902a Sugar Processing
902a Sugar Processing
Sugar Manufacturing
Version 3.0, Last Updated: June 11, 2013 AK & ZI
This page contains necessary instructions that will help you use this calculator to estimate the amount of priority substances
and other chemicals that are manufactured, processed, otherwise used (MPO) and released during sugar manufacturing.
Other processes: If your facility has other activities or sources that MPO or release priority substances (chemicals), then you need
Total MPO and Once you have your estimates for activiti(es) or process(es), enter the amounts of MPO and
Releases: release of each substance from each process into the "Calculation of Totals" calculator (available
at www.toronto.ca/chemtrac) to determine if you need to report.
Instructions • This page gathers information related to the sugar processing at your facility and s
substances manufactured, processed, otherwise used (MPO) or released.
You are here Input-Output
• Please provide all the information requested in the yellow cells. If a section does no
• To determine if you need to report, add the amounts shown in the Output Summary
processes or sources in your facility. Then you need to compare the total to the report
• You may use the Calculation of Totals (available at www.toronto.ca/chemtrac) sp
All Substances
Please complete the INPUT table below:
Calculations
For sugarcane processing:
References
Quantity of bagasse burned:
Emission control installed on bagasse boilers: Select
Acetaldehyde
Acrolein
Nitrogen Oxides (NOx)
PAHs
Particulate Matter (PM2.5)
Volatile Organic Compounds (VOCs)
1
Definitions available on References tab.
ocessing at your facility and shows the estimated amounts of priority
PO) or released.
ow cells. If a section does not apply to your facility, leave it blank.
hown in the Output Summary table to any other MPOs or releases from other
ompare the total to the reporting thresholds.
www.toronto.ca/chemtrac) spreadsheet to calculate the totals.
gallons (US)/yr
gallons (US)/yr
priority substances)
Quantity (kg/yr)
Manufactured1 Processed1 Otherwise Released to
Used1 Air1
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
Conversion Table
0.454 kg
907.1847 kg
1016.047 kg
1000 kg
0.264 gallons (US)
1.20 gallons (US)
264.2 gallons (US)
53.0 gallons (US)
Summary of Calculations
Version 3.0, Last Updated: June 11, 2013 AK & ZI
Instructions This page provides a summary of the estimated quantities of all substances manufacture
and/or released.
Input-Output
Quantit
ChemTRAC Priority
CAS #
Substances Manufactured
You are here
All Substances Acetaldehyde 75-07-0 0.0
Acrolein 107-02-8 0.0
Calculations
Nitrogen Oxides (NOx) 11104-93-1 0.0
References PAHs n/a 0.0
Particulate Matter (PM2.5) n/a 0.0
Volatile Organic Compounds (VOCs) n/a 0.0
Other Substances
2,4-dimethylphenol 105-67-9 0.0
2-methylnaphthalene 91-57-6 0.0
2-methylphenol 95-48-7 0.0
2-nitrophenol 99-75-5 0.0
4-methylphenol 106-44-5 0.0
4-nitrophenol 100-02-7 0.0
Acenaphthylene 208-96-8 0.0
Benzaldehyde 100-52-7 0.0
Benzoic acid 65-85-0 0.0
Benzyl alcohol 100-51-6 0.0
Bis(2-ethylhexyl) phthalate 117-81-7 0.0
Carbon Dioxide 124-38-9 0.0
Carbon Monoxide 630-08-0 0.0
Crotonaldehyde 123-73-9 0.0
Dibenzofuran 132-64-9 0.0
Diethylphthalate 94-66-2 0.0
Di-n-butylphthalate 84-74-2 0.0
Formaldehyde 50-00-0 0.0
Methane 74-82-8 0.0
Naphthalene 91-20-3 0.0
Nitrobenzene 98-95-3 0.0
Phenanthrene 85-01-8 0.0
Phenol 108-95-2 0.0
PM n/a 0.0
PM10 n/a 0.0
Pyridine 110-86-1 0.0
Sulphur Dioxide 7446-09-5 0.0
n/a - not applicable
Calculations
l substances manufactured, processed, otherwise used
Quantity (kg/yr)
Otherwise Released to
Processed
Used Air
0.0 0.0 0.0
0.0 0.0 0.0
0.0 0.0 0.0
0.0 0.0 0.0
0.0 0.0 0.0
0.0 0.0 0.0
lculations
Calculations
Version 3.0, Last Updated: June 11, 2013 AK & ZI
• This page provides detailed calculations based on the information provided in the Input table. It also provides sample
calculations and an assessment of emission factor data quality.
• If you have site specific emission factors you may use them in the table below. If you choose to insert your own emission
factor ensure that the units have been converted accordingly.
Sugarcane processing
Sample Calculations:
For 10,000 kg of bagasse burned in an uncontrolled boiler
PM Emissions = Bagasse consumption (kg/yr) X Emission Factor (lb/ton) X 0.001102 ton/kg X 0.4536 kg/lb
= 10000 kg/yr X 15.6 lb/ton X 0.001102 ton/kg X 0.4536 kg/lb
= 78.0 kg/yr
For 10,000 kg of raw sugar produced
VOC Emissions = Raw sugar production (kg/yr) X Emission Factor (kg/tonne) X 1 tonne/1000 kg
= 10000 kg/yr X 0.065 kg/tonne X 1 tonne/1000 kg
= 0.65 kg/yr
Sugarbeet processing
Sample Calculations
For 10000 kg of wet pulp sent to an uncontrolled coal-fired dryer
PM Emissions = Pulp dried (kg/yr) X Emission Factor (lb/ton) X 0.001102 ton/kg X 0.4536 kg/lb
= 10000 kg/yr X 4.4 lb/ton X 0.001102 ton/kg X .4536 kg/lb
= 22.0 kg/yr
For 10000 gallons (US) of raw juice processed in first carbonation tank
Phenol Emissions = Raw juice processed (US gal/yr) X Emission Factor (lb/1000 US gal) X 0.4536 kg/lb
= 10000 US gal/yr X 0.0000013 lb/1000 US gal X 0.4536 kg/lb
= 5.90E-06 kg/yr
Instructions
Input-Output
All Substances
Calculations
This page provides all the reference information for the emission factors and assumptions used in the Calculations
spreadsheet. Click on the links below to view the source documents.
Emission factors and an assessment of their data quality are provided in:
the US EPA AP-42 "Bagasse Combustion in Sugar Mills", Section 1.8, 1996
http://www.epa.gov/ttn/chief/ap42/ch01/final/c01s08.pdf
the Australian National Pollutant Inventory "Emission Estimation Technique Manual for Sugar Milling and
Refining", 2001
http://www.npi.gov.au/handbooks/approved_handbooks/pubs/sugar.pdf
the US EPA AP-42 "Sugarbeet Processing", Section 9.10.1.2, 1997
http://www.epa.gov/ttn/chief/ap42/ch09/final/c9s10-1b.pdf
Additional supporting information provided in:
South Coast Air Quality Management District "Final –Methodology to Calculate Particulate Matter (PM) 2.5 and
PM 2.5 Significance Thresholds", 2006
http://www.aqmd.gov/ceqa/handbook/PM2_5/finalAppA.doc
the California Environmental Protection Agency Air Resources Board
http://www.arb.ca.gov/app/emsinv/emseic_query.php?F_YR=2008&F_DIV=-4&F_SEASON=A&SP=2009&SPN=2
the US EPA AP-42 "Natural Gas Combustion", Section 1.4, 1998
http://www.epa.gov/ttn/chief/ap42/ch01/final/c01s04.pdf
Definitions1
Manufacture - To produce, prepare or compound a priority substance and includes the conincidental production of a
priority.substance as a by-product.
Process - The preparation of a priority substance, after its manufacture, for commercial distribution and includes the
preparation of a substance in the same physical state or chemical form as that received by the facility, or preparation which
produces a change in physical state or chemical form.
Otherwise Use - Any use, disposal or release of a priority substance at a facility that does not fall under the definitions of
"manufacture" or "process." This includes the use of the priority substance as a chemical processing aid, manufacturing aid or
some other use.
Release - The emission or discharge of a priority substance, whether intentional, accidental or coincidental, from a facility
into the environment.
1 For details refer to the Environmental Reporting and Disclosure Bylaw available at the ChemTRAC website.
Copyright (C) 2010, City of Toronto
This tool is provided solely as an aid, and the City of Toronto makes no representation or warranty as to its
applicability to your facility or to your obligation to comply with the Environmental Reporting and Disclosure
Bylaw (Municipal Code Chapter 423). It is the responsibility of each facility owner or operator to take the
necessary steps to ensure compliance with the bylaw.