High Performance Mobile

Scrap Processing Equipment

Ing. BONFIGLIOLI

COMPANY INTRODUCTION
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Family Vision & Management:

❖ Our founder Mr. Gaetano Bonfiglioli had deposited his first patent for a
breeding device in 1932.

❖ In 1953 Ing. Bonfiglioli S.p.A was established. The company business core was
mainly agricultural equipment.

❖ In the mid 60’s, Ing. Giancarlo Bonfiglioli, expanded the family business from
the manufacturing of agricultural and breeding equipment to the production of
truck mounted cranes.

❖ In the early 80’s Ing. Giancarlo Bonfiglioli started the manufacturing of scrap
the mobile equipment for the recycling and processing of the metal scrap.
❖ Today, the company is directed by Ing. Cesare Bonfiglioli , who further
expanded the family business globally and contributes to spread the Company
good reputation worldwide.
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OUR MISSION started in 1953

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Agricultural machines
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LOCATED CLOSE TO BOLOGNA - ITALY
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Location: Castello d’Argile

Area Extension: 100.000 m²
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TRUCK MOUNTED CRANES

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Started manufacturing of truck mounted cranes in

1964
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SCRAP BALER
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Started manufacturing scrap balers in 1981

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VERTICAL SHEAR
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Started manufacturing vertical shear in1987

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HORIZONTAL SHEAR
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First series of horizontal shear in1989

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HAMMER MILL SHREDDER

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Our first hammer mill shredders in 1993

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with continuous growth
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TODAY
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COMPANY FAST FACTS

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❖ Still remains a family owned and run company

❖ Employing approx. 135 people:
 38 in the R&D Engineering Dept.
 32 in Marketing and Sales Dept.
 65 in the Production Dept.

❖ Yearly turnover around 75 million Euro

❖ Excellent reputation thanks to:

• Strong engineering expertise and manufacturing done in Italy
• Strong worldwide agents and distributors sales network.
• Decades of experience
• Customer and service oriented
• Flexibility according to market demand
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COMPANY FAST FACTS
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 P.E.O.C. (Premium Export Oriented Company) awards in 2013-

2014-2015
 R&D Cooperation with the Engineering Dept. – Bologna
University
 ISRI (USA), ARA (USA) and CARI (Canada) active membership
with seminars and activities on the side of the associations.
 Technology Innovation Awards 2007 & 2010
 Ing BONFIGLIOLI S.p.A.

PRESENCE IN WORLD MARKETS

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Business activities across 5 continents (83 Countries)

 Ing. BONFIGLIOLI S.p.A.
WORLDWIDE MARKET LEADER
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Units sold worldwide:

❖ No. 2,500 Balers

❖ No. 2,300 Shears

❖ No. 430 Hammermill shredders

❖ No. 33,000 truck mounted cranes

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EQUIPMENT RANGE
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TRUCK MOUNTED CRANES

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TRUCK MOUNTED CRANES

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Basic Features and Benefits:

❖ Variety of models for different applications
(20 different models)

❖ Boom outreach from 3 m to 22,10 m

❖ Lifting capacity from 0,7 ton to 63 ton

❖ Easy to install on truck

❖ Easy to operate
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METAL SCRAP PROCESSING LINE
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The metal scrap line equipment includes:

❖ Mobile baler

❖ Mobile horizontal shear

❖ Mobile vertical incline shears

❖ Hammermill compact shredders

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METAL SCRAP BALER ARIETE

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METAL SCRAP BALER ARIETE

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Basic Features and Benefits:

❖ Scrap compacting baler with solid monolithic structure in Weldox and
Hardox special steel, run by diesel or electric engine, equipped with crane,
cab and grab

❖ Mobile unit equipped with roll on roll off system. Movable with standard 4-
axis truck or with hook lift system

❖ Inner box length 4.8m, weight 18.5 ton

❖ Bale size: 880 mm x 670 mm x variable length

❖ Average output productivity: 8 to 10 ton/hour

❖ Average bale density: 0.8 ton/m3

❖ Ratio of mixed scrap & cars volume reduction is respectively 75% & 80%
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HORIZONTAL SHEAR
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WORKING CYCLE
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HORIZONTAL SHEAR SQUALO 1000
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Basic Features and Benefits:

❖ Mobile unit equipped with roll on roll off system. Movable with standard 4-
axis truck or hook lift system
❖ Cutting force 650 tons
❖ Average output productivity: 9 to 12 ton/hour
❖ Fixed cutting lenght: 42 cm
❖ Average output material density: 0.6-0.8 ton/m3
❖ Ratio of mixed scrap & cars volume reduction is respectively 70% & 75%
❖ Diesel or electric motor driven, automatic cycle and remote controlled
(optional)
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VERTICAL INCLINED SHEARS

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VERTICAL INCLINED SHEARS

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Basic Features and Benefits:

❖ Different models with different shearing force and capacity(*)

SQUALO 1500 with productivity up to 15-18 ton/hour

SQUALO 2000 with productivity up to 22-25 ton/hour
SQUALO 3000 with productivity up to 32 ton/hour
SQUALO 4000 with productivity up to 40 ton/hour
(*) under normal working conditions, depending on the type, quality & quantity of material and ability of
the operator
❖ Mobile unit equipped with 4 lifting cylinders, movable with low boy
trailer
❖ Weight from 57 to 117 ton

❖ Shearing force is respectively 1100 ton, 1450 ton, 2000 ton, 2400
ton depending on the models
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WORKING CYCLE
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VERTICAL INCLINED SHEARS

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Basic Features and Benefits:

❖ Adjustable cutting lengths by incremental steps.

❖ Average output material density: 0.6-0.8 ton/m3

❖ Ratio of mixed scrap & cars volume reduction is respectively 70% & 75%

❖ On site installation without the need of ground foundation and civil works.

❖ Fully automatic, remote controlled , automatic greasing, continuous loading.

❖ Bosch Rexroth hydraulic and Siemens PLC (with available remote connection with the factory).

❖ High shear force makes it possible to process quickly & efficiently HMS/Bulky oversized scrap.

❖ Diesel/electric/combo motor driven.

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HAMMERMILL COMPACT SHREDDERS

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HAMMERMILL SHREDDERS
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Basic Features and Benefits:

❖ Different models with different capacity (*)
DRAKE 10 with an average productivity of 10-13 ton/hour
DRAKE 12 with average output productivity 15-18 ton/hour
DRAKE 16 with average output productivity 22-25 ton/hour
DRAKE 16 HP with average output productivity 45-50 ton/hour
(*) under normal working conditions, depending on the type, quality & quantity of material and ability of
the operator
❖ Input material: pre-sheared or entire cars complete with engines, & pre-
sheard or entire bales (depending on the models), white goods, light mixed
scrap, aluminium

❖ Output material: pure proller (E 40- ISRI 210- ISRI 211) ready for the mill

❖ Average output material density: 0.9-1.3 ton/m3 (depending on the input

material and grid size)
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HAMMERMILL SHREDDERS
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Basic Features and Benefits:

❖ Ratio of mixed scrap & cars volume reduction is respectively
80% & 85%
❖ Standard permanent magnet system for ferrous metal and
eddy current sorting system for non-ferrous metal and fluff
❖ Patented system, fully automatic cycle and tele-remote
controlled, PLC system
❖ On site installation without the need of fixing the shredder to
the ground concrete foundation
❖ Easy maintenance & low operating cost
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Drake 10-12-16 working cycle
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Drake 16 HP working cycle
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WHY ING. BONFIGLIOLI

EQUIPMENT?
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Equipment Strenght
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❖ Focused and dedicated to the scrap, steel mills and recycling

industries
❖ Ing. Bonfiglioli machines are designed and built specifically for the
baling, shearing and shredding of the metal scrap.
❖ Fast, efficient and profitable way to process the metal scrap
❖ Strengths of Ing. Bonfiglioli equipment: transportable, versatile, high
efficiency and high productivity, strong, easy to operate, low
operating and maintenance costs, minimum civil works required
❖ Main advantages of using Ing. Bonfiglioli equipment: reduction of
the scrap transportation costs, increase of the scrap market value
after processing, supply clean scrap ready for the mill.
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Equipment Strenght
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❖ Ing Bonfiglioli design and build machines with high

performance, but more importantly without over engineering
and complicated electronics.

❖ Ing. Bonfiglioli equipment are built with special steel Strenx

and Hardox and are fitted with the most reliable supplier’s
parts & components (Deutz, Caterpillar, Bosch Rexroth,
Siemens, Parker, Donaldson etc.)

❖ Ing. Bonfiglioli equipment are a good VALUE “high

performance and quality at a reasonable price”. Investment
cost is half than the machines supplied by the competition.

❖ Quick return of the investment.

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Company Points of Strenght

- Fully Integrated State of the art manufacturing facility.

- Unique equipment design and portability.
- 74 International Copyrighted Patents.
- Assembling and Testing of any unit manufactured prior to
shipment.
- R&D technical upgrade of the products every 4 units
produced.
- After Sales Service worldwide.
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Thank you for your

attention