MP2600iec Hardware Manual Overview
MP2600iec Hardware Manual Overview
Hardware Manual
Table of Contents
Table of Contents
1 Introduction
1.1 MP2600iec Features - - - - - - - - - - - - - - - - - - - - - - - - -3
1.2 MP2600iec Appearance - - - - - - - - - - - - - - - - - - - - - - -4
1.3 Model Number Reference - - - - - - - - - - - - - - - - - - - - -5
2 Specifications
2.1 General Specifications - - - - - - - - - - - - - - - - - - - - - - - -7
2.2 MP2600iec Hardware Specifications - - - - - - - - - - - - - -8
3 Mechanical Installation
3.1 Mounting Information - - - - - - - - - - - - - - - - - - - - - - - - -9
3.2 Installation Standards - - - - - - - - - - - - - - - - - - - - - - -10
3.3 Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -11
4 Inputs/Outputs
4.1 CN13 Connection Diagram - - - - - - - - - - - - - - - - - - - -13
4.2 CN13 Connection Description - - - - - - - - - - - - - - - - - -14
4.3 External Encoder Interface - - - - - - - - - - - - - - - - - - - -15
4.4 Controller Digital I/O - - - - - - - - - - - - - - - - - - - - - - - -16
4.5 Sigma-5 / Sigma-7 I/O - - - - - - - - - - - - - - - - - - - - - - -18
4.6 Analog I/O - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -19
5 DIP Switches
5.1 Switch Settings - - - - - - - - - - - - - - - - - - - - - - - - - - - -21
6 LED Outputs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 23
7 Battery
7.1 Battery Installation - - - - - - - - - - - - - - - - - - - - - - - - - -25
1
Table of Contents
8 Ethernet
8.1 Connectivity Information - - - - - - - - - - - - - - - - - - - - - -27
8.2 Ethernet Connector Details - - - - - - - - - - - - - - - - - - -27
8.3 Ethernet Cable - - - - - - - - - - - - - - - - - - - - - - - - - - - -28
8.4 Ethernet Connection Examples - - - - - - - - - - - - - - - - -28
9 Cable Diagrams
9.1 CBK-U-MP2B-xx (Controller Terminal Block) - - - - - - -31
9.2 CFC-U-MP2B-xx (Controller Flying Lead) - - - - - - - - -32
9.3 SBK-U-VBA-xx (Servo Amp Terminal Block) - - - - - - - -33
9.4 JZSP-CSI02-x-E (Servo Amp Flying Lead) - - - - - - - - -34
10 Firmware Upgrade Procedure - - - - - - - - - - - - - - - - - 35
11 EMC Installation Conditions - - - - - - - - - - - - - - - - - - 37
2
1.1 MP2600iec Features
1 Introduction
1.1 MP2600iec Features
MP2600iec is a single-axis machine controller option card that is
attached to a Sigma-5 or Sigma-7* servo amplifier. The servo amplifier
and controller are factory assembled, providing a compact, all-in-one
servo/controller package with the following features:
3
1.2 MP2600iec Appearance
Ethernet Port A
Ethernet Port B
CN13 Port
Analog I/O, Digital I/O
External Encoder (incremental)
4
1.3 Model Number Reference
1.3.1 Sigma-5 Model Number Designation
R70* 0.05
R90* 0.1 Options (software)
1R6* 0.2 Code Specifications
3R8 0.5
Options (hardware)
5R5* 0.75
Code Specifications
7R6 1.0
000 Base-mounted
200V 120 ♣ 1.5
(standard)
180 2.0
200 3.0 Design Revision Order
330 5.0 A, B…
470 6.0
550 7.5 Motor Type
590 11 Code Specifications
780 15 1 Rotary Servomotors
1R9 0.5 5** Linear Servomotors
3R5 1.0 ** Under Development
5R4 1.5
8R4 2.0 Interface Options
5
1.3 Model Number Reference
1.3.2 Sigma-7 Model Number Designation
*1. The model number of a SERVOPACK with an Option is not hyphenated after
SGD7S.
*2. You can use these models with either a single-phase or three-phase power
supply input.
6
1.3 Model Number Reference
1.3.3 Accessory Model Numbers
System Components
CN13 (MP2600iec)
Accessories/Cables
7
1.3 Model Number Reference
1.3.3 Accessory Model Numbers
8
2.1 General Specifications
2 Specifications
2.1 General Specifications
Item Specifications
Ambient Operating
0 to 55°C
Temperature
Ambient Storage
-20°C to +85°C
Temperature
Ambient Operating
90% RH or less (with no condensation)
Humidity
Ambient Storage
Environmental 90% RH or less (with no condensation)
Humidity
Conditions
Protection class: IP10, Pollution degree: 2
An environment that satisfies the following conditions.
Protection Class/
• Free of corrosive or explosive gases
Pollution Degree
• Free of exposure to water, oil or chemicals
• Free of dust, salts or iron dust
Mechanical
Operating Shock Resistance 19.6 m/s2
Conditions
Free of static electricity, strong electromagnetic fields,
Others
magnetic fields or exposure to radioactivity
7
2.2 MP2600iec Hardware Specifications
* Allocated I/O can also be used as programmable I/O if the output functions are disabled.
8
3.1 Mounting Information
3 Mechanical Installation
3.1 Mounting Information
The MP2600iec controller is pre-assembled to the Sigma-5 or Sigma-
7 servo amplifier by the factory.
9
3.2 Installation Standards
• Cooling
Refer to the following diagram and leave sufficient space for cooling by fans and natural convection.
Fan Fan
40 mm or more
40 mm or more
30 mm or more
Width varies with
servo amplifier model
Leave sufficient space on each side and at the top and the bottom of each servo amplifier. The
width on each side varies in accordance with the models of the servo amplifiers used.
Also install cooling fans above the servo amplifiers to disperse local pockets of warmer air around
the servo amplifiers.
10
3.3 Dimensions
3.3.1 MP2600iec Controller
3.3 Dimensions
3.3.1 MP2600iec Controller
20 160
( 22 )
20 (20) 97
Dimensions in mm.
11
3.3 Dimensions
3.3.1 MP2600iec Controller
12
4.1 CN13 Connection Diagram
4 Inputs/Outputs
4.1 CN13 Connection Diagram
CN13
+15
V
-10 +10V
FG
+15
V
External Device
-15V 2 AI
Analog 27 AI_GND
Input - V
+
-10 +10V
FG
4 PA+
5 PA-
Encoder Pulse
Interface 29 PB+ Generator
30 PB-
6 GND
31 GND
10 PILC(24V) FG
34 PILC(12V)
Connect a positive voltage to pin 10, 34, or 9 based on signal level
9 PILC(5V)
Z-phase 35 PIL Latch Input
Latch Input
+5V
13 DICOM
38 DICOM
14 DI_00
External Input
Digital 39 DI_01
Input DI_02
Signal
15
40 DI_03
16 DI_04
41 DI_05
17 DI_06
42 DI_07
21 DO_00+
L +24VDC
11 DO_00-
0V
46 DO_01+
L +24VDC
36 DO_01-
0V
22 DO_02+ L Load
L +24VDC
37 DO_03-
0V
23 DO_04+
L +24VDC
18 DO_04-
0V
Polyswitch Device: 48 DO_05+
L +24VDC
A self-resetting
fuse if excessive DO_05-
43 0V
current is drawn
24 DO_06+
from the output L +24VDC
19 DO_06-
0V
49 * DO_07+ +24VDC
L
44 * DO_07-
0V
FG Connector Shell)
NOTE: For a more detailed circuit drawing, see section 4.4.2.
7 + Battery
32 - Battery * DO_07 can also be used as a high speed output when
configured via parameter 1050
13
4.2 CN13 Connection Description
14
4.3 External Encoder Interface
Two RS-422 compatible inputs are provided for encoder phases A and
B. One position latch input which supports a 5V, 12V, or 24V digital input
signal is provided.
CN13 Connector Pulse generator
+5V
4 PA+ Phase A
R
5
PA-
0V
+5V
29 PB+ Phase B
R
30
PB-
0V
6 GND
31 GND
+5V
35 PIL
R
R
9 PILC(5V)
34 PILC(12V)
R
10 PILC(24V)
R
15
4.4 Controller Digital I/O
4.4.1 Inputs
16
4.4 Controller Digital I/O
4.4.2 Outputs
4.4.2 Outputs
• 8 general purpose
• Optically isolated
• 24 V @ 50 mA
• Current source or sink (connection to both emitter and collector are
provided)
• High speed digital output feature can set DO_07 within 13s of passing a
specified encoder position. See Axis Parameters in the PLCopen Plus
Function Block Manual to configure.
0V
SERVOPACK
5 to 12 VDC
17
4.5 Sigma-5 / Sigma-7 I/O
4.4.2 Outputs
CN1
+24V 6 3.3kΩ
Control power supply 3 ALM+
Servo alarm output
for sequence signal*3 /SI1 4 ALM- (OFF for an alarm)
7
Forward run prohibited 1 SO1+ / BK+
(Prohibited when OFF) Brake output
/SI2 8 2 SO1- / BK- (Brake released when ON)
Reverse run prohibited 23 /SO2+
(Prohibited when OFF)
Command option /SI3 9 24 /SO2-
General-purpose outputs
module input 3*4 25 /SO3+
/SI4 10 26 /SO3-
Command option
module input 4*4
17 PAO Encoder output Applicable line
Command option /SI5 11 18 /PAO pulses phase A receiver
SN75ALS175
module input 5*4 19 PBO Encoder output manufactured by
20 /PBO pulses phase B Texas Instruments
Command option /SI6 12
21 PCO Encoder output or an MC3486
module input 6*4 equivalent
22 /PCO pulses phase C
General-purpose input 0 /SI0 13 16 SG Signal ground
BAT+
Backup battery*2 14
(2.8 to 4.5 V)
BAT- 15
*1
18
4.6 Analog I/O
4.6.1 Analog Input
CN13 Connector
2
AI
To A/D
Conversion 10K
20K
10K
27
AI_GND
GND
19
4.6 Analog I/O
4.6.2 Analog Output
CN13 Connector
+15
V
-15V
- 1 AO
+ 26
AO_GND
20
5.1 Switch Settings
5 DIP Switches
5.1 Switch Settings
STOP
SUP
INT S11
CNFG
EINIT
NO
DHCP
Setting for
Switch Name Setting Operating Mode Normal Details
Operation
User program execution
ON
1 STOP inhibited OFF Inhibits user program execution
OFF Normal operation
Firmware programming
ON Enables controller firmware programming.
2 SUP mode OFF
(See Section 11)
OFF Normal operation
SRAM/clock initialization The INIT switch bypasses the loading of the
ON
and configuration bypass saved configuration and initializes the
SRAM contents and clock settings. Use after
backup power has been lost, or if there are
3 INIT OFF configuration issues causing alarms on the
OFF Normal operation controller that may prevent connecting to the
MPiec controller. If the INIT switch is ON
and the CNFG switch is OFF, the controller
will show no axes connected.
ON Normal operation
4 CNFG Do not set (reserved for ON Always set to ON
OFF
future use)
Force Ethernet address
setting for Port A to
ON Enables use of the default Ethernet
5 E-INIT 192.168.1.1 and Port B OFF
to 192.168.2.1 addresses
OFF Normal Operation
DHCP-configured IP
ON
settings Enables use of DHCP for IP setting
6 DHCP OFF
Manually-configured IP configuration
OFF
settings
21
5.1 Switch Settings
22
6 LED Outputs
6 LED Outputs
The following table shows the indicators that show the operating
status of the controller and error information.
23
6 LED Outputs
24
7.1 Battery Installation
7 Battery
7.1 Battery Installation
A 3.6V lithium battery must be used to retain SRAM data in the
controller when the power is off. SRAM will last for one hour without
the battery connected. The battery power can be applied through the
battery connector (CN14), or through the I/O connector (CN13 pins
7[+] & 32[-]). The battery is necessary for preserving retained
variables, absolute encoder offset, and real-time clock data.
Option Case
(snaps off unit)
Screw
1 3
+
-
Battery
2
Battery Holder
25
7.3 Battery Holder Installation Instructions:
26
8.1 Connectivity Information
8 Ethernet
8.1 Connectivity Information
The MP2600iec supports 100MB speeds exclusively. Two separate
networks are possible using both CN11A and CN11B. A default
gateway can be specified only for the network attached to CN11A.
27
8.3 Ethernet Cable
Station*
Station*
100Base-TX Up to 100m
Up to 100m
Up to 100m
100Base-TX 100Base-TX
Ethernet Switch Up to 100m Ethernet Switch
Up to 100m Up to 100m
Specification
When Connecting to a
Item
Ethernet Switch
Cable Length between Node-HUB 100 m or less
Cable Length between HUBs 100 m or less
Number of HUBs between Nodes Unlimited
28
8.4 Ethernet Connection Examples
Connection Example 2
Sigma-5 or Sigma-7
with MP2600iec
Caution
High frequency wave noise from other devices in the installation environment
may cause errors in communications. When designing a system, use protective
measures to avoid the influence of high frequency wave noise as follows:
1. Wiring
Wire Ethernet cables so that they are well-separated from other cable
systems such as the main circuit or power lines.
2. Communication system (Ethernet)
• Communicate data to a remote device.
• Yaskawa strongly recommends shielded Ethernet cables.
3. Attach a ferrite core.
This will help reduce the occurrence of electrical interference.
Recommended ferrite core:
Model Manufacturer
E04SR301334 Seiwa Electric Mfg. Co., Ltd
29
8.4 Ethernet Connection Examples
Connection Example 3
Sigma-5 or Sigma-7
with MP2600iec
Station*
Core
100Base-TX
Core
100Base-TX
Ethernet Switch
Servomotor
MotionWorks IEC
30
9.1 CBK-U-MP2B-xx (Controller Terminal Block)
9 Cable Diagrams
9.1 CBK-U-MP2B-xx (Controller Terminal
Block)
31
9.2 CFC-U-MP2B-xx (Controller Flying Lead)
Dimensions in mm
25 WHT/BRN - - - 50 BRN/WHT - - -
32
9.3 SBK-U-VBA-xx (Servo Amp Terminal Block).
33
9.4 JZSP-CSI02-x-E (Servo Amp Flying Lead)
SERVOPACK End
Connector 10126-6000EL (by Sumitomo 3M Ltd.)
Shell 10326-52A0-008
Cable (Ivory)
SSRFPVV-SB AWG#28 × 13P
UL20276 VW-1SC
(6.3 Dia.)
14 L 100 +-10
0
Dimensions in mm
Model Cable Length
JZSP-CSI02-1-E 1000 mm
JZSP-CSI02-2-E 2000 mm
JZSP-CSI02-3-E 3000 mm
Host
SERVOPACK End Controller End
Wire Marking Lead
Pin No. Signal Color Color Dots Marker
1 /BK Blue Red 1 1
2 /BK Blue Black 1 2
3 ALM Pink Red 1 3
4 ALM Pink Black 1 4
5 – Green Red 1 5
6 24VIN Green Black 1 6
7 P-OT Orange Red 1 7
8 N-OT Orange Black 1 8
9 /DEC Gray Red 1 9
10 /EXT1 Gray Black 1 10
11 /EXT2 Blue Red 2 11
12 /EXT3 Blue Black 2 12
13 /SI0 Pink Red 2 13
14 BAT Green Red 2 14
15 BAT Green Black 2 15
16 SG Pink Black 2 16
17 PAO Orange Red 2 17
18 /PAO Orange Black 2 18
19 PBO Gray Red 2 19
20 /PBO Gray Black 2 20
21 PCO Blue Red 3 21
22 /PCO Blue Black 3 22
23 /SO2 Pink Red 3 23
24 /SO2 Pink Black 3 24
25 /SO3 Green Red 3 25
26 /SO3 Green Black 3 26
Represents
twisted-pair
wires.
34
10 Firmware Upgrade
10 Firmware Upgrade
It is possible to upgrade the Controller firmware in the field.
35
10 Firmware Upgrade
36
11 EMC Installation Conditions
37
11 EMC Installation Conditions
Single-phase 100 V
Models R70, R90, 2R1, 2R8 + SGDV-OCC02A
Shield box
Brake Power
Supply
Clamp
Clamp
U, V, W Brake
Core
Core
Clamp
Core
Surge One turn
L1C, L2C
absorber
Clamp
Two turn
Core
CN2 Encoder
4
One turn
MP2600iec MP2600iec
PE
Clamp
General I/O
1 PE
Core
PC
Controller 6 CN1 CN8
Core Core
One turn
Two turn Two turn
Clamp
1 2
General
Safety unit
I/O
38
11 EMC Installation Conditions
Three-phase 200 V
Models R70, R90, 1R6, 2R8, 3R8, 5R5, 7R6) + SGDV-OCC02A
Shield box
Brake Power
Supply
SERVOPACK
Clamp
Clamp
U, V, W Brake
Core
Core
Clamp
Core
One turn
Surge L1C, L2C
absorber
Clamp
One turn
Core
CN2 Encoder
4
One turn
MP2600iec MP2600iec
PE
Clamp
General I/O
1
PE
Core
PC
Controller 6
CN1 CN8
Core Core
One turn
Two turn Two turn
Clamp
1
2
General
Safety unit
I/O
39
11 EMC Installation Conditions
Three-phase 200 V
Model 120 + SGDV-OCC02A
Shield box
Brake Power
Supply
SERVOPACK
Clamp
Clamp
Brake
U, V, W
Core
Clamp
Clamp
Core
CN2 Encoder
4
One turn
MP2600iec MP2600iec
PE
Clamp
General I/O
1
PE
Core
PC
Controller 6
CN1 CN8
Core Core
One turn
Two turn Two turn
Clamp
1 2
40
11 EMC Installation Conditions
Three-phase 200 V
Models 180, 200, 330 + SGDV-OCC02A
Shield box
Brake Power
Supply
SERVOPACK
Clamp
Clamp
U, V, W Brake
Clamp
Clamp
Core
CN2 Encoder
4
PE
Clamp
General I/O
1 PE
Core
PC
Controller 6
CN1 CN8
Core Core
One turn
Two turn Two turn
Clamp
1 2
41
11 EMC Installation Conditions
Three-phase 200 V
Models 470, 550, 590, 780 + SGDV-OCC02A
Shield box
Clamp
7
SERVOPACK
Clamp
Clamp
U, V, W Brake
Clamp
Clamp
CN2 Encoder
4
Regenerative 6
resistor unit
B1, B2
PE One turn
MP2600iec MP2600iec
Clamp
PE
General I/O
1
Core
PC
Controller 8
CN1 CN8
Clamp Clamp
One turn
1 2
General
Safety unit
I/O
42
11 EMC Installation Conditions
Three-phase 400 V
Models 1R9, 3R5, 5R4, 8R4, 120, 170 + SGDV-OCC02A
Shield box
Surge SERVOPACK
absorber Control
Clamp
Clamp
Brake
Core
power U, V, W 3
24 V, 0 V
Core
supply
24 VDC*1
Servomotor
Clamp
Core
Noise
Three-phase L1, L2, L3
filter*3 4
400 VAC
Clamp
Core
Core
CN2 Encoder
Surge
absorber One turn
One turn
One turn
MP2600iec MP2600iec
PE
Clamp
General I/O PE
1
Core
PC
Controller 7
CN1 CN8
Core Core
One turn
Two turn Two turn
Clamp Clamp
1 2
* 1. Products that have received CE marking are recommended for the 24 VDC power supply.
* 2. Install the following noise filter on the power line between the single-phase 200 V power
supply and the 24 VDC power supply.
Model number: FN2070-6/07 (SCHAFFNER).
* 3. For more information on this filter, refer to Sigma-5 Product Catalog
(YEA-KAEPS80000042).
43
11 EMC Installation Conditions
Three-phase 400 V
Models 210, 260, 280, 370 + SGDV-OCC02A
Shield box
Surge SERVOPACK
absorber Control
Clamp
Clamp
Brake
power U, V, W
supply 24 V, 0 V
24 VDC*1 3
Servomotor
Power supply: 6
Clamp
Noise
Three-phase filter*3 L1, L2, L3
Clamp
400 VAC Encoder
CN2
Surge 4
absorber
7
Regenerative
One turn resistor unit
PE B1, B2
MP2600iec MP2600iec
PE
Clamp
General I/O
1
Core
PC
Controller 8
CN1 CN8
1 2
* 1. Products that have received CE marking are recommended for the 24 VDC power supply.
* 2. Install the following noise filter on the power line between the single-phase 200 V power
supply and the 24 VDC power supply.
Model number: FN2070-6/07 (SCHAFFNER).
* 3. For more information on this filter, refer to Sigma-5 Product Catalog
(YEA-KAEPS80000042).
44
11 EMC Installation Conditions
Cable
Cable
Shield Box
A shield box, which is a closed metallic enclosure, is effective as reinforced
shielding against electromagnetic interference (EMI) from SERVOPACKs. The
structure of the box should allow the main body, door, and cooling unit to be
attached to the ground. The box opening should be as small as possible.
Note: Do not connect the digital operator and the analog monitor cable to the
SERVOPACK during operations. Connect them only when the machinery is
stopped during maintenance.
45
11 EMC Installation Conditions
46
IRUMA BUSINESS CENTER (SOLUTION CENTER)
480, Kamifujisawa, Iruma, Saitama, 358-8555, Japan
Phone: 81-4-2962-5696 Fax: 81-4-2962-6138