated three
times. The test shall be carried out with air, or gas, at atmospheric conditions (± 100 mbar).

Check that the nine resulting errors of indication at each flow rate are within a span of 0,2 %, excluding any
interaction between the meter and the test bench.

6 CONSTRUCTION AND MATERIAL

6.1 General

The gas meter shall be constructed in such a way that any mechanical interference, capable of affecting the meter
error of indication, results in permanently visible damage to the meter, or its sealing or protection marks.

6.2 Material

6.2.1 General

The meter body and the internal mechanism shall be manufactured of materials suitable for the service conditions,
and resistant to attack from the fluids which may pass through the meter.

Exterior surfaces of the meter shall be protected, if necessary, against corrosion.

The meter body and all other parts shall be constructed of sound materials designed to handle the pressure and
temperatures for which they are rated.

6.2.2 Resistance to external corrosion

All parts of the meter shall be able to resist any corrosive substances contained in the external atmosphere with
which they may be in contact during normal conditions of use.

Where necessary, meters shall be provided with a suitable coating to protect against corrosion. Any such protective
coating shall meet the requirements of 6.2.3 and 6.2.4.

6.2.3 Penetration resistance

6.2.3.1 Requirements

After the test described in 6.2.3.2, the base material shall not be exposed.

6.2.3.2 Test

The penetration resistance of the protective coating is assessed using the apparatus described in Figure 1, with a
spring loading of 29,4 N.
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NOTE The scratching element of the apparatus is a 1 mm steel ball that is mounted by soft soldering in a spring loaded
housing. The crocodile clip is attached to the meter connection and the apparatus is drawn evenly over the surface under test at
-1 -1
a speed of 30 mm⋅s to 40 mm⋅s keeping the apparatus upright and pressed to the surface throughout the movement.

Figure 1 — Penetration resistance test apparatus

Where a metallic protective coating is applied directly onto a metal surface, the indicator lamp will light without any
penetration of the surface. In this case, the surface shall be visually inspected for penetration.

The ball shall be cleaned after each test and inspected to ensure that it complies with the specification. Check
periodically that the spring loading complies with the specification.

6.2.4 Adhesion of the protective coating

6.2.4.1 Requirements

When tested in accordance with the 6.2.4.2, there shall be no detachment of any complete protective coated
"square".

6.2.4.2 Test

The protective coated surface of the meter or representative sample is scored through at 1 mm intervals in a series
of lines at 90°. A surface cross-scored with 100 squares each of 1 mm length is produced.

Adhesive tape is stuck to the cross-scored surface and is then removed with a sharp pull.
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6.3 Robustness

6.3.1 Resistance to internal pressure

6.3.1.1 Requirements

The meter case shall be designed to withstand the internal pressure using a recognised appropriate safety factor
for the case material and maximum working pressure. Alternatively, it shall be tested to ensure it has sufficient
strength to operate in safety. The meter casing type test is specified in 6.3.1.2.

An index window which, in normal operation, is subjected to the gas pressure shall be tested for soundness with
the casing.

Each meter casing and all other parts forming the pressure containing structure of the meter shall be subjected to
the strength test specified in 6.3.1.3. A certificate according to EN 10204 shall be delivered by the manufacturer
with each meter certifying conformity with this clause.

6.3.1.2 Type test

Option 1 :

Records of all design calculations shall be available for inspection to ensure that the materials and design of the
meter case comply with a recognised standard. The design calculation shall fulfil the strength requirements at the
minimum and maximum temperature according to the temperature class of the meter as described in 4.4.

Option 2 :

A hydrostatic test shall be performed at a pressure of at least four times the maximum working pressure, or 2 bar,
whichever is the greater. In this test the pressure shall be maintained continuously for 30 min without the case
yielding. The test shall be performed at a temperature of (20 ± 5) °C (nominal) and the procedures and results shall
be recorded and available. For each nominal diameter, one sample meter shall be tested.

6.3.1.3 Individual factory testing

The test equipment shall not subject the meter to external applied stress which may significantly affect the result of
this test.

At the discretion of the test facility, the test can be carried out with water, kerosene or any other suitable liquid
having a viscosity not greater than that of the water; or with gas (air or any other suitable gas).

The meter shall be free of entrapped air when testing with a liquid.

The test shall be performed at a minimum internal pressure of 1,5 times the maximum working pressure with a
minimum of 2 bar.

The test shall be performed by applying pressure inside the assembled meter casing with the connection closed.

Detectable leakage through the casing is not acceptable. The test duration shall be 180 s.

If pressure tests in presence of a representative of the purchaser are specified, painted meters from stock may be
re-tested without removal of paint.

6.3.2 Rate of change of pressure

6.3.2.1 Requirements

The meter shall withstand a rate of change of pressure of 350 mbar⋅s-1, at no flow.
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6.3.2.2 Rate of change of pressure test

The outlet connection of the meter is blanked off; provision is made to connect the inlet of the meter to a pressure
source.

The pressure is then raised from atmospheric to pmax within a time, in seconds, not exceeding pmax, in millibar,
divided by 350.

The pressure is then reduced back to atmospheric at the same rate of change of pressure as during pressurization.

The meter shall then withstand the leak test given in 6.3.3.2 and shall be within the error of indication limits
specified in Table 4, when tested in accordance with 5.1.2.

6.3.3 External leak tightness

6.3.3.1 Requirements

When tested in accordance with 6.3.3.2, the meter shall be leak tight under normal conditions of use within the
range of maximum working pressure.

6.3.3.2 Test

The meter is tested for leakage prior to the application of any external coating or painting capable of sealing
against any eventual leakage. Parts shall be free from deposits, oxides, welding slag or other process material.

When the pressure tests are required in the presence of the purchaser's representative, painted meters may be re-
tested without removal of either coating or paint.

The sensitivity level of the leakage detection test equipment shall be not less than 0,1 mm³⋅(s⋅DN)-1. The test
equipment shall not subject the meter to external applied stress which may affect the test result.

The completely assembled gas containing parts shall be pneumatically tested for external leakage at a minimum
internal pressure of 1,1 times the maximum working pressure, with a minimum of 0,5 bar. The pressure shall be
increased slowly up to the test pressure, at a rate not exceeding 350 mbar⋅s-1, unless otherwise specified by the
manufacturer.

The test pressure shall be maintained for a minimum of 180 s, during which time there shall be no detectable
leakage.

If a leakage test is carried out after a hydrostatic test, the meter shall be completely dried prior to assembly and
test, to avoid the possible effects of a water seal.

The meter shall be de-pressurized at a rate not exceeding that of pressurization.

6.3.3.3 Test fluid

The test shall be carried out using air, nitrogen or other inert gases.

The test fluid shall be free from oil, grease and moisture.

6.3.4 Temperature

6.3.4.1 Requirements

The meter shall be suitable for operation and shall comply with the requirements for error of indication specified in
5.1 over the operational temperature range, both for environment and gas.

The meter shall be designed and constructed in such a way that, when subjected to the storage temperature range,
both for environment and gas, it is not damaged and it remains within the metrological error limits, when returned to
operational temperature.
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6.3.4.2 Temperature resistance test

A meter representative of the pattern and construction shall be tested as follows:

a) The error of indication of the meter shall be determined at flow rates 0,25 Qmax at temperatures not less than
15 °C lower and not less than 10 °C higher than the temperature at which the test in 5.1.2 took place.

The change of the error of indication at the same flow rate shall not exceed 0,4 % per 10 °C for temperature
class TC1, and 0,3 % per 10 °C for temperature class TC2 .

b) minimum operational temperature

 cool the meter down to minimum operational temperature, until stabilized ;

 start the meter at a flow rate not exceeding Qmin with air (or equivalent medium) at ambient temperature.

The meter shall start to rotate at a flow rate not exceeding Qmin, and continue to rotate for not less than one
complete revolution with a pressure loss not exceeding 0,1 mbar.

c) maximum operational temperature

 heat the meter at maximum operational temperature , until stabilized ;

 start the meter at a flow rate not exceeding Qmin with air (or equivalent medium) at ambient temperature.

The meter shall start to rotate at a flow rate not exceeding Qmin , and continue to rotate for not less of one
complete revolution with a pressure loss not exceeding 0,1 mbar.

d) minimum storage temperature

 cool the meter at minimum storage temperature, until stabilized ;

 take the meter back to ambient temperature, until stabilized ;

 perform again the error of indication test as indicated in 5.1.2 and carry out a visual inspection.

The meter shall be within the maximum permissible error, shall not display a shift in excess of 0,4 %, and shall
not show signs of deterioration.

e) maximum storage temperature

 heat meter at maximum storage temperature, until stabilized ;

 take the meter back to ambient temperature, until stabilized ;

 perform again the error of indication test as indicated in 5.1.2 and carry out a visual inspection.

The meter shall be within the maximum permissible error, shall not display a shift in excess of 0,4 %, and shall
not show signs of deterioration.

6.3.5 Overload

6.3.5.1 Requirements

After performing the test described in 6.3.5.2, the meter shall not show any evidence of leaks or loss of pressure.
The maximum allowable shift of the error of indication at each flow rate shall not exceed 1/3 of the maximum
permissible errors given in Table 4, and the error shall remain within the limits of the maximum permissible error.
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6.3.5.2 Test

The meter is run at 1,25 Qmax for 30 min with air of density of 1,2 kg⋅m-³, then the error of indication test shall be
performed again in accordance with 5.1.2.

6.3.6 Bending and torsional moment

6.3.6.1 Requirements

When subjected to the appropriate bending and torsional moment specified in Table 6, the meter and connections :

a) shall not affect the metrological performance :

 the error of indication at Qmin flowrate shall remain within the initial allowable values (see 5.1.1) during
the application of the moment ;

 after the application of the moment at each flowrate, the error of indication shall not exceed the limit
specified in Table 4, and the shift at each flowrate shall not exceed 1/3 of the maximum permissible
errors ;

b) after the application of the moment the meter shall remain leak tight in accordance with 6.3.3 ;

c) no permanent deformation shall appear after the bending and torsion test.

6.3.6.2 Test

Bending and torsional moments are applied separately. Tests for determining the strength of the meter are
performed with an apparatus similar to the one shown in Figure 2. It consists of a lever arm of predetermined length
to which a force, in addition to the weight of the meter, can be applied in a perpendicular plane for performing the
torsional and bending moment tests (one pipe shall be supported and the torque applied on the other one, as
shown in Figure 2).

Bending and torsional moments are applied to the flange according to the values given in Table 6, for a duration
not less than 1 min.

Measure the alignment between the two faces of the flanges before and after the bending test to ensure the
difference is less than 0,5°. In addition, measure the alignment of the corresponding holes, or reference points of
the two flanges, to ensure the difference is less than 0,5°.
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Key

1 Inlet pipe

2 Outlet pipe

3 Load

Figure 2 — Example of arrangement for torsional and bending moment

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Table 6 - Torsional and bending moment for meter applied to the inlet flange

Pipe size (DN) Moment (N⋅m)

25 290

40 390

50 440

80 760

100 1 220

150 2 710

200 4 470

250 7 050

The test sequence is:

a) error of indication test (see 5.1.2) ;

b) bending or torsional moment application ;

c) error of indication test (see 5.1.2) at Qmin while the moment is applied ;

d) error of indication test (see 5.1.2) after the moment is released ;

e) leakage test (see 6.3.3.2).

6.4 Connections

The inlet and outlet connections of the meter shall have the same nominal diameter (DN) and connection type,
flanges shall correspond to ISO 7005-1 and ISO 7005-2.

The lengths, corresponding to nominal connection diameter sizes (DN), and maximum flowrates (Qmax) are given
in Tables 7 and 8.
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Table 7 - FLANGE FACE TO FACE DIMENSIONS FOR METERS WITH FLANGED CONNECTIONS

(preferable combinations are highlighted)

DN 25 40 50 80 100 150 200 250 300

Qmax
16 75 120 150
171 171 171

25 75 120 150
171 171 171
246
280
40 120 150
171 171
190
280

65 120 150
150 170
171 171
190 230
240

100 150
170
171 171
200 230
240
160 150
171 171
200
230
240
241 241
300
250 230
240 230
241 241
270 300
310
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prEN 12480:2001

Table 7 (continued)

FLANGE FACE TO FACE DIMENSIONS FOR METERS WITH FLANGED CONNECTIONS

(preferable combinations are highlighted)

DN 25 40 50 80 100 150 200 250 300

Qmax

400 241
300
340
350
400

650 340
350
370
406
450
500

1 000 400
450
457
500 500
530 600
630

1 600 400
500
530
533
600
630
850

2 500 630
711
750
800
900

4 000 710
900

6 500 710
900
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prEN 12480:2001

Table 8 –

INLET/OUTLET FACE DIMENSION FOR METERS WITH SCREWED CONNECTIONS

(preferable combinations are highlighted)

DN 25 40 50

Qmax a a

16 121

154

171

25 121

154

171

40 121

154

171

65 121

a - not yet standardized

Tolerances of the distance between connections, as given by the manufacturer, the planes parallel and the
distance between connections axes are given in ISO 2768-1, class c.

The connections of meters having co-axial single pipe connection shall be in accordance with Figure 3a and 3b
(dimensions are in mm).
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prEN 12480:2001

Key

1 Sealing hole

Figure 3a – (Co-axial single pipe screw connections)

Page 24
prEN 12480:2001

Figure 3b —(Co-axial pipe flanged connections)

6.5 Pressure and temperature tappings

6.5.1 Pressure tappings

A meter shall have a tapping for measuring the pressure at the inlet of the meter, which shall be known as the
metering pressure. The bore diameter for the pressure measurement shall not be less than 3 mm.

A second tapping shall be located downstream of the measuring chamber.

The pressure tappings shall be designed in such a way that the pressure measured reflects the metering
conditions.

Pressure tappings shall be provided with a means of closure so as to make them gas-tight, and a sealing provision
shall be provided, if requested.

Pressure tapping dimensions shall be 1/4" NPT.

 Page 25
prEN 12480:2001

6.5.2 Temperature tappings

6.5.2.1 General

A meter may be fitted with temperature tappings allowing the measurement of the gas temperature passing through
the meter.

They shall be located to ensure that the measured temperature is representative of the mean gas temperature at
the measuring chamber.

Where it is intended to use temperature measuring systems which protrude into the meter flow passages, the meter
shall be calibrated with its thermowell or sensor installed. This procedure is not necessary if, at this stage of the
type test, evidence that presence of the sensor and the thermowell has negligible influence on the metrology of the
meter is provided.

Temperature tapping dimensions shall be according to ISO 228-1, G 1/2.

6.5.2.2 Requirements

The meter error at each test flow shall not shift more than 1/3 of the maximum permissible error, between Qt and
Qmax. The meter shall meet the requirements of 5.2.1 when fitted with a thermowell or sensor.

6.5.2.3 Test

Two errors of indication tests are performed in accordance with 5.1.2, one with and one without the
sensor/thermowell fitted.

7 METER OUTPUT

7.1 Index

7.1.1 General

The meters, covered by this standard, shall include an integral means (index) of recording the volume of gas
measured.

The index shall indicate the volume of the measured gas in cubic metres at metering conditions.

The unit m³ shall be marked on the index plate.

The index shall not add positive values in case of reverse flow.

The index and its drive shall be sealed, or be capable of being sealed, in such a way that unauthorized intervention
is not possible without breaking the seal.

The number of digits in the counter shall be such that it can show, to within one unit of the last digit, a volume of not
less than 2 000 h.

The index, with the index housing, can be arranged to rotate to allow the meter to be fitted in the vertical or
horizontal plane.

If the index is of the rotateable type, the rotation shall not exceed 359°.

7.1.2 Magnetic coupling

7.1.2.1 Requirements

A magnetic coupling, when used, shall transmit and maintain drive continuity of rotation between the meter
measuring element and the index.
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prEN 12480:2001

The torque transmission of any magnetic coupling shall be equal to at least three times that to which the drive can
be subjected, including all indicating devices, output shafts and accessories designed for simultaneous operation
by the magnetic drive unit as stated by the manufacturer.

7.1.2.2 Type test

The magnetic coupling shall be fitted with all the devices designed for simultaneous operation and subjected to the
maximum stated torque’s where applicable (i.e. output shafts). The magnetic coupling shall then be operated to
record an equivalent volume of gas to that passing through the meter during the endurance test, see 8.2.

Where employed, any mechanical indicating device shall now be set so that all the drums are reading 9.

The maximum torque required to operate the devices and simultaneously rotate the drums of the indicating
devices, where fitted, to zero shall now be measured and compared against the available torque of the magnetic
coupling.

Ensure that the available torque of the magnetic coupling is not less than three times the value of the torque
determined during the test.

7.1.3 Mechanical indicating device

7.1.3.1 A mechanical indicating device shall consist of drums. These drums shall have a minimum diameter of
16 mm and shall be marked with the numerals 0 to 9, which shall have a minimum height of 4 mm .

7.1.3.2 Where the indicating device includes drums showing decimal sub-multiples of the cubic metre, these
drums shall be separated by a clear decimal sign from those showing cubic metres. The decimal sub-multiples after
the decimal sign shall be clearly distinguished from those in front of it.

7.1.3.3 Where the last numeral indicates a decimal multiple of the cubic metre the index plate shall bear:

a) either one (or two, or three, etc.) fixed zero(s) after the last numeral, or

b) the marking: "x 10" (or "x 100", or "x 1 000", etc.) so that the reading is always in cubic metre.

7.1.3.4 The advance by one unit of a figure to any other shall take place completely whilst the figure of an order
immediately below passes through the last tenth of its revolution.

7.1.4 Test element

7.1.4.1 General

The meter shall be constructed either with an integral test element, or with arrangements permitting the connection
to an external test unit.

The test element shall enable a resolution of 1/10 of the maximum permissible error of indication, with the meter
running at Qmin for not greater than 30 min.

7.1.4.2 Test element of a mechanical indicating device

The integral test element may consist of the last continuously moving drum of the mechanical indicating device.
This drum shall bear a scale, the spacing of which shall not be less than 1 mm and shall be constant throughout the
whole scale.

The scale interval shall be in the form 1 x 10n , 2 x 10n, or 5 x 10n m3 ("n" being a positive or negative whole
number or zero).

The scale marks shall be fine and uniformly drawn.

In the case where the scale interval is in the form 1 x 10n, or 2 x 10n m3 all the lines representing multiples of 5,
and where the scale interval is in the form 5 x 10n m3 all the lines representing multiples of 2, shall be distinguished
by being longer than the other lines.
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prEN 12480:2001

The scale marks shall be sufficiently fine to permit accurate and easy reading.

The test element may be provided with a scale mark which stands out in contrast to the scale and is of sufficient
size to allow automatic photoelectric scanning. This scale mark shall not obscure the graduation and its presence
shall not be detrimental to the accuracy of reading.

7.1.4.3 Pulse generator used as test element

A pulse generator can be used as a test element if it complies with the requirements of 7.4.

7.2 Index window

7.2.1 General

The window protects the index and enables it to be read.

7.2.2 Requirements

7.2.2.1 Visual requirements

Under normal condition of use, and for the normal life of the meter, it shall be possible to read the index easily
through the index window, whatever material is used for its construction.

The portion through which the index is viewed shall be transparent and cause no visual distortion of the subject to
be viewed within an angle of 15° from normal to the window.

After testing in accordance with 7.2.3.1, it shall show no visible sign of damage and it shall be possible to read the
index through the window without difficulty under normal lighting conditions.

7.2.2.2 Stiffness

When tested in accordance with 7.2.3.3, the index window shall break before interfering with the index wheels or
gears, otherwise permanent signs shall remain on the window.

7.2.3 Tests

7.2.3.1 Ultra-violet radiation test

The index, index plate and index window and samples of the meter labels are exposed to the effects of ultra-violet
radiation for five periods, each of 8 h duration, using a suspended sun lamp that has been in use for not less than
50 h and not more than 400 h.

The light source is a tungsten filament mercury arc, enclosed in glass that has a low transmission below 280 nm.
The glass envelope is conical and silvered internally to form a reflector. The lamp is rated between 275 W and
300 W. The parts to be exposed shall be placed at 300 mm to 400 mm from the bottom of the lamp and on it's axis.
The surrounding air shall be free to circulate and not confined .

After each exposure, except the last, the sample is immersed completely in distilled water for 16 h and then
cleaned and dried with cotton wool.

7.2.3.2 Window impact test

The window, fitted in the meter as in operation and at a temperature of –5 °C, shall withstand the impact of a
25 mm diameter solid steel ball dropped three times, from a height of 250 mm, striking the centre of the window
and falling normal to its plane.

7.2.3.3 Stiffness test

Subject a force perpendicular to the plane of the window, applied by means of a 10 mm diameter wooden rod.
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prEN 12480:2001

7.3 Output drive shafts

7.3.1 Requirements

7.3.1.1 Meters can be fitted with output shafts to drive removable accessories.

The torque which the meters are required to produce in order to drive the additional devices fitted shall not produce
any changes in the meter indication greater than the values specified in Table 9.

Table 9

Permissible change of the

Value of Qmin
error of indication at Qmin

≤ 0,05 Qmax 1 %

> 0,05 Qmax 0,5%

Mechanical drive couplings on the output shafts shall comply with the dimensions given in Figure 4.
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prEN 12480:2001

Figure 4 — Output shaft coupling

7.3.1.2 The mechanical shaft shall be characterized by the indication of:

 its constant (C) in the form "1 tr ≙ ... m³ (or dm³)",

 the maximum permissible torque in the form "Mmax = ... N⋅mm",

 the direction of rotation.

NOTE "tr" means "revolution".

7.3.1.3 When not connected, the exposed ends of the drive shafts shall be suitably protected, and capable of
being sealed.

7.3.1.4 The connection between the measuring device and the intermediate gearing shall not be broken or altered
if a torque of three times the permissible torque as indicated in 7.3.1.2 is applied.

7.3.2 Tests

Apply the maximum torque indicated on the meter to the drive shafts, or any other devices fitted. Run the meter at
Qmin with air of density 1,2 kg⋅m-³. Measure the error of indication of the meter.

At least three meters of each size shall be tested with air at a density of 1,2 kg⋅m-³ for compliance with the
requirements of 7.3.1.4 and Table 9.

When the type approval embraces meters of various sizes, the torque test need only to be carried out on the
meters of the smallest size, provided that the same torque is specified for the larger meters and that the shafts of
the latter have the same or greater output constants.

For meters with several values of Qmin, the test shall be made at the lowest value. The permissible torque values
for the other working ranges may be calculated from this test result.

Conversion to other Qmin values is governed by the following rules:

a) where the flow is constant, the variation in error is proportional to the torque;

b) where the torque is constant, the variation in the error is inversely proportional to the flowrate ratio.
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prEN 12480:2001

7.4 Pulse generators

7.4.1 General

Meters can include devices which are capable of generating an electronic signal that is proportional to a specific
volume of gas.

These devices are called pulse generators for the purpose of this standard and can be in the form of:

 voltage free contacts;

 proximity switch devices;

 solid state devices;

 other devices.

Pulse generators can be fitted to a meter, as an integral part of the meter, or as an attachment, or a combination
thereof.

Pulse values shall normally be expressed in the form of:

“1 imp =ˆ …m3”

The value of one pulse, expressed in units of volume, shall be inscribed on a data plate adjacent to the output
connection.

The pulse value shall be calculated, with not less than six significant digits, from the transmission ratio between the
indication of the meter and the location where the pulse is generated.

The manufacturer shall provide documentation from which the calculation of the pulse value can be verified.

The calculated pulse value as specified, shall be capable of being verified with an uncertainty not greater than
0,05 %.

The use of a pulse generator shall allow appropriate safe operation in accordance with the requirements of
EN 50014 and EN 50020.

The components of the pulse generator shall provide a minimum of 1 year of operation at Qmax.

7.4.2 Specification for low frequency pulse generator

A meter can be fitted with a pulse generator providing integer number of pulses per 10n m3 (n being a positive or
negative integer number or zero).

The values of the pulse shall be in accordance with Table 10:

Table 10
Qmax pulse value

25 to 100 1 imp = 0,1 m³ or 1 imp = 0,01 m³

160 to 1 000 1 imp = 1 m³ or 1 imp = 0,1 m³

> 1 000 1 imp = 10 m³ or 1 imp = 1 m³

The open and close times shall be greater than 200 ms.
 Page 31
prEN 12480:2001

7.4.3 Specification for high frequency pulse generator

When the meter is fitted with a high frequency output the signal at Qmax shall be in the range 0,05 kHz to 5 kHz.

A pulse generator shall be in accordance with EN 60947-5-6.

7.4.4 Electrical Connection

The connection shall have a minimum protection class of IP 65 (EN 60529) and shall be capable of being fitted with
electrically shielded wiring. All socket connections shall have a retained protection cap.

8 DURABILITY

8.1 Requirements

Meters shall retain their metrological characteristics, within the defined limits, over their expected life.

Meters, prior to undergoing the durability test shall meet the following requirements:

a) the error of indication shall be within the initial maximum permissible errors given in Table 4, when tested in
accordance with 5.1.2;

b) The pressure loss shall be as specified in 5.2.

On completion of the durability test all meters shall meet the following requirements: the difference in errors of
indication, at all tested flow rates, between the start and the end of the test shall be less than 1/3 of the maximum
permissible errors, given in Table 4, providing that the test is carried out in accordance with 5.1.2.

8.2 Tests

One meter of a size representative of each configuration of the whole product line shall be subjected to the test for
type approval.

The test is to be carried out at the Qmax capacity of the meter. After having measured a volume of gas or air
having a density not less than 1,2 kg⋅m-³, equivalent to 1 000 h at this capacity, the meter error of indication shall
be re-determined.

At the end of the durability test the error of indication shall be measured under the same conditions and with the
same test facilities used at the beginning of the test.

The durability test shall be completed within an eight week period.

Meters subjected to the durability test shall be fitted with their indexes.

9 MARKING

9.1 General

Each meter shall bear, in a group, either on the face plate, or on a special data plate, the following markings:

a) the pattern approval sign of the meter, if appropriate;

b) the number of this European Standard : EN 12480: 2001

c) the manufacturer's trade mark or his trade name;

d) the serial number of the meter and its year of manufacture;

Page 32
prEN 12480:2001

e) the maximum flowrate: Qmax = ... m³/h;

f) the minimum flowrate: Qmin = ... m³/h (or dm³/h);

g) the maximum working pressure : pmax = ... MPa (or kPa, or Pa, or bar);

h) the nominal value of the cyclic volume : V = ... dm³ ;

i) the meter temperature class;

j) the volume per pulse output;

k) if required, a commercial designation of the meter, a special serial number, the name of the gas distributor, the
name of the repairer and the year of repairing.

Other markings can be labelled under special request.

9.2 Direction of flow

The direction of the flow shall be clearly and permanently marked on the meter.

9.3 Pressure tappings

The pressure tappings for the metering pressure shall be clearly and indelibly marked with the symbol “pm"; the
other pressure tapping with the symbol "p".

9.4 Durability and legibility of marking

9.4.1 Requirements

Any marking and data plate, not forming part of a meter index plate under official seal, shall be permanently fixed to
the meter, directly visible, easily legible and indelible under normal conditions of use of the meter, and when
subjected to the test given in 9.4.2.

The index and the index plate, when viewed through the index window, shall remain legible after being subjected to
the test given in 7.2.3.1.

Compliance is checked by visual inspection.

9.4.2 Indelibility test

All markings on the external surface of the meter, which can be touched when the meter is in normal use, are
subjected to the indelibility test as specified in EN 60730-1: 1995, Appendix A.
 Page 33
prEN 12480:2001

Annex A
(normative)

Pattern approval tests

Table A.1

Chapter Requirements Pattern Clause

Approval
examination test
4 Working range
Flowrate range x 4.2
Pressure range x 4.3
Temperature range x 4.4
5 Metrological performance
Error of indication x 5.1
Pressure loss x 5.2
Metrological repeatability x 5.3
6 Construction and material
Tampering x x 6.1
Protection against gas x 6.2.1
Resistance to corrosion 6.2.1; 6.2.3; 6.2.4
Max. pressure x 6.3.1
Rate of change of pressure x 6.3.2
External leak tightness x x 6.3.3
Temperature resistance x x 6.3.4
Overload x 6.3.5
Bending and torsional moment x 6.3.6
Connections dimensional tol. x 6.4
Pressure tappings 6.5.1
Temperature tappings 6.5.2
Page 34
prEN 12480:2001

Chapter Requirements Pattern Clause

Approval

examination test

7 Meter output
Index x x 7.1.1; 7.1.2
Electromechanical or electronic indicating device x
Test element of a mechanical indicating device x 7.1.4.2
Pulse generator used as test element x x 7.1.4.3
Index window - Visual x x 7.2.2.1
Index window - Stiffness x x 7.2.3.3
Index window - Impact x 7.2.3.2
Index window - UV test x 7.2.3.1
Output drive shafts x 7.3
Applied torque’s to drive shaft 7.4
Pulse generator
8 Durability
x 8.1.1
9 Marking x 9.1; 9.2; 9.3
x 9.4
 Page 35
prEN 12480:2001

Annex B
(normative)

Individual meter testing

In order to ensure safety and metrological requirements of all meters produced, minimum individual testing shall be
done according to table B.1.

Table B.1

Chapter Requirements Production Clause

Routine

examination test

5 Metrological performance
Error of indication x 5.1
Pressure loss x 5.2
6 Construction and material
Tampering xa 6.1
Max. pressure x x 6.3.1
External leak tightness x 6.3.3
9 Marking x 9.1; 9.2; 9.3
a
examination of seals
Page 36
prEN 12480:2001

Annex C
(normative)

Resistance to high temperature (optional)

If the manufacturer declares the meter resistant to high temperatures the meter shall comply with this annex.

C.1 Requirements
When tested according to the procedure specified in C.2 the leakage value of the meter casing shall not allowed to
exceed the limits stated in table C.1.

Table C.1

Qmax ≤ 40 m3/h Qmax > 40 m3/h

Max. admissible leakage rate a 0,150 m3/h 0,450 m3/h

Test temperature 650 °C 650 °C

Steady-state period of time 30 min 30 min

Test medium nitrogen nitrogen

Test pressure b max. pressure ≤ 4 bar max. pressure ≤ 4 bar

a
Concerning the leakage rates it is the gas outlet rate, converted to the normal condition : 0 °C
and 1 013,25 mbar (1,013 25 bar)
b
The test pressure can be selected according to the range of application (e.g. residential area)
depending on the occurring maximum operation pressures.

C.2 Test

C.2.1 Apparatus

The furnace shall be capable of allowing an ambient temperature rise according to the curve defined in ISO 834-1.
The dimension of the furnace should allow the installation of the meter under test and its connections to be in
positions similar to those used in practice. Arrangements are to be provided to maintain a constant pressure within
the meter casing.

C.2.2 Test conditions

 temperature rises in the furnace according to the curve specified in ISO 834-1 up to the time when the
coldest part of the meter reaches 650 °C ;

 constant temperature at this value for 30 min;

 test pressure: maximum 4 bar;

 test gas nitrogen.

 Page 37
prEN 12480:2001

C.2.3 Test procedure

The test may be carried out on an empty case.

Connect the meter (the meter casing) under test to the inlet and outlet connections and install the assembly in the
centre of the furnace, using supports if necessary:

Key

1 Pressure regulator

2 Manometer

3 Check meter

4 Bleed valve

5 Meter at centre of furnace

6 Air purge valve

7 Furnace

Figure C.1 — Apparatus of an high temperature testing (system of the apparatus)

With the bleed valve closed, pressurize the meter with nitrogen to the test pressure and verify its tightness.
With the meter at the test pressure, increase the temperature of the furnace according to the temperature rise
curve of ISO 834-1.
Page 38
prEN 12480:2001

When the temperature at the coldest point of the meter under test reaches 650 °C, control the furnace temperature
to maintain at that point a constant temperature of 650 °C for a period of 30 min.

During the complete test maintain the pressure in the meter under test at the test pressure, e.g. by means of a
bleed valve. The leakage rate is registered by successive metering; the metering periods are not to exceed 5 min.

The leakage is the quotient of the metered nitrogen volume by the measuring time.

C.3 Marking
For identification that the meter meets the requirements of C.1, the test pressure is marked on the plate of the
meter according to clause 9 as follows:

HTR pmax =…MPa (kPa, Pa, bar)

 Page 39
prEN 12480:2001

Bibliography

EN 1333, Pipework components – Definition and selection of PN.

prEN 12405, Gas-volume electronic conversion devices.

EN 50039, Electrical apparatus for potentially explosive atmospheres- Intrinsic safety “i” systems.

ISO 7-1, Pipe threads where pressure-tight joints are made on the threads - Part 1: Dimension, tolerances and
designation.

IEC 60068-2-30, Environmental testing – Part 2 : Tests – Test Db and guidance : Damp heat cyclic (12 + 12 hour
cycle) (IEC 60068-2-30 :1980+A1 :1985)

OIML R 6, ORGANISATION INTERNATIONALE DE METROLOGIE LEGALE. International Recommendation

R 6: General provisions for gas volume meters.

OIML R 31, ORGANISATION INTERNATIONALE DE METROLOGIE LEGALE. International Recommendation

R 31: Diaphragm gas meters.