Activity: FCU UNIT FIXING & ERECTION ACTIVITIES IN ALL WAREHOUSE IN CTO - V

SITE: CTO - 5
Risk Assessment Team Member: B. Srinivasa Rao, M. Krishna, Mr. Shanmugam, Mr.Rambabu, Mr.Suman(Cbre)
Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

1)Deploy experienced workmen on job.

1)Work permit will be obtained before start of the work

Moderate
2) Conduct Screening, Vertigo test, Medical checkup and safety
2) Toolbox talk should be conducted before start of work activity

High
1 Mobilization of Manpower physical & ergonomic hazards Personal Injury, Induction. 3 4 3 2
3) Provide adequate PPE's to Workmen like safety shooes, Reflective Jacket,
3) Issue ID cards and PPE's.
Safety Helmet, Eye Goggles, Anti cut Hand gloves, Nose mask,Ear Plug,Full Body
Harness etc.
4) Conduct job specific training before start of job.

1)Ensure to provide hard barricading along with caution boards at cut out areas.

Moderate
2)Safety Net has to provide

High
Fall hazards hitting to objects,Serious injury, Slip & Ensure that covering of all openings at work place 3 4 3 3
3). Proper Housekeeping.
Trip Hazard
4. Proper illumination.
5. clearance of 1mts to be maintained for all stacked or debris or any material
from the floor gaps.
2 Man movement at work place

Moderate
1)All the cables has to be isolated at working area.
Ensure that all service power lines,cables must be laid through

High
Electrical shock/ Electricution joint cables and no safety devices,Burns/ 4 3 2)Clearance has to be taken from site/zone incharge regarding electrical. 3 2
over head and to be connected with ELCBs & ensure the cut joints
Fatal accident 3. Securing the areas of extension boards and cords to be done from both
are made insulation properly with tape
evironmental and human intervention.

1) TB Talk/Training to be Conducted.

2) Proper area where Material to be shifted should be identified

before starting of Activity.
1) Job Specific training should be Conducted before starting the work activity.
3) Proper PPE's shal to be Provided to workmen (cut resistant

Moderate
2) Ensure proper area to be barricaded.
Hand gloves)
Shifting of FCU unit & frames 3) Deploy required Manpower as per weight ans size of material.

High
3 Sharp Edges, Lifting / shifting excessive Weight, 1) Personal Injury 4 3 3 2
Material from work shop or 4) Shifting area to be barricaed.
Improper Body Positions. 2) Property Damage 4) Walk ways should be clear from obstacles before shifting the
projects to working location 5) Ensure for a stand by person at shifitng area.
Material to specified Location.
6. Relaxation time to be provided for the shifting personnel.
6. Job change to be practised.
5) material will be shifted manually from storeage yard to Job
7. Caution board to be provided as material movement.
Location.
6) Deploy required Manpower as per weight and size of Material.

7)Material Stacking Should be Below 5 Ft Height.

Moderate
1.) Ensure that no loose materials should be in stacker cage. 1)Area barricading to be done.

Low
Taking measurement at height by 2.) Ensure that no persons work under the stacker cage. 2)Limited person has to perform the measurement work.
4 slip, fall of person, fall of material personal injury,/fatal,material damage. 3 3 2 2
stacker 3)Check whether measurement marking should not be at 3)Ensure that stacker should not hit with adjacent materials & racks.
electrical lines. 4)Ensure that stacker route shuold be clear witout any obstacles.

###
1) Minimum person to be kept near work place.
2)Inspection of hose connection to be done.
2)Ensure electric cables, extension boards; machines are free from electric shock
hazard.
3) Flammable materials shall not be nearby hot work operations.
4)Suitable fire extinguishers shall be kept ready.
5)Special care shall be taken during overhead grinding.
6)Trained and qualified personnel shall be deployed in such kind of operation.
7) Ensure guard on grinding machine. Ensure for all the opened pipelines to be
dummy.
8) Ensure that fire blanket has to be covered on equipments if there no chances
1)Use of PPE’s like hand gloves, helmet, safety shoe, goggles by of movable.
helper and near persons. 9. Ensure the grinding wheel thickness/ Condition in prior to usage.

Moderate
Flying of foreign particles. Burn injury 2)Earthing shall be checked before starting the activity. 10. Clearance of electrical cables/ trays in case of underneth condition.
Hot Works( Drilling, welding, gas 11. ELCB condition to be ensured in prior to usage.

HIgh
5 Fire hazards, injuries,Noise & health hazard , due to brazing (joining of tube or pipes).. 3) Ensure that the torch should be in good condition. 4 4 3 2
cutting,brazing) at ground & 12) Ensure the brazing activity should be carried in open place only.
electrical shocks Entry of flying particles in eye & 4)All the combustable materials has to be removed.
height work by stacker 13) Only compitent person has to perform the work of brazing.
ear .Electric shock. 5) Ensure that no tresspasser near by area.
6)Approved safety harness to be used & ensure for valid 14)Check the regulators or guages are in working conditions.
inspection tag. 15) Check for no leakages in the gas cylinders.
16)Fire extinguisher has to be placed near brazing work activity.

1)Barricade or restrict during erection of the frame.

2)Perform the Rigging as approved HIRA & procedure
1) check for SWL of the stacker before lifitng the frame.

Moderate
3)Proper PPE`s has to wear while performing the work.
2)Only competent riggers has to perform the job.
4) Lifting of material to be done as per the load of stacker.
High

Erection of FCU frame by stacker Fall of frame,Toppling of stacker,Striking with Serious injury/Fatal ,collapse of racks & 3)Stacker movement & placing of stacker should be on firm
6 4 3 5) Ensure the clearance of all overhead line and electrical cables/ trays. 3 3
at height nearby Person / Facility stacker. ground level.
6)Authorised operator has to operate the stacker.
4)Ensure for no obstructions while moving of the stacker.
7)No loose materials should be in the cage of the stacker.
5)Approved safety harness to be used.
8) Continioues superviosion has to be done.
 Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

1)Only authorised operator of boom lift & stacker has to operate the vehicles.
2)Check whether any electrical lines near by working area.

Moderate

Moderate
1) Check for the boom lift placement.
3)No workers movement should be allowed under the lifting load.
2)Ensure that the boom lift should on firm ground level.
Bolt Fixing at ground & height Fall of person, topling of boom lift & stacker fall of 4)Movement area to be barricade.
7 Serious injuries, property damage, 3)Only height work trained person has to perform the job. 3 3 3 2
with boom lift & with stacker material 5)Ensure for approved & updated safety harness to be wear.
4)Check for any loose materials inside the basket.
6)Vehicles related documents has to be verified.
5)Work permit system to be followed
7)Ensure to avoid defective tools & tackles, certified tools has to use.
8)PTW has to follow

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Moderate
1)Ensure for area barricading, appropriate Ppe`s has to use, only competent
Erection of FCU unit, Outdoor persons has to perform the job, continious supervision has to be done

High
stacker collapse,sling failure,person caught in personal injury,/fatal,material damage, Ensure for Method statement & jsa, Permit Work System,TPI
8 unti & accessories by stacker & 5 2 4. Lifting of material to be done as per the load chart. (SWL) 3 3
between,fall of materials, electricution electricution certificates ,trainings,tool box talk,
boom lift 5. Guide ropes to be provided and held handed from a safe distance. (If required)
6. Ensure the clearance of all overhead line and electrical cables/ trays.

1)Work to be supervised by experienced & responsible personnel.

2) Barridng the work area by barricading tape and appropriate signboards.
3)Experienced working crew.Ensure lifting equipments/device are in safe
Fall of materials from slings. Breakage of

Moderate
condition and follow safe working load.
lifting accessories like rope and slings 1)Ensure proper use of slings and ropes after balancing before
4) In case of using two equipemnts for lifting materilas section proper balancing

High
9 Loading/ Unloading of materials Mechanical injuries, failure of tools & tackles Electric shock due to touch of boom to lifting the materials. 4 4 3 3
and proper signal by authorized person is essential or centre of gravity extension
& equipments at projects store overhead electrical cables 2)Use of PPE,s ,safety shoe, safety helmet.
hook to be used.
3)Restrict the personnel movement under the lifted load
5. Guide ropes to be used.
6. Clearance of overhead lines and cables.
7. Lifting blocks mount load capacity to be ensured.
8. Safe working laod to be evaluated.

1)Suitable barriers shall be erected below the work area and signs displayed to

Moderate
1)All personnel shall wear safety harness if fixed access cannot be
advise personnel of the potential hazards.
Working at Height with unstable or poorly maintained access, provided.

High
10 Fall of men & material, minor & major 4 4 2)Scaffolders shall ensure that access platforms are constructed in line with all 3 3
ladder/scaffolding/boom sloping roofs at working area, 2) Personnel shall ensure that all materials/tools and /or
injuries.Dizziness-Vertigo relevant codes.
lift/stacker unprotected edges equipment kept secure at all times.
3)Report any sign of dizziness-vertigo, immediately to the supervisor
3)Ensure that damaged ladder shall not be used
4) Ensure to follow the scaffolidng standards.

1) Ensure for barricading the area.

2) Ensure for the rope which are using for lifting should not have
any joints or cuts. 1)Ensure no loose materials left at height.

Low

Low
11 New installation of cable tray with fall of cable tray on workers, minor & major physical injuries, property damage, 3) Ensure for no tresspassers while removing the cable trays. 4 4 2) Avoid multiple activites near cable installation area. 3 3
clamps & bolt fixing at height injuries chances of FACs 4)Only limited number of cables trays has to be installed & with 3) No materials or hand tools to be thrown from height.
bolt fixing. 4) Check whether the scaffolding, ladder or boom lift on firm gorund level.
5) Ensure for inspected scaffolding/ boom lift has to use for height
works.

1) Life line with 25mm thickness has to be used for height works.

Moderate
2) Ensure for supervision to be done. 1) Stand by person has to be kept for monitoring the work activity.

High
12 Cable laying on the tray at height slip,trip & fall hazards physical injuries, property damage, 3) Regular intervals has to be given for the workers who are 4 4 2) Cable drum should be placed in proper gorund level with barricading.3)Ensure 3 3
works chances of FACs involved in cable pulling. that the cable pulling work to be carried in day light only.
4) Ensure that no other utility lines are been affected while pulling 5) Ensure for life line to be done & all the workers anchoring to be done.
the cables.

1)Earthing shall be given for all DBs,Panel boards.

2)ABC type of fire extinguisher shall be available near all DB panels.
1)only authorized/licensed electrician should work on electrical 3)Emergency contact details shall be displayed on Db panels..
installations. 4)All switchboards & DB panels shall be free from obstructions and to be

Moderate
2.) All flexible cables shall be joined by means of a proper barricated.
connection or by appropriate industrial plugs and sockets 5)In front of all switch boards/DB psnels electrical shock proof matte shall be
High
Electrical Panel Installation &
13 Electrocution Burn injury or fatal or lost time injury 3.)DB’s shall be provided with 30mA rating ELCB’s. 4 3 provided. 3 2
energisation
4)All switchboards and DB’s shall be provided with adequate 6).Electrical safety training shall be provided.
protection from rainwater 7)Proper testing and commissioning shall be required for energisation of main
5.)Work permit should be obtained for any electrical distribution board.
maintanance/shut down activity 8)Lock out /tag out procedure shall be followed during installation/energisation.
9)Safe access/egress shall be maintained to the area of the installation at all
time.

Moderate
High

Emergency procedures shall be in place prior to work Regular drills shall be utilized to ensure that emergency procedures which have
14 Electrical Testing Failure of emergency procedure. chances of stabbing, personal injuries 4 4 3 3
commencement been implemented are suitable and sufficient.

###

1) Sheet removing procedure has to follow.

Moderate
1.)Ensure that appropriate PPE`s to be use while removing 2)Sharp edges to be covered with any insulation material.
Physical injuries, collapse of
High

Sheet Removing with scaffolding / sheet. 3)Removed sheets to be secured in one area & should be barricade.
15 fall hazards, material fall from height, scaffolding leads to major & minor 3 4 3 3
boom lift 2)Ensure that cut resistant hand gloves to be used. 4)Proper housekeeping to done after completion of work.
injuries. 5) Ensure that inspected scaffolding or boom lift to use for shetwork.
3)Approved & inspected drilling machine to use.

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 Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

1) Minimum person to be kept near work place.

1)All personnel shall wear safety harness if fixed access cannot be
2)Ensure electric cables, extension boards; machines are free from electric shock
provided.
hazard.
2) Personnel shall ensure that all materials/tools and /or
3)Suitable fire extinguishers shall be kept ready.
equipment kept secure at all times.
Wall breaking with hand tool/ Physical injuries, collapse of 4)Trained and qualified personnel shall be deployed in such kind of operation.

High

Low
fall hazards, material fall from height, collapse of 3)Ensure that damaged ladder shall not be used.
16 power tool at groudnd level & at scaffolding leads to major & minor 4 3 5) Ensure that fire blanket has to be covered on equipments if there no chances 3 2
scaffolding, 4)Use of PPE’s like hand gloves, helmet, safety shoe, goggles by
height injuries. of movable.
helper and near persons.
6) Clearance of electrical cables/ trays in case of underneth condition.
5) Ensure that no tresspasser near by area.
7). ELCB condition to be ensured in prior to usage.
6)Approved safety harness to be used & ensure for valid
inspection tag.

1) Ensure that no loose materials on the scaffolding. 1) Before start of work ensure for appropriate PPE`s has to be used.

High

Low
17 Brick Work & wall Plastering fall hazards, 3 4 2 3
chances of minor & major injuries, 2)Only competent person has to perform the work. 2)Supervisor has to present at working location.
work at height
3) Ensure for barricading the working area.

###

Moderate
1)Check whether any loose materials.
Dismantling & Erection of 2) Ensure for proper support required while dismantling 1) Area to be barricade & caution board to be display.

Low
structure materia including Chances of fall of materials, men which 2) Clearence to be taken from zone owner.
18 fall hazards, slip, trip structure. 3 3 3 2
racking system l at ground & may leads to injuries 3)Ensure that all the utility lines are isolated or not.
height 3)all the dismantling structure should be placed in proper 4) Ensure that work should not be carried at poor illumination
designated area

###

1)Ensure the cables routed overhead & shall not be

obstructive to any other agency. 1)Ensure that only competent persons has to perform the task.

Low

Low
2)Ensure all the existing power lines are isolated at working area.
Electric Shock Serious burn injury/ Fatal 2)Use Double insulated, Damage Free, Joint Free Cables 4 3 3 2
3)Continious supervision has to be done. Ensure for periodical inspection for all
routed above 7 feet Height. electrical cables & extension boards, ELCB has to be checked
3)Use ELCB of Less than 30 mA in the Circuit.

19 AHU & manifold Installation 1)Ensure for path way clear.

Low

Low
Pinch Point 1)Material handling arrangement shall be available. 3 2 2)Aviod sharp edges. 2 2
Serious hand injury/ Unwanted FACs 3)Stacking of material should not be above shoulder level.
2)Use faranaulic trolley and appropriate provisions available.
4)Area barricading should be done.

1)Perform hot work as per approved Method Statement and

recommeded preacutions stated in Hot Work Permit. 1)Ensure to remove all the combustable materials from hot work area.

Low

Low
2) Fire extinguisher to provide at hot work area.
Arc Eye, Burn Injuries Serious burn injury 2)Perform Hot work in Barricadded & Designated area with 4 3 3 3
3)Only competent persion has to perform the task.
Spark, Flame, Slag Containment. 4)Appropriate PPE`s has to wear.
3)Quench Spark or Slag if safe.

I1)dentify, protect and avoid pinch point during installation.

2)Work area below Tie Rod insertion shall be barricaded.Use 1)Ensure for a certified ladders or scaffolding. Area barricading,

Low

Low
Mechanical hazard/ Pinch Point/ Fall of man &
Serious injury/ FAC & Double anchor IS approved Full Body Harness at Safe 4 3 2)Only competent person has to perform the job. 3 2
material
Anchroing Point along with Mandatory PPE's. 3)PTW system has to follow.
3)Use Standard Tools for their Intended Purpose.

1)Use Double insulated, Damage Free, Joint Free Cables 1)Only certified power tools has to used.

Low

Low
protected above 7 feet Height. 2)ELCB sholud be in working condition.
Electric Shock/ Short circuit Serious burn injury/ fatal 3 4 2 3
2)Use ELCB of Less than 30 mA in the Circuit. 3)Industrial plug tops has to use.
3)Inspected OK tools to be used. 4) Authorised electrician has to perform power connection activities.

1)Job specific PPEs shall be worn.

Duct Erection (Tie rod fixing,Duct 1)Appropriate PPEs has to use.

Low

Low
2)Work area shall be fully ventilated.
Fabrication,Angle Frame Sealant Exposure Skin allergy/ Chemicals with eye contact 2 2 2)Proper illumination has to provide while working in dark area. 2 2
3)Work shall be executed taking precaution in accordance with
Fabrication,Angle Frame 3)Used materilas has to remove & kept at store.
20 MSDS.
Riveting,Droper Module Riser
Erection & Insulation ) at height
using ladder/ false ceiling

1)All personnel shall wear safety harness if fixed access cannot be 1)Suitable & approved ladder/ scaffolding has to be used at work area and signs
1)Fall of material 2)Hit unstable or poorly maintained access, provided. displayed to advise personnel of the potential hazards.
Low

Low
Injury 3)Fall of sloping roofs at working area, 2) Personnel shall ensure that all materials/tools and /or 4 3 2)Scaffolders shall ensure that access platforms are constructed in line with all 3 2
Person unprotected edges equipment kept secure at all times. relevant codes.
3)Ensure that damaged ladder shall not be used 3) Report any sign of dizziness-vertigo, immediately to the supervisor

1)False ceiling procedure has to folow, not more that 2 workers are allowed on
Follow " Working of False Ceiling" Procedure while working on
Low

Low
one panel.
Collapse of False Ceiling Serious injury/ Property damage/ FAC False Ceiling and preacution stated in relevent Work Permit 4 3 3 2
2)Ensure for life line & barricading the working area.
System. Sufficient fall protection shall be taken.
3)Continious monitoring has to be done.

1)Good condition equipment to be ensured.

1)Job sepecific training has to give for the workers.
Low

Low
21 Erection of AHU Defective tools Serious injuries, property damage 2)Ensure for approved tools & tackles. 4 4 3 3
2)Correct tools use for right job.
3)Ensure for sharp edges
3)Trained and Experience person to be monitoring the erection work
 Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

1)Ensure to provide life line while working at height, while 1)Area to be carricade.

Low

Low
22 Cable tray fixing & cable laying, Fall of men & material, slip & trip.hand injury working hand tools, power tools may fall working on ladder 3way contact point to be done. 4 3 2)Ensure for no sharp edges while doing height work. 3 2
dressing at height on co worekrs, physical injuries 2)No other alternative or multiple works should not be carried 3) Cut resistant hand gloves has to be used.
while doing height work 4) Ensure for 25mm thickness life line to used to anchor safety harness

1)Ensure for provide MSDS at working area.

Low

Low
23 Painting works paints spillage, chemical vapor emissions,slip & ill health, lungs may damage, use of bresh paint instead of spray gun, ensure for 3 3 2)Any hot work should be avoid /restricted at painting area. 2 2
Fall personal injury appropriate ppe`s to be used. 3)Enusre for any paint spillages immediately, fire extinguisher has to provide at
working location.

1)Ladder/mobile scaffolding is used as support from below during 1)Ensure for proper access for workers, tie rods has to fixed & ensure for load

Low

Low
Mechanical hazard/ Pinch Point/ Fall of man & ceiling panel removing/fixing. capacity.
Serious injury/ FAC 4 3 3 3
material 2)FBH anchorage with the overhead structure. 2)Continious supervision has to be done.
3) Support strips and clamps is used with vertical panels. 3)Only well trained technicians has to perform the panel work activity

Moderate
1)Availability of specific PPEs.
1)Ensure that sealant work has to perform in ventilated area.

Low
24 Clean room panel work Sealant Exposure Skin allergy/ Chemicals with eye contact 2)Work area fully ventilated. 3 3 2 2
2)Appropriate PPE`s has to wear while doing sealant works.
dismantling/ erection 3)Work is being executed taking precaution in accordance with
3)Empty bottles has to remove from working area.
MSDS.

Moderate
1)Ensure to follow the false ceiling procedure.
Following " Working of False Ceiling" Procedure while working on

High
2)Only tow persons has to perform work on one panel.
Collapse of False Ceiling panel Serious injury/ Property damage/ FAC False Ceiling and precaution stated in relevent Work Permit 4 4 3 3
3)Ensure for barricading at edges.
System. Sufficient fall protection facilitated.
4) No other movement of workers near to false ceiling activity.

1)Ensure that only cut resistant gloves has to be used. Only well
experienced technician has to perform the cutting work.

Moderate
1)Ensure that only competent persons has to perform the task.
2)Ensure the cables routed overhead & shall not be obstructive to
chances of hand, fingers cut injuries 2)Ensure all the existing power lines are isolated at working area.

High
25 Cooving cutting & panel cutting Hand injuries, slip, trip hazards, electric shocks any other agency. 4 3 3 3
while doing panel & cooving , fire & 3)Continious supervision has to be done. Ensure for periodical inspection for all
work(hot work) 3)Use Double insulated, Damage Free, Joint Free Cables routed
explosion chances, electrical cables & extension boards,
above 7 feet Height.
4) ELCB has to be checked, good housekeeping has to be done.
4)Use ELCB of Less than 30 mA in the Circuit.appropriate ppes has
to be worn

Moderate
1) Ensure for appropriate ppes to be used while removing / fixing 1) Only technicians has to perform the task.

High
26 Window Glass fixing & removing hand injuries, eye injuries,cut injuries, chances of major & minor FAC`s while glass. 4 3 2) All the damaged hand gloves has to remove from working location. 3 2
doing glass works 2) rubber gripper has to be used while removing /fixing of glass. 3)Ensure for good gripping rubber gripper has to used.
3). Loose materials has to be removed from working area 4housekeeping has to be done

1.Ensure that large/heavy loads broken down to small/light and more

1. Ensure proper material unloading techniques training shall be
1. Strains & sprains to muscles manageable size.
given prior to the work carried out.
2. Slip/Trip/Fall 2.Ensure suitable personal protective equipment should be worn.
2. Avoid stoop lifting
3. Cut, fracture and abrasion physical injuries, property damage, 3.Where possible the load should be hugged as close as to the body. This may be

High

Low
27 Material unloading at store 3. Ensure lifting and lowering area clear of tripping and slipping 3 3 2 2
4. Back Injuries chances of FACs better than gripping it tightly with hands only.
hazards.
5. Disc trouble & Hernia 4.MSDS has to be display at storage area along with safety measures.
4.Ensure the route in which the load shall be carried is clear, safe
6. Awkward movement 5. Material stacking not above shoulder level.
and proper access available
6. Fire extinguiser has to provide.

1. Ensure to have appropriate PPE`s while mixing of paint. 1. Only authorised person has to perform the work.
Mixing of paint manual tools

High

Low
28 Spillage, defective tools harmul, physical injuries 2. Ensure the use protective clothing to avoid skin contact. 4 3 2. All the damage hand tools/power tools has to be removed from working area. 2 2
/power tools
3. Check the hand tools/ power tools before using. 3.Ensure only inspected power tools to be used.

Moderate
1)All personnel shall wear safety harness if fixed access cannot be 1)Suitable barriers shall be maintained below the work area and signs displayed
unstable or poorly maintained access, provided. to advise personnel of the potential hazards.

High
29 Working at Height with Fall of men & material, minor & major 4 4 3 3
sloping roofs at working area, 2) Personnel shall ensure that all materials/tools kept secure at 2)Scaffolders shall ensure that access platforms are constructed in line with all
ladder/scaffolding/boom lift injuries.Dizziness-Vertigo
unprotected edges all times. relevant codes.
3)Ensure that damaged ladder shall not be used 3)Report any sign of dizziness-vertigo, immediately to the supervisor .

1. Don't allow any hot work near by location 1. Proper ventilation shall be ensured
2. Ignition sources shall be kept away from paint fumes at all 2. Suitable types of fire extinguisher shall be made available.

Moderate
High
Inhalation & generation of paint fumes Explosion / fire. times. 4 4 3. Adequate numbers of fire extinguisher shall be place based on the quantity / 3 2
3. Follow work permit system area of spray painting area.
4. Verification shall be maintained in confirmed spaces to extract 4.. Store flammable materials away from the hot work areas.
paint fumes. 5. Identify and isolate ignition sources in workplaces, including static electricity.
30 Painting works

1. Health hazard may cause breathing 1. Provide adequate ventilation.

1. Painter shall wear PPE i.e goggle, hand gloves, safety shoes etc.
problem and cancer. 2. Ensure the use of suitable respiratory protection.
High
Non-usage of PPE leading to inhalation of paint 2. Ensure the use of protective clothing to avoid skin contact.

Low
2. Solvent vapours may cause dizziness, 3 4 3. Immediatly clean paint from the skin. 2 3
fumes and skin contact with paints. 3. Painter shall read the Material Safety Data Sheet (MSDS).
headaches, nausea, eye and nose. 4. Health monitoring of painter shall be done at periodic intervals.
4. Ensure workers are trained in safe work practices
3. Burns to the skin or eyes 5. Do not use solvents to remove the paints from the skin.

1. Approved hose pipe & spray gun has to use.

Moderate
1. Ensure daily checking of valves, Hose coupling wear and tear of 2. Ensure for appropriate PPE`s to be used while doing spray activity.
High

31 Spray pot and paint mixer Defective spray gun, high pressure hose, spray Hit injury may leads to sever injury / 4 3 3 2
hosepipe and spray gun. 3. Ensure for housekeeping to be done before & after the painting work.
pump compressor amputation
2. Only trained and experianced operator shall be engaged 4. Regular intervels has to be given to the workers.
5. Untrained worker should not do any spray painting activity.
High

1. Ensure no naked flames 1. Store flammable materials away from the hot work areas.

Low
Pressure of flammable vapors Fire & explosion 3 3 2 2
2. No hot works nearby 2. Adequate numbers of fire extinguisher shall be place near working area.

32 Spray painting at confined

space(if required)

Moderate
1. Use filter, masks with cartridges- replace cartridges at 1. Ensure adequate ventilation
High

painting at confined spaces Inhalation may causes Asphyxiation appropriate time.( if necessary) 3 4 2. Ensure essential safe illumination 2 3
2. Use washable goggles 3. Strict adherence to confined space entry & safety requirements.
 Existing Controls Risk Evaluation Risk Evaluation Risk Reduction Actions
S.No: Activity Hazard Identification Potential Consequences Additional Controls Required Special Instructions
Likelihood Severity Risk Rating Likelihood Severity Risk Rating Action Required Target Date

Prepared By: Reviewed By: Approved By: