AIR FORCE

ARMY
NAVY PUBLICATION
MARINE CORPS

TO 35C2-3-442-14
TM5-6115-600-24P
NAVFAC P-3-628-24P
SL-4-07464B

TECHNICAL MANUAL
ORGANIZATIONAL, INTERMEDIATE
(FIELD)(DIRECT AND GENERAL SUPPORT)
AND DEPOT MAINTENANCE
REPAIR PARTS AND SPECIAL TOOLS LIST

GENERATOR SET, DIESEL ENGINE

DRIVEN, TACTICAL SKID MTD.
100 KW, 3 PHASE, 4 WIRE,
120/208 AND 240/416 VOLTS
BASIC AND ALL CHANGES HAVE BEEN MERGED TO MAKE THIS A COMPLETE PUBLICATION
DOD MODEL
MEP007B

CLASS
PRECISE

HERTZ
50/60

NSN
6115-01-036-6374

INCLUDING OPTIONAL KITS

DOD MODEL
MEP007BWF
MEP007BWE
MEP116AQM

NOMENCLATURE
WINTERIZATION KIT, FUEL BURNING
WINTERIZATION KIT, ELECTRIC
WHEEL MOUNTING KIT

NSN
6115-01-131-7228
6115-01-135-6165
6115-01-135-6165

DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

Published Under the Authority of the Secretary of the Air Force, Army, Navy, and Marine Corps

4 MAY 1992

CHANGE 4 - 21 DECEMBER 2001

AIR FORCE
ARMY
NAVY
MARINE CORPS

TO 35C2-3-442-14
TM 5-6115-600-24P
NAVFAC P-8-628-24P
SL-4-07464B

INSERT LATEST CHANGED PAGES, DESTROY SUPERSEDED PAGES

LIST OF EFFECTIVE PAGES

Note: The portion of the text effected by the changes is indicated by a vertical line in
the outer margins of the page. Changes to illustrations are indicated by miniature
pointing hands. Changes to diagrams are indicated by shaded areas.
Dates of issue for original and changed pages are:
Original

4 May 1992

Change

3 January 2000

Change

6 June 1994

Change

21 December 2001

Change

2 December 1996

TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 400, CONSISTING OF THE FOLLOWING:

Page
No.

*Change
No.

Page
No.

*Change
No.

Title ..................................................4

2-193 2-201................................. 0

Title Blank ..................................... 0

2-202.............................................. 1

A .......................................................4

2-203 2-216................................. 0

B Blank ............................................0

2-217.............................................. 2

I - iii ..................................................0

2-218 2-295................................. 0

iv-v....................................................4

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vi-vii .................................................0

4-1 ................................................. 2

Viii Blank ........................................0

4-2 4-38 ...................................... 0

1-1 1-13....................................... 0

4-39................................................ 2

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4-40 4-45..................................... 0

2-3 2-4......................................... 4

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4-47 4-60..................................... 0

2-7.................................................. 4

5-1 5-4 ........................................ 0

Page
No.

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No.

2-8 2-10....................................... 0
2-11................................................ 4
2-12 2-142................................... 0
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2-191 2-192................................. 3
* Zero in this column indicates an original page.

Change 4

A/(B BLANK)

AIR FORCE
T.O.35C2-3-442.14
ARMY
TM 5-6115-6000-24P
NAVY
NAVFAC P-8-628-24P
MARINE CORPS
SL-4-07464B
TABLE OF CONTENTS

Section I
Section II
Group 01

Group 02

Group 03

Group 04

Introduction
Repair Parts List
Housing
0101
Housing Doors and Covers
0102
Identification Plates
0103
Front Housing Panel and Related Parts
0104
Rear Housing Panel and Related Parts
0105
Document Stowage box, Tool Box, and
Related Parts
0106
Generator Set Wrench Assembly and
Related Parts
DC Electrical and Control System
0201
Batteries and Related Parts
0202
Slave Receptacles
0203
Alternator Guard, Belt, and Related Parts
0204
Battery Charging Alternator
0205
DC Electrical Wiring Harness
0206
Speed Switch and Magnetic Pickup
Speed Switch and Magnetic Pickup
Alternate P/N 90-4002
0207
Low Oil Pressure and High Coolant Temperature
Switches
0208
DC Circuit Breaker
0209
Starter Motor
0210
Electrical Shutoff
Set Control and Instrumentation
0301
Fault Indicator Assembly and Related Parts
0302
Control Cubicle Assembly
0303
Throttle Cable Assembly
0304
Coolant Temperature, Oil Pressure, and
Fuel Level Transmitters
AC Electrical Control System
0401
Tactical Relay Box Assembly and Related Parts
0402
Special Relay Box and Related parts
0403
Exciter-Regulator and Related Parts
0404
Voltage Regulator Assembly
0405
Reconnection Terminal Board Assembly and
Related Parts
0406
Circuit Breaker Assembly
Alternate Circuit Breaker
0407
Load Terminal Board and Related Parts
0408
Convenience Receptacle and Related Parts
0409
Current Transformer Assembly
0410
Load Measuring Unit and Related Parts
0411
AC Electrical Wiring Harness

Page
1-1
2-1

Illustration

2-1
2-5
2-7
2-9
2-11

1
2
3
4
5

2-13

2-15
2-17
2-19
2-21
2-25
2-33
2-35

7
8
9
10
11
12
13

2-37

14

2-39
2-41
2-45

15
16
17

2-47
2-51
2-59
2-61

18
19
20
21

2-63
2-67
2-73
2-77
2-85

22
23
24
25
26

2-89
2-92
2-93
2-95
2-97
2-99
2-101

27
28
29
30
31
32
33

AIR FORCE
T.O.35C2-3-442.14
ARMY
TM 5-6115-60-24P
NAVY
NAVFAC P-8-628-24P
MARINE CORPS
SL-4-07464B
TABLE OF CONTENTS (Continued)

Group 05

Group 06

Group 07

Group 08

Group 09

Group 10

Page

Illustration

Fuel System
0501
Fuel Filter and Pump Assembly and Related Parts
0502
Fuel Lines and Filter and Related Parts
0503
Day Tank, Ether Kit, and Related Parts
0504
Fuel Lines and Related Parts
0505
Fuel Tank Assembly
0506
Fuel Priming Pump
0507
Fuel Injection Pump
0508
Fuel Injection Valves and Lines
0509
Filter Neck and Cap

2-109
2-113
2-115
2-119
2-125
2-127
2-129
2-135
2-137

34
35
36
37
38
39
40
41
42

Exhaust and Breather System

0601
Exhaust and Breather System

2-139

43

Cooling System
0701
Radiator and Shutter Assembly and Related Parts
0702
Water Pump
0703
Water Lines
0704
Coolant Thermostat
0705
Fan Belts

2-143
2-147
2-149
2-151
2-153

44
45
46
47
48

Lifting and Support System

0801
Lifting Frame
0802
Control Panel Supports

2-155
2-157

49
50

Power Generation System

0901
Generator Assembly and Related Parts
0902
Generator Assembly

2-159
2-161

51
52

Engine
1001
1002
1003
1004
1005
1006
1007
1008
1009
1010

2-169
2-171
2-173
2-179
2-181
2-191
2-199
2-201
2-203
2-207

53
54
55
56
57
58
59
60
61
62

2-209
2-211
2-213
2-217

63
64
65
66

1011
1012
1013
1014

ii

Air Cleaner and Related Parts

Air Lines
Turbocharger
Governor Fastener
Governor Drive
Governor
Engine Fan and Related parts
Engine Oil Cooler
Oil Filter
Damper, Crankshaft Pulley, Trunnion,
and Trunnion Support
Exhaust Manifold
Valve Mechanism Cover
Valve Mechanism and Attaching Parts
Cylinder Head Assembly and Related Parts

AIR FORCE
ARMY
NAVY

Group 10
(Cont)

1015
1016
1017
1018
1019
1020
1021
1022
1023
1024
1025
1026
1027
1028

Group 11

Group 12

Group 13

Group 14

Oil Pan
Engine Oil Lines
Engine Oil Pump
Connecting Rod and Piston
Flywheel and Flywheel Housing
Front Housing Cover
Battery Charging Alternator Mounting
Front Housing Fastener
Front Housing
Timing Gears
Camshaft
Crankshaft and Crankshaft Seal
Oil Filter and Related Parts
Cylinder Block

T.O.35C2-3-442.14
TM 5-6115-60-24P
NAVFAC P-8-628-24P

2-219
2-221
2-223
2-227
2-229
2-231
2-233
2-235
2-237
2-239
2-241
2-243
2-245
2-247

67
68
69
70
71
72
73
74
75
76
77
78
79
80

Support System
1101
Skid Base

2-251

81

Fuel Burning Winterization Kit

1201
Fuel Burning Winterization Kit

2-255

82

Electrical Winterization Kit

1301
Electrical Winterization Kit

2-269

83

Bulk Materials
1401
Bulk Materials List

2-281

Group 15

1501

Wheel Mounting Kit

Wheel Assembly Wheel Mounting Kit
Rear Axle Assembly Wheel Mounting Kit
Front Axle Assembly Wheel Mounting Kit
Brake Assembly Wheel Mounting Kit
Handbrake and Shaft Assembly

2-283
2-285
2-287
2-289
2-293
2-295

Section III

Special Tools List

3-1

Section IV

NSN, Reference Number Index

4-1

Section V

Reference Designator Index

5-1

84
85
86
87
88
89

iii

AIR FORCE
ARMY
NAVY
MARINE CORPS

TO 35C2-3-442-14
TM5-6115-600-24P
NAVFAC P-8-628-24P
SL-4-07464B

LIST OF ILLUSTRATIONS
Figure
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.

iv

Title

Page

Housing Doors and Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-0

Identification Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Front Housing Panel and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Rear Housing Panel and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Document Stowage Box, Tool Box, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Generator Set Wrench Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Batteries and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Slave Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Alternator Guard, Belt, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-20
Battery Charging Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
DC Electrical Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Speed Switch and Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-34
Speed Switch and Magnetic Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36
Low Oil Pressure and High Coolant Temperature Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
DC Circuit Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40
Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Electrical Shutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Fault Indicator Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
Control Cubicle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-52
Throttle Cable Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-58
Coolant Temperature, Oil Pressure, and Fuel Level Transmitters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60
Tactical Relay Box Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-62
Special Relay Box and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66
Exciter-Regulator and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
Voltage Regulator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78
Reconnection Terminal Board Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-84
Circuit Breaker Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-88
Alternate Circuit Breaker (Load Contractor Assembly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
Load Terminal Board and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-94
Convenience Receptacle and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-96
Current Transformer Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
Load Measuring Unit and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100
AC Electrical Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
Fuel Filter and Pump Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-110
Fuel Lines and Filter and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-114
Day Tank, Ether Kit, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-116
Fuel Lines and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118
Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-124
Fuel Priming Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-126
Fuel Injection Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-128
Fuel Injection Valves and Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-136
Filler Neck and Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-138
Exhaust Breather System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-140
Radiator and Shutter Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-142
Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-146
Water Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-150
Coolant Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-152
Fan Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-154

Change 4

AIR FORCE
ARMY
NAVY
MARINE CORPS

TO 35C2-3-442-14
TM5-6115-600-24P
NAVFAC P-8-628-24P
SL-4-07464B

LIST OF ILLUSTRATIONS (Continued)

Figure
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
81.
82.
83.
84.
85.
86.
87.
88.
89.
90.

Title

Page

Lifting frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-156

Control Panel Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-158
Generator Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-160
Generator Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-162
Air Cleaner and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-170
Air Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-172
Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-174
Governor Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-178
Governor Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-182
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-190
Engine Fan and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-198
Engine Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-200
Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-202
Damper, Crankshaft Pulley, Trunnion, and Trunnion Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-208
Exhaust Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-210
Valve Mechanism Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-212
Valve Mechanism and Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-214
Cylinder Head Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-216
Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-220
Engine Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-222
Engine Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-224
Connecting Rod and Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-226
Flywheel and Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-228
Front Housing Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-230
Battery Charging Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-232
Front Housing Fastener . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-234
Front Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-236
Timing Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-238
Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-240
Crankshaft and Crankshaft Sea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-242
Oil Filler and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-244
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-246
Skid Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-250
Fuel Burning Winterization Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-254
Electrical Winterization Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-268
Wheel Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-282
Wheel Assy - Wheel Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-286
Rear Axle Assy - Wheel Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-288
Front Axle Assy - Wheel Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-290
Brake Assy - Wheel Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-292
Hand Brake and Shaft Assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-294
Special Tools List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-0

Change 4

AIR FORCE TO 35C2-3-442-14

ARMY TM5-6115-600-24P
NAVY NAVFAC P-8-628-24P
MARINE CORPS SL-4-07464B

SECTION II.
REPAIR PARTS FOR ORGANIZATIONAL, INTERMEDIATE (FIELD)
(DIRECT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE
(1)
ILLUSTRATION
a
b
FIG ITEM
NO. NO.

(2)
SMR CODE
a
ARMY

b
AIR
FORCE

NAVY

USMC

(3)
USMC

(4)

b
REPL
SSI FACTOR

NATIONAL
STOCK
NUMBER

1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1

1
1

1
2
3
4
5
6

7
8
9
10
11
12
13
14
15
16

17

18
19

20

21

AOO
PAOZZ
PAOZZ
PAOZZ
XB
PAOZZ

PAOZZ
PAOZZ
PAOZZ
MOO
MOO
MOO
PAOZZ
PAOZZ
PAOZZ
PAOZZ

PAOZZ

PAOZZ
PAOZZ

PAOZZ

PAOZZ

AOO
PAOZZ
PAOZZ
PAOZZ
XB
PAOZZ

PAOZZ
PAOZZ
PAOZZ
MOO
MOO
MOO
PAOZZ
PAOZZ
PAOZZ
PAOZZ

PAOZZ

PAOZZ
PAOZZ

PAOZZ

PAOZZ

AFO
PAFZZ
PAFZZ
PAFZZ
XB
PAOZZ

PAFZZ
PAFZZ
PAFZZ
MOO
MOO
MOO
PAFZZ
PAFZZ
PAFZZ
PAFZZ

PAFZZ

PAFZZ
PAFZZ

PAFZZ

PAFZZ

AFO
PAFZZ
PAFZZ
PAFZZ

D
D
D

.050
.008
.050

5340-00-244-3875
4030-00-780-9350
5940-00-115-2677

XB
PAFZZ

PAFZZ
PAFZZ
PAFZZ

D
D
D

.030

.008
.010
.008

5330-00-036-6995

5305-00-068-0502
5310-00-809-4058
5310-00-483-8792

MOO
MOO
MOO
PAFZZ
PAFZZ
PAFZZ
PAFZZ

PAFZZ

PAFZZ
PAFZZ

PAFZZ

PAFZZ

D
D
D
D

D
D

.050
.030
.050
.008

.008

.008
.050

.008

.010

5320-00-582-3304
6115-01-092-4498
6115-01-092-4499
5305-00-036-6906

5310-00-094-3421

5305-00-068-0501
6115-01-105-2149

5305-00-038-3103

5310-00-014-5850

(5)
DESCRIPTION
REF NUMBER
& MFR CODE
GROUP 01 - HOUSING
HOUSING DOORS AND
COVERS
HOLDER, DOOR
71-4726
HOOK
71-4751
HOOK, CHAIN SASH
MS87006-13
TERMINAL LUG
MS20659-144
ROPE, NYLON
71-472601
SEAL, DOOR
69-771
RL-2955
SCREW, HEX HEAD
MS90725-6
WASHER, FLAT
MS27183-10
NUT, SELF-LOCKING
MS178294C
DOOR, ACCESS
704362
FRAME, BATTERY ACCESS
704340
STRIP, DOOR FRAME
71-4753
RIVET
MS20600AD4W2
CLIP RETAINER
71-4893
ROD
71-4546
SCREW AND WASHER
69-662-50
61-100841-40-0142B-0542B
NUT AND WASHER
69-5614
511-101800-00
SCREW, HEX HEAD
MS90725-5
SHUTTER ASSY
71-4944
1045-04741-01
SCREW AND WASHER
69-662-35
61-080841-40-0142B-0542B
WASHER, FLAT
MS27183-42

(6)
USABLE
ON
CODE

U/M

(7)
QTY
INC
IN
UNIT

(8)
USMC
QTY
PER
EQUIP

EA

EA

EA

EA

EA

FT

100

87

EA

71

118

EA

90

252

EA

71

167

EA

EA

EA

EA

16

34

EA

EA

EA

61

98

EA

57

95

EA

20

114

EA

EA

16

EA

20

30554
30554
96906
96906
30554
30554
10009
96906
96906
96906
30554
30554
30554
96906
30554
30554
30554
78189
30554
78189
96906
30554
75418
30554
78189
96906

Change 5

2-1

AIR FORCE
ARMY
NAVY
MARINE CORPS

TO 35C2-3-442-14
TM5-6115-600-24P
NAVFAC P-8-628-24P
SL-4-07464B

SECTION II. REPAIR PARTS FOR ORGANIZATIONAL, INTERMEDIATE (FIELD)

(DIRECT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE
(1)
ILLUSTRATION
a
b
FIG ITEM
NO
NO

(2)

a
ARMY

SMR CODE
b
c
AIR
FORCE
NAVY

d
USMC

(3)

(4)

USMC
b
REPL
SSI FACTOR

NATIONAL
STOCK
NUMBER

(5)
DESCRIPTION
REF NUMBER
& MFR CODE

GROUP 01 -HOUSING-CONTINUED

HOUSING DOORS AND COVERS-CONTINUED

1
1

22

23

24
25

26

27

28

29

30

31

32

XB

XB

XA-XA--

PAFZZ

MOO

XB

XB

XB

XB

XB

XB

XB

XA-XA--

PAFZZ

MOO

XB

XB

XB

XB

XB

XB

XB

XA-XA--

PAFZZ

MOO

XB

XB

XB

XB

XB

XB

XB

XA-XA--

PAFZZ

.005

(6)

5340-00-229-3643

MOO

XB

XB

XB

XB

XB

USABLE
ON
CODE

PLATE
71-4425

30554

LOUVER CONTROL BRACKET ASSY

71-4427

30554

BRACKET
71-4427-01

30554

PLUNGER SPRING LOADED

71-4945
56-10-801-10

30554
94222

PADDLE LOCK
69-657

30554

DOOR ACCESS
71-4557

30554

DOOR ACCESS
71-4535

30554

ROD,DOOR HOLDER
71-4704

30554

DOOR ACCESS
71-4536

30554

DOOR ACCESS
71-4538

30554

DOOR, ACCESS
71-4539

30554

U/M

(7)

(8)

QTY USMC
INC
QTY
IN
PER
UNIT EQUIP

EA

EA

BA

EA

EA

18

EA

EA

EA

EA

EA

EA

33

XB

XB

XB

XB

DOOR ACCESS
71-4537

30554

EA

34

XB

XB

XB

XB

DOOR, ACCESS
76-4184

30554

EA

35

PAOZZ

PAOZZ

PAFZZ

PAFZZ

EA

EA

EA

14

EA

EA

EA

40

154

EA

16

17

EA

67

36

37

38

39

40

41

42

PAOZZ

PAOZZ

PAOZZ

XB

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

XB

PAOZZ

PAOZZ

PAOZZ

PAFZZ

PAFZZ

PAFZZ

XB

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

.008

.008

.050

.023

5315-00-449-2945

5325-00-641-2802

5320-00-582-3561

5325-00-449-2967

XB

PAFZZ

PAFZZ

PAFZZ

.010

.008

.010

5310-00-582-5965

5306-00-225-8500

5310-00-407-9566

PIN, CROSS
69-695
99836

30554
60119

STUD
69-694-1
98265-4-308

30554
60119

RIVET
MS20601AD4W2

96906

RECEPTACLE
69693-2
99947-P130

30554
60119

DOOR, RADIATOR ACCESS

70-4324

30554

WASHER, LOCK
MS35338-44

96906

SCREW, HEX HEAD

MS90725-35

96906

WASHER, LOCK
MS35338-45

96906

Change 4

2-3

AIR FORCE
ARMY
NAVY
MARINE CORPS

TO 35C2-3-442-14
TM5-6115-600-24P
NAVFAC P-8-628-24P
SL-4-07464B

SECTION II. REPAIR PARTS FOR ORGANIZATIONAL, INTERMEDIATE (FIELD)

(DIRECT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE
(1)
ILLUSTRATION
a
b
FIG ITEM
NO
NO

(2)

a
ARMY

SMR CODE
b
c
AIR
FORCE
NAVY

d
USMC

(3)

(4)

USMC
b
REPL
SSI
FACTOR

NATIONAL
STOCK
NUMBER

(5)

(6)

DESCRIPTION
REF NUMBER
& MFR CODE

USABLE
ON
CODE

U/M

(7)

(8)

QTY USMC
INC
QTY
IN
PER
UNIT EQUIP

GROUP 01- HOUSING - CONTINUED

1

2-4

HOUSING DOORS AND COVERSCONTINUED

43

44

45

46

47

48

PAOZZ

PAOZZ

MOO

PAOZZ

MOO

MO

PAOZZ

PAOZZ

MOO

PAOZZ

MOO

MO

Change 4

PAFZZ

PAFZZ

MOO

PAFZZ

MOO

MO

PAFZZ

PAFZZ

.010

.008

5310-00-081-4219

5310-00-245-3424

MOO

PAFZZ

MOO

MO

.008

5305-00-068-0500

WASHER, FLAT
MS27183-12

96906

NUT, SELF-LOCKING
MS17829-5C

96906

COVER, FRONT
70-4328

30554

SCREW, HEX HEAD

MS90725-3

96906

BOX, CABLE STOWAGE

71-4487

30554

COVER, REAR
70-4329

30554

EA

16

62

EA

27

EA

EA

24

EA

EA

AIR FORCE
ARMY
NAVY
MARINE CORPS

TO 35C2-3-442-14
TM5-6115-600-24P
NAVFAC P-8-628-24P
SL-4-07464B

SECTION II. REPAIR PARTS FOR ORGANIZATIONAL, INTERMEDIATE (FIELD)

(DIRECT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE
(1)
ILLUSTRATION
a
b
FIG ITEM
NO
NO

(2)

a
ARMY

SMR CODE
b
c
AIR
FORCE
NAVY

d
USMC

(3)

(4)

USMC
b
REPL
SSI
FACTOR

NATIONAL
STOCK
NUMBER

(5)

(6)

DESCRIPTION
REF NUMBER
& MFR CODE

USABLE
ON
CODE

U/M

(7)

(8)

QTY USMC
INC
QTY
IN
PER
UNIT EQUIP

GROUP 01-HOUSING
3

FRONT HOUSING PANEL AND

RELATED PARTS
1

10

11

12

13

14

15

16

17

18

19

20

PAOZZ

PAOZZ

MOO

PAOZZ

PAOZZ

XB

PAOZZ

PAOZZ

PAOZZ

XB

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

XB

MOO

PAFZZ

MOO

PAFZZ

PAFZZ

MOO

PAFZZ

PAFZZ

XB

PAOZZ

PAOZZ

PAOZZ

XB

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

XB

MOO

PAOZZ

MOO

PAFZZ

PAFZZ

MOO

PAFZZ

PAFZZ

XB

PAFZZ

PAFZZ

PAFZZ

XB

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

XB

MOO

PAFZZ

MOO

PAFZZ

PAFZZ

.008

.010

5306-00-225-8497

5310-00-407-9566

MOO

PAFZZ

PAFZZ

.008

.008

5305-00-036-6906

5310-00-094-3421

XB

PAFZZ

PAFZZ

PAFZZ

.008

.010

.008

5305-00-068-0501

5310-00-809-4058

5310-00-483-8792

XB

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

.008

.010

.008

.008

.008

.010

5305-00-225-3839

5310-00-582-5965

5305-00-068-0502

5305-00-269-3213

5310-00-483-8790

5310-00-080-6004

XB

MOO

PAFZZ

MOO

.050

5325-00-263-6632

SCREW, HEX HEAD

MS90725-32

96906

WASHER, LOCK
MS35338-45

96906

GRILLE
70-4337

30554

SCREW AND WASHER

69662-50
61-100841-40-0142B-0542B

30554
78189

NUT AND WASHER

69-561-4
511-101800-00

30554
78189

COVER, ELEC. CONN

70-4338

30554

SCREW, HEX HEAD

MS90725-5

96906

WASHER, FLAT
MS27183-10

96906

NUT, SELF-LOCKING
MS17829-4C

96906

HOUSING, SIDE, UPPER

71-4453

30554

SCREW, HEX HEAD

MS90725-8

96906

WASHER, LOCK
MS35338-44

96906

SCREW, HEX HEAD

MS90725-6

96906

SCREW, HEX HEAD

MS90725-62

96906

NUT, SELF-LOCKING
MS17829-6C

96906

WASHER, FLAT
MS27183-14

96906

HOUSING
70-4326

30554

PANEL, FRONT, LH
70-4336

30554

GROMMET
MS35489-6

96906

PANEL, RCPT MTG

70-4333

30554

EA

14

27

EA

14

67

EA

EA

98

EA

95

EA

EA

16

114

EA

36

232

EA

32

167

EA

EA

35

EA

154

EA

10

118

EA

17

EA

25

EA

43

EA

EA

EA

EA

Change 4

2-7

AIR FORCE
ARMY
NAVY
MARINE CORPS

TO 35C2-3-442-14
TM5-6115-600-24P
NAVFAC P-8-628-24P
SL-4-07464B

SECTION II. REPAIR PARTS FOR ORGANIZATIONAL, INTERMEDIATE (FIELD)

(DIRECT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE
(1)
ILLUSTRATION
a
b
FIG ITEM
NO
NO

(2)

a
ARMY

SMR CODE
b
c
AIR
FORCE
NAVY

d
USMC

(3)

(4)

USMC
b
REPL
SSI
FACTOR

NATIONAL
STOCK
NUMBER

(5)

(6)

DESCRIPTION
REF NUMBER
& MFR CODE

USABLE
ON
CODE

U/M

(7)

(8)

QTY USMC
INC
QTY
IN
PER
UNIT EQUIP

GROUP 01- HOUSING

5

DOCUMENT STOWAGE BOX,

TOOL BOX, AND RELATED PARTS
1

10

11

12

13

14

15

16

17

18

19

20

PAOZZ

PAOZZ

PAOZZ

XB

PAOZZ

MOO

MOO

PAOZZ

MOO

MOO

XB

PAOZZ

PAOZZ

PAOZZ

PAOZZ

MO

XB

PAFZZ

PAFZZ

MOO

PAOZZ

PAOZZ

PAOZZ

XB

PAOZZ

MOO

MOO

PAOZZ

MOO

MOO

XB

PAOZZ

PAOZZ

PAOZZ

PAOZZ

MO

XB

PAOZZ

PAOZZ

MOO

PAFZZ

PAFZZ

PAFZZ

XB

PAFZZ

MOO

MOO

PAFZZ

MOO

MOO

XB

PAFZZ

PAFZZ

PAFZZ

PAFZZ

MO

XB

PAFZZ

PAFZZ

MOO

PAFZZ

PAFZZ

PAFZZ

.008

.010

.010

5305-00-068-0502

5310-00-582-5965

5310-00-809-4058

XB

PAFZZ

.050

5305-00-225-3840

MOO

MOO

PAFZZ

.008

5310-00-483-8792

MOO

MOO

XB

PAFZZ

PAFZZ

PAFZZ

PAFZZ

.008

.008

.010

.030

5305-00-068-0501

5310-00-483-8792

5310-00-809-4058

5330-00-036-6995

MO

XB

PAFZZ

PAFZZ

MOO

.008

.008

5306-00-225-8499

5310-00-245-3424

SCREW, HEX HEAD

MS90725-6

96906

WASHER, LOCK
MS35338-44

96906

WASHER, FLAT
MS27183-10

96906

BOX, DOCUMENT STOWAGE

71-4484

30554

SCREW, HEX HEAD

MS90725-7

96906

PANEL, FILLER UPPER

70-4364-01

30554

PANEL, FILLER, UPPER

70-4364-02

30554

NUT, SELF-LOCKING
MS17829-4C

96906

BRACKET, SUPPORT
70-4371

30554

PANEL, FILLER
70-4373

30554

BOX, TOOL STOWAGE ASSY

71-4401

30554

SCREW, HEX HEAD

MS90725-5

96906

NUT, SELF-LOCKING
MS17829-4C

96906

WASHER, FLAT
MS27183-10

96906

SEAL, RUBBER STRIP

RL-2955
69-771

10009
30554

COVER ASSY
70-4370

30554

BOX, TOOL STOWAGE

70-4367

30554

SCREW, HEX HEAD

MS90725-34

96906

NUT, SELF-LOCKING
MS17829-5C

96906

TANK STOP, REAR

70-4372

30554

EA

118

EA

18

154

EA

12

252

EA

EA

18

EA

EA

EA

167

EA

EA

EA

EA

114

EA

167

EA

10

252

FT

87

EA

EA

EA

20

EA

27

EA

Change 4

2-11

AIR FORCE
ARMY
NAVY
MARINE CORPS

TO 35C2-3-442-14
TM5-6115-600-24P
NAVFAC P-8-628-24P
SL-4-07464B

SECTION II. REPAIR PARTS FOR ORGANIZATIONAL, INTERMEDIATE (FIELD)

(DIRECT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE
(1)
ILLUSTRATION
a
b
FIG ITEM
NO
NO

(2)

a
ARMY

SMR CODE
b
c
AIR
FORCE
NAVY

d
USMC

(3)

(4)

USMC
b
REPL
SSI
FACTOR

NATIONAL
STOCK
NUMBER

(5)

(6)

DESCRIPTION
REF NUMBER
& MFR CODE

USABLE
ON
CODE

U/M

(7)

(8)

QTY USMC
INC
QTY
IN
PER
UNIT EQUIP

GROUP 07 - COOLING SYSTEM

44

44

44

44

44

44

44

44

44

44

44

44

44

44

44

44

44

RADIATOR AND SHUTTER ASSEMBLY

AND RELATED PARTS
1

10

11

12

13

14

15

16

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

XA

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAOZZ

XA

PAOZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAOZZ

PAFZZ

PAFZZ

PAFZZ

PAOZZ

PAOZZ

PAOZZ

PAFZZ

PAFZZ

PAHZZ

XA

PAOZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAPZZ

PAPZZ

PAOZZ

PAOZZ

.070

PAOZZ

PAFZZ

PAFZZ

PAHZZ

.008

.070

.008

.010

.010

4730-00-908-6292

4720-20-129-3135

4720-01-129-9402

5305-00-269-3218

5310-00-637-9541

2930-00-248-0802

XA

PAOZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

.008

.008

.008

.010

PAFZZ

PAFZZ

PAFZZ

PAFZZ

2930-00-388-9960

5303-00-988-7847

5310-00-655-6534

5310-00-533-9529

2930-00-023-5568

.008

.010

5306-00-618-0709

5310-01-335-7092

.008

CLAMP, HOSE
MS35842-14

96906

HOSE, UPPER RADIATOR

76-4122

30554

HOSE, LOWER RADIATOR

76-4212

30554

SCREW, HEX HEAD

MS90725-68

96906

WASHER, LOCK
MS35338-46

96906

LOUVER ASSY
1G409
70-4092

96309
30554

CONTROL ASSY
1G4091

96309

COTTER, PIN
1155

96309

ROD, ASSEMBLY
1G4094

96309

SCREW
MS16995-86

96906

NUT AND WASHER

69-5616
511-101800-50-532-4102

30554
78189

WASHER, LOCK
1A588

96309

LEVER
A19

96309

SCREW
1490

96309

WASHER
MS27183-11

96309

NUT
1176

44

44

44

44

44

44

44

44

17

18

19

20

21

22

23

24

PAOZZ

PAOZZ

PAOZZ

PAOZZ

XA

PAOZZ

XA

PAOZZ

PAFZZ

PAOZZ

PAFZZ

PAOZZ

XA

PAFZZ

XA

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

XA

PAFZZ

XA

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

.015

.008

.013

.006

3040-01-216-2741

5365-00-442-5845

3120-00-379-5942

XA

PAFZZ

.006

3120-00-547-4349

XA

PAFZZ

.030

2930-00-572-6148

EA

EA

EA

EA

EA

40

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

96309

SPRING, FRICTION
13616

96309

LEVER
1G40905

21102

RETAINER
1A113

96309

BUSHING, SLEEVE
1A136

96309

SHAFT
1G40906

96309

BUSHING
1028

96309

YOKE ASSY
1107A

96309

POWER ELEMENT
383

96309

Change 4

2-143

AIR FORCE
ARMY
NAVY
MARINE CORPS

TO 35C2-3-442-14
TM5-6115-600-24P
NAVFAC P-8-628-24P
SL-4-07464B

SECTION II. REPAIR PARTS FOR ORGANIZATIONAL, INTERMEDIATE (FIELD)

(DIRECT AND GENERAL SUPPORT) AND DEPOT MAINTENANCE
(1)
ILLUSTRATION
a
b
FIG ITEM
NO
NO

(2)

a
ARMY

SMR CODE
b
c
AIR
FORCE
NAVY

d
USMC

(3)

(4)

USMC
b
REPL
SSI
FACTOR

NATIONAL
STOCK
NUMBER

(5)

(6)

DESCRIPTION
REF NUMBER
& MFR CODE

USABLE
ON
CODE

U/M

(7)

(8)

QTY USMC
INC
QTY
IN
PER
UNIT EQUIP

GROUP 07 - COOLING SYSTEM CONTINUED

44
44

44

44

44

44

44

44

44

44
44
44
44
44
44

44
44
44

44
44
44
44
44
44
44

RADIATOR AND SHUTTER ASSEMBLY

AND RELATED PARTS - CONTINUED
25

26

27

28

29

30

31

32

33
34
35
36
36A
37

38
39
40

41
42
43
44
45
46
47

2-144

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ

PAOZZ
XB

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ
XB

PAOZZ
AFF

PAOZZ
AFF

PAOZZ
PAOZZ

PAOZZ
PAOZZ
PAOZZ

PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ

PAOZZ
PAFZZ

PAFZZ
PAFZZ
PAFZZ

PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAOZZ
PAFZZ
PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ
XB
PAOZZ
AFF
PAOZZ
PAFZZ

PAFZZ
PAFZZ
PAFZZ

PAFZZ
PAFZZ
PAFZZ
PAFZZ
PAFZZ
PAFZZ
PAHZZ

Change 4

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

PAFZZ

.008

.030

PAFZZ

.013

.008

.050

.015

.008

.050

.030

5310-00-860-0341

5330-00-776-0580

5365-00-252-4746

5340-00-118-3015

5310-00-854-4342

2930-00-776-0491

2930-00-034-3802

6620-00-340-9303

5330-00-251-4082

XB
PAOZZ

.008

4730-00-908-3194

AFF
PAOZZ
PAFZZ

PAFZZ
PAFZZ
PAFZZ

PAFZZ
PAFZZ
PAFZZ
PAFZZ
PAFZZ
PAFZZ
PAHZZ

D
D

D
D
D

D
D
D
D
D
D
D

.070
.006

.006
.006
.006

.008
.008
.010
.008
.010
.010
.010

4720-00-937-1114
4730-00-209-1559

4730-00-231-5598
4730-00-921-3612
4820-00-136-1085

5305-00-225-3839
5310-00-483-8792
5310-00-809-4058
5305-00-071-2072
5320-00-582-5965
6115-01-143-0350
2930-01-146-4187

NUT
3903
PACKING, PREFORMED
3906

96309

RING, RETAINER
3913

96309

SEAT, SPRING
3912

96309

WASHER, FLAT
3914
SPRING
3910
SEAT, SMALL
3911
HOUSING, POWER ELEMENT
1G4092

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

EA

FT

EA

EA

EA

EA

EA

35

EA

167

EA

32

252

EA

10

10

EA

18

154

EA

EA

9630

96309

96309

96309

96309

GASKET
14803

96309

PLATE, SPACER
71-4411

30554

CLAMP, HOSE
MS35842-11

96906

HOSE, MFR FROM:

71-4802-03

30554

HOSE
ZZH-428

81349

ELBOW
71-4820
23916-8

30554
99103

ELBOW
AN914-4

88044

NIPPLE, CLOSE
MS51953-73

96906

COCK, PLUG
69659
A4003

30554
16024

SCREW, HEX HEAD

MS90725-8

96906

NUT, SELF-LOCKING
MS17829-4C

96906

WASHER, FLAT
MS27183-10

96906

SCREW, HEX HEAD

MS90728-116

96906

WASHER, LOCK
MS35338-44

96906

GUARD, FAN, LH
71-4571-01

30554

GUARD, FAN, RH
71-4571-02

30554

RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS

SOMETHING WRONG

WITH THIS PUBLICATION

FROM: (PRINT YOUR UNIT'S COMPLETE ADDRESS)

THEN ... JOT DOWN THE INFO

ABOUT IT ON THIS FORM.
CAREFULLY TEAR IT OUT.
FOLD IT AND DROP IT IN THE
MAIL.

TEAR ALONG DOTTED LINE

PUBLICATION NUMBER

PUBLICATION DATE

Commander
Stateside Army Depot
ATTN: AMSTA-US
Stateside, N.J. 07703-5007

DATE SENT

10 July 1975
PUBLICATION TITLE

TM 11-5840-340-20P

23 Jan 74

BE EXACT PIN-POINT WHERE IT IS

IN THIS SPACE TELL WHAT IS WRONG

AND WHAT SHOULD BE DONE ABOUT IT:

PAGE
NO

PARA
GRAPH

2-25

2-28

FIGURE
NO

Radar Set AN/PRC-76

TABLE
NO

Recommend that the installation antenna alignment

procedure be changed throughout to specify a 20 IFF
antenna lag rather than 10.
REASON: Experience has shown that with only a 10 lag,
the antenna servo system is too sensitive to wind gusting in
excess of 25 knots, and has a tendency to rapidly accelerate
and decelerate as it hunts, causing strain to the drive train.
Hunting is minimized by adjusting the lag to 20 without
degradation of operation.

3-10

3-3

3-1

Item 5, Functional column. Change 2 dB" to 3 dB".

REASON: The adjustment procedure for the TRANS POWER
FAULT indicator calls for a 3 dB (500 watts) adjustment to light
the TRANS POWER FAULT indicator.

5-6

5-8

Add new step f.1 to read, Replace cover plate removed in

step e.1, above."
REASON: To replace the cover plate.
FO-3

Zone C 3. On J1-2, change +24 VDC" to +5 VDC".

REASON: This is the output line of the 5 VDC power supply.
+24 VDC is the input voltage.

PRINTED NAME, GRADE OR TITLE AND TELEPHONE NUMBER

SSG I. M. DeSpiritof

DA

FORM
1 JUL 79

2028-2

SIGN HERE

999-1776
PREVIOUS EDITIONS
ARE OBSOLETE

P.S. - IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR

RECOMMENDATION MAKE A CARBON COPY OF THIS
AND GIVE IT TO YOUR HEADQUARTERS.

REVERSE OF DA FORM 2028-2

FOLD BACK

DEPARTMENT OF THE ARMY

PLEASE
AFFIX
STAMP
POSTAGE
REQUIRED
OFFICIAL BUSINESS

Commander
U.S. Army Communications-Electronics Command
and Fort Monmouth
ATTN: AMSEL-LC-LEO-D-CS-CFO
Fort Monmouth, New Jersey 07703-5006

TEAR ALONG DOTTED LINE

FILL IN YOUR
UNIT'S ADDRESS

RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS

SOMETHING WRONG WITH THIS PUBLICATION

FROM: (PRINT YOUR UNIT'S COMPLETE ADDRESS)

THEN ... JOT DOWN THE INFO

ABOUT IT ON THIS FORM.
CAREFULLY TEAR IT OUT.
FOLD IT AND DROP IT IN THE
MAIL.
PUBLICATION NUMBER

PUBLICATION DATE

BE EXACT PIN-POINT WHERE IT IS

PARA
GRAPH

FIGURE
NO

TABLE
NO

PUBLICATION TITLE

IN THIS SPACE TELL WHAT IS WRONG

AND WHAT SHOULD BE DONE ABOUT IT:

TEAR ALONG DOTTED LINE

PAGE
NO

DATE SENT

PRINTED NAME, GRADE OR TITLE AND TELEPHONE NUMBER

JUL 792028-2
DA 1FORM

PREVIOUS EDITIONS
ARE OBSOLETE

SIGN HERE

P.S. - IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR

RECOMMENDATION MAKE A CARBON COPY OF THIS
AND GIVE IT TO YOUR HEADQUARTERS.

REVERSE OF DA FORM 2028-2

FOLD BACK

DEPARTMENT OF THE ARMY

PLEASE
AFFIX
STAMP
POSTAGE
REQUIRED
OFFICIAL BUSINESS

Commander
U.S. Army Communications-Electronics Command
and Fort Monmouth
ATTN: AMSEL-LC-LEO-D-CS-CFO
Fort Monmouth, New Jersey 07703-5006

TEAR ALONG DOTTED LINE

FILL IN YOUR
UNIT'S ADDRESS

RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS

SOMETHING WRONG WITH THIS PUBLICATION

FROM: (PRINT YOUR UNIT'S COMPLETE ADDRESS)

THEN ... JOT DOWN THE INFO

ABOUT IT ON THIS FORM.
CAREFULLY TEAR IT OUT.
FOLD IT AND DROP IT IN THE
MAIL.
PUBLICATION NUMBER

PUBLICATION DATE

BE EXACT PIN-POINT WHERE IT IS

PARA
GRAPH

FIGURE
NO

TABLE
NO

PUBLICATION TITLE

IN THIS SPACE TELL WHAT IS WRONG

AND WHAT SHOULD BE DONE ABOUT IT:

TEAR ALONG DOTTED LINE

PAGE
NO

DATE SENT

PRINTED NAME, GRADE OR TITLE AND TELEPHONE NUMBER

JUL 792028-2
DA 1FORM

PREVIOUS EDITIONS
ARE OBSOLETE

SIGN HERE

P.S. - IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR

RECOMMENDATION MAKE A CARBON COPY OF THIS
AND GIVE IT TO YOUR HEADQUARTERS.

REVERSE OF DA FORM 2028-2

FOLD BACK

DEPARTMENT OF THE ARMY

PLEASE
AFFIX
STAMP
POSTAGE
REQUIRED
OFFICIAL BUSINESS

Commander
U.S. Army Communications-Electronics Command
and Fort Monmouth
ATTN: AMSEL-LC-LEO-D-CS-CFO
Fort Monmouth, New Jersey 07703-5006

TEAR ALONG DOTTED LINE

FILL IN YOUR
UNIT'S ADDRESS

RECOMMENDED CHANGES TO EQUIPMENT TECHNICAL PUBLICATIONS

SOMETHING WRONG WITH THIS PUBLICATION

FROM: (PRINT YOUR UNIT'S COMPLETE ADDRESS)

THEN ... JOT DOWN THE INFO

ABOUT IT ON THIS FORM.
CAREFULLY TEAR IT OUT.
FOLD IT AND DROP IT IN THE
MAIL.
PUBLICATION NUMBER

PUBLICATION DATE

BE EXACT PIN-POINT WHERE IT IS

PARA
GRAPH

FIGURE
NO

TABLE
NO

PUBLICATION TITLE

IN THIS SPACE TELL WHAT IS WRONG

AND WHAT SHOULD BE DONE ABOUT IT:

TEAR ALONG DOTTED LINE

PAGE
NO

DATE SENT

PRINTED NAME, GRADE OR TITLE AND TELEPHONE NUMBER

JUL 792028-2
DA 1FORM

PREVIOUS EDITIONS
ARE OBSOLETE

SIGN HERE

P.S. - IF YOUR OUTFIT WANTS TO KNOW ABOUT YOUR

RECOMMENDATION MAKE A CARBON COPY OF THIS
AND GIVE IT TO YOUR HEADQUARTERS.

REVERSE OF DA FORM 2028-2

FOLD BACK

DEPARTMENT OF THE ARMY

PLEASE
AFFIX
STAMP
POSTAGE
REQUIRED
OFFICIAL BUSINESS

Commander
U.S. Army Communications-Electronics Command
and Fort Monmouth
ATTN: AMSEL-LC-LEO-D-CS-CFO
Fort Monmouth, New Jersey 07703-5006

TEAR ALONG DOTTED LINE

FILL IN YOUR
UNIT'S ADDRESS

By Order of the Secretary of the Army:

ERIC K. SHINSEKI
General, United States Army
Chief of Staff

Official:

0214311

By Order of the Secretary of the Air Force:

JOHN P. JUMPER
General, United States Air Force
Chief of Staff
Official:
GEORGE T. BABBITT
General, United States Air Force
Commander, AFMC

By Order of the Secretary of the Navy:

WALTER H. CANTRELL
Rear Admiral, United States Navy
Commander, Space and Naval Warfare
Systems Command
By Order of the Secretary of the Marine Corps:
RANDALL P. SHOCKEY
Director, Program Support
Marine Corps Systems Command

DISTRIBUTION:
To be distributed in accordance with the initial distribution number (IDN) 250863 requirements
for TM 5-6115-600-24P.

PIN: 051007-000

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