PowerFlex 750-Series ATEX

Option Module
Catalog Number 20-750-ATEX

User Manual Original Instructions

PowerFlex 750-Series ATEX Option Module User Manual

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and
operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize
themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to
be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be
impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use
or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and
requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for
actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software
described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is
prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment,
which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property
damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

Labels may also be on or inside the equipment to provide specific precautions.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous
voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may
reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential
Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory
requirements for safe work practices and for Personal Protective Equipment (PPE).

2 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Table of Contents
Preface
Summary of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Chapter 1
Safety Concepts ATEX Directive 2014/34/EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Motor Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
About the PowerFlex 750-Series ATEX Option Module . . . . . . . . . . 9
Using the PowerFlex 750-Series ATEX Option Module
with an
11-series I/O Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Catalog Numbers for ATEX and 11-Series I/O Option
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Catalog Numbers for Spare Terminal Plugs . . . . . . . . . . . . . . . . . . 10
ATEX System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ATEX Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Thermostat Trip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Positive Temperature Coefficient (PTC) Trip . . . . . . . . . . . . . . . 11
Safe State . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Hardware Fault Tolerance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Safety Reaction Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Contact Information If Safety Option Failure Occurs . . . . . . . . . . . . 13

Chapter 2
Installation and Wiring Perform a Risk Assessment of the Operational Environment . . . . . . 15
Perform a Safety Analysis of the Motor. . . . . . . . . . . . . . . . . . . . . . . . . . 16
Remove Power to the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Access the Control Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Configure the Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
S1 Switch Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Safety Enable Jumper Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ATEX Option Module and 11-Series I/O Option Module
without a Safety Option Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ATEX Option Module and 11-Series I/O Option Module w
ith a Safety Option Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Assemble the ATEX and 11-Series I/O Option Modules . . . . . 23
Connect the Thermal Sensor Wires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Cabling Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Install the ATEX Option Module Assembly. . . . . . . . . . . . . . . . . . . . . 25
PowerFlex 750-Series Safe Torque Off Option Wiring . . . . . . . . . . . 27
Safe Speed Monitor Option Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Integrated Safety - Safe Torque Off Option Module. . . . . . . . . . . . . . 29
PowerFlex 755/755T Integrated Safety Functions Option M
odule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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Table of Contents

Reset the Drive after an SSM Fault Detection. . . . . . . . . . . . . . . . . . . . 30

Interface Without a Safety Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Chapter 3
Verify Operation Description of Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Motors with Thermostatic Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Functional Proof Testing for Systems with Thermostat
Contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Motors with Positive Temperature Coefficient (PTC) Devices. . . . 33
Functional Proof Testing for Systems with PTC Devices. . . . . . 33
Functional Proof Testing without a Test Fixture. . . . . . . . . . . . . . . . . 34

Chapter 4
ATEX Monitoring Parameter 41 [ATEX Sts]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
ATEX Fault Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
ATEX Configuration Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Restart the Drive after an Over-temperature Fault . . . . . . . . . . . . . . . 39

Appendix A
Specifications and General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Certifications 11-Series I/O Option Module Terminal Block Specifications . . . . . 41
Safety Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Preface

Summary of Changes This manual contains new and updated information as indicated in the following
table.

Topic Page
Updated the Introduction to this manual in the Preface. 5
Updated and added model numbers to the About the PowerFlex 750-Series ATEX Option Module 9
introduction in Chapter 1.
Added Using the PowerFlex 750-Series ATEX Option Module with an 11-series I/O Option Module, to 9
Chapter 1.
Added Remove Power to the System section. 16
Updated Access the Control Pod instructions. 16
Added Integrated Safety - Safe Torque Off (catalog number 20-750-S3) and Integrated Safety Functions 18
(catalog number 20-750-S4 to Configure the Hardware section of Chapter 2.
Added Integrated Safety - Safe Torque Off (catalog number 20-750-S3) and Integrated Safety Functions 21
(catalog number 20-750-S4 to ATEX Option Module and 11-Series I/O Option Module with a Safety
Option Module section of Chapter 2.
Changed ATTENTION statement in Install the ATEX Option Module Assembly to match the Remove 25
Power to the System statement in the Installation and Wiring chapter.
Added Integrated Safety - Safe Torque Off Option Module section to Chapter 2. 29
Added PowerFlex 755/755T Integrated Safety Functions Option Module section to Chapter 2. 30
Changed ATTENTION statement in Functional Proof Testing without a Test Fixture section to match the 34
Remove Power to the System statement in the Installation and Wiring chapter.
Revised the title of PFD and PFH for 20-year Proof Test Interval for All PowerFlex 753/755 and 42
PowerFlex 755T Drives table to show that the safety data applies to all PowerFlex 753/755 and
PowerFlex 755T drives.
Added an Important statement regarding protection for products with a safety function installed. 43

Introduction Use this manual if you are responsible for designing, installing, configuring, or
troubleshooting applications that use the PowerFlex 750-Series ATEX option
module. The 20-750-ATEX option module applies to the following PowerFlex
750-Series drives:
• PowerFlex 755TL low harmonic, non-regenerative drives
• PowerFlex 755TR regenerative drives
• PowerFlex 755TM drive systems with regenerative bus-supplies and
common-bus inverters
• PowerFlex 755 AC drives
• PowerFlex 753 AC drives

Throughout this manual, PowerFlex 755T drive products are used to refer to
PowerFlex 755TL drives, PowerFlex 755TR drives, and PowerFlex 755TM drive
systems.

IMPORTANT Read and understand this user manual before you begin to design and
install your ATEX system.

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 5

Preface

Additional Resources These documents contain additional information concerning related products
from Rockwell Automation.

Resource Description
PowerFlex 750-Series Products with TotalFORCE™ Control Installation Instructions, publication 750-IN100 Provides the basic steps to install PowerFlex 755TL low harmonic
drives, PowerFlex 755TR regenerative drives, and PowerFlex
755TM drive systems.
PowerFlex 755TM IP00 Open Type Kits Installation Instructions, publication 750-IN101 Provides instructions to install IP00 Open Type kits in user-
supplied enclosures.
PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 Provides the basic steps to install PowerFlex 750-Series AC drives.
PowerFlex Drives with TotalFORCE Control Programming Manual, publication 750-PM100 Provides detailed information on:
PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001 • I/O, control, and feedback options
• Parameters and programming
• Faults, alarms, and troubleshooting
PowerFlex 750-Series AC Drives Technical Data, publication 750-TD001 Provides detailed information on:
• Drive and bus supply specifications
PowerFlex 750-Series Products with TotalFORCE Control Technical Data, publication 750-TD100 • Option specifications
• Fuse and circuit breaker ratings
PowerFlex 755TM IP00 Open Type Kits Technical Data, publication 750-TD101 Provides detailed information on:
• Kit selection
• Kit ratings and specifications
• Option specifications
PowerFlex 750-Series Safe Speed Monitor Option Module Safety Reference Manual, publication 750-RM001 Provides information for the Safe Speed Monitor option (Cat. No.
20-750-S1) that can be used as a component in a safety control
system.
PowerFlex 750-Series Safe Torque Off User Manual, publication 750-UM002 Provides information for the Safe Torque Off option (Cat. No.
20-750-S) that can be used as a component in a safety control
system.
PowerFlex 755/755T Integrated Safety - Safe Torque Off Option Module User Manual, publication 750-UM004 Provides information for the Integrated Safety - Safe Torque Off
Option Module (Cat. No. 20-750-S3) that can be used as a
component in a safety control system.
PowerFlex 755/755T Integrated Safety Functions Option Module, publication 750-UM005 Provides information for the Integrated Safety Functions Option
Module (Cat. No. 20-750-S4) that can be used as a component in a
safety control system.
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation
industrial system.
Product Certifications website, http://rok.auto/certifications Provides declarations of conformity, certificates, and other
certification details.

You can view or download publications at rok.auto/literature.

6 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 1

Safety Concepts

Topic Page
ATEX Directive 2014/34/EU 7
Motor Requirements 8
ATEX System 10
ATEX Function 11
Safe State 12
Hardware Fault Tolerance 12
Safety Reaction Time 13
Contact Information If Safety Option Failure Occurs 13

The PowerFlex® ATEX option module that is installed in a PowerFlex 750-Series

drive or PowerFlex 755T drive products and equipped with an 11-Series I/O
option module provides an ATEX-compliant safety function. This ATEX-
compliant function provides a safe turn-off for equipment that is installed in a
potentially explosive atmosphere according to 2014/34/EU.

ATEX Directive 2014/34/EU The PowerFlex 750-Series drives and PowerFlex 755T drive products, together
with the ATEX and 11-Series I/O option modules, are compliant safety devices
under the ATEX directive 2014/34/EU, and satisfy requirements for use in
Group II, Category 2, (GD) applications with ATEX approved motors as
described here:
• Group II – The motor is installed in a potentially explosive atmosphere
that is not in a mine.
• Category 2 – The motor is likely to be exposed to an explosive atmosphere.
A high level of protection is required.
• GD – The explosive atmosphere consists of a mixture of (G) gas vapors
and (D) dust that can cause an explosion.

Certification of the drive for the ATEX group and category on its nameplate is
based on installation, operation, and maintenance according to these items:
• This user manual
• The requirements in the drive user manual and installation instructions
• The instruction manual for the motor

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 7

Chapter 1

ATTENTION: Follow all procedures in the standard installation and user

manuals for the ATEX-certified drive with an ATEX-certified motor. You must
also follow all additional instructions in this PowerFlex 750-Series ATEX
Option Module User Manual. Equipment damage and/or personal injury can
result if all additional instructions in this user manual are not followed.

Motor Requirements • The motor must be manufactured under the guidelines of the ATEX
directive 2014/34/EU. The motor must be installed, operated, and
maintained according to the instructions of the motor manufacturer.
• Only motors with nameplates that are marked for use on an inverter power
source, and labeled for specific hazardous areas, can be used in hazardous
areas on inverter (variable frequency) power.
• When the motor is rated ATEX Group II, Category 2 for use in gas
environments (category 2G), the motor must be of flameproof
construction, EEx d (according to EN 50018) or Ex d (according to
EN 60079-1 or IEC 60079-1). Group II motors are marked with a
temperature or a temperature code.
• When the motor is rated ATEX Group II, Category 2 for use in dust
environments (category 2D), you must protect the motor with an
enclosure (according to EN 50281-1-1, or according to
IEC 61241-1: Ex tD). Group II motors are marked with a temperature.
• The motor over-temperature signal is supplied to the drive by one of two
methods:
– A normally closed contact (open during over temperature condition)
compatible with the digital (logic) input circuitry of the drive. If
multiple sensors are required in the motor, the connection at the drive
must be the result of all required contacts that are wired in series.
– A positive temperature coefficient (PTC) type of thermal sensor. See
Appendix A for specifications.
• See all product markings for additional cautions.
• Typical motor markings are contained on a motor certification nameplate
similar to the sample here.

FLAMEPROOF Exd ENCLOSURE

EExd I/IIB Tamb C to C
II 2 G/D 0035
I M2 Sira ATEX
MFG. BY ROCKWELL AUTOMATION

8 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 1

About the PowerFlex The PowerFlex ATEX option module and the 11-Series I/O option module for
PowerFlex 750-Series AC drives and PowerFlex 755T drive products are safety
750-Series ATEX Option system components of the equipment and protective systems. The option
Module modules are intended for equipment that is used in potentially explosive
atmospheres (ATEX). Perform a risk assessment and safety analysis of the
operating atmosphere and the ATEX system components before you begin this
ATEX installation:
• PowerFlex 750-Series drive
• PowerFlex 755TL low harmonic drives (1)
• PowerFlex 755TR regenerative drives (1)
• PowerFlex 755TM drive systems (1)
• Motor
• ATEX option module
• 11-Series I/O option module

Using the PowerFlex 750-Series ATEX Option Module with an

11-series I/O Option Module
The ATEX option module with the 11-Series I/O option module enables a
PowerFlex 750-Series drive and PowerFlex 755T drive products to be used in
ATEX installations. The ATEX option module helps to reduce the risk of
explosion due to an over-temperature condition in an ATEX approved motor. In
an ATEX installation, the motor is installed in a potentially explosive
atmosphere, while the drive is installed outside of the potentially explosive
atmosphere. See Figure 1.

WARNING: Risk of Explosion.

Do not install the PowerFlex 750-Series drive or PowerFlex 755T drive products
in a potentially explosive atmosphere.
A drive that is installed in a potentially explosive atmosphere can cause an
explosion.

(1) Throughout this manual, the PowerFlex 755TL low harmonic drives, PowerFlex 755TR regenerative drives, and PowerFlex 755TM
drive systems are also referred to as PowerFlex 755T drive products.

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 9

Chapter 1

Catalog Numbers for ATEX and 11-Series I/O Option Modules

This table lists the catalog numbers for the ATEX option module and the
compatible 11-Series I/O option modules.

ATEX Option Module Cat. No. 11-Series I/O Option Module Description
Cat. No.
20-750-1132D-2R 115V AC digital input
Two relay outputs, digital
20-750-1133C-1R2T 24V DC digital input
20-750-ATEX Two transistor outputs, one relay output,
digital
20-750-1132C-2R 24V DC digital input
Two relay outputs, digital

Catalog Numbers for Spare Terminal Plugs

This table contains the catalog numbers for the 11-Series I/O option module
spare terminal plug kits.

Cat. No. Spare Terminal Plug Kit

SK-R1-SCRWTB-EIO Screw-down terminal plugs spare kit (set of three)
SK-R1-SPRGTB-EIO Spring-clamp terminal plugs spare kit (set of three)

ATEX System The overall system includes an ATEX certified motor that is installed in a
potentially explosive atmosphere. The motor is equipped with a thermal sensor
that is connected to the ATEX option input. Do not install the drive in a
potentially explosive atmosphere. See Figure 1.

WARNING: Risk of Explosion.

Do not install the PowerFlex 750-Series drive or PowerFlex 755T drive products
in a potentially explosive atmosphere.
A drive that is installed in a potentially explosive atmosphere can cause an
explosion.

10 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 1

Figure 1 - Basic ATEX Application

PowerFlex 750-Series Drive or PowerFlex 755T drive products (750-Series drive shown)

Potentially Explosive Atmosphere

ATEX Certified Motor

Power to the Motor

Thermal Sensor Input to the Drive

The ATEX option module monitors the thermal sensor in the motor. When the
thermal sensor reaches its trip point, the drive initiates a Safe Torque Off function
and removes torque-producing power from the motor. The ATEX safety
function has a safety integration level (SIL) capability limit of 1 according to
IEC 61508.

ATEX Function The PowerFlex 750-Series ATEX option module can be configured to support
ATEX certified motors that are equipped with either a thermostat or a PTC-type
thermal sensor.

ATTENTION: Risk of electric shock. If a motor insulation fault occurs, high

voltage can be present at the ATEX terminal block and wiring. Be sure that all
drive covers are installed when power is applied to the drive.

Thermostat Trip
When the circuit is configured to trip with a thermostat, the ATEX option
module supports a normally closed, dry-contact thermostat. The safe-off
function initiates when the ATEX option module detects that the contact is
open. This trip can be the result of a broken wire, or an over-temperature
condition in the motor.

Positive Temperature Coefficient (PTC) Trip

When the circuit is configured to trip with a PTC-type thermal sensor, the
ATEX option module supports sensors with characteristics according to
DIN 44081/DIN 440. The ‘Mark A’ measuring circuit on the ATEX option

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Chapter 1

module is designed in accordance to IEC 60947-8 or EN 60947-8. This circuit

trips when the motor temperature has reached its trip point, or an open-wire/
short-circuit condition is detected in the sensor circuit.

Loss of voltage to the measuring circuit also initiates the safe-off function. The
ATEX option module internally sources this voltage.

Figure 2 - ATEX Circuitry

Field wiring to thermal sensor. Safety configuration switch to configure the Terminals EnC and EnNO must be wired correctly
See Connect the Thermal safety path for use with a safety option. See when a safety option is present in the drive. See the
Sensor Wires on page 24. Configure the Hardware on page 18. important statements on page 27 and page 28.

High Voltage
Possible Isolation Safe Low Voltage
EnC
Relay Driver
ATEX+ Thermal Safety EnNO
Sensor Type Latch Configuration Or
ATEX– Switch Switch
Safe Shutdown
Reset Signal Signal

ATEX trip signals pass through an Thermal sensor-type switch selects An ATEX trip latches the drive into a For installations that do not have the Safe
isolation barrier to protect the drive between PTC and thermostatic- safe state until a reset sequence takes Torque Off or Safe Speed Monitor safety options
in a motor insulation fault. See ATEX type thermal sensors. See S1 Switch place. See Restart the Drive after an present, the ATEX safety function uses the
Monitoring on page 37. Location on page 18. Over-temperature Fault on page 39. safety signal on the backplane. See Interface
Without a Safety Option on page 30.

Safe State The safe state includes all operation that occurs outside of the other monitoring
and stopping behavior that is defined as part of the ATEX option module. The
ATEX safety function, as provided by the ATEX option module, places the drive
in a safe state by removing the power from the gate firing circuits of the output
power devices (IGBTs).

Hardware Fault Tolerance Hardware fault tolerance is the minimum number of faults that can cause a loss of
the safety function as defined by EN 61800-5-2 and IEC 61508 part 2. The
overall ATEX function has a hardware fault tolerance of zero.

IMPORTANT If one fault occurs in the safety path, the safety function can become
compromised.

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 Chapter 1

Safety Reaction Time The safety reaction time is the amount of time from a safety-related event as
input to the system until the system is in the safe state.

The safety reaction time from an input signal trigger to the initiation of the
ATEX safety function.

Table 1 - Safety Reaction Time

Drive Safety Reaction Time

PowerFlex 753 drives
PowerFlex 755 drives
30 ms (max)
PowerFlex 755TL low harmonic drives
PowerFlex 755TR regenerative drives
PowerFlex 755TM drive systems

Contact Information If If you experience a failure with any safety-certified device, contact your local
Allen-Bradley distributor to do the following:
Safety Option Failure
• Return the device to Rockwell Automation so the failure is appropriately
Occurs logged for the catalog number that is affected and a record is made of the
failure.
• Request a failure analysis (if necessary) to determine the probable cause of
the failure.

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 13

Chapter 1

Notes:

14 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 2

Installation and Wiring

Topic Page
Perform a Risk Assessment of the Operational Environment 15
Perform a Safety Analysis of the Motor 16
Remove Power to the System 16
Access the Control Pod 16
Configure the Hardware 18
Connect the Thermal Sensor Wires 24
Install the ATEX Option Module Assembly 25
PowerFlex 750-Series Safe Torque Off Option Wiring 27
Safe Speed Monitor Option Wiring 28
Integrated Safety - Safe Torque Off Option Module 29
PowerFlex 755/755T Integrated Safety Functions Option 30
Module
Reset the Drive after an SSM Fault Detection 30
Interface Without a Safety Option 30

You must follow the installation steps that are described in this installation and
wiring section. The PowerFlex® 750-Series ATEX option module with an
11-Series I/O module is part of an ATEX safety control system.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC

drives and associated machinery can plan or implement the installation,
startup, and subsequent maintenance of the system. Failure to comply can
result in personal injury and/or equipment damage.

ATTENTION: The following information is a guide for proper installation.

Rockwell Automation does not assume responsibility for the compliance or
the noncompliance to any code, national, local, or otherwise, for the proper
installation of this equipment. Personal injury and/or equipment damage
can occur if codes are ignored during installation.

Perform a Risk Assessment Before you begin the installation, perform a risk assessment to compare the
ATEX option specifications with the potentially explosive atmosphere where you
of the Operational want to install the system. See Safety Concepts on page 7.
Environment

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Chapter 2

Perform a Safety Analysis The ATEX safety system includes the thermal sensor in the motor and the wiring
to the ATEX daughter card. Verify Operation on page 31 gives methods for
of the Motor functional tests of the system from the input to the ATEX daughter card, but
these tests do not verify the thermal sensor response or the wiring from the
motor. Follow the recommendations of the motor manufacturer for safe use of
the motor in ATEX installations and possible functional test procedures.

Remove Power to the Before performing any work on the drive, remove all power to the system.
System
ATTENTION:
• Electric Shock Hazard. Verify that all sources of AC and DC power are de-
energized and locked out or tagged out in accordance with the requirements
of ANSI/NFPA 70E, Part II.
• To avoid an electric shock hazard, verify that the voltage on the bus
capacitors has discharged before performing any work on the drive. Measure
the DC bus voltage at the +DC and -DC terminals or test points. The voltage
must be zero.
For the location of the terminal block and test point sockets, see the manual for
your drive:
• PowerFlex 750-Series AC Drives Installation Instructions,
publication 750-IN001.
• PowerFlex 750-Series Products with TotalFORCE Control Installation
Instructions, publication 750-IN100.
• PowerFlex 755TM IP00 Open Type Kits Installation Instructions,
publication 750-IN101.

Access the Control Pod The option module is installed in the drive control pod. Different drives have
different ways to access the control pod.

To access the control pod, follow these steps.

1. Open the door or remove the cover.
2. Loosen the retention screw on the HIM cradle.

16 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 2

3. Lift the cradle until the latch engages.

Panel-mounted Drives

Drives in Cabinet Enclosures

See the installation instructions for your drive for more information.

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 17

Chapter 2

Configure the Hardware The ATEX option module can be used in two different configurations:
• ATEX option module and 11-Series I/O option module that is used
without an additional safety option module. See page 20.
• ATEX option module and 11-Series I/O option module that is used with
an additional safety option module, including:
– PowerFlex 750-Series Safe Torque Off (catalog number 20-750-S)
– PowerFlex 750-Series Safe Speed Monitor (catalog number 20-750-S1)
option module
– PowerFlex 755/755T Integrated Safety - Safe Torque Off (catalog
number 20-750-S3)
– PowerFlex 755/755T Integrated Safety Functions (catalog number 20-
750-S4)
• See page 21 for additional information.

S1 Switch Location

ATTENTION: Hazard of electric shock exists. Do not remove the insulation

wrapper from the ATEX option module. Removal of the insulation wrapper
can cause an electric shock hazard, and can cause damage to the drive.

See Figure 3 for the location of the S1switches on the ATEX option module:
• S1-1 is the safety configuration switch.
• S1-2 is the thermal sensor switch.

Figure 3 - ATEX Option Module S1 Switch Location

In this diagram, the ATEX option module is

S1-1 S1-2 shown without the insulation wrapper.
Do not remove the insulation wrapper
from the ATEX option module.

18 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 2

Safety Enable Jumper Locations

See Figure 4 for the location of the safety enable jumper on the main control
board of the PowerFlex 750-Series drives and 755T drive products.

IMPORTANT PowerFlex 755 floor mount Frame 8 drives and larger do not have a safety
enable jumper.

Figure 4 - Safety Enable Jumper Locations on the Main Control Board

PowerFlex 753 Drive PowerFlex 755 Drive

PowerFlex 755T Drive Products

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 19

Chapter 2

ATEX Option Module and 11-Series I/O Option Module without a

Safety Option Module
To configure the ATEX option module with 11-Series I/O option module for
use without an additional safety module, follow these steps.
Normally you can only use one safety option module at a time on a drive. If you
use two safety cards in a drive, a device conflict occurs. However, the ATEX
option module with 11-Series I/O option module can have one additional safety
module configured for use simultaneously, see ATEX Option Module and 11-
Series I/O Option Module with a Safety Option Module.
1. Set switch S1-1 to ON.
2. Set switch S1-2 for Thermostat mode or PTC mode.

Switch Setting Description

S1-1 ON Configures the ATEX option module for use without an additional
safety option module.

S1-1

S1-2 OFF Configures the ATEX option module for Thermostat mode,
over-temperature monitoring.
Can be used with PTC-type thermal sensors if short circuit
monitoring is not needed.

S1-2

ON Configures the ATEX option module for PTC mode.

Provides both over-temperature and short circuit monitoring.

S1-2

3. Install the safety enable jumper on the main control board.

IMPORTANT The default setting of the safety enable jumper = installed.

For this step, verify that the safety enable jumper is installed.

20 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 2

PowerFlex 753 Drive PowerFlex 755 Drive PowerFlex 755T Drive Products

ATEX Option Module and 11-Series I/O Option Module with a Safety
Option Module

An ATEX option module with 11-Series I/O option module can have one of the
following additional safety modules configured for use simultaneously:
• PowerFlex 750-Series Safe Torque Off (catalog number 20-750-S)
• PowerFlex 750-Series Safe Speed Monitor (catalog number 20-750-S1)
• PowerFlex 755/755T Integrated Safety - Safe Torque Off (catalog number
20-750-S3)
• PowerFlex 755/755T Integrated Safety Functions (catalog number
20-750-S4)

To configure the ATEX option module with 11-Series I/O option module for
use with one of these option modules, follow these steps.

1. Set switch S1-1 to OFF.

2. Set switch S1-2 for Thermostat mode or PTC mode.

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Chapter 2

Switch Setting Description

S1-1 OFF Configures the ATEX option module for use with an additional safety
option module.

S1-1

S1-2 OFF Configures the ATEX option module for Thermostat mode,
over-temperature monitoring.
Can be used with PTC-type thermal sensors if short circuit
monitoring is not needed.

S1-2

ON Configures the ATEX option module for PTC mode.

Provides both over-temperature and short circuit monitoring.

S1-2

3. Slide the safety enable jumper off the pins on the main control board.

IMPORTANT The default setting of the safety enable jumper = installed.

For this step, verify that the safety enable jumper is removed.

PowerFlex 755T Drive Products

PowerFlex 753 Drive PowerFlex 755 Drive

22 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 2

Configuration of the safety enable jumper on the main control board is a

requirement of each safety option module. For more information on these
requirements, see the specific option module user manual:
• PowerFlex 750-Series Safe Torque Off User Manual, publication
750-UM002
• PowerFlex 750-Series Safe Speed Monitor Option Module Safety
Reference Manual, publication 750-RM001
• PowerFlex 755/755T Integrated Safety - Safe Torque Off Option Module,
publication 750-UM004.
• PowerFlex 755/755T Integrated Safety Functions Option Module,
publication 750-UM005.

Assemble the ATEX and 11-Series I/O Option Modules

After the S1 switches and safety enable jumper are set for your application, join
the ATEX option module with the 11-Series I/O option module.

IMPORTANT Verify that the ATEX function switches are configured correctly for your
application before mounting on the 11-Series I/O option module. Once the
module is snapped into place, the switches are no longer accessible.

1. Align the stand-off pins and the 20-pin connector.

20-pin
Connector

Stand-off Pins

2. Pass the tips of the standoff pins through both boards so that the tip
completely expands.

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Chapter 2

Connect the Thermal Connect the thermal sensor wires to the removable terminal block of the ATEX
option module.
Sensor Wires
20-750-ATEX Table 2 - ATEX Terminal Designations
Terminal Name Description Related
Parameter
ATEX+ ATEX input (+) Motor protection device input. Parameter 41
ATEX- ATEX input (–) Thermostat or PTC-type device. [ATEX Sts]
ATEX+ 2 Polarity can be ignored. See Parameter 41
ATEX- 1 [ATEX Sts] on
page 37.

Cabling Requirements

Follow these requirements for thermal sensor wiring to the removable terminal
block of the ATEX option module:
• Use cable duct, conduit, armored cable, or other means to help protect the
thermal sensor wires from damage.
• Use shielded, twisted-pair cable.

24 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 2

Installation Requirements

Installation must meet the radio frequency (RF) emission compliance and
installation requirements that are outlined in the installation instructions:
• PowerFlex 750-Series AC Drives Installation Instructions,
publication 750-IN001.
• PowerFlex 750-Series Products with TotalFORCE Control Installation
Instructions, publication 750-IN100.
• PowerFlex 755TM IP00 Open Type Kits Installation Instructions,
publication 750-IN101.

Install the ATEX Option To install the ATEX option module with 11-Series I/O option module assembly
in the drive, follow these steps.
Module Assembly
1. Remove power from the drive and verify that the voltage on the bus
capacitors has discharged.

ATTENTION:
• Electric Shock Hazard. Verify that all sources of AC and DC power are de-
energized and locked out or tagged out in accordance with the
requirements of ANSI/NFPA 70E, Part II.
• To avoid an electric shock hazard, verify that the voltage on the bus
capacitors has discharged before performing any work on the drive.
Measure the DC bus voltage at the +DC and -DC terminals or test points. The
voltage must be zero.
For the location of the terminal block and test point sockets, see the manual for
your drive:
• PowerFlex 750-Series AC Drives Installation Instructions, publication
750-IN001.
• PowerFlex 750-Series Products with TotalFORCE Control Installation
Instructions, 750-IN100.
• PowerFlex 755TM IP00 Open Type Kits Installation Instructions, 750-IN101.

2. Route the thermal sensor wires that are attached to the ATEX removable
terminal block under the lower mounting bracket.

TIP Leave enough length in the cable so that you can remove the option
module in the future, if needed.

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 25

Chapter 2

PowerFlex 755 Drive Shown

3. Plug in the removable terminal block and secure the screws before
installing the assembly on the backplane.
4. Firmly press the 11-Series I/O option module edge connector into port 4
or port 5.

IMPORTANT The ATEX option module that is mounted on an 11-Series I/O option
module can be installed only in drive ports 4 or 5.

PowerFlex 755 Drive Shown

26 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 2

5. Tighten the top and bottom retaining screws:

• Recommended torque = 0.45 N•m (4.0 lb•in)
• Recommended screwdriver = T15 Hexalobular

IMPORTANT Do not overtighten the retaining screws.

PowerFlex 750-Series Safe The ATEX option module with 11-Series I/O option module can be used with
the Safe Torque Off (catalog number 20-750-S) option module. For information
Torque Off Option Wiring about the Safe Torque Off option module, see the PowerFlex Safe Torque Off
User Manual, publication 750-UM002.

WARNING: Risk of Explosion.

If any changes are made to an installed system, the operation of that system
must be verified. These changes include installation, removal, or modification
of ATEX or functional safety options. Failure to verify that the operation of a
completed installation can result in a safety system that does not function
correctly. See Verify Operation on page 31.

IMPORTANT When a safety option is installed with the ATEX option, you must wire the
EnC and EnNO dry contacts.

Figure 5 describes the wiring of the 11-Series I/O option module with the Safe
Torque Off option module.

Figure 5 - Connecting the ATEX Option with a Safe Torque Off Option

11-Series I/O Option Module Safe Torque Off Option Module

–10V
10VC
+10V
Sh
Ao0– Reset Signal
Ao0+
Sh SP+
Ai0–
Ai0+
Sh EnC Power Used For Safety Circuit
Di0
Di0P
Relay Driver/ SP–
Di1
Di1P Latch Circuit
Di2 EnNO
Di2P
Ip Common
SP-
SP+ SP-
SE+
Ic +24V
SE+
EnC
EnNO Sd
SE-
Sd
SE-
Safety Enable
SE+ (EnNO)
Common
+24V
SE–

Safety Configuration
Switch

‘EnNO’ becomes ‘SE+’

Wire the Safe Torque Off module as usual.
ATEX+

ATEX–

For information on setting the safety configuration switch, see ATEX Option Module and
11-Series I/O Safe Torque Off Option 11-Series I/O Option Module with a Safety Option Module on page 21
Option Module, TB1 Module, TB2

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 27

Chapter 2

Operating Principle

The dry contact on the 11-Series I/O option module interrupts the safe enable
input (SE+) on the Safe Torque Off option module. The maximum SIL
capability of the ATEX function is SIL 1. The maximum SIL capability of the
equipment that uses the Safe Torque Off option module remains the same.

Safe Speed Monitor Option The ATEX option module with 11-Series I/O option module can be used with
the Safe Speed Monitor (catalog number 20-750-S1) option module. For
Wiring information about the Safe Speed Monitor option module, see the PowerFlex
750-Series Safe Speed Monitor Option Module Safety Reference Manual,
publication 750-RM001.

WARNING: Risk of Explosion.

If any changes are made to an installed system, the operation of that system
must be verified. These changes include installation, removal, or modification of
ATEX or functional safety options. Failure to verify that the operation of a
completed installation can result in a safety system that does not function
correctly. See Verify Operation on page 31.

IMPORTANT When a safety option is installed with the ATEX option, you must wire the
EnC and EnNO dry contacts.

Figure 6 illustrates the wiring of the 11-Series I/O option module with the Safe
Speed Monitor option module.

Figure 6 - Connecting the ATEX Option with a Safe Speed Monitor Option
‘EnNO’ becomes ‘S12’
Wire the Safe Speed Monitor module as usual.

–10V 11-Series I/O Option Module

10VC
+10V
Sh Safe Speed Monitor Option Module
Ao0–
Ao0+
Sh
Reset Signal
Ai0–
Ai0+
Sh
Di0 EnNO S22 SS_IN_Ch1
Di0P
Di1 Relay Driver/
Di1P
Di2 Latch Circuit
Di2P
Ip
EnC S12 SS_IN_Ch0
Ic S34
S12
EnC 52
EnNO 51
S12(EnNO) 78
68
44
34
X42
X32
S42
S32 Safety Configuration
S62
S52
S82
Switch
S72
S12 S22
S12(EnNO) S12
A2
A1
ATEX+

ATEX–

11-Series I/O Safe Speed Monitor For information on setting the safety configuration switch, see ATEX Option Module and
Option Module, TB1 Option Module, TB2 11-Series I/O Option Module with a Safety Option Module on page 21

28 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 2

Operating Principle

The dry contact on the 11-Series I/O option module interrupts the safe stop
input channel 0 (SS_IN_CH0 pin S12) on the Safe Speed Monitor option
module. The maximum SIL capability of the ATEX function is SIL 1. The
maximum SIL capability of the equipment that uses the Safe Speed Monitor
option module remains the same.

Safe Speed Monitor (SSM) Configuration Requirements

WARNING: Risk of Explosion.

You must set parameter 44 [Safe Stop Input] and parameter 45 [Safe Stop Type]
to one of the options that are defined in this section.
Setting the parameters to a different option can result in an explosion.

The following Safe Speed Monitor parameters enable the ATEX function to
immediately remove power to the motor in case of an ATEX fault condition.

You must set parameter 44 [Safe Stop Input] to one of these options:
• 1 - 2NC
• 3 - 1NC+1NO

You must set parameter 45 [Safe Stop Type] to one of these options:
• 0 - Torque Off
• 3 - Trq Off NoCk

Integrated Safety - Safe The ATEX option module with 11-Series I/O option module can be used with
the PowerFlex 755/755T Integrated Safety - Safe Torque Off (catalog number
Torque Off Option Module 20-750-S3) option module. For information about the Integrated Safety - Safe
Torque Off option module, see the PowerFlex 755/755T Integrated Safety - Safe
Torque Off Option Module User Manual, publication 750-UM004.

WARNING: Risk of Explosion

If any changes are made to an installed system, the operation of that system must
be verified. These changes include installation, removal, or modification of ATEX or
functional safety options. Failure to verify that the operation of a completed
installation can result in a safety system that does not function correctly. See Verify
Operation on page 31.

IMPORTANT When a safety option is installed with the ATEX option, you must wire the EnC
and EnNO dry contacts.

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Chapter 2

PowerFlex 755/755T The 20-750-ATEX option can be wired to the safety input on an Integrated
Safety Functions Option Module (20-750-S4). This is a general-purpose safety
Integrated Safety input, so you are responsible for the GuardLogix programming logic to tie the
Functions Option Module input to the SO.STOOutput tag. See the PowerFlex 755/755T Integrated Safety
Functions Option Module User Manual, publication 750-UM005 for more
information about the Integrated Safety Functions Option Manual.

WARNING: Risk of Explosion

If any changes are made to an installed system, the operation of that system must
be verified. These changes include installation, removal, or modification of ATEX or
functional safety options. Failure to verify that the operation of a completed
installation can result in a safety system that does not function correctly. See Verify
Operation on page 31.

IMPORTANT When a safety option is installed with the ATEX option, you must wire the EnC
and EnNO dry contacts.

Reset the Drive after an The reset sequence depends on the configuration of the reset type for the SSM.
To reset the drive, follow these steps.
SSM Fault Detection
1. Clear the ATEX fault condition.
2. Issue a clear fault command.
3. Cycle the safety device that is wired to both channels of the safe stop input
so that both SS_IN_CHx inputs are cycled low to high.
If the SSM reset type is ‘automatic’, the drive is fully reset. Manual and
Manual-monitored modes require the reset input to the SSM card to be
either high, or cycled before the drive is fully reset.

Interface Without a Safety The ATEX option module with the 11-Series I/O option module can be used
without a safety option with the safety signal on the backplane. The EnC and
Option EnNO contacts can be left unwired.

30 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 3

Verify Operation

Topic Page
Description of Functionality 31
Motors with Thermostatic Switches 32
Motors with Positive Temperature Coefficient (PTC) Devices 33
Functional Proof Testing without a Test Fixture 34

Test the safety function for proper operation after initial installation and after the
drive system is modified. We recommend annual functional testing during
regular maintenance intervals.

WARNING: Risk of Explosion.

If any changes are made to an installed system, the operation of that system
must be verified. These changes include installation, removal, or modification
of ATEX or functional safety options. Failure to verify that the operation of a
completed installation can result in a safety system that does not function
correctly. See Verify Operation on page 31.

IMPORTANT For installation of PowerFlex 755T drive products (frame 8 and larger), check
your drive firmware release notes for known anomalies and verify that there
are no safety-related anomalies.

Description of The ATEX option module with 11-Series I/O option module provides ATEX
functionality for ATEX motors with thermostat contacts or PTC-type devices.
Functionality The module removes power from the gate firing circuits of the drive output
power devices (IGBTs) when the temperature circuit in the motor indicates that
the motor temperature is too high.

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Chapter 3

Motors with Thermostatic Thermostatic switches are arranged in series throughout the motor. Typically
there is a switch, or a pair of switches, in each motor turn. Each switch opens
Switches when the local temperature is too high. The ATEX option module with 11-Series
I/O option module can detect an over-temperature event anytime the circuit
between the terminals is open.

PowerFlex® 750-Series Drive or

PowerFlex 755T Drive Products
(755-Series drive shown)

Functional Proof Testing for Systems with Thermostat Contacts

Build a test fixture with a switch, a spare terminal plug (see Catalog Numbers for
Spare Terminal Plugs on page 10), and this schematic.

SW1

To perform the thermostat contacts functional proof test, follow these steps.

1. Close SW1.
2. Run the drive.
3. Open SW1.
If the system is working correctly, the drive faults due to a motor
over-temperature event detection. See
ATEX Fault Descriptions on page 38.
4. If a safety option is present, check parameter 933 [Start Inhibits] and
verify that bit 2 [Enabled] and bit 7 [Safety] are set to high.

32 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 3

Motors with Positive PTC-type devices are arranged in series throughout the motor. The resistance of
each PTC goes up as the motor temperature rises. The ATEX option module
Temperature Coefficient with 11-Series I/O option module can detect an over-temperature event. See
(PTC) Devices General Specifications on page 41 for PTC trip resistance thresholds.
PowerFlex 750-Series Drive or
PowerFlex 755T Drive Products
(755-Series drive shown)

Functional Proof Testing for Systems with PTC Devices

Build a test fixture with switches, resistors, a spare terminal plug (see Catalog
Numbers for Spare Terminal Plugs on page 10), and this schematic. Resistors
must be at least 1/8 W and 5% tolerance.

2kΩ 2kΩ

SW2

SW1

Over-temperature Functional Proof Test

To perform the PTC device over-temperature functional proof test, follow these
steps.

1. Close SW1.
2. Open SW2.
3. Run the drive.
4. Open SW1.
If the system is working correctly, the drive faults due to a motor
over-temperature event detection. See
ATEX Fault Descriptions on page 38.
5. If a safety option is present, check parameter 933 [Start Inhibits] and
verify that bit 2 [Enabled] and bit 7 [Safety] are set to high.

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Chapter 3

Short Circuit Functional Proof Test

To perform the PTC device short circuit functional proof test, follow these steps.

1. Close SW1.
2. Open SW2.
3. Run the drive.
4. Close SW2.
If the system is working correctly, the drive faults due to a motor
over-temperature event detection.
5. If a safety option is present, check parameter 933 [Start Inhibits] and
verify that bit 2 [Enabled] and bit 7 [Safety] are set to high.

Functional Proof Testing To test the ATEX safety function without a test fixture, follow these steps.
without a Test Fixture 1. Wire the ATEX daughter card to the thermal sensor in the motor.
2. Power up the drive.
3. Verify that no faults exist.
4. Remove power from the drive and verify that the voltage on the bus
capacitors has discharged.

ATTENTION:
• Electric shock hazard. Verify that all sources of AC and DC power are de-
energized and locked out or tagged out in accordance with the
requirements of ANSI/NFPA 70E, Part II.
• To avoid an electric shock hazard, verify that the voltage on the bus
capacitors has discharged before performing any work on the drive.
Measure the DC bus voltage at the +DC and -DC terminals or test points. The
voltage must be zero.
For the location of the terminal block and test point sockets, see the manual for
your drive:
• PowerFlex 750-Series AC Drives Installation Instructions, publication
750-IN001.
• PowerFlex 750-Series Products with TotalFORCE Control Installation
Instructions, publication 750-IN100.
• PowerFlex 755TM IP00 Open Type Kits Installation Instructions, publication
750-IN101.

5. Unplug the ATEX terminal plug from the ATEX daughter board.
6. Power up the drive.
If the ATEX safety function is operating correctly, an over temperature
fault is enunciated.

34 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 3

7. If a safety card is present, check parameter 933 [Start Inhibits] and verify
that bit 2 [Enabled] and bit 7 [Safety] are set to high.
8. Remove power from the drive and verify that the voltage on the bus
capacitors has discharged (see step 4).
9. Reinstall the ATEX terminal plug.
10. Power up the drive and verify that the over temperature fault can now be
cleared.
If the SSM option is present, additional steps are required. See Reset the
Drive after an SSM Fault Detection on page 30.

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 35

Chapter 3

Notes:

36 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Chapter 4

ATEX Monitoring

Topic Page
Parameter 41 [ATEX Sts] 37
ATEX Fault Descriptions 38
ATEX Configuration Errors 38
Restart the Drive after an Over-temperature Fault 39

This section describes the parameter 41 [ATEX Sts] bit functionality, the ATEX
faults and configuration errors, and how to restart the drive after an
over-temperature fault.

Parameter 41 [ATEX Sts] Parameter 41 [ATEX Sts] appears in the 11-Series I/O file, Motor PTC group,
when the ATEX option module is installed.

This parameter provides the status of the ATEX thermal sensor. If an ATEX fault
occurs, the corresponding bits change. When the temperature falls below the trip
point, the bits change back to their original settings.

A descriptive fault message is displayed. The fault message can be retrieved from
the fault queue after you clear the fault message from the display.

Read-write
No. Display Name Values

Data Type
Full Name
Group

Description
File

41 ATEX Sts RO 16-bit

ATEX Status Integer
This parameter is not latched and only displays the status of the ATEX thermal sensor. When an ATEX fault is present, the corresponding bit value is 1.
When motor temperature is within the optimal range, the bit value is 0.
This parameter is available only when an ATEX option module is installed.
Thrmlsnsor OK

Options
PTC Selected

Voltage Loss
Thermostat

Short Cirkt
Over Temp
Reserved

Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
Reserved
11-Series I/O
Motor PTC

0 = Condition False
Default 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1 = Condition True
Bit 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Bit 0 “Thrmlsnsor OK” – Thermal sensor is Ok.

Bit 1 “Short Cirkt” – Short circuit fault that is detected by thermal sensor.
Bit 2 “Over Temp” – Over temperature fault that is detected by thermal sensor.
Bit 3 “Voltage Loss” – Voltage loss fault has taken place on ATEX board.
Bit 13 “Thermostat” – Thermostat input has been selected.
Bit 14 “PTC Selected” – PTC input has been selected.

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Chapter 4

ATEX Fault Descriptions Table 3 contains a list of ATEX-specific faults, a description, and the corrective
action (where applicable).

Table 3 - ATEX Faults, Descriptions, and Actions

Event Fault/Alarm Text Type Fault Description/Corrective Action
No. (1) Action (2)
xx011 PTC Over Temp Resettable Coast An over-temperature condition has been
fault detected in the motor, or the sensor path has
been broken.
xx012 PTC ShortCircuit A short circuit condition has been detected in the
sensor path. If the fault is unable to be cleared,
make sure the thermal sensor that is connected
is a PTC-type and not thermostatic.
xx013 ATX VoltageLoss Possible hardware damage.
A short in the motor to the thermal sensor.
An excess of electromagnetic compatibility
(EMC) noise due to improper grounding/
shielding.
xx014 ThermostatOvrTmp An over-temperature condition has been
detected in the motor, or the sensor path has
been broken.
(1) xx indicates the port number where the ATEX option module is installed.
(2) These faults initiate the ATEX function (uncontrolled stop).

ATEX Configuration Errors Table 4 shows an example of the device conflict text. A conflict can be enunciated
under these conditions:
• During power-up, when the ATEX safety configuration switch is set
improperly.
• If the ATEX option module with the 11-Series I/O option module is
installed in a slot other than 4 or 5.

Table 4 - ATEX Configuration Errors

Device Conflict Text Description/Action
X Port 06 The ATEX option module and 11-Series I/O option module is installed in an
unsupported port.
X Port 06 ‘Safe Speed Montr’ The safety configuration switch (S1-1) is set to ‘ON’, and a safety option is
present.

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 Chapter 4

Restart the Drive after an The drive enters a stop condition and stops current flow to the motor when an
over-temperature condition is sensed in the motor.
Over-temperature Fault
To restart the drive, follow these steps.

1. To acknowledge the fault, press the Clear soft key.

The fault information is removed so that you can use the HIM.
2. Fix the condition that caused the fault.
The cause must be corrected before the fault can be cleared.
3. Clear the fault by one of these methods:
• Press Stop (stops the drive)
• Cycle drive power
• Select the Clear soft key on the HIM Diagnostic folder Faults menu
4. Perform any reset sequence that is required by any other installed options,
such as a Safe Speed Monitor option module.
5. Issue a valid start command to the drive.

TIP For more information on faults and how to restart the drive, see the
troubleshooting section in the manual for your drive:
• PowerFlex 750-Series AC Drives Programming Manual,
publication 750-PM001
• PowerFlex Drives with TotalFORCE Control Programming Manual,
publication 750-PM100

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 39

Chapter 4

Notes:

40 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Appendix A

Specifications and Certifications

Topic Page
General Specifications 41
11-Series I/O Option Module Terminal Block Specifications 41
Environmental Specifications 42
Certifications 43

This appendix provides specifications for the PowerFlex® ATEX option module
with the 11-Series I/O option module.

General Specifications This table provides general specifications.

Attribute Value
Safety integrity level SIL 1 per IEC 61508 (see Safety Data on page 42)
Conductor type Shielded twisted-pair cable, max length 150 m (492 ft)
Conductor size (1) 0.3…2.5 mm2 (28…14 AWG)
Strip length 6.0 mm (0.24 in.)
Screwdriver blade DIN 5264
PTC over-temperature trip resistance >3.2 kΩ
PTC short circuit trip resistance <100 Ω
PTC receiver ckt IEC 60947-8 or EN 60947-8 compatible
(1) See the Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.

11-Series I/O Option This table provides wire size, torque, and wire strip length for the 11-Series I/O
option module.
Module Terminal Block
Specifications 11-Series I/O
Option Module
Terminal Type Wire Size Range
mm2 (AWG)
Torque
N•m (lb•in)
Strip Length
mm (in.)
Terminal Block
Max Min Max Recommended
TB1 Screw terminals 2.5 (14) 0.3 (28) 0.25 (2.2) 0.2 (1.8) 6 (0.24)
Tension clamp terminals 2.5 (14) 0.13 (26) N/A 10 (0.39)
TB2 Screw terminals 4.0 (12) 0.25 (24) 0.5 (4.4) 0.4 (3.5) 7 (0.28)
Tension clamp terminals 4.0 (12) 0.25 (24) N/A 10 (0.39)

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 41

Appendix A

Safety Data The PFD and PFH values in Table 5 were calculated based on equations in
IEC 61508. This table shows the worst case calculated values for drive frames
1…10 with a proof test interval of 20 years.

IMPORTANT A proof test is not defined in this user manual. A proof test interval of 20
years is used for the calculations here.

These values show the SIL 1 consumption of the ATEX safety function to be
approximately 30%. The safety calculations represent the local ATEX safety path
from the input of the ATEX daughter card to the device that disables
heat-producing power.

Table 5 - PFD and PFH for 20-year Proof Test Interval for All PowerFlex 753/755 and PowerFlex
755T Drives

Attribute Value
Safety integrity level (SIL) 1
Hardware fault tolerance (HFT) 0
Mission Time (MT) 20
Probability of failure on demand (PFD) <3.09E-02
Probability of failure per hour (PFH [1/hour]) <3.53E-07

Environmental The installation must comply with all environmental, pollution degree, and drive
enclosure rating specifications required for the operating environment.
Specifications
Category Specification
Ambient temperature For detailed information on environmental, pollution degree, and drive enclosure
rating specifications, see the technical data publication for your drive:
Storage temperature • PowerFlex 750-Series AC Drives Technical Data,
Shock publication 750-TD001
• PowerFlex 750-Series Products with TotalFORCE Control Technical Data,
Operating publication 750-TD100
Packaged for shipment • PowerFlex 755TM IP00 Open Type Kits Technical Data,
Vibration publication 750-TD101
Operating
Packaged for shipment
Sinusoidal load
Random secured
Surrounding environment

ATTENTION: Failure to maintain the specified ambient temperature can

result in a failure of the safety function.

42 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Appendix A

IMPORTANT Products with a safety function installed must be protected against

conductive contamination by one of the following methods:
• Select a product with an enclosure type of at least IP54,
NEMA/UL Type 12
• Provide an environmentally controlled location for the product that does
not contain conductive contamination

Table 6 - Environmental Pollution Degree Description According to EN 61800-5-1

Surrounding Environment Conductive Contamination Acceptable Enclosures

Pollution Degree Allowed by Pollution Degree
Pollution degree 1 and 2. No possibility of conductive dust. All enclosures are acceptable.
Pollution degree 3 and 4. A possibility of conductive dust is Enclosure that meets or exceeds
allowed. IP54, NEMA/UL Type 12 is required.

Certifications The ATEX option module (catalog number 20-750-ATEX) together with the
11-Series I/O option module (catalog numbers 20-750-1132D 2R,
20-750-1133C-1R2T, or 20-750-1132C-2R) are certified to be in conformity
with the legislation and standards that are listed in this table.
Certification(1) Legislation/Standard/Certificate
c-UL-us (U.S. and Canada) (2) UL 508C (U.S.); C22.2 No.14 (Canada); and UL 61800-5-1
CE (Europe) Low Voltage Directive (2014/35/EU)
EN 61800-5-1
EMC Directive (2014/30/EU)
EN 61800-3
ATEX Directive (2014/34/EU)
EC-Type-Examination Certificate Number:
TÜV 17 ATEX 7990 X
EN 50495
Regulatory Compliance Mark Radiocommunications Act: 1992
Radiocommunications (EMC) Standard: 2012
Radiocommunications Labeling (EMC) Notice: 2008
IEC 61800-3
KCC (Korea) Radio Waves Act: Article 58-2
(1) Certification information can be viewed at , http://rok.auto/certifications.
(2) Underwriters Laboratories Inc. has not evaluated the ATEX option module for functional safety.

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 43

Appendix A

Notes:

44 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 Index

Numerics E
20-750-1132C-2R 10 EnC 27, 28, 30
20-750-1132D-2R 10 EnNO 27, 28, 30
20-750-1133C-1R2T 10 explosion risk 7, 9, 10, 27, 28, 29, 31
20-750-ATEX 10 explosive atmosphere 7, 11
20-750-S 18
20-750-S1 18
20-750-S3 18, 21 F
20-750-S4 18, 21 failure analysis 13
fault desriptions
ATEX-specific faults 38
A fault reset sequence 30
ATEX fault text
circuitry 12 ATX VoltageLoss 38
configuration errors PTC Over Temp 38
X Port 06 38 PTC ShortCircuit 38
X Port 06 ‘Safe Speed Montr’ 38 ThermostatOvrTmp 38
installation example 11 functional proof test
ATEX directive 2014/34/EU over temperature 33
Category 2 7 PTC devices 33
GD 7 short circuit 34
Group II 7 test fixture for PTC devices 33
ATEX option module test fixture for thermostat contacts 32
configure for PTC mode 22 thermostat contacts 32
configure for thermostat mode 22 without a test fixture 34
insulation wrapper 18 functional testing 31
used with a safety option module 21 functional tests 16
used without a safety option module 20
G
B gas vapors 7
backplane 30
bus voltage test points
verify discharge 25, 34 H
hardware fault tolerance 12
C
cabling requirements I
thermal sensor 24 installation environment 42
catalog numbers dust environments 8
11-Series I/O option modules 10 installation example
ATEX option module 10 ATEX 11
Integrated Safety Functions option module 18
Integrated Safety Safe Torque Off 18
Safe Speed Monitor option module 18 J
Safe Torque Off option module 18
spare terminal plug kits 10 jumper
configuration errors configure the safety enable 23
X Port 06 38 safety enable 19
X Port 06 ‘Safe Speed Montr’ 38 safety enable installed 20
safety enable removed 22

D
drive enclosure rating specifications 42
drive ports 26
dry contact 28, 29
dust 7

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 45

Index

M safe speed monitor parameters

motor P44 29
P45 29
ATEX certified 10 safety
ATEX guidelines 8
analysis 16
certification nameplate 8
configuration switch (S1-1) 18
dust environments 8
enable jumper 19, 20, 22
flameproof construction 8
configure 23
insulation fault 11
function test 31
labeled for hazardous areas 8
input signal trigger 13
nameplates 8
reaction time 13
over-temperature signal 8
signal on backplane 30
protected by enclosure 8
shock and vibration 42
thermal sensor 11
short-circuit functional proof test 34
SIL 1 28, 29, 42
O SIL capability 28, 29
option modules SK-R1-SCRWTB-EIO 10
integrated safety functions (20-750-S4) 30 SK-R1-SPRGTB-EIO 10
integrated safety safe torque off (catalog spare terminal plug kits 10
number 20-750-S3) 29 specifications 41
safe speed monitor (20-750-S1) 28
safe torque off (20-750-S) 27 stop condition 39
over-temperature
event 32 T
functional proof test 33
temperature
ambient 42
P storage 42
parameter terminals
41 ATEX Sts 24, 37 EnC 12, 27, 28
44 Safe Stop Input 29 EnNO 12, 27, 28
45 Safe Stop Type 29 test
933 Start Inhibits 32, 33, 34, 35 safety function 31
PFD 42 thermal sensor 11, 16
PFH 42 cabling requirements 24
pollution degree 42 switch (S1-2) 18
wiring 24
positive temperature coefficient 8, 11
thermostat contacts
devices 33
proof test interval 42 functional proof test 32
thermostat mode 22
PTC 8, 11
thermostatic switches 32
trip resistance 33
PTC mode 22
U
R user manuals
safe speed monitor 23
radio frequency (RF) emission compliance 25 safe torque off 23
reset the drive 30
resistors 33
restart the drive 39 W
risk wiring
assessment 15 safe speed monitor option module 28
of explosion 10, 27, 28, 29, 31 safe torque-off option module 27
thermal sensor 24
S
S1 switches
S1-1 18
S1-2 18
safe state 12

46 Rockwell Automation Publication 750-UM003E-EN-P - August 2020

 PowerFlex 750-Series ATEX Option Module User Manual

Rockwell Automation Publication 750-UM003E-EN-P - August 2020 47

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Publication 750-UM003E-EN-P - August 2020

Supersedes Publication 750-UM003D-EN-P - March 2017 Copyright © 2020 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.