Blohm + Voss Oil Tools, LLC Blohm + Voss is a

trademark of Blohm +
9GF-3101 Remote Operated Floorhand with Voss Shipyards GmbH®

9FM-3501 Remote Operated Manipulator

Technical Documentation

Manual to be used
with Generation III
FloorHands Serial
Numbers 500+
OF CONTENTS
TABLE

TABLE OF CONTENTS

TABLE OF CONTENTS 2 Personal Protective Equipment 19

DESCRIPTION

Safety Precautions for Protection Against Remaining

Basic Information 4
Hazards19
Intended Use 4
Danger of Pinching/Crushing 19
Improper Use 4
Human Error 20
Disclaimer4
Accidents, Fire 20
Intellectual Property 4
Guarantee5 TRANSPORT / SET UP 22
Obligations of the Operating Company 5 Delivery23
Planning and Checking Safety Measures 5
SAFETY

Intermediate Storage 23
Minimizing Risk of Injury 5 Weights23
Trouble-free Operation 5 Transport to Installation Site 24
Requirements for Operator 6
Training6 OPERATION28
Minimum Qualifications 6 Making a Connection 31
User Groups 6 Breaking a Connection 39
TRANSPORT

Safety Symbols 7 Pinch Point Hazards 45

SET UP

Preliminary Safety Precautions 8 Troubleshooting46

Safety Precautions Relevant for Action
Instructions for Safe Procedure
8
8
SERVICE54
Floorhand & Cantilever Mount Manipulator
Linguistic Conventions 8
9GF-3101 & 9FM-3501 55
Personal Protective Equipment (PPE) 9
Remote Operated Manipulator
OPERATION

Contact with B+V Oil Tools Worldwide 9

9FM-350156
B+V on the Internet 9
Remote Operated Manipulator
DESCRIPTION10 9FM-350157
Description11 Manipulator Post Assembly Auto W/ Slewing
Wrenches11 9FH-40000AS58
Spinner11 Manipulator Mount Assembly with Slewing
Frame11 9FH-40300S59
SERVICE

Controls11 Lift Arm Sub Assembly

Transport Skid 11 9FH-1340060
Manipulator11 Auto Torque Arm Assembly
Technical Data 12 9FH-13200A62
Environmental Conditions 12 Toggle Assembly
A-Weighted Sound Level 12 9FH-1070064
Hydraulic Requirements 12 Gen III FH80 Remote Operated Floorhand
STORAGE

Wrench Assembly 12 9GF-310165

Shipping Data Without Shipping Skid 12 Frame Assembly
Machine Markings 12 9FH-3100166
Pressure Reducing Valve
SAFETY16 9FH-01149-872
Safety17 Floorhand Combination Manifold
General Safety Precautions 17 9FH-0153974
INDEX

Safety Equipment 17 Floorhand Return Manifold

Safety Precautions 17 9FH-0154076
Operating Manual and Machine 18 Upper Wrench Manifold
Organizational Measures 18 9FH-01150M78

2
Torque Cylinder Manifold Assembly
9FH-0115180
STORAGE116

OF CONTENTS
Short-term Storage after Use and for Less Than Three
Spinner Sub Assembly

TABLE
Months117
9FH-3030181
Long-term Storage for More Than Three Months 117
Double Drive Roller Assembly
Disposal117
9FH-0140789
List of Service Products Used 117
Idler Gear Assembly
9FH-0166790 APPENDIX / INDEX 118

DESCRIPTION
Drive Roller Gear Assembly MSDS Texaco Regal® R&O 32 through 150 119
9FH-0140891 MSDS Retinax Grease LX2 126
Upper Wrench Assembly Pantera133
9FH-3120192
Lower Wrench Assembly Index139
9FH-3010193
Die Block Assembly
9FH-0106095

SAFETY
2-7/8 Adapter Kit Assembly
9FH-1070396
2-7/8 Die Block Adapter Assembly
9FH-01445  97
Low Range Torque Cylinder Chart 98
Installation Socket

TRANSPORT
9FH-0138699

SET UP
Installation Socket Pipe Tube
9FH-01386-6100
Range Extender Assembly
9FH-40400101
Service Kit
9FH-10841103

OPERATION
Recommended Spare Parts for One Year Operation 104
Recommended Spare Parts for One Year of Operation
for the FloorHand Manipulator 105
Safe Procedure 106
Service107
Malfunction107
Repair107

SERVICE
Repair by Customer 107
Securing Screws With Nord-Lock Washers 108
Tightening Torques for  108
Nordlock Lock Washers 108
Drawing, Parts List and Spare Parts 108
Hydraulic Oil Quality 109
Primary Hydraulic Oil 109
STORAGE

Multipurpose Grease 109

Lubrication109
The Manipulator 109
The FloorHand 109
Removal of Die Block 112
Replacement of Tong Dies 112
Replacement of Tong Dies 112 Revision History Table
INDEX

Replacement of Centering Buttons  113 REV. SECTION SUB-SECTION PARA.

Replacing Spinner Drive Rollers 114 Draft All All All
Replacing Spinner Drive Rollers 114 CHANGE REQUEST DATE AUTHORIZED BY
N/A 04/30/15 RH

3
Basic Information Disclaimer
As with all rig equipment, operation of the FloorHand The technical information, data and instructions
must be in accordance with accepted rig safety for operation contained in this operating manual
practices and procedures. All operators should be correspond to the status at the time of print and are
familiar with all safety precautions and recommended provided according to the best of our knowledge
installation and operating procedures, including the in consideration of our previous experience and
information provided in this manual and any other safety know-how. We reserve all rights to make technical
publications by Blohm + Voss Oil Tools, LLC Listed on modifications within the scope of technical development
the next page are safety considerations and warnings of the FloorHand treated in this operating manual.
found throughout this manual. Claims or entitlements cannot be deduced or derived
from information, illustrations and descriptions in
Intended Use this operating manual. B+V is liable for all guarantee
This manual is for field service, engineering, installation, obligations made within the scope of the contract for
operation, and repair personnel. Every effort made is to any faults or omissions on our part, excluding further
ensure the accuracy of the information contained herein. claims. Claims for damages suffered are excluded
Blohm + Voss Oil Tools, LLC, will not be held liable for regardless of the legal grounds. Translations are
errors in this material, or for consequences arising complete according to best knowledge. We cannot
from misuse of this material. Anyone using service assume any liability for translation errors, even when
procedures or tools, whether or not recommended by the translation was accomplished at our order. Only the
Blohm + Voss Oil Tools, LLC, must be satisfied that original text is binding. The descriptions and illustrations
neither personal safety nor equipment safety will be do not necessarily reflect the scope of delivery or any
jeopardized. parts orders. The drawings and illustrations are not to
scale.
Improper Use
The FloorHand is intended exclusively as a spinner tool Intellectual Property
used for the connection and disconnection of drill pipe. All rights retained. No part of this document may be
The following is specifically prohibited: reproduced in any form (print, photocopy, microfilm
or any other procedure) or be processed using an
• Every use of the FloorHand which is not intended. electronic system without written approval of Blohm +
Moreover, operation of the FloorHand is prohibited Voss Oil Tools, LLC.
under the following conditions:
• When the machine or parts thereof are damaged All information contained in this manual is based upon
or when the additional equipment is not installed the latest product information available at the time of
properly printing.
• When protective or safety equipment is Dependent on ongoing technical improvements (ISO
damaged,unusable, improperly installed or not 9001) “Blohm + Voss Oil Tools, LLC” reserves the
present right to change the design and specifications without
• When the FloorHand is not operating properly announcement.
• When humans or foreign objects or personnel are The values specified in this manual represent the
located in the hazard area of the FloorHand nominal values of a unit produced in series. Slight
• When conversions or modifications have been deviations in the case of the individual devices are
performed without previous, written approval by possible.
B+V
• When tools not approved by B+V are used. INFORMATION
• When the prescribed maintenance intervals have
been exceeded
• When replacement parts not approved by B+V are
used Improper use of the machine
• When repair or service work has been performed on releases B+V from any liability for
the machine by companies not authorized by B+V. personal injury or property damage
Observe also the chapter “Guarantee and Liability” resulting therefrom.

4
Guarantee
B+V’s general terms of purchase and delivery apply. INFORMATION
Purchasers recognize these conditions on the day Any structural modification to the
the contract is signed at the latest. The terms and machine by the operating company
duration of B+V’s guarantee are specified in the sales requires previous written approval by
documents as well as the order confirmation. These will B+V. Failure to obtain such approval
be submitted to the operating company as information voids the guarantee as well as the
at the time the contract is signed at the latest. The declaration of conformity and releases
manufacturer assumes no guarantee whatsoever B+V from any product liability. Following
for damage or interruptions in operation resulting modifications or installation of optional
from failure to observe the operating instructions. equipment, all safety equipment must
The operating manual is to be supplemented by be reinstalled and checked by the
the operating company with operating instructions operator for proper function.
based on existing national regulations on accident
and environmental protection, including information
Minimizing Risk of Injury
The following principles apply to minimize the risk of
on supervisory and reporting obligations taking into
injury:
consideration operating peculiarities, e.g. in regard to
• Ensure that work on the FloorHand is performed
work organization. Guarantee claims, complaints within
only by qualified personnel
the scope of the guarantee and liability for personal
• The personnel must be authorized for such work by
injury and property damage are excluded, when such
the operating company
result from any of the following causes:
• The personnel must wear the prescribed protective
equipment
Any use other then intended;
• Procedures, competencies and responsibilities
• Improper installation, operation, maintenance or
must be clearly defined and established in the area
repair
of the FloorHand. Proper behavior in the event
• Operation with defective safety equipment or
of a malfunction must be clear for everyone. The
improperly attached or non-operational safety or
personnel must be given regular training.
protective equipment or devices
• All warning signs and information on the FloorHand
• Failure to observe the instructions in the operating
must be complete and easily legible. For this
manual regarding safe conduct
purpose warning signs and information are to be
• Impermissible structural modifications
cleaned regularly and replaced as required.
• Use of replacement parts not approved by B+V
• The FloorHand has nor acoustical warning system,
• Normal wear or insufficient inspection of
the visual contact between operator and floor crew
components subject to wear
must be possible. At least with the aid of video
• External effects or acts of God.
surveillance.

Obligations of the Operating Trouble-free Operation

Company The following principles apply for trouble-free operation:
• Keep the complete operating manual at the location
where the FloorHand is in operation where it is
Planning and Checking Safety Measures easily accessible for everyone and in an easily
The obligation of the operating company to due legible condition
diligence includes planning safety measures and • Use the FloorHand exclusively for its intended
supervising their observance. All personnel performing purpose
work on or with the FloorHand must be trained by • Use the FloorHand only when it is in a perfect
the operating company for the work performed on operating state
the FloorHand. The personnel must have read and • Before starting work, check to ensure that it is in a
understood the operating manual. safe operating state and functioning properly

5
Requirements for Operator User Groups
Basic knowledge of safe handling and use of the This operating manual is subdivided into the following
FloorHand includes knowledge of the general safety user groups:
precautions. Ensure that the machine is operated only
in compliance with the general safety precautions and Personnel Qualifications:
other instructions in this manual. Sufficiently trained in
Functional procedures on the machine
Operating procedures
Training Operating
personnel
Knowledge:
The operating company is obligated to organize and Competency and responsibility in regard to the
hold regular training to ensure that all personnel work to be performed
Behaviour in emergencies
involved with transporting, installing, operating and/
Sound knowledge of Mechanics
or servicing the FloorHand is familiar with the required Authorizations (according to standards of safety engineering):
procedures and safety precautions. Service Starting up machines
personnel Grounding machines
Minimum Qualifications Marking of machines
Sound knowledge of installation and operation of the machine.
All work on the machine requires special knowledge and
qualifications on the part of the operating personnel.
The following work should be performed only by
All personnel working on the FloorHand must have the
specially trained personnel:
following qualifications:
• Personal suitability for the work performed Work
• Suitable qualifications for the work performed PerformedQualifications:
• Familiarity with the safety equipment and its Personnel qualified or trained in industrial mechanics; work is
function Work on
to be performed only under supervision and on instructions of
mechanical
• Familiarity with this operating manual - particularly a person qualified according to generally accepted codes of
parts
practice in industrial mechanics.
the safety precautions - and all chapters relevant for
the work to be performed
• Familiarity with the elementary instructions on
operating safety and accident prevention. In general
all employees must have one of the following
minimum qualifications:
• Technical training for independent work on the
machine
• Sufficient qualifications for working on the machine
under supervision and at the instructions of a
trained specialist

6
Safety Symbols
The safety precautions in this document contain
standardized depictions and symbols. Four hazard
classes are distinguished depending on the probability CAUTION
of occurrence and severity of the consequences.
Selection of the warning category depends on the
probability of occurrence and the possible extent of
damage. Risk of stumbling/tripping!
This symbol warns of tripping
hazards, which can lead to
stumbling resulting in injuries.

WARNING

Health endangering hydraulic

fluids / lubricants!
BEFORE performing first-aid
following contact with service
NOTE products observe the safety
Situations which could result in damage to the machine or data sheet published by the
its surroundings or to tools are distinguished in this manner, manufacturer.
supplement, where applicable, by a pictograph.

CAUTION WARNING
Indication of recognizable hazard for humans or
possible property damage.
Danger of pinching/crushing
Failure to observe can lead to minor injuries
or property damage!
hands!
This indicates injury risks from
moving parts, which pose a hazard
The symbol as specified in ANSI Z535.6
of pinching or crushing hands.
emphasizes the cause.
Measures for avoiding are listed.

WARNING WARNING
Indication of recognizable hazard for humans or
possible property damage. Danger of pinching/crushing
Failure to observe can lead to severe injuries
body!
Moving parts pose a hazard during
or property damage!
assembly, set-up and conversion
work as well as during operation.
The symbol as specified in ANSI Z535.6
NEVER stand between moving
emphasizes the cause.
components.
Measures for avoiding are listed.

DANGER WARNING
Indication of recognizable hazard for humans or
possible property damage.
Danger of pinching/crushing
Failure to observe can lead to Fatal injuries
or property damage!
feet!
This indicates injury risks from
moving parts, which pose a hazard
The symbol as specified in ANSI Z535.6
of pinching or crushing feet.
emphasizes the cause.
Measures for avoiding are listed.

7
Preliminary Safety Precautions SAFE PROCEDURE
Safety precautions are given in the preceding form at 1. Shut off Machine
the beginning of complete chapters or sections. They 2. Disconnect supply lines.
apply entire chapter or the entire subsequent section. 3. Attach machine to crane.
4.

Safety Precautions Relevant for Action Instructions for Safe Procedure

If a safety precaution applies only for one single action Special work steps to ensure Safe Procedure are
or a short series of actions, it is integrated into the text depicted as follows (example):
preceding the possible hazard point.
For example: Linguistic Conventions
1. Attach hoisting gear to eye bolts in cover. CAUTION Personal Protective Equipment (PPE)
Danger of pinching/crushing hands! The cover can This documentation uses terms and symbols intended
fall shut when the retainer is not engaged. Never to help you find information more easily, perform
open the cover by hand. work steps more effectively and recognize dangerous
2. Open the cover with a crane and suitable hoisting situations more quickly. These symbols and terms are
gear. explained below:
3. Unscrew the M10 bolts on the hydraulic assembly All important text sections are printed in bold face.
with a 17 mm box wrench. • Lists without any necessary sequence are marked
4. ... with a dash (-) at the left side of the column.
• Individual activities to be performed are indicated by
a dot (*) to the left of the column.

Relevant consequences of an action or work step are

marked with an arrow in the left margin.
Enumerations in a certain sequence (e.g. a series of
work steps) are indicated by sequential numbers (1, 2,
3, ...) in the left margin.
For example:
1. Unscrew nuts on machine feet.
2. Lift machine.
For greater clarity the illustrations are located in the
right column with the text opposite or directly below the
associated text section. Larger illustrations extending
over the entire width of the page are located before
the explanatory text. The illustrations are provided with
captions in telegraph style.

INFORMATION
Additional information and
relationships requiring special attention
are distinguished in this manner.

8
Personal Protective Equipment (PPE) Contact with B+V Oil Tools Worldwide

B+V on the Internet

WEAR PROTECTIVE SAFETY A digital version of the operation instructions for this
GLOVES product as well as the operation instructions, safety and
update notes for other B+V products can be reached
via the B+V home page. To join our internet Technical
Documentation service with the latest updates on new
technical documentation in a free and easy way, you
WEAR EYE PROTECTION
must register to our service with your email-address and
name in the customer-login area on.

http://www.blohmvoss-oiltools.com/
WEAR SAFETY BOOTS

WEAR EAR PROTECTION

WEAR HEAD PROTECTION

NOTE
In the event of problems that cannot be solved with the aid
of this manual, please contact one of the addresses listed
below.

Manufacturer & Agents World Wide

Blohm + Voss Oil Tools, LLC Blohm + Voss Oil Tools GmbH
11355 FM 830 Hermann-Blohm-Straße 2
Willis, Texas 77318 20457 Hamburg
United States of America For a complete list of Forum’s worldwide agents please refer Germany
to Forum’s website.
Phone: +1-936-856-4995 http://www.f-e-t.com/contact-us/ Phone: +49-40-3119-1162
Fax: +1-936-856-7487 Fax: +49-40-3119-8196
[email protected] [email protected]
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com
Blohm + Voss is a trademark of Blohm + Voss Shipyards GmbH

9
DESCRIPTION

DESCRIPTION

10
Description Manipulator
The Blohm + Voss Oil Tools, LLC FloorHand is a The Blohm + Voss Oil Tools, LLC Cantilever Manipulator
combination torque and spinning tool designed for quick 9FM-3501 is a moderate reach manipulator that
installation on a variety of drilling rigs by the use of eliminates the need for hanging cables. The centerline
various manipulators. This manual covers the FloorHand of the manipulator mounting socket may be located up
9GF-3101 includeing the 9FM-3501. to 99.5” (2,527.3 mm) from well center or mousehole
position. The manipulator can manually rotate the
The FloorHand can make and break all tool joint FloorHand in either direction.

DESCRIPTION
connections from 4 1/4” to 8 1/2” outside diameter, and
can handle nominal drill pipe from 3 1/2” up to 6 5/8”
without any modification. To handle 2 7/8” drill pipe,
Blohm + Voss is able to provide an optional adapter kit
assembly. Please contact Blohm + Voss Oil Tools, LLC
for prices on the 9FH-10703 adapter kit. The FloorHand
can also make and brake stabilizers, spiral collars and
other bottom hole assembly (BHA) components with
sufficient connection length.

Wrenches
The FloorHand utilizes an upper and a lower wrench
designed to apply torque when making up or breaking
out tool joint connections. Each wrench contains
an opposing set of clamp cylinders and Die Block
assemblies that self-adjust to varying pipe sizes. The
FloorHand is capable of 65,000 ft-lb (88,128.2 Nm)
make up torque and 80,000 ft-lb (108,465.4 Nm) break
out torque.

Spinner
The FloorHand is equipped with a spinner that consists
of two halves, a right and a left hand assembly each
containing a set of urethane drive rollers. The spinner
uses direct drive gears, eliminating the need for
expensive transmissions. The FloorHand spinner can be
field serviceable and easily maintained by rig personnel.

Frame
The cantilever frame supports and houses the wrench
and spinner assemblies.

Controls
The FloorHand and its manipulator have all-hydraulic
controls mounted conveniently on the front of the unit
for easy access as well as maximum visibility for the
operator.

Transport Skid
The Transport Skid (Part Number 9FH-01389) is
designed to aid in shipping of the and cantilever mount
manipulator 9FM-2501 from location to location.

11
 Technical Data Shipping Data Without Shipping Skid
Height
Environmental Conditions 95.7 inches (2,430.8 mm)
-4°F to 131°F (-20°C to +55°C)
Width
A-Weighted Sound Level 60 inches (1,524.0 mm)
76.5 dB
DESCRIPTION

Depth
Hydraulic Requirements 66 inches (1,676.4 mm)
Hydraulic supply pressure (max.)
2,800 psi (19.3 MPa) - 193 bar Weight
7,220 lbs (3,274.9 kg)
Hydraulic supply pressure (min.)
2,500 psi (17.2 MPa) - 172 bar With Shipping Skid
Height
Hydraulic flow rate required 100 inches (2,540.0 mm)
23 - 28 gpm (87 - 106 lpm) (without flanges)

Supply connection (min.) Width

1” hose with 3/4” MNPT at FloorHand end 62 inches (1,575.0 mm)

Return connection (min.) Depth

1 1/4” hose with 1” MNPT at FloorHand end 77 inches (1,956.0 mm)

The FloorHand is equipped with a Closed Center Weight

Hydraulic System. The unit should only be operated by a 9,500 lbs (4,309.1 kg)
pressure compensated variable displacement Hydraulic
Power Source. Machine Markings
Wrench Assembly The rating plate indicates all relevant information for
Motor spinning roller ratio distinct identification of the machine
1: 1.25 • Manufacturer
• Machine model
Spin speed (rollers) • Production date
105 - 110 rpm • Part number
• API licence number
Spin speed • Safe working load
(8 1/2” O.D.) 80 - 100 rpm • Size
• Serial number
Make up torque • Material
11,000.0 ft/lb min. (14,913.0 Nm) Always keep this information at hand for maintenance
and repair work.
(w/o optional low torque system)
65,000 ft/lb max. (88,128.2 Nm)

Break out torque

80,000 ft/lb max. (108,465.4 Nm)

12
13
DESCRIPTION
 Figure 1

14
DESCRIPTION
 Figure 2

15
DESCRIPTION
SAFETY

SAFETY

16
Safety Safety Precautions
The FloorHand is a state of the art design. Its production
considers all required safety precautions. Failure WARNING
to observe the safety precautions and operating
instructions specified in the present operating manual, Indication of recognizable hazard for humans or
possible property damage.
can lead to hazardous situations when operating the
machine. Keep in mind it is not possible to completely Failure to observe can lead to severe injuries
exclude hazardous situations during operation. Use the or property damage!
machine only for the intended purpose when it is in a
technical safe state. Rectify all faults immediately that The symbol as specified in ANSI Z535.6
emphasizes the cause.
could have a negative effect on the machine safety. Measures for avoiding are listed.

General Safety Precautions CAUTION

Ensure that work on the machine, particularly
installation, maintenance and repair work, is performed Indication of recognizable hazard for humans or
possible property damage.
only by personnel with the necessary qualifications and

SAFETY
who are familiar with the associated risks. For safe and Failure to observe can lead to minor injuries
proper operation of the machine, it is essential that all or property damage!
personnel working on the machine take the prescribed
The symbol as specified in ANSI Z535.6
safety measures and observe the safety precautions
emphasizes the cause.
specified in this operating manual. The machine Measures for avoiding are listed.
contains components subject to wear. Safety due to
wear can be an issue due to prolonged use. Check the
specified wear limits regularly. Replace worn or defective
parts immediately with new parts. If you can no longer
guarantee safe operation, turn off the machine and
secure it against being switched on unintentionally.
Advise the responsible service organization. Rectify
every fault, which affects the safety, immediately.

Safety Equipment
Never put the safety equipment out of operation or
replace it with equipment not approved by B+V. Failure
to observe can lead to hazardous situations, for which
B+V cannot be held responsible. Always keep all safety
equipment in perfect condition and check regularly.

17
 Operating Manual and Machine CAUTION
The safety precautions in this operating manual are
indicted using standardized depictions and symbols.
Page 7 describes general depiction of safety
precautions. Concrete examples of the symbols and Risk of stumbling/tripping!
terms used in this manual are explained below. These This symbol warns of tripping
hazards, which can lead to
are used in the form shown wherever possible hazards stumbling resulting in injuries.
are present.

Organizational Measures
The operating company is responsible for ensuring WARNING
that all legally and officially prescribed approvals for
operation of the machine are present in compliance with
national laws and regulations. The required personal Danger of pinching/crushing
protective equipment (see Personal Protective Equipment
on page 9 and 19) must be provided by the company
feet!
SAFETY

This indicates injury risks from

operating the machine. All safety features present must moving parts, which pose a hazard
be checked regularly in compliance with national and of pinching or crushing feet.
local requirements. Warning signs and safety notices
on the machine must be easily legible at all times and
replaced as required. The operating instructions must WARNING
be kept so that they are available to those operating the
machine at all times.
Danger of pinching/crushing
body!
Moving parts pose a hazard during
assembly, set-up and conversion
work as well as during operation.
NEVER stand between moving
components.

WARNING

Danger of pinching/crushing
hands!
This indicates injury risks from
moving parts, which pose a hazard
of pinching or crushing hands.

DANGER

Suspended load!
This indicates injury risks from
transporting heavy components.

18
Personal Protective Equipment Safety Precautions for Protection Against
The required Personal Protective Equipment (PPE) Remaining Hazards
must be used when operating the machine. This is to be This machine was designed and produced according
provided by the operating company. to the state-of-the-art in consideration of the safety
precautions.
The following PPE is recommended: The machine may be used only for:
• Oil resistant protective clothing • Its intended purpose (see Chapter 1).
• Protective gloves • When it is in a technically safe state.
• Eye protection Nevertheless it is not possible to completely exclude
• Safety shoes all hazardous situations which could arise when the
• Protective helmet machine is used. Reference is made to these remaining
risks at the beginning of each chapter and at the
All parts of the protective equipment must be checked corresponding points in the description and measures
regularly for damage in compliance with the specific for avoiding these risks are explained.
national regulations and replaced as required.
Danger of Pinching/Crushing

SAFETY
Pay attention to hands, feet and body when performing
WEAR PROTECTIVE SAFETY the work specified. Always ensure that no one is in a
GLOVES hazardous position. Always wear your personal
protective equipment.

WEAR EYE PROTECTION

WARNING

Danger of pinching/crushing
WEAR SAFETY BOOTS feet!
This indicates injury risks from
moving parts, which pose a hazard
of pinching or crushing feet.

WEAR EAR PROTECTION

WARNING

Danger of pinching/crushing
WEAR HEAD PROTECTION body!
Moving parts pose a hazard during
assembly, set-up and conversion
work as well as during operation.
NEVER stand between moving
components.

WARNING

Danger of pinching/crushing
hands!
This indicates injury risks from
moving parts, which pose a hazard
of pinching or crushing hands.

19
 Human Error Accidents, Fire
Ignorance of hazards, inattentiveness and limited In addition all national, local and internal plant
reactions can lead to hazard situations while working regulations for fire fighting in explosion hazard areas
with the FloorHand. apply.

SAFE PROCEDURE WARNING

1. All personnel working on the machines are
responsible for paying attention to their
colleagues.
Health endangering hydraulic
2. Consumption of alcohol and drugs is prohibited. fluids / lubricants!
BEFORE performing first-aid following contact
Work on the FloorHand is not permissible after
with service products observe the safety data
taking medication which reduces reactions. sheet published by the manufacturer listed in
3. AT LEAST visual contact must exist between the the Appendix and Index section of this manual.
operator in the doghouse and the personnel at
the FloorHand, to allow communication via hand
SAFETY

signals. SAFE PROCEDURE

4. The personal protective equipment must always
be kept and used in perfect condition.
5. All personnel working on the FloorHand, must be 1. Move accident victims out of hazard area and
familiar with and observe the safety precautions in switch off machine immediately.
this instruction manual and on the machine. 2. Administer first-aid.
6. The instructions for handling and maintenance 3. Alarm rescue services and fire department
intervals specified in this operating manual must immediately and inform supervisor.
be observed.
7. Keep a copy of this operating manual in the
vicinity of the machine, where it is accessible at all WARNING
times.

Hazardous to the
environment, environmental
pollution
Environmental pollution or hazardous to the
environment symbol sign advise caution from a
wide range of potential dangers.

20
21
SAFETY
TRANSPORT
SET UP

TRANSPORT / SET UP

22
 Intermediate Storage
Ensure that setup and installation work If intermediate storage of the FloorHand is necessary,
are accomplished only by sufficiently observe the following:
qualified and trained personnel. • Leave the machine it its transport packaging. This
provides sufficient protection against external
Read these instructions carefully influences.
• Secure the machine to prevent it from slipping or
before setting up the machine falling due to motion.
and putting it into service.
Delivery Weights
The FloorHand and all accessory parts are shipped Detailed weight specifications are given in the Chapter
on a Shipping Skid. Instructions for safe transport “Description”
are attached to the transport rack. Transport the DANGER
packed machine as specified in these instructions.
INFORMATION

The contract documents and shipment Suspended load!

This indicates injury risks from
papers specify the precise scope of transporting heavy components.
delivery. Check these documents
carefully on delivery. In the event of
any discrepancies please contact the

TRANSPORT
B+V representative specified on page 9

SET UP
immediately.
WEAR PROTECTIVE SAFETY
Unpacking and Disposal of Packing GLOVES
Material
Remove the transport packaging and transport aids
before hoisting the machine.
WEAR SAFETY BOOTS
If theFloorHand has been damaged during transport
or the shipment is incomplete, please notify the
manufacturer immediately. Dispose of the packaging
material ecologically in compliance with all applicable
WEAR HEAD PROTECTION
regulations.

NOTE
Do not remove transport retainers.
The transport retainers should be removed only at the WEAR EYE PROTECTION
installation site just before startup.

SAFE PROCEDURE
1. Is any transport damage visible?
2. Is the shipment complete? Compare the scope
of delivery with the specifications in the shipping
documents.

23
 PRINCIPLES FOR TRANSPORT Transport to Installation Site
1. Ensure that transport routes are sufficiently dimensioned. 1. Fasten the lifting material on The Floorhnad lifting
points.
2. Always use pallets for longer transport distances. 2. Lift the FloorHand slightly to tension the lifting mater
3. Lift the FloorHand.
3. The total weight (object to be transported + means of
transport, e.g. forklift) must not exceed the supporting 4. Move the FloorHand to the installation location.
capacity of the subsurface. 5. Set the FloorHand down carefully on a suitable
surface. The FloorHand is completely preassembled
4. Ensure that such work is performed only by sufficiently before shipment, so that it can be installed
qualified personnel.
immediately after unpacking at the installation site.
5. Always shut off machine before transport and secure
against starting back up unintentionally. Start deinstallation The FloorHand is completely preassembled before
only after residual energy has been dissipated. shipment, so that it can be installed immediately after
unpacking at the installation site.
6. Ensure that visual and audio contact exists between the
crane operator and operating personnel. HOIST THE MACHINE SAFELY
7. Secure the area against unauthorized entry. If necessary • Attach the FloorHand only at the attachment points provided
mark the area with information signs to warn of maintenance for transport.
and repair work. • Only use approbate lifting material with a load
• carrying capacity suitable to the weight of the FloorHand.
8. Secure moving parts in suitable manner • Attach the hoisting ropes so that they are tensioned straight
without kinks.
9. Use only approved slinging and transport equipment, which • Use hoisting cables and load hooks with sufficient support-
TRANSPORT

is in perfect condition and suitable for the intended purpose. ing capacity.
SET UP

Observe specified load limits.

10. Secure machine against slipping/sliding. Observe machine WARNING:

weight. Observe centre of gravity. Danger of collision with swinging loads!
Ensure that no one is present in the swing
11. Never loiter under suspended loads. range of the machine.
12. Transport the machine carefully. Do not fasten, lift or pull
machine on parts, that could be damaged. Avoid sudden WARNING:
stops. Potential Hazards:
13. Always use hoisting equipment (slings, hoisting cables,
• Being pinched by the FloorHand while
shackles, etc.), which has been inspected and is sufficiently attaching
dimensioned. • Being struck by the FloorHand
Consequences:
14. Ensure that all installation and hoisting procedures are • Use proper hand placement when
accomplished in compliance with recognized rules of
practice and industrial standards.
attaching FloorHand
• Ensure workers stand away from
swing-path of the FloorHand
• Use lifting equipment and limit manual
positioning of FloorHand
• Use proper mounting and lifting
procedures

24
25
TRANSPORT
SET UP
 Figure 3
NOTE

26
TRANSPORT
SET UP
 Figure 4

27
TRANSPORT
SET UP
OPERATION

OPERATION

28
 NOTE DANGER

Ensure that the FloorHand is operated only by personnel trained Suspended load!
for this work and familiar with the risks involved in operating the This indicates injury risks from
machine. transporting heavy components.

Read these instructions carefully WARNING

Potential Hazards
before setting up the machine -- Being pinched by the FloorHand while
and putting it into service. attaching the FloorHand.
-- Being struck by the FloorHand.
HOIST THE MACHINE SAFELY • Use proper hand placement when attaching
FloorHand.
• Attach the FloorHand only at the attachment points provided • Use lifting equipment and limit manual
for transport. positioning of the FloorHand.
• Only use approbate lifting material with a load carrying • Use proper mounting and lifting
capacity suitable to the weight of the FloorHand. procedures.
• Attach the hoisting ropes so that they are tensioned straight
without kinks.
• Use hoisting cables and load hooks with sufficient WEAR PROTECTIVE SAFETY
supporting capacity.
GLOVES
CAUTION:
Never attempt to start up when de-
fective. WEAR SAFETY BOOTS

OPERATION
INFORMATION

B+V recommends having the FloorHand

put into service by B+V.
WEAR HEAD PROTECTION

WEAR EYE PROTECTION

29
 Position the pipe as shown in these two
images.

Figure 5
OPERATION

Figure 6

30
Making a Connection DANGER
Before operating the unit, make
sure that you read and understand
this entire manual and are properly
trained in the operation of the unit.
Also, properly inspect, adjust and
lubricate the unit before each use.

Always clamp the lower wrench

before clamping the upper wrench or
spinner.

Stab the pin before you clamp the

FloorHand onto the pipe.

SAFE PROCEDURE
Slowly pull the “Lift” handle to raise the FloorHand approximately 2 to 3
feet from the rig floor.

WARNING
REMEMBER: ALWAYS KEEP YOUR FREE HAND ON THE
GREEN SAFETY HANDLE.

OPERATION
WARNING
DANGER OF PINCHING/CRUSHING BODY!
NEVER ALLOW YOURSELF OR SOMEONE ELSE TO BE
BETWEEN THE FLOORHAND AND THE PIPE, OR ANY
FIXED OBJECT.
Figure 7

SAFE PROCEDURE

Once you have ensured the operating area is clear, pull the
“Extend” handle to move the FloorHand out to the pipe.
Release the “Extend” handle when the tool approaches the
pipe center.

WARNING

REMEMBER; ALWAYS KEEP YOUR FREE

HAND ON THE GREEN SAFETY HANDLE.

Figure 8

31
 SAFE PROCEDURE

Release the “Extend” handle when the tool

approaches the pipe center.

Figure 9

SAFE PROCEDURE

Use the “Extend” handle to center the tool In and out first.

NOTE
OPERATION

ALWAYS CENTER BY EXTENDING FIRST AND THEN CENTER

BY MOVING UP AND DOWN!

Figure 10

SAFE PROCEDURE

Use the lift handle to center the top of the box with
the pivot center of the tool (see photo).

Figure 11

32
 SAFE PROCEDURE
Center the FloorHand on the tool Joint then clamp the lower wrench onto
the box.

CAUTION

STAY CLEAR OF HARDBAND!

WARNING
REMEMBER: ALWAYS KEEP YOUR FREE HAND ON THE
GREEN SAFETY HANDLE.

Figure 12

NOTE

When clamped alone, the lower wrench clamps at

approximately 600 psi. This prevents the box from
deforming before the pin is spun in.

OPERATION
Figure 13

SAFE PROCEDURE

Make sure not to clamp on the upset or tool joint

taper.

Figure 14

33
 SAFE PROCEDURE

Clamp the spinner on the pipe by pushing the spin clamp

handle.

WARNING

REMEMBER; ALWAYS KEEP YOUR FREE

HAND ON THE GREEN SAFETY HANDLE.

Figure 15

SAFE PROCEDURE

Pull the spinner handle to “Spin In”.

OPERATION

Figure 16

SAFE PROCEDURE

Shoulder up pin with spinner.

Figure 17

34
 SAFE PROCEDURE

Pull the spinner clamp handle to unclamp the spinner.

WARNING

REMEMBER; ALWAYS KEEP YOUR FREE

HAND ON THE GREEN SAFETY HANDLE.

Figure 18

SAFE PROCEDURE

Push the torque handle to clock the upper wrench

to the full break out position (counter clockwise) to
ready the wrench for a full make up stroke.

OPERATION
Figure 19

SAFE PROCEDURE
Clamp the upper wrench on the tool joint by pushing the upper wrench
clamp handle.

CAUTION

STAY CLEAR OF HARDBAND!

WARNING
REMEMBER: ALWAYS KEEP YOUR FREE HAND ON THE
GREEN SAFETY HANDLE.

Figure 20

35
 SAFE PROCEDURE

Unlock the torque adjustment-locking knob.

NOTE

NO OTHER ADJUSTMENT SHOULD BE NECESSARY

UNLESS THE PIPE SIZE OR SPECIFIED TORQUE CHANGES.
HOWEVER, UPON EVERY CONNECTION MONITOR THE
TORQUE.

Figure 21

SAFE PROCEDURE

Rotate the torque adjustment knob full counter clockwise.

NOTE
OPERATION

THIS IS THE ABSOLUTE MINIMUM SETTING, AND SHOULD

ALWAYS BE USED AS THE STARTING POINT WHEN
ADJUSTING THE TORQUE.

Figure 22

SAFE PROCEDURE

Pull and hold the torque in the makeup direction.

NOTE

TOOL WILL NOT MOVE MUCH IF ANY, AS MINIMUM

PRESSURE IS BEING SENT TO TORQUE CYLINDER.

Figure 23

36
 SAFE PROCEDURE

While holding the torque handle fully in the

makeup direction, slowly turn the torque
adjustment knob clockwise until the desired
torque (marked in black on the gauge) is reached.
When torque is reached, hold for 3 seconds;
tighten the torque adjustment lock knob to hold
the torque setting. (DO NOT OVER TIGHTEN)

Figure 24

NOTE

THERE ARE APPROXIMATELY TWO TURNS OF DEAD SPACE IN THE TORQUE ADJUSTMENT KNOB.

IF THE TORQUE NEEDLE FALLS OFF, THE CYLINDER IS AT THE END OF ITS STROKE. IT IS NOW
NECESSARY TO UNCLAMP THE UPPER WRENCH AND PERFORM ANOTHER MAKE UP CYCLE. (REPEAT
TORQUE CYCLE)

OPERATION
TORQUE ON ALL CONNECTIONS SHOULD BE HELD AND VERIFIED FOR A MINIMUM OF 3 SECONDS.

SAFE PROCEDURE

Unclamp the upper wrench by pulling the upper wrench

unclamp handle.

WARNING

REMEMBER; ALWAYS KEEP YOUR FREE

HAND ON THE GREEN SAFETY HANDLE.

Figure 25

37
 SAFE PROCEDURE

Unclamp the lower wrench by pulling the lower

wrench unclamp handle.

Figure 26

SAFE PROCEDURE

Ensure all is clear and move the tool away from the pipe to
the full-retracted position

WARNING
OPERATION

REMEMBER; ALWAYS KEEP YOUR FREE

HAND ON THE GREEN SAFETY HANDLE.

Figure 27

SAFE PROCEDURE

Lower the FloorHand to its full-seated position.

NOTE

IT IS GOOD PRACTICE TO LOWER THE TOOL COMPLETELY

AFTER EVERY CYCLE TO REDUCE INTERFERENCE WITH
TOP DRIVE SERVICE LOOP OR KELLY HOSE.

Figure 28

38
Breaking a Connection

SAFE PROCEDURE

Ensure the operating area is clear, and then pull the

“Extend” handle to move the FloorHand out to the
pipe. Release the “Extend” handle when the tool

OPERATION
approaches the pipe center.

Figure 30

SAFE PROCEDURE
Slowly pull the “Lift” handle to raise the FloorHand approximately 2 to 3
feet from the rig floor.

WARNING
REMEMBER: ALWAYS KEEP YOUR FREE HAND ON THE
GREEN SAFETY HANDLE.

WARNING
DANGER OF PINCHING/CRUSHING BODY!
NEVER ALLOW YOURSELF OR SOMEONE ELSE TO BE
BETWEEN THE FLOORHAND AND THE PIPE, OR ANY
FIXED OBJECT.
Figure 29

39
 SAFE PROCEDURE

Use the “Extend” handle to center the tool in and out first.

WARNING

REMEMBER; ALWAYS KEEP YOUR FREE

HAND ON THE GREEN SAFETY HANDLE.

Figure 31

SAFE PROCEDURE

Use the “Lift” handle to center the tool VERTI-

CALLY on the tool joint.
OPERATION

Figure 32

SAFE PROCEDURE
Center the FloorHand on the Tool Joint and then clamp the lower wrench
onto the box.

CAUTION

STAY CLEAR OF HARDBAND!

WARNING
REMEMBER: ALWAYS KEEP YOUR FREE HAND ON THE
GREEN SAFETY HANDLE.

Figure 33

40
 SAFE PROCEDURE

Pull the torque handle to place the wrench in a

position that will allow for a full breakout stroke.

Figure 34

SAFE PROCEDURE

Clamp the upper wrench by pushing the upper wrench clamp handle.

CAUTION

STAY CLEAR OF HARDBAND!

OPERATION
WARNING
REMEMBER: ALWAYS KEEP YOUR FREE HAND ON THE
GREEN SAFETY HANDLE.

Figure 35

SAFE PROCEDURE
Gently move the torque handle to the right slowly to break the
connection.

NOTE
THERE IS NO ADJUSTMENT FOR BREAK OUT TORQUE PRESSURE.
THEREFORE, THE BREAKOUT CYLINDER GETS FULL PRESSURE AND
FLOW.

WARNING
IN HIGH TORQUE SITUATIONS, IF THE BREAKOUT
HANDLE IS SHIFTED FULLY, THE DIES MAY BREAK OR
THE UPPER WRENCH COULD SLIP, THUS DAMAGING
THE TOOL JOINT.
Figure 36

41
 SAFE PROCEDURE

Once the connection breaks, shift the handle fully to the

right to finish the breakout stroke at full speed.

NOTE

IT WILL SOMETIMES BE NECESSARY TO BREAKOUT TWICE

BEFORE THE SPINNER CAN TAKE OVER.

Figure 37

SAFE PROCEDURE

After the breakout is complete, unclamp the upper wrench.

NOTE
OPERATION

YOU MAY NOW CENTER THE UPPER WRENCH HOWEVER

THIS IS NOT NECESSARY.

Figure 38

SAFE PROCEDURE

Clamp the spinner by pushing the spin clamp

handle. Stay clear of the upset and tool joint taper.

Figure 39

42
 SAFE PROCEDURE

Push the spin motor handle to the right, fully, to

spin out the pin.

Figure 40

SAFE PROCEDURE

Pull the spin clamp handle to unclamp the spinner.

OPERATION
Figure 41

SAFE PROCEDURE

Unclamp the lower wrench.

Figure 42

43
 SAFE PROCEDURE

Ensure all is clear and move the tool away from

the pipe to the full-retracted position.

Figure 43

SAFE PROCEDURE

Lower the FloorHand to its full-seated position.

NOTE
OPERATION

IT IS GOOD PRACTICE TO LOWER THE TOOL COMPLETELY

AFTER EVERY CYCLE TO REDUCE INTERFERENCE WITH
TOP DRIVE SERVICE LOOP AND OR KELLY HOSE.

Figure 44

44
Pinch Point Hazards

Safety should be the first and last

thought to consider while working with the
FloorHand Exercise caution with all the
points shown in yellow. Also, if the pinch
point hazard warning labels fall off, please
refer to this guide in order to replace them Figure 45
in the proper locations. The warning label
points are listed one through six. Spots four
and six are on the opposite side of the tool,
at a similar location to parts three and five.
Please use the part number 9BV671640
(WARNING SIGN "HANDS" STICKER) when
ordering replacement labels.

Figure 46

OPERATION

Figure 47

45
 Troubleshooting

Problem: Upper wrench slips when making or breaking a

connection.
START
Is the operator
Is there 2,500 psi
Yes Yes allowing time for the
Are the tong dies in good
present at the wrench dies to bite into the tool
condition?
system pressure gauge? joint before operating
torque cycle?

Change the dies, stay Allow a good bite

clear of the hardband. prior to making up
No No or breaking out. No Yes

When breaking out,

Check that quick
Yes disconnects. Are
the operator should
Is there 2,500 psi present manually start break out
there other tools connected
at H.P.U output? slowly and when connection
to the hydraulic
breaks, finish at full break
system?
out speed.
OPERATION

Good

No Yes
No

Other tools in the

Adjust/Repair system can cause
HPU for 2,500 psi intermittent loss of Does the problem persist?
output. pressure resulting in
slippage.

No
Make sure all
operators understand
correct operation of
NOTE FloorHand.

IT IS REQUIRED THAT THE

FLOORHAND HAVE AN
INDEPENDENT HPU FOR Contact Blohm + Voss Service.
PROPER OPERATION

46
Problem: Lower wrench slips when making or breaking
connections.
No
START Allow time for good
die penetration.

When breaking out,

Is there 2,500 psi
Yes Yes Is operator
allowing time for dies
operator should manually
Are tong dies in good start break out slowly.
present at wrench system to bite into the tool joint
condition? When connection breaks,
pressure gauge? before operating torque
cycle? Yes finish at full break out
speed.

No
No Replace Dies
Contact
Blohm + Voss
Service.

No
Check quick Continue with the
Yes connections. Are operation. Make No
Is there 2,500 psi present sure all operators
there other tools connected Does the problem persist?
at H.P.U output? understand the correct
to the hydraulic
system? operation of the
FloorHand.

OPERATION
No Yes Yes

Install a pressure
Other tools in the system No test GAUGE on the
Adjust/Repair H.P.U for can cause an intermittent Adjust the PRV for 500 to lower wrench cylinder’s
2,500 psi output. loss of pressure resulting 700 psi. clamp port. Clamp the
in slippage. lower wrench; does the
pressure equal 500 to
700 psi?

Yes
See
Note

Note: It is required that

the FloorHand have an
independent HPU for proper
Check the lower wrench
operation.
clamp boost line for
No Now clamp the top Yes Contact
wrench. Does the lower
blockage. Also, check for Blohm + Voss
wrench pressure jump to
proper installation of the Service.
2,500 psi?
PRV shuttle valve.

47
 Problem: After Manipulator / Lift Cylinder is raised, FloorHand
slowly drifts down.

START
Cycle the lift
Yes Many times air will enter a cylinder. Complete
Has there recently been a
hydraulic system during a rig up and down five times to
rig move?
move. remove air. Does the
problem remain?
No
Yes
No Continue Operation.

Cycle the lift Clean cartridge

cylinder. Complete Yes in the Lift Cylinder’s
Replace lift cylinder
up and down five times to Counter Balance Valve.
counter balance valve.
remove air. Does the Does the problem
problem remain? remain? Yes

No
OPERATION

No

No Cycle the lift cylinder to

Continue Operation. remove all of the air. Does
the problem remain?

Yes

No
Replace lift cylinder. Does
the problem remain?

Contact
Yes
Blohm + Voss
Personnel.

48
Problem: Upper wrench slips when making or breaking
connection.
START

Yes Yes Install test gauge on the spinner

Slips Is 2,500 psi present on
clamp, test port, and then clamp
system pressure gauge?
on loose pipe.

Stalls

No
No

Yes Yes Observe the gauge and

Is there 2,500 psi system run the spinner. Does clamp
See Troubleshooting HPU. pressure fall while running spinner
pressure present?
motors?

Yes Clean or replace the spinner

Pilot Operated Check Valve.

OPERATION
No
If going in the hole, ensure that
the driller has pipe-aligned
vertical (not cross thread).
Ensure that there is not weight
in the elevator, or that the top
drive is neutral.

No
Bleed Air & Continue Does problem Contact Blohm + Voss
Operation. persist? Personnel.

If coming out of the hole, ensure that

the connection is completely broke and No Yes Yes
that there is no weight in the elevator.

Replace spinner clamp

cylinder. Does the problem
persist?

49
 Problem: Transport pin cannot be installed, holes do not line up.

START

Yes Is extension cylinder

Yes
Is the lift cylinder fully Is transport pin damaged
fully retracted? Both ends if
extended down? or bent?
applicable.

Yes

Repair or replace
transport pin.

No No No
OPERATION

Ensure that there is Check that extension

not any debris inside Retract cylinder(s) cylinder rod head(s) have
manipulator and tool is completely and restart. not unscrewed and are
completely lowered. still tight?

Yes Yes

Once fully lowered, Contact

Tighten &
restart the Blohm + Voss
install pin.
troubleshooting Service.
procedure.

50
Problem: All wrench & manipulator functions are inoperative.

START

Is there 2,500 psi

Yes The return line is
probably loose.
present at system pressure
Check the quick
gauge?
disconnect fitting.

No

Yes Yes
Is 2,500 psi present at Are all valves in the system The problem is most likely a
H.P.U output? open? loose pressure quick disconnect.

No No

OPERATION
Trouble shoot
Open related
Hydraulic
valves.
Power Unit.

51
 Problem: Die block extends, but will not retract on its own.

START
Clamp the wrench in
question. It may be
necessary to clamp the
lower wrench first.

No

Unclamp the same wrench. Replace clamp cylinder.

Ensure pinhole in cylinder
rod is horizontal before
installation. See Note!

Rod Head
OPERATION

Cylinder will retract. Observe Yes Has the die block

cylinder’s rod head using retaining pin been broken
flashlight through die block’s pin or has the cylinder rod
installation hole. head been broken?

Die Block Retaining Pin

Replace die block retaining pin.

See note!

NOTE
Replacement, remove die
block, ensure die block cavity
is free of all debris before
re-installation.

52
Problem: Manipulator / Lift Cylinder does not function.

START
Is transport
Yes pin installed in
Yes Remove transport
Is 2,500 psi present at
manipulator, or are the lift pin, Connect quick
system pressure gauge?
cylinder quick connects disconnects.
disconnected?

No No

Is 2,500 psi Yes

Is the lower wrench
present at H.P.U Unclamp & Retry.
clamped?
output?

OPERATION
No Yes No

Trouble shoot Hydraulic

Power Unit.

Yes Contact
Does the problem persist? Blohm + Voss
Service.

No

Check all quick connects. Continue Operation.

53
SERVICE

SERVICE

54
Floorhand & Cantilever Mount Manipulator
9GF-3101 & 9FM-3501

SERVICE

Figure 48
Item Part number Description Qty.
1 9FH-40000AS MANIPULATOR POST ASSEMBLY AUTO W/ SLEWING 1
2 9FH-13400 LIFT ARM SUB ASSEMBLY 1
3 9FH-13200A AUTO TORQUE ARM ASSEMBLY 1
4 9FH-31001 FRAME ASSEMBLY 1
5 9FH-30101 LOWER WRENCH ASSEMBLY 1
6 9FH-31201 UPPER WRENCH ASSEMBLY 1
7 9FH-30301 SPINNER LIFT ASSEMBLY 1

55
 Remote Operated Manipulator
9FM-3501
SERVICE

Figure 49
Item Part number Description Qty.
1 9FH-40000 MANIPULATOR POST ASSEMBLY 1
2 9FH-13400 LIFT ARM SUB ASSEMBLY 1
3 9FH-13200 TORQUE ARM ASSEMBLY 1
4 9FH-01387 TRANSPORT PIN 1

56
Remote Operated Manipulator
9FM-3501

SERVICE

Figure 50

57
 SERVICE

58
Manipulator Post Assembly Auto W/ Slewing
9FH-40000AS
8 7 6 5 4 3 2 1

ITEM NO. PART NUMBER DESCRIPTION FH-40000A/QTY.

1 FH-40300 MOUNT ASSY 1
49 47 8X 2 FH-40200A POST WELDING AUTOMATED UNIT 1
3 FH-40005 MOUNTING PIN 2
4 BN65153 1/4 X 4 COTTER PIN 2
44 16X 5 FH-40207 TOP PLATE ASSY 1
D D
6 BN1133861 1/2 USS FLAT WASHER YZ 16
44 7 BN0115211 1/2-13 X 2 HHCS 4
8 BN0115211 1/2-13 X 2 HHCS YZ G8 4
9 BN1136410 1/2-13 HEX NUT YZ G8 8
46 10 FH-01422-17 EXPLOSION PROOF BOX 1
11 BN1133895 1/2 SPLIT LOCKWASHER YZ 4
12 FH-01668 MANIPULATOR STOPPING PLATE 2
36
13 TBD 1/4-28 X 5/8 FHSCS 2

47 8X 13 2X

TORQUE BOLT TO 12 FT-LBS

C C
44
12 2X

44

45

46

21

B 48 B
3

1
REV. BY DESCRIPTION DATE

NB ADDED ITEM 12 AND 13 11/06/2013

UNLESS OTHERWISE SPECIFIED NAME DATE

DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN NB
BLOHM + VOSS Oil Tools, LLC
FRACTIONAL: 1/64 11/14/12
2 PLACE DECIMAL .XX .01
3 PLACE DECIMAL .XXX .005 CHECKED M.T. 11/14/12 TITLE:
ANGLES: 0'10'
CONCENTRICITY: .005 T.I.R
A SURFACE FINISH: (MAX): 125 ENG APPR. NB 02/18/2014 A
BREAK CORNERS:.015 TO .030
FILET RADIUS: .015 TO .030 FH MANIPULATOR
PROPRIETARY AND CONFIDENTIAL WEIGHT:1672.29 POST ASSY SLEWING
THIS DRAWING IS THE MATERIAL:
CONFIDENTIAL PROPERTY OF
BLOHM + VOSS OIL TOOLS, SIZE DOCUMENT NO. REV.
LLC. AND SHALL NOT BE
REPRODUCED USED, OR
DISCLOSED WITHOUT THE FH-40000A-EXP
PERMISSION OF THE OWNER. B B.00
SCALE: 1:16 DO NOT SCALE DRAWING SHEET 1 OF 1

Figure 51
8 7 6 5 4 3 2 1
Manipulator Mount Assembly with Slewing
9FH-40300S

NOTE
TORQUE 5/8”-11 BOLTS AT
120 FT-LBS

Figure 52
Item Part number Description Qty.
1 9FH-40301S MOUNT SHAFT WITH SLEWING 1
2 9FH-01406-12 SLEWING BEARING 1
3 9FH-40310 ADAPTER PLATE 1
4 9FH-40313 COVER PLATE 1
5 9FH-01371 FM-2500/2501/500 LOCK SCREW ASSY 2
6 9BN1133897 5/8 SPLIT LOCKWASHER 36
7 9BN0115315 5/8-11 X 3 HHCS 36
8 9BN0115003 1/4-20 X 3/4 HHCS 4
9 9BN1133813 1/4” SAE FLAT WASHER YZ 4

SERVICE
10 9FH-01074-16 SLEWING CYLINDER 1
11 9FH-01569 SLEWING GUARD 1
12 9FH-01570 CYLINDER GUARD PIN FOR SLEWING ASSY 1
13 9FH-01185 PIN, LIFT CYLINDER 2
14 9BN6508 1/8” X 2” COTTER PIN (not shown) 1

Item Part number Description Qty.

9BN0162563 1/4 NORDLOK LOCKWASHER 4
9BN65107 5/32 X 2 COTTER PIN 2
9FH-01568 SLEWING ARM STATIONARY STOP 1
9BN0115211 1/2-13 X 2 HHCS 1
9BN1137187 1/2-13 NYLON LOCK NUT 1
9HC48C50L0 1/4 ORFS X 1/2 ORB 90° 2

59
 Lift
ItemArm Sub
Part Assembly
number Description Qty.
9FH-13400
1 9FH-41200 LIFT ARM WELDING 1
2 9FH-01074-3 LIFT CYLINDER 1
3 9FH-01356 FM-2500 TORQUE ARM CYLINDER BODY PIN 1
4 9FH-01355 PIN LIFT CYLINDER BODY FM-2500 1
5 FH-01074-21 EXTENSION CYLINDER 1
6 9FH-01670 LIFT ARM BUSHING 2
7 9FH-01185 CLEVIS PIN 1
8 9BN65153 1/4” X 4” COTTER PIN 3
9 9FH-01669 LIFT ARM WEAR PLATE 1
10 9BN1133813 1/4” SAE FLAT WASHER YZ 4
11 9BN1133891 1/4” SPLIT LOCK WASHER YZ 2
12 9BN0115009 1/4”-20 X 1-1/2” HEX HEAD CAP SCREW G8 2
13 9BN1137183 1/4-20 NYLON LOCK NUT YZ 2
SERVICE

Figure 53
Item Part number Description Qty.
1 9FH-41200 CANTILEVER MANIPIPULATOR LIFT ARM 1
2 9FH-01074-3 LIFT CYLINDER 1
3 9FH-01355 LIFT CYLINDER BODY PIN 1
TORQUE ARM CYLINDER ROD PIN
4 9FH-01362 (PART OF TORQUE ARM ASSEMBLY) 1
5 9FH-01074-21 EXTEND (COUNTERBAL) CYLINDER 1
6 9FH-01671 TOGGLE BUSHING 2
7 9FH-01185 LIFT CYLINDER ROD PIN 1
8 9FM-HVBEA461 COMBO BEARING 4
9 9FH-01356 TORQUE ARM CYLINDER BODY PIN 1

60
Lift Arm Sub Assembly
9FH-13400

SERVICE

NOTE
CAREFULLY PRESS IN LIFT
ARM

Figure 54

61
 Auto Torque Arm Assembly
9FH-13200A
SERVICE

Figure 56

62
Auto Torque Arm Assembly
9FH-13200A

Item Part number Description Qty.

1 9FH-01655 TORQUE ARM 1
2 9FH-10700 TOGGLE ASSEMBLY 1
3 9FH-10700 TOGGLE ASSEMBLY 1
4 9FH-01360 FM2500 SUSPENSION SHAFT 1
5 9FH-01364 HOSE RETAINER 3
6 9FH-01363 FM2500 TORQUE ARM PIN RETAINER 2
7 9FH-01361 FM2500 TORQUE ARM PIN 1
8 9FH-01362 PIN, CLYLINDER ROD FM2500 1
9 9BN60104 1/8” NPT 90° ZERK 1
10 9BN60102 1/8” STRAIGHT GREASE ZERK 2
11 9BN1133895 1/2 SPLIT LOCKWASHER 11
12 9BN0115210 1/2”-13 X 1 3/4” HEX HEAD CAP SCREW YZ G8 3
13 9BN0115207 1/2”-13 X 1 1/4” HEX HEAD CAP SCREW YZ G8 8
14 9BN65107 5/32 X 2 COTTER PIN 1
15 9BN15321 5/8-11 X 4-1/2 HHCS 1
16 9BN1133819 5/8 SAE FLAT WASHER 1
17 9BN1137188 5/8-11 NYLON LOCK NUT 1

SERVICE

Figure 57

63
 Toggle Assembly
9FH-10700

Figure 58
Item Part number Description Qty.
1 9FH-01297 TOGGLE 1
2 9FH-01300 BRAKE BRACKET 1
3 9FH-01302 TOGGLE PIN 1
4 9FH-01439 FLAT WASHER 1
SERVICE

5 9BN64243 1/4 X 3/4 ROLL PIN 1

6 9FH-K30000093S TOGGLE BELLVILLE WASHER 1
7 9BN64355 1/2 X 2 ROLL PIN 1
8 9BN33866 COTTER PIN 1
9 9BN36819 1-8 UNF CASTLE NUT 1
10 9FH-FTP1628 TOGGLE FTP1628 THRUST BEARING 1
11 9BN65151 1/4 X 3 COTTER PIN 1
12 9FH-01671 TOGGLE BUSHING 2
13 9FH-01500 TOGGLE STOP (BUMPER) 1
14 9BN0115209 1/2-13 X 1-1/2 HHCS 2
15 9BN1133817 1/2 SAE WASHER 2
16 9BN1133895 1/2 SPLIT LOCKWASHER 2
17 9FH-01301 BRAKE PAD ASSEMBLY 1

64
Gen III FH80 Remote Operated Floorhand
9GF-3101

SERVICE

Figure 59
Item Part number Description Qty.
1 9FH-30001 FRAME ASSEMBLY 1
2 9FH-30101 LOWER WRENCH ASSEMBLY 1
3 9FH-30201 UPPER WRENCH ASSEMBLY 1
4 9FH-44300 SPINNER LIFT ASSEMBLY 1
5 9FH-30301 SPINNER ASSEMBLY 1

65
 SERVICE

66
Frame Assembly
9FH-31001
8 7 6 5 4 3 2 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 FH-01672 C-FRAME BUSHING 4
2 FH-01151 TORQUE CYLINDER MANIFOLD ASSY 1
NOTE 3 FH-01307-5 GF1100 TORQUE MANIFOLD TAG 1
DETAILED MOUNTING INFORMATION 4 FH-01018-11 FLOORHAND SN TAG 1
15 5 FH-01152-2 TORQUE GAUGE W/ MOUNTING RING 1
ARE PROVIDED ON THE OTHER SHEETS 6 FH-01533 TORQUE GAUGE PROTECTION COVER 1
BILL OF MATERIAL IS VALID FOR ALL 7 FH-01149-8 PRESSURE REDUCING VALVE ASSY 1
8 FH-01149-9 PRV SHUTTLE VALVE 1
3 SHEETS. 9 FH-01152-1 LOWER WRENCH FLOW DIVIDER 1
D TORQUE GAUGE AND SYSTEM PRESSURE TAG 10 FH-01152-10 PRESSURE GAUGE 1 D
11 FH-01018-6 SYSTEM PRESSURE TAG 1
DEPEND ON EITHER FH-80 OR FH-100 ASSEMBLY 12 FH-01539 COMBINATION MANIFOLD 1
13 FH-01540 RETURN MANIFOLD 1
14 FH-01152-13 INLINE PRESSURE FILTER 1
15 FH-01344 GF-1100 FRAME BUMPER 2
16 4 16 FH-01310 TOP COVER 1
17 FH-43001 SHUT OFF VALVE BRACKET 1
18 FH-01018-15 SHUT OFF TAG 1
19 FH-01649 BACKUP PLATE 1
20 FH-01149-26 5 SECTION ELECTRIC VALVE 1
21 FH-01149-27 3 SECTION ELECTRIC VALVE 1
22 FH-43003 HAWE VALVE GUARD 2
23 G6005-9 SPACER 6
24 FH-01551 IN LINE FILTER BRACKET 1
25 FH-01018-12 FLOORHAND TAG 2
26 FH-43100A CANTILEVER AUTOMATED 1
27 BN1133815 3/8 SAE FLAT WASHER YZ 45
28 BN1133893 3/8 SPLIT LOCKWASHER YZ 27
18 25 14 29 BN1137185 3/8-16 NYLON LOCK NUT YZ 12
30 BN0115109 3/8-16 X 1-1/2 HHCS YZ G8 10
31 BN0115111 3/8-16 X 2 HHCS YZ G8 4
14 22 32 BN1137264 3/8-16 TYPE C LOCK NUT 13
C 33 BN15127 3/8-16 X 7 HHCS YZ G8 3 C
34 BN0115005 1/4-20 X 1 HHCS YZ G8 5
35 BN1137183 1/4 -20 NYLON LOCK NUT YZ 5
20 3 10 22 36 BN0115121 3/8-16 X 4-1/2 HHCS YZ G8 2
10 37 BN0115105 3/8-16 X 1 HHCS YZ G8 6
38 BN0115123 3/8-16 X 5 HHCS YZ G8 2
25
R Y 39
40
BN1133817
BN0115207
1/2 SAE FLAT WASHER YZ
1/2-13 X 1-1/4 HHCS YZ G8
4
4
41 BN1133895 1/2 SPLIT LOCKWASHER YZ 4
FH-80/100
I N A 42
43
44
BN1136410
BN1137268
BN1133813
1/2-13 HEX NUT YZ G8
1/2-13 TYPE C LOCK NUT
1/4 SAE FLAT WASHER YZ
4
2
4
SYSTEM PRESSURE
45 BN1170855 6-32 NYLON INSERT LOCK NUT SS 3
TAG 46 BN0170671 6-32 X 3/4 SS HHCS 3
20
L I M 47
48
BN1133859
BN1133814
3/8 USS YELLOW FLAT WASHER YZ
5/16 SAE FLAT WASHER YZ
4
24
49 BN0115057 5/16-18 X 1-1/4 HHCS YZ G8 12
2 PR E 21 50
51
BN1133892
BN1137262
5/16 SPLIT LOCKWASHER YZ
5/16-18 TYPE C LOCK NUT
12
12
52 BN1139597 M8-1.25 X 70MM SHCS 6
12 12
15 9 8 7 2
B B
FH-80/100
TORQUE GAUGE

REV. BY DESCRIPTION DATE

UNLESS OTHERWISE SPECIFIED NAME DATE

DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN HR
BLOHM + VOSS Oil Tools, LLC
FRACTIONAL: 1/64 05/20/2015
2 PLACE DECIMAL .XX .01
3 PLACE DECIMAL .XXX .005 CHECKED - 01/01/1999 TITLE:
ANGLES: 0'10'
CONCENTRICITY: .005 T.I.R
A SURFACE FINISH: (MAX): 125 ENG APPR. - 01/01/1999 A
BREAK CORNERS:.015 TO .030
FILET RADIUS: .015 TO .030 FLOORHAND
PROPRIETARY AND CONFIDENTIAL WEIGHT:913.21 GEN III FH80 AUTO FRAME ASSY
THIS DRAWING IS THE
CONFIDENTIAL PROPERTY OF MATERIAL:
BLOHM + VOSS OIL TOOLS, SIZE DOCUMENT NO. REV.
LLC. AND SHALL NOT BE
REPRODUCED USED, OR
DISCLOSED WITHOUT THE FH-31001
PERMISSION OF THE OWNER. B
SCALE: 1:24 DO NOT SCALE DRAWING SHEET 1 OF 3

Figure 60
8 7 6 5 4 3 2 1
 Frame Assembly
9FH-31001
8 7 6 5 4 3 2 1

MOUNTING OF MOUNTING OF
FLOORHAND TAG 25 MOUNTING OF
TORQUE GAUGE / COVER 30
HAWE VALVE GUARD BULKHEAD BRACKET
MOUNTING OF
23 TORQUE MANIFOLD TAG
48 19
COMBINATION MANIFOLD 35
D
52 D
49 27
28 5
48
C 28
6
30 2
29
29 34
A 3
49 BACKED WITH BOLT
28 AND SAE FLAT WASHER
27
22 DETAIL C
27 33 SCALE 1 : 12
20
MOUNTING FOR
C TORQUE CYLINDER MANIFOLD C
WITH SPLIT LOCK WASHER
TYPE C LOCK NUT
B
DETAIL A
R Y DETAIL B
SCALE 1 : 12
13 27 28 32 39
SCALE 1 : 12
MOUNTING OF 27 41
M SYSTEM PRESSURE GAUGE AND TAG
INA
51 36 42
L I HAWE 3 SECTION VALVE
LOWER WRENCH FLOW DIVIDER FRONT 48
& TAGS 48 38
12
PRE 49 27 40
18
B 25 B
ATTACHES TO 27 12 8
FLOW DIVIDER
BACK WITH 28
SAE WASHER 7
TYPE C LOCK NUT 32
BACKED WITH 37 27
27 32
SAE WASHER
22 SPLIT LOCK WASHER DETAIL E
TYPE C LOCK NUT SCALE 1 : 12
REV. BY DESCRIPTION DATE
D 21
-

UNLESS OTHERWISE SPECIFIED NAME DATE

10 27 DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN HR
BLOHM + VOSS Oil Tools, LLC
11 FRACTIONAL: 1/64 05/20/2015
2 PLACE DECIMAL .XX .01
3 PLACE DECIMAL .XXX .005 CHECKED - 01/01/1999 TITLE:
ANGLES: 0'10'
30 CONCENTRICITY: .005 T.I.R
A 9 27 SURFACE FINISH: (MAX): 125 ENG APPR. - 01/01/1999 A
BREAK CORNERS:.015 TO .030
27 FILET RADIUS: .015 TO .030 FLOORHAND
E 37 PROPRIETARY AND CONFIDENTIAL WEIGHT:913.21 GEN III FH80 AUTO FRAME ASSY
44 34 29 THIS DRAWING IS THE
CONFIDENTIAL PROPERTY OF MATERIAL:
BLOHM + VOSS OIL TOOLS, SIZE DOCUMENT NO. REV.
27 37 LLC. AND SHALL NOT BE
REPRODUCED USED, OR
DISCLOSED WITHOUT THE FH-31001
PERMISSION OF THE OWNER. B
DETAIL D
SCALE 1 : 12 SCALE: 1:24 DO NOT SCALE DRAWING SHEET 2 OF 3
8 7 6 5 4 3 2 1

Figure 61

67
SERVICE
 SERVICE

68
Frame Assembly
9FH-31001
8 7 6 5 4 3 2 1

MOUNTING OF
TOGGLE BEARINGS MOUNTING OF ARRANGEMENT OF VLALVES
SERIAL TAG & TOP COVER INLINE FILTER AND BACK BUMPER AND MANIFOLDS
41 42
D D
H
39
16 43
10 13 5

1 15

31
4
27
27

C 24 9 C
28
H GREASE BEARINGS BEFORE
INSERT,
PLACE BEARINGS CAREFULLY
R Y 29 14 8 7 2
MOUNT SERIAL NUMBER TAG
WITH RIVETS
I N A
DETAIL G SECTION H-H
E L DETAIL F
I
SCALE 1 : 12
M SCALE 1 : 12
PR
B B
F

REV. BY DESCRIPTION DATE

UNLESS OTHERWISE SPECIFIED NAME DATE

DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN HR
BLOHM + VOSS Oil Tools, LLC
FRACTIONAL: 1/64 05/20/2015
2 PLACE DECIMAL .XX .01
3 PLACE DECIMAL .XXX .005 CHECKED - 01/01/1999 TITLE:
ANGLES: 0'10'
CONCENTRICITY: .005 T.I.R
A SURFACE FINISH: (MAX): 125 ENG APPR. - 01/01/1999 A
BREAK CORNERS:.015 TO .030
FILET RADIUS: .015 TO .030 FLOORHAND
G
PROPRIETARY AND CONFIDENTIAL WEIGHT:913.21 GEN III FH80 AUTO FRAME ASSY
THIS DRAWING IS THE
CONFIDENTIAL PROPERTY OF MATERIAL:
BLOHM + VOSS OIL TOOLS, SIZE DOCUMENT NO. REV.
LLC. AND SHALL NOT BE
REPRODUCED USED, OR
DISCLOSED WITHOUT THE FH-31001
PERMISSION OF THE OWNER. B
SCALE: 1:24 DO NOT SCALE DRAWING SHEET 3 OF 3

Figure 62
8 7 6 5 4 3 2 1
Frame Assembly
9FH-31001

Item Part number Description Qty.

1 FH-43100 CANTILEVER MANUAL 1
2 FH-01310 TOP COVER 1
3 FH-01018-12 FLOORHAND TAG 2
4 FH-01672 C-FRAME BUSHING 4
5 FH-01307-5 GF1100 TORQUE MANIFOLD TAG 1
6 FH-01151 TORQUE CYLINDER MANIFOLD ASSY 1
7 FH-01533 TORQUE GAUGE PROTECTION COVER 1
8 FH-01152-10 PRESSURE GAUGE 1
9 BN60102 1/8 STRAIGHT GREASE ZERK 2
10 FH-43004 FRAME BUMPER 2
11 FH-01152-1 LOWER WRENCH FLOW DIVIDER 1
12 FH-01149-8 PRESSURE REDUCING VALVE ASSY 1
13 FH-01540 RETURN MANIFOLD 1
14 FH-01539 COMBINATION MANIFOLD 1
15 FH-01152-13 INLINE PRESSURE FILTER 1
16 FH-01551 IN LINE FILTER BRACKET 1
17 FH-01018-15 SHUT OFF TAG 1
18 FH-01018-11 FLOORHAND SN TAG 1
19 BN0170671 6-32 X 3/4 SS HHCS 3
20 BN0115005 1/4-20 X 1 HHCS YZ G8 5
21 BN0115057 5/16-18 X 1-1/4 HHCS YZ G8 12

SERVICE
22 BN0115105 3/8-16 X 1 HHCS YZ G8 6
23 BN0115111 3/8-16 X 2 HHCS YZ G8 4
24 BN0115121 3/8-16 X 4-1/2 HHCS YZ G8 2
35 BN0115123 3/8-16 X 5 HHCS YZ G8 2
26 BN15127 3/8-16 X 7 HHCS YZ G8 3
27 BN0115207 1/2-13 X 1-1/4 HHCS YZ G8 4
28 BN1133813 1/4 SAE FLAT WASHER YZ 4
29 BN1133814 5/16 SAE FLAT WASHER YZ 24
30 BN1133815 3/8 SAE FLAT WASHER YZ 29
31 BN1133817 1/2 SAE FLAT WASHER YZ 4
32 BN1133859 3/8 USS YELLOW FLAT WASHER YZ 4
33 BN1133892 5/16 SPLIT LOCKWASHER YZ 12

69
 Frame Assembly
9FH-31001

34 BN1133893 3/8 SPLIT LOCKWASHER YZ 13

35 BN1133895 1/2 SPLIT LOCKWASHER YZ 4
36 BN1137262 5/16-18 TYPE C LOCK NUT 12
37 BN1137264 3/8-16 TYPE C LOCK NUT 13
38 BN1137268 1/2-13 TYPE C LOCK NUT 2
39 BN1136410 1/2-13 HEX NUT YZ G8 4
40 BN1170855 6-32 NYLON INSERT LOCK NUT SS 3
41 BN1137183 1/4 -20 NYLON LOCK NUT YZ 5
42 BN1137185 3/8-16 NYLON LOCK NUT YZ 4
43 FH-01426 SHUT OFF VALVE BRACKET 1
44 FH-01149-9 PRV SHUTTLE VALVE 1
45 FH-01149-103 SHUT-OFF VALVE 1
46 FH-01649 BACKUP PLATE 1
47 BN0115109 3/8-16 X 1-1/2 HHCS YZ G8 2
SERVICE

70
 Pressure Reducing Valve
9FH-01149-8
8 7 6 5 4 3 2 1

NOTE: ITEM NO. PART NUMBER DESCRIPTION QTY.

1. PLUG NOT USED PORTS FOR STORAGE 1 FH-01149-8M PRESSURE REDUCING VALVE 1
2. SET ITEM 3 TO 0 GPM @ 600 PSI
2 FH-01149-45 CHECK VALVE 1

3 FH-01149-32 PRESSURE REDUCING/RELIEVING 1

D
VALVE D

"3"
SAE-#6

"G"
PBHB-LAN SET TO 1/4 NPT
TORQUE: "2" 600 PSI
3
150-160 ft-lb SAE-#12
3
203-217 Nm
"PBHB"
T-17A

2 1

C "2" "1" C
SAE-#12 SAE-#12

1 2

"CXGD"
T-16A

8.9
B B

1 REV. BY DESCRIPTION DATE

4.0
-
CXGD-XCN UNLESS OTHERWISE SPECIFIED NAME DATE
DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN NB
BLOHM + VOSS Oil Tools, LLC
2 TORQUE: FRACTIONAL: 1/64 10/21/2013
2 PLACE DECIMAL .XX .01
150-160 ft-lb 3 PLACE DECIMAL .XXX .005 CHECKED 02/20/2014
ANGLES: 0'10' HR TITLE:
203-217 Nm CONCENTRICITY: .005 T.I.R
A SURFACE FINISH: (MAX): 125 ENG APPR. NB 02/20/2014 A
BREAK CORNERS:.015 TO .030
FILET RADIUS: .015 TO .030 FLOORHAND
PROPRIETARY AND CONFIDENTIAL WEIGHT:9.22 PRESSURE REDUCING VALVE ASSY
THIS DRAWING IS THE
CONFIDENTIAL PROPERTY OF MATERIAL:
BLOHM + VOSS OIL TOOLS, SIZE DOCUMENT NO. REV.
LLC. AND SHALL NOT BE
REPRODUCED USED, OR
DISCLOSED WITHOUT THE FH-01149-8 A.00
PERMISSION OF THE OWNER. B
SCALE: 1:2 DO NOT SCALE DRAWING SHEET 1 OF 1

Figure 63
8 7 6 5 4 3 2 1

71
SERVICE
 Pressure Reducing Valve
9FH-01149-8

Item Part number Description Qty.

1 9FH-01149-8M PRESSURE REDUCING VALVE 1
2 9FH-01149-45 CHECK VALVE VALVE 1
3 9FH-01149-32 PRESSURE REDUCING / RELIEVING VALVE 1
SERVICE

72
 Floorhand Combination Manifold
9FH-01539
8 7 6 5 4 3 2 1

ITEM NO. PART NUMBER DESCRIPTION QTY.

"FT" "LCA2" "SCVB" "SCVA"
SAE-#4 SAE-#8 SAE-#6 SAE-#6

"LCB2"
1 FH-01539M MACHINED COMBINATION MANIFOLD 1
SAE-#8

"LCB1" 2 FH-01149-19 CHECK VALVE 1

SAE-#8
"1"
D VC10-3
D
2 1
3 FH-01149-33 LOAD SHUTTLE VALVE 1

4 HC68070606 SAE-6 ORB X SAE-6 ORB 90° 1

3

5 FH-01152-11 ACCUMULATOR 1600 PSI PRECHARGED 1

"LCA1"
SAE-#8

"TPA"
6 FH-01149-101 CHECK VALVE 1
"CA"
SAE-#6 SAE-#4

3 7 FH-01149-102 HYDAC TEST POINT, SAE-4 ORB 3

2

"2" NOTE:
1 VC08-3 1. PLUG NOT USED PORTS FOR STORAGE
"SCU"
SAE-#6
2. ACCUMULATOR IS PRECHARGED WITH
"TPB" DRY NITROGEN AT 1600 PS
"3" SAE-#4
C 1 C
"SCC" VC10-3

SAE-#6
3 2
"ACC"
SAE-#6
"TPC"
SAE-#4
ACCUMULATOR
TEST PORTS SBO210-0.16E1/663S-210CK110
1 5 TORQUE:
TORQUE: "CB"
7 3X
SAE-#6 25 ft-lb
10 ft-lb
13 Nm 33.9 Nm

B B

4 90° SAE 6 FITTING PD10-32-0-N-110 PC10-30-0-N

3 LS08-30-0-N 2 TORQUE:
TORQUE: SET @ 110 PSI FIX TORQUE:
25 ft-lb 6 25 ft-lb
TORQUE: 20 ft-lb
33.9 Nm 25 ft-lb 33.9 Nm
27.1 Nm REV. BY DESCRIPTION DATE
33.9 Nm
-

UNLESS OTHERWISE SPECIFIED NAME DATE

DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN NB
BLOHM + VOSS Oil Tools, LLC
FRACTIONAL: 1/64 10/17/2013
2 PLACE DECIMAL .XX .01
3 PLACE DECIMAL .XXX .005 CHECKED 02/18/2014
ANGLES: 0'10' HR TITLE:
CONCENTRICITY: .005 T.I.R
A SURFACE FINISH: (MAX): 125 ENG APPR. NB 02/20/2014 A
BREAK CORNERS:.015 TO .030
FILET RADIUS: .015 TO .030 FLOORHAND
PROPRIETARY AND CONFIDENTIAL WEIGHT:14.07 COMBINATION MANIFOLD
THIS DRAWING IS THE
CONFIDENTIAL PROPERTY OF MATERIAL:
BLOHM + VOSS OIL TOOLS, SIZE DOCUMENT NO. REV.
LLC. AND SHALL NOT BE
REPRODUCED USED, OR
DISCLOSED WITHOUT THE FH-01539 A.00
PERMISSION OF THE OWNER. B
SCALE: 1:3 DO NOT SCALE DRAWING SHEET 1 OF 1

Figure 64
8 7 6 5 4 3 2 1

73
SERVICE
 Floorhand Combination Manifold
9FH-01539

Item Part number Description Qty.

1 9FH-01539M COMBINATION MANIFOLD 1
2 9FH-01149-19 CHECK VALVE 1
3 9FH-01149-33 LOAD SHUTTLE VALVE 1
4 9HC68070606 SAE-6 ORB X SAE-6 ORB 90° 1
5 9FH-01152-11 ACCUMULATOR 1600 PSI PRECHARGED 1
6 9FH-01149-101 CHECK VALVE 1
7 9FH-01149-102 HYDAC TEST POINT, SAE-4 ORB 3
SERVICE

74
 Floorhand Return Manifold
9FH-01540
8 7 6 5 4 3 2 1

NOTE: ITEM NO. PART NUMBER DESCRIPTION QTY.

1. PLUG NOT USED PORTS FOR STORAGE
1 FH-01540-M RETURN MANIFOLD 1
2 FH-01149-102 HYDAC TEST POINT, SAE-4 ORB 1

D "1" "2" "3" "4" "5" "7" D

SAE-#6 SAE-#8 SAE-#12 SAE-#6 SAE-#6 SAE-#8

"6"
SAE-#12
1 "11"
SAE-#12

"8" "9" "10" "12" "TP"

SAE-#12 SAE-#6 SAE-#6 SAE-#6 SAE-#4

C C

TEST PORTS
B 2 TORQUE: B
10 ft-lb
13 Nm

REV. BY DESCRIPTION DATE

UNLESS OTHERWISE SPECIFIED NAME DATE

DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN NB
BLOHM + VOSS Oil Tools, LLC
FRACTIONAL: 1/64 10/22/2013
2 PLACE DECIMAL .XX .01
3 PLACE DECIMAL .XXX .005 CHECKED 02/20/2014
ANGLES: 0'10' HR TITLE:
CONCENTRICITY: .005 T.I.R
A SURFACE FINISH: (MAX): 125 ENG APPR. NB 02/20/2014 A
BREAK CORNERS:.015 TO .030
FILET RADIUS: .015 TO .030 FLOORHAND
PROPRIETARY AND CONFIDENTIAL WEIGHT:11.02 RETURN MANIFOLD
THIS DRAWING IS THE
CONFIDENTIAL PROPERTY OF MATERIAL:
BLOHM + VOSS OIL TOOLS, SIZE DOCUMENT NO. REV.
LLC. AND SHALL NOT BE
REPRODUCED USED, OR
DISCLOSED WITHOUT THE FH-01540 A.00
PERMISSION OF THE OWNER. B
SCALE: 1:2 DO NOT SCALE DRAWING SHEET 1 OF 1

Figure 65
8 7 6 5 4 3 2 1

75
SERVICE
 Floorhand Return Manifold
9FH-01540

Item Part number Description Qty.

1 9FH-01540-M RETURN MANIFOLD 1
2 9FH-01149-102 HYDAC TEST POINT, SAE-4 ORB 1
SERVICE

76
 Upper Wrench Manifold
9FH-01150M
8 7 6 5 4 3 2 1

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 FH-01150M MACHINED UPPER CLAMP MANIFOLD 1
2 FH-01149-101 CHECK VALVE 1
3 FH-01149-43 FLOW DIVIDER COMBINER VALVE 1
D D

"ECA"
SAE-#8

"RCB"
SAE-#8

"1"
T-33A
4

"2"
"EX" 3 VC10-3
SAE-#8 "FT"
1 SAE-#4
3
2

"RET" 2 "TS"
C SAE-#8 SAE-#6 C

"RCA"
SAE-#8

"ECB"
SAE-#8

PD10-32 2 1
TORQUE:
25 ft-lb
33.9 Nm

B B

NOTES:
1. PLUG NOT USED PORTS FOR STORAGE

FSES-XAN 3 REV. BY DESCRIPTION DATE

TORQUE: -
150-160 ft-lb UNLESS OTHERWISE SPECIFIED NAME DATE
DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN HR
BLOHM + VOSS Oil Tools, LLC
FRACTIONAL: 1/64 10/22/2013
2 PLACE DECIMAL .XX .01
3 PLACE DECIMAL .XXX .005 CHECKED 02/20/2014
ANGLES: 0'10' HR TITLE:
CONCENTRICITY: .005 T.I.R
A SURFACE FINISH: (MAX): 125 ENG APPR. NB 02/20/2014 A
BREAK CORNERS:.015 TO .030
FILET RADIUS: .015 TO .030 FLOORHAND
PROPRIETARY AND CONFIDENTIAL WEIGHT:7.94 UPPER CLAMP MANIFOLD ASSEMBLY
THIS DRAWING IS THE
CONFIDENTIAL PROPERTY OF MATERIAL:
BLOHM + VOSS OIL TOOLS, SIZE DOCUMENT NO. REV.
LLC. AND SHALL NOT BE
REPRODUCED USED, OR
DISCLOSED WITHOUT THE FH-01150 A.00
PERMISSION OF THE OWNER. B
SCALE: 1:2 DO NOT SCALE DRAWING SHEET 1 OF 1

Figure 66
8 7 6 5 4 3 2 1

77
SERVICE
 Upper Wrench Manifold
9FH-01150M

Item Part number Description Qty.

1 9FH-01150M UPPER CLAMP MANIFOLD 1
2 9FH-01149-101 CHECK VALVE 1
3 9FH-01149-43 FLOW DIVIDER COMBINER VALVE 1
SERVICE

78
 Torque Cylinder Manifold Assembly
9FH-01151

Figure 67

79
SERVICE
 Torque Cylinder Manifold Assembly
9FH-01151

Item Part number Description Qty.

1 9FH-01151M TORQUE MANIFOLD 1
2 9FH-01149-28 TORQUE MANIFOLD GAUGE DUMP CARTRIDGE 1
3 9FH-01149-29 TORQUE CONTROL CARTRIDGE 1
4 9FH-01149-30 TORQUE MANIFOLD MAKE UP SPD CARTRIDGE 1
5 9FH-01149-31 TORQUE MANIFOLD DUMP VALVE CARTRIDGE 1
6 9FH-01149-41 CHECK VALVE CARTRIDGE 1
SERVICE

80
Spinner Sub Assembly
9FH-30301

SERVICE

Figure 68

81
 Spinner Sub Assembly
9FH-30301
SERVICE

Figure 69

82
Spinner Sub Assembly
9FH-30301

SERVICE

Figure 70

83
 Spinner Sub Assembly
9FH-30301
SERVICE

NOTE

APPLY OPEN GEAR LUBE ON ALL GEARS

Figure 71

84
Spinner Sub Assembly
9FH-30301

SERVICE

Figure 72

85
 Spinner Sub Assembly NOTE
9FH-30301 APPLY DML-3 RUST INHIBITOR ON SPINNER TUBES DURING
ASSEMBLY,
APPLY MULTIPURPOSE GREASE ON SPINNER TUBES MOUNTING
DRIVE SPINNER PANELS

NOTE
APPLY CERAMIC PASTE ON MOTOR BOLTS
INSERT A .032 SAFETY WIRE TO SECURE MOTOR BOLTS
SERVICE

Figure 73

86
Spinner Sub Assembly
9FH-30301

Item Part number Description Qty.

1 9FH-01321 SPINNER LEFT HALF 1
2 9FH-01320 DR SPINNER RIGHT HALF 1
3 9FH-01323 SPINNER PEDESTAL CENTER SECTION 1
4 9FH-01142-1 HYDRAULIC SPINNER MOTOR 2
5 9FH-01015 DRIVE MOTOR GEAR 2
6 9FH-01399 MOTOR DRIVE GEAR CAP 2
7 9FH-01016 SPINNER CYLINDER ROD MOUNT 1
8 9FH-01315 UPPER SPCER (DRIVE ROLLER) 4
9 9FH-01408 DRIVE ROLLER GEAR ASSEMBLY 4
10 9FH-01407 DOUBLE DRIVE ROLLER ASSY 4
11 9FH-01384 DRIVE ROLLER SHAFT 4
12 9FH-01017 DRIVE ROLLER SHAFT RETAINER 2
13 9FH-01149-46 SPINNER MOTOR FLOW DIVIDER 1
14 9FH-01045-5 URETHANE SPRING 1
15 9FH-01027 SPRING CAP 1
16 9FH-01074-1 SPINNER CLAMP CYLINDER 1
17 9FH-01025 SHORT SPINNER CLEVIS PIN 1
18 9FH-01026 LONG SPINNER CLEVIS PIN 1
19 9BN1133814 5/16” SAE FLAT WASHER YZ 11
20 9BN33822 1 SAE FLAT WASHER 1
21 9BN1133817 1/2” SAE FLAT WASHER 4

SERVICE
22 9BN133892 5/16” SPLIT LOCK WASH 11
23 9BN1133893 3/8” SPLIT LOCK WASHER YZ 2
24 9BN1133895 1/2” SPLIT LOCK WASHER YZ 14
25 9BN0115055 5/16”-18 X HHCS 8
26 9BN0115062 5/16”-18 X 2 1/4” 3
27 9BN0115105 3/8”-16 X 1 HHCS YZ G8 2
28 9BN0115205 1/2”-13 X 1 HHCS 10
29 9BN0115211 1/2”-13 X 2 HHCS 4
30 9BN64363 1/2” X 4 SPRING ROLL PIN 2
31 9BN37192 1-8 NYLON LOCK NUT 1
32 9BN1137190 3/4-10 NYLON INSERTED LOCKNUT 2
33 9BN1137187 1/2-13 NYLON LOCK NUT 4

87
 Spinner Sub Assembly
9FH-30301

Item Part number Description Qty.

34 9BN65080 1/8 X 2 COTTER PIN 2
35 9BN1133692 5/8 HI COLLAR LOCKWASHER 8
36 9BN1123512 5/8-11 X 2-1/4 SHCS MOTOR BOLT 8
37 9BN60104 1/8 NPT 90° ZERK 2
38 9BN60102 1/8” STRAIGHT GREASE ZERK 4
39 9BN1137262 5/16-18 TYPE-C LOCK NUT 3
40 9FH-01018-8 FLOORHAND (BVOT HOUSTON) TAG (NOT SHOWN) 2
41 9FH-01667 GEN III IDLER GEAR SUB ASSM 2
SERVICE

88
Double Drive Roller Assembly
9FH-01407

SERVICE

Figure 74
Item Part number Description Qty.
1 9FH-01382 DOUBLE DRIVE ROLLER 1
2 9FH-22208 DRIVE ROLLER BEARING 2
3 9FH-01385 DRIVE ROLLER BEARING SPACER 1
4 9G2351-314 RETAINING RING 1

89
 Idler Gear Assembly
9FH-01667

Item Part number Description Qty.

1 9FH-01661 IDLER GEAR SHAFT 1
2 9FH-01664 IDLER GEAR WASHER 1
3 9FH-01288 IDLER GEAR 1
4 9FH-01662 IDLER GEAR BUSHING 1
5 9FH-WH283 DLER GEAR RETAINING RING 1
6 9FH-01663 IDLER GEAR SPACER 1
7 9FH-01666 IDLER GEAR GREASE TUBE 1
8 18 FPT GREASE ZERK 18 FPT GREASE ZERK 1
SERVICE

NOTE
APPLY LUBRICATION BETWEEN BUSHING / SHAFT / GEAR
HAND TIGHTEN GREASE FITTING AND GREASE PIPE TO IDLER
SHAFT

Figure 75

90
Drive Roller Gear Assembly
9FH-01408

SERVICE

Figure 76
Item Part number Description Qty.
1 9FH-01383 DOUBLE DRIVE ROLLER GEAR 1
2 9FH-22206 DOUBLE DRIVE ROLLER GEAR BEARING 2
3 9FH-01396 DRIVE ROLLER GEAR BEARING SPACER 1
4 9FH-01314 LOWER DRIVE ROLLER GEAR SPACER 1
5 9FH-WH244 DRIVE ROLLER GEAR RETAINING RING 2

91
 SERVICE

92
Upper Wrench Assembly
9FH-31201
8 7 6 5 4 3 2 1

ITEM NO. PART NUMBER DESCRIPTION QTY.

1 FH-01029-1 UPPER WRENCH WELD+MACHINING 1
3 2 FH-01074-2 CLAPM CYLINDER 2
3 FH-44300 SPINNER RAISER 1
D D
4 FH-01060 DIE BLOCK ASSEMBLY 2
5 FH-40006 RETAINING PIN 2
6 FH-01056 DIE BLOCK PIN RETAINER 2
7 FH-01150 UPPER CLAMP MANIFOLD ASSEMBLY 1
8 FH-01058 UPPER MANIFOLD BRACKET 1
20
9 FH-01660L GEN III HANDLE LEFT SIDE 1
1
19 10 FH-01660R GEN III HANDLE RIGHT SIDE 1
26 11 BV70751 SAFETY HANDLE 2
10
12 FH-01605 CLAMP CYLINDER STUD 8
C 13 BN0167065 1-1/8 NORDLOC LOCK WASHERS 8 C

11 14 BN36471 1-1/8-12 HEX NUT PLAIN G8 8

15 BN1133895 1/2 SPLIT LOCKWASHER 8
R Y
16 BN0115205 1/2-13 X 1 HHCS 2
18 17 BN1133817 1/2 SAE FLAT WASHER YZ 6
M INA 18 BN0115207 1/2-13 X 1-1/4 HHCS 6
15 17
L I 19 BN1133815 3/8 SAE WASHER 4
9 24 25
20 BN11130 3/8-16 X 8-1/2 HHCS YZ G2 2
PRE 7
21 BN1137185 3/8-16 NYLON LOCK NUT 2
B 22 BN24295 3/8-16 X 3-1/2 FHSCS 2 B

23 BN1137264 3/8-16 TYPE-C LOCK NUT 2

24 BN0115119 3/8-16 X 4 HHCS YZ G8 2
25 BN1133893 3/8 SPLIT LOCKWASHER 2
26 BN60102 1/8 STRAIGHT GREASE ZERK 3
27 27 FH-01149-47 PILOT OPERATED CHECK VALVE 1
21
REV. BY DESCRIPTION DATE

8 -
2 22
UNLESS OTHERWISE SPECIFIED NAME DATE
DIMENSIONS ARE IN INCHES
TOLERANCES: DRAWN HR
BLOHM + VOSS Oil Tools, LLC
FRACTIONAL: 1/64 05/21/2015
2 PLACE DECIMAL .XX .01
13 3 PLACE DECIMAL .XXX .005 CHECKED - 01/01/1999 TITLE:
ANGLES: 0'10'
CONCENTRICITY: .005 T.I.R
A SURFACE FINISH: (MAX): 125 ENG APPR. - 01/01/1999 A
BREAK CORNERS:.015 TO .030
FILET RADIUS: .015 TO .030 FLOORHAND
14
23
12 PROPRIETARY AND CONFIDENTIAL WEIGHT:1314.24 GEN III FH80 UPPER WRENCH ASSY
THIS DRAWING IS THE
CONFIDENTIAL PROPERTY OF MATERIAL:
BLOHM + VOSS OIL TOOLS, SIZE DOCUMENT NO. REV.
LLC. AND SHALL NOT BE
REPRODUCED USED, OR
5 DISCLOSED WITHOUT THE FH-31201
4 6 15 16 PERMISSION OF THE OWNER. B
SCALE: 1:16 DO NOT SCALE DRAWING SHEET 1 OF 1
8 7 6 5 4 3 2 1

Figure 77
Lower Wrench Assembly
9FH-30101
NOTE
• ENSURE THREADS OF TAPPED HOLES ARE IN GOOD
CONDITION
• CLEAN ALL HOLES
• APPLY GREASE TO INSIDE OF DIE BLOCKS UPON ASSEMBLY
• FOLLOWING PROCEDURE A-751-005 FOR STUD
INSTALATION.

SERVICE

Figure 78

93
 Lower Wrench Assembly
9FH-30101

Item Part number Description Qty.

1 9FH-01061 LOWER WRENCH WELDMENT 1
2 9FH-01074-2 CLAMP CYLINDER 2
3 9FH-01060 DIE BLOCK ASSEMBLY 2
4 9FH-01055 DIE BLOCK RETAINING PIN (not shown) 2
5 9FH-01056 DIE BLOCK PIN RETAINER 2
6 9FH-01050-1 DIE BLOCK / WRENCH SUPPORT BEARING 4
7 9FH-01329 PIPE BUMPER BASE 1
8 9FH-01330 BUMPER 1
9 9FH-01331 PIPE CLAW 1
10 9BN0115205 1/2”-13 X 1 HHCS 6
11 9BN1133895 1/2” SPLIT LOCKWASHER 4
12 9BN1137187 1/2”-13 NYLON LOCK NUT 2
13 9BN1133817 1/2” SAE WASHER 2
14 9BN0167065 1-1/8 NORDLOC LOCK WASHERS 8
15 9FH-01605 CLAMP CYLINDER STUD 8
16 9BN36471 1”-1/8-12 HEX NUT 8
SERVICE

Figure 79

94
Die Block Assembly
9FH-01060

SERVICE
Figure 80
Item Part number Description Qty.
1 9FH-01059 DIE BLOCK 1
2 9FH-01053 CENTERING BUTTON 4
3 9FH-01045-2 DIE BLOCK SPRING 4
4 9FH-01057 CENTERING BUTTON SPRING SPACER 4
5 9FH-01054 SPRING RETAINER PLUG 4
6 9BN60105 1/4-28 GREASE ZERK STRAIGHT 4
7 9FH-70622-1 BLUE DIAMOND TONG DIE 1
8 9FH-01216-1 DIE RETAINER PIN ONLY 1
9 9BN65076 1/8 X 1 COTTER PIN 1
10 9FH-01050-1 DIE BLOCK / WRENCH SUPPORT BEARING 1

95
 2-7/8 Adapter Kit Assembly
9FH-10703

Figure 81
SERVICE

Figure 82
Item Part number Description Qty.
1 9FH-70622-2 BLUE DIAMOND TONG DIE 4
2 9FH-01445 2-7/8 ADAPTER ASSEMBLY 4
3 9FH-01074-15A LOW RANGE TORQUE CYLINDER ASSEMBLY 1

96
2-7/8 Die Block Adapter Assembly
9FH-01445

SERVICE

Figure 83
Item Part number Description Qty.
1 9FH-01446 2-7/8 ADAPTER 1
2 9FH-01448 CENTERING BUTTON 4
3 9FH-01447 ADAPTER RETAINER 1
4 9FH-01449 2-7/8 ADAPTER PIN 1
5 9FH-01445-1 2-7/8 BUTTON RETAINING PIN 2
6 9BN65076 1/8 X 1 COTTER PIN 1
7 9BN65016 1/16 X 1 COTTER PIN 2

97
 Low Range Torque Cylinder Chart

Low Range Torque Cylinder (3 1/4" bore)

TORQUE - ft-lb

PRESSURE - psi
SERVICE

MAKE UP TORQUE

BREAK OUT TORQUE

Figure 84

98
Installation Socket
9FH-01386

SERVICE

Figure 85
Item Part number Description Qty.
1 9FH-01386 INSTALLATION SOCKET 1

99
 Installation Socket Pipe Tube
9FH-01386-6
SERVICE

Figure 86
Item Part number Description Qty.
1 9FH-01386-6 INSTALLATION SOCKET PIPE TUBE 1

100
Range Extender Assembly
9FH-40400

SERVICE

Figure 87

101
 Range Extender Assembly
9FH-40400

Item Part number Description Qty.

1 9FH-40301 MANIPULATOR MOUNT SHAFT 1
2 9FH-40401 BASEMENT PLATE 2
3 9FH-01406-12 SLEWING BEARING 2
4 9FH-01371 FM-2500/2501/500 LOCK SCREW ASSEMBLY 4
5 9FH-40310 ADAPTER PLATE ASSEMBLY 2
6 9FH-40313 COVER PLATE 4
7 9BN0115315 5/8-11 X 3 HHCS 36
8 9BN0115319 5/8-11 X 4 HHCS 40
9 9BN1133897 5/8” SPLIT LOCKWASHER YZ 76
10 9BN0115003 1/4-20 X 3/4 HEX HEAD CAP SCREW 8
11 9BN1133813 1/4” SAE WASHER 8
12 9BN42316 5/8 EYE BOLT 2

NOTE
TORQUE 5/8”-11 BOLTS AT 120 FT-LBS
DO NOT TIGHTEN EYE BOLTS
SERVICE

Figure 88

102
Service Kit
9FH-10841

Figure 89
Item Part number Description Qty.
1 9FH-10842 TEST PORT HOSE / GAUGE ASSEMBLY 1
2 9FH-10843 TEST KIT STORAGE BOX 1
3 9FH-01154 FLOW METER 1

SERVICE
4 9FH-10844 HOSE / FITTING KIT FOR FLOW METER 1
5 9HCORBORK ORB O-RING KIT 1
6 9HCORFSORK ORFS O-RING KIT 1
7 9FH-01142-1OSRK FH MOTOR OUTPUT SHAFT REPAIR KIT 1
8 9FH-01149-1RK CONTROL VALVE SECTION SEAL KIT 1
9 9FH-HPC2928-RK CLAMP CYLINDER REPAIR KIT 1
10 9FH37820151RK SPIN CLAMP CYLINDER REPAIR KIT 1
11 9FH37820145RK LIFT CYLINDER REPAIR KIT 1
12 9FH37820123RK TORQUE CYLINDER REPAIR KIT 1
13 9FH-HCPASSM MANIPULATOR HANDLE HOUSING ASSEMBLY 1
14 9G6005-RK REPAIR KIT FOR 6005 HYDRAULIC VALVE 1
15 9G6005-LK HYDRAULIC VALVE LINKAGE KIT 1
16 9G6005-3 HANDLE BRACKET FOR G6005 VALVE 1

103
 Recommended Spare Parts for One Year Operation

Part number Description Qty.

9FH-01407 DOUBLE DRIVE ROLLER ASSEMBLY 8
9FH-01408 DRIVE ROLLER GEAR ASSEMBLY 4
9FH-01315 UPPER SPACER (DR) 4
9FH-01287 IDLER GEAR ASSEMBLY 2
9FH-01384 DRIVE ROLLER SHAFT 4
9FH-01391 SPINNER IDLER SHAFT 2
9FH-01290 IDLER SHAFT SPACER 2
9FH-01216 DIE RETAINER WITH COTTER PIN 24
9FH-01055 DIE BLOCK RETAINING PINS 8
9FH-70622-1 BLUE DIAMOND TONG DIE 108
9FH-01023 SPINNER SLIDE BEARING 2
9FH-01050-1 DIE BLOCK / WRENCH SUPPORT BEARING 8
9FH-01149-29 TORQUE CONTROL CARTRIDGE 1
9G6005-3 HYDRAULIC VALVE LINKAGE KIT 5
9FH-01152-2 TORQUE GAUGE W/ MOUNTING RING 1
9FH-HCPASSM MANIP HANDLE HOUSING ASSEMBLY 2
9FH-10504 CONTROL VALVE HOSE KIT 1
9FH-10500 FRAME HOSE KIT 1
9FH-10501 LOWER WRENCH HOSE KIT 1
9FH-10502 UPPER WRENCH HOSE KIT 1
9FH-10503 SPINNER HOSE KIT 1
SERVICE

104
Recommended Spare Parts for One Year of Operation for the
FloorHand Manipulator

Part number Description Qty.

9FH-CJS3636 FIBERGLIDE TOGGLE BEARING 4
9FM-CJS2224 RBC FIBERGLIDE BEARINGS 2
9FM-CJS2212 RBC FIBERGLIDE BEARINGS 2
9HCMVEP17 1 FLAT FACE QDC NIPPLE 1
9HCFVEP17 1 FLAT FACE QDC COUPLER 1
9HCFVEP15 3/4 FLAT FACE QDC COUPLER 1
9HCMVEP15 3/4 FLAT FACE QDC NIPPLE 1
9FH-01371 FM-2501 LOCK SCREW ASSEMBLY 2
9FH-01149-4 LIFT CYLINDER COUNTER BALANCE VALVE 1
9FH-01355 PIN LIFT CYLINDER BODY FM-2500/1 1
9FH-01185 PIN, LIFT CYLINDER ROD 1
9FH-01074-3 LIFT CYLINDER W/ COUNTER BALANCE VALVE 1
9FH-01356 TORQUE ARM CYLINDER BODY PIN 1
9FH-01362 PIN, CYLINDER ROD FM-2500/1 1
9FH-01361 FM-2500/1 TORQUE ARM PIN 1
9FH-01363 TORQUE ARM PIN RETAINER 2
9FH-10505 MANIPULATOR HOSE KIT 1

SERVICE

105
 Ensure that setup and installation work Safe Procedure
are accomplished only by sufficiently 1. In the event of visible damage or excessive wear
qualified and trained personnel. contact the B+V Service Department or an autho-
rized repair company.
Read these instructions carefully
2. Ensure that welding work on cast parts is per-
before setting up the machine
formed exclusively by the B+V Service Department
and putting it into service. or an authorized repair company observing the
B+V welding instructions.

WEAR EYE PROTECTION 3. Ensure that all other maintenance work is per-
formed only by personnel trained for this work and
familiar with the risks involved in operating the
machine.

WEAR HEAD PROTECTION 4. Ensure that all repair work not performed by B+V
is nevertheless accomplished in compliance with
the manufacturer’s specifications and instruc-
tions.
WEAR PROTECTIVE SAFETY
GLOVES 5. Provide for sufficient lighting at the workplace.

6. Ensure that the FloorHand is set down on a good

supporting surface so that it cannot tip.
WEAR SAFETY BOOTS
7. After repair always check the repaired part in a
suitable manner to ensure that the defect has
been remedied.
WARNING
Indication of recognizable hazard for humans or
possible property damage.

Failure to observe can lead to severe injuries

or property damage!
SERVICE

The symbol as specified in ANSI Z535.6

emphasizes the cause.
Measures for avoiding are listed.

106
Service Repair
Malfunction Repair by Customer
If a malfunction occurs or the FloorHand does not It is only permissible for the customer/company
operate as expected, trouble-shoot as follows: operating the machine to replace defective parts with
If the cause of the malfunction cannot be determined OEM (Original Equipment Manufacturer) parts approved
and remedied, contact B+V Technical Support. by B+V in conformance with the present operating
instructions.
1. Check hydraulic connections and hydraulic lines.
Use of parts not approved by B+V voids the guarantee.
2. Check whether the hydraulic unit is switched on. Repair by Manufacturer Ensure that any repair work
required on the FloorHand is performed only by B+V or
3. Check for proper lubrication of the FloorHand. an authorized service company.

4. Collect all information on the malfunction and define INFORMATION

the problem.

5. Attempt to find a quick solution to the problem. Please contact the B+V Technical
Support or one of the authorized
6. Check the last changes/modifications. service companies to perform repair or
maintenance work.
7. Isolate the problem.

8. Replace any defective components.

INFORMATION

In the event of problems, which

cannot be remedied with the aid
of this manual, please contact the
B+V Technical Support or one of
the authorized service companies.

SERVICE

107
 Securing Screws With Nord-Lock
INFORMATION
Washers
Nord-Lock bolt securing systems use geometry to safely
lock bolted joints in the most critical applications. The As a result from tests the NORDLOCK
key is the difference in angles. Since the cam angle “a” washers were safely secured even after
is larger than the thread pitch “b”, the pair of wash- reuse 30 times. Only a limited part of
ers expands more than the corresponding pitch of the the clamp load was lost due to normal
thread. Any attempt from the bolt/nut to rotate loose settlements between contact surfaces.
is blocked by the wedge effect of the cams. When the The cam edges of the washers got
pushed movements of the device will get in contact with rounded off but were still intact after
the under surface of the securing plate, this surface the reuse test. The best thing to do is to
contact will secure the plate and prevents any motion in make ocular inspection of the washers
the axial direction. during every maintenance. Make sure
that the cams (cam tops) look good and
that the teeth are not worn off. Lubri-
cate the joint and the mating surfaces if
possible so that the friction conditions
do not change. When reassembling,
care should be taken that the 2 washer
halves are mated correctly. If all these
criteria are met, the
washers can be safely reused.

Drawing, Parts List and Spare Parts

Contact to Parts Department

Figure 90
INFORMATION

Please contact the B+V Technical

Support or one of the authorized service
companies specified in Chapter 1.9 to
order replacement parts or in the event
of any questions.
Figure 91
SERVICE

Tightening Torques for

Nordlock Lock Washers
Thread d mm(“) D mm(“) T mm(“) Mv Nm(lbf ft)

M6 6.5 (0.26) 10.8 (0.43) 1.8 (0.07) 12 (8.9)

M8 8.2 (0.32) 13.5 (0.53) 2.6 (0.10) 30 (22.1)
M10 10.3 (0.41) 16.6 (0.65) 2.6 (0.10) 59 (43.5)
M12 13.0 (0.51) 19.5 (0.77) 2.6 (0.10) 103 (76)
M14 14.5 (0.57) 23.0 (0.91) 3.7 (0.15) 160 (118)
M16 17.0 (0.67) 25.4 (1.00) 3.7 (0.15) 250 (184)
M18 19.5 (0.77) 29.0 (1.14) 3.7 (0.15) 350 (258)
M20 21.0 (0.83) 30.7 (1.21) 3.7 (0.15) 490 (361)
M22 22.9 (0.90) 34.5 (1.36) 3.7 (0.15) 660 (487)
M24 26.0 (1.02) 39.0 (1.54) 3.7 (0.15) 850 (627)
M27 28.5 (1.12) 42.0 (1.65) 4.6 (0.18) 1220 (900)
M30 30.5 (1.20) 47.0 (1.85) 4.6 (0.18) 1600 (1180)
M33 33.5 (1.32) 48.5 (1.91) 4.6 (0.18) 2200 (1623)
Dimensions with larger outside diameters (oblong bores)
M6 6.5 (0.26) 13.5 (0.53) 2.6 (0.10) 13 (9.6)
M8 8.6 (0.34) 16.6 (0.65) 2.6 (0.10) 32 (23.6)
M10 10.3 (0.41) 21.0 (0.83) 2.6 (0.10) 64 (47.2)
M12 13.0 (0.51) 25.4 (1.00) 3.7 (0.15) 110 (81)
M16 17.0 (0.67) 30.7 (1.21) 4.0 (0.16) 260 (192

108
Hydraulic Oil Quality The Manipulator
BVOT recommends a mineral-based hydraulic oil, ISO • TOGGLE BEARINGS - Use a grease gun on the
68 or equivalent for primary use in temperature ranges grease fittings on the cross tubes of each Frame
between 65° - 95° F (18° - 35° C). For environments Toggle. 4 grease points
above or below this range, consult the chart below to
select an appropriate substitute. • ROD KNUCKLE - Use a grease gun on the grease fit-
ting on the head of each Cylinder Rod Pin (2 grease
Primary Hydraulic Oil points). One fitting accessed through the hole in the
Texaco Regal® R&O 32 through 150 side of the Torque Arm the other form the column
MSDS located in the Appendix end of the Lift Arm

• TORQUE ARM PIN - Use a grease gun on the grease

Multipurpose Grease fitting on each end of the Torque Arm Pin (2 grease
Retinax Grease LX2
points)
MSDS located in the Appendix

Alternatively; use EP gear lubricating grease for The FloorHand

greasing "non-oil tight gear trains" • DIE BLOCKS - Actuate both lower wrench clamp and
upper wrench clamp to expose the grease fittings
before turning off the hydraulic power unit. Use a
grease gun on each of the four fittings (front and
back) on each die block to lubricate the centering
buttons. It may be necessary to use spray lubricant
on the backside of the die blocks buttons due to
pipe stop interference.

• DIE BLOCKS - With the die blocks extended, brush

grease on the top, bottom, and sides of each die
block

Figure 92 • SPINNER GEARS - Brush grease onto the drive gear

teeth. Take care to keep grease off the drive rollers.
Lubrication Do this daily
Inspect and grease the FloorHand each week. For higher
ambient temperature up to 86° Fahrenheit (30° Celsius), • TORQUE CYLINDER PINS - Use a grease gun on the
we recommend to use NLGI grade 2. fitting on the top of each torque cylinder pin

SERVICE
• SPINNER CLAMP CYLINDER PINS - Use a grease
gun on the grease fitting on each end of the spinner
clamp cylinder

• SPINNER GUIDE TUBES EXTERIOR - Brush grease

on the spinner guide tubes

• SPINNER GUIDE TUBES - Use a grease gun on the

grease fittings

• DIE DOVE TAIL GROOVE - Brush grease in the die

slots when replacing the dies

109
 NOTE
NUMBER 1 IDENTIFIES INSPECTION POINTS
SERVICE

Figure 93

110
 NOTE
• “G” IDENTIFIES GREASE POINT
• GREASE FLOORHAND DAILY

SERVICE

Figure 94

111
 Removal of Die Block
1. Remove the bolt. Number 1

2. Remove retainer. Number 2

3. Remove the retainer pin. Use the opening on the

front on the wrench to push the pin through the
opening on the back of the wrench. (Not shown)

4. Remove pipe stop. (Lower wrench only) Number 4

5. Remove pipe stop base. (Lower wrench only)

Number 5

6. Slide out the Die Block. Number 6 Figure 95

Replacement of Tong Dies
Inspect the Tong Dies on a daily basis and replace if
damaged. Actuate both lower wrench clamp and up-
per wrench clamp to expose the tong die retainer cotter
pins before turning off the hydraulic power unit. Once
the lower wrench clamp is fully extended and the upper
wrench clamp is partially extended, all four tong dies
may be replaced at the same time.

Replacement of Tong Dies

1. Remove the cotter pin securing the tong die
retainer.

2. Remove the tong die’s retainer pin.

Figure 96
3. Slide the tong die upwards to disengage from the
slot in the jaw. If the die is difficult to remove, use
a brass drift to tap it out from the bottom.
SERVICE

4. Discard old tong dies and cotter pins.

5. Clean and grease the die slot.

6. Slide in new tong dies. NOTE

7. Replace tong die retainers.

FACTORY 9FH70622 TONG DIES SHOULD BE USED.
8. Insert new cotter pins and bend legs to secure.

DANGER

Never strike the tong dies with a hammer or any

other steel tool when replacing the tong dies
on the FloorHand. Tong dies are highly heat
treated and brittle and may shatter. Always wear
protective eyewear when changing tong dies.

112
 Replacement of Centering Buttons DANGER

1. Remove the Die Block.

The block is heavy, take care while lifting.
2. Use a 1/2” drive ratchet to remove the spring
retainer plug, the spring spacer and the spring.

3. Now use a mallet to drive the button back through

DANGER
and out of the housing.
Be aware of the fact there is a slightly preloaded
4. Remove all debris. spring behind the plug which could cause injury.

5. Apply lubricant and reinstall components.

6. Replace the button and assemble in reverse order.

Figure 97

SERVICE

NOTE
1. FOR HOSING AND PLUMBING REFERENCE DRAWING HS-100101
2. ENSURE LOWER WRENCH RESTS IN ALIGNEMENT PINS (DETAIL A)
3. ENSURE LOWER WRENCH IS PROPERLY BOLTED TO FRAME ASSEMBLY
4. ENSURE LIFT KIT IS PROPERLY BOLTED TO UPPER WRENCH
5. ENSURE PINCH HAZARD TAPE IS APPLIED TO CLAMP CYLINDERS
6. ENSURE PINCH HAZARD STICKERS ARE APPLIED TO ASSEMBLY

113
 Replacing Spinner Drive Rollers
Inspect the spinner drive rollers after each trip and re-
place if they show signs of deterioration or cracking. To
replace the spinner drive rollers refer to "Figure 64" on
page 59 and follow the procedure.

Replacing Spinner Drive Rollers

1. Remove the five bolts securing the drive roller shaft retainer plate. (Items 40 and 41)

2. Remove the drive roller shaft retainer plate. (Item 17)

3. Pull the drive roller shaft (Item 16) upwards approximately 3/4” so that the bottom end of the drive roller shaft
clears the bottom plate of the spinner frame.

4. Withdraw the entire assembly from the spinner frame. Hold together the gear, roller and shaft as to not drop
the parts. (Items 13, 14, 15 and 16 respectively)

5. Remove and set aside the upper spacer for reuse. (Item 13)

6. Withdraw the drive roller shaft fully from the top of the drive roller and set aside for reuse.

7. Separate the drive roller away from the drive roller gear and set aside. (Items 15 and 14)

8. Clean the top of the drive roller gear to remove caked drilling mud and other debris that might keep the drive
roller from fully seating in the case.

9. Inspect the drive roller gear bearings and replace if they appear damaged or do not rotate smoothly.

10. Lubricate the top hex of the spinner drive roller gear.

11. Slide the new drive roller onto the hex portion until it seats fully.

12. Clean and lubricate the drive roller shaft. Slide it through the drive roller bearings and then through the drive
roller gear bearings. Do not use force. If the drive roller shaft does not slide easily through the bearings with,
SERVICE

at most, a light tap with a hammer handle, inspect the shaft for damage and, if necessary, replace the drive
roller shaft.

13. Reposition the upper spacer (Item 13) on the assembly and position the lower end of the drive roller shaft
flush with (or slightly inside) the face of the lower spacer.

14. Slide the entire assembly back into the spinner frame until the drive roller shaft contacts the back of the
slot in the top plate of the spinner frame.

15. Align holes, then lightly tap the drive roller shaft (Item 16) down to engage the lower end of the drive roller
shaft with the bottom plate of the spinner frame. (Items 1 or 2)

16. Orient the flat on the top of the drive roller shaft (Item 16) to properly mate with the drive roller shaft retainer.
(Item 17)

17. Replace the drive roller shaft retainer (Item 17) and, INSTALL the bolts and washers holding it to the spinner
frame and tighten.

114
 DANGER

Always turn off the hydraulic power unit and

disconnect the hydraulic lines before replacing
spinner drive rollers on the FloorHand.

DANGER
ALWAYS TURN OFF THE HYDRAULIC POWER
UNIT; DISCONNECT THE HYDRAULIC LINES
AND TAG OUT THE H.P.U CONTROL BEFORE
LUBRICATING THE FLOORHAND. FAILURE TO
DO SO MAY CAUSE INJURY TO PERSONNEL OR
DAMAGE TO THE EQUIPMENT.

SERVICE

Figure 98

115
STORAGE

STORAGE

116
 Disposal
Safe Storage When used properly the machine does not pose any
1. Ensure that the machine is stored so that no one hazard for users or the environment.
can be injured by moving parts or sharp edges.
However, operation of the machine requires use
2. Secure the machine with tensioning cables or of hydraulic fluids, lubricants and cleaning agents,
in another manner to prevent it from slipping or which can pollute the environment. For this reason
tipping when moved. always ensure that such substances are disposed of
properly according to international, national and local
3. Store the machine on a pallet located on an regulations.
even, supporting surface. Observe the weight
specifications in the technical data. Never dispose of hydraulic fluids, oils, greases, oily
cleaning rags or oily water together with industrial or
4. Protect the machine against water penetration domestic wastes.
with a plastic foil. Observe the safety data sheets published by the
manufacturers on environmental hazards and disposal
5. Remove the slip assembly and store it separately. of the service and operating products used.

6. If stored for more than three months, bleed the Ensure that all service and operating products as well as
hydraulic lines. replacement parts are disposed of safely and
ecologically.

WARNING

Hazardous to the
environment, environmental
pollution
Environmental pollution or hazardous to the
environment symbol sign advise caution from a
wide range of potential dangers.
Short-term Storage after Use and for
Less Than Three Months
Please note specifically that B+V is not obligated to take
Lubrication back used equipment.
Apply lubricant to all bare
Protection of tools surfaces (cylinders). List of Service Products Used
Protect all other bare The Safety Data Sheets on the service products
surfaces with Tectyl Type
864 or an equivalent agent.
Store in dry surroundings
Ambient Conditions (maximum humidity 80%).
STORAGE

Long-term Storage for More Than Three

Months
Lubrication
Apply lubricant to all bare
Protection of tools surfaces (cylinders).
Protect all other bare
surfaces with Tectyl Type
864 or an equivalent agent.
Store in dry surroundings
Ambient Conditions (maximum humidity 80%).

117
APPENDIX
INDEX

APPENDIX / INDEX

118
MSDS Texaco Regal® R&O 32 through 150

Material Safety Data Sheet

SECTION 1 PRODUCT AND COMPANY IDENTIFICATION

Texaco Regal® R&O 32 through 150

Product Use: Industrial Oil
Product Number(s): CPS220700, CPS220701, CPS220702, CPS220706, CPS220715
Synonyms: Texaco Regal® 100, Texaco Regal® 150, Texaco Regal® 32, Texaco Regal® 46,
Texaco Regal® 68
Company Identification
Chevron Products Company
a division of Chevron U.S.A. Inc.
6001 Bollinger Canyon Road
San Ramon, CA 94583
United States of America

Transportation Emergency Response

CHEMTREC: (800) 424-9300 or (703) 527-3887
Health Emergency
Chevron Emergency Information Center: Located in the USA. International collect calls accepted. (800)
231-0623 or (510) 231-0623
Product Information
email : [email protected]
Product Information: 800-LUBE-TEK
MSDS Requests: 800-414-6737

SECTION 2 COMPOSITION/ INFORMATION ON INGREDIENTS

COMPONENTS CAS NUMBER AMOUNT

Highly refined mineral oil (C15 - C50) Mixture 90 - 100 %weight

SECTION 3 HAZARDS IDENTIFICATION

************************************************************************************************************************
EMERGENCY OVERVIEW

- HARMFUL TO AQUATIC ORGANISMS. MAY CAUSE LONG-TERM ADVERSE EFFECTS IN THE

AQUATIC ENVIRONMENT
************************************************************************************************************************

IMMEDIATE HEALTH EFFECTS

Eye: Not expected to cause prolonged or significant eye irritation.
Skin: Contact with the skin is not expected to cause prolonged or significant irritation. Contact with the
skin is not expected to cause an allergic skin response. Not expected to be harmful to internal organs if
absorbed through the skin. High-Pressure Equipment Information: Accidental high-velocity injection
_____________________________________________________________________
APPENDIX
INDEX

Revision Number: 5 1 of 7 Texaco Regal® R&O 32 through 150

Revision Date: May 01, 2009 MSDS : 8608

119
 under the skin of materials of this type may result in serious injury. Seek medical attention at once should
an accident like this occur. The initial wound at the injection site may not appear to be serious at first; but,
if left untreated, could result in disfigurement or amputation of the affected part.

Ingestion: Not expected to be harmful if swallowed.

Inhalation: Not expected to be harmful if inhaled. Contains a petroleum-based mineral oil. May cause
respiratory irritation or other pulmonary effects following prolonged or repeated inhalation of oil mist at
airborne levels above the recommended mineral oil mist exposure limit. Symptoms of respiratory
irritation may include coughing and difficulty breathing.

SECTION 4 FIRST AID MEASURES

Eye: No specific first aid measures are required. As a precaution, remove contact lenses, if worn, and
flush eyes with water.
Skin: No specific first aid measures are required. As a precaution, remove clothing and shoes if
contaminated. To remove the material from skin, use soap and water. Discard contaminated clothing and
shoes or thoroughly clean before reuse.
Ingestion: No specific first aid measures are required. Do not induce vomiting. As a precaution, get
medical advice.
Inhalation: No specific first aid measures are required. If exposed to excessive levels of material in the
air, move the exposed person to fresh air. Get medical attention if coughing or respiratory discomfort
occurs.
Note to Physicians: In an accident involving high-pressure equipment, this product may be injected
under the skin. Such an accident may result in a small, sometimes bloodless, puncture wound. However,
because of its driving force, material injected into a fingertip can be deposited into the palm of the hand.
Within 24 hours, there is usually a great deal of swelling, discoloration, and intense throbbing pain.
Immediate treatment at a surgical emergency center is recommended.

SECTION 5 FIRE FIGHTING MEASURES

Leaks/ruptures in high pressure system using materials of this type can create a fire hazard when in the
vicinity of ignition sources (eg. open flame, pilot lights, sparks, or electric arcs).

FIRE CLASSIFICATION:
OSHA Classification (29 CFR 1910.1200): Not classified by OSHA as flammable or combustible.

NFPA RATINGS: Health: 0 Flammability: 1 Reactivity: 0

FLAMMABLE PROPERTIES:
Flashpoint: (Cleveland Open Cup) 190 °C (374 °F) (Min)
Autoignition: No Data Available
Flammability (Explosive) Limits (% by volume in air): Lower: Not Applicable Upper: Not
Applicable

EXTINGUISHING MEDIA: Use water fog, foam, dry chemical or carbon dioxide (CO2) to extinguish
flames.

PROTECTION OF FIRE FIGHTERS:

Fire Fighting Instructions: This material will burn although it is not easily ignited. For fires involving this
material, do not enter any enclosed or confined fire space without proper protective equipment, including
self-contained breathing apparatus.
Combustion Products: Highly dependent on combustion conditions. A complex mixture of airborne
APPENDIX

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INDEX

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120
solids, liquids, and gases including carbon monoxide, carbon dioxide, and unidentified organic compounds
will be evolved when this material undergoes combustion.

SECTION 6 ACCIDENTAL RELEASE MEASURES

Protective Measures: Eliminate all sources of ignition in vicinity of spilled material.

Spill Management: Stop the source of the release if you can do it without risk. Contain release to
prevent further contamination of soil, surface water or groundwater. Clean up spill as soon as possible,
observing precautions in Exposure Controls/Personal Protection. Use appropriate techniques such as
applying non-combustible absorbent materials or pumping. Where feasible and appropriate, remove
contaminated soil. Place contaminated materials in disposable containers and dispose of in a manner
consistent with applicable regulations.
Reporting: Report spills to local authorities and/or the U.S. Coast Guard's National Response Center at
(800) 424-8802 as appropriate or required.

SECTION 7 HANDLING AND STORAGE

Precautionary Measures: DO NOT USE IN HIGH PRESSURE SYSTEMS in the vicinity of flames,
sparks and hot surfaces. Use only in well ventilated areas. Keep container closed.

General Handling Information: Avoid contaminating soil or releasing this material into sewage and
drainage systems and bodies of water.
Static Hazard: Electrostatic charge may accumulate and create a hazardous condition when handling
this material. To minimize this hazard, bonding and grounding may be necessary but may not, by
themselves, be sufficient. Review all operations which have the potential of generating and accumulating
an electrostatic charge and/or a flammable atmosphere (including tank and container filling, splash filling,
tank cleaning, sampling, gauging, switch loading, filtering, mixing, agitation, and vacuum truck operations)
and use appropriate mitigating procedures. For more information, refer to OSHA Standard 29 CFR
1910.106, 'Flammable and Combustible Liquids', National Fire Protection Association (NFPA 77,
'Recommended Practice on Static Electricity', and/or the American Petroleum Institute (API)
Recommended Practice 2003, 'Protection Against Ignitions Arising Out of Static, Lightning, and Stray
Currents'.
Container Warnings: Container is not designed to contain pressure. Do not use pressure to empty
container or it may rupture with explosive force. Empty containers retain product residue (solid, liquid,
and/or vapor) and can be dangerous. Do not pressurize, cut, weld, braze, solder, drill, grind, or expose
such containers to heat, flame, sparks, static electricity, or other sources of ignition. They may explode
and cause injury or death. Empty containers should be completely drained, properly closed, and promptly
returned to a drum reconditioner or disposed of properly.

SECTION 8 EXPOSURE CONTROLS/PERSONAL PROTECTION

GENERAL CONSIDERATIONS:
Consider the potential hazards of this material (see Section 3), applicable exposure limits, job activities,
and other substances in the work place when designing engineering controls and selecting personal
protective equipment. If engineering controls or work practices are not adequate to prevent exposure to
harmful levels of this material, the personal protective equipment listed below is recommended. The user
should read and understand all instructions and limitations supplied with the equipment since protection is
usually provided for a limited time or under certain circumstances.

ENGINEERING CONTROLS:
Use in a well-ventilated area.

PERSONAL PROTECTIVE EQUIPMENT

APPENDIX

_____________________________________________________________________
INDEX

Revision Number: 5 3 of 7 Texaco Regal® R&O 32 through 150

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121
 Eye/Face Protection: No special eye protection is normally required. Where splashing is possible, wear
safety glasses with side shields as a good safety practice.
Skin Protection: No special protective clothing is normally required. Where splashing is possible, select
protective clothing depending on operations conducted, physical requirements and other substances in the
workplace. Suggested materials for protective gloves include: 4H (PE/EVAL), Nitrile Rubber, Silver
Shield, Viton.
Respiratory Protection: No respiratory protection is normally required.
If user operations generate an oil mist, determine if airborne concentrations are below the occupational
exposure limit for mineral oil mist. If not, wear an approved respirator that provides adequate protection
from the measured concentrations of this material. For air-purifying respirators use a particulate cartridge.
Use a positive pressure air-supplying respirator in circumstances where air-purifying respirators may not
provide adequate protection.
Occupational Exposure Limits:

Component Agency TWA STEL Ceiling Notation

Highly refined mineral oil (C15 - ACGIH 5 mg/m3 10 mg/m3 -- --
C50)
Highly refined mineral oil (C15 - OSHA Z-1 5 mg/m3 -- -- --
C50)

SECTION 9 PHYSICAL AND CHEMICAL PROPERTIES

Attention: the data below are typical values and do not constitute a specification.

Color: Colorless
Physical State: Liquid
Odor: Petroleum odor
pH: Not Applicable
Vapor Pressure: <0.01 mmHg @ 37.8 °C (100 °F)
Vapor Density (Air = 1): >1
Boiling Point: >260°C (500°F)
Solubility: Soluble in hydrocarbons; insoluble in water
Freezing Point: Not Applicable
Specific Gravity: 0.86 - 0.9 @ 15.6°C (60.1°F) / 15.6°C (60.1°F)
Viscosity: 22 cSt @ 40°C (104°F) (Min)

SECTION 10 STABILITY AND REACTIVITY

Chemical Stability: This material is considered stable under normal ambient and anticipated storage
and handling conditions of temperature and pressure.
Incompatibility With Other Materials: May react with strong acids or strong oxidizing agents, such as
chlorates, nitrates, peroxides, etc.
Hazardous Decomposition Products: None known (None expected)
Hazardous Polymerization: Hazardous polymerization will not occur.

SECTION 11 TOXICOLOGICAL INFORMATION

IMMEDIATE HEALTH EFFECTS

Eye Irritation: The eye irritation hazard is based on evaluation of data for similar materials or product
components.
Skin Irritation: The skin irritation hazard is based on evaluation of data for similar materials or product
components.
APPENDIX

_____________________________________________________________________
INDEX

Revision Number: 5 4 of 7 Texaco Regal® R&O 32 through 150

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122
Skin Sensitization: The skin sensitization hazard is based on evaluation of data for similar materials or
product components.
Acute Dermal Toxicity: The acute dermal toxicity hazard is based on evaluation of data for similar
materials or product components.
Acute Oral Toxicity: The acute oral toxicity hazard is based on evaluation of data for similar materials or
product components.
Acute Inhalation Toxicity: The acute inhalation toxicity hazard is based on evaluation of data for similar
materials or product components.

ADDITIONAL TOXICOLOGY INFORMATION:

This product contains petroleum base oils which may be refined by various processes including severe
solvent extraction, severe hydrocracking, or severe hydrotreating. None of the oils requires a cancer
warning under the OSHA Hazard Communication Standard (29 CFR 1910.1200). These oils have not
been listed in the National Toxicology Program (NTP) Annual Report nor have they been classified by the
International Agency for Research on Cancer (IARC) as; carcinogenic to humans (Group 1), probably
carcinogenic to humans (Group 2A), or possibly carcinogenic to humans (Group 2B). These oils have not
been classified by the American Conference of Governmental Industrial Hygienists (ACGIH) as: confirmed
human carcinogen (A1), suspected human carcinogen (A2), or confirmed animal carcinogen with unknown
relevance to humans (A3).

SECTION 12 ECOLOGICAL INFORMATION

ECOTOXICITY
This material is expected to be harmful to aquatic organisms and may cause long-term adverse effects in
the aquatic environment. The ecotoxicity hazard is based on an evaluation of data for the components or
a similar material.

ENVIRONMENTAL FATE
Ready Biodegradability: This material is not expected to be readily biodegradable. The biodegradability
of this material is based on an evaluation of data for the components or a similar material.

SECTION 13 DISPOSAL CONSIDERATIONS

Use material for its intended purpose or recycle if possible. Oil collection services are available for used
oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner
consistent with applicable regulations. Contact your sales representative or local environmental or health
authorities for approved disposal or recycling methods.

SECTION 14 TRANSPORT INFORMATION

The description shown may not apply to all shipping situations. Consult 49CFR, or appropriate Dangerous
Goods Regulations, for additional description requirements (e.g., technical name) and mode-specific or
quantity-specific shipping requirements.

DOT Shipping Description: PETROLEUM LUBRICATING OIL, NOT REGULATED AS A HAZARDOUS

MATERIAL FOR TRANSPORTATION UNDER 49 CFR
Additional Information:NOT HAZARDOUS BY U.S. DOT. ADR/RID HAZARD CLASS NOT
APPLICABLE.

IMO/IMDG Shipping Description: PETROLEUM LUBRICATING OIL; MAY BE REGULATED AS

DANGEROUS GOODS FOR TRANSPORT UNDER THE IMDG CODE
APPENDIX

_____________________________________________________________________
INDEX

Revision Number: 5 5 of 7 Texaco Regal® R&O 32 through 150

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123
 ICAO/IATA Shipping Description: PETROLEUM LUBRICATING OIL; NOT REGULATED AS
DANGEROUS GOODS FOR TRANSPORT UNDER ICAO TI OR IATA DGR

SECTION 15 REGULATORY INFORMATION

EPCRA 311/312 CATEGORIES: 1. Immediate (Acute) Health Effects: NO

2. Delayed (Chronic) Health Effects: NO
3. Fire Hazard: NO
4. Sudden Release of Pressure Hazard: NO
5. Reactivity Hazard: NO

REGULATORY LISTS SEARCHED:

01-1=IARC Group 1 03=EPCRA 313
01-2A=IARC Group 2A 04=CA Proposition 65
01-2B=IARC Group 2B 05=MA RTK
02=NTP Carcinogen 06=NJ RTK
07=PA RTK

No components of this material were found on the regulatory lists above.

CHEMICAL INVENTORIES:
All components comply with the following chemical inventory requirements: AICS (Australia), DSL
(Canada), EINECS (European Union), ENCS (Japan), IECSC (China), KECI (Korea), PICCS (Philippines),
TSCA (United States).

NEW JERSEY RTK CLASSIFICATION:

Under the New Jersey Right-to-Know Act L. 1983 Chapter 315 N.J.S.A. 34:5A-1 et. seq., the product is to
be identified as follows: PETROLEUM OIL (Lubricating oil)

WHMIS CLASSIFICATION:
This product is not considered a controlled product according to the criteria of the Canadian Controlled
Products Regulations.

SECTION 16 OTHER INFORMATION

NFPA RATINGS: Health: 0 Flammability: 1 Reactivity: 0

HMIS RATINGS: Health: 1 Flammability: 1 Reactivity: 0

(0-Least, 1-Slight, 2-Moderate, 3-High, 4-Extreme, PPE:- Personal Protection Equipment Index
recommendation, *- Chronic Effect Indicator). These values are obtained using the guidelines or
published evaluations prepared by the National Fire Protection Association (NFPA) or the National Paint
and Coating Association (for HMIS ratings).

LABEL RECOMMENDATION:
Label Category : INDUSTRIAL OIL 1 - IND1

REVISION STATEMENT: This revision updates the following sections of this Material Safety Data Sheet:
3,11,14,15,16
Revision Date: May 01, 2009
APPENDIX

_____________________________________________________________________
INDEX

Revision Number: 5 6 of 7 Texaco Regal® R&O 32 through 150

Revision Date: May 01, 2009 MSDS : 8608

124
ABBREVIATIONS THAT MAY HAVE BEEN USED IN THIS DOCUMENT:
TLV - Threshold Limit Value TWA - Time Weighted Average
STEL - Short-term Exposure Limit PEL - Permissible Exposure Limit
CAS - Chemical Abstract Service Number
ACGIH - American Conference of Government IMO/IMDG - International Maritime Dangerous Goods
Industrial Hygienists Code
API - American Petroleum Institute MSDS - Material Safety Data Sheet
CVX - Chevron NFPA - National Fire Protection Association (USA)
DOT - Department of Transportation (USA) NTP - National Toxicology Program (USA)
IARC - International Agency for Research on OSHA - Occupational Safety and Health
Cancer Administration

Prepared according to the OSHA Hazard Communication Standard (29 CFR 1910.1200) and the
ANSI MSDS Standard (Z400.1) by the Chevron Energy Technology Company, 100 Chevron Way,
Richmond, California 94802.

The above information is based on the data of which we are aware and is believed to be correct
as of the date hereof. Since this information may be applied under conditions beyond our
control and with which we may be unfamiliar and since data made available subsequent to the
date hereof may suggest modifications of the information, we do not assume any responsibility
for the results of its use. This information is furnished upon condition that the person
receiving it shall make his own determination of the suitability of the material for his particular
purpose.

APPENDIX

_____________________________________________________________________
INDEX

Revision Number: 5 7 of 7 Texaco Regal® R&O 32 through 150

Revision Date: May 01, 2009 MSDS : 8608

125
 MSDS Retinax Grease LX2 Shell Retinax Grease LX 2
Version 2.0
Effective Date 24.05.2010

Material Safety Data Sheet according to EC directive 2001/58/EC

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND COMPANY/UNDERTAKING

Material Name : Shell Retinax Grease LX 2

Uses : Automotive and industrial grease.
Product Code : 001A0407

Manufacturer/Supplier : Shell South Africa Marketing (Pty) Ltd

The Campus
Twickenham
57 Sloane Street
Bryanston
2021
South Africa

Telephone : (+27) 08604674355

Fax : (+27) 0214211308
Email Contact for : [email protected]
MSDS

Emergency Telephone : 011 608 3300 (including poison information).

Number Netcare (for life-threatening emergencies) - 082 911.

2. HAZARDS IDENTIFICATION

EC Classification : Not classified as dangerous under EC criteria.

Health Hazards : Not expected to be a health hazard when used under normal
conditions. Prolonged or repeated skin contact without proper
cleaning can clog the pores of the skin resulting in disorders
such as oil acne/folliculitis. High-pressure injection under the
skin may cause serious damage including local necrosis. Used
grease may contain harmful impurities.
Signs and Symptoms : Local necrosis is evidenced by delayed onset of pain and
tissue damage a few hours following injection. Oil
acne/folliculitis signs and symptoms may include formation of
black pustules and spots on the skin of exposed areas.
Ingestion may result in nausea, vomiting and/or diarrhoea.
Safety Hazards : Not classified as flammable but will burn.
Environmental Hazards : Not classified as dangerous for the environment.

3. COMPOSITION/INFORMATION ON INGREDIENTS

Preparation description : A lubricating grease consisting of highly-refined mineral oil and

additives.

Hazardous Components
APPENDIX
INDEX

Chemical Identity CAS EINECS Symbol(s) R-phrase(s) Conc.

Zinc naphthenate 12001-85-3 234-409-2 Xi, N R36/38; 1,00 - 2,00 %
R51/53

1/7
Print Date 25.05.2010 MSDS_ZA
126
 Shell Retinax Grease LX 2
Version 2.0
Effective Date 24.05.2010

Material Safety Data Sheet according to EC directive 2001/58/EC

Additional Information : The highly refined mineral oil contains <3% (w/w) DMSO-
extract, according to IP346. Refer to chapter 16 for full text of
EC R-phrases.

4. FIRST AID MEASURES

General Information : Not expected to be a health hazard when used under normal
conditions.
Inhalation : No treatment necessary under normal conditions of use. If
symptoms persist, obtain medical advice.
Skin Contact : Remove contaminated clothing. Flush exposed area with water
and follow by washing with soap if available. If persistent
irritation occurs, obtain medical attention. When using high
pressure equipment, injection of product under the skin can
occur. If high pressure injuries occur, the casualty should be
sent immediately to a hospital. Do not wait for symptoms to
develop. Obtain medical attention even in the absence of
apparent wounds.
Eye Contact : Flush eye with copious quantities of water. If persistent
irritation occurs, obtain medical attention.
Ingestion : In general no treatment is necessary unless large quantities
are swallowed, however, get medical advice.
Advice to Physician : Treat symptomatically. High pressure injection injuries require
prompt surgical intervention and possibly steroid therapy, to
minimise tissue damage and loss of function. Because entry
wounds are small and do not reflect the seriousness of the
underlying damage, surgical exploration to determine the
extent of involvement may be necessary. Local anaesthetics or
hot soaks should be avoided because they can contribute to
swelling, vasospasm and ischaemia. Prompt surgical
decompression, debridement and evacuation of foreign
material should be performed under general anaesthetics, and
wide exploration is essential.

5. FIRE FIGHTING MEASURES

Clear fire area of all non-emergency personnel.

Specific Hazards : Hazardous combustion products may include: A complex

mixture of airborne solid and liquid particulates and gases
(smoke). Carbon monoxide. Unidentified organic and inorganic
compounds.
Suitable Extinguishing : Foam, water spray or fog. Dry chemical powder, carbon
Media dioxide, sand or earth may be used for small fires only.
Unsuitable Extinguishing : Do not use water in a jet.
Media
Protective Equipment for : Proper protective equipment including breathing apparatus
Firefighters must be worn when approaching a fire in a confined space.
APPENDIX
INDEX

6. ACCIDENTAL RELEASE MEASURES

Avoid contact with spilled or released material. For guidance on selection of personal protective

2/7
Print Date 25.05.2010 MSDS_ZA
127
 Shell Retinax Grease LX 2
Version 2.0
Effective Date 24.05.2010

Material Safety Data Sheet according to EC directive 2001/58/EC

equipment see Chapter 8 of this Material Safety Data Sheet. See Chapter 13 for information on
disposal. Observe the relevant local and international regulations.

Protective measures : Avoid contact with skin and eyes. Use appropriate containment
to avoid environmental contamination. Prevent from spreading
or entering drains, ditches or rivers by using sand, earth, or
other appropriate barriers.
Clean Up Methods : Shovel into a suitable clearly marked container for disposal or
reclamation in accordance with local regulations.

7. HANDLING AND STORAGE

General Precautions : Use local exhaust ventilation if there is risk of inhalation of

vapours, mists or aerosols. Properly dispose of any
contaminated rags or cleaning materials in order to prevent
fires. Use the information in this data sheet as input to a risk
assessment of local circumstances to help determine
appropriate controls for safe handling, storage and disposal of
this material.
Handling : Avoid prolonged or repeated contact with skin. Avoid inhaling
vapour and/or mists. When handling product in drums, safety
footwear should be worn and proper handling equipment
should be used.
Storage : Keep container tightly closed and in a cool, well-ventilated
place. Use properly labelled and closeable containers. Storage
Temperature: 0 - 50°C / 32 - 122°F
Recommended Materials : For containers or container linings, use mild steel or high
density polyethylene.
Unsuitable Materials : PVC.
Additional Information : Polyethylene containers should not be exposed to high
temperatures because of possible risk of distortion.

8. EXPOSURE CONTROLS/PERSONAL PROTECTION

Occupational Exposure Limits

Material Source Type ppm mg/m3 Notation

Oil mist, mineral ACGIH TWA 5 mg/m3
[Mist.]
ACGIH STEL 10 mg/m3
[Mist.]

Additional Information : Due to the product's semi-solid consistency, generation of

mists and dusts is unlikely to occur.
Exposure Controls : The level of protection and types of controls necessary will vary
depending upon potential exposure conditions. Select controls
based on a risk assessment of local circumstances.
Appropriate measures include: Adequate ventilation to control
APPENDIX

airborne concentrations. Where material is heated, sprayed or

INDEX

mist formed, there is greater potential for airborne

concentrations to be generated.
Personal Protective : Personal protective equipment (PPE) should meet

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Material Safety Data Sheet according to EC directive 2001/58/EC

Equipment recommended national standards. Check with PPE suppliers.

Respiratory Protection : No respiratory protection is ordinarily required under normal
conditions of use. In accordance with good industrial hygiene
practices, precautions should be taken to avoid breathing of
material. If engineering controls do not maintain airborne
concentrations to a level which is adequate to protect worker
health, select respiratory protection equipment suitable for the
specific conditions of use and meeting relevant legislation.
Check with respiratory protective equipment suppliers. Where
air-filtering respirators are suitable, select an appropriate
combination of mask and filter. Select a filter suitable for
combined particulate/organic gases and vapours [boiling point
>65°C(149 °F)].
Hand Protection : Where hand contact with the product may occur the use of
gloves approved to relevant standards (e.g. Europe: EN374,
US: F739) made from the following materials may provide
suitable chemical protection: PVC, neoprene or nitrile rubber
gloves. Suitability and durability of a glove is dependent on
usage, e.g. frequency and duration of contact, chemical
resistance of glove material, glove thickness, dexterity. Always
seek advice from glove suppliers. Contaminated gloves should
be replaced. Personal hygiene is a key element of effective
hand care. Gloves must only be worn on clean hands. After
using gloves, hands should be washed and dried thoroughly.
Application of a non-perfumed moisturizer is recommended.
Eye Protection : Wear safety glasses or full face shield if splashes are likely to
occur.
Protective Clothing : Skin protection not ordinarily required beyond standard issue
work clothes.
Monitoring Methods : Monitoring of the concentration of substances in the breathing
zone of workers or in the general workplace may be required to
confirm compliance with an OEL and adequacy of exposure
controls. For some substances biological monitoring may also
be appropriate.
Environmental Exposure : Minimise release to the environment. An environmental
Controls assessment must be made to ensure compliance with local
environmental legislation.

9. PHYSICAL AND CHEMICAL PROPERTIES

Appearance : Red. Semi-solid.

Odour : Slight hydrocarbon.
pH : Not applicable.
Initial Boiling Point and : Data not available
Boiling Range
Dropping point : > 245 °C / 473 °F
Flash point : > 150 °C / 302 °F (COC)
Upper / lower Flammability : Typical 1 - 10 %(V) (based on mineral oil)
or Explosion limits
Auto-ignition temperature : > 320 °C / 608 °F
APPENDIX
INDEX

Vapour pressure : < 0,5 Pa at 20 °C / 68 °F (estimated value(s))

Density : Typical 900 kg/m3 at 15 °C / 59 °F
Water solubility : Negligible.
n-octanol/water partition : > 6 (based on information on similar products)

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Material Safety Data Sheet according to EC directive 2001/58/EC

coefficient (log Pow)

Kinematic viscosity : Not applicable.
Vapour density (air=1) : > 1 (estimated value(s))
Evaporation rate (nBuAc=1) : Data not available

10. STABILITY AND REACTIVITY

Stability : Stable.
Conditions to Avoid : Extremes of temperature and direct sunlight.
Materials to Avoid : Strong oxidising agents.
Hazardous : Hazardous decomposition products are not expected to form
Decomposition Products during normal storage.

11. TOXICOLOGICAL INFORMATION

Basis for Assessment : Information given is based on data on the components and the
toxicology of similar products.
Acute Oral Toxicity : Expected to be of low toxicity: LD50 > 5000 mg/kg , Rat
Acute Dermal Toxicity : Expected to be of low toxicity: LD50 > 5000 mg/kg , Rabbit
Acute Inhalation Toxicity : Not considered to be an inhalation hazard under normal
conditions of use.
Skin Irritation : Expected to be slightly irritating. Prolonged or repeated skin
contact without proper cleaning can clog the pores of the skin
resulting in disorders such as oil acne/folliculitis.
Eye Irritation : Expected to be slightly irritating.
Respiratory Irritation : Inhalation of vapours or mists may cause irritation.
Sensitisation : Not expected to be a skin sensitiser.
Repeated Dose Toxicity : Not expected to be a hazard.
Mutagenicity : Not considered a mutagenic hazard.
Carcinogenicity : Product contains mineral oils of types shown to be non-
carcinogenic in animal skin-painting studies. Highly refined
mineral oils are not classified as carcinogenic by the
International Agency for Research on Cancer (IARC). Other
components are not known to be associated with carcinogenic
effects.
Reproductive and : Not expected to be a hazard.
Developmental Toxicity
Additional Information : Used grease may contain harmful impurities that have
accumulated during use. The concentration of such harmful
impurities will depend on use and they may present risks to
health and the environment on disposal. ALL used grease
should be handled with caution and skin contact avoided as far
as possible. High pressure injection of product into the skin
may lead to local necrosis if the product is not surgically
removed.

12. ECOLOGICAL INFORMATION

Ecotoxicological data have not been determined specifically for this product. Information given is
APPENDIX

based on a knowledge of the components and the ecotoxicology of similar products.

INDEX

Acute Toxicity : Poorly soluble mixture. May cause physical fouling of aquatic
organisms. Expected to be practically non toxic: LL/EL/IL50 >

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100 mg/l (to aquatic organisms) (LL/EL50 expressed as the

nominal amount of product required to prepare aqueous test
extract). Mineral oil is not expected to cause any chronic
effects to aquatic organisms at concentrations less than 1 mg/l.
Mobility : Semi-solid under most environmental conditions. Floats on
water. If it enters soil, it will adsorb to soil particles and will not
be mobile.
Persistence/degradability : Expected to be not readily biodegradable. Major constituents
are expected to be inherently biodegradable, but the product
contains components that may persist in the environment.
Bioaccumulation : Contains components with the potential to bioaccumulate.

Other Adverse Effects : Product is a mixture of non-volatile components, which are not
expected to be released to air in any significant quantities. Not
expected to have ozone depletion potential, photochemical
ozone creation potential or global warming potential.

13. DISPOSAL CONSIDERATIONS

Material Disposal : Recover or recycle if possible. It is the responsibility of the

waste generator to determine the toxicity and physical
properties of the material generated to determine the proper
waste classification and disposal methods in compliance with
applicable regulations. Do not dispose into the environment, in
drains or in water courses.
Container Disposal : Dispose in accordance with prevailing regulations, preferably to
a recognised collector or contractor. The competence of the
collector or contractor should be established beforehand.
Local Legislation : Disposal should be in accordance with applicable regional,
national, and local laws and regulations.

14. TRANSPORT INFORMATION

ADR
This material is not classified as dangerous under ADR regulations.

RID
This material is not classified as dangerous under RID regulations.

ADNR
This material is not classified as dangerous under ADNR regulations.

IMDG
This material is not classified as dangerous under IMDG regulations.

IATA (Country variations may apply)

This material is not classified as dangerous under IATA regulations.
APPENDIX
INDEX

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Material Safety Data Sheet according to EC directive 2001/58/EC

15. REGULATORY INFORMATION

The regulatory information is not intended to be comprehensive. Other regulations may apply to this
material.

EC Classification : Not classified as dangerous under EC criteria.

EC Symbols : No Hazard Symbol required
EC Risk Phrases : Not classified.
EC Safety Phrases : Not classified.
EINECS : All components
listed or polymer
exempt.
TSCA : All components
listed.

16. OTHER INFORMATION

R-phrase(s)

Not classified.
R36/38 Irritating to eyes and skin.
R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic
environment.

MSDS Version Number : 2.0

MSDS Effective Date : 24.05.2010

MSDS Revisions : A vertical bar (|) in the left margin indicates an amendment
from the previous version.
MSDS Regulation : The content and format of this safety data sheet is in
accordance with Commission Directive 2001/58/EC of 27 July
2001, amending for the second time Commission Directive
91/155/EEC.
MSDS Distribution : The information in this document should be made available to
all who may handle the product.
Disclaimer : This information is based on our current knowledge and is
intended to describe the product for the purposes of health,
safety and environmental requirements only. It should not
therefore be construed as guaranteeing any specific property
of the product.
APPENDIX
INDEX

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Pantera

www.panteraproduct.de

SAFETY DATA SHEET (acc. EG No 1907/2006/EG, Article 31)

Revised edition no: 12 Supersedes: 21.01.2014

Product : Ceramic Paste 500 g

1 Identification of the substance/mixture and oft he company/undertaking

1.1 Product Identifier

Trade name Ceramic Paste

1.2 Relevant identified uses of the substance and mixture and uses advised against
Use See product bulletin for detailed information.

1.3 Details of the supplier of the safety data sheet

Pantera Product GmbH, Südring 22, 21465 Wentorf
Telefon: 0 40 – 729 11 000, Fax 0 40 – 729 11 009, Email: [email protected]

1.4 Emergency telephone number

Pantera Product GmbH, Telefon: 0 40 – 729 11 000
Giftinformationszentrum-Nord der Länder Bremen, Hamburg, Niedersachsen und Schleswig-Holstein, Universität
Göttingen (GIZ-Nord), Telefon 0551 / 19 240

2 Hazards identification

2.1. Classification oft he substance oder mixture

Classification EC67/548 or EC 1999/45
Hazard Class and Category Code(s), Regulation (EC) No 1272/2008 (CLP): Not applicable.

2.2. Label elements

Labelling EC 67/548 or EC 1999/45
General: .

2.3. Other hazards

Other hazards None under normal conditions.
Hazards identification This product is not hazardous.

3 Composition/information on ingredients

Substance name Contents CAS No EC No Index No REACH Classification

_____________________________________________________________________________________________________________________________

Quartz 2,5 to 10 14808-60-7 ---- ---- ---- Xn; R48/20

Undefined. (GHS)
APPENDIX

DMSO EXTRACT (IP346) 1 to 2,5 ---- ---- ---- ---- Not classified (DSD/DPD)
INDEX

OF MINERAL OIL Undefined. (GHS)

133
 www.panteraproduct.de

4 First aid measures

4.1. Description of first aid measures

First aid measures

- Inhalation: Assure fresh air breathing.
- Skin contact: Remove immediately contaminated clothing.
Wash skin thoroughly with mild soap and water.
- Eye contact: Seek medical advice.
In case of eye contact, immediately rinse with clean water for 10-15 minutes.
Remove contact lenses before rinsing.
- Ingestion: If swallowed, rinse mouth with water (only if the person is conscious).
Seek medical advice. Allow the victim to rest.

4.2. Most important symptoms and effects, both acute and delayed
Symptoms/injuries after inhalation: No data available.
Symptoms/injuries after skin contact: No data available.
Symptoms/injuries after eye contact: No data available.
Symptoms/injuries after ingestion: No data available.

4.3. Indication of any immediate medical attention and special treatment needed
Note to physician: No data available.

5 Firefighting measures

5.1. Extinguishing media

Special hazards arising from the substance or mixture
- Suitable extinguishing media: Water fog. Powder. Carbon dioxide. Alcohol foam.
- Unsuitable extinguishing media: Do not use a heavy water stream.

5.2. Special hazards arising from the substance or mixture

Specific hazards: Avoid (reject) fire-fighting water to enter environment.

5.3. Advice for firefighters:

Protection against fire: S23: Do not breathe vapour.
Surrounding fires: Use water stream to cool containers.

6 Accidental release measures

6.1. Personal precautions, protective and emergency procedures

General precautions: No data available.
Personal precautions: No data available.

6.2. Environmental precautions: No data available.

6.3. Methods and material for containment and cleaning up

Clean up methods: Collect spills and put it into appropriated container.
Use grounded electrical/mechanical equipment.

6.4. Reference to other sections: No data available.

APPENDIX
INDEX

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7 Handling and storage

7.1. Precautions for safe handling

Handling: S20/21: When using, do not eat, drink or smoke. Ensure prompt removal from eyes, skin and
clothing.

7.2. Conditons for safe storage, including any incompatibilities

Storage: Storage temperature – maximung 30 °C; minimum 0 °C. Close cover tightly after use. Store in
dry, cool area.
Storage – away from: Strong bases. Oxidizer

7.3. Specific end use(s)

Decontamination Procedure: No data available.

8 Exposure controls/personal protection

8.1. Control panels No data available.

8.2 Exposure controls

- Respiratory proctection: In case of insufficient ventilation, wear suitable respiratory equipment.
- Eye protectino: Chemical goggles or safety glasses.
- Hand protection: Suitable gloves.

9 Physical and chemical properties

9.1 Information on basic physical and chemical propterties

No data available.

9.1.a Appearance
Appearance See physical state
Physical state at 20 °C Liquid
Colour White
Odour Characteristic

9.1.b Odour treshold

Vol. alcohol (%) No data available.

9.1.c pH
pH value No data available.

9.1.d Melting point/Freezing point

Melting point [°C] No data available.

9.1.e Initial boiling point – boiling range

9.1.f Flash point

Flash point [°C] No data available.

9.1.g Evaporation rate

Evaporation rate (ether=1) No data available.

9.1.h Flammability
APPENDIX

Flammability No data available.

INDEX

9.1.i Explosion limits (lower – upper)

Explosion limits
Explosion limits – lower [%] No data available.
Explosion limits – upper [%] No data available.

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9.1.j Vapour pressure

Vapour pressure [20 °C] No data available.

9.1.k Vapour density

Relative vapour density (air=1) No data available.

9.1.l Relative density

Density 20 °C: ca. 1,39 g/cm3

9.1.m Solubility
Solubility in water [% weight] 20 °C: < 1%

9.1.n Partition coefficient: n-octanol/water

Log P octanol / water at 20 °C No data available.

9.1.o Auto-ignition temperature

Auto-ignition temperature [°C] No data available.

9.1.p Thermal decomposition

Thermal decomposition [°C] No data available.

9.1.q Viscosity
Viscosity at 20 °C [mPa.s] No data available.

9.1.r Explosive Properties

9.1.s Oxidising properties

Oxidizing properties No data available.

9.1.t Other information

Other data None.

10 Stability and reactivity

10.1. Reactivity
Stability and reactivity No data available.

10.2 Chemical stability

Thermal stability No data available.

10.3 Possibility of hazardous reactions

Hazardous reactions No data available.

10.4 Conditions to avoid

Conditions to avoid None under normal conditions.

10.5 Incompatible materials

Materials to avoid Oxidizer. Strong alkalis. Strong acids.

10.6 Hazardous decomposition products

Hazardous decomposition products Decomposes above boilingpoint.
APPENDIX
INDEX

11 Toxicological information

11.1. Information on toxicological effects

Toxicity information: Refer to summary of hazards – Heading 2.

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12 Ecological information

12.1. Toxicity
Toxicity information on product No data available.

12.2. Persistence and degradability

Persistence - degradability No data available.

12.3. Bioaccumulative potential

Bioaccumulative potential No data available.

12.4 Mobility in soil

Ecological effects information Prevent entry to sewers and public waters.

12.5 Results of PBT and vPvB assessment No data available.

12.6 Other adverse effects No data available.

13 Disposal considerations

13.1. Waste treatment methods

General Prevent entry to the sewers and public waters.
Comply with local regulations for disposal.

14 Transport information

14.1 UN number
UN No Not applicable.

14.2 UN proper shipping name

Shipping name See Heading 1.1

14.3 Transport hazard class(es)

IMO-IMDG code Not applicable.

14.4 Packing group

ADR/RID Not applicable.
ICAO/IATA Not applicable.

14.5 Environmental hazards Not applicable.

14.6 Special precautions for user Not applicable

14.7 Transport in bulk according to Annex II of MARPOL 73/78 and the IBC Code
Not applicable.

15 Regulatory information
APPENDIX
INDEX

15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture.
Ensure all national/local regualtions are observed.
15.2. Chemical safety assessment
No data available.

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16 Other information

Text of R-Phrases in § 3 R48/20 : Harmful : danger of serious damage to health by prolonged exposure
through inhalation.

Further information No data available.

Print date: 21.01.2014

The contents and format of this SDB are in accordance with Regulation (EC) No. 453/2010

DISCLAIMER OF LIABILITY
The information in this SDB was obtained from sources which we believe are reliable. However, the information is provided without any warranty,
express or implied, regarding its correctness. The conditions or methods of handling, storage, use or disposal of the product are beyond our
control and may be beyond our knowledge. For this and other reasons, we do not assume responsibility and expressly disclaim liability for loss,
damage or expense arising out of our in any way connected with the handling, storage, use or disposal of the product. This MSDS was prepared
and is to be used only for this product. If the product is used as a component in another product, this MSDS information may not be applicable.
APPENDIX
INDEX

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Index

1/4-20 NYLON LOCK NUT YZ 60

1/4”-20 X 1-1/2” HEX HEAD CAP SCREW G8 60
1/4-20 X 3/4 HHCS 59
1/4-28 GREASE ZERK STRAIGHT 95
1/4” SAE FLAT WASHER YZ 59,60
1/4” SPLIT LOCK WASHER YZ 60
1/4” X 4” COTTER PIN 60
1/8 X 1 COTTER PIN 95,97
1/8” X 2” COTTER PIN 59
1/16 X 1 COTTER PIN 97
2-7/8 ADAPTER 96,97
2-7/8 ADAPTER ASSEMBLY 96
2-7/8 ADAPTER PIN 97
2-7/8 BUTTON RETAINING PIN 97
2-7/8 Die Block Adapter Assembly 97
5/8-11 X 3 HHCS 59
5/8 SPLIT LOCKWASHER 59
9BN6508 59
9BN60105 95
9BN65016 97
9BN65076 95,97
9BN65153 60
9BN0115003 59
9BN0115009 60
9BN0115315 59
9BN1133813 59,60
9BN1133891 60
9BN1133895 64
9BN1133897 59
9BN1137183 60
9FH-01023 104
9FH-01045-2 95
9FH-01050-1 95,104
9FH-01053 95
9FH-01054 95
9FH-01055 104
9FH-01057 95
9FH-01059 95
9FH-01074-3 60,105
9FH-01074-15A 96
9FH-01074-16 59
APPENDIX
INDEX

9FH-01142-1OSRK 103
9FH-01149-1RK 103
9FH-01149-8M 72,76

139
 9FH-01149-19 74
9FH-01149-28 80
9FH-01149-29 80,104
9FH-01149-30 80
9FH-01149-31 80
9FH-01149-32 72
9FH-01149-33 74
9FH-01149-41 80
9FH-01149-43 78
9FH-01149-45 72
9FH-01149-101 74,78
9FH-01149-102 74,76
9FH-01150M 77,78
9FH-01151M 80
9FH-01152-2 104
9FH-01152-11 74
9FH-01154 103
9FH-01185 59,60,105
9FH-01216-1 95
9FH-01287 104
9FH-01290 104
9FH-01297 64
9FH-01314 91
9FH-01315 104
9FH-01355 60,105
9FH-01356 60,105
9FH-01361 105
9FH-01363 105
9FH-01371 59,105
9FH-01382 89
9FH-01383 91
9FH-01384 104
9FH-01385 89
9FH-01386 99,100
9FH-01386-6 99,100
9FH-01387 56
9FH-01391 104
9FH-01396 91
9FH-01406-12 59
9FH-01407 104
9FH-01408 91,104
9FH-01445 96,97
9FH-01445-1 97
9FH-01446 96,97
9FH-01447 96,97
9FH-01448 96,97
APPENDIX
INDEX

9FH-01449 97
9FH-01539M 74
9FH-01540-M 76

140
9FH-01569 59
9FH-01570 59
9FH-01669 60
9FH-01670 60
9FH-10500 104
9FH-10501 104
9FH-10502 104
9FH-10503 104
9FH-10504 104
9FH-10505 105
9FH-10842 103
9FH-10843 103
9FH-10844 103
9FH-22206 91
9FH-22208 89
9FH-40000 56,58
9FH-40301 59
9FH-40301S 59
9FH-40310 59
9FH-40313 59
9FH-41200 60
9FH-70622-1 95,96
9FH-70622-2 96
9FH37820123RK 103
9FH37820145RK 103
9FH37820151RK 103
9FH-HCPASSM 103
9FH-HPC2928-RK 103
9FH-WH244 91
9G2351-314 89
9G6005-3 103
9G6005-LK 103,104
9G6005-RK 103
9HC68070606 74
9HCORBORK 103
9HCORFSORK 103
A
ACCUMULATOR 1600 PSI PRECHARGED 74
ADAPTER PLATE ASSEMBLY 59
ADAPTER RETAINER 96,97
B
BEARING 89,91
BLUE DIAMOND TONG DIE 95,96
C
CENTERING BUTTON 95,96,97
APPENDIX

CENTERING BUTTON SPRING SPACER 95

INDEX

CHECK VALVE 72,74,78,80

CHECK VALVE CARTRIDGE 80

141
 CHECK VALVE VALVE 72
CLAMP CYLINDER 103
CLAMP CYLINDER REPAIR KIT 103
CLEVIS PIN 60,87
COMBINATION MANIFOLD 69,74
CONTROL VALVE HOSE KIT 104
CONTROL VALVE HOSE KIT GEN II 104
CONTROL VALVE SECTION SEAL KIT 103
COVER PLATE 59
D
DIE BLOCK 95,97
DIE BLOCK RETAINING PINS 104
DIE BLOCK SPRING 95
DIE BLOCK / WRENCH SUPPORT BEARING 95,104
DIE RETAINER PIN ONLY 95
DOUBLE DRIVE ROLLER 89,91
DOUBLE DRIVE ROLLER ASSEMBLY 104
DOUBLE DRIVE ROLLER GEAR 91
DRIVE ROLLER GEAR ASSEMBLY 104
DRIVE ROLLER GEAR BEARING SPACER 91
DRIVE ROLLER GEAR RETAINING RING 91
DRIVE ROLLER SHAFT 104
E
EXTENSION CYLINDER 60
F
FH-01074-21 60
FH MOTOR OUTPUT SHAFT REPAIR KIT 103
FLOW DIVIDER COMBINER VALVE 78
FLOW METER 103
FM-2500/2501/500 LOCK SCREW ASSY 59
FM-2500 TORQUE ARM CYLINDER BODY PIN 60
FRAME HOSE KIT 104
FRAME HOSE KIT GEN II 104
G
H
HANDLE BRACKET FOR G6005 VALVE 103
HOSE / FITTING KIT FOR FLOW METER 103
HYDAC TEST POINT, SAE-4 ORB 74,76
HYDRAULIC VALVE LINKAGE KIT 103,104
I
IDLER SHAFT SPACER 104
INSTALLATION SOCKET 99,100
INSTALLATION SOCKET PIPE TUBE 100
J
APPENDIX

K
INDEX

L
LIFT ARM BUSHING 60

142
LIFT ARM WEAR PLATE 60
LIFT ARM WELDING 60
LIFT CYLINDER 59,60,103,105
LIFT CYLINDER REPAIR KIT 103
LOAD SHUTTLE VALVE 74
LOWER DRIVE ROLLER GEAR SPACER 91
LOWER WRENCH HOSE KIT 104
LOWER WRENCH HOSE KIT GEN II 104
LOW RANGE TORQUE CYLINDER ASSEMBLY 96
M
MANIPULATOR HANDLE HOUSING ASSEMBLY 103
MANIPULATOR HOSE KIT 105
MANIPULATOR HOSE KIT GEN II 105
MOUNT SHAFT WITH SLEWING 59
N
O
P
PIN LIFT CYLINDER BODY FM-2500 60,105
PIN, LIFT CYLINDER, (TOP) 59
PRESSURE REDUCING / RELIEVING VALVE 72
PRESSURE REDUCING VALVE 69,72
Q
R
REDUCING VALVE CARTRIDGE 72
REPAIR KIT FOR 6005 HYDRAULIC VALVE 103
RETURN MANIFOLD 69,75,76
S
SAE-6 ORB X SAE-6 ORB 90° 74
SLEWING BEARING 59
SLEWING CYLINDER 59
SLEWING GUARD 59
SPIN CLAMP CYLINDER 103
SPIN CLAMP CYLINDER REPAIR KIT 103
SPINNER HOSE KIT 104
SPINNER HOSE KIT GEN II 104
SPINNER IDLER SHAFT 104
SPINNER SLIDE BEARING 104
SPRING RETAINER PLUG 95
T
TEST KIT STORAGE BOX 103
TOGGLE 64,105,109
TORQUE CONTROL CARTRIDGE 80,104
TORQUE CYLINDER 96,103
TORQUE CYLINDER REPAIR KIT 103
APPENDIX

TORQUE GAUGE 104

INDEX

TORQUE GAUGE W/ MOUNTING RING 104

TORQUE MANIFOLD 69,80

143
 TORQUE MANIFOLD DUMP VALVE CARTRIDGE 80
TORQUE MANIFOLD GAUGE DUMP CARTRIDGE 80
TORQUE MANIFOLD MAKE UP SPD CARTRIDGE 80
TRANSPORT PIN 56
U
UPPER CLAMP MANIFOLD 78
UPPER SPACER (DR) 104
UPRER WRENCH HOSE KIT 104
UPRER WRENCH HOSE KIT GEN II 104
V
W
X
Y
Z
APPENDIX
INDEX

144
145
APPENDIX
INDEX
 146
APPENDIX
INDEX
147
APPENDIX
INDEX
 148
APPENDIX
INDEX
149
APPENDIX
INDEX
 World Wide Representatives for
Service, Stocking and Repair

Head Offices Agent & Distributor

Houston, Texas Hamburg, Germany

Manufacturer & Agents World Wide

Blohm + Voss Oil Tools, LLC Blohm + Voss Oil Tools GmbH
11355 FM 830 Hermann-Blohm-Straße 2
Willis, Texas 77318 20457 Hamburg
APPENDIX

United States of America For a complete list of Forum’s worldwide agents please refer Germany
INDEX

to Forum’s website.
Phone: +1-936-856-4995 http://www.f-e-t.com/contact-us/ Phone: +49-40-3119-1162
Fax: +1-936-856-7487 Fax: +49-40-3119-8196
[email protected] [email protected]
www.blohmvoss-oiltools.com www.blohmvoss-oiltools.com

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